Catalogue SENSY Octobre 2021 WEB

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FORCE AND TORQUE

•FORCE AND TORQUE TRANSDUCERS


•CUSTOM-MADE LOAD CELLS
•WEIGHING LOAD CELLS

11111
•CRANE OVERLOAD PROTECTION
•STANDARD REFERENCE TRANSDUCERS (fJ?r�7�74)
Wwww.sensy.com
•TENSIOMETERS
•INSTRUMENTATION
LOAD CELL
MANUFACTURER
• Available for models: 5000, 5100, 5300, 5600, 5560, 2600, 2960
TABLE OF CONTENTS

PRODUCTS OVERVIEW p. 2

FORCE TRANSDUCERS p. 7

WEIGHING LOAD CELLS p. 41

CRANE OVERLOAD PROTECTION (LOAD PINS, LOAD SHACKLES, ...) p. 99

TENSIOMETERS p. 135

STANDARD REFERENCE FORCE TRANSDUCERS p. 145

TORQUE SENSORS p. 167

ACCESSORIES p. 193

INSTRUMENTATION p. 204

ANNEXES p. 295
- Definitions: Most popular options p. 296
- Option cards for PAX, CRANE-BOY, INDI-BOY, DISP-BOY family p. 303
- Definitions: Certifications p. 304
- Definitions: Technical features p. 305
- SENSY software p. 306
- Stainless steel screws: Features and references p. 310
- IP codes (International Protection Marking) p. 311

1
PRODUCTS OVERVIEW
LOAD CELLS

2000S 2022 2052 2162L 2600 2625-2645


p. 42 p. 46 p. 48 p. 50 p. 52 p. 56

2710-2715 2712 p. 10 2715-ISO 2960-2962-2965 3100P 3110-3115 p. 16


p. 8 2712-ISO p. 146 p.150 p. 12 p. 58 3115-ISO p. 154

3115F-12390 3300 3500 4500 5000 5000B


p. 162 p. 64 p. 68 p. 72 p. 102 p. 118

5000M 5050M 5000M-WI 5050 5100L-5105L 5100-5105 p.18


p. 120 p. 122 p. 124 p. 106 p. 78 5105-ISO p. 158

5180-5182 5190-5195 5200-5205 5200L-5205L 5300 5500-5505


p. 20 p. 22 p. 24 p. 116 p. 100 p.126

5510 5560S 5570-5575 5580-5585 5600 5900


p. 80 p. 136 p. 138 p. 140 p. 110 p. 128

5910 5930-5932 5950 5960-5962 6100-6105 6200-6205


p. 86 p. 32 p. 88 p. 34 p. 168 p. 170

6305 6300V - 6305V 6500-6502 / 62100-62200 p. 180 63000-64000 65000 p. 186


p. 172 p. 174 6500A-6502A p. 176 62300 p. 182 p. 184 67000 p. 188
6500B p. 178

2
PRODUCTS OVERVIEW
FOR FORCE AND WEIGHING APPLICATIONS INSTRUMENTATION

ANALOGUE AMPLIFIERS COND-A420 COND-SGA DIGITAL CONVERTERS COND-USB DISP-RLT


p. 290 p. 226 p. 222 p. 292 p. 228 p. 288

DISP-60 INDI-5250 INDI-MAXS INDI-PAXS INDI-PAX2S INDI-PSD


p. 220 p. 234 DISP-MAX DISP-PAX DISP-PAX2A p. 236
p. 214 p. 210 p. 218

JBOX
p. 230
FOR HOISTING APPLICATIONS

BRIDGE-BOY COACH-II CRANE-BOY CRANE-BOY-Exd CRANE-SUMD DISP-BOYDP


p. 254 p. 284 CRANE-BOYP CRANE-BOYP-Exd DISP-SUMD CRANE-BOYDP
p. 266 p. 274 p. 270 p. 262

DISP-F DISP-PAXDP INDI-BOY JBOX-LCI SAFETY-BOY CABIN-2xB1SUMD


p. 286 p. 212 DISP-BOYP p. 280 p. 282 p. 276
p. 258

CABIN-4xB1SUMD
p. 278
ISO 376 / ASTM E74 /
EN12390

INDI-00 INDI-ISO376 INDI-12390 SOFT-DIGITAL SOFT-ISO7500 SOFT-COACHVIEW


p. 248 p. 250 p. 252 p. 306 p. 307 p. 309
WIRELESS

WI-T24TR-ACM WI-T24RE-AO1 WI-T24RE-BSx WI-T24RE-Hx WI-T24RE-SO


p. 238 p. 242 p. 244 p. 240 p. 246

3
FORCE TRANSDUCERS
TECHNICAL DATA

Accuracy class SL 1 0.5 0.25 0.1 C1 0.05 A3 0.03 C3 0.02


(1000 d) (1000 d OIML) (2000 d) (3000 d) (3000 d OIML) (5000 d)

Combined error * % F.S. ± 0.5 ...1 <±1 < ± 0.5 < ± 0.25 < ± 0.1 < ± 0.03 < ± 0.05 < ± 0.03 < ± 0.025 < ± 0.020 < ± 0.015
Non-repeatability % F.S. < ± 0.25 < ± 0.5 < ± 0.25 < ± 0.1 < ± 0.03 < ± 0.02 < ± 0.02 < ± 0.015 < ± 0.015 < ± 0.01 < ± 0.01
Creep error over 30 min % F.S. < ± 0.3 < ± 0.25 < ± 0.1 < ± 0.075 < ± 0.06 < ± 0.04 < ± 0.04 < ± 0.03 < ± 0.025 < ± 0.020 < ± 0.015
Reference temperature °C 23
Temperature coefficient of sensitivity per 10°C % < ± 0.2 < ± 0.2 < ± 0.1 < ± 0.05 < ± 0.05 < ± 0.02 < ± 0.035 < ± 0.05 < ± 0.015 < ± 0.009 < ± 0.008
Temperature coefficient of zero signal per 10°C % F.S. < ± 0.2 < ± 0.2 < ± 0.1 < ± 0.035 < ± 0.035 < ± 0.03 < ± 0.03 < ± 0.05 < ± 0.023 < ± 0.015 < ± 0.013
Nominal sensitivity mV/V 1 ... 1.5 1 ... 2 1 ... 3 2 ... 3

6
Sensitivity tolerance % < ± 0.5 < ± 0.3 < ± 0.3 < ± 0.05
Nominal range of the excitation voltage V 5 to 10 if input resistance = 350 Ω; 5 to 18 if input resistance = 700 Ω 10
Maximum excitation voltage V 15 if input resistance = 350 Ω; 20 if input resistance = 700 Ω 12

* Combined error = non-linearity + hysteresis.


The temperature coefficient of sensitivity and the combined error are balanced in such a way that their sum is less than 70 % of the error limit of the scale, class III, according to the OIML R60 and EN 45501 standards.
F.S.: Full Scale
g= 9,8107 m/s2 (Jumet, Belgium)
Specifications are subject to change without notice.
PRODUCTS OVERVIEW - FORCE
ACCURACY CLASSES l CAPACITIES (N) CAPACITIES (kN) CAPACITIES (MN)
tee
% s
% % % le s in s s teel ium
MODEL DESCRIPTION % % 5 % 5 3 02 in oy m 0 0 0 0 0 0 0 0 0 0 0 0
SL 1 0.5 0.2 0.1 0.0 0.0 0. Sta All Alu 10 15 20 30 50 75 1 1.5 2 3 5 7.5 10 15 20 30 50 75 10 15 20 30 50 75 1 1.5 2 3 5 7.5 10 15 20 30 50

2710
Tension and compression load cells p. 8
2715
2712 Tension and compression load cells p. 10

2960
2962 Low-profile (pancake) load cells p. 12
2965

3110 Heavy compression load cells


(very high capacities)
p. 16
3115
5100 Tension and compression load cells
(very high capacities)
p. 18
5105
5180
Compression washer load cells p. 20
5182

7
5190 Through hole (annular) heavy-capacity
load cells p. 22
5195
5200 Capacities and dimensions to be defined (from 75 kN to 5 MN)
Tension link load cells p. 24
5205

5300 Standard load pins p. 26

5900 Through hole (annular) load cells p. 28


5930 Miniature tension and compression
load cells p. 32
5932
5960 Miniature compression load cells p. 34
5962

ASSOCIATED ELECTRONICS
ANALOGUE COND-A420 COND-SGA INDI-PAXS INDI-5250 INDI-PSD DISP-PAXDP DISP-F DIGITAL CONVERTERS WI-T24TR-ACM WI-T24RE-AO1 WI-T24RE-Hx WI-T24RE-SO WI-T24RE-BSx JBOX-LCI
AMPLIFIERS DISP-PAX / COND-USB

p. 290 p. 226 p. 222 p. 210 p. 234 p. 236 p. 212 p. 286 p. 292 / 228 p. 238 p. 242 p. 240 p. 246 p. 244 p. 280
Standard Optional
Note: CSA and/or IECEx options are available only for 2960, 5100 and 5300 models.
2710-2715 TENSION AND COMPRESSION LOAD CELLS
Universal load cells combining accuracy, sturdiness and easy installation

Features
o Material:
Model 2710 - 30 kN

- 2710: stainless steel


- 2715: alloy steel
o Protection class: IP67
o Compact design
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 2710-2715 are perfectly designed for the following applications:
- Tank / Silo / Hopper / Vessel weighing,
- Conveyor belts weighing.
Capacities
2710: 5 - (7.5) - 10 - (15) - 20 - 30 - 50 - 75 - 100 kN
2715: 20 - 30 - 50 - 75 - 100 kN
Specifications 0.1 % 0.03 %
Accuracy class 0.1% F.S.* 0.03% F.S.* -

Combined error (non-linearity + hysteresis) < ± 0.1 <± 0.03 % F.S.*

Repeatability error <± 0.03 <± 0.015 % F.S.*

Creep error over 30 min. <± 0.06 <± 0.025 % F.S.*

Zero shift after loading <± 0.015 <± 0.0075 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 <± 0.023 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 mV/V

Nominal sensitivity 2 2 mV/V

Sensitivity tolerance <± 0.3 <± 0.2 %

Input resistance 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 VDC

Safe load limit 120 120 % F.S.*

Breaking load >300 >300 % F.S.*

Permissible dynamic loading 60 60 % F.S.*

Static lateral force limit 50 50 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021

8
TECHNICAL DRAWINGS: TENSION AND COMPRESSION LOAD CELLS

2710-2715 > STANDARD DIMENSIONS

2710-D / 2710-E
2710-E / 2710-F

271x-F // 271x-H
271x-G 271X-G

Max. ACCESSORIES
CL Weight
Ref. Item* Capacities ØA H C D E ØE M H1 H2 Deflexion
(m)(m) (kg) APPUI SUPOR EMBOM C2712
(mm)
2710-E 5 - 15 kN 4 76 28 16 / 79 M16 177 222 3 0.30 0.85 APPUI-16 SUPOR-30 EMBOM-M16-BA /
2710-F 20 - 50 kN 4 116 38 30 / 128 M24x2 238 302 3 0.35 2.6 APPUI-24 SUPOR-36 EMBOM-M24x2-BA /
271x-G 20 - 50 kN 4 116 38 30 98 / M24x2 238 302 3 0.35 2.6 APPUI-24 SUPOR-36 EMBOM-M24x2-BA C2712-G
271x-H 75 - 100 kN 6 130 56 33 118 / M36x3 318 402 6 0.60 5.2 APPUI-36 SUPOR-56 EMBOM-M36x3-PTFE C2712-H
*x=Material: 2710 - stainless steel; 2715 - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Note: standard wiring for compression

Load direction
Rev. 26/03/2018

9
2712 TENSION AND COMPRESSION LOAD CELLS
High-accuracy universal load cells, easy to install.

Features
o Wide range of capacities: from 100 N to 10 kN
Model 2712 - 250 N

o Overload protection in tension and compression (only for 2712-A and 2712-C)
o Compact design
o Protection class: IP54 / IP65 (see drawing)
o Material: anodised aluminium alloy
o Cable length: 3 m (other lengths available on request)
o Also available as standard reference load cells according to ISO 376 (classes
"1", ‘’0,5’’ and ‘’00’’ - see specific data sheet 2712-ISO)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 2712 are perfectly designed for the following applications:
- Industrial force measurement,
- Suspended reactors or hoppers, conveyor belts weighing,
- Primary transducer for universal testing machine.
Capacities
2712: 100 - (150) - 200 - (300) - 500 - (750) N
1 - (1.5) - 2 - (3) - 5 - (7.5) - 10 kN
Specifications 0.1 % 0.03 % 0.02 %
Accuracy class 0.1% F.S.* 0.03% F.S.* 0.02 % F.S.* -

Combined error (non-linearity + hysteresis) < ± 0.1 <± 0.03 <± 0.012 % F.S.*

Repeatability error <± 0.03 <± 0.015 <± 0.01 % F.S.*

Creep error over 30 min. <± 0.06 <± 0.025 <± 0.015 % F.S.*

Reference temperature 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -30...+70 -30...+70 -30...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 <± 0.008 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 <± 0.023 <± 0.013 F.S.*/10°C

Nominal sensitivity 2.038 2.038 2.038 mV/V

Sensitivity tolerance <± 0.3 <± 0.2 <± 0.2 %

Input resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 352 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 120 120 120 % F.S.*

Breaking load >300** >300** >300** % F.S.*

Permissible dynamic loading 50 50 50 % F.S.*

Static lateral force limit 50 50 50 % F.S.*

* F.S. : Full Scale.


** : see drawing table
Specifications subject to change without notice..

rev. : 18/10/2021

10
TECHNICAL DRAWINGS: TENSION AND COMPRESSION LOAD CELLS

2712 > STANDARD DIMENSIONS

2712-A / 2712-C 2712-D

Max. ACCESSORIES
Weight
Ref. Item Capacities ØA H C D E F M H1 H2 Breaking load Deflexion IP
(kg)
(mm) APPUI SUPOR EMBOM C2712

2712-A 100 - 1000 N 4 72 25 13.5 55 ±32 M8 127 151 1000 % 0.40 IP54 0.42 APPUI-8 SUPOR-20 EMBOM-M8-BA C2712-ABC
2712-C ( *1) 1500 - 5000 N 4 72 25 13.5 55 ±32 M12 151 185 600 % max. 20 kN 0.35 IP65 0.42 APPUI-12 SUPOR-20 EMBOM-M12-BA C2712-C
2712-D 5 - 10 kN 4 88 30 24 70 / M16 188 233 > 300 % 0.30 IP65 0.6 APPUI-16 SUPOR-30 EMBOM-M16-BA C2712-D

(*1): 5000 N accuracy class: 0.1 % only

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Note: standard wiring for compression

Load direction
Rev. 11/06/2019

11
2960-2962-2965 LOW-PROFILE (PANCAKE) LOAD CELLS
Universal tension and compression load cells for industrial force measurement.

Features
o Flat design
Model 2960 - 300 kN

o High stiffness and fatigue resistant


o Highly resistant to transverse forces
o Protection class: IP66
o Complete range of mounting accessories available
o Material: stainless steel (2960)**, anodised aluminium alloy (2962), alloy steel
(2965)
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 2960-2962-2965 are perfectly designed for the following applications:
- Force measurement on machines, industrial process control, hydraulic cylinders monitoring, fatigue tests,
- Hydraulic cylinders monitoring.
Capacities
2962: (3) - 5 - 7.5 kN
2960 - 2965: 10 - (15) - 20 - (30) - 50 - (75) - 100 - 150 - 200 - 300 - 500 - (750) - 1.000 - (1500) - 2.000 - 3.000 kN
Specifications 0.25 % 0.1 % 0.03 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* 0.03% F.S.* -

Combined error (non-linearity + hysteresis) <± 0.25 < ± 0.1 <± 0.03 % F.S.*

Repeatability error <± 0.1 <± 0.03 <± 0.015 % F.S.*

Creep error over 30 min. <± 0.1 <± 0.06 <± 0.025 % F.S.*

Reference temperature 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 <± 0.015 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 <± 0.035 <± 0.023 F.S.*/10°C

Nominal sensitivity 2 2 2 mV/V

Sensitivity tolerance <± 0.3 <± 0.3 <± 0.2 %

Input resistance 700 ± 2 700 ± 2 700 ± 2 ohm(s)

Output resistance 700 ± 2 700 ± 2 700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 150 150 150 % F.S.*

Breaking load >300 >300 >300 % F.S.*

Permissible dynamic loading 70 70 70 % F.S.*

Static lateral force limit 50 50 50 % F.S.*

* F.S. : Full Scale.


** CSA and IECEx options are available only for stainless steel (2960) version.
Note: 0.03% only for anodised aluminium alloy (2962) version.
Specifications subject to change without notice..

rev. : 18/10/2021

12
TECHNICAL DRAWINGS: LOW-PROFILE (PANCAKE) LOAD CELLS

2960-2962-2965 > STANDARD DIMENSIONS

ØA
ØB
ØC
FEMALE Ø 18.5
ØD

R 55 min.
±62
MALE

ØE
ØC
ØD
M M
D

ØD
ØC

Fastener quality: 10.9 or 12.9

CL Max. Deflexion Torque Weight ACCESSORIES


Ref. Item* Capacities Ø A Ø B Ø C Ø D ØE M H D H1
(m)
(m) (N·m)
(Nm) (kg)
(kg) APPUI SUPOR EMBOM
2962-A 3 - 7.5 kN 89 72 59 33 8xØ8.2 M16 28 2 3 40 0.05 15 (M8) 0.3 A P P UI-16B SUP OR-36 EM B OM -M16-B A
EMBOM
296x-B 10 - 50 kN 89 72 59 33 8xØ8.2 M20x1.5 28 2 3 40 0.04 40 (M8) 0.9 A P P UI-20 SUP OR-36 EM B OM -M20x1.5-B A
296x-C 75 - 100 kN 149 125 106 46 8xØ12.5 M30x2 38.5 2 6 53.5 0.05 130 (M12) 3.5 A P P UI-30 SUP OR-45 EM B OM -M30x2-B A
296x-D 150 - 200 kN 178 145 115 69 8xØ16.5 M36x3 50 2 6 70 0.06 320 (M16) 7 A P P UI-36B SUP OR-69 EM B OM -M36x3-B A **
296x-E 300 - 500 kN 198 172 0.75 90
140 - 1 MN
16xØ16.5 M60x4 65 3 12 92 0.07 320 (M16) 12 A P P UI-60 SUP OR-90 EM B OM -M60x4-PTFE**
296x-F 0.75 - 1 MN 279 229 180 120 16xØ24.5 M64x4*** 70 3 12 103 0.08 1000 (M24) 28 A P P UI-64 SUP OR-90 EM B OM -M64x4-PTFE**
296x-G 1.5 - 2 MN 345 290 240 156 16xØ32 M110x4 115 15 12 / 0.10 1300 (M30) 50 According to customer’s /
296x-H 3 MN 390 335 280 195 24xØ24.5 M125x4 130 7 12 / 0.15 1000 (M24) 86 design specifications /
*x=Material: 2960 - stainless steel; 2965 - alloy steel
**See EMBOM data sheet (ACCESSORIES section)
***M90x4 available on request

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring
Bases are mainly recommended if mating surface is of poor quality
(for direct mounting, surface should be
Ra
0.8
rcp ) Exct. - Yellow Compr. Tension
Sig. + Green
Sig. - White
Exct. + Brown 6 DIN 45322
Sense Grey Connector
Sense Pink
Standard: Cable screen not connected to the transducer

Load direction

SUPOR
APPUI
(LOAD BUTTON)

T296x
Rev. 11/06/2019

EMBOM

13
This page was intentionnaly left blank
TECHNICAL DRAWINGS: TENSION ACCESSORIES FOR 2960, 2962 AND 2965

T2960-T2962-T2965 > STANDARD DIMENSIONS

Torque Weight
Ref. Item** Capacities ØA ØB E ØF G I S M H H1 H2 H3 H4
(N·m) (kg)
T2962-A 3 - 7.5 kN 89 72 8xM8 25 1 13 8xM8 L=35 M16 30 70 105 58 143 15 (M8) 0.57
T296x-B 10 - 50 kN 89 72 8xM8 35 1 13 8xM8 L=35 M20x1.5 30 70 109 58 160 40 (M8) 1.19
T296x-C 75 - 100 kN 149 125 8xM12 52 1 20 8xM12 L=50 M30x2 46 99.5 140.5 84.5 225 130 (M12) 5.25
T296x-D 150 - 200 kN 178 145 8xM16 70 1 23 8xM16 L=70 M36x3 50 120 160 100 285 320 (M16) 8.7
T296x-E 300 - 500 kN 198 172 16xM16 115 1 35 16xM16 L=80 M60x4 65 157 219 130 455 320 (M16) 14.5
T296x-F 0.75 - 1 MN 279 229 16xM24 162 1 36 16xM24 L=100 M64x4 75 172 247 145 550 1000 (M24)* 35.5
T296x-G 1.5 - 2 MN According to customer’s design specifications
T296x-H 3 MN According to customer’s design specifications
*Fastener quality 10.9 or 12.9
** x=Material: T2960 - stainless steel; T2965 - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 13/04/2018

15
HEAVY COMPRESSION LOAD CELLS (VERY HIGH
3110-3115
CAPACITIES)
High-capacity compression load cells.

Features
o Wide range of capacities: 30 kN (3 t) up to 50 MN (5.000 t)
Model 3115 - 3 MN

o Material: nickel-plated steel (3115) or stainless steel (3110)


o Protection class: IP65
o A whole range of mounting accessories is available
o Cable length: see drawing table - CL (other lengths available on request)
o Also available as standard reference load cells according to ISO 376 (classes
1, 0,5 and 00 - see specific data sheet 3115-ISO)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 3110-3115 are perfectly designed for the following applications:
- Industrial force measurement, industrial process control (ISO 9000, ...),
- Primary transducer for universal testing machine, structure weighing.
Capacities
3110 - 3115: 30 - 50 - (75) -100 - (150) - 200 - 300 - 500 kN
(0.75) - 1 - 1.5 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - 40 - 50 MN
Specifications 0.25 % 0.1 % 0.05 % 0.03 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* 0.05 % F.S.* 0.03% F.S.* -

Combined error (non-linearity + hysteresis) <± 0.25 < ± 0.1 <± 0.05 <± 0.03 % F.S.*

Repeatability error <± 0.1 <± 0.03 <± 0.02 <± 0.015 % F.S.*

Creep error over 30 min. <± 0.1 <± 0.06 <± 0.04 <± 0.025 % F.S.*

Reference temperature 23 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 -10...+45 °C

Service temperature range -30...+70 -30...+70 -30...+70 -30...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 <± 0.035 <± 0.015 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 <± 0.035 <± 0.03 <± 0.023 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 ± 0.02 mV/V

Nominal sensitivity 1.5 1.5 1.5 1.5 mV/V

Sensitivity tolerance <± 0.3 <± 0.3 <± 0.3 <± 0.2 %

Input resistance 350..700 ± 2 350..700 ± 2 350..700 ± 2 350..700 ± 2 ohm(s)

Output resistance 350..700 ± 2 350..700 ± 2 350..700 ± 2 350..700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 3...12 VDC

Safe load limit 150 150 150 150 % F.S.*

Breaking load >300 >300 >300 >300 % F.S.*

Permissible dynamic loading 50 50 50 50 % F.S.*

Static lateral force limit 15 15 15 15 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021

16
TECHNICAL DRAWINGS: HEAVY COMPRESSION LOAD CELLS (VERY HIGH CAPACITIES)

3110-3115 > STANDARD DIMENSIONS

RR
ØB
HANDLES > 1 MN
D

Male
Min. 74
H

±H/2
Female

C
ØA 2xE Depth F

CL Max. Deflexion Weight


Ref. Item* Capacities ØA ØB C D E F H RR
(m) (kg)
311x-A 30 - 50 kN 64 36 45 20 M10 12 135 250 6 0.12 2
311x-B 75 - 200 kN 64 36 45 20 M10 12 135 250 6 0.16-0.18 2.2
311x-C 300 - 500 kN 89 56 60 30 M12 15 160 300 6 0.18-0.20 4.5
311x-D 0.75 - 1 MN 99 64 65 30 M16 16 190 400 6 0.33-0.34 6
311x-E 1.5 - 2 MN 119 90 90 30 M16 16 225 400 6 0.29-0.35 20
311x-F 3 MN 159 125 100 40 M20 20 270 450 12 ±0.4 42
311x-G 5 MN 205 160 125 50 M20 35 350 500 12 ±0.5 90
311x-H 7.5 - 10 MN 294 200 200 60 M30 40 460 600 12 ±0.7 243
311x-I 15 MN 330 250 250 65 M30 40 510 800 12 ±0.75 330
311x-J 20 MN 364 250 270 75 M36 50 550 800 12 ±0.8 446
311x-K 30 MN 445 300 300 75 M36 50 660 1000 12 ±1 770
311x-L 40 MN 495 360 330 90 M36 50 730 1200 12 ±1.1 1060
311x-M 50 MN 540 430 360 90 M36 50 900 2000 12 ±1.2 1587
Note: 2 - 50 MN (200 - 5000 t) usually according to customer’s design specifications.
*x=Material: 3110 - stainless steel; 3115 - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring
Wiring code

Exct. - Yellow
Sig. + Green
Sig. - White 6 DIN 45322
Exct. + Brown Connector
Sense Grey
Sense Pink
Standard: Cable screen not connected to the transducer

Load direction
Rev. 17/04/2018

17
TENSION AND COMPRESSION LOAD CELLS (VERY HIGH
5100-5105
CAPACITIES)
Accuracy universal load cells, easy to install.

Features
o Wide range of capacities: 10 kN (1 t) up to 50 MN (5.000 t)
o Compact design
Model 5105

o Protection class: IP66


o Material: stainless steel (5100)**, nickel-plated steel (5105)
o Cable length: see drawing table - CL (other lengths available on request)
o Also available as standard reference load cells according to ISO 376 (classes
"1", ‘’0,5’’ and ‘’00’’ - see specific data sheet 5105-ISO)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5100-5105 are perfectly designed for the following applications:
- Industrial force measurement
- Force measurement test bench, hanging load weighing.
Capacities
5100 - 5105: (10) - (15) - 20 - 30 - 50 - (75) - 100 - (150) - 200 - 300 - 500 kN
(0.75) - 1 - 1.5 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - 40 - 50 MN
Specifications 0.25 % 0.1 % 0.05 % 0.03 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* 0.05 % F.S.* 0.03% F.S.* -

Combined error (non-linearity + hysteresis) <± 0.25 < ± 0.1 <± 0.05 <± 0.03 % F.S.*

Repeatability error <± 0.1 <± 0.03 <± 0.02 <± 0.015 % F.S.*

Creep error over 30 min. <± 0.1 <± 0.06 <± 0.04 <± 0.025 % F.S.*

Zero shift after loading <± 0.025 <± 0.015 <± 0.01 <± 0.0075 % F.S.*

Reference temperature 23 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 <± 0.035 <± 0.015 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 <± 0.035 <± 0.03 <± 0.023 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 ± 0.02 mV/V

Nominal sensitivity 1...2 1...2 1...2 1...2 mV/V

Sensitivity tolerance <± 0.3 <± 0.3 <± 0.3 <± 0.2 %

Input resistance 350...700 ± 2 350...700 ± 2 350...700 ± 2 350...700 ± 2 ohm(s)

Output resistance 350...700 ± 2 350...700 ± 2 350...700 ± 2 350...700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 3...12 VDC

Safe load limit 150 150 150 150 % F.S.*

Breaking load >300 >300 >300 >300 % F.S.*

* F.S. : Full Scale.


** CSA and IECEx options are available only for stainless steel model - 5100
Specifications subject to change without notice..

rev. : 18/10/2021

18
TECHNICAL DRAWINGS: TENSION AND COMPRESSION LOAD CELLS (VERY HIGH CAPACITIES)

5100-5105 > STANDARD DIMENSIONS

CL Max. Deflexion Weight ACCESSORIES


Ref. Item* Capacities Ø A C C2 D E H RR M H1 H2
(m) (mm) (kg) EMBOF PADIN SUPOR
510x-A 10 - 50 kN 50 36 26 47 3 125 75 3 M24x2 245 307 0.02 - 0.08 0.8 EMBOF-M24x2-BA PADIN-24** SUPOR-24
510x-B 75 - 100 kN 60 48 35 73 3 170 80 3 M30x2 320 402 0.13 - 0.15 1.9 EMBOF-M30x2-BA PADIN-30 SUPOR-30
510x-C 150 - 200 kN 75 49 44 87 4 190 350 6 M45x3 398 510 0.14 - 0.16 3.65 EMBOF-45x3-PTFE PADIN-45 SUPOR-45
510x-D 300 - 500 kN 88.5 69 59 119 5 265 400 6 M64x4 560 740 0.19 - 0.25 9.8 EMBOF-64x4-PTFE PADIN-64 SUPOR-64
510x-E 0.75 - 1.5 MN 111 95 80 145 5 340 400 6 M90x4 / / 0.30 - 0.42 21 / PADIN-100A SUPOR-90
2 MN PADIN-125A SUPOR-125A
510x-G 150 128 120 165 7 430 600 6 M125x4 / / 0.35 - 0.65 38 /
3 MN PADIN-125B SUPOR-125B
510x-H 5 MN 180 162 158 180 8 520 800 6 M160x6 / / 0.73 87 / PADIN-160 SUPOR-160
7.5 MN PADIN-200A SUPOR-200A
510x-I 220 205 175 200 10 590 1000 6 M200x6 / / 0.83 151 /
10 MN PADIN-200B SUPOR-200B
510x-K 15 MN 280 250 230 230 10 710 1200 12 M250x6 / / 1 292 / PADIN-250 SUPOR-250A
510x-L 20 MN 360 380 340 320 36x30° 1080 1500 12 TR 330x24 / / 1.7 700 / PADIN-330A SUPOR-330A
510x-M 30 MN 450 460 420 540 36x30° 1460 2000 12 TR 400x24 / / 2.26 1420 / PADIN-400A SUPOR-400A
- 40 - 50 MN According to customer’s design specifications
*x=Material: 5100 - stainless steel; 5105 - alloy steel
** PADIN-24 only for 50 kN; PADIN not necessary for < 50 kN load cells
Other capacities and dimensions available on request Dimensions in mm
Accessories Wiring

Load direction
Rev. 18/11/2019

19
5180-5182 COMPRESSION WASHER LOAD CELLS
Compression washer annular load cells specially designed for force measurement on bolts.

Features
o Very low profile for high-capacity load cells
Model 5180 - 300 kN

o Material:
- stainless steel body; aluminium housing (5180)
- anodised aluminium alloy (5182)
- 2 washers (included): stainless steel
o Protection class: IP65
o Very competitive prices
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5180-5182 are perfectly designed for the following applications:
- Bolts tightening measurement,
- Industrial force measurement in confined spaces.
Capacities
5182: 20 - 30 kN
5180: 50 - 75 - (100) - 150 - 200 - 300 - 500 - 750 kN
Specifications SL
Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -30...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C

Zero balance ± 0.02 mV/V

Input resistance 700 ± 2 ohm(s)

Output resistance 700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 5 VDC

Permissible nominal range of excitation voltage 3..10 VDC

Safe load limit 150 % F.S.*

Breaking load > 300 % F.S.*

Permissible dynamic loading 50 % F.S.*

Static lateral force limit 25 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021

20
TECHNICAL DRAWINGS: COMPRESSION WASHER LOAD CELLS

5180-5182 > STANDARD DIMENSIONS

ØA

ØB

ØC

ØD

Included

Ref. Item Capacities M ØA ØB ØC ØD ØE H E CL (m) Weight (kg)


5182-A * 20 kN 6 6.1 17 34 40 12.7 11 3 2 0.1
5182-B * 30 kN 8 8.1 19.5 34 40 19 11 3 2 0.1
5180-C 50 kN 10 10.1 19.5 34 40 22 11 3 2 0.1
5180-D 75 kN 12 12.1 24 38 47 25 12.5 3 2 0.1
5180-E 150 kN 16 16.1 29 45 55 32 15 5 3 0.12
5180-F 200 kN 20 20.1 36 53 62 38 17 5 3 0.15
5180-G 300 kN 24 24.1 44.9 63 70 48 19 5 3 0.25
5180-H 500 kN 30 30.25 53 70 79 54 26 6 3 0.5
5180-I 750 kN 36 36.5 76 99 99 74 35 6 3 1.3
*: Aluminium models limited to + 130°
Other capacities and dimensions available on request Dimensions in mm
(For more drawings of accessories, please see page 193)
Other views Wiring
The minimum roughness of mating surfaces
has to be Ra rcp Exct. - Black
0.8
Sig. + Greenor Blue
Sig. - White
Exct. + Red

Standard: Cable screen not connected to the transducer


M ØA
E ØE Load direction
Rev. 16/04/2021

21
5190-5195 THROUGH HOLE (ANNULAR) HEAVY-CAPACITY LOAD CELLS
Annular compression load cells.

Features
o Low profile for high-capacity load cells
Model 5190 - 500 kN

o Material: stainless steel (5190) or nickel-plated steel (5195)


o Protection class: IP65
o Sturdy design
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5190-5195 are perfectly designed for the following applications:
- Primary transducer on tensile test machine,
- Pre-stressed rods measurement (concrete, snow, earth pressure, rocks,...),
- Industrial force measurement in confined spaces.
Capacities
5190 - 5195: 200 - 300 - 500 kN / (0.75) - 1 - 1.5 - 2 - 3 - 5 MN
5195: (7.5) -10 - 15 - 20 - (30) MN
Specifications SL
Repeatability error <± 0.25 % F.S.*

Creep error over 30 min. <± 0.3 % F.S.*

Zero shift after loading <± 0.5 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -30...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C

Zero balance ± 0.02 mV/V

Nominal sensitivity 1.5 mV/V

Input resistance 700 ± 2 ohm(s)

Output resistance 700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 150 % F.S.*

Breaking load > 300 % F.S.*

Permissible dynamic loading 50 % F.S.*

Static lateral force limit 25 % F.S.*

* F.S.: Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021

22
TECHNICAL DRAWINGS: THROUGH HOLE (ANNULAR) HEAVY-CAPACITY LOAD CELLS

5190-5195 > STANDARD DIMENSIONS

ØB

ØA
D H
H/2

ØC

MALE

Min. 74 FEMALE

Max. Deflexion CL Weight


Ref. Item* Capacities ØA ØB ØC D H H1 Ø2
(mm) (m) (kg)
519x-A 200 - 300 kN 60 49 20 66 70 22 57 0.08 3 1.4
519x-B 500 kN 80 59 30 66 90 28 66 0.1 6 3.2
519x-C 0.75 - 1 MN 110 89 50 81 100 40 97 0.12 6 5.5
519x-D 1.5 - 2 MN 148 120 64 96 140 50 129 0.15 12 17
519x-E 3 MN 180 155 80 124 160 65 172 0.17 12 26
519x-F 5 MN 230 200 105 150 190 75 225 0.2 12 50
5195-G 7.5 -10 MN 290 290 150 / 260 60 387 0.3 20 100
5195-H 15 MN 340 340 165 / 290 80 480 0.34 20 175
5195-I 20 MN 390 390 200 / 330 110 545 0.38 20 260
- 30 MN According to customer’s design specifications
Other dimensions ØA, ØB, and H on request
*x=Material: 5190 - stainless steel; 5195 - nickel-plated steel

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

H5190
on request
Pressure ≤ 30 kg / mm²

Load direction

Pressure ≤ 20 kg / mm²
H1
H5190
on request
or
R5190
on request
Rev. 24/10/2018

23
5200-5205 TENSION LINK LOAD CELLS
Tension link load cells specially adapted for standard shackles.

Features
o Sturdy design
Model 5205 - 25 kN

o Protection class: IP66


o Cable length: see drawing table - CL (other lengths available on request)
o Material: stainless steel (5200), nickel-plated steel (5205)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5200-5205 are perfectly designed for the following applications:
- Tension force measurement,
- Suspended industrial weighing,
- Winch monitoring.
Capacities
5200-5205 FORCE: from 75 kN to 5 MN
5200-5205 HOIST: from 7.5 t to 500 t
Specifications 0.5 %
Combined error (non-linearity + hysteresis) < ± 0.5 % F.S.*

Repeatability error < ± 0.25 % F.S.*

Creep error over 30 min. < ± 0.2 % F.S.*

Zero shift after loading < ± 0.1 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity < ± 0.1 F.S.*/10°C

%
Temperature coefficient of zero signal < ± 0.1 F.S.*/10°C

Zero balance ± 0.02 mV/V

Input resistance 352 ± 2 ohm(s)

Output resistance 352 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 150 % F.S.*

Breaking load > 300 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021

24
TECHNICAL DRAWINGS: TENSION LINK LOAD CELLS

5200-5205 > STANDARD DIMENSIONS

LOAD CELLS ASSOCIATED SHACKLES


Ref. Item* Capacities A ØB (C) D E L CL Weight ØN
***
Force Hoist (m) (kg) S.W.L. a Øb c e
mm inch
> 300 %** > 500 %**
See
520x-A 75 kN 5200L-5205L 22 27 32 179 60 115 3 2 6.5 t 36±2.2 25+0.9 83±6.4 58±2.6 22+0.9 7/8"
sheet
See
520x-B 150 kN 5200L-5205L 30 38 46 277 80 185 6 6 12 t 51±3.2 35+1 115±6.4 83±4.2 32+1 1 1/4"
sheet
520x-C 250 kN 15 t 40 45 54 327 90 219 6 9.5 17 t 60±4 42+1.5 146±6.4 99±5 38+1.5 1 1/2"
520x-D 300 kN 20 t 40 54 65 392 110 262 6 13 25 t 74±4 50+2 178±6.4 126±6.3 45+2 1 3/4"
520x-E 500 kN 30 t 50 60 72 436 135 292 6 22 35 t 83±4.2 57+2 197±12.7 138±7.5 50+2 2"
520x-F 750 kN 50 t 50 74 89 538 185 360 12 37 55 t 105±4.7 70+2.5 260±12.7 180±9 65+2.5 2 1/2"
520x-G 1.25 MN 75 t 78 88 106 640 200 428 12 73 85 t 127±5 83+3 329±29 190±9.5 75+3 3"
520x-H 1.5 MN 100 t 88 98 123 722 235 476 12 111 120 t 147±5 95±2 400±19 238±12 95±2 3 3/4"
520x-I 2.5 MN 150 t 138 112 140 824 240 544 12 200 150 t 169±5 108±2 410±12 275±14 105±2 4 1/8"
520x-J 3 MN 200 t 148 135 169 994 310 656 12 333 200 t 179±5 130±3 513±13 290±15 120±3 4 23/32"
- 4 - 5 MN 400 - 500 t According to customer's design specifications ***SWL: Safe Working Load
*x=Material: 5200 - stainless steel; 5205 - nickel-plated steel
**Breaking load (% full scale)
Other capacities and dimensions available on request Dimensions in mm
Other views Wiring

Load direction
Rev. 01/10/2018

25
5300 STANDARD LOAD PINS
Load pins with standard dimensions.

Features
o CE certified for hoisting applications
Model 5300 - 20 t

o Sturdy design
o Material: stainless steel
o Protection class: IP65
o Easy to install
o Complete range of CE certified electronics and load limiters
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5300 are perfectly designed for the following applications:
- Hoisting devices and crane security in combination with load limitation electronics (e.g.: BRIDGE-BOY, CRANE-BOY, …),
- Agriculture machines, theater equipment, elevators, hydraulic cylinders monitoring.
Capacities
5300: 0.5 - 1 - 2 - 3 - 5 - 10 - 20 - 30 - 50 - 75 - 100 - 125*** t
Specifications SL - FORCE SL - HOIST SL - LIFT
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** 0.5 - 2** % F.S.*

Repeatability error <± 0.25 <± 0.25 <± 0.25 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.3 <± 0.2 % F.S.*

Zero shift after loading <± 0.5 <± 0.5 <± 0.5 % F.S.*

Reference temperature 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 mV/V

Nominal sensitivity ± 1.5 ±1 ± 0.5 mV/V

Input resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 150 200 300 % F.S.*

Breaking load > 300 > 500 > 1000 % F.S.*

Permissible dynamic loading 50 75 100 % F.S.*

Static lateral force limit 100 150 200 % F.S.*

* F.S. : Full Scale.


** Typical range of accuracy, depending on design and dimensions.
*** 125 t only force version.
Specifications subject to change without notice..

rev. : 18/10/2021

26
TECHNICAL DRAWINGS: STANDARD LOAD PINS

5300 > TECHNICAL SPECIFICATIONS


Load pins range

5000 (1 to 2000 t) 5050 (1 to 2000 t) 5300 (0.5 to 125 t) 5600 (0.5 to 14 t)


CUSTOM-MADE LOAD PIN SUBSEA LOAD PIN STANDARD LOAD PIN ECONOMICAL LOAD PIN

5300 drawing
L
b A I A 5 c
FORCE Ød
43
a

J ØD (h6)

E 3x15°

= Ø44 if ØD <=44
J
= ØD if ØD>44

CAPACITIES
Weight
Ref. Item Force Hoist Lift ØD A E I a b c Ød f L
(kg)
> 300 %* > 500 %* > 1000 %*
5300-A 0.75 t 0.5 t 0.25 t 25 13.5 8 31 25 6 50 11 20.5 112 1.02
5300-B 1.5 - 3 t 1-2t 0.5 - 1 t 25 13.5 8 31 25 6 50 11 20.5 112 1.04
5300-C 5 - 7.5 t 3-5t 1.5 - 2.5 t 35 18 10 47 25 6 50 11 24 137 1.44
5300-D 16.6 t 10 t 5t 50 27 14 66 30 8 70 13 33 176 2.88
5300-E 30 t 20 t 10 t 65 32.5 18 90 30 8 70 13 38 211 5.44
5300-F 50 t 30 t 15 t 75 40 25 100 40 10 100 17 47 241 8.15
5300-G 75 t 50 t - 85 49 20 117 40 10 100 17 50.5 271 12
5300-H 100 t 75 t - 100 72.5 35 155 40 10 100 17 56 354 21.1
5300-I 125 t 100 t - 120 72.5 35 155 50 12 140 21 68.5 354 31.4
* Breaking load (% full scale)
Other capacities and dimensions available on request Dimensions in mm
Other views Wiring

RADIAL OUTPUT (STANDARD) AXIAL OUTPUT (5300A-x) - OPTION Exc. - Yellow


Sig. + Green 6 DIN 45322
Sig. - White Connector
Exc. + Brown
Sense
Sense
Standard: Cable screen not connected to transducer

Load direction

FORCE
Rev. 12/09/2018

27
5900 THROUGH HOLE (ANNULAR) LOAD CELLS
Annular force transducers specially designed for applications requiring a load mesurement through a centred hole.

Features
o Sturdy design
Model 5900 - 20 t

o Material: stainless steel


o Protection class: IP67
o Easy to install
o CE certified for hoisting applications
o Complete range of "CE" certified electronics and load limiters
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5900 are perfectly designed for the following applications:
Load limitation on EOT cranes, industrial weighing, force measurement,...
Capacities
5900 FORCE: 3 - 5 - (7.5) - 10 - (15) - 20 - 30 - 50 - 75 - 100 - 150 - (200) kN
5900 HOIST: 0.2 - 0.5 - (0.75) - 1 - (1.5) - 2 - 3 - 5 - 7.5 - 10 - 15 t
Specifications 0.25 % SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) <± 0.25 0.25 - 1** 0.5 - 2** % F.S.*

Repeatability error <± 0.1 <± 0.25 <± 0.25 % F.S.*

Creep error over 30 min. <± 0.1 <± 0.3 <± 0.3 % F.S.*

Zero shift after loading <± 0.025 <± 0.5 <± 0.5 % F.S.*

Reference temperature 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 <± 0.2 <± 0.2 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 mV/V

Nominal sensitivity 1.5 ± 1.5 ±1 mV/V

Sensitivity tolerance <± 0.3 < ± 0.5 < ± 0.5 %

Input resistance 700 ± 2 700 ± 2 700 ± 2 ohm(s)

Output resistance 700 ± 2 700 ± 2 700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 150 150 200 % F.S.*

Breaking load > 300 > 300 > 500 % F.S.*

Permissible dynamic loading 40 50 75 % F.S.*

Static lateral force limit 10 10 10 % F.S.*

* F.S.: Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021

28
TECHNICAL DRAWINGS: THROUGH HOLE (ANNULAR) LOAD CELLS

5900 > STANDARD DIMENSIONS

STANDARD
Capacities
P Max. Deflexion Weight
Ref. Item Force Hoist ØA ØB ØC D E ØF H RR
(N/mm²) (mm) (kg)
> 300 %* > 500 %*
5900-A 3 - 30 kN 0.2 - 2 t 59 30 16 4 13 49 25 4 - 24.5 300 0.05-0.15 0.5
5900-B 30 - 100 kN 3 - 7.5 t 79 50 30 5 14 70 31 30 - 74 500 0.20-0.35 1
5900-C 100 - 150 (200) kN 10 - 15 t 119 80 50 6 14.5 105 40 42 - 83 750 0.30-0.40 3.2
* Breaking load (% full scale)
CUSTOM-MADE
Capacities
Force Hoist ØC ØB ØA H
> 300 %* > 500 %*
3 - 30 kN 0.2 - 2 t ØX ØX+14 ±ØX+43 23…25
30 - 100 kN 3 - 7.5 t ØX ØX+20 ±ØX+49 27…31
100 - 150 (200) kN 10 - 15 t ØX ØX+30 ±ØX+69 35…40
* Breaking load (% full scale)
Other capacities and dimensions available on request Dimensions in mm
Accessories Wiring

Load direction
Rev. 04/10/2021

29
TECHNICAL DRAWINGS: LOADING WASHERS FOR COMPRESSION ANNULAR LOAD CELLS MODEL 5900

A5900 > STANDARD DIMENSIONS

Capacities
Ref. Item* Force Hoist Ød1 ØD H Weight (kg)
> 300 %** > 500 %**
A5900-A 3 - 30 kN 0.2 - 2 t 16 39 10 0.08
A5900-B 30 - 100 kN 3 - 7.5 t 30 49 15 0.14
A5900-C 100 - 150 (200) kN 10 - 15 t 50 89 20 0.68
* Material: stainless steel
**Breaking load (% full scale)

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 09/01/2019

30
TECHNICAL DRAWINGS: ANGULAR CONTACT SPHERICAL PLAIN BEARINGS FOR 5900

R5900 > STANDARD DIMENSIONS

Capacities
Ref. Item* Force Hoist Ød ØD ØD1 H Ød2 Ød3 RR B C s Weight (kg)
> 300 %** > 500 %**
R5900-A 3 - 30 kN 0.2 - 2 t 25 62 34.5 22.5 63 59.5 34 16.5 16.7 14 0.43
R5900-B 30 - 100 kN 3 - 7.5 t 35 90 50.5 28 84 79.5 49 22 20.7 22 1.2
R5900-C 100 - 150 (200) kN 10 - 15 t 80 180 107.5 50 172 119.5 98.5 43.5 38 42.5 8
* Material: stainless steel
**Breaking load (% full scale)

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 09/01/2019

31
5930-5932 MINIATURE TENSION AND COMPRESSION LOAD CELLS
Sealed and compact tension and compression sensors.

Features
o Protection class: IP65
Model 5930 - 1 kN

o Very competitive prices


o Tension and / or compression (universal)
o Load accessories available
o Material:
- stainless steel (5930)
- anodised aluminium alloy (5932)
o Cable length: 1.5 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5930-5932 are perfectly designed for the following applications:
- Industrial force measurement in small spaces.
Capacities
5932: 200 - 300 - 500 N
5930: 1 - (1.5) - 2 - (3) - 5 kN
Specifications 1%
Combined error (non-linearity + hysteresis) <± 1 % F.S.*

Repeatability error <± 0.5 % F.S.*

Creep error over 30 min. <± 0.25 % F.S.*

Zero shift after loading <± 0.2 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C

Zero balance ± 0.05 mV/V

Nominal sensitivity 1.5 mV/V

Input resistance 1000 ± 100 ohm(s)

Output resistance 1000 ± 100 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Reference excitation voltage 5 -

Permissible nominal range of excitation voltage 3...10 VDC

Safe load limit 120 % F.S.*

Breaking load >300 % F.S.*

Permissible dynamic loading 40 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021

32
TECHNICAL DRAWINGS: MINIATURE TENSION AND COMPRESSION LOAD CELLS

5930-5932 > STANDARD DIMENSIONS

Ref. Item* Capacities Weight (kg)


5932-A 200 - 500 N (20 - 50 kg) 0.051
5930-A 1 - 5 kN (100 - 500 kg) 0.098

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Load direction
Rev. 23/10/2018

33
5960-5962 MINIATURE COMPRESSION LOAD CELLS
Sealed and compact compression sensors.

