Firestop Catalogue

Firestop Systems: Application Guide
SAVING LIVES &

ASSETS WITH
INNOVATION
AND EDUCATION
Hilti Firestop Systems
Application Guide
www.hilti.co.za | 08000 23331

HILTI.
AROUND
THE WORLD
SUPPORT.
The Hilti Group is a world leader in developing, manufacturing and marketing added-value, top-quality prod-
ucts for professional customers in the construction industry and in building maintenance.
Our product range covers drilling and demolition, direct fastening, diamond and anchoring systems, firestop and
foam systems, installation, measuring and screw fastening systems as well as cutting and sanding systems. We are
committed to excellence in innovation, total quality, direct customer relationships and effective marketing.
Hilti operates in over 120 countries around the world.

Of our more than 20,000 employees, two-third work directly for our customers, in sales organizations, engineering
and customer service. We have production plans and research and development centers in Europe and Asia. Our
corporate headquarters is located at Schaan in the Principality of Liechtenstein.
Founded in 1941, the worldwide Hilti Group evolved from a small family company. The Martin Hilti Family Trust holds
all of the registered shares and, after going private in 2003, about 99 percent of the non-voting participation certifi-
cates of Hilti Corporation. The intention of the Martin Hilti Family Trust is to safeguard our founder Martin Hilti’s life’s
work in the long term.
Hilti’s corporate policy aims to build stakeholder value.

Only by integrating the interests of all the company’s partners, at home and abroad – employees, customers, sup-
pliers, local communities and authorities as well as the financial community – can we create the foundation of con-
fidence on which Hilti builds its long-term success.ers, local communities and authorities as well as the financial
community – can we create the foundation of confidence on which Hilti builds its long-term success.
HILTI SYSTEMS & SOLUTIONS
Application Planning & Measuring Drilling & Cutting & Fastening & Insulation & Professional &
Specifying Demolition Grinding Installation Protection Services
Specification Distance Drilling & Cutting Direct Foam Systems Repair Service
Consulting Measuring Chiseling Sanding Fastening Fire Stopping Lifetime Service
Engineering Leveling & Diamond Diamond Screw
Software Aligning Systems Systems Fastening
Sensing Anchoring
Installation
We are committed to excellence in innovation, total quality, direct customer relationships and effective marketing.
1 www.hilti.co.za | 08000 23331

General Information
Introduction to Hilti Page 1
Dedicated to life safety Page 3
Website link and services Page 4
The designer’s problem and the Hilti solution Page 5 - 6
Hilti Firestop system review Page 9 - 11
Additional attributes Page 12
Common trade applications Page 13 - 14
Additional approvals & testing Page 15 - 16
Joint Sealants
CFS-S SIL/CP601S elastic firestop sealant Page 17 - 18
CFS-S ACR/CP606 fire resistant joint filler Page 19 - 20
Joint Spray
CFS-SPWB/CP672 firestop joint spray Page 21 - 22
Intumescents
FS One Max high performance intumescent sealant Page 23 - 24
CFS-F SOL/CP620 firestop foam Page 25 - 26
CFS-F FX/CP660 expanding fire seal Page 27 - 28
Mortars
CFS-M RG/CP636 firestop mortar Page 29 - 30
CP637 firestop mortar Page 31 - 32
CP638 HS FS firestop mortar Page 33 - 34
Pipe Collars
CFS-C-EL Firestop Endless Collar Page 35 - 38
CFS-C/CP643N intumescent firestop collar Page 39 - 40
CFS-C P/CP644 intumescent firestop collar Page 41 - 42
CFS-CID/CP680 cast in firestop device Page 43 - 44
Pipe Wraps
CFS-W SG/CP648-S intumescent firestop single wrap Page 45 - 46
CFS-W EL/CP648-E intumescent firestop endless wrap Page 47 - 48
Reusables
CFS-PL intumescent firestop plug Page 49 - 50
CFS-BL intumescent firestop brick Page 51 - 52
CFS-CU/CP651N intumescent firestop cushion Page 53 - 54
CFS-P PA/CP617 Firestop putty pad Page 55 - 56
Coated Board
CP670 firestop ablative coated board system Page 57 - 58
Cable Coatings
CFP-CI/CP 678 firestop cable coating Page 59 - 60
CFP-CE/CP 679A ablative firestop cable coating Page 61 - 62
PU Foam
CF125-50 fire rated backing foam Page 63 - 64
www.hilti.co.za | 08000 23331 2

HILTI IS DEDICATED Fire safety Hilti

Fire safety is a major concern for all Around the world the red Hilti
TO SAVING LIVES who are responsible for the design toolbox is a familiar sight on building
THROUGH and specification of new buildings. sites, and the Hilti name is known and
INNOVATION The causes of fire are varied and un- respected. To most people Hilti means
predictable, and often outside the precision tools and secure fixings. For
AND EDUCATION control of the designer. What can be many years however, Hilti has applied
controlled, however, is the effect of their skills to a new area of construc-
fire once it has started. The control tion where precision and security are
The quality and excellence of of fire within a building is normally vital:
Hilti Firestop products help en- affected by a combination of active firestopping.
sure that fire, smoke and passive fire protection systems.
and toxic gases are
contained to
reduce the
Hilti firestop systems
tragic loss of
Active fire protection The aim of Hilti firestop systems is to
human life and
property. systems provide designers and specifiers with
Active fire protection systems the following:
Through
are designed to detect fire, and ei- • excellent-finished solutions that
a combination of
ther to extinguish it by means of water match the well known, high quality
superior products ,
sprinklers, halogen installations or fire standards associated with the Hilti
advanced knowledge and un-
extinguishers, or to minimize its effects product.
paralleled customer service we
by smoke ventilation. Active systems • easy installation-all firestop
are able to provide the highest
are also used to assist the escape of components are readily available and
quality firestop systems in the
occupants by the provision of alarms simple and fast to install.
world.
of emergency lighting. • tested and used world wide-Hilti
offers one-stop firestopping systems
tested in accordance with most rele-
vant regulations.
HILTI OFFERS A Passive fire protection sys- • wide ranging solutions-for virtually
any opening or penetration through
COMPREHENSIVE tems which heat or smoke might pass. Hilti
Passive fire protection is designed into
SUPPORT PACKAGE the structure of the building, so that if
offers a firestop solution that will help
minimize damage in the event of a fire.
fire breaks out, it is contained within
Throughout the entire Firestop- a fire compartment, surrounded by
ping process, whether it is fire-resistive walls and floors. For the
specification, installation or in- walls and floors to maintain their fire
spection, Hilti will be there to resistance, however, every opening, Hilti and the designer/
offer job site support and exper- penetration and joint must be sealed specifier
tise, Hilti’s highly trained Sales against the escape of fire and smoke. To assist the designer or specifier in
Force, Fire Protection Special- selecting and specifying the appro-
ists and in-house Fire Protection priate firestop system, Hilti developed
Engineering team can help you the online Firestop Design Center. Vis-
select the correct products and it www.hilti.co.uk or www.us.hilti.com
systems to match your specific
Intumescent fire seals
The materials used to form the seals and click on the link to the Firestop
project needs. Hilti has a sup- Design center to access specification
must not only fill all gaps at the time of
port package that is unmatched tools and resources by application or
construction, but also, in the event of
in the passive firestop industry. by product name.
fire, expand to close any further gaps
formed by melted components. These
intumescent fire seals, if properly in- Hilti customized solutions If none of
stalled, can help prevent fire escap- the standard firestop systems meet
ing from a compartment for a rating the requirements of the design, Hilti is
period of up to four hours. This time ready to offer their expertise and work
period can prove vital in allowing oc- with the designer to produce custom-
cupants to escape, and fire fighters to ized solutions.
control the fire.
3 www.hilti.co.za | 08000 23331

WEBSITE
LINK AND
SERVICES
Firestop design centres in Hilti websites

(Hilti Canada, France, GB, Germany, USA)
State of the art tool designed to make specifications of Firestop even easier. Designed with you in mind, Hilti Firestop
Specifier Design Centers easily solve application problems and let you download latest CAD drawings of Hilti firestop
applications. Visit www.hilti.co.uk / www.us.hilti.com
Project References
Hilti firestop systems are used continuously worldwide in various types of projects. Please contact your local firestop
specialist or Hilti center for international or local project references.
Engineering Judgement
Hilti has performed extensive testing in both through- penetration and construction joint applications. However, due
to variations in construction throughout the phases of a project, it is not possible to test every application that may
be encountered. For these situations, Hilti has developed a process for creating custom drawings to accommodate
particular applications. Hilti custom drawings, or Engineering Judgements, are developed through the careful and
restricted application of accepted engineering principles and fire protection guidelines set forth by the IFC (Internation-
al Firestop Council). Please contact your local Hilti firestop specialist if you require an Engineering Judgement solution.
Sample Written Specifications

Sample written specifications for firestop are available in accordance to various international standards. It includes all
required specification details on firestop expertly laid out for specifiers and designers. Please contact your local Hilti
Firestop specialist for a copy of firestop sample specifications according to BS standard, ASTM standard, or to any
other international standards.
MSDS
Material Safety Data Sheets for all Hilti firestop systems are available if required. Please contact your local Hilti
representative for details.
Test reports and approvals

Test reports and approvals according to UL1479, UL2079, ULC, cUL, BS 476, DIN 4102, or any other international
standard, or local approvals, are available upon request. Please contact your local Hilti Firestop specialist for further
details.
Firestop Videos
Videos are available for all Hilti firestop systems if required. Installation details of these systems are expertly
explained in these videos.
Register now
Open new doors within Hilti by registering online. Registered users have access to our comprehensive library, design
center and free technical downloads. You can also opt in for our e-mail newsletters about the latest products.
www.hilti.co.za | 08000 23331 4

1.3
1.2
1.1
1.2
1.1
3.3
3.2
5.1
2.2
2.3
2.4
5.5 5.1
3.3
3.4
6.1
6.2
3.6
3.5
3.1
3.2
3.6
5.4
4.1
3.7
3.4
2.5
5.2
5.3 2.1
3.3
3.5 1.2
1.1
4.1
5 www.hilti.co.za | 08000 23331
5 www.hilti.co.za | 08000 23331

Divider Hilti product Description Application Fire rating
1.1 CP 601S/CFS-S SIL Elastic Firestop Sealant Movement joints up to 4 hours

Joints
1.2 CP 606/CF-S ACR Fire Resistant Joint filler Rigid or low movement joints up to 4 hours
1.3 CFS-SP-WB Firestop Joint Spray Curtain wall joints/performance joints up to 4 hours
2.1 CP 680/CFS-CID Firestop Cast-in Device Plastic and metal pipes with diameters up to 160 mm up to 3 hours
Pipes
2.2 CP 644/CFS-C P Firestop Collars Plastic pipes with diameters up to 250 mm up to 4 hours
2.2 CP 643 N/CFS-C Firestop Collars Plastic pipes with diameters up to 160 mm up to 3 hours
2.3 CP 601S/CFS-S SIL Elastic Firestop Sealant Metal pipes up to 2 hours
2.4 CP 620/CFS-F SOL Firestop Foam Metal pipes (also for restricted access applications) up to 2 hours
2.4 CP 648/CFS-W Firestop Wrap Strip Plastic pipes with diameters up to 160 mm up to 4 hours
CFS-PL Firestop Plug Flexible sealing of single or bunched cable penetrations up to 3 hours
Cable and cable trays
3.1
3.2 CFS-BL Firestop Brick Flexible sealing of cables and cable trays up to 4 hours
3.3 CP 670 FS Coated Board System Permanent sealing of cables and cable trays up to 2 hours
3.4 CP 636/CFS-M RG Firestop Mortar Permanent sealing of cables and cable trays up to 4 hours
3.5 CP 651N/CFS-CU Firestop Cushion Flexible sealing of cables and cable trays up to 2 hours
3.6 CP 620/CFS-F SOL Firestop Foam Sealing of metal pipes and cables in restricted access applications up to 2 hours
4.1 CP 636/CFS-M RG Firestop Mortar Sealing around metal ductwork with fire damper up to 4 hours
HVAC
4.1 CP 637 Firestop Mortar High strength seal for metal ductwork with fire damper up to 4 hours
4.1 CP 638 HS FS Firestop Mortar High strength seal for metal ductwork with fire damper up to 4 hours
5.1 CP 670 FS Coated Board System Permanent sealing of metal and plastic pipes, cables and cable trays, up to 2 hours
Multiple/blank
in conjunction with other products, and sealing of blank openings

5.2 CP 636/CFS-M RG Firestop Mortar Permanent sealing of metal and plastic pipes, cables and cable trays, up to 2 hours
in conjunction with other products – walls
5.2 CP 637 Firestop Mortar Permanent sealing of metal and plastic pipes, cables and cable trays, up to 3 hours
in conjunction with other products – walls and floors
5.2 CP 638 HS FS Firestop Mortar Permanent sealing of metal and plastic pipes, cables and cable trays, up to 3 hours
in conjunction with other products – walls and floors
5.3 CP 620/CFS-F SOL Firestop Foam Permanent sealing of metal pipes, cables and cable trays, in conjunction up to 2 hours
with other products
5.4 CFS-BL Firestop Brick Flexible sealing of metal and plastic pipes, cables up to 4 hours
and cable trays, in conjunction with other products
5.5 CP 651N/CFS-CU Firestop Cushion Flexible sealing of metal and plastic pipes, cables up to 4 hours
and cable trays, in conjunction with other products
6.1 CP 678/CFP-C I Intumescent Cable Coating Intumescent fire retardant coating

Cable Coatings
6.2 CP 679A/CFP-C E Ablative Firestop Ablative fire retardant coating

Cable Coating
www.hilti.co.za | 08000 23331 6

HILTI FIRESTOP
PRODUCTS:
Developed, Tested And Trusted For
Over 20 Years.
HIGH-QUALITY AND SIMPLE-TO-USE FIRESTOP SYSTEMS
Longtime experience Firestop block
Hilti has been a leading manufacturer and supplier of high-quality and Installing cable penetrations with the Hilti firestop block is ideal for
simple-to-use firestop systems for more than 20 years. The firestop downstream applications as more cables are often added at a later
portfolio can significantly increase the integrity of components and stage. The Hilti firestop block is tested and approved for use with the
joints against fire / smoke in either new or existing structures. Hilti firestop foam, simplifying the installation of additional cables.
• wide product portfolio for versatile applications • fast and simple installation process
• products and solutions for facility owners, installers and inspectors, • easy to install additional cables
all approved by third parties • clean and tidy installation for large openings
• firestop products that are approved for usage worldwide and have
been extensively tested for fire resistance and smoketightness.
Cable transit system CFS-F SOL/CP 620 firestop foam
The Hilti cable transit system solves three problems simultaneously: Hilti firestop foam is an ideal solution for installing reliable, smoke-
fire-resistance, gas and watertightness. resistant firestop seals in small-to-medium-sized openings.
Perfect for electrical installation work.
• low inventory requirements – only seven different modules are
needed to cover all cable diameters from 3 to 99 mm • quick and easy installation
• versatile adapter modules for quick, easy accommodation of each • trouble-free dispensing
cable diameter • excellent sound insulation properties
• significant savings thanks to module interlinking, especially where
cables run vertically
• easy inspection – correct installation can be simply checked by the
color-coded adapter system
7 www.hilti.co.za | 08000 23331
FIRESTOP SOLUTIONS FOR YOU

Find out what’s inside: www.hilti.co.za
CFS-BL firestop block Hilti FS ONE MAX
A flexible expanding The best intumescent

irestop block of a polyu- firestop sealant, FS-ONE,
rethane basis – a perfect just got better. With an ex-
solution especially when tended shelf life, improved
installation of additional handling and an ethylene
cables is required at glycol-free composition,
a later point in time. the next generation, high
performing Hilti intumes-
cent firestop sealant is
here.
CFS-S ACR/CP606 CFS-C-EL Firestop

firestop acrylic sealant Endless Collar
Offers movement capabili- The Hilti CFS-C EL Firestop

ties and excellent acoustic collar endless is a versatile
rating in fire rated joints. solution for firestopping a
Also seals through penetra- wide range of plastic pipes
tion applications. passing through various
types of fire rated base
materials.
CFS-S SIL/CP 601S CFS-PL firestop plug

firestop silicon sealant
Ready-to-use intumescent
Provides maximum move- flexible plugs, designed to
ment capability in firerated firestop circular openings in
joint applications and pipe fire-rated openings.
penetrations.
www.hilti.co.za | 08000 23331 8

Tested and
Picture Product Description Application Benefits approved
according to
1.1 Elastromeric • expansion joints • excellent movement BS, UL,

CFS-S SIL/ firestop sealant and connection capability AS DIN,
CP 601S (neutral silicone) joints • fast and easy dispensing FM, EN
Elastic that provides • metal pipes up to • cost effective solutions
firestop sealant maximum 200 mm (UL std). • smoke, gas and water tight
movement in • good adhesion without use
fire rated of a primer
applications • age tested for 30 years
• acoustically tested
• fire rating up to 4 hours
1.2 An acrylic • rigid or low • paintable BS, UL,

CFS-S ACR/ based firestop movement joints • fast and easy dispensing AS, DIN,
CP 606 sealant for low • metal pipes • smoke, gas and water FM, EN
Fire resistant movement in resistant
joint filler fire rated joints • excellent acoustic
and small metal insulation
pipe joint • fast and easy clean up with
applications water
• age tested for 30 years
1.3 A sprayable • top of wall joints • maximum movement UL, FM,

CFS-SP-WB fire-rated • curtain wall/ edge capability BS, OPL,
Firestop joint mastic for con- of slab • can be used with many EN, DIN
spray struction joints • expansion joints standard sprayers
where maxi- • water based formulation
mum movement • fast and easy clean up with
is required. water
• resists cracking after
installation
• age tested up to 30 years
• tested by recognized clad
ding testing facilities
2,3,5,9 Intumescent • plastic pipes up • one product for most UL, FM

FS-ONE MAX fire protection to 3” without applications
High for penetrations additional collar • cost effective solutions
performance giving up to 4 • single cable and • fast and easy installation
intumescent hours cable bunches • can be repenetrated when
firestop sealant protection • HVAC penetrations laying new cables
• metal pipes • paintable
• insulated metal • expansion several times
pipes original volume when
exposed to heat sealing gaps
of melted components
3.9, 4.1, 5.2 Fire-resistant, • large multiple • simple applications by BS, FM,
cement-based penetrations trowel DIN,
CFS-M RG/
mortar with • single cable, cable • the mortar can be mixed to AS, UL, EN
CP 636
thermal bunches and a stiff consistency, but form
Firestop mortar
insulating cable trays work may be required for
properties for • HVAC large penetrations
firestopping a penetrations • paintable
wide variety of • metal pipes • Age tested upto 30 years
applications
4.1, 5.2 A fast curing • large multiple • easy to form and apply BS, UL
CP 637 gypsum-based penetrations • can be pumped, poured or
Structural mortar for • single cable, trowelled
Firestop mortar firestopping a cable bunches • paintable
wide variety of and cable trays • quick setting and remove
applications • HVAC forms within 2 hours
penetrations with • suitable for light foot traffic
dampers (CP 637)
2.2 Ready-to- • plastic pipes with • ready-to-use BS, UL,

CFS-C/ use quickly diameters from 1” • latch mechanism for quick AS DIN,
CP 643N installed, (32 mm) up to 6” and easy closure without FM, EN
Firestop collar galvanized (160mm) use of a tool
sheet steel • flexible tab positioning for
jacket contain- convenient fastening
ing sections • allows for correct
of intumescent installation in tight areas
material • good acoustic insulation
9 www.hilti.co.za | 08000 23331

Tested and
according to
Ready to use, • plastic pipes with • One product for multiple EN, DIN,
2.2
quick instal- diameters from 1” applications EN ISO
CFS-C-EL (25mm) to 6”(160 • Endless solution: one
Firestop End- lation
mm) product for all applications
less Collar • Problem solver for non-
standard applications
• Easy installation
• Flexible solution
for complex pipe
configurations
2.2 Ready-to- • plastic pipes from • wide range of approvals BS, UL,
CFS-C P/ use, quickly 1.5” (50 mm) up • ready-to-use AS DIN, EN
CP 644 installed, with to 10” (250 mm) • snap connection for quick
Firestop collar snap con- and easy closure without
nection, steel use of a tool
jacket contain- • flexible tab positioning for
ing sections of convenient fastening
intumescent • good acoustic insulation
material • age tested up to 30 years
2.1 One step • metal and plastic • one step installation BS, UL,
CFS-CID/ firestopping pipes from 1” • no additional caulking AS FM
CP 680 of pipes for (32 mm) up to 6” • ready-to-use
Cast-in Firestop protection up to (170 mm) • easy to remove and replace
device 3 hours pipe
• allows for pipe adjustments
during installation
• economical in use owing to
short installation time
• smoke and water tight
• excellent sound insulation
2.5 Precut • plastic pipes from • simple to use and easy to BS, UL, FM
intumescent 2” (50 mm) up to cut EN, DIN
CFS-W SG/ graphite strip 6” (160 mm) • easy to fasten on place
CP 648S • long term stability of
Firestop wrap installation
Strip • little space required – ideal
where pipes run close
together
• ideal for very tight
installations
• long length avoids waste
• quick and easy closure
without the use of a tool
2.5 An • plastic pipes up to • especially suitable for re UL, FM, BS

intumescent, 12” (300 mm) penetration of new cables EN, DIN
CFS-W EL/
flexible firestop • fast and easy installation
CP 648E
wrap for plastic • no special tools required
Intumescent
and insulated • absolutely dust, fibre, halo
Endless wrap
pipe gen and solvent free
Strip
penetrations • smoke and gas tight
• immediately functional after
installation
3.1 Temporary or • single and cable • especially suitable for re BS, DIN
permanent bunches penetration of new cables
CFS-PL sealing of single • fast and easy installation
Firestop plug or bunched • no special tools required
cables in fire • absolutely dust, fibre, halo
walls and floors gen and solvent free
• smoke and gas tight
• immediately functional after
installation
Ready-to-use, • multiple • especially suitable for BS, UL,

