HCM 343 Procurement & Supply Management
HCM 343 Procurement & Supply Management
HCM 343 Procurement & Supply Management
Course Editor
Programme Leader
Course Coordinator
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14/16 Ahmadu Bello Way
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e-mail: [email protected]
website: www.nouedu.net
Published by
National Open University of Nigeria
Printed 2012
ISBN: 978-058-125-1
ii
CONTENTS PAGE
MODULE 1………………………………………….. 1
MODULE 2…………………………………………… 69
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HCM 343 MODULE 1
MODULE 1
CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main content
3.1 The Concept of Procurement and Supply
3.2 The Key Variables of Procurement and Supply
3.3 Functions of Purchasing Department
3.4 Objectives of Purchasing
3.5 Advantages of Effective Procurement
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
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HCM 343 PROCUREMENT & SUPPLY MANAGEMENT
You can spend wisely and pay less for what you buy. It is generally
agreed that it is easier to buy well than it is to sell well. Wise purchasing
can reduce operational costs appreciably and also improve profitability.
The effect of five percent saving on materials and parts is illustrated in
figure 1 below.
AFTER
N10 PROFIT 10% PROFIT 12.2
N12.2
N30 OVERHEAD 30% (22% increase)
N16 DIRECT OVERHEAD 30%
N30
LABOUR 16% 5% SAVING DIRECT
MATERIALS LABOUR 16%
N16
N44 AND PARTS 44% MATERIALS
N100 SAVINGS 5% AND PARTS 41.8%
N41.8
N100
(Naira in Thousand)
Fig: 1.1 Effect of reduction – A 5 per cent saving on materials and parts
can increase profit by 22 per cent
2.0 OBJECTIVES
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HCM 343 PROCUREMENT & SUPPLY MANAGEMENT
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HCM 343 PROCUREMENT & SUPPLY MANAGEMENT
Apart from purchasing per se, a purchase department would have several
complementary activities. Menon (1993) stated some of the important
ones to include:
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HCM 343 MODULE 1
of the right quality, from the right price. In practice, however, the
department can rarely fulfill all these equally, because in some
buying situations, conflicts inherently exist between some of the
objectives. So usually, some trade-offs must be made. From a
practical point of view, supply personnel seek a reasonable
balance among these elements of the purchasing mix.
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HCM 343 PROCUREMENT & SUPPLY MANAGEMENT
4.0 CONCLUSION
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5.0 SUMMARY
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HCM 343 PROCUREMENT & SUPPLY MANAGEMENT
CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 Procurement Procedure or Cycle
3.2 Purchasing Department and Organisational Relationship
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
2.0 OBJECTIVES
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By the time you have read through this unit, you should be able to:
The usual steps in the procurement procedure (or more technically, the
purchasing cycle) are:
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HCM 343 PROCUREMENT & SUPPLY MANAGEMENT
QUOTATION REQUEST
·
·
·
·
·
·
IMPORTANT
·· THIS IS NOT AN ORDER
· OUR PURCHASE ORDERS ARE SUBJECT TO CONDITIONS
AND INSTRUCTIONS ON THE REVERSE SIDE HERE WITH
DATE REFERENCE NO
INSTRUCTION TO VENDOR
PLEASE SUMIT TO YOUR QUOTAT5ION ON THIS SHEETY FOR MATERIALS LISTED BELLOW
TO BE DELIEVERED F.O.S …………….IF YOU’RE UNABLE TO FURNISH THEM IN
ACCORDANCE, PLS GIVE DETAIL OF YOUR OR OF SUBSTITUTES.
DATE QUOTATION REQ. DATE DELIVERY REQUIRED BUYER’S SIGNATURE
QUANTITY DESCRIPTION UNIT DISCOUNT TOTAL UNIT
PRICE PRICE
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PROCUREMENT ORDERS
PURCHASE B 130702
ORDERS NO
SHOW ABOVE NUMBER
ON YOUR INVOICE
TO . . DELIVERY
. .
. .
. .
. .
PLS ENTER OUR ORDER FOR THE FOLLOWING
DATE REQUISITIONED TERM FOR TRANSPORTED
BY
BY
GFHHF
FORM 13/07/02
TERMS AND CONDITION
1. PLS ACKNOWLEDGE RECEIPT OF THIS ODER BY
2. ADVICE SHIPPING DATE IF OTHER INDICATED
3. MAIL INVIOCES AND B/L ON DATE OF SHIPMENT
4. IDENTIFY BY OUYR PART NO (IF ANY) ITEMS SHIPPED
5. ONLY INVOICES COVERED BY A SIGNED PURCHASE ORDER WILL BE PROCESSED
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The above steps for all practical purposes are what is regarded as the
complete purchasing cycle. Effective procurement consists of a series of
steps which forms a cycle. The steps in the cycle are those described in
the foregoing discussion.
In summary, procurement cycle specifically concerns decision on:
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also the basis of purchasing plans and forecast based on the expected
volume of production. One vital area in which purchasing function
continuities immensely to the marketing function is in the area of
efficient buying and assurance of continuous availabilities of materials
to meet sales target.
The links between the stores and purchasing in terms of their activities
have always been very close and largely interdependent, and any
inefficiency or lack of cooperation on either side is soon reflected in the
order. Purchasing is responsible for buying all the goods and services
needed by the organisation. Purchasing relies on stores for a wide
variety of supportive activities. Purchasing need stores to keep it
informed about the levels of stocks at any given time and it is up to store
to keep purchasing up-to-date as to the total stock situation. This will
enable purchasing to ensure that stocks are produced and that a balance
and economic flow of goods and services is provided. Hence, a close
relationship between purchasing and store is necessary in order to ensure
that materials are ordered strictly in term of actual requirements and in
the overall interest of economy.
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4.0 CONCLUSON
5.0 SUMMARY
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Comment to justify the state that “all steps which form a procurement
cycle are not followed in every purchasing situation.”
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CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 Purchasing Organisation
3.1.1 Purchasing Department in the Organisation
Structure
3.1.2 The Internal Organisation of a Purchasing
Department
3.2 Single Versus Multi-Plant Purchasing Organisation
3.2.1 Centralization of Purchasing Authority
3.2.2 Decentralisation of Purchasing Authority
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
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2.0 OBJECTIVES
The purchasing profession is a young one. It did not come into existence
until industry grew so large and complex that the owners or plant
managers no longer could supervise buying personally (through that is
still done in small businesses). Today, there is a growing realization of
the specialised nature of the purchasing function. No longer is
purchasing like the buying of the olden days. Purchasing has developed
into a science and has its own rules, conventions and practices and uses
all the processes of management that make it contribute effectively to
the company’s profits. The question of organisation of the purchasing
department is equally of paramount importance. The first assumption is
that purchasing is a specialized activity. If this is accepted, then it
follows that all purchasing activities in the company should be
concentrated in this specialist department.
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The system of locating the purchasing function within the top or senior
management hierarchy basically implies that the head of purchasing
enjoys a parallel status of a caliber consistent with other key or principal
managers; who should make a significant contribution to the
development of the enterprise. In addition, he or she should set
objectives for his or her functions, and the scope of his or her activity
should exhibit accountability as well as authority. Figure 3.1 below
shows purchasing function as a top management function.
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Board of Director
Managing Director
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Managing Director
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Purchasing
Manager
Assistant Purchasing
Manager
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CEO
………... Secretary
Price Purchase
Order System and
Analysis group 1 accounting
preparation
group Stock
New Purchase Control
Product group 2 Supplier’s group 1
files Expediting
Purchase group 1
Supply
Market group 3
Library and
Research Expediting Stock
records
Purchase group 2 Control
group 4 group 1
Expediting
Purchase group 3
group 5
Purchase
group 6
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the function entirely, giving each site full authority to conduct all of its
purchasing activities.