Features
o Protection class: IP65
Model 5960 - 5 kN

o Very competitive prices


o Material:
- stainless steel (5960)
- anodised aluminium alloy (5962)
o Cable length: 1.5 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cell 5960-5962 are perfectly designed for the following applications:
- Industrial force measurement in confined spaces,
- Weight control.
Capacities
5962: 200 - 300 - 500 N
5960: (0.75) - 1 - (1.5) - 2 - (3) - 5 - (7.5) - 10 - (15) - 20 kN
Specifications 1%
Combined error (non-linearity + hysteresis) <± 1 % F.S.*

Repeatability error <± 0.5 % F.S.*

Creep error over 30 min. <± 0.25 % F.S.*

Zero shift after loading <± 0.2 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C

Zero balance ± 0.05 mV/V

Nominal sensitivity 1.5 mV/V

Input resistance 1000 ± 3 ohm(s)

Output resistance 1000 ± 3 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 5 VDC

Permissible nominal range of excitation voltage 3..10 VDC

Safe load limit 120 % F.S.*

Breaking load >300 % F.S.*

Permissible dynamic loading 40 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021

34
TECHNICAL DRAWINGS: MINIATURE COMPRESSION LOAD CELLS

5960-5962 > STANDARD DIMENSIONS

Ref. Item* Capacities ØA ØB ØC H1 H2 P Max. Deflexion H3 H4 H5 ØD Weight


(N/mm²) (mm) (Max) (kg)
5962-A 200 - 500 N 4 22 19.75 12 13.5 2.7 to 6.8 0.08 to 0.12 1.5 17.5 8 24 ± 0.042
5960-B 750 - 5000 N 4 22 19.75 12 13.5 10.16 to 68 0.08 to 0.12 1.5 17.5 8 24 ± 0.052
5960-C 10 - 20 kN 8 29.5 23 14 16 37.3 to 0.20 0.14 to 0.20 2 24 12 32 ± 0.091

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

Load direction
Rev. 23/10/2018

35
This page was intentionnaly left blank
WEIGHING LOAD CELLS ALSO AVAILABLE FOR FORCE MEASUREMENT

ACCURACY CLASSES MATERIAL CAPACITIES (kg) CAPACITIES (t)

l
L L L ee
MODEL DESCRIPTION O IM OIM OIM s st el um
s t e i
% 5% % 3 % 2 % 00 d 00 d 00 d inle oy s min 0 0 0 0 0 0 0 0 0 0 0
SL 0.5 0.2 0.1 A3 0.0 0.0 10 15 30 Sta All Alu 2 3 5 7.5 10 15 20 30 50 75 10 15 20 30 50 75 1 1.5 2 3 5 7.5 10 15 20 30 50 75 10 15 20 30 50
2625
On-board weighing load cells p. 56
2645
Insertable strain sensors
3300 Insertgage®
Depending on the application Depending on the structure’s strain p. 64

5100L p. 78
Tension load cells
5105L
5510 Shear beam load cell p. 80

5950 Low-profile compression load cells p. 88

37
Standard Optional
WEIGHING LOAD CELLS
TECHNICAL DATA

Accuracy class SL 1 0.5 0.25 0.1 C1 0.05 A3 0.03 C3 0.02


(1000 d) (1000 d OIML) (2000 d) (3000 d) (3000 d OIML) (5000 d)

Combined error * % F.S. ± 0.5 ...1 <±1 < ± 0.5 < ± 0.25 < ± 0.1 < ± 0.03 < ± 0.05 < ± 0.03 < ± 0.025 < ± 0.020 < ± 0.015
Non-repeatability % F.S. < ± 0.25 < ± 0.5 < ± 0.25 < ± 0.1 < ± 0.03 < ± 0.02 < ± 0.02 < ± 0.015 < ± 0.015 < ± 0.01 < ± 0.01
Creep error over 30 min % F.S. < ± 0.3 < ± 0.25 < ± 0.1 < ± 0.075 < ± 0.06 < ± 0.04 < ± 0.04 < ± 0.03 < ± 0.025 < ± 0.020 < ± 0.015
Reference temperature °C 23
Temperature coefficient of sensitivity per 10°C % < ± 0.2 < ± 0.2 < ± 0.1 < ± 0.05 < ± 0.05 < ± 0.02 < ± 0.035 < ± 0.05 < ± 0.015 < ± 0.009 < ± 0.008
Temperature coefficient of zero signal per 10°C % F.S. < ± 0.2 < ± 0.2 < ± 0.1 < ± 0.035 < ± 0.035 < ± 0.03 < ± 0.03 < ± 0.05 < ± 0.023 < ± 0.015 < ± 0.013
Nominal sensitivity mV/V 1 ... 1.5 1 ... 2 1 ... 3 2 ... 3
< ± 0.5 < ± 0.3

40
Sensitivity tolerance % < ± 0.3 < ± 0.05
Nominal range of the excitation voltage V 5 to 10 if input resistance = 350 Ω; 5 to 18 if input resistance = 700 Ω 10
Maximum excitation voltage V 15 if input resistance = 350 Ω; 20 if input resistance = 700 Ω 12

* Combined error = non-linearity + hysteresis.


The temperature coefficient of sensitivity and the combined error are balanced in such a way that their sum is less than 70 % of the error limit of the scale, class III, according to the OIML R60 and EN 45501 standards.
F.S.: Full Scale
g= 9,8107 m/s2 (Jumet, Belgium)
Specifications are subject to change without notice.
PRODUCTS OVERVIEW - WEIGHING LOAD CELLS
ACCURACY CLASSES MATERIAL CAPACITIES (kg) CAPACITIES (t)
el
MODEL DESCRIPTION ML ML ML ste l
d OI d OI d OI ess tee nium
l s
5 3 2 00 00 00 in oy mi 0 0 0 0 0 0 0 0 0 0 0
SL 0.5 0.2 0.1 A3 0.0 0.0 10 15 30 Sta All Alu 2 3 5 7.5 10 15 20 30 50 75 10 15 20 30 50 75 1 1.5 2 3 5 7.5 10 15 20 30 50 75 10 15 20 30 50
Hermetically sealed bending beam
2000S load cell
p. 42

2022 Single point load cells ‘‘off center’’ p. 46

2052 Single point load cells ‘‘off center’’ p. 48

2162L Single point load cells ‘‘off center’’ p. 50

2600 Double shear beam load cells p. 52


2625
On-board weighing load cells p. 56
2645
3100P Pendular compression load cells p. 58

3300 Insertable strain sensors - Insertgage ® Depending on the application Depending on the structure’s strain p. 64

3500 Shear beam load cells p. 68

41
4500 Shear beam load cells p. 72

5000M-WI Wireless load shackles Capacities: from 1 t up to 400 t p. 76


5100L Tension load cells p. 78
5105L
5510 Shear beam load cell p. 80

5910 Low-profile compression load cell p. 86

5950 Low-profile compression load cells p. 88

ASSOCIATED ELECTRONICS
ANALOGUE COND-A420 COND-SGA INDI-PAXS INDI-5250 INDI-PSD DISP-PAXDP DISP-F DIGITAL CONVERTERS WI-T24TR-ACM WI-T24RE-AO1 WI-T24RE-Hx WI-T24RE-SO WI-T24RE-BSx JBOX-LCI
/ COND-USB
AMPLIFIERS DISP-PAX

p. 290 p. 226 p. 222 p. 210 p. 234 p. 236 p. 212 p. 286 p. 292 / 228 p. 238 p. 242 p. 240 p. 246 p. 244 p. 280

Standard Optional
2000S HERMETICALLY SEALED BENDING BEAM LOAD CELL
Load cell combining high accuracy and resistance in harsh environment.

Features
o Material: stainless steel
Model 2000S - 50 kg

o Protection class: IP67 (welded sealing)


o Complies with OIML / R 60 up to 3000 d for scales in class III according to EN
45501
o Standardised dimensions
o Cable length: 3 m (other lengths available on request)
o Whole range of mounting kits available
Most popular options (see more in ANNEX)

Application(s) SENSY's load cell 2000S is perfectly designed for the following applications:
- OIML certified and industrial scales,
- Packaging, batching and filling machines,
- Reactors, tanks, vessels or hopper weighing.
Capacities
2000S: 10 - (15) - 20 - (30) - 50 - (75) - 100 - (150) - 200 kg
Specifications A3 0.03 % C3
Accuracy class 0.03 %** F.S.* 0.03% F.S.* 3000 d OIML -

Repeatability error <± 0.015 <± 0.015 <± 0.01 % F.S.*

Creep error over 30 min. <± 0.03 <± 0.025 <± 0.02 % F.S.*

Reference temperature 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 <± 0.009 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.05 <± 0.023 <± 0.013 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 mV/V

Sensitivity tolerance <± 0.2 <± 0.2 <± 0.1 %

Input resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3..12 3...12 3...12 VDC

Safe load limit 150 150 150 % F.S.*

Breaking load >300 >300 >300 % F.S.*

Permissible dynamic loading 60 60 60 % F.S.*

Static lateral force limit 100 100 100 % F.S.*

* F.S. : Full Scale.


** : except thermal drifts.
Specifications subject to change without notice..

rev. : 18/10/2021
42
TECHNICAL DRAWINGS: HERMETICALLY SEALED BENDING BEAM LOAD CELL

2000S > STANDARD DIMENSIONS

A B

E D C
L

Min. 28

ØB ØA Ø C

Ø2 Ø1
2000S : 10 - (15) - 20 - (30) - 50 - (75) - 100 - (150)
kg - 200 - 300

Ref. Item Capacities Max. Deflexion Weight


A B C D E F L Ø1 Ø2 ØA ØB ØC H1 H2 H3 ØM
(mm) (kg)
2000S-A 10 - 200 kg 40 20 10 82 18 20 120 8.2 8.2 ± 26.7 32 max 45 max 78 56 80 8 0.2 to 0.3 0.48

Other capacities and dimensions available on request Dimensions in mm


Accessories

±H2

F2000S
EMBOF-M8-BA M
H3
Wiring

ØM
EMBOM-M8-BA
T2000S
on request
Load direction
H1
E2000S
on request
Rev. 17/05/2018

43
TECHNICAL DRAWINGS: MOUNTING ACCESSORIES FOR 2000S

F2000S > STANDARD DIMENSIONS

Ref. Item* Capacities A C M H- H+ H1


F2000S-A 10 - 200 kg 20.5 4 8 36 45 76.5
* Material: stainless steel

Other capacities and dimensions available on request Dimensions in mm


Other view
Rev. 05/05/2018

44
TECHNICAL DRAWINGS: EASY MOUNT FOR 2000S

I2000S-I2005S > STANDARD DIMENSIONS

Ref. Item* Capacities


I200xS-A 10 - 200 kg
* x=Material: I2000S - stainless steel; I2005S - nickel-plated steel

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 02/07/2018

45
2022 SINGLE POINT LOAD CELL "OFF CENTER"
Single point load cell specially designed for platform and hopper weighing.

Features
o Designed for off-center load
o Maximum platform size: 800 x 800 mm
Model 2022/2022-F - 300 kg

o Material: anodised aluminium alloy


o Protection class: IP64
o Easy to install
o Complies with OIML / R60 up to 3000 d for scales in class III according to EN
45501
o Cable length: 3 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cell 2022 is perfectly designed for the following applications:
- Industrial scales and platforms, retail and computing scales, airport weighing scales.
- Medium-sized hoppers weighing, filling, packaging and batching applications.
Capacities
2022: 100 - 150 - (200) - 300 - 500 kg
Specifications 0.03 % C3
Accuracy class 0.03% F.S.* 3000 d OIML -

Combined error (non-linearity + hysteresis) <± 0.03 <± 0.02 % F.S.*

Repeatability error <± 0.015 <± 0.01 % F.S.*

Creep error over 30 min. <± 0.025 <± 0.02 % F.S.*

Zero shift after loading <± 0.0075 <± 0.005 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -30...+70 -30...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.015 <± 0.009 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.023 <± 0.013 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 mV/V

Nominal sensitivity 2 2 mV/V

Sensitivity tolerance <± 0.2 <± 0.1 %

Input resistance 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 VDC

Safe load limit 150 150 % F.S.*

Breaking load >300 >300 % F.S.*

Permissible dynamic loading 60 60 % F.S.*

Static lateral force limit 100 100 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
46
TECHNICAL DRAWINGS: SINGLE POINT LOAD CELLS "OFF CENTER"

2022 > STANDARD DIMENSIONS

2022 : 100 - 150


Cover
- (200)
kg
" F -" 300
in option
- 500

Max. Deflexion Weight


Ref. Item Capacities A B C D E H L M Max. Platform Size
(mm) (kg)
2022-A 100 - 500 kg 58 38 58 25 88 90 146 12 800x800 0.6 to 1 0.48

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

(mandatory for Ex i version)

96

69 Load direction
Rev. 13/08/2018

47
2052 SINGLE POINT LOAD CELLS "OFF CENTER"
Small-sized single point load cells.

Features
o Designed for off-center load
Model 2052 - 5 kg

o Maximum platform size: 250x250 / 400x400 mm (depending on capacity)


o Small sized
o Material: anodised aluminium alloy
o Protection class: IP63
o Competitive price
o Cable length: see drawing table - CL (other lengths available on request)
o Easy to install
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 2052 are perfectly designed for the following applications:
- Bench scales,
- Small hopper weighing,
- Filling, packaging and batching applications.
Capacities
2052: 2 - (3) - 5 - 10 - 20 - 30 - 40 - 50 - 100 - (150) - 200 kg
Specifications A3 0.03 %
Accuracy class 0.03 %** F.S.* 0.03% F.S.* -

Combined error (non-linearity + hysteresis) <± 0.03 <± 0.03 % F.S.*

Repeatability error <± 0.015 <± 0.015 % F.S.*

Creep error over 30 min. <± 0.03 <± 0.025 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -30...+70 -30...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.05 <± 0.023 F.S.*/10°C

Nominal sensitivity 1.6...2.7 1.6...2.7 mV/V

Sensitivity tolerance <± 0.2 <± 0.2 %

Input resistance 400 ± 10 400 ± 10 ohm(s)

Output resistance 350 ± 3 350 ± 3 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3..12 3...12 VDC

Safe load limit 150 150 % F.S.*

Breaking load >300 >300 % F.S.*

Permissible dynamic loading 60 60 % F.S.*

Static lateral force limit 100 100 % F.S.*

* F.S. : Full Scale.


** : except thermal drifts.
Specifications subject to change without notice..

rev. : 18/10/2021
48
TECHNICAL DRAWINGS: SINGLE POINT LOAD CELLS "OFF CENTER"

2052 > STANDARD DIMENSIONS

2052-A 2052-B

+0.5
+1.5
0
0

+0.5 +0.5
0 0
2062 : 1 - 2 - 3 kg
- 5 - (7.5) - 10

Ref. Item Capacities Max. Platform Size (mm) CL (m) Weight (kg)
2052-A 2 - 40 kg 250 x 250 0.5 0.15
2052-B 50 - 200 kg 400 x 400 1.5 0.52

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Load direction
Rev. 26/03/2018

49
2162L SINGLE POINT LOAD CELLS "OFF CENTER"
Economical single point load cells specially designed for small platform and hopper weighing.

Features
o Designed for off-center load
Model 2162 - 10 kg

o Maximum platform size: 400 x 400 mm


o Material: anodised aluminium alloy
o Protection class: IP63
o Competitive price
o Easy to install
o Weight: 0.35 kg
o Cable length: 2 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 2162L are perfectly designed for the following applications:
- Single point load cells for industrial scales and weighing systems,
- Small hopper weighing,
- Filling, packaging and batching applications.
Capacities
2162L: 10 - 15 - 20 - (30) - 50 - 75 kg
Specifications A3
Accuracy class 0.03 %** F.S.* -

Combined error (non-linearity + hysteresis) <± 0.03 % F.S.*

Repeatability error <± 0.015 % F.S.*

Creep error over 30 min. <± 0.03 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -30...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity < ± 0.1 F.S.*/10°C

%
Temperature coefficient of zero signal < ± 0.05 F.S.*/10°C

Zero balance ± 0.02 mV/V

Nominal sensitivity 2 ± 10% mV/V

Sensitivity tolerance <± 0.2 %

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3..12 VDC

Safe load limit 150 % F.S.*

Breaking load >300 % F.S.*

Permissible dynamic loading 60 % F.S.*

Static lateral force limit 100 % F.S.*

* F.S. : Full Scale.


** : except thermal drifts.
Specifications subject to change without notice..

rev. : 18/10/2021
50
TECHNICAL DRAWINGS: SINGLE POINT LOAD CELLS "OFF CENTER"

2162L > STANDARD DIMENSIONS

2162L

2162L : 10 - 15 - 20 - (30) - 50 - 75 -kg(100) - (150)

Note: correct torque for fixing bolts: 10 N·m if M8; 50 N·m if M10 (do not t ouch bottom of tapped holes )

Ref. Item Capacities Weight (kg) Note


2162L-A 10 - 75 kg 0.35 -
2162L-Ex-A 10 - 75 kg 0.35 Cover and cable gland mandatory for Ex i version

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

F- COVER OPTION

Load direction

Polyethylene plate
Rev. 26/03/2018

51
2600 DOUBLE SHEAR BEAM LOAD CELLS
Load cells for silo weighing combining a sturdy design with easy installation.

Features
o Material: stainless steel
o Protection class: IP67
o Mounting kits available with following properties:
Model 2600 - 10 t + I2600

- stabilisation without tension rods


- compensation of thermal dilatations
- compensation of defective alignment
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 2600 are perfectly designed for the following applications:
- High-capacity silos, tanks or hopper weighing (indoor and outdoor),
- Reactors and mixers weighing (vibrating),
- Weighing in potentially seismic areas.
Capacities
2600: 10 - (15) - 20 - 30 - 50 - 75 t
Specifications 0.25 % 0.1 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* -

Combined error (non-linearity + hysteresis) <± 0.25 < ± 0.1 % F.S.*

Repeatability error <± 0.1 <± 0.03 % F.S.*

Creep error over 30 min. <± 0.1 <± 0.06 % F.S.*

Zero shift after loading <± 0.025 <± 0.015 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -30...+70 -30...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 <± 0.035 F.S.*/10°C

Nominal sensitivity 2 2 mV/V

Sensitivity tolerance <± 0.3 <± 0.3 %

Input resistance 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 VDC

Safe load limit 150 150 % F.S.*

Breaking load >300 >300 % F.S.*

Permissible dynamic loading 50 50 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
52
TECHNICAL DRAWINGS: DOUBLE SHEAR BEAM LOAD CELLS

2600 > STANDARD DIMENSIONS

B
C
D

Ø1 R
(2x)

2600 : 10 - (15) - 20t - 30 - 50 - 75


ØF ØG

Ref. Item Capacities B C D E ØF ØG R Ø1 CL (m) Weight (kg)


2600-A 10 - 20 t 118 188 230 51 55 63 30 21 10 4.3
2600-B 30 t 130 220 270 55 57 74 50 24.5 12 7
2600-C 50 t 134 240 290 70 80 89 40 31 12 11
2600-D 75 t 222 300 360 88 103 109 45 34 20 24.6

Other capacities and dimensions available on request Dimensions in mm

Accessories Wiring

I2600
I2605

Load direction

I2600
I2605
Rev. 26/03/2018

I2600
I2605

53
TECHNICAL DRAWINGS: EASY MOUNT FOR 2600

I2600-I2605 > STANDARD DIMENSIONS

Electrical
ground strap

Weight
Ref. Item* Capacities A B C D E F G H L Ø1 Ø2
(kg)
I260x-A 10 - 20 t 80 120 190 110 150 20 20 145 230 17 17 10.5
I260x-B 30 t 110 150 240 110 150 25 25 184 280 21 21 16.5
I260x-C 50 t 136 180 256 136 180 30 30 224 300 25 25 25
I260x-D 75 t 180 250 440 160 250 40 30 327 520 23 34 86
* x=Material: I2600 - stainless steel; I2605 - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 16/04/2018

54
TECHNICAL DRAWINGS: DUMMIES FOR 2600 MOUNTED WITH I2600

D2600-D2605 > STANDARD DIMENSIONS

Weight
Ref. Item* Capacities A B C D E F G H L Ø1
(kg)
D260x-A 10 - 20 t 80 120 190 110 140 12 17 145 230 17 10.2
D260x-B 30 t 110 150 240 110 180 14 184 184 280 18 18.4
D260x-C 50 t 136 180 256 136 220 16 224 224 300 20 26.23
D260x-D 75 t According to customer’s design specifications
* x=Material: D2600 - stainless steel; D2605 - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other view
Rev. 16/04/2018

55
2625-2645 ON-BOARD WEIGHING LOAD CELLS
Load cells specially designed for on-board weighing on trucks.

Features
o Very sturdy design
Model 2645 - 10 t

o High resistance against shocks


o Protection class: IP67
o Low-cost solution
o Material: alloy steel
o Easy to install (no stabilisation system needed)
o Screws and blocks to be welded available
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 2625-2645 are perfectly designed for the following applications:
- 'On-board' weighing system on trucks, lorries or agricultural trailers,
- 'On-board' overload preventing system,
- Railways weighing.
Capacities
2625: 10 t
2645: 10 - 50 t
Specifications 0.5 %
Repeatability error < ± 0.25 % F.S.*

Creep error over 30 min. < ± 0.2 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity < ± 0.1 F.S.*/10°C

%
Temperature coefficient of zero signal < ± 0.1 F.S.*/10°C

Zero balance ± 0.02 mV/V

Nominal sensitivity 1 mV/V

Input resistance 352 ± 2 ohm(s)

Output resistance 352 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 120 % F.S.*

Breaking load >250 % F.S.*

Permissible dynamic loading 50 % F.S.*

Static lateral force limit 100 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice.

rev. : 18/10/2021
56
TECHNICAL DRAWINGS: ON-BOARD WEIGHING LOAD CELLS

2625-2645 > STANDARD DIMENSIONS

D
C
B

Accessories H
(not included) H1 H3
M2
BM5
A
Ø1 (2x) A/2 A/2 BM4

E BM3
M1/L

BM2
BM1

M1

2625 2645

2625 :
2645 t 10 - 50 - 100
10

Capacities
Ref. Item A B C D E H H1 H3 Ø1 M1 / L CL (m) Weight (kg)
Static Dynamic
2625-A 10 t 5t 380 425 499 575 63 62 33 90 27 3xM24x1.5/26 10 14.8
2645-A 10 t 5t 152 200 270 330 63 62 33 90 27 2xM24x1.5/26 10 7.5
2645-B 50 t 30 t 150 250 510 600 97 97 53 147 38.5 2xM36x3/42 10 31.2

Other capacities and dimensions available on request Dimensions in mm

Accessories Wiring

W1 Weight
Ref. Item BM1 BM2 BM3 BM4 BM5 M2 S1 (DIN 961) S2 (DIN 961)
(DIN 127) (kg) Exct. - Yellow
K-BM2625-A 85 22 70 25 28 M24x1.5 3x M24x1.5 L40 10.9 2xM24x1.5 L60 10.9 5x A24 4 Sig. + Green
K-BM2645-A 85 22 70 25 28 M24x1.5 2x M24x1.5 L40 10.9 2xM24x1.5 L60 10.9 4x A24 3.75 Sig. - White
Exct. + Brown
K-BM2645-B 145 50 97 50 50 M36x3 2x M36x3 L70 10.9 2xM36x3 L100 10.9 4x A36 15.3
Standard: Cable screen not connected to the transducer

Accessories kit mounting blocks:


Load direction

S1
S2
Piece to be welded
(steel to be painted)
W1
Rev. 28/09/2021

57
3100P PENDULAR COMPRESSION LOAD CELLS
Compression load cells

Features
o Canister, high-capacity load cell (up to 500 t)
Model 3100P - 20 t

o Made completely of stainless steel


o Protection class: IP67
o Pendular technology - Self-restoring
o Available in C1.5 (1500 d) OIML / R 60 (EN 45501)
o Matched impedance and sensitivity (for parallel connection)
o Whole range of mounting accessories is available
o Cable length: 12 m (500 t: 20 m) (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 3100P are perfectly designed for the following applications:
- Weighbridges, high-capacity reactor weighing,
- Silos, tanks or hoppers weighing.
Capacities
3100P: (5) - (7.5) - 10 - (15) - 20 - 30 - 50 - (75) - 100 - (150) - 200 - 300 - 500** t
Specifications 0.25 % 0.1 % C 1.5 0.03 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* 1500 d OIML 0.03% F.S.* -

Combined error (non-linearity + hysteresis) <± 0.25 < ± 0.1 <± 0.035 <± 0.03 % F.S.*

Repeatability error <± 0.1 <± 0.03 <± 0.015 <± 0.015 % F.S.*

Creep error over 30 min. <± 0.1 <± 0.06 <± 0.035 <± 0.025 % F.S.*

Reference temperature 23 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 -10...+45 °C

Service temperature range -30...+70 -30...+70 -30...+70 -30...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 <± 0.017 <± 0.015 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 <± 0.035 <± 0.025 <± 0.023 F.S.*/10°C

Nominal sensitivity 1.5 1.5 1.5 1.5 mV/V

Sensitivity tolerance <± 0.3 <± 0.3 <± 0.2 <± 0.2 %

Input resistance 350..700 ± 2 350..700 ± 2 350..700 ± 2 350..700 ± 2 ohm(s)

Output resistance 350..700 ± 2 350..700 ± 2 350..700 ± 2 350..700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 3...12 VDC

Safe load limit 150 150 150 150 % F.S.*

Breaking load >300 >300 >300 >300 % F.S.*

Permissible dynamic loading 50 50 50 50 % F.S.*

Static lateral force limit 15 15 15 15 % F.S.*

* F.S. : Full Scale.


** : 2 mV/V
Note: C 1.5 only available for capacities between 5 and 100 t.
Specifications subject to change without notice..

rev. : 18/10/2021
58
TECHNICAL DRAWINGS: PENDULAR COMPRESSION LOAD CELLS

3100P > STANDARD DIMENSIONS

Max. Deflexion Weight


Ref. Item Capacities ØA ØB D H M RR1 RR2 H1 H2
(mm) (kg)
3100P-A 5 - 30 t 54 42 13 135 M10 200 250 165 205 0.03 - 0.1 2.2
3100P-B 50 - 100 t ±89 64 30 190 M12 300 300 234 294 0.26 - 0.34 5
3100P-C 150 - 200 t 115 90 20 210 M16 400 400 290 370 0.33 15
3100P-D 300 t 136 110 20 240 M16 400 400 338 418 0.4 23
3100P-E 500 t 180 130 25 350 M12 600 600 610 594 0.57 46

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring code

on request

Load direction
Rev. 17/04/2018

59
TECHNICAL DRAWINGS: HARD COMPRESSION PIECES FOR 3100P

H3100P > STANDARD DIMENSIONS

Ø
(O-Ring)

Ref. Item* Capacities ØA ØB C H Ø (O-Ring) Weight (kg)


H3100P-A 5 - 30 t 64 44 20 30 42 x 3 ±0.65
H3100P-B 50 - 100 t 99 66 32 43 64 x 4 ±2.3
H3100P-C 150 - 200 t 128 92 50 65 90 x 5 ±6
H3100P-D 300 t 148 112 59 75 110 x 5 ±9
H3100P-E 500 t 178 132 90 105 130 x 5 ±19.3
*Material: stainless steel

Other capacities and dimensions available on request Dimensions in mm


Other view
Rev. 16/04/2018

60
TECHNICAL DRAWINGS: EASY MOUNT FOR 3100P

I3100P-I3105P > STANDARD DIMENSIONS

Ref. Item* Capacities


I310xP-A 5 - 30 t
* x=Material: I3100P - stainless steel; I3105P - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other views

M3100P-M3105P

B3100P
B3105P
on request

H3100P
H3105P
205 Electrical
ground strap

150

3 x I31xP
3 x I31xP +1 x M31xP

110 78
Rev. 16/04/2018

118

61
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TECHNICAL DRAWINGS: PENDULAR MOUNTING PLATES FOR 3100P

M3100P-M3105P > STANDARD DIMENSIONS

Ref. Items Capacities A B C D E Ø1 H2 Weight (kg)


M310xP-A 5 - 30 t 118 150 78 110 20 17 205 ±5.7
M310xP-B 50 - 100 t 130 170 90 130 30 21 294 ±13
M310xP-C 150 - 200 t 185 235 135 185 40 25 370 ±35.5
M310xP-D 300 t 185 235 135 185 40 25 418 ±41
M310xP-E 500 t 200 260 200 260 40 27 594 ±78
*x=Material: M3100P - stainless steel; M3105P - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other view
Rev. 16/04/2018

63
3300 INSERTABLE STRAIN SENSOR - INSERTGAGE®
Insertable extensometer designed to measure the force in a structure

Features
o Designed to measure:
- tension, compression shear and bending force
Model 3300

- torque
o One unique model regardless of the capacity range
o Material: stainless steel
o Protection class: IP67
o Very competitive prices
o Easy to install (one hole to drill)
o Accuracy in the structure: 2 to 5 %
o Cable length: 0.25 or 5 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's insertable strain sensor 3300 is perfectly designed for the following applications:
- Silos, hoppers, tanks, reactors or containers weighing,
- Level measurement,
- Stress measurement on machines,
- Force distribution control,
- Rail weighing,
- Set-point detection.
Capacities
3300: 40 to 120 N/mm²
Specifications 2-5%
Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -30...+60 °C

Storage temperature range -50...+85 °C

Nominal sensitivity ± 1 ** mV/V

Input resistance 700 ± 2 ohm(s)

Output resistance 700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

* F.S. : Full Scale.


** : for a stress of ± 10 kg/mm²
Specifications subject to change without notice..

rev. : 18/10/2021
64
TECHNICAL DRAWINGS: INSERTABLE STRAIN SENSORS - INSERTGAGE

3300 > STANDARD DIMENSIONS

3300 : N/mm²
40 to 120

Ref. Item Capacities


3300-A 40 to 120 N/mm² One unique model regardless of the capacity range

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Load direction
Rev. 17/04/2018

65
TECHNICAL DRAWINGS: PROTECTION COVER FOR 3300

C3300 > STANDARD DIMENSIONS

Ref. Item*
C3300-A
* Material: stainless steel

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 16/04/2018

66
TECHNICAL DRAWINGS: MOUNTING KIT FOR 3300

K3300 > STANDARD DIMENSIONS

Included:
K3300 LUBRI (lubricant)
K3300 PROTECT (protection grease)
K3300 D6 & S10 (drills Ø6.5 & Ø10)

Ref. Item*
K3300-A
* Material: stainless steel

Other capacities and dimensions available on request Dimensions in mm


Other view
Rev. 16/04/2018

67
3500 SHEAR BEAM LOAD CELLS
Universal load cells combining sturdy design, high accuracy and low cost.

Features
o Material: stainless steel
Model 3500 -10 t

o Protection class: IP67


o Sturdy design
o Mounting kits available with following properties:
- stabilisation without tension rods
- compensation of defaults of parallelism
o Cable length: see drawing table (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 3500 are perfectly designed for the following applications:
- Low-profile scales, pallets, platform scales,
- Packaging, batching and filling machines,
- Reactors, tanks, vessels or hoppers weighing.
Capacities
3500: 3 - 5 - (7.5) - 10 t
Specifications A3 0.03 %
Accuracy class 0.03 %** F.S.* 0.03% F.S.* -

Combined error (non-linearity + hysteresis) <± 0.03 <± 0.03 % F.S.*

Repeatability error <± 0.015 <± 0.015 % F.S.*

Creep error over 30 min. <± 0.03 <± 0.025 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -30...+70 -30...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.05 <± 0.023 F.S.*/10°C

Nominal sensitivity 2 2 mV/V

Sensitivity tolerance <± 0.2 <± 0.2 %

Input resistance 400 ± 10 400 ± 10 ohm(s)

Output resistance 350 ± 3 350 ± 3 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3..12 3...12 VDC

Safe load limit 150 150 % F.S.*

Breaking load >300 >300 % F.S.*

Permissible dynamic loading 50 50 % F.S.*

Static lateral force limit 100 100 % F.S.*

* F.S. : Full Scale.


** : except thermal drifts
Specifications subject to change without notice..

rev. : 18/10/2021
68
TECHNICAL DRAWINGS: SHEAR BEAM LOAD CELLS

3500 > STANDARD DIMENSIONS

H3
H2
H1 H

B C D

E
3 (2x)

5510 : 0.5 -2(0.75)


t - 1 - 1.5 -12
L

CL Weight
Ref. Item Capacities L A B C D E H H1 H2 H3 Ø1 Ø2 Ø3
(m) (kg)
3500-A 3 t 203 95 64 98 22 36.6 43 36.6 30.5 8 32 16 13 3 2.15
3500-B 5 - 7.5 t 235 110 66 124 22 48 52 48 30 12 38 22 21 5 4.01
3500-C 10 t 279 133 82 140 32 60 67 60 20 8.5 48 32 28 6 7.26

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

I3500-I3505
Load direction
Rev. 13/08/2018

69
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TECHNICAL DRAWINGS: EASY MOUNT FOR 3500

I3500-I3505 > STANDARD DIMENSIONS

P
I C
D

G F J K

E 1
A
(4x) (4x)
B

Ref. Item* Capacities A B C D E F G H I J K M N O P Ø1


I350x-A 3t 124 150 226 286 M10 102 112 102 32 80 112 28 23 99 96 13
I350x-B 5 - 7.5 t 146 178 257 318 M16 120 152 129 32 102 152 38 29 102 99 17
I350x-C 10 t 152 184 295 360 M20 122 154 166 32 106 154 44 44 108 105 21
* Material : I3500 - stainless steel ; I3505 - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 23/07/2018

71
4500 SHEAR BEAM LOAD CELLS
Load cells for silo weighing combining a sturdy design with easy installation.

Features
o Material: stainless steel
Model 4500 - 3 t

o Protection class: IP67


o Easy to install, cost-effective solution, sturdy design
o Cable length: see drawing table - CL (other lengths available on request)
o Mounting kits available with following properties:
- stabilisation without tension rods
- anti-lift-off device
- compensation for thermal dilatations and defective alignment
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 4500 are perfectly designed for the following applications:
- Silo and tank weighing,
- Reactor or hopper weighing,
- Mixers (vibrating).
Capacities
4500: (0.5)- (0.75) - 1 - 1.5 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 t
Specifications 0.1 %
Accuracy class 0.1% F.S.* -

Combined error (non-linearity + hysteresis) < ± 0.1 % F.S.*

Repeatability error <± 0.03 % F.S.*

Creep error over 30 min. <± 0.06 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C

Nominal sensitivity 2 mV/V

Sensitivity tolerance <± 0.3 %

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 150 % F.S.*

Breaking load >300 % F.S.*

Permissible dynamic loading 50 % F.S.*

Static lateral force limit 100 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
72
TECHNICAL DRAWINGS: SHEAR BEAM LOAD CELLS

4500 > STANDARD DIMENSIONS

4500 : (0.5)- (0.75) - 1 - (1.5) - 2 - 3 - 5 - 7.5 - 10 - 15t - 20 - 30 - 50

Ref. Item Capacities A B D E F L Ø1 ØA ØB ( M A X ) ØC CL (m) H1 L1 L2 Weight (kg)


4500-A 0.5 - 3 t 25 50 93 40 8 200 10 25 40 31.75 6 125 285 120 1.48
4500-B 5 - 7.5 t 25 50 93 40 12 200 10 40 49 49 6 125 285 120 3
4500-C 10 - 15 t 25 50 105 20 24 200 16 60 62 62 12 174 405 150 3.4
4500-D 20 t 25 50 145 60 24 240 16 60 62 62 12 174 405 150 4.3
4500-E 30 t 25 50 145 60 30 240 16 60 78 78 12 206.5 450 200 8

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Load direction

I4500
Rev. 17/04/2018

73
This page was intentionnaly left blank
TECHNICAL DRAWINGS: EASY MOUNT FOR 4500

I4500-I4505 > STANDARD DIMENSIONS

Ref. Item* Capacities A B C D E F G I J K M N O Ø1 Ø2 H1 H2 Weight (kg)


I450x-A 0.5 - 3 t 60 90 255 285 40 90 120 15 90 120 15 20 200 12.5 10.5 100 125 10.6 (I4505 Ni plated)
I450x-B 5 - 7.5 t 60 90 255 285 40 90 120 15 90 120 15 20 200 12.5 10.5 100 125 11.2 (I4505 Ni plated)
I450x-CD 10 - 20 t 110 150 365 405 60 140 180 20 110 150 20 30 260 17 16.5 134 174 23.5 (I4505 painted)
I450x-E 30 t 110 150 407 450 60 157 200 30 157 200 30 30 273.5 21.5 16.5 160 206.5 48 (I4505 painted)
*x=Material: I4500 - stainless steel; I4505 - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other views

Electrical
ground strap
Rev. 16/04/2018

75
5000M-WI WIRELESS LOAD SHACKLES
Wireless load-measuring shackles designed to measure tension force.

Features
o Sturdy design
o Protection calss: IP65
o Easy to install
Model 5000M-WI - 20 t

o Load pin material: stainless steel


o Standard dimensions
o Frequencies: from 2.4000 to 2.4835 GHz
o Power: 10 mW, licence: exempted
o Range: 500 m open field (antenna integrated)
o Sleep mode, remote wake-up mode, remote control of batteries
o Not appropriate for overload protection
Most popular options (see more in ANNEX)

Application(s) SENSY's wireless load shackles 5000M-WI are perfectly designed for the following applications:
- Load display on hoisting devices and EOT cranes,
- Industrial weighing / force measurement on test benches,
- Theater rigging equipment,
- Mooring - tow forces measurement / Winches monitoring, agriculture machinery, general machinery, test benches.
Capacities
from 1 t to 400 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*

Repeatability error <± 0.25 <± 0.25 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.3 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C

Nominal sensitivity ± 1.5 ±1 mV/V

Reference excitation voltage 3 VDC (2 x AA batteries) 3 VDC (2 x AA batteries) -

Consumption 65 mA 65 mA -

Current @ stand-by mode 20 20 µA

Autonomy @ normal mode (2 batteries) 1 month 1 month -

Autonomy @ 12 x 5mn/day mode (2 D batteries) 2 2 years

Safe load limit 150 200 % F.S.*

Breaking load > 300 > 500 % F.S.*

Permissible dynamic loading 50 75 % F.S.*

Static lateral force limit 100 150 % F.S.*

* F.S. : Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021
76
TECHNICAL DRAWINGS: WIRELESS LOAD SHACKLES

5000M-WI > STANDARD DIMENSIONS


D

F
K C
H

ØJ B

A
Capacities
Ref. Item Force Hoist D A B C E F H ØJ K Tolerances Total
Standard Extended
capacity* (mm) (inch) C&K weight
> 300 %** > 300 %** > 500 %** (kg)
5000M-WI-3/4" 2.5 t 3t 1.5 t 19 3/4" 31.8±2.2 22.5 71.5 51 93±3 126±8.6 34 65 ±6.4 3
5000M-WI-7/8" 4t 6t 2.5 t 22 7/8" 36±2.2 25 83 58 93±3 143.5±8.6 35.5 78 ±6.4 3.5
5000M-WI-1" 6t 8t 4t 25 1" 43±2.4 28 95 68 93±3 163.5±8.6 37 90.5 ±6.4 4
5000M-WI-1" 1/8 8t 10 t 5t 28 1 1/8" 47±2.4 32 108 75 93±3 185±8.9 40 104 ±6.4 5
5000M-WI-1" 1/2 12 t 15 t 8t 38 1 1/2" 60±4 42 146 99 93±3 249±9.9 54 140 ±6.4 12
5000M-WI-1" 3/4 16 t 25 t 12 t 45 1 3/4" 74±4 50 178 126 106 299.5±11.2 65 171 ±6.4 19
5000M-WI-2" 30 t 40 t 20 t 50 2" 83±4.2 57 197 138 122 331±17.5 72 189.5 ±12.7 28
5000M-WI-2" 1/2 40 t 50 t 30 t 65 2 1/2" 105±4.7 70 260 180 145 432.5±18.7 90 250 ±12.7 52
5000M-WI-3" 60 t 75 t 45 t 75 3" 127±5 83 329 190 165 526.5±26 105 318 ±19 90
5000M-WI-3" 3/4 90 t 125 t 60 t 95 3 3/4" 147±5 95 400 238 208 647±25 117 389 ±19 150
5000M-WI-4" 1/8 100 t 150 t 75 t 105 4 1/8" 169±5 108 410 275 240 688±18 130 399 ±12 190
5000M-WI-5" 1/8 200 t 300 t 120 t 130 5 1/8" 205±6 140 554 305 308 904±22 165 541.5 ±14 320
5000M-WI-6" 11/16 300 t 400 t 200 t 170 6 11/16" 231±6 175 668 325 387 1114±27 200 655 ±18 585
* Very resistant load cell, special design
** Breaking load (% full scale)

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

Not applicable

10° Load direction

FORCE
Rev. 07/06/2018

77
5100L-5105L TENSION LOAD CELLS
Robust and easy to install tension load cells.

Features
o Wide range of capacities: 2 t up to 100 t
Model : 5100L- 50 t

o Compact design
o Protection class: IP66
o Material: stainless steel (5100L), nickel-plated steel (5105L)
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5100L-5105L are perfectly designed for the following applications:
- Towing force measurement (marine),
- Force measurement on rigging,
- Hanging load weighing,
- Tensile test benches.
Capacities
5100L - 5105L: 1 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - 50 - 75 - 100 t
Specifications SL - HOIST 0.25 %
Combined error (non-linearity + hysteresis) 0.5 - 2** <± 0.25 % F.S.*

Repeatability error <± 0.25 <± 0.1 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.1 % F.S.*

Zero shift after loading <± 0.5 <± 0.025 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.035 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 mV/V

Nominal sensitivity ±1 1.5 mV/V

Sensitivity tolerance < ± 0.5 <± 0.3 %

Input resistance 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 VDC

Safe load limit 200 150 % F.S.*

Breaking load > 500 > 300 % F.S.*

Permissible dynamic loading 75 40 % F.S.*

Static lateral force limit 10 10 % F.S.*

* F.S. : Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021
78
TECHNICAL DRAWINGS: TENSION LOAD CELLS

5100L-5105L > STANDARD DIMENSIONS

Capacities
CL Weight
Ref. Item* Hoist Force ØA P ØQ R S ØT
(m) (kg)
> 500 %** > 300 %**
510xL-A 1-2t 2-3t 50 144 18 108 20 35 3 ±1.5
510xL-B 3t 5t 60 160 24 112 30 45 3 ±2
510xL-C 4 - 7.5 t 7.5 - 10 t 80 240 35 170 44 64 3 ± 5.5
510xL-D 10 - 15 t 15 - 20 t 100 310 42 226 52 86 6 ±12.8
510xL-E 20 - 30 t 30 - 50 t 139 430 58 290 78 109 6 ±25
510xL-F 40 - 75 t 75 - 100 t 180 520 80 348 100 149 12 ±65
*x=Material: 5100L - stainless steel; 5105L - nickel-plated steel
** Breaking load (% full scale)

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

Load direction
Rev. 01/10/2018

79
5510 SHEAR BEAM LOAD CELL
Universal load cell combining sturdy design, high accuracy and low cost.

Features
o Material: stainless steel
Model 5510 - 1 t

o Protection class: IP67


o Sturdy design
o Complies with OIML / R60 up to 3000 d for scales in class III (EN 45501)
o Mounting kits available with following properties:
- stabilisation without tension rods
- compensation for thermal dilatations and default of parallelism
o Cable length: 8 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cell 5510 is perfectly designed for the following applications:
- Low-profile scales, pallets, platform scales,
- Packaging, batching and filling machines,
- Reactors, tanks, vessels or hoppers weighing.
Capacities
5510: 0.5 - (0.75) - 1 - 1.5 - 2 t
Specifications A3 0.03 % C3
Accuracy class 0.03 %** F.S.* 0.03% F.S.* 3000 d OIML -

Combined error (non-linearity + hysteresis) <± 0.03 <± 0.03 <± 0.02 % F.S.*

Repeatability error <± 0.015 <± 0.015 <± 0.01 % F.S.*

Creep error over 30 min. <± 0.03 <± 0.025 <± 0.02 % F.S.*

Reference temperature 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -30...+70 -30...+70 -30...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 <± 0.009 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.05 <± 0.023 <± 0.013 F.S.*/10°C

Nominal sensitivity 2 2 2 mV/V

Sensitivity tolerance <± 0.2 <± 0.2 <± 0.1 %

Input resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3..12 3...12 3...12 VDC

Safe load limit 150 150 150 % F.S.*

Breaking load >300 >300 >300 % F.S.*

Permissible dynamic loading 50 50 50 % F.S.*

Static lateral force limit 100 100 100 % F.S.*

* F.S. : Full Scale.


** : except thermal drifts
Specifications subject to change without notice..

rev. : 18/10/2021
80
TECHNICAL DRAWINGS: SHEAR BEAM LOAD CELL

5510 > STANDARD DIMENSIONS

5510 : 0.5 - (0.75)


t - 1 - 1.5 - 2

Ref. Item Capacities Weight (kg)


5510-A 0.5 - 2 t 0.95

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Load direction
Rev. 17/04/2018

81
TECHNICAL DRAWINGS: MOUNTING ACCESSORIES FOR 5510

F5510 > STANDARD DIMENSIONS

X-VIEW

X-VIEW (SEE ARROW DIRECTION


AND CABLE POSITION)

Ref. Item* Capacities


F5510-A 0.5 - 2 t
* Material: stainless steel

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 16/04/2018

82
TECHNICAL DRAWINGS: EASY MOUNT FOR 5510

I5510-I5515 > STANDARD DIMENSIONS

Ref. Item* Capacities A B C D E F G M N O Ø1 H2 Weight (kg)


I551x-A 0.5 - 2 t 50 84 174 210 15 90 120 20 25 140 12.5 98 ±6.76
* x=Material: I5510 - stainless steel; I5515 - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other views

Electrical
ground strap
Rev. 16/04/2018

83
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TECHNICAL DRAWINGS: COMPRESSION BALL JOINTS FOR 5510

R5510 > STANDARD DIMENSIONS

R5510-A1 R5510-A2
Range: 500 kg - Weight: 0.097 kg Range: 750 kg - Weight: 0.127 kg

Ref. Item* Capacities


R5510-A1 500 kg
R5510-A2 750 kg - 2 t
* Material: R5510 - stainless steel

Other capacities and dimensions available on request Dimensions in mm


Other views

70.5

53
Rev. 16/04/2018

85
5910 LOW-PROFILE COMPRESSION LOAD CELL
Load cell combining high capacity with low design.

Features
o Material: stainless steel
Model 5910 - 2 t

o Protection class: IP67


o Low design
o Cost-effective solution
o Sturdy design
o Easy to install
o Cable length: 3 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cell 5910 is perfectly designed for the following applications:
- Manufacturing of portable wheel scales,
- Industrial force applications where space is limited,
- Silos, tanks, hoppers or reactors weighing.
Capacities
5910: (0.3) - 0.5 - (0.75) - 1 - (1.5) - 2 - 3 - 5 t
Specifications 0.25 % 0.1 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* -

Combined error (non-linearity + hysteresis) <± 0.25 < ± 0.1 % F.S.*

Repeatability error <± 0.1 <± 0.03 % F.S.*

Creep error over 30 min. <± 0.1 <± 0.06 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 <± 0.035 F.S.*/10°C

Nominal sensitivity 1.5 1.5 V

Sensitivity tolerance <± 0.3 <± 0.3 %

Input resistance 700 ± 2 700 ± 2 ohm(s)

Output resistance 700 ± 2 700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 VDC

Safe load limit 150 150 % F.S.*

Breaking load >300 >300 % F.S.*

Permissible dynamic loading 40 40 % F.S.*

Static lateral force limit 10 10 % F.S.*

* F.S.: Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
86
TECHNICAL DRAWINGS: LOW-PROFILE COMPRESSION LOAD CELL

5910 > STANDARD DIMENSIONS

5910 : (0.3) - (0.5) - (0.75) - (1) - (1.5)


t -2-3-5

Ref. Item Capacities ØA D H RR CL (m) Max. Deflexion (mm) Weight (kg)


5910-A 0.3 - 5 t 59 30 40 35 3 0.04 - 0.07 ±0.6

Other capacities and dimensions available on request Dimensions in mm


Other view Wiring

Load direction
Rev. 18/04/2018

87
5950 LOW-PROFILE COMPRESSION LOAD CELLS
Load cells combining high capacity, low design and cost-effective solution.

Features
o Material: stainless steel
Model 5950 - 2 t

o Protection class: IP67


o Low design
o Cost-effective solution
o Sturdy design
o Easy to install
o Whole range of mounting kits available
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5950 are perfectly designed for the following applications:
- Silos, tanks or hoppers weighing,
- Reactors weighing,
- Industrial force measurement where space is limited.
Capacities
5950: (0.3) - 0.5 - (0.75) - 1 - (1.5) - 2 - 3 - 5 - 7.5 - 10 - 15 - 20** t
Specifications 0.5 % 0.25 % 0.1 %
Accuracy class 0.5 % F.S.* 0.25 % F.S.* 0.1% F.S.* -

Combined error (non-linearity + hysteresis) < ± 0.5 <± 0.25 < ± 0.1 % F.S.*

Repeatability error < ± 0.25 <± 0.1 <± 0.03 % F.S.*

Creep error over 30 min. < ± 0.2 <± 0.1 <± 0.06 % F.S.*

Reference temperature 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity < ± 0.1 <± 0.05 <± 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal < ± 0.1 <± 0.035 <± 0.035 F.S.*/10°C

Nominal sensitivity 1.5 1.5 1.5 mV/V

Sensitivity tolerance < ± 0.5 <± 0.3 <± 0.3 %

Input resistance 700 ± 2 700 ± 2 700 ± 2 ohm(s)

Output resistance 700 ± 2 700 ± 2 700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 150 150 150 % F.S.*

Breaking load >300 >300 >300 % F.S.*

Permissible dynamic loading 40 40 40 % F.S.*

Static lateral force limit 10 10 10 % F.S.*

* F.S.: Full Scale.


