Catalogue SENSY Octobre 2021 WEB
Catalogue SENSY Octobre 2021 WEB
Catalogue SENSY Octobre 2021 WEB
-·
11111
•CRANE OVERLOAD PROTECTION
•STANDARD REFERENCE TRANSDUCERS (fJ?r�7�74)
Wwww.sensy.com
•TENSIOMETERS
•INSTRUMENTATION
LOAD CELL
MANUFACTURER
• Available for models: 5000, 5100, 5300, 5600, 5560, 2600, 2960
TABLE OF CONTENTS
PRODUCTS OVERVIEW p. 2
FORCE TRANSDUCERS p. 7
TENSIOMETERS p. 135
ACCESSORIES p. 193
INSTRUMENTATION p. 204
ANNEXES p. 295
- Definitions: Most popular options p. 296
- Option cards for PAX, CRANE-BOY, INDI-BOY, DISP-BOY family p. 303
- Definitions: Certifications p. 304
- Definitions: Technical features p. 305
- SENSY software p. 306
- Stainless steel screws: Features and references p. 310
- IP codes (International Protection Marking) p. 311
1
PRODUCTS OVERVIEW
LOAD CELLS
2
PRODUCTS OVERVIEW
FOR FORCE AND WEIGHING APPLICATIONS INSTRUMENTATION
JBOX
p. 230
FOR HOISTING APPLICATIONS
CABIN-4xB1SUMD
p. 278
ISO 376 / ASTM E74 /
EN12390
3
FORCE TRANSDUCERS
TECHNICAL DATA
Combined error * % F.S. ± 0.5 ...1 <±1 < ± 0.5 < ± 0.25 < ± 0.1 < ± 0.03 < ± 0.05 < ± 0.03 < ± 0.025 < ± 0.020 < ± 0.015
Non-repeatability % F.S. < ± 0.25 < ± 0.5 < ± 0.25 < ± 0.1 < ± 0.03 < ± 0.02 < ± 0.02 < ± 0.015 < ± 0.015 < ± 0.01 < ± 0.01
Creep error over 30 min % F.S. < ± 0.3 < ± 0.25 < ± 0.1 < ± 0.075 < ± 0.06 < ± 0.04 < ± 0.04 < ± 0.03 < ± 0.025 < ± 0.020 < ± 0.015
Reference temperature °C 23
Temperature coefficient of sensitivity per 10°C % < ± 0.2 < ± 0.2 < ± 0.1 < ± 0.05 < ± 0.05 < ± 0.02 < ± 0.035 < ± 0.05 < ± 0.015 < ± 0.009 < ± 0.008
Temperature coefficient of zero signal per 10°C % F.S. < ± 0.2 < ± 0.2 < ± 0.1 < ± 0.035 < ± 0.035 < ± 0.03 < ± 0.03 < ± 0.05 < ± 0.023 < ± 0.015 < ± 0.013
Nominal sensitivity mV/V 1 ... 1.5 1 ... 2 1 ... 3 2 ... 3
6
Sensitivity tolerance % < ± 0.5 < ± 0.3 < ± 0.3 < ± 0.05
Nominal range of the excitation voltage V 5 to 10 if input resistance = 350 Ω; 5 to 18 if input resistance = 700 Ω 10
Maximum excitation voltage V 15 if input resistance = 350 Ω; 20 if input resistance = 700 Ω 12
2710
Tension and compression load cells p. 8
2715
2712 Tension and compression load cells p. 10
2960
2962 Low-profile (pancake) load cells p. 12
2965
7
5190 Through hole (annular) heavy-capacity
load cells p. 22
5195
5200 Capacities and dimensions to be defined (from 75 kN to 5 MN)
Tension link load cells p. 24
5205
ASSOCIATED ELECTRONICS
ANALOGUE COND-A420 COND-SGA INDI-PAXS INDI-5250 INDI-PSD DISP-PAXDP DISP-F DIGITAL CONVERTERS WI-T24TR-ACM WI-T24RE-AO1 WI-T24RE-Hx WI-T24RE-SO WI-T24RE-BSx JBOX-LCI
AMPLIFIERS DISP-PAX / COND-USB
p. 290 p. 226 p. 222 p. 210 p. 234 p. 236 p. 212 p. 286 p. 292 / 228 p. 238 p. 242 p. 240 p. 246 p. 244 p. 280
Standard Optional
Note: CSA and/or IECEx options are available only for 2960, 5100 and 5300 models.
2710-2715 TENSION AND COMPRESSION LOAD CELLS
Universal load cells combining accuracy, sturdiness and easy installation
Features
o Material:
Model 2710 - 30 kN
Application(s) SENSY's load cells 2710-2715 are perfectly designed for the following applications:
- Tank / Silo / Hopper / Vessel weighing,
- Conveyor belts weighing.
Capacities
2710: 5 - (7.5) - 10 - (15) - 20 - 30 - 50 - 75 - 100 kN
2715: 20 - 30 - 50 - 75 - 100 kN
Specifications 0.1 % 0.03 %
Accuracy class 0.1% F.S.* 0.03% F.S.* -
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 <± 0.023 F.S.*/10°C
rev. : 18/10/2021
8
TECHNICAL DRAWINGS: TENSION AND COMPRESSION LOAD CELLS
2710-D / 2710-E
2710-E / 2710-F
271x-F // 271x-H
271x-G 271X-G
Max. ACCESSORIES
CL Weight
Ref. Item* Capacities ØA H C D E ØE M H1 H2 Deflexion
(m)(m) (kg) APPUI SUPOR EMBOM C2712
(mm)
2710-E 5 - 15 kN 4 76 28 16 / 79 M16 177 222 3 0.30 0.85 APPUI-16 SUPOR-30 EMBOM-M16-BA /
2710-F 20 - 50 kN 4 116 38 30 / 128 M24x2 238 302 3 0.35 2.6 APPUI-24 SUPOR-36 EMBOM-M24x2-BA /
271x-G 20 - 50 kN 4 116 38 30 98 / M24x2 238 302 3 0.35 2.6 APPUI-24 SUPOR-36 EMBOM-M24x2-BA C2712-G
271x-H 75 - 100 kN 6 130 56 33 118 / M36x3 318 402 6 0.60 5.2 APPUI-36 SUPOR-56 EMBOM-M36x3-PTFE C2712-H
*x=Material: 2710 - stainless steel; 2715 - alloy steel
Load direction
Rev. 26/03/2018
9
2712 TENSION AND COMPRESSION LOAD CELLS
High-accuracy universal load cells, easy to install.
Features
o Wide range of capacities: from 100 N to 10 kN
Model 2712 - 250 N
o Overload protection in tension and compression (only for 2712-A and 2712-C)
o Compact design
o Protection class: IP54 / IP65 (see drawing)
o Material: anodised aluminium alloy
o Cable length: 3 m (other lengths available on request)
o Also available as standard reference load cells according to ISO 376 (classes
"1", ‘’0,5’’ and ‘’00’’ - see specific data sheet 2712-ISO)
Most popular options (see more in ANNEX)
Application(s) SENSY's load cells 2712 are perfectly designed for the following applications:
- Industrial force measurement,
- Suspended reactors or hoppers, conveyor belts weighing,
- Primary transducer for universal testing machine.
Capacities
2712: 100 - (150) - 200 - (300) - 500 - (750) N
1 - (1.5) - 2 - (3) - 5 - (7.5) - 10 kN
Specifications 0.1 % 0.03 % 0.02 %
Accuracy class 0.1% F.S.* 0.03% F.S.* 0.02 % F.S.* -
Combined error (non-linearity + hysteresis) < ± 0.1 <± 0.03 <± 0.012 % F.S.*
Creep error over 30 min. <± 0.06 <± 0.025 <± 0.015 % F.S.*
Reference temperature 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 <± 0.008 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 <± 0.023 <± 0.013 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
10
TECHNICAL DRAWINGS: TENSION AND COMPRESSION LOAD CELLS
Max. ACCESSORIES
Weight
Ref. Item Capacities ØA H C D E F M H1 H2 Breaking load Deflexion IP
(kg)
(mm) APPUI SUPOR EMBOM C2712
2712-A 100 - 1000 N 4 72 25 13.5 55 ±32 M8 127 151 1000 % 0.40 IP54 0.42 APPUI-8 SUPOR-20 EMBOM-M8-BA C2712-ABC
2712-C ( *1) 1500 - 5000 N 4 72 25 13.5 55 ±32 M12 151 185 600 % max. 20 kN 0.35 IP65 0.42 APPUI-12 SUPOR-20 EMBOM-M12-BA C2712-C
2712-D 5 - 10 kN 4 88 30 24 70 / M16 188 233 > 300 % 0.30 IP65 0.6 APPUI-16 SUPOR-30 EMBOM-M16-BA C2712-D
Load direction
Rev. 11/06/2019
11
2960-2962-2965 LOW-PROFILE (PANCAKE) LOAD CELLS
Universal tension and compression load cells for industrial force measurement.
Features
o Flat design
Model 2960 - 300 kN
Application(s) SENSY's load cells 2960-2962-2965 are perfectly designed for the following applications:
- Force measurement on machines, industrial process control, hydraulic cylinders monitoring, fatigue tests,
- Hydraulic cylinders monitoring.
Capacities
2962: (3) - 5 - 7.5 kN
2960 - 2965: 10 - (15) - 20 - (30) - 50 - (75) - 100 - 150 - 200 - 300 - 500 - (750) - 1.000 - (1500) - 2.000 - 3.000 kN
Specifications 0.25 % 0.1 % 0.03 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* 0.03% F.S.* -
Combined error (non-linearity + hysteresis) <± 0.25 < ± 0.1 <± 0.03 % F.S.*
Creep error over 30 min. <± 0.1 <± 0.06 <± 0.025 % F.S.*
Reference temperature 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 <± 0.015 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 <± 0.035 <± 0.023 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
12
TECHNICAL DRAWINGS: LOW-PROFILE (PANCAKE) LOAD CELLS
ØA
ØB
ØC
FEMALE Ø 18.5
ØD
R 55 min.
±62
MALE
ØE
ØC
ØD
M M
D
ØD
ØC
Load direction
SUPOR
APPUI
(LOAD BUTTON)
T296x
Rev. 11/06/2019
EMBOM
13
This page was intentionnaly left blank
TECHNICAL DRAWINGS: TENSION ACCESSORIES FOR 2960, 2962 AND 2965
Torque Weight
Ref. Item** Capacities ØA ØB E ØF G I S M H H1 H2 H3 H4
(N·m) (kg)
T2962-A 3 - 7.5 kN 89 72 8xM8 25 1 13 8xM8 L=35 M16 30 70 105 58 143 15 (M8) 0.57
T296x-B 10 - 50 kN 89 72 8xM8 35 1 13 8xM8 L=35 M20x1.5 30 70 109 58 160 40 (M8) 1.19
T296x-C 75 - 100 kN 149 125 8xM12 52 1 20 8xM12 L=50 M30x2 46 99.5 140.5 84.5 225 130 (M12) 5.25
T296x-D 150 - 200 kN 178 145 8xM16 70 1 23 8xM16 L=70 M36x3 50 120 160 100 285 320 (M16) 8.7
T296x-E 300 - 500 kN 198 172 16xM16 115 1 35 16xM16 L=80 M60x4 65 157 219 130 455 320 (M16) 14.5
T296x-F 0.75 - 1 MN 279 229 16xM24 162 1 36 16xM24 L=100 M64x4 75 172 247 145 550 1000 (M24)* 35.5
T296x-G 1.5 - 2 MN According to customer’s design specifications
T296x-H 3 MN According to customer’s design specifications
*Fastener quality 10.9 or 12.9
** x=Material: T2960 - stainless steel; T2965 - alloy steel
15
HEAVY COMPRESSION LOAD CELLS (VERY HIGH
3110-3115
CAPACITIES)
High-capacity compression load cells.
Features
o Wide range of capacities: 30 kN (3 t) up to 50 MN (5.000 t)
Model 3115 - 3 MN
Application(s) SENSY's load cells 3110-3115 are perfectly designed for the following applications:
- Industrial force measurement, industrial process control (ISO 9000, ...),
- Primary transducer for universal testing machine, structure weighing.
Capacities
3110 - 3115: 30 - 50 - (75) -100 - (150) - 200 - 300 - 500 kN
(0.75) - 1 - 1.5 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - 40 - 50 MN
Specifications 0.25 % 0.1 % 0.05 % 0.03 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* 0.05 % F.S.* 0.03% F.S.* -
Combined error (non-linearity + hysteresis) <± 0.25 < ± 0.1 <± 0.05 <± 0.03 % F.S.*
Repeatability error <± 0.1 <± 0.03 <± 0.02 <± 0.015 % F.S.*
Creep error over 30 min. <± 0.1 <± 0.06 <± 0.04 <± 0.025 % F.S.*
Reference temperature 23 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 <± 0.035 <± 0.015 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 <± 0.035 <± 0.03 <± 0.023 F.S.*/10°C
Sensitivity tolerance <± 0.3 <± 0.3 <± 0.3 <± 0.2 %
Insulation resistance (50 V) > 5000 > 5000 > 5000 > 5000 Mohm(s)
Permissible nominal range of excitation voltage 3...12 3...12 3...12 3...12 VDC
rev. : 18/10/2021
16
TECHNICAL DRAWINGS: HEAVY COMPRESSION LOAD CELLS (VERY HIGH CAPACITIES)
RR
ØB
HANDLES > 1 MN
D
Male
Min. 74
H
±H/2
Female
C
ØA 2xE Depth F
Exct. - Yellow
Sig. + Green
Sig. - White 6 DIN 45322
Exct. + Brown Connector
Sense Grey
Sense Pink
Standard: Cable screen not connected to the transducer
Load direction
Rev. 17/04/2018
17
TENSION AND COMPRESSION LOAD CELLS (VERY HIGH
5100-5105
CAPACITIES)
Accuracy universal load cells, easy to install.
Features
o Wide range of capacities: 10 kN (1 t) up to 50 MN (5.000 t)
o Compact design
Model 5105
Application(s) SENSY's load cells 5100-5105 are perfectly designed for the following applications:
- Industrial force measurement
- Force measurement test bench, hanging load weighing.
Capacities
5100 - 5105: (10) - (15) - 20 - 30 - 50 - (75) - 100 - (150) - 200 - 300 - 500 kN
(0.75) - 1 - 1.5 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - 40 - 50 MN
Specifications 0.25 % 0.1 % 0.05 % 0.03 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* 0.05 % F.S.* 0.03% F.S.* -
Combined error (non-linearity + hysteresis) <± 0.25 < ± 0.1 <± 0.05 <± 0.03 % F.S.*
Repeatability error <± 0.1 <± 0.03 <± 0.02 <± 0.015 % F.S.*
Creep error over 30 min. <± 0.1 <± 0.06 <± 0.04 <± 0.025 % F.S.*
Zero shift after loading <± 0.025 <± 0.015 <± 0.01 <± 0.0075 % F.S.*
Reference temperature 23 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 <± 0.035 <± 0.015 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 <± 0.035 <± 0.03 <± 0.023 F.S.*/10°C
Sensitivity tolerance <± 0.3 <± 0.3 <± 0.3 <± 0.2 %
Insulation resistance (50 V) > 5000 > 5000 > 5000 > 5000 Mohm(s)
Permissible nominal range of excitation voltage 3...12 3...12 3...12 3...12 VDC
rev. : 18/10/2021
18
TECHNICAL DRAWINGS: TENSION AND COMPRESSION LOAD CELLS (VERY HIGH CAPACITIES)
Load direction
Rev. 18/11/2019
19
5180-5182 COMPRESSION WASHER LOAD CELLS
Compression washer annular load cells specially designed for force measurement on bolts.
Features
o Very low profile for high-capacity load cells
Model 5180 - 300 kN
o Material:
- stainless steel body; aluminium housing (5180)
- anodised aluminium alloy (5182)
- 2 washers (included): stainless steel
o Protection class: IP65
o Very competitive prices
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)
Application(s) SENSY's load cells 5180-5182 are perfectly designed for the following applications:
- Bolts tightening measurement,
- Industrial force measurement in confined spaces.
Capacities
5182: 20 - 30 kN
5180: 50 - 75 - (100) - 150 - 200 - 300 - 500 - 750 kN
Specifications SL
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C
rev. : 18/10/2021
20
TECHNICAL DRAWINGS: COMPRESSION WASHER LOAD CELLS
ØA
ØB
ØC
ØD
Included
21
5190-5195 THROUGH HOLE (ANNULAR) HEAVY-CAPACITY LOAD CELLS
Annular compression load cells.
Features
o Low profile for high-capacity load cells
Model 5190 - 500 kN
Application(s) SENSY's load cells 5190-5195 are perfectly designed for the following applications:
- Primary transducer on tensile test machine,
- Pre-stressed rods measurement (concrete, snow, earth pressure, rocks,...),
- Industrial force measurement in confined spaces.
Capacities
5190 - 5195: 200 - 300 - 500 kN / (0.75) - 1 - 1.5 - 2 - 3 - 5 MN
5195: (7.5) -10 - 15 - 20 - (30) MN
Specifications SL
Repeatability error <± 0.25 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C
rev. : 18/10/2021
22
TECHNICAL DRAWINGS: THROUGH HOLE (ANNULAR) HEAVY-CAPACITY LOAD CELLS
ØB
ØA
D H
H/2
ØC
MALE
Min. 74 FEMALE
H5190
on request
Pressure ≤ 30 kg / mm²
Load direction
Pressure ≤ 20 kg / mm²
H1
H5190
on request
or
R5190
on request
Rev. 24/10/2018
23
5200-5205 TENSION LINK LOAD CELLS
Tension link load cells specially adapted for standard shackles.
Features
o Sturdy design
Model 5205 - 25 kN
Application(s) SENSY's load cells 5200-5205 are perfectly designed for the following applications:
- Tension force measurement,
- Suspended industrial weighing,
- Winch monitoring.
Capacities
5200-5205 FORCE: from 75 kN to 5 MN
5200-5205 HOIST: from 7.5 t to 500 t
Specifications 0.5 %
Combined error (non-linearity + hysteresis) < ± 0.5 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity < ± 0.1 F.S.*/10°C
%
Temperature coefficient of zero signal < ± 0.1 F.S.*/10°C
rev. : 18/10/2021
24
TECHNICAL DRAWINGS: TENSION LINK LOAD CELLS
Load direction
Rev. 01/10/2018
25
5300 STANDARD LOAD PINS
Load pins with standard dimensions.
Features
o CE certified for hoisting applications
Model 5300 - 20 t
o Sturdy design
o Material: stainless steel
o Protection class: IP65
o Easy to install
o Complete range of CE certified electronics and load limiters
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)
Application(s) SENSY's load cells 5300 are perfectly designed for the following applications:
- Hoisting devices and crane security in combination with load limitation electronics (e.g.: BRIDGE-BOY, CRANE-BOY, …),
- Agriculture machines, theater equipment, elevators, hydraulic cylinders monitoring.
Capacities
5300: 0.5 - 1 - 2 - 3 - 5 - 10 - 20 - 30 - 50 - 75 - 100 - 125*** t
Specifications SL - FORCE SL - HOIST SL - LIFT
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** 0.5 - 2** % F.S.*
Creep error over 30 min. <± 0.3 <± 0.3 <± 0.2 % F.S.*
Zero shift after loading <± 0.5 <± 0.5 <± 0.5 % F.S.*
Reference temperature 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
26
TECHNICAL DRAWINGS: STANDARD LOAD PINS
5300 drawing
L
b A I A 5 c
FORCE Ød
43
a
J ØD (h6)
E 3x15°
= Ø44 if ØD <=44
J
= ØD if ØD>44
CAPACITIES
Weight
Ref. Item Force Hoist Lift ØD A E I a b c Ød f L
(kg)
> 300 %* > 500 %* > 1000 %*
5300-A 0.75 t 0.5 t 0.25 t 25 13.5 8 31 25 6 50 11 20.5 112 1.02
5300-B 1.5 - 3 t 1-2t 0.5 - 1 t 25 13.5 8 31 25 6 50 11 20.5 112 1.04
5300-C 5 - 7.5 t 3-5t 1.5 - 2.5 t 35 18 10 47 25 6 50 11 24 137 1.44
5300-D 16.6 t 10 t 5t 50 27 14 66 30 8 70 13 33 176 2.88
5300-E 30 t 20 t 10 t 65 32.5 18 90 30 8 70 13 38 211 5.44
5300-F 50 t 30 t 15 t 75 40 25 100 40 10 100 17 47 241 8.15
5300-G 75 t 50 t - 85 49 20 117 40 10 100 17 50.5 271 12
5300-H 100 t 75 t - 100 72.5 35 155 40 10 100 17 56 354 21.1
5300-I 125 t 100 t - 120 72.5 35 155 50 12 140 21 68.5 354 31.4
* Breaking load (% full scale)
Other capacities and dimensions available on request Dimensions in mm
Other views Wiring
Load direction
FORCE
Rev. 12/09/2018
27
5900 THROUGH HOLE (ANNULAR) LOAD CELLS
Annular force transducers specially designed for applications requiring a load mesurement through a centred hole.
Features
o Sturdy design
Model 5900 - 20 t
Application(s) SENSY's load cells 5900 are perfectly designed for the following applications:
Load limitation on EOT cranes, industrial weighing, force measurement,...
Capacities
5900 FORCE: 3 - 5 - (7.5) - 10 - (15) - 20 - 30 - 50 - 75 - 100 - 150 - (200) kN
5900 HOIST: 0.2 - 0.5 - (0.75) - 1 - (1.5) - 2 - 3 - 5 - 7.5 - 10 - 15 t
Specifications 0.25 % SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) <± 0.25 0.25 - 1** 0.5 - 2** % F.S.*
Creep error over 30 min. <± 0.1 <± 0.3 <± 0.3 % F.S.*
Zero shift after loading <± 0.025 <± 0.5 <± 0.5 % F.S.*
Reference temperature 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 <± 0.2 <± 0.2 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
28
TECHNICAL DRAWINGS: THROUGH HOLE (ANNULAR) LOAD CELLS
STANDARD
Capacities
P Max. Deflexion Weight
Ref. Item Force Hoist ØA ØB ØC D E ØF H RR
(N/mm²) (mm) (kg)
> 300 %* > 500 %*
5900-A 3 - 30 kN 0.2 - 2 t 59 30 16 4 13 49 25 4 - 24.5 300 0.05-0.15 0.5
5900-B 30 - 100 kN 3 - 7.5 t 79 50 30 5 14 70 31 30 - 74 500 0.20-0.35 1
5900-C 100 - 150 (200) kN 10 - 15 t 119 80 50 6 14.5 105 40 42 - 83 750 0.30-0.40 3.2
* Breaking load (% full scale)
CUSTOM-MADE
Capacities
Force Hoist ØC ØB ØA H
> 300 %* > 500 %*
3 - 30 kN 0.2 - 2 t ØX ØX+14 ±ØX+43 23…25
30 - 100 kN 3 - 7.5 t ØX ØX+20 ±ØX+49 27…31
100 - 150 (200) kN 10 - 15 t ØX ØX+30 ±ØX+69 35…40
* Breaking load (% full scale)
Other capacities and dimensions available on request Dimensions in mm
Accessories Wiring
Load direction
Rev. 04/10/2021
29
TECHNICAL DRAWINGS: LOADING WASHERS FOR COMPRESSION ANNULAR LOAD CELLS MODEL 5900
Capacities
Ref. Item* Force Hoist Ød1 ØD H Weight (kg)
> 300 %** > 500 %**
A5900-A 3 - 30 kN 0.2 - 2 t 16 39 10 0.08
A5900-B 30 - 100 kN 3 - 7.5 t 30 49 15 0.14
A5900-C 100 - 150 (200) kN 10 - 15 t 50 89 20 0.68
* Material: stainless steel
**Breaking load (% full scale)
30
TECHNICAL DRAWINGS: ANGULAR CONTACT SPHERICAL PLAIN BEARINGS FOR 5900
Capacities
Ref. Item* Force Hoist Ød ØD ØD1 H Ød2 Ød3 RR B C s Weight (kg)
> 300 %** > 500 %**
R5900-A 3 - 30 kN 0.2 - 2 t 25 62 34.5 22.5 63 59.5 34 16.5 16.7 14 0.43
R5900-B 30 - 100 kN 3 - 7.5 t 35 90 50.5 28 84 79.5 49 22 20.7 22 1.2
R5900-C 100 - 150 (200) kN 10 - 15 t 80 180 107.5 50 172 119.5 98.5 43.5 38 42.5 8
* Material: stainless steel
**Breaking load (% full scale)
31
5930-5932 MINIATURE TENSION AND COMPRESSION LOAD CELLS
Sealed and compact tension and compression sensors.
Features
o Protection class: IP65
Model 5930 - 1 kN
Application(s) SENSY's load cells 5930-5932 are perfectly designed for the following applications:
- Industrial force measurement in small spaces.
Capacities
5932: 200 - 300 - 500 N
5930: 1 - (1.5) - 2 - (3) - 5 kN
Specifications 1%
Combined error (non-linearity + hysteresis) <± 1 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C
rev. : 18/10/2021
32
TECHNICAL DRAWINGS: MINIATURE TENSION AND COMPRESSION LOAD CELLS
Load direction
Rev. 23/10/2018
33
5960-5962 MINIATURE COMPRESSION LOAD CELLS
Sealed and compact compression sensors.
Features
o Protection class: IP65
Model 5960 - 5 kN
Application(s) SENSY's load cell 5960-5962 are perfectly designed for the following applications:
- Industrial force measurement in confined spaces,
- Weight control.