3.2, 5.4
intumescent penetrations re-penetration of new cables FM,
CFS-BL flexible brick for • cables and cable • easy to install, re-use and DIN, LPCB
Firestop brick temporary or trays re-penetrate
permanent • plastic pipes and • easy to cut and shape
applications metal pipes • no special tools required
• smoke and gas resistant
www.hilti.co.za | 08000 23331 10

Tested and
according to
3.5, 5.5 Ready-to-use • multiple • excellent for laying new AS DIN,

firestop cushion penetrations cables EN
CFS-C U for temporary • cable bunches • easy to install without use of
Firestop or permanent and cable trays a special tool
cushion sealing of cable • re-usable
and cable tray • tear-resistant and dust-free
penetrations cushions for dust-free rooms
• temporary or permanent
applications also in drywall
2.4, 3.6, 5.3 The versatile • multiple • wide application range BS DIN,
seal for a penetrations • easy to use in poorly UL, AS,
CFS-F SOL/ wide range • single cable, accessible openings FM, EN
CP 620 of firestop cable bunches • correct installation through
Firestop foam applications and cable trays fast explanation in the
opening
• insulated and
• impervious to smoke
non-insulated • paintable
metal pipes • time saving through few
• combustible pipes working steps
in conjunction • no wastage
with fire stop • fully cured in 1 minute
jackets or wraps • age tested up to 30 years
2.4, 3.6, 5.3 Standard • multiple • very quick and easy to install BS,
solution for penetrations • easy to use in poorly EN
CFS-F FX/ all small to accessible openings
• single cable,
CP 660 medium sized • 3 – phase technology
cable bunches
Expanding fire of openings • no formwork required
and cable trays
seal • impervious to smoke
• insulated and
non-insulated • sound insulation tested
metal pipes • age tested up to 30 years
• combustible pipes
in conjunction
with fire stop
jackets or wraps
3.3, 5.1 The innovative • multiple • large penetrations possible BS, DIN,
system for fast, penetrations up to 5 m high by any EN
CP 670 reliable and • single cable, length
Fire safety cost-effective cable bunches • no cracking or
coated board firestopping of and cable trays delamanation during
system wall openings • insulated and cutting
especially large non-insulated • age tested up to 30 years
ones metal pipes • sound insulation tested
• combustible pipes
in conjunction
with fire stop
jackets or wraps
6.1 A ready-to-use, • single cable • simple application FM

water resistant, • cable bundle • high yield and economical
CFP-CI/ intumescent • cable tray • easy to clean
CP 678 cable coating • air ducts and • no derating effects on cables
Firestop cable designed to dampers • remains flexible when dry
coating inhibit the • pipes
propagation
of fires along
internal
electrical
cables
6.2 A ready-to use, • cable bunches • simple application FM, ABS,

universal fire and cable trays • impermeable to water DNV
CFP- CE/ retardant ab- • cable bunches • for outdoor and indoor
CP 679A lative coating and cable trays applications
Ablative used on cables • resistant to oil and petrol
firestop cable laid horizontal- spills
coating ly or vertically. • weather proof
It can be used • very flexible when dry
for indoor or
outdoor appli-
cations
11 www.hilti.co.za | 08000 23331

AGEING RESISTANCE
The question of long-term resistance arises more frequently for fire protection products than for any other construction products. This is to be expected, as fire protection must
retain its functionality throughout the life of a building. Ideally, it would be possible to send the products to an institution, which, after the appropriate tests, could certify resistance
for some 20 to 40 years. Unfortunately, although the aging of plastics and paints, especially colour fastness under the influence of light and temperature or the corrosion of metals
can be easily simulated, there are no basic studies or real-time documentation defining a time-lap test to assess fire protection products. Furthermore, fire protection products
are made of very different compounds and therefore cannot be evaluated according to any standardised scheme- for instance, mortar cannot be assessed against the same
criteria as silicone sealant. There are standards to evaluate resistance to atmospheric conditions, aging, chemicals, humidity etc. There also are enough institutions ready to
test according to these standards, but a statement as to how many years these functions are guaranteed can not be given by any institution. In order to be able to provide our
clients with more definite information in this respect, Hilti conducts additional tests of Hilti firestop systems in cooperation with an independent testing institute, simulating an
accelerated ageing process. On the basis of the ageing cycles employed in this process as well as experience gained in the field of construction in concrete, it can be assumed
that Hilti firestop systems which have passed the above tests have a service life of approximately 30 years from manufacturing date. This expected long-term ageing resistance
of Hilti firestop systems, which is given on the basis of the above mentioned tests, depends on a number of factors on which Hilti basically has no influence (e.g. environmental
factors such as extreme environmental conditions, chemicals, etc.) and, therefore, are subject to the following conditions which must be strictly observed by the user with regard
to the respective Hilti firestop system:
- Strict adherence to the Hilti’s operating, setting, installling and other technical instructions
- Rigorous compliance with all other conditions set in the respective specifications during the lifetime of the Hilti firestop systems, in particular with regard to regular control and
maintenance as well as to foreseeable use under normal climatic condition in the respective field of application.
WATER RESISTANCE
Water resistance is understood by Hilti to mean a construction material’s ability to withstand the effects on water
and moisture not only in the completed, occupied building, but also during the construction phase. During the
construction of the carcase of a building, before it is fully sealed and weatherproof, entire floors may be flooded by
rainwater. inadequately hardened sealants may therefore be washed out. These products therfore require a certain
degree of rain resistance. Once the firestop products have cured, there is a danger of mould or mildew if a great deal
of moisture is present in rooms. If mould develops it must not damage the firestop products. But a certain degree of
water resistance must also be provided for openings in a fireproof wall to avoid water damage from water pipe breaks
or, in case of fire, water used in extinguishing a fire. Water resistance is therrefore an important ancillary element of
firestop systems. Hilti firestop systems are not merely tested and approved in accordance with international firestop
requirements, but have also been tested for their water-resistant properties according to the valid national and
international standards.
SMOKE AND GAS TIGHTNESS.

The smoke-and gas-tightness of firestop products is of decisive importance in the event of fire as it may save lives.
Moreover, gas-tightness also plays an important role in the thermal insulation of buildings. The requirements to
be complied with in terms of smoke-and gas-tightness are laid down in various laws and regulaions. Hilti firestop
products are not only tested and approved internationally in accordance with the stipulations of passive fire
prevention regulations, they are also comprehensively tested to ensure compliance with the standards currently
applicable to smoke-and gas-tightness. The Subject of smoke-and gas-tightness is of decisive importance in the
following applications.
Smoke-and gas-tightness in the event of fire

The most important point is imperviousness to smoke and fumes. It is the smoke and fumes from fires that cause
most deaths and the greatest damage. Accordingly, these must be effectively prevented from spreading in the event
of fire. Gas extinguishing systems also have an influence on firestop products, Firstly, these systems cause a significant rise in pressure in the room concerned. Secondly, the
extinguishing gas may be harmful to the persons present in the building.
Gas-and air-tightness of buildings

Within the scope of regulations to promote energy conservation, laws in various countries specify that joints and penetrations in buildings must be air-and gas-tight.
Protection from critical gases and odours

In many branches of industry, the spread of odours or critical gases must be prevented through use of impermeable materials.
SOUND INSULATION
Sound insulation in buildings is of great significance to the health and well-being of the occupants. Sound insulation
is of particular importance in residential construction because an apartment provides not only a place of rest
and relaxation, it also serves to screen off the personal domestic environment from that of neighbours. Specifc
regulations apply to certain types of buildings such as schools, hospitals, hotels and office accommodation. The
sound insulation requirments to be complied with are laid down in directives, standards and regulations throughout
the world. Hilti firestop products are not only tested and approved internationally in accordance with the stipulations
of passive fire prevention regulations, they are also comprehensively tested to ensure compliance with sound
insulation requirements.
Airborne sound
“Airborne sound” is the term applied to fluctuations in pressure which spread out in a wave pattern and thereby
induce oscillation in the objects or parts of a structure they collide with. Airborne sound in buildings is transformed into structure-borne sound as it strikes walls, floors or ceilings
and is passed on through the structure in this form before subsequently radiating into neighbouring rooms as airborne sound. At the same time, the sound becomes weaker as
it passes through a wall or ceiling.
Structure-borne sound
Sound that carries or spreads through a solid object is known as structure-borne sound is usually not perceived as sound or noise but is noticed, if at all, in the form of vibration.
It becomes audible, nevertheless, when radiated from the surfaces of the structure and thus transformed into airborne sound. As the energy loss in the transmission of structure-
borne sound through solid objects is minimal, the sound can travel over great distances. Accordingly, measures must be taken to isolate living accommodation and other occupied
rooms from structure-borne sound.
www.hilti.co.za | 08000 23331 12

Mechanical Trade Applications
Application Solution Advantages Added value
M1 Flammable pipes FS-ONE Max Intu-

mescent firestop
– comprehensive
approval
Protects against
more than just fire
mastic – simple application
having a diameter
< 50 mm
M2 Flammable pipes CFS-C-EL/CFS-C
Firestop jacket/
– click-fastening
– low profile
Collar Smoke- and
gas-tightness
having a diameter
32 mm to 250 mm
M3 Non-flammable pipes CFS-F SOL/CFS-F
FX
– fast curing
– no additional filling
Expanding fire seal necessary
– simple installation
Sound insulation
Non-insulated
M4 Air ducts and damp-

ers
CFS-MRG/CP636
Firestop mortar
– no shrinkage when
setting or in case
of fire
– simple application
Water resistance
years
Ageing resistance*
Steel & Metal Trade Applications
Application
S1 CFS-SP-WB curtain
wall joints
- high movement
capability
13 www.hilti.co.za | 08000 23331

Electrical Trade Applications
Application Solution Advantages Added value
E1 Single cables FS-ONE Max Intu-

mescent firestop
– Wide range of ap-
provals
Protects against
more than just fire
mastic – Easy to apply
E2 Bunched cables CFS-F SOL/CFS-F

FX
– Fast curing
– No backfilling nec- Smoke- and
Expanding fire seal essary gas-tightness
– Easy to apply
E3 Empty conduits /
cable trays
FS-ONE Max Intu-
mescent firestop
– Wide range of ap-
provals
mastic – Easy to apply
Sound insulation
E4 Special:
For frequent retrofit-
CFS-BL
Firestop brick /
– Fast installation
– Free from dust and
ting plug fibers
Electrical resist-
ance
E5 Special:
For temporary seals
CFS-CU Firestop
cushion
– Reusable
– Easy to install
– Tear resistant and
free from dust
Note: limited sound ab- years
sorption, not electrically
insulating Ageing resistance*
Interior Finishing Trade Applications
Application
I1 CFS-S ACR/CP 606

building joints –
movement capability
www.hilti.co.za | 08000 23331 14

Firestop products additional testing

CFS-S SIL/
Fire Smoke Air-seal Acoustic Age Tested
CP 601S years
CFS-S ACR/
CP 606 years
CFS-SP-WB/
CP 672 years
FS ONE Max Fire Smoke Air-seal Acoustic years

Age Tested
CFS-F SOL/
CP 620 years
CFS-F FX/
CP 660 years
CFS-MRG/
CP 636 years
CP637 Fire Smoke Air-seal Acoustic
CFS-EL Fire WITH MASTIC NOT APPLICABLE NOT APPLICABLE
CP 638 HS FS Fire Smoke Air-seal Acoustic
CFS-C/
Fire WITH MASTIC NOT APPLICABLE NOT APPLICABLE Age Tested
CP 643N years
CFS-CP/
Fire WITH MASTIC NOT APPLICABLE NOT APPLICABLE Age Tested
CP 644 years
CFS CID/
CP 680 years
CFS-W/
Fire WITH MASTIC NOT APPLICABLE Acoustic Age Tested
CP 648 years
CP 658 Fire Smoke Age Tested

years
CP 657 Fire Smoke Air-seal Acoustic Age Tested

years
CFS-CU Fire WITH MASTIC NOT APPLICABLE PLANNED Age Tested

years
CFS-P PA/
Fire Acoustic
CP 617
CP 670 Fire Smoke Air-seal Acoustic Age Tested

years
CF 125-50 Fire WITH MASTIC Air-seal Acoustic
15 www.hilti.co.za | 08000 23331

CFS-S SIL/
CP 601S
CFS-S ACR/
CP 606
CFS-SP-WB/
CP 672
CFS-EL
CFS-EL
FS ONE Max
CFS-F SOL/
CP 620
CFS-F FX/
CP 660
CFS-M RG/
CP 636
CP637
CP 638 HS
FS
CFS-C/
CP 643N
CFS-CP/
CP 644
CFS CID/
CP 680
CFS-W/
CP 648
CP 658
CP 657
CFS-CU
CFS-P PA/
CP 617
CP 670
CF 125-50
www.hilti.co.za | 08000 23331 16

CFS-S SIL/CP 601S

Elastic firestop sealant
Product description
A silicone based firestop sealant that provides
maximum movement in fire rated joint applications
and metal pipe penetrations. Providing fire ratings
of up to 4hrs in various applications.
Areas of application:
• Expansion joints
• HVAC penetrations
• Metal pipes
• Top of wall joints
Sealing expansion joints where stringent fire pre-

vention requirements must be met. Insulation and
integrity tested up to 4 hours for walls and floors.
Sealing penetrations for metal pipes with move-
ment. Insulation and integrity tested up to 4 hours
for floors and 3 hours for walls.
Product features Key applications & advantages

• Halogen and solvent free ■ Expansion or stretched connection joints in fire compartment
• Weather and UV resistant walls and floors
■ Uninsulated metal pipes in penetrations through fire compart-
ment walls and floors
Base materials
■ Acoustic insulation of pipes
Masonry, Metal, Concrete, Glass
■ Silicone-based, provides maximum movement absorption in
(Wall and floor thickness >100mm) fire-rated joint applications and pipe penetrations
(Joint widths from 6-150mm) ■ Good adherence without primer
(Joint widths up to 50mm with PE rod)
Approvals Internationally tested and approved
Other tests include : ASTM E 814 : ASTM C 920 : ASTM E 1399 : ASTM E 90-97 : ASTM E 84-96 : UL 2079 : UL 1479 : ISO 11600
Recommendations
• Can be used in conjunction with a suitable backing material:
– Non flammable mineral wool (min. 100kg/m3 per BS).
– Hilti CF125-50 fire rated backing foam for construction
joints only*
*Please note fire rating will be reduced.
Storage
• Store only in the original packaging in a location protected
from moisture at a temperature of 5˚C to 25˚C.
• Observe expiry date on top of cartridge.
CP 601S Elastic firestop sealant

Ordering designation Content per can/cartridge Volume per unit Sales pack Item number
quantity
CFS-S SIL/CP 601S 310ML white 310 ml 310 ml 1 pc 310633
CFS-S SIL/CP 601S 310ML grey 310 ml 310 ml 1 pc 310635
17 www.hilti.co.za | 08000 23331

CFS-S SIL/CP 601S

Elastic firestop sealant
Technical data
Approx. density 1510 kg/m³
Chemical basis Neutral elastic silicone
Shelf life1) 12 Months
Approx. curing time 2) 2 mm/3 days
Base materials Masonry, Metal, Concrete, Glass
Application temperature 5 - 40 °C
range
LEED VOC 3 g/l
Movement 3) ± 25% (ISO 11600)

1)
at 77°F/25°C and 50% relative humidity; from date of manufacture
2)
at 75°F/24°C, 50% relative humidity
3)
according to HTC 1250
Application Consumption guide

• Joint sides must be sound, dry and free from • Consumption guide values are given as joint length in
dust, oil or grease. meters per cartridge.
• Check whether a primer is required for the sub-
b = Joint depth a = Joint width (mm)
strate. Check with Hilti application engineering
for recommended primer if needed. 6 10 20 30 100
• Apply CFS-S SIL/CP 601S to the joint. 6 mm 8.6 5.2
• Insert backfill of non flammable mineral wool or
10 mm 1.6
PE Rod.
• Smooth firestop sealant with smoothing agent or 15 mm 0.7 0.1
soap solution before the skin forms.
• Remove CFS-S SIL/CP 601S firestop sealant Backfilling per BS
before it cures using white spirit.
Max. joint width Base material Backfilling Fire rating per BS 476
Once cured, it can only be removed mechani-
Insulation Integrity
cally.
15 mm Gas concrete Mineral 4h 4h
wool
Safety precautions 30 mm Gas concrete Mineral 4h 4h
• Please refer to MSDS data sheet available as a wool
download from the 100 mm Gas concrete Mineral 4h 4h
Technical Library on the Hilti web site at wool
www.hilti.co.za 10 mm Masonry wall PE Rod 4h 4h
30 mm Masonry wall PE Rod 4h 4h
50 mm Masonry wall PE Rod 4h 4h
10 mm Concrete floor PE Rod 4h 4h
CFS-S SIL/CP 601S

Installation instructions for metal pipes per BS
Dimensions
The following dimensions must be observed when using
CFS-S SIL/CP 601S elastic firestop sealant.
wall floor
(mm) (mm)
a – Joint width min. 10 10
Joint width max. 40 40
b – Joint depth 20 20
c – Min. thickness
of Building component 100 120
d – Max. pipe Ø 160 160
e – Base Material Concrete, Masonry, Glass, Metal
f – Mineral Wool Min. 100kg/m3
g – Metal Pipe Clean, dry and free from grease and oil
Around the metal pipe - duckts - joints h – CP 601S Apply both sides
www.hilti.co.za | 08000 23331 The above applications are not exhaustive. For further details please contact your local Hilti representative 18
CFS-S ACR/CP 606

Fire resistant joint filler
Product description
An acrylic based firestop mastic that offers move-
ment capabilities and excellent acoustic rating in
fire rated joint applications. Provides up to 4hrs
integrity in various applications when tested to
BS476 Part 20.
• Sealing header joints
• Sealing drywall partition connections
• Sealing joints to CFS-CT/CP 670 firestop safety
board
• Metal pipes
• Rigid and low movement joints
Tested on metal pipes in walls, floors and dry-
wall.
Product features
• Silicone free
• Halogen and solvent free Key applications & advantages
• UV resistant ■ Sealing rigid or low-movement ceiling/wall joints, widths from
6 to 30 mm
Base materials ■ Sealing cable tray penetrations
Concrete, Masonry, Drywall ■ Sealing metal pipe penetrations
Steel, Porous concrete ■ Good adherence without primer
(Wall and floor thickness from 100mm) ■ Smoke, fume and water resistant
(Joint widths from 6-100mm)
Recommendations
• Can be used in conjunction with a suitable backing material:
– Non flammable mineral wool (min. 100kg/m3 per BS).
– Hilti CF125-50 fire rated backing foam for construction
joints only*
*Please note fire rating will be reduced.
Storage
• Store only in the original packaging in a location protected
from moisture at a temperature of 5˚C to 25˚C.
CP 606 Fire resistant joint filler

Ordering designation Content per can/cartridge Volume per unit Sales pack Item number
quantity
CFS-S ACR/CP 606 310ml white 310 ml 310 ml 1 pc 209625
CFS-S ACR/CP 606 5L white 5000 ml 5000 ml 1 pc 209638
19 www.hilti.co.za | 08000 23331

CFS-S ACR/CP 606

Fire resistant joint filler
Technical data
Colour White
Chemical basis Water-based acrylic dispersion
Shelf life 1) 24 Months
Approx. curing time 2) 3 mm/3 days
Base materials Concrete, Masonry, Drywall, Steel
Application temperature 5 - 40 °C
range
LEED VOC 75 g/l
Movement3) ±12.5% (ISO 11600)