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Finally, the purchase of non-technical odds and ends also often calls for
a partial decentralization of purchasing. Credit card and petty cash fund
purchases of less than twenty five thousand naira are a good example.
For many small purchases, the cost of the paper work exceeds the cost
of the item purchased. Hence, decentralizing through the use of these
approaches can be a money saver.
(1) The local buyer will have a better knowledge of the needs of his
or her particular factory or unit, of local suppliers, and of
transport and storage facilities.
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4.0 CONCLUSION
5.0 SUMMARY
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CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 The Right Quality Definition
3.1.1 How Quality is Determined
3.2 Specification of Quality
3.2.1 The Value of Specification
3.2.2 The Do and Don’t of Specifications Preparation
3.2.3 The Roles of Supplier and Buyer in Quality
Specification
3.3 Standardisation
3.3.1 Factory that Increase Variety
3.3.2 Standardisation Process
3.3.3 Benefits and Drawback of Standardisation
3.4 Value Analysis (V.A) in Purchasing
3.4.1 Value Analysis Approaches
3.5 Inspection of Purchased Materials and Parts
3.5.1 Types of Inspection
3.5.2 Inspection Responsibility and Practices
3.6 How Quality is Described
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
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2.0 OBJECTIVES
The first task as regards to the purchases the right quality of materials is
to define the right quality for a particular job. Frequently, confusion
arises in the use of the term quality because it is used
indiscriminately to refer to three things, namely;
1) Quality of design
2) Quality of conformity with specifications; and
3) Quality of performance.
Quality has many definitions but for the purpose of this book the
term may be defined as:
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the lowest cost to fulfill the need or satisfy the intended function for
which the material is being purchased.
Purchasing executive is in excellent position to contribute to that portion
of their company’s profits that originates in the area of quality. Why?
Because they can bring to bear three important types of knowledge;
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Quality has earlier been defined as how well a product does what is
supposed to do-how closely and reliably it satisfies the specifications to
which it is built. The modern concept of quality is a philosophy, which
aims continually to satisfy customer requirements. Specifications are the
most detailed method of describing such requirements. Indeed, quality is
usually described by the quality specifications. The quality requirements
of an item must first be determined and specified. Ambiguity in defining
quality is one of the major problems in purchasing. Care has to be taken
in regard of specifications especially in ensuring that suppliers really
understand the quality requirements. If the supplier has not understood
them correctly, he will supply the wrong kind of materials and this can
cause considerable difficulties, like production stoppages, rejections of
finished product by quality control, reworking, excessive scrap etc.
amounting to wasteful expenditure.
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production staff can realise significant cost saving. Too close or tight
tolerances increase costs of inspection and of parts. Tolerances which
are not too tight enable a purchase department to buy parts more cheaply
from a widely range of suppliers. Typical example is a furniture
manufacturing where out-of-square components give poor joints and
unsatisfactory appearance. Tolerances should however not be over-
simplified so as not to adversely affect the overall design quality of the
product.
It is important that the buyer knows exactly what he needs and is able to
clearly communicate to the vendor precisely what he expects. As listed
above, a common and convenient method of buying is by brand or
names. This has the merit assuring an effective and dependable standard
of standard of quality. Its demerit lies in limiting buyer to a single
source for a product thereby destroying the competitive element in
sound procurement. When specifications are difficult to spell out, or
when desired relevant characteristics can not be reduced to figure such
as in taste or smell, or colour, it is usual to provide a sample of the
material or product to the vendor for duplication. This is buying by
sample. Sometimes a combination of two or more methods may be used
especially when specifications cannot be expressed solely in term of any
of the methods. Specifying the quality of materials is of utmost
significance in buying.
Once the quality specifications have been spelt out in detail, the
purchase department should develop and maintain contact only with
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HCM 343 PROCUREMENT & SUPPLY MANAGEMENT
firms who have the necessary facilities and which demonstrate the
ability to consistently deliver the material of the right quality which
conforms to the specification standards laid down.
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The buyer may have to seek the necessary assistance of other outside
companies to accomplish the above responsibilities. It is also important
to refrain from kick-starting negotiations or invite quotations for an item
of purchase without having ready the exact quality specification which
will enable the supplier to make a realistic and intelligent bid.
(1) He must know precisely the quality that the buyer wants; and
(2) He must know exactly how to meet the quality specifications
prescribed.
The buyer will however need to satisfy himself with the vendors
selected. It is necessary to choose a supplier with the necessary
experience, facilities and knowledge to fulfill the purchase order in
accordance with the buyer’s quality specifications.
3.3 Standardisation
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However for the purpose of this book, the term standardisation shall be
used to mean:
“…the reduction in the numbers of very similar items to be
purchased or held in stock, thereby reducing the overall
stockholding of the organization.”
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1) Industry standards,
2) National or international standards and,
3) Company standards
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The value of an item is how the item does its function divided by the
cost of the item: i.e. value of an item = performance of its function /
cost.
pf
Symbolically, v = where
c
v = value,
pf = performance of its function
c = cost
Value is maximized when the cost associated with achieving the
necessary function is minimized. The function is that which makes a
product work or sell. An item that does its function better than another,
has more value. Between two items that perform their function equally
well, the one that costs less is more valuable. The “performance of its
function” could include that it is beautiful (where needed), value
analysis involves the evaluation of an item’s function and relates its
effect on the end product. The purpose of it is to attempt to ensure that
every element of cost contributes proportionally to the function of the
item.
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Next, the item to be studied is selected. The item should be one that
gives the impression that its cost is too high for its value. Or one that
does not do its function well.
For a pencil, for instance; value analysis asks some key questions;
What is it? (A pencil)
What is it for? (To make permanent marks)
What is the main function? (To make marks, write lines)
What is the method, material or procedure that was used to realise the
main function? (A graphite stick and wood)
What does the item cost and how can we distribute the cost of realising
these costs to an item of a similar function, how much should each
function and the total cost?
This example, center the attention of the value analysis group on the
main function, because, during the analysis, the secondary function may
change. The group may choose different secondary functions to realise
the main function.
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our laws. In the same way that communities need policemen, companies
also need inspectors.
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What to Inspect?
In most cases, operators will inspect their work as they perform it.
However this informal inspection is not sufficient. Even if they are
conscientiously done, their check will not be infallible (error free) and
may allow faulty parts to be forwarded to next operations. It therefore
becomes necessary to provide an additional check by inspectors.
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Amount to Inspect
Rejection
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After the right quality has been determined, it must be described in such
a way that the seller can understand and supply it. This is not as easy to
accomplish as might be assumed. In industrial purchasing, purchases are
regularly made from thousands of miles away. These distant suppliers
must determine buyer’s wishes from piece of paper the purchase order,
personal discussion and references to floor samples are missing. Under
this circumstance, quality description is much more difficult. Also the
description must be precisely understandable to all competing sellers,
not just one seller.
1 Market grades
2 Brand or trade names
3 Commercial standards
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4.0 CONCLUSION
5.0 SUMMARY
Quality has earlier been defined as how well a product does what it is
supposed to do -how closely and reliably it satisfies the specifications to
which it is built. The modern concept of quality is a philosophy, which
aims continually to satisfy customer requirements. Specification is the
most detailed method of describing such requirements.
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CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 Issues Involved in Sourcing Function
3.2 Factors in Supplier Selection
3.2.1 Attribut3es of a Good Supplier
3.3 Source of Supplier Information
3.4 Supplier Evaluation
3.4.1 Pre-Supplier Selection Evaluation
3.4.2 Post Selection Evaluation of Supplier
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
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2.0 OBJECTIVES
D. Dobler and D.N. Burt (1996) argued that buyers must take six
important supplier-oriented actions in order to satisfy the performance of
sourcing function in purchasing. It is argued that the buyers must:
Peter Baily et al (1996) further argued that for its proper performance,
sourcing requires supply market research. This is a normal part of
buying work, undertaken informally by buyers when they talk to
representatives or salesmen, visit exhibitions, read trade journals, and
investigates the market before placing orders. It may additionally be
undertaken as staff or support function to buyers by full-time purchasing
research staff within a purchasing services section of company. The
objectives for this supply market research include:
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Requisition
Is this a Regular NO
purchase?