Capacities
5962: 200 - 300 - 500 N
5960: (0.75) - 1 - (1.5) - 2 - (3) - 5 - (7.5) - 10 - (15) - 20 kN
Specifications 1%
Combined error (non-linearity + hysteresis) <± 1 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C
rev. : 18/10/2021
34
TECHNICAL DRAWINGS: MINIATURE COMPRESSION LOAD CELLS
Load direction
Rev. 23/10/2018
35
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WEIGHING LOAD CELLS ALSO AVAILABLE FOR FORCE MEASUREMENT
l
L L L ee
MODEL DESCRIPTION O IM OIM OIM s st el um
s t e i
% 5% % 3 % 2 % 00 d 00 d 00 d inle oy s min 0 0 0 0 0 0 0 0 0 0 0
SL 0.5 0.2 0.1 A3 0.0 0.0 10 15 30 Sta All Alu 2 3 5 7.5 10 15 20 30 50 75 10 15 20 30 50 75 1 1.5 2 3 5 7.5 10 15 20 30 50 75 10 15 20 30 50
2625
On-board weighing load cells p. 56
2645
Insertable strain sensors
3300 Insertgage®
Depending on the application Depending on the structure’s strain p. 64
5100L p. 78
Tension load cells
5105L
5510 Shear beam load cell p. 80
37
Standard Optional
WEIGHING LOAD CELLS
TECHNICAL DATA
Combined error * % F.S. ± 0.5 ...1 <±1 < ± 0.5 < ± 0.25 < ± 0.1 < ± 0.03 < ± 0.05 < ± 0.03 < ± 0.025 < ± 0.020 < ± 0.015
Non-repeatability % F.S. < ± 0.25 < ± 0.5 < ± 0.25 < ± 0.1 < ± 0.03 < ± 0.02 < ± 0.02 < ± 0.015 < ± 0.015 < ± 0.01 < ± 0.01
Creep error over 30 min % F.S. < ± 0.3 < ± 0.25 < ± 0.1 < ± 0.075 < ± 0.06 < ± 0.04 < ± 0.04 < ± 0.03 < ± 0.025 < ± 0.020 < ± 0.015
Reference temperature °C 23
Temperature coefficient of sensitivity per 10°C % < ± 0.2 < ± 0.2 < ± 0.1 < ± 0.05 < ± 0.05 < ± 0.02 < ± 0.035 < ± 0.05 < ± 0.015 < ± 0.009 < ± 0.008
Temperature coefficient of zero signal per 10°C % F.S. < ± 0.2 < ± 0.2 < ± 0.1 < ± 0.035 < ± 0.035 < ± 0.03 < ± 0.03 < ± 0.05 < ± 0.023 < ± 0.015 < ± 0.013
Nominal sensitivity mV/V 1 ... 1.5 1 ... 2 1 ... 3 2 ... 3
< ± 0.5 < ± 0.3
40
Sensitivity tolerance % < ± 0.3 < ± 0.05
Nominal range of the excitation voltage V 5 to 10 if input resistance = 350 Ω; 5 to 18 if input resistance = 700 Ω 10
Maximum excitation voltage V 15 if input resistance = 350 Ω; 20 if input resistance = 700 Ω 12
3300 Insertable strain sensors - Insertgage ® Depending on the application Depending on the structure’s strain p. 64
41
4500 Shear beam load cells p. 72
ASSOCIATED ELECTRONICS
ANALOGUE COND-A420 COND-SGA INDI-PAXS INDI-5250 INDI-PSD DISP-PAXDP DISP-F DIGITAL CONVERTERS WI-T24TR-ACM WI-T24RE-AO1 WI-T24RE-Hx WI-T24RE-SO WI-T24RE-BSx JBOX-LCI
/ COND-USB
AMPLIFIERS DISP-PAX
p. 290 p. 226 p. 222 p. 210 p. 234 p. 236 p. 212 p. 286 p. 292 / 228 p. 238 p. 242 p. 240 p. 246 p. 244 p. 280
Standard Optional
2000S HERMETICALLY SEALED BENDING BEAM LOAD CELL
Load cell combining high accuracy and resistance in harsh environment.
Features
o Material: stainless steel
Model 2000S - 50 kg
Application(s) SENSY's load cell 2000S is perfectly designed for the following applications:
- OIML certified and industrial scales,
- Packaging, batching and filling machines,
- Reactors, tanks, vessels or hopper weighing.
Capacities
2000S: 10 - (15) - 20 - (30) - 50 - (75) - 100 - (150) - 200 kg
Specifications A3 0.03 % C3
Accuracy class 0.03 %** F.S.* 0.03% F.S.* 3000 d OIML -
Creep error over 30 min. <± 0.03 <± 0.025 <± 0.02 % F.S.*
Reference temperature 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 <± 0.009 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.05 <± 0.023 <± 0.013 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
42
TECHNICAL DRAWINGS: HERMETICALLY SEALED BENDING BEAM LOAD CELL
A B
E D C
L
Min. 28
ØB ØA Ø C
Ø2 Ø1
2000S : 10 - (15) - 20 - (30) - 50 - (75) - 100 - (150)
kg - 200 - 300
±H2
F2000S
EMBOF-M8-BA M
H3
Wiring
ØM
EMBOM-M8-BA
T2000S
on request
Load direction
H1
E2000S
on request
Rev. 17/05/2018
43
TECHNICAL DRAWINGS: MOUNTING ACCESSORIES FOR 2000S
44
TECHNICAL DRAWINGS: EASY MOUNT FOR 2000S
45
2022 SINGLE POINT LOAD CELL "OFF CENTER"
Single point load cell specially designed for platform and hopper weighing.
Features
o Designed for off-center load
o Maximum platform size: 800 x 800 mm
Model 2022/2022-F - 300 kg
Application(s) SENSY's load cell 2022 is perfectly designed for the following applications:
- Industrial scales and platforms, retail and computing scales, airport weighing scales.
- Medium-sized hoppers weighing, filling, packaging and batching applications.
Capacities
2022: 100 - 150 - (200) - 300 - 500 kg
Specifications 0.03 % C3
Accuracy class 0.03% F.S.* 3000 d OIML -
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.015 <± 0.009 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.023 <± 0.013 F.S.*/10°C
rev. : 18/10/2021
46
TECHNICAL DRAWINGS: SINGLE POINT LOAD CELLS "OFF CENTER"
96
69 Load direction
Rev. 13/08/2018
47
2052 SINGLE POINT LOAD CELLS "OFF CENTER"
Small-sized single point load cells.
Features
o Designed for off-center load
Model 2052 - 5 kg
Application(s) SENSY's load cells 2052 are perfectly designed for the following applications:
- Bench scales,
- Small hopper weighing,
- Filling, packaging and batching applications.
Capacities
2052: 2 - (3) - 5 - 10 - 20 - 30 - 40 - 50 - 100 - (150) - 200 kg
Specifications A3 0.03 %
Accuracy class 0.03 %** F.S.* 0.03% F.S.* -
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.05 <± 0.023 F.S.*/10°C
rev. : 18/10/2021
48
TECHNICAL DRAWINGS: SINGLE POINT LOAD CELLS "OFF CENTER"
2052-A 2052-B
+0.5
+1.5
0
0
+0.5 +0.5
0 0
2062 : 1 - 2 - 3 kg
- 5 - (7.5) - 10
Ref. Item Capacities Max. Platform Size (mm) CL (m) Weight (kg)
2052-A 2 - 40 kg 250 x 250 0.5 0.15
2052-B 50 - 200 kg 400 x 400 1.5 0.52
Load direction
Rev. 26/03/2018
49
2162L SINGLE POINT LOAD CELLS "OFF CENTER"
Economical single point load cells specially designed for small platform and hopper weighing.
Features
o Designed for off-center load
Model 2162 - 10 kg
Application(s) SENSY's load cells 2162L are perfectly designed for the following applications:
- Single point load cells for industrial scales and weighing systems,
- Small hopper weighing,
- Filling, packaging and batching applications.
Capacities
2162L: 10 - 15 - 20 - (30) - 50 - 75 kg
Specifications A3
Accuracy class 0.03 %** F.S.* -
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity < ± 0.1 F.S.*/10°C
%
Temperature coefficient of zero signal < ± 0.05 F.S.*/10°C
rev. : 18/10/2021
50
TECHNICAL DRAWINGS: SINGLE POINT LOAD CELLS "OFF CENTER"
2162L
Note: correct torque for fixing bolts: 10 N·m if M8; 50 N·m if M10 (do not t ouch bottom of tapped holes )
F- COVER OPTION
Load direction
Polyethylene plate
Rev. 26/03/2018
51
2600 DOUBLE SHEAR BEAM LOAD CELLS
Load cells for silo weighing combining a sturdy design with easy installation.
Features
o Material: stainless steel
o Protection class: IP67
o Mounting kits available with following properties:
Model 2600 - 10 t + I2600
Application(s) SENSY's load cells 2600 are perfectly designed for the following applications:
- High-capacity silos, tanks or hopper weighing (indoor and outdoor),
- Reactors and mixers weighing (vibrating),
- Weighing in potentially seismic areas.
Capacities
2600: 10 - (15) - 20 - 30 - 50 - 75 t
Specifications 0.25 % 0.1 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* -
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 <± 0.035 F.S.*/10°C
rev. : 18/10/2021
52
TECHNICAL DRAWINGS: DOUBLE SHEAR BEAM LOAD CELLS
B
C
D
Ø1 R
(2x)
Accessories Wiring
I2600
I2605
Load direction
I2600
I2605
Rev. 26/03/2018
I2600
I2605
53
TECHNICAL DRAWINGS: EASY MOUNT FOR 2600
Electrical
ground strap
Weight
Ref. Item* Capacities A B C D E F G H L Ø1 Ø2
(kg)
I260x-A 10 - 20 t 80 120 190 110 150 20 20 145 230 17 17 10.5
I260x-B 30 t 110 150 240 110 150 25 25 184 280 21 21 16.5
I260x-C 50 t 136 180 256 136 180 30 30 224 300 25 25 25
I260x-D 75 t 180 250 440 160 250 40 30 327 520 23 34 86
* x=Material: I2600 - stainless steel; I2605 - alloy steel
54
TECHNICAL DRAWINGS: DUMMIES FOR 2600 MOUNTED WITH I2600
Weight
Ref. Item* Capacities A B C D E F G H L Ø1
(kg)
D260x-A 10 - 20 t 80 120 190 110 140 12 17 145 230 17 10.2
D260x-B 30 t 110 150 240 110 180 14 184 184 280 18 18.4
D260x-C 50 t 136 180 256 136 220 16 224 224 300 20 26.23
D260x-D 75 t According to customer’s design specifications
* x=Material: D2600 - stainless steel; D2605 - alloy steel
55
2625-2645 ON-BOARD WEIGHING LOAD CELLS
Load cells specially designed for on-board weighing on trucks.
Features
o Very sturdy design
Model 2645 - 10 t
Application(s) SENSY's load cells 2625-2645 are perfectly designed for the following applications:
- 'On-board' weighing system on trucks, lorries or agricultural trailers,
- 'On-board' overload preventing system,
- Railways weighing.
Capacities
2625: 10 t
2645: 10 - 50 t
Specifications 0.5 %
Repeatability error < ± 0.25 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity < ± 0.1 F.S.*/10°C
%
Temperature coefficient of zero signal < ± 0.1 F.S.*/10°C
rev. : 18/10/2021
56
TECHNICAL DRAWINGS: ON-BOARD WEIGHING LOAD CELLS
D
C
B
Accessories H
(not included) H1 H3
M2
BM5
A
Ø1 (2x) A/2 A/2 BM4
E BM3
M1/L
BM2
BM1
M1
2625 2645
2625 :
2645 t 10 - 50 - 100
10
Capacities
Ref. Item A B C D E H H1 H3 Ø1 M1 / L CL (m) Weight (kg)
Static Dynamic
2625-A 10 t 5t 380 425 499 575 63 62 33 90 27 3xM24x1.5/26 10 14.8
2645-A 10 t 5t 152 200 270 330 63 62 33 90 27 2xM24x1.5/26 10 7.5
2645-B 50 t 30 t 150 250 510 600 97 97 53 147 38.5 2xM36x3/42 10 31.2
Accessories Wiring
W1 Weight
Ref. Item BM1 BM2 BM3 BM4 BM5 M2 S1 (DIN 961) S2 (DIN 961)
(DIN 127) (kg) Exct. - Yellow
K-BM2625-A 85 22 70 25 28 M24x1.5 3x M24x1.5 L40 10.9 2xM24x1.5 L60 10.9 5x A24 4 Sig. + Green
K-BM2645-A 85 22 70 25 28 M24x1.5 2x M24x1.5 L40 10.9 2xM24x1.5 L60 10.9 4x A24 3.75 Sig. - White
Exct. + Brown
K-BM2645-B 145 50 97 50 50 M36x3 2x M36x3 L70 10.9 2xM36x3 L100 10.9 4x A36 15.3
Standard: Cable screen not connected to the transducer
S1
S2
Piece to be welded
(steel to be painted)
W1
Rev. 28/09/2021
57
3100P PENDULAR COMPRESSION LOAD CELLS
Compression load cells
Features
o Canister, high-capacity load cell (up to 500 t)
Model 3100P - 20 t
Application(s) SENSY's load cells 3100P are perfectly designed for the following applications:
- Weighbridges, high-capacity reactor weighing,
- Silos, tanks or hoppers weighing.
Capacities
3100P: (5) - (7.5) - 10 - (15) - 20 - 30 - 50 - (75) - 100 - (150) - 200 - 300 - 500** t
Specifications 0.25 % 0.1 % C 1.5 0.03 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* 1500 d OIML 0.03% F.S.* -
Combined error (non-linearity + hysteresis) <± 0.25 < ± 0.1 <± 0.035 <± 0.03 % F.S.*
Repeatability error <± 0.1 <± 0.03 <± 0.015 <± 0.015 % F.S.*
Creep error over 30 min. <± 0.1 <± 0.06 <± 0.035 <± 0.025 % F.S.*
Reference temperature 23 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 <± 0.017 <± 0.015 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 <± 0.035 <± 0.025 <± 0.023 F.S.*/10°C
Sensitivity tolerance <± 0.3 <± 0.3 <± 0.2 <± 0.2 %
Insulation resistance (50 V) > 5000 > 5000 > 5000 > 5000 Mohm(s)
Permissible nominal range of excitation voltage 3...12 3...12 3...12 3...12 VDC
rev. : 18/10/2021
58
TECHNICAL DRAWINGS: PENDULAR COMPRESSION LOAD CELLS
on request
Load direction
Rev. 17/04/2018
59
TECHNICAL DRAWINGS: HARD COMPRESSION PIECES FOR 3100P
Ø
(O-Ring)
60
TECHNICAL DRAWINGS: EASY MOUNT FOR 3100P
M3100P-M3105P
B3100P
B3105P
on request
H3100P
H3105P
205 Electrical
ground strap
150
3 x I31xP
3 x I31xP +1 x M31xP
110 78
Rev. 16/04/2018
118
61
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TECHNICAL DRAWINGS: PENDULAR MOUNTING PLATES FOR 3100P
63
3300 INSERTABLE STRAIN SENSOR - INSERTGAGE®
Insertable extensometer designed to measure the force in a structure
Features
o Designed to measure:
- tension, compression shear and bending force
Model 3300
- torque
o One unique model regardless of the capacity range
o Material: stainless steel
o Protection class: IP67
o Very competitive prices
o Easy to install (one hole to drill)
o Accuracy in the structure: 2 to 5 %
o Cable length: 0.25 or 5 m (other lengths available on request)
Most popular options (see more in ANNEX)
Application(s) SENSY's insertable strain sensor 3300 is perfectly designed for the following applications:
- Silos, hoppers, tanks, reactors or containers weighing,
- Level measurement,
- Stress measurement on machines,
- Force distribution control,
- Rail weighing,
- Set-point detection.
Capacities
3300: 40 to 120 N/mm²
Specifications 2-5%
Reference temperature 23 °C
rev. : 18/10/2021
64
TECHNICAL DRAWINGS: INSERTABLE STRAIN SENSORS - INSERTGAGE
3300 : N/mm²
40 to 120
Load direction
Rev. 17/04/2018
65
TECHNICAL DRAWINGS: PROTECTION COVER FOR 3300
Ref. Item*
C3300-A
* Material: stainless steel
66
TECHNICAL DRAWINGS: MOUNTING KIT FOR 3300
Included:
K3300 LUBRI (lubricant)
K3300 PROTECT (protection grease)
K3300 D6 & S10 (drills Ø6.5 & Ø10)
Ref. Item*
K3300-A
* Material: stainless steel
67
3500 SHEAR BEAM LOAD CELLS
Universal load cells combining sturdy design, high accuracy and low cost.
Features
o Material: stainless steel
Model 3500 -10 t
Application(s) SENSY's load cells 3500 are perfectly designed for the following applications:
- Low-profile scales, pallets, platform scales,
- Packaging, batching and filling machines,
- Reactors, tanks, vessels or hoppers weighing.
Capacities
3500: 3 - 5 - (7.5) - 10 t
Specifications A3 0.03 %
Accuracy class 0.03 %** F.S.* 0.03% F.S.* -
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.05 <± 0.023 F.S.*/10°C
rev. : 18/10/2021
68
TECHNICAL DRAWINGS: SHEAR BEAM LOAD CELLS
H3
H2
H1 H
B C D
E
3 (2x)
CL Weight
Ref. Item Capacities L A B C D E H H1 H2 H3 Ø1 Ø2 Ø3
(m) (kg)
3500-A 3 t 203 95 64 98 22 36.6 43 36.6 30.5 8 32 16 13 3 2.15
3500-B 5 - 7.5 t 235 110 66 124 22 48 52 48 30 12 38 22 21 5 4.01
3500-C 10 t 279 133 82 140 32 60 67 60 20 8.5 48 32 28 6 7.26
I3500-I3505
Load direction
Rev. 13/08/2018
69
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TECHNICAL DRAWINGS: EASY MOUNT FOR 3500
P
I C
D
G F J K
E 1
A
(4x) (4x)
B
71
4500 SHEAR BEAM LOAD CELLS
Load cells for silo weighing combining a sturdy design with easy installation.
Features
o Material: stainless steel
Model 4500 - 3 t
Application(s) SENSY's load cells 4500 are perfectly designed for the following applications:
- Silo and tank weighing,
- Reactor or hopper weighing,
- Mixers (vibrating).
Capacities
4500: (0.5)- (0.75) - 1 - 1.5 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 t
Specifications 0.1 %
Accuracy class 0.1% F.S.* -
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C
rev. : 18/10/2021
72
TECHNICAL DRAWINGS: SHEAR BEAM LOAD CELLS
Load direction
I4500
Rev. 17/04/2018
73
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TECHNICAL DRAWINGS: EASY MOUNT FOR 4500
Electrical
ground strap
Rev. 16/04/2018
75
5000M-WI WIRELESS LOAD SHACKLES
Wireless load-measuring shackles designed to measure tension force.
Features
o Sturdy design
o Protection calss: IP65
o Easy to install
Model 5000M-WI - 20 t
Application(s) SENSY's wireless load shackles 5000M-WI are perfectly designed for the following applications:
- Load display on hoisting devices and EOT cranes,
- Industrial weighing / force measurement on test benches,
- Theater rigging equipment,
- Mooring - tow forces measurement / Winches monitoring, agriculture machinery, general machinery, test benches.
Capacities
from 1 t to 400 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C
Consumption 65 mA 65 mA -
rev. : 18/10/2021
76
TECHNICAL DRAWINGS: WIRELESS LOAD SHACKLES
F
K C
H
ØJ B
A
Capacities
Ref. Item Force Hoist D A B C E F H ØJ K Tolerances Total
Standard Extended
capacity* (mm) (inch) C&K weight
> 300 %** > 300 %** > 500 %** (kg)
5000M-WI-3/4" 2.5 t 3t 1.5 t 19 3/4" 31.8±2.2 22.5 71.5 51 93±3 126±8.6 34 65 ±6.4 3
5000M-WI-7/8" 4t 6t 2.5 t 22 7/8" 36±2.2 25 83 58 93±3 143.5±8.6 35.5 78 ±6.4 3.5
5000M-WI-1" 6t 8t 4t 25 1" 43±2.4 28 95 68 93±3 163.5±8.6 37 90.5 ±6.4 4
5000M-WI-1" 1/8 8t 10 t 5t 28 1 1/8" 47±2.4 32 108 75 93±3 185±8.9 40 104 ±6.4 5
5000M-WI-1" 1/2 12 t 15 t 8t 38 1 1/2" 60±4 42 146 99 93±3 249±9.9 54 140 ±6.4 12
5000M-WI-1" 3/4 16 t 25 t 12 t 45 1 3/4" 74±4 50 178 126 106 299.5±11.2 65 171 ±6.4 19
5000M-WI-2" 30 t 40 t 20 t 50 2" 83±4.2 57 197 138 122 331±17.5 72 189.5 ±12.7 28
5000M-WI-2" 1/2 40 t 50 t 30 t 65 2 1/2" 105±4.7 70 260 180 145 432.5±18.7 90 250 ±12.7 52
5000M-WI-3" 60 t 75 t 45 t 75 3" 127±5 83 329 190 165 526.5±26 105 318 ±19 90
5000M-WI-3" 3/4 90 t 125 t 60 t 95 3 3/4" 147±5 95 400 238 208 647±25 117 389 ±19 150
5000M-WI-4" 1/8 100 t 150 t 75 t 105 4 1/8" 169±5 108 410 275 240 688±18 130 399 ±12 190
5000M-WI-5" 1/8 200 t 300 t 120 t 130 5 1/8" 205±6 140 554 305 308 904±22 165 541.5 ±14 320
5000M-WI-6" 11/16 300 t 400 t 200 t 170 6 11/16" 231±6 175 668 325 387 1114±27 200 655 ±18 585
* Very resistant load cell, special design
** Breaking load (% full scale)
Not applicable
FORCE
Rev. 07/06/2018
77
5100L-5105L TENSION LOAD CELLS
Robust and easy to install tension load cells.
Features
o Wide range of capacities: 2 t up to 100 t
Model : 5100L- 50 t
o Compact design
o Protection class: IP66
o Material: stainless steel (5100L), nickel-plated steel (5105L)
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)
Application(s) SENSY's load cells 5100L-5105L are perfectly designed for the following applications:
- Towing force measurement (marine),
- Force measurement on rigging,
- Hanging load weighing,
- Tensile test benches.
Capacities
5100L - 5105L: 1 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - 50 - 75 - 100 t
Specifications SL - HOIST 0.25 %
Combined error (non-linearity + hysteresis) 0.5 - 2** <± 0.25 % F.S.*
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.035 F.S.*/10°C
rev. : 18/10/2021
78
TECHNICAL DRAWINGS: TENSION LOAD CELLS
Capacities
CL Weight
Ref. Item* Hoist Force ØA P ØQ R S ØT
(m) (kg)
> 500 %** > 300 %**
510xL-A 1-2t 2-3t 50 144 18 108 20 35 3 ±1.5
510xL-B 3t 5t 60 160 24 112 30 45 3 ±2
510xL-C 4 - 7.5 t 7.5 - 10 t 80 240 35 170 44 64 3 ± 5.5
510xL-D 10 - 15 t 15 - 20 t 100 310 42 226 52 86 6 ±12.8
510xL-E 20 - 30 t 30 - 50 t 139 430 58 290 78 109 6 ±25
510xL-F 40 - 75 t 75 - 100 t 180 520 80 348 100 149 12 ±65
*x=Material: 5100L - stainless steel; 5105L - nickel-plated steel
** Breaking load (% full scale)
Load direction
Rev. 01/10/2018
79
5510 SHEAR BEAM LOAD CELL
Universal load cell combining sturdy design, high accuracy and low cost.
Features
o Material: stainless steel
Model 5510 - 1 t
Application(s) SENSY's load cell 5510 is perfectly designed for the following applications:
- Low-profile scales, pallets, platform scales,
- Packaging, batching and filling machines,
- Reactors, tanks, vessels or hoppers weighing.
Capacities
5510: 0.5 - (0.75) - 1 - 1.5 - 2 t
Specifications A3 0.03 % C3
Accuracy class 0.03 %** F.S.* 0.03% F.S.* 3000 d OIML -
Combined error (non-linearity + hysteresis) <± 0.03 <± 0.03 <± 0.02 % F.S.*
Creep error over 30 min. <± 0.03 <± 0.025 <± 0.02 % F.S.*
Reference temperature 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.015 <± 0.009 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.05 <± 0.023 <± 0.013 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
80
TECHNICAL DRAWINGS: SHEAR BEAM LOAD CELL
Load direction
Rev. 17/04/2018
81
TECHNICAL DRAWINGS: MOUNTING ACCESSORIES FOR 5510
X-VIEW
82
TECHNICAL DRAWINGS: EASY MOUNT FOR 5510
Electrical
ground strap
Rev. 16/04/2018
83
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TECHNICAL DRAWINGS: COMPRESSION BALL JOINTS FOR 5510
R5510-A1 R5510-A2
Range: 500 kg - Weight: 0.097 kg Range: 750 kg - Weight: 0.127 kg
70.5
53
Rev. 16/04/2018
85
5910 LOW-PROFILE COMPRESSION LOAD CELL
Load cell combining high capacity with low design.
Features
o Material: stainless steel
Model 5910 - 2 t
Application(s) SENSY's load cell 5910 is perfectly designed for the following applications:
- Manufacturing of portable wheel scales,
- Industrial force applications where space is limited,
- Silos, tanks, hoppers or reactors weighing.
Capacities
5910: (0.3) - 0.5 - (0.75) - 1 - (1.5) - 2 - 3 - 5 t
Specifications 0.25 % 0.1 %
Accuracy class 0.25 % F.S.* 0.1% F.S.* -
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 <± 0.035 F.S.*/10°C
rev. : 18/10/2021
86
TECHNICAL DRAWINGS: LOW-PROFILE COMPRESSION LOAD CELL
Load direction
Rev. 18/04/2018
87
5950 LOW-PROFILE COMPRESSION LOAD CELLS
Load cells combining high capacity, low design and cost-effective solution.
Features
o Material: stainless steel
Model 5950 - 2 t
Application(s) SENSY's load cells 5950 are perfectly designed for the following applications:
- Silos, tanks or hoppers weighing,
- Reactors weighing,
- Industrial force measurement where space is limited.
