Heat Transfer Slides
Heat Transfer Slides
Heat Transfer
Lecture 1
Spring 2023
Instructor’s Profile Summary
TAQI AHMAD CHEEMA
Associate Professor in Mechanical Engineering,
GIK Institute of Engineering Sciences & Technology, Pakistan
[email protected]
2
Course Contents
Chapter 1 - Introduction
Chapter 2 - Introduction to conduction
Chapter 3 - Steady one-dimensional conduction
Chapter 4 - Two and three-dimensional steady state conduction
Chapter 6 - Introduction to convective heat transfer
Chapter 7 - External forced convection
Chapter 8 - Internal forced convection
Chapter 11 - Heat exchanger design
Chapter 12 - Radiation: Processes and properties
Chapter 13 - Radiation exchange between surfaces
3
Course Material
Textbook
Fundamentals of Heat and Mass Transfer, 8th Edition
by
T. L. Bergman and A. S. Lavine
(E-copy Available at GIKI Digital Library)
Reference Books
• Heat Transfer: A Practical Approach, 4th Edition,
By
Yunus A. Cengel
Lecture Handouts
7
Review of Thermodynamics
Thermodynamics is the science of energy.
Thermodynamics
9
Heat Transfer and its Applications
12
ME 333
Heat Transfer
Lecture 2
Spring 2023
Conduction
Conduction is the transfer of energy from the more
energetic to the less energetic particles of a substance
due to interactions between the particles.
High energy
particles
due to T1
Less energy
particles
due to T2
3
Convection
Energy transfer due to energy transfer by the
random molecular motion + bulk motion of the fluid
(Diffusion) (Advection)
4
Types of Convection Heat Transfer
5
ME 333
Heat Transfer
Lecture 3
Spring 2023
Radiation
The changes in the electron configurations of the constituent
atoms or molecules results in the emission of electromagnetic
waves (photons).
3
Radiation Heat Transfer
4
Conservation of Energy-Closed System
5
Conservation of Energy- Open System
6
Surface Energy Balance
7
Problem 1.59
During its manufacture, plate glass at 600oC is cooled by passing
air over its surface such that the convection heat transfer
coefficient is h= 5W/m2 K. To prevent cracking, it is known that the
temperature gradient must not exceed 15 oC/mm at any point in
the glass during the cooling process. If the thermal conductivity of
the glass is 1.4 W/m-K and its surface emissivity is 0.8, what is the
lowest temperature of the air that can initially be used for the
cooling? Assume that the temperature of the air equals that of the
surroundings.
8
Practice Problems
Chapter 1:
Examples: 1.1, 1.2, 1.3, 1.4, 1.6
Exercise Problems: 1.5, 1.6, 1.7, 1.14, 1.19, 1.24, 1.25, 1.35, 1.39,
1.48, 1.50, 1.51, 1.59
9
ME 333
Heat Transfer
Lecture 4
Spring 2023
Ch.2: Introduction to Conduction
• Simplified Conditions
• One-dimensional
Linear Temperature
• steady-state
Distribution
• plane wall
• Objectives of Ch.2:
One-Dimensional Flow:
3
Heat Flux Vector
4
The Temperature Distribution
The temperature distribution represents how temperature
varies with position in the medium.
Lecture 5
Spring 2023
Thermal Conductivity
ksolid>kliquid>kgas
For Fluids;
3
The Heat Diffusion Equation
4
The Heat Diffusion Equation (2)
5
The Heat Diffusion Equation (3)
6
The Heat Diffusion Equation (4)
7
The Heat Diffusion Equation (5)
8
The Heat Diffusion Equation (6)
9
The Heat Diffusion Equation (7)
10
ME 333
Heat Transfer
Lecture 6
Spring 2023
Problem 2.23
The steady-state temperature distribution in a one-dimensional
wall of thermal conductivity 50 W/m-K and thickness 50 mm is
observed to be T(°C) = a + bx2, where a = 200°C, b = −2000°C/m2,
and x is in meters.
(a) What is the heat generation rate 𝑞𝑞̇ in the wall?
(b) Determine the heat fluxes at the two wall faces. In what
manner are these heat fluxes related to the heat generation
rate?
2
Problem 2.33
A plane layer of coal of thickness L=1m experiences uniform
volumetric generation at a rate of 𝑞𝑞̇ = 20𝑊𝑊/𝑚𝑚3 due to slow
oxidation of the coal particles. Averaged over a daily period, the top
surface of the layer transfers heat by convection to ambient air for
which h= 5W/m2 –K and T∞ = 25𝑜𝑜𝐶𝐶, while receiving solar irradiation
in the amount GS= 400 W/m2. Irradiation from the atmosphere may
be neglected. The solar absorptivity and emissivity of the surface are
each 0.95. (a) Write the steady-state form of the heat diffusion
equation for the layer of coal. Verify that this equation is satisfied by a
temperature distribution of the form
3
Problem 2.33
From this distribution, what can you say about conditions at the bottom surface
(x = 0)? Sketch the temperature distribution and label key features.