** : 5950-20 t only available with 0.5 % accuracy class
Specifications subject to change without notice..

rev. : 18/10/2021
88
TECHNICAL DRAWINGS: LOW-PROFILE COMPRESSION LOAD CELLS

5950 > STANDARD DIMENSIONS

5950 : (0.3) - (0.5) - (0.75) - (1) - (1.5) - 2 - 3 - 5 - 7.5 -t 10 - (15) - 20

Ref. Item Capacities ØA D H S T ØE RR Max. Deflexion (mm) Weight (kg)


5950-A 0.3 - 5 t 54.5 38.5 54 62.9 7 89 60 0.04 - 0.07 ±1.4
5950-B 7.5 - 15 t 59 38.5 54 62.9 7 89 60 0.08 - 0.15 ±1.4
5950-C 20 t 59 38.5 54 62.9 7 89 60 0.2 ±1.4

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Load direction
on request
Rev. 18/04/2018

89
TECHNICAL DRAWINGS: LOADING PLATES FOR 5950

A5950 > STANDARD DIMENSIONS

Ref. Item* Capacities A H P N/mm² Weight (kg)


A5950-AB 0.3 - 15 t 20 74 ± 120 (15 t) ± 0.76
A5950-C 20 t 25 79 ± 100 ± 0.95
*Material: stainless steel

Other capacities and dimensions available on request Dimensions in mm


Other view
Rev. 16/04/2018

90
TECHNICAL DRAWINGS: EASY MOUNT FOR 5950

I5950-I5955 > STANDARD DIMENSIONS

Electrical
ground strap

ACCESS-I595x-SEM

Ref. Item* Capacities


I595x-A 0.3 - 20 t
*x=Material: I5950 - stainless steel; I5955 - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 01/06/2018

91
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TECHNICAL DRAWINGS: MOUNTING PLATES FOR 5950

M5950 > STANDARD DIMENSIONS

Electrical
ground strap

Ref. Item* Capacities


M595x-A 0.3 - 20 t
*Material: M5950 - stainless steel; M5955 - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other view
Rev. 16/04/2018

93
This page was intentionnaly left blank
FORCE TRANSDUCERS ALSO AVAILABLE FOR WEIGHING APPLICATIONS

ACCURACY CLASSES CAPACITIES (N) CAPACITIES (kN) CAPACITIES (MN)

el
MODEL DESCRIPTION ste l
5 l e ss stee inium
5 3 2 in oy m 0 0 0 0 0 0 0 0 0 0 0 0
SL 1 0.5 0.2 0.1 0.0 0.0 0.0 Sta All Alu 10 15 20 30 50 75 1 1.5 2 3 5 7.5 10 15 20 30 50 75 10 15 20 30 50 75 1 1.5 2 3 5 7.5 10 15 20 30 50

2710 Tension and compression load cells p. 8


2715

2712 Tension and compression load cells p. 10

2960
2962 Low-profile (pancake) load cells p. 12
2965
3110 Heavy compression load cells p. 16
3115 (very high capacities)

5100 Tension and compression load cells p. 18

95
5105 (very high capacities)

5200
Tension link load cells Capacities and dimensions to be defined (from 75 kN to 5 MN) p. 24
5205

5930
Miniature tension and compression load cells p. 32
5932

5960
Miniature compression load cells p. 34
5962

Standard Optional
Note: CSA and/or IECEx options are available only for 2960 and 5100 models.
CRANE OVERLOAD
PROTECTION
This page was intentionnaly left blank
PRODUCTS OVERVIEW - CRANE OVERLOAD PROTECTION
MATERIAL CAPACITIES (t) (1 t = 10 kN)
l
tee
MODEL DESCRIPTION s s s teel
le s
ain lloy 5 0 5 0 0 0 0 00 00 00
St A 0.3 0.5 0.7 1 1.5 2 3 5 7.5 10 15 20 25 30 50 75 10 12 15 20 30 50 10 15 20

5300 Standard load pins p. 100

5000 Custom-made load pins Capacities and dimensions to be defined (from 0.5 t to 2000 t) p. 102

5050 Subsea / submerged load pins Capacities and dimensions to be defined (from 0.5 t to 2000 t) p. 106

Economical custom-made p. 110


5600 Capacities and dimensions to be defined (from 0.5 t to 14 t)
load pins

5200 Tension link load cells p. 112


Capacities and dimensions to be defined (from 7.5 t to 500 t)
5205
5100L
Tension load cells p. 114
5105L
5200L Tension link load cells p. 116

99
5205L
Load measuring
5000B wedge sockets p. 118

5000M Load shackles Capacities and dimensions to be defined (from 1.5 t to 400 t) * p. 120
5050M Subsea load shackles Capacities and dimensions to be defined (from 5 t to 400 t) p. 122

5000M-WI Wireless load shackles Capacities from 1 t up to 400 t p. 124

5500 Wire rope load cells Capacities and dimensions to be defined p. 126
5505
Through hole (annular)
5900 p. 128
load cells

ASSOCIATED ELECTRONICS
BRIDGE-BOY CRANE-BOY INDI-BOY DISP-BOYDP CRANE-BOY-Exd CABIN- CABIN- CRANE-SUMD DISP-F JBOX-LCI COACH-II ANALOGUE
CRANE-BOYP DISP-BOYP CRANE-BOYDP CRANE-BOYP-Exd 2xB1SUMD 4xB1SUMD DISP-SUMD AMPLIFIERS

p. 254 p. 266 p. 258 p. 262 p. 274 p. 276 p. 278 p. 270 p. 286 p. 280 p. 284 p. 290
Standard Optional
* IECEx: only for 5000M.
5300 STANDARD LOAD PINS
Load pins with standard dimensions.

Features
o CE certified for hoisting applications
Model 5300 - 20 t

o Sturdy design
o Material: stainless steel
o Protection class: IP65
o Easy to install
o Complete range of CE certified electronics and load limiters
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5300 are perfectly designed for the following applications:
- Hoisting devices and crane security in combination with load limitation electronics (e.g.: BRIDGE-BOY, CRANE-BOY, …),
- Agriculture machines, theater equipment, elevators, hydraulic cylinders monitoring.
Capacities
5300: 0.5 - 1 - 2 - 3 - 5 - 10 - 20 - 30 - 50 - 75 - 100 - 125*** t
Specifications SL - FORCE SL - HOIST SL - LIFT
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** 0.5 - 2** % F.S.*

Repeatability error <± 0.25 <± 0.25 <± 0.25 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.3 <± 0.2 % F.S.*

Zero shift after loading <± 0.5 <± 0.5 <± 0.5 % F.S.*

Reference temperature 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 mV/V

Nominal sensitivity ± 1.5 ±1 ± 0.5 mV/V

Input resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 150 200 300 % F.S.*

Breaking load > 300 > 500 > 1000 % F.S.*

Permissible dynamic loading 50 75 100 % F.S.*

Static lateral force limit 100 150 200 % F.S.*

* F.S. : Full Scale.


** Typical range of accuracy, depending on design and dimensions.
*** 125 t only force version.
Specifications subject to change without notice..

rev. : 18/10/2021
100
TECHNICAL DRAWINGS: STANDARD LOAD PINS

5300 > TECHNICAL SPECIFICATIONS


Load pins range

5000 (1 to 2000 t) 5050 (1 to 2000 t) 5300 (0.5 to 125 t) 5600 (0.5 to 14 t)


CUSTOM-MADE LOAD PIN SUBSEA LOAD PIN STANDARD LOAD PIN ECONOMICAL LOAD PIN

5300 drawing
L
b A I A 5 c
FORCE Ød
43
a

J ØD (h6)

E 3x15°

= Ø44 if ØD <=44
J
= ØD if ØD>44

5300 : 0.5 - 1 - 2 - 3 - 5 - 10 - 20 - 30 -t 50 - 75 - 100

CAPACITIES
Weight
Ref. Item Force Hoist Lift ØD A E I a b c Ød f L
(kg)
> 300 %* > 500 %* > 1000 %*
5300-A 0.75 t 0.5 t 0.25 t 25 13.5 8 31 25 6 50 11 20.5 112 1.02
5300-B 1.5 - 3 t 1-2t 0.5 - 1 t 25 13.5 8 31 25 6 50 11 20.5 112 1.04
5300-C 5 - 7.5 t 3-5t 1.5 - 2.5 t 35 18 10 47 25 6 50 11 24 137 1.44
5300-D 16.6 t 10 t 5t 50 27 14 66 30 8 70 13 33 176 2.88
5300-E 30 t 20 t 10 t 65 32.5 18 90 30 8 70 13 38 211 5.44
5300-F 50 t 30 t 15 t 75 40 25 100 40 10 100 17 47 241 8.15
5300-G 75 t 50 t - 85 49 20 117 40 10 100 17 50.5 271 12
5300-H 100 t 75 t - 100 72.5 35 155 40 10 100 17 56 354 21.1
5300-I 125 t 100 t - 120 72.5 35 155 50 12 140 21 68.5 354 31.4
* Breaking load (% full scale)
Other capacities and dimensions available on request Dimensions in mm
Other views Wiring

RADIAL OUTPUT (STANDARD) AXIAL OUTPUT (5300A-x) - OPTION Exc. - Yellow


Sig. + Green 6 DIN 45322
Sig. - White Connector
Exc. + Brown
Sense
Sense
Standard: Cable screen not connected to transducer

Load direction

FORCE
Rev. 12/09/2018

101
5000 CUSTOM-MADE LOAD PINS
Our model 5000 is designed to measure a force or constraint, without any change to the
mechanical structure, simply by replacing the clevis pin with our custom-made load pin.

Features
o Material: stainless steel
o Protection class: IP65 (up to IP68: see options)
o Sturdy design
Model 5000-XY-188 kN

o Easy to install
o Complete range of CE certified electronics, load limiters and displays available
for hoisting applications and lifts
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5000 are perfectly designed for the following applications:
SL - FORCE: - Force measurement on cylinders, industrial weighing / Winches monitoring, agriculture machinery, general
machinery, test benches.
SL - HOIST: Hoisting devices and crane's security in combination with a load limitation electronic,
SL - LIFT: - Load limitation for elevators and cable cars / Rigging of theater equipment.
Capacities
from 0.5 to 2000 t
Specifications SL - FORCE SL - HOIST SL - LIFT
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** 0.5 - 2** % F.S.*

Repeatability error <± 0.25 <± 0.25 <± 0.25 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.3 <± 0.2 % F.S.*

Zero shift after loading <± 0.5 <± 0.5 <± 0.5 % F.S.*

Reference temperature 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 mV/V

Nominal sensitivity ± 1.5 ±1 ± 0.5 mV/V

Input resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 150 200 300 % F.S.*

Breaking load > 300 > 500 > 1000 % F.S.*

Permissible dynamic loading 50 75 100 % F.S.*

Static lateral force limit 100 150 200 % F.S.*

*F.S. : Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021
102
TECHNICAL DRAWINGS: CUSTOM-MADE LOAD PINS

5000 > TECHNICAL SPECIFICATIONS


Load pins range

5000 (1 to 2000 t) 5050 (1 to 2000 t) 5300 (0.5 to 125 t) 5600 (0.5 to 14 t)


CUSTOM-MADE LOAD PIN SUBSEA LOAD PIN STANDARD LOAD PIN ECONOMICAL LOAD PIN
TOOLS

CONFIGURATOR LOAD PIN DESIGN


https://www.sensy.com/en/load-pins-configurator/load-pin https://www.sensy.com/en/load-pins-configurator/load-pin-design

Load-diameter relationship

t t
100 3.000

80
2.500

60
2.000
On request* Suitable
dimensions
40

5000 : from 1 ton to 1000 t (higher


1.500 capacities on request)
20

0 1.000
0 10 20 30 40 50 60 70 80 90 100 (mm) On request
D
500
CAPACITY DIAMETER ØD

0
0 100 200 300 400 500 600 (mm)
*: Subject to SENSY analysis D

Mechanical dimensions

I
FORCE

J=Ø44 if ØD<=44
J=ØD if ØD>44
greasing
hole
J
Rev. 26/07/2018

103
TECHNICAL DRAWINGS: CUSTOM-MADE LOAD PINS

5000 > OPTIONS


Configuration

Example: Example: Example:


CB HN FORCE
PB HC FORCE
PA DN FORCE

C: Connector P: Cable gland P:Cable gland


B: Cable entry: 180° B: Cable entry: 180° A:Cable entry : axial
H: Fixing plate: 0° H: Fixing plate: 0° D:Fixing plate: 90°
N: Position code C: Position code N:Position code
if ØD <= 100 if ØD > 100
Cable entry Connector Cable gland Fixing plate nr. 1 2 4

C P N C 2 V2 V4

FORCE FORCE
H(0°) H(0°)
P2 P4
G(270°) G(270°)

A(axial)
D(90°) D(90°) VC

B(180°) B(180°)
PC

Options Wiring
Type of application FORCE static HOISTING LIFT Std. cable (mV/V)
(BL* > 300 %) dynamic (BL* > 500 %) (BL* > 1000 %)

Environment IP65 IP66 IP67 IP67 IP68


MARINE

Other:
NORMAL INDUSTRIAL NUCLEAR AERONAUTICS
............................. Exc.- (YELLOW) Exc.+ (BROWN)
SUBSEA Immersion depth: Immersion time:
.................................................... ......................................................... Sig.- (WHITE) Sig.+ (GREEN)

Output signal 4-20 mA 0-10 V 1-5 V Other:


mV/V 2 3 RS-485 WIRELESS
(force) (hoisting) 4-20 mA (3 wires) 4-20 mA (2 wires)
wires wires .............................
Service temperature range
Standard temperature range
-20°C 70°C
Common (YELLOW) Exc.+ (BROWN)
-50°C +200°C
Exc.- (YELLOW) Exc.+ (BROWN)
Sig.+ (GREEN) Or Exc.- (WHITE)
Temperature range available (option)

Redundancy Load direction


Dual bridge circuit
NO YES Safety SIL / PL
Biaxial load pin, directions X and Y
FORCE
Cable lenght (m) Other:
6 12 20 50 100
.............................

Intrinsically safe Not IECEX/ CSA Triple


ATEX
applicable ATEX US/Canada certification

* BL = Breaking load
Rev. 18/04/2018

104
TECHNICAL DRAWINGS: CUSTOM-MADE LOAD PINS

5000 > EXAMPLES


5000-HOIS003158-12 t - SIL3 5000-FORC000678-12 t

5000-HOIS003629-60 t 5000-HOIS003043-15 klb


3053-3.5 klb

5000-FORC000474-778 t 5000-HOIS003025-16 t

5000-FORC003812-8 t 5000-FORC000025-150 kg

5000-FORC000492-226 t 5000-HOIS001860-105 t
Rev. 18/04/2018

105
5050 SUBSEA / SUBMERGED LOAD PINS
Design for underwater applications.

Features
o Custom-made dimensioning
o Sturdy design
Model 5050

o Material: stainless steel


o Protection class: IP68
o Easy to install
o Depth: up to -7500 m / -24 606 ft (750 bars / 11 000 psi) - deeper on request
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5050 are perfectly designed for the following applications:
- Shipbuilding / Monitoring system / Tank test / Oil exploration,
- Working at sea / Seabed mooring / ROV subsea tethers,
- Force testing / weighing inside pressure vessels.
Capacities
from 0.5 to 2000 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*

Repeatability error <± 0.25 <± 0.25 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.3 % F.S.*

Zero shift after loading <± 0.5 <± 0.5 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 mV/V

Nominal sensitivity ± 1.5 ±1 mV/V

Input resistance 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 VDC

Safe load limit 150 200 % F.S.*

Breaking load > 300 > 500 % F.S.*

Permissible dynamic loading 50 75 % F.S.*

Static lateral force limit 100 150 % F.S.*

* F.S. : Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021
106
TECHNICAL
TECHNICALDRAWINGS:
DRAWINGS:SUBSEA
SUBSEA// SUBMERGED
SUBMERGED LOAD
LOAD PINS
PINS

5050 > >TECHNICAL


5050 SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Load pins
Loadrange
pin range

50005000
(1 to (1 to 2000
2000 t) t) 5050 5050 (1 to t)2000 t)
(1 to 2000 5300
5300
(0.5
(0.5toto125
125t)t) 5600
5600 (0.5
(0.5 to 14
to 14 t) t)
CUSTOM-MADE
CUSTOM-MADE LOAD PIN
LOAD PIN SUBSEA
SUBSEA LOAD PIN
LOAD PIN STANDARD
STANDARD LOAD
LOAD PIN PIN ECONOMICAL
ECONOMICAL LOAD
LOAD PIN PIN
TOOLS

TOOLS

CONFIGURATOR
CONFIGURATOR LOAD
LOAD PIN PIN DESIGN
DESIGN
www.sensy.com/load-pins-configurator/5050
https://www.sensy.com/en/load-pins-configurator/subsea-load-pin www.sensy.com/load-pins-configurator/load-pin-design
https://www.sensy.com/en/load-pins-configurator/load-pin-design

Load-diameter
Load-diameter
relationship
relationship

t t t t
120 120 4.000 4.000

100 100
3.500 3.500

80 80
3.000 3.000
60 60
On request*
On request*
2.500 2.500
5000 : from 1 t (2 klbs) to 1000 t (2000 klbs) (higher capacities on request) SuitableSuitable
40 40
dimensions
dimensions
2.000 2.000
20 20

1.500 1.500
0 0
0 100 20
10 20
30 30
40 40
50 50
60 60
70 70
80 8090 10090(mm)100 (mm)
D D1.000 1.000
On request
On request
CAPACITY
CAPACITY: DIAMETER
DIAMETER
ØD ØD: 500 500

1 1
0 0 100 100 200 200 300 300 400 400 500 500 600 (mm)600 (mm
D D
*: Subject
* : Subject
to SENSYto SENSY
analysisanalysis

Mechanical
Mechanical
dimensions
dimensions

I
FORCE

J=Ø44 ifif ØD<=44


J=Ø44 ØD<=44
J=ØD ifif ØD>44
J=ØD ØD>44
greasing
greasing
J hole
hole
Rev. 26/07/2018

107
TECHNICAL DRAWINGS: SUBSEA / SUBMERGED LOAD PINS

5050 > OPTIONS


Configuration

Example: Example: Example:


CB HN PB HC PA DN
C: Connector P: Cable gland P: Cable gland
B: Cable entry: 180° B: Cable entry: 180° A: Cable entry : axial
H: Fixing plate: 0° H: Fixing plate: 0° D: Fixing plate: 90°
N: Position code C: Position code N: Position code
if ØD <= 100 if ØD > 100
Cable entry Connector Cable gland Fixing plate nr. 1 2 4

C P N C 2 V2 V4

H(0°) H(0°)
P2 P4
G(270°) G(270°)

A (axial)
D(90°) D(90°)
VC

B(180°) B(180°)
PC

Options Wiring
Type of application FORCE static HOISTING LIFT Std. cable (mV/V)
(BL* > 300 %) dynamic (BL* > 500 %) (BL* > 1000 %)

Environment Other:
.............................
NORMAL INDUSTRIAL NUCLEAR AERONAUTICS

SUBSEA Immersion depth: Immersion time: Exc.- (YELLOW) Exc.+ (BROWN)


......................................................... .........................................................
Sig.- (WHITE) Sig.+ (GREEN)
Output signal 4-20 mA 0-10 V 1-5 V WIRELESS Other:
mV/V 2 3 RS-485
wires wires
(force) (hoisting) .............................
4-20 mA (3 wires) 4-20 mA (2 wires)
Service temperature
range Standard temperature range
-20°C 70°C

-50°C +200°C Common (YELLOW) Exc.+ (BROWN)

Temperature range available (option) Sig.+ (GREEN) Or


Exc.- (YELLOW)
Exc.- (WHITE)
Exc.+ (BROWN)

Dual bridge circuit Redundancy


Load direction
NO YES Safety SIL / PL
Biaxial load pin, directions X and Y
Cable lenght (m) Other:
6 12 20 50 100 .............................

Intrinsically safe Not IECEX/ CSA Triple


ATEX
applicable ATEX (US/Canada) certification

* BL = Breaking load
Rev. 18/04/2018

108
TECHNICAL DRAWINGS: SUBSEA / SUBMERGED LOAD PINS

5050 > EXAMPLES


5050-CHHN-50 t 5050-CHxx-20 t

5050-SIL 5050-15 MN

5050-75 t 5050-CHHN-50 t

5050-30-kN 5050-75 t

5050-4.5 MN 5050-60 t
Rev. 05/06/2018

109
5600 ECONOMICAL CUSTOM-MADE LOAD PINS
Custom-made load pins designed to be installed at the same place of a common axle without
change to the existing mechanical environment. Economical version of model 5000.

Features
o Complete range of CE certified electronics, load limiters and displays available
Model 5600 - 0.5 t

for hoisting applications and lifts


o Useful diameter smaller than or equal to 39 mm
o With axial cable gland
o Sturdy design
o Material: stainless steel
o Protection class: IP65
o Cable length: 6 m (other lengths available on request).
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5600 are perfectly designed for the following applications:
SL-FORCE: Force measurement on cylinders / industrial weighing.
SL-HOIST: Hoisting devices and crane security in combination with load limitation electronics.
Capacities
5600: 0.5 to 14 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*

Repeatability error <± 0.25 <± 0.25 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.3 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -30...+70 -30...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 mV/V

Nominal sensitivity ± 1.5 ±1 mV/V

Sensitivity tolerance < ± 0.5 < ± 0.5 %

Input resistance 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 VDC

Safe load limit 150 200 % F.S.*

Breaking load > 300 > 500 % F.S.*

Permissible dynamic loading 50 75 % F.S.*

Static lateral force limit 100 150 % F.S.*

* F.S.: Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021
110
TECHNICAL DRAWINGS: ECONOMICAL CUSTOM-MADE LOAD PINS

5600 > TECHNICAL SPECIFICATIONS


Load pins range

5000 (1 to 2000 t) 5050 (1 to 2000 t) 5300 (0.5 to 125 t) 5600 (0.5 to 14 t)


CUSTOM-MADE LOAD PIN SUBSEA LOAD PIN STANDARD LOAD PIN ECONOMICAL LOAD PIN
TOOLS

CONFIGURATOR LOAD PIN DESIGN


https://www.sensy.com/en/load-pins-configurator/load-pin https://www.sensy.com/en/load-pins-configurator/load-pin-design

Load-diameter relationship

t
A I A 12
15
6
41

On request*
10
Suitable J ØD (h9)
dimensions

5600 : t 0.5 to 6.3


5

J=Ø34 if ØD<=34 L
On request J=ØD if ØD>34

0
0 5 10 15 20 25 30 35 40 (mm)

* : Subject to SENSY analysis


D

CAPACITY DIAMETER ØD: A: I: L:

Mechanical dimensions Wiring


*: Depending directly on the diameter according to DIN 15058 10 50
Exct. - Yellow
25 Sig. + Green
18...25.5* Sig. - White
Exct. + Brown

Standard: Cable screen not connected to transducer

Load direction

6...8*
Rev. 18/04/2018

111
5200-5205 TENSION LINK LOAD CELLS
Tension link load cells specially adapted for standard shackles.

Features
o Sturdy design
Model 5205 - 25 kN

o Protection class: IP66


o Cable length: see drawing table - CL (other lengths available on request)
o Material: stainless steel (5200), nickel-plated steel (5205)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5200-5205 are perfectly designed for the following applications:
- Tension force measurement,
- Suspended industrial weighing,
- Winch monitoring.
Capacities
5200-5205 FORCE: from 75 kN to 5 MN
5200-5205 HOIST: from 7.5 t to 500 t
Specifications 0.5 %
Combined error (non-linearity + hysteresis) < ± 0.5 % F.S.*

Repeatability error < ± 0.25 % F.S.*

Creep error over 30 min. < ± 0.2 % F.S.*

Zero shift after loading < ± 0.1 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity < ± 0.1 F.S.*/10°C

%
Temperature coefficient of zero signal < ± 0.1 F.S.*/10°C

Zero balance ± 0.02 mV/V

Input resistance 352 ± 2 ohm(s)

Output resistance 352 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 150 % F.S.*

Breaking load > 300 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
112
TECHNICAL DRAWINGS: TENSION LINK LOAD CELLS

5200-5205 > STANDARD DIMENSIONS

LOAD CELLS ASSOCIATED SHACKLES


Ref. Item* Capacities A ØB (C) D E L CL Weight ØN
***
Force Hoist (m) (kg) S.W.L. a Øb c e
mm inch
> 300 %** > 500 %**
See
520x-A 75 kN 5200L-5205L 22 27 32 179 60 115 3 2 6.5 t 36±2.2 25+0.9 83±6.4 58±2.6 22+0.9 7/8"
sheet
See
520x-B 150 kN 5200L-5205L 30 38 46 277 80 185 6 6 12 t 51±3.2 35+1 115±6.4 83±4.2 32+1 1 1/4"
sheet
520x-C 250 kN 15 t 40 45 54 327 90 219 6 9.5 17 t 60±4 42+1.5 146±6.4 99±5 38+1.5 1 1/2"
520x-D 300 kN 20 t 40 54 65 392 110 262 6 13 25 t 74±4 50+2 178±6.4 126±6.3 45+2 1 3/4"
520x-E 500 kN 30 t 50 60 72 436 135 292 6 22 35 t 83±4.2 57+2 197±12.7 138±7.5 50+2 2"
520x-F 750 kN 50 t 50 74 89 538 185 360 12 37 55 t 105±4.7 70+2.5 260±12.7 180±9 65+2.5 2 1/2"
520x-G 1.25 MN 75 t 78 88 106 640 200 428 12 73 85 t 127±5 83+3 329±29 190±9.5 75+3 3"
520x-H 1.5 MN 100 t 88 98 123 722 235 476 12 111 120 t 147±5 95±2 400±19 238±12 95±2 3 3/4"
520x-I 2.5 MN 150 t 138 112 140 824 240 544 12 200 150 t 169±5 108±2 410±12 275±14 105±2 4 1/8"
520x-J 3 MN 200 t 148 135 169 994 310 656 12 333 200 t 179±5 130±3 513±13 290±15 120±3 4 23/32"
- 4 - 5 MN 400 - 500 t According to customer's design specifications ***SWL: Safe Working Load
*x=Material: 5200 - stainless steel; 5205 - nickel-plated steel
**Breaking load (% full scale)
Other capacities and dimensions available on request Dimensions in mm
Other views Wiring

Load direction
Rev. 01/10/2018

113
5100L-5105L TENSION LOAD CELLS
Robust and easy to install tension load cells.

Features
o Wide range of capacities: 2 t up to 100 t
Model : 5100L- 50 t

o Compact design
o Protection class: IP66
o Material: stainless steel (5100L), nickel-plated steel (5105L)
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5100L-5105L are perfectly designed for the following applications:
- Towing force measurement (marine),
- Force measurement on rigging,
- Hanging load weighing,
- Tensile test benches.
Capacities
5100L - 5105L: 1 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - 50 - 75 - 100 t
Specifications SL - HOIST 0.25 %
Combined error (non-linearity + hysteresis) 0.5 - 2** <± 0.25 % F.S.*

Repeatability error <± 0.25 <± 0.1 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.1 % F.S.*

Zero shift after loading <± 0.5 <± 0.025 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.035 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 mV/V

Nominal sensitivity ±1 1.5 mV/V

Sensitivity tolerance < ± 0.5 <± 0.3 %

Input resistance 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 VDC

Safe load limit 200 150 % F.S.*

Breaking load > 500 > 300 % F.S.*

Permissible dynamic loading 75 40 % F.S.*

Static lateral force limit 10 10 % F.S.*

* F.S. : Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021
114
TECHNICAL DRAWINGS: TENSION LOAD CELLS

5100L-5105L > STANDARD DIMENSIONS

5100L – 5105L : 2 – 3 – 5 - 7.5 – 10 – 15 – 20 – 30 - t50 – 75 – 100

Capacities
CL Weight
Ref. Item* Hoist Force ØA P ØQ R S ØT
(m) (kg)
> 500 %** > 300 %**
510xL-A 1-2t 2-3t 50 144 18 108 20 35 3 ±1.5
510xL-B 3t 5t 60 160 24 112 30 45 3 ±2
510xL-C 4 - 7.5 t 7.5 - 10 t 80 240 35 170 44 64 3 ± 5.5
510xL-D 10 - 15 t 15 - 20 t 100 310 42 226 52 86 6 ±12.8
510xL-E 20 - 30 t 30 - 50 t 139 430 58 290 78 109 6 ±25
510xL-F 40 - 75 t 75 - 100 t 180 520 80 348 100 149 12 ±65
*x=Material: 5100L - stainless steel; 5105L - nickel-plated steel
** Breaking load (% full scale)

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

Load direction
Rev. 01/10/2018

115
5200L-5205L TENSION LINK LOAD CELLS
Tension link load cells specially designed for load limitation on hoisting devices.

Features
o Sturdy design
Model 5205L - 10 t

o Breaking load > 500 %


o CE certified for hoisting devices
o Protection class: IP66
o Material: stainless steel (5200L), nickel-plated steel (5205L)
o Easy to install (standard shackles)
o Cable length: 0.5...5 t: 3 m (other lengths available on request)
10 t: 6 m (other lengths available on request)
o Complete range of CE certified electronics and load limiters available
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5200L-5205L are perfectly designed for the following applications:
- Hoisting devices and crane security in combination with load limitation electronics (e.g.: BRIDGE-BOY, CRANE-BOY, …),
- Tensile monitoring on winches,
- Load limitation for lifts.
Capacities
5200L: (0.5) - (0.75) - (1.5) - (3) - (5) - (10) - (15) t
5205L: 0.5 - 0.75 - 1.5 - 3 - 5 - 10 - 15 t
Specifications SL - HOIST SL - LIFT
Combined error (non-linearity + hysteresis) <±1 <±1 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.2 % F.S.*

Zero shift after loading <± 0.5 <± 0.5 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 mV/V

Nominal sensitivity ±1 ± 0.5 mV/V

Input resistance 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 VDC

Safe load limit 200 300 % F.S.*

Breaking load > 500 > 1000 % F.S.*

Permissible dynamic loading 75 100 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
116
TECHNICAL DRAWINGS: TENSION LINK LOAD CELLS

5200L-5205L > STANDARD DIMENSIONS

Dual safety plates

LOAD CELLS ASSOCIATED SHACKLES


Capacities S.W.L.*** a Øb c e ØN
Ref. Item*
5205LHoist
: Lift Range A±1 ØB
(0.5) - L0.75 -D1.5 - E Weight
3 - 5 -t 10 - (15) - 25 1 t 16.8 11.2 36.5 26.1 9.65
> 500 %** > 1000 %** (t) (kg) 2t 20.6 16 47.7 33.3 12.7
520xL-A 0.5 t 0.25 t 0.325 - 0.65 13 11.5 65 94 40 0.3 3.25 t 26.9 19.1 60.5 42.9 17.5
520xL-A 0.75 t 0.4 t 0.5 - 0.95 13 11.5 65 94 40 0.3 6.5 t 36.6 25.4 84 58 24.6
520xL-B 1.5 t 0.75 t 1 - 1.9 20 16.5 65 105 40 0.5 12 t 51.5 35.1 119 82.5 33.1
520xL-C 3t 1.5 t 2 - 3.75 25 19.5 90 135 50 1.1 17 t 60.5 41.4 146 98.5 41.2
520xL-D 5t 2.5 t 3.3 - 6.35 35 26 110 175 60 2.5 ***SWL: Safe Working Load
520xL-E 10 t 5t 6.6 - 12 47 36 185 275 80 7.2
520xL-F 15 t 7.5 t 10 - 19 47 42 195 300 100 9.9
*x=Material: 5200L - stainless steel; 5205L - nickel-plated steel
* Breaking load (% full scale)

Other capacities and dimensions available on request Dimensions in mm


Other view Wiring

Exc. - Yellow
Sig. + Green
OPTION: embedded amplifier Sig. - White
(4 - 20 mA, 1 - 5 V, 1 - 10 V) Exc. + Brown

Standard: Cable screen not connected to transducer


Cable gland Connecting box M16

39
Load direction
FORCE

2
±8

Ø 49

28
±Ø
FORCE

Only for models ≥ 3 t


Rev. 01/10/2018

117
5000B LOAD MEASURING WEDGE SOCKETS
Load measuring wedge sockets designed to measure the force applied on a cable end.

Features
o CE certified for hoisting applications
Model 5000B - 8 t

o Sturdy design
o Load pin material: stainless steel
o Protection class: IP65
o Easy to install
o Cable length: 6 m (other lengths available on request)
o Complete range of CE certified electronics and load limiters
Most popular options (see more in ANNEX)

Application(s) SENSY's load pins 5000B are perfectly designed for the following applications:
SL - HOIST: Hoisting devices and crane's security in combination with load limitation electronics.
Capacities
5000B: from 0.3 to 20 t (for cables of 9 to 39 mm in diameter)
Specifications SL - HOIST
Combined error (non-linearity + hysteresis) 0.5 - 2** % F.S.*

Repeatability error <± 0.25 % F.S.*

Creep error over 30 min. <± 0.3 % F.S.*

Zero shift after loading <± 0.5 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C

Zero balance ± 0.02 mV/V

Nominal sensitivity ±1 mV/V

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 200 % F.S.*

Breaking load > 500 % F.S.*

Permissible dynamic loading 75 % F.S.*

Static lateral force limit 150 % F.S.*

* F.S. : Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021
118
TECHNICAL DRAWINGS: LOAD MEASURING WEDGE SOCKETS

5000B > STANDARD DIMENSIONS

L
P C
ØS
R
R E

F
ØD

B
Q

5000B :
5600B from
from0.3
0.3toto208 t (for cables diameter of 9 to 22
32 mm)

Size (Ø of cable) Weight


Ref. Item Capacities A B C ØD h9 E± F H L± P± Q R ØS±
(mm) (inch) (kg)
5000B-3/8" 0.3 - 2 t 9 - 10 3/8" 142±2.5 80±2.5 20.5±2 20 38 23±2 172±2.5 93 71 40±2 11±2 48 ±1.8
5000B-1/2" 0.5 - 3 t 11 - 13 1/2" 146±2.5 109±2.5 25±2 25 53 29±2 175±3 114 80 46±2 12±2 59 ±3.4
5000B-5/8" 0.75 - 5 t 14 - 16 5/8" 176±3 127±2.5 31±2 30 38 35±2 211±3 114 97 57±2 15±2 73 ±6
5000B-3/4" 1-6t 18 - 19 3/4" 212±3 154±2.5 38±2 35 60 40±2 252±3.5 142 120 67±2.5 16±2 83 ±9.5
5000B-7/8" 1.5 - 8 t 20 - 22 7/8" 240±3 175±3 44±2 41 52 48±2 288±3.5 149 130 77±2.5 19±2 98 ±13
5000B-1" 4 - 12.5 t 24 - 26 1" 274±3.5 198±3 51±2 50 52 55±2 329±3.5 165 145 89±2.5 22±2 113 ±17
5000B-1" 1/8 5 - 16 t 27 - 29 1" 1/8 310±3.5 215±3 57±2 57 52 65±2.5 375±3.5 182 150 100±2.5 25±2 133 ±23
5000B-1" 1/4 8 - 20 t 30 - 32 1" 1/4 350±3.5 246±3 63±2 64 52 73±2.5 423±4 191 190 111±2.5 28±2 149 ±32
5000B-1" 3/8 8 - 20 t 34 - 36 1" 3/8 400±3.5 264±3.5 69±2.5 64 52 74±2.5 474±4 196 190 117±2.5 28±2 151 ±37
5000B-1" 1/2 10 - 20 t 35 - 39 1" 1/2 450±4 280±3.5 76±2.5 70 52 77±2.5 527±4 208 190 128±2.5 30±2 156 ±52
Other capacities and dimensions available on request Dimensions in mm
Other views Wiring

Exc. - Yellow
Sig. + Green 6 DIN 45322
Sig. - White Connector
Exc. + Brown
Sense
Sense
Standard: Cable screen not connected to transducer

Load direction

FORCE
Rev. 03/05/2018

119
5000M LOAD SHACKLES
Load measuring shackles designed to measure tension force.

Features
o CE certified for hoisting applications
Model 5000M - 30 t

o Sturdy design
o Load pin material: stainless steel
o Protection class: IP65
o Easy to install
o Cable length: 6 m (other lengths available on request)
o Complete range of CE certified electronics and load limiters
Most popular options (see more in ANNEX)

Application(s) SENSY's load shackles 5000M are perfectly designed for the following applications:
- Hoisting devices and crane security in combination with load limitation electronics,
- Industrial weighing,
- Force measurement on test benches,
- Force measurement on rigging,
- Theater rigging equipment.
Capacities
from 1.5 t to 400 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*

Repeatability error <± 0.25 <± 0.25 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.3 % F.S.*

Zero shift after loading <± 0.5 <± 0.5 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 mV/V

Nominal sensitivity ± 1.5 ±1 mV/V

Input resistance 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 VDC

Safe load limit 150 200 % F.S.*

Breaking load > 300 > 500 % F.S.*

Permissible dynamic loading 50 75 % F.S.*

Static lateral force limit 100 150 % F.S.*

* F.S. : Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021
120
TECHNICAL DRAWINGS: LOAD SHACKLES

5000M > STANDARD DIMENSIONS

K C F
H

ØJ
A

Capacities

Ref. Item Force Hoist D A B C E F H ØJ K Tolerances Total


St andard Extended (mm) (inch) C&K weight
capacity*
> 300 % ** > 300 %** > 500 %** (kg)
5000M-3/4" 2.5 t 3t 1.5 t 19 3/4" 31.8±1.5 22.5 71.5 51 93±3 126±8.6 34 65 ±6.4 2.18
5000M-7/8" 4t 6t 2.5 t 22 7/8" 36±2.2 25 83 58 93±3 143.5±8.6 35.5 78 ±6.4 2.7
5000M-1" 6t 8t 4t 25 1" 43±2.4 28 95 68 93±3 163.5±8.6 37 90.5 ±6.4 3.832
5000M-1" 1/8 :
5000M 8t 10 t 5t 28 1" 1/8 (Higher
47±2.4 32 tfrom
capacities108 75 400
93±3
on 1request)
to 185±8.9 40 104 ±6.4 4.58
5000M-1" 1/2 12 t 15 t 8t 38 1" 1/2 60±4 42 146 99 93±3 249±9.9 54 140 ±6.4 9.473
5000M-1" 3/4 16 t 25 t 12 t 45 1" 3/4 74±4 50 178 126 103 299.5±11.2 65 171 ±6.4 15.89
5000M-2" 30 t 40 t 20 t 50 2" 83±4.2 57 197 138 111 331±17.5 72 189.5 ±12.7 21.62
5000M-2" 1/2 40 t 50 t 30 t 65 2" 1/2 105±4.7 70 260 180 145 432.5±18.7 90 250 ±12.7 48.7
5000M-3" 60 t 75 t 45 t 75 3" 127±5 83 329 190 162 526.5±26 105 318 ±19 68.3
5000M-3" 3/4 90 t 125 t 60 t 95 3" 3/4 147±5 95 400 238 208 647±25 117 389 ±19 124.1
5000M-4" 1/8 100 t 150 t 75 t 105 4" 1/8 169±5 108 410 275 238 688±18 130 399 ±12 168.2
5000M-5" 1/8 200 t 300 t 120 t 130 5" 1/8 205±6 140 554 305 299 904±22 165 541.5 ±14 290.4
5000M-6" 11/16 300 t 400 t 200 t 170 6" 11/16 231±6 175 668 325 387 1114±27 200 655 ±18 585
* Very high resistance load cell, special design
** Breaking load (% full scale)
Other capacities and dimensions available on request Dimensions in mm
Other views Wiring

Exc. - Yellow
Sig. + Green 6 DIN 45322
Sig. - White Connector
Exc. + Brown
Sense
Sense
Standard: Cable screen not connected to transducer

Load direction

FORCE
Rev. 07/06/2018

121
5050M SUBSEA LOAD SHACKLES
Load measuring shackles designed to measure subsea tension forces.

Features
o CE certified for hoisting applications
Model 5050M - 30 t

o Protection class: IP68


o Depth: up to -7500 m / -24 606 ft (750 bars / 11 000 psi) - deeper on request
o Sturdy design
o Material: stainless steel except shackle bow
o Easy to install
o Complete range of CE certified electronics, load limiters and display available
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's dynamometric load shackles 5050M are perfectly designed for the following applications:
SL-FORCE: Force measurement on subsea lines / Subsea mooring.
SL-HOIST: Load monitoring on subsea hoisting devices.
Capacities
from 5 t to 400 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*

Repeatability error <± 0.25 <± 0.25 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.3 % F.S.*

Zero shift after loading <± 0.5 <± 0.5 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 mV/V

Nominal sensitivity ± 1.5 ±1 mV/V

Input resistance 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 VDC

Safe load limit 150 200 % F.S.*

Breaking load > 300 > 500 % F.S.*

Permissible dynamic loading 50 75 % F.S.*

Static lateral force limit 100 150 % F.S.*

* F.S. : Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021
122
TECHNICAL DRAWINGS: SUBSEA LOAD SHACKLES

5050M > STANDARD DIMENSIONS

E
D

K C
H

ØB

ØJ
F
A

Capacities
Ref. Item Force Hoist D A B C E F± H ØJ K Tolerances Total
St andard Extended (mm) (inch) C&K weight
capacity*
> 300 %** > 300 %** > 500 %** (kg)
5050M-1" 5000M
1/8 : 8t 10 t 5t 28 (Higher
1 1/8" capacities
47±2.4 32tfrom
on
1081request)
to75400 68 185±8.9 40 104 ±6.4 5
5050M-1" 1/2 12 t 15 t 8t 38 1 1/2" 60±4 42 146 99 92 249±9.9 54 140 ±6.4 12
5050M-1" 3/4 20 t 25 t 12 t 45 1 3/4" 74±4 50 178 126 106 299.5±11.2 65 171 ±6.4 19
5050M-2" 33 t 40 t 20 t 50 2" 83±4.2 57 197 138 122 331±17.5 72 189 ±12.7 28
5050M-2" 1/2 50 t 60 t 30 t 65 2 1/2" 105±4.7 70 260 180 145 432.5±18.7 90 250 ±12.7 52
5050M-3" 75 t 85 t 45 t 75 3" 127±5 83 329 190 165 526.5±26 105 318 ±19 90
5050M-3" 3/4 100 t 130 t 70 t 95 3 3/4" 147±5 95 400 238 208 647±25 117 389 ±19 150
5050M-4" 1/8 110 t 150 t 85 t 105 4 1/8" 169±5 108 410 275 240 688±18 130 399 ±12 190
5050M-5" 1/8 200 t 300 t 150 t 130 5 1/8" 205±6 140 554 305 308 904±22 165 541.5 ±14 320
5050M-5" 1/2 250 t 300 t 150 t 140 5 1/2" 205±6 150 618 305 335 996±27 180 603 ±18 350
5050M-6" 11/16 300 t 400 t 240 t 170 6 11/16" 231±6 175 668 325 387 1114±27 200 655 ±18 585
* Very resistant load cell, special design
** Breaking load (% full scale)

Other capacities and dimensions available on request Dimensions in mm


Other view Wiring

SUBSEA CONNECTOR

10°

Load direction
Rev. 08/06/2018

123
5000M-WI WIRELESS LOAD SHACKLES
Wireless load-measuring shackles designed to measure tension force.

Features
o Sturdy design
o Protection calss: IP65
o Easy to install
Model 5000M-WI - 20 t

o Load pin material: stainless steel


o Standard dimensions
o Frequencies: from 2.4000 to 2.4835 GHz
o Power: 10 mW, licence: exempted
o Range: 500 m open field (antenna integrated)
o Sleep mode, remote wake-up mode, remote control of batteries
o Not appropriate for overload protection
Most popular options (see more in ANNEX)

Application(s) SENSY's wireless load shackles 5000M-WI are perfectly designed for the following applications:
- Load display on hoisting devices and EOT cranes,
- Industrial weighing / force measurement on test benches,
- Theater rigging equipment,
- Mooring - tow forces measurement / Winches monitoring, agriculture machinery, general machinery, test benches.
Capacities
from 1 t to 400 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*

Repeatability error <± 0.25 <± 0.25 % F.S.*

Creep error over 30 min. <± 0.3 <± 0.3 % F.S.*

Reference temperature 23 23 °C

Compensated temperature range -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C

Nominal sensitivity ± 1.5 ±1 mV/V

Reference excitation voltage 3 VDC (2 x AA batteries) 3 VDC (2 x AA batteries) -

Consumption 65 mA 65 mA -

Current @ stand-by mode 20 20 µA

Autonomy @ normal mode (2 batteries) 1 month 1 month -

Autonomy @ 12 x 5mn/day mode (2 D batteries) 2 2 years

Safe load limit 150 200 % F.S.*

Breaking load > 300 > 500 % F.S.*

Permissible dynamic loading 50 75 % F.S.*

Static lateral force limit 100 150 % F.S.*

* F.S. : Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021
124
TECHNICAL DRAWINGS: WIRELESS LOAD SHACKLES

5000M-WI > STANDARD DIMENSIONS


D

F
K C
H

ØJ B

A
Capacities
Ref. Item Force Hoist D A B C E F H ØJ K Tolerances Total
Standard Extended
capacity* (mm) (inch) C&K weight
> 300 %** > 300 %** > 500 %** (kg)
5000M-WI-3/4" 2.5 t 3t 1.5 t 19 3/4" 31.8±2.2 22.5 71.5 51 93±3 126±8.6 34 65 ±6.4 3
5000M-WI-7/8" 4t 6t 2.5 t 22 7/8" 36±2.2 25 83 58 93±3 143.5±8.6 35.5 78 ±6.4 3.5
5000M-WI-1" 6t 8t 4t 25 1" 43±2.4 28 95 68 93±3 163.5±8.6 37 90.5 ±6.4 4
5000M-WI-1" 1/8 8t 10 t 5t 28 1 1/8" 47±2.4 32 108 75 93±3 185±8.9 40 104 ±6.4 5
5000M-WI-1" 1/2 12 t 15 t 8t 38 1 1/2" 60±4 42 146 99 93±3 249±9.9 54 140 ±6.4 12
5000M-WI-1" 3/4 16 t 25 t 12 t 45 1 3/4" 74±4 50 178 126 106 299.5±11.2 65 171 ±6.4 19
5000M-WI-2" 30 t 40 t 20 t 50 2" 83±4.2 57 197 138 122 331±17.5 72 189.5 ±12.7 28
5000M-WI-2" 1/2 40 t 50 t 30 t 65 2 1/2" 105±4.7 70 260 180 145 432.5±18.7 90 250 ±12.7 52
5000M-WI-3" 60 t 75 t 45 t 75 3" 127±5 83 329 190 165 526.5±26 105 318 ±19 90
5000M-WI-3" 3/4 90 t 125 t 60 t 95 3 3/4" 147±5 95 400 238 208 647±25 117 389 ±19 150
5000M-WI-4" 1/8 100 t 150 t 75 t 105 4 1/8" 169±5 108 410 275 240 688±18 130 399 ±12 190
5000M-WI-5" 1/8 200 t 300 t 120 t 130 5 1/8" 205±6 140 554 305 308 904±22 165 541.5 ±14 320
5000M-WI-6" 11/16 300 t 400 t 200 t 170 6 11/16" 231±6 175 668 325 387 1114±27 200 655 ±18 585
* Very resistant load cell, special design
** Breaking load (% full scale)

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

Not applicable

10° Load direction

FORCE
Rev. 07/06/2018

125
5500-5505 WIRE ROPE LOAD CELLS
Low cost load cells specially designed to measure the tension force on hoisting ropes.

Features
o CE certified for hoisting applications
o Easy installation directly without dismantling on the hoisting rope
Model 5500 - 2 t + accessories

o Wide range of measured loads on cable (from 0.25 up to 24 t) and suitable


cables (available diameters: from 6 up to 46 mm)
o Material: - 5500: stainless steel
- 5505: nickel-plated steel
o Protection class: IP65
o Sturdy design
o Reliable and economical solution
o Complete range of "CE" certified electronics and load limiters available
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5500-5505 are perfectly designed for the following applications:
- Hoisting devices and crane security in combination with load limitation electronics (e.g.: BRIDGE-BOY, CRANE-BOY, …),
- Cost-effective solution for safety improvement on existing cranes.
Capacities
5500-5505: 0.25 to 24 t on the wire rope
Specifications 2-5%
Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -30...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.1 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.1 F.S.*/10°C

Nominal sensitivity ± 1 ** mV/V

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 200 % F.S.*

Breaking load >300 % F.S.*

Permissible dynamic loading 70 % F.S.*

* F.S. : Full Scale.


** : can be different (according to the wire rope)
Combined error depends on rope material and on-site calibration
Specifications subject to change without notice..

rev. : 18/10/2021
126
TECHNICAL DRAWINGS: WIRE ROPE LOAD CELLS

5500-5505 > STANDARD DIMENSIONS

Torque
Load range (t) Cable Ø CL Weight
Ref. Item* Capacities ±A B C D E ±F G I J L M (Optimum)
Min-Max (mm) (m) (kg)
(N·m)
550x-A 0.25 t (1TTSA)
**
- 6 - 12 20 40 60 18 30 31 100 45 85 160 M12 10 3 1.75
550x-B 1t (1TSA) 0.4 - 1.5 6 - 15 20 40 60 18 30 31 100 45 85 160 M12 15 3 1.75
550x-C 2t (1SA) 0.75 - 2.8 6 - 22 20 40 60 18 30 31 100 45 85 160 M12 15 3 1.8
550x-D 3.5 t (1A) 1.6 - 5 6 - 22 20 40 60 18 30 31 100 45 85 160 M12 15 3 1.8
550xx-E 5t (2A) 2-7 14 - 28 20 50 75 18 30 40 100 45 85 160 M12 20 3 2.1
550x-F 10 t (3A) 5.5 - 16 26 - 36 25 68 100 25 41 55 115 55 95 200 M16 25 6 4.3
550x-G 15 t (4A) 10 - 24 30 - 46 35 75 115 26 46 70 116 55 110 230 M20 50 6 5.7
* x=Material: 5500 - stainless steel; 5505: alloy steel
** Only for amplified version (4-20 mA 3 wires)
Table including sensitivity and SENSY electronics limits for each cable diameter, available upon request

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

Load direction
Rev. 08/09/2020

127
5900 THROUGH HOLE (ANNULAR) LOAD CELLS
Annular force transducers specially designed for applications requiring a load mesurement through a centred hole.