Capacities
5950: (0.3) - 0.5 - (0.75) - 1 - (1.5) - 2 - 3 - 5 - 7.5 - 10 - 15 - 20** t
Specifications 0.5 % 0.25 % 0.1 %
Accuracy class 0.5 % F.S.* 0.25 % F.S.* 0.1% F.S.* -
Combined error (non-linearity + hysteresis) < ± 0.5 <± 0.25 < ± 0.1 % F.S.*
Creep error over 30 min. < ± 0.2 <± 0.1 <± 0.06 % F.S.*
Reference temperature 23 23 23 °C
%
Temperature coefficient of the sensitivity < ± 0.1 <± 0.05 <± 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal < ± 0.1 <± 0.035 <± 0.035 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
88
TECHNICAL DRAWINGS: LOW-PROFILE COMPRESSION LOAD CELLS
Load direction
on request
Rev. 18/04/2018
89
TECHNICAL DRAWINGS: LOADING PLATES FOR 5950
90
TECHNICAL DRAWINGS: EASY MOUNT FOR 5950
Electrical
ground strap
ACCESS-I595x-SEM
91
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TECHNICAL DRAWINGS: MOUNTING PLATES FOR 5950
Electrical
ground strap
93
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FORCE TRANSDUCERS ALSO AVAILABLE FOR WEIGHING APPLICATIONS
el
MODEL DESCRIPTION ste l
5 l e ss stee inium
5 3 2 in oy m 0 0 0 0 0 0 0 0 0 0 0 0
SL 1 0.5 0.2 0.1 0.0 0.0 0.0 Sta All Alu 10 15 20 30 50 75 1 1.5 2 3 5 7.5 10 15 20 30 50 75 10 15 20 30 50 75 1 1.5 2 3 5 7.5 10 15 20 30 50
2960
2962 Low-profile (pancake) load cells p. 12
2965
3110 Heavy compression load cells p. 16
3115 (very high capacities)
95
5105 (very high capacities)
5200
Tension link load cells Capacities and dimensions to be defined (from 75 kN to 5 MN) p. 24
5205
5930
Miniature tension and compression load cells p. 32
5932
5960
Miniature compression load cells p. 34
5962
Standard Optional
Note: CSA and/or IECEx options are available only for 2960 and 5100 models.
CRANE OVERLOAD
PROTECTION
This page was intentionnaly left blank
PRODUCTS OVERVIEW - CRANE OVERLOAD PROTECTION
MATERIAL CAPACITIES (t) (1 t = 10 kN)
l
tee
MODEL DESCRIPTION s s s teel
le s
ain lloy 5 0 5 0 0 0 0 00 00 00
St A 0.3 0.5 0.7 1 1.5 2 3 5 7.5 10 15 20 25 30 50 75 10 12 15 20 30 50 10 15 20
5000 Custom-made load pins Capacities and dimensions to be defined (from 0.5 t to 2000 t) p. 102
5050 Subsea / submerged load pins Capacities and dimensions to be defined (from 0.5 t to 2000 t) p. 106
99
5205L
Load measuring
5000B wedge sockets p. 118
5000M Load shackles Capacities and dimensions to be defined (from 1.5 t to 400 t) * p. 120
5050M Subsea load shackles Capacities and dimensions to be defined (from 5 t to 400 t) p. 122
5500 Wire rope load cells Capacities and dimensions to be defined p. 126
5505
Through hole (annular)
5900 p. 128
load cells
ASSOCIATED ELECTRONICS
BRIDGE-BOY CRANE-BOY INDI-BOY DISP-BOYDP CRANE-BOY-Exd CABIN- CABIN- CRANE-SUMD DISP-F JBOX-LCI COACH-II ANALOGUE
CRANE-BOYP DISP-BOYP CRANE-BOYDP CRANE-BOYP-Exd 2xB1SUMD 4xB1SUMD DISP-SUMD AMPLIFIERS
p. 254 p. 266 p. 258 p. 262 p. 274 p. 276 p. 278 p. 270 p. 286 p. 280 p. 284 p. 290
Standard Optional
* IECEx: only for 5000M.
5300 STANDARD LOAD PINS
Load pins with standard dimensions.
Features
o CE certified for hoisting applications
Model 5300 - 20 t
o Sturdy design
o Material: stainless steel
o Protection class: IP65
o Easy to install
o Complete range of CE certified electronics and load limiters
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)
Application(s) SENSY's load cells 5300 are perfectly designed for the following applications:
- Hoisting devices and crane security in combination with load limitation electronics (e.g.: BRIDGE-BOY, CRANE-BOY, …),
- Agriculture machines, theater equipment, elevators, hydraulic cylinders monitoring.
Capacities
5300: 0.5 - 1 - 2 - 3 - 5 - 10 - 20 - 30 - 50 - 75 - 100 - 125*** t
Specifications SL - FORCE SL - HOIST SL - LIFT
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** 0.5 - 2** % F.S.*
Creep error over 30 min. <± 0.3 <± 0.3 <± 0.2 % F.S.*
Zero shift after loading <± 0.5 <± 0.5 <± 0.5 % F.S.*
Reference temperature 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
100
TECHNICAL DRAWINGS: STANDARD LOAD PINS
5300 drawing
L
b A I A 5 c
FORCE Ød
43
a
J ØD (h6)
E 3x15°
= Ø44 if ØD <=44
J
= ØD if ØD>44
CAPACITIES
Weight
Ref. Item Force Hoist Lift ØD A E I a b c Ød f L
(kg)
> 300 %* > 500 %* > 1000 %*
5300-A 0.75 t 0.5 t 0.25 t 25 13.5 8 31 25 6 50 11 20.5 112 1.02
5300-B 1.5 - 3 t 1-2t 0.5 - 1 t 25 13.5 8 31 25 6 50 11 20.5 112 1.04
5300-C 5 - 7.5 t 3-5t 1.5 - 2.5 t 35 18 10 47 25 6 50 11 24 137 1.44
5300-D 16.6 t 10 t 5t 50 27 14 66 30 8 70 13 33 176 2.88
5300-E 30 t 20 t 10 t 65 32.5 18 90 30 8 70 13 38 211 5.44
5300-F 50 t 30 t 15 t 75 40 25 100 40 10 100 17 47 241 8.15
5300-G 75 t 50 t - 85 49 20 117 40 10 100 17 50.5 271 12
5300-H 100 t 75 t - 100 72.5 35 155 40 10 100 17 56 354 21.1
5300-I 125 t 100 t - 120 72.5 35 155 50 12 140 21 68.5 354 31.4
* Breaking load (% full scale)
Other capacities and dimensions available on request Dimensions in mm
Other views Wiring
Load direction
FORCE
Rev. 12/09/2018
101
5000 CUSTOM-MADE LOAD PINS
Our model 5000 is designed to measure a force or constraint, without any change to the
mechanical structure, simply by replacing the clevis pin with our custom-made load pin.
Features
o Material: stainless steel
o Protection class: IP65 (up to IP68: see options)
o Sturdy design
Model 5000-XY-188 kN
o Easy to install
o Complete range of CE certified electronics, load limiters and displays available
for hoisting applications and lifts
o Cable length: 6 m (other lengths available on request)
Most popular options (see more in ANNEX)
Application(s) SENSY's load cells 5000 are perfectly designed for the following applications:
SL - FORCE: - Force measurement on cylinders, industrial weighing / Winches monitoring, agriculture machinery, general
machinery, test benches.
SL - HOIST: Hoisting devices and crane's security in combination with a load limitation electronic,
SL - LIFT: - Load limitation for elevators and cable cars / Rigging of theater equipment.
Capacities
from 0.5 to 2000 t
Specifications SL - FORCE SL - HOIST SL - LIFT
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** 0.5 - 2** % F.S.*
Creep error over 30 min. <± 0.3 <± 0.3 <± 0.2 % F.S.*
Zero shift after loading <± 0.5 <± 0.5 <± 0.5 % F.S.*
Reference temperature 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.2 <± 0.2 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
102
TECHNICAL DRAWINGS: CUSTOM-MADE LOAD PINS
Load-diameter relationship
t t
100 3.000
80
2.500
60
2.000
On request* Suitable
dimensions
40
0 1.000
0 10 20 30 40 50 60 70 80 90 100 (mm) On request
D
500
CAPACITY DIAMETER ØD
0
0 100 200 300 400 500 600 (mm)
*: Subject to SENSY analysis D
Mechanical dimensions
I
FORCE
J=Ø44 if ØD<=44
J=ØD if ØD>44
greasing
hole
J
Rev. 26/07/2018
103
TECHNICAL DRAWINGS: CUSTOM-MADE LOAD PINS
C P N C 2 V2 V4
FORCE FORCE
H(0°) H(0°)
P2 P4
G(270°) G(270°)
A(axial)
D(90°) D(90°) VC
B(180°) B(180°)
PC
Options Wiring
Type of application FORCE static HOISTING LIFT Std. cable (mV/V)
(BL* > 300 %) dynamic (BL* > 500 %) (BL* > 1000 %)
Other:
NORMAL INDUSTRIAL NUCLEAR AERONAUTICS
............................. Exc.- (YELLOW) Exc.+ (BROWN)
SUBSEA Immersion depth: Immersion time:
.................................................... ......................................................... Sig.- (WHITE) Sig.+ (GREEN)
* BL = Breaking load
Rev. 18/04/2018
104
TECHNICAL DRAWINGS: CUSTOM-MADE LOAD PINS
5000-FORC000474-778 t 5000-HOIS003025-16 t
5000-FORC003812-8 t 5000-FORC000025-150 kg
5000-FORC000492-226 t 5000-HOIS001860-105 t
Rev. 18/04/2018
105
5050 SUBSEA / SUBMERGED LOAD PINS
Design for underwater applications.
Features
o Custom-made dimensioning
o Sturdy design
Model 5050
Application(s) SENSY's load cells 5050 are perfectly designed for the following applications:
- Shipbuilding / Monitoring system / Tank test / Oil exploration,
- Working at sea / Seabed mooring / ROV subsea tethers,
- Force testing / weighing inside pressure vessels.
Capacities
from 0.5 to 2000 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C
rev. : 18/10/2021
106
TECHNICAL
TECHNICALDRAWINGS:
DRAWINGS:SUBSEA
SUBSEA// SUBMERGED
SUBMERGED LOAD
LOAD PINS
PINS
50005000
(1 to (1 to 2000
2000 t) t) 5050 5050 (1 to t)2000 t)
(1 to 2000 5300
5300
(0.5
(0.5toto125
125t)t) 5600
5600 (0.5
(0.5 to 14
to 14 t) t)
CUSTOM-MADE
CUSTOM-MADE LOAD PIN
LOAD PIN SUBSEA
SUBSEA LOAD PIN
LOAD PIN STANDARD
STANDARD LOAD
LOAD PIN PIN ECONOMICAL
ECONOMICAL LOAD
LOAD PIN PIN
TOOLS
TOOLS
CONFIGURATOR
CONFIGURATOR LOAD
LOAD PIN PIN DESIGN
DESIGN
www.sensy.com/load-pins-configurator/5050
https://www.sensy.com/en/load-pins-configurator/subsea-load-pin www.sensy.com/load-pins-configurator/load-pin-design
https://www.sensy.com/en/load-pins-configurator/load-pin-design
Load-diameter
Load-diameter
relationship
relationship
t t t t
120 120 4.000 4.000
100 100
3.500 3.500
80 80
3.000 3.000
60 60
On request*
On request*
2.500 2.500
5000 : from 1 t (2 klbs) to 1000 t (2000 klbs) (higher capacities on request) SuitableSuitable
40 40
dimensions
dimensions
2.000 2.000
20 20
1.500 1.500
0 0
0 100 20
10 20
30 30
40 40
50 50
60 60
70 70
80 8090 10090(mm)100 (mm)
D D1.000 1.000
On request
On request
CAPACITY
CAPACITY: DIAMETER
DIAMETER
ØD ØD: 500 500
1 1
0 0 100 100 200 200 300 300 400 400 500 500 600 (mm)600 (mm
D D
*: Subject
* : Subject
to SENSYto SENSY
analysisanalysis
Mechanical
Mechanical
dimensions
dimensions
I
FORCE
107
TECHNICAL DRAWINGS: SUBSEA / SUBMERGED LOAD PINS
C P N C 2 V2 V4
H(0°) H(0°)
P2 P4
G(270°) G(270°)
A (axial)
D(90°) D(90°)
VC
B(180°) B(180°)
PC
Options Wiring
Type of application FORCE static HOISTING LIFT Std. cable (mV/V)
(BL* > 300 %) dynamic (BL* > 500 %) (BL* > 1000 %)
Environment Other:
.............................
NORMAL INDUSTRIAL NUCLEAR AERONAUTICS
* BL = Breaking load
Rev. 18/04/2018
108
TECHNICAL DRAWINGS: SUBSEA / SUBMERGED LOAD PINS
5050-SIL 5050-15 MN
5050-75 t 5050-CHHN-50 t
5050-30-kN 5050-75 t
5050-4.5 MN 5050-60 t
Rev. 05/06/2018
109
5600 ECONOMICAL CUSTOM-MADE LOAD PINS
Custom-made load pins designed to be installed at the same place of a common axle without
change to the existing mechanical environment. Economical version of model 5000.
Features
o Complete range of CE certified electronics, load limiters and displays available
Model 5600 - 0.5 t
Application(s) SENSY's load cells 5600 are perfectly designed for the following applications:
SL-FORCE: Force measurement on cylinders / industrial weighing.
SL-HOIST: Hoisting devices and crane security in combination with load limitation electronics.
Capacities
5600: 0.5 to 14 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C
rev. : 18/10/2021
110
TECHNICAL DRAWINGS: ECONOMICAL CUSTOM-MADE LOAD PINS
Load-diameter relationship
t
A I A 12
15
6
41
On request*
10
Suitable J ØD (h9)
dimensions
J=Ø34 if ØD<=34 L
On request J=ØD if ØD>34
0
0 5 10 15 20 25 30 35 40 (mm)
Load direction
6...8*
Rev. 18/04/2018
111
5200-5205 TENSION LINK LOAD CELLS
Tension link load cells specially adapted for standard shackles.
Features
o Sturdy design
Model 5205 - 25 kN
Application(s) SENSY's load cells 5200-5205 are perfectly designed for the following applications:
- Tension force measurement,
- Suspended industrial weighing,
- Winch monitoring.
Capacities
5200-5205 FORCE: from 75 kN to 5 MN
5200-5205 HOIST: from 7.5 t to 500 t
Specifications 0.5 %
Combined error (non-linearity + hysteresis) < ± 0.5 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity < ± 0.1 F.S.*/10°C
%
Temperature coefficient of zero signal < ± 0.1 F.S.*/10°C
rev. : 18/10/2021
112
TECHNICAL DRAWINGS: TENSION LINK LOAD CELLS
Load direction
Rev. 01/10/2018
113
5100L-5105L TENSION LOAD CELLS
Robust and easy to install tension load cells.
Features
o Wide range of capacities: 2 t up to 100 t
Model : 5100L- 50 t
o Compact design
o Protection class: IP66
o Material: stainless steel (5100L), nickel-plated steel (5105L)
o Cable length: see drawing table - CL (other lengths available on request)
Most popular options (see more in ANNEX)
Application(s) SENSY's load cells 5100L-5105L are perfectly designed for the following applications:
- Towing force measurement (marine),
- Force measurement on rigging,
- Hanging load weighing,
- Tensile test benches.
Capacities
5100L - 5105L: 1 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - 50 - 75 - 100 t
Specifications SL - HOIST 0.25 %
Combined error (non-linearity + hysteresis) 0.5 - 2** <± 0.25 % F.S.*
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.035 F.S.*/10°C
rev. : 18/10/2021
114
TECHNICAL DRAWINGS: TENSION LOAD CELLS
Capacities
CL Weight
Ref. Item* Hoist Force ØA P ØQ R S ØT
(m) (kg)
> 500 %** > 300 %**
510xL-A 1-2t 2-3t 50 144 18 108 20 35 3 ±1.5
510xL-B 3t 5t 60 160 24 112 30 45 3 ±2
510xL-C 4 - 7.5 t 7.5 - 10 t 80 240 35 170 44 64 3 ± 5.5
510xL-D 10 - 15 t 15 - 20 t 100 310 42 226 52 86 6 ±12.8
510xL-E 20 - 30 t 30 - 50 t 139 430 58 290 78 109 6 ±25
510xL-F 40 - 75 t 75 - 100 t 180 520 80 348 100 149 12 ±65
*x=Material: 5100L - stainless steel; 5105L - nickel-plated steel
** Breaking load (% full scale)
Load direction
Rev. 01/10/2018
115
5200L-5205L TENSION LINK LOAD CELLS
Tension link load cells specially designed for load limitation on hoisting devices.
Features
o Sturdy design
Model 5205L - 10 t
Application(s) SENSY's load cells 5200L-5205L are perfectly designed for the following applications:
- Hoisting devices and crane security in combination with load limitation electronics (e.g.: BRIDGE-BOY, CRANE-BOY, …),
- Tensile monitoring on winches,
- Load limitation for lifts.
Capacities
5200L: (0.5) - (0.75) - (1.5) - (3) - (5) - (10) - (15) t
5205L: 0.5 - 0.75 - 1.5 - 3 - 5 - 10 - 15 t
Specifications SL - HOIST SL - LIFT
Combined error (non-linearity + hysteresis) <±1 <±1 % F.S.*
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C
rev. : 18/10/2021
116
TECHNICAL DRAWINGS: TENSION LINK LOAD CELLS
Exc. - Yellow
Sig. + Green
OPTION: embedded amplifier Sig. - White
(4 - 20 mA, 1 - 5 V, 1 - 10 V) Exc. + Brown
39
Load direction
FORCE
2
±8
Ø 49
28
±Ø
FORCE
117
5000B LOAD MEASURING WEDGE SOCKETS
Load measuring wedge sockets designed to measure the force applied on a cable end.
Features
o CE certified for hoisting applications
Model 5000B - 8 t
o Sturdy design
o Load pin material: stainless steel
o Protection class: IP65
o Easy to install
o Cable length: 6 m (other lengths available on request)
o Complete range of CE certified electronics and load limiters
Most popular options (see more in ANNEX)
Application(s) SENSY's load pins 5000B are perfectly designed for the following applications:
SL - HOIST: Hoisting devices and crane's security in combination with load limitation electronics.
Capacities
5000B: from 0.3 to 20 t (for cables of 9 to 39 mm in diameter)
Specifications SL - HOIST
Combined error (non-linearity + hysteresis) 0.5 - 2** % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C
rev. : 18/10/2021
118
TECHNICAL DRAWINGS: LOAD MEASURING WEDGE SOCKETS
L
P C
ØS
R
R E
F
ØD
B
Q
5000B :
5600B from
from0.3
0.3toto208 t (for cables diameter of 9 to 22
32 mm)
Exc. - Yellow
Sig. + Green 6 DIN 45322
Sig. - White Connector
Exc. + Brown
Sense
Sense
Standard: Cable screen not connected to transducer
Load direction
FORCE
Rev. 03/05/2018
119
5000M LOAD SHACKLES
Load measuring shackles designed to measure tension force.
Features
o CE certified for hoisting applications
Model 5000M - 30 t
o Sturdy design
o Load pin material: stainless steel
o Protection class: IP65
o Easy to install
o Cable length: 6 m (other lengths available on request)
o Complete range of CE certified electronics and load limiters
Most popular options (see more in ANNEX)
Application(s) SENSY's load shackles 5000M are perfectly designed for the following applications:
- Hoisting devices and crane security in combination with load limitation electronics,
- Industrial weighing,
- Force measurement on test benches,
- Force measurement on rigging,
- Theater rigging equipment.
Capacities
from 1.5 t to 400 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C
rev. : 18/10/2021
120
TECHNICAL DRAWINGS: LOAD SHACKLES
K C F
H
ØJ
A
Capacities
Exc. - Yellow
Sig. + Green 6 DIN 45322
Sig. - White Connector
Exc. + Brown
Sense
Sense
Standard: Cable screen not connected to transducer
Load direction
FORCE
Rev. 07/06/2018
121
5050M SUBSEA LOAD SHACKLES
Load measuring shackles designed to measure subsea tension forces.
Features
o CE certified for hoisting applications
Model 5050M - 30 t
Application(s) SENSY's dynamometric load shackles 5050M are perfectly designed for the following applications:
SL-FORCE: Force measurement on subsea lines / Subsea mooring.
SL-HOIST: Load monitoring on subsea hoisting devices.
Capacities
from 5 t to 400 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C
rev. : 18/10/2021
122
TECHNICAL DRAWINGS: SUBSEA LOAD SHACKLES
E
D
K C
H
ØB
ØJ
F
A
Capacities
Ref. Item Force Hoist D A B C E F± H ØJ K Tolerances Total
St andard Extended (mm) (inch) C&K weight
capacity*
> 300 %** > 300 %** > 500 %** (kg)
5050M-1" 5000M
1/8 : 8t 10 t 5t 28 (Higher
1 1/8" capacities
47±2.4 32tfrom
on
1081request)
to75400 68 185±8.9 40 104 ±6.4 5
5050M-1" 1/2 12 t 15 t 8t 38 1 1/2" 60±4 42 146 99 92 249±9.9 54 140 ±6.4 12
5050M-1" 3/4 20 t 25 t 12 t 45 1 3/4" 74±4 50 178 126 106 299.5±11.2 65 171 ±6.4 19
5050M-2" 33 t 40 t 20 t 50 2" 83±4.2 57 197 138 122 331±17.5 72 189 ±12.7 28
5050M-2" 1/2 50 t 60 t 30 t 65 2 1/2" 105±4.7 70 260 180 145 432.5±18.7 90 250 ±12.7 52
5050M-3" 75 t 85 t 45 t 75 3" 127±5 83 329 190 165 526.5±26 105 318 ±19 90
5050M-3" 3/4 100 t 130 t 70 t 95 3 3/4" 147±5 95 400 238 208 647±25 117 389 ±19 150
5050M-4" 1/8 110 t 150 t 85 t 105 4 1/8" 169±5 108 410 275 240 688±18 130 399 ±12 190
5050M-5" 1/8 200 t 300 t 150 t 130 5 1/8" 205±6 140 554 305 308 904±22 165 541.5 ±14 320
5050M-5" 1/2 250 t 300 t 150 t 140 5 1/2" 205±6 150 618 305 335 996±27 180 603 ±18 350
5050M-6" 11/16 300 t 400 t 240 t 170 6 11/16" 231±6 175 668 325 387 1114±27 200 655 ±18 585
* Very resistant load cell, special design
** Breaking load (% full scale)
SUBSEA CONNECTOR
10°
Load direction
Rev. 08/06/2018
123
5000M-WI WIRELESS LOAD SHACKLES
Wireless load-measuring shackles designed to measure tension force.
Features
o Sturdy design
o Protection calss: IP65
o Easy to install
Model 5000M-WI - 20 t
Application(s) SENSY's wireless load shackles 5000M-WI are perfectly designed for the following applications:
- Load display on hoisting devices and EOT cranes,
- Industrial weighing / force measurement on test benches,
- Theater rigging equipment,
- Mooring - tow forces measurement / Winches monitoring, agriculture machinery, general machinery, test benches.
Capacities
from 1 t to 400 t
Specifications SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) 0.25 - 1** 0.5 - 2** % F.S.*
Reference temperature 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C
Consumption 65 mA 65 mA -
rev. : 18/10/2021
124
TECHNICAL DRAWINGS: WIRELESS LOAD SHACKLES
F
K C
H
ØJ B
A
Capacities
Ref. Item Force Hoist D A B C E F H ØJ K Tolerances Total
Standard Extended
capacity* (mm) (inch) C&K weight
> 300 %** > 300 %** > 500 %** (kg)
5000M-WI-3/4" 2.5 t 3t 1.5 t 19 3/4" 31.8±2.2 22.5 71.5 51 93±3 126±8.6 34 65 ±6.4 3
5000M-WI-7/8" 4t 6t 2.5 t 22 7/8" 36±2.2 25 83 58 93±3 143.5±8.6 35.5 78 ±6.4 3.5
5000M-WI-1" 6t 8t 4t 25 1" 43±2.4 28 95 68 93±3 163.5±8.6 37 90.5 ±6.4 4
5000M-WI-1" 1/8 8t 10 t 5t 28 1 1/8" 47±2.4 32 108 75 93±3 185±8.9 40 104 ±6.4 5
5000M-WI-1" 1/2 12 t 15 t 8t 38 1 1/2" 60±4 42 146 99 93±3 249±9.9 54 140 ±6.4 12
5000M-WI-1" 3/4 16 t 25 t 12 t 45 1 3/4" 74±4 50 178 126 106 299.5±11.2 65 171 ±6.4 19
5000M-WI-2" 30 t 40 t 20 t 50 2" 83±4.2 57 197 138 122 331±17.5 72 189.5 ±12.7 28
5000M-WI-2" 1/2 40 t 50 t 30 t 65 2 1/2" 105±4.7 70 260 180 145 432.5±18.7 90 250 ±12.7 52
5000M-WI-3" 60 t 75 t 45 t 75 3" 127±5 83 329 190 165 526.5±26 105 318 ±19 90
5000M-WI-3" 3/4 90 t 125 t 60 t 95 3 3/4" 147±5 95 400 238 208 647±25 117 389 ±19 150
5000M-WI-4" 1/8 100 t 150 t 75 t 105 4 1/8" 169±5 108 410 275 240 688±18 130 399 ±12 190
5000M-WI-5" 1/8 200 t 300 t 120 t 130 5 1/8" 205±6 140 554 305 308 904±22 165 541.5 ±14 320
5000M-WI-6" 11/16 300 t 400 t 200 t 170 6 11/16" 231±6 175 668 325 387 1114±27 200 655 ±18 585
* Very resistant load cell, special design
** Breaking load (% full scale)
Not applicable
FORCE
Rev. 07/06/2018
125
5500-5505 WIRE ROPE LOAD CELLS
Low cost load cells specially designed to measure the tension force on hoisting ropes.
Features
o CE certified for hoisting applications
o Easy installation directly without dismantling on the hoisting rope
Model 5500 - 2 t + accessories
Application(s) SENSY's load cells 5500-5505 are perfectly designed for the following applications:
- Hoisting devices and crane security in combination with load limitation electronics (e.g.: BRIDGE-BOY, CRANE-BOY, …),
- Cost-effective solution for safety improvement on existing cranes.
