Corner Reflector

REQUEST FOR PROPOSAL
for
Fabrication and Supply
of
Corner Reflectors with Mount
May 2023
Space Applications Centre
Indian Space Research Organisation
Government of India
Ahmedabad-380015
INDIA
Table of Contents
Sl. No. Description of Section Page No.

1. Introduction 3
2. Scope of Work 3
2.1 Testing and Inspection 4
2.2 Marking 5
2.3 Dye-penetrant Test 5
2.4 Painting 5
2.5 Tools 6
2.6 Fasteners 6
2.7 Packing and Transportation 6
3 Warranty 6
4 Delivery Period and Milestones 7
5 Deliverables 7
6 General Instruction to Vendors 8
7 Bidder Response Table 9
2
1. Introduction:
Corner reflectors are used for radiometric calibration of Satellite payloads. Corner reflector as
per scope of this RFP are required for radiometric calibration of NISAR Payload. These corner
reflectors (CRs) are to be installed at various locations/sites in India based on campaign
requirement. Corner reflector consists of three reflecting surfaces made using aluminium sheets
and angles maintained at 90° with each other to reflect the incident radiation back to the
satellite. These reflecting surfaces will be assembled together on a set of gear box for rotation
of reflecting surfaces in azimuth and elevation plane to align with the satellite. Gear boxes will
be mounted on a mount/base for fixing on ground.
These CRs are designed in modular construction with its reflecting surfaces made, of
Aluminium sheets, in shape of right angle isosceles triangle of 750 mm and square of size 750
mm. It can be deployed in triangular and square trihedral shapes of different sizes based on
campaign requirement. Reflecting surfaces of the Corner reflector is to be orthogonal to
achieve optimum performance and to maintain orthogonality between three reflecting surfaces,
provision of alignment rod is provided.
This assembly consists of two Gear boxes; one for rotation in elevation plane and other one for
rotation in azimuth plane. Gear boxes are provided with a worm gear and worm wheel to
achieve the required purpose. Rotation of gear boxes are manual using ratchet with extension
rod for adjustment of elevation and azimuth angle. Locking provision is provided for elevation
gear box to lock the position of corner reflector after fixing the corner reflector at required
elevation angle.
2. Scope of Work:
Scope of work includes fabrication and supply of Corner reflector along with the mount. Total
required quantity is 51 Nos. including sample corner reflector. Each Corner reflector along with
mount consist of following major parts/components:
1) Corner Reflector Square - 1 No.
2) Base Frame – 1 No.
3) Elevation over Azimuth Mechanism i.e. Gear Box Assembly – 2 Nos.
4) Alignment Rod Assembly – 3 Nos.
5) Fasteners, Tools etc.
6) Mounting Peg – 4 Nos. and Carbon steel pipe – 1 No.
For parts/components and Assembly details, refer
1) Drawing Title “Corner Reflector SQ-1.5 m with Mount- for Calibration of Microwave
Payloads”; Drg. No.: MPMG-MMID-NISAR-CR-01, Sheet 1 of 25 to Sheet 25 of 25.
2) Drawing Title “Mounting Peg for Corner Reflector” Drg. No. MMID/MPMG/CR-MP-
02; Sheet 1 of 1.
3
Vendor has to fabricate one no. of corner reflector as a sample piece after receipt of Purchase
Order. After completion of sample CR fabrication, Supplier has to communicate to SAC about
readiness of Sample CR. SAC’s representative will carry out inspection of sample corner
reflector as per the drawing. Clearance to fabricate remaining quantity of corner reflectors will
be given after acceptance of sample CR. In case any minor modification/change is required in
sample corner reflector as an outcome of inspection, Vendor has to incorporate the
changes/modifications without any additional price and report it to SAC. Final clearance to
fabricate full quantity of corner reflector will be given after acceptance of sample corner
reflector.
Note:
1) Each corner reflector is to be assembled and to be inspected by SAC representatives
before delivery to SAC Stores.
2) Perpendicularity between three Square panel assembly are very critical, hence proper
planning and precautions are to be taken while fabricating the assembly to ensure the
perpendicularity between three Square panel.
3) Flatness requirement of sheets of Square panel are also very critical, hence proper
fixtures are to be made to ensure minimum warpage in aluminium angle frames during
welding to achieve flatness.
4) Mechanical Cleaning of all Aluminium parts are to be done post welding.
5) SAC representative will review all the works related to development of hardware. The