1)
2)
3)
according to HTC 1250
Application Dimensions
• Joint sides must be sound, dry and free from • The following dimensions must be observed when
dust, oil or grease. using CFS-S ACR/CP 606 fire resistant joint filler.
• Check whether a primer is required for adhesion
to the substrate.
• In walls apply CFS-S ACR/CP 606 to both sides
of the joint.
• Insert backfill of non-flammable mineral wool (at
least 100 kg/m3 + melting point > 1000OC), Hilti
CF 125-50 foam or PE backing rod.
• Smooth firestop sealant with water before the
skin forms.
• Remove CFS-S ACR/CP 606 firestop sealant Consumption guide
before it cures using water Once cured, it can • Consumption guide values are given as joint length in
only be removed mechanically. meters per cartridge.
b = Joint depth a = Joint width (mm)
Joint side material/primer recommen- 6 10 20 30 100
dations 6 mm 8.6 5.2
• To improve adhesion of firestop sealant if the
substrate is porous and absorptive, mix CP 10 mm 1.6
606 with water and apply as a primer on base 15 mm 0.7 0.1
material.
• The compatibility of the sealant with any en-
countered paints must always be checked. Backfilling per BS
In particular, this concerns dispersion paint Max. joint width Base material Backfilling Fire rating per BS 476
systems and alkyd resin systems that can be Insulation Integrity
diluted in water. 6 mm Gas concrete Mineral 4h 4h
• Checks of compatibility must be repeated at wool
reasonable intervals because the chemical com- 15 mm Gas concrete Mineral 4h 4h
position of paint systems may change. wool
20 mm Gas concrete PE 24 mm 130 min. 4h
Chemical resistance 20 mm Gas concrete PU foam 208 min. 4h
• Normally, there is no need for resistance to CF 125-50
chemicals with the applications recommended 30 mm Gas concrete Mineral 216 min. 4h
by Hilti. wool
• Unprotected acrylic sealants have only slight 30 mm Steel-steel Mineral 36 min. 4h
resistance to chemicals. wool
• Please contact the Technical Advisory Service 65 mm Dry wall/con- Mineral 136 min. 4h
crete (Top of wool
or your local Fire Protection Specialist or the
wall)
nearest Hilti center if special requirements for
chemical resistance have to be met.
Safety precautions
• Please refer to MSDS data sheet available as a The above applications are not exhaustive. For further details please
contact your local Hilti representative
download from the
www.hilti.co.za | 08000 23331 20
CFS-SP-WB
Firestop joint spray
Product description
A sprayable fire rated mastic for use in curtain wall edge of
slab and head of wall joints where maximum movement is
required. Providing fire rated protection of up to 3 hours.
• Curtain wall/edge of slab
• Top of wall joints
• High movement expansion joints
• Joints in either walls or floors
Product features
• Contains no halogens, solvents or asbestos
• Water based, easy to clean
• Sprayable or may be applied by brush
• Bonds well to most substrates
Base materials
Concrete, Masonry
Walls assemblies tested up to 3 hours
Walls 80mm - 175mm thick
Key applications & advantages
Curtain wall assemblies tested up to 2 hours ■ Simple use and application
■ Smoke, gas and water tight
Storage ■ Approved for infinite linear gap lengths
• Store only in the original packaging at temperatures 5°C ■ Meets LEEDTM requirements for indoor
to 37°C. environmental quality credit
• Observe expiration date on packaging.
Other tests include : ASTM E 1399 : ASTM E 84 : UL 2079
Benefits for curtain wall installations

If your company installs curtain wall systems, you can’t afford to ignore this firestop solution. Your clients may be unaware that traditional, foilfaced
seals do not meet the current regulations. Using Hilti Speed Spray not only makes the building safe, it could save you money and reduce your
client’s Insurance risk.
For examples of how enlightened companies have already benefited, refer to the case studies at www.hilti.co.za
Installed cost benefits Benefits for your clients

• Up to 5 times faster Insurers set premiums based on their exposure to risk.
• Only 2 components, mineral wool and Speed Spray Traditional foil-faced systems can’t accommodate the
• No drilling and fixing for impaling brackets distortion which occurs during a fire
• No tapes or mastics Hilti Speed Spray has been proven in over 14 full-scale
curtain wall fire tests.
Building regulations
England and Wales Sustainability
• Part B: Smoke and flame / Part E: Acoustics / Part • Fit and forget - minimum 30 year life
L:Air Seal Scottish Technical Handbooks (Domestic and • No VOCs (Water-based)
Non Domestic) • Age tested to maintain fire rating and elasticity
• Part 2:Fire / Part 5: Noise CFS-SP-WB Estimation Table
Joint width (mm) With overlap 12.5mm Meters per 19 litres pail
either side (mm) (meters)
CFS-SP-WB Firestop Joint Spray 25 50 110

*ON DEMAND ITEM - Please ask your field engi- 50 75 75
neer or account manager for more information 75 100 55
(subject to change) 100 125 45
150 175 35
21 www.hilti.co.za | 08000 23331
200 225 30
CFS-SP-WB
Firestop joint spray
Technical data
Density 1.27 g/cm³
Color Red
Application Temperature 5°C - 40°C

Range
Working time 30-45 min
pH Value ~ 8-9
Cure Time (at 23°C/50% 72-120 h

r.H)
Movement up to 50 %
Temperature resistance -40°C - 80°C

temperature range
Chemical basis Water-based latex dispersion
System Advantages Omega Point Test

• Maximum flexibility, exceeds 500cycle reuire-
ments (Class II & III Approval) (ASTM E 1399 & • Omega Point Laboratories test products intended for
UL 2079) curtain wall systems in actual cladding applications
• Proven to resist seismic type cycling move-
ments, as per ASTM E 1966 test procedure
• Quick and easy installation with the Spray Tech
EP2510 Sprayer saves you time and money
• Movement capability has been tested in real
cladding system applications
• Bonds extremely well to most materials
• Age tested to 30years to recognise test stand-
ards
• Integrated smoke seal - due to latex charac-
Application of firestop spray
1 Mineral wool packing
teristics and therecommended overlapping on
Install the prescribed back filling material type and
installation
depth to obtain desired rating.
2 Application of firestop spray
Installation Instructions Apply CFS-SP-WB required depth in order to obtain
• Before handiling, refer to the MSDS for safely the desired rating.
information. This is available as a download from Make sure CFS-SP-WB contacts all surfaces and
www.hilti.co.uk/fspray overlaps specified amount beyond all surrounding
• Wear suitable gloves and eye protection. surfaces.
• Keep out of the reach of children.completed seal Spray Tech EP2510, Benron EZ-Tex Sprayer and
should be left undisturbed for 48 hours. Graco Texspray
Compact HP pumps have been successful in apply-
Opening ing CFS-SP-WB Firestop Joint Spray.
1 Clean the opening. Surfaces to which CFS-SP- Contact Hilti Technical Support for more information.
WB will be applied should be cleaned of loose 3 Curing of firestop spray. Allow 3 to 5 days (@ 23°C
debris, dirt, oil, moisture, frost and wax. and 3mm depth) for CFS-SP-WB to fully cure
4 For maintenance reasons, joint seal could be per-
manently marked with an identification plate. In such
a case, mark the installation plate and fasten it in a
visible position next to the seal.
CFS-SP-WB CFS-SP-WB to cure.
The above applications are not exhaustive. For further details please
www.hilti.co.za | 08000 23331 22
FS-ONE Max
High performance Intumescent firestop
sealant
Product description
Intumescent (expands when exposed to fire) firestop
sealant that helps protect combustible and noncom-
bustiblepenetrations for up to 4 hours fire rating.
• Steel (<30”), copper (<6”), cast iron (<30”) and EMT
pipes.
• Insulated steel and copper pipes.
• Cable bundles.
• Closed or vented plastic pipes.
• HVAC penetrations.
Product features
• Expanding in fire protection pipes and cable pene-
trations.
• Smoke, gas and water tight.
• Halogen and solvent free.
• Odourless, water based, easy to clean. Key applications & advantages
• High fire rating properties. ■ Protects more than 95% of all typical firestop application.
• Sealing around compushible and non-compushible ■ Easy to work with and fast cleanup.
penetration in fire-rated construction. ■ Can be repenetrated when laying new cables.
■ Can be painted.
Base materials ■ Meets LEEDTM requirements for indoor
Concrete, masonry, drywall and wood floor assem- environmental quality credit
blies.
Wall and floor assemblies rated up to 4 hours.
Other tests include : UL 1479 : ASTM E 814 : ASTM E 84 : ASTM E 90-97
FS-ONE High Performance Intumescent firestop sealant

Ordering designation Sales pack Item number
quantity
FS-One Max 1 pc 2101534
Firestop sealant FS-ONE MAX 1 pc 2101535
23 www.hilti.co.za | 08000 23331

Opening Technical data

1. Clean the opening. Surfaces to which FS-ONE Chemical basis: water-based intumescent acrylate
will be applied should be cleaned of loose de- Density: 1.5 g/cm3
bris, dirt, oil, moisture, frost and wax. Structures
Colour: red
supporting penetrating items must be installed
Curing time: at 23°C/50% approx. 4mm/3days
in compliance with local building and electrical relative humidity
standards. Movement capacity: ± 5%
Intumescent: Yes
Application of firestop sealant Base materials Concrete, Brick, Masonry, Metal, Gypsum
2. Install the prescribed backfilling material type
Application temperature: +5°C to 40°C
and depth to obtain the desired rating (if re-
quired). Leave sufficient depth for applying Shelf time: at 23°C/50% 9 months
relative humidity
FS-ONE.
3. Application of firestop sealant: Apply FS-ONE
to the required depth in order to obtain the
desired fire rating. Make sure FSONE contacts Safety precautions
all surfaces to provide maximum adhesion. For • Before handling, read the product and Material Safety
application of FS-ONE use a standard caulk- Data Sheet for detailed use and health information.
ing gun, foil pack gun, bulk loader and bulk • Keep out of the reach of children.
gun. With FS-ONE buckets, Graco type sealant • Wear suitable gloves and eye protection.
pumps may be used. (Contact pump manufac-
turer for proper selection). Storage
4. Smoothing of firestop sealant: To complete the • Store only in the original packaging in a location pro-
seal, tool immediately to give a smooth appear- tected from moisture at temperatures between 45°F
ance. Excess sealant, prior to curing, can be (5°C) and 86°F (30°C).
cleaned away from adjacent surfaces and tools • Observe expiration date on the packaging.
with water.
5. Leave completed seal undisturbed for 48 hours. Not for use...
6. For maintenance reasons, a penetration seal • High movement expansion joints.
should be permanently marked with an identi- • Underwater.
fication plate and fastened in a visible position • On materials where oil, plasticizers or solvents may
next to the seal. bleed i.e. impregnated wood, oil based seals, green
or partially vulcanized rubber.
Notice about approvals • In any penetration other than those specifically de-
• Check that the penetration has been sealed scribed in this manual or the test reports.
according to the specified drawing in the UL
Fire Resistance Directory or Hilti North American
Firestop Manual. For further advice, please con-
tact Hilti customer service. Refer to Hilti product
literature and UL Fire Resistance Directory for
specific application details.
Installation instructions for FS-ONE

Cable installation
www.hilti.co.za | 08000 23331 24

CFS-F SOL/CP 620

Firestop foam
Product description
An innovative expanding product offering firestop-
ping solutions for complex applications in small to
medium sized openings. Providing fire ratings tested
p to 3 hours.
• Sealing small-medium sized openings (wall and
floor)
• Permanent fire seal for cables and cable trays
• Permanent fire seal for non combustible pipes
• Permanent fire seal for combustible pipes when
used in conjunction with CP643N, CP644 or CP648
• Permanent fire seal where cables, steel, copper
cast iron or plastic pipes pass through the same
opening
*Tested BS 476 integrity 2hrs : UL 1479 3hrs
Product features
• Up to 6 times expansion Key applications & advantages
• Repenetrable ■ Single cables, cable bundles and cable trays
• Cures within 60 seconds ■ Metal pipes
■ Multiple and mixed penetrations
Base materials ■ Innovative firestopping solution for complex and diffi-
cult-to-reach applications
Concrete, Masonry, Drywall
■ Virtually impervious to smoke
Other tests include : UL 1479 : ASTM E 814 : ASTM E 84 : ASTM E 90-97 : DIN 4120 Part 9
Storage
• Store only in the original packaging in a location protected from
moisture at a temperature of 5˚C to 25˚C.
CFS-F SOL/CP 620 Firestop foam

Ordering designation Content per can/cartridge Sales pack Item number
quantity
CFS-F SOL/CP 620 300 ml 1 pc 2025083
25 www.hilti.co.za | 08000 23331

CFS-F SOL/CP 620

Firestop foam
Technical data
Color Red

Range
Min. curing time ready to 2 min
cut
Foam Yield 1.9 l
Tack free time (at 23°C / 35 s

50% r.H.)
tem perature range
Building material class B1
Shelf life (@73°F/23°C and 9 months

50% relative humidity
Application
1–4 Prepare dispenser and cartridges as shown • Use a suitable tool to create an opening (screwdriver,
above. The fire seal from the first few strokes drill bit etc.). Push the cable or pipe through and then
of the dispenser should be discarded until the seal the remaining opening carefully with CFS-F SOL/
fire seal in the mixer has a constant red colour. CP 620. Notes
5 Apply the CFS-F SOL/CP 620 in the opening. • The extension pipe can be fitted when working on
– When dispensed slowly, the fire seal escaping difficult-toreach openings.
from the mixer is already slightly expanded. • The fire seal can be cut back to no less than the mini-
This makes it easier to build up the fire seal. mum specified installed depth.
– When dispensed quickly, the consistency of • Pieces of cured fire seal which have been cut off can
the fire seal is more liquid. The fire seal then be laid in the next opening and fresh fire seal applied
flows better between the cables. around these.
– Begin applying CFS-F SOL/CP 620 at the Framing
back of the opening and then work towards (Thickness of wall less than 145 mm per BS)
the front. When the wall has a thickness of less than 145mm and
Note: The fire seal becomes warm for a short a 2 hours fire rating is required, a frame of plasterboard
time after application. Fill the opening com- strips must be attached around the opening in order
pletely withCFS-F SOL/CP 620 Expanding Fire to achieve a fire seal depth of 145 mm (minimum wall
Seal. thickness 120 mm per BS).
6 For maintenance reasons, a penetration seal can Example – 120 mm drywall thickness:
be permanently marked with an installation The height of the strips forming the frame must be
plate. In such cases, mark the installation plate selected so that the fire seal has a thickness of12.5mm
and fasten it in a visible position next to the either side of the installation thus achieving 145mm
seal. overall thickness of CFS-F SOL/CP 620.
Re-installing cables or pipes Safety precautions

• Additional cables or pipes can be installed later • Please refer to MSDS data sheet available as a
without difficulty. download from the Technical Library on the Hilti web
site at
Instructions for applying CFS-F SOL/ www.hilti.co.za
CP 620
www.hilti.co.za | 08000 23331 26

CFS-F FX/CP 660

Expanding Fire Seal
Product description
An innovative expanding product offering firestop-
ping solutions for complex applications in small to
medium sized openings.
Permanent firestop seals in small and medium-sized
openings
(optimum size range:100 x 100 mm to 300 x 300 mm)
• Cable trays,bunched and single cables
• Openings accommodating pipes and cables
• Plastic pipes (can also be installed as a system in
conjunction with Hilti firestop jackets and firestop
wrap)
• Metal pipes (uninsulated or with flammable or
non-flammable insulation)
(National approvals must be observed.)
Base materials
Concrete, Masonry, Drywall
■ 3-phase technology with optimum application characteristics
(easily shapeable foam)
■ Easy installation without need for formwork or other aids
ispensers
■ Safety first: CFS-F FX/CP 660 complies with the requirements
of international fire protection directives
■ Neat and tidy application
■ Very quick and easy to install – a reliable firestop seal with only
one product
■ Easy subsequent installation of additional cables
■ Outstanding sound insulation properties thanks to flexible foam
Approvals Internationally tested and approved structure
■ Smoketightness and firestopping with one system
Storage
• Store only in the original packaging in a location proctected from
moisture
CFS-F FX/CP 660 Expanding fire seal - *ON DEMAND ITEM - Please ask your field engineer
or account manager for more information (subject to change)
Ordering designation Content per can/cartridge Sales pack Item number

quantity
CFS-F FX/CP 660 300 ml 1 pc 2025083
27 www.hilti.co.za | 08000 23331

CFS-F FX/CP 660

Expanding Fire Seal
Technical data
Color Red
Foam Yield 2.1
Max. storage temperature 25°C

50% relative humidity)
Application temperature 5°C - 40°C
range
temperature range
Main applications
Trade Electrical
Safety precautions
• Please refer to MSDS data sheet available as a download from the
Technical Library on the Hilti web site at www.hilti.co.uk / www.
us.hilti.com
www.hilti.co.za | 08000 23331 28

CFS-M RG/CP 636

Firestop mortar
Product description
A fire resistant, cement based mortar with thermal
insulatingproperties for sealing small to large sized
openings where furtherpenetrations may be required.
Providing integrityof up to 4 hours.
• Permanent fire seal for ductwork
• Permanent fire seal for metal pipes
• Tested on wall > 100mm and floors > 150mm per
BS
Product features:
• High yield
• Stiff (forms not always required)
• Contains no asbestos, phenol or halogen constitu-
ents
• Good adhesion to steel, concrete and masonry
Base materials ■ Permanent firestopping of cables, cable trays, and non-com-
Concrete, Porous Concrete, Masonry bustible pipes in medium to large wall and floor openings
Walls with a max. opening of 2000mm x 1000mm per ■ Single, multiple and mixed penetrations
BS ■ Medium to large multiple penetrations in concrete and masonry
Floors with a max. opening of 600mm x 1000mm per in combination with other products
BS ■ Excellent application characteristics
■ Easy to install with trowel or commercially available pumps
thanks to adjustable consistency
Other tests include : UL 1479 : ASTM E 814 : ASTM E 84 : ASTM E 90-97 : DIN 4120 Part 9
Recommendations
• Mix the mortar in the ratio of 3:1 (mortar to water by volume) Stir
the mortar into the water
• Apply the mixed mortar in the penetration manually
• The mixed mortar is stiff, but forms are still required for large
penetrations
• Hilti firestop products approved for making provisions for the
installation of cables at a later date: firestop cushion, CFS-BL
firestop bricks, CP611A firestop intumescent mastic.
Storage
• Observe expiry date on packaging.
CFS-M RG/CP 636 Firestop mortar

Ordering designation Weight Sales pack Item number
quantity
20 kg 1 pc 334897
CFS-MRG/CP 636 20KG
29 www.hilti.co.za | 08000 23331

CFS-M RG/CP 636

Firestop mortar
Technical data
Dry density 800 kg/m³
Color Grey

Range
Mix ratio (Mortar to Water 3:1
by Weight)
temperature range
Building material class A1

Wet density 1100 kg/m3
Compressive strength 2.9 N/mm2
Opening Safety precautions

• Clean and pre moisten surfaces • Please refer to MSDS data sheet available as a download
• Cables and cable supporting structures must be in- from the Technical Library on the Hilti web site at
stalled in compliance with local building and electrical www.hilti.co.za
standards.
The following dimensions must be observed when
Placing the firestop mortar using CP 636 firestop mortar per BS.
a) Mix the mortar Wall Floor with
- Add mortar to water in a ratio of 3:1 (mortar to water CP 611A
by volume). Stir the mixture thoroughly with, for ex- included
ample, a Hilti TE-MP/TE 16M paddle. The mix ratio of Min. building component thickness 150 mm 100 mm
CP 636 to water determines the desired consistency Max. opening size Wall 1000 x 2000 mm 600 x 600 mm
(stiffness). (width x height x length) Floor 1000 x 600 mm 600 x 600 mm
- Do not use any other binders or additives/aggregates. Min. distance from cable tray 0 mm 0 mm
b) Apply the mortar to opening
- Use forms on one or both sides for larger penetra- Min. distance between cables tray 40 mm 40 mm
tions. Apply mixed mortar in the opening using a Re-installation possibility (max. opening)
trowel or a pump and compact it. Make sure all gaps with CP 651 250 x 170 mm
with CP 657 200 x 100 mm
and spaces are completely filled and closed.
with CP 611A Ø 􀀩 160 mm
- CP 611A/FS-ONE can be used in conjunction with
Max. cable loading 60% 60%
mortar. In such a case, apply CP 611A to the cables (as % of opening size)
over a width of approx. 30 mm and 5 mm thick to
obtain 4 hours rating. Fill gap between cables with
CP 611A. Application of the mortar can be continued
immediately after CP 611A has been applied.
c) Changing cables
CFS-BL firestop cushion, CFS-BLfirestop brick and
CP 611A intumescent firestop mastic can be incor-
porated in the initial seal when additional cables may
be installed at a later date. In doing so, attention
must be paid to the maximum permitted size of the
reserved opening.
- CP 651 opening max. 250 x 170 mm in 150 mm
- CP 655 opening max. 200 x 100 mm in 150 mm
- CP 611A opening max. Ø160 mm in 150 mm
Installation instructions for CFS-M RG/CP 636

The above applications
are not exhaustive. For
further details please
contact your local Hilti
representative
www.hilti.co.za | 08000 23331 30

CP 637
Firestop mortar
Product description
A fire resistant, gypsum based mortar with thermal
insulating and acoustic properties for sealing medium
to large sized openings where further penetrations
may be required. Providing integrity of up to 4 hours.
• Permanent fire seal for combustible pipes
Tested BS 476 Part 20 up to 4 hours in walls and
floors
Product features:
• Quick setting
• Low shrinkage
Base materials
Concrete, Porous Concrete, Masonry Key applications & advantages
Suitable for spans up to 700mm per BS ■ Permanent fire seal for cables and cable trays
Suitable for unreinforced spans < 700mm per BS ■ Permanent fire seal for non-combustible pipes and combus-
tible pipes (in combination with collars or wraps)
■ Medium to large multiple penetrations in concrete and masonry
in combination with other products
■ Quick-setting - forms can be removed after as little as 2 hours
■ Superior working properties - saves time
Storage
CP 637 Firestop mortar *ON DEMAND ITEM - Please ask your field engineer or account manager for
more information (subject to change)
quantity
CP 637 FS 20 kg 1 pc 340785
31 www.hilti.co.za | 08000 23331

CP 637
Firestop mortar
Technical data
Color Grey

Range
by Weight)
temperature range

Wet density 1100 kg/m3
Compressive strength 2.9 N/mm2
Consumption guide Safety precautions