Capacities
5500-5505: 0.25 to 24 t on the wire rope
Specifications 2-5%
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.1 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.1 F.S.*/10°C
rev. : 18/10/2021
126
TECHNICAL DRAWINGS: WIRE ROPE LOAD CELLS
Torque
Load range (t) Cable Ø CL Weight
Ref. Item* Capacities ±A B C D E ±F G I J L M (Optimum)
Min-Max (mm) (m) (kg)
(N·m)
550x-A 0.25 t (1TTSA)
**
- 6 - 12 20 40 60 18 30 31 100 45 85 160 M12 10 3 1.75
550x-B 1t (1TSA) 0.4 - 1.5 6 - 15 20 40 60 18 30 31 100 45 85 160 M12 15 3 1.75
550x-C 2t (1SA) 0.75 - 2.8 6 - 22 20 40 60 18 30 31 100 45 85 160 M12 15 3 1.8
550x-D 3.5 t (1A) 1.6 - 5 6 - 22 20 40 60 18 30 31 100 45 85 160 M12 15 3 1.8
550xx-E 5t (2A) 2-7 14 - 28 20 50 75 18 30 40 100 45 85 160 M12 20 3 2.1
550x-F 10 t (3A) 5.5 - 16 26 - 36 25 68 100 25 41 55 115 55 95 200 M16 25 6 4.3
550x-G 15 t (4A) 10 - 24 30 - 46 35 75 115 26 46 70 116 55 110 230 M20 50 6 5.7
* x=Material: 5500 - stainless steel; 5505: alloy steel
** Only for amplified version (4-20 mA 3 wires)
Table including sensitivity and SENSY electronics limits for each cable diameter, available upon request
Load direction
Rev. 08/09/2020
127
5900 THROUGH HOLE (ANNULAR) LOAD CELLS
Annular force transducers specially designed for applications requiring a load mesurement through a centred hole.
Features
o Sturdy design
Model 5900 - 20 t
Application(s) SENSY's load cells 5900 are perfectly designed for the following applications:
Load limitation on EOT cranes, industrial weighing, force measurement,...
Capacities
5900 FORCE: 3 - 5 - (7.5) - 10 - (15) - 20 - 30 - 50 - 75 - 100 - 150 - (200) kN
5900 HOIST: 0.2 - 0.5 - (0.75) - 1 - (1.5) - 2 - 3 - 5 - 7.5 - 10 - 15 t
Specifications 0.25 % SL - FORCE SL - HOIST
Combined error (non-linearity + hysteresis) <± 0.25 0.25 - 1** 0.5 - 2** % F.S.*
Creep error over 30 min. <± 0.1 <± 0.3 <± 0.3 % F.S.*
Zero shift after loading <± 0.025 <± 0.5 <± 0.5 % F.S.*
Reference temperature 23 23 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.2 <± 0.2 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 <± 0.2 <± 0.2 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
128
TECHNICAL DRAWINGS: THROUGH HOLE (ANNULAR) LOAD CELLS
Load direction
Rev. 04/10/2021
129
TECHNICAL DRAWINGS: LOADING WASHERS FOR COMPRESSION ANNULAR LOAD CELLS MODEL 5900
Capacities
Ref. Item* Force Hoist Ød1 ØD H Weight (kg)
> 300 %** > 500 %**
A5900-A 3 - 30 kN 0.2 - 2 t 16 39 10 0.08
A5900-B 30 - 100 kN 3 - 7.5 t 30 49 15 0.14
A5900-C 100 - 150 (200) kN 10 - 15 t 50 89 20 0.68
* Material: stainless steel
**Breaking load (% full scale)
130
TECHNICAL DRAWINGS: ANGULAR CONTACT SPHERICAL PLAIN BEARINGS FOR 5900
Capacities
Ref. Item* Force Hoist Ød ØD ØD1 H Ød2 Ød3 RR B C s Weight (kg)
> 300 %** > 500 %**
R5900-A 3 - 30 kN 0.2 - 2 t 25 62 34.5 22.5 63 59.5 34 16.5 16.7 14 0.43
R5900-B 30 - 100 kN 3 - 7.5 t 35 90 50.5 28 84 79.5 49 22 20.7 22 1.2
R5900-C 100 - 150 (200) kN 10 - 15 t 80 180 107.5 50 172 119.5 98.5 43.5 38 42.5 8
* Material: stainless steel
**Breaking load (% full scale)
131
TENSIOMETERS
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PRODUCTS OVERVIEW - TENSIOMETERS
ACCURACY CLASS MATERIAL CAPACITIES (t)
teel
MODEL DESCRIPTION ss el m
es y ste iniu
5% a inl llo lum
2- St A A
135
ASSOCIATED ELECTRONICS
ANALOGUE INDI-PAXS DISP-PAXDP INDI-PSD DISP-RLT BRIDGE-BOY CRANE-BOY INDI-BOY DISP-BOYDP CRANE-BOY-Exd CRANE-SUMD DISP-F WI-T24TR-ACM WI-T24RE-AO1 WI-T24RE-Hx
AMPLIFIERS DISP-PAX CRANE-BOYP DISP-BOYP CRANE-BOYDP CRANE-BOYP-Exd DISP-SUMD
p. 290 p. 210 p. 212 p. 236 p. 288 p. 254 p. 266 p. 258 p. 262 p. 274 p. 270 p. 286 p. 238 p. 242 p. 240
Standard Optional
Note: CSA and IECEx options are available only for 5560S model.
5560S-5562S STATIC LINE TENSIOMETERS
Load cells specially designed to measure the tension force applied to a static wire rope or rope fiber.
Features
o Easy and fast mounting
Model 5560S - 30 t
Application(s) SENSY's load cells 5560S-5562S are perfectly designed for the following applications:
- Hook-load sensor for drilling, mud-logging, ...
- Tension measurement of wire ropes, ropes, shrouds and riggings of electric pylons, transmission antenna, towers, flare masts,
barge mooring lines, ...
- Tension measurement for suspended bridges and foot-bridges, big tops, …
Capacities
5560S-5562S: 2 to 75 t on cable
Specifications 2-5%
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.1 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.1 F.S.*/10°C
rev. : 18/10/2021
136
TECHNICAL DRAWINGS: STATIC LINE TENSIOMETERS
Load direction
Rev. 24/05/2018
137
5570-5575 RUNNING LINE TENSIOMETERS
Load cells specially designed to measure the tension force applied to a running cable or running rope.
Features
o Custom-made design according to your needs:
Model 5575 - 0.5 t
Application(s) SENSY's load cells 5570-5575 are perfectly designed for the following applications:
- Mooring control in oil and gas and marine equipment,
- Single rope crane load limitation,
- Tension measurement of towage and haulage ropes,
- Winch force measurement.
Capacities
5570 - 5575: from 0.4 to 40 t (up to 600 t on request)
Specifications 2-5%
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.1 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.1 F.S.*/10°C
rev. : 18/10/2021
138
TECHNICAL DRAWINGS: RUNNING LINE TENSIOMETERS
A B
A
L
B C D
Load direction
FORCE FORCE
Rev. 31/05/2018
139
RUNNING LINE TENSIOMETERS WITH REMOVABLE CENTER
5580-5585
SHEAVE
Load cells specially designed to measure the tension force applied to a running wire rope. The removable center sheave enables
easy installation without cutting the winch lines.
Features
o Wide range of cables (Ø from 6 up to 115 mm)
Model 5580 - 2 t
Application(s) SENSY’s load cells 5580 and 5585 are perfectly designed for the following applications:
- Tension measurement of towage and haulage cables,
- Winch force measurement,
- ROV umbilical tension control, wireline / slickline tension monitoring.
Capacities
5580-5585: from 0.4 to 40 t (up to 600 t on request)
Specifications 2-5%
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.1 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.1 F.S.*/10°C
rev. : 18/10/2021
140
TECHNICAL DRAWINGS: RUNNING LINE TENSIOMETERS WITH REMOVABLE CENTER SHEAVE
R1
ØA ØB
A
L
D
B C
Load direction
FORCE
FORCE
Rev. 16/10/2018
141
TECHNICAL DATA: STANDARD REFERENCE FORCE TRANSDUCERS
CLASSES
144
Storage temperature range °C 50 ... +85
Temperature coefficient on sensitivity % R.O. / ° C ≤ ± 0.05 ≤ ± 0.035 ≤ ± 0.035 ≤ ± 0.015
(2)
Temperature coefficient on zero % F.S. / ° C ≤ ± 0.035 ≤ ± 0.03 ≤ ± 0.03 ≤ ± 0.023
High-capacity compression
3115-ISO standard reference force p. 154
transducers
High-capacity standard reference
5105-ISO force transducers in tension and p. 158
compression
145
145
Strain gauge cylinders
3115F-12390 (hardened concrete testing) p. 162
ASSOCIATED ELECTRONICS
INDI-00 INDI-ISO376 INDI-PSD INDI-12390 DIGITAL CONVERTERS
/ COND-USB
Standard Optional
*: According to ISO 376 standard.
STANDARD REFERENCE FORCE TRANSDUCERS IN
2712-ISO
TENSION AND COMPRESSION
Standard reference force transducers specially designed according to the ISO 376 standard (classes 1, 0,5 and 00).
Features
o Wide range of capacities
Model 2712 - 250 N
Application(s) SENSY's load cells 2712-ISO are perfectly designed for the following applications:
- Calibration of testing machines according to ISO 7500.
Note: this standard reference force transducer covers the calibration of standard force measurement instruments used for static
verification of uniaxial testing machines.
Capacities
2712-ISO: 0.2 - 0.3 - 0.5 - 0.75 - 1 - 1.5 - 2 - 3 - 5 - 7.5 - 10 kN
Specifications 1 05 00
Relative reversibility error <± 0.3 <± 0.15 <± 0.07 % M.V.**
Relative repeatability error with rotation <± 0.2 <± 0.1 <± 0.05 % M.V.**
Relative repeatability error without rotation <± 0.1 <± 0.05 <± 0.025 % M.V.**
Creep error over 30 min. <± 0.1 <± 0.05 <± 0.025 % F.S.*
Zero shift after loading <± 0.05 <± 0.025 <± 0.012 % F.S.*
Reference temperature 20 20 20 °C
%
Temperature coefficient of the sensitivity <± 0.035 <± 0.035 <± 0.015 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.03 <± 0.03 <± 0.023 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
146
TECHNICAL DRAWINGS: STANDARD REFERENCE FORCE TRANSDUCERS IN TENSION AND COMPRESSION
Accessories Wiring
Note: standard wiring for compression
Load direction
Rev. 27/04/2018
147
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TECHNICAL DRAWINGS: LOADING PADS FOR 2712-ISO LOAD CELLS
149
STANDARD REFERENCE FORCE TRANSDUCERS IN
2715-ISO
TENSION AND COMPRESSION
Standard reference force transducers specially designed according to the ISO 376 standard (classes 1, 0,5 and 00).
Features
o Wide range of capacities
Model 2715 - 30 kN
Application(s) SENSY's load cells 2715-ISO are perfectly designed for the following applications:
- Calibration of testing machines according to ISO 7500.
Note: this standard reference force transducer covers the calibration of standard force measurement instruments used for static
verification of uniaxial testing machines.
Capacities
2715-ISO: 20 - 30 - 50 - 75 - 100 kN
Specifications 1 05 00
Relative reversibility error <± 0.3 <± 0.15 <± 0.07 % M.V.**
Relative repeatability error with rotation <± 0.2 <± 0.1 <± 0.05 % M.V.**
Relative repeatability error without rotation <± 0.1 <± 0.05 <± 0.025 % M.V.**
Creep error over 30 min. <± 0.1 <± 0.05 <± 0.025 % F.S.*
Reference temperature 20 20 20 °C
%
Temperature coefficient of the sensitivity <± 0.035 <± 0.035 <± 0.015 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.03 <± 0.03 <± 0.023 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
150
TECHNICAL DRAWINGS: STANDARD REFERENCE FORCE TRANSDUCERS IN TENSION AND COMPRESSION
2715 : 20 - 30 -kN
50 - 75 - 100
Load direction
Rev. 30/04/2018
151
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TECHNICAL DRAWINGS: LOADING PADS FOR 2715-ISO LOAD CELLS
Ref. Item Capacities Section A-A Pressure Section Pressure Total ACCESSORIES
① P1 ØB ØB P2 H weight
mm² N/mm² mm² N/mm² N/mm²
(kg) SUPOR ② APPUI ③
271x-ISO-G 20 kN 3272 6.1 69 3739 5.3 167 3.73 SUPOR-36 APPUI-24
271x-ISO-G 30 kN 3272 9.2 69 3739 8 167 3.73 SUPOR-36 APPUI-24
271x-ISO-G 50 kN 3272 15.3 69 3739 13.4 167 3.73 SUPOR-36 APPUI-24
271x-ISO-H 75 kN 5590 13.4 79 4902 15.3 190 7.25 SUPOR-56 APPUI-36
271x-ISO-H 100 kN 5590 19.9 79 4902 20.4 190 7.25 SUPOR-56 APPUI-36
153
HIGH-CAPACITY COMPRESSION STANDARD REFERENCE
3115-ISO
FORCE TRANSDUCERS
Standard reference force transducers specially designed according to ISO 376 standard (classes 1, 0,5 and 00).
Features
o Wide range of capacities (up to 50 MN)
o Complete range of load accessories
o Protection class: IP65
Model 3115-ISO - 3 MN
Application(s) SENSY's load cells 3115-ISO are perfectly designed for the following applications:
- Calibration of testing machines according to ISO 7500.
Note: this standard reference force transducer covers the calibration of standard force measurement instruments used for static
verification of uniaxial testing machines.
Capacities
3115-ISO: 200 - 300 - 500 kN
(0.75) - 1 - 1.5 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - 40 - 50 MN
Specifications 1 05 00
Relative reversibility error <± 0.3 <± 0.15 <± 0.07 % M.V.**
Relative repeatability error with rotation <± 0.2 <± 0.1 <± 0.05 % M.V.**
Relative repeatability error without rotation <± 0.1 <± 0.05 <± 0.025 % M.V.**
Creep error over 30 min. <± 0.1 <± 0.05 <± 0.025 % F.S.*
Zero shift after loading <± 0.05 <± 0.025 <± 0.012 % F.S.*
Reference temperature 20 20 20 °C
%
Temperature coefficient of the sensitivity <± 0.035 <± 0.035 <± 0.015 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.03 <± 0.03 <± 0.023 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
154
TECHNICAL DRAWINGS: HIGH-CAPACITY COMPRESSION STANDARD REFERENCE FORCE TRANSDUCERS
Load direction
Rev. 30/04/2018
155
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TECHNICAL DRAWINGS: LOADING PADS FOR 3115-ISO LOAD CELLS
157
HIGH-CAPACITY STANDARD REFERENCE FORCE
5105-ISO
TRANSDUCERS IN TENSION AND COMPRESSION
Standard reference force transducers specially designed according to the ISO 376 standard (classes 1, 0,5 and 00).
Features
o Wide range of capacities (up to 50 MN)
o Complete range of load accessories
Model 5105
Application(s) SENSY's load cells 5105-ISO are perfectly designed for the following applications:
- Calibration of testing machines according to ISO 7500.
Note: this standard reference force transducer covers the calibration of standard force measurement instruments used for static
verification of uniaxial testing machines.
Capacities
5105-ISO: 200 - 300 - 500 kN
(0.75) - 1.5 - 2 - 3 - 5 - 7.5 - 10 - 15 - 20 - 30 - (40) - (50) MN
Specifications 1 05 00
Relative reversibility error <± 0.3 <± 0.15 <± 0.07 % M.V.**
Relative repeatability error with rotation <± 0.2 <± 0.1 <± 0.05 % M.V.**
Relative repeatability error without rotation <± 0.1 <± 0.05 <± 0.025 % M.V.**
Creep error over 30 min. <± 0.1 <± 0.05 <± 0.025 % F.S.*
Zero shift after loading <± 0.05 <± 0.025 <± 0.012 % F.S.*
Reference temperature 20 20 20 °C
%
Temperature coefficient of the sensitivity <± 0.035 <± 0.035 <± 0.015 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.03 <± 0.03 <± 0.023 F.S.*/10°C
Insulation resistance (50 V) > 5000 > 5000 > 5000 Mohm(s)
rev. : 18/10/2021
158
TECHNICAL DRAWINGS: HIGH-CAPACITY STANDARD REFERENCE FORCE TRANSDUCERS IN TENSION AND COMPRESSION
RR M
C2
C
H/2
ØA+74
Male Female
H D
ØA
E
Ø Core of
the thread
Load direction
H2 H1
SUPOR OU
PADIN
Rev. 18/11/2019
159
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TECHNICAL DRAWINGS: LOADING PADS FOR 5105-ISO LOAD CELLS
ØB
RR
P2
5100 (5)
h1
h2
ØA
P1
P3
ØC
161
STRAIN GAUGE CYLINDERS (HARDENED CONCRETE
3115F-12390
TESTING)
Standard reference force transducers specially designed for checking concrete testing machines according to the
EN 12390-4 or standard DIN 51302-2.
Features
o Allows the homogeneity of the repartition of the forces generated to be checked
by verifying:
Model 3115F-12390 - 3 MN
Application(s) SENSY's load cells 3115F-12390 are perfectly designed for the following applications:
- Testing machines for compressive strength of hardened concrete according to EN 12390 standard.
Capacities
3115F-12390: 2 - (3) - (5) MN
Specifications 12390 1
Relative reversibility error - <± 0.3 % M.V.**
Reference temperature 20 20 °C
%
Temperature coefficient of the sensitivity 0.05 <± 0.035 F.S.*/10°C
%
Temperature coefficient of zero signal 0.05 <± 0.03 F.S.*/10°C
rev. : 18/10/2021
162
TECHNICAL DRAWINGS: STRAIN GAUGE CYLINDERS (HARDENED CONCRETE TESTING)
200
15
A
3115F-12390 : MN 2
Exct. - Yellow
R3115F Sig. + Green
on request
Sig. - White 6 DIN 45322
Exct. + Brown Connector
Sense Grey
Sense Pink
Standard: Cable screen not connected to the transducer
Load direction
SPACER
Rev. 14/08/2018
on request
163
TORQUE SENSORS
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PRODUCTS OVERVIEW - TORQUE SENSORS
ACCURACY CLASSES MATERIAL CAPACITIES (N·m) CAPACITIES (kN·m)
el
s ste el
MODEL DESCRIPTION les st
e nium
i
% 25 % 1 %
tain lloy lum .5 0 5 0 0 0 0 0 0 0 0 0 00
1 % 0.5 0. 0. S A A 1 2 2.5 5 7.5 10 15 17 20 30 50 75 10 17 20 25 30 50 75 1 2 3 5 10 15 20 25 10 20 30 50 10
6100 Reaction torque meters
6105 (high capacities) p. 168
6200
Reaction torque meters p. 170
6205
Reaction torque meters
6305 for ratchet wrench p. 172
167
62100 Non-contact rotary
torque sensors p. 180
62200
62300 Non-contact rotary p. 182
torque sensors
ASSOCIATED ELECTRONICS
ANALOGUE COND-SGA INDI-PAXS INDI-PSD DISP-60 DISP-PAXDP DISP-F DIGITAL CONVERTERS WI-T24TR-ACM WI-T24RE-AO1 WI-T24RE-Hx WI-T24RE-SO WI-T24RE-BSx
/ COND-USB
AMPLIFIERS DISP-PAX
p. 290 p. 222 p. 210 p. 236 p. 220 p. 212 p. 286 p. 292 / 228 p. 238 p. 242 p. 240 p. 246 p. 244
Standard Optional
6100-6105 REACTION TORQUE METERS (HIGH CAPACITIES)
Universal non-rotating torque meters combining accuracy and sturdiness.
Features
o Easy to install, compact design
o Protection class: IP65
o Material: stainless steel (6100), nickel-plated steel (6105)
Model 6105 - 10 000 N·m
Application(s) SENSY's torque meters 6100-6105 are perfectly designed for the following applications:
- Torque measurement on machines,
- Servo control or torque limitation industrial process,
- Torque wrench calibration,
- Torque measurement in laboratories.
Capacities
6100 - 6105: 300 - 500 - 1000 - 2000 - 5000 - 10 000 N·m
Higher capacity on request
Specifications 0.25 %
Combined error (non-linearity + hysteresis) <± 0.25 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C
rev. : 18/10/2021
168
TECHNICAL DRAWINGS: REACTION TORQUE METERS (HIGH CAPACITIES)
Load direction
Rev. 16/04/2018
169
6200-6205 REACTION TORQUE METERS
Universal non-rotating torque meters combining accuracy and sturdiness.
Features
- Easy to install, compact design
Model 6200 - 10 N·m
Application(s) SENSY's torque meters 6200-6205 are perfectly designed for the following applications:
- Torque measurement on machines,
- Servo control or torque limitation on industrial process,
- Calibration of torque wrench,
- Torque measurement in laboratories.
Capacities
6200: 10 - 20 - 50 - 100 - 200 - 500 - 1000 - 2000 N·m
6205: (10) - (20) - (50) - (100) - (200) - (500) - 1000 - 2000 N·m
Higher capacity on request
Specifications 0.25 %
Repeatability error <± 0.1 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C
rev. : 18/10/2021
170
TECHNICAL DRAWINGS: REACTION TORQUE METERS
Load direction
Rev. 18/04/2018
171
6305 REACTION TORQUE METERS FOR RATCHET WRENCH
Non-rotating torque meters designed to be placed between ratchet and wrench.
Features
Model 6305 - 2000 N·m
Application(s) SENSY's torque meters 6305 are perfectly designed for the following applications:
- Tightening torque control on torque wrenches,
- Tightening torque control on machines.
Capacities
6305: 50 - 100 - 300 - 750 - 1000 - 2000 - (2500) - (5000) - (10 000) - (20 000) N·m
Specifications 0.25 %
Combined error (non-linearity + hysteresis) <± 0.25 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C
rev. : 18/10/2021
172
TECHNICAL DRAWINGS: NON-ROTATING TORQUE METERS FOR RATCHET WRENCH
6305 : 50 - 100
up
Nmto- 300
250-kNm
800
C L
Ref. Item Capacities ØA ØB D E
(inch) (mm) (inch)
6305-A 50 N·m 45 17.6 3/8" 10 47.5 75 2.95"
6305-B 100 N·m 50 25 1/2" 16.5 73 127 5"
6305-C 300 N·m 60 38 3/4" 22 73 127 5"
6305-D 750 N·m 70 54 1" 30 82 155 6.1"
6305-E 1 - 2 kN·m 85 69 1 1/2" 38 95 185 7.3"
- 2.5 - 20 kN·m According to customer design specifications
Load direction
Rev. 18/04/2018
173
6300V-6305V HIGH-RANGE REACTION TORQUE METERS
High-range reaction torque transducers with square ends.
Features
Model 6305V - 1.1 MN·m
Application(s) SENSY’s torque meters 6300V-6305V are perfectly designed for the following applications:
- Tightening torque control on machines,
- Calibration of hydraulic torque wrenches / Iron roughneck, running casing tool calibration.
Capacities
6300V: 20 - 110 - 250 - (300) - (500) - (1100) kN·m
6305V: (20) - (110) - (250) - (300) - (500) - (1100) kN·m
Specifications 0.5 %
Combined error (non-linearity + hysteresis) < ± 0.5 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity < ± 0.1 F.S.*/10°C
%
Temperature coefficient of zero signal < ± 0.1 F.S.*/10°C
rev. : 18/10/2021
174
TECHNICAL DRAWINGS: HIGH-RANGE REACTION TORQUE METERS
Load direction
Rev. 14/09/2018
175
6500-6502
REACTION TORQUE METERS
6500A-6502A
Non-rotating torque meters with hexagonal head.
Features
o 6500-6502: cable output with radial cable gland
Model 6500 - 20 N·m / 6500A - 300 N·m
Application(s) SENSY's torque meters 6500-6502 / 6500A-6502A are perfectly designed for the following applications:
- Calibration of industrial torque wrench with torque control,
- Servo control or torque limitation in industrial process.
Capacities
6502 / 6502A: 2 - 5 N·m
6500 / 6500A: 2 - 5 - 10 - 20 - 50 - 100 - 200 - 300 - 500 - 750 N·m
Specifications 0.25 %
Combined error (non-linearity + hysteresis) <± 0.25 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C
rev. : 18/10/2021
176
TECHNICAL DRAWINGS: REACTION TORQUE METERS
6500-6502 6500A-6502A
Ø15.5
M 45° M 45°
ØD2 ØD2
F Max
ØD1 ØD1
H2 2 S H2 2
H1 H1
Exct. - Black
6500-6502 6500A-6502A Sig. + Greenor Blue
Sig. - White
Exct. + Red
T4-GD
Standard: Cable screen not connected to the transducer
Load direction
Rev. 27/09/2021
177
6500B REACTION TORQUE METERS
Non-rotating torque meters with hexagonal head.
Features
Model 6500B - 500 N·m
Application(s) SENSY's torque meters 6500B are perfectly designed for the following applications:
- Calibration of industrial torque wrench with torque control,
- Servo control or torque limitation in industrial process.
Capacities
6500B: 2 - 5 - 10 - 20 - 50 - 100 - 200 - 300 - 500 - 750 - 1000 N·m
Specifications 0.25 %
Combined error (non-linearity + hysteresis) <± 0.25 % F.S.*
Reference temperature 23 °C
%
Temperature coefficient of the sensitivity <± 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.035 F.S.*/10°C
rev. : 18/10/2021
178
TECHNICAL DRAWINGS: REACTION TORQUE METERS
ØD5
S
ØD3
ØD4
F Max
H2
ØD1
H3
H4
6500 - 6505 : 2 - 5 - 10 - 20 - 30 - 50 - 100 - 200 - 300 - 500Nm
- 750 - 1000
Load direction
Rev. 27/09/2021
179
62100-62200 NON-CONTACT ROTARY TORQUE SENSORS
General purpose, low-cost, non-contact rotary torque sensors with square or round shaft.
Features
o Bidirectional
o Cost effective solution
o Measurement range up to 500 N·m
Model 62100 - 500 N·m
Application(s) SENSY’s torque sensors 62100 and 62200 are perfectly designed for the following applications:
- Torque measurement on test benches,
- Torque measurement on production lines,
- Torque measurement on rotating machines.