suggestions of SAC team will be final and binding on the party for incorporation during
development of sample corner reflector.
6) Aluminium sheets are to be connected with aluminium angle frame using rivets of size
3mm (Approx.) Actual size of rivets will be finalized after placement of P.O.
7) Rubber Pad/Bush of Diameter 25 mm and height 35 mm (Approx.) – 4 Nos. is to
be provided on corners of back side of every square panel assembly – 1.5 m.
2.1 Testing and Inspection
Each corner reflector after assembly is to be inspected by SAC representative. Vendor has to
extend required support and tools for carrying out inspection. Scope of inspection includes
following
1) Visual check and Dimensional inspection of Corner reflector along with Mount.
2) Verification of Flatness of Square Panel Assemblies.
3) Verification of Orthogonality among square panels of corner reflector.
4) Verification of Operation of Gear Boxes.
5) Verification of locking provision of elevation gear box.
6) Verification of Interchangeability of Square panels and triangular panels.
7) Review of Material Test Certificates i.e. Chemical composition & Mechanical
properties for all materials including fasteners, Gears and Mounting Peg.
4
8) Review of Surface Roughness report of aluminium sheet; Thickness 1 mm only for
sample corner reflector at multiple locations (Minimum: 5 places).
Acceptance criteria for all corner reflectors including sample piece is as follow
1) Verification of Flatness of Square Panel Assemblies as per the drawing.
2) Review and Acceptance of Material Test Certificates of all S.S. & Aluminium parts and
material of Worm gear & worm wheel.
3) Verification of Interchangeability of Square panels and triangular panels.
4) Operation of Gear Boxes.
5) Verification of locking provision of elevation gear box.
6) Verification of Orthogonality among square panels.
7) Dimensional inspection of Corner reflector along with Mount.
Note:
1) After inspection and acceptance of Sample Corner reflector, Vendor has to offer
minimum 10 Nos. of Corner reflectors at a time for inspection to reduce total number
of inspections and intimation lead time required for every inspection.
2) Surface roughness measurement of Aluminium sheets can be measured at an outside
laboratory and report can be submitted, in case vendor does not have an in-house facility
for surface roughness measurement.
3) Aluminium sheet – 1 mm thickness of same specification is to be used for all corner
reflectors including sample corner reflector.
2.2 Marking
All corner reflector is to be marked with a unique identification number. In addition to this all
triangular and square panels of corner reflectors along with mount and gear boxes are also to
be marked for identification using good quality paint.
Scheme and methodology of marking will be finalized during fabrication/inspection of sample
corner reflector.
Supplier has to also provide metal strip label- 2 Nos. on elevation gear box showing “Remove
Locking Fastener before Rotation”.
2.3 Dye-Penetration Test
Dye-penetration test is to be carried out for identification of surface defects on sample basis
for 5 Nos. of corner reflector in addition to sample corner reflector. Corner reflectors on which
DP test is to be done will be selected by SAC representative during inspection.
2.4 Painting
All Mounting Peg and Carbon Steel pipes shall be provided with 2 coat of primer and 2 coat
of paint for rust protection. Colour of paint will be finalized during inspection of Sample corner
reflector.
5
2.5 Tools
Tools-30 sets are to be provided along with Corner Reflectors. 1 Set of tool includes following:
1) Spanner for each fastener size (one end Ring & other end Open).
2) Ratchet along with tool bits and extension for each fastener size.
3) One set of Allen key Box (Size for fasteners up to M16).
4) Hand Ratchet with Extension of 300 mm for M16 Hex Soc Hd Bolt (To Rotate Gear
Box).
Note: Each set of tools is to be packed in packing bag suitable for multiple uses.
2.6 Fasteners
All fasteners as per the enclosed drawing is to be mounted during assembly of each corner
reflector. After inspection, during disassembly and packing, fasteners removed from each
assembly is to be packed along with the same assembly and an inventory/packing list is to be
attached with each corner reflector giving details of fasteners packed along with the assembly.
Note:
10% spare fastener or Minimum 5 Nos. for each size are to be provided for each corner
reflector.
2.7 Packing and Transportation