(b) Obtain an expression for the rate of heat transfer by conduction per unit
area at x = L. Applying an energy balance to a control surface about the top
surface of the layer, obtain an expression for Ts. Evaluate Ts and T(0) for the
prescribed conditions.
4
Practice Problems Chapter 2
Examples:
2.1, 2.3, 2.4
Exercise Problems:
2.6, 2.7, 2.11, 2.15, 2.21, 2.22, 2.29, 2.33, 2.38, 2.39, 2.40
Assignment Session #1
15th Feb, 10:00am
Course Syllabus: Ch.1 & 2
5
ME 333
Heat Transfer
Lecture 7
Spring 2023
Chapter 3: 1D, Steady State Conduction
Main Objectives of Chapter 3:
surfaces (Fins). 2
Temperature Distribution in Plane Wall
𝒒𝒒𝒙𝒙 ≠ 𝒇𝒇(𝒙𝒙)
3
Thermal Resistance
Resistance is the ratio of a driving potential to the
corresponding flow rate
4
The Composite Wall
5
The Composite Wall (2)
6
ME 333
Heat Transfer
Lecture 8
Spring 2023
Temperature Distribution in Radial Systems
2
The Composite Cylindrical Wall
3
An Alternative Conduction Analysis
4
Example 3.4
The diagram shows a conical section fabricated from pyroceram. It is
of circular cross section with the diameter D=ax, where a=0.25. The
small end is at x1=50 mm and the large end at x2=250 mm. The end
temperatures are T1=400 K and T2=600 K, while the lateral surface is
well insulated.
1. Derive an expression for the temperature distribution T(x) in
symbolic form, assuming one-dimensional conditions. Sketch the
temperature distribution.
2. Calculate the heat rate 𝒒𝒒𝒙𝒙 through the cone.
5
Solution ex. 3.4
6
Temperature Distribution in Radial Systems
7
Summary of 1-D Conduction Results
8
ME 333
Heat Transfer
Lecture 9
Spring 2023
Optimum insulation thickness for radial systems
• The conduction resistance increases with the addition of
insulation.
• The convection resistance decreases due to increasing outer
surface area.
• Hence there may exist an insulation thickness that minimizes
heat loss by maximizing the total resistance to heat transfer.
2
Critical Radius of Insulation
Contact Resistance
3
Problem 3.16
The composite wall of an oven consists of three materials, two of
which are of known thermal conductivity, kA=20 W/m-K and kC=50
W/m-K, and known thickness, LA=0.30 m and LC=0.15 m. The third
material, B, which is sandwiched between materials A and C, is of
known thickness, LB=0.15 m, but unknown thermal conductivity kB.
Under steady-state operating conditions, measurements reveal an
outer surface temperature of Ts,o=20°C, an inner surface
temperature of Ts,i=600°C, and an oven air temperature of
T∞=800°C. The inside convection coefficient h is known to be 25
W/m2 K. What is the value of kB?
4
Fig. Problem 3.16
5
Problem 3.41
A thin electrical heater is inserted between a long circular rod and a
concentric tube with inner and outer radii of 20 and 40 mm. The rod
A has a thermal conductivity of kA=0.15 W/m-K, while the tube B has
a thermal conductivity of kB=1.5 W/m-K and its outer surface is
subjected to convection with a fluid of temperature T∞ = −15°C and
heat transfer coefficient 50 W/m2-K. The thermal contact resistance
between the cylinder surfaces and the heater is negligible.
(a) Determine the electrical power per unit length of the cylinders
(W/m) that is required to maintain the outer surface of cylinder B at
5°C.
(b) What is the temperature at the center of cylinder A? 6
ME 333
Heat Transfer
Lecture 10
Spring 2023
Temperature Distribution with Heat Generation
Plane Wall:
General solution:
Asymmetrical B.C
Symmetrical B.C
Non-dimensional Form
3
Temperature Distribution with Heat Generation (3)
Solid Cylinder:
5
Problem 3.86
6
ME 333
Heat Transfer
Lecture 11
Spring 2023
Extended Surfaces or Fins
• Fins extend the primary bare surface and add surface area to
enhance the heat transfer.
• There is both conduction and Convection resistance.
• They are used in air cooled engines, electronics cooling, heat
exchangers and other thermal equipment.
2
Fin Configurations
• Fins come in many shapes and configurations, but the basic
principles are the same.