Capacities
62100-62200: 2.5 - 5 - 7.5 - 17.5 - 75 - 175 - 250 - 500 N·m
Specifications 62100 62200
Shaft Square Round with key stone -
%
Temperature coefficient of the sensitivity < 0.5 < 0.5 F.S.*/10°C
%
Temperature coefficient of zero signal < 0.5 < 0.5 F.S.*/10°C
Consumption (max.) 10 10 mA
rev. : 18/10/2021
180
TECHNICAL DRAWINGS: NON-CONTACT ROTARY TORQUE SENSORS
B
C
DIN 3121 DIN 3121
Female end Male end
62100
Square drive ØK N ØE
A
C S
L
(1) (2)
62200
Round drive ØD ØE
Load direction
Ø 25 mm 8 4 50.5 8 50 2
181
62300 NON-CONTACT ROTARY TORQUE SENSORS
General purpose, high rotating speed, non-contact rotary torque sensors with round shaft.
Features
Model 62300 - 20 N·m
o Bidirectional
o Maintenance free
o Round shafts (see drawing)
o Measurement range up to 100 N·m
o Max. rotating speed:
- Round shaft: 10 000 rpm
o Integrated signal conditioning
o Analogue output signal (see Wiring table)
o Cable length: 5 m (other lengths available on request)
Most popular options (see more in ANNEX)
Application(s) SENSY’s torque sensors 62300 are perfectly designed for the following applications:
- Torque measurement on test benches,
- Torque measurement on production lines,
- Torque measurement on rotating machines.
Capacities
62300: 1 - 2.5 - 5 - 10 - 20 - 50 - 100 N·m
Specifications 62300
Combined error (non-linearity + hysteresis) <± 0.5 % F.S.*
%
Temperature coefficient of the sensitivity < 0.1 F.S.*/10°C
%
Temperature coefficient of zero signal < 0.1 F.S.*/10°C
Zero signal 5 V
IP rating IP50 -
rev. : 18/10/2021
182
TECHNICAL DRAWINGS: NON-CONTACT ROTARY TORQUE SENSORS
A
C B
62300-A D E
F G
A
C B
62300-B to C D E
Dimensions
Ref. Item Capacities Shaft
A B C ØD ØE F G H I J
62300-A 1 N·m Round Ø 8 mm 125 70 27.5 8g6 40 44 8 / / /
62300-B 2.5 - 5 - 10 - 20 N·m Round Ø 9 mm 125 70 27.5 9g6 40 / / 23 / 20
62300-C 50 -100 N·m Round Ø 15 mm 139 70 35 15g6 50 / / / / 20
183
63000-64000 NON-CONTACT ROTARY TORQUE SENSORS
General purpose, high-accuracy non-contact rotary torque sensors.
Features
o Bidirectional
o Measurement range up to 2000 N·m
o Combined error (non-linearity + hysteresis):
Model 63000 - 250 N·m
Application(s) SENSY’s torque sensors 63000 and 64000 are perfectly designed for the following applications:
- Torque measurement on test benches, production lines and rotating machines.
Capacities
63000: 50 - 100 - 250 - 500 - 1000 - 2000 N·m
64000: 50 - 100 - 250 - 1000 N·m
Specifications 63 / 64000-A 63 / 64000-B 63 / 64000-C
Capacities 50 - 100 N·m 250 - 500 N·m 1000 - 2000 N·m*** -
%
Temperature coefficient of the sensitivity < 0.5 < 0.5 < 0.5 F.S.*/10°C
%
Temperature coefficient of zero signal < 0.2 < 0.2 < 0.2 F.S.*/10°C
Zero signal 5 5 5 V
rev. : 18/10/2021
184
TECHNICAL DRAWINGS: NON-CONTACT ROTARY TORQUE SENSORS
F I
H Ball bearing
L
A
C B
ØD g6
Ball bearing
Max. rotation of Loading rating (kN)
Shaft ending Distance K Outer diameter Inneer diameter
bearing (rpm) Dyn. C Stat. C0
Ø 15 mm 82.0 35 15 25.000 7.8 3.8
Ø 25 mm 84.8 52 25 16.000 13.8 7.65
Ø 40 mm 114.6 68 40 11.000 17.8 11.6
185
65000 HIGH-CAPACITY NON-CONTACT ROTARY TORQUE SENSORS
General purpose, high capacity non-contact rotary torque sensors.
Features
o Bidirectional
o Measurement range up to 25 kN·m (>25 kN·m on request)
o Rotating speed up to 8000 rpm
Model 65000 - 10 kN·m
Application(s) The SENSY’s torque sensors 65000 are perfectly designed to the following applications:
- Torque measurement on test benches, production lines and rotating machines.
Capacities
65000: 10 - 15 - 20 - 25 kN·m
Specifications 65000-A 65000-B
Capacities 10 - 15 kN·m 20 - 25 kN·m -
%
Temperature coefficient of the sensitivity < 0.5 < 0.5 F.S.*/10°C
%
Temperature coefficient of zero signal < 0.5 < 0.5 F.S.*/10°C
Zero signal 5 5 V
Consumption (max.) 40 40 mA
rev. : 18/10/2021
186
TECHNICAL DRAWINGS: HIGH-CAPACITY NON-CONTACT ROTARY TORQUE SENSORS
ØC A
2 x M8
ØE
ØF
ØB
40
Dimensions
Ref. Item Capacities
A ØB ØC ØD ØE F G Screw Tightening torque (N·m)
65000-A 10 - 15 kN·m 170 150 196 140 220 17 - 8 x M16, 10.9 145
65000-B 20 - 25 kN·m 200 190 288 174 326 19 M8 16 x M18, 10.9 500
187
67000 NON-CONTACT ROTARY TORQUE SENSORS
General purpose, non-contact rotary torque sensors with flanges or PTO shaft.
Features
o Bidirectional
Model 67000 3 kN·m
Application(s) SENSY’s torque sensors 67000 are perfectly designed for the following applications:
- Torque measurement on machines for agriculture or forestry,
- Torque measurement on test benches, production lines and rotating machines.
Capacities
67000: 3 - 5 kN·m
Specifications 67000
Combined error (non-linearity + hysteresis) <± 0.5 % F.S.*
%
Temperature coefficient of the sensitivity < 0.5 F.S.*/10°C
%
Temperature coefficient of zero signal < 0.5 F.S.*/10°C
Zero signal 5 V
IP rating IP50 -
rev. : 18/10/2021
188
TECHNICAL DRAWINGS: NON-CONTACT ROTARY TORQUE SENSORS
74.2 M8 M12
M8
+0.035
Ø115 Ø 115
Ø98 H7 098 (H7) +0.04
0
100
12.5 12.5 100 12 12 Ø 160 Ø160
PTO bush
Rev. 16/11/2018
Shaft Bush
189
ACCESSORIES
This page was intentionnaly left blank
PRODUCTS OVERVIEW
ACCESSORIES
MODELS
65
29
2-
5
2
O
O
71
96
10
93
O
-IS
-IS
-IS
-IS
-2
-2
-5
-5
S
P
00
00
10
12
12
15
60
00
00
00
00
00
05
10
00
30
50
15
20
26
27
27
27
27
29
31
31
33
35
45
51
51
55
59
59
59
F2000S p. 44
I2000S-I2005S p. 45
D2600-D2605 p. 55
I2600-I2605 p. 54
C2712 p. 194
T2960-T2962-T2965 p. 15
H3100P p. 60
I3100P-I3105P p. 61
M3100P-M3105P p. 63
C3300 p. 66
K3300 p. 67
I3500-I3505 p. 71
I4500-I4505 p. 75
F5510 p. 82
I5510-I5515 p. 83
R5510 p. 85
A5900 p. 30
R5900 p. 31
A5950 p. 90
I5950-I5955 p. 91
M5950 p. 93
APPUI p. 195
CASE-F / CASE-P Available for each model on request p. 200 / 201
EMBOF p. 196
EMBOM p. 197
PADIN p. 198
SUPOR p. 199
193
TECHNICAL DRAWINGS: CENTERING PIECES FOR STANDARD REFERENCE LOAD CELLS
194
TECHNICAL DRAWINGS: LOAD BUTTONS
RR
ØA
ØD
Other views
SUPOR
APPUI
Rev. 08/03/2021
195
TECHNICAL DRAWINGS: ROD END BEARINGS WITH FEMALE THREAD
196
TECHNICAL DRAWINGS: ROD END BEARINGS WITH MALE THREAD
197
TECHNICAL DRAWINGS: LOWER LOADING PADS
M12 A H
SUPOR
PADIN
Rev. 23/10/2018
198 198
TECHNICAL DRAWINGS: UPPER LOADING PADS
3.2
30
M12
h=H-B
H
B
3.2
1.6
ØA
Øda
SUPOR
APPUI SUPOR
APPUI
PADIN
Rev. 18/11/2019
199
TECHNICAL DRAWINGS: FLIGHT CASES FOR LOAD CELLS AND ACCESSORIES
200
TECHNICAL DRAWINGS: FLIGHT CASES FOR LOAD CELLS AND ACCESSORIES
201
INSTRUMENTATION
PRODUCTS OVERVIEW
INSTRUMENTATION
FORCE, TORQUE AND WEIGHING
MODEL DESCRIPTION
MODEL DESCRIPTION
INDI-MAXS Universal panel meters with large display Input signal: p. 214
to be used with transducer and process signal - Wheatstone bridge (mV/V)
- 5 digits 38 mm height
- 16 points scaling for linearisation
DISP-MAXP - Power supply 85...250 VAC
Input signal: p. 214
- 4(0)...20 mA, 0...10 V
or 24 VAC and 10...36 VDC
MODEL DESCRIPTION
INDI-PAXS2 Panel meters with dual line display 6 digits (18 mm) and Input signal: p. 218
9 digits (8.9 mm) for Wheatstone bridge sensors or electrical - Wheatstone bridge (mV/V)
analogue measurements.
Universal power supply (AC/DC) Input signals:
DISP-PAXP2 p. 218
Options: - 0.2 mA...2 A
- Analogue output 4(0)..20 mA or 0...10 V - 200 mV...300 VDC
DISP-PAXD2 - 2 or 4 set-points with relay outputs
- RS-232 digital output
- RS-485 digital output
- Fieldbus digital output
MODEL DESCRIPTION
204
PRODUCTS OVERVIEW
INSTRUMENTATION
FORCE, TORQUE AND WEIGHING
MODEL DESCRIPTION
COND-A420 Conditioner - amplifier for Wheatstone Explosion-proof version available on request: p. 226
bridge (mV/V). Power supply: 115/230 VAC - COND-A420-Exd (IIB / IIC)
Available outputs:
- 4(0)...20 mA source
- 0...10 V
MODEL DESCRIPTION
COND-USB Conditioner – amplifier for Wheatstone bridge (mV/V) with USB digital output (plug and play) p. 228
MODEL DESCRIPTION
MODEL DESCRIPTION
MODEL DESCRIPTION
CONV-EX2-4Z Zener barriers for 1 or 2 sensors (350 ohms) With 4 wires connection On request
MODEL DESCRIPTION
MODEL DESCRIPTION
INDI-5250 Very high accuracy digital indicator designed for legal-for-trade or high-accuracy weighing p. 234
applications 10.000 d approved 6 digit display
Explosion proof version available on request:
- INDI-5250-Ex d (IIB/IIC)
MODEL DESCRIPTION
205
PRODUCTS OVERVIEW
INSTRUMENTATION
FORCE, TORQUE AND WEIGHING
MODEL DESCRIPTION
WI-T24TR-ACM Radio transmitters for analogue signal: mV/V, 4...20 mA or Range: up to 800 m p. 238
0...10 V Dimensions: 164 x 84 x 57 mm
High accuracy Protection class: IP67
High resolution
WI-T24TR-ACMI Range: up to 800 m p. 238
Dimensions: 80 x 62 x 34 mm
Protection class: IP67
MODEL DESCRIPTION
WI-T24RE-HS Hand-held indicators displaying the data transmitted by a Displays one channel p. 240
sensor equipped with a radio transmitter
Range: 800 m open field
WI-T24RE-HA High accuracy Displays each channel and the sum p. 240
High resolution: 7 digits of a selection of several channels
WI-T24RE-AO1 Radio receivers providing an analogue signal transmitted by Range: up to 100 m p. 242
the WI-T24TR-ACM range Dimensions: 146 x 88 x 25 mm
Protection class: IP50
Output signal:
- Voltage: 0...5 V, 0...10 V, -5...0...+5 V, -10...0...+10 V
WI-T24RE-AO1I - Current: 4...20 mA, 0...20 mA source and sink Range: up to 800 m p. 242
Dimensions: 164 x 84 x 57 mm
Protection class: IP67
MODEL DESCRIPTION
WI-T24RE-BSI Radio receivers providing a digital signal transmitted by the Output: USB, RS-232 or RS-485 p. 244
WI-T24TR-ACM range Range: up to 800 m
Dimensions: 164 x 84 x 57 mm
Protection: IP67
MODEL DESCRIPTION
206
PRODUCTS OVERVIEW
INSTRUMENTATION
FORCE, TORQUE AND WEIGHING
MODEL DESCRIPTION
MODEL DESCRIPTION
MODEL DESCRIPTION
MODEL DESCRIPTION
207
PRODUCTS OVERVIEW
INSTRUMENTATION
CRANE OVERLOAD PROTECTION
MODEL DESCRIPTION
MODEL DESCRIPTION
MODEL DESCRIPTION
MODEL DESCRIPTION
JBOX-LCI Smart junction box with monitoring load cells Input signal: p. 280
integrity - Wheatstone bridge
Up to 4 load cells (mV/V)
208
PRODUCTS OVERVIEW
INSTRUMENTATION
CRANE OVERLOAD PROTECTION
MODEL DESCRIPTION
MODEL DESCRIPTION
COACH-II Data recording and management system for EOT cranes: p. 284
- Up, down, short and long movements recording
- Hoisted loads recording
- Safe Working Period (SWP) calculation
Explosion-proof version available on request:
COACH-II-IP65-Exd (IIB / IIC)
MODEL DESCRIPTION
TENSIOMETERS
MODEL DESCRIPTION
MODEL DESCRIPTION
209
INDI-PAXS
ANALOGUE INPUT PANEL METERS
DISP-PAXx
Universal panel meters to be used with transducers and process signals
Features
o Strain gauge, process, voltage and current inputs
o Intuitive and easy programming (high flexibility)
o 16 points scaling for linearisation
INDI-PAXS / DISP-PAXx
Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- 2 or 4 set-points with relay outputs
- RS-232, RS-485, USB or fieldbus capabilities
- NEMA 4X / IP67 (transparent protection cover - Option "COVER PAX")
- Desktop or industrial steel housing
- Rail DIN adaptor
Application(s) SENSY's INDI-PAXS and DISP-PAXx are perfectly designed for the following applications:
- Industrial weighing,
- Force or torque measurement,
- Remote display.
Function(s)
- Reset (tare), maximum and minimum memories, smart filter,
- Totalisation of several measurements, protection code, ...
Specifications INDI-PAXS INDI-PAXS12 DISP-PAXP DISP-PAXP12 DISP-PAXD
Single strain gauge Single strain gauge Single process input Single process input Single voltage or
Type -
bridge input meter bridge input meter meter meter current meter
±0.2 mA, ±2 mA, ±20
20 mA (-2 to +26 mA) / 20 mA (-2 to +26 mA) / mA, ±200 mA, ±2 A,
± 24 mVDC / ± 240 ± 24 mVDC / ± 240
Input range 10 VDC (-1 to +13 10 VDC (-1 to +13 ±0.2 VDC, ±2 VDC, -
mVDC** mVDC**
VDC)** VDC)** ±20 VDC, ±300
VDC**
10 VDC @ 125 mA 10 VDC @ 125 mA 24 VDC ± 5 % @ 50 24 VDC ± 5 % @ 50 24 VDC ± 5 % @ 50
Sensor excitation -
max*** max*** mA max. mA max. mA max.
Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -
85...250 VAC, 50/60 11...36 VDC (11 W), 85...250 VAC, 50/60 11...36 VDC (11 W), 85...250 VAC, 50/60
Power supply -
Hz (15 VA) 24 VAC (15 VA) Hz (15 VA) 24 VAC (15 VA) Hz (15 VA)*****
IP rating IP54**** IP54**** IP54**** IP54**** IP54**** -
rev. : 18/10/2021
210 210
TECHNICAL DRAWINGS: ANALOGUE INPUT PANEL METERS
96.5
2.5
91.4
104.1 ±111
Reset
Totalization
(tare), Maximum
of several
andmeasurements,
minimum memories,
Protection
Smart
code,
filter,
...
(BROWN)
Yellow
Brown
Green
White
Exc. +
Sig. +
Exc. -
Sig. -
+ Exc.
+ Exc.
+ Exc.
(Common)
(Common)
(Common)
(Current Input)
(Voltage Input)
or
or
or
or
211
DISP-PAXDP DUAL INPUT DISPLAYS
Dual independent process input meters.
Features
o A math function can be performed on both signals.
DISP-PAXDP + Option "COVER PAX"
o Any of the 3 meter values can have alarms, analogue output or comms by
adding optional card.
o Intuitive and easy programming (high flexibility)
o Variable intensity display
o 16 points scaling for linearisation
o Programmable function keys/user inputs
Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- 2 or 4 set-points with relay outputs
- RS-232, RS-485, USB or fieldbus capabilities
- NEMA 4X / IP67 (transparent protection cover - Option "COVER PAX")
- Desktop or industrial steel housing
- Rail DIN adaptor
Application(s) SENSY's DISP-PAXDP are perfectly designed for the following applications:
- Industrial weighing,
- Force or torque measurement,
- Mass flow measurement (weight*speed).
Function(s)
Reset (tare), maximum and minimum memories, smart filter, totalisation of several measurements, protection code, ...
Specifications DISP-PAXDP DISP-PAXDP24
Type Dual process input meter Dual process input meter -
2 x 20 mA (-26 to +26 mA) / 2 x 10 VDC (-13 to +13 2 x 20 mA (-26 to +26 mA) / 2 x 10 VDC (-13 to +13
Input range -
VDC)**** VDC)****
Sensor excitation 18 VDC ± 20% @ 70 mA max. per input channel 18 VDC ± 20 % @ 70 mA max. per input channel -
Power supply 85...250 VAC, 50/60 Hz (21 VA) 18...36 VDC (13 W), 24 VAC (16 VA) -
rev. : 18/10/2021
212 212
TECHNICAL DRAWINGS: DUAL INPUT DISPLAYS
96.5
2.5
91.4
104.1 ±111
Reset
Totalization
(tare), Maximum
of several
andmeasurements,
minimum memories,
Protection
Smart
code,
filter,
...
or 0 10 V
Rev. 10/07/2018
213
INDI-MAXS
ANALOGUE INPUT LARGE PANEL METERS
DISP-MAX
Large panel meters to be used with transducers and process signals
Features
o Strain gauge, process, voltage and current inputs
o 5 digits of 38 mm height
o Intuitive and easy programming (high flexibility)
INDI-MAXS / DISP-MAX
Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- 2 or 4 set-points with relay outputs
- RS-232, RS-485, fieldbus capabilities
- HOUSE-MAX: Housing
- HOUSE-MAX-IP: Housing with protection class IP64
Application(s) SENSY's INDI-MAXS and DISP-MAX are perfectly designed for the following applications:
- Industrial weighing,
- Force or torque measurement,
- Remote display.
Function(s)
- Reset (tare), maximum and minimum memories, smart filter,
- Totalisation of several measurements, protection code, ...
Specifications INDI-MAXS INDI-MAXS24 DISP-MAXP DISP-MAXP24 DISP-MAXD
Single strain gauge Single strain gauge Single process input Single process input Single voltage or
Type -
bridge input meter bridge input meter meter meter current meter
±0.2 mA, ±2 mA, ±20
20 mA (-2 to +26 mA) / 20 mA (-2 to +26 mA) /
± 24 mVDC / ± 240 ± 24 mVDC / ± 240 mA, ±200 mA, ±2 A,
Input range 10 VDC (-1 to +13 10 VDC (-1 to +13 -
mVDC** mVDC** ±0.2 VDC, ±2 VDC,
VDC) VDC)**
±20 VDC, ±300 VDC
10 VDC @ 125 mA 10 VDC @ 125 mA 24 VDC ± 5 % @ 50 24 VDC ± 5 % @ 50 24 VDC ± 5 % @ 50
Sensor excitation -
max*** max*** mA max. mA max. mA max.
Display 5 digits (38 mm) 5 digits (38 mm) 5 digits (38 mm) 5 digits (38 mm) 5 digits (38 mm) -
85...250 VAC, 50/60 11...36 VDC (14 W), 85...250 VAC, 50/60 11...36 VDC (14 W), 85...250 VAC, 50/60
Power supply -
Hz (18 VA) 24 VAC (18 VA) Hz (18 VA) 24 VAC (18 VA) Hz (18 VA)*****
IP rating IP54**** IP54**** IP54**** IP54**** IP54**** -
rev. : 18/10/2021
214
TECHNICAL DRAWINGS: ANALOGUE INPUT LARGE PANEL METERS
REAR VIEW
OPTION CARD(S)
INSTALLED ON THIS SIDE
MODULE RETENTION
LATCH (TOP AND BOTTOM)
MODULE CONNECTOR
CAUTION LABELS
TERMINAL
CIRCUIT BOARD
(BOTTOM SIDE)
MODULE AND OPTION CARD(S) LABEL MODULE
(APPLY TO REAR COVER PLATE) REAR COVER
INDI-MAXS
- DISP-MAXP
- DISP-MAXD
-
Sig. 4-20mA (GREEN)
Common (YELLOW)
(BROWN)
(BROWN)
Yellow
Brown
Green
White
Exc. +
Sig. +
Exc. -
Sig. -
+ Exc.
+ Exc.
+ Exc.
(Common)
(Common)
(Common)
(Current Input)
(Voltage Input)
or
or
or
or
215
TECHNICAL DRAWINGS: ANALOGUE INPUT LARGE PANEL METERS
Dimensions in mm
Other views
Rev. 25/06/2018
216
TECHNICAL DRAWINGS: ANALOGUE INPUT LARGE PANEL METERS
Dimensions in mm
Other views Rev. 25/06/2018
217
INDI-PAXS2
ANALOGUE INPUT PANEL METERS WITH DUAL LINE DISPLAY
DISP-PAXx2
Panel meters with two display lines for Wheatstone bridge sensors or electrical analogue measurements
Features
o Dual line display 6 digits (18 mm) and 9 digits (8.9 mm)
o Tricolour display
INDI-PAXS2 / DISP-PAXx2
Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- 2 or 4 set-points with relay outputs
- RS-232, RS-485 or fieldbus capabilities
- NEMA 4X / IP67 (transparent cover - Option "COVER PAX")
- Desktop or industrial steel housing
- DIN rail adaptor
Application(s) SENSY's INDI-PAXS2 and DISP-PAXx2 are perfectly designed for the following applications:
- Weighing batches with individual and cumulative weights,
- Weighing with net and gross weight display.
Function(s)
- Linearisation (15 points max.), intelligent filter, totaliser, security code
- Maximum and minimum memory
- Simultaneous display in 2 different units (e.g.: kg and N)
- Display of the input signal and the corresponding measurement
Specifications INDI-PAXS2 DISP-PAXx2
Type Wheatstone bridge input meter Current or voltage input meter -
Display 6 digits (18 mm) 9 digits (8.9 mm) 6 digits (18 mm) 9 digits (8.9 mm) -
Power supply 40…250 VAC 50/60 Hz (20 VA), 21.6…250 VDC (8 W) 40…250 VAC 50/60 Hz (20 VA), 21.6...250 VDC (8 W) -
rev. : 18/10/2021
218
TECHNICAL DRAWINGS: ANALOGUE INPUT PANEL METERS WITH DUAL LINE DISPLAY
INDI-PAXS2 DISP-PAXA2
+18 V Exc. UNREG
USER COMMON
USER COMMON
USER COMMON
Exc.- (Common)
VAC or (+DC)
VAC or (+DC)
VAC or (-DC)
VAC or (-DC)
V-TC-RTD IN
INP COMM -
COMMON
RTD EXC.
USER 1
USER 2
USER 3
USER 1
USER 2
I INPUT
Exc.+
Sig.+
Sig.-
2 WIRES mA
3 WIRES
Rev. 24/09/2019
219
DISP-60 DISPLAY FOR ROTARY TORQUE SENSOR
The DISP-60 is a display specially designed to be connected with a non-contact rotary torque sensor of the SENSY 60000 series.
Features
o 1 torque sensor input 0...10 V
o 1 angle encoder input (A/B) or speed sensor input (A)
DISP-60
o 2 x digital input
o 2 x relay output
o USB interface (2.0 HID - Windows ® compatible software included)
o SD card slot (SD / SD HC)
o Acquisition interval: 10 ms...1 h
Display 122 x 32 px -
Consumption 200 mA -
Qty of relay 2 -
Weight 0.33 kg
IP rating IP40 -
rev. : 18/10/2021
220
TECHNICAL DRAWINGS: DISPLAY FOR ROTARY TORQUE SENSOR
45
Dimensions in mm
Other view Terminals
( )
Rev. 15/11/2018
221
CONDITIONERS - AMPLIFIERS FOR STRAIN-GAUGE-BASED
COND-SGA
TRANSDUCERS
The COND-SGA conditioners - amplifiers provide standardised signals in current and voltage from every load cell, force transducer
and torque sensor based on strain-gauge technology.
Features
o Input: Wheatstone bridge 0.1 to 30 mV/V
o Output: 4(0)...20 mA, -10...0...+10 V
COND-SGA
o Power supply:
- COND-SGA-A: 115...230 VAC / 18...24 VDC
- COND-SGA-D: 18...24 VDC
o Low-cost
o Enclosure: ABS case 164 x 84 x 57 mm
Application(s) SENSY's COND-SGA are perfectly designed for the following applications:
- Industrial weighing,
- Industrial force and torque measurement.
Function(s)
- Zero point and full scale by internal dip-switches and potentiometers
- With internal shunt calibration resistor of 120 kohms
- Direct connection to PLC, display unit, industrial instrumentation, chart recorder or computer
Specifications COND-SGA-A COND-SGA-D
Type Strain-gauge conditioner (mV/V) Strain-gauge conditioner (mV/V) -
%
Temperature coefficient of the sensitivity <± 0.07 <± 0.07 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.02 <± 0.02 F.S.*/10°C
Output tension 0...10 / -10...0...+10 (load R. >= 5 kohms) 0...10 / -10...0...+10 (load R. >= 5 kohms) V
Output current 0...20 / 4...20 (load R.<= 500 ohms) 0...20 / 4...20 (load R.<= 500 ohms) mA
rev. : 18/10/2021
222
TECHNICAL DRAWINGS: CONDITIONERS - AMPLIFIERS FOR STRAIN-GAUGE BASED TRANSDUCERS
Dimensions in mm
Terminals
J1 J2
J3 OR
Rev. 11/06/2018
223
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TECHNICAL DRAWINGS: CONDITIONERS - AMPLIFIERS FOR STRAIN-GAUGE BASED TRANSDUCERS
Dimensions in mm
Terminals
J1 J2
Rev. 11/06/2018
225
CONDITIONERS - AMPLIFIERS FOR STRAIN-GAUGE-BASED
COND-A420
TRANSDUCERS
The COND-A420 conditioners - amplifiers provide standardised signals in current and voltage from every load cell, force transducer
and torque sensor based on strain-gauge technology.