YES
Make short-list of
YES possible source
It there an annual
contract for it
Place
Order
Evaluate
Performance
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Great care must be taken over the selection of every supplier: short cuts
in this area will lead to inefficiency and loss of profitability in the long
run. The supplier’s selection decision is based on the following factors,
all of which must be carefully researched and analysed by the
purchasing department.
1) Assurance of Supply
2) Size of Supplier
In some cases a buyer is not able to select but must create a satisfactory
supplier. If existing suppliers cannot satisfy a company’s needs, a
logical alternative is to create a supplier that can.
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5) Conflict of Interest
7) Ethical Consideration
8) Dishonest Suppliers.
9) Local Sources
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11) Others
Other factors, which for obvious reasons may be taken into account in
supplier’s selection, can be listed as follows:
1) Delivery on time
2) Provide consistent quality
3) Gives a good price
4) Has a stable background
5) Provides a good service backup
6) Provides a good stock service
7) Does what he/she says they will do
8) Provides technical advice
9) Keeps the buyer informed on progress
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2) Supplier Catalogues
3) Trade Journal
5) The Internet
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6) Sales Personnel
7) Trade Exhibit
Regional and national trade shows are still another way in which buyers
learn about possible source of supply. The use of exhibition as a means
of sales presentation is greatly increasing. They provide an excellent
opportunity for buyers to see various new products and modifications of
old products. They also offer buyers an opportunity to compare similar
products from different manufacturers.
8) Company Personnel
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1) the nature,
2) complexity; and
3) the total value for the purchase to be made.
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and a host of other information that will enable the buying company
determine the suitability or otherwise of the potential source.
2) Product Testing
In some cases, special request is made for the samples of the product
advertised or intended to be supplied for preliminary testing. If these
products are used for certain period by the company and are found
suitable for the purpose for which they are needed, the supplier can be
considered.
3) Plant Visits
4) Financial Condition
5) Management
When suppliers are finally selected and have been allowed to perform
over a period, it is necessary that their performances are evaluated for
the purpose of determining their respective capability in terms of
quality, price, delivery and service. Donald W. Dobler and David N.
Burt (1996) reviewed three types of evaluation plans that were
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1) Categorical Plan
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ILLUSTRATION 1
Performance Evaluation
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ILLUSTRATION 2
SOLUTION
• Quality rating
• Delivery rating
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Overall rating:
Assuming that quality and delivery are weighted 45% and 15%
respectively; the overall rating would be:
Factory Supplier
Kalu Naaba
Delivery 85.7 60
Quality 92 83
Overall index for Kalu = 92 (45) +85.7 (15)
100
= 4140+1285.5
100
= 5425.5 = 54.3%
100
Overall index for Naaba = 83 (45) + 60 (15)
100
= 3735 +900
100
= 4635 = 46.4%
100
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2) The high cost of collecting the data on which the rating are based;
4.0 CONCLUTION
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5.0 SUMMARY
What are the important supplier – oriented actions that buyers must take
in order to satisfy the performance of sourcing function in purchasing?
Lamar Lee Jr, and Donald, W.D. (1981). Purchasing and Materials
Management: Text and Cases. New Delhi: TATA Mc Graw-Hills
Publishing Company Limited, Third Edition.
Lysons Kenneth (2000). Purchasing and Supply Chain Management.
Fifth Edition. Britain: Henny Ling Limited, Dorchester, Dorse
(Prentice Hall).
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MDOULE 2
CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 Importance of Obtaining Materials at the Right Price
3.2 The Role of Price in Purchasing
3.3 How Buyers Obtain Prices
3.4 Factors Influencing Price Setting
3.5 Use and Importance of Discounts in Purchasing
3.6 Procurement Timing Policies and Inventory Management
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
Price is important both to the seller and the buyer. It is regarded as one
of the elements in the marketing mix. As it is used in purchasing, price
is the mechanism for measuring the value of good and services in
monetary terms.
For the purchaser however, price is just one of the elements taken into
account in making a purchasing decision. Non-price factors, which may
be important, include; delivery, service, reliability, product quality,
terms of payment, location and many more. Value for money therefore
depends not only on price, but on what is provided for the price.
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2.0 OBJECTIVES
(1) It is frequently stated that price may be low or high, what matters
most is service and delivery reliability. Or rather,
(2) Price is not the major consideration in making purchases; rather,
the main concern is the continuous flow of materials at all cost.
Purchasing should ideally aim for the right price; this is a price, which
gives the best value to the organisation, taking quality, delivery and
relative urgency into account. This may not always be the lowest price
available, but the one, which represents the best value over a period of
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time. Professional buyers commonly interpret the right price as one that
is fair and reasonable to both the buyer and seller.
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Many factors influence price and pricing strategy and operate at the
environmental, organisational and strategic levels of any business firm.
Some of those factors as identified by Needle (1992, pp. 230-232) are
dealt with here under the following headings
1) Cost
Fixed cost is the sum total of costs that do not change when
organisational output increases or decreases.
Variable cost is the total of those costs, which change when the
organisational output change i.e. expenses for raw materials.
A business firm wishing to make a profit must use the cost of making a
product or providing a service as an important base point in setting its
prices.
2) Consumer Behaviour
a) Income levels;
b) The consumer’s perceptions of quality and value for money; and
c) The consumer’s budget for a particular purchase.
3) Economic Factors
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4) Competition
5) Management Goals
6) Organisational Size
The size of an organization may give it market power and the ability to
manipulate market price. This is especially true of few sellers or
Oligopolies (oligos means few in Greek). A major fast food chain such
as Mr. Biggs is able, because of its purchasing power and stock
turnover, to insist on large price discounts from its suppliers.
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The criteria for supplier discounts are many and it may be an exercise in
futility to attempt to identify and describe all of them. The following are
however the most usual forms:
1) Trade Discount
2) Quantity Discounts
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2) Moreover: small-scale buyers may resent the fact that lower net
prices are offered to large-scale purchasers.
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HCM 343 MODULE 2
This type of policy stipulates that materials are brought into the
organisation only when the need arises. This action implies that more
emphasis is placed on inventory levels rather than on prices of materials,
since commodities are subject to price fluctuations or forces of demand
and supply. Buyers take the advantage of lower prices to stock goods in
excess of their immediate requirements.
This policy option therefore, requires that, purchases can only be made
regardless of whatever the selling prices are, at the time of purchase.
This policy option takes into consideration the market situation affecting
prices of goods such as seasonal fluctuation, or actions of the market.
Buyers that select this option may have chosen between the following
market activities:
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HCM 343 PROCUREMENT & SUPPLY MANAGEMENT
4.0 CONCLUSION
Purchasing should ideally aim for the right price; this is a price which
gives the best value to the organisation, taking quality, delivery and
relative urgency into account. This may not always be the lowest price
available, but the one, which represents the best value over a period of
time. Professional buyers commonly interpret the right price as one that
is fair and reasonable to both the buyer and seller. Unfortunately, no
single set of pricing principles or criteria exist for calculating precisely
what constitutes a fair and reasonable price. The right price from one
vendor is not necessarily the right price from all other vendors, at either
the same or at different points in time. To determine the right price, for
any specific purpose, a number of constantly changing variables and
relationships must be evaluated.