Features
o Sturdy design
Model 5900 - 20 t

o Material: stainless steel


o Protection class: IP67
o Easy to install
o CE certified for hoisting applications
o Complete range of "CE" certified electronics and load limiters
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5900 are perfectly designed for the following applications:
Load limitation on EOT cranes, industrial weighing, force measurement,...
Capacities
5900 FORCE: 3 - 5 - (7.5) - 10 - (15) - 20 - 30 - 50 - 75 - 100 - 150 - (200) kN
5900 HOIST: 0.2 - 0.5 - (0.75) - 1 - (1.5) - 2 - 3 - 5 - 7.5 - 10 - 15 t
Specifications 0.25 % SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) <± 0.25 0.25 - 1** 0.5 - 2** % F.S.*

Repeatability error <± 0.1 <± 0.25 <± 0.25 % F.S.*

Creep error over 30 min. <± 0.1 <± 0.3 <± 0.3 % F.S.*

Zero shift after loading <± 0.025 <± 0.5 <± 0.5 % F.S.*

Reference temperature 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.2 <± 0.2 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 <± 0.2 <± 0.2 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 mV/V

Nominal sensitivity 1.5 ± 1.5 ±1 mV/V

Sensitivity tolerance <± 0.3 < ± 0.5 < ± 0.5 %

Input resistance 700 ± 2 700 ± 2 700 ± 2 ohm(s)

Output resistance 700 ± 2 700 ± 2 700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 150 150 200 % F.S.*

Breaking load > 300 > 300 > 500 % F.S.*

Permissible dynamic loading 40 50 75 % F.S.*

Static lateral force limit 10 10 10 % F.S.*

* F.S.: Full Scale.


** Typical range of accuracy, depending on design and dimensions.
Specifications subject to change without notice..

rev. : 18/10/2021
128
TECHNICAL DRAWINGS: THROUGH HOLE (ANNULAR) LOAD CELLS

5900 > STANDARD DIMENSIONS

5900 : 3 - 5 - (7.5) - 10 - (15) - 20 - 30 STANDARD


- 50 - 75 - 100kN- 150 - (200)
Capacities
P Max. Deflexion Weight
Ref. Item Force Hoist ØA ØB ØC D E ØF H RR
(N/mm²) (mm) (kg)
> 300 %* > 500 %*
5900-A 3 - 30 kN 0.2 - 2 t 59 30 16 4 13 49 25 4 - 24.5 300 0.05-0.15 0.5
5900-B 30 - 100 kN 3 - 7.5 t 79 50 30 5 14 70 31 30 - 74 500 0.20-0.35 1
5900-C 100 - 150 (200) kN 10 - 15 t 119 80 50 6 14.5 105 40 42 - 83 750 0.30-0.40 3.2
* Breaking load (% full scale)
CUSTOM-MADE
Capacities
Force Hoist ØC ØB ØA H
> 300 %* > 500 %*
3 - 30 kN 0.2 - 2 t ØX ØX+14 ±ØX+43 23…25
30 - 100 kN 3 - 7.5 t ØX ØX+20 ±ØX+49 27…31
100 - 150 (200) kN 10 - 15 t ØX ØX+30 ±ØX+69 35…40
* Breaking load (% full scale)
Other capacities and dimensions available on request Dimensions in mm
Accessories Wiring

Load direction
Rev. 04/10/2021

129
TECHNICAL DRAWINGS: LOADING WASHERS FOR COMPRESSION ANNULAR LOAD CELLS MODEL 5900

A5900 > STANDARD DIMENSIONS

Capacities
Ref. Item* Force Hoist Ød1 ØD H Weight (kg)
> 300 %** > 500 %**
A5900-A 3 - 30 kN 0.2 - 2 t 16 39 10 0.08
A5900-B 30 - 100 kN 3 - 7.5 t 30 49 15 0.14
A5900-C 100 - 150 (200) kN 10 - 15 t 50 89 20 0.68
* Material: stainless steel
**Breaking load (% full scale)

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 09/01/2019

130
TECHNICAL DRAWINGS: ANGULAR CONTACT SPHERICAL PLAIN BEARINGS FOR 5900

R5900 > STANDARD DIMENSIONS

Capacities
Ref. Item* Force Hoist Ød ØD ØD1 H Ød2 Ød3 RR B C s Weight (kg)
> 300 %** > 500 %**
R5900-A 3 - 30 kN 0.2 - 2 t 25 62 34.5 22.5 63 59.5 34 16.5 16.7 14 0.43
R5900-B 30 - 100 kN 3 - 7.5 t 35 90 50.5 28 84 79.5 49 22 20.7 22 1.2
R5900-C 100 - 150 (200) kN 10 - 15 t 80 180 107.5 50 172 119.5 98.5 43.5 38 42.5 8
* Material: stainless steel
**Breaking load (% full scale)

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 09/01/2019

131
TENSIOMETERS
This page was intentionnaly left blank
PRODUCTS OVERVIEW - TENSIOMETERS
ACCURACY CLASS MATERIAL CAPACITIES (t)

teel
MODEL DESCRIPTION ss el m
es y ste iniu
5% a inl llo lum
2- St A A

5560S Static line tensiometers From 2 t up to 75 t p. 136


5562S
5570
Running line tensiometers From 0.4 t up to 40 t (up to 600 t on request) p. 138
5575
5580 Running line tensiometers with
removable center sheave From 0.4 t up to 40 t (up to 600 t on request) p. 140
5585

135
ASSOCIATED ELECTRONICS
ANALOGUE INDI-PAXS DISP-PAXDP INDI-PSD DISP-RLT BRIDGE-BOY CRANE-BOY INDI-BOY DISP-BOYDP CRANE-BOY-Exd CRANE-SUMD DISP-F WI-T24TR-ACM WI-T24RE-AO1 WI-T24RE-Hx
AMPLIFIERS DISP-PAX CRANE-BOYP DISP-BOYP CRANE-BOYDP CRANE-BOYP-Exd DISP-SUMD

p. 290 p. 210 p. 212 p. 236 p. 288 p. 254 p. 266 p. 258 p. 262 p. 274 p. 270 p. 286 p. 238 p. 242 p. 240

Standard Optional
Note: CSA and IECEx options are available only for 5560S model.
5560S-5562S STATIC LINE TENSIOMETERS
Load cells specially designed to measure the tension force applied to a static wire rope or rope fiber.

Features
o Easy and fast mounting
Model 5560S - 30 t

o Protection class: IP67


o Wide range of cable diameters: from 3 up to 90 mm (0.11 to 3.5")
o Material:
- stainless steel (5560S)
- anodised aluminium alloy (5562S)
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5560S-5562S are perfectly designed for the following applications:
- Hook-load sensor for drilling, mud-logging, ...
- Tension measurement of wire ropes, ropes, shrouds and riggings of electric pylons, transmission antenna, towers, flare masts,
barge mooring lines, ...
- Tension measurement for suspended bridges and foot-bridges, big tops, …
Capacities
5560S-5562S: 2 to 75 t on cable
Specifications 2-5%
Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -30...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.1 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.1 F.S.*/10°C

Nominal sensitivity ± 1 ** mV/V

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 200 % F.S.*

Breaking load >300 % F.S.*

Permissible dynamic loading 70 % F.S.*

* F.S. : Full Scale.


** : can be different (depending on the wire rope)
Combined error depends on rope material and on-site calibration
Specifications subject to change without notice..

rev. : 18/10/2021
136
TECHNICAL DRAWINGS: STATIC LINE TENSIOMETERS

5560S-5562S > STANDARD DIMENSIONS

5560S : t on1 cable


to 80
H H Weight
Ref. Item* Capacities ØRope/Line ØA A B C D E F G
(Min) (Max) (kg)
5562S-A 2-4t Min 6 - Max 12 39 214 220 - <49 <49 50 162 118 130 ±2
5560S-B 5t Min 12 - Max 20 64 295 315 367 72 100 120 217 224 264 ±10.4
5560S-C 7.5 t Min 18 - Max 26 64 295 315 367 72 100 120 217 224 264 ±10.4
5560S-D 10 t Min 8 - Max 20 64 295 315 367 72 100 120 217 224 264 ±10.4
5560S-E 15 - 20 t Min 22 - Max 50.8 64 295 315 367 72 100 120 217 224 264 ±11
5560S-F 30 t Min 22 - Max 50.8 64 295 315 367 72 100 120 217 224 284 ±11
5560S-G 45 t Min 22 - Max 50.8 64 295 315 367 72 100 120 217 224 284 ±11
5560S-H 75 t Min 38 - Max 58 74 405 415 472 89 150 147 324.5 296 365 ±26
*x=Material: 5560S - stainless steel; 5562S - aluminium
Configurator: www.sensy.com/static-running-line-tensiometer/5560S-5562S

Other capacities and dimensions available on request Dimensions in mm


Other view Wiring

Load direction
Rev. 24/05/2018

137
5570-5575 RUNNING LINE TENSIOMETERS
Load cells specially designed to measure the tension force applied to a running cable or running rope.

Features
o Custom-made design according to your needs:
Model 5575 - 0.5 t

- type of rope (steel, synthetic, optical fiber, umbilical)


- capacity
- rope diameter (from 6 up to 115 mm)
- maximum winding speed
- accuracy
o Protection class: IP65
o Material:
- load pin: stainless steel
- other: nickel-plated steel or stainless steel (option)
o Complete range of CE certified electronics and load limitation devices available
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5570-5575 are perfectly designed for the following applications:
- Mooring control in oil and gas and marine equipment,
- Single rope crane load limitation,
- Tension measurement of towage and haulage ropes,
- Winch force measurement.
Capacities
5570 - 5575: from 0.4 to 40 t (up to 600 t on request)
Specifications 2-5%
Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.1 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.1 F.S.*/10°C

Nominal sensitivity ± 1 ** mV/V

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 200 % F.S.*

Breaking load > 300 % F.S.*

Permissible dynamic loading 70 % F.S.*

* F.S. : Full Scale.


** : can be different (depending on the wire rope)
Combined error depends on rope material and on-site calibration
Specifications subject to change without notice..

rev. : 18/10/2021
138
TECHNICAL DRAWINGS: RUNNING LINE TENSIOMETERS

5570-5575 > STANDARD DIMENSIONS

A B

A
L

B C D

Ø rope Max. Speed Weight


Ref. Item* Capacities ØA ØB R1 A B C D H L
(mm) (m/s) (kg)
557x-A 400 kg 8 48 90 8.5 500 34 50 110 117 630 1 ±9
5570 - 5575 : tfrom 0,4 to 40
557x-B 1.5 t 12 48 90 8.5 500 34 50 110 140 630 1 ±10.6
557x-C 6t 16 119 151 9 500 34 50 110 140 661 2 ±38
557x-D 20 t 32 120 184 17 900 63 79 159 341 1210 3 ±51
557x-E 40 t 36 206 278 19 900 94 122 224 497 1188 4 ±224
Ø38 → Ø115 according to customer’s design specifications (up to 600 t)
*x=Material: 5570 - stainless steel; 5575 - nickel-plated steel
Configurator: http://www.sensy.com/tensiometer-configurator/5570-5575

Other capacities and dimensions available on request Dimensions in mm


Other view Wiring

Load direction

FORCE FORCE
Rev. 31/05/2018

139
RUNNING LINE TENSIOMETERS WITH REMOVABLE CENTER
5580-5585
SHEAVE
Load cells specially designed to measure the tension force applied to a running wire rope. The removable center sheave enables
easy installation without cutting the winch lines.

Features
o Wide range of cables (Ø from 6 up to 115 mm)
Model 5580 - 2 t

o Protection class: IP67


o Material:
- load pin: stainless steel
- other components: stainless steel (5580)
- other components: nickel-plated steel (5585)
o Complete range of CE certified electronics and load limitation devices available
o Custom-made manufacturing
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY’s load cells 5580 and 5585 are perfectly designed for the following applications:
- Tension measurement of towage and haulage cables,
- Winch force measurement,
- ROV umbilical tension control, wireline / slickline tension monitoring.
Capacities
5580-5585: from 0.4 to 40 t (up to 600 t on request)
Specifications 2-5%
Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.1 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.1 F.S.*/10°C

Nominal sensitivity ± 1 ** mV/V

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 200 % F.S.*

Breaking load > 300 % F.S.*

Permissible dynamic loading 70 % F.S.*

* F.S. : Full Scale.


** : can be different (depending on the wire rope)
Combined error depends on rope material and on-site calibration
Specifications subject to change without notice..

rev. : 18/10/2021
140
TECHNICAL DRAWINGS: RUNNING LINE TENSIOMETERS WITH REMOVABLE CENTER SHEAVE

5580-5585 > STANDARD DIMENSIONS

R1

ØA ØB
A
L

D
B C

Ø rope Max. Speed Weight


Ref. Item* Capacities ØA ØB R1 A B C D H L
(mm) (m/s) (kg)
558x-A 400 kg 8 48 90 8.5 500 34 50 110 117 630 1 ±9
558x-B 1.5 t 12 48 90 8.5 500 34 50 110 140 630 1 ±10.6
558x-C 6t 16 119 151 9 500 34 50 110 140 661 6 ±38
558x-D 20 t 32 120 184 17 900 63 79 159 341 1210 80 ±51
558x-E 40 t 36 206 278 19 900 94 122 224 497 1188 10 ±224
Ø38 → Ø115 according to customer’s design specifications (up to 600 t)
*x=Material: 5580 - stainless steel; 5585 - nickel-plated steel
Configurator: www.sensy.com/tensiometer-configurator/5580-5585

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

Load direction
FORCE

FORCE

Rev. 16/10/2018

141
TECHNICAL DATA: STANDARD REFERENCE FORCE TRANSDUCERS

CLASSES

SENSY specifications according to ISO 376 standard 2 1 0.5 00


(1)
Hysteresis % R.O. ≤ ± 0.50 ≤ ± 0.30 ≤ ± 0.15 ≤ ± 0.07
Repeatability with rotation (reproductibility) % R.O. ≤ ± 0.40 ≤ ± 0.20 ≤ ± 0.10 ≤ ± 0.05
Repeatability without rotation (repeatability) % R.O. ≤ ± 0.20 ≤ ± 0.10 ≤ ± 0.05 ≤ ± 0.025
Creep (over 30 minutes) % R.O. ≤ ± 0.20 ≤ ± 0.10 ≤ ± 0.05 ≤ ± 0.025
Return to zero % R.O. ≤ ± 0.10 ≤ ± 0.05 ≤ ± 0.025 ≤ ± 0.012
Reference temperature °C +20
Compensated temperature range °C 10 ... +45
Service temperature range °C 30 ... +70

144
Storage temperature range °C 50 ... +85
Temperature coefficient on sensitivity % R.O. / ° C ≤ ± 0.05 ≤ ± 0.035 ≤ ± 0.035 ≤ ± 0.015
(2)
Temperature coefficient on zero % F.S. / ° C ≤ ± 0.035 ≤ ± 0.03 ≤ ± 0.03 ≤ ± 0.023

(1) R.O. : Rated Output


(2) F.S. : Full Scale of the load cell
PRODUCTS OVERVIEW - STANDARD REFERENCE FORCE TRANSDUCERS
ACCURACY CLASSES MATERIAL CAPACITIES (kN) CAPACITIES (MN)
l
ee
MODEL DESCRIPTION 90-4 1* 0,5* 00* s st el
s te ium
1 23 ASS ASS ASS inle oy s min
L L L a l u 5 0 0 0 0 5
EN C C C St Al Al 0.2 0.3 0.5 0.7 1 1.5 2 3 5 7.5 10 20 30 5 0 7 5 1 0 2 0 3 0 5 0 0.7 1 1.5 2 3 5 7.5 10 15 20 30 5 0
Standard reference force
2712-ISO transducers in tension and p. 146
compression
Standard reference force
2715-ISO transducers in tension and p. 150
compression

High-capacity compression
3115-ISO standard reference force p. 154
transducers
High-capacity standard reference
5105-ISO force transducers in tension and p. 158
compression

145
145
Strain gauge cylinders
3115F-12390 (hardened concrete testing) p. 162

ASSOCIATED ELECTRONICS
INDI-00 INDI-ISO376 INDI-PSD INDI-12390 DIGITAL CONVERTERS
/ COND-USB

p. 248 p. 250 p. 236 p. 252 p. 292 / 228

Standard Optional
*: According to ISO 376 standard.
STANDARD REFERENCE FORCE TRANSDUCERS IN
2712-ISO
TENSION AND COMPRESSION
Standard reference force transducers specially designed according to the ISO 376 standard (classes 1, 0,5 and 00).

Features
o Wide range of capacities
Model 2712 - 250 N

o Tension and / or compression (universal)


o Compact design
o Overload protection: see drawing table
o Complete range of load accessories
o Material: anodised aluminium alloy
o Cable length: 3 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 2712-ISO are perfectly designed for the following applications:
- Calibration of testing machines according to ISO 7500.
Note: this standard reference force transducer covers the calibration of standard force measurement instruments used for static
verification of uniaxial testing machines.
Capacities
2712-ISO: 0.2 - 0.3 - 0.5 - 0.75 - 1 - 1.5 - 2 - 3 - 5 - 7.5 - 10 kN
Specifications 1 05 00
Relative reversibility error <± 0.3 <± 0.15 <± 0.07 % M.V.**

Relative repeatability error with rotation <± 0.2 <± 0.1 <± 0.05 % M.V.**

Relative repeatability error without rotation <± 0.1 <± 0.05 <± 0.025 % M.V.**

Stabilization time after power excitation supply 200...600 200...600 200...600 s

Creep error over 30 min. <± 0.1 <± 0.05 <± 0.025 % F.S.*

Zero shift after loading <± 0.05 <± 0.025 <± 0.012 % F.S.*

Reference temperature 20 20 20 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -30...+70 -30...+70 -30...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.035 <± 0.035 <± 0.015 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.03 <± 0.03 <± 0.023 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 mV/V

Nominal sensitivity 2 2 2 mV/V

Input resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 110 110 110 % F.S.*

Breaking load >300 >300 >300 % F.S.*

* : Full Scale of the force transducer.


** : M.V. is the measured value. The mentioned values are only valid if M.V. >= 10 % of full scale.
Specifications subject to change without notice..

rev. : 18/10/2021
146
TECHNICAL DRAWINGS: STANDARD REFERENCE FORCE TRANSDUCERS IN TENSION AND COMPRESSION

2712-ISO > STANDARD DIMENSIONS

2712-ISO-A / 2712-ISO-B 2712-ISO-D

2712 : 0,2 - 0,5 - 1kN


- 2 - 5 and 10

Max. Deflexion Weight


Ref. Item Capacities ØA H C D E F M H1 H2 Breaking Load IP ACCESSORIES
(mm) (kg)
2712-ISO-A 200 - 1000 N 4 72 25 13.5 55 ±32 M8 132 167 1000 % 0.40 IP54 0.42 C2712-ABC
2712-ISO-B 1500 - 3000 N 4 72 25 13.5 55 ±32 M12 132 167 600 % 0.40 IP54 0.42 C2712-ABC
2712-ISO-D 5 - 10 kN 4 88 30 21 70 / M16 188 233 > 300 % 0.30 IP65 0.6 C2712-D

Other capacities and dimensions available on request Dimensions in mm

Accessories Wiring
Note: standard wiring for compression

Load direction
Rev. 27/04/2018

147
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TECHNICAL DRAWINGS: LOADING PADS FOR 2712-ISO LOAD CELLS

2712-ISO > CHOICE OF LOADING PADS

2712-ISO-A / 2712-ISO-B 2712-ISO-D

Ref. Item Capacities Section A-A Pressure Section Pressure Total


ACCESSORIES
① mm² P1 ØB ØB P2 H weight
N/mm² mm² N/mm² (kg) SUPOR ② APPUI ③
2712-ISO-A 200 N 1325 0.2 49 1886 0.1 105 0.77 SUPOR-20 APPUI-8
2712-ISO-A 300 N 1325 0.2 49 1886 0.2 105 0.77 SUPOR-20 APPUI-8
2712-ISO-A 500 N 1325 0.4 49 1886 0.3 105 0.77 SUPOR-20 APPUI-8
2712-ISO-A 750 N 1325 0.6 49 1886 0.4 105 0.77 SUPOR-20 APPUI-8
2712-ISO-A 1000 N 1325 0.8 49 1886 0.5 105 0.77 SUPOR-20 APPUI-8
2712-ISO-B 1.5 kN 1262 1.1 49 1886 0.8 108 0.78 SUPOR-20 APPUI-12
2712-ISO-B 2.0 kN 1262 1.6 49 1886 1.1 108 0.78 SUPOR-20 APPUI-12
2712-ISO-B 3.0 kN 1262 2.4 49 1886 1.6 108 0.78 SUPOR-20 APPUI-12
2712-ISO-D 5.0 kN 1703 3 64 3217 1.6 135 1.46 SUPOR-30 APPUI-16
2712-ISO-D 7.5 kN 1703 4.4 64 3217 2.3 135 1.46 SUPOR-30 APPUI-16
2712-ISO-D 10 kN 1703 5.9 64 3217 3.1 135 1.46 SUPOR-30 APPUI-16

Other capacities and dimensions available on request Dimensions in mm


Rev. 25/09/2018

149
STANDARD REFERENCE FORCE TRANSDUCERS IN
2715-ISO
TENSION AND COMPRESSION
Standard reference force transducers specially designed according to the ISO 376 standard (classes 1, 0,5 and 00).

Features
o Wide range of capacities
Model 2715 - 30 kN

o Tension and / or compression (universal)


o Compact design
o Complete range of load accessories
o Protection class: IP65
o Material: alloy steel (stainless steel available on request)
o Cable length: see drawing (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 2715-ISO are perfectly designed for the following applications:
- Calibration of testing machines according to ISO 7500.
Note: this standard reference force transducer covers the calibration of standard force measurement instruments used for static
verification of uniaxial testing machines.
Capacities
2715-ISO: 20 - 30 - 50 - 75 - 100 kN
Specifications 1 05 00
Relative reversibility error <± 0.3 <± 0.15 <± 0.07 % M.V.**

Relative repeatability error with rotation <± 0.2 <± 0.1 <± 0.05 % M.V.**

Relative repeatability error without rotation <± 0.1 <± 0.05 <± 0.025 % M.V.**

Stabilization time after power excitation supply 200...600 200...600 200...600 s

Creep error over 30 min. <± 0.1 <± 0.05 <± 0.025 % F.S.*

Reference temperature 20 20 20 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.035 <± 0.035 <± 0.015 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.03 <± 0.03 <± 0.023 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 mV/V

Nominal sensitivity 2 2 2 mV/V

Input resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Output resistance 350 ± 2 350 ± 2 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 110 110 110 % F.S.*

Breaking load >300 >300 >300 % F.S.*

* : Full Scale of the force transducer.


** : M.V. is the measured value. The mentioned values are only valid if M.V. >= 10 % of full scale.
Specifications subject to change without notice..

rev. : 18/10/2021
150
TECHNICAL DRAWINGS: STANDARD REFERENCE FORCE TRANSDUCERS IN TENSION AND COMPRESSION

2715-ISO > STANDARD DIMENSIONS

2715 : 20 - 30 -kN
50 - 75 - 100

CL Max. Deflexion Weight


Ref. Item* Capacities ØA H± C D E M H1 H2 ACCESSORIES
(m) (mm) (kg)
271x-ISO-G 20 - 50 kN 4 116 38 30 98 M24x2 238 302 3 0.35 2.6 C2712-G
271x-ISO-H 75 - 100 kN 6 130 56 33 118 M36x3 318 402 6 0.60 5.2 C2712-H
*Material: 2710-ISO - stainless steel; 2715-ISO - nickel-plated steel

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring
Note: standard wiring for compression

Load direction
Rev. 30/04/2018

151
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TECHNICAL DRAWINGS: LOADING PADS FOR 2715-ISO LOAD CELLS

2715-ISO > CHOICE OF LOADING PADS

Ref. Item Capacities Section A-A Pressure Section Pressure Total ACCESSORIES
① P1 ØB ØB P2 H weight
mm² N/mm² mm² N/mm² N/mm²
(kg) SUPOR ② APPUI ③
271x-ISO-G 20 kN 3272 6.1 69 3739 5.3 167 3.73 SUPOR-36 APPUI-24
271x-ISO-G 30 kN 3272 9.2 69 3739 8 167 3.73 SUPOR-36 APPUI-24
271x-ISO-G 50 kN 3272 15.3 69 3739 13.4 167 3.73 SUPOR-36 APPUI-24
271x-ISO-H 75 kN 5590 13.4 79 4902 15.3 190 7.25 SUPOR-56 APPUI-36
271x-ISO-H 100 kN 5590 19.9 79 4902 20.4 190 7.25 SUPOR-56 APPUI-36

Other capacities and dimensions available on request Dimensions in mm


Rev. 30/04/2018

153
HIGH-CAPACITY COMPRESSION STANDARD REFERENCE
3115-ISO
FORCE TRANSDUCERS
Standard reference force transducers specially designed according to ISO 376 standard (classes 1, 0,5 and 00).

Features
o Wide range of capacities (up to 50 MN)
o Complete range of load accessories
o Protection class: IP65
Model 3115-ISO - 3 MN

o Material: alloy steel (stainless steel available on request)


o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 3115-ISO are perfectly designed for the following applications:
- Calibration of testing machines according to ISO 7500.
Note: this standard reference force transducer covers the calibration of standard force measurement instruments used for static
verification of uniaxial testing machines.
Capacities
3115-ISO: 200 - 300 - 500 kN
(0.75) - 1 - 1.5 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - 40 - 50 MN
Specifications 1 05 00
Relative reversibility error <± 0.3 <± 0.15 <± 0.07 % M.V.**

Relative repeatability error with rotation <± 0.2 <± 0.1 <± 0.05 % M.V.**

Relative repeatability error without rotation <± 0.1 <± 0.05 <± 0.025 % M.V.**

Stabilization time after power excitation supply 200...600 200...600 200...600 s

Creep error over 30 min. <± 0.1 <± 0.05 <± 0.025 % F.S.*

Zero shift after loading <± 0.05 <± 0.025 <± 0.012 % F.S.*

Reference temperature 20 20 20 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -30...+70 -30...+70 -30...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.035 <± 0.035 <± 0.015 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.03 <± 0.03 <± 0.023 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 mV/V

Nominal sensitivity 1.5 1.5 1.5 mV/V

Input resistance 350...700 ± 2 350...700 ± 2 350...700 ± 2 ohm(s)

Output resistance 350...700 ± 2 350...700 ± 2 350...700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 110 110 110 % F.S.*

Breaking load >300 >300 >300 % F.S.*

* : Full Scale of the force transducer.


** : M.V. is the measured value. The mentioned values are only valid if M.V. >= 10 % of full scale.
Specifications subject to change without notice..

rev. : 18/10/2021
154
TECHNICAL DRAWINGS: HIGH-CAPACITY COMPRESSION STANDARD REFERENCE FORCE TRANSDUCERS

3115-ISO > STANDARD DIMENSIONS

CL Max. Deflexion Weight


Ref. Item* Capacities ØA ØB C D E F H RR
(m) (mm) (kg)
3110- 3115 :
311x-ISO-B 200 kN 64 30(0,75)
36- 50 - (75)
145
- 2--100
3 -205- -(150)
7,5 M10
--10
200
MN
kN
- 15
- 300
- 20- -500
12 30135 250 6 0.16-0.18 2.2
311x-ISO-C 300 - 500 kN 89 56 60 30 M12 15 160 300 6 0.18-0.20 4.5
311x-ISO-D 0.75 - 1MN 99 64 65 30 M16 16 190 400 6 0.33-0.34 6
311x-ISO-E 1.5 - 2 MN 119 90 90 30 M16 16 225 400 6 0.29-0.35 20
311x-ISO-F 3 MN 159 125 100 40 M20 20 270 450 12 ±0.4 42
311x-ISO-G 5 MN 205 160 125 50 M20 35 350 500 12 ±0.5 90
311x-ISO-H 7.5 - 10 MN 294 200 200 60 M30 40 460 600 12 ±0.7 243
311x-ISO-I 15 MN 330 250 250 65 M30 40 510 800 12 ±0.75 330
311x-ISO-J 20 MN 364 250 270 75 M36 50 550 800 12 ±0.8 446
311x-ISO-K 30 MN 445 300 300 75 M36 50 660 1000 12 ±1 770
311x-ISO-L 40 MN 495 360 330 90 M36 50 730 1200 12 ±1.1 1060
311x-ISO-M 50 MN 540 430 360 90 M36 50 900 2000 12 ±1.2 1587
Note: 2 - 50 MN (200 - 5000 t) according to customer’s design specification.
*x=Material: 3110-ISO - stainless steel; 3115-ISO - nickel-plated steel

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Load direction
Rev. 30/04/2018

155
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TECHNICAL DRAWINGS: LOADING PADS FOR 3115-ISO LOAD CELLS

3115-ISO > CHOICE OF LOADING PADS

Section Pressure Section Pressure Section Pressure Total


ACCESSORIES
Ref. Item Force ØD ØA ØA P1 ØB ØB P2 ØC ØC P3 h1 h2 weight
① mm² N/mm² mm² N/mm² mm² N/mm² (kg) SUPOR ② PADIN ③
311x-ISO-B 200 kN 36 64 2670 75 69 3739 53 / / / 174 / 3.2 SUPOR-36
NECESSARY
NOT

311x-ISO-C 300 kN 56 89 5449 55 79 4902 61 / / / 200 / 6 SUPOR-56


311x-ISO-C 500 kN 56 89 5449 92 79 4902 102 / / / 200 / 6 SUPOR-56
311x-ISO-D 0.75 MN 64 99 6686 112 99 7698 97 129 13070 57 237 262 11.1 SUPOR-64 PADIN-100B
311x-ISO-D 1 MN 64 99 6686 150 114 10207 98 129 13070 77 248 273 12.5 SUPOR-64E PADIN-100B
311x-ISO-E 1.5 MN 90 119 9985 150 164 21124 71 158 19607 77 317 342 36 SUPOR-90B PADIN-125A
311x-ISO-E 2 MN 90 119 9985 200 164 21124 95 158 19607 102 317 342 36 SUPOR-90B PADIN-125A
311x-ISO-F 3 MN 125 159 18241 164 195 29865 100 248 48305 62 360 420 79 SUPOR-125B PADIN-160
311x-ISO-G 5 MN 160 205 31103 161 248 48305 104 248 48305 104 476 506 141 SUPOR-160 PADIN-210
311x-ISO-H 7.5 MN 200 294 64638 116 308 74506 101 353 97868 77 615 650 342 SUPOR-200A PADIN-300
311x-ISO-H 10 MN 200 294 64638 155 353 97868 102 353 97868 102 640 675 372 SUPOR-200B PADIN-300
311x-ISO-I 15 MN 250 330 85530 175 438 150674 100 438 150674 100 730 790 604 SUPOR-250A PADIN-330
311x-ISO-J 20 MN 250 364 99752 200 503 198713 101 503 198713 101 805 885 845 SUPOR-250B PADIN-365
311x-ISO-K 30 MN 300 445 155528 193 594 277117 109 594 277117 109 957 1042 1397 SUPOR-300A PADIN-445
311x-ISO-L 40 MN 360 495 192442 208 694 379367 106 694 379367 106 1077 1187 2122 SUPOR-360A PADIN-495
311x-ISO-M 50 MN 430 540 229022 218 795 496391 100 795 496391 100 1298 1428 3202 SUPOR-430A PADIN-540

Other capacities and dimensions available on request Dimensions in mm


Rev. 25/10/2018

157
HIGH-CAPACITY STANDARD REFERENCE FORCE
5105-ISO
TRANSDUCERS IN TENSION AND COMPRESSION
Standard reference force transducers specially designed according to the ISO 376 standard (classes 1, 0,5 and 00).

Features
o Wide range of capacities (up to 50 MN)
o Complete range of load accessories
Model 5105

o Tension and / or compression (universal)


o Protection class: IP65
o Material: alloy steel (stainless steel available on request)
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 5105-ISO are perfectly designed for the following applications:
- Calibration of testing machines according to ISO 7500.
Note: this standard reference force transducer covers the calibration of standard force measurement instruments used for static
verification of uniaxial testing machines.
Capacities
5105-ISO: 200 - 300 - 500 kN
(0.75) - 1.5 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - (40) - (50) MN
Specifications 1 05 00
Relative reversibility error <± 0.3 <± 0.15 <± 0.07 % M.V.**

Relative repeatability error with rotation <± 0.2 <± 0.1 <± 0.05 % M.V.**

Relative repeatability error without rotation <± 0.1 <± 0.05 <± 0.025 % M.V.**

Stabilization time after power excitation supply 200...600 200...600 200...600 s

Creep error over 30 min. <± 0.1 <± 0.05 <± 0.025 % F.S.*

Zero shift after loading <± 0.05 <± 0.025 <± 0.012 % F.S.*

Reference temperature 20 20 20 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 °C

Service temperature range -25...+70 -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.035 <± 0.035 <± 0.015 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.03 <± 0.03 <± 0.023 F.S.*/10°C

Zero balance ± 0.02 ± 0.02 ± 0.02 mV/V

Nominal sensitivity 1.5 1.5 1.5 mV/V

Input resistance 350 or 700 ± 2 350 or 700 ± 2 350 or 700 ± 2 ohm(s)

Output resistance 350 or 700 ± 2 350 or 700 ± 2 350 or 700 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 10 VDC

Permissible nominal range of excitation voltage 3...12 3...12 3...12 VDC

Safe load limit 110 110 110 % F.S.*

Breaking load >300 >300 >300 % F.S.*

* : Full Scale of the force transducer.


** : M.V. is the measured value. The mentioned values are only valid if M.V. >= 10 % of full scale.
Specifications subject to change without notice..

rev. : 18/10/2021
158
TECHNICAL DRAWINGS: HIGH-CAPACITY STANDARD REFERENCE FORCE TRANSDUCERS IN TENSION AND COMPRESSION

5105-ISO > STANDARD DIMENSIONS

RR M

C2
C

H/2

ØA+74
Male Female
H D

ØA

E
Ø Core of
the thread

CL Max. Deflexion Weight


Ref. Item* Capacities ØA C C2 D E H RR M H1 H2
(m) (kg)

510x-ISO-C 200 kN 75 49 44 87 4 190 350 6 M45x3 398 510 0.14-0.16 3.65


510x-ISO-D 300 - 750 kN 88.5 69 59 119 5 265 400 6 M64x4 560 740 0.19-0.25 9.8
510x-ISO-E 0.75 - 1.5 MN 111 95 80 145 5 340 400 6 M90x4 / / 0.30-0.42 21
510x-ISO-F 2 MN 150 128 120 165 7 430 600 6 M110x4 / / 0.35-0.65 33
510x-ISO-G 2 - 3 MN 150 128 120 165 7 430 600 6 M125x4 / / 0.35-0.65 38
510x-ISO-H 5 MN 180 162 158 180 8 520 800 6 M160x6 / / 0.73 87
510x-ISO-I 7.5 - 10 MN 220 205 175 200 10 590 1000 6 M200x6 / / 0.83 151
510x-ISO-J 10 MN 270 279 254 237 25.4x30° 795 1000 6 Stub Acme 9"-1" / / 1.23 270
510x-ISO-K 15 MN 280 250 230 230 10 710 1200 12 M250x6 / / 1 280
510x-ISO-L 20 MN 360 380 340 320 36x30° 1080 1500 12 TR 330x24 / / 1.7 700
510x-ISO-M 30 MN 450 460 460 540 36x30° 1460 2000 12 TR 400x24 / / 2.26 1420
- 40 - 50 MN According to customer’s design specification.
*x=Material: 5100-ISO - stainless steel; 5105-ISO - nickel-plated steel

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Exct. - Yellow Compr. Tension


Sig. + Green
EMBOF
Sig. - White
Exct. + Brown 6 DIN 45322
Sense Grey Connector
Sense Pink
SUPOR Standard: Cable screen not connected to the transducer

Load direction

H2 H1
SUPOR OU
PADIN
Rev. 18/11/2019

159
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TECHNICAL DRAWINGS: LOADING PADS FOR 5105-ISO LOAD CELLS

5105-ISO > CHOICE OF LOADING PADS

ØB
RR
P2

5100 (5)

h1
h2

ØA
P1
P3
ØC

Principles (according to ISO 376):


The pressure on the testing machine compression plate should not be higher than 100 N/mm². SUPOR PADIN
If necessary intermediate plates "PADIN"(3) should be chosen and installed.

Section Pressure Section Pressure Section Pressure Total


Ref. Item Capacities M ØA ØA P1 ØB ØB P2 ØC ØC P3 h1 h2 Weight ACCESSORIES
① mm² N/mm² mm² N/mm² mm² N/mm² (kg)
SUPOR ② PADIN ③
510x-ISO-C 200 kN 45x3 41.8 1372 146 79 4902 41 79 4902 41 231 252 5.9 SUPOR-45 PADIN-45
510x-ISO-D 300 kN 64x4 59.7 2799 107 99 7698 39 99 7698 39 312 334 14 SUPOR-64 PADIN-64
510x-ISO-D 500 kN 64x4 59.7 2799 179 99 7698 65 99 7698 65 312 334 14 SUPOR-64 PADIN-64
510x-ISO-D 0.75 MN 64x4 59.7 2799 268 99 7698 97 99 7698 97 387 409 25 SUPOR-64 PADIN-64
510x-ISO-E 0.75 MN 90x4 85.7 5768 130 129 13070 57 129 13070 57 402 427 30 SUPOR-90 PADIN-100A
510x-ISO-E 1 MN 90x4 85.7 5768 173 129 13070 77 129 13070 77 402 427 30 SUPOR-90 PADIN-100A
510x-ISO-E 1.5 MN 90x4 85.7 5768 260 129 13070 115 129 13070 115 402 427 30 SUPOR-90 PADIN-100A
510x-ISO-F 2 MN 110x4 105 8775 228 195 29865 67 195 29865 67 520 571 46 SUPOR-110 PADIN-110E
510x-ISO-F 3 MN 110x4 105 8775 341 195 29865 101 195 29865 101 520 571 46 SUPOR-110 PADIN-110E
510x-ISO-G 2 MN 125x4 121 11442 175 158 19607 102 158 19607 102 505 530 53 SUPOR-125A PADIN-125A
510x-ISO-G 3 MN 125x4 121 11442 262 195 29865 101 195 29865 101 520 565 66 SUPOR-125B PADIN-125B
510x-ISO-H 5 MN 160x6 154 18506 270 248 48305 104 248 48305 104 646 706 105 SUPOR-160 PADIN-160
510x-ISO-I 7.5 MN 200x6 194 29407 255 308 74506 101 308 74506 101 745 812 257 SUPOR-200A PADIN-200A
510x-ISO-I 10 MN 200x6 194 29407 340 353 97868 102 353 97868 102 770 860 307 SUPOR-200B PADIN-200B
510x-ISO-J 10 MN Acme 9" 199 31187 321 353 97868 102 353 97868 102 972 1052 438 SUPOR-230 PADIN-230
510x-ISO-K 15 MN 250x6 244 46568 322 438 150674 100 438 150674 100 930 1010 559 SUPOR-250A PADIN-250
510x-ISO-L 20 MN TR330x24 288 65339 306 503 198713 102 503 198713 102 1332 1447 1171 SUPOR-330A PADIN-330A
510x-ISO-M 30 MN TR400x24 358 100902 297 594 277117 109 594 277117 109 1757 1877 2216 SUPOR-400A PADIN-400A
40 - 50 MN According to customer’s design specifications

Other capacities and dimensions available on request Dimensions in mm


Rev. 18/11/2019

161
STRAIN GAUGE CYLINDERS (HARDENED CONCRETE
3115F-12390
TESTING)
Standard reference force transducers specially designed for checking concrete testing machines according to the
EN 12390-4 or standard DIN 51302-2.

Features
o Allows the homogeneity of the repartition of the forces generated to be checked
by verifying:
Model 3115F-12390 - 3 MN

- self-alignment and restraint on movement of the upper plate


- alignment of the machine’s component parts
o Standard dimensions
o 4 independent full bridges at 90°
o Protection class: IP65
o Material: nickel-plated alloy steel
o Cable length: 4 x 6 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's load cells 3115F-12390 are perfectly designed for the following applications:
- Testing machines for compressive strength of hardened concrete according to EN 12390 standard.
Capacities
3115F-12390: 2 - (3) - (5) MN
Specifications 12390 1
Relative reversibility error - <± 0.3 % M.V.**

Relative repeatability error with rotation - <± 0.2 % M.V.**

Relative repeatability error without rotation - <± 0.1 % M.V.**

Stabilization time after power excitation supply 200...600 200...600 s

Creep error over 30 min. <± 0.25 <± 0.1 % F.S.*

Zero shift after loading <± 0.05 <± 0.05 % F.S.*

Reference temperature 20 20 °C

Compensated temperature range 0...+30 -10...+45 °C

Service temperature range -25...+70 -25...+70 °C

Storage temperature range -50...+85 -50...+85 °C

%
Temperature coefficient of the sensitivity 0.05 <± 0.035 F.S.*/10°C

%
Temperature coefficient of zero signal 0.05 <± 0.03 F.S.*/10°C

Zero balance 0.02 ± 0.02 mV/V

Nominal sensitivity 1.5 1.5 mV/V

Input resistance 350 or 700 ± 2 350 or 700 ± 2 ohm(s)

Output resistance 350 or 700 ± 2 350 or 700 ± 2 ohm(s)

Insulation resistance (50 V) >5000 > 5000 Mohm(s)

Reference excitation voltage 10 10 VDC

Permissible nominal range of excitation voltage 5...15 3...12 VDC

Safe load limit 110 110 % F.S.*

Breaking load >300 >300 % F.S.*

* : Full Scale of the force transducer.


** : M.V. is the measured value. The mentioned values are only valid if M.V. >= 10 % of full scale.
Specifications subject to change without notice..

rev. : 18/10/2021
162
TECHNICAL DRAWINGS: STRAIN GAUGE CYLINDERS (HARDENED CONCRETE TESTING)

3115F-12390 > STANDARD DIMENSIONS

Ø150 Max. 0.03 A


0.02 B
-0.05
Ø100 -0.1 0.06 A
Ø12 10

200

15
A
3115F-12390 : MN 2

Ref. Item Capacities Weight (kg) Note


3115F-12390-A 2 MN 15.8 -
3115F-12390-B 3 MN 28 Dimensions on request
3115F-12390-C 5 MN 66 Dimensions on request

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Exct. - Yellow
R3115F Sig. + Green
on request
Sig. - White 6 DIN 45322
Exct. + Brown Connector
Sense Grey
Sense Pink
Standard: Cable screen not connected to the transducer

Load direction

SPACER
Rev. 14/08/2018

on request

163
TORQUE SENSORS
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PRODUCTS OVERVIEW - TORQUE SENSORS
ACCURACY CLASSES MATERIAL CAPACITIES (N·m) CAPACITIES (kN·m)
el
s ste el
MODEL DESCRIPTION les st
e nium
i
% 25 % 1 %
tain lloy lum .5 0 5 0 0 0 0 0 0 0 0 0 00
1 % 0.5 0. 0. S A A 1 2 2.5 5 7.5 10 15 17 20 30 50 75 10 17 20 25 30 50 75 1 2 3 5 10 15 20 25 10 20 30 50 10
6100 Reaction torque meters
6105 (high capacities) p. 168

6200
Reaction torque meters p. 170
6205
Reaction torque meters
6305 for ratchet wrench p. 172

6300V High-range reaction


p. 174
6305V torque meters
6500(A)
Reaction torque meters p. 176

REACTION TORQUE METERS


6502(A)

6500B Reaction torque meters p. 178

167
62100 Non-contact rotary
torque sensors p. 180
62200
62300 Non-contact rotary p. 182
torque sensors

63000 Non-contact rotary p. 184


64000 torque sensors
High capacity non-contact
65000 rotary torque sensors
p. 186

DYNAMIC TORQUE METERS


Non-contact rotary
67000 torque sensors
p. 188

ASSOCIATED ELECTRONICS

ANALOGUE COND-SGA INDI-PAXS INDI-PSD DISP-60 DISP-PAXDP DISP-F DIGITAL CONVERTERS WI-T24TR-ACM WI-T24RE-AO1 WI-T24RE-Hx WI-T24RE-SO WI-T24RE-BSx
/ COND-USB
AMPLIFIERS DISP-PAX

p. 290 p. 222 p. 210 p. 236 p. 220 p. 212 p. 286 p. 292 / 228 p. 238 p. 242 p. 240 p. 246 p. 244

Standard Optional
6100-6105 REACTION TORQUE METERS (HIGH CAPACITIES)
Universal non-rotating torque meters combining accuracy and sturdiness.

Features
o Easy to install, compact design
o Protection class: IP65
o Material: stainless steel (6100), nickel-plated steel (6105)
Model 6105 - 10 000 N·m

o Cable length: 3 m (other lengths available on request)


o Also available as standard reference torque meters
Most popular options (see more in ANNEX)

Application(s) SENSY's torque meters 6100-6105 are perfectly designed for the following applications:
- Torque measurement on machines,
- Servo control or torque limitation industrial process,
- Torque wrench calibration,
- Torque measurement in laboratories.
Capacities
6100 - 6105: 300 - 500 - 1000 - 2000 - 5000 - 10 000 N·m
Higher capacity on request
Specifications 0.25 %
Combined error (non-linearity + hysteresis) <± 0.25 % F.S.*

Repeatability error <± 0.1 % F.S.*

Creep error over 30 min. <± 0.1 % F.S.*

Zero shift after loading <± 0.025 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C

Zero balance ± 0.02 mV/V

Nominal sensitivity 1.5 mV/V

Sensitivity tolerance <± 0.3 %

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 130 % F.S.*

Breaking load >300 % F.S.*

Permissible dynamic loading 50 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
168
TECHNICAL DRAWINGS: REACTION TORQUE METERS (HIGH CAPACITIES)

6100-6105 > STANDARD DIMENSIONS

6100 - 6105 : 300 - 500 - Higher


1000 - 2000
capacitie
-Nm
5000on -request
10000

F max L3xP max Torsional stiffness Weight


Ref. Item* Capacities ØA ØB ØC E L M X
(kN) (N x m) (kN·m/rad) (kg)
610x-A 300 - 500 N·m 20 H7 84 99 15 70 M8 (6x60°) 10 7 - 12 80 - 170 170 - 215 2.2
610x-B 1 - 2 - 5 kN·m 20 H7 127 149 18 100 M12 (8x45°) 15 18 - 35 - 55 330 - 700 - 1300 220 - 600 - 1300 7.5
610x-C 10 kN·m 20 H7 150 179 25 120 M16 (8x45°) 15 84 2000 3400 12.8
*x=Material: 6100 - stainless steel; 6105 - nickel-plated steel

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

Load direction
Rev. 16/04/2018

169
6200-6205 REACTION TORQUE METERS
Universal non-rotating torque meters combining accuracy and sturdiness.

Features
- Easy to install, compact design
Model 6200 - 10 N·m

- Protection class: see drawing table (IP)


- Materials: stainless steel (6200), nickel-plated steel (6205)
- Cable length: 3 m (other lengths available on request)
- Also available as standard reference torque meters
Most popular options (see more in ANNEX)

Application(s) SENSY's torque meters 6200-6205 are perfectly designed for the following applications:
- Torque measurement on machines,
- Servo control or torque limitation on industrial process,
- Calibration of torque wrench,
- Torque measurement in laboratories.
Capacities
6200: 10 - 20 - 50 - 100 - 200 - 500 - 1000 - 2000 N·m
6205: (10) - (20) - (50) - (100) - (200) - (500) - 1000 - 2000 N·m
Higher capacity on request
Specifications 0.25 %
Repeatability error <± 0.1 % F.S.*

Creep error over 30 min. <± 0.1 % F.S.*

Zero shift after loading <± 0.025 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -30...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C

Zero balance ± 0.02 mV/V

Nominal sensitivity 1.5 mV/V

Sensitivity tolerance <± 0.3 %

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 130 % F.S.*

Breaking load >300 % F.S.*

Permissible dynamic loading 50 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
170
TECHNICAL DRAWINGS: REACTION TORQUE METERS

6200-6205 > STANDARD DIMENSIONS

6200 - 6205 : 10 - 20 - 50 - 100


Higher
- 200capacitie
- 500 Nm
- 1000
on request
- 2000

F max L3xP max Torsional stiffness


Ref. Item* Capacities ØA ØB ØC ØD H7 E E2 G L L2 M N IP
(N) (N x m) (kN·m / rad)
6200-A 10 - 20 N·m 30 45 22 10 5 4 2 45 40 4x M4 4 IP54 100 - 160 8 - 10 2300 - 3500
6200-B 50 - 100 N·m 49 63 37 16 5 4 2 60 54 4x M6 6 IP67 2000 - 4000 16 - 32 4000 - 10200
6200-C 200 - 500 N·m 79 95 59 25 5 5 2.5 80 73 4x M10 10 IP67 6000 - 10000 64 - 163 20200 - 70000
620x-D 1 kN·m 99 112 78 40 5 6 3 125 115 4x M12 12 IP67 18000 323 105000
620x-E 2 kN·m 99 112 69 40 5 6 3 125 115 4x M16 16 IP67 30000 647 260000
*x=Material: 6200 - stainless steel; 6205 - nickel-plated steel

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

Load direction
Rev. 18/04/2018

171
6305 REACTION TORQUE METERS FOR RATCHET WRENCH
Non-rotating torque meters designed to be placed between ratchet and wrench.