3
1-D Conduction with Convection
5
Fin Energy Equation
6
ME 333
Heat Transfer
Lecture 12
Spring 2023
Fins of Uniform Cross-sectional Area
2
Fins of Uniform Cross-sectional Area (2)
Boundary Conditions:
B.C (1):
B.C (2):
Case A:
3
Fins of Uniform Cross-sectional Area (3)
4
Fins of Uniform Cross-sectional Area (4)
Case C: Temperature of Fin tip is prescribed
5
Summary of Results
6
Problem 3.108
Circular copper rods of diameter D=1 mm and length L=25 mm are
used to enhance heat transfer from a surface that is maintained at
Ts,1 =100°C. One end of the rod is attached to this surface (at x=0),
while the other end (x=25 mm) is joined to a second surface, which is
maintained at Ts,2 =0°C. Air flowing between the surfaces (and over
the rods) is also at a temperature of T∞=0°C, and a convection
coefficient of h=100 W/m2-K is maintained.
Lecture 13
Spring 2023
Assessing the Performance of a Fin
• Fins are used to increase the heat transfer from a surface by
increasing the effective surface area.
• However, the fin itself represents a conduction resistance to heat
transfer from the original surface.
• For this reason, there is no assurance that the heat transfer rate
will be increased through the use of fins.
• An assessment can be made by evaluating the fin effectiveness
𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅 𝑜𝑜𝑜𝑜 𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓 𝑤𝑤𝑤𝑤𝑤𝑤𝑤 𝑓𝑓𝑓𝑓𝑓𝑓 𝑞𝑞𝑓𝑓
𝜀𝜀𝑓𝑓 = =
𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅 𝑜𝑜𝑜𝑜 𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓 𝑤𝑤𝑤𝑤𝑤𝑤𝑤 𝑛𝑛𝑛𝑛 𝑓𝑓𝑓𝑓𝑓𝑓 ℎ𝐴𝐴𝑐𝑐,𝑏𝑏 𝜃𝜃𝑏𝑏
2
Fin Effectiveness
Consider Case D: Very Long Fin
Complex form..?
7
Thermal Resistance of a Fin Array
8
Topics Uncovered of Ch.3
• Fins of Non-Uniform Cross sectional Area
• Bio-heat Equation
9
Practice Problems Chapter 3
Examples:
3.1, 3.2, 3.4, 3.5, 3.6, 3.7, 3.8, 3.9, 3.10
Exercise Problems:
3.4, 3.9, 3.11, 3.13, 3.16, 3.25, 3.26, 3.33, 3.34, 3.42, 3.45, 3.47,
3.55, 3.5, 3.68, 3.69, 3.76, 3.81, 3.86, 3.94, 3.95, 3.97, 3.103,
3.105, 3.106, 3.108, 3.110, 3.113, 3.117, 3.122, 3.124, 3.125
Assignment Session #2
14th March (Mon), 10:00am
Course Syllabus: Ch.3 (Problems)
Problems on Fin arrays (shaded) may be skipped for AS only
10
ME 333
Heat Transfer
Lecture 14
Spring 2023
Ch.6: Introduction to Convection
Till now we have considered convection only to the extent that it
provides a possible boundary condition for conduction problems.
Energy transfer due to energy transfer by the
random molecular motion + bulk motion of the fluid
(Diffusion) (Advection)
Objectives:
• The physical mechanisms of convection
• Perform convection transfer calculations
• Development of dimensionless parameters,
• Development of important analogies
2
The Convection Boundary Layers
Velocity Boundary Layer:
3
The Convection Boundary Layers
Thermal Boundary Layer:
4
Local and Average Convection Coefficients
Since;
5
ME 333
Heat Transfer
Lecture 15
Spring 2023
Laminar and Turbulent Flow
2
Variation of 𝜹𝜹 and h along a flat plate
3
Problem 6.8
Air at a free stream temperature of T∞ =20°C is in parallel flow
over a flat plate of length L=5 m and temperature Ts=90°C.
However, obstacles placed in the flow intensify mixing with
increasing distance x from the leading edge, and the spatial
variation of temperatures measured in the boundary layer is
correlated by an expression of the form
Lecture 16
Spring 2023
Governing Equations for Fluid Flow
Conservation of Mass
Conservation of Momentum
Net Rate of
Momentum Net Surface Net Body
Transfer Forces Forces
The governing equations in Cartesian coordinates, for the steady, two-dimensional Laminar flow of
an incompressible fluid with constant properties. 2
Governing Equations for Heat Transfer
Conservation of Energy
Viscous Dissipation
(Mechanical Work
Conversion to Heat)
The governing equations in Cartesian coordinates, for the steady, two-dimensional Laminar flow of
an incompressible fluid with constant properties.
3
Boundary Layer Equations for Laminar Flow
Assumptions and Approximations
• Body forces are negligible (X=Y=0)
• No thermal energy generation
• Boundary layer thicknesses are very small relative to the size of
the object (gradients normal to surface are much larger than
that are along the surface).