100kg (6 x 20kg bags) per square meter for a seal • Please refer to MSDS data sheet available as a download
100mm thick. from the Technical Library on the Hilti web site at
www.hilti.co..za
Application
1. Clean surfaces. Cables and cable supporting stru 4. Changing cables: CFS-BL firestop cushion, CFS-BL
tures must be installed in compliance with local build- firestop brick and CP611A intumescent mastic can be
ing and electrical standards. incorporated into the seal by installation of additional
2. Mix the mortar. Add mortar to water in a ratio of 3:1 cables at a later date.
(mortar to water). Stir the mixture thoroughly with a 5. For maintenance reasons, a penetration seal could be
suitable utensil such as a Hilti mixing paddle. The mix permanently marked with an installation plate. In such a
ratio of CP638 determines the consistency (stiffness). case mark the installation plate and fasten it in a visible
Do not use any other binders or additives. position next to the seal.
3. Apply the mortar. In slabs use form work and pour the 6. Re-installation: if more cables are installed at a later
mortar into the opening. In walls apply with a trowel date, lay cables and then close the remaining openings
and compact it. Make sure all gaps and openings are with CP611A.
completely filled and closed.
Installation instructions for CP 637
www.hilti.co.za | 08000 23331 32

CP 638 HS FS
Firestop mortar
Product description
A fire resistant, gypsum based mortar with thermal
insulating and acoustic properties for sealing medium
to large sized openings where further penetrations
may be required. Providing integrity of up to 4 hours.
• Permanent fire seal for combustible pipes
• Permanent fire seal for fire dampers
Tested BS 476 Part 20 up to 4 hours in walls and
floors
Product features:
• Quick setting
• Expands when set to provide smoke seal
Base materials Key applications & advantages

Concrete, Porous Concrete, Masonry ■ High yield.
Suitable for unreinforced openings < 1600mm per BS ■ Rapid cure.
■ Good substrate adhesion.
■ Water resistant.
Storage
CP 638 HS FS Firestop mortar *ON DEMAND ITEM - Please ask your field engineer or account man-
ager for more information (subject to change)
quantity
CP 637 FS 20 kg 1 pc 360646
33 www.hilti.co.za | 08000 23331

CP 638 HS FS
Firestop mortar
Technical data
Color Light grey

Range
by Weight)
temperature range

Wet density 1820 kg/m³
Compressive strength 21 N/mm²
Safety precautions
Load bearing • Please refer to MSDS data sheet available as a download
CP638 is load bearing across large spans without from the Technical Library on the Hilti web site at
reinforcement. Typically a 125mm thick CP638 seal with www.hilti.co.za
spans of up to 1.6m by any length are capable of su
porting light foot traffic without any reinforcement. Cer-
tain openings may require reinforcing.
Please contact Hilti for details
Consumption guide
100kg per square meter for a seal 100mm thick.
Application 4. Changing cables: CFS-BL firestop cushion, CFS-BL

1. Clean surfaces. Cables and cable supporting stru
firestop brick and CP611A intumescent mastic can be
tures must be installed in compliance with local build-
incorporated into the seal by installation of additional
ing and electrical standards.
cables at a later date.
2. Mix the mortar. Add mortar to water in a ratio of 3:1
5. For maintenance reasons, a penetration seal could be
(mortar to water). Stir the mixture thoroughly with a
permanently marked with an installation plate. In such a
suitable utensil such as a Hilti mixing paddle. The mix
case mark the installation plate and fasten it in a visible
ratio of CP638 determines the consistency (stiffness).
position next to the seal.
Do not use any other binders or additives.
6. Re-installation: if more cables are installed at a later
3. Apply the mortar. In slabs use form work and pour the
date, lay cables and then close the remaining openings
mortar into the opening. In walls apply with a trowel
with CP611A.
and compact it. Make sure all gaps and openings are
completely filled and closed.
Installation instructions for CP 638
www.hilti.co.za | 08000 23331 34

CFS-C EL
Firestop collar
Product description
A ready to use firestop collar made of a galvanised
steel housing and intumescent inserts for firestop-
ping combustible pipes. Tested to BS476 Part 20.
• PVC pipes
• HDPE pipes
• PP pipes
• ABS pipes
Product features:
• Adjustable mounting tabs
• Ready to use no tools required for installation
• Simple and rapid installation by hand
Base materials
Concrete, Drywall, Masonry, Porous Concrete

■ Plastic pipes with diameters from 32 - 170 mm
■ Configurations tested include pipe elbows, inclined pipes,
pipes with limited clearance to the wall
■ Acoustic pipes tested with insulation and sound decoupling
■ Zero distance required to CFS-B firestop bandage, CFS-C EL
firestop endless collar and Conlit
■ Suitable for use on shaft walls, coated board, drywall, aerated
concrete, masonry and concrete
Ordering designation Height Sales pack Item number

quantity
CFS-C EL 17 mm 1 pc 304326
35 www.hilti.co.za | 08000 23331

Firestop collar endless CFS-C EL Firestop Systems: Application Guide
General information
Partition Flexible wall Rigid wall Rigid floor

Base material thickness (tE) ≥ 100 mm ≥ 100 mm ≥ 150 mm
Annular gap 0 - 15 mm 0 - 40 mm
Fixing to wall HTB-S, HHD-S HUS-H, HUS-P
Gap filler CFS-S ACR* CFS-S ACR*
+Mineral wool backfilling for annular gap > 15 mm
Penetration Plastic pipes (PE, PP, PVC, ABS...)
*Use CFS-S ACR as gap filler, unless otherwise noted. See ETA for full details for the correct application.
Main approved applications

Excerpt of ETA document. Check the exact field of application
for each pipe (type, diameter and pipe wall thickness) in the
ETA 14/0085 document.
Application Pipe material Pipe Ø mm Flexible wall Rigid wall Rigid floor
Waste PVC (EN 1452-1,
water EN 1329-1, EN 1453-1, EI 120 U/U
EN 1566-1)
PE (EN 1519-1,
EN 12666-1, EN 2201-2) EI 120 U/U
Geberit db20
PP (EN 1451-1),
EI 120 U/C to EI 120 U/U EI 90 U/U to EI 120 UU
DIN 8077/78
Mineralised PP
EI 120 U/U
acoustic pipes**
Letter
shots 32 to 110
PVC-U (DIN 6660) EI 90 U/U EI 120 U/U
Industrial
PE (EN 15494,
EN 12201-2, EI 90 U/C to EI 120 U/U EI 120 U/U
DIN 8074/75) Wavin W
Various
ABS (EN 1455-1,
EN 15493) and EI 60 U/U to EI 90 U/U EI 120 U/U
SAN+PVC (EN 1565-1)
**Non-regulated pipes : Coes PhoNoFire®, Coes blue power, Geberit Silent PP, Ke Kelit Phonex AS, Marely Silent, Maincor Mainpower, Ostendorf-Gruppe,
Skolan db, Pipelife Master 3, Poloplast Polokal NG, Poloplast Polokal 3S, Raupiano Plus, Valsir Triplus, Wavin SiTech, Wavin AS.
2 Issue 06/2015 | hilti.co.uk/cfs-cel
www.hilti.co.za | 08000 23331 36

Firestop collar endless CFS-C EL
Other approved applications
Straight large pipes Watch

1 5 mm 1 0 mm instructional video
View ETA 14/0085
for details of
approved pipes
Buy long hooks for
1 0 mm 2nd Endless Collar (#2075123)
Inclined pipes Watch

110 mm instructional video
View ETA 14/0085
for details of
approved pipes
110 mm
Elbow pipes Watch

110 mm instructional video
View ETA 14/0085
for details of
approved pipes
Buy CFS-FIL sealant
> 60 mm (#2052899)
Pipe on wall / pipe in corner View ETA 14/0085 for details

110 mm of approved pipes
Pipes through floors, CFS-C EL to

completely cover pipe perimeter.
floor
Pipe junctions in floor (manifold) View ETA 14/0085 for details

1 0 mm of approved pipes
CFS-C EL only installed on main

waste water pipe.
Multiple pipes in one collar View ETA 14/0085 for details

0 mm 0 mm of approved pipes
150 mm
Zero distance to CFS-C EL, View ETA 14/0085 for

Conlit, CFS-B details of approved pipes
110 mm and configurations
Coated boards View ETA 14/0085 for details of

100 mm approved pipes through coated
boards in floors and walls
37hilti.co.uk/cfs-cel | Issue 02/2015 www.hilti.co.za | 08000 23331

3
Firestop collar endless CFS-C EL
General instruction for use
Recommended length and number of hooks (standard applications)
110 mm

4 Issue 06/2015 | hilti.co.uk/cfs-cel 38
CFS-C/CP 643 N
Firestop collar
Product description
A ready to use firestop collar made of a galvanised
steel housing and intumescent inserts for firestop-
ping combustible pipes. Tested to BS476 Part 20.
• PVC pipes
• HDPE pipes
• PP pipes
• ABS pipes
Product features:
• Adjustable mounting tabs
• Ready to use no tools required for installation
Base materials
Concrete, Drywall, Masonry, Porous Concrete

■ Plastic pipes with diameters from 32 - 170 mm
■ Pipes with acoustic insulation
■ Walls from 100 mm thick and floors from 150 mm thick
■ Ready-to-use product
■ Latch mechanism for quick and easy closure
Recommendations for use The following dimensions must be observed when fitting
• Fit the jacket around the pipe, lock the closure with firm the CFS-C/CP 643 N firestop collar per BS:
pressure until it latches.
• Fit the fastening hooks on the firestop jacket to suit the Wall Floor
available space. Material cellular concrete cellular concrete
• Secure the firestop jacket using approved Hilti approved masonry
solid concrete
anchors. (See examples in page 66)
Min. thickness of 100 mm 150 mm
building component
for pipes
Min. pipe diameter 32 mm 32 mm
Max. pipe diameter 170 mm 170 mm
CP 643N two mounted, one on one mounted on
each side underside
* Can be installed in 50 mm thick CP670 coated board system.
CP 643 N Firestop collar *ON DEMAND ITEM - Please ask your field engineer or account man-
ager for more information (subject to change)
Ordering designation Outside diameter Sales pack Item number

quantity
CFS-C/CP 643 N-63/2” N 82 mm 1 pc 304326
CFS-C/CP 643 N-75/2.5” N 102 mm 1 pc 304327
CFS-C/CP 643 N-110/4” N 146 mm 1 pc 304329
CFS-C/CP 643 N-125/5” N 166 mm 1 pc 304330
CFS-C/CP 643 N-160/6” N 236 mm 1 pc 304331
39 www.hilti.co.za | 08000 23331
CFS-C/CP 643 N
Firestop collar
Technical data
Expansion temperature (approx.) 250 °C
Expansion ratio (unrestricted, up 1:17

to)
Application temperature range -5 - 50 °C
Building material class (according B2

to DIN 4102)
Base materials Concrete, Drywall, Masonry
LEED VOC 7.6 g/l
Colour Metallic grey
Acoustic insulation – installation tips

• Close the remaining opening (max. 20 mm wide annular
space) with non-flammable mineral wool with a melting
temperature >1000˚C. For a neat finish, apply CP 611A Safety precautions
/ FSOne intumescent firestop mastic about 10mmthick • Please refer to MSDS data sheet available as a
on both sides. download from the Technical Library on the Hilti web
• Position the firestop collar to ensure that it and the pipe site at www.hilti.co.za
are not touching at any point.
Penetration
• Drill through the wall/floor using Hilti DCM diamond
drilling equipment and a core bit of suitable size.
• Install the plastic pipe
Fit the CFS-C/CP 643 N firestop collar

1. Seal the opening 4. Attach fastening hooks (supplied in the box)
Large gaps must be closed with mortar. Alternatively, The fastening hooks can be attached to various
they can be closed with CP 611A. / FS - One. points on the metal housing. This allows the fasten-
The approved methods vary and are given in the test ing points to be made to suit the space available
certificates and approvals. in each case. The hooks must be positioned as
2. Clean the plastic pipes symmetrically as possible. The required number of
Expansion of the intumescent material during a fire fastening hooks is indicated on the packaging and in
closes the plastic pipe. Very dirty pipes with, for the table on the previous page.
example, remains of mortar, may lead to a delay in 5. Cast-in mounting
this closing action. Badly soiled plastic pipes should, - Ensure the penetration is large enough to
therefore, be cleaned in the area where the CFS-C/CP accommodate the outside diameter of the CFS-C/
643 N firestop collar is to be installed. CP 643 N
3. Seal against smoke and gases collar.
Gaps between the plastic pipe and the opening must - Slide the CFS-C/CP 643 N collar into the opening.
be sealed on one side of the wall with sealant CP 611A - For ceilings, CFS-C/CP 643 N must be flush with
/ FS One to seal against smoke and gases passing the soffit
through the gaps during the first minutes of fire. The For walls, Insert one collar from each side,
intumescent inlay of CFS-C/CP 643 N will close the - Backfill around the installed collar with mortar.
opening, when activated by heat and fire.
Installation instructions for CFS-C/CP 643 N

Use CP611A for smoke and acoustic seal
www.hilti.co.za | 08000 23331 40
CFS-C P/CP 644

Firestop collar
Sealing of flammable pipes for fire resistan-
ceup to 4 hours.
Product description
A ready to use firestop collar designed for firestop
openings with plastic pipes up to 250mm with pipe
wall thickness from 1.8mm - 16.2mm in concrete,
masonry, wood floor assemblies and gypsum walls.
Tested to BS476 Part 20.
• PVC, PVCC, PVC HI pipes
• HDPE pipes
• PP pipes
• ABS pipes
• B1/B2 pipes
Product features:
• Low profile for tight installations
• Ready to use no preparatory work required Key applications & advantages
• No minimum gap required between collars ■ PVC, HDPE, PP and ABS pipes
• Tested in high and low wall thickness pipes ■ Sealing flammable pipes from 32 mm to 250 mm in diameter in
penetrations through fire compartment walls and floors
■ Pipes with acoustic insulation
■ Ready-to-use firestop collar with a galvanized steel housing
Base materials ■ Latch mechanism for quick and easy closure
Concrete, Masonry, Drywall, Porous Concrete,
Wood floor assemblies
Approvals Internationally tested and approved The following dimensions must be observed when fitting
the CP 644 firestop collar per BS:
Wall Floor
Material cellular concrete cellular concrete
Other tests include : ASTM E 814 : UL 1479 : DIN 4102 Part 11 masonry
solid concrete
Min. thickness of building 100 mm 150 mm
component for pipes
Recommendations for use
• Fit the jacket around the pipe, lock the closure with firm Min. pipe diameter 32 mm 32 mm
pressure until it latches. Max. pipe diameter 250 mm 250 mm
• Fit the fastening hooks on the firestop jacket to suit the CP 644 two mounted, one one mounted on
available space. on each side underside
• Secure the firestop jacket using approved Hilti approved
* Can be installed in 50 mm thick CP670 coated board system.
anchors. (See examples in page 66)
CFS-C P/CP 644 Firestop collar *ON DEMAND ITEM - Please ask your field engineer or
account manager for more information (subject to change)
Ordering designation Outside diameter Sales pack Item number
quantity
CFS-CP/CP 644-50/1.5” 67 mm 1 pc 304332
CFS-CP/CP-63/2” 82 mm 1 pc 304333
CFS-CP/CP-75/2.5” 102 mm 1 pc 304334
CFS-CP/CP-90/3” 117 mm 1 pc 304335
CFS-CP/CP-110/4” 146 mm 1 pc 304336
CFS-CP/CP-180/7” 228 mm 1 pc 304339
CFS-CP/CP-160/6” 236 mm 1 pc 304338
CFS-CP/CP-200/8” 257 mm 1 pc 304340
CFS-CP/CP-225/9” 289 mm 1 pc 304342
CFS-CP/CP-250/10” 319 mm 1 pc 304343
41 www.hilti.co.za | 08000 23331
CFS-C P/CP 644

Firestop collar
Technical data
Expansion temperature (ap- 210 °C
prox.)
Expansion ratio (unrestricted, 1:17
up to)
Building material class (accord- B2

ing to DIN 4102)
Base materials Concrete, Drywall, Masonry
LEED VOC 7.6 g/l
Colour Metallic grey
Acoustic insulation – installation tips

temperature >1000˚C. For a neat finish, apply CP 611A Safety precautions
/ FSOne intumescent firestop mastic about 10mmthick • Please refer to MSDS data sheet available as a
on both sides. download from the Technical Library on the Hilti web
• Position the firestop collar to ensure that it and the pipe site at www.hilti.co.za
Penetration
• Drill through the wall/floor using Hilti DCM diamond
drilling equipment and a core bit of suitable size.
Fit the CFS-C P/CP 644 firestop collar

1. Seal the opening 4. Attach fastening hooks (supplied in the box)
Large gaps must be closed with mortar. Alternatively, The fastening hooks can be attached to various
they can be closed with CP 611A. / FS - One. points on the metal housing. This allows the fasten-
The approved methods vary and are given in the test ing points to be made to suit the space available
certificates and approvals. in each case. The hooks must be positioned as
2. Clean the plastic pipes symmetrically as possible. The required number of
Expansion of the intumescent material during a fire fastening hooks is indicated on the packaging and in
closes the plastic pipe. Very dirty pipes with, for ex- the table on the previous page.
ample, remains of mortar, may lead to a delay in this 5. Cast-in mounting
closing action. Badly soiled plastic pipes should, there- - Ensure the penetration is large enough to
fore, be cleaned in the area where the CFS-C P/CP 644 accommodate the outside diameter of the CP 643N
firestop collar is to be installed. collar.
3. Seal against smoke and gases - Slide the CFS-C P/CP 644 collar into the opening.
Gaps between the plastic pipe and the opening must - For ceilings, CFS-C P/CP 644 must be flush with
be sealed on one side of the wall with sealant CP 611A the soffit
/ FS One to seal against smoke and gases passing For walls, Insert one collar from each side,
through the gaps during the first minutes of fire. The - Backfill around the installed collar with mortar.
intumescent inlay of CFS-C P/CP 644 will close the
opening, when activated by heat and fire.
Installation instructions for CFS-C P/CP 644

Use CP611A for smoke and acoustic seal
www.hilti.co.za | 08000 23331 42
CFS-CID/CP 680
Firestop Cast-in Device
Product description
The CFS-CID/CP 680 cast-in device consists of a
polypropylene body containing an insert of intumes-
cent material. An elastic sealing membrane allows
for flexibility to use with differing pipe materials with
different diameters. Providing fire rated protection of
up to 3 hours.
• Sealing pipes from 1.5” (32 mm) up to 6” (170) mm
in penetrations through fire rated floor compart-
ments.
• Suitable for the following Pipe materials.
– Plastic pipes: PVC, CPVC, ABS, FRPP, ENT/PEX
– Metal pipes: steel, copper; EMT, conduit
– Insulated steel and copper metal pipes
Product features:
• Ready-to-use device Key applications & advantages
• One step installation resulting in greatly reduced ■ PVC, HDPE, PP and ABS pipes
installation time ■ Sealing flammable pipes from 32 mm to 250 mm in diameter in
• Tested in various concrete floor thickness from penetrations through fire compartment walls and floors
2.5’’/63 mm ■ Pipes with acoustic insulation
• For use with a variety of plastic and metal pipes ■ Ready-to-use firestop collar with a galvanized steel housing
and electrical conduits from 1.5” (32 mm) up to 6” ■ Latch mechanism for quick and easy closure
(170 mm)
• Flexible in allowing a variety of pipe diameters and
materials
• Quick and simple installation 2. When passing through a new pipe,
• Water and smoke tight a) Ensure the external pipe diameter fits the CFS-CID/
• Excellent good sound insulation CP 680 castin
• Allows for pipe movement and vibrations during device. Permitted dimensions are indicated on the
and after installation. underside of the flange of the device.
b) Ensure that the pipe type passing through the device
Base materials is approved.
Concrete floors from 2.5” (63 mm) thickness over c) Once the installation is finished, check the water
metal-decking tightness of the system.
d) In case of leakage, fill the remaining gap between
Approvals Internationally tested and approved the pipe and the device with a standard PU foam, mor-
tar or elastomeric sealant.
Storage
• Store only in the original packaging at temperatures
Other tests include : ASTM E 814 : UL 1479 : DIN 4102 Part 11 5°C to 25°C.
Maintenance
• CFS-CID/CP 680 allows replacement of pipes.