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HCM 343 MODULE 2
5.0 SUMMARY
Price is important both to the seller and the buyer, but it is regarded as
only one of the elements in the marketing mix. As it is used in
purchasing, price is the mechanism for measuring the value of goods
and services in monetary terms. As stated earlier, the right price is not
always the lowest price available. The purchasing group may have
occasions to suspect a low quotation particularly where:
There are times when a low quotation may result from a deliberate
action of a particular supplier. The buyer must take advantages of such
pricing opportunities after satisfying himself that the low prices are not
designed to reduce quality and service levels. On the other hand,
market condition may justify buying at a high price in order:
It therefore follows from the above that the buyer must be thoroughly
familiar with market gimmicks.
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CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 The Planning Process and Techniques for Materials
Management
3.2 Planning Techniques for Materials Management
3.2.1 Budgeting
3.2.2 Purchasing Research
3.3 Procurement and Record Keeping
3.4 Handling Orders
3.5 A Computerised Materials Management System
3.6 Ethics in Procurement
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
Like other key management tasks, procurement has aspects that are
concerned with operational activities (day-to -day), with tactical matters
(medium term-perhaps up to one year), and with strategic issues (long
term). Management is a process or activity, which takes place at all
levels in an organisation. It is not carried out only by people with
‘manager’ in their job title. Departmental heads, supervisors, foremen,
bishops, presidents or even Boy’s scout leader all performs managerial
function; although obviously not all of the same type or of equal
importance. It is the task, which a person performs which is of
importance, not the job title. Hence, managers whoever they may be,
tend to have the same set of functions in an organisation. The task of
managers is to get results through their subordinates. This he does by
planning, organising, directing and controlling. These activities are
called management functions, because they identify broadly what
managers do. These managerial functions are generally considered
central to a discount of management by authors.
2.0 OBJECTIVES
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The purchasing department must have a plan for carrying out its
activities. In fact, managerial efficiency starts with planning. Without a
plan, purchasing will be carried out in a stab-and grab opportunistic
manner, and the department may be very much overloaded during some
months and be relatively without much work for the rest of the year. The
first function of management is therefore, the development of a series of
plans that establishes the framework within which future activities will
be conducted. Every managerial job demands that planning be done
before the other functions of management are executed.
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In preparation for each new fiscal year, most firms construct a company-
wide annual operation plan. A forecast of the scope and magnitude of
key functional activities is the starting point for development of the plan.
In a manufacturing firm, this is the sales forecast. The sales forecast is
then translated into an aggregate production plan and master schedule,
taking into consideration finished goods inventory levels as well as
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desired in – i.e. process inventory levels for specific items. All materials
planning subsequently flows from the preliminary master production
schedule. Materials managers apply the basic concepts of planning
techniques, formally and informally, in making a multitude of daily
business decisions. Dobler D.W. (1981) identified and extensively
discussed three widely used techniques in materials planning, namely;
budgeting, purchasing research and network analysis, and planning.
3.2.1 BUDGETING
Budgets are one of the traditional planning and control tools of business
and are used in organisations of all types. A budget may be defined as a
financial plan showing anticipated income and expenditure for a period
of time, for the purpose of attaining a given objective. CIMA
specifically defined a budget as:
Budgets are usually prepared for both individual departments and the
business as a whole. The basic concept of the budget is to balance
expenditure with income. The budget should help ensure that
expenditure is not exceeding income on an ongoing basis; it is once – a
year exercise. A well-prepared budget helps management in several
ways. Perhaps its primary functions are to;
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Sales forecast
The purchase budget is based entirely upon the sales and production
budgets. In theory, the purchasing function extrapolates (i.e. work out)
materials requirements from the production budget projects prices and
thereby phasing deliveries in accordance with production schedules. The
implication is that detailed preparation of annual materials budgets is
therefore realistic only for those products whose sales can be forecasted
with reasonable accuracy or for materials that are used in a variety of
products whose aggregate demand can be forecasted.
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Without doubt, costs vary widely among firms. However, small business
organisation pay more over every naira value purchase made to operate
their purchasing departments than do large firms, and operating costs
tend to be higher among durable goods producers than among non-
durable goods producers.
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This involves the study of the company’s short and long- range materials
requirement and a determination of acceptable cost objectives.
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quantities time after time, the logical solution is to order these items in
larger quantities and place them in a centralised store or inventory for
withdrawal as needed.
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5) System Contracting
Meaningful studies and research findings have shown that the internet
and e-commerce have become a vivid representative of core business
parameters today around the world. There is now a tremendous amount
of activities as companies begin to set – up their customer service
functions on the internet. The system is particularly applied to the
purchase of repetitively used items whose recurring orders can be placed
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using the same input source. Clearly, the use of an electronic ordering
system requires a blanket order or similar contractual arrangement with
the supplier.
Most firms today use a petty cash fund for making small, onetime
purchase. For this purpose, many firms defined small as under N 20,000.
it is often less expensive for an individual user to buy minor items
personally and pay for them a petty cash fund than it is to buy them
through the conventional purchasing system, any inefficiency that may
arise because of lack of buying skills is more than compensated for by
the administrative saving resulting from not placing a purchase order.
Dobler and Burt (1996) argued that when a system is computerised, the
basic activities of the procurement process remain essentially the same
as when the system was operated manually. The same records that are
maintained in a manual system are stored in disc or tape files that are
readily accessible to the computer Central Processing Unit (CPU).
Although, the specific format and data contents vary among systems, the
records readily available to the computer for display or processing
typically are:
These computer files usually contain the same detailed data (and
perhaps more). Every company that automates its materials activities
utilises the computer in a slightly different manner. The data inputs vary
from firm to firm, as do the desired data outputs. Generally speaking,
however, the basic materials activities, which can be performed well by
a computer-based system, are the same in all cases. This includes:
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Purchasing from the layman’s definition simply means the act of buying
or to acquire. Ethics in purchasing means what is right in the act of
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More specifically, purchasing ethic has been defined as: ‘Concerning the
rightness or wrongness of actions taken by purchasing professional
while pursuing the business goals of his or her organisation’.
a) Value
(1) Honesty/Integrity
(2) Responsible management
(3) Serving the public interest
(4) Professionalism
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c) Rules of Conduct
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4.0 CONCLUSION
5.0 SUMMARY
The procurement department must have a plan for carrying out its
activities. In fact, managerial efficiency starts with planning. Without a
plan, purchasing will tend to be carried out in a stab-and-grab
opportunistic manner, and the department may be very much overloaded
during some months and be relatively without much work for the rest of
the year. The first function of management is therefore, the development
of a series of plans that establishes the framework within which future
activities will be conducted. Every managerial job demands that
planning be done before other functions of management are executed.
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State clearly the basic materials based activities that can be well
performed by a computer based system.
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CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 Origin of the Need to Purchase
3.1.1 Product Classification
3.1.2 Authority To Purchase
3.2 Procuring Capital Goods
3.2.1 Factors to consider in Buying Capital Equipment
3.2.2 Purchase and Product Characteristics of Capital
Goods
3.2.3 The Role of Purchasing Department in the
Procurement of Capital Goods
3.3 Acquisition of Used Equipment
3.3.1 Used Equipment Sources
3.3.2 Reasons for Purchasing Used Equipment
3.3.3 Cautions in Purchasing Used Equipment
3.4 Leasing
3.4.1 Types of Leasing Arrangement
3.4.2 Advantages of Leasing
3.4.3 Disadvantages of Leasing
3.5 Buying for Resale
3.6 Future Dealing
3.6.1 The Purpose Of and Conditions for Future Dealing
3.6.2 Some Terms Used In Futures Contracts
3.7 Sub-Contracting
3.7.1 Reasons Why Subcontracting Has Become A Major
Management Activity
3.7.2 Selecting a Sub-Contractor
3.7.3 The Rules of Behaviours in Subcontracting
3.8 Purchasing Services
3.8.1 Selection Service Contracts
3.8.1.1 The Ideal Services Supplier
3.8.1.2 Professional Services
3.8.1.3 Operating Services
3.9 Contract Administration
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
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1) Its purchased items account for a high proportion of the unit cost
of the product.