Corner reflector square panel assembly of Size 1.5 metre is to be packed properly inside
wooden box. Square Panel Assembly - 15 Nos. (i.e. quantity required for 5 corner reflectors)
is to be packed into one Wooden box. Total 10 Wooden box will be required to pack square
panel assembly for all corner reflector. Square Panel Assembly of Size 1.5 metre is to be packed
separately using proper cushion between square panel assemblies such as flexible foam cushion
sheets or honeycomb cushion paper sheet to protect surface of square panel assemblies.
Gear boxes along with Centre block of Base Frame is to be packed together using bubble
sheet/cushion material to avoid any handling and transportation damage. Support leg of base
frame is to be packed separately along with mounting peg and Carbon steel pipe. No wooden
box is required for gear box and base frame parts/assemblies. Spare Pegs are to be packed
separately.
3. Warranty
Corner reflector along with mount shall be warranted for a period of 12 months from date of
acceptance at SAC against workmanship, material and manufacturing defects. Any quality
degradation or functional impact, due to inferior workmanship or material and manufacturing
defects, within warranty period is to be rectified by the Supplier free of cost. Any material cost
or transportation charges involved to carry out maintenance/rectification will also be in the
scope of Supplier.
6
4. Delivery Period and Milestones
Delivery period for fabrication and Supply of complete quantity of corner reflector including
sample corner reflector is 5 Months from the date of Purchase Order. Fabrication, inspection
and acceptance of Sample corner reflector is to be completed within 2 months from the date of
purchase order.
During entire duration of the project, all the activities will be monitored by SAC representative.
Vendor has to provide all required supports for in-stage inspection to monitor the progress of
the project.
Sl. No. Activity / Milestone Timeline

1 Placement of order T0
2 One Sample CR, inspection and clearance by SAC T0 + 2 months
3 Final unit delivery T0 + 5 months
Note:
1) T0 is Date of Purchase Order.
2) Supplier shall inform SAC at least 5 working days in advance about the readiness of corner
reflectors for inspection.
3) Any query or clarification required from bidder during fabrication will be clarified within 5
working days.
5. Deliverables
Sl.
Item Description Quantity Remarks
No.
a. Sample Corner Reflector along 1 No. As per drawings provided
with Mount along with Corner Reflector
b. Corner Reflector along with 50 Nos. As per drawings and also by
Mount incorporating the
modifications /changes, if any,
finalized during fabrication,
inspection and acceptance of
sample corner reflector
c. Tools 30 Sets As per Section 2.5 of RFP
d. Spares Fasteners 50 Sets As per Section 2.6 of RFP
7
e. Dimensional Inspection reports, - Documents shall be submitted
Material Test Certificates, DP in following format
test report etc. and Minutes of 1) Hard copy – 2 Sets
Meeting of Inspection 2) Soft/Digital Copy- 1 Set
f. Pegs for Corner Reflector 55 Sets Each Set consists of 4 Nos. of
Installation Pegs and 1 Mild Steel pipe of
500 mm length.
6. General instructions to Vendors
All bidders should carefully read through the RFP and enclosed drawings and offer their
remarks in form of Compliance/Non-compliance. Bidder has to explicitly provide response
against each specification point given in the “Bidder response” column. In case response
against any specification clause is not provided either in the form of compliance or non-
compliance, offer submitted by the bidder will be summarily rejected.
Wherever bidder has been asked to submit documents in the “Bidder Response” column,
Bidder shall submit the details as an attachment. In case Bidder has not submitted required
documents as per specification clause, offer submitted by the bidder will be summarily rejected.
If bidder wants to provide any other relevant information in addition to the asked details,
separate documents may be enclosed along with the offer.
During technical evaluation of bids, if Purchaser ask for any clarification against submitted
response of the bidder or for any of the specification clause of the enquiry, Bidder shall submit
complete details against the clarification in single response within the prescribed time period,
failing which, offer will not be considered for further evaluation and will be summarily rejected
declaring the bid Technically Noncompliant.
This enquiry is a two part tender. First is Technical bid and the other is price bid. Bidder shall
enclose required documents in technical bid and price bid as asked hereafter. Bidder shall
ensure that no mention of quoted price is available in the Technical part of the bid. In case any
mention of quoted price is available in any form in the technical bid, offer will not be
considered for further evaluation and will be summarily rejected declaring the bid Technically
Non-compliant.
Note:
All information provided by SAC, ISRO should be treated confidential. Hardware will be
intellectual property of SAC. Its re-use will be subject to written permission from SAC, ISRO.
8
7. Bidder Response Table
Bidder Response
Sl.
Description/ Bid Documentation (Compliance/Non-
No.
Compliance)
The following documents/details(in English) shall be provided by the vendor along