When performing this operation please adhere to
the following steps.
1. When removing a pipe, and a new pipe is not
immediately being passed through the device, tape
shut the top of the CFS-CID/CP 680 cast-in device
to prevent any passage of smoke in case of fire.
*ON DEMAND ITEM - Please ask your field engineer or account manager for more information (subject to change)
43 www.hilti.co.za | 08000 23331

CFS-CID/CP 680
Firestop Cast-in Device
Technical data
Color Red
Pipe diameter - range 32 mm - 168mm
Fire rating 3h
Intumescent Yes
Use with insulated metal pipes

temperature >1000˚C. For a neat finish, apply CP 611A
/ FSOne intumescent firestop mastic about 10mmthick
on both sides.
• Position the firestop collar to ensure that it and the pipe
Installation instructions for CFS-CID/CP 680

Before handling, read the product and material safety
data sheet for detailed usage and health information.
1. Fix the CFS-CID/CP 680 cast-in firestop device
Use the correct size CP 680 cast-in firestop device and
nail it in place correctly on the form work.
Before pouring the concrete, secure the top cap in place,
thereby preventing the flow of concrete into the cast-in
device.
2. Pour the concrete slab to the required thickness.
3. Remove the form work. Installation in concrete floor over metal
CFS-CID/CP 680 has been designed to ensure the nails decking:
used for fixing are removed with the form work. For concrete floor over metal decking applications,
4. Clean the pipe. a special CFS-CID/CP 680-Metal deck Adaptor is
The flexible sealing membrane, ensures water tightness required.
of the device once the pipe has been passed through.
Very dirty pipes with remains of mortar for example, may
lead to a loss of tight seal by damaging this membrane.
Very dirty pipes can also disturb expansion of the intu-
mescent material and lead to delays in the closing action
during fire. Badly soiled pipes should, therefore, be
cleaned.
5. Install the pipe
Pipes can be installed from the top or from the bottom.
Remove the plastic protective caps and pass through the 1.Create the opening in the metal-deck
pipe breaking the white membrane. Use the correct size CFS-CID/CP 680 Metal Deck
If insulation is required pass the pipe through first fol- Adaptor with the installed cast-in device.
lowed by the insulation. Size the hole with the cardboard extension, and cut the
Installation is now finished and firestop functional. metal deck.
Installation in concrete floor: 2. Assemble the metal-deck Adaptor
Remove the underside plastic protective cap. Fix the
cardboard extension and the two metal plates on the
CFS-CID/CP 680 cast-in firestop device.
3. Fix the CFS-CID/CP 680 Cast-In firestop device
Position the CFS-CID/CP 680 at the right place ensur-
Installation option: ing that the cardboard extension has been well posi-
If it is necessary to cut the CFS-CID/CP 680 cast-in tioned in the hole. Screw the two metal
firestop device to slab thickness before installation or plates on the metal deck with the device using Hilti
when riser clamps are used, follow the instructions. S-SMD-Z .Before pouring the concrete, make sure the
top cap is in placethereby preventing the flow of con-
crete into the cast-in device.
4. Pour the concrete slab to the required thickness
www.hilti.co.za | 08000 23331 44
CFS-W SG/CP 648-S

Firestop wrap strip
Product description
A new innovative firestop wrap for sealing flammable
pipes for fire resistance for up to 4 hours.
• Sealing flammable plastic pipes from 50-160mm
per BS
• Pipes include: UPVC, ABS, PP, PE act.
Product features:
• Special elastic material for good pliability
• Halogen and plasticizer free
• Water resistant
• Minimum thickness for smallest annular space
required
• High performance fire expansion rate (40 : 1)
Base materials
Concrete, Masonry, Porous concrete, Drywall Key applications & advantages
■ Very fast installation
■ No tools /drilling required
■ Ready to use (precut)
■ Extremely thin wrap thickness
■ Simply insert wrap strip into annular space
■ Minimum space required - ideal for limited penetration
accessibility (ideal for bent pipes etc.)
■ Easy to fasten with integrated adhesive closing tape
Other tests include : UL 1479, ASTME 814, ASTM E84: DIN 4102 Part 11
Recommendations for use: Storage

• Wall - two wraps in each side. • Store only in the original packaging at temperatures
• Floor - one wrap on the underside. 5°C to 25°C.
45 www.hilti.co.za | 08000 23331

CFS-W SG/CP 648-S

Firestop wrap strip Dimensions
Technical data
Density 1.35 g/cm³
Color Black with foil backing
Expansion temperature > 160 °C
Temperature resistance tem - -20°C - 100°C

perature range
CFS-W SG/CP 648-S sizes

For pipe Product dimensions Rec-
diameter om-
mend- Wall Floor
Length Thickness Width ed drill
Pipe diameter Cellular concrete, Cellular concrete,
(mm) (mm) (mm) (mm)
Drywall concrete, concrete, masonry
CP 648-S 50/ 1.5” 50 169 4.5 45 67” masonry
CP 648-S 63/ 2” 63 210 4.5 45 77” 50 –110 mm 100 100 150
CP 648-S 75/ 2.5” 75 249 4.5 45 92” 125–160mm — 100/150* 150
CP 648-S 90/ 3” 90 311 9 45 112” CP648-S One Wrap per side One Wrap on un-
derside
CP 648-S 110/ 4” 110 370 9 45 132”
CP 648-S 125/ 5” 125 421 9 45 152”
*Exact dimensions depending on national approvals
CP 648-S 160/ 6” 160 543 13.5 45 202”
*or bigger
3. Seal against smoke and gas
Seal the remaining gap with Firestop sealant (e.g.
Penetration CP606). Larger annular spaces should be sealed with
• Drill through the wall/floor using Hilti diamond drilling mortar (e.g. CP636, CP 620). In drywall sealing of the
equipment and a core bit of suitable size remaining gap also possible with gypsum.
Notice about approvals
Installation • CFS-W SG/CP 648-S is internationally tested and
1. Clean the plastic pipe approved.
Expansion of the intumescent material during a fire clos- • When making a pipe seal using Hilti CFS-W SG/CP
es the plastic pipe. Very dirty pipes with, for example, 648-S, national approvals must be observed in princi-
remains of mortar, may lead to a delay in this closing ple. Please refer to these for restrictions regarding
action. Badly soiled plastic pipes should, therefore, be opening size, type and wall /floor thickness,
cleaned in the area where the CFS-W SG/CP 648-S is to maximum pipe diameter etc.
be installed. • For maintenance reasons, a penetration seal can be
2. Install Wrap marked permanently using an installation plate.
First check the annular space. Use the CFS-W SG/CP
648-S stripcorresponding to the diameter of the pipe to Safety precautions
be installed.Wrap the CFS-W SG/CP 648-S around the • Please refer to MSDS data sheet available as a down-
pipe and fasten it tightly using the integrated adhesive load from the Technical Library on the Hilti web site at
strip. Push the CFS-W SG/CP 648-S wrap strip into the www.hilti.co.za
annular space until t is flush to the wall surface.
www.hilti.co.za | 08000 23331 contact your local Hilti representative 46
CFS-W EL/CP 648-E

Endless wrap strip
Product description
An innovative and highly flexible endless wrap, for
sealing flammable plastic pipes, suitable for heavy
users. Tested to BS476 Part 20 for fire resistance of
up to 4 hours.
• Sealing flammable plastic pipes from 50-160mm
per BS
• Pipes include: UPVC, ABS, PP, PE act.
Product features:
• 10 metre roll suitable for many applications
• No material waste as cut ends can be used
• Special elastic material for good pliability
• Halogen and plasticizer free
• Water resistant
• Minimum thickness for smallest annular space
required Key applications & advantages
• High performance fire expansion rate (40 : 1) ■ An intumescent, flexible firestop wrap strip for combustible
pipe penetrations
Base materials ■ Can be used with orthogonal pipes and pipes at 45°
■ Concrete, masonry floor and gypsum wall assemblies
Concrete, Masonry, Porous concrete, Drywall
■ Quick and easy closure without need for tools
Wall from 100mm thick
■ Easy to cut
Floors from 150mm thick
■ Minimum space required - ideal for limited penetration
accessibility (ideal for bent pipes etc.)
■ Easy to fasten with integrated adhesive closing tape
Other tests include : UL 1479, ASTME 814, ASTM E84DIN 4102 Part 11
Recommendations for use:

• Wall - two wraps in each side.
• Floor - one wrap on the underside.
Storage
• Store only in the original packaging in a location
protected from moisture at a temperature of 5˚C to
25˚C.
CFS-W EL/CP 648-E Endless wrap strip

quantity
CFS-W EL/CP 648-E-W45/1.8” 1 pc 304310
47 www.hilti.co.za | 08000 23331

CFS-W EL/CP 648-E Dimensions

Endless wrap strip
Technical data
Color Black with foil
backing
Density 1.35 g/cm³
Intumescent Yes
Expansion temperature > 160 °C
Application table
Pipe dimen- No. Wrap length Applications Recom-
Wall Floor
sion (mm) Layers (cm) with a 10m mended drill
roll (No.) hole X (mm) Pipe diameter Cellular concrete, Cellular concrete,
Drywall concrete, concrete, masonry
50 1 17 58 67*
masonry
63 1 21 47 77*
50 –110 mm 100 100 150
75 1 25 40 92*
125–160mm — 100/150* 150
90 2 64 15 112*
CP648-E One Wrap strip One Wrap strip on
110 2 75.5 13 132* on each side (with underside (with
125 2 85.5 11 152* required number of requi red number of
layers) layers)
160 3 166 6 202*
*Exact dimensions depending on national approvals
*or bigger
4.Seal against smoke and gas

Penetration Seal the remaining gap with Firestop sealant (e.g.
• Drill through the wall/floor using Hilti diamond drilling CP606). Larger annular spaces should be sealed with
equipment and a core bit of suitable size mortar (e.g. CP636). In drywall, sealing of the remaining
• Install the plastic pipe gap also possible with gypsum.
Installation Notice about approvals

1. Clean the plastic pipe • CP648-E is internationally tested and approved.
Expansion of the intumescent material during a fire • When making a pipe seal using Hilti CFS-W EL/CP
closes the plastic pipe. Very dirty pipes with, for exam- 648-E, national approvals must be observed in princi-
ple, remains of mortar, may lead to a delay in this closing ple. Please refer to these for restrictions regarding
action. Badly soiled plastic pipes should, therefore, be opening size, type and wall /floor thickness,
cleaned in the area where the CFS-W EL/CP 648-E is to maximum pipe diameter etc.
be installed. • For maintenance reasons, a penetration seal can be
2.Cut Wrap to required length marked permanently using an installation plate.
First check the annular space, then cut CFS-W EL/CP
648-E to length according to the outer diameter of the Safety precautions
pipe to be installed, taking the required number of layers • Please refer to MSDS data sheet available as a down-
into consideration. See the measurement table printed in load from the Technical Library on the Hilti web site at
this data sheet or on the product packaging for guid- www.hilti.co.za
ance.
3.Install Wrap
Wrap the CP648-E around the pipe and secure it with a
short strip of adhesive tape. Push CFS-W EL/CP 648-E
wrap strip into the annular space until flush with the wall.
CFS-PL
Firestop plug
Product description
A ready to use intumescent flexible plug composed
of a two component polyurethane foam. Suitable for
sealing circular penetrations and providing fire ratings
tested up to 3 hours.
• Sealing of 50mm - 200mm circular penetrations
• Sealing bunched or single cables through wall and
floors
• Suitable for applications in dust free environments
• Suitable for both temporary and permanent appli-
cations
Product features:
• Free from dust and fibre
• Halogen and solvent free
• Operational immediately after installation
• Can be painted Key applications & advantages
■ Excellent for repenetration with new cables
Base materials ■ Economical in use owing to short installation time
Concrete, Porous concrete, Masonry, Drywall ■ Easy installation as no special tool is required
■ Functional after installation
■ Dust, fibre, halogen and solvent free
Recommendations for use:

• The firestop system consists of the CFS-PL firestop
plug and CP 611A firestop filler.
• First cut plugs to shape for cable bundles to pass
through them.
• Insert CFS-PL firestop plugs into both sides of the
penetration.
• Fill and close gaps around and between cables
with CP 611A firestop filler.
• Diamond core bits are recommended for drilling
penetrations.
49 www.hilti.co.za | 08000 23331

CFS-PL Dimensions
Firestop Plug
Technical data
Expansion temperature (approx.) 210 °C
Expansion ratio (unrestricted, up to) 1:19
Building material class (according to DIN 4102) B2
Base materials Concrete, Drywall,

Masonry
LEED VOC 3.1 g/l
Colour Grey, printed foil
Dimensions (LxWxH) 10000 x 45 x 5 mm
Height 5 mm
Application table
Dimensions of firestop plugs
Firestop plug Diameters of Hilti diamond bits
max. hole dia. min. hole dia.
CP 658 62 mm 42 mm
CP 658 77 mm 67 mm
CP 658 107 mm 92 mm
Floor Wall
CP 658 132 mm 112 mm
Min. thickness of building 150 mm* 150 mm*
CP 658 156 mm 152 mm component
CP 658 200 mm 192 mm Max. opening size 200 mm 200 mm
Min. distance between cables/ 0 mm 0 mm
Penetration cable run and opening surface
• Drill the hole with Hilti diamond drilling equipment and Min. distance to next opening 50 mm 50 mm
a suitable core bit. Max. cable loading 60 % 60 %
• Clean the opening. (as % of opening size
• Cables and cable supporting structures must be in-
stalled in compliance with local building and electrical
standards.
b) If cables are laid (permanent firestop), cut CFS-PL
Installation firestop plugs to suit the cable circumference using a
a) If cables are not laid (temporary firestop), insert knife. Insert plugs from both sides and compress them.
CFS-PL firestop plugs from both sides and compress Fill cable spaces and gaps with CP 611A/FS-One
them. Fill gaps and spaces of irregular hole surfaces with firestop mastic corresponding to the thickness of the CP
CP 611A/FS-One firestop filler. 658 firestop plug.
Notes
• CP 611A/FS-One can be smoothed using a paint brush
and water before a skin forms.
• It is not necessary for the firestop plug to be bonded to
the side of the hole.
c) Re-installing cables
If single cables are subsequently installed, a hole can be
drilled through the plug and a cable passed through.
CFS-BL
Firestop block
Product description
Ready-to-use, intumescent flexible block designed to
seal medium to large size openings
• Sealing single or multiple penetrations in small to
large openings
• Temporary or permanent sealing of cables and
cable tray penetrations
• Temporary or permanent sealing of insulated and
non-insulated metallic pipes and combustible pipe
penetrations
Product features:
• Integrated “Grid-Tech” increases Annular Space up
to 12”
• Suitable for re-penetration or new penetrations
• Economical to use with short installation times
• Easy installation — no special tools required Key applications & advantages
• Ideal for use in floors — no forming required ■ Excellent for repenetration with new cables
• One sided wall systems available ■ Economical in use owing to short installation time
• Halogen, asbestos and solvent free ■ No special tools required
• Operational immediately after installation ■ Functional after installation
• Smoke resistant ■ Dust and fibre free
Smoke and gas tight
Base materials
Concrete, Porous concrete, Masonry, Drywall
Storage
For use with • Store only in the original packaging in a location pro-
• Walls (UL tested up to max. opening 72” x 36”) tected from moisture and direct sunlight at a temper-
• Floors (UL tested up to max. opening 72” x 36”) ature of 0˚C to 38˚C.
• Concrete, porous concrete, masonry and gypsum
wall assemblies
• Wall assemblies rated up to 4 hours
• Floor assemblies rated up to 3 hours
Firestop block CFS-BL

quantity
CFS-BL 1 pc 2030020
51 www.hilti.co.za | 08000 23331

CFS-BL Dimensions
Firestop block
Technical data
Density 0.27 g/cm³
Colour Red
Application temperature range 5°C - 40°C
Temperature resistance (-15° C to 60° C)
Intumescent activation 200 °C
Expansion ratio (unrestricted) Up to 1:3
Dimensions (LxWxH) 200 x 130 x 50 mm
Opening:
• Clean the opening.
• Cables and cable supporting structure must be in-
stalled in compliance with local building and electrical
standards.
Installing firestop blocks The following dimensions must be observed

• a) If no cables are laid, build up CP 657 firestop when making the seal per BS
blocks firmly seated, positioned longitudinally to the
opening, the bigger dimension corresponding to the Wall Floor
floor or wall thickness. (mm) (mm)
Build them up as masonry bond, no mastic is needed Min. thickness of building component 100 150
between each layer.
Min. distance to next opening 600 x 700 830 x 900
Apply a bead of CP 611A/FS-One Max around the
Min. distance between penetrating items
opening at the contact point between the block and and opening surface:
the concrete. – Cables tray 60 mm 60 mm
In floor application, fix a wire mesh to help during the – PVC pipes 100 mm 100 mm
construction. – Metal pipes 100 mm 100 mm
• b) If cables are laid, build up CP 657 firestop blocks
firmly seated, positioned longitudinally to the opening, Min. distance between penetrating items. 25 mm 25 mm
the bigger dimension corresponding to the floor or wall Max. dimensions of penetrating items
thickness. Max. opening loading 60 % 60 %
(as % of opening size)
Build them up as masonry bond, no mastic is needed Cables diameter 26mm 26mm
between each layer. PVC pipe diameter 50mm 50mm
Cut the blocks with a knife to suit the laid cables and Insulated metal pipe diameter 168mm /
completely fill cable spaces, gaps and joints with CP Metal pipe diameter non insulated 60mm 60mm
611A/FS-One Max intumescent firestop mastic.
Note
• Firestop blocks may be laid longitudinally and width • Single cables can be run through joints between
wise in the direction of the opening. blocks, and also a hole can be drilled through a brick
• CP 611A/FS-One Max can be smoothed with the aid of using a sharpened piece of metal tubing.
a paintbrush before skin forms.
• Floors seal must be protected from loads. Safety precautions
• Please refer to MSDS data sheet available as a down-
Re-installing cables load from the Technical Library on the Hilti web site at
• Remove a block from the seal and cut it to shape. www.hilti.co.za
• Install the cable and re-lay the block in compliance with
the approval. Fill gaps and spaces with CP 611A/FS-
One Max.
www.hilti.co.za | 08000 23331 52

The above applications are not exhaustive. For further details please contact your local Hilti representative
CFS-CU/CP 651N
Firestop cushions
• Permanent firestopping in cable penetrations
through walls and floors, particularly where flexibili-
ty is required due to frequent changes in cabling
• Sealing penetrations for single or bunched cables
and openings in floors and walls for PVC pipes up
to 50 mm diameter
• Temporary sealing of openings or breaches in floors
and walls during construction work
Fast, approved and reusable.

• Very economical in use thanks to improved cushion
dimensions
• Suitable for openings of all sizes up to 1200x1500
mm in walls and 1000x700 mm (700x 􀀩 mm) in
floors
• Fully functional immediately after installation
• Quick, easy installation and removal, thus especial-
ly recommended for use where cable installations
undergo frequent modification Key applications & advantages
• Re-usable, cost-saving solution ■ Permanent firestopping of cable penetrations in walls and
floors
• Also suitable for use in drywall partitions
■ Cables, cable bundles and 50 mm PVC pipes
• Tear-resistant and dust-free for trouble-free, easy ■ Temporary sealing of openings in floors and walls through the
installation – even in sensitive environments construction phase
• Hilti CP651N has not only been tested with current ■ Quick and easy installation
cable arrangements in accordance with EN 1366-3 ■ No special tools required
but also with expected future EN cable configura- Smoke and gas tight
tions comprising a much larger variety of cables.
Storage
• Store only in the original packaging
CFS-CU/CP 651N Firestop cushions *ON DEMAND ITEM - Please ask your field engineer or
account manager for more information (subject to change)
Ordering designation Dimensions (LxWxH) Sales pack Item number
quantity
CFS-CU/CP 651N-S 300 x 40 x 30 mm 30 pc 382624
CFS-CU/CP 651N-M 300 x 80 x 30 mm 15 pc 382625
CFS-CU/CP 651N-L 300 x 170 x 30 mm 6 pc 382626
53 www.hilti.co.za | 08000 23331

CFS-CU/CP 651N Dimensions

Firestop Cushions
Wall Floor
Min. building 100 mm 150 mm
component thick-
ness
Max. opening size Width 1200 mm 700 mm
Heigth/length 1500 mm unlimited
Min. distance of 40 mm 40 mm
cable run from
opening
Min. distance Horizontal 0 mm 0 mm
between cable Vertical 80 mm 80 mm
trays
Min. distance be- 200 mm 200 mm
tween openings
Max. cable 60% 60%
loading (as%of
opening size)
Note
• Insert the first layer of CFS-CU/CP 651N
Technical data underneath the cables if possible
Shelf life1) Not relevant • Overlap (> 20 mm)
Application temperature range -30 - 35 °C • Shift next layer 1/2 width of cushion (stretch-
er bond)
Base materials Drywall, Concrete, Masonry
• Openings in floors should have wire mesh
(wire > 5 mm dia./mesh 􀀩 50x50 mm) se-
Expansion ratio (unrestricted, up to) 1:3 cured on the underside with Hilti anchors
Fire rating See Approvals e. g. HEH, DBZ etc. The CFS-CU/CP
Colour White 651Nfirestop cushions must be laid on the
1)
at 77°F/25°C and 50% relative humidity; from date of manufacture wire mesh, overlapping by ca. 1/2 width of
cushion resulting in an overall installation
depth of 150mm
• Seal off the opening with CFS-CU/CP 651N
Installation instructions for CFS-CU/CP
tightly
651N • If cable penetration must carry permanent
identification mark in the form of an instal-
lation plate. Enter the appropriate details on
the installation plate and mount it in a visible
position beside the cable penetration
• Floor seals must be protected from loading
and theft using wire mesh
• Do not use damaged cushions
Inspection
• Check that the cushions have been installed
in compliance with regulations
Not for use…

• With folded and coiled sheet-metal or cast-
iron pipes (not tested)
• In highly corrosive surroundings
• In areas submerged in water
• In installations where high smoke pressure
resistance required
Safety precautions
• Keep out of the reach of children
• Observe the EC safety data sheet
Storage
• Store only in the original packaging
www.hilti.co.za | 08000 23331 54
CFS-P PA
Firestop putty pad
Product description
An intumescent mouldable putty pad that has been
designed for use with electrical back-boxes. CP
617 reinstates acoustic properties and provides fire
rationg of up to 2hrs in drywall.
• Plastic or metal back-boxes
• Can be used for commercial and residential appli-
cations
• Acoustically rated drywall
• General gypsum wall assemblies
• Substitutes the need for baffle boxes
Pads can be fittted to the inside or outside of the
box. Tested to EN1366-3 and BS476 to include 1hr
and 2hr drywall on unsupported outlet boxes.
Product features
• Pad can be moulded by hand to fit any size of
outlet box
• Quick and simple to install
Base materials
Drywall
Installed cost benefits Building regulations