2) When the price fluctuate widely
3) When numerous diverse items are needed
4) When the quality of the materials appreciably influences the cost
of manufacturing.
1) Management.
2) Buying
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5) Clerical activities
Every department must write orders and must maintain working files,
catalogue and library materials, and records for commodities suppliers,
price and so on.
2.0 OBJECTIVES
• state and explain how the need to procure different materials arise
• discuss the issues involved in purchasing capital goods; in leasing
arrangement; in buying used equipments, and in buying for
resale.
• explain the meaning and factors influencing future dealing, sub-
contracting and the purchase of services
• highlight and comment on the keys to a successful service
contract administration.
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There are many ways to categorise products, the most basic being to
distinguish between goods and services. Another common approach
among markets is to distinguish between consumer and industrial goods.
(1) Durable Products: Durable products last for over a long period
before having to be replaced.
Those that are more expensive and have a longer useful life are
considered capital items. Industrial goods are more usefully classified in
terms of how they enter the production process and their relatively
costliness.
1) Capital Goods
Capital equipment consists of all the buildings and fixed
equipments that have to be in place for production to happen.
They are industrial goods that enter the finished product partly,
and there are two group: installation and accessory equipment.
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2) Raw Materials
These are industrial goods that enter the manufacturer’s products
completely. Raw materials arrive more or less in their natural
state, having been processed only sufficiently to ensure their safe
and economical transport to the factory. The raw material then
go on to further processing within the purchaser’s own
production line.
The above list is not exhaustive, but by examining its contents in terms
of purchasing responsibilities in different organisations or industries, it
becomes clear that needs must be recognized, authorised and satisfied in
a variety of ways. In order to clarify this, it is first advisable to classify
all requirements into groups, which have common characteristics and
require similar treatment. All basic needs are thus classified into three
main groups according to their common characteristic:
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(a) Specification
(b) Quantity
(c ) Delivery
(d) Work Order Reference
(e) Materials Indent Form
(f) Signature
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When stock level reaches the re-order level, the stock control
clerk sends the TR to the purchasing department. When the TR is
received, the purchasing department swings into action. It decides
upon the source from which the purchase is to be made, as well
as the quantity that is to be ordered, and then passes the card on
for typing out the purchase order.
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In most firms capital equipment is not purchased every day – but when it
is, such represent important management decisions as a rule, these
purchases are major investments.
Apart from the mode of purchase, finance and the investment made,
Lysons, K (2000, p. 323) argued that the factors to be considered should
include the following:
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Life cycle costs are therefore those associated with acquiring, using,
caring for and disposing of physical assets, including feasibility studies
research, development, design, production, maintenance, replacement
and disposal, as well as the associated support, training and operating
cost incurred over the period in which the asset is owned.
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Lamer Lee Jr. et al (1981) listed four sources from which used
equipment is available and commonly purchased:
(iii) Brokers
Occasionally, an industrial supply house or a manufacturer’s
agent will act as a broker for a good customer by helping him
dispose of an old piece of equipment which has a limited sales
market.
(iv) Auction
Auction represents still another source of used equipment. When
a commodity is sold by auction, prospective buyers make bids. It
is commonly being sold to the person making the highest bid.
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Two types of auction are common. These are open and closed auction.
(1) The cost of used machinery is substantially less than that of new
equipment.
(2) Used equipment is frequently more quickly available than new
equipment. In some situations, availability may override all other
consideration.
(3) Used equipment, especially when reconditioned and rebuilt, may
have a long life and be protected by warrants.
(4) Another common reason for the purchase of used equipment is
that used equipment adequately satisfies the purchaser’s needs, in
which case there is no point in buying new equipment.
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3.4 Leasing
(i) Leasing
(ii) Hiring
(iii) Outright purchase.
“A contract between lessor and lessee for the hire of a specific asset
selected from a manufacturer or vendor of such assets by the
lessee.”
The lessor retains ownership of the asset. The lessee has possession and
use of the asset on payment of specified rentals over a period. The
agreement with the owner to use the property is a lease. The owner is the
lessor and the person taking possession is the lessee. The equipment
remains the property of the lessor but responsibility for its maintenance
is the duty of the lessee.
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Under the status for Frauds, a lease for longer than a year must be put in
writing to be enforceable. The more formal written lease usually
contains the following:
1) Date of agreement
2) Names of lessor and lessee
3) Property description
4) Duration of lease
5) Manner of paying rent
6) Responsibility for making repairs
7) Liability for injury to third party
8) Right to sublet or resign
1) By Maker to User
The manufacturers of equipments such as data processing
equipment usually lease directly to users as a means of marketing
their products, which are often highly specialised and technical.
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(a) The lessee has to maintain the equipment: This can be very
expensive
(b) Fixed term contract: The equipment cannot be returned to the
lessor in the event of change in the lessee’s business needs.
(c) Leasing does not provide the prestige of ownership.
(d) Resale value: In time of inflation, ownership is generally at an
advantage because the resale value rises with inflation.
Buying goods (or merchandise) for resale has much in common with
other kinds or purchase; even though purchasing for resale is one vital
aspect where the business function of marketing and procurement
considerably overlap. Sometimes described as speculative buying,
buying for resale is
Important Consideration
Generally speaking, the decision as to what to buy must frequently be
taken with a strong feeling for what to sell. This is because, decision in
the buying for resale practice has to be made in terms of what to buy,
quantities, prices, delivery terms, and mode and timing of payment. In
deciding what to buy, the first major task is to apply marketing research.
In specific term, marketing research has been defined as: “the systematic
gathering, recording and analysing of data about problems in marketing
goods and services”.
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This major activity will help satisfy the resale buyer’s unending need for
information about the market, sources of supply, the goods etc.
All retailers need to plan what goods to sell for. In most cases, what a
business sells is what that business is. The terms merchandising and
buying are used interchangeably. And in developing a range of
merchandise (i.e. the product mix; a group of related products) a resale
buyer should consider such questions as:
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their copper requirements by buying on the LME at the current price for
delivery three months ahead, thus avoiding any risk of an increase in
price.
1) Arbitrage
The (usual) simultaneous purchase of future in one market
against the sale of future in a different market to profit from a
difference in price.
2) Backwardation.
The backwardation situation exists when forward price are less
current ‘spot’ ones.
3) Contango
A contango situation exists when forward prices are greater than
current ‘spot’ ones.
4) Force Majeure
The clause which absolves the seller or buyer from the contract
due to events beyond his or her control, e.g. unavoidable export
delays in producing countries due to strikes at the supplier’s
plant. Note.
5) Futures
Contracts for the purchase and sale of commodities for delivery
some time in the future in an organised exchange and subject to
all the terms and condition included in the rules of that exchange.
6) Hedging
Hedging is the use of future contract to insure against losses due
to the effect of price fluctuations on the value of stocks of a
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3.7 Sub-Contracting
A large firm may like to concentrate its efforts on major items of the
contract and leave several minor ones to small manufacturer. Thus
many types of organisation subcontract security arrangement, waste or
scrap disposal, plumbing and a whole range of specialist activities
provided they are considered more conventional sub-contract services.
The subcontractors are thus legally responsible to the prime contractor
rather than the buyer or client even when the client has stipulated which
subcontractors is to be used. The prime contractor’s subcontracting
decisions are however important to a buyer because they may involve a
large percentage of prime contract money.
Sub-contract price and performance influence the prices the buyer pays
the prime contractor.
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For the above reasons and others as listed Peter Bailey and David
Farmer (1981:254), subcontracting is a major management activity.
Although, all issues relating to sourcing (as discussed in unit five) are
relevant in the selection of a subcontractor, certain pertinent and
additional issues require further detail consideration in the selection of a
subcontractor. Bailey and Farmer (181) suggested a number of key
questions to be asked and answered in subcontractor selection.