Features
Model 6305 - 2000 N·m

o Wide range of capacities: from 50 N·m to 20 kN·m


o Easy to install (standardised wrenches)
o Compact design
o Protection class: IP54
o Material: alloy steel
o Cable length: 3 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's torque meters 6305 are perfectly designed for the following applications:
- Tightening torque control on torque wrenches,
- Tightening torque control on machines.
Capacities
6305: 50 - 100 - 300 - 750 - 1000 - 2000 - (2500) - (5000) - (10 000) - (20 000) N·m
Specifications 0.25 %
Combined error (non-linearity + hysteresis) <± 0.25 % F.S.*

Repeatability error <± 0.1 % F.S.*

Creep error over 30 min. <± 0.1 % F.S.*

Zero shift after loading <± 0.025 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C

Zero balance ± 0.02 mV/V

Nominal sensitivity 1.5 mV/V

Sensitivity tolerance <± 0.3 %

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 120 % F.S.*

Breaking load >300 % F.S.*

Permissible dynamic loading 40 % F.S.*

Static lateral force limit 10 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
172
TECHNICAL DRAWINGS: NON-ROTATING TORQUE METERS FOR RATCHET WRENCH

6305 > STANDARD DIMENSIONS

6305 : 50 - 100
up
Nmto- 300
250-kNm
800

C L
Ref. Item Capacities ØA ØB D E
(inch) (mm) (inch)
6305-A 50 N·m 45 17.6 3/8" 10 47.5 75 2.95"
6305-B 100 N·m 50 25 1/2" 16.5 73 127 5"
6305-C 300 N·m 60 38 3/4" 22 73 127 5"
6305-D 750 N·m 70 54 1" 30 82 155 6.1"
6305-E 1 - 2 kN·m 85 69 1 1/2" 38 95 185 7.3"
- 2.5 - 20 kN·m According to customer design specifications

Other capacities and dimensions available on request Dimensions in mm


Other view Wiring

Load direction
Rev. 18/04/2018

173
6300V-6305V HIGH-RANGE REACTION TORQUE METERS
High-range reaction torque transducers with square ends.

Features
Model 6305V - 1.1 MN·m

o Wide range of capacities: from 20 kN·m to 1.1 MN·m


o Protection class: IP67
o Material:
- 6300V: stainless steel
- 6305V: alloy steel
o Cable length: 3 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY’s torque meters 6300V-6305V are perfectly designed for the following applications:
- Tightening torque control on machines,
- Calibration of hydraulic torque wrenches / Iron roughneck, running casing tool calibration.
Capacities
6300V: 20 - 110 - 250 - (300) - (500) - (1100) kN·m
6305V: (20) - (110) - (250) - (300) - (500) - (1100) kN·m
Specifications 0.5 %
Combined error (non-linearity + hysteresis) < ± 0.5 % F.S.*

Repeatability error < ± 0.25 % F.S.*

Creep error over 30 min. < ± 0.2 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -25...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity < ± 0.1 F.S.*/10°C

%
Temperature coefficient of zero signal < ± 0.1 F.S.*/10°C

Zero balance ± 0.02 mV/V

Nominal sensitivity 1.5 mV/V

Sensitivity tolerance < ± 0.5 %

Input resistance 350±2 or 700±2 ohm(s)

Output resistance 350±2 or 700±2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 150 % F.S.*

Breaking load > 300 % F.S.*

Permissible dynamic loading 40 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
174
TECHNICAL DRAWINGS: HIGH-RANGE REACTION TORQUE METERS

6300V-6305V > STANDARD DIMENSIONS

Ref. Item* Capacities ØA ØB D L Sq Weight (kg)


630xV-A 20 kN·m 136 116 126 530 70 35
630xV-B 110 kN·m 220 196 163 650 150 140
630xV-C 250 kN·m 314 286 195 1000 200 440
- 300 kN·m - 1.1 MN·m According to customer’s design specifications
*x=Material: 6300V - stainless steel; 6305V - alloy steel

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

Load direction
Rev. 14/09/2018

175
6500-6502
REACTION TORQUE METERS
6500A-6502A
Non-rotating torque meters with hexagonal head.

Features
o 6500-6502: cable output with radial cable gland
Model 6500 - 20 N·m / 6500A - 300 N·m

o 6500A-6502A: cable output with axial cable gland


o Compact design, easy to install
o 6500(A)-6502(A): mechanical fastening with threaded holes (see drawing)
o Protection class: IP54
o Material: - stainless steel (6500 / 6500A)
- anodised aluminium alloy (6502 / 6502A)
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY's torque meters 6500-6502 / 6500A-6502A are perfectly designed for the following applications:
- Calibration of industrial torque wrench with torque control,
- Servo control or torque limitation in industrial process.
Capacities
6502 / 6502A: 2 - 5 N·m
6500 / 6500A: 2 - 5 - 10 - 20 - 50 - 100 - 200 - 300 - 500 - 750 N·m
Specifications 0.25 %
Combined error (non-linearity + hysteresis) <± 0.25 % F.S.*

Repeatability error <± 0.1 % F.S.*

Creep error over 30 min. <± 0.1 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -30...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C

Zero balance ± 0.02 mV/V

Nominal sensitivity 1.5 mV/V

Sensitivity tolerance <± 0.3 %

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 120 % F.S.*

Breaking load >300 % F.S.*

Permissible dynamic loading 40 % F.S.*

Static lateral force limit 10 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice.

rev. : 18/10/2021
176
TECHNICAL DRAWINGS: REACTION TORQUE METERS

6500-6502 / 6500A-6502A > STANDARD DIMENSIONS

6500-6502 6500A-6502A
Ø15.5

M 45° M 45°

ØD2 ØD2
F Max
ØD1 ØD1

H2 2 S H2 2

H1 H1

6500 - 6505 : 2 - 5 - 10 - 20 - 30 - 50 - 100 - 200 - 300 - 500Nm


- 750 - 1000

Ref. Item* Capacities H1 H2 ØD1 M ØD2 S F (N) CL (m)


650x-A / 650xA-A 2 - 20 N·m 70 15 35 4 x M3 22 13 40 - 80 0.5
6500-C / 6500A-B 50 - 300 N·m 70 15 54 4 x M6 38 24 200 - 1300 1.5
6500-G / 6500A-C 500 - 750 N·m 85 17 62 6 x M8 48 24 1600 - 2200 3
*Material : 6500 / 6500A : stainless steel; 6502 / 6502A : aluminium

Other capacities and dimensions available on request Dimensions in mm


Other views Wiring

Exct. - Black
6500-6502 6500A-6502A Sig. + Greenor Blue
Sig. - White
Exct. + Red
T4-GD
Standard: Cable screen not connected to the transducer

Load direction
Rev. 27/09/2021

177
6500B REACTION TORQUE METERS
Non-rotating torque meters with hexagonal head.

Features
Model 6500B - 500 N·m

o Wide range of capacities: from 2 to 1000 N·m


o Cable output with radial connector (see drawing)
o Mechanical fastening by collar (see drawing)
o Protection class: IP54
o Material: stainless steel
Most popular options (see more in ANNEX)

Application(s) SENSY's torque meters 6500B are perfectly designed for the following applications:
- Calibration of industrial torque wrench with torque control,
- Servo control or torque limitation in industrial process.
Capacities
6500B: 2 - 5 - 10 - 20 - 50 - 100 - 200 - 300 - 500 - 750 - 1000 N·m
Specifications 0.25 %
Combined error (non-linearity + hysteresis) <± 0.25 % F.S.*

Repeatability error <± 0.1 % F.S.*

Creep error over 30 min. <± 0.1 % F.S.*

Zero shift after loading <± 0.025 % F.S.*

Reference temperature 23 °C

Compensated temperature range -10...+45 °C

Service temperature range -30...+70 °C

Storage temperature range -50...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C

Zero balance ± 0.02 mV/V

Nominal sensitivity 1.5 mV/V

Sensitivity tolerance <± 0.3 %

Input resistance 350 ± 2 ohm(s)

Output resistance 350 ± 2 ohm(s)

Insulation resistance (50 V) > 5000 Mohm(s)

Reference excitation voltage 10 VDC

Permissible nominal range of excitation voltage 3...12 VDC

Safe load limit 120 % F.S.*

Breaking load >300 % F.S.*

Permissible dynamic loading 40 % F.S.*

Static lateral force limit 10 % F.S.*

* F.S. : Full Scale.


Specifications subject to change without notice.

rev. : 18/10/2021
178
TECHNICAL DRAWINGS: REACTION TORQUE METERS

6500B > STANDARD DIMENSIONS

ØD5

S
ØD3

ØD4

F Max

H2

ØD1
H3

H4
6500 - 6505 : 2 - 5 - 10 - 20 - 30 - 50 - 100 - 200 - 300 - 500Nm
- 750 - 1000

Ref. Item Capacities H2 H3 H4 ØD1 ØD3 ØD4 ØD5 S F (N) CL (m)


6500B-A 2 - 20 N·m 15 78 8 35 4x4.2 45 54 13 40 3
6500B-B 50 - 300 N·m 15 81 11 54 4x6.5 68 79 24 200 3
6500B-C 500 - 750 N·m 17 85 16 62 6x8.5 80 98 24 1600 3
6500B-D 1000 N·m 20 90 18 62 6x8.5 80 98 38 3000 6

Other capacities and dimensions available on request Dimensions in mm


Other view Wiring

Exct. - Black or Yellow


Sig. + Green or Blue
Sig. - White
Exct. + Red or Brown
JAEM-GD
Standard: Cable screen not connected to the transducer

Load direction
Rev. 27/09/2021

179
62100-62200 NON-CONTACT ROTARY TORQUE SENSORS
General purpose, low-cost, non-contact rotary torque sensors with square or round shaft.

Features
o Bidirectional
o Cost effective solution
o Measurement range up to 500 N·m
Model 62100 - 500 N·m

o Rotating speed up to 5000 rpm


o Round or square shafts (see drawing)
o Integrated signal conditioning
o Analogue output signal (see Wiring table)
o Cable length: 5 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY’s torque sensors 62100 and 62200 are perfectly designed for the following applications:
- Torque measurement on test benches,
- Torque measurement on production lines,
- Torque measurement on rotating machines.
Capacities
62100-62200: 2.5 - 5 - 7.5 - 17.5 - 75 - 175 - 250 - 500 N·m
Specifications 62100 62200
Shaft Square Round with key stone -

Combined error (non-linearity + hysteresis) <± 1** <± 1** % F.S.*

Repeatability error <± 0.05 <± 0.05 % F.S.*

Rotational signal uniformity <± 1 <± 1 % F.S.*

Compensated temperature range +15...+35 +15...+35 °C

Service temperature range -40...+85 -40 ... +85 °C

Storage temperature range -40 ... +85 -40 ... +85 °C

%
Temperature coefficient of the sensitivity < 0.5 < 0.5 F.S.*/10°C

%
Temperature coefficient of zero signal < 0.5 < 0.5 F.S.*/10°C

Nominal sensitivity ± 2** ± 2** V

Zero signal 2.5 2.5 V

Power supply 6...15 VDC 6...15 VDC -

Consumption (max.) 10 10 mA

Start-up current < 40 < 40 mA

Maximum rotational speed 1000 5000 rpm

Safe load limit 130 130 % F.S.*

IP rating IP50 IP50 -

*F.S. : Full Scale.


** : See individual calibration sheet.
Specification subject to change without notice..

rev. : 18/10/2021
180
TECHNICAL DRAWINGS: NON-CONTACT ROTARY TORQUE SENSORS

62100-62200 > STANDARD DIMENSIONS

B
C
DIN 3121 DIN 3121
Female end Male end

62100
Square drive ØK N ØE

M Flats to secure the


sensor housing
G H against rotation
F
A

Potentimeter for offset adjustment

A
C S
L
(1) (2)

62200
Round drive ØD ØE

Round end with


M keyways DIN 748 and
Socket outlet: G H
Binder Series 712 B DIN 6885 - see table
(1) (2) Do not loosen or tighten the assembly screws

Ref. Item Capacities Dimensions


(62100) Square drive shaft (inch) A B C ØD ØE F G H ØK L M N P S
62100-A 2.5 / 5.0 / 7.5 / 17.5 N·m 1/4" 95.5 70 9.5 / 40 16 8 5 12 / 43.9 15 37 1.5
62100-B 75 N·m 3/8" 107 70 13 / 50 24 8 5 18 / 43.9 18 47 1.5
62100-C 175 / 250 N·m 1/2" 123.5 70 18.5 / 50 35 8 5 24 / 43.9 18 47 1.5
62100-D 500 N·m 3/4" 146 87 29.6 / 60 29.6 10.5 2 33.5 / 61.4 19 57 1.5
(62200) Round drive shaft (mm) A B C ØD ØE F G H ØK L M N P S
62200-A 2.5 / 5.0 / 7.5 / 17.5 N·m Ø9 125 70 27.5 9 40 / 8 5 / 23 43.9 15 37 1.5
62200-B 75 N·m Ø 14 139 70 34.5 14 50 / 8 5 / 30 43.9 18 47 1.5
62200-C 175 / 250 N·m Ø 19 179 70 54.5 19 50 / 8 5 / 50 43.9 18 47 1.5
62200-D 500 N·m Ø 25 220 87 66.6 25 60 / 10.5 2 / / 61.4 19 57 1.5

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring

Pin Colour Description Value


Keystone Keystone 3
1 White Supply Voltage Vcc 6 - 15 V
Keyway
2 4 2 Brown Analogue output signal
Keyway
1 5
3 Black Ground GND
Keystone 4 Blue Not used
5 Grey Reference Voltage V ref 2.5 V

Load direction

Dimensions Keyway (mm) Keystones


Round drive Width Depth Length Height Length Quantity
Ø 9 mm 3 1.8 18.5 3 18 1
Ø 14 mm 5 3 25.5 5 25 1
Ø 19 mm 6 3.5 45.5 6 45 1
Rev. 16/11/2018

Ø 25 mm 8 4 50.5 8 50 2

181
62300 NON-CONTACT ROTARY TORQUE SENSORS
General purpose, high rotating speed, non-contact rotary torque sensors with round shaft.

Features
Model 62300 - 20 N·m

o Bidirectional
o Maintenance free
o Round shafts (see drawing)
o Measurement range up to 100 N·m
o Max. rotating speed:
- Round shaft: 10 000 rpm
o Integrated signal conditioning
o Analogue output signal (see Wiring table)
o Cable length: 5 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY’s torque sensors 62300 are perfectly designed for the following applications:
- Torque measurement on test benches,
- Torque measurement on production lines,
- Torque measurement on rotating machines.
Capacities
62300: 1 - 2.5 - 5 - 10 - 20 - 50 - 100 N·m
Specifications 62300
Combined error (non-linearity + hysteresis) <± 0.5 % F.S.*

Repeatability error <± 0.05 % F.S.*

Rotational signal uniformity <± 0.5 % F.S.*

Compensated temperature range +15...+35 °C

Service temperature range -30 ... +85 °C

Storage temperature range -30 ... +85 °C

%
Temperature coefficient of the sensitivity < 0.1 F.S.*/10°C

%
Temperature coefficient of zero signal < 0.1 F.S.*/10°C

Nominal sensitivity ± 4** V

Zero signal 5 V

Power supply 5...28 VDC -

Consumption (max.) 37...45 mA

Start-up current < 100 mA

Safe load limit 130 % F.S.*

IP rating IP50 -

*F.S.: Full Scale.


** : See individual calibration sheet
Specification subject to change without notice..

rev. : 18/10/2021
182
TECHNICAL DRAWINGS: NON-CONTACT ROTARY TORQUE SENSORS

62300 > STANDARD DIMENSIONS

A
C B

62300-A D E

F G

A
C B

62300-B to C D E

Socket outlet: Round end with feather key


Binder 09-0427-30-08 DIN 748 and DIN 6885

Dimensions
Ref. Item Capacities Shaft
A B C ØD ØE F G H I J
62300-A 1 N·m Round Ø 8 mm 125 70 27.5 8g6 40 44 8 / / /
62300-B 2.5 - 5 - 10 - 20 N·m Round Ø 9 mm 125 70 27.5 9g6 40 / / 23 / 20
62300-C 50 -100 N·m Round Ø 15 mm 139 70 35 15g6 50 / / / / 20

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring
Pin Colour Description Value
1 White USB/CAN-Bus D-/H
5
4 2 Brown USB/CAN-Bus D+/L
Keystone 3 3 Green Optional - Angle Channel A 0…5 V
Keyway 4 Yellow Optional - Angle Channel B 0…5 V
2 5 Grey Analogue GND -
7 1 Analogue output signal 0…10 V
6 Pink
Voltage/Current 4…20 mA
7 Blue Ground GND -
8 Red Supply VCC 5…28 V
Load direction

Dimensions Keyway (mm) Keystones


Round drive Width Depth Length Height Length Quantity
Ø 8 mm 3 1.3 18.5 3 18 1
Ø 9 mm 3 1.8 18.5 3 18 1
Ø 15 mm 5 3 25.5 5 25 1
Rev. 28/05/2021

183
63000-64000 NON-CONTACT ROTARY TORQUE SENSORS
General purpose, high-accuracy non-contact rotary torque sensors.

Features
o Bidirectional
o Measurement range up to 2000 N·m
o Combined error (non-linearity + hysteresis):
Model 63000 - 250 N·m

- 63000: ± 0.2% F.S.*


- 64000: ± 0.1% F.S.*
o Rotational signal uniformity:
- 63000: ± 0.2% F.S.*
- 64000: ± 0.1% F.S.*
o Integrated signal conditioning
o Analogue output signal (see Wiring table)
o Cable length: 5 m (other lengths available on request)
Most popular options (see more in ANNEX)

Application(s) SENSY’s torque sensors 63000 and 64000 are perfectly designed for the following applications:
- Torque measurement on test benches, production lines and rotating machines.
Capacities
63000: 50 - 100 - 250 - 500 - 1000 - 2000 N·m
64000: 50 - 100 - 250 - 1000 N·m
Specifications 63 / 64000-A 63 / 64000-B 63 / 64000-C
Capacities 50 - 100 N·m 250 - 500 N·m 1000 - 2000 N·m*** -

Repeatability error <± 0.05 <± 0.05 <± 0.05 % F.S.*

Compensated temperature range +15...+35 +15...+35 +15...+35 °C

Service temperature range -40...+85 -40...+85 -40...+85 °C

Storage temperature range -40...+85 -40...+85 -40...+85 °C

%
Temperature coefficient of the sensitivity < 0.5 < 0.5 < 0.5 F.S.*/10°C

%
Temperature coefficient of zero signal < 0.2 < 0.2 < 0.2 F.S.*/10°C

Nominal sensitivity ± 4** ± 4** ± 4** V

Zero signal 5 5 5 V

Power supply 11...28 VDC 11...28 VDC 11...28 VDC -

Consumption (max.) 150 150 150 mA

Start-up current < 200 < 200 < 200 mA

Maximum rotational speed 10000 8000 5000 rpm

Safe load limit 130 130 130 % F.S.*

Breaking load 300 300 300 % F.S.*

IP rating IP50 IP50 IP50 -

*F.S. : Full Scale.


** : See individual calibration sheet.
*** : 2000 N·m only for model 63000.
Specification subject to change without notice..

rev. : 18/10/2021
184
TECHNICAL DRAWINGS: NON-CONTACT ROTARY TORQUE SENSORS

63000-64000 > STANDARD DIMENSIONS


K
G
2 x M4 x 8
Only for preventing
a rotation of the housing

F I

H Ball bearing
L

A
C B

ØD g6

Plug: Binder Series


Illuminated 423/723/425
Tare button
Dimensions (mm):
Ref. :Item
62100-62200 Capacities 2.5 - 5 - 7.5 - 17.5 - 75 - 175
A B Nm- 250
C - 500
ØD E F G H I
63 / 64000-A 50 - 100 N·m 160 93 33.5 15 96 60 61 40 57
63 / 64000-B 250 - 500 N·m 220 101 59.5 25 106 70 61 40 67
63 / 64000-C 1 kN·m - 2 kN·m 350 130 110 40 126 90 80 60 87
* 2 kN·m only for model 63000

Ball bearing
Max. rotation of Loading rating (kN)
Shaft ending Distance K Outer diameter Inneer diameter
bearing (rpm) Dyn. C Stat. C0
Ø 15 mm 82.0 35 15 25.000 7.8 3.8
Ø 25 mm 84.8 52 25 16.000 13.8 7.65
Ø 40 mm 114.6 68 40 11.000 17.8 11.6

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring
Pin Colour Description Value
A White Supply Voltage V CC 11 V…28 V
B Brown Ground GND
G E C Green Analogue out 0 V…10 V
Keystone
D Yellow Analogue GND
Keyway H E Grey Analogue out 4-20 mA
M F Pink Optional - Angle Channel A 0 V…5 V

C G Blue Optional - Angle Channel I 0 V…5 V


A H Red Optional - Angle Channel B 0 V…5 V
I Black -
K Violet For internal use only RX (TTL Pegel)
L Grey-Pink For internal use only RX (TTL Pegel)
M Red-Blue Digital GND
Keystone Load direction
Dimensions of keystone grove (mm) Keystone DIN 6885
position
Shaft ending
Width Depth Length Height Length Quantity Distance L
(mm)
Ø 15 5N9 3 25.5 5 25 1 130.5
Ø 25 8N9 4 50.5 7 50 2 165.5
Ø 40 12N9 5 90.5 8 90 2 252.0
Rev. 30/09/2019

185
65000 HIGH-CAPACITY NON-CONTACT ROTARY TORQUE SENSORS
General purpose, high capacity non-contact rotary torque sensors.

Features
o Bidirectional
o Measurement range up to 25 kN·m (>25 kN·m on request)
o Rotating speed up to 8000 rpm
Model 65000 - 10 kN·m

o Integrated signal conditioning


o Analogue output signal (see Wiring table)
o Cable length: 5 m
Most popular options (see more in ANNEX)

Application(s) The SENSY’s torque sensors 65000 are perfectly designed to the following applications:
- Torque measurement on test benches, production lines and rotating machines.
Capacities
65000: 10 - 15 - 20 - 25 kN·m
Specifications 65000-A 65000-B
Capacities 10 - 15 kN·m 20 - 25 kN·m -

Combined error (non-linearity + hysteresis) <± 0.5 <± 0.5 % F.S.*

Repeatability error <± 0.1 <± 0.1 % F.S.*

Rotational signal uniformity <± 0.5 <± 0.5 % F.S.*

Compensated temperature range +15...+35 +15...+35 °C

Service temperature range -40...+85 -40...+85 °C

Storage temperature range -40...+85 -40...+85 °C

%
Temperature coefficient of the sensitivity < 0.5 < 0.5 F.S.*/10°C

%
Temperature coefficient of zero signal < 0.5 < 0.5 F.S.*/10°C

Nominal sensitivity ± 4** ± 4** V

Zero signal 5 5 V

Power supply 9...28 VDC 9...28 VDC -

Consumption (max.) 40 40 mA

Start-up current < 100 < 100 mA

Maximum rotational speed 8000 5000 rpm

Torque limit 20 30 kN·m

IP rating IP50 IP50 -

*F.S. : Full Scale.


** : See individual calibration sheet.
Specification subject to change without notice..

rev. : 18/10/2021
186
TECHNICAL DRAWINGS: HIGH-CAPACITY NON-CONTACT ROTARY TORQUE SENSORS

65000 > STANDARD DIMENSIONS

ØC A
2 x M8
ØE

ØF
ØB

40

62100-62200 : 2.5 - 5 - 7.5 - 17.5 - 75 - +0.04


175
Nm- 250 - 500
ØD H7 0

Dimensions
Ref. Item Capacities
A ØB ØC ØD ØE F G Screw Tightening torque (N·m)
65000-A 10 - 15 kN·m 170 150 196 140 220 17 - 8 x M16, 10.9 145
65000-B 20 - 25 kN·m 200 190 288 174 326 19 M8 16 x M18, 10.9 500

Other capacities and dimensions available on request Dimensions in mm


Other view Wiring
Pin Colour Description Value
A Blanc CAN / USB H / D-
B Brown CAN / USB L / D+
E G C Green Optional - Angle Channel A 0…5 V
D Yellow Optional - Angle Channel B 0…5 V
H
M E Grey Analogue GND -
F Pink Analogue voltage 0...10 V
C
Analogue current 4...20 mA
A G Blue Ground GND -
H Red Supply Voltage Vcc 9…28 V
J Black USB GND -
K Violet - -
L Grey-Pink USB 5V

Load direction M Red-Blue - -


Rev. 16/11/2018

187
67000 NON-CONTACT ROTARY TORQUE SENSORS
General purpose, non-contact rotary torque sensors with flanges or PTO shaft.

Features
o Bidirectional
Model 67000 3 kN·m

o Measurement range up to 5 kN·m


o Rotating speed up to 3600 rpm
o Integrated signal conditioning
o Analogue output signal (see Wiring table)
o Cable length: 5 m (other lengths available on request)
o Torque limit 5000 N·m
Most popular options (see more in ANNEX)

Application(s) SENSY’s torque sensors 67000 are perfectly designed for the following applications:
- Torque measurement on machines for agriculture or forestry,
- Torque measurement on test benches, production lines and rotating machines.
Capacities
67000: 3 - 5 kN·m
Specifications 67000
Combined error (non-linearity + hysteresis) <± 0.5 % F.S.*

Repeatability error <± 0.05 % F.S.*

Rotational signal uniformity <± 0.5 % F.S.*

Compensated temperature range +15...+35 °C

Service temperature range -40...+85 °C

Storage temperature range -40...+85 °C

%
Temperature coefficient of the sensitivity < 0.5 F.S.*/10°C

%
Temperature coefficient of zero signal < 0.5 F.S.*/10°C

Nominal sensitivity ± 4** V

Zero signal 5 V

Power supply 9...28 VDC -

Consumption (max.) 100 mA

Start-up current < 150 mA

IP rating IP50 -

* F.S. : Full Scale.


** : see individual calibration sheet
Specification subject to change without notice..

rev. : 18/10/2021
188
TECHNICAL DRAWINGS: NON-CONTACT ROTARY TORQUE SENSORS

67000 > STANDARD DIMENSIONS

149 2.5 Ø138


Ø 138
148 M12
2,5 (only use screw quality 12.9)

74.2 M8 M12
M8

+0.035
Ø115 Ø 115
Ø98 H7 098 (H7) +0.04
0

100
12.5 12.5 100 12 12 Ø 160 Ø160

62100-62200 : 2.5 - 5 - 7.5 - 17.5 - 75 - 175


Nm- 250 - 500

PTO shaft and bush


Ref. Item Capacities
Shaft Bush
67000-A 3 kN·m PTO shaft 6 teeth (1 3/8") ≤ 2.5 kN·m ≤ 5 kN·m
67000-B 3 - 5 kN·m PTO shaft 6 teeth (1 3/4") ≤ 4.5 kN·m ≤ 5 kN·m
67000-C 3 kN·m PTO shaft 21 teeth (1 3/8") ≤ 3 kN·m ≤ 5 kN·m
67000-D 3 - 5 kN·m PTO shaft 20 teeth (1 3/4") ≤ 5 kN·m ≤ 5 kN·m

Other capacities and dimensions available on request Dimensions in mm


Accessories Wiring
PTO shaft Pin Colour Description Value
A White CAN / USB H / D-
B Brown CAN / USB L / D+
E G C Green Optional - Angle Channel A 0…5 V
D Yellow Optional - Angle Channel B 0…5 V
H
PTO shaft M E Grey Analogue GND -
F Pink Analogue voltage 0...10 V
PTO bush C Analogue current 4...20 mA
A G Blue Ground GND -
H Red Supply Voltage Vcc 9…28 V
J Black USB GND -
K Violet - -
L Grey-Pink USB 5V
Load direction M Red-Blue - -

PTO bush
Rev. 16/11/2018

Shaft Bush

189
ACCESSORIES
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PRODUCTS OVERVIEW
ACCESSORIES

MODELS

65
29
2-
5

2
O

O
71

96

10

93
O
-IS

-IS

-IS
-IS
-2

-2

-5

-5
S

P
00

00

10

12

12

15

60

00

00

00

00

00

05

10

00

30

50
15
20

26

27

27

27

27

29

31

31

33

35

45

51

51

55

59

59

59
F2000S p. 44
I2000S-I2005S p. 45

D2600-D2605 p. 55
I2600-I2605 p. 54
C2712 p. 194
T2960-T2962-T2965 p. 15
H3100P p. 60
I3100P-I3105P p. 61
M3100P-M3105P p. 63
C3300 p. 66
K3300 p. 67
I3500-I3505 p. 71
I4500-I4505 p. 75
F5510 p. 82
I5510-I5515 p. 83
R5510 p. 85
A5900 p. 30
R5900 p. 31
A5950 p. 90
I5950-I5955 p. 91
M5950 p. 93
APPUI p. 195
CASE-F / CASE-P Available for each model on request p. 200 / 201
EMBOF p. 196
EMBOM p. 197
PADIN p. 198
SUPOR p. 199

193
TECHNICAL DRAWINGS: CENTERING PIECES FOR STANDARD REFERENCE LOAD CELLS

C2712 > STANDARD DIMENSIONS

Ref. Item* Capacities ØA B C


C2712-ABC 10 kN 89 55 25
C2712-D 750 kN 109 70 30
C2712-G 20 kN 139 98 38
C2712-H 75 kN 179 118 56
* Material: aluminium

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 23/04/2018

194
TECHNICAL DRAWINGS: LOAD BUTTONS

APPUI > STANDARD DIMENSIONS

RR

ØA

ØD

Ref. Item* M ØA B C ØD RR Weight (kg)


APPUI-6 M6 12 7 8 3 (1x) 16 0.02
APPUI-8 M8 20 7 8 3 (1x) 25 0.02
APPUI-10 M 10 20 7 10 3 (1x) 25 0.02
APPUI-12 M 12 20 10 10 3 (1x) 35 0.03
APPUI-16 M 16 30 12 12 4 (1x) 50 0.08
APPUI-16B M 16 36 12 12 5 (1x) 100 0.11
APPUI-20x1.5 M 20 x 1.5 36 12 15 5 (1x) 70 0.12
APPUI-24x2 M 24 x 2 36 12 18 5 (1x) 60 0.15
APPUI-30x2 M 30 x 2 45 15 20 6 (2x) 100 0.28
APPUI-36x3 M 36 x 3 56 20 24 6 (2x) 150 0.55
APPUI-36Bx3 M 36 x 3 69 20 35 6 (2x) 250 0.84
APPUI-45x3 M 45 x 3 64 20 30 6 (2x) 200 0.84
APPUI-56x4 M 56 x 4 90 24 35 8 (2x) 300 1.8
APPUI-60x4 M 60 x 4 90 27 40 10 (2x) 350 2.14
APPUI-64x4 M 64 x 4 90 27 40 10 (2x) 350 2.27
APPUI-90x4 M 90 x 4 on request
Other capacities and dimensions available 125 33 50 12 (2x) 450 5.46
* Material: stainless steel
Dimensions in mm

Other views

SUPOR

APPUI
Rev. 08/03/2021

195
TECHNICAL DRAWINGS: ROD END BEARINGS WITH FEMALE THREAD

EMBOF > STANDARD DIMENSIONS

Dimension Capacities (N) a Weight


Ref. Item* Ød A B C H Ød1 G1 H1 H2 H3 N N1
G Dynamic Static (degree) (kg)
EMBOF-M6-BA M6 3600 9000 6 21 6 4.3 30 13 10 11 10.5 40.5 8 9 11 0.017
EMBOF-M8-BA M8 5850 14600 8 24 8 6 36 15 13 15 12 48 10 11 13 0.034
EMBOF-M10-BA M10 8560 21600 10 29 9 7 43 12 16 15 14 57.5 11 14 16 0.060
EMBOF-M12-BA M12 11400 28500 12 34 10 8 50 10 18 18 17.5 67 12 17 19 0.095
EMBOF-M16-BA M16 22400 52000 17 46 14 11 67 10 25 24 23 90 15 22 25 0.23
EMBOF-M24x2-BA M24x2 51000 102000 25 64 20 17 94 7 35.5 36 32 126 18 30 35 0.62
EMBOF-M30x2-BA M30x2 65500 134000 30 73 22 19 110 6 40.7 45 35 146.5 19 36 42 0.97
EMBOF-M36x3-PTFE M36x3 112000 143000 35 82 25 21 125 6 47 60 42 166 15 50 47 1.4
EMBOF-M45x3-PTFE M45x3 220000 280000 50 112 35 30 160 6 66 68 60 216 20 65 62 3.55
EMBOF-M56x4-PTFE M56x4 440000 630000 70 160 49 42 200 6 92 80 84 280 20 85 80 8.3
EMBOF-M64x4-PTFE M64x4 570000 780000 80 180 55 47 230 6 105 85 100 320 25 100 95 13
* Material: BA - bronze auto-lubricated; PTFE - polytetrafluoroethylene

Other capacities and dimensions available on request Dimensions in mm


Other view
Rev. 16/04/2018

196
TECHNICAL DRAWINGS: ROD END BEARINGS WITH MALE THREAD

EMBOM > STANDARD DIMENSIONS

Dimension Capacities (N) a Weight


Ref. Item* Ød A B C H Ød1 G1 H1 H2
G Dynamic Static (degree) (kg)
EMBOM-M6-BA M6 3600 9000 6 21 6 4.3 36 13 10 16 14 46.5 0.013
EMBOM-M8-BA M8 5850 14600 8 24 8 6 42 15 13 21 14 54 0.025
EMBOM-M10-BA M10 8560 21600 10 29 9 7 48 12 16 26 17 62.5 0.043
EMBOM-M12-BA M12 11400 28500 12 34 10 8 54 10 18 28 18 71 0.065
EMBOM-M16-BA M16 22400 52000 17 46 14 11 69 10 25 36 23 92 0.17
EMBOM-M20x1.5-BA M20x1.5 31500 70000 20 53 16 13 78 9 29 43 25 104.5 0.28
EMBOM-M24x2-BA M24x2 51000 102000 25 64 20 17 94 7 35.5 53 32 126 0.5
EMBOM-M30x2-BA M30x2 65500 134000 30 73 22 19 110 6 40.7 65 33 146.5 0.83
EMBOM-M36x3-PTFE M36x3 112000 143000 35 82 25 21 140 6 47 82 42 181 1.4
EMBOM-M45x3-PTFE M45x3 220000 280000 50 112 35 30 185 6 66 104 60 241 3.55
EMBOM-M56x4-PTFE M56x4 440000 630000 70 160 49 42 235 6 92 125 87 315 7.9
EMBOM-M60x4-PTFE M60x4 345000 440000 60 135 44 38 225 6 80 120 70 292.5 6.25
EMBOM-M64x4-PTFE M64x4 570000 780000 80 180 55 47 270 6 105 140 100 360 12
* Material: BA - bronze-auto lubricated ; PTFE - polytetrafluoroethylene

Other capacities and dimensions available on request Dimensions in mm


Other view
Rev. 16/04/2018

197
TECHNICAL DRAWINGS: LOWER LOADING PADS

PADIN > STANDARD DIMENSIONS


ØD
ØE
ØA 0.8

M12 A H

ØP (4x /360°) 0.8


ØC
Weight
Ref. Item Types ØA ØC ØD ØE ØP A H M12
(kg)
PADIN-24 24 25 59 36 29 4 3 22 / 0.34
PADIN-30 30 31 64 40 35 4 3 22 / 0.4
PADIN-42 42 43 74 52 47 4 3 20 / 0.53
PADIN-45 45 46 79 56 50 4 3 21 / 0.64
PADIN-64 64 65 99 75 69 4 3 22 / 1.1
PADIN-64E 64E 65 129 75 69 4 4 25 / 1.8
PADIN-100A 100A 91 129 110 95 4 4 25 / 2.3
PADIN-100B 100B 100 129 110 104 4 4 25 / 2.3
PADIN-110E 110E 111 195 130 119 8 8 51 2x / 360° 9.4
PADIN-125AA 125AA 120 158 144 128 8 6 25 / 3.7
PADIN-125AB 125AB 126 158 144 134 8 6 25 / 3.7
PADIN-125B 125B 126 195 150 134 8 8 45 2x / 360° 9
PADIN-160 160 162 248 180 170 8 11 60 2x / 360° 18.6
PADIN-200A 200A 202 308 235 214 12 12 67 2x / 360° 32.9
PADIN-200B 200B 202 353 235 214 12 12 90 4x / 360° 52.5
PADIN-210 210 207 248 225 215 8 6 30 2x / 360° 11
PADIN-230 230 232 353 262 244 12 8 80 2x / 360° 50
PADIN-250 250 252 438 280 264 12 10 80 4x / 360° 69.75
PADIN-300 300 296 353 325 308 12 6 35 2x / 360° 25.8
PADIN-330 330 333 438 370 349 16 8 60 4x / 360° 62
PADIN-330A 330A 333 503 370 349 16 8 115 4x / 360° 140
PADIN-365 365 367 503 400 379 12 8 80 4x / 360° 105
PADIN-400A 400A 403 594 448 423 20 8 120 4x / 360° 205
PADIN-445 445 448 594 485 464 16 8 85 4x / 360° 156
PADIN-495 495 501 694 548 521 20 8 110 4x / 360° 266
PADIN-540 540 546 795 613 576 30 8 130 4x M16 / 360° 405

Other capacities and dimensions available on request Dimensions in mm


Other views

SUPOR

PADIN
Rev. 23/10/2018

198 198
TECHNICAL DRAWINGS: UPPER LOADING PADS

SUPOR > STANDARD DIMENSIONS


ØB
1.6 A

3.2
30
M12

h=H-B
H
B

3.2
1.6
ØA
Øda

Ref. Item Types ØA ØB Øda A B H h M12 L=30 (degree) Weight (kg)


SUPOR-12 12 12 34 20 7 4 23 19 NO 0.12
SUPOR-20 20 20 49 30 8 5 31 26 NO 0.33
SUPOR-24 24 24 59 35 9 6 36 30 NO 0.55
SUPOR-30 30 30 64 40 9 6 41 35 NO 0.74
SUPOR-36 36 36 69 46 10 7 46 39 NO 0.98
SUPOR-45 45 45 79 56 11 12 53 41 NO 1.5
SUPOR-56 56 56 79 66 12 8 48 40 NO 1.5
SUPOR-64 64 64 99 75 12 17 64 47 NO 2.8
SUPOR-64E 64E 64 114 75 12 17 75 58 NO 4.14
SUPOR-69 69 69 79 75 12 12 52 40 NO 1.6
SUPOR-90 90 90 129 100 15 17 79 62 NO 6
SUPOR-90B 90B 90 164 100 15 17 109 92 NO 12.2
SUPOR-110 110 110 195 135 20 19 109 90 2x to 180 18.7
SUPOR-125A 125A 125 158 135 20 19 94 75 2x to 180 11.3
SUPOR-125B 125B 125 195 135 20 19 109 90 2x to 180 18.3
SUPOR-160 160 160 248 ±170 30 20 146 126 2x to 180 40
SUPOR-200A 200A 200 308 ±210 30 20 175 155 2x to 180 73
SUPOR-200B 200B 200 353 ±210 30 20 200 180 4x to 90 103
SUPOR-230 230 230 353 ±270 50 35 211.5 176.5 4x to 90 125
SUPOR-250A 250A 250 438 ±290 40 30 250 220 6x to 60 209
SUPOR-250B 250B 250 503 ±290 40 30 285 255 6x to 60 294
SUPOR-300A 300A 300 594 ±340 50 40 337 297 6x to 60 481
SUPOR-330A 330A 330 503 ±370 50 50 301.5 251.5 6x to 60 341
SUPOR-360A 360A 360 694 ±401 100 50 397 347 6x M24 / 360 818
SUPOR-400A 400A 400 594 ±440 50 55 352 297 6x to 60 555
SUPOR-430A 430A 430 795 ±470 ±100 50 448 398 6x M30 / 360 1209
Other capacities and dimensions available on request Dimensions in mm
Other views

SUPOR

APPUI SUPOR
APPUI

PADIN
Rev. 18/11/2019

199
TECHNICAL DRAWINGS: FLIGHT CASES FOR LOAD CELLS AND ACCESSORIES

CASE-F > STANDARD DIMENSIONS

Ref. Item Type L (internal) D (internal) H (internal) Weight (kg)


CASE-F410 F410 410 340 250 ±7
CASE-F530 F530 530 270 270 ±7
CASE-F590 F590 590 480 210 ±12
CASE-F1000 F1000 1000 350 190 ±11

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 16/04/2018

200
TECHNICAL DRAWINGS: FLIGHT CASES FOR LOAD CELLS AND ACCESSORIES

CASE-P > STANDARD DIMENSIONS

Ref. Item Type L (internal) D (internal) H (internal) Weight (kg)


CASE-P1200 1200 240 185 110 1.3
CASE-P1300 1300 240 185 165 1.5
CASE-P1400 1400 305 235 130 2
CASE-P1500 1500 430 290 160 4

Other capacities and dimensions available on request Dimensions in mm


Other views
Rev. 16/04/2018

201
INSTRUMENTATION
PRODUCTS OVERVIEW
INSTRUMENTATION
FORCE, TORQUE AND WEIGHING
MODEL DESCRIPTION

INDI-PAXS Intelligent and programmable panel meters Input signal: p. 210


- 5 digits 14 mm height - Wheatstone bridge (mV/V)
- 16 points scaling for linearisation
- Power supply 85...250 VAC Input signal:
DISP-PAXP or 24 VAC and 10...36 VDC
p. 210
- 4(0)...20 mA, 0...10 V
Options:
DISP-PAXD - Analogue output 4(0)..20 mA or 0...10 V Input signals: p. 210
- 2 or 4 set-points with relay outputs - 0.2 mA...2 A
- RS-232 digital output - 200 mV...300 VDC
- RS-485 digital output
- Fieldbus digital output Input signals: p. 212
DISP-PAXDP
Explosion-proof version available on request: - Dual 4(0)...20 mA or 0...10 VDC
- INDI-PAXS-Exd (IIB / IIC) - Math function of both inputs
- INDI-PAXS-12-Exd (IIB / IIC)
- DISP-PAXP-Exd (IIB / IIC)
- DISP-PAXP-12-Exd (IIB / IIC)
- DISP-PAXD-Exd (IIB / IIC)
- DISP-PAXDP-Exd (IIB / IIC)
- DISP-PAXDP-12-Exd (IIB / IIC)

MODEL DESCRIPTION

INDI-MAXS Universal panel meters with large display Input signal: p. 214
to be used with transducer and process signal - Wheatstone bridge (mV/V)
- 5 digits 38 mm height
- 16 points scaling for linearisation
DISP-MAXP - Power supply 85...250 VAC
Input signal: p. 214
- 4(0)...20 mA, 0...10 V
or 24 VAC and 10...36 VDC

DISP-MAXD Options: Input signals: p. 214


- Analogue output 4(0)..20 mA or 0...10 V - 0.2 mA...2 A
- 2 or 4 set-points with relay outputs - 200 mV...300 VDC
- RS-232 digital output
- RS-485 digital output
- Fieldbus digital output

MODEL DESCRIPTION

INDI-PAXS2 Panel meters with dual line display 6 digits (18 mm) and Input signal: p. 218
9 digits (8.9 mm) for Wheatstone bridge sensors or electrical - Wheatstone bridge (mV/V)
analogue measurements.
Universal power supply (AC/DC) Input signals:
DISP-PAXP2 p. 218
Options: - 0.2 mA...2 A
- Analogue output 4(0)..20 mA or 0...10 V - 200 mV...300 VDC
DISP-PAXD2 - 2 or 4 set-points with relay outputs
- RS-232 digital output
- RS-485 digital output
- Fieldbus digital output

MODEL DESCRIPTION

DISP-60 Display for rotary torque sensor p. 220


1 torque sensor input (0...10 V)
1 angle encoder input or speed sensor input
USB output (Windows-compatible software)
SD card slot
2 relays output
MODEL DESCRIPTION

COND-SGA Conditioner - amplifier for Wheatstone bridge (mV/V) p. 222


Power supply: 18...24 VDC or 115/230 VAC
Available outputs:
- 4(0)...20 mA source or drain
- 0...10 V, -10...0...+10 V

204
PRODUCTS OVERVIEW
INSTRUMENTATION
FORCE, TORQUE AND WEIGHING
MODEL DESCRIPTION

COND-A420 Conditioner - amplifier for Wheatstone Explosion-proof version available on request: p. 226
bridge (mV/V). Power supply: 115/230 VAC - COND-A420-Exd (IIB / IIC)
Available outputs:
- 4(0)...20 mA source
- 0...10 V

MODEL DESCRIPTION

COND-USB Conditioner – amplifier for Wheatstone bridge (mV/V) with USB digital output (plug and play) p. 228

MODEL DESCRIPTION

JBOX-4 Junction box for weighing systems p. 230


Up to 4 load cells
Protection class: IP66
Polycarbonate enclosure

MODEL DESCRIPTION

JBOX-AJB-4 Junction boxes for weighing systems Up to 4 load cells p. 230


Protection class: IP67
Stainless steel enclosure
Up to 6 load cells
JBOX-AJB-6 With corner adjustment p. 230
MODEL DESCRIPTION

JBOX-4EXia Ex i certified junction box for 2 to 4 strain gauge transducers On request

MODEL DESCRIPTION

CONV-EX2-4Z Zener barriers for 1 or 2 sensors (350 ohms) With 4 wires connection On request

With 6 wires connection (sense)


CONV-EX2-6Z On request

MODEL DESCRIPTION

CONV-EX420P Ex i certified isolated barrier for 4...20 mA signal On request

MODEL DESCRIPTION

INDI-5250 Very high accuracy digital indicator designed for legal-for-trade or high-accuracy weighing p. 234
applications 10.000 d approved 6 digit display
Explosion proof version available on request:
- INDI-5250-Ex d (IIB/IIC)

MODEL DESCRIPTION

INDI-PSD Hand-held indicator for Wheatstone bridge (mV/V) p. 236


7 digits LCD display
Tare, hold, peek and resistor calibration by front keys

205
PRODUCTS OVERVIEW
INSTRUMENTATION
FORCE, TORQUE AND WEIGHING
MODEL DESCRIPTION

WI-T24TR-ACM Radio transmitters for analogue signal: mV/V, 4...20 mA or Range: up to 800 m p. 238
0...10 V Dimensions: 164 x 84 x 57 mm
High accuracy Protection class: IP67
High resolution
WI-T24TR-ACMI Range: up to 800 m p. 238
Dimensions: 80 x 62 x 34 mm
Protection class: IP67

WI-T24TR-ACMM Range: up to 500 m p. 238


Dimensions: 76 x 35 x 20 mm
Protection class: IP50

MODEL DESCRIPTION

WI-T24RE-HS Hand-held indicators displaying the data transmitted by a Displays one channel p. 240
sensor equipped with a radio transmitter
Range: 800 m open field
WI-T24RE-HA High accuracy Displays each channel and the sum p. 240
High resolution: 7 digits of a selection of several channels

WI-T24RE-HR Displays all the transmitters p. 240


within its range (roaming)
MODEL DESCRIPTION

WI-T24RE-AO1 Radio receivers providing an analogue signal transmitted by Range: up to 100 m p. 242
the WI-T24TR-ACM range Dimensions: 146 x 88 x 25 mm
Protection class: IP50
Output signal:
- Voltage: 0...5 V, 0...10 V, -5...0...+5 V, -10...0...+10 V
WI-T24RE-AO1I - Current: 4...20 mA, 0...20 mA source and sink Range: up to 800 m p. 242
Dimensions: 164 x 84 x 57 mm
Protection class: IP67

MODEL DESCRIPTION

WI-T24RE-BSI Radio receivers providing a digital signal transmitted by the Output: USB, RS-232 or RS-485 p. 244
WI-T24TR-ACM range Range: up to 800 m
Dimensions: 164 x 84 x 57 mm
Protection: IP67

WI-T24RE-BSU Output: USB p. 244


Range: up to 500 m
Dimensions: 76 x 35 x 20 mm
Protection: IP50

WI-T24RE-BSUE Output: USB p. 244


Range: up to 800 m
Dimensions: 80 x 62 x 34 mm
Protection: IP67

WI-T24RE-SO Output: RS-232, RS-485 p. 246


Range: up to 800 m
Dimensions: 164 x 84 x 57 mm

MODEL DESCRIPTION

WI-DXBTR-9NS-Exi Transmitter module for sensor (Wheatstone bridge) On request


Ex i certified for operation in hazardous area.

206
PRODUCTS OVERVIEW
INSTRUMENTATION
FORCE, TORQUE AND WEIGHING
MODEL DESCRIPTION

WI-DXBRE-PAXP Receiver with display for wireless signal from On request


WI-DXBTR-9NS-Ex i module with analogue and
digital output (options).