Using this device could have your costs compared to England and Wales
traditional methods. • Part B: Smoke and Flame
• No baffle boxes • Part E: Acoustics
• Elimination of sacrificial/false walls • Part L: Air Seal
• Reduced labour Scottish Technical Handbooks (Domestic and Non
•Very fast and simple to install Domestic)
• Part 2 fire
For examples from companies who have realised this • Part 5 noise
saving already, look at the case studies at www.hilti.
co.za Plus
• Electrically non-conductive
Sustainability
• Less plasterboard required
• Minumum 30 year life
• No wastage
• Recyclable packaging
CFS-P PA Firestop putty pad *ON DEMAND ITEM - Please ask your field engineer or account
manager for more information (subject to change)
quantity
CFS-PPA 170x170 170 x 170 x 3 mm 20 pc 39214
55 www.hilti.co.za | 08000 23331

CFS-P PA
Intumescent acoustic putty pad
Technical data
Base materials Gypsum
Colour Red
Application temperature range 0 - 40 °C
Temperature resistance range -20 - 60 °C
Acoustic and Fire Tests

• Tested in Lafarge, Knauf and BG walls
• The product is shown in the latest BG White Book
The pads have been proven to reinstate the full acoustic

performance of a Rw=65dB specification wall. There was
no difference in acoustic rating between the original, un-
penetrated wall, and the same wall with 4 pairs of double
sockets fitted back-to-back (2 pairs each side) with pads
inside.
The pads have also been fire tested on both metal and
plastic back-boxes in drywall. The reinstate the fire in-
tergrity of the original wall up to 2 hours rating.
Installation instructions for CFS-P PA

The pad can be fitted inside or on the back of the box.
Gloves are recommended when handling the product.
Before handling, read material saftey data sheet and
product label for safe usuage and health information
• The pad may be installed in one piece, or in several

sections, providing all jopints are moulded together.
• Take care to seal any gaps between the box and the
plasterboard
Fitting on the back (plastic boxes)

• Simply mould the pad over theback of the box
• Take care to seal around the cable.
Fitting on the back (metal boxes on noggin)

• Sandwich the pad between the back of the box and the
noggin
• Attach the box by screwing through the box, through
the pad and into the noggin
• Mould the pad around the box
• Take care to seal around the cable
www.hilti.co.za | 08000 23331 56

CP 670
Fire safety board system
Product description
Hilti CP670 is an innovative system for fast, reliable
and cost effective firestopping of wall and floor open-
ings – especially large ones. Tested to both BS476
Part 20 and EN 1366-3.
• Extended approvals for large diameter cables,
dampered penetrations and double board usage
• Single cables, cable bundles, cable tray air ducts
and pipes
• Combustible and non combustible pipes
• Large penetrations possible up to 5 meters high by
any length
Product features:
• Odourless and solvent free
• Less prone to damage due to pliancy of the materi-
al and the resilient elastic coating Key applications & advantages
• Approved for a wide range of applications ■ Permanent firestopping of blank openings, cables, cable trays,
• Fast tight seal, less sealant required for gap filling non-combustible and combustible pipes in medium to large
wall and floor openings
■ Ideal for large openings
Base materials ■ Solvent and silicone-free
Drywall, Masonry, Concrete ■ Fully functional immediately after installation
Storage
• Store only in the original packaging in a location
protected from moisture and direct sunlight at a
temperature of 5˚C to 37˚C.
Technical data
Shelf life1) Not relevant
Base materials Drywall, Concrete, Masonry
Fire rating See Approvals
Colour White
1)
CP 670 Fire safety board system

quantity
CP 670 1200x600x50 white 1200 x 600 x 50 mm 16 pc 236673
57 www.hilti.co.za | 08000 23331

CP 670 2.2 - Type B

Fire safety board system Double layer unframed system 100 mm thick (two 50 mm thick
batts). Can be installed in apertures within concrete, masonry
or partition wall constructions of 100 mm minimum thickness
General installation information with a maximum aperture size of 2400 mm high by 5000 mm
Opening: wide. Apertures in partition wall must be framed out with steel
• Clean the opening. Do not pre moisten opening surfa partition studs.
The system will accommodate electrical cables of up to 75 mm
es.
diameter, with or without cable trays, steel pipes of up to 250
• Cables and cable supporting structures must be dry mm diameter, copper pipes of up to 108 mm diameter, steel
and free from dust, grease or oil, and installed in com- trunking of size up to 250 mm square and various plastics
pliance with local building and electrical standards. pipes of up to 160 mm diameter, using CP 644 or CP 643 pipe
Application collars, in recessed or surface mounted installation details.
a) Preparation System requires CP 670 Fire Safety Board (1200 mm by 600
- Mix the CP 670 coating well. mm), CP 670 Fire Safety Coating and CP 606 Firestop Sealant.
- Separated water in the container must also be mixed in. Depending on service applications may also require additional
- Coat mineral wool panel (minimum density of 160 kg/m3 and service insulation material (for pipes etc).
thickness of 50 mm) with CP 670. The required dry film thick- 2.3 - Type C
ness of CP 670 coating is 0.7 mm (1 coat). If a pre coated Double layer framed system 130 mm thick (two 50 mm thick
mineral wool panel is used, this operation is unnecessary. batts with 30 mm deep System ML support frame). Can be
b) Fitting of boards installed in apertures between concrete and/or masonry con-
- Cut the coated mineral wool panel to size. Coat the surface structions up to a maximum height of 5000 mm by and width.
of the opening with CP 606 sealant and insert the panel flush May also be installed within pre-prepared apertures in partition
with the opening edge. Seal around the opening and between wall constructions of 130 mm minimum thickness with a maxi-
the cables with CP 606 sealant or CP 611A as appropriate. mum aperture size of 2400 mm high by 5000 mm wide. For use
Pack any gaps or openings with mineral wool and seal with in partition walls the vertical steel internal ML channel members
must be installed during construction of the wall assembly and
CP 606 sealant. fixed to the structural floor and ceiling. The channels may be
Note installed coincident with the partition vertical studs. Apertures
CP 670 Fire Safety Coating can be used where cutting has in partition wall must be framed out with steel partition studs.
caused exposed mineral wool to appear. In addition, the coat- The system will accommodate electrical cables of up to 75 mm
ing can be applied if wool is used to pack gaps or coat back on diameter, with or without cable trays, steel pipes of up to 250
cables if required. mm diameter, copper pipes of up to 108 mm diameter, steel
trunking of size up to 250 mm square and various plastics
pipes of up to 160 mm diameter, using CP 644 or CP 643 pipe
Detailed installation information collars, in recessed or surface mounted installation details.
Detailed installation information Additionally curtain type dampers of overall size up to 1200 mm
1 – Application by 1200 mm can be accommodated, supported by the internal
Used to seal penetrated and unpenetrated openings within steel framing. NOTE: Multi blade dampers can only be used if
concrete, masonry and dry (partition) wall constructions to they have previously been tested in a partition wall construc-
reinstate their fire resistance performance. Also used, in the tion. System requires CP 670 Fire Safety Board (1200 mm by
internally framed version, to provide independent partition wall 600 mm), CP 670 Fire Safety Coating, CP 606 Firestop Seal-
penetration sealing system constructions of up to 5 m height. ant, 3mm diameter steel pins and 30 mm diameter non return
The three available systems, single layer unframed (Type A), (speed) washers. Depending on service applications may also
double layer unframed (Type B) and double layer with internal require additional service insulation material (for pipes etc).
supporting steel frame (Type C) provide up to 240 minutes fire
resistance, depending on the system used and the service
application. The three construction types provide the most
comprehensive and versatile wall mounted firestopping system
available.
2 – Description and Components
The basic description and primary components of the system(s)
are as follows:
2.1 - Type A
Single layer unframed system 50 mm thick batt. Can be in-
stalled in apertures within concrete, masonry or partition wall
constructions of 100 mm minimum thickness with a maximum
aperture size of 2400 mm high by 5000 mm wide. Apertures
in partition wall must be framed out with steel partition studs.
The system will accommodate electrical cables of up to 75
mm diameter, with or without cable trays, steel pipes of up to
250 mm diameter, copper pipes of up to 108 mm diameter,
steel trunking of size up to 250 mm square and various plastics
pipes of up to 160 mm diameter, using CP 644 or CP 643 pipe
collars, in recessed or surface mounted installation details.
System requires CP 670 Fire Safety Board (1200 mm by 600
mm), CP 670 Fire Safety Coating and CP 606 Firestop Sealant.
Depending on service applications may also require CP 611A
Pressure Exerting Intumescent.
www.hilti.co.za | 08000 23331 58

CFP-CI/CP 678
Firestop cable coating
Product description
Hilti CFP-CI is a ready to use, water based, intumes-
cent cable coating, which can be applied by brush or
airless spray to prevent the propagation of fires along
internal electrical cables. Cables coated with CP 678
will exhibit increased protection in the event of a fire.
Also suitable for protecting against spread of flame
on timber panels.
Main applications
• Power plants.
• Telecommunication complexes.
• Industrial plants.
• Petrochemical plants.
• Paper mills.
• Factories and production facilities.
Product features:
• Water soluble, odourless and solvent free. Key applications & advantages
• Rapid drying. ■ Protection of cables and bunched cables on cable trays in
• Remains flexible when dry. indoor installations
• Intumescent. ■ Meets IEC 60332-3-22 Category A standard for reduced
• Free of fibres, or as asbestos. spread of flame
• No derating effect on cables. ■ Factory Mutual Approved (fire retardant coating of electrical
cables)
• Compatible with the sheathing of electrical cables. ■ Intumescent
■ Water soluble, odourless and solvent free

Technical data
Shelf life1) 18 Months
Approx. curing time 2) 24 h
Other tests include : IEC 60332-3 Approx. wet density 1300 kg/m³
Approx. wet density 1300 kg/m³
LEED VOC 60 g/l
Building material class (according to DIN B2

4102)
Storage and transportation temperature 5 - 30 °C
range
Colour White
1)
2)
CFP-CI/CP678 Firestop cable coating

quantity
CFP-CI 20KG 1 pc 334892
59 www.hilti.co.za | 08000 23331

CFP-CI/CP678
Firestop cable coating
CFP-CI/CP678 cable coating
Opening: Do not
• Clean the cables. The cables and cable supporting • Paint over the coating.
structures must be dry and free from dust, grease or oil • Use outside or in damp rooms.
and installed in compliance with local building and • Apply to uninsulated cables.
electrical standards.
• Prepare the cable coating. Thoroughly mix the CFP-CI/
CP678 coating. Any separated water in the container Safety precautions
must also be mixed in. Do not add water. • Keep out of the reach of children.
• Apply CFP-CI/ CP678 cable coating to all areas of the • Observe the safety data sheet.
cables and cable run over the required length. This can • Wear suitable gloves and eye protection.
be done using a paint brush, roller or airless spray gun
with the recommended 0.029” nozzle and 40° spray
angle. Storage
• Each application will achieve a dry film thickness of • Store only in the original packaging in a location pro-
approx. 0.5 mm. To meet IEC 332 requirements, the dry tected from moisture.
film thickness must be at least 0.5 mm. For Factory • Observe expiry date on bucket.
Mutual requirements the dry film thickness must reach • Store at temperatures between 5°C and 37°C.
1.6 mm.
Coverage
• On a flat surface coverage will be approximately 650
gm per m2 (at 0.5 mm DFT) .
• On cable bundles and cable trays allow 1 to 1.5 kg per
m2 (at 0.5 mm DFT) depending on volume of cables,
method of application and wastage (ie. over spray).
www.hilti.co.za | 08000 23331 60

CFP-C E/CP 679A

Ablative firestop cable coating
Product description
CP 679A is a solvent and chlorine-free dispersion
with flame retarding pigments ablations coating
compound. Asbestos and halogen free. CFP-C E/
CP 679A is an ablation product, which undergoes
an endothermic reaction when subjected to fire. This
means that evaporation of the water released by the
heat has a crucial effect on the spreading of the fire.
Fields of applications
CFP-C E/CP 679A is a universal fire retardant coating
used on cables laid horizontally or vertically. It can be
used both for indoor or outdoor applications.
• Offshore exploration, production & refining
• Oil & Gas
• Power Plants
Product features:
• Viscoelastic, remains elastic even in thick coats. Key applications & advantages
• Impermeable to water. ■ Protection of cables and bunched cables on cable trays
• Resistant to oil and petrol spills. ■ For use in the oil and gas industry, offshore installations, petro-
• Weatherproof, virtually odourless and Environmen- chemical and power plants
tal friendly.. ■ Easy to apply using a paint brush, roller or airless spray gun
(recommended nozzle size 0.58 - 0.63 mm)
■ Ablative ready-to-use coating
■ Odourless and water based
Technical data
Approvals Internationally tested and approved Shelf life1) 12 Months
Approx. curing time 2) 24 h
Storage and transportation temperature 5 - 30 °C

range
Colour White
1)
Other tests include : IEC 60332-3 at 75°F/24°C, 50% relative humidity
2)
CFP-CE/CP 679A Ablative firestop cable coating

quantity
CFP-CE/CP 679A 20KG 1 pc 372097
61 www.hilti.co.za | 08000 23331
CFP-C E/CP 679A

Ablative firestop cable coating
Opening:
• Clean the cables. The cables and cable supporting
structures must be dry and free from dust, grease or
oil, and installed in compliance with local building and Do not
electrical standards. • Dilute with water.
• Prepare the cable coating. Thoroughly mix the CFP-C • Apply to uninsulated cables.
E/CP 679A coating. Any separated water in the con-
tainer must also be mixed in. Do not add water. CFP-C
E/CP 679A should be applied at its original viscosity. Safety precautions
• Apply CFP-C E/CP 679A cable coating to all areas of • CFP-C E/CP 679A has no toxic additives and there-
the cables and cable run over the required length. CP fore only requires such measures as are to be adopt-
679A can be applied with conventional brush, roller or ed when applying paints.
with airless spraying equipment. It is advisable to use • Remove splashes arising during application immedi-
nozzle openings 0.58 to 0.63 mm or 0.023 to 0.025 ately with water.
inch. • Keep out of the reach of children.
• CFP-C E/CP 679A can also be applied in several thin- • Observe the material safety data sheet.
ner coats, each of them being allowed to dry before • Wear suitable gloves and eye protection.
recoating.
• A single coat can achieve a dry film thickness (DFT) Storage
of approx. 1.0 mm (0.04 in.). Please note that a 1.0 • Store only in the original packaging in a dry location
mm (0.04 in.) DFT is required to meet ABS (American protected from moisture.
Bureau of Shipping) and/or DNV (Det Norske Veritas) • Observe expiry date on bucket.
rules. • Store at room temperature, free from frost.
Coverage
• On bunched cables the coverage rate of CFP-C E/CP
679A will be approximately 1.7 kg per m2 (at 1.0 mm
DFT).
Installation instructions for CP 679A cablecoating
www.hilti.co.za | 08000 23331 62

CF125-50
Dispenser foam
Product description
CF 125-50 dispenser backing foam is a one compo-
nent ready-to-use polyurethane system, to be used
in conjunction with firestop sealants and intumescent
sealants.
• Insulating and sealing doors and windows in fire
rated building elements.
• Backfilling around service penetrations prior to
being used as backing material for CP 601S, CP
606 and CP 611A Passive Fire Resistance sealants
and mastics.
• Tested in accordance with the criteria laid down in
BS476 Part 20.
Product features:
• Excellent adhesion
• Moisture cured Key applications & advantages
• Ozone friendly propellant ■ Insulating gaps around window frames, cooling equipment
and pipes, heating pipes, baths, wood floors, air-conditioning
equipment, air ducts
Base materials ■ High yield
Concrete, Masonry, Timber, Brickwork ■ Stop-and-go controlled dispensing
(Walls and floors > 100mm) ■ Insulating gaps around window frames, cooling equipment
and pipes, heating pipes, baths, wood floors, air-conditioning
equipment, air ducts
Curing characteristics Storage

Note Hardening characteristics are temperature and • Store in original packaging in a location protected
humidity dependant. from frost, moisture, sunlight and at a temperature of
non-tacky: 10-20 minutes 5OC to 25OC.
ready-to-cut pack: 20-40 minutes • Do not allow canister to exceed 50OC.
ready to firestop: approx 30 minutes • Observe expiry date on bottom of cans.
Recommendations
• Joint sides are to be sound, free from dust, oil or
grease.
• Base materials must be moistened with water to
aid adhesion and curing.
• Deep cavities to be filled in successive layers. En-
sure top surface of the preceding layer is sufficient-
ly nontacky before applying the next layer. Spray
individual layers with water.
• Remove spillage with CF-R1 cleaner before foam
cures. Once cured remove mechanically.
• Base material and ambient temperature to be 5OC
minimum.
CF125-50 Dispenser foam

Ordering designation Package contents Sales pack quantity Item number
COMBO CF 125-50 STARTER KIT 12x Dispenser foam CF 125-50 750ML, 1x Dispenser gun CF DS-1, 1x Cleaner CFR1 500ML 1 pc 3502395
CF 125-50 750ML 1 pc 259628
63 www.hilti.co.za | 08000 23331
CF125-50
Dispenser foam
Technical data
Foam yield (up to) 50 l
Approx. tack-free time (at 23°C / 50% rel. humidity) 10 min
Approx. cut time (at 23°C / 50% rel. humidity) 20 min
Thermal conductivity (λ approx. value) 0.04 W/mK
Shear strength (approx.) 0.06 N/mm²
Approx. tensile strength 0.06 N/mm²
Colour Manila
Application Details
• Read and follow all instructions/warnings on can label. • When the work with the CF 125-50 foam system is
• The base material must be wet to enable optimal foam complete, close the trigger lock. A foam can must be
output volume and to prevent subsequent swelling. attached to the dispenser at all times.
• Shake can of CF 125-50 foam thoroughly before use • The surface of the base material must be free of dust
(minimum of 20 seconds). and grease.
• Remove the protective cap from the can. • To fill deep cavities apply foam in successive layers.
• The CF 125-50 Foam container can now be screwed Ensure the top surface of the preceding layer is
onto the CF DS1 dispenser. sufficiently non-tacky before applying the next layer.
• The foam can now be used adjusting the flow rate by When applying foam in layers, spray the individual
means of the flow adjustment screw at the rear of the layers with water.
• The foam will not blend to teflon, silicone or form work
dispenser.
release agent.
Overlaying with Fire Resistant Sealants/Mastics
Safety precautions • After 20-40 minutes, once a skin has formed, gently
push back foam to required depth.
• Please refer to MSDS data sheet available as a down- Alternatively, wait until full cure and rake out or cut
load from the Technical Library on the Hilti web site at back foam to required depth.
www.hilti.co.za
www.hilti.co.za | 08000 23331 64

CFS-S SIL/CFS-S ACR for joint applications

Cartridge volume = 310 ml
a = Joint width in cm
b = product depth in cm (see ‘Tested Applications’)
Linear meter per cartridge = 3.10
axb
e.g. a floor joint 20 mm wide with product depth of 10 mm:
Therefore linear meters per cartridge = 3.10/(2x1) = 1.55 meter per cartridge
for one side of the floor
CFS-S SIL/CFS-S ACR for pipes and bunched cables

Cartridge size = 310 ml
a = Hole diameter in cm
b = Product depth (see approvals)
c = pipe or bunched cable diameter in cm
No. of cartridges required = (a2 - c2) x b
395
e.g. 50 mm pipe in 150 mm hole:
Number of required cartridges = (152 - 52) x 4
395
= 2 cartridges for one side (check approvals if one or two sides are required)
CFS-F SOL Expanding Fire Seal

Foam installation thickness:
Surface area of Diameter of Seal No. of CFS-F SOL cartridges
Seal (mm x mm) mm Cable loading (as % of opening size)
0% 10% 30% 60%
0.005 ø90 50 x 100 1 1 1 1
0.01 ø120 100 x 100 1 1 1 1
0.015 ø140 100 x 150 2 2 1 1
0.02 ø160 100 x 200 2 2 2 1
0.025 ø180 100 x 250 3 2 2 1
0.03 ø200 100 x 300 3 3 2 1
0.04 ø220 200 x 200 4 3 3 2
0.045 ø240 200 x 225 4 4 3 2
0.05 ø250 200 x 250 5 4 3 2
0.06 ø280 200 x 300 5 5 4 2
0.07 ø300 200 x 350 6 6 4 3
0.08 ø320 200 x 400 7 6 5 3
0.09 ø340 300 x 300 8 7 6 3
0.1 ø350 300 x 330 8 8 6 4
0.12 ø400 300 x 400 10 9 7 4
0.16 - 400 x 400 13 12 10 6
0.20 - 400 x 500 17 15 12 7
CFS-BL Firestop Flexible Brick

Brick dimension 200 x 130 x 50 mm
a = opening width in cm
b = opening length in cm
Opening with 30% cross sectional area of services multiply the

blank opening results by 0.7
Opening with 50% cross sectional area of services, multiply the
blank opening by 0.5
Header orientation
e.g. 1 metre by 1 metre opening
Blank opening =a x b Number of bricks required =100 x 100 = 154 bricks