Features
o Input range: Wheatstone bridge (4 or 6 wires connection (sense))
o Output: 4(0)...20 mA and 0...10 V (simultaneously)
COND-A420
Application(s) SENSY's COND-A420 are perfectly designed for the following application:
- Industrial weighing.
Function(s)
- Zero-point and full-scale adjustment by potentiometers (20 turns) on the front panel
- Correction of the influence of transducer cable length (6-wire technology)
Specifications COND-A420 COND-A420-DC
Type Strain-gauge conditioner (mV/V) Strain-gauge conditioner (mV/V) -
Display - - -
%
Temperature coefficient of the sensitivity <± 0.06 <± 0.06 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 <± 0.2 F.S.*/10°C
Output tension 0...10 (load R. >= 1000 ohms) 0...10 (load R. >= 1000 ohms) V
Output current 0...20 / 4...20 (load R.<= 800 ohms) 0...20 / 4...20 (load R.<= 800 ohms) mA
rev. : 18/10/2021
226
TECHNICAL DRAWINGS: CONDITIONER - AMPLIFIER FOR SRTAIN-GAUGE BASED TRANSDUCERS
Dimensions in mm
Terminals
4 WIRES 6 WIRES
Rev. 14/09/2018
227
COND-USB STRAIN-GAUGE BRIDGE TO USB CONVERTER
The COND-USB converts the signal from a Wheatstone bridge (mV/V) into a USB signal.
Features
o High accuracy
o Very high resolution
COND-USB
Protocol ASCII -
Bandwidth 1...100 Hz
%
Temperature coefficient of the sensitivity <± 0.005 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.004 F.S.*/10°C
Dimensions 74.5 x 51 x 20 mm
IP rating IP50 -
rev. : 18/10/2021
228
TECHNICAL DRAWINGS: STRAIN-GAUGE BRIDGE TO USB CONVERTER
Dimensions in mm
Other view Terminals
Rev. 11/06/2018
229
JBOX JUNCTION BOXES FOR WEIGHING SYSTEMS
Junction boxes designed to connect several load cells in parallel to the same electronics with corner adjustment.
Features
o 4 or 6 inputs
JBOX-4 / JBOX-AJB
o Connection in 4 or 6 wires
o Cabling of load cells and electronics by screw terminals
o Waterproof
Application(s) SENSY's JBOX are perfectly designed for the following applications:
- Legal for trade or industrial weighing,
- Scales and balances.
Function(s)
- User-friendly configuration
- Sturdy design
- JBOX-4: 4 load cells - low-cost
- JBOX-AJB-4: 4 load cells - corner adjustments - surge protection
- JBOX-AJB-6: 6 load cells - corner adjustments - surge protection
Specifications JBOX-4 JBOX-AJB-4 JBOX-AJB-6
Qty of load cells max. 4 4 6 -
rev. : 18/10/2021
230
TECHNICAL DRAWINGS: JUNCTION BOXES FOR WEIGHING SYSTEMS
Dimensions in mm
Other view Terminals
Rev. 25/06/2018
231
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TECHNICAL DRAWINGS: JUNCTION BOXES FOR WEIGHING SYSTEMS
Dimensions in mm
Other view Terminals
Rev. 25/06/2018
233
INDI-5250 WEIGHING INDICATOR
Very-high-accuracy digital indicator designed for weighing applications.
Features
o Approved for 10.000 d OIML
o Up to 70 measurements per second
INDI-5250
Available option(s)
- analogue output 4(0)...20 mA or 0.02...10 V
Display 6 digits -
%
Temperature coefficient of the sensitivity < 0.02 F.S.*/10°C
%
Temperature coefficient of zero signal < 0.02 F.S.*/10°C
rev. : 18/10/2021
234
TECHNICAL DRAWINGS: WEIGHING INDICATOR
LOAD CELLS
Rev. 23/10/2018
Note: If used with a 4 wires load cell, you must shunt pins 1-2 and pins 3-4.
235
HAND-HELD DISPLAYS FOR STRAIN-GAUGE-BASED
INDI-PSD
TRANSDUCERS
The INDI-PSD are hand-held indicators for load cells, force transducers or torque meters based on strain-gauge technology.
Features
o 7 digit LCD display
o High resolution
INDI-PSD
o Light (250 g)
o Dual range
o Large autonomy (450 h in power save mode)
o TEDS enabled
o RS-232 output (INDI-PSD232 only)
Available option(s)
- CASE-PSD: leather case with shoulder strap and clear viewing
- BATT-PSD: rechargeable batteries with charging unit (230 VAC)
Application(s) SENSY's INDI-PSD are perfectly designed for the following applications:
- Force and torque measurement,
- Mobile weighing.
Function(s)
- Tare, hold, peak, through and shunt calibration functions by front keys
- Easy calibration by front keys
- Automatic calibration by TEDS
Specifications INDI-PSD INDI-PSD232
Type Strain-gauge hand-held indicator Strain-gauge hand-held indicator -
A/D converter 250 000 pts@1 Hz / 65 000 pts@10 Hz 250 000 pts@1 Hz / 65 000 pts@10 Hz -
Communication - RS-232 -
%
Temperature coefficient of the sensitivity <± 0.005 <± 0.005 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.007 <± 0.007 F.S.*/10°C
rev. : 18/10/2021
236
TECHNICAL DRAWINGS: HAND-HELD DISPLAYS FOR STRAIN-GAUGE-BASED TRANSDUCERS
INDI-PSD INDI-PSD232
Dimensions in mm
Other views Terminals
Sensor connections
5 pin 723 series Binder connector
Pin1 + Excitation
Pin 2 - Excitation & TEDS Common
Pin 3 + Signal
Pin 4 - Signal
Pin 5 TEDS
RS232 Port
8 pin 723 series Binder connector
Pin1 Tx
Pin 2 Rx
Pin 3 Gnd
Rev. 25/06/2018
237
WI-T24TR-ACM RADIO TRANSMITTERS FOR ANALOGUE SIGNAL
The WI-T24TR-ACM is a wireless radio transmitter for analogue measurement signals. It is available in 3 housing versions and for 3
kinds of input signals (mV/V, V and mA).
Features
o Frequency: 2.4 GHz
WI-T24TR-ACM
Application(s) SENSY's WI-T24TR-ACM, -ACMI and -ACMM are perfectly designed for the following application:
- Wireless transmission of the sensor signal mounted on mobile equipment or a mobile crane.
Function(s)
- Linearisation of the transducer signal.
- Stand-by and activation by radio.
- Remote-control batteries.
Specifications WI-T24TR-ACM(x)-SA*** WI-T24TR-ACM(x)-IA*** WI-T24TR-ACM(x)-VA***
Input range ±3.2 mV/V 0...21 mA 0...10 V -
%
Temperature coefficient of the sensitivity < 0.004 < 0.05 < 0.05 F.S.*/10°C
%
Temperature coefficient of zero signal < 0.005 < 0.0005 < 0.0005 F.S.*/10°C
rev. : 18/10/2021
238
TECHNICAL DRAWINGS: RADIO TRANSMITTERS FOR ANALOGUE SIGNAL
WI-T24TR-ACMI
WI-T24TR-ACM
Dimensions in mm
Other views Terminals
WI-T24TR-ACM
0V
+Supply
LED
WI-T24TR-ACMM WI-T24TR-ACMI
0V
+3 V
Exc-
Sig-
Sig+
Exc+
Exc-
Sig-
Sig+
Exc+
Shield
Rev. 04/07/2018
239
WI-T24RE-Hx HAND-HELD RADIO RECEIVERS WITH DISPLAY
The WI-T24RE-HS, WI-T24RE-HA and WI-T24RE-HR are hand-held indicators for sensors equipped with a radio transmitter.
Features
o Frequency: 2.4 GHz
o Licence: exemption
WI-T24RE-Hx
Available option(s)
- leather carry case with clear viewing window and shoulder strap (CASE-PSD)
Application(s) SENSY's WI-T24RE-HS, -HA and -HR are perfectly designed for the following applications:
- Display of force or torque from transducer installed on mobile equipment,
- Remote display of the lifted load on cranes.
Function(s)
- WI-T24RE-HS provides a point-to-point connection to a single transmitter.
- WI-T24RE-HA provides either a sum total from all selected transmitters or the possibility to view individual transmitters.
- WI-T24RE-HR is a roaming hand-held device allowing the operator to cycle the display between all transmitters within its range.
- Reset (tare) by push button
- Auto "power off" and "power on" for remote transmitter module
Specifications WI-T24RE-HS WI-T24RE-HA WI-T24RE-HR
Handheld indicator (up to 12 Handheld indicator (unlimited
Type Handheld indicator (1 sensor) -
sensors) (roaming))
Display 7 digits LCD of 8.8 mm high 7 digits LCD of 8.8 mm high 7 digits LCD of 8.8 mm high -
2.5 up to 3.6 VDC (2 AA alkaline 2.5 up to 3.6 VDC (2 AA alkaline 2.5 up to 3.6 VDC (2 AA alkalines
Power supply -
batteries) batteries) batteries)
Autonomy @ normal mode (2 batteries) 35 hours 35 hours 35 hours -
rev. : 18/10/2021
240
TECHNICAL DRAWINGS: HAND-HELD RADIO RECEIVERS WITH DISPLAY
Dimensions in mm
Other view Terminals
N.A.
Rev. 04/07/2018
241
WI-T24RE-AO1 WIRELESS ANALOGUE OUTPUT RECEIVER MODULES
WI-T24RE-AO1 and WI-T24RE-AO1I convert data from a WI-T24TR-ACM module into an analogue output.
Features
o Voltage and current output
WI-T24RE-AO1
Application(s) SENSY's WI-T24RE-AO1 and -AO1I are perfectly designed for the following applications:
- Reception of an analogue signal transmitted by a load cell with WI-T24TR-ACM option,
- Wireless reception of a process signal (4..20 mA or 0..10 V) from mobile equipment.
Function(s)
• One to one transmission
• WI-T24RE-AO1 and WI-T24RE-AO1I provide both output signals:
o Voltage: 0..5 V, 0..10 V, -5..0..+5 V, -10..0..+10 V
o Current: 4..20 mA, 0..20 mA source and sink
Specifications WI-T24RE-AO1 (V) WI-T24RE-AO1 (mA) WI-T24RE-AO1I (V) WI-T24RE-AO1I (mA)
Non-linearity error ± 0.01 ± 0.02 ± 0.01 ± 0.02 % F.S.*
Internal resolution 65 000 div. 65 000 div. 65 000 div. 65 000 div. -
Load resistance >= 5000 <= 500 >= 5000 <= 500 ohm(s)
%
Temperature coefficient of the sensitivity ± 0.15 ± 0.3 ± 0.15 ± 0.3 F.S.*/10°C
%
Temperature coefficient of zero signal ± 0.15 ± 0.2 ± 0.15 ± 0.2 F.S.*/10°C
Power supply 9...32 VDC 9...32 VDC 9...32 VDC 9...32 VDC -
rev. : 18/10/2021
242
TECHNICAL DRAWINGS: WIRELESS ANALOGUE OUTPUT RECEIVER MODULES
Dimensions in mm
Other views Terminals
ON
SW2 OFF
1 2 3 4 5 6 7 8
Vout +
Vout -
I Sink +
I Sink -
WI-T24RE-AO1 I Source + Mode
I Source - Activity
Timeout
0V 9-36VDC Error
+V Supply Batt Low
PAIR
ON
SW2 OFF
1 2 3 4 5 6 7 8
Vout +
Vout - 0V
I Sink + PAIR Timeout
I Sink - Error
WI-T24RE-AO1I I Source +
I Source -
Mode
Activity
Batt Low
0V 9-36VDC
Timeout +V
Error
+V Supply Batt Low
Rev. 23/10/2018
243
WI-T24RE-BSx WIRELESS RECEIVERS WITH DIGITAL OUTPUTS
WI-T24RE-BSU, -BSUE and -BSI are base stations designed to connect every transducer provided by a wireless transmitter
(WI-T24TR-ACM-xA) to a PC or a PLC in order to achieve its configuration, calibration and data acquisition.
Features
o Frequency: 2.4 GHz
WI-T24RE-BSx
o Power: 10 mW
o Licence: exemption
o Range: up to 800 m open field
o Antenna: integrated
Application(s) SENSY's WI-T24RE-BSU, -BSUE and -BSIi are perfectly designed for the following applications:
- Wireless transmission to a computer or a PLC of the signal emitted by a load cell or a torque transducer mounted on mobile
equipment,
- Remote transmission of the load indicated on crane.
Function(s)
- Data logging and visualisation software available for PC (Windows®)
Specifications WI-T24RE-BSU WI-T24RE-BSUE WI-T24RE-BSI
Communication USB USB USB, RS-232, RS-485 -
Power supply 4.875...5.125 VDC (USB) 4.875...5.125 VDC (USB) 9...32 VDC -
Consumption - - 100 mA @ 12 V -
Dimensions 76 x 35 x 20 80 x 62 x 34 164 x 84 x 57 mm
rev. : 18/10/2021
244
TECHNICAL DRAWINGS: WIRELESS RECEIVERS WITH DIGITAL OUTPUTS
WI-T24RE-BSU WI-T24RE-BSUE
WI-T24RE-BSI
Dimensions in mm
Other views Terminals
WI-T24RE-BSI
CTS
Rev. 05/07/2018
245
MULTICHANNEL WIRELESS RECEIVER WITH DIGITAL
WI-T24RE-SO
OUTPUT
The WI-T24RE-SO is a base station designed to connect up to 8 transducers provided by a wireless transmitter WI-T24TR-ACM-xA
to a PC or a PLC. It achieves configuration, calibration and data acquisition of each one or all of them.
Features
o Frequency: 2.4 GHz
o Power: 10 mW
WI-T24RE-SO
o License: exemption
o Range: up to 800 m open field
o Antenna: integrated
Consumption 100 mA @ 12 V -
Dimensions 164 x 84 x 57 mm
IP rating IP67 -
Humidity 0...95 % RH
rev. : 18/10/2021
246
TECHNICAL DRAWINGS: MULTICHANNEL WIRELESS RECEIVER WITH DIGITAL OUTPUT
Dimensions in mm
Other view Terminals
CTS
Rev. 05/07/2018
247
DISPLAY FOR STANDARD REFERENCE FORCE
INDI-00
TRANSDUCERS
The INDI-00 is a high-accuracy portable indicator designed to be used in combination with standard reference force
transducers with accuracy classes 1, 0,5 and 00*** according to ISO 376 standard.
Features
o High accuracy: 0.01%
o High resolution: 5 1/2 digits
o 6-wire connection
INDI-00
o RS-232 output
Available option(s)
- acquisition and management software
- working with rechargeable battery (charger included)
Display 6 digits -
%
Temperature coefficient of the sensitivity < 0.02 F.S.*/10°C
%
Temperature coefficient of zero signal < 0.02 F.S.*/10°C
Weight 6.7 kg
rev. : 18/10/2021
248
TECHNICAL DRAWINGS: DISPLAY FOR STANDARD REFERENCE FORCE TRANSDUCERS
379
347 300
90
167
30°
Dimensions in mm
Other view Terminals
249
INDICATOR FOR STANDARD REFERENCE FORCE
INDI-ISO376
TRANSDUCERS
The INDI-ISO376 is a very high-accuracy portable indicator designed to be used in combination with standard reference
force transducers with accuracy classes 1, 0,5 or 00 according to ISO 376 standard.
Features
o High accuracy: 0.01%
o High resolution
INDI-ISO376
o 6-wire connection
Available option(s)
- acquisition and management software
Display 6 digits -
%
Temperature coefficient of the sensitivity < 0.0015 F.S.*/10°C
%
Temperature coefficient of zero signal < 0.001 F.S.*/10°C
IP rating IP54 -
rev. : 18/10/2021
250
TECHNICAL DRAWINGS: INDICATOR FOR STANDARD REFERENCE FORCE TRANSDUCERS
Nobel
Elektronik
LO ADC ELL CO M 1
C OM 2
110V / 240V AC
Dimensions in mm
Terminals
F Sense- Grey
EXC-
G Sense+ Pink
97-3102A-16S-1S
CHASSIS MOUNTED SOCKET
Rev. 20/06/2018
251
INDI-12390 LOAD CELL INDICATOR FOR TESTING MACHINE CONTROL
Standard reference indicator specially designed to display the 4 signals generated by the 3115F-12390 load cell. It is designed for the
control of concrete testing machines according to EN12390-4 and DIN 51302-2 standards.
Features
- Compliant with EN 12390-4 and DIN 51302-2 standards
- 4 independent displays
INDI-12390
- Resolution: 5 digits
- Robust industrial housing
- Digital output: RS-485
Available option(s)
o analogue output: 0...10 V or 4...20 mA
rev. : 18/10/2021
252
TECHNICAL DRAWINGS: LOAD CELL INDICATOR FOR TESTING MACHINE CONTROL
379
343
298
90
161
30°
Dimensions in mm
Other views Terminals
253
EOT CRANE OVERLOAD PROTECTION ELECTRONICS WITH
BRIDGE-BOY
1 OR 3 SET-POINTS
Electronics with 1 or 3 set-points designed, in combination with a load cell, to limit the load and/or to detect slack cable on a hoisting
device (EOT cranes).
Features
o Low cost
BRIDGE-BOY-1R
o 1 or 3 independent set-points
o Set-points 1 and 2 configurated for load limitation
o Set-point 3 configurated by default for slack cable detection
o Adjustments by potentiometers
o Analogue outputs: 0...10 V and 4...20 mA
o Din rail mounting (TS 35)
o 115 VAC available by internal jumper
Sensor excitation 10...28 mA (11 V max)*** 10...28 mA (11 V max)*** 10...28 mA (11 V max)*** 10...28 mA (11 V max)*** -
48-110 VAC (50 / 60 Hz, 4 115-230 VAC (50 / 60 Hz, 48-110 VAC (50 / 60 Hz, 4 115-230 VAC (50 / 60 Hz,
Power supply -
VA) 3 VA) VA) 3 VA)
Qty of relay 1 1 3 3 -
"Form C" activated in safe "Form C" activated in safe "Form C" activated in safe "Form C" activated in safe
Relay type -
situation situation situation situation
Contact rating 6 A @ 250 VAC 6 A @ 250 VAC 6 A @ 250 VAC 6 A @ 250 VAC -
Adjustable delay 60 ms...1 s*** 60 ms...1 s*** 60 ms...1 s*** 60 ms...1 s*** -
0..10 (load resistance >= 0..10 (load resistance >= 0...10 (load resistance >= 0..10 (load resistance >=
Output tension V
2.5 kohms) 2.5 kohms) 2.5 kohm) 2.5 kohms)
4...20 mA (load resistance 4...20 mA (load resistance 4...20 mA (load resistance 4...20 mA (load resistance
Output current mA
<= 500 ohms) <= 500 ohms) <= 500 ohms) <= 500 ohms)
IP rating IP20 IP20 IP20 IP20 -
rev. : 18/10/2021
254
TECHNICAL DRAWINGS: EOT CRANE OVERLOAD PROTECTION ELECTRONICS WITH 1 SET-POINT
Exc. - (YELLOW)
Exc. + (BROWN)
Output 4-20 mA +
Signal + (GREEN)
Signal - (WHITE)
Output 0-10 V +
Common -
Shielding
Test
Button
Power supply
Set-point N° 1 adjustment
Zero 0-10 V output adjustment
Normally closed
Normally open
Delay adjustment
Zero 4-20 mA output adjustment
Span 4-20 mA output adjustment
Dimensions in mm
Other views Terminals
See drawing
Rev. 17/05/2018
255
This page was intentionnaly left blank
Test
Button
test point
Common
Other views
Power supply Signal + (GREEN)
Signal - (WHITE)
Power supply Exc. - (YELLOW)
Exc. + (BROWN)
Shielding
Common -
Normally closed Output 4-20 mA +
Relay (250 V - 6 A) com. Output 0-10 V +
Normally open
-
V+ test point
Set-point N° 1
Normally closed
Relay (250 V - 6 A) com.
Normally open
Normally closed
Bicolour control LEDs
257
257
V+ test point
BRIDGE-BOY-3R > STANDARD DIMENSIONS
Set-point N° 3
Adjustment excitation sensor
Zero 0-10 V output adjustment
See drawing
Span 0-10 V output adjustment
Terminals
Zero 4-20 mA output adjustment
Span 4-20 mA output adjustment
Set-point N° 1 adjustment
Delay adjustment
Set-point N° 2 adjustment
Delay adjustment
Set-point N° 3 adjustment
Delay adjustment
TECHNICAL DRAWINGS: EOT CRANE OVERLOAD PROTECTION ELECTRONICS WITH 3 SET-POINTS
Features
o Easy and intuitive calibration
o Display of hoisted load and input signal
o Internal monitoring system of load cell integrity and load limitation electronics
INDI-BOY / DISP-BOYP
(fail safe)
Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- RS-232, RS-485 or fieldbus capabilities
- NEMA 4X / IP67 (transparent protection cover + Option "COVER PAX")
- rail DIN adaptor
- power supply: 48 VAC / 24 VDC (see INDI-BOY2 and DISP-BOYP2 products)
- also available with industrial metallic housing (see CRANE-BOY /
CRANE-BOYP products)
Application(s) SENSY's INDI-BOY and DISP-BOYP are perfectly designed for the following applications:
- Overload protection and slack rope detection of: overhead cranes, container cranes, gantry cranes and OEM .
Function(s)
- Internal survey system of the load cell and the electronics (fail safe)
- Test button to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to a transitory non-significant overload
- Maximum and minimum memories
Specifications INDI-BOY INDI-BOY12 DISP-BOYP DISP-BOYP12
Load limiter for single load Load limiter for single load Load limiter for single load Load limiter for single load
Type -
cell cell cell cell
± 24 mVDC / ± 240 ± 24 mVDC / ± 240
Input range 20 mA (-2 to +26 mA) 20 mA (-2 à +26 mA) -
mVDC mVDC
24 VDC ± 5 % @ 50 mA 24 VDC ± 5 % @ 50 mA
Sensor excitation 10 VDC @ 125 mA max** 10 VDC @ 125 mA max** -
max. max.
Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -
85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24 85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24
Power supply -
(15 VA) VAC (15 VA) (15 VA) VAC (15 VA)
Qty of relay 3 3 3 3 -
Relay type "Form A"- potential free "Form A"- potential free "Form A"- potential free "Form A"- potential free -
Contact rating 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC -
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TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS
96.5
2.5
91.4
104.1 ±111
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TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS
96.5
2.5
91.4
104.1 ±111
261
DISP-BOYDP CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2
CRANE-BOYDP HOISTING DEVICES
Electronics ensuring the individual limitation of loads lifted by 2 hoisting systems and limitation of the function of these loads (sum,
difference, multiplication, ratio)
Features
o Type:
CRANE-BOYDP
Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- RS-232, RS-485 or fieldbus capabilities
- NEMA 4X/IP67 (transparent protection cover + Option "COVER PAX")
- rail DIN adaptor
- stainless steel housing
Application(s) SENSY's DISP-BOYDP and CRANE-BOYDP are perfectly designed for the following applications:
- OEM - overload protection and slack rope detection of: overhead cranes, container cranes, gantry cranes.
Function(s)
- Internal survey system of the load cell and electronics (fail safe)
- "TEST" button to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to transitory non-significant overload
- Maximum and minimum memories, smart filter
- A math function (+, -, * or /) can be performed on both signals
Specifications DISP-BOYDP DISP-BOYDP24 CRANE-BOYDP CRANE-BOYDP24
Load limiter for dual Load limiter for dual 4...20 Load limiter for dual 4...20 Load limiter for dual
Type -
4..20mA load cell mA load cell mA load cell 4..20mA load cell
Input range 2 x 20 mA (-26 to +26 mA) 2 x 20 mA (-26 to +26 mA) 2 x 20 mA (-26 to +26 mA) 2 x 20 mA (-26 to +26 mA) -
85...250 VAC, 50/60 Hz 18...36 VDC (13 W), 24 85...250 VAC, 50/60 Hz 18...36 VDC (13 W), 24
Power supply -
(21 VA) VAC (16 VA) (21 VA) VAC (16 VA)
Qty of relay 3 3 3 3 -
Relay type "Form A"- potential free "Form A"- potential free "Form A"- potential free "Form A"- potential free -
Contact rating 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC -
rev. : 18/10/2021
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TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2 HOISTING DEVICES
96.5
2.5
91.4
104.1 ±111
263
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TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2 HOISTING DEVICES
CRANE-BOYDP
+ 18 V Exc. UNREG
Relay 1 Lift
or (+DC)
Common
User Common
Relay 3
USER 1
USER 2
Input B
COMM
COMM
Input A
Lift
Relay 4
POWER SUPPLY
CABLE SHIELD
Input A
TEST BUTTON
Input B
(NC Contact)
Load cell connector
Sig. 4-20 mA (GREEN)
Common (YELLOW)
(BROWN)
Common (YELLOW)
(BROWN)
Exc. +
Exc. +
SENSY SENSY
Rev. 11/10/2018
SENSOR SENSOR
4-20 mA 4-20 mA
3 WIRES 2 WIRES
265
CRANE-BOY
CRANE OVERLOAD PROTECTION ELECTRONICS
CRANE-BOYP
Crane overload protection electronics with 3 set-points and display
Features
o Easy and intuitive calibration
o Display of hoisted load and input signal
CRANE-BOY CRANE-BOYP
o Internal monitoring system of load cell integrity and load limitation electronics
(fail safe)
o Test button on front cover
o Also available without industrial metallic housing
(see INDI-BOY, DISP-BOYP and DISP-SUMD)
Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- RS-232, RS-485 or fieldbus capabilities
- NEMA 4X / IP67 (transparent protection cover + Option "COVER PAX")
- Power supply: 48 VAC / 24 VDC (see CRANE-BOY2 and
CRANE-BOYP2 products)
- Stainless steel housing
Application(s) SENSY's CRANE-BOY and CRANE-BOYP are perfectly designed for the following applications:
- Overload protection and slack rope detection of: overhead cranes, container cranes, gantry cranes.