with the quotation
Scope of Work as per Section 2 of RFP and enclosed
1
drawings
2 Fabrication of Sample Corner Reflector as per

enclosed drawings
Fabrication and Supply of Corner Reflector – 50 Nos.
as per enclosed drawings and also by incorporating the
3 modifications/changes, if any, finalized during
fabrication, inspection and acceptance of sample
corner reflector
Flatness ≤ 1 mm for Square Panel Assembly of Size
4
1.5 m (Refer Sheet 4 of enclosed drawing)
Measurement of Surface Roughness of aluminium
5 sheet; Thickness 1 mm at multiple locations
(Minimum: 5 places).
Testing and Inspection of all corner reflectors
6 including sample corner reflector and acceptance
criteria for CR as per Section 2.1 of RFP
Marking of all parts/sub-assemblies/assemblies of
7
each corner reflector as per Section 2.2 of RFP
8 DP Test of welded joints as per Section 2.3 of RFP
Painting of mounting peg and Mild Steel pipe as per
9
Section 2.4 of RFP
10 Supply of Tools as per Section 2.5 of RFP
11 Supply of Fasteners as per Section 2.6 of RFP
12 Warranty as per Section 3 of RFP
13 Delivery Period and Milestones as per Section 4 of
RFP
14 Deliverables as per Section 5 of RFP
15 Bidder shall provide Name of their Company, Bidder shall enclose
company profile, Infrastructure and facility details, details for information
Contact Person Name, Contact Details, Details of of Purchaser in the
experience of work involving welding of Aluminium technical bid.
components such as sheets/angles etc.
9
Bidder Response
Sl.
No.
Compliance)
16 Price break up details such as price of each corner Bidder shall enclose
reflector, tools price, testing charges (if any) etc. Price break up
details as an
attachment in the
Price bid.
The following documents (in English) shall be provided by the vendor during
inspection of Sample Corner Reflector:
17 Dimensional Inspection Report for Sample Corner
Reflector
18 Test Certificates for Flatness of Square Panel
Assemblies.
19 Material Test Certificates including chemical
composition and mechanical properties of all S.S. &
Aluminium parts and Worm gear & worm wheel.
20 Test Certificates for Surface Roughness of Aluminium
Sheet
The following documents (in English) shall be provided by the vendor during
inspection of Corner Reflector – 50 Nos.:
21 Dimensional Inspection Report of Corner Reflector
22 Test Certificates for Flatness of Square Panel
Assemblies.
23 Material Test Certificates including chemical
composition and mechanical properties of all S.S. &
Aluminium parts and Worm gear & worm wheel.
The following documents (in English) shall be provided by the vendor along with
Delivery of the items
24 Warranty Certificate
25 Test Reports and Inspection certificates for all Corner
reflector as per Section 6e of RFP
26 DP test Report
27 Painting Certificate
28 Packaging List
10
Bidder Response
Sl.
No.
Compliance)
Packing and Transportation