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It is a truism that two cannot walk unless they agree. This also found
expression in subcontracting. Until the two organisations involved know
each other well and technical requirements are fully understood, the
maxim, if in doubt –ask! Should be adopted. It is therefore further
suggested. By Peter Bailey and David Farmer that it is a good practice
to:
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• The buyer then invites proposal from only the potential suppliers
with which the buying firm would be comfortable doing business.
During the evaluation process, emphasis should be placed on the
total cost and total benefits to the buying organisation.
The ideal service supplier listens to what users complain about most and
then design service products that supply the market’s missing
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4.0 CONCLISION
5.0 SUMMARY
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objective criteria. The industrial buyer buys a vast variety of goods and
services. Some goods and services are relative expensive and are
generally used within a year of purchase. Those that are more expensive
and have a longer useful life are considered capital items. Every
purchased transaction originates with the recognition of the need for an
item by someone in the enterprise. This need may originate in the
department using the material.
What factors would you advise you advise your company to consider in
the purchase of capital goods?
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CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 Inventory Classifications
3.2 Reason for Holding Inventory
3.3 The Objectives of Stock Control
3.4 The Economics of Stock Control
3.5 Approaches to Stock Control
3.5.1 The Action Level Method
3.5.2 Inventory (Stock) Control Models
3.5.3 Problem Associated with EOQ Based System
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
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2.0 OBJECTIVES
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1) Raw Material.
A raw material inventory includes all items that being received at
the plant require additional processing before becoming an
identifiable part of the finished product.
2) Purchased Parts
This classification of inventory is applied to component parts of a
product that need no additional processing before being
assembled into the finished product.
3) Work-in-Progress
This classification of inventory is self-explanatory. All material
that leaves either raw materials store or purchased parts stores
enter the work-in-process inventory until the product is
completed and placed in finished goods.
4) Finished goods
Again, this is self-explanatory – it is the stock of finished or
completely manufactured goods/products which are ready for
sale. Generally speaking, this classification applies to the
quantities of finished goods that are held at the factory awaiting
shipment.
5) Supplies
All the materials needed for the operation of the firm that are not
used as parts of the finished product are classified as supplies.
Cost accounting commonly identifies this stock classification as
‘indirect material’. On the other hand, the material that becomes
parts of the finished product is called ‘direct material’.
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There are three general motives for holding inventories or stocks. These
are:
(a) To avoid the loss of customers that occurs when product is not
stocked.
(b) To meet sudden spur in customer demand
(c) To keep the firm from cutting back or shutting down briefly due
to material shortages, depletion or exhaustion.
(d) To capitalize on discount in the price of raw materials.
(e) To protect against strikes
(f) To manufacture product in quantities that minimize cost.
(1) To provide both internal and external customers with the required
service levels in terms of quantity and order rate fill.
(2) To ascertain present and future requirements for all types of
inventory to avoid overstocking while avoiding bottlenecks in
production.
(3) To keep costs to a minimum by variety reduction.
(4) To improve the quality of manufactured goods by the use of
better raw materials or components.
(5) To ensure co-operation among all departments of the enterprise to
meet materials management objectives.
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(1) Storage costs, e.g. storage space, stores rate, light, heat and
power.
(2) Labour costs relating to handling and inspection.
(3) Clerical costs relating to stores records and
documentation.
The total costs per annum under each heading will be expressed as a
percentage of the monetary value or quantity of the average stock held.
Although there are many systems for the control of stock, both manual
and automatic, there are really only two basic approaches on which
these stock control systems are based. Re-ordering of supplies will either
take place:
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1) Maximum
2) Minimum
3) Re-order
4) Hastening
5) The Economic Order Quantity (EOQ)
It does not follow that all these are necessary or even desirable for every
material items, and they should be employed with discretion, because
the fixing of too many levels make the work of provisioning unduly
complicated.
This is the level calculated representing the maximum stock that should
be held in store in order to minimise the costs of over-stocking. Only
under abnormal circumstances should management authorize purchases
above this uppermost limit. In determining the maximum stock level,
consideration is given to a number of factors like;
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This is the lowest level below which stock should not be normally
allowed to fall if the firm is not to risk the consequence of inadequate
inventory or stock outs. It is the minimum reserve or buffer stock, which
comes in handy duringemergencies. The factors affecting the minimum
stock level include:
1) The rate of consumption
2) The lead or re-procurement time.
3) Re-order Level
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Maximum stock
Record level
Hastening level
Time (days/weeks/months
= Lead. Time Constant ordering quality
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Among the most useful techniques for determining how much to order?
Is the economic order quantity (EOQ); that is the level that balances two
different kinds of inventory costs-holding (or carrying) costs and
ordering (or acquisition) costs. The EOQ is simply the stock level that
mimeses the total of ordering and carrying costs (please refer to the
9.4.1 and 9.4.2 for the detailed discussions of these two costs.)
2 DC
EOQ =
CI
These includes:
1) ORDERING COSTS
The number of orders placed each year is:
a
Annual Usage in units =
q
Order quantity
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a. ac
cx =
q. q
2) HOLDING COSTS
q
The average stock level is half the order quantity =
2
The holding costs are average stock level x holding
q. hq
xh =
2 2
Hq ac
T= +
2 q
dT
=O
dq
dT h ac
= -
dq 2 q2
dT h ac
=O= - 2 = O hq2
dT 2 q
2 ac
On cross multiplying = q2 =
h
2 ac
= q2. =
h
2 ac
EOQ = q =
h
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Note: h is the actual cost of holding one unit for one year.
In examination questions, the holding cost is sometimes given as a
percentage of the price of a unit.
EXAMPLE 1
EXAMPLE 2
To check that the formula works let’s apply it to this problem in which
a= 8,000; c = 25, h = 2.50. Hence:
2 ac
EOQ = q =
h
2. x 25 x 8000
=
2.50
400,000
= = 160,000
2.50
EXAMPLE 3
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SOLUTION
2 ac
EOQ = q =
h
2 x 20 x50,000
=
0.5
= 4,000,000
q. = 2,000 units
= 2(200) + 5 (200)
= 400 + 1,000
= 1,400
There are a number of problems that the inventory (or stock) controller
must bear in mind when employing the EOQ method of stock control.
These are as follows:
Select a manufacturing company and list out the various forms stocks
are held.
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4.0 CONCLUSION
Both excessive and inadequate stocks are not desirable. In the past,
managers of manufacturing concerns assumed that accumulation of
adequate stocks were beneficial and therefore do not feel the necessity
for controlling. A number of factors have however helped to change this
traditional outlook.
5.0 SUMMARY
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CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 Which Items to Controls?
3.2 What the 80-20 Rule Means
3.3 How it can Help You
3.4 Benefits of ABC Analysis
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
Although a high usage rate does not necessarily mean high stock levels,
fast-moving items (i.e. those for which the usage rate is high) and
expensive items are likely to incur greater storage costs than slow
moving inexpensive items. Consequently it should be our primary aim
in stock control to control the ‘fast-moving / expensive items’ since, by
doing so, greater potential savings are possible than by concentrating on
inexpensive items, the usage of which is small.
‘80 per cent of the firm’s total inventory cost is caused by only 20 per
cent of all items.’
2.0 OBJECTIVES
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• Explain the meaning of the 80-20 concept and how the ABC
analysis can help you
• State clearly the benefits of ABC analysis.
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100
90
C
75
Category A items, small
in number, high in usage
value the vital few from a
financial point of view,
Percentage of average inventory
50
investment
25
0 10 25 50 75 100
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The 80/20 Rule means that in anything a few (20 percent) are vital and
many (80 percent) are trivial. In Pareto’s case, it meant 20 percent of the
people owned 80 percent of the wealth. In Juran’s initial work, he
identified 20 percent of the defects causing 80 percent of the problems.
Project managers know that 20 percent of the work (the first 10 percent
and the last 10 percent) consume 80 percent of your time and resources.
You can apply the 80/20 rule to almost anything from the science of
management to the physical world.