Function(s)
- Internal survey system of the load cell and electronics (fail safe)
- "TEST" button to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to transitory non-significant overload
- Maximum and minimum memories, smart filter
Specifications CRANE-BOY CRANE-BOY12 CRANE-BOYP CRANE-BOYP12
Load limiter for single load Load limiter for single load Load limiter for single 4-20 Load limiter for single 4-20
Type -
cell cell mA load cell mA load cell
± 24 mVDC / ± 240 ± 24 mVDC / ± 240
Input range 20 mA (-2 to +26 mA) 20 mA (-2 to +26 mA) -
mVDC mVDC
24 VDC ± 5 % @ 50 mA 24 VDC ± 5 % @ 50 mA
Sensor excitation 10 VDC @ 125 mA max** 10 VDC @ 125 mA max** -
max. max.
Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -
85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24 85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24
Power supply -
(15 VA) VAC (15 VA)*** (15 VA) VAC (15 VA)***
Qty of relay 3 3 3 3 -
Relay type "Form A" - potential free "Form A" - potential free "Form A" - potential free "Form A" - potential free -
Contact rating 3A @250 VAC / 30VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC -
rev. : 18/10/2021
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TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS (STRAIN-GAUGE INPUT)
Relays 4-20 mA
Power 0-10 V
Supply
CRANE-BOY
CARD-CDS20
Exc.-
Relay 4
Sig.-
Pre-warning
- EXC. (Common)
VAC or (+DC)
VAC or (-DC)
User Common
USER 1
USER 2
USER 3
+ EXC.
+ SIG
- SIG
LOAD CELL
CABLE SHIELD
Rev. 11/06/2018
267
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TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS (PROCESS INPUT)
Relays 4-20 mA
Power 0-10 V
Supply
CRANE-BOYP
CARD-CDS20
Slack rope
- Exc. (YELLOW)
Relay 3
+ Exc. (BROWN)
-EXC. (Common)
USER Common
24 VDC EXC.
SENSY SENSY
VAC or
VAC or
USER 1
USER 2
USER 3
+20 mA
SENSOR SENSOR
+10 V
4-20 mA 4-20 mA
3 WIRES 2 WIRES
CABLE SHIELD
Rev. 11/06/2018
269
CRANE-SUMD CRANE OVERLOAD PROTECTION ELECTRONICS FOR THE
DISP-SUMD SUM OF SEVERAL CHANNELS
CRANE-SUMD and DISP-SUMD are designed to limit the sum of the load of several hoisting devices already equipped with their own
load limitation device.
Features
o Type:
- CRANE-SUMD: with industrial metallic housing
CRANE-SUMD / DISP-SUMD
Available option(s)
- analogue output 4(0)…20 mA / 0…10 V
- RS-232, RS-485 or fieldbus output
- power supply: 48 VAC / 24 VDC (see CRANE-SUMD2 and DISP-SUMD2
porducts)
- stainless steel housing
- NEMA 4X / IP67 (transparent protection cover - Option "COVER PAX")
- rail DIN adaptor
Application(s) SENSY's CRANE-SUMD and DISP-SUMD are perfectly designed for the following applications:
- CRANE-SUMD and DISP-SUMD are designed to overload protection of the sum of loads, of up to 8 independent hoists (e.g.: 2
trolleys each limited to 10 t installed on an EOT crane limited to 15 t).
Function(s)
- Internal survey system of input signal and electronics (fail safe)
- "TEST" buttons to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to transitory non-significant overload
- Maximum and minimum memories
Specifications CRANE-SUMD CRANE-SUMD12 DISP-SUMD DISP-SUMD12
Type Load limiter of the sum Load limiter of the sum Load limiter of the sum Load limiter of the sum -
Input range ±20 mA, ±200 mA ±20 mA, ±200 mA ±20 mA, ±200 mA ±20 mA, ±200 mA -
Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -
85...250 VAC, 50/60 Hz 11...36 VDC (11 W) 24 85...250 VAC, 50/60 Hz 11...36 VDC (11 W) 24
Power supply -
(15 VA) VAC (15 VA)*** (15 VA) VAC (15 VA)***
Qty of relay 3 3 3 3 -
Relay type Form A - potential free Form A - potential free Form A - potential free Form A - potential free -
3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC or 30 3 A @ 250 VAC or 30
Contact rating -
Resistive load Resistive load VDC Resistive load VDC Resistive load
IP rating IP54 IP54 IP54** IP54** -
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TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR THE SUM OF SEVERAL CHANNELS
Output
4-20 mA
Inputs 0-10 V
Options
Relays
Power
Supply
USER Common
+24 VDC EXC.
USER 1
USER 2
USER 3
VAC or
Rev. 23/10/2018
96.5
2.5
91.4
104.1 ±111
DISP-SUMD
*: INDI-BOY, DISP-BOY, CRANE-BOY, ...
273
CRANE-BOY-Exd CRANE OVERLOAD PROTECTION ELECTRONICS
CRANE-BOYP-Exd (explosion-proof)
CRANE-BOY-Exd and CRANE-BOYP-Exd are CRANE-BOY mounted in an explosion-proof housing to be used in an
hazardous area. They are equipped and standardised with Zener barriers in order to be connected to an Ex i certified fload
cell.
Features
o Certified for IIB group
CRANE-BOY-Exd (Ex II2G Ex d IIB T6)
Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- RS-232, RS-485, fieldbus capabilities
Application(s) SENSY's CRANE-BOY-Exd CRANE-BOYP-Exd are perfectly designed for the following applications:
Overload protection and slack rope detection in hazardous area on overhead cranes, container cranes, gantry cranes, BOP
cranes.
Function(s)
- Internal survey system of the load cell and the electronics (fail safe)
- Test button to check the correct working of the detection system
- Secret code prohibiting programming by unauthorised users
- Intelligent filter with quick reaction to overload while not reacting to transitory non-significant overload
- Maximum and minimum memories
Specifications CRANE-BOY-Exd CRANE-BOY12-Exd CRANE-BOYP-Exd CRANE-BOYP12-Exd
Load limiter for single load Load limiter for single load Load limiter for single Load limiter for single
Type -
cell cell 4...20 mA load cell 4...20 mA load cell
± 24 mVDC / ± 240 ± 24 mVDC / ± 240
Input range 20 mA (-2 to +26 mA) 20 mA (-2 to +26 mA) -
mVDC mVDC
24 VDC ± 5 % @ 50 mA 24 VDC ± 5 % @ 50 mA
Sensor excitation 10 VDC @ 125 mA max** 10 VDC @ 125 mA max** -
max. max.
Display 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) 5 digits (14.2 mm) -
85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24 85...250 VAC, 50/60 Hz 11...36 VDC (11 W), 24
Power supply -
(15 VA) VAC (15 VA)*** (15 VA) VAC (15 VA)***
Qty of relay 3 3 3 3 -
Relay type "Form A"- potential free "Form A"- potential free "Form A"- potential free "Form A"- potential free -
Contact rating 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC -
rev. : 18/10/2021
274
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS (EXPLOSION-PROOF)
480
20 232
350
100
50
300
275 320
5
8
CRANE-BOY-Exd CRANE-BOYP-Exd
OR
EARTH
Rev. 08/10/2018
275
CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2
CABIN-2xB1SUMD
CHANNELS + SUM
The CABIN-2IB1SUMD and CABIN-2DB1SUMD are crane overload protection systems designed to manage 2 hoisting devices as
well as the sum of the loads.
Features
x = input:
CABIN-2xB1SUMD
- I: mV/V or
- D: process input 4(0)…20 mA
o Display of hoisted loads and input signals
o Monitoring system of load cell integrity and electronics (fail safe)
Available option(s)
- analogue output 4(0)…20 mA or 0…10 V
- RS-232, RS-485, USB or fieldbus capabilities
- NEMA 4X /IP67 (transparent protection cover - option "COVER PAX")
- power supply: 48 VAC / 24 VDC (see CABIN-2xB1SUMD2 products)
- stainless steel cabinet
85...250 VAC, 50/60 Hz 11...36 VDC (33 W) 24 85...250 VAC, 50/60 Hz 11...36 VDC (33 W) 24
Power supply -
(45 VA) VAC (45 VA)*** (45 VA) VAC (45 VA)***
Qty of relay 2x3+4 2 x 3 +4 2x3+4 2x3+4 -
Relay type "Form A"- potential free "Form A"- potential free "Form A"- potential free "Form A"- potential free -
Contact rating 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC -
rev. : 18/10/2021
276
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR 2 CHANNELS + SUM
330
Ø 10.2
300
342 400
210
250
EARTH
mV/V VERSION
277
CRANE OVERLOAD PROTECTION ELECTRONICS FOR 4
CABIN-4xB1SUMD
CHANNELS + SUM
The CABIN-4IB1SUMD and CABIN-4DB1SUMD are crane overload protection systems designed to manage 4 hoisting devices as
well as the sum of the loads.
Features
x = input:
CABIN-4IB1SUMD (without window)
- I: mV/V or
- D: process input 4(0)…20 mA
o Easy and intuitive calibration
o Display of hoisted loads and input signals
o Internal monitoring system of load cell integrity and load limitation electronics
(fail safe)
Available option(s)
- Analogue output 4 (0)…20 mA or 0…10 V
- RS-232, RS-485, USB or fieldbus capabilities
- NEMA 4X / IP67 (transparent protection cover - option "COVER PAX")
- power supply: 48 VAC / 24 VDC (see CABIN-4xB1SUMD2 products)
- stainless steel cabinet
85…250 VAC, 50/60 Hz 11…36 VDC (55 W) 24 85…250 VAC, 50/60 Hz 11…36 VDC (55 W) 24
Power supply -
(75 VA) VAC (75 VA)**** (75 VA) VAC (75 VA)****
Qty of relay 4x3+4 4x3+4 4x3+4 4x3+4 -
Relay type "Form A"– potential free "Form A"– potential free "Form A"– potential free "Form A"– potential free -
3 A @ 250 VAC / 30VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC 3 A @ 250 VAC / 30 VDC
Contact rating -
Resistive load Resistive load Resistive load Resistive load
IP rating IP54 IP54 IP54 IP54 -
rev. : 18/10/2021
278
TECHNICAL DRAWINGS: CRANE OVERLOAD PROTECTION ELECTRONICS FOR 4 CHANNELS + SUM
500
Ø 8.5
427
SOMMATOR
500 520
280 250
M12 (4x) M16 (6x)
Ø cable Ø cable
Rev. 23/10/2018
279
SMART JUNCTION BOX MONITORING LOAD CELL
JBOX-LCI
INTEGRITY
Smart junction box is designed for parallel connecting of 2 to 4 load cells to an electronic device and for ensuring the monitoring of
their correct functioning.
Features
o Control of:
- load cell out of pre-set balance range
JBOX-LCI
Available option(s)
- ABS housing available with DIN rail mounting accessories
- PCB available without ABS housing
Display 4 digits -
%
Temperature coefficient of the sensitivity <± 0.02 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.2 F.S.*/10°C
Qty of relay 1 -
Contact rating 0.5 A (50 VDC max.) / 1 A (24 VDC / 120 VAC) -
IP rating IP65 -
rev. : 18/10/2021
280
TECHNICAL DRAWINGS: SMART JUNCTION BOX MONITORING LOAD CELL INTEGRITY
1 2
Alarm
LED
3 4
Dimensions in mm
Other view Terminals
LOAD CELLS
+EX +S SCR -S -EX +EX +S SCR -S -EX +EX +S SCR -S -EX +EX +S SCR -S -EX +EX +S SCR -S -EX
1 2 3 4 INSTRUMENT
RELAY
Default Positive
position security
Rev. 29/06/2018
281
FUNCTIONAL SAFETY CERTIFIED LOAD LIMITER
SAFETY-BOY
ELECTRONICS
Overload protection electronics for hoisting devices with certification for performance level PL d according to EN ISO 13849-1.
Features
o 2 redundant channels with constant comparing of both signals
o PFHd 4.29 x 10E-08
SAFETY-BOY
Display 4 digits red LED, 7 mm high 4 digits red LED, 7 mm high 4 digits red LED, 7 mm high -
Consumption 10 W 6W 6W -
Relay type "Form C"– Pre-cabled "Form C"– Pre-cabled "Form C"– Pre-cabled -
rev. : 18/10/2021
282
TECHNICAL DRAWINGS: FUNCTIONAL SAFETY CERTIFIED LOAD LIMITER ELECTRONICS
300
10.2
300 125
242
136 36
60
Dimensions in mm
Other view Terminals
57
On request
Rev. 06/04/2018
283
COACH-II DATA RECORDING AND MANAGEMENT FOR EOT CRANES
The COACH-II is a data recording system specially dedicated to crane monitoring.
Features
o The COACH-II is a new generation of electronic data logging, monitoring and
COACH-II-IP65
Digital input 4 ** 4 ** -
Qty of relay 2 2 -
rev. : 18/10/2021
284
TECHNICAL DRAWINGS: DATA RECORDING AND MANAGEMENT FOR EOT CRANES
COACH-II-PM COACH-II-IP65
320
Ø 8.2 300
(4x)
203
56 51
±130
+1
120
187 0
USB (1x)
Dimensions in mm
Other views Terminals
Relay output 1
)
Load cell signal (0-10 V or 4-20 mA)
Analogical output ( 0-10 V or 4-20 mA)
Relay output 2
Power supply
,
Movements ( , ,
Rev. 04/06/2018
285
DISP-F LARGE DIGITAL DISPLAYS
Large digital displays for distance reading.
Features
DISP-Fx-yz
x = input
DISP-F
y = Digits (4 or 6)
z = Digits height:
- DISP-Fx-y2: 57 mm
- DISP-Fx-y4: 102 mm
- DISP-Fx-y6: 150 mm
- DISP-Fx-y8: 200 mm
- DISP-Fx-y12: 300 mm
- DISP-Fx-y16: 400 mm
- other on request
Application(s) The SENSY's DISP-F is perfectly designed for the following applications:
- Load indication on overhead cranes,
- Weighing indication at long distance,
- Indication of measuring force or torque at a distance.
Function(s)
- Tare by front key or external contact
- Programmation by front key or external contacts
Specifications DISP-Fx-yz-AC DISP-Fx-yz-AC48 DISP-Fx-yz-DC
Type Large indicator Large indicator Large indicator -
%
Temperature coefficient of the sensitivity <± 0.025** <± 0.025** <± 0.025** F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.03** <± 0.03** <± 0.03** F.S.*/10°C
rev. : 18/10/2021
286
TECHNICAL DRAWINGS: LARGE DIGITAL DISPLAYS
DISP-Fx-yz-AC / DC DISP-Fx-yz-AC48
Digits size
Ref. Item L (mm) L (mm) H (mm) Viewing distance (m)
inches mm 4 digits / 6 digits 4 digits / 6 digits
DISP-Fx-y2 2.25 57 279.5 / 376 376 / 504 154.5 25
DISP-Fx-y4 4 102 434 / 616 616 / 824 195.5 50
DISP-Fx-y6 6 150 580 / 820 820 / 1060 246 75
DISP-Fx-y8 8 200 750 / 1072 1072 / 1395 290 100
DISP-Fx-y12 12 300 1058 / 1540 1540 / 2022 408 140
DISP-Fx-y16 16 400 1368 / 2020 2020 / 2672 515 200
Dimensions in mm
Options Terminals
S2 / S4: PROCESS INPUT:
Processor and signal input board Processor and signal input board
RS-232 0...10 V
Signal I/P & Excitation Logic Inputs Power Signal I/P & Excitation Logic Inputs Power
RS-485 4(0)...20 mA
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13
nil
nil
Demand
Common
Data A+/Rxd
Data B- /Txd
Common
Earth
Excitation -
Excitation +
Signal -
V+
mA +
Earth
Common
nil
Alarm Lock
Calib. Lock
Alarm Lock
Calib. Lock
nil
nil
Data B-
Data A+
Txd
Demand
Common
Rxd
nil
nil
Demand
Common
nil
nil
Data B-
Data A+
Rxd
Txd
Demand
Common
nil
nil
- or N
+ or L
110
Comm.
Comm.
Rxd
Txd
NC
NC
A+
Enable
Customer-supplied disconnection
Enable
B-
- +
Circuit breaker
Fuse switch
19 18 17 16 19 18 17 16
Power
170
Inside the enclosure Outside the enclosure
RS485 Master RS232 Master
OPTION 2: JUNCTION BOX PAX RS232 Master PAX RS485 Master
(REF: JBOX-FP)
*PAX family: INDI-PAX, IND-BOY, DISP-PAXDP, DISP-BOYDP,
Rev. 24/10/2018
287
DISP-RLT DISPLAY FOR RUNNING LINE TENSIOMETERS
3-channel display specially designed to work in combination with SENSY running line tensiometers 5570, 5575, 5580 and 5585 for
winches and running cables in order to display the tensile load, the speed and the pay-out.
Features
o Inputs:
- force transducer
DISP-RLT
- payout sensor
o Digital displays and bar graphs:
- force
- speed
- payout
o Data transmission
Available option(s)
- data logging (download by USB stick or Ethernet network)
- communication output RS-232, RS-485
- analogue output 4 (0)…20 mA or 0…10 V
- relay output 2 or 4 FORM-C (5 A, 230 VAC resistive load)
- power supply: 110 & 230 VAC (50 – 60 Hz)
A/D converter 20 ms -
IP rating IP65 -
rev. : 18/10/2021
288
TECHNICAL DRAWINGS: DISPLAY FOR RUNNING LINE TENSIOMETERS
320
Ø 8.2
300
(4x)
300 260
120 128
Dimensions in mm
Other view Terminals
(M16) Ø cable 6 to 8 mm
Main power supply
(M20) Ø cable 8 to 11 mm Output Absolute encoder input
(M16) Ø cable 16 to 8 mm (M16) Ø cable 6 to 8 mm
Load cell input
(M16) Ø cable 6 to 8 mm
Rev. 19/07/2018
289
ANALOGUE
STRAIN-GAUGE EMBEDDED ANALOGUE AMPLIFIERS
AMPLIFIERS
These analogue amplifiers convert the signal from a Wheatstone bridge (mV/V) into a robust industrial standardised
analogue signal.
Features
ANALOGUE AMPLIFIER
Application(s) SENSY 's analogue amplifiers are perfectly designed for the following applications:
- Transmission of a weight measurement in an industrial site (4...20 mA),
- Acquisition of a force measurement in a PLC,
- Transmission of a load measurement through the festoon of an overhead crane (4...20 mA).
Function(s)
- Corresponds to the standardised analogue input signal of PLC and industrial measuring systems
- 4...20 mA version allows for a signal transmission of up to 1000 m with good immunity to electromagnetic disturbance
Specifications 4-20 mA 3 wires 4-20 mA 2 wires 4-20 mA C6 0...10 V -10...0...+10 V
4-20 mA (ATEX and /
Type 4-20 mA 4-20 mA or IECEx and / or 0...10 V -10...0...+10 V -
CSA)
Wiring 3 2 2 3 3 wires
Input range 0.5...2.5...5.5 mV/V 0.5...2.5...5.5 mV/V 0.5...2.5...5.5 mV/V 0.5...2.5...5.5 mV/V 0.5...2.5 mV/V -
Load resistance <= 1000 <= 750 <= 750 > 5000 > 10 000 ohm(s)
Reference temperature 23 23 23 23 23 °C
rev. : 18/10/2021
290
TECHNICAL DRAWINGS: STRAIN-GAUGE EMBEDDED ANALOGUE AMPLIFIERS
Dimensions in mm
Terminals
291
DIGITAL
STRAIN-GAUGE EMBEDDED DIGITAL CONVERTERS
CONVERTERS
These digital converters convert the signal from a Wheatstone bridge (mV/V) into a standardised digital signal RS-232, RS-485 or
USB
Features
DIGITAL CONVERTER
Available option(s)
- temperature measurement with compensation of thermal drifts
Application(s) SENSY's digital converters are perfectly designed for the following applications:
- Connection of the load cell directly to a computer or a PLC,
- Digital linearisation and thermal compensation integrated in the transducer.
Function(s)
- Scaling of output signal in measuring unit
- Easy connection to PC or PLC
- For USB-ASC: Self powered by the port
Specifications RS232-ASC RS485-ASC RS485-MOD USB-ASC
Input range ± 3 mV/V ± 3 mV/V ± 3 mV/V 3 mV/V -
Non-linearity error <=± 0.003 <=± 0.003 <=± 0.003 0.0025 % F.S.*
Baud rate 2.4...230 kbps 2.4...230 kbps 2.4...230 kbps 115...200 kbps -
A/D converter 5000...66 000 div.*** 5000...66 000 div.*** 5000...66 000 div.*** 50 000...200 000 div.*** -
%
Temperature coefficient of the sensitivity <± 0.05 <± 0.05 <± 0.05 0.005 F.S.*/10°C
%
Temperature coefficient of zero signal <± 0.01 <± 0.01 <± 0.01 0.004 F.S.*/10°C
rev. : 18/10/2021
292
TECHNICAL DRAWINGS: STRAIN-GAUGE EMBEDDED DIGITAL CONVERTERS
- RS485-ASC - USB-ASC
- RS485-MOD
31
62.5
- RS232-ASC
- RS485-ASC
- RS485-MOD
- USB-ASC
31
62.5
Dimensions in mm
Terminals
RS485
1 Exc. V+
2 B-
ADC
3 A+
4 Exc. V-
293
ANNEXES
295
DESCRIPTION
DESCRIPTION OF
OF MOST
MOST USED
USED OPTIONS
OPTIONS
OPTION DESCRIPTION
Amplified output
Signal conditioners for strain gauges are high-performance amplifiers built into the load cell. They amplify and convert the input signal (mV) into an output
signal (mA or V). The current amplifiers make it possible to maintain an accuracy higher than 0.1 % at the different temperatures used. Robust and small
in design (with an optional housing), their installation is easy and their temperature range is -40°C to +85°C. These analogue amplification boards are
designed to work in an industrial environment and offer both high stability and fast response. The directly amplified force transducer can be applied where
space, weight and cost are limited as well as in areas where there are many electromagnetic signal disturbances.
OPTION DESCRIPTION
Angle measurement
This allows the angle of rotation to be measured at the same time as the torque.This information is provided in the form of two square waveforms providing
360 periods per revolution and offset by a quarter of a period to determine the direction of rotation.
OPTION DESCRIPTION
Articulated arm
This accessory makes it possible to fix the running line tensiometer to the structure while leaving it sufficient freedom to follow the movements of the rope.
OPTION DESCRIPTION
ASTM E74
The ASTM E74 standard is unique to the USA and serves the same purpose as the international standard ISO 376, i.e.: "Calibration of force measuring
instruments used for the verification of uniaxial testing machines". It deals more generally with the calibration methods which can be used to perform the
calibration.
Two categories of force transducers are differentiated:
class AA: for secondary force standard dynamometers, i.e. used as references for calibrating other dynamometers.
class A: for dynamometers used for checking testing machines.
This distinction introduces differences in the calibration procedure. The results of the calibration are used to define the area of use in the category to which
the dynamometer belongs. A key difference from ISO 376 is that the ASTM protocol is based in part on calibration uncertainty.
OPTION DESCRIPTION
Cable length
Transducers are defined as standard with a typical cable length. (e.g. 8 m for the ‘5510’ model). It is possible to modify this length on request.
Note: the maximum length can be limited especially in particular:
by the presence of electromagnetic disturbances which then require amplification of the signal at the transducer to convey a robust signal of
type 4 ... 20 mA / 0…10 V;
for Ex i-certified transducers for operation in explosive zones for which the solution is to use a local amplification (e.g.: option C6 - model
‘ANALOGUE AMPLIFIER’ - delivering a signal 4 ... 20 mA 2 wires) enabling the use of a loop insulator accepting longer cables than the
Zener barriers.
OPTION DESCRIPTION
Calculation note
Calculation note to demonstrate the mechanical strength and technical relevance of the design of a transducer according to its measurement range, its
safety factor, the fatigue strength required and the characteristics of the material used.
OPTION DESCRIPTION
Calibration resistance
A resistor intended to be connected in parallel on one of the Wheatstone bridge branches in order to create a known imbalance and thus to simulate a
known force or torque. This makes it possible to calibrate and verify the control electronics without applying a physical quantity to the force transducer or
torque meter. A calibration resistor is therefore determined for a specific branch of a specific force transducer.
It can be internal to the transducer and activated by connecting two wires. It can also be external (supplied in a sachet).
296
DESCRIPTION OF MOST USED OPTIONS
OPTION DESCRIPTION
CE hoisting
CE Hoisting logo is SENSY specific. This means that the material is certified by SENSY to be integrated in the kinematic chain of a lifting
system.
HOISTING To do this, SENSY provides a manufacturer folder which guarantees the overload resistance (breaking load coefficient of 5 for lifting systems
and 10 for elevators) as well as the fatigue resistance.
The CE Hoisting certification is not enough for the use of load cells in an overload protection systems. Indeed, in addition, a load cell used for
crane overload protection must be conform to the concept of “fail safe”; namely that it must stop the lifting in case of any anomaly. This is for
example not the case for load cells with wireless transmission like models: 5000-WI, 5000M-WI, 5050-WI and 5050M-WI...
OPTION DESCRIPTION
Charpy certificate
This type of test makes it possible to control the impact resistance or the ductility of the proof body of a force transducer.
The Charpy test is carried out on a specimen in the same material as that of the force transducer accompanied by a test report certified by an
approved laboratory.
OPTION DESCRIPTION
Connector output
As the standard, industrial and weighing transducers are generally equipped with a cable gland. This option replaces the latter with a connector
so that it easy to disconnect from the cable. These connectors are chosen according to the transducer’s environment. Some very specific
connectors can also be used underwater (they can even be disconnected and connected underwater) while being subjected to high pressure.