Modified Form of
Governing Equations
4
Similarity Between Fluid Flow and Heat Transfer
If the pressure gradient term (in Momentum Equation) and Viscous Dissipation
Term (in Energy Equation) are ignored.
5
ME 333
Heat Transfer
Lecture 17
Spring 2023
Boundary Layer Similarity Parameters
Define Dimensionless independent variables
𝐿𝐿
Multiply by ;
𝜌𝜌𝑉𝑉 2
2
Non-Dimensional B.L Equations with y- Boundary Conditions
3
Functional Forms of the Solutions
4
Functional Forms of the Solutions (2)
6
ME 333
Heat Transfer
Lecture 18
Spring 2023
The Empirical/Experimental Method
For a fixed geometry;
2
The Empirical Method (2)
For Fluid 1: Pr1 For Fluid 2: Pr2 For Fluid 3: Pr3
S. No 𝑵𝑵𝑵𝑵𝑳𝑳 ReL S. No 𝑵𝑵𝑵𝑵𝑳𝑳 ReL S. No 𝑵𝑵𝑵𝑵𝑳𝑳 ReL
1 1 1
2 2 2
3 3 3
5
Reynolds Analogy
Reynolds Analogy
6
Modified Reynolds Analogy: Chilton-Colburn Analogy
7
Problem 6.39
A thin, flat plate that is 0.2 m by 0.2 m on a side with extremely
rough top and bottom surfaces is placed in a wind tunnel so that
its surfaces are parallel to an atmospheric air stream having a
velocity of 30 m/s. The air is at a temperature of T∞=20°C while
the plate is maintained at Ts=80°C. The plate is rotated 45° about
its center point, as shown in the schematic. Air flows over the top
and bottom surfaces of the plate, and measurement of the heat
transfer rate is 2000 W. What is the drag force on the plate?
8
Fig. P. 6.39
9
Practice Problems Chapter 6
Examples:
6.1, 6.4, 6.5
Exercise Problems:
6.2, 6.3, 6.4, 6.5, 6.7, 6.9, 6.11, 6.15, 6.16, 6.18, 6.23, 6.24,
6.25, 6.30, 6.31, 6.32, 6.36, 6.37, 6.39, 6.41
10
ME 333
Heat Transfer
Lecture 19
Spring 2023
Ch. 7: External Flows
Determine convection coefficients using corresponding Nusselt
Number co-relations for various external flows of Low speed,
forced convection with no-phase changing.
Main topics to be covered are;
Empirical Method of Nusselt Number development
The flat plate in parallel flow
• Laminar, Turbulent and Mixed Boundary Layer
• Special Cases
The cylinder in cross flow
• Convection Heat Transfer
The Sphere
Flow Across Banks of Tubes 2
Laminar flow over an Isothermal Flat Plate
4
Turbulent Flow over an Isothermal Flat Plate
For turbulent flow;
5
Problem 7.19
Steel (AISI 1010) plates of thickness 𝛿𝛿 = 6 mm and length L=1 m
on a side are conveyed from a heat treatment process and are
concurrently cooled by atmospheric air of velocity u∞=10 m/s and
T∞= 20oC in parallel flow over the plates. For an initial plate
temperature of Ti=300oC, what is the rate of heat transfer from
the plate? What is the corresponding rate of change of the plate
temperature? The velocity of the air is much larger than that of
the plate.
6
Problem 7.24
7
ME 333
Heat Transfer
Lecture 20
Spring 2023
Unheated Starting Length
For Laminar flow;
2
Flat Plates with Constant Heat Flux Conditions
For Laminar flow;
3
Problem 7.32
An array of 10 silicon chips, each of length L=10 mm, on a side, is
insulated on one surface and cooled on the opposite surface by
atmospheric air in parallel flow with T ∞= 24°C and u ∞= 40 m/s.
When in use, the same electrical power is dissipated in each chip,
maintaining a uniform heat flux over the entire cooled surface. If
the temperature of each chip may not exceed 80°C, what is the
maximum allowable power per chip? What is the maximum
allowable power if a turbulence promoter is used to trip the
boundary layer at the leading edge? Would it be preferable to
orient the array normal, instead of parallel, to the airflow?
4
Problem 7.32
5
ME 333
Heat Transfer
Lecture 21
Spring 2023
External Flow: The Cylinder in Fluid Flow
3
The Cylinder in Cross Flow
4
Effect of Reynolds No on Separation
5
Convection Heat Transfer Over Cylinders
6
Convection Heat Transfer Over Cylinders (2)
7
Convection Heat Transfer Over Spheres
Boundary layer effects associated with flow over a sphere are
much like those for the circular cylinder, with transition and
separation playing prominent roles.