65 65
65
Stretcher application – requires 100 CFS-BL bricks per square meter. www.hilti.co.za | 08000 23331
CFS-M RG/CP 636 Firestop Mortar

20 kg bags yield 22.2 litres
a = opening depth in cm
b = opening length in cm
c = opening width in cm
Blank opening
Number of bags required = a x b x c

22,000
e.g. 100 mm thick floor with 1 meter x 1 meter opening:
Therefore number of bags required = 10 x 100 x 100 = 5 bags
22,000
Opening with 30% cross sectional area of services
Number of bags required = a x b x c x 0.7
22,000
Opening with 50% cross sectional area of services
Number of bags required = a x b x c x 0.5
22,000
CFS-CU/CP 651N Firestop Cushions
Opening
(m2􀀩 Cable load 0% load 10% cable load 30% cable load 60%
0.01 0 1 4 - - - - - - - - -
0.02 3 2 3 3 2 2 - - - - - -
0.04 6 2 1 5 2 1 5 2 1 - - -
0.05 8 2 2 8 2 1 7 4 1 - - -
0.1 16 4 2 18 3 2 15 3 2 12 4 2
0.2 32 7 3 31 6 3 23 6 3 20 5 3
0.4 65 15 6 63 13 6 51 14 5 36 9 4
0.5 80 19 8 76 16 7 64 13 5 40 11 4
0.6 96 23 9 90 20 8 74 16 7 52 12 6
0.8 128 29 11 118 26 10 92 20 8 66 13 6
1.0 160 36 13 148 32 12 119 25 10 78 18 8
1.2 182 47 15 169 39 13 136 31 11 86 24 9
1.4 215 54 16 201 48 15 164 38 12 109 31 10
1.6 257 61 18 232 55 16 189 43 12 120 36 10
1.8 298 68 21 278 61 19 218 48 15 136 41 12
Cushion CP651N-L CP651N-M CP651N-S CP651N-L CP651N-M CP651N-S CP651N-L CP651N-M CP651N-S CP651N-L CP651N-M CP651N-S
Hilti CP 670 Ablative Firestop Coated Board System

Degree of Load
0% 10% 30% 60%
Opening Size (m2) L x w (mm)
CP 670 (kg) CP 670 (kg) CP 670 (kg) CP 670 (kg)
0.1 100x1000 0.30 0.28 0.22 0.12
0.5 500x1000 1.50 1.34 1.04 0.60
0.8 800x1000 2.40 2.18 1.68 0.98
1.0 1000x1000 3.00 2.70 2.10 1.20
1.5 1000x1500 4.48 4.00 3.20 1.80
2.0 1000x2000 6.00 5.00 4.20 2.40
2.4 1200x2000 7.20 6.40 5.00 2.90
• Please note that cable/cable tray coating is not included in these consumption values
Note
• Required kg of CP 670 Fire Safety Coating based on a dry thickness of 0.77mm considering coating on either side.
• Required kg of CP 606 filler depending on number of cut edges, opening size, cable arrangement and number of
cable trays
• All consumption
www.hilti.co.za values are orientation values without consideration od cable coating and left gaps and voids.
| 08000 23331 66
Most Common Systems for Through Penetrations
Concrete Floor/ Wall or Block Wall

Description CP 606 FS-ONE CP 648 CP 643N/CP 644 CP 636 CP 620
Max
Metal Pipe C-AJ-1372 C-AJ-1226 C-AJ-1140
C-AJ-1435 C-AJ-1380
W-J-1124 C-AJ 1278
W-J-1067
Plastic pipe max. 2” diameter C-AJ-2567
Plastic pipe more than 2” diameter C-AJ-2335 C-AJ-2342 C-AJ-2109
C-AJ-2393
C-AJ-2488
C-AJ-2420
W-J-2121
Cable Bundle C-AJ-3181 C-AJ-3180
C-AJ-3095
Cable Trays C-AJ-4071 C-AJ-4017 C-AJ-4054
Busbar C-AJ-6017 C-AJ-6006

Metal Pipe with Glass-fiber Insulation C-AJ-5265 C-AJ-5091
C-BJ-5006
W-J-5042
Metal Pipe with AB/PVC Insulation C-AJ-5090
W-J-5041
Sheet Metal Duct C-AJ-7051 C-AJ-7111
W-J-7085 W-J-7029
Multiple Penetrants C-AJ-8143 C-AJ-8180
C-AJ-8096
W-J-8017
Gypsum Walls
Description FS-ONE CP 648 CP 643N/CP 644
Max
Metal Pipe W-L-1054
Plastic pipe max. 2” diameter W-L-2128
Plastic pipe more than 2” diameter W-L-2411 W-L-2078
Cable Bundle W-L-3065
Cable Trays W-L-4060
Metal Pipe with Glass-fiber Insulation W-L-5029
Metal Pipe with AB/PVC Insulation W-L-5028
Sheet Metal Duct W-L-7155
Multiple Penetrants W-L-8065
W-L-8071
Most Common Systems for Through Penetrations
Description CFS-SP WB CP 606 CP 601S

Curtain Wall CEJ-246-P C-AJ-1226
CEJ-259-P C-AJ-1380
CEJ-127-P C-AJ 1278
CEJ-307-P W-J-1067
CEJ-314-P
CEJ-421-P
Concrete or Block Wall/Floor HW-D-0097 HW-D-0268 HW-D-1008
HW-D-0098 HW-D-1009 FF-D-1011
HW-D-0081 WW-D-
FF-D-1012 1047
FW-D-1012
WW-D-1012
Gypsum Walls HW-D-0042 HW-D-0045
HW-D-0184
HW-D-0324
67 www.hilti.co.za | 08000 23331

The UL Fire resistance nomenclature directory
The Fire resistance Directory utilizes an alpha-numeric numbering system: Basic number
system = ALPHA-ALPHA-NUMERIC
Through – Penetrations
The first letter represents The second letter(s) provide The four digit number EXAMPLE: CAJ1150
what is being penetrated: more information about the describes the penetrating
floor or wall: item(s):
F = FLOOR A = CONCRETE FLOORS 5 INCHES THICK 0000 – 0999 BLANK OPENINGS C = FLOOR OR WALL PENETRATION
W = WALLS OR LESS 1000 – 1999 METAL PIPE CONDUIT OR A = CONCRETE FLOORS 5” OR LESS
C = FLOORS OR WALLS (COMBINED) B = CONCRETE FLOORS GREATERE THAN TUBING J = CONCRETE OR MANSONRY
5 INCHES THICK 2000 – 2999 NONMETALLIC PIPE WALLS 8” OR LESS
C = FRAMED FLOORS – CONDUIT OR TUBING 1150 = METAL PIPE, CONDUIT OR
FLOOR/CEILING ASSEMBLIES 3000 – 3899 CABLES TUBING
D = STEEL DECK CONSTRUCTION 4000 – 4999 CABLE TRAYS
E THRU I = NOT USED AT THE 5000 – 5999 INSULATED PIPES
PRESENT TIME 6000 – 6999 MISCELLANEOUS
J = CONCRETE OR MANSONRY ELECTRICAL (BUSWAY)
WALLS 8 INCHES THICK 7000 – 7999 MISCELLANEOUS
K = CONCRETE WALLS GREATER MECHANICAL
THAN 8 INCHES THICK 8000 – 8999 MIXED PENETRATING
L = FRAMED WALLS - GYPSUM ITEMS
WALLBOARD ASSEMBLIES 9000 – 9999 RESERVED FOR
M = BULKHEADS FUTURE USE
N THRU Z = NOT USED AT THE
PRESENT TIME
Joint Systems
The first letters indentify the The third letter signifies the The four digit number EXAMPLE: HWD0042
type or joint: movement capabilities of the describes the nominal joint
joint system: width:
FF = FLOOR-TO-FLOOR S = NO MOVEMENT (STATIC) 0000 – 0999 LESS THAN OR HW = HEAD-OF-WALL
WW = WALL-TO-WALL D = ALLOWS MOVEMENT (DYNAMIC) EQUAL TO 2” D = ALLOWS MOVEMENT
FW = FLOOR-TO-WALL 1000 – 1999 GREATER THAN 2” (DYNAMIC)
HW = HEAD-TO-WALL AND LESS THAN OR
CG = WALL-TO WALL JOINTS EQUAL TO 6” 0042 = LESS THAN OR EQUAL TO 2”
INTENDED AS CORNER 2000 – 2999 GREATER THAN 6”
GUARDS AND LESS THAN OR
BW = BOTTOM OF WALL EQUAL TO 12”
3000 – 3999 GREATER THAN 12”
AND LESS THAN OR
EQUAL TO 24”
4000 – 4999 GREATER THAN 24”
Perimeter Fire Containment Systems

The first letters identify the The third letter signifies the The four digit number
perimeter fire containment movement capabilities of the describes the nominal joint
system: joint system: width:
CW = CURTAIN WALL S = NO MOVEMENT (STATIC) 0000 – 0999 LESS THAN OR
D = ALLOWS MOVEMENT (DYNAMIC) EQUAL TO 2”
1000 – 1999 GREATER THAN 2”
AND LESS THAN OR
EQUAL TO 6”
2000 – 2999 GREATER THAN 6”
AND LESS THAN OR
EQUAL TO 12”
4000 – 4999 GREATER THAN 24”
www.hilti.co.za | 08000 23331 68

Building regulations (United States of America)
Code References
Building Code Through Membrane Construction Joints Curtain Wall
(Year) Penetrations Penetrations
IBC (2000) 711.3.1.2 712.4

711.4.1.2 711.3.2 712.3
705.9 711.4.2 705.10
706.7 706.8
707.8 707.9
708.7 708.8
709.6 709.7
710.5 710.6
IBC (2003) 712.3.1.2 712.3.2 713.3 713.4

712.4.1.2 712.4.2 705.10
705.9 706.9
706.8 707.9
707.8 708.8
708.7 709.7
709.6 711.6
711.5
IBC (2006) 712.3.1.2 712.3.2 713.3 713.4

712.4.1.1.2 712.4.1.2 713.6
705.9 705.10
706.7 706.8
707.8 707.9
708.7 708.8
709.6 709.7
711.5 711.6
IBC (2009) 713.3.1.2 713.3.2 714.3 714.4

713.4.1.1.2 713.4.1.2 714.6
706.9 706.10
707.7 707.8
708.8 708.9
709.7 709.8
710.6 710.7
712.5 712.6
NFPA 101 (2000) 8.2.3.2.4.1 8.2.2.2

A.8.2.2.2
A.8.2.3.2.4.2 A.8.3.2
8.2.5.2 8.2.5.2
A.8.2.5.2 A.8.2.5.2
8.3.2
NFPA 101 (2006) 8.3.5.1 8.3.5.6 8.3.6.5

8.3.5.1.3 8.3.6.6
8.3.5.1.4
8.3.5.5.1
NFPA 70 300-21
National Electrical
Code
69 www.hilti.co.za | 08000 23331

Building Regulations (England and Wales): Approved Document ‘B’ Fire Safety (2000 edi-
tion)
In general: Approved Documents Approved Document B (ADB):

The Approved Document is intended to provide guid- The Guidance appropriate to all aspects of Fire Safety is
ance for some of the more common building situations. set out separately in Approved Document B. The provi-
However, there may well be alternative ways of achieving sions within the document are closely interlinked and the
compliance with the requirements. There is thus no ob- guidance in the document as a whole should be con-
ligation to adopt any particular solution contained in the sidered as a package aimed at achieving an acceptable
Approved Document if it is preferred (and can be proven) standard of Fire Safety.
to meet the relevant requirement by alternative means The regulations are set out in an Act of Parliament and
i.e. by using fire engineering principles to fine tune or are therefore law (mandatory requirements). Approved
value engineer a solution to a specific building. Document B is a guide to a number of methods of
complying with the regulations and is not mandatory. A
The Guidance contained in an Approved Document designer may use alternative solutions to those offered
relates only to the particular requirements of the Reg- in the ADB but must be able to demonstrate that those
ulations which that document addresses. The building solutions meet the requirements of the regulations. The
work may well have to satisfy the requirements of other guidance is, therefore, functional and not prescriptive.
relevant Building Regulations i.e. non-fire issues. There follow a number of extracts from the Approved
Document B Fire Safety relevant to firestopping the fire
protection of openings and maintenance of compart-
mentation, thereby indicating that different design ap-
proaches may be taken to satisfy the requirements of the
Building Regulations.
ADB Section 3 and 4: Internal Fire Spread (Structure) Hilti interpretation
The requirements from Part B of Schedule 1 to the Build- These requirements are met if the building is divided into
ing compartments and all openings are suitably protect-
Regulations 1991: ed so that the overall integrity and insulation properties
of the original fire resisting element are maintained.
3. To inhibit the spread of fire within the building, it shall Compartment walls and floors are examples of such
be sub-divided with fire-resisting construction to an elements. The integrity of these elements in fire is a
extent appropriate to the size and intended use of the measure of their fire resistance. Insulation may also be
building. considered as part of their fire resistance.
Limits on application:
Requirement 3 does not apply to material alterations to

any prison provided under section 33 of the Prisons Act
1952.
The fire resistance of an element of construction is a

measure of its ability to withstand the effects of fire in
one or more ways, as follows:
4 Resistance to collapse: i.e. the ability to maintain

load bearing capacity (which applies to load bearing
elements only);
4 Resistance to fire penetration: i.e. an ability to
maintain the integrity of the element;
4 Resistance to the transfer of excessive heat: i.e.
an ability to provide insulation from high tempera-
tures.
4. The building shall be designed and constructed so

that the unseen spread of fire and smoke within con-
cealed spaces in its structure and fabric is inhibited
www.hilti.co.za | 08000 23331 70

ADB Guidance - Fire resistance
ADB Section 9 – Compartmentation: junctions Hilti interpretation

9.6 For compartmentation to be effective, there should The walls and floors that are there to stop the fire
be continuity at the junctions of the fire resisting ele- spreading from one part of the building to another must
ments enclosing a compartment, and any openings not contain any gaps, openings or spaces.
from one compartment to another should not present a
weakness. Any services that penetrate a fire resisting element need
to be suitably firestopped to eliminate any weakness in
that fire resisting element
ADB Section 9 – Compartmentation Protected
shafts
9.7 Spaces that connect compartments, such as stair- Firestopping of any Services has to be carried out to
ways and service shafts, need to be protected to resist maintain the compartment function of the floor and walls
fire spread between the compartments, and they are forming the protected shaft.
termed protected shafts. Any walls or floors bounding
a protected shaft, are considered to be compartment
walls or floors for the purpose of this Approved Docu-
ment.
ADB Section 9 – Compartmentation: junction of

compartment wall with roof
9.27 Where a compartment wall or compartment floor
Header joints should be firestopped.
meets another wall, or an external wall, the junction
should maintain the fire resistance of the compartmenta-
tion.
ADB Section 9 – Protection of Openings and fire

stopping Introduction
9.28 A compartment wall should be taken up to meet Header joints should be firestopped.
the underside of the roof covering or deck, with firestop-
ping where necessary at the wall/roof junction to main-
tain the continuity of fire resistance.

The firestopping must not impair the fire resistance
11.2 If a fire separating element is to be effective, then
(Integrity and Insulation properties) of the compartmen-
every joint or imperfection of fit, or opening to allow ser-
tation i.e. a steel plate would provide integrity but would
vices to pass through the element, should be adequately
have no insulation and would therefore not be a suitable
protected
firestopping material.
by sealing or firestopping so that the fire resistance of
the element is not impaired.
Similarly sand/cement does not intumesce to close plas-
tic pipes or cables, therefore it will not maintain the fire
resistance of the compartmentation.

11.5 Pipes which pass through a compartment wall
or compartment floor (unless in a protected shaft) or
through a cavity barrier should meet alternatives A, B, or
C below.
Alternative A: proprietary seals (any pipe diameter)

Firestopping products shall have an engineering design
11.6 Provide a proprietary sealing system, which has
assessment to show that they meet this requirement or
been shown by test to maintain the fire resistance of the
be subjected to representative fire test results.
wall, floor or cavity barrier.
71 www.hilti.co.za | 08000 23331

ADB Guidance - Fire resistance
Alternative B: pipes with a restricted diame- Hilti interpretation

ter
11.7 Where a proprietary sealing system is not used, Pipe size and construction are to be taken into account
firestopping may be used around the pipe, keeping the when firestopping around pipes.
opening as small as possible. The nominal internal di-
ameter of the pipe should not be more than the relevant
dimension given in Table 15
Alternative C: sleeving
11.9 A pipe of lead, aluminum, aluminum-alloy, fibre-ce-
ment or PVC, with a maximum internal diameter of 160
mm, may be used with a sleeving of non-combustible
pipe.
The sleeve has to extend 1000 mm from the faces of the

wall and be in contact with the pipe. The sleeve has to
be firestopped where it penetrates the wall, but there is
no need to firestop the service in the sleeve
ADB Section 11 – Protection of Openings and

firestopping: firestopping
11.12 In addition to any other provisions in this docu- The firestopping should be able to accommodate any
ment for firestopping: thermal or otherwise induced joint movement.
s Joints between fire separating elements should be
firestopped, and
s All openings for pipes, ducts, conduits or cables to
pass through any part of a fire separating element
should be;
- Kept as few in number as possible, and
- Kept as small as practicable, and
- Firestopped (which in the case of a pipe or a duct,
should allow thermal movement).
Re-inforcement firestopping
11.13 To prevent displacement, materials used for The firestopping needs to be supported if it is flexible
firestopping should be reinforced with (or supported by) or if a ridged firestopping gap is greater than 100mm,
materials of limited combustibility in the following cir- unless they have been shown by engineering design as-
cumstances: sessment that they meet this requirement or have been
s In all cases where the unsupported span is greater the subject of representative fire test results.
than 100 mm, and
s In any other case where non-rigid materials are used
(unless they have been shown to be satisfactory by
test).
Tested for firestopping

11.14 Proprietary firestopping and sealing systems (in- The firestopping must be shown by engineering design
cluding those designed for service penetrations), which assessment or directly relevant test evidence that it does
have been shown by test to maintain the fire resistance maintain the fire resistance of the compartment wall or
of the wall or other element are available and may be floor.
used. Other firestopping materials include:
s Cement mortar
s Gypsum based plaster
s Cement or gypsum based vermiculite/perlite mixes
s Glass fibre, crushed rock, blast furnace slag or ceram-
ic based products (with or without resin binders),
and
s Intumescent mastics These may be used in situations
appropriate to the particular material. Not all of them
will be suitable in every situation.
www.hilti.co.za | 08000 23331 72

Tested fasteners for passive structural fire prevention
Tested according to the international

standard temperature curve
(ISO 834, DIN 4102 T.2)
Tested when set in cracked concrete

and exposed to flames without insulat-
ing or protective measures
Max. loading (kN) for specified fire

resistance time (fire resistance time
in minutes)
Anchor / fastener Size F30 F60 F90 F120 Authority / No
HSL-3 M8 3,0 1,1 0,6 0,4 IBMB Braunschweig UB 3041/1663-CM

M10 7,0 2,0 1,3 0,8
M12 10,0 3,5 2,0 1,2 Warrington
M16 19,4 6,6 3,5 2,2
M20 30,0 10,3 5,4 3,5
HSA, HSA-BW, HSA-R2, HSA-R M6 0,20 0,18 0,14 0,10 IBMB Braunschweig 3215/229/12
M8 0,37 0,33 0,26 0,18
M10 0,87 0,75 0,58 0,46 Data valid for steel failure,
M12 1,69 1,26 1,10 0,84
M16 3,14 2,36 2,04 1,57
M20 4,90 3,68 3,19 2,45
HUS-HR M6x30 0,5 0,5 0,5 0,4 Hilti Tech. data

M6x55 1,3 1,3 1,3 1,0
M8x60 1,5 1,5 1,5 1,2 DIBt Berlin / ETA-10/0005 acc. Part 6
M10x90 4,0 4,0 4,0 2,4
M14x90 6,3 6,3 6,3 5,0 DIBt Berlin ETA-08/0307
HUS3 M8 3,2 2,4 0,5 0,4 DIBt Berlin / ETA-13/1038 Table C3

M10 6,1 4,6 3,1 2,4
M14 10,4 7,8 5,3 4,0 Data valid for steel failure, for other failure modes see ETA-
13/1038
HKD M6x25 0,5 0,4 0,3 0,2 DIBt Berlin

M8x25 0,6 0,6 0,6 0,5 ETA-06/0047 acc. Part 6
M10x25 0,6 0,6 0,6 0,5
M12x25 0,6 0,6 0,6 0,5 Warrington fire
M12x50 2,3 2,3 2,3 1,8 WF Report No 327804/A
M16x65 4,0 4,0 4,0 3,2
HRD 8 / HRD 10 only shear 1,9 1,4 1,0 0.7 MFPA Leipzig GS 3.2/10-157-1
loads
DBZ M6/4,5 0,6 0,5 0,3 0,2 DIBt Berlin; ETA-06/0179 acc. Part 6
M6/35 Warrington fire
WF Report No 327804/A
HVU + HAS M8 1,5 0,8 0,8 0,4 IBMB Braunschweig UB- 3333/0891-1
M10 4,5 2,2 2,2 0,9
M12 10,0 3,5 3,5 1,0 Warrington fire
M16 15,0 5,0 5,0 3,0 WF Report No 327804/B
M20 25,0 9,0 9,0 5,0
HY 200 + HIT V (5.8) M8 1,20 0,45 0,24 0,17 IBMB Braunschweig 3501/676/12
M10 2,00 0,75 0,40 0,28 Loads for typical embedment depth, cracked concrete.
M12 3,00 1,80 0,89 0,59 For variable embedment depth and non-cracked concrete see
M16 6,20 2,55 1,29 0,86 test report.
M20 9,70 7,80 5,85 3,61
Warrington fire
WF Report No 327804/B
73 www.hilti.co.za | 08000 23331