A stores manager for instance knows that 20 percent of his stock takes
up 80 percent of his warehouse or storage space and that 80 percent of
his stock comes from 20 percent of his suppliers. Also 80 percent of the
sales will come from 20 percent of the sales staff. 20 percent of a
company staff member will cause 80 percent of the company’s
problems, but another 20 percent of your staff will provide 80 percent of
your production. The Pareto’s principle works both ways.
The table below summarises the main point of ABC analysis. In the
table below, the terms usage (or demand) means the value in money in
terms of the stock items consumed.
The following example will illustrate how items may be divided into
category A,B, or C.
A purchasing department surveyed the ten most commonly used components a year.
Items Number 101 102 103 104 105 106 107 108 109 110
Annual Demand 48,000 2000 300 800 4,800 1200 18,000 300 5,000 500
Step 1: Calculate the annual usage in Naira and the usage of each item
as a percentage of total annual cost.
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Item Number 107 101 109 105 102 106 104 110 103 108
100 Cumulative
% Items 10% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%
90 Cumulative %
Usage 48.8% 81.3% 87.4% 92.0% 94.9% 97.5% 98.4% 99.2% 99.8% 100.0%
Classification A A B B B B C C C C
80
70
60
50
40
30 A B C
20
10
10 20 30 40 50 60 70 80 90 100
The value of the Pareto Principle for a manager is that it reminds you to
focus on the 20 percent that matter. Of the things you do during your
day, only 20 percent really matter. Those 20 percent produce 80 percent
of your results. Identify and focus on those things. When the fire drills
of the day begin to sap your time, remind yourself of the 20 percent you
need to focus on. If something in the schedule has to slip, if something is
not going to get done, make sure it is not part to that 20 percent.
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4.0 CONCLUSION
In a real firm there may be hundred if items used each year. A computer
package may be used to determine the percentage of annual usage for
which each item accounts. The package can be used to sort the items
into order. The boundary between Class A and Class B might not be as
sharply defined as in the example give in the previous page. The
purchasing manager may need to use judgment in deciding where the
class boundaries should be drawn.
5.0 SUMMARY
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In what definite ways can the Pareto principle help your organisation?
http://www.ipfonline.Com/content/archive/General/Logistics/1g010420
022.jsp.
http.//www.smthacker.co. uk/materials-management-stock-control.htm
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MODULE 3
CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 Differences and Similarities between Industrial and
Government Purchase
3.2 The Role of the Government Purchasing Agency
3.2.1 Functions Performed
3.3 Tendering
3.3.1 Types of Tender
3.3.2 Tendering Procedure
3.3.3 The Disadvantages of Tendering
3.4 Supplier Selection in Governmental Purchasing
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
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Nigeria. Two reasons are commonly cited for the focus on purchasing
by governmental organisation, and this includes:
2.0 OBJECTIVES
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3.3 Tendering
1) Open Tenders
Prospective suppliers are invited to compete for a contract
advertised in the press; the lowest tender generally being
accepted, although the advertisers usually state that they are not
bound to accept the lowest or any tender.
3) Selective Tenders
Tenders are invited for suppliers on an ‘approved list’ who have
been previously ‘vetted’ regarding their competence and financial
standing.
4) Serial Tenders
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4.0 CONCLUSION
5.0 SUMMARY
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http:/cwis.livjm.uk/bus/busnedere/ae.3037/invmod.htm 8/6/01
http.//www.smthacker.co. uk/materials-management-stock-control.htm
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CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Contents
3.1 Types of Competitive Bidding
3.2 Five Prerequisites of Competitive Bidding
3.2.1 Four Conditions When Competitive Bidding
Should Not Be Used
3.3 The Competitive Bidding Process
3.3.1 Specifications
3.3.2 Bid Amendments
3.3.3 Bid Receipt and Opening
3.3.4 Bid Evaluation
3.3.5 Responsiveness
3.3.6 Bid Award
3.4 Waiver of Competitive Bidding
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
Within this basic system, there are many variations but the basic
features:
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are common to all types. In the Courts, what turns a procurement into a
competitive bid are these three features- a competition for award,
bidding bids and the Owner choosing from the competitors.
2.0 OBJECTIVES
Requests for Proposal (REP) follows the same general format but tends
to be used for procurements where the Owner is generally describing its
needs and the proponents are expected to offer their method of achieving
the objectives described by the owner. REP tends to be issued to select
vendors/suppliers and evaluation. Price is not unimportant but the
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manner and method of achieving the Owner’s described result are much
more critical in award.
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3.3.1 Specification
Bids that are not received in a sealed envelope by bid opening date and
time should be rejected. Bidders who deliver their bids in an envelope
that is not sealed may be allowed to correct this, however, decency
provided they do so before the date and time specified for opening of
bids
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3.3.5 Responsiveness
The first event that must occur in bid evaluation is determining if the bid
is responsive. If a bid is non-responsive then it must be rejected.
Rejected bidders should be notified and should not be considered for
award.
Failure by the bidder to accept the requirements of the bid is grounds for
rejection of its bid. Some common instances in which bids must be
rejected and declared non-responsive are:
There are factors that come into play in evaluating a responsive bid:
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10) Where the amount of the purchase is too small to justify soliciting
quotations
11) Where small purchase is being made and a satisfactory price is
available from a previous bid or quotation.
12) Where the requirement is for an authorised cooperative project
with other governmental unit(s) or charitable non-profit
organization(s);
13) Where a used item is available on short notice and subject to
prior sale.
JUSTIFICATION
The waiver of the competitive bidding process, like single source
purchase, is infrequently used and subject to substantial justification. All
requests to waive competitive bidding should be forwarded to the
Purchasing Department accompanied by a purchasing requisition and
justification.
4.0 CONCLUSION
5.0 SUMMARY
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Explain the instances in which bid can be rejected and declared non
responsive.
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CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 What is Negotiation
3.1.1 Objectives of Negotiate
3.1.2 When to Negotiate
3.1.3 The Negotiator’s position and Qualification
3.2 The Process of Negotiation
3.3 Negotiation Position
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
2.0 OBJECTIVES
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‘The process by which we search for terms to obtain what we want from
somebody who wants something from us.’
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1) An objective position;
2) A minimum position, and
3) A maximum position.
1) Fact Finding.
During the initial meeting with the potential supplier, the professional
negotiator and the negotiating team limit discussions to face-finding.
The important consideration is that during the face-finding session, the
buyer and the supplier should attempt to analyse each other’s point of
view. The buying and selling representatives should disclose their
interests – not their positions.
2) The Recess
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4) Hard Bargaining
Hard bargaining session is the last resort and this involves the use of
take – it –or – leave – it tactics. Its use is limited to one –time or
adversarial situation where long-term collaborative relationships are not
objective.
Secondly, they also specify who is to do what, and by when, not only as
between them and other party but also in their organization.
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A number of postures and what they might indicate have been provided
by David Jones et al (1996 pp. 180) as shown in table 1 below:
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4.0 CONCLUSION
5.0 SUMMARY
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CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 The Nature of Expediting Work
3.2 Expediting Process
3.3 Characteristic of Good Expeditor
3.4 Organization of the Expediting Activity
3.5 Advantages of the Expediting Function
4.0 Conclusion
5.0 Summary
6.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
2.0 OBJECTIVES
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The following elements are involved in expediting work i.e., the specific
issues inherent in the follow-up job:
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1) Two copies of the purchase order are sent to the supplier and one
copy to the expeditor.
2) The expeditor files the purchase order, vendor-wise, in a current
file. This file is checked every week.
3) If the acknowledgement copy has not been received back within
ten days, the expeditor should do the following:
(a) He should check back with the buyer if there has been any
development in regard to the order; (for example, the supplier
may have written that the term of agreement requires revision).
(b) If nothing has been heard from the supplier, he should
send him a routine reminder.