8
ME 333
Heat Transfer
Lecture 22
Spring 2023
Flow across Banks of Tubes
Aligned Staggered
3
Convection Heat Transfer Over Banks of Tubes (2)
Lecture 23
Spring 2023
Flow across Banks of Tubes
The heat transfer rate could be significantly over predicted by using
∆T= Ts -T∞
3
Effect of Pressure Drop across Bank of Tubes (2)
4
Problem 7.73
5
Practice Problems Chapter 7
Examples:
7.1, 7.2, 7.4, 7.5, 7.6, 7.7
Exercise Problems:
7.7, 7.8, 7.9, 7.10, 7.11, 7.12, 7.14, 7.19, 7.15, 7.25, 7.26,
7.27, 7.31, 7.32, 7.33, 7.34, 7.35, 7.36, 7.41, 7.42, 7.44, 7.45, 7.54,
7.55, 7.57, 7.68, 7.69, 7.70, 7.71, 7.73, 7.74
Assignment Session #3
9th May (Mon), 10:00am
Course Syllabus: Ch.7 (Problems)
6
ME 333
Heat Transfer
Lecture 24
Spring 2023
Ch. 8: Internal Flow
An internal flow, is the one for which the fluid is
confined by a surface.
The boundary layer is unable to develop without
eventually being constrained.
Objectives:
• To develop a physical understanding of an internal flow
2
Internal Flow (Flow Conditions)
3
Internal Flow (Thermal Conditions)
4
Fully Developed Thermal Conditions
5
Variation of h in internal flow
6
ME 333
Heat Transfer
Lecture 25
Spring 2023
Temperature Distribution in Internal Flow
Solving;
Eq. (A)
Putting in eq. A;
2
Temperature Distribution in Internal Flow (2)
Solving;
3
The Energy Balance
To determine how the mean temperature Tm(x) varies with position
along the tube
4
Determining Mean Temperature
5
Determining Mean Temperature (2)
6
Determining Mean Temperature (3)
7
ME 333
Heat Transfer
Lecture 26
Spring 2023
Log mean Temperature Difference
2
Special Case: Hot Fluid Outside Pipe
3
Convection Correlations
4
Correlations for Turbulent Flow in Circular Tube
5
ME 333
Heat Transfer
Lecture 27
Spring 2023
Problem 8.16 (6th Ed.)
Atmospheric air enters the heated section of a circular tube at a
flow rate of 0.005 kg/s and a temperature of 20°C. The tube is of
diameter D=50 mm, and fully developed conditions with h=25
W/m2-K exist over the entire length of L=3 m. (a) For the case of
uniform surface heat flux at 1000 W/m2, determine the total heat
transfer rate q and the mean temperature of the air leaving the
tube Tm,o. What is the value of the surface temperature at the tube
inlet Ts,i and outlet Ts,o? (b) If the surface heat flux varies linearly
with x, such that 500x(m), what are the values of q, Tm,o, Ts,i, and
Ts,o?
2
Problem 8.36 (6th Ed.)
Water flows through a thick-walled tube with an inner diameter of 12
mm and a length of 8 m. The tube is immersed in a well-stirred, hot
reaction tank maintained at 85oC, and the conduction resistance of the
tube wall (based on the inner surface area) is 0.002 m2 -K/W. The inlet
temperature of the process fluid is Tm,i=20C, and the flow rate is 33 kg/h.
(a) Estimate the outlet temperature of the process fluid, Tm,o. Assume,
and then justify, fully developed flow and thermal conditions within
the tube.
(b) Do you expect Tm,o to increase or decrease if combined thermal and
hydrodynamic entry conditions exist within the tube? Estimate the
outlet temperature of the water for this condition.
3
ME 333
Heat Transfer
Lecture 28
Spring 2023
Heat transfer in a concentric tube annulus
• Fluid passes through the space (annulus) formed by the concentric
tubes.
• Convection heat transfer may occur to or from both the inner and
outer tube surfaces.
2
Heat transfer in a concentric tube annulus
3
Internal Flow Heat transfer Enhancement
4
Practice Problems Ch. 8
Examples:
8.1, 8.2, 8.3, 8.4, 8.6
Exercise Problems:
8.1, 8.5, 8.9, 8.10, 8.20, 8.24, 8.42, 8.49,
Exercise Problems (6th Ed.):
8.12, 8.15, 8.26, 8.29, 8.42, 8.59, 8.77
Assignment Session #4
16th May (Mon), 10:00am
Course Syllabus: Ch.8 (Problems)
5
ME 333
Heat Transfer
Lecture 29
Spring 2023
Ch. 11: Heat Exchangers
Heat exchangers are the devices which facilitate the exchange of
heat between two fluids without mixing.