Project type Project name
Commercial Bahrain Financial Harbour (Bahrain) Health Centre Sur (Oman) Atiyeh Hospital
Bahrain City Centre & Kempinski Hotel (Bah- (Iran)
rain) Bahrain Medical University (Bahrain) Laleh Hospital (Iran) Grand Naft Hospital (Iran)
Arcapita Bank Headquarters (Bahrain) American Hospital (UAE)
Office bldg for Ministry of Works and Housing
(Bahrain) Residential Abraj Al Lulu (Bahrain) Villamar @ Harbour
Hyper Panda Markets (KSA) Zuhair Fayiez (Bahrain)
Main Office (KSA) Al Turki Plaza Tower (KSA) Reef Island Development (Bahrain) King
Museum of Islamic Arts (Qatar) Dana Tower Palace in Sakhir (Bahrain)
(Qatar) 44 Storey Misnad Tower (Qatar) Canadian
Convention Centre (Qatar) French School Da- Embassy (Syria)
mascus (Syria) Presidential Office Damascus Aldiar - Fishermen Houses (Syria) Wave Mus-
(Syria) Salalah Mall (Oman) cat (Oman)
Royal Opera House (Oman) Maritime College Palladium (Lebanon) Behshahr Tower (Iran)
Sohar (Oman) Philharmonic Complex Seeb Nahid Tower (Iran)
(Oman) AUH (Lebanon) Index Tower Dubai (UAE)
Old Sooks (Lebanon) Platinum (Lebanon) Al Jaber Tower Dubai (UAE)
Metropolitan (Lebanon)
Abdali Boulevard Amman (Jordan) Formula Power & Water IWPP at Al Dur (Bahrain) Desalination Water
1 Race Track in Yas Island (UAE) Masdar Plant (Bahrain) MW Qurayyah Power Plant
Institute Of Science & Technology (UAE) Paris (KSA)
Sorbonne University (UAE) Al Jalamid Power plant & Substations (KSA)
Mirdiff City Center (UAE) Dubai Metro (UAE) Hawiyah Plant Expansion (KSA)
Festival Centre Dubai (UAE) Al Zeina Abu Khurais Field Development Project (KSA)
Dhabi (UAE) Marafiq Power & Water (KSA)
ADNEC Phase 2&3 Abu Dhabi (UAE) Ferrari Shouaiba SPP (KSA) PP10 Power Plant (KSA)
Theme Park (UAE) Qurayyah Power Plant & WIP (KSA) Shoqa-
iq WIPP Plant (KSA) Mesaieed Power Plant
Airport N.D.I.A (Qatar) (Qatar)
Mussannah Air Base (Oman) Dir Ali Power Plant (Syria) Rusayl Power Plant
Imam Khomeini International Airport (Iran) (Oman)
Persian Gulf International Airport (Iran) Dubai 450 kV Station Ksara (Lebanon) Damavand
International Airport (UAE) Gas Power plant (Iran)
Dubai Airport Expansion (UAE) Masjed Soleyman Hydro Power Plant
(Iran) Abbaspour Hydro Power Plant (Iran)
Bank CBQ Head office Tower (Qatar) Biblos Sanandaj Gas Power Plant (Iran)
Bank (Syria)
NBD Muscat (Oman) Arab Bank HQ (Jordan) Industrial RUF Factory (Bahrain) GPIC (Bahrain) Gate
Abu Dhabi Financial Center (UAE) Qatalum - Aluminium Smelter Plant (Qatar)
Hotel Marriot Executive Apartments (Bahrain) Q-Chem 2 (Qatar)
K-Hotel (Bahrain) Naserieh & Zaizoon P.P. Ext. (Syria) Al Jabber
Sofitel Hotel at Zallaq (Bahrain) La Cigale (Syria)
(Qatar) Ramak Tour Damascus (Syria) Sarcheshmeh
W- Hotel (Qatar) Cupper Complex (Iran) Khouzestan Steel
City Centre Phase -2 (Qatar) Complex (Iran) Sepahan Cement Factory
Four Seasons Hotel Damascus (Syria) Re- (Iran)
furbishment Of Muscat Sheraton (Oman) Mirza Kouchak Sugger Industry (Iran)
Rotana Park Hotel Abu Dhabi (UAE)
Crown Plaza Abu Dhabi (UAE) Oil & Gas KAYAN Offsites & Utilities (KSA) Ammonia
Fairmont Palm Hotel & Residences Dubai Plant at R Zour (KSA) DAP Plant at R Zour
(UAE) Atlantis Resort & Water Theme Park Yansab Offisites & Utilities (KSA)
(UAE) Chevron NCP Project (KSA)
Burj Dubai Lake Tower Hotel (UAE) Burj Khal- North Jeddah Bulk Plant-ARAMCO (KSA)
ifa (UAE) Petro Rabigh Plant (KSA)
Gas Plant - Karchaganak (Kazakhstan) Duhail
Hospital King Hamad General Hospital (Bahrain) Inter- & Muithar S/S - substations (Qatar) Gas to
nation al Medical Center (KSA) Liquid Plant - GTL (Qatar) Petrochemical LAB
King Faisal Hospital (KSA) King Fahad Hospi- (Syria)
tal (KSA) South Gas Station Froklos (Syria) Borzouyeh
King Fahad Specialist Hospital (KSA) Saudi Petrochemical Complex (Iran) Jam Petro-
German Hospital (KSA) chemical Complex (Iran) Doroud3 Petrochem-
King Faisal Speciality Hospital (KSA) DR. ical Complex (Iran) South Pars phase 9&10
Ghassan Najieb Pharon (KSA) Health Centre (Iran)
Sohar (Oman) Psychiatric Hospital Hamrat
(Oman)
www.hilti.co.za | 08000 23331 74

Extracts from SANS 10400-T
4.6 Fire resistance of occupancy-separating and division-separating elements

4.6.1 Any portion of a building that has an occupancy in any one of the groups of occupancies given in table 4 shall, subject to the requirements of 4.3, be sepa-
rated by means of an occupancy- separating element from any portion of such building used for an occupancy in any other of such groups of occupancies.
Table 4 — Fire resistance of occupancy-separating elements
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Occupancy groups Fire resistance

min
B1 D1 B2 D2 J1 A1 A2 F3 D4 E1 E2 A3 J2 F2 G1 J3 J4 H1 H2 A5 C1 C2 B3 D3
A4 F1 E3 E4 H3 H4
H5
B1, D1 • 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120
B2, D2 120 • 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120
J1 120 120 • 120 120 120 120 120 120 120 120 120 120 120 120 120 120
A1, A2, A4, F1 120 120 120 • 120 120 120 120 120 120 120 120 120 120 120 120 120
F3 120 120 120 120 • 120 120 120 120 120 120 120 120 120 120 120 120
D4 120 120 120 120 120 • 120 120 120 120 120 120 120 120 120 120 120
E1, E2, E3, E4 120 120 120 120 120 120 • 90 90 90 90 90 90 90 90 90 90
A3 120 120 120 120 120 120 90 • 90 90 60 60 60 60 60 60 60
J2 120 120 120 120 120 120 90 90 • 90 60 60 60 60 60 60 60
F2 120 120 120 120 120 120 90 90 90 • 60 60 60 60 60 60 60
G1 120 120 120 120 120 120 90 60 60 60 • 60 60 60 60 60 60
J3 120 120 120 120 120 120 90 60 60 60 60 • 60 60 60 60 60
J4 120 120 120 120 120 120 90 60 60 60 60 60 • 60 60 60 60
H1, H2, H3, H4, H5 120 120 120 120 120 120 90 60 60 60 60 60 60 • 60 60 60
A5 120 120 120 120 120 120 90 60 60 60 60 60 60 60 • 60 60
C1, C2 120 120 120 120 120 120 90 60 60 60 60 60 60 60 60 • 60
B3, D3 120 120 120 120 120 120 90 60 60 60 60 60 60 60 60 60 •
4.6.2 Where any occupancy-separating element is required, in terms of 4.6.1, such occupancy- separating element shall have a fire resistance of not less than
that given in table 4. Where, in terms of 4.4, a division-separating element is required, such division-separating element shall have a fire resistance of not less than that
given in table 5.
Table 5 — Fire resistance of division-separating elements
1 2
Occupancy Fire resistancemin
All occupancies other than those mentioned below 60
B1, C1, D1, E1, E2, E3, F1, F3, J1 120
4.6.3 Any movement joint in a division-separating or occupancy-separating element shall have the same fire resistance rating as that required for the separating
element.
4.6.4 No combustible roof components shall penetrate the occupancy-separating elements or division-separating elements between occupancies and divisions.
4.32 Provision and maintenance of fire-fighting equipment, installations and fire protection systems
4.32.1 Any fire-fighting equipment, installations and fire protection systems in any building shall be so installed and maintained as to be ready for their purpose at
all times.
4.40 Protection in service shafts

4.40.1 The walls of an internal service shaft shall have a fire resistance of not less than the requirements for structural stability given in table 6, subject to a maxi-
mum requirement of 120 min.
4.40.2 Where a vertical service shaft provided in a building is not separated from the floors it serves by a separating element, and such shaft does not contain any
combustible material, it shall be fire-stopped at the level of every second storey above the bottom of such shaft. Such fire stop shall have a fire resistance
of not less than the requirements for structural stability given in table 6, subject to a maximum requirement of 120 min.
4.40.3 Where such a shaft is so provided and it contains any combustible material, it shall be firestopped at the level of every storey above the bottom of such
shaft.
4.40.4 Where a vertical service shaft is used for ventilation or contains non-combustible plumbing or drainage services or is a non-combustible rubbish chute, no
fire stop shall be required within such shaft, and the doors to such shafts shall be self-closing fire doors in accordance with the requirements of 4.10.
4.40.5 Where a service penetrates a separating element, such separating element shall be firestopped with a suitable system of the same rating of the element it
passes through. Such system shall have a test report prepared in accordance with the requirements of SANS 10177-2 and shall be installed in accordance
with the provisions relating thereto.
Regulations
T1 General Requirement
(1) Any building shall be so designed, constructed and equipped that in case of fire –
(a) the protection of occupants or users, including persons with disabilities, therein is ensured and that provision is made for the safe evacuation of such occu-
pants or users;
(b) the spread and intensity of such fire within such building and the spread of fire to any other building will be minimized;
(c) sufficient stability will be retained to ensure that such building will not endanger any other building: Provided that in the case of any multi-storey building no
major failure of the structural system shall occur;
(d) the generation and spread of smoke will be minimized or controlled to the greatest extent reasonably practicable; and
(e) adequate means of access, and equipment for detecting, fighting, controlling and extinguishing such fire, is provided.
(2) The requirements of subregulation (1) shall be deemed to be satisfied where the design, construction and equipment of any building complies with SANS
10400-T: Provided that where any local authority is of the opinion that such compliance would not comply with all the requirements of subregulation (1), such local
authority shall, in writing, notify the owner of the building of its reasons for its opinion and may require the owner to submit for approval a rational design prepared by
an approved competent person.
T2 Offences
(1) Any owner of any building who fails to –
(a) provide sufficient fire extinguishers to satisfy the requirements of subregulation T1(1)(e), or who installs fire extinguishers that do not comply with the rele-
vant South African national standard, or who fails to ensure that such fire extinguishers are installed, maintained and serviced in accordance with SANS 10105; or
(b) maintain any other provision made to satisfy the requirements of subregulation T1(1)(e), shall be guilty of an offence.
75 www.hilti.co.za | 08000 23331
Extracts from ASIB
To assist in what is required for Passive Fire Protection the Association for Specialist Fire Protection (ASFP) has set up guidelines for the Inspection of Passive Fire
Protection for Fire Risk Assessors. Extracts from this guide can be found below which would be relevant to the SA market as well.
5. Penetrating service in walls, ceiling and floors forming escape routes
5.1 General
If a fire separating element is to be effective, every joint or imperfection of fit, or opening to allow services to pass through the element, needs to be adequately protect-
ed by sealing or fire stopping so that the fire resistance of the element is not impaired. The provision of fire resisting walls, ceilings and floors forming escape routes
is most commonly compromised by the installation of penetrating services (pipes, cables, air handling equipment etc.) through the wall or floor. In new buildings, the
building Regulations address this by requiring the inclusion of suitable fire-stopping. However, this is often compromised by:
• Use of poor quality products. The ASFP recommend the use of third party certified products
• Poor quality/ lack of installation. The AFP recommend the use if third party certificated contractors
• Addition, removal or modification of penetrating services after the building is completed without correct reinstatement of the fire-stopping,
Because this usually occurs after the building control and handover process is complete, it is often not picked up because it is out of sight. Only a regular inspection
and maintenance regime will identify this. In some cases, it will be the fire risk assessor who will be the first person to discover and record this.
5.2.1 Cables and pipes
The assessor will need to ensure that any services penetrating walls or floors abutting escape routes are adequately sealed where they penetrate the wall or floor. He
should pay particular attention to penetration services above suspended ceilings where they might have been installed and not made good afterwards. The presence
of any through holes or gaps is not acceptable and these must be made good with appropriate tested/ certificated construction that is compatible with the existing
penetration seal.
There are a variety of proprietary materials and products used to seal penetrations including intumescent collars and wraps, fire-resisting mortars, coated mineral fibre
bats, fire-resisting pillows, etc. The fire risk assessor is not expected to be an expert in all of these, but he should be aware of the limitations of the generic material
types. The assessor should be particularly vigilant if he discovers the use of expanded foam as a penetration sealing material. Most of these are tested as narrow
linear gap seals and will not work in a large penetration seal. Further guidance is given in Annex G including guidance on PU foams.
5.2.2 Ducts and Dampers
Where air handling ducts pass through fire separating elements the integrity of those elements is maintained by using one of three basic methods:
Method 1: Protection using fire dampers

Method 2: Protection using fire resistant enclosures
Method 3: protection using fire-resisting ductwork
The assessor must understand which method has been used to undertake his risk assessment. Where air handling systems pass through fire-resisting construction on
escape routes or compartments walls and floors forming escape routes, particular attention needs to be placed on the following:
Method 1: Protection using fire dampers
A fire damper is a device which is installed at the point where the duct penetrated the compartment wall or floor. Fire dampers should be situated within the thickness
of the fire separating element and be securely fixed. The fire damper allows the ventilated air in normal conditions to pass through a duct, wall or partition. In a fire
situation it closes automatically to prevent the passage of fire for a stipulat ed time period.
5.2.3 Support for penetrating services
Penetrating services will need to be supported either side of the wall or floor to ensure that in a fire any drooping or sagging of the service does not damage the
penetration seal and thus breach fire-resisting construction. Some types of penetration seal e.g. mineral fibre batt are more susceptible to damage by collapse of the
service than others e.g. fire-resisting mortars.
6.3 External fire spread
If the building has a discrete external façade, this can provide the potential for significant spread of fire up the face of the building. Several fires resulting in fatalities
have been exacerbated by fire spread up the outside of the building, but inside the rain screen cladding. These fires can then re-enter the building e.g. via windows.
Consequently, when assessing buildings with any applied rain screen or external cladding e.g. high rise offices or blocks of flats, particular attention should be given to
any rain screen or other external cladding system that has been applied to any facade that have been replaced.
It is unlikely that the fire risk assessor will be able to inspect this himself. Consequently, he should look at the recorded of the installation of the system provided by the
installer. If he is in any doubt, he may require the assistance of a specialist third party inspection organisation to determine whether there is adequate provision of rain
screen cavity barriers.
Annex G: Fire-stopping and penetration seals
Mechanical and electrical services, by necessity, breach fire-resisting construction on escape routes and compartment walls and floors will allow the passage of smoke
and flame if not adequately fire-stopped. There is a wide range of products that are designed for use as fire-stopping and penetration seals. These include products
based upon mineral wool; high and low pressure intumescents, mortars, pillows filled with fire-resisting materials, plugs and blocks, elastomers, putties, foams and
mastics.
Evaluation of the fire resistance of fire-stopping and penetration seals has traditionally been undertaken by using ad-hoc procedures based on BS 476: Part22:1987 as
there was no dedicated British Standard for these. Increasingly, manufacturers are using the European standard EN 1366-3 for penetration seals and EN 1366-4 for
linear gap seals. The European standards are more rigorous and contain a wealth of guidance on how to test these products.
The crucial issues for fire-stopping are poor installation and/ or the breaching of fire-resisting construction on escape routes and fire compartmentation after installation
and handover. Unlike e.g. a fire door where any defective remedial work will normally be readily apparent and easily inspected, defects in fire-stopping and penetration
sealing often remain out of sight and consequently out of mind. The fire risk assessor in checking for the presence and condition of penetration seals in walls forming
escape routes will be able to at least perform a “first aid” check on service penetrations. However, to evaluated the condition of fire-stopping, inspection another than
in areas that are readily accessible, is unlikely to be an option and/ or too invasive.
The best solution for ensuring that fire-stopping is installed properly is to use third party certified contractors. These are required to use trained staff, whose compe-
tence has been evaluated and whose records are subject to audit by the certification body and whose work is subject to random inspection by qualified inspectors.
However, if in the course of his “first-aid” inspection if fire-stopping, the assessor discovers significant failings, he should ask for an appropriate survey from an inde-
pendent third party inspection organisation.
www.hilti.co.za | 08000 23331 76

Hilti = registered trademark of Hilti Corp., Schaan I Printed in SA I February I © 2014 I Right of technical and programme changes reserved S. E. & O.
Toll Free: 08000 23331

2 Tugela Lane I Waterfall Logistics Precinct | Corner Bridal Veil Road and R101 | Jukskei View | 2090 | Toll Free Fax 08000 119390 | www.hilti.co.za
No liability accepted for printing errors or other deficiencies: earlier sales catalogues are thus rendered non valid.

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Firestop Systems: Application Guide

SAVING LIVES &

www.hilti.co.za | 08000 23331

Hilti operates in over 120 countries around the world.

Hilti’s corporate policy aims to build stakeholder value.

HILTI SYSTEMS & SOLUTIONS

1 www.hilti.co.za | 08000 23331

Dedicated to life safety Page 3

Website link and services Page 4

The designer’s problem and the Hilti solution Page 5 - 6

Hilti Firestop system review Page 9 - 11

Additional attributes Page 12

Common trade applications Page 13 - 14

Additional approvals & testing Page 15 - 16

www.hilti.co.za | 08000 23331 2

HILTI IS DEDICATED Fire safety Hilti

3 www.hilti.co.za | 08000 23331

Firestop design centres in Hilti websites

Sample Written Speciﬁcations

Test reports and approvals

www.hilti.co.za | 08000 23331 4

5 www.hilti.co.za | 08000 23331

5 www.hilti.co.za | 08000 23331

Divider Hilti product Description Application Fire rating

1.1 CP 601S/CFS-S SIL Elastic Firestop Sealant Movement joints up to 4 hours

in conjunction with other products, and sealing of blank openings

6.1 CP 678/CFP-C I Intumescent Cable Coating Intumescent fire retardant coating

6.2 CP 679A/CFP-C E Ablative Firestop Ablative fire retardant coating

www.hilti.co.za | 08000 23331 6

HIGH-QUALITY AND SIMPLE-TO-USE FIRESTOP SYSTEMS

Longtime experience Firestop block

Cable transit system CFS-F SOL/CP 620 firestop foam

FIRESTOP SOLUTIONS FOR YOU

CFS-BL ﬁrestop block Hilti FS ONE MAX

A ﬂexible expanding The best intumescent

CFS-S ACR/CP606 CFS-C-EL Firestop

Offers movement capabili- The Hilti CFS-C EL Firestop

CFS-S SIL/CP 601S CFS-PL ﬁrestop plug

www.hilti.co.za | 08000 23331 8

1.1 Elastromeric • expansion joints • excellent movement BS, UL,

1.2 An acrylic • rigid or low • paintable BS, UL,

1.3 A sprayable • top of wall joints • maximum movement UL, FM,

2,3,5,9 Intumescent • plastic pipes up • one product for most UL, FM

2.2 Ready-to- • plastic pipes with • ready-to-use BS, UL,

9 www.hilti.co.za | 08000 23331

2.5 An • plastic pipes up to • especially suitable for re UL, FM, BS

Ready-to-use, • multiple • especially suitable for BS, UL,

www.hilti.co.za | 08000 23331 10

3.5, 5.5 Ready-to-use • multiple • excellent for laying new AS DIN,

6.1 A ready-to-use, • single cable • simple application FM

6.2 A ready-to use, • cable bunches • simple application FM, ABS,

11 www.hilti.co.za | 08000 23331

SMOKE AND GAS TIGHTNESS.

Smoke-and gas-tightness in the event of fire

Gas-and air-tightness of buildings

Protection from critical gases and odours

www.hilti.co.za | 08000 23331 12

Mechanical Trade Applications

Application Solution Advantages Added value

M1 Flammable pipes FS-ONE Max Intu-