29 All corner reflector along with mount and other
accessories shall be supplied in suitable packing as per
Section 2.7 of RFP to avoid any damage during
handling and transportation.
Material Receipt Inspection
30 Material receipt inspection of Corner Reflectors along
with mount will be carried out after receipt of items at
SAC; Ahmedabad. Final acceptance of items will be
based on material receipt inspection at SAC.
11
8 7 6 5 4 3 2 1
Drainage Hole INDEX NOTED ON REVISIONS ZONE SIGN DATE
Square Panel Assembly
of size 1.5 m Square Panel Assembly
of size 1.5 m
F F
DETAIL - GB F2
1 Drainage Hole
E GB
E
3
2
F5
40
15
DETAIL - DA
Square Panel Assembly
of size 1.5 m
D Note: Note: D
1) Elevation Gear Box is having Locking Provision. 1. Perpendicularity between three Square panel assembly are very critical, hence
Remove the locking fastener before changing proper planning and cautions are to be taken while fabricating the assembly to
orientation of elevation gear box. ensure the perpendicularity between three Square panel after fabrication.
2) Provide a metal strip showing 2. Flatness requirement of sheets of Square panel are also very critical, hence
"Remove Locking Fastener Before Rotation"
on elevation gear box. proper fixtures are to be made to ensure minimum warpage in aluminum angle
frames during welding to achieve flatness mentioned in sheet 4 to 6.
1 3. Refer Sheet 25 of 25 for Quantity of parts to be fabricated and fastener quantity.
4. 10% spare fastener or Minimum 5 Nos. for each size are to be provided.
Refer Sheet 25 for details.
5. Mechanical Cleaning of all the parts are to be done post welding.
THIS DRAWING AND SPECIFICATIONS ARE THE PROPERTY OFTHE SPACE APPLICATIONS CENTRE, DEPARTMENT OF SPACE,
C 6. Proper care is to be taken while transporting these panels to avoid C

F2 any warpage or distortion.
GOVERTMENT OF INDIA, AHMEDABAD. AND SHALL NOT BE REPRODUCED OR COPIED OR USE AS THE BASE FOR THE
7. Location of Drainage Holes are to be maintained as shown in

Detail GB and DA.
2140
4 8. 1 set of tools are to be provided along with every Corner Reflector. 1 Set of tool
includes, Spanner for each fastener size (one end Ring & other end Open); Rachet
along with extension for each fastener size; One set of Allen key Box (Size for
F2
fasteners up to M16); and Hand Ratchet with Extension of 300 mm for M16 Hex Soc
Hd Bolt (To Rotate Gear Box).
MANUFACTURE OR SALE OF APPARATUS OR DEVICES WITHOUT PRIOR PERMISSION
9. Corner reflector assembly except Aluminum sheet is to be applied with Zinc Cromate
primer and PU Paint after welding. For Gears refer details on Sheet 15.
3 DA 10. DP test is to be done for weld joints of angles.
B F5 B
2 11. Material Test Certificate is to be provided for all parts including fasteners & gear box.
12. Nomenclature for Part Numbers
- ##, ##/## Part Numbers
2164.95 - F## Fasteners
- PUM## Parts Used in Multiple assemblies
- STD## Standard Parts
PART NO. OFF REMARKS
DEVIATION FOR NON-TOLERANCED DIMENSIONS DESCRIPTION SIZE MAT.
NO.
Parts List ( IS : 2102 MEDIUM )
DO NOT SCALE THE DRAWING TITLE TOTAL
PART DIAMETERS & LENGTHS LENGTH IN MM OF REQD. Noted
DESCRIPTION SIZE MATERIAL QTY MASS REMARK UPTO & INCLUDED SHORTER SIDE OF ANGLE UNLESS OTHERWISE STATED Corner Reflector SQ-1.5m with Mount
No. UPTO & INCLUDED
6 `0.1 DIMENSIONS ARE IN MM WT. IN KGS.
1 Corner Reflector Square: size 1.5 metre Refer Sheet 3 of 25 - 1 63.505 kg 6 30 `0.2 1 - 6 `1~ 00' - for Calibration of Microwave Payloads
REMOVE SHARP EDGES & BURRS Noted
- 30 120 `0.3 6 - 30 `0~ 30'
2 Base Frame Refer Sheet 9 of 25 1 26.188 kg
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A 3 Elevation over Azimuth Mechanism Refer Sheet 14 of 25 - 1 43.302 kg `0.8 30 - 120 `0~ 20' A
315 1000 DRN HSB 13/07/21 GOVERMENT OF INDIA DEPARTMENT OF SPACE NISAR
1000 2000 `1.2 120 - 400 `0~ 10'
4 Alignment Rod - Assembly Refer Sheet 24 of 25 - 3 0.815 kg 2000 4000 `2.0 MOD. AKS 05/04/23
SPACE APPLICATIONS CENTRE
4000 & ABOVE `3.0 OVER 400 `0~ 05' AHMEDABAD
F2 Hex. Soc. Hd Screw with Washers and Nut M6X20Lg S.S. 6 0.013 kg CHD HSB 05/04/23
MACHINING FINISH IN MICRON
F5 Hex. Soc. HD Bolt with Washers M8X25Lg S.S. 6 0.020 kg 8 - 25 1.6 - 8 APD AKH 05/04/23 SCALE DRG. No. SHEET 1
NTS MPMG-MMID-NISAR-CR-01
F8 Hex. Soc. HD Bolt with Washers and Nut M10X30Lg S.S. 0 0.000 kg 0.025 - 1.6 < 0.025 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
INDEX NOTED ON REVISIONS ZONE SIGN DATE
F F
E E
D D
Three Square Panel of size 0.75 metre