• Different from the mixing chambers
Applications
• Heating and Air-conditioning systems
• Power plants
• Chemical Processing
• Waste Heat Recovery
2
Types of Heat Exchangers
Concentric Tube/Double Pipe Heat exchangers
3
Types of Heat Exchangers (2)
Cross Flow Heat exchangers
The fluids move in cross flow (perpendicular to each other).
4
Types of Heat Exchangers (3)
Shell and Tube Heat exchangers
(a) One shell pass and two tube passes. (b) Two shell passes and four tube passes. 5
Types of Heat Exchangers (4)
Compact Heat exchangers
6
Fouling and Fouling Factor
Deposition of a film or scale on the surfaces of HE leads
to fouling because of;
• fluid impurities,
• rust formation, or
• reactions b/w the fluid and the wall material.
The additional thermal resistance of the fouling is called
as Fouling Factor. It depends on,
• operating temperature,
• Fluid velocity, and
• length of service of HE
7
ME 333
Heat Transfer
Lecture 30
Spring 2023
Analysis of Heat Exchangers
Two techniques are generally used for the analysis of the HE, i.e.
• LMTD Method
• Ɛ-NTU Method
The use of each method depends on the
• known parameters
• unknown parameters
Two objectives for any analysis of HE are the determination of,
• Rating of HE
• Sizing (or design) of HE
2
Log Mean Temperature Difference (LMTD) Method
Energy Balance b/w two fluids of Heat exchangers
Assumptions:
1. The heat exchanger is insulated from its surroundings.
2. Axial conduction along the tubes is negligible.
3. Potential and kinetic energy changes are negligible.
4. The fluid specific heats are constant.
5. The overall heat transfer coefficient is constant. 3
LMTD Method (2)
5
LMTD Method: Parallel Flow Heat Exchanger (2)
6
LMTD Method: Counter Flow Heat Exchanger
7
LMTD Method: Special Cases
8
ME 333
Heat Transfer
Lecture 31
Spring 2023
Heat Exchanger Effectiveness
The performance of a heat exchanger is measured by the
dimensionless parameter known as effectiveness and is defined
as;
Actual Rate of Heat Transfer
𝜀𝜀 =
Maximum possible Rate of Heat Transfer
Actual Rate of Heat Transfer:
2
Maximum Heat transfer in Heat Exchanger
̇ 𝒑𝒑 ∆𝑻𝑻
𝒒𝒒 = 𝒎𝒎𝒄𝒄
3
Effectiveness - NTU
Different heat exchangers have different effectiveness relations because it
depends on the
• Geometry of heat exchanger
• Flow arrangement
Lecture 32
Spring 2023
Effectiveness–NTU Relations
If;
2
Effectiveness–NTU Relations (2)
3
Effectiveness–NTU Relations (3)
5
Heat Exchanger NTU Relations
6
Heat Exchanger NTU Relations
7
Heat Exchanger NTU Relations
8
Heat Exchanger NTU Relations
9
ME 333
Heat Transfer
Lecture 33
Spring 2023
Problem 11.16 (6th Ed.)
A counter flow, concentric tube heat exchanger is designed to heat water
from 20 to 80°C using hot oil, which is supplied to the annulus at 160°C
and discharged at 140°C. The thin-walled inner tube has a diameter of
Di=20 mm, and the overall heat transfer coefficient is 500 W/m2-K. The
design condition calls for a total heat transfer rate of 3000 W.
(a) What is the length of the heat exchanger?
(b) After 3 years of operation, performance is de-graded by fouling on
the water side of the exchanger, and the water outlet temperature is
only 60°C for the same fluid flow rates and inlet temperatures. What
are the corresponding values of the heat transfer rate, the outlet
temperature of the oil, the overall heat transfer coefficient, and the
water-side fouling factor, R”ƒ,c? 2
Problem 11.23
In a dairy operation, milk at a flow rate of 250 liter/hour and a cow-body
temperature of 38.6oC must be chilled to a safe-to-store temperature of
13oC or less. Ground water at 10C is available at a flow rate of 0.72 m3/h.
The density and specific heat of milk are 1030 kg/m3 and 3860 J/kg-K,
respectively. (a) Determine the UA product of a counter flow heat
exchanger required for the chilling process. Determine the length of the
exchanger if the inner pipe has a 50-mm diameter and the overall heat
transfer coefficient is U=1000 W/m2-K. (b) Determine the outlet
temperature of the water? (c) Using the value of UA found in part (a),
determine the milk outlet temperature if the water flow rate is doubled.
What is the outlet temperature if the flow rate is halved?