STANDARD REFERENCE INDICATORS


MODEL DESCRIPTION

INDI-00 Classes 1 and 0,5 Input signal: p. 248


High-accuracy indicator for standard reference Wheatstone bridge (mV/V)
force transducers (ISO 376)
RS-232 or RS-485 output

MODEL DESCRIPTION

INDI-ISO376 Class 00 Input signal: p. 250


High-accuracy indicator for standard reference Wheatstone bridge (mV/V)
force transducers (ISO 376)
RS-232 or RS-485 output MODBUS RTU Protocol

MODEL DESCRIPTION

INDI-12390 Digital indicator for 3115-12390 standard Input signal: p. 252


reference force transducers (EN-12390-4) Wheatstone bridge (mV/V) x 4
With 4 digital indicators (5 digits)
RS-232 or RS-485 outputs

CRANE OVERLOAD PROTECTION


MODEL DESCRIPTION

BRIDGE-BOY Economical analogic crane overload protection Input signal: p. 254


electronics with 1 or 3 set-points Wheatstone bridge (mV/V)
Din rail mounting
Power supply: 45, 115 or 240 VAC

MODEL DESCRIPTION

INDI-BOY Intelligent and programmable crane Input signal: p. 258


INDI-BOY12 overload protection electronics Wheatstone bridge (mV/V)
- 3 set-points with relay (3 A)
- To be mounted in existing cabinet
DISP-BOYP (no housing delivered) Input signal: p. 258
4...20 mA amplified signal
DISP-BOYP12 - Display 5 digits 14 mm height
- 16 points scaling for linearisation
- Power supply 85...250 VAC (INDI-xx or DISP-xx)
DISP-BOYDP or 24 VAC and 10...36 VDC
Input signals: p. 262
dual 4...20 mA
DISP-BOYDP24 (INDI-xx12 or DISP-xx12)
with math function of both inputs
Options:
- analogue output 4(0)..20 mA or 0...10 V
DISP-SUMD 0...200 mA from 4 (0) 20 mA outputs p. 270
- RS-232 digital output for sum limitation
DISP-SUMD12 - RS-485 digital output
- Fieldbus output
- Digital output

207
PRODUCTS OVERVIEW
INSTRUMENTATION
CRANE OVERLOAD PROTECTION
MODEL DESCRIPTION

CRANE-BOY Intelligent and programmable crane overload Input signal: p. 266


CRANE-BOY12 protection electronics: Wheatstone bridge (mV/V)
- Protection class IP54
- Metal housing
CRANE-BOYP - 3 set-points with relay (3 A) Input signal: p. 266
CRANE-BOYP12 - Display 5 digits 14 mm height 4...20 mA amplified signal
- 16 points scaling for linearisation
- Power supply 85..250 VAC (CRANE-xx)
CRANE-BOYDP or 24 VAC and 10..36 VDC (CRANE-xx12)
Input signals: p. 262
dual 4...20 mA
CRANE-BOYDP24 with math function of the 2 inputs
Options:
- analogue output 4(0)..20 mA or 0...10 V
- 2 or 4 set-points with relay outputs
CRANE-SUMD - RS-232 digital output
Input signal: p. 270
0...200 mA (from 4 (0) 20 mA outputs)
CRANE-SUMD12 - RS-485 digital output
used for sum limitation
- Fieldbus digital output
- Protection class IP67

MODEL DESCRIPTION

CRANE-BOY-Exd Correspond to INDI-BOY or DISP-BOYP mounted in an Input signal: p. 274


CRANE-BOY12-Exd explosion-proof housing: Wheatstone bridge (mV/V)
- Power supply 85...250 VAC (CRANE-xx) or 24 VAC Ready to be connected with Ex i load cells
and 10...36 VDC (CRANE-xx12).

CRANE-BOYP-Exd Input signal: p. 274


CRANE-BOYP12-Exd 4...20 mA amplified signal
Ready to be connected with Ex i load cells

CRANE-BOY-Exd-5050 Input signal: On request


CRANE-BOY12-Exd-5050 Wheatstone bridge (mV/V)
Ready to be connected with Ex d load cells

CRANE-BOYP-Exd-5050 Input signal: On request


CRANE-BOYP12-Exd-5050 4...20 mA amplified signal
Ready to be connected with Ex d load cells
MODEL DESCRIPTION

CABIN-2xB1SUMD Crane overload protection electronics system p. 276


for 2 hoisting devices and their sum
Contains 2 x INDI-BOY’s or 2 x DISP-BOYP’s
connected with 1 x DISP-SUMD
Explosion-proof version available on request:
CABIN-2xB1SUMD-Exd (IIB / IIC)

MODEL DESCRIPTION

CABIN-4xB1SUMD Crane overload protection electronics system p. 278


for 4 hoisting devices and their sum
Contains 4 x INDI-BOY’s or 4 x DISP-BOYP’s
connected with 1 x DISP-SUMD
Explosion-proof version available on request:
CABIN-4xB1SUMD-Exd (IIB / IIC)

MODEL DESCRIPTION

JBOX-LCI Smart junction box with monitoring load cells Input signal: p. 280
integrity - Wheatstone bridge
Up to 4 load cells (mV/V)

208
PRODUCTS OVERVIEW
INSTRUMENTATION
CRANE OVERLOAD PROTECTION
MODEL DESCRIPTION

SAFETY-BOY Overload protection electronics for hoisting Input signal: p. 282


devices with certification for performance - Wheatstone bridge
level PL d according to EN ISO 13849-1:
- redundant channels with constant comparing
of both signals
- Calibration by push buttons and display
- Display of hoisted loads and input signals
- Internal monitoring system of the load cells integrity

MODEL DESCRIPTION

COACH-II Data recording and management system for EOT cranes: p. 284
- Up, down, short and long movements recording
- Hoisted loads recording
- Safe Working Period (SWP) calculation
Explosion-proof version available on request:
COACH-II-IP65-Exd (IIB / IIC)

MODEL DESCRIPTION

Large digital display


DISP-F Digits: 4 or 6
p. 286
Height of digits: 57, 102, 150, 200, 300 or 400 mm
Analogue input: 0...10 V or 4(0)...20 mA
Serial input: RS-232 or RS-485

TENSIOMETERS
MODEL DESCRIPTION

DISP-RLT Indicator for running line tensiometer displaying: Options: p. 288


- Force - Data transmission
- Speed RS-485 or Profibus
- Payout - Data logging
Data transmission RS-232

OPTIONS FOR TRANSDUCERS


MODEL DESCRIPTION

ANALOGUE Amplified output signals 4...20 mA or 0...10 V p. 290


AMPLIFIERS Integrated in the transducer or mounted on the cable

MODEL DESCRIPTION

DIGITAL Digital output signals p. 292


CONVERTERS RS-232, RS-485, Fieldbus
Can be integrated in the transducer or mounted on the cable

209
INDI-PAXS
ANALOGUE INPUT PANEL METERS
DISP-PAXx
Universal panel meters to be used with transducers and process signals

Features
o Strain gauge, process, voltage and current inputs
o Intuitive and easy programming (high flexibility)
o 16 points scaling for linearisation
INDI-PAXS / DISP-PAXx

o Programmable function keys/user inputs


o Variable intensity display

Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- 2 or 4 set-points with relay outputs
- RS-232, RS-485, USB or fieldbus capabilities
- NEMA 4X / IP67 (transparent protection cover - Option "COVER PAX")
- Desktop or industrial steel housing
- Rail DIN adaptor

Application(s) SENSY's INDI-PAXS and DISP-PAXx are perfectly designed for the following applications:
- Industrial weighing,
- Force or torque measurement,
- Remote display.
Function(s)
- Reset (tare), maximum and minimum memories, smart filter,
- Totalisation of several measurements, protection code, ...
Specifications INDI-PAXS INDI-PAXS12 DISP-PAXP DISP-PAXP12 DISP-PAXD
Single strain gauge Single strain gauge Single process input Single process input Single voltage or
Type -
bridge input meter bridge input meter meter meter current meter
±0.2 mA, ±2 mA, ±20
20 mA (-2 to +26 mA) / 20 mA (-2 to +26 mA) / mA, ±200 mA, ±2 A,
± 24 mVDC / ± 240 ± 24 mVDC / ± 240
Input range 10 VDC (-1 to +13 10 VDC (-1 to +13 ±0.2 VDC, ±2 VDC, -
mVDC** mVDC**
VDC)** VDC)** ±20 VDC, ±300
VDC**
10 VDC @ 125 mA 10 VDC @ 125 mA 24 VDC ± 5 % @ 50 24 VDC ± 5 % @ 50 24 VDC ± 5 % @ 50
Sensor excitation -
max*** max*** mA max. mA max. mA max.
Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -

Accuracy 0.1 0.1 0.1 0.1 0.1 % F.S.*

A/D converter 16 bits 16 bits 16 bits 16 bits 16 bits -

Converter rate Up to 20 readings/s Up to 20 readings /s Up to 20 readings /s Up to 20 readings /s Up to 20 readings /s -

Service temperature range 0...+50 0...+50 0...+50 0...+50 0...+50 °C

Storage temperature range -40...+60 -40...+60 -40...+60 -40...+60 -40...+60 °C

85...250 VAC, 50/60 11...36 VDC (11 W), 85...250 VAC, 50/60 11...36 VDC (11 W), 85...250 VAC, 50/60
Power supply -
Hz (15 VA) 24 VAC (15 VA) Hz (15 VA) 24 VAC (15 VA) Hz (15 VA)*****
IP rating IP54**** IP54**** IP54**** IP54**** IP54**** -

* F.S. : Full Scale


** : configurable at user level
*** : 5 VDC @65 mA max (jumper selectable)
**** : IP rating only for front panel
***** : also avalable in 11...36 VDC (11 W), 24 VAC (15 VA) - Ref. : DISP-PAXD12
Specifications subject to change without notice..

rev. : 18/10/2021
210 210
TECHNICAL DRAWINGS: ANALOGUE INPUT PANEL METERS

INDI-PAXS DISP-PAXx > STANDARD DIMENSIONS

96.5
2.5
91.4

±44.5 44.5 49.5

104.1 ±111

Reset
Totalization
(tare), Maximum
of several
andmeasurements,
minimum memories,
Protection
Smart
code,
filter,
...

For options please consult page 303


Note: recommended min. clearance (behind the panel) for mounting is 140 mm deep and 53.4 mm high. Panel cut-out 92 mm (-0+0.8) 45 mm (-0+0.5) Dimensions in mm
Terminals

INDI-PAXS DISP-PAXP DISP-PAXD


Sig. 4-20mA (GREEN)
Common (YELLOW)
(BROWN)

Sig. 0-10 V (GREEN)


Common (YELLOW)
(BROWN)
- Exc. (YELLOW)

(BROWN)
Yellow
Brown
Green
White

Exc. +
Sig. +

Exc. -
Sig. -

+ Exc.

+ Exc.

+ Exc.
(Common)

(Common)

(Common)
(Current Input)
(Voltage Input)

SENSY SENSY SENSY


SENSOR SENSOR SENSOR
or
or

or
or

or
or

4-20 mA 4-20 mA 0-10 V


3 WIRES 2 WIRES 3 WIRES
LOAD CELL
Rev. 16/10/2019

211
DISP-PAXDP DUAL INPUT DISPLAYS
Dual independent process input meters.

Features
o A math function can be performed on both signals.
DISP-PAXDP + Option "COVER PAX"

o Any of the 3 meter values can have alarms, analogue output or comms by
adding optional card.
o Intuitive and easy programming (high flexibility)
o Variable intensity display
o 16 points scaling for linearisation
o Programmable function keys/user inputs

Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- 2 or 4 set-points with relay outputs
- RS-232, RS-485, USB or fieldbus capabilities
- NEMA 4X / IP67 (transparent protection cover - Option "COVER PAX")
- Desktop or industrial steel housing
- Rail DIN adaptor

Application(s) SENSY's DISP-PAXDP are perfectly designed for the following applications:
- Industrial weighing,
- Force or torque measurement,
- Mass flow measurement (weight*speed).
Function(s)
Reset (tare), maximum and minimum memories, smart filter, totalisation of several measurements, protection code, ...
Specifications DISP-PAXDP DISP-PAXDP24
Type Dual process input meter Dual process input meter -

2 x 20 mA (-26 to +26 mA) / 2 x 10 VDC (-13 to +13 2 x 20 mA (-26 to +26 mA) / 2 x 10 VDC (-13 to +13
Input range -
VDC)**** VDC)****
Sensor excitation 18 VDC ± 20% @ 70 mA max. per input channel 18 VDC ± 20 % @ 70 mA max. per input channel -

Display 5 digits (14.2 mm) 5 digits (14.2 mm) -

Accuracy 0.1 0.1 % F.S.*

A/D converter 16 bits 16 bits -

Converter rate Up to 20 readings /s Up to 20 readings /s -

Service temperature range 0...+50 0...+50 °C

Storage temperature range -40...+60 -40...+60 °C

Power supply 85...250 VAC, 50/60 Hz (21 VA) 18...36 VDC (13 W), 24 VAC (16 VA) -

IP rating IP54*** IP54*** -

*F.S. : Full Scale


** : configurable at user level
*** : IP rating only for front panel
Specifications subject to change without notice..

rev. : 18/10/2021
212 212
TECHNICAL DRAWINGS: DUAL INPUT DISPLAYS

DISP-PAXDP > STANDARD DIMENSIONS

96.5
2.5
91.4

±44.5 44.5 49.5

104.1 ±111

Reset
Totalization
(tare), Maximum
of several
andmeasurements,
minimum memories,
Protection
Smart
code,
filter,
...

For options please consult page 303


Note: recommended min. clearance (behind the panel) for mounting is 140 mm deep and 53.4 mm high. Panel cut-out 92 mm (-0+0.8) 45 mm (-0+0.5) Dimensions in mm
Other view Terminals

or 0 10 V
Rev. 10/07/2018

213
INDI-MAXS
ANALOGUE INPUT LARGE PANEL METERS
DISP-MAX
Large panel meters to be used with transducers and process signals

Features
o Strain gauge, process, voltage and current inputs
o 5 digits of 38 mm height
o Intuitive and easy programming (high flexibility)
INDI-MAXS / DISP-MAX

o 16 points scaling for linearisation


o Programmable function keys/user inputs
o Variable intensity display

Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- 2 or 4 set-points with relay outputs
- RS-232, RS-485, fieldbus capabilities
- HOUSE-MAX: Housing
- HOUSE-MAX-IP: Housing with protection class IP64

Application(s) SENSY's INDI-MAXS and DISP-MAX are perfectly designed for the following applications:
- Industrial weighing,
- Force or torque measurement,
- Remote display.
Function(s)
- Reset (tare), maximum and minimum memories, smart filter,
- Totalisation of several measurements, protection code, ...
Specifications INDI-MAXS INDI-MAXS24 DISP-MAXP DISP-MAXP24 DISP-MAXD
Single strain gauge Single strain gauge Single process input Single process input Single voltage or
Type -
bridge input meter bridge input meter meter meter current meter
±0.2 mA, ±2 mA, ±20
20 mA (-2 to +26 mA) / 20 mA (-2 to +26 mA) /
± 24 mVDC / ± 240 ± 24 mVDC / ± 240 mA, ±200 mA, ±2 A,
Input range 10 VDC (-1 to +13 10 VDC (-1 to +13 -
mVDC** mVDC** ±0.2 VDC, ±2 VDC,
VDC) VDC)**
±20 VDC, ±300 VDC
10 VDC @ 125 mA 10 VDC @ 125 mA 24 VDC ± 5 % @ 50 24 VDC ± 5 % @ 50 24 VDC ± 5 % @ 50
Sensor excitation -
max*** max*** mA max. mA max. mA max.
Display 5 digits (38 mm) 5 digits (38 mm) 5 digits (38 mm) 5 digits (38 mm) 5 digits (38 mm) -

Accuracy 0.1 0.1 0.1 0.1 0.1 % F.S.*

A/D converter 16 bits 16 bits 16 bits 16 bits 16 bits -

Converter rate Up to 20 readings/s Up to 20 readings/s Up to 20 readings /s Up to 20 readings /s Up to 20 readings /s -

Service temperature range 0...+50 0...+50 0...+50 0...+50 0...+50 °C

Storage temperature range -40...+60 -40...+60 -40...+60 -40...+60 -40...+60 °C

85...250 VAC, 50/60 11...36 VDC (14 W), 85...250 VAC, 50/60 11...36 VDC (14 W), 85...250 VAC, 50/60
Power supply -
Hz (18 VA) 24 VAC (18 VA) Hz (18 VA) 24 VAC (18 VA) Hz (18 VA)*****
IP rating IP54**** IP54**** IP54**** IP54**** IP54**** -

*F.S. : Full Scale


** : configurable at user level
*** : 5 VDC @65 mA max (jumper selectable)
**** : IP rating for front panel only
***** : also available with 11...36 VDC (14 W), 24 VAC (18 VA) - Ref. : DISP-MAXD24
Specifications subject to change without notice..

rev. : 18/10/2021
214
TECHNICAL DRAWINGS: ANALOGUE INPUT LARGE PANEL METERS

INDI-MAXS DISP-MAX > STANDARD DIMENSIONS

REAR VIEW

OPTION CARD(S)
INSTALLED ON THIS SIDE

MODULE RETENTION
LATCH (TOP AND BOTTOM)

MODULE CONNECTOR
CAUTION LABELS
TERMINAL

CIRCUIT BOARD
(BOTTOM SIDE)
MODULE AND OPTION CARD(S) LABEL MODULE
(APPLY TO REAR COVER PLATE) REAR COVER

For options please consult page 303


Note: recommended min. clearance (behind the panel) for mounting is 120 mm deep. Panel cut-out 240 mm (-0+0.8) 106.7 mm (-0+0.5) Dimensions in mm
Terminals

INDI-MAXS
- DISP-MAXP
- DISP-MAXD
-
Sig. 4-20mA (GREEN)
Common (YELLOW)
(BROWN)

Sig. 0-10 V (GREEN)


Common (YELLOW)
(BROWN)
- Exc. (YELLOW)

(BROWN)
Yellow
Brown
Green
White

Exc. +
Sig. +

Exc. -
Sig. -

+ Exc.

+ Exc.

+ Exc.
(Common)

(Common)

(Common)
(Current Input)
(Voltage Input)

SENSY SENSY SENSY


SENSOR SENSOR SENSOR
or
or

or
or

or
or

4-20 mA 4-20 mA 0-10 V


3 WIRES 2 WIRES 3 WIRES
LOAD CELL
Rev. 10/07/2018

215
TECHNICAL DRAWINGS: ANALOGUE INPUT LARGE PANEL METERS

HOUSE-MAX-IP > STANDARD DIMENSIONS

Dimensions in mm
Other views
Rev. 25/06/2018

216
TECHNICAL DRAWINGS: ANALOGUE INPUT LARGE PANEL METERS

HOUSE-MAX > STANDARD DIMENSIONS

Dimensions in mm
Other views Rev. 25/06/2018

217
INDI-PAXS2
ANALOGUE INPUT PANEL METERS WITH DUAL LINE DISPLAY
DISP-PAXx2
Panel meters with two display lines for Wheatstone bridge sensors or electrical analogue measurements

Features
o Dual line display 6 digits (18 mm) and 9 digits (8.9 mm)
o Tricolour display
INDI-PAXS2 / DISP-PAXx2

o Universal power supply (AC/DC)


o Up to 160 measurements per second
o Built-in USB programming port unit configuration

Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- 2 or 4 set-points with relay outputs
- RS-232, RS-485 or fieldbus capabilities
- NEMA 4X / IP67 (transparent cover - Option "COVER PAX")
- Desktop or industrial steel housing
- DIN rail adaptor

Application(s) SENSY's INDI-PAXS2 and DISP-PAXx2 are perfectly designed for the following applications:
- Weighing batches with individual and cumulative weights,
- Weighing with net and gross weight display.
Function(s)
- Linearisation (15 points max.), intelligent filter, totaliser, security code
- Maximum and minimum memory
- Simultaneous display in 2 different units (e.g.: kg and N)
- Display of the input signal and the corresponding measurement
Specifications INDI-PAXS2 DISP-PAXx2
Type Wheatstone bridge input meter Current or voltage input meter -

±0.25 mA, ±2.5 mA, ±25 mA, ±250 mA, ±2 A, ±0.25


Input range ± 24 mVDC / ± 240 mVDC** VDC, ±2 VDC, ±10 VDC, ±25 VDC, ±100 VDC, ±200 -
VDC***
Sensor excitation 10 VDC @ 125 mA*** 5 VDC @ 65 mA*** 18 VDC @ 50 mA -

Display 6 digits (18 mm) 9 digits (8.9 mm) 6 digits (18 mm) 9 digits (8.9 mm) -

Accuracy 0.1 0.1 % F.S.*

A/D converter 24 bits 24 bits -

Converter rate Up to 160/s Up to 160/s -

Service temperature range 0...+50 0...+50 °C

Storage temperature range -40...+60 -40...+60 °C

Power supply 40…250 VAC 50/60 Hz (20 VA), 21.6…250 VDC (8 W) 40…250 VAC 50/60 Hz (20 VA), 21.6...250 VDC (8 W) -

IP rating IP20 / IP65**** IP20 / IP65**** -

*F.S. : Full Scale


** : configurable at user level
*** : jumper selectable. By default: DISP-PAXx2: DISP-PAXP2 = +-25 mA or +-10 VDC / DISP-PAXD2 = +-250 mA
**** : IP rating only for front panel
Specifications subject to change without notice..

rev. : 18/10/2021
218
TECHNICAL DRAWINGS: ANALOGUE INPUT PANEL METERS WITH DUAL LINE DISPLAY

INDI-PAXS2 DISP-PAXx2 > STANDARD DIMENSIONS

For options please consult page 303


Note: recommended min. clearance (behind the panel) for mounting is 140 mm deep and 53.4 mm high. Panel cut-out 92 mm (-0+0.8) 45 mm (-0+0.5) Dimensions in mm
Other view Terminals

INDI-PAXS2 DISP-PAXA2
+18 V Exc. UNREG
USER COMMON

USER COMMON

USER COMMON
Exc.- (Common)

VAC or (+DC)
VAC or (+DC)
VAC or (-DC)

VAC or (-DC)

V-TC-RTD IN
INP COMM -
COMMON
RTD EXC.
USER 1
USER 2
USER 3

USER 1
USER 2
I INPUT
Exc.+
Sig.+
Sig.-

2 WIRES mA

3 WIRES
Rev. 24/09/2019

219
DISP-60 DISPLAY FOR ROTARY TORQUE SENSOR
The DISP-60 is a display specially designed to be connected with a non-contact rotary torque sensor of the SENSY 60000 series.

Features
o 1 torque sensor input 0...10 V
o 1 angle encoder input (A/B) or speed sensor input (A)
DISP-60

o 2 x digital input
o 2 x relay output
o USB interface (2.0 HID - Windows ® compatible software included)
o SD card slot (SD / SD HC)
o Acquisition interval: 10 ms...1 h

Application(s) SENSY's DISP-60 is perfectly designed for the following applications:


- Torque measurement on test benches, production lines or rotating machines.
Function(s)
The DISP-60 is a multifunctional read-out unit dedicated for the non-contact rotary torque sensors of the SENSY 60000 series.
One unit can be connected to one torque sensor. The unit will then supply the power to the sensor. The analogue output (0...5 V
or 0...10 V) of the sensor and/or its optional angle encoder should be connected to the unit. Torque, angle or speed can be
displayed. The measurement data can be stored on an inserted SD flash memory card or directly sent to a computer via a USB
interface in real time (Windows® software included).
Specifications DISP-60
Input range 0...10 V -

Sensor excitation 12 VDC -

Display 122 x 32 px -

Accuracy <±0.05 % F.S.*

A/D converter 100 Hz -

Internal resolution 2.5 mV / 12 bits -

Service temperature range +5...+50 °C

Power supply 15...30 VDC -

Consumption 200 mA -

Qty of relay 2 -

Relay type "Form A" (SPST) 1 A @ 125 VAC or 2 A @ 30 VDC -

Dimensions H 45 x W 92 x L 108 (front H 49 x W 96) mm

Weight 0.33 kg

IP rating IP40 -

* F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
220
TECHNICAL DRAWINGS: DISPLAY FOR ROTARY TORQUE SENSOR

DISP-60 > STANDARD DIMENSIONS

45

Dimensions in mm
Other view Terminals

( )
Rev. 15/11/2018

221
CONDITIONERS - AMPLIFIERS FOR STRAIN-GAUGE-BASED
COND-SGA
TRANSDUCERS
The COND-SGA conditioners - amplifiers provide standardised signals in current and voltage from every load cell, force transducer
and torque sensor based on strain-gauge technology.

Features
o Input: Wheatstone bridge 0.1 to 30 mV/V
o Output: 4(0)...20 mA, -10...0...+10 V
COND-SGA

o Power supply:
- COND-SGA-A: 115...230 VAC / 18...24 VDC
- COND-SGA-D: 18...24 VDC
o Low-cost
o Enclosure: ABS case 164 x 84 x 57 mm

Application(s) SENSY's COND-SGA are perfectly designed for the following applications:
- Industrial weighing,
- Industrial force and torque measurement.
Function(s)
- Zero point and full scale by internal dip-switches and potentiometers
- With internal shunt calibration resistor of 120 kohms
- Direct connection to PLC, display unit, industrial instrumentation, chart recorder or computer
Specifications COND-SGA-A COND-SGA-D
Type Strain-gauge conditioner (mV/V) Strain-gauge conditioner (mV/V) -

Input range 0.1...30 mV/V 0.1...30 mV/V -

Sensor excitation 5 / 10 VDC (Zmin.: 85 ohms) 5 / 10 VDC (Zmin.: 85 ohms) -

Non-linearity error < 0.03 < 0.03 % F.S.*

Low pass filter 1...5000 1...5000 Hz

Bandwidth DC...6000 DC...6000 Hz

Service temperature range -10...+50 -10...+50 °C

Storage temperature range -20...+70 -20...+70 °C

%
Temperature coefficient of the sensitivity <± 0.07 <± 0.07 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.02 <± 0.02 F.S.*/10°C

Power supply 110...230 VAC / 18...24 VDC 18...24 VDC** -

Output tension 0...10 / -10...0...+10 (load R. >= 5 kohms) 0...10 / -10...0...+10 (load R. >= 5 kohms) V

Output current 0...20 / 4...20 (load R.<= 500 ohms) 0...20 / 4...20 (load R.<= 500 ohms) mA

IP rating IP67 IP67 -

*F.S. : Full Scale.


** : Power supply 9...36 VDC available on request.
Specifications subject to change without notice..

rev. : 18/10/2021
222
TECHNICAL DRAWINGS: CONDITIONERS - AMPLIFIERS FOR STRAIN-GAUGE BASED TRANSDUCERS

COND-SGA-A > STANDARD DIMENSIONS

Dimensions in mm
Terminals
J1 J2

J3 OR
Rev. 11/06/2018

223
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TECHNICAL DRAWINGS: CONDITIONERS - AMPLIFIERS FOR STRAIN-GAUGE BASED TRANSDUCERS

COND-SGA-D > STANDARD DIMENSIONS

Dimensions in mm
Terminals

J1 J2
Rev. 11/06/2018

225
CONDITIONERS - AMPLIFIERS FOR STRAIN-GAUGE-BASED
COND-A420
TRANSDUCERS
The COND-A420 conditioners - amplifiers provide standardised signals in current and voltage from every load cell, force transducer
and torque sensor based on strain-gauge technology.

Features
o Input range: Wheatstone bridge (4 or 6 wires connection (sense))
o Output: 4(0)...20 mA and 0...10 V (simultaneously)
COND-A420

o Sensor excitation: 10 V (120 mA max.) available for up to 4 x 350 ohms. Load


cells connected in parallel
o DIN rail mounting

Application(s) SENSY's COND-A420 are perfectly designed for the following application:
- Industrial weighing.
Function(s)
- Zero-point and full-scale adjustment by potentiometers (20 turns) on the front panel
- Correction of the influence of transducer cable length (6-wire technology)
Specifications COND-A420 COND-A420-DC
Type Strain-gauge conditioner (mV/V) Strain-gauge conditioner (mV/V) -

Input range 0.5...2 mV/V 0.5...2 mV/V -

Sensor excitation 10 VDC (120 mA max.) 10 VDC (120 mA max.) -

Non-linearity error <± 0.01 <± 0.01 % F.S.*

Display - - -

Bandwidth 0...10 0...10 Hz

Service temperature range -10...+60 -10...+60 °C

Storage temperature range -30...+80 -30...+80 °C

%
Temperature coefficient of the sensitivity <± 0.06 <± 0.06 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C

Power supply 230 VAC** (50 / 60 Hz) (3 VA) 24 VDC (5 W) -

Output tension 0...10 (load R. >= 1000 ohms) 0...10 (load R. >= 1000 ohms) V

Output current 0...20 / 4...20 (load R.<= 800 ohms) 0...20 / 4...20 (load R.<= 800 ohms) mA

IP rating IP20 IP20 -

*F.S. : Full Scale.


** : 110 VAC available on request.
Specifications subject to change without notice..

rev. : 18/10/2021
226
TECHNICAL DRAWINGS: CONDITIONER - AMPLIFIER FOR SRTAIN-GAUGE BASED TRANSDUCERS

COND-A420 > STANDARD DIMENSIONS

Dimensions in mm
Terminals

4 WIRES 6 WIRES
Rev. 14/09/2018

227
COND-USB STRAIN-GAUGE BRIDGE TO USB CONVERTER
The COND-USB converts the signal from a Wheatstone bridge (mV/V) into a USB signal.

Features
o High accuracy
o Very high resolution
COND-USB

o Linearisation of transducer signal available


o Toolkit software included
o ABS IP50 enclosure
o DB9 socket @ load cell side
o Micro USB socket with 1.5 m cable

Application(s) SENSY's COND-USB is perfectly designed for the followings applications:


- Force / torque measurement, weighing with display on computer / laptop.
Function(s)
- Scaling of output signal in measuring unit
- Easy connection to computer or PLC
- No need for additional power supply
Specifications COND-USB
Input range ±3 mV/V -

Sensor excitation 4.5...5.25 VDC -

Non-linearity error <=± 0.0025 % F.S.*

Impedance of Wheatstone bridge 85...5000 ohm(s)

Baud rate 115...200 kbps -

A/D converter 50 000...200 000 div.*** -

Protocol ASCII -

Bandwidth 1...100 Hz

Service temperature range -40...+85**** °C

%
Temperature coefficient of the sensitivity <± 0.005 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.004 F.S.*/10°C

Consumption (max.) 68** mA

Dimensions 74.5 x 51 x 20 mm

IP rating IP50 -

*F.S. : Full Scale.


** : with Wheatstone bridge of 350 ohms.
*** : according to reading frequency.
**** : 95% relative humidity.
Specifications subject to change without notice..

rev. : 18/10/2021
228
TECHNICAL DRAWINGS: STRAIN-GAUGE BRIDGE TO USB CONVERTER

COND-USB > STANDARD DIMENSIONS

Dimensions in mm
Other view Terminals
Rev. 11/06/2018

229
JBOX JUNCTION BOXES FOR WEIGHING SYSTEMS
Junction boxes designed to connect several load cells in parallel to the same electronics with corner adjustment.

Features
o 4 or 6 inputs
JBOX-4 / JBOX-AJB

o Connection in 4 or 6 wires
o Cabling of load cells and electronics by screw terminals
o Waterproof

Application(s) SENSY's JBOX are perfectly designed for the following applications:
- Legal for trade or industrial weighing,
- Scales and balances.
Function(s)
- User-friendly configuration
- Sturdy design
- JBOX-4: 4 load cells - low-cost
- JBOX-AJB-4: 4 load cells - corner adjustments - surge protection
- JBOX-AJB-6: 6 load cells - corner adjustments - surge protection
Specifications JBOX-4 JBOX-AJB-4 JBOX-AJB-6
Qty of load cells max. 4 4 6 -

Corner adjustment No Yes Yes -

Service temperature range -10...+40 -10...+40 -10...+40 °C

Storage temperature range -30...+70 -30...+70 -30...+70 °C

Qty of cable glands 5 5 7 -

Material Polycarbonate Stainless steel Stainless steel -

IP rating IP66 IP67 IP67 -

*F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
230
TECHNICAL DRAWINGS: JUNCTION BOXES FOR WEIGHING SYSTEMS

JBOX-4 > STANDARD DIMENSIONS

Dimensions in mm
Other view Terminals
Rev. 25/06/2018

231
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TECHNICAL DRAWINGS: JUNCTION BOXES FOR WEIGHING SYSTEMS

JBOX-AJB4 / AJB6 > STANDARD DIMENSIONS

Dimensions in mm
Other view Terminals
Rev. 25/06/2018

233
INDI-5250 WEIGHING INDICATOR
Very-high-accuracy digital indicator designed for weighing applications.

Features
o Approved for 10.000 d OIML
o Up to 70 measurements per second
INDI-5250

o Alibi-memory for 10.000 records


o Parallel connection of up to 10 strain-gauge load cells (350 ohms)
o Display resolution up to 99.000 d
o Bright, 6-digit, red LED display (14 mm)
o Serial RS-232 port for connection to serial printer, computer or remote display
o Desktop or industrial housing
o 1 digital input (programmable as tilt input or to tare scale remotely or others)
o 2 digital outputs (programmable as weight set-points or as other control
outputs)

Available option(s)
- analogue output 4(0)...20 mA or 0.02...10 V

Application(s) SENSY's INDI-5250 is perfectly designed for the following applications:


- Legal for trade weighing,
- Accurate industrial weighing.
Function(s)
- Zero, tare, tare recall, print, total
- Automatic zero tracking, no motion detection
Specifications INDI-5250
Type Strain-gauge input (mV/V) -

Accuracy class 10 000 d OIML -

Input range 1...4 mV/V -

Sensor excitation ±5 VDC switched polarity or +5 VDC, with sense -

Non-linearity error <= 0.01 % F.S.*

Display 6 digits -

Internal resolution 550 000 div. -

Service temperature range -10...+40 °C

Storage temperature range -10...+70 °C

%
Temperature coefficient of the sensitivity < 0.02 F.S.*/10°C

%
Temperature coefficient of zero signal < 0.02 F.S.*/10°C

Power supply 9...15 VDC (adapter 230 VAC included) -

IP rating IP40 (IP54**) -

*F.S. : Full Scale.


** : front panel only.
Specifications subject to change without notice..

rev. : 18/10/2021
234
TECHNICAL DRAWINGS: WEIGHING INDICATOR

INDI-5250 > STANDARD DIMENSIONS

Note: panel cut-out 136.5 mm (-0+0.8) 66.5 mm (-0+0.5) Dimensions in mm


Other views Terminals

LOAD CELLS
Rev. 23/10/2018

Note: If used with a 4 wires load cell, you must shunt pins 1-2 and pins 3-4.

235
HAND-HELD DISPLAYS FOR STRAIN-GAUGE-BASED
INDI-PSD
TRANSDUCERS
The INDI-PSD are hand-held indicators for load cells, force transducers or torque meters based on strain-gauge technology.

Features
o 7 digit LCD display
o High resolution
INDI-PSD

o Light (250 g)
o Dual range
o Large autonomy (450 h in power save mode)
o TEDS enabled
o RS-232 output (INDI-PSD232 only)

Available option(s)
- CASE-PSD: leather case with shoulder strap and clear viewing
- BATT-PSD: rechargeable batteries with charging unit (230 VAC)

Application(s) SENSY's INDI-PSD are perfectly designed for the following applications:
- Force and torque measurement,
- Mobile weighing.
Function(s)
- Tare, hold, peak, through and shunt calibration functions by front keys
- Easy calibration by front keys
- Automatic calibration by TEDS
Specifications INDI-PSD INDI-PSD232
Type Strain-gauge hand-held indicator Strain-gauge hand-held indicator -

Input range ± 5 mV/V ± 5 mV/V -

Sensor excitation 5 VDC (59 mA max.)*** 5 VDC (59 mA max.)*** -

Non-linearity error <± 0.005 <± 0.005 % F.S.*

Display 7 digits LCD (8.8 mm) 7 digits LCD (8.8 mm) -

A/D converter 250 000 pts@1 Hz / 65 000 pts@10 Hz 250 000 pts@1 Hz / 65 000 pts@10 Hz -

Communication - RS-232 -

Service temperature range -10...+50 -10...+50 °C

Storage temperature range -40...+65 -40...+65 °C

%
Temperature coefficient of the sensitivity <± 0.005 <± 0.005 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.007 <± 0.007 F.S.*/10°C

Power supply 2 x AA alkaline batteries** 2 x AA alkaline batteries** -

IP rating IP65 IP65 -

*F.S. : Full Scale.


** : Battery life : 35 h (450 h in low power mode) with transducer of 350 ohms.
*** : Transducer impedance of 85...5000 ohms.
Specifications subject to change without notice..

rev. : 18/10/2021
236
TECHNICAL DRAWINGS: HAND-HELD DISPLAYS FOR STRAIN-GAUGE-BASED TRANSDUCERS

INDI-PSD > STANDARD DIMENSIONS

INDI-PSD INDI-PSD232

Dimensions in mm
Other views Terminals
Sensor connections
5 pin 723 series Binder connector
Pin1 + Excitation
Pin 2 - Excitation & TEDS Common
Pin 3 + Signal
Pin 4 - Signal
Pin 5 TEDS

RS232 Port
8 pin 723 series Binder connector
Pin1 Tx
Pin 2 Rx
Pin 3 Gnd
Rev. 25/06/2018

237
WI-T24TR-ACM RADIO TRANSMITTERS FOR ANALOGUE SIGNAL
The WI-T24TR-ACM is a wireless radio transmitter for analogue measurement signals. It is available in 3 housing versions and for 3
kinds of input signals (mV/V, V and mA).

Features
o Frequency: 2.4 GHz
WI-T24TR-ACM

o Power: 10 mW (licence: exemption)


o Range: 800 m (exception for WI-T24TR-ACMM: 500 m)
o High accuracy, high resolution
o Type:
- WI-T24TR-ACM:
- housing: 164x84x57 mm, protection class IP67
- power supply: from 5 to 18 VDC or 2 x D cells (2 x 1.5 VDC)
- autonomy: with 2 alkaline 10 Ah cells: 280 days**
- WI-T24TR-ACMI:
- housing: 80x62x34 mm, protection class IP67
- power supply: 2 x AA cells (2 x 1.5 VDC)
- autonomy with 2 alkaline 2.2 Ah cells: 60 days**
- WI-T24TR-ACMM:
- housing: 76x35x20 mm, protection class IP50
- power supply: 2 x AAA cells (2 x 1.5 VDC)
see option WI-T24TR-ACMM-BATT on tehcnical drawings
- autonomy with 2 alkaline 1 Ah cells: 28 days**
o Antenna: integrated

Application(s) SENSY's WI-T24TR-ACM, -ACMI and -ACMM are perfectly designed for the following application:
- Wireless transmission of the sensor signal mounted on mobile equipment or a mobile crane.
Function(s)
- Linearisation of the transducer signal.
- Stand-by and activation by radio.
- Remote-control batteries.
Specifications WI-T24TR-ACM(x)-SA*** WI-T24TR-ACM(x)-IA*** WI-T24TR-ACM(x)-VA***
Input range ±3.2 mV/V 0...21 mA 0...10 V -

Sensor excitation 4.5...5.25 VDC - - -

Non-linearity error < 0.0025 < 0.0025 < 0.0025 % F.S.*

Impedance of Wheatstone bridge 85...5000 - - ohm(s)

A/D converter 250 000 10 000 11 000 -

Internal resolution 16 000 000 16 000 000 16 000 000 -

Converter rate 10...1000 ms 10...1000 ms 10...1000 ms -

Service temperature range -20...+55 -20...+55 -20...+55 °C

%
Temperature coefficient of the sensitivity < 0.004 < 0.05 < 0.05 F.S.*/10°C

%
Temperature coefficient of zero signal < 0.005 < 0.0005 < 0.0005 F.S.*/10°C

Input resistance 47 100 000 ohm(s)

*F.S. : Full Scale.


**: 1 measure./s. 24h/24. Sample time: 10 ms. (WI-*-SA: Wheatstone bridge: 1 kohm / WI-*-IA: and WI-*-VA: signal generator powered by external power
supply. Low power mode)
*** (x): According to housing versions (-ACM, ACMI, -ACMM)
Specifications subject to change without notice..

rev. : 18/10/2021
238
TECHNICAL DRAWINGS: RADIO TRANSMITTERS FOR ANALOGUE SIGNAL

WI-T24TR-ACM > STANDARD DIMENSIONS

WI-T24TR-ACMM OPTION - WI-T24TR-ACMM-BATT


(2XAA 1.5V)

WI-T24TR-ACMI

WI-T24TR-ACM

Dimensions in mm
Other views Terminals

WI-T24TR-ACM

Pow er Jumper JP1


Exc+
Sig+
Sig-
Exc-
Shield 2 x D Cell Batteries

0V
+Supply
LED

WI-T24TR-ACMM WI-T24TR-ACMI
0V
+3 V

Exc-
Sig-
Sig+
Exc+

Exc-
Sig-
Sig+
Exc+
Shield

Rev. 04/07/2018

239
WI-T24RE-Hx HAND-HELD RADIO RECEIVERS WITH DISPLAY
The WI-T24RE-HS, WI-T24RE-HA and WI-T24RE-HR are hand-held indicators for sensors equipped with a radio transmitter.

Features
o Frequency: 2.4 GHz
o Licence: exemption
WI-T24RE-Hx

o Range: up to 800 m open field


o Antenna: integrated
o High resolution: 7 digits
o Channels:
- WI-T24RE-HS: 1
- WI-T24RE-HA: up to 12
- WI-T24RE-HR: displays all transmitters within its range (roaming)

Available option(s)
- leather carry case with clear viewing window and shoulder strap (CASE-PSD)

Application(s) SENSY's WI-T24RE-HS, -HA and -HR are perfectly designed for the following applications:
- Display of force or torque from transducer installed on mobile equipment,
- Remote display of the lifted load on cranes.
Function(s)
- WI-T24RE-HS provides a point-to-point connection to a single transmitter.
- WI-T24RE-HA provides either a sum total from all selected transmitters or the possibility to view individual transmitters.
- WI-T24RE-HR is a roaming hand-held device allowing the operator to cycle the display between all transmitters within its range.
- Reset (tare) by push button
- Auto "power off" and "power on" for remote transmitter module
Specifications WI-T24RE-HS WI-T24RE-HA WI-T24RE-HR
Handheld indicator (up to 12 Handheld indicator (unlimited
Type Handheld indicator (1 sensor) -
sensors) (roaming))
Display 7 digits LCD of 8.8 mm high 7 digits LCD of 8.8 mm high 7 digits LCD of 8.8 mm high -

Service temperature range -10...+50 -10..+50 -10...+50 °C

Storage temperature range -40...+85 -40..+85 -40...+85 °C

2.5 up to 3.6 VDC (2 AA alkaline 2.5 up to 3.6 VDC (2 AA alkaline 2.5 up to 3.6 VDC (2 AA alkalines
Power supply -
batteries) batteries) batteries)
Autonomy @ normal mode (2 batteries) 35 hours 35 hours 35 hours -

Autonomy @ ''Powered off' mode 18 months 18 months 18 months -

Dimensions 152 x 90 x 34 152 x 90 x 34 152 x 90 x 34 mm

IP rating IP67 / NEMA 4 IP67 / NEMA 4 IP67 / NEMA 4 -

Specifications subject to change without notice..

rev. : 18/10/2021
240
TECHNICAL DRAWINGS: HAND-HELD RADIO RECEIVERS WITH DISPLAY

WI-T24RE-Hx > STANDARD DIMENSIONS

Dimensions in mm
Other view Terminals

N.A.
Rev. 04/07/2018

241
WI-T24RE-AO1 WIRELESS ANALOGUE OUTPUT RECEIVER MODULES
WI-T24RE-AO1 and WI-T24RE-AO1I convert data from a WI-T24TR-ACM module into an analogue output.

Features
o Voltage and current output
WI-T24RE-AO1

o Frequency: 2.4 GHz


o Licence: exemption
o Up to 2000 updates / s
o High accuracy
o High resolution
o Industrial (WI-T24RE-AO1I) and desktop (WI-T24RE-AO1) versions available

Application(s) SENSY's WI-T24RE-AO1 and -AO1I are perfectly designed for the following applications:
- Reception of an analogue signal transmitted by a load cell with WI-T24TR-ACM option,
- Wireless reception of a process signal (4..20 mA or 0..10 V) from mobile equipment.
Function(s)
• One to one transmission
• WI-T24RE-AO1 and WI-T24RE-AO1I provide both output signals:
o Voltage: 0..5 V, 0..10 V, -5..0..+5 V, -10..0..+10 V
o Current: 4..20 mA, 0..20 mA source and sink
Specifications WI-T24RE-AO1 (V) WI-T24RE-AO1 (mA) WI-T24RE-AO1I (V) WI-T24RE-AO1I (mA)
Non-linearity error ± 0.01 ± 0.02 ± 0.01 ± 0.02 % F.S.*

A/D converter 16 bits 16 bits 16 bits 16 bits -

Internal resolution 65 000 div. 65 000 div. 65 000 div. 65 000 div. -

Output signal 0...10 V , ± 10 V** 4 (0)...20 mA 0...10 V , ± 10 V** 4 (0)...20 mA -

Load resistance >= 5000 <= 500 >= 5000 <= 500 ohm(s)

Range Up to 100 m Up to 100 m Up to 800 m Up to 800 m -

Service temperature range -20...+55 -20...+55 -20...+55 -20...+55 °C

Storage temperature range -40...+85 -40...+85 -40...+85 -40...+85 °C

%
Temperature coefficient of the sensitivity ± 0.15 ± 0.3 ± 0.15 ± 0.3 F.S.*/10°C

%
Temperature coefficient of zero signal ± 0.15 ± 0.2 ± 0.15 ± 0.2 F.S.*/10°C

Power supply 9...32 VDC 9...32 VDC 9...32 VDC 9...32 VDC -

Consumption 100 mA (typ.) 100 mA (typ.) 100 mA (typ.) 100 mA (typ.) -

IP rating IP50 IP50 IP67 IP67 -

*F.S. : Full Scale.


** : 0...5 V, ±5 V also available.
Specifications subject to change without notice..

rev. : 18/10/2021
242
TECHNICAL DRAWINGS: WIRELESS ANALOGUE OUTPUT RECEIVER MODULES

WI-T24RE-AO1 > STANDARD DIMENSIONS

Desktop version (WI-T24RE-AO1)

Industrial version (WI-T24RE-AO1I)

Dimensions in mm
Other views Terminals

ON
SW2 OFF
1 2 3 4 5 6 7 8
Vout +
Vout -
I Sink +
I Sink -
WI-T24RE-AO1 I Source + Mode
I Source - Activity
Timeout
0V 9-36VDC Error
+V Supply Batt Low
PAIR

ON
SW2 OFF
1 2 3 4 5 6 7 8
Vout +
Vout - 0V
I Sink + PAIR Timeout
I Sink - Error
WI-T24RE-AO1I I Source +
I Source -
Mode
Activity
Batt Low
0V 9-36VDC
Timeout +V
Error
+V Supply Batt Low
Rev. 23/10/2018

243
WI-T24RE-BSx WIRELESS RECEIVERS WITH DIGITAL OUTPUTS
WI-T24RE-BSU, -BSUE and -BSI are base stations designed to connect every transducer provided by a wireless transmitter
(WI-T24TR-ACM-xA) to a PC or a PLC in order to achieve its configuration, calibration and data acquisition.

Features
o Frequency: 2.4 GHz
WI-T24RE-BSx

o Power: 10 mW
o Licence: exemption
o Range: up to 800 m open field
o Antenna: integrated

Application(s) SENSY's WI-T24RE-BSU, -BSUE and -BSIi are perfectly designed for the following applications:
- Wireless transmission to a computer or a PLC of the signal emitted by a load cell or a torque transducer mounted on mobile
equipment,
- Remote transmission of the load indicated on crane.
Function(s)
- Data logging and visualisation software available for PC (Windows®)
Specifications WI-T24RE-BSU WI-T24RE-BSUE WI-T24RE-BSI
Communication USB USB USB, RS-232, RS-485 -

Service temperature range -20...+55 -20...+55 -20...+55 °C

Storage temperature range -40...+85 -40...+85 -40...+85 °C

Power supply 4.875...5.125 VDC (USB) 4.875...5.125 VDC (USB) 9...32 VDC -

Consumption - - 100 mA @ 12 V -

Dimensions 76 x 35 x 20 80 x 62 x 34 164 x 84 x 57 mm

IP rating IP50 IP67 IP67 -

Humidity 0...95 0...95 0...95 % RH

Specifications subject to change without notice..

rev. : 18/10/2021
244
TECHNICAL DRAWINGS: WIRELESS RECEIVERS WITH DIGITAL OUTPUTS

WI-T24RE-BSx > STANDARD DIMENSIONS

WI-T24RE-BSU WI-T24RE-BSUE

WI-T24RE-BSI

Dimensions in mm
Other views Terminals

WI-T24RE-BSI
CTS

Rev. 05/07/2018

245
MULTICHANNEL WIRELESS RECEIVER WITH DIGITAL
WI-T24RE-SO
OUTPUT
The WI-T24RE-SO is a base station designed to connect up to 8 transducers provided by a wireless transmitter WI-T24TR-ACM-xA
to a PC or a PLC. It achieves configuration, calibration and data acquisition of each one or all of them.

Features
o Frequency: 2.4 GHz
o Power: 10 mW
WI-T24RE-SO

o License: exemption
o Range: up to 800 m open field
o Antenna: integrated

Application(s) SENSY's WI-T24RE-SO is perfectly designed for the following applications:


- Wireless transmission to a computer or a PLC of the signals emitted by several load cells or torque sensors mounted on mobile
equipment,
- Monitoring of multiple winches in theaters.
Function(s)
- Data logging and visualisation software available for computer (Windows®)
- Communication protocols available for connection to PLC
Specifications WI-T24RE-SO
Communication RS-232, RS-485 -

Service temperature range -20...+55 °C

Storage temperature range -40...+85 °C

Power supply 9...32 VDC -

Consumption 100 mA @ 12 V -

Dimensions 164 x 84 x 57 mm

IP rating IP67 -

Humidity 0...95 % RH

Specifications subject to change without notice..

rev. : 18/10/2021
246
TECHNICAL DRAWINGS: MULTICHANNEL WIRELESS RECEIVER WITH DIGITAL OUTPUT

WI-T24RE-SO > STANDARD DIMENSIONS

Dimensions in mm
Other view Terminals
CTS

Rev. 05/07/2018

247
DISPLAY FOR STANDARD REFERENCE FORCE
INDI-00
TRANSDUCERS
The INDI-00 is a high-accuracy portable indicator designed to be used in combination with standard reference force
transducers with accuracy classes 1, 0,5 and 00*** according to ISO 376 standard.