(c) If within a week after the first reminder no
acknowledgement has arrived, a letter should be sent,
preferably by name to the official concerned in the
supplier’s company. If this fails, a telegram and a
telephone call respectively should be the means of
communication.
(d) Though the supplier has not formally accepted the order,
he may have started supplies. In law, this is a proof of
acceptance. The expeditor should check with the stores on
this matter.
4) The expeditor will consult the file every week and take such
action as is necessary for follow up.
5) When a delivery has been effected, the receipt section will send
him a copy of the materials receipt note. The expeditor will make
the relevant entries in the order copy. As soon as the order has
been fulfilled, the copy of the order is removed from the file.
Item A Progress 1 2
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There are various methods for organising for the follow-up activity.
Indeed, there is a wide difference of opinions concerning the most
effective arrangement for handling the expediting activity.
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Purchasing
Manager
Strategic Planning
Research
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4.0 CONCLUSION
5.0 SUMMARY
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CONTENTS
1.0 Introduction
2.0 Objective
3.0 Main Content
3.1 International Procurement Concept
3.2 Approaches to International Sourcing
3.3 The Benefits and Risk of International Sourcing
4.0 Conclusion
5.0 Summary
6.0 Tutor Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
2.0 OBJECTIVES
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Dobler and Burt (1996:267) argued that, more recently, the term
“foreign sourcing” has largely been replaced with “international
sourcing”, the process of purchasing from suppliers outside of the firm’s
country of manufacturing. At a number of leading firms, international
sourcing is being replaced with a broader international approach called
“global sourcing”. Professors Monczka and Trent (1991:3) defined
global sourcing;
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13) Pay freight, duty, insurance, broker and other import costs
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Just like Nigeria Global Sourcing Companies, OSRs can greatly speed-
up and improve the success rate of international buying projects.
Although it is not like buying across the street, since the purchaser must
communicate internationally and usually handles all import details, the
OSR does give the Purchaser what amounts to an experienced
purchasing department in that country. Since most OSRs work on
commission paid by the purchaser, the purchaser does not incur a cost
unless the OSR come up with a good Supplier used by the purchaser.
This is both good and bad news, since the OSR will not continue to
support the Purchaser’s Global Sourcing efforts unless there are
financial successes for the OSR along the way.
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3.2.4 Direct
1) Targeting countries
2) Locating suppliers in targeted countries
3) Selecting suitable products
4) International and country specific business practices
5) Understanding the foreign supplier’s capabilities, expectations,
and needs.
6) International terms and conditions
7) Dispute resolution
8) International negotiations
9) Communications
10) Understanding cultural differences
11) Inspection at foreign locations
12) Payment methods
13) International transportation, insurance, etc.
14) Import process, regulations and duties
15) Country specific export regulations
16) Currency exchange
17) International order administration and overseas expediting
18) Packaging for international shipments
In addition to the above skill sets, the purchaser must also have available
the financial and human resources to carry out the Global Sourcing
Process. These resources often involve the need for additional people
and considerable monies for travel, research, training, qualification and
approval.
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1) greater control
2) development of internal capabilities,
3) avoiding the country references of third parties, and
4) obtaining lower total material cost.
With all the valuable services provided by IPOs and the above
advantages, why do not all international Purchasers use them? The
major reasons are that they are:
Even with an IPO, the purchaser must still develop import capabilities.
These issues notwithstanding and because of their many advantages,
IPOs should be considered when:
1) there is sufficient annual volume to cover expenses,
2) a long-term –commitment to the country or region, and
3) the direct approach is not providing the expected results.
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1) Quality
A key reason for international sourcing is to obtain the required
level of quality.
2) Timeliness
A second major reason for purchasing international goods and
services is, generally, the dependability of the supplier in meeting
scheduled requirements
3) Cost
International sourcing generates expenses beyond those normally
encountered when sourcing domestically. Nonetheless after all of
the additional costs of “buying international” are considered, in
the case of many materials it frequently is possible to reduce the
firm’s total cost of the materials through international sourcing.
6) Counter trade
Many countries require their non-domestic suppliers to purchase
materials in their country as part of the sales transaction. These
arrangements commonly are called barter, offsets, or counter
trade.
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4) Additional Inventories
The quantity of additional inventory needed when purchasing
from foreign sources can be difficult to determine quite often,
however, the additional inventories are not as large as one might
expect. Nevertheless, inventory –carrying costs must be added to
the purchase, the freight, and the administrative costs to
determine the true total cost of buying from international sources.
5) Quality
As previously mentioned, international suppliers frequently are
utilized because many of them can provide a consistently high
level of quality. But problems do exist. Non-domestic suppliers
tend to be less responsive to necessary design changes than do
their domestic counterparts.
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4.0 CONCLUSION
5.0 SUMMARY
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CONTENTS
1.0 Introduction
2.0 Objectives
3.0 Main Content
3.1 JIT Definition
3.2 JIT Illustration
3.3 Characteristics of JIT
3.4 JIT Requirements
3.5 Comparison of JIT with Traditional Purchasing Approach.
3.6 Benefits of JIT
3.7 Possible Disadvantages of JIT
4.0 Conclusion
5.0 Summary
5.0 Tutor-Marked Assignment
7.0 References/Further Reading
1.0 INTRODUCTION
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providing each work centre with just the quantity of materials and
components needed to do a given job at the exact time they are needed.
2.0 OBJECTIVES
Other names for this or very similar methods are zero inventory and
stock less production. And such other names as ZIPS (Zero Inventory
Production Systems), MAN (Materials as needed), DOPS (Daily
Overhead and Perfect Supply) and NOT (Nick-of-Time). In all such
cases, the essential requirement is that supplies must be delivered
frequently in relatively small qualities just-in-time for use. All resources,
therefore, are continuously flowing-from the arrival of raw materials to
sub-assembly, final completion, and shipment of finished products. JIT
indeed brings together all the needed materials and parts at the precise
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moment that they are required for each production process because it is
time for it to be used.
The top portion of the figure shows the original operation. After
incoming material was received, counted, and logged into the system, it
went through a standard visual receiving inspection operation where
potential quality problems were detected, and perhaps submitted to
quality assurance for further detailed inspection. The next step was to
pre-package the materials parts and component that would subsequently
be used in putting together a given sub-assembly. This was done for
each sub-assembly produced to facilitate stock picking for the later
assembly work. Most production inventories were thus stored in this
sub-assembly kit form. After sub-assembly operations occurred, sub-
assembly units were then inventoried untie later used in a product’s final
assembly operation. Approximately a week’s finished goods inventory
for most products was maintained at the plant.
The lower portion of figure 6.1 shows the dramatic change that occurred
as a result of JIT implementation. The receiving inspection and quality
control technical inspection operations for purchased materials were
completely eliminated. The responsibility for incoming quality was
placed with the purchasing department and delegated to each supplier
organisation. This required a reasonable amount of supplier education.
In most cases, purchasing and QC work with suppliers to develop and
install Statistical Process Control (SPC) systems in their manufacturing
operations. SPC control charts were then required to be submitted with
each shipment of delivered material.
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Conventional Operation
Receiving of Receiving Subassembly Inventory
(i) Materials Inspection Materials
(ii) Parts Prepackaging
(iii)Component
JIT Operation
Receiving of Finished Final
(i) Material Goods Assembly
(ii) Parts Inventory
(iii) Component
Production inventory = 6-10 days
Work –in-process inventory = 1 day
Finished goods inventory = 3 days
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1) All parts must arrive where they are needed, when they are
needed and in exact quantity needed.
2) All parts that arrive must be usable parts.
Where these are not achieved, JIT may easily become ‘just-too-late.’
• continuity of custom
• fair price and profit margin
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Quality Vs. cost Lease cost with “acceptable Top quality with
zero defects
Quality”
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4.0 CONCLUSION
5.0 SUMMARY
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204