3
Problem 11.33
A shell-and-tube heat exchanger (1 shell pass, 2 tube passes) is to be used
to condense 2.73 kg/s of saturated steam at 340 K. Condensation occurs
on the outer tube surfaces, and the corresponding convection coefficient is
1000 W/m2-K. The temperature of the cooling water entering the tubes is
15oC, and the exit temperature is not to exceed 30oC. Thin-walled tubes of
19-mm diameter are specified, and the mean velocity of water flow
through the tubes is to be maintained at 0.5 m/s. (a) What is the minimum
number of tubes that should be used, and what is the corresponding tube
length per pass? (b) To reduce the size of the heat exchanger, it is proposed
to increase the water-side convection coefficient by inserting a wire mesh
in the tubes. If the mesh increases the convection coefficient by a factor of
two, what is the required tube length per pass? 4
Heat Exchanger NTU Relations
5
ME 333
Heat Transfer
Lecture 34
Spring 2023
LMTD for Multi-pass and Cross-Flow Heat Exchangers
2
Correction Factor for Shell and Tube HE with Multi-passes
3
Correction Factor for Cross Flow Heat Exchangers
4
Example 11S.1
A shell-and-tube heat exchanger must be designed to heat 2.5
kg/s of water from 15 to 85°C. The heating is to be accomplished
by passing hot engine oil, which is available at 160°C, through the
shell side of the exchanger. The oil is known to provide an average
convection coefficient of ho=400 W/m2- K on the outside of the
tubes. Ten tubes pass the water through the shell. Each tube is
thin walled, of diameter D=25 mm, and makes eight passes
through the shell. If the oil leaves the exchanger at 100°C, what is
its flow rate? How long must the tubes be to accomplish the
desired heating?
5
Solution 11S.1(b)
6
Practice Problems Chapter 11
Examples:
11.1, 11.2, 11.3, 11.4, 11.5, 11S.1
Exercise Problems:
11.3, 11.8, 11.12, 11.13, 11.20, 11.37, 11.43, 11.45, 11.46
Assignment Session #5
30th May (Mon), 10:00am
Course Syllabus: Ch.11
(Problems) 7
ME 333
Heat Transfer
Lecture 35
Spring 2023
Ch. 12: Radiation- Processes and Properties
• Conduction and Convection requires the presence of a temperature
gradient in some form of matter.
• Heat Transfer by thermal radiation requires no matter.
• Thermal radiation is relevant in
• Industrial heating, cooling, and drying processes,
• Energy conversion methods involving combustion and Solar
radiation.
Objectives:
• How thermal radiation is generated?
• The specific nature of the radiation, and
• The manner in which radiations interact with matter. 2
Fundamental Concept of Radiation
• Thermal radiation is the rate at which energy is emitted by
matter as a result of its finite temperature.
3
Radiation Transport
Radiation can be viewed
• as the propagation of a collection of particles termed photons or
quanta.
Volumetric phenomenon
Surface phenomenon
4
Spectrum of Electromagnetic Radiation
5
Radiation Emitted by or Incident on a Surface
• The term spectral is used to refer to the magnitude of radiation
dependence on wavelength.
• A surface may emit preferentially in certain directions, creating a
directional distribution of the emitted radiation.
7
Radiation Intensity: Basic Definitions (2)
Solid Angle: The area of a surface on a sphere of unit radius is
equivalent in magnitude to the solid angle it subtends
8
Radiation Intensity: Solid Angle
9
ME 333
Heat Transfer
Lecture 36
Spring 2023
Emitted Radiation: Radiating Area & Spectral Intensity
• The radiating area dA1 as seen by
an observer on dAn, which varies
from a maximum of dA1 when dAn
is at the top directly above dA1
(𝜃𝜃=0˚) to a minimum of zero when
dAn is at the bottom (𝜃𝜃= 90˚).
Spectral Intensity
The rate at which radiant energy is emitted at the wavelength 𝜆𝜆 in
the (𝜃𝜃,𝜙𝜙) direction, per unit area of the emitting surface normal to
this direction, per unit solid angle about this direction, and per
unit wavelength interval 𝑑𝑑𝜆𝜆 about 𝜆𝜆.
2
Emitted Radiation: Spectral Radiative Flux
3
Total, Hemispherical Emissive Power
The rate at which radiation is emitted per unit area at all possible
wavelengths and in all possible directions.
Total Irradiation
6
Radiosity
Radiosity, accounts for all the radiant energy leaving a surface,
which includes the reflected portion of the irradiation, as well as
direct emission.
The spectral radiosity J 𝜆𝜆 (W/m2. 𝜇𝜇 m)
represents the rate at which radiation of
wavelength 𝜆𝜆 leaves a unit area of the
surface, per unit wavelength interval
d𝜆𝜆 about 𝜆𝜆.
7
Radiosity
Total Radiosity
8
ME 333
Heat Transfer
Lecture 37
Spring 2023
Problem 12.5 (6th Ed.)