Features
o High accuracy: 0.01%
o High resolution: 5 1/2 digits
o 6-wire connection
INDI-00

o RS-232 output

Available option(s)
- acquisition and management software
- working with rechargeable battery (charger included)

Application(s) SENSY's INDI-00 is perfectly designed for the following application:


Calibration of test equipment and load cells / force transducers.
Function(s)
- Tension, compression switch
- Calibration resistance switch
Specifications INDI-00
Type Strain-gauge input (mV/V) -

Accuracy class Classes 1, 05 and 00 compatible -

Input range -0.25...2 / -0.25...4 mV/V -

Sensor excitation +5 VDC switched polarity or + 5 VDC with "sense" -

Non-linearity error <= 0.01 % F.S.*

Display 6 digits -

Internal resolution 550 000 div. -

Service temperature range -10...+40 °C

Storage temperature range -10...+70 °C

%
Temperature coefficient of the sensitivity < 0.02 F.S.*/10°C

%
Temperature coefficient of zero signal < 0.02 F.S.*/10°C

Power supply 230 VAC** -

Weight 6.7 kg

*F.S. : Full Scale.


** : internal rechargeable battery (option).
*** : with a calibration in mV/V or on request.
Specifications subject to change without notice..

rev. : 18/10/2021
248
TECHNICAL DRAWINGS: DISPLAY FOR STANDARD REFERENCE FORCE TRANSDUCERS

INDI-00 > STANDARD DIMENSIONS

379
347 300

90

167

30°

Dimensions in mm
Other view Terminals

STANDARD AMPHENOL MS 3102 A 16S-1S


( FEMALE ON CASE ) A Sig. + Green ( Vert )
B Exct. - Yellow( Jaune )
C Exct. Brown ( Brun )
A F
B G E D Sig. - White ( Blanc )
C D E Cable screen ( Faradisation )
F Sense + Pink ( Rose )
LOAD CELL INPUT G Sense - Grey ( Gris )

MALE CONNECTOR ON CABLE MS 3106A 16S-1P


Rev. 23/10/2018

249
INDICATOR FOR STANDARD REFERENCE FORCE
INDI-ISO376
TRANSDUCERS
The INDI-ISO376 is a very high-accuracy portable indicator designed to be used in combination with standard reference
force transducers with accuracy classes 1, 0,5 or 00 according to ISO 376 standard.

Features
o High accuracy: 0.01%
o High resolution
INDI-ISO376

o 6-wire connection

Available option(s)
- acquisition and management software

Application(s) SENSY's INDI-ISO376 is perfectly designed for the following application:


Calibration of test equipment and load cells / force transducers.
Function(s)
- Peak function
- Hold function
- RS-232, RS-485 output / MODBUS RTU protocol
Specifications INDI-ISO376
Type Strain-gauge input (mV/V) -

Accuracy class Classes 1, 05 and 00 compatible -

Input range ± 3.3 mV/V -

Sensor excitation 10 VDC -

Non-linearity error <= 0.002 % F.S.*

Display 6 digits -

Internal resolution 10 000 / 1 000 000 div. -

Service temperature range -10...+50 °C

Storage temperature range -25...+85 °C

%
Temperature coefficient of the sensitivity < 0.0015 F.S.*/10°C

%
Temperature coefficient of zero signal < 0.001 F.S.*/10°C

Power supply 110 / 240 VAC -

IP rating IP54 -

*F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
250
TECHNICAL DRAWINGS: INDICATOR FOR STANDARD REFERENCE FORCE TRANSDUCERS

INDI-ISO376 > STANDARD DIMENSIONS

FRONT VIEW (HANDLE NOT SHOWN) SIDE VIEW (SHOWING HANDLE)

Nobel
Elektronik

REAR VIEW (HANDLE NOT SHOWN)

LO ADC ELL CO M 1

E-2 -TAD E-1 -TAD

C OM 2

110V / 240V AC

Dimensions in mm
Terminals

CABLE MOUNTED PLUG


97-3106A-16S-1P
A Signal- White

EXC+ B Excitation+ Brown


SIG+
C Excitation- Yellow

LOAD SIG- D Signal+ Green


CELL
E Shielding

F Sense- Grey
EXC-
G Sense+ Pink

97-3102A-16S-1S
CHASSIS MOUNTED SOCKET
Rev. 20/06/2018

251
INDI-12390 LOAD CELL INDICATOR FOR TESTING MACHINE CONTROL
Standard reference indicator specially designed to display the 4 signals generated by the 3115F-12390 load cell. It is designed for the
control of concrete testing machines according to EN12390-4 and DIN 51302-2 standards.

Features
- Compliant with EN 12390-4 and DIN 51302-2 standards
- 4 independent displays
INDI-12390

- Resolution: 5 digits
- Robust industrial housing
- Digital output: RS-485

Available option(s)
o analogue output: 0...10 V or 4...20 mA

Application(s) SENSY's INDI-12390 is perfectly designed for the following application:


- Control of testing machines for the compressive strength of hardened concrete measurement according to EN 12390-4 and DIN
51302-2.
Function(s)
- Peak memories
Specifications INDI-12390
Type 4 x strain-gauge input -

Input range 4 x ± 24 mVDC / 4 x ± 240 mVDC -

Combined error (non-linearity + hysteresis) < 0.1 % F.S.*

Sensor excitation 4 x 10 VDC -

Display 4 x 5 digits (14.2 mm) -

A/D converter 16 bits -

Converter rate 20/s -

Service temperature range 0...+50 °C

Storage temperature range -40...+60 °C

Power supply 85...250 VAC (60 VA) -

*F.S. : Full Scale.


Specifications subject to change without notice..

rev. : 18/10/2021
252
TECHNICAL DRAWINGS: LOAD CELL INDICATOR FOR TESTING MACHINE CONTROL

INDI-12390 > STANDARD DIMENSIONS

379

343
298

90

161

30°

Dimensions in mm
Other views Terminals

STANDARD AMPHENOL MS 3102 A 16S-1S


( FEMALE ON CASE ) A Sig. + Green ( Vert )
B Exct. - Yellow( Jaune )
C Exct. Brown ( Brun )
A F
B G E D Sig. - White ( Blanc )
C D E Cable screen ( Faradisation )
F Sense + Pink ( Rose )
LOAD CELL INPUT G Sense - Grey ( Gris )

MALE CONNECTOR ON CABLE MS 3106A 16S-1P


Rev. 23/10/2018

253
EOT CRANE OVERLOAD PROTECTION ELECTRONICS WITH
BRIDGE-BOY
1 OR 3 SET-POINTS
Electronics with 1 or 3 set-points designed, in combination with a load cell, to limit the load and/or to detect slack cable on a hoisting
device (EOT cranes).

Features
o Low cost
BRIDGE-BOY-1R

o 1 or 3 independent set-points
o Set-points 1 and 2 configurated for load limitation
o Set-point 3 configurated by default for slack cable detection
o Adjustments by potentiometers
o Analogue outputs: 0...10 V and 4...20 mA
o Din rail mounting (TS 35)
o 115 VAC available by internal jumper

Application(s) SENSY's BRIDGE-BOY is perfectly designed for the following applications:


- Load limitation on: overhead cranes, container cranes, gantry cranes.
Function(s)
- Internal monitoring system of load cell integrity and load limitation electronics (fail safe)
- Overloads visualisation by a LED lamp at the front panel
- Test button at the front panel
- Hysteresis
- Overload : default value : 20% (0% or 5% possible if specified when ordering)
- Slack cable detection : 0%
Specifications BB-48VAC-1R BB-230VAC-1R BB-48VAC-3R BB-230VAC-3R
Load limiter with single Load limiter with single Load limiter with single Load limiter with single
Type -
strain-gauge input strain-gauge input strain-gauge input strain-gauge input
Input range 0.4...2 mV/V** 0.4...2 mV/V** 0.4...2 mV/V** 0.4...2 mV/V** -

Sensor excitation 10...28 mA (11 V max)*** 10...28 mA (11 V max)*** 10...28 mA (11 V max)*** 10...28 mA (11 V max)*** -

Accuracy ± 0.5 ± 0.5 ± 0.5 ± 0.5 % F.S.*

Service temperature range -20...+60 -20...+60 -20...+60 -20...+60 °C

Storage temperature range -40...+70 -40...+70 -40...+70 -40...+70 °C

48-110 VAC (50 / 60 Hz, 4 115-230 VAC (50 / 60 Hz, 48-110 VAC (50 / 60 Hz, 4 115-230 VAC (50 / 60 Hz,
Power supply -
VA) 3 VA) VA) 3 VA)
Qty of relay 1 1 3 3 -

"Form C" activated in safe "Form C" activated in safe "Form C" activated in safe "Form C" activated in safe
Relay type -
situation situation situation situation
Contact rating 6 A @ 250 VAC 6 A @ 250 VAC 6 A @ 250 VAC 6 A @ 250 VAC -

Adjustable delay 60 ms...1 s*** 60 ms...1 s*** 60 ms...1 s*** 60 ms...1 s*** -

0..10 (load resistance >= 0..10 (load resistance >= 0...10 (load resistance >= 0..10 (load resistance >=
Output tension V
2.5 kohms) 2.5 kohms) 2.5 kohm) 2.5 kohms)
4...20 mA (load resistance 4...20 mA (load resistance 4...20 mA (load resistance 4...20 mA (load resistance
Output current mA
<= 500 ohms) <= 500 ohms) <= 500 ohms) <= 500 ohms)
IP rating IP20 IP20 IP20 IP20 -

*F.S. : Full Scale.


** : Wheatstone bridge >= 350 ohms.
*** : adjustable by multi-turn potentiometer.
Specifications subject to change without notice..

rev. : 18/10/2021
254
TECHNICAL DRAWINGS: EOT CRANE OVERLOAD PROTECTION ELECTRONICS WITH 1 SET-POINT

BRIDGE-BOY-1R > STANDARD DIMENSIONS

Exc. - (YELLOW)
Exc. + (BROWN)

Output 4-20 mA +
Signal + (GREEN)
Signal - (WHITE)

Output 0-10 V +
Common -
Shielding

Bicolour control LED

Test
Button

Common V+ test point


test point Set-point N° 1
Relay (250 V - 6 A) com.
Power supply

Power supply

Adjustment excitation sensor

Set-point N° 1 adjustment
Zero 0-10 V output adjustment
Normally closed

Normally open

Span 0-10 V output adjustment

Delay adjustment
Zero 4-20 mA output adjustment
Span 4-20 mA output adjustment

Dimensions in mm
Other views Terminals

See drawing
Rev. 17/05/2018

255
This page was intentionnaly left blank
Test
Button

test point
Common

Other views
Power supply Signal + (GREEN)
Signal - (WHITE)
Power supply Exc. - (YELLOW)
Exc. + (BROWN)
Shielding
Common -
Normally closed Output 4-20 mA +
Relay (250 V - 6 A) com. Output 0-10 V +
Normally open

-
V+ test point
Set-point N° 1
Normally closed
Relay (250 V - 6 A) com.
Normally open

Normally closed
Bicolour control LEDs

Relay (250 V - 6 A) com.


Normally open

257
257
V+ test point
BRIDGE-BOY-3R > STANDARD DIMENSIONS

Set-point N° 3
Adjustment excitation sensor
Zero 0-10 V output adjustment

See drawing
Span 0-10 V output adjustment

Terminals
Zero 4-20 mA output adjustment
Span 4-20 mA output adjustment
Set-point N° 1 adjustment
Delay adjustment
Set-point N° 2 adjustment
Delay adjustment
Set-point N° 3 adjustment
Delay adjustment
TECHNICAL DRAWINGS: EOT CRANE OVERLOAD PROTECTION ELECTRONICS WITH 3 SET-POINTS

Rev. 17/05/2018 Dimensions in mm


INDI-BOY
CRANE OVERLOAD PROTECTION ELECTRONICS
DISP-BOYP
Crane overload protection electronics with 3 set-points and display to be installed on a front panel.

Features
o Easy and intuitive calibration
o Display of hoisted load and input signal
o Internal monitoring system of load cell integrity and load limitation electronics
INDI-BOY / DISP-BOYP

(fail safe)

Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- RS-232, RS-485 or fieldbus capabilities
- NEMA 4X / IP67 (transparent protection cover + Option "COVER PAX")
- rail DIN adaptor
- power supply: 48 VAC / 24 VDC (see INDI-BOY2 and DISP-BOYP2 products)
- also available with industrial metallic housing (see CRANE-BOY /
CRANE-BOYP products)

Application(s) SENSY's INDI-BOY and DISP-BOYP are perfectly designed for the following applications:
- Overload protection and slack rope detection of: overhead cranes, container cranes, gantry cranes and OEM .
Function(s)
- Internal survey system of the load cell and the electronics (fail safe)
- Test button to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to a transitory non-significant overload
- Maximum and minimum memories
Specifications INDI-BOY INDI-BOY12 DISP-BOYP DISP-BOYP12
Load limiter for single load Load limiter for single load Load limiter for single load Load limiter for single load
Type -
cell cell cell cell
± 24 mVDC / ± 240 ± 24 mVDC / ± 240
Input range 20 mA (-2 to +26 mA) 20 mA (-2 à +26 mA) -
mVDC mVDC
24 VDC ± 5 % @ 50 mA 24 VDC ± 5 % @ 50 mA
Sensor excitation 10 VDC @ 125 mA max** 10 VDC @ 125 mA max** -
max. max.
Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -

Accuracy 0.1 0.1 0.1 0.1 % F.S.*

A/D converter 16 bits 16 bits 16 bits 16 bits -

Converter rate Up to 20 readings/s Up to 20 readings /s Up to 20 readings/s Up to 20 readings /s -

Service temperature range 0...+50 0...+50 0...+50 0...+50 °C

Storage temperature range -40...+60 -40...+60 -40...+60 -40...+60 °C

85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24 85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24
Power supply -
(15 VA) VAC (15 VA) (15 VA) VAC (15 VA)
Qty of relay 3 3 3 3 -

Relay type "Form A"- potential free "Form A"- potential free "Form A"- potential free "Form A"- potential free -

Contact rating 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC -

IP rating IP54*** IP54*** IP54*** IP54*** -

*F.S. : Full Scale.


** : 5 VDC @ 65 mA max (jumper selectable).
*** : IP rating for front panel only.
**** : we recommend the INDI-BOY2 and DISP-BOYP2 for use in 24 VDC.
Specifications subject to change without notice..

rev. : 18/10/2021
258
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS

INDI-BOY > STANDARD DIMENSIONS

96.5
2.5
91.4

±44.5 44.5 49.5

104.1 ±111

!!!!!!! Mettre phrase dans MAIL !!!!!!!

For options please consult page 303


Note: recommended min. clearance (behind the panel) for mounting is 140 mm deep and 53.4 mm high. Panel cut-out 92 mm (-0+0.8) 45 mm (-0+0.5) Dimensions in mm
Other view Terminals
Rev. 19/06/2018

259
This page was intentionnaly left blank
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS

DISP-BOYP > STANDARD DIMENSIONS

96.5
2.5
91.4

±44.5 44.5 49.5

104.1 ±111

For options please consult page 303


Note: recommended min. clearance (behind the panel) for mounting is 140 mm deep and 53.4 mm high. Panel cut-out 92 mm (-0+0.8) 45 mm (-0+0.5) Dimensions in mm
Other view Terminals
Rev. 19/06/2018

261
DISP-BOYDP CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2
CRANE-BOYDP HOISTING DEVICES
Electronics ensuring the individual limitation of loads lifted by 2 hoisting systems and limitation of the function of these loads (sum,
difference, multiplication, ratio)

Features
o Type:
CRANE-BOYDP

- DISP-BOYDP: to be installed on the front panel


- CRANE-BOYDP: with industrial metallic housing
o Easy and intuitive calibration
o Display of hoisted loads and input signals
o Internal monitoring system of the integrity of load cells and load limitation
electronics (fail safe)

Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- RS-232, RS-485 or fieldbus capabilities
- NEMA 4X/IP67 (transparent protection cover + Option "COVER PAX")
- rail DIN adaptor
- stainless steel housing

Application(s) SENSY's DISP-BOYDP and CRANE-BOYDP are perfectly designed for the following applications:
- OEM - overload protection and slack rope detection of: overhead cranes, container cranes, gantry cranes.
Function(s)
- Internal survey system of the load cell and electronics (fail safe)
- "TEST" button to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to transitory non-significant overload
- Maximum and minimum memories, smart filter
- A math function (+, -, * or /) can be performed on both signals
Specifications DISP-BOYDP DISP-BOYDP24 CRANE-BOYDP CRANE-BOYDP24
Load limiter for dual Load limiter for dual 4...20 Load limiter for dual 4...20 Load limiter for dual
Type -
4..20mA load cell mA load cell mA load cell 4..20mA load cell
Input range 2 x 20 mA (-26 to +26 mA) 2 x 20 mA (-26 to +26 mA) 2 x 20 mA (-26 to +26 mA) 2 x 20 mA (-26 to +26 mA) -

18 VDC ± 20 % @ 70 mA 18 VDC ± 20 % @ 70 mA 18 VDC ± 20 % @ 70 mA 18 VDC ± 20 % @ 70 mA


Sensor excitation -
max. per input channel max. per input channel max. per input channel max. per input channel
Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -

Accuracy 0.1 0.1 0.1 0.1 % F.S.*

A/D converter 16 bits 16 bits 16 bits 16 bits -

Converter rate Up to 20 readings /s Up to 20 readings /s Up to 20 readings /s Up to 20 readings /s -

Service temperature range 0...+50 0...+50 0...+50 0...+50 °C

Storage temperature range -40...+60 -40...+60 -40...+60 -40...+60 °C

85...250 VAC, 50/60 Hz 18...36 VDC (13 W), 24 85...250 VAC, 50/60 Hz 18...36 VDC (13 W), 24
Power supply -
(21 VA) VAC (16 VA) (21 VA) VAC (16 VA)
Qty of relay 3 3 3 3 -

Relay type "Form A"- potential free "Form A"- potential free "Form A"- potential free "Form A"- potential free -

Contact rating 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC -

IP rating IP54** IP54** IP54 IP54 -

*F.S. : Full Scale.


** : IP rating for front panel only.
Specifications subject to change without notice..

rev. : 18/10/2021
262
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2 HOISTING DEVICES

DISP-BOYDP > STANDARD DIMENSIONS

96.5
2.5
91.4

±44.5 44.5 49.5

104.1 ±111

!!!!!!! Mettre phrase dans MAIL !!!!!!!

For options please consult page 303


Note: recommended min. clearance (behind the panel) for mounting is 140 mm deep and 53.4 mm high. Panel cut-out 92 mm (-0+0.8) 45 mm (-0+0.5) Dimensions in mm
Other view Terminals
Rev. 11/10/2018

263
This page was intentionnaly left blank
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2 HOISTING DEVICES

CRANE-BOYDP > STANDARD DIMENSIONS

(Opt. "COVER PAX")

CRANE-BOYDP

Option "COVER PAX"


protection cover IP67
Load cell 4-20 mA
n° 1 0-10 V Options
Relays
Power Load cell
Supply n° 2

For options please consult page 303


Dimensions in mm
Other view Terminals
+ 18 V Exc. UNREG

+ 18 V Exc. UNREG

Relay 1 Lift
or (+DC)

Overload set point A


or (-DC)

Common
User Common

Relay 2 Overload set point B

Relay 3
USER 1
USER 2
Input B
COMM

COMM
Input A

Overload set point A+B (Sum)


Common
VAC
VAC

Lift
Relay 4

POWER SUPPLY
CABLE SHIELD

Input A
TEST BUTTON
Input B
(NC Contact)
Load cell connector
Sig. 4-20 mA (GREEN)
Common (YELLOW)

(BROWN)

Common (YELLOW)
(BROWN)
Exc. +

Exc. +

SENSY SENSY
Rev. 11/10/2018

SENSOR SENSOR
4-20 mA 4-20 mA
3 WIRES 2 WIRES

265
CRANE-BOY
CRANE OVERLOAD PROTECTION ELECTRONICS
CRANE-BOYP
Crane overload protection electronics with 3 set-points and display

Features
o Easy and intuitive calibration
o Display of hoisted load and input signal
CRANE-BOY CRANE-BOYP

o Internal monitoring system of load cell integrity and load limitation electronics
(fail safe)
o Test button on front cover
o Also available without industrial metallic housing
(see INDI-BOY, DISP-BOYP and DISP-SUMD)

Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- RS-232, RS-485 or fieldbus capabilities
- NEMA 4X / IP67 (transparent protection cover + Option "COVER PAX")
- Power supply: 48 VAC / 24 VDC (see CRANE-BOY2 and
CRANE-BOYP2 products)
- Stainless steel housing

Application(s) SENSY's CRANE-BOY and CRANE-BOYP are perfectly designed for the following applications:
- Overload protection and slack rope detection of: overhead cranes, container cranes, gantry cranes.
Function(s)
- Internal survey system of the load cell and electronics (fail safe)
- "TEST" button to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to transitory non-significant overload
- Maximum and minimum memories, smart filter
Specifications CRANE-BOY CRANE-BOY12 CRANE-BOYP CRANE-BOYP12
Load limiter for single load Load limiter for single load Load limiter for single 4-20 Load limiter for single 4-20
Type -
cell cell mA load cell mA load cell
± 24 mVDC / ± 240 ± 24 mVDC / ± 240
Input range 20 mA (-2 to +26 mA) 20 mA (-2 to +26 mA) -
mVDC mVDC
24 VDC ± 5 % @ 50 mA 24 VDC ± 5 % @ 50 mA
Sensor excitation 10 VDC @ 125 mA max** 10 VDC @ 125 mA max** -
max. max.
Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -

Accuracy 0.1 0.1 0.1 0.1 % F.S.*

A/D converter 16 bits 16 bits 16 bits 16 bits -

Converter rate Up to 20 readings /s Up to 20 readings /s Up to 20 readings /s Up to 20 readings /s -

Service temperature range 0...+50 0...+50 0...+50 0...+50 °C

Storage temperature range -40...+60 -40...+60 -40...+60 -40...+60 °C

85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24 85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24
Power supply -
(15 VA) VAC (15 VA)*** (15 VA) VAC (15 VA)***
Qty of relay 3 3 3 3 -

Relay type "Form A" - potential free "Form A" - potential free "Form A" - potential free "Form A" - potential free -

Contact rating 3A @250 VAC / 30VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC -

IP rating IP54 IP54 IP54 IP54 -

*F.S. : Full Scale.


** : 5 VDC @ 65 mA max (jumper selectable).
*** : we recommend the CRANE-BOY2 and CRANE-BOYP2 for use in 24 VDC.
Specifications subject to change without notice..

rev. : 18/10/2021
266
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS (STRAIN-GAUGE INPUT)

CRANE-BOY > STANDARD DIMENSIONS

Option ‘‘COVER PAX’’

!!!!! METTRE PHRASES DANS MAIL !!!!!

Option ‘‘COVER PAX’’


protection cover IP67
Free Load cell

Relays 4-20 mA
Power 0-10 V
Supply

For options please consult page 303


Dimensions in mm
Other views Terminals

CRANE-BOY
CARD-CDS20

Relay 1 Lift contact


Common
Relay 2 Lift contact
(YELLOW)
(BROWN)
(GREEN)
(WHITE)

Relay 3 Slack rope


Common Slack rope
Exc.+
Sig.+

Exc.-

Relay 4
Sig.-

Pre-warning
- EXC. (Common)
VAC or (+DC)
VAC or (-DC)

User Common
USER 1
USER 2
USER 3
+ EXC.
+ SIG
- SIG

LOAD CELL

CABLE SHIELD
Rev. 11/06/2018

Load cell connector

267
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TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS (PROCESS INPUT)

CRANE-BOYP > STANDARD DIMENSIONS

Option ‘‘COVER PAX’’

Option ‘‘COVER PAX’’


protection cover IP67
Free Load cell

Relays 4-20 mA
Power 0-10 V
Supply

For options please consult page 303


Dimensions in mm
Other views Terminals

CRANE-BOYP
CARD-CDS20

Relay 1 Lift contact


Common
Sig. 4-20 mA (GREEN)

Relay 2 Lift contact


Common (YELLOW)
(BROWN)

Slack rope
- Exc. (YELLOW)

Relay 3
+ Exc. (BROWN)

Common Slack rope


Relay 4 Pre-warning
+ Exc.
(+DC)
(-DC)

-EXC. (Common)

USER Common
24 VDC EXC.

SENSY SENSY
VAC or
VAC or

USER 1
USER 2
USER 3
+20 mA

SENSOR SENSOR
+10 V

4-20 mA 4-20 mA
3 WIRES 2 WIRES

CABLE SHIELD
Rev. 11/06/2018

Load cell connector

269
CRANE-SUMD CRANE OVERLOAD PROTECTION ELECTRONICS FOR THE
DISP-SUMD SUM OF SEVERAL CHANNELS
CRANE-SUMD and DISP-SUMD are designed to limit the sum of the load of several hoisting devices already equipped with their own
load limitation device.

Features
o Type:
- CRANE-SUMD: with industrial metallic housing
CRANE-SUMD / DISP-SUMD

- DISP-SUMD: to be installed on the front panel


o Connected to the analogue output (4…20 mA) of the load limitation electronics
BRIDGE-BOY, CRANE-BOY, INDI-BOY, DISP-BOYP, etc. (CARD-CDL10 option)
o Easy and intuitive calibration
o Display of hoisted load and input signal

Available option(s)
- analogue output 4(0)…20 mA / 0…10 V
- RS-232, RS-485 or fieldbus output
- power supply: 48 VAC / 24 VDC (see CRANE-SUMD2 and DISP-SUMD2
porducts)
- stainless steel housing
- NEMA 4X / IP67 (transparent protection cover - Option "COVER PAX")
- rail DIN adaptor

Application(s) SENSY's CRANE-SUMD and DISP-SUMD are perfectly designed for the following applications:
- CRANE-SUMD and DISP-SUMD are designed to overload protection of the sum of loads, of up to 8 independent hoists (e.g.: 2
trolleys each limited to 10 t installed on an EOT crane limited to 15 t).
Function(s)
- Internal survey system of input signal and electronics (fail safe)
- "TEST" buttons to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to transitory non-significant overload
- Maximum and minimum memories
Specifications CRANE-SUMD CRANE-SUMD12 DISP-SUMD DISP-SUMD12
Type Load limiter of the sum Load limiter of the sum Load limiter of the sum Load limiter of the sum -

Input range ±20 mA, ±200 mA ±20 mA, ±200 mA ±20 mA, ±200 mA ±20 mA, ±200 mA -

Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -

Accuracy 0.1 0.1 0.1 0.1 % F.S.*

Service temperature range 0...+50 0...+50 0...+50 0...+50 °C

Storage temperature range -40...+60 -40...+60 -40...+60 -40...+60 °C

85...250 VAC, 50/60 Hz 11...36 VDC (11 W) 24 85...250 VAC, 50/60 Hz 11...36 VDC (11 W) 24
Power supply -
(15 VA) VAC (15 VA)*** (15 VA) VAC (15 VA)***
Qty of relay 3 3 3 3 -

Relay type Form A - potential free Form A - potential free Form A - potential free Form A - potential free -

3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC or 30 3 A @ 250 VAC or 30
Contact rating -
Resistive load Resistive load VDC Resistive load VDC Resistive load
IP rating IP54 IP54 IP54** IP54** -

*F.S. : Full Scale.


** : IP rating for front panel only.
*** : we recommend the CRANE-SUMD2 and DISP-SUMD2 for use in 24 VDC.
Specifications subject to change without notice..

rev. : 18/10/2021
270
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR THE SUM OF SEVERAL CHANNELS

CRANE-SUMD > STANDARD DIMENSIONS

Option ‘‘COVER PAX’’

Option ‘‘COVER PAX’’


protection cover IP67

!!!!!!! Mettre phrase dans MAIL !!!!!!!

Output
4-20 mA
Inputs 0-10 V
Options
Relays
Power
Supply

For options please consult page 303 Dimensions in mm


Other view Terminals
LOAD LIMITER* N°1 LOAD LIMITER* N°2

Relay 1 Lift contact


Common
Sig. 4-20 mA (GREEN)

Relay 2 Lift contact


Common (YELLOW)

Relay 3 Slack rope


Common Slack rope
Relay 4 Pre-warning
+ V (Voltage Input)
+A (Current Input)
-EXC. (Common)
VAC or (+ DC)
(- DC)

USER Common
+24 VDC EXC.

USER 1
USER 2
USER 3
VAC or

Rev. 23/10/2018

*: INDI-BOY, DISP-BOY, CRANE-BOY, ...


271
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TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR THE SUM OF SEVERAL CHANNELS

DISP-SUMD > STANDARD DIMENSIONS

96.5
2.5
91.4

±44.5 44.5 49.5

104.1 ±111

For options please consult page 303


Note:recommended min. clearance (behind the panel) for mounting is 140 mm deep and 53.4 mm high. Panel cut-out 92 mm (-0+0.8) 45 mm (-0+0.5) Dimensions in mm
Other view Terminals

LOAD LIMITER* N°1 LOAD LIMITER* N°2


Rev. 11/06/2018

DISP-SUMD
*: INDI-BOY, DISP-BOY, CRANE-BOY, ...
273
CRANE-BOY-Exd CRANE OVERLOAD PROTECTION ELECTRONICS
CRANE-BOYP-Exd (explosion-proof)
CRANE-BOY-Exd and CRANE-BOYP-Exd are CRANE-BOY mounted in an explosion-proof housing to be used in an
hazardous area. They are equipped and standardised with Zener barriers in order to be connected to an Ex i certified fload
cell.

Features
o Certified for IIB group
CRANE-BOY-Exd (Ex II2G Ex d IIB T6)

(also available for IIC group)


o Easy and intuitive calibration
o Display of hoisted load and input signal
o Internal monitoring system of load cell integrity and load limitation electronics
(fail safe)
o Also available without Zener barrier for using with Ex d certified load pins:
CRANE-BOY-Exd-5050

Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- RS-232, RS-485, fieldbus capabilities

Application(s) SENSY's CRANE-BOY-Exd CRANE-BOYP-Exd are perfectly designed for the following applications:
Overload protection and slack rope detection in hazardous area on overhead cranes, container cranes, gantry cranes, BOP
cranes.
Function(s)
- Internal survey system of the load cell and the electronics (fail safe)
- Test button to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to transitory non-significant overload
- Maximum and minimum memories
Specifications CRANE-BOY-Exd CRANE-BOY12-Exd CRANE-BOYP-Exd CRANE-BOYP12-Exd
Load limiter for single load Load limiter for single load Load limiter for single Load limiter for single
Type -
cell cell 4...20 mA load cell 4...20 mA load cell
± 24 mVDC / ± 240 ± 24 mVDC / ± 240
Input range 20 mA (-2 to +26 mA) 20 mA (-2 to +26 mA) -
mVDC mVDC
24 VDC ± 5 % @ 50 mA 24 VDC ± 5 % @ 50 mA
Sensor excitation 10 VDC @ 125 mA max** 10 VDC @ 125 mA max** -
max. max.
Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -

Accuracy 0.1 0.1 0.1 0.1 % F.S.*

A/D converter 16 bits 16 bits 16 bits 16 bits -

Converter rate Up to 20 readings /s Up to 20 readings /s Up to 20 readings /s Up to 20 readings /s -

Service temperature range 0...+50 0...+50 0...+50 0...+50 °C

Storage temperature range -40...+60 -40...+60 -40...+60 -40...+60 °C

85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24 85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24
Power supply -
(15 VA) VAC (15 VA)*** (15 VA) VAC (15 VA)***
Qty of relay 3 3 3 3 -

Relay type "Form A"- potential free "Form A"- potential free "Form A"- potential free "Form A"- potential free -

Contact rating 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC -

IP rating IP65 IP65 IP65 IP65 -

*F.S. : Full Scale.


** : 5 VDC @ 65 mA max (jumper selectable).
*** : we recommend the CRANE-BOY2-Exd and CRANE-BOYP2-Exd for use in 24 VDC.
Specifications subject to change without notice..

rev. : 18/10/2021
274
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS (EXPLOSION-PROOF)

CRANE-BOY-Exd / CRANE-BOYP-Exd > STANDARD DIMENSIONS

480
20 232
350

100

50

300
275 320

5
8

For options please consult page 303


Dimensions in mm
Other view Terminals

CRANE-BOY-Exd CRANE-BOYP-Exd

OR
EARTH

Rev. 08/10/2018

275
CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2
CABIN-2xB1SUMD
CHANNELS + SUM
The CABIN-2IB1SUMD and CABIN-2DB1SUMD are crane overload protection systems designed to manage 2 hoisting devices as
well as the sum of the loads.

Features
x = input:
CABIN-2xB1SUMD

- I: mV/V or
- D: process input 4(0)…20 mA
o Display of hoisted loads and input signals
o Monitoring system of load cell integrity and electronics (fail safe)

Available option(s)
- analogue output 4(0)…20 mA or 0…10 V
- RS-232, RS-485, USB or fieldbus capabilities
- NEMA 4X /IP67 (transparent protection cover - option "COVER PAX")
- power supply: 48 VAC / 24 VDC (see CABIN-2xB1SUMD2 products)
- stainless steel cabinet

Application(s) SENSY's CABIN-2xB1SUMD is perfectly designed for the following applications:


The 2IB1SUMD and 2DB1SUMD provide housing for integrating 2 x INDI-BOY or 2 x DISP-BOYP associated with 1 x
DISP-SUMD. They are designed to ensure overload protection and slack rope detection of 2 independent hoists as well as
the sum of these loads.
Function(s)
- Internal survey system of load cells and electronics (fail safe)
- "TEST" buttons to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to transitory non-significant overload
- Maximum and minimum memories
- Parameters and functions configurable at user level
Specifications CABIN-2IB1SUMD CABIN-2IB1SUMD12 CABIN-2DB1SUMD CABIN-2DB1SUMD12
Type Load limiter for 2 load cells Load limiter for 2 load cells Load limiter for 2 load cells Load limiter for 2 load cells -

± 24 mVDC ± 240 ± 24 mVDC / ± 240


Input range 20 mA (-2 to +26 mA) 20 mA (-2 to +26 mA) -
mVDC mVDC
10 VDC @ 125 mA 10 VDC @ 125 mA 24 VDC ± 5 % @ 50 mA 24 VDC ± 5 % @ 50 mA
Sensor excitation -
(max)** (max)** (max) (max)
Display 3 x 5 digits (14.2 mm) 3 x 5 digits (14.2 mm) 3 x 5 digits (14.2 mm) 3 x 5 digits (14.2 mm) -

Accuracy 0.5 0.5 0.5 0.5 % F.S.*

Service temperature range 0...+50 0...+50 0...+50 0...+50 °C

Storage temperature range -40...+60 -40...+60 -40...+60 -40...+60 °C

85...250 VAC, 50/60 Hz 11...36 VDC (33 W) 24 85...250 VAC, 50/60 Hz 11...36 VDC (33 W) 24
Power supply -
(45 VA) VAC (45 VA)*** (45 VA) VAC (45 VA)***
Qty of relay 2x3+4 2 x 3 +4 2x3+4 2x3+4 -

Relay type "Form A"- potential free "Form A"- potential free "Form A"- potential free "Form A"- potential free -

Contact rating 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC -

IP rating IP54 IP54 IP54 IP54 -

*F.S. : Full Scale.


** : 5 VDC @ 65 mA max (jumper selectable).
*** : we recommend the CABIN-2xB1SUMD2 for use in 24 VDC.
Specifications subject to change without notice..

rev. : 18/10/2021
276
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2 CHANNELS + SUM

CABIN-2xB1SUMD > STANDARD DIMENSIONS

330
Ø 10.2
300

342 400

Load cell n°1


Load cell n°2 Main power supply
Output relay INDI-BOY n°1 Output 4-20 mA display
Output relay INDI-BOY n°1 Output relay DISP-SUMD n°1

For options please consult page 303


Dimensions in mm
Other views Terminals

210
250
EARTH
mV/V VERSION

M12 (2x) M20 (4x) M16 (1x)


Rev. 23/10/2018

Ø cable Ø cable Ø cable


min 6.5 max 8 min 9 max 13 min 6 max 8

277
CRANE OVERLOAD PROTECTION ELECTRONICS FOR 4
CABIN-4xB1SUMD
CHANNELS + SUM
The CABIN-4IB1SUMD and CABIN-4DB1SUMD are crane overload protection systems designed to manage 4 hoisting devices as
well as the sum of the loads.

Features
x = input:
CABIN-4IB1SUMD (without window)

- I: mV/V or
- D: process input 4(0)…20 mA
o Easy and intuitive calibration
o Display of hoisted loads and input signals
o Internal monitoring system of load cell integrity and load limitation electronics
(fail safe)

Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- RS-232, RS-485, USB or fieldbus capabilities
- NEMA 4X / IP67 (transparent protection cover - option "COVER PAX")
- power supply: 48 VAC / 24 VDC (see CABIN-4xB1SUMD2 products)
- stainless steel cabinet

Application(s) SENSY's CABIN-4xB1SUMD is perfectly designed for the following applications:


The 4IB1SUMD and 4DB1SUMD provide housing for integrating 4 x INDI-BOY or 4 x DISP-BOYP associated with 1 x
DISP-SUMD. They are designed to ensure overload protection and slack rope detection of 4 independent hoists as well as
the sum of these loads.
Function(s)
- Internal survey system of load cells and electronics (fail safe)
- "TEST" buttons to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to transitory non-significant overload
- Maximum and minimum memories
Specifications CABIN-4IB1SUMD CABIN-4IB1SUMD12 CABIN-4DB1SUMD CABIN-4DB1SUMD12
Type Load limiter for 4 load cells Load limiter for 4 load cells Load limiter for 4 load cells Load limiter for 4 load cells -

± 24 mVDC / ± 240 ± 24 mVDC / ± 240


Input range 20 mA (-2 to +26 mA) 20 mA (-2 to +26 mA) -
mVDC mVDC
10 VDC @ 125 mA 10 VDC @ 125 mA 24 VDC ± 5 % @ 50 mA 24 VDC ± 5% @ 50 mA
Sensor excitation -
(max)*** (max)*** (max) (max)
Display 5 x 5 digits (14.2 mm) 5 x 5 digits (14.2 mm) 5 x 5 digits (14.2 mm) 5 x 5 digits (14.2 mm) -

Accuracy 0.5 0.5 0.5 0.5 % F.S.*

Service temperature range 0…+50 0…+50 0…+50 0…+50 °C

Storage temperature range -40…+60 -40…+60 -40…+60 -40…+60 °C

85…250 VAC, 50/60 Hz 11…36 VDC (55 W) 24 85…250 VAC, 50/60 Hz 11…36 VDC (55 W) 24
Power supply -
(75 VA) VAC (75 VA)**** (75 VA) VAC (75 VA)****
Qty of relay 4x3+4 4x3+4 4x3+4 4x3+4 -

Relay type "Form A"– potential free "Form A"– potential free "Form A"– potential free "Form A"– potential free -

3 A @ 250 VAC / 30VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC
Contact rating -
Resistive load Resistive load Resistive load Resistive load
IP rating IP54 IP54 IP54 IP54 -

*F.S. : Full Scale.


** : configurable at user’s level.
*** : 5 VDC @ 65 mA max (jumper selectable).
**** : we recommend the CABIN-4xB1SUM2 for use in 24 VDC.
Specifications subject to change without notice..

rev. : 18/10/2021
278
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR 4 CHANNELS + SUM

CABIN-4xB1SUMD > STANDARD DIMENSIONS

500
Ø 8.5
427

SOMMATOR

500 520

Load cell n°1 Main power supply


Load cell n°2 Contacts SUMD n°1
Load cell n°3 Contacts INDI-BOY n°4
Load cell n°4 Contacts INDI-BOY n°3
Contacts INDI-BOY n°2
Contacts INDI-BOY n°1

For options please consult page 303


Dimensions in mm
Other views Terminals
EARTH
mV/V VERSION

280 250
M12 (4x) M16 (6x)
Ø cable Ø cable
Rev. 23/10/2018

min 3.5 max 7 min 6 max 8

279
SMART JUNCTION BOX MONITORING LOAD CELL
JBOX-LCI
INTEGRITY
Smart junction box is designed for parallel connecting of 2 to 4 load cells to an electronic device and for ensuring the monitoring of
their correct functioning.

Features
o Control of:
- load cell out of pre-set balance range
JBOX-LCI

- load cell out of pre-set operating range


- low / high excitation
- open circuit to any load cell on each connection
- short circuit on any load cell connection
- internal load cell fault (bridge imbalance)
o Ensure the positive safety of load limitation systems based on multiple load
cells connected in parallel (hoisting devices)

Available option(s)
- ABS housing available with DIN rail mounting accessories
- PCB available without ABS housing

Application(s) SENSY's JBOX-LCI is perfectly designed for the following applications:


- Overload protection and slack rope detection for hoisting equipment based with multiple anchor points,
- Industrial weighing with improved reliability.
Function(s)
- Easy calibration by keys and 4-digit display
- Indication of the signal (mV) of each sensor, the average signal and error message (no. of sensors and types of error)
- Relay normally energised
- Parameters protected by a secret code
Specifications JBOX-LCI
Type Smart junction box -

Input range 1...5 mV/V -

Sensor excitation 4...12 VDC (**) -

Non-linearity error <± 0.03 % F.S.*

Display 4 digits -

Service temperature range -10...+85 °C

Storage temperature range -40...+95 °C

%
Temperature coefficient of the sensitivity <± 0.02 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C

Power supply 4...12 VDC*** -

Qty of relay 1 -

Relay type SPCO relay -

Contact rating 0.5 A (50 VDC max.) / 1 A (24 VDC / 120 VAC) -

IP rating IP65 -

*F.S. : Full Scale.


** : provided by measurement electronics / 52 mA (except the consumption of the sensors).
*** : as SENSY JBOX-LCI is powered by the electronics on which it is connected, this electronics has to be able to provide an extra current supply in addition
to the one required by the load cells. This means that, if necessary, a higher sensor impedance (e.g.: 700 or 1000 ohms) has to be provided. Example: In the
case of use of a load cell with a CRANE-BOY (capacity of 125 mA at 10 V), the remaining current supply for the load cells is 75 mA. This will therefore be
sufficient for 2 load cells of 350 ohms but not for 4 load cells of 350 ohms.
Specifications subject to change without notice..

rev. : 18/10/2021
280
TECHNICAL DRAWINGS: SMART JUNCTION BOX MONITORING LOAD CELL INTEGRITY

JBOX-LCI > STANDARD DIMENSIONS

1 2

Alarm
LED

3 4

Dimensions in mm
Other view Terminals

LOAD CELLS

+EX +S SCR -S -EX +EX +S SCR -S -EX +EX +S SCR -S -EX +EX +S SCR -S -EX +EX +S SCR -S -EX

1 2 3 4 INSTRUMENT

RELAY
Default Positive
position security
Rev. 29/06/2018

281
FUNCTIONAL SAFETY CERTIFIED LOAD LIMITER
SAFETY-BOY
ELECTRONICS
Overload protection electronics for hoisting devices with certification for performance level PL d according to EN ISO 13849-1.

Features
o 2 redundant channels with constant comparing of both signals
o PFHd 4.29 x 10E-08
SAFETY-BOY

o Load limiter electronics certified for functional safety up to PL d Category 3, DC:


medium
o Display of hoisted load and input signal
o Monitoring system of the integrity of load cells with continuous comparison of
both channels and internal "watchdog" for the electronics
o Analogue output: 2 x 4...20 mA

Application(s) SENSY's SAFETY-BOY is perfectly designed for the following applications:


- Overload protection of hoist for PL d cat. 3 requirement.
Function(s)
- Internal survey system of load cell and electronics
- Calibration with push buttons and display
- With pre-alarm and overload set-points on each channels
- Protection avoiding programming by unauthorised users
- Protection against inverted polarity of power supply
- Self-resetting fuse
Specifications SAFETY-BOY SAFETY-BOY24 SAFETY-BOY OEM
Load limiter with IP65 housing and Load limiter with IP65 housing and Load limiter without housing (DIN
Type -
AC power supply DC power supply rail mount)
Input range Up to 3.9 mV/V Up to 3.9 mV/V Up to 3.9 mV/V -

Sensor excitation 4 VDC 4 VDC 4 VDC -

Display 4 digits red LED, 7 mm high 4 digits red LED, 7 mm high 4 digits red LED, 7 mm high -

Accuracy 0.03 0.03 0.03 % F.S.*

Low pass filter Selectable 0.25…3 Selectable 0.25…3 Selectable 0.25…3 Hz

Internal resolution 24 bit 24 bit 24 bit -

Service temperature range -10…+50** -10…+50** -10…+50** °C

Storage temperature range -20...+60 -20...+60 -20...+60 °C

Power supply 100…240 VAC 10…30 VDC 10…30 VDC -

Consumption 10 W 6W 6W -

Qty of relay 4 cabled by 2 4 cabled by 2 4 cabled by 2 -

Relay type "Form C"– Pre-cabled "Form C"– Pre-cabled "Form C"– Pre-cabled -

2 A @ 48 VAC / 24 VDC ( resistive 2 A @ 48 VAC / 24 VDC (resistive 2 A @ 48 VAC / 24 VDC (resistive


Contact rating -
load) load) load)
136 (171 with analogue output) x
Dimensions 300 x 200 x 120 300 x 200 x 120 mm
125 x 57
IP rating IP65 IP65 - -

*F.S. : Full Scale.


** : max 85% humidity non-condensing.
Specifications subject to change without notice..

rev. : 18/10/2021
282
TECHNICAL DRAWINGS: FUNCTIONAL SAFETY CERTIFIED LOAD LIMITER ELECTRONICS

SAFETY-BOY > STANDARD DIMENSIONS

SAFETY-BOY SAFETY-BOY OEM


330

300
10.2

300 125
242

136 36

60
Dimensions in mm
Other view Terminals
57

On request
Rev. 06/04/2018

283
COACH-II DATA RECORDING AND MANAGEMENT FOR EOT CRANES
The COACH-II is a data recording system specially dedicated to crane monitoring.

Features
o The COACH-II is a new generation of electronic data logging, monitoring and
COACH-II-IP65

management system for overhead travelling cranes (EOT), adaptable to other


types of crane.
o It is designed to optimise the maintenance with full knowledge of mechanical
stress during use.
o It can be used as a “black box” tracing the history of all recent movements.

Application(s) SENSY's COACH-II is perfectly designed for the following application:


- Survey and monitoring of overhead travelling cranes (EOT).
Function(s)
- Hourly recording on a duration of 25 years of:
- upward (ascent), downward (descent), long travel (translatory) and short travel (trolley direction)
- number of inchings
- lifted load’s spectrum and overloads
- Recording of sequences of recent movements (6 months)
- SWP (Safe Working Period) calculation
- Display on front colour touch screen (lifted load, movements, SWP, alarms, temperatures, etc.)
- Alarm detection and management (overloads, SWP, etc.) with activation of a relay
- Detection of wire break in the analogue input
- Protection against overvoltage and reverse polarity at the analogue input
- Coach-II programming and data retrieval via the USB stick or via Ethernet (option)
- Centralization of EOT cranes utilization data on a server accessible from any browser (GPRS option)
- COACH-II is supplied with COACH-VIEW software (configuration and analysis of the data by means of graphs and tables)
Specifications COACH-II-PM COACH-II-IP65
Analog input 1 x 0...10 V / 4...20 mA 1 x 0...10 V / 4...20 mA -

Digital input 4 ** 4 ** -

Display Touchscreen 5.7'' colour Touchscreen 5.7'' colour -

Accuracy 0.1 0.1 % F.S.*

Output signal 0...10 V / 4...20 mA (SWP) 0...10 V / 4...20 mA (SWP) -

Internal memory 128 Mo*** 128 Mo*** -

Service temperature range 0...+50 0...+50 °C

Storage temperature range -20...+70 -20...+70 °C

Power supply 24 VDC ****** 24 VDC / 100..240 VAC **** -

Qty of relay 2 2 -

Contact rating 5 A @ 240 VAC / 28 VDC 5 A @ 240 VAC / 28 VDC -

IP rating IP20***** IP65 -

*F.S. : Full Scale


** : potential free contact
*** : compact flash
**** : 48 VAC (option)
***** : IP rating of front panel : IP65
****** : 100..240 VAC --> 24VDC converter included
Specifications subject to change without notice..

rev. : 18/10/2021
284
TECHNICAL DRAWINGS: DATA RECORDING AND MANAGEMENT FOR EOT CRANES

COACH-II > STANDARD DIMENSIONS

COACH-II-PM COACH-II-IP65

320
Ø 8.2 300
(4x)

145 160 200

203

56 51

±130
+1
120
187 0

USB (1x)

Dimensions in mm
Other views Terminals
Relay output 1
)
Load cell signal (0-10 V or 4-20 mA)
Analogical output ( 0-10 V or 4-20 mA)

Relay output 2
Power supply

,
Movements ( , ,

Rev. 04/06/2018

285
DISP-F LARGE DIGITAL DISPLAYS
Large digital displays for distance reading.

Features
DISP-Fx-yz

x = input
DISP-F

- P: process input: 0...10 V and 4(0)...20 mA


- S2: RS-232
- S4: RS-485

y = Digits (4 or 6)

z = Digits height:
- DISP-Fx-y2: 57 mm
- DISP-Fx-y4: 102 mm
- DISP-Fx-y6: 150 mm
- DISP-Fx-y8: 200 mm
- DISP-Fx-y12: 300 mm
- DISP-Fx-y16: 400 mm
- other on request

Application(s) The SENSY's DISP-F is perfectly designed for the following applications:
- Load indication on overhead cranes,
- Weighing indication at long distance,
- Indication of measuring force or torque at a distance.
Function(s)
- Tare by front key or external contact
- Programmation by front key or external contacts
Specifications DISP-Fx-yz-AC DISP-Fx-yz-AC48 DISP-Fx-yz-DC
Type Large indicator Large indicator Large indicator -

Non-linearity error <± 0.05** <± 0.05** <± 0.05** % F.S.*

Display 4 / 6 digits 4 / 6 digits 4 / 6 digits -

Low pass filter 0...25** 0...25** 0...25** Hz

Service temperature range 0...50*** 0...50*** 0...50*** °C

Storage temperature range -20...70 -20...70 -20...70 °C

%
Temperature coefficient of the sensitivity <± 0.025** <± 0.025** <± 0.025** F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.03** <± 0.03** <± 0.03** F.S.*/10°C

Power supply 100...240 VAC (40 VA) 48 VAC 11...30 VDC -

IP rating IP65**** IP65**** IP65**** -

*F.S. : Full Scale.