OPTION DESCRIPTION
Digital output
The RS-232 and RS-485 options are high-performance digital amplifier boards for analogue / digital signal conversion which are typically used
for high-accuracy transducers. The board has been developed for mounting in most of our strain gauge force transducers and provides a very
stable RS-232 / RS-485 digital output signal in the MODBUS or ASCII protocol.
OPTION DESCRIPTION
OPTION DESCRIPTION
Dye penetrant certificate
Dye penetrant test certificate after machining.
This type of test makes it possible to check the absence of any micro-cracks likely to cause the rupture of certain fatigue-rated transducers.
OPTION DESCRIPTION
EN 12390
The EN 12390 and EN 12350 series of standards deal with concrete tests. The machines used for compressive strength testing of hardened
concrete are tested according to the European standard EN 12390-4. The standard transducers manufactured by SENSY, have four separate
gauge bridges to identify any parallelism anomaly on the machine. They may also be associated with an ISO 376 qualification and require an
official certificate from a certified body based on tests carried out according to EN 12390-4.
OPTION DESCRIPTION
Ex i
Type of protection is based on the limitation of electrical energy provided to an equipment and its wiring exposed to explosive atmosphere at a
level below that which may cause ignition by a spark or thermal effect.
Force transducers and torque meters equipped with this option are considered to be intrinsically safe, which allows them to work in explosives
areas. SENSY load cells are ATEX Ex ia IIC T4 and T6, IECEx Ex ia IIC T6 and CSA (Canada and US) Class 1 Div 1 certified.
297
DESCRIPTION
DESCRIPTION OF
OF MOST
MOST USED
USED OPTIONS
OPTIONS
OPTION DESCRIPTION
Ex d
This is an envelope (housing or proof body of the force transducer) enclosing components that can ignite an explosive gaseous atmosphere. The transdu-
cer structure is therefore designed to resist the pressure developed during an internal explosion of an explosive mixture and prevents the transmission of
this one to the surrounding explosive atmosphere of the envelope.
We offer this type of option on our load pin model ‘5050’ or for some of our electronics (displays, load limiters, etc.). In the latter case, these are placed in
suitable explosion-proof housings.
OPTION DESCRIPTION
External antenna
Options for the wireless transmission of measurements have an internal antenna as standard. Depending on the application, it is sometimes necessary to
increase the range of our wireless transmitters.
We also offer external antennas for the industrial sector as well as for explosive areas with our Ex i wireless transmitters.
OPTION DESCRIPTION
Frequency output
This provides a signal in the form of frequency modulation to overcome electromagnetic disturbances.
OPTION DESCRIPTION
High-pressure resistance
This option involves design and components (e.g. gaskets) that can withstand high pressures. It is therefore necessary to know the nature of the fluid
under pressure (water, air, oil, etc. ...), the maximum pressure to which the transducer will be subjected as well as the duration of exposure to this
pressure.
OPTION DESCRIPTION
Hydraulic hose
Mechanical protection of the cable by using a hydraulic sheath. This option is recommended in environments where the cable is subject to mechanical and
chemical aggressions.
OPTION DESCRIPTION
IP64
The protection rating of our force transducers is in accordance with the international standard of the International Electrotechnical Commission for
waterproofing.
OPTION DESCRIPTION
IP65
The protection rating of our force transducers is in accordance with the international standard of the International Electrotechnical Commission for
waterproofing.
In the case of IP65, this corresponds to total protection against dust and strong jets of water in all directions.
OPTION DESCRIPTION
IP67 MARINE
The protection rating of our force transducers is in accordance with the international standard of the International Electrotechnical Commission for
waterproofing. In the case of IP67 MARINE, this corresponds to total protection against dust and the effects of immersion (1 m max) with corrosion
resistance adapted to marine environments.
OPTION DESCRIPTION
IP68
The waterproofness is such that it is possible to immerse the transducer without altering its performance.
In order to optimise the protection techniques, it is necessary to know the depth to which the transducer will be immersed as well as the duration of
immersion and the characteristics of the liquid.
298
DESCRIPTION OF MOST USED OPTIONS
OPTION DESCRIPTION
IP69K
The protection rating of our force transducers is in accordance with the international standard of the International Electrotechnical Commission
for waterproofing.
In the case of the IP69K, this corresponds to protection against high-pressure cleaning, at high temperature and coming from several
directions.
OPTION DESCRIPTION
ISO 376 - class 00
The purpose of ISO 376 is to calibrate force-measuring instruments used for the static verification of uniaxial testing machines (e.g.
tension/compression testing machines). It describes a procedure for classifying these instruments. These high-precision, so-called "transfer"
standard transducers make the link between national metrology and testing machines that must be (re)-calibrated.
The class of the instrument must be equal to or better than the class for which the machine is to be calibrated according to ISO 7500-1. With
this option, these high-accuracy-transducers not only allow the calibration of scale machines in classes 05, 1 or 2 but also enable intercompari-
son tests between national standards.
OPTION DESCRIPTION
ISO 376 - class 0,5
The purpose of ISO 376 is to calibrate force-measuring instruments used for the static verification of uniaxial testing machines (e.g.
tension/compression testing machines). It describes a procedure for classifying these instruments. These high-precision, so-called "transfer"
standard transducers make the link between national metrology and testing machines that must be (re)-calibrated.
, The class of the instrument must be equal to or better than the class for which the machine is to be calibrated according to ISO 7500-1. This
option allows for the calibration of scale machines in classes 0,5, 1 or 2.
OPTION DESCRIPTION
ISO 376 - class 1
The purpose of ISO 376 is to calibrate force-measuring instruments used for the static verification of uniaxial testing machines (e.g.
tension/compression testing machines). It describes a procedure for classifying these instruments. These high-precision, so-called "transfer"
standard transducers make the link between national metrology and testing machines that must be (re)-calibrated.
The class of the instrument must be equal to or better than the class for which the machine is to be calibrated according to ISO 7500-1. This
option allows for the calibration of scale machines in classes 1 or 2.
OPTION DESCRIPTION
ISO 376 - Accredited laboratory certificate
The purpose of ISO 376 is the calibration of force-measuring instruments used for the static verification of uniaxial testing machines (e.g.
tension/compression testing machines). It describes a procedure for classifying these instruments. These high-precision, so-called "transfer"
standard transducers make the link between national metrology and testing machines that must be (re)-calibrated.
OPTION DESCRIPTION
Magnetoscopic test certificate
Magnetoscopic test certificate after machining.
This method makes possible the detection of the presence of cracks that can cause the transducer to break.
OPTION DESCRIPTION
Multi-axis load cells
For some types of proof bodies, it is possible to manufacture load cells with several gauge bridges in order to measure forces in different
directions. In particular for load pins, it is allowed to measure the force in two orthogonal directions (Fx, Fy). This allows the resultant force to
be calculated, without knowing the direction, by using the formula:
F Result.= √(Fx²+Fy² )
OPTION DESCRIPTION
Multi-direction
For some applications it is necessary to know both the forces and the moments in several directions: for example, a torque wrench for which
the torque as well as the thrust have to be measured. This can be done using a single transducer equipped with several gauge bridges in an
appropriate design.
299
DESCRIPTION
DESCRIPTION OF
OF MOST
MOST USED
USED OPTIONS
OPTIONS
OPTION DESCRIPTION
Overload protection
Transducers associated with overload protection electronics (crane, EOT crane, lift, nacelle, etc.) are defined as "safety components placed on the market
separately" and must comply with the essential requirements of the Machine Directive 2006/42/EC for safety component aspects and the Electromagnetic
Compatibility Directive 2014/30/EU.
They are the subject of specific strain studies and a choice of appropriate material of aeronautical quality, to prevent any risk of rupture. SENSY S.A.
keeps the technical file certifying the said conformity at the disposal of the authorities throughout the legal period (in reality, the documents are kept for
more than 30 years, although the lifespan of a transducer may be more than 50 years).
OPTION DESCRIPTION
Protective cover
The cover is designed to improve the mechanical protection of a transducer which, as the norm, only has a silicone layer on the strain gauges.
OPTION DESCRIPTION
REA synthetic option (tensiometer)
Use of sheaves made from synthetic materials instead of metal sheaves for particular applications (cable type, cable diameter, weight, etc.).
OPTION DESCRIPTION
SIL (Safety Integrity Levels) / EN-61508 compliant
In the context of high-risk industrial applications where, according to the Machine Directive, high levels of SIL (Safety Integrity Levels – EN 62061
standard) or PL (Performance Levels – ISO 13849 standard) are required, safety is provided by an independent safety control device. The critical point of
the device’s performance lies in its resistance to defects. This depends on the quality and reliability of the components, and in particular its structure (or
architecture). These safety devices are essentially built according to the well-known architecture (measurement signal / control logic / actuator). High SIL
or PL levels can only be achieved by using the redundancy of the parts. Thanks to these double-bridge measuring transducers, SENSY technology
enables the redundancy of the required measuring signal to be supplied to the safety control logic device. The monitoring and comparison of these
redundant signals, performed by the control logic (safety PLC, configurable logic block ‘fail-safe’) provides the means of avoiding, detecting or tolerating
defects. In this case, a fault in the measurement signal will be detected and processed before the next request for the safety function.
OPTION DESCRIPTION
Software
The signals from our force transducers can be used either through industrial displays or via acquisition software.
SENSY has developed a range of specialized software either for computers (SOFT-ISO376, SOFT-ISO7500, SOFT-EN12390, ...) or for industrial PLCs.
These applications make it possible to acquire the signals of one or more force transducers/load pins via different types of interfaces (RS-232, RS-485,
USB, wireless, etc.).
For example, when supplying a complete measuring system, we also regularly offer to develop customised applications.
OPTION DESCRIPTION
Special impedance
The force transducers and the torque meters are made from strain gauges connected via a Wheatstone bridge. The impedance of this bridge depends on
the type of gauges (usually 350 Ω) and the number of these in each of the branches. As a result, there is a standard impedance for each force transducer
which depends on the model, the measurement range and finally the required accuracy.
This impedance can be adapted (700, 1000, 5000 Ω) for certain applications: need for low consumption (e.g. battery operation, amplifier 4 ... 20 mA
2 wires) or the need to limit heat dissipation (Ex i certified transducers (intrinsic safety), small transducers).
OPTION DESCRIPTION
Speed transducer
Measurement of the rotation speed.
This option is proposed for rotating torque meters and tensiometers to measure the running speed of the cable.
OPTION DESCRIPTION
Spider lubrication hole
In the case of load pins, to avoid wear due to friction, it is possible to provide a lubrication hole(s) to lubricate the areas where the forces are applied to
limit wear and avoid seizure. This lubrication hole can be a ‘spider’ to improve the distribution of the lubricant over the entire contact area.
300
DESCRIPTION OF MOST USED OPTIONS
OPTION DESCRIPTION
Stainless steel connector
4 poles miniature standardised connector with mechanical parts made of stainless steel to replace the standard connector (9 pins binder
according to DIN 45322 with chromed brass mechanical parts).
OPTION DESCRIPTION
Subsea load pin with ‘wet mate’ connector
This option allows the cable from a transducer to be connected or disconnected under water. This option is obviously expensive but is
recommended for underwater applications where the connecting cable must be removable.
OPTION DESCRIPTION
Subsea load pin with ‘submersible’ connector
Waterproofness of the proof body and connector for immersing the load pin. It is necessary to specify the depth and duration of immersion to
optimise the design and life of its components.
OPTION DESCRIPTION
Surface treatment: anodising
Anodising refers to an electrolytic treatment that creates a thin layer of oxide on the surface of a metal body.
It is used in particular for aluminum and its alloys on which a layer of alumina of 10 to 50 microns increases its resistance to wear and
corrosion. Anodising also improves the visual appearance of the force transducer or accessory.
OPTION DESCRIPTION
Surface treatment: chrome-plating
Application by electrolysis of a chromium layer on the surface of the proof body of a force transducer or its accessory to improve its resistance
to corrosion. This operation enhances the product’s visual appearance and makes it easier to clean (e.g. food industry).
OPTION DESCRIPTION
OPTION DESCRIPTION
Surface treatment: passivation
Passivation is a surface treatment intended to create a protective film against corrosion on the surface of a metal body. For example, in the
case of stainless steel, a tight protective layer of chromium oxide will be formed in the presence of oxygen in the air which is able to regenerate
in case of accidental deterioration of the surface.
OPTION DESCRIPTION
Surface treatment: teflon
Application of a Teflon (PTFE) layer to the surface of the proof body of a force transducer or its accessory to improve its resistance to friction
and corrosion, even at high temperatures.
OPTION DESCRIPTION
Note: when necessary, and depending on the design of the transducer or application, it is also possible to improve the linearity of the
transducer by integrating pairs of points and the corresponding adjustments into the memory.
301
DESCRIPTION
DESCRIPTION OF
OF MOST
MOST USED
USED OPTIONS
OPTIONS
OPTION DESCRIPTION
Temperature range
When manufacturing force transducers or torquemeters, SENSY takes into account three types of temperature range:
The compensated temperature range where the thermal drift of the force transducer is corrected, optimised and verified during its manufacturing
(standard: -10°C ... +45°C).
The nominal operating temperature range (standard: -30°C ... +70°C) for which the transducer has been designed and qualified but which is not
subjected to systematic temperature control. Nevertheless, the drift remains substantially the same as over the compensated temperature range. As
an option and depending on the models, we propose to extend the operating temperature from to -50°C ... +180°C and, if necessary, to compensate
for a part or all these temperatures.
The storage temperature range (standard: -50°C ... +85°C) which is always adapted according to the chosen temperature option.
OPTION DESCRIPTION
Third inspection
A request for an inspection by an authorised third party (e.g. Lloyd's) of an order during production and upon delivery.
OPTION DESCRIPTION
US control
Ultrasonic testing for fault detection within a material.
This is based on ultrasonic waves transmission and reflection inside a material, such as the proof body of a transducer or loading accessory.
OPTION DESCRIPTION
USB
The COND-USB is a digital conditioner designed to convert the signal from the gauge bridge of our force transducers to a USB-type digital output.
This product is totally ‘plug and play’ since it is directly powered by the USB port and no additional energy source is needed to power the force transducer.
Thus, it is sufficient to connect it to a computer or PLC to recover the measurement of the force measured by the force transducer.
The rugged metal housing on the converter equips the device for use in all indoor environments.
OPTION DESCRIPTION
Vacuum proof
This option involves the use of materials capable of withstanding the vacuum in the long term and in particular not to be subjected to degassing. It is
necessary to know the value of the vacuum (absolute pressure) as well as the duration of exposure to this vacuum for an optimal definition of the required
components.
OPTION DESCRIPTION
Waterproofness certificate
Waterproofness certificate: this type of test makes it possible, for example, to check the waterproofness of a load pin intended for underwater use.
OPTION DESCRIPTION
Wireless
Depending on the application, it may be interesting to recover the signals from force transducers or load pins by replacing the wiring with a wireless link.
Our wireless options enable us to provide wireless communications in industrial environments as well as in explosive areas.
The proposed solutions are suitable for measuring force as well as for lifting (for example, recovering the signal from load shackle on a portable indicator),
but exclude safety functions such as overload protection. They are available as both single channel and multiplexed options to connect multiple transdu-
cers to the same wireless display.
OPTION DESCRIPTION
X-ray proof
Withstand ionising radiation. This option involves the use of materials resistant to ionising radiation (radioactivity). It is necessary to know the type of
radiation (alpha, beta, gamma or X), the dose rate as well as the total dose accumulated during the life of the transducer to obtain an optimal definition of
the required components.
302
OPTIONAL CARDS
Transmit
Enable
PAX CONNECTOR
RS-485 field bus communication interface
OPTIONAL
FEMALE
TXD
RXD
RS-232 half-duplex communication interface COMMON
CARD-CDC50 / CARD-CDC50-CRANE* * As the CARD-CDC50 is too long for the housing of the CRANE-BOY, the
CARD-CDC50-CRANE is supplied with a spacer to be insert between
the front of the electronics and the housing.
ANALOGUE
OUTPUT
or
Analogue output signal: 0-20 mA, 4-20 mA, 0-10 VDC ANALOGUE
OUTPUT
303
DEFINITIONS: CERTIFICATIONS
OPTION DESCRIPTION
ATEX
The ATEX (ATmosphère EXplosive in French) logo is specific to the European market and means that the material can be certified (option) to be used in
an explosive environment.
Most of the sensors can be Ex i certified (intrinsic safety) and some Ex d certified (explosion proof). The sensors with Ex i certification need to be connec-
ted to the electronics (located in a safe area) through Zener barriers or loop insulators that limit the transmitted energy. If the associated electronics need
to function in an explosive environment, SENSY can integrate them in an explosion-proof certified housing.
OPTION DESCRIPTION
CE
The CE logo means that the material corresponds to all the essential requirements for the different guidelines that are applicable in the
European Union.
OPTION DESCRIPTION
CE Hoisting
The CE Hoisting logo is SENSY-specific. This means that the material is certified by SENSY to be integrated in the kinematic chain of a lifting system.
To do this, SENSY provides a manufacturer folder which guarantees the overload resistance (breaking load coefficient of 5 for lifting systems and 10 for
elevators) as well as the fatigue resistance.
The CE Hoisting certification is not sufficient for the use of load cells in an overload protection system. Indeed, in addition, a load cell used for crane
overload protection must conform to the concept of “fail safe”; namely, it must stop the lifting in case of any anomaly. For example, this is not the case for
load cells with wireless transmission, such as models: 5000-WI, 5000M-WI, 5050-WI and 5050M-WI...
OPTION DESCRIPTION
CSA
The CSA logo is equivalent to the ATEX logo but is applicable to the North American markets (USA and Canada).
OPTION DESCRIPTION
IECEx
The IECEx logo (International Electrotechnical Commission System for Certification to Standards Relating to Equipment for Use in Explosive
Atmospheres) is equivalent to the ATEX logo but is applicable for the global market.
OPTION DESCRIPTION
ISO 376
The purpose of ISO 376 is the calibration of force-measuring instruments used for the static verification of uniaxial testing machines (e.g. tension/compres-
sion testing machines). It describes a procedure for classifying these instruments. These high-precision, so-called "transfer" standard transducers make
the link between national metrology and testing machines that must be (re)-calibrated.
OPTION DESCRIPTION
OIML
OIML is the International Organization of Legal Metrology.
In the SENSY documentation, the OIML logo means that the load cell or the weighing electronics are certified by an internationally recognised Metrology
institute (PTB, NMI, NWML, etc.) as compliant to the international recommendation OIML concerning the type of material in order to integrate the sensor
into a “legal” weighing system designed to measure the mass in order to determine its price.
It is the R60 for the load cells and the R76 for the electronics (non-automatic weighing).
OPTION DESCRIPTION
OVERLOAD PROTECTION
Transducers associated with overload protection electronics (crane, EOT crane, lift, nacelle, etc.) are defined as "safety components placed on the market
separately" and must comply with the essential requirements of the Machine Directive 2006/42/EC for safety component aspects and the Electromagnetic
Compatibility Directive 2014/30/EU.
They are the subject of specific strain studies and a choice of appropriate material of aeronautical quality to prevent any risk of rupture. SENSY keeps the
technical file certifying the said conformity at the disposal of the authorities throughout the legal period (in reality, the documents are kept for more than 30
years, although the lifespan of a transducer may be more than 50 years).
OPTION DESCRIPTION
EN 12390
The EN 12390 and EN 12350 series of standards deal with concrete tests. The machines used for compressive strength testing of hardened concrete are
tested according to the European standard EN 12390-4. The standard transducers manufactured by SENSY, have four separate gauge bridges to identify
any parallelism anomaly on the machine. They may also be associated with an ISO 376 qualification and require an official certificate from a certified body
based on tests carried out according to EN 12390-4.
304
DEFINITIONS: TECHNICAL FEATURES
DESCRIPTION
Carbon cable
These small-diameter cables are made of carbon-fibre-reinforced materials. As there are many varieties it is essential to specify the characteristics of the cable
concerned.
DESCRIPTION
Steel cable
A steel cable is an assembly of strands which are themselves an assembly of steel wires arranged in helical form around their respective core and assembled to
become one. The cable allows for transmitting, force, movement and energy in an assembly of mechanical parts.
DESCRIPTION
Synthetic cable
Cable made from synthetic fibres (high-molecular-weight polyethylene) braided into 12 strands, with a hollow core. Its advantages over steel are: 8 x lighter, easier to
handle, can hoist over longer distances, low elasticity, and in case of cutting there is no whiplash so it is safer.
DESCRIPTION
Deflection
Deformation along the main axis of a proof body, observed between a situation when no load is applied and nominal loading.
DESCRIPTION
Loading accessories
In order to verify the force sensors used in calibration or reference machines, loading wedges are employed to transmit the load to the measuring instrument. In the
case of a wedge with two flat surfaces, to avoid any errors during the test they must be flat and parallel. In addition, the pressure on the machine trays must remain at
less than 100 N/mm². If necessary, it is possible to install intermediate plates with a force application diameter large enough to better distribute the pressure. Ideally,
the effective height of a mounting compression accessory must be greater than or equal to half of the force application diameter of the latter. In addition, the cavity
diameter of the accessory should be 0.1 to 0.2 mm greater than the diameter of the force-transmitting motor element to allow this part to be centred in the accessory
without generating side contact between both parts.
DESCRIPTION
MTTFd
The reliability of components is obviously at the core of a system's ability to perform its security function. The lower the reliability of a component, the more likely it is
that this component will cause failures (and therefore will be dangerous). However, it should be noted that it would be inconceivable to consider the reliability of a
component as justification for achieving high levels of performance. Standard 13849 also provides a limit on the use of an MTTFd (100 years). This is because an
MTTFd value is an average and does not reflect reality. It is therefore likely that a reliable product will fail, despite the small statistical probability. It is particularly true
that, in the case of failure, this component will not immediately be identified as the probable cause of that failure.
DESCRIPTION
Wheatstone bridge
A Wheatstone bridge is an electrical circuit that can measure very small variations in electrical resistance. This technique is commonly used for strain gauge sensors
because it accurately measures relative deformations of a few mm/m. If no force is applied to the sensor, the four gauges have the same resistance and the V. out
output signal is zero.
If a force is applied in compression, gauges 1 and 4 become longer and consequently their resistance increases. Conversely, gauges 2 and 3 become shorter and
their resistance decreases. As a result, the Wheatstone bridge is unbalanced and a positive V.out voltage can be measured. Conversely, this voltage becomes
negative if a tension force is applied. If these relative variations are small (<1 %), we can consider that the relation (Force => Deformation => Resistance of the
gauges => Electrical signal) is linear.
Furthermore, it should be noted that the output signal is also proportional to the supply voltage V. in. The sensitivity of the sensor is therefore expressed in mV/V
where the denominator is equal to V. in. Thus for a sensor whose sensitivity is 2 mVV and is supplied with 10 V, the output signal will evolve from 20 mV between
zero and full scale. Typical sensitivities for metal gauge sensors change from 0.5 to 4 mV/V depending on:
Principle of operation
For some sensors, the four gauges are deformed in the same proportion; for others, some gauges operate at 100 % and others at 30 % (Poisson's ratio).
The required overload capacity, e.g. the breaking capacity must be 500 % for a hoisting device.
Fatigue resistance.
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SOFT-DIGITAL: ACQUISITION AND MEASUREMENT RECORDING
SOFT-DIGITAL enables the reading, real-time display and recording of measurements of a SENSY load cell transmitted by the indicators for
a standard reference force transducer called "INDI-00" and "INDI-ISO376", as well as the range of digital converters (USB, RS-232, RS-485)
proposed by SENSY.
Define all the coefficients from calibration sheet of several standard reference transducers.
Each one uses the following equation: F(x) = a . x + b . x² + c . x³ Where F = force and x = electrical display signal .
The software calculates the applied force from the digitalised raw analogue signal x(mV/V) using the 3rd order function.
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SOFT-ISO7500: Static uni-axial testing machines report generation software
This programme has been developed according to ISO 7500-1.
It is intended for certified laboratories carrying out periodic inspection on different force testing machines.
It allows the automatic generation of verification reports of static force uni-axial testing machines.
SOFT-ISO7500 allows all the coefficients to be defined from the calibration sheet of several standard reference transducers.
Each transducer has an equation like the one below:
F(x) = a ∙ x + b ∙ x² + c ∙ x³ where F = force and x = electrical display signal.
The software calculates the applied force from the digitalised raw analogue signal x(mV/V) using the 3rd order function.
BENCH CONDITIONING
Restart this test 3 times and then you can start to test
the machine.
TESTING PROCEDURE
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SOFT-COACHVIEW: PROGRAMMING AND DATA ANALYSIS
The COACHVIEW software is delivered with the COACH-II (data logger dedicated to hoisting equipment).
This very-user-friendly program allows for optimisation of the servicing schedule, the detection of downtimes and calculation
of the FEM classification of the crane.
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STAINLESS STEEL SCREWS FEATURES AND DESIGNATION
X Y
X: AUSTENITIC GRADE
First characteristic
AISI nb Properties
numeral
Good corrosion resistance in the open air and in fresh water
A2 A2
Mainly used in food industry, chemical applications
Second
characteristic Characteristics Field of use
numeral
80 High tensile strength SENSY option (mandatory for load cells used in EX d environment)
(1) : the class represents the minimum tensile strength of the bolt divided by ten; for example 70 is
equal to 1/10 of the minimal tensile strength Rm = 700 MPa (N/mm²).
Screw marking:
Marking is mandatory for thread size ≥ 5mm
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310
TECHNICAL DRAWINGS: INTERNATIONAL PROTECTION MARKING
IP X Y C H
First characteristic
Description Additional letter Description
numeral
0 Non-protected A Protected against access with the back of the hand
1 Protected against solid foreign objects of 50 mm diameter or greater B Protected against access with a finger
2 Protected against solid foreign objects of 12.5 mm diameter or greater C Protected against access with a tool
3 Protected against solid foreign objects of 2.5 mm diameter or greater D Protected against access with a wire
4 Protected against solid foreign objects of 1 mm diameter or greater
5 Dust-protected
6 Dust-tight
Second
characteristic Description Supplementary letter Description
numeral
1 Protected against vertically falling water drops M Device moving during water test
9K (1) Protected against the effects of powerful water jets at high temperature
(1)
: All tests with letter K are defined by ISO 20653 (replacing DIN 40050-9)
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