A small radiant source A1 emits diffusely with an intensity 𝐼𝐼1 = 1.2 ×
105 𝑊𝑊/(𝑚𝑚2 . 𝑠𝑠𝑠𝑠). The radiation detector A2 is aligned normal to the source at a
distance of Lo=0.2 m. An opaque screen is positioned midway between A1 and
A2 to prevent radiation from the source reaching the detector. The small surface
Am is a perfectly diffuse mirror that permits radiation emitted from the source
to be reflected into the detector.
(a) Calculate the radiant power incident on Am due to emission from the source
A1, .
(b) Assuming that the radiant power, , is perfectly and diffusely reflected,
calculate the intensity leaving Am, 𝐼𝐼𝑚𝑚 𝑊𝑊/(𝑚𝑚2 . 𝑠𝑠𝑠𝑠).
(c) Calculate the radiant power incident on A2 due to the reflected radiation
leaving Am,
2
Figure Problem 12.5 (6th Ed.)
3
Problem 12.12
The spectral distribution of the radiation emitted by a diffuse surface
may be approximated as follows.
4
ME 333
Heat Transfer
Lecture 38
Spring 2023
Blackbody
• A body at a temperature above absolute zero emits radiation in all
directions over a wide range of wavelengths.
• The amount of radiation energy emitted from a surface at a given
wavelength depends on:
• the material of the body
• the condition of its surface
• the surface temperature
2
Characteristics of Blackbody
1. A blackbody absorbs all incident radiation, regardless of
wavelength and direction.
2. For a prescribed temperature and wavelength, no surface can
emit more energy than a blackbody.
3. Although the radiation emitted by a blackbody is a function of
wavelength and temperature, it is independent of direction. That
is, the blackbody is a diffuse emitter.
3
A near blackbody
4
Plank’s Distribution
Spectral Intensity:
5
Plank Distribution- Wien’s Displacement Law
Integration gives;
7
Band Emission
It is often necessary to know the fraction of the total emission
from a blackbody that is in a certain wavelength interval or band.
8
Blackbody Radiation Function
9
ME 333
Heat Transfer
Lecture 39
Spring 2023
Emission from Real Surfaces
Emissivity: The ratio of the radiation emitted by the real surface
to the radiation emitted by a blackbody at the same temperature.
The spectral radiation emitted by a real surface differs from
• The Planck distribution
• The diffuse emitter
2
Emission From Real Surfaces (2)
Spectral, hemispherical emissivity:
3
Spectral Irradiation
5
Absorptivity (2)
Total Hemispherical Absorptivity:
6
Self Study (Ch. 12)
• Reflectivity
• Transmissivity
• Special Considerations
7
ME 333
Heat Transfer
Lecture 40
Spring 2023
Problem 12.42 (6th Ed.)
A large body of nonluminous gas at a temperature of 1200K has
emission bands between 2.5 and 3.5𝜇𝜇m and between 5 and 8 𝜇𝜇m.
The effective emissivity in the first band is 0.8 and in the second
0.6. Determine the emissive power of this gas.
2
Problem 12.59
Radiation leaves a furnace of inside surface temperature 1500 K
through an aperture 20 mm in diameter. A portion of the radiation is
intercepted by a detector that is 1 m from the aperture, has a
surface area of 10-5 m2, and is oriented as shown. (a) If the aperture
is open, what is the rate at which radiation leaving the furnace is
intercepted by the detector? (b) If the aperture is covered with a
diffuse, semitransparent material of spectral transmissivity 𝜏𝜏𝜆𝜆 = 0.8
for 𝜆𝜆 ≤ 2𝜇𝜇𝜇𝜇 and 𝜏𝜏𝜆𝜆 = 0 for 𝜆𝜆 > 2𝜇𝜇𝜇𝜇, what is the rate at which
radiation leaving the furnace is intercepted by the detector?
3
Fig. 12.59
4
Problem 12.66 (6th Ed.)
Consider an opaque horizontal plate that is well insulated on its back side. The
irradiation on the plate is 2500 W/m2, of which 500 W/m2 is reflected. The plate
is at 227°C and has an emissive power of 1200 W/m2. Air at 127°C flows over
the plate with a heat transfer convection coefficient of 15 W/m2.K. Determine
the emissivity, absorptivity, and radiosity of the plate. What is the net heat
transfer rate per unit area?
5
Practice Problems Ch. 12
Examples:
12.1, 12.2, 12.3, 12.4, 12.5, 12.6, 12.7, 12.8
Exercise Problems:
12.6, 12.7, 12.8, 12.10, 12.12, 12.14, 12.17, 12.20, 12.27, 12.28,
12.29, 12.31, 12.34, 12.36, 12.41, 12.45, 12.46, 12.47, 12.50,
12.58, 12.59
Note: Article 12.7, 12.8 and 12.9 and the relevant problems are
not included.