** : N.A . for DISP-FS2-yz and DISP-FS4-yz.
*** : option -25...+50°C (internal heating system).
**** : display mounted vertically.
Specifications subject to change without notice..

rev. : 18/10/2021
286
TECHNICAL DRAWINGS: LARGE DIGITAL DISPLAYS

DISP-F > STANDARD DIMENSIONS

DISP-Fx-yz-AC / DC DISP-Fx-yz-AC48
Digits size
Ref. Item L (mm) L (mm) H (mm) Viewing distance (m)
inches mm 4 digits / 6 digits 4 digits / 6 digits
DISP-Fx-y2 2.25 57 279.5 / 376 376 / 504 154.5 25
DISP-Fx-y4 4 102 434 / 616 616 / 824 195.5 50
DISP-Fx-y6 6 150 580 / 820 820 / 1060 246 75
DISP-Fx-y8 8 200 750 / 1072 1072 / 1395 290 100
DISP-Fx-y12 12 300 1058 / 1540 1540 / 2022 408 140
DISP-Fx-y16 16 400 1368 / 2020 2020 / 2672 515 200

Dimensions in mm
Options Terminals
S2 / S4: PROCESS INPUT:
Processor and signal input board Processor and signal input board
RS-232 0...10 V
Signal I/P & Excitation Logic Inputs Power Signal I/P & Excitation Logic Inputs Power
RS-485 4(0)...20 mA
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13
nil
nil
Demand
Common
Data A+/Rxd
Data B- /Txd

Common

Earth

Excitation -

Excitation +
Signal -

V+
mA +

Earth
Common
nil
Alarm Lock
Calib. Lock

Alarm Lock
Calib. Lock

Internal power link,


installed by the factory
Remote contacts Remote contacts
(5V DC 1mA) (5V DC 1mA)
OPTION 1: PROGRAMMATION BOX
General use Specific use with PAX family*
(REF: PBOX-4B)
installed by the factory
Internal power link,

RS485 Slave RS232 Slave FPxx RS232 Slave RS485 Slave


1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
Power Supply board
Earth
Fuse
Demand
Common

nil
nil
Data B-
Data A+
Txd
Demand
Common
Rxd

nil
nil
Demand
Common

nil
nil
Data B-
Data A+

Rxd
Txd
Demand
Common

nil
nil

- or N

+ or L
110
Comm.
Comm.
Rxd
Txd

NC
NC

A+
Enable

Customer-supplied disconnection
Enable

B-

and overload protection devices


N L
Earth

- +
Circuit breaker
Fuse switch
19 18 17 16 19 18 17 16
Power

170
Inside the enclosure Outside the enclosure
RS485 Master RS232 Master
OPTION 2: JUNCTION BOX PAX RS232 Master PAX RS485 Master
(REF: JBOX-FP)
*PAX family: INDI-PAX, IND-BOY, DISP-PAXDP, DISP-BOYDP,
Rev. 24/10/2018

DISP-SUMD, CRANE-BOY, CRANE-SUMD

287
DISP-RLT DISPLAY FOR RUNNING LINE TENSIOMETERS
3-channel display specially designed to work in combination with SENSY running line tensiometers 5570, 5575, 5580 and 5585 for
winches and running cables in order to display the tensile load, the speed and the pay-out.

Features
o Inputs:
- force transducer
DISP-RLT

- payout sensor
o Digital displays and bar graphs:
- force
- speed
- payout
o Data transmission

Available option(s)
- data logging (download by USB stick or Ethernet network)
- communication output RS-232, RS-485
- analogue output 4 (0)…20 mA or 0…10 V
- relay output 2 or 4 FORM-C (5 A, 230 VAC resistive load)
- power supply: 110 & 230 VAC (50 – 60 Hz)

Application(s) SENSY's DISP-RLT is perfectly designed for the following applications:


- Tension / payout / speed display and logging.
Function(s)
- Reset (tare)
- Peak and through memories
- Filter
- Power calculation (force * speed) (option)
- Possibility to add other functions (option)
Specifications DISP-RLT
Input force signal 4...20 mA** -

Input payout signal Absolute encoder SSI** -

Display Touchscreen 5.7'' color -

Accuracy 0.1 % F.S.*

A/D converter 20 ms -

Service temperature range 0...+50 °C

Storage temperature range -20...+70 °C

Power supply 24 VDC +- 20 % -

Dimensions 300 x 300 x 120 mm

IP rating IP65 -

*F.S. : Full Scale.


** : powered 24 VDC.
Specifications subject to change without notice..

rev. : 18/10/2021
288
TECHNICAL DRAWINGS: DISPLAY FOR RUNNING LINE TENSIOMETERS

DISP-RLT > STANDARD DIMENSIONS

320
Ø 8.2
300
(4x)

300 260

120 128

Dimensions in mm
Other view Terminals

(M16) Ø cable 6 to 8 mm
Main power supply
(M20) Ø cable 8 to 11 mm Output Absolute encoder input
(M16) Ø cable 16 to 8 mm (M16) Ø cable 6 to 8 mm
Load cell input
(M16) Ø cable 6 to 8 mm
Rev. 19/07/2018

289
ANALOGUE
STRAIN-GAUGE EMBEDDED ANALOGUE AMPLIFIERS
AMPLIFIERS
These analogue amplifiers convert the signal from a Wheatstone bridge (mV/V) into a robust industrial standardised
analogue signal.

Features
ANALOGUE AMPLIFIER

o Internal or external mounting depending on the size of the transducer


o If external, cylindrical housing in nickel-plated brass (IP67) or rectangular box in
aluminium (low-cost version) (IP65)
o Available version with shifted zero for bidirectional utilisation for versions 4...20
mA and 0...10 V.
o Protection against inversion of polarity
o Cable length: 0.15 m between the amplifier housing and the transducer (max.
0.5 m)

Application(s) SENSY 's analogue amplifiers are perfectly designed for the following applications:
- Transmission of a weight measurement in an industrial site (4...20 mA),
- Acquisition of a force measurement in a PLC,
- Transmission of a load measurement through the festoon of an overhead crane (4...20 mA).
Function(s)
- Corresponds to the standardised analogue input signal of PLC and industrial measuring systems
- 4...20 mA version allows for a signal transmission of up to 1000 m with good immunity to electromagnetic disturbance
Specifications 4-20 mA 3 wires 4-20 mA 2 wires 4-20 mA C6 0...10 V -10...0...+10 V
4-20 mA (ATEX and /
Type 4-20 mA 4-20 mA or IECEx and / or 0...10 V -10...0...+10 V -
CSA)
Wiring 3 2 2 3 3 wires

Input range 0.5...2.5...5.5 mV/V 0.5...2.5...5.5 mV/V 0.5...2.5...5.5 mV/V 0.5...2.5...5.5 mV/V 0.5...2.5 mV/V -

Combined error (non-linearity +


<± 0.02 <± 0.02 < ± 0.02 <± 0.02 <± 0.02 % F.S.*
hysteresis)
Sensor excitation 5 ± 0.1 VDC 0.5...2*** 0.5...2*** 5 ± 0.1 VDC 5 ± 0.1 VDC -

Impedance of Wheatstone bridge 350...5000 350...5000 1000...5000 350...5000 350...5000 ohm(s)

Output signal 4...20 4...20 4...20 0...10 -10...0...+10 -

Load resistance <= 1000 <= 750 <= 750 > 5000 > 10 000 ohm(s)

Bandwidth DC...1000 DC...1000 DC...1000 DC...1000 DC...1000 Hz

Reference temperature 23 23 23 23 23 °C

Compensated temperature range -10...+45 -10...+45 -10...+45 -10...+45 -10...+45 °C

Service temperature range -40...+85 -40...+85 -40...+85 -40...+85 -40...+85 °C

Temperature coefficient of the


0.02...0.051 0.07...0.14 0.07...0.14 0.02...0.051 0.02...0.051 % F.S.*/10°C
sensitivity
Temperature coefficient of zero
0.004...0.0015 0.01...0.05 0.01...0.05 0.004...0.015 0.004...0.015 % F.S.*/10°C
signal
Power supply 10...30 VDC 7.5...30 VDC 7.5-9...28 VDC 13...30 VDC 15...18** VDC -

Same as the Same as the


Consumption (max.) <= 45 <= 23 <= 25 mA
measured signal measured signal

*F.S. : Full Scale.


** : 24 VDC is acceptable if impedance of the Wheatstone bridge >= 1000 ohms.
*** : according to the impedance of the Wheatstone bridge.
Specifications subject to change without notice..

rev. : 18/10/2021
290
TECHNICAL DRAWINGS: STRAIN-GAUGE EMBEDDED ANALOGUE AMPLIFIERS

ANALOGUE AMPLIFIERS > STANDARD DIMENSIONS

Rectangular box - IP65 Cylindrical housing - IP67


Aluminium Nickel-plated steel

Dimensions in mm
Terminals

WIRING S3-JT: (4-20 mA 3 wires, 0 - 10 V, -10...0...+10 V)


+ Exct. + Brown Brun
+ Signal + Green Vert
- Exct. - Yellow Jaune

Cable screen connected to transducer


Faradisation connectée au capteur

WIRING C-C6: (4-20 mA 2 wires, 4-20 mA C6)


A + Excitation + Brown Brun

A - Excitation - Yellow Jaune


(or/ou: white,blue...)
Cable screen connected to transducer
Rev. 21/06/2018

Faradisation connectée au capteur

291
DIGITAL
STRAIN-GAUGE EMBEDDED DIGITAL CONVERTERS
CONVERTERS
These digital converters convert the signal from a Wheatstone bridge (mV/V) into a standardised digital signal RS-232, RS-485 or
USB

Features
DIGITAL CONVERTER

o Very high resolution


o Linearisation of transducer signal available
o High transmission speed
o Internal or external mounting depending on the size of the transducer
o When external, rectangular box in aluminium (protection class IP65)

Available option(s)
- temperature measurement with compensation of thermal drifts

Application(s) SENSY's digital converters are perfectly designed for the following applications:
- Connection of the load cell directly to a computer or a PLC,
- Digital linearisation and thermal compensation integrated in the transducer.
Function(s)
- Scaling of output signal in measuring unit
- Easy connection to PC or PLC
- For USB-ASC: Self powered by the port
Specifications RS232-ASC RS485-ASC RS485-MOD USB-ASC
Input range ± 3 mV/V ± 3 mV/V ± 3 mV/V 3 mV/V -

Sensor excitation 4.5...5.25 VDC 4.5...5.25 VDC 4.5...5.25 VDC 5 VDC -

Non-linearity error <=± 0.003 <=± 0.003 <=± 0.003 0.0025 % F.S.*

Impedance of Wheatstone bridge 320...5000 320...5000 320...5000 85...5000 ohm(s)

Baud rate 2.4...230 kbps 2.4...230 kbps 2.4...230 kbps 115...200 kbps -

A/D converter 5000...66 000 div.*** 5000...66 000 div.*** 5000...66 000 div.*** 50 000...200 000 div.*** -

Protocol ASCII ASCII MODBUS ASCII -

Bandwidth 1...500 1...500 1...500 1...100 Hz

Service temperature range -40...+85 -40...+85 -40...+85 -40...+85 °C

%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 <± 0.05 0.005 F.S.*/10°C

%
Temperature coefficient of zero signal <± 0.01 <± 0.01 <± 0.01 0.004 F.S.*/10°C

Power supply 5.6...12...18 VDC 5.6...12...18 VDC 5.6...12...18 VDC USB -

Consumption (max.) 60** 60** 60** 68** mA

*F.S. : Full Scale.


** : with Wheatstone bridge of 350 ohms.
*** : according to reading frequency.
Specifications subject to change without notice..

rev. : 18/10/2021
292
TECHNICAL DRAWINGS: STRAIN-GAUGE EMBEDDED DIGITAL CONVERTERS

DIGITAL CONVERTERS > STANDARD DIMENSIONS

Internal mounting in transducer:

- RS485-ASC - USB-ASC
- RS485-MOD

31

62.5

External mounting in housing: Matching case:

- RS232-ASC
- RS485-ASC
- RS485-MOD

- USB-ASC

31

62.5

Dimensions in mm
Terminals

RS485
1 Exc. V+
2 B-
ADC
3 A+
4 Exc. V-

1 Exc. V+ Brown Red Brun Rouge


2 Sig. B- White . Blanc .
3 Sig. A+ Green Blue Vert Bleu.
4 Exc. V- Yellow Black Jaune Noir
Shielding connected to housing connector
Faradisation connectée au corps du connecteur
Rev. 11/06/2018

293
ANNEXES

- Definitions: Most popular options p. 296


- Option cards for PAX, CRANE-BOY, INDI-BOY, DISP-BOY family p. 303
- Definitions: Certifications p. 304
- Definitions: Technical features p. 305
- SENSY software p. 306
- Stainless steel screws: Features and references p. 310
- IP codes (International Protection Marking) p. 311

295
DESCRIPTION
DESCRIPTION OF
OF MOST
MOST USED
USED OPTIONS
OPTIONS

OPTION DESCRIPTION
Amplified output
Signal conditioners for strain gauges are high-performance amplifiers built into the load cell. They amplify and convert the input signal (mV) into an output
signal (mA or V). The current amplifiers make it possible to maintain an accuracy higher than 0.1 % at the different temperatures used. Robust and small
in design (with an optional housing), their installation is easy and their temperature range is -40°C to +85°C. These analogue amplification boards are
designed to work in an industrial environment and offer both high stability and fast response. The directly amplified force transducer can be applied where
space, weight and cost are limited as well as in areas where there are many electromagnetic signal disturbances.

OPTION DESCRIPTION
Angle measurement
This allows the angle of rotation to be measured at the same time as the torque.This information is provided in the form of two square waveforms providing
360 periods per revolution and offset by a quarter of a period to determine the direction of rotation.

OPTION DESCRIPTION
Articulated arm
This accessory makes it possible to fix the running line tensiometer to the structure while leaving it sufficient freedom to follow the movements of the rope.

OPTION DESCRIPTION
ASTM E74
The ASTM E74 standard is unique to the USA and serves the same purpose as the international standard ISO 376, i.e.: "Calibration of force measuring
instruments used for the verification of uniaxial testing machines". It deals more generally with the calibration methods which can be used to perform the
calibration.
Two categories of force transducers are differentiated:
class AA: for secondary force standard dynamometers, i.e. used as references for calibrating other dynamometers.
class A: for dynamometers used for checking testing machines.
This distinction introduces differences in the calibration procedure. The results of the calibration are used to define the area of use in the category to which
the dynamometer belongs. A key difference from ISO 376 is that the ASTM protocol is based in part on calibration uncertainty.

OPTION DESCRIPTION
Cable length
Transducers are defined as standard with a typical cable length. (e.g. 8 m for the ‘5510’ model). It is possible to modify this length on request.
Note: the maximum length can be limited especially in particular:
by the presence of electromagnetic disturbances which then require amplification of the signal at the transducer to convey a robust signal of
type 4 ... 20 mA / 0…10 V;
for Ex i-certified transducers for operation in explosive zones for which the solution is to use a local amplification (e.g.: option C6 - model
‘ANALOGUE AMPLIFIER’ - delivering a signal 4 ... 20 mA 2 wires) enabling the use of a loop insulator accepting longer cables than the
Zener barriers.

OPTION DESCRIPTION

Calculation note
Calculation note to demonstrate the mechanical strength and technical relevance of the design of a transducer according to its measurement range, its
safety factor, the fatigue strength required and the characteristics of the material used.

OPTION DESCRIPTION
Calibration resistance
A resistor intended to be connected in parallel on one of the Wheatstone bridge branches in order to create a known imbalance and thus to simulate a
known force or torque. This makes it possible to calibrate and verify the control electronics without applying a physical quantity to the force transducer or
torque meter. A calibration resistor is therefore determined for a specific branch of a specific force transducer.
It can be internal to the transducer and activated by connecting two wires. It can also be external (supplied in a sachet).

296
DESCRIPTION OF MOST USED OPTIONS

OPTION DESCRIPTION
CE hoisting
CE Hoisting logo is SENSY specific. This means that the material is certified by SENSY to be integrated in the kinematic chain of a lifting
system.
HOISTING To do this, SENSY provides a manufacturer folder which guarantees the overload resistance (breaking load coefficient of 5 for lifting systems
and 10 for elevators) as well as the fatigue resistance.
The CE Hoisting certification is not enough for the use of load cells in an overload protection systems. Indeed, in addition, a load cell used for
crane overload protection must be conform to the concept of “fail safe”; namely that it must stop the lifting in case of any anomaly. This is for
example not the case for load cells with wireless transmission like models: 5000-WI, 5000M-WI, 5050-WI and 5050M-WI...
OPTION DESCRIPTION
Charpy certificate
This type of test makes it possible to control the impact resistance or the ductility of the proof body of a force transducer.
The Charpy test is carried out on a specimen in the same material as that of the force transducer accompanied by a test report certified by an
approved laboratory.

OPTION DESCRIPTION

Connector output
As the standard, industrial and weighing transducers are generally equipped with a cable gland. This option replaces the latter with a connector
so that it easy to disconnect from the cable. These connectors are chosen according to the transducer’s environment. Some very specific
connectors can also be used underwater (they can even be disconnected and connected underwater) while being subjected to high pressure.

OPTION DESCRIPTION
Digital output
The RS-232 and RS-485 options are high-performance digital amplifier boards for analogue / digital signal conversion which are typically used
for high-accuracy transducers. The board has been developed for mounting in most of our strain gauge force transducers and provides a very
stable RS-232 / RS-485 digital output signal in the MODBUS or ASCII protocol.

OPTION DESCRIPTION

Dual Wheatstone bridge


A double bridge force transducer is a transducer with two independent Wheatstone bridges equipped with strain gauges. In the context of
high-risk industrial applications where, according to the Machine Directive, high levels of SIL (Safety Integrity Levels) or PL (Performance
Levels) are required, safety is provided by an independent safety control device. The device’s critical point of performance lies in its resistance
to defects. This resistance depends on both the quality and reliability of the components, and in particular on its structure (or architecture).
These safety devices are essentially built according to the well-known ‘measurement signal / control logic / actuator’ architecture. High SIL or
PL levels can only be achieved by using the redundancy of the parts. Thanks to these double bridge measuring force transducers, SENSY
technology enables the redundancy of the required measuring signal to be supplied to the safety control logic device. The monitoring and
comparison of these redundant signals, performed by the control logic (safety PLC, configurable logic block ‘fail-safe’) provides the means of
avoiding, detecting or tolerating defects. In this case, a fault in the measurement signal will be detected and processed before the next request
for the safety function. Another reason to employ a second bridge is to have a spare bridge for very large capacity transducers or for transdu-
cers placed where mounting and accessibility are very difficult in order to facilitate dealing with the problem of signal drift or ripped cable.

OPTION DESCRIPTION
Dye penetrant certificate
Dye penetrant test certificate after machining.
This type of test makes it possible to check the absence of any micro-cracks likely to cause the rupture of certain fatigue-rated transducers.

OPTION DESCRIPTION

EN 12390
The EN 12390 and EN 12350 series of standards deal with concrete tests. The machines used for compressive strength testing of hardened
concrete are tested according to the European standard EN 12390-4. The standard transducers manufactured by SENSY, have four separate
gauge bridges to identify any parallelism anomaly on the machine. They may also be associated with an ISO 376 qualification and require an
official certificate from a certified body based on tests carried out according to EN 12390-4.

OPTION DESCRIPTION
Ex i
Type of protection is based on the limitation of electrical energy provided to an equipment and its wiring exposed to explosive atmosphere at a
level below that which may cause ignition by a spark or thermal effect.
Force transducers and torque meters equipped with this option are considered to be intrinsically safe, which allows them to work in explosives
areas. SENSY load cells are ATEX Ex ia IIC T4 and T6, IECEx Ex ia IIC T6 and CSA (Canada and US) Class 1 Div 1 certified.

297
DESCRIPTION
DESCRIPTION OF
OF MOST
MOST USED
USED OPTIONS
OPTIONS

OPTION DESCRIPTION
Ex d
This is an envelope (housing or proof body of the force transducer) enclosing components that can ignite an explosive gaseous atmosphere. The transdu-
cer structure is therefore designed to resist the pressure developed during an internal explosion of an explosive mixture and prevents the transmission of
this one to the surrounding explosive atmosphere of the envelope.

We offer this type of option on our load pin model ‘5050’ or for some of our electronics (displays, load limiters, etc.). In the latter case, these are placed in
suitable explosion-proof housings.

OPTION DESCRIPTION
External antenna
Options for the wireless transmission of measurements have an internal antenna as standard. Depending on the application, it is sometimes necessary to
increase the range of our wireless transmitters.
We also offer external antennas for the industrial sector as well as for explosive areas with our Ex i wireless transmitters.

OPTION DESCRIPTION
Frequency output
This provides a signal in the form of frequency modulation to overcome electromagnetic disturbances.

OPTION DESCRIPTION
High-pressure resistance
This option involves design and components (e.g. gaskets) that can withstand high pressures. It is therefore necessary to know the nature of the fluid
under pressure (water, air, oil, etc. ...), the maximum pressure to which the transducer will be subjected as well as the duration of exposure to this
pressure.

OPTION DESCRIPTION
Hydraulic hose
Mechanical protection of the cable by using a hydraulic sheath. This option is recommended in environments where the cable is subject to mechanical and
chemical aggressions.

OPTION DESCRIPTION
IP64
The protection rating of our force transducers is in accordance with the international standard of the International Electrotechnical Commission for
waterproofing.

OPTION DESCRIPTION
IP65
The protection rating of our force transducers is in accordance with the international standard of the International Electrotechnical Commission for
waterproofing.

In the case of IP65, this corresponds to total protection against dust and strong jets of water in all directions.

OPTION DESCRIPTION
IP67 MARINE
The protection rating of our force transducers is in accordance with the international standard of the International Electrotechnical Commission for
waterproofing. In the case of IP67 MARINE, this corresponds to total protection against dust and the effects of immersion (1 m max) with corrosion
resistance adapted to marine environments.

OPTION DESCRIPTION
IP68
The waterproofness is such that it is possible to immerse the transducer without altering its performance.
In order to optimise the protection techniques, it is necessary to know the depth to which the transducer will be immersed as well as the duration of
immersion and the characteristics of the liquid.

298
DESCRIPTION OF MOST USED OPTIONS

OPTION DESCRIPTION
IP69K
The protection rating of our force transducers is in accordance with the international standard of the International Electrotechnical Commission
for waterproofing.

In the case of the IP69K, this corresponds to protection against high-pressure cleaning, at high temperature and coming from several
directions.

OPTION DESCRIPTION
ISO 376 - class 00
The purpose of ISO 376 is to calibrate force-measuring instruments used for the static verification of uniaxial testing machines (e.g.
tension/compression testing machines). It describes a procedure for classifying these instruments. These high-precision, so-called "transfer"
standard transducers make the link between national metrology and testing machines that must be (re)-calibrated.
The class of the instrument must be equal to or better than the class for which the machine is to be calibrated according to ISO 7500-1. With
this option, these high-accuracy-transducers not only allow the calibration of scale machines in classes 05, 1 or 2 but also enable intercompari-
son tests between national standards.

OPTION DESCRIPTION
ISO 376 - class 0,5
The purpose of ISO 376 is to calibrate force-measuring instruments used for the static verification of uniaxial testing machines (e.g.
tension/compression testing machines). It describes a procedure for classifying these instruments. These high-precision, so-called "transfer"
standard transducers make the link between national metrology and testing machines that must be (re)-calibrated.
, The class of the instrument must be equal to or better than the class for which the machine is to be calibrated according to ISO 7500-1. This
option allows for the calibration of scale machines in classes 0,5, 1 or 2.

OPTION DESCRIPTION
ISO 376 - class 1
The purpose of ISO 376 is to calibrate force-measuring instruments used for the static verification of uniaxial testing machines (e.g.
tension/compression testing machines). It describes a procedure for classifying these instruments. These high-precision, so-called "transfer"
standard transducers make the link between national metrology and testing machines that must be (re)-calibrated.
The class of the instrument must be equal to or better than the class for which the machine is to be calibrated according to ISO 7500-1. This
option allows for the calibration of scale machines in classes 1 or 2.

OPTION DESCRIPTION
ISO 376 - Accredited laboratory certificate
The purpose of ISO 376 is the calibration of force-measuring instruments used for the static verification of uniaxial testing machines (e.g.
tension/compression testing machines). It describes a procedure for classifying these instruments. These high-precision, so-called "transfer"
standard transducers make the link between national metrology and testing machines that must be (re)-calibrated.

OPTION DESCRIPTION
Magnetoscopic test certificate
Magnetoscopic test certificate after machining.
This method makes possible the detection of the presence of cracks that can cause the transducer to break.

OPTION DESCRIPTION
Multi-axis load cells
For some types of proof bodies, it is possible to manufacture load cells with several gauge bridges in order to measure forces in different
directions. In particular for load pins, it is allowed to measure the force in two orthogonal directions (Fx, Fy). This allows the resultant force to
be calculated, without knowing the direction, by using the formula:

F Result.= √(Fx²+Fy² )

OPTION DESCRIPTION
Multi-direction
For some applications it is necessary to know both the forces and the moments in several directions: for example, a torque wrench for which
the torque as well as the thrust have to be measured. This can be done using a single transducer equipped with several gauge bridges in an
appropriate design.

299
DESCRIPTION
DESCRIPTION OF
OF MOST
MOST USED
USED OPTIONS
OPTIONS

OPTION DESCRIPTION
Overload protection
Transducers associated with overload protection electronics (crane, EOT crane, lift, nacelle, etc.) are defined as "safety components placed on the market
separately" and must comply with the essential requirements of the Machine Directive 2006/42/EC for safety component aspects and the Electromagnetic
Compatibility Directive 2014/30/EU.
They are the subject of specific strain studies and a choice of appropriate material of aeronautical quality, to prevent any risk of rupture. SENSY S.A.
keeps the technical file certifying the said conformity at the disposal of the authorities throughout the legal period (in reality, the documents are kept for
more than 30 years, although the lifespan of a transducer may be more than 50 years).

OPTION DESCRIPTION
Protective cover
The cover is designed to improve the mechanical protection of a transducer which, as the norm, only has a silicone layer on the strain gauges.

OPTION DESCRIPTION
REA synthetic option (tensiometer)
Use of sheaves made from synthetic materials instead of metal sheaves for particular applications (cable type, cable diameter, weight, etc.).

OPTION DESCRIPTION
SIL (Safety Integrity Levels) / EN-61508 compliant
In the context of high-risk industrial applications where, according to the Machine Directive, high levels of SIL (Safety Integrity Levels – EN 62061
standard) or PL (Performance Levels – ISO 13849 standard) are required, safety is provided by an independent safety control device. The critical point of
the device’s performance lies in its resistance to defects. This depends on the quality and reliability of the components, and in particular its structure (or
architecture). These safety devices are essentially built according to the well-known architecture (measurement signal / control logic / actuator). High SIL
or PL levels can only be achieved by using the redundancy of the parts. Thanks to these double-bridge measuring transducers, SENSY technology
enables the redundancy of the required measuring signal to be supplied to the safety control logic device. The monitoring and comparison of these
redundant signals, performed by the control logic (safety PLC, configurable logic block ‘fail-safe’) provides the means of avoiding, detecting or tolerating
defects. In this case, a fault in the measurement signal will be detected and processed before the next request for the safety function.

OPTION DESCRIPTION
Software
The signals from our force transducers can be used either through industrial displays or via acquisition software.
SENSY has developed a range of specialized software either for computers (SOFT-ISO376, SOFT-ISO7500, SOFT-EN12390, ...) or for industrial PLCs.
These applications make it possible to acquire the signals of one or more force transducers/load pins via different types of interfaces (RS-232, RS-485,
USB, wireless, etc.).

For example, when supplying a complete measuring system, we also regularly offer to develop customised applications.

OPTION DESCRIPTION
Special impedance
The force transducers and the torque meters are made from strain gauges connected via a Wheatstone bridge. The impedance of this bridge depends on
the type of gauges (usually 350 Ω) and the number of these in each of the branches. As a result, there is a standard impedance for each force transducer
which depends on the model, the measurement range and finally the required accuracy.
This impedance can be adapted (700, 1000, 5000 Ω) for certain applications: need for low consumption (e.g. battery operation, amplifier 4 ... 20 mA
2 wires) or the need to limit heat dissipation (Ex i certified transducers (intrinsic safety), small transducers).

OPTION DESCRIPTION
Speed transducer
Measurement of the rotation speed.
This option is proposed for rotating torque meters and tensiometers to measure the running speed of the cable.

OPTION DESCRIPTION
Spider lubrication hole
In the case of load pins, to avoid wear due to friction, it is possible to provide a lubrication hole(s) to lubricate the areas where the forces are applied to
limit wear and avoid seizure. This lubrication hole can be a ‘spider’ to improve the distribution of the lubricant over the entire contact area.

300
DESCRIPTION OF MOST USED OPTIONS

OPTION DESCRIPTION
Stainless steel connector
4 poles miniature standardised connector with mechanical parts made of stainless steel to replace the standard connector (9 pins binder
according to DIN 45322 with chromed brass mechanical parts).

OPTION DESCRIPTION
Subsea load pin with ‘wet mate’ connector
This option allows the cable from a transducer to be connected or disconnected under water. This option is obviously expensive but is
recommended for underwater applications where the connecting cable must be removable.

OPTION DESCRIPTION
Subsea load pin with ‘submersible’ connector
Waterproofness of the proof body and connector for immersing the load pin. It is necessary to specify the depth and duration of immersion to
optimise the design and life of its components.

OPTION DESCRIPTION
Surface treatment: anodising
Anodising refers to an electrolytic treatment that creates a thin layer of oxide on the surface of a metal body.
It is used in particular for aluminum and its alloys on which a layer of alumina of 10 to 50 microns increases its resistance to wear and
corrosion. Anodising also improves the visual appearance of the force transducer or accessory.

OPTION DESCRIPTION
Surface treatment: chrome-plating
Application by electrolysis of a chromium layer on the surface of the proof body of a force transducer or its accessory to improve its resistance
to corrosion. This operation enhances the product’s visual appearance and makes it easier to clean (e.g. food industry).

OPTION DESCRIPTION

Surface treatment: nickel marine


Additional surface treatment to the proof body of a force transducer or its accessory made of alloy steel to increase its corrosion resistance for
use in the marine environment.

OPTION DESCRIPTION
Surface treatment: passivation
Passivation is a surface treatment intended to create a protective film against corrosion on the surface of a metal body. For example, in the
case of stainless steel, a tight protective layer of chromium oxide will be formed in the presence of oxygen in the air which is able to regenerate
in case of accidental deterioration of the surface.

OPTION DESCRIPTION
Surface treatment: teflon
Application of a Teflon (PTFE) layer to the surface of the proof body of a force transducer or its accessory to improve its resistance to friction
and corrosion, even at high temperatures.

OPTION DESCRIPTION

TEDS (Transducer Electronic Data Sheet)


This technology is not only compatible with force transducers but has been designed to be used with all types of transducers (temperature,
pressure, accelerometer, etc.). It consists of a digital circuit for transmitting the information necessary for its calibration to the measurement
electronics.
Other information is stored in the memory of this chip: for example, transducer type, serial number, year of manufacture, manufacturer, etc.
In this way, when the force transducer is connected to a TEDS-compatible indicator, it behaves like a fully ‘plug and play’ feature with automatic
calibration which allows N, kg or t to be displayed directly, rather than mV.

Note: when necessary, and depending on the design of the transducer or application, it is also possible to improve the linearity of the
transducer by integrating pairs of points and the corresponding adjustments into the memory.

301
DESCRIPTION
DESCRIPTION OF
OF MOST
MOST USED
USED OPTIONS
OPTIONS

OPTION DESCRIPTION
Temperature range
When manufacturing force transducers or torquemeters, SENSY takes into account three types of temperature range:
The compensated temperature range where the thermal drift of the force transducer is corrected, optimised and verified during its manufacturing
(standard: -10°C ... +45°C).
The nominal operating temperature range (standard: -30°C ... +70°C) for which the transducer has been designed and qualified but which is not
subjected to systematic temperature control. Nevertheless, the drift remains substantially the same as over the compensated temperature range. As
an option and depending on the models, we propose to extend the operating temperature from to -50°C ... +180°C and, if necessary, to compensate
for a part or all these temperatures.
The storage temperature range (standard: -50°C ... +85°C) which is always adapted according to the chosen temperature option.

OPTION DESCRIPTION
Third inspection
A request for an inspection by an authorised third party (e.g. Lloyd's) of an order during production and upon delivery.

OPTION DESCRIPTION
US control
Ultrasonic testing for fault detection within a material.
This is based on ultrasonic waves transmission and reflection inside a material, such as the proof body of a transducer or loading accessory.

OPTION DESCRIPTION
USB
The COND-USB is a digital conditioner designed to convert the signal from the gauge bridge of our force transducers to a USB-type digital output.
This product is totally ‘plug and play’ since it is directly powered by the USB port and no additional energy source is needed to power the force transducer.
Thus, it is sufficient to connect it to a computer or PLC to recover the measurement of the force measured by the force transducer.

The rugged metal housing on the converter equips the device for use in all indoor environments.

OPTION DESCRIPTION
Vacuum proof
This option involves the use of materials capable of withstanding the vacuum in the long term and in particular not to be subjected to degassing. It is
necessary to know the value of the vacuum (absolute pressure) as well as the duration of exposure to this vacuum for an optimal definition of the required
components.

OPTION DESCRIPTION
Waterproofness certificate
Waterproofness certificate: this type of test makes it possible, for example, to check the waterproofness of a load pin intended for underwater use.

OPTION DESCRIPTION

Wireless
Depending on the application, it may be interesting to recover the signals from force transducers or load pins by replacing the wiring with a wireless link.
Our wireless options enable us to provide wireless communications in industrial environments as well as in explosive areas.

The proposed solutions are suitable for measuring force as well as for lifting (for example, recovering the signal from load shackle on a portable indicator),
but exclude safety functions such as overload protection. They are available as both single channel and multiplexed options to connect multiple transdu-
cers to the same wireless display.

OPTION DESCRIPTION
X-ray proof
Withstand ionising radiation. This option involves the use of materials resistant to ionising radiation (radioactivity). It is necessary to know the type of
radiation (alpha, beta, gamma or X), the dose rate as well as the total dose accumulated during the life of the transducer to obtain an optimal definition of
the required components.

302
OPTIONAL CARDS

Communication cards (max. 1 choice)

CARD-CDC10 CARD-CDC1C CARD-CDC10 CARD-CDC1C


PAX METER RECEIVING DEVICE

Transmit
Enable

PAX CONNECTOR
RS-485 field bus communication interface
OPTIONAL

CARD-CDC20 CARD-CDC2C CARD-CDC20 CARD-CDC2C


RECEIVING DEVICE
PAX METER

FEMALE
TXD
RXD
RS-232 half-duplex communication interface COMMON

Available with crew terminals or DB9 connector

CARD-CDC30 CARD-CDC40 CARD-CDC40 is not necessary for models:


INDI-PAXS2 DISP-PAXx2
INDI-BOYS2 DISP-BOYP2
CRANE-BOYS2 CRANE-BOYP2
CRANE-SUMD2 DISP-SUMD2
DeviceNet communication Modbus communication
interface DISP-PAXDP, DISP-BOYDP, CRANE-BOYDP

CARD-CDC50 / CARD-CDC50-CRANE* * As the CARD-CDC50 is too long for the housing of the CRANE-BOY, the
CARD-CDC50-CRANE is supplied with a spacer to be insert between
the front of the electronics and the housing.

Profibus-DP (EN 50170) communication interface

Analogue output card


CARD-CDL10 CARD-CDL10

ANALOGUE
OUTPUT
or

Analogue output signal: 0-20 mA, 4-20 mA, 0-10 VDC ANALOGUE
OUTPUT

Relay cards (max. 1 choice)

CARD-CDS10 & CARD-CDS20 CARD-CDS10 CARD-CDS20


Relay 1 Relay 1
COMMON
COMMON Relay 2
Relay 2 Relay 3
COMMON
2 or 4 set-points activating each an independent relay COMMON Relay 4

Cards already included

Analogue output card: Models:


CARD-CDL10 CABIN-2xB1SUMD ; CABIN-4xB1SUMD
Relay card: Models:
CARD-CDS20 (4 set-points) INDI-BOY DISP-BOYP; CRANE-BOY CRANE-BOYP; DISP-BOYDP
CRANE-BOYDP; CRANE-SUMD DISP-SUMD; CRANE-BOY-Exd ;
CABIN-2xB1SUMD; CABIN-4xB1SUMD .
Rev. 11/10/2019

303
DEFINITIONS: CERTIFICATIONS

OPTION DESCRIPTION
ATEX
The ATEX (ATmosphère EXplosive in French) logo is specific to the European market and means that the material can be certified (option) to be used in
an explosive environment.

Most of the sensors can be Ex i certified (intrinsic safety) and some Ex d certified (explosion proof). The sensors with Ex i certification need to be connec-
ted to the electronics (located in a safe area) through Zener barriers or loop insulators that limit the transmitted energy. If the associated electronics need
to function in an explosive environment, SENSY can integrate them in an explosion-proof certified housing.

OPTION DESCRIPTION
CE
The CE logo means that the material corresponds to all the essential requirements for the different guidelines that are applicable in the
European Union.

OPTION DESCRIPTION

CE Hoisting
The CE Hoisting logo is SENSY-specific. This means that the material is certified by SENSY to be integrated in the kinematic chain of a lifting system.

To do this, SENSY provides a manufacturer folder which guarantees the overload resistance (breaking load coefficient of 5 for lifting systems and 10 for
elevators) as well as the fatigue resistance.
The CE Hoisting certification is not sufficient for the use of load cells in an overload protection system. Indeed, in addition, a load cell used for crane
overload protection must conform to the concept of “fail safe”; namely, it must stop the lifting in case of any anomaly. For example, this is not the case for
load cells with wireless transmission, such as models: 5000-WI, 5000M-WI, 5050-WI and 5050M-WI...

OPTION DESCRIPTION
CSA
The CSA logo is equivalent to the ATEX logo but is applicable to the North American markets (USA and Canada).

OPTION DESCRIPTION
IECEx
The IECEx logo (International Electrotechnical Commission System for Certification to Standards Relating to Equipment for Use in Explosive
Atmospheres) is equivalent to the ATEX logo but is applicable for the global market.

OPTION DESCRIPTION
ISO 376
The purpose of ISO 376 is the calibration of force-measuring instruments used for the static verification of uniaxial testing machines (e.g. tension/compres-
sion testing machines). It describes a procedure for classifying these instruments. These high-precision, so-called "transfer" standard transducers make
the link between national metrology and testing machines that must be (re)-calibrated.

OPTION DESCRIPTION
OIML
OIML is the International Organization of Legal Metrology.
In the SENSY documentation, the OIML logo means that the load cell or the weighing electronics are certified by an internationally recognised Metrology
institute (PTB, NMI, NWML, etc.) as compliant to the international recommendation OIML concerning the type of material in order to integrate the sensor
into a “legal” weighing system designed to measure the mass in order to determine its price.
It is the R60 for the load cells and the R76 for the electronics (non-automatic weighing).

OPTION DESCRIPTION
OVERLOAD PROTECTION
Transducers associated with overload protection electronics (crane, EOT crane, lift, nacelle, etc.) are defined as "safety components placed on the market
separately" and must comply with the essential requirements of the Machine Directive 2006/42/EC for safety component aspects and the Electromagnetic
Compatibility Directive 2014/30/EU.
They are the subject of specific strain studies and a choice of appropriate material of aeronautical quality to prevent any risk of rupture. SENSY keeps the
technical file certifying the said conformity at the disposal of the authorities throughout the legal period (in reality, the documents are kept for more than 30
years, although the lifespan of a transducer may be more than 50 years).

OPTION DESCRIPTION
EN 12390
The EN 12390 and EN 12350 series of standards deal with concrete tests. The machines used for compressive strength testing of hardened concrete are
tested according to the European standard EN 12390-4. The standard transducers manufactured by SENSY, have four separate gauge bridges to identify
any parallelism anomaly on the machine. They may also be associated with an ISO 376 qualification and require an official certificate from a certified body
based on tests carried out according to EN 12390-4.

304
DEFINITIONS: TECHNICAL FEATURES

DESCRIPTION

Carbon cable
These small-diameter cables are made of carbon-fibre-reinforced materials. As there are many varieties it is essential to specify the characteristics of the cable
concerned.

DESCRIPTION

Steel cable
A steel cable is an assembly of strands which are themselves an assembly of steel wires arranged in helical form around their respective core and assembled to
become one. The cable allows for transmitting, force, movement and energy in an assembly of mechanical parts.

DESCRIPTION

Synthetic cable
Cable made from synthetic fibres (high-molecular-weight polyethylene) braided into 12 strands, with a hollow core. Its advantages over steel are: 8 x lighter, easier to
handle, can hoist over longer distances, low elasticity, and in case of cutting there is no whiplash so it is safer.

DESCRIPTION

Deflection
Deformation along the main axis of a proof body, observed between a situation when no load is applied and nominal loading.

DESCRIPTION

Loading accessories
In order to verify the force sensors used in calibration or reference machines, loading wedges are employed to transmit the load to the measuring instrument. In the
case of a wedge with two flat surfaces, to avoid any errors during the test they must be flat and parallel. In addition, the pressure on the machine trays must remain at
less than 100 N/mm². If necessary, it is possible to install intermediate plates with a force application diameter large enough to better distribute the pressure. Ideally,
the effective height of a mounting compression accessory must be greater than or equal to half of the force application diameter of the latter. In addition, the cavity
diameter of the accessory should be 0.1 to 0.2 mm greater than the diameter of the force-transmitting motor element to allow this part to be centred in the accessory
without generating side contact between both parts.

DESCRIPTION

MTTFd
The reliability of components is obviously at the core of a system's ability to perform its security function. The lower the reliability of a component, the more likely it is
that this component will cause failures (and therefore will be dangerous). However, it should be noted that it would be inconceivable to consider the reliability of a
component as justification for achieving high levels of performance. Standard 13849 also provides a limit on the use of an MTTFd (100 years). This is because an
MTTFd value is an average and does not reflect reality. It is therefore likely that a reliable product will fail, despite the small statistical probability. It is particularly true
that, in the case of failure, this component will not immediately be identified as the probable cause of that failure.

DESCRIPTION

Wheatstone bridge
A Wheatstone bridge is an electrical circuit that can measure very small variations in electrical resistance. This technique is commonly used for strain gauge sensors
because it accurately measures relative deformations of a few mm/m. If no force is applied to the sensor, the four gauges have the same resistance and the V. out
output signal is zero.
If a force is applied in compression, gauges 1 and 4 become longer and consequently their resistance increases. Conversely, gauges 2 and 3 become shorter and
their resistance decreases. As a result, the Wheatstone bridge is unbalanced and a positive V.out voltage can be measured. Conversely, this voltage becomes
negative if a tension force is applied. If these relative variations are small (<1 %), we can consider that the relation (Force => Deformation => Resistance of the
gauges => Electrical signal) is linear.

Furthermore, it should be noted that the output signal is also proportional to the supply voltage V. in. The sensitivity of the sensor is therefore expressed in mV/V
where the denominator is equal to V. in. Thus for a sensor whose sensitivity is 2 mVV and is supplied with 10 V, the output signal will evolve from 20 mV between
zero and full scale. Typical sensitivities for metal gauge sensors change from 0.5 to 4 mV/V depending on:
Principle of operation
For some sensors, the four gauges are deformed in the same proportion; for others, some gauges operate at 100 % and others at 30 % (Poisson's ratio).

The required overload capacity, e.g. the breaking capacity must be 500 % for a hoisting device.

Fatigue resistance.

The type of material selected for the proof body.

305
SOFT-DIGITAL: ACQUISITION AND MEASUREMENT RECORDING
SOFT-DIGITAL enables the reading, real-time display and recording of measurements of a SENSY load cell transmitted by the indicators for
a standard reference force transducer called "INDI-00" and "INDI-ISO376", as well as the range of digital converters (USB, RS-232, RS-485)
proposed by SENSY.

LOAD CELS CALIBRATIONS

Define all the coefficients from calibration sheet of several standard reference transducers.

Each one uses the following equation: F(x) = a . x + b . x² + c . x³ Where F = force and x = electrical display signal .

The software calculates the applied force from the digitalised raw analogue signal x(mV/V) using the 3rd order function.

Rev. 27/11/2018

306
SOFT-ISO7500: Static uni-axial testing machines report generation software
This programme has been developed according to ISO 7500-1.
It is intended for certified laboratories carrying out periodic inspection on different force testing machines.
It allows the automatic generation of verification reports of static force uni-axial testing machines.
SOFT-ISO7500 allows all the coefficients to be defined from the calibration sheet of several standard reference transducers.
Each transducer has an equation like the one below:
F(x) = a ∙ x + b ∙ x² + c ∙ x³ where F = force and x = electrical display signal.
The software calculates the applied force from the digitalised raw analogue signal x(mV/V) using the 3rd order function.

BENCH CONDITIONING

Conditioning machine is defined by the ISO7500-1


standard, point 6.4.3.

In the first step, you must unload the machine.


The program then requires you to load the machine
until the threshold indicated.

Restart this test 3 times and then you can start to test
the machine.

TESTING PROCEDURE

The test comprises three series of measurements


divided by equal steps of loads.

The procedure comprises loading the test machine


with the value announced by the program, then taking
measurements via the standard reference transducer;
these two values will be compared to calculate the errors
and determine the machine class.

You have the possibility to do a reversibility test.


Rev. 27/112/2018

307
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SOFT-COACHVIEW: PROGRAMMING AND DATA ANALYSIS

The COACHVIEW software is delivered with the COACH-II (data logger dedicated to hoisting equipment).

This very-user-friendly program allows for optimisation of the servicing schedule, the detection of downtimes and calculation
of the FEM classification of the crane.

The main functions of COACHVIEW are:


- Creation and management of configuration files for COACH-II (capacity, set-point, alarms, SWP),
- Analysis of the recordings performed by COACH-II,
- Generation of charts and tables.

Usage spectrum Movement repartition


Rev. 27/11/2018

309
STAINLESS STEEL SCREWS FEATURES AND DESIGNATION

STAINLESS STEEL SCREWS > MECHANICAL AND CHEMICAL PROPERTIES

Mechanical properties of corrosion-resistant stainless steel fasteners:


- bolts, screws and studs (NF EN ISO 3506-2)
- nuts (NF EN ISO 3506-1)
SENSY mainly uses A2 and A4 stainless steels.

Mechanical properties of stainless steel screws are described below:

X Y

AUSTENITIC GRADE PROPERTY CLASS


(first characteristic numeral) (second characterisitic numeral)

X: AUSTENITIC GRADE

First characteristic
AISI nb Properties
numeral
Good corrosion resistance in the open air and in fresh water
A2 A2
Mainly used in food industry, chemical applications

Greater corrosion resistance in marine and coastal environment


and chlorine pools
A4 A4
Alloy steel with higher molybdenum concentration
High resistance to alkaline and acidic solutions
(1)
Y: PROPERTY CLASS

Second
characteristic Characteristics Field of use
numeral

70 Cold-worked SENSY standard

80 High tensile strength SENSY option (mandatory for load cells used in EX d environment)

(1) : the class represents the minimum tensile strength of the bolt divided by ten; for example 70 is
equal to 1/10 of the minimal tensile strength Rm = 700 MPa (N/mm²).
Screw marking:
Marking is mandatory for thread size ≥ 5mm
Rev. 16/11/2018

310
TECHNICAL DRAWINGS: INTERNATIONAL PROTECTION MARKING

IP CODES > MEANING

International Protection Marking in accordance with DIN EN IEC 60529

IP X Y C H

INGRESS SOLID LIQUID ADDITIONAL SUPPLEMENTARY


PROTECTION PROTECTION PROTECTION LETTER LETTER
RATING (first characteristic numeral) (second characteristic numeral) (OPTIONAL)

First characteristic
Description Additional letter Description
numeral
0 Non-protected A Protected against access with the back of the hand
1 Protected against solid foreign objects of 50 mm diameter or greater B Protected against access with a finger
2 Protected against solid foreign objects of 12.5 mm diameter or greater C Protected against access with a tool

3 Protected against solid foreign objects of 2.5 mm diameter or greater D Protected against access with a wire
4 Protected against solid foreign objects of 1 mm diameter or greater
5 Dust-protected
6 Dust-tight

Second
characteristic Description Supplementary letter Description
numeral

0 Non-protected H High-voltage equipment

1 Protected against vertically falling water drops M Device moving during water test

Protected against vertically falling water drops when enclosure


2 S Device standing still during water test
tilted up to 15°

3 Protected against spraying water W Weather conditions

4 Protected against splashing water

5 Protected against water jets

6 Protected against powerful water jets

6K (1) Protected against powerful water jets with increased pressure

7 Protected against the effects of temporary immersion in water (≤1m)

8 Protected against the effects of continuous immersion in water (>1m)

9K (1) Protected against the effects of powerful water jets at high temperature
(1)
: All tests with letter K are defined by ISO 20653 (replacing DIN 40050-9)
Rev. 16/11/2018

311

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