C C
Three Right Angle Isosceles Triangluar of size 1.5 metre
Three Square Panel of size 1.5 metre

B B
Note:
1) Three standard configuration of Corner Reflector will be used as Shown.
2) For ease of assembly and to interchange between configuration, orientation of
Panel Assembly/Parts are to be maintained as shown in Drawing. PART
DEVIATION FOR NON-TOLERANCED DIMENSIONS DESCRIPTION SIZE MAT. NO. OFF REMARKS
3) Keep the head of socket head screws towards outside for ease of assembly and ( IS : 2102 MEDIUM )
NO.
torque application. DIAMETERS & LENGTHS LENGTH IN MM OF REQD. Noted
UPTO & INCLUDED SHORTER SIDE OF ANGLE UNLESS OTHERWISE STATED Corner Reflector SQ-1.5m with Mount
4) Refer Drainage Hole Orientation at the joining corner of three panels. 6 `0.1
UPTO & INCLUDED DIMENSIONS ARE IN MM WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' - for Calibration of Microwave Payloads
30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
8 - 25 1.6 - 8 APD AKH 05/04/23 SCALE DRG. No. SHEET 2
< 0.025 NTS MPMG-MMID-NISAR-CR-01
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
1 Corner Reflector Square: size 1.5 metre
F F
F1
1/3
1/2
1/4
1/1
1/3
DB 1/4
1/1 F7
1/4
1/2 F6
F7
E 1/3 1/2 E
F1 DETAIL - DA
DA
DETAIL - DB
1/4
F1
DC
1/2
1/4
1/1 1/4
1/1
D 1/3 D
F7
1/3
F7
F1 F6
1/4
1/3
DETAIL - DD
DETAIL - DC
C C
1540
F7
DD
Parts List
PART
DESCRIPTION SIZE MATERIAL QTY MASS REMARK
No.
B -
B
1/1 Square Panel Assembly of Size 1.5 metre Refer Sheet 4 of 25 3 19.352 kg
1540 1540
1/2 Back Support Angle-1 Refer Sheet 7 of 25 - 1 0.507 kg
1/3 Back Support Angle-2 Refer Sheet 7 of 25 - 5 0.486 kg
F7 F7 F6 1/4 Tie Block -Assembly Refer Sheet 8 of 25 - 4 0.439 kg
1/1
F1 Hex Soc Hd Screw with Washers and Nut M5X16Lg S.S. 84 0.007 kg
F6 Hex. Soc Hd Bolt with Washers M10X16Lg S.S. 1 0.029 kg
Notes: F7 Hex Soc Hd Bolt with Washers M10X20Lg S.S. 5 0.031 kg
1. Maintain orientation of Assembly/Parts as shown in Drawing DEVIATION FOR NON-TOLERANCED DIMENSIONS
PART
DESCRIPTION SIZE MAT. NO. OFF REMARKS
NO.
2. Keep the head of socket head screws towards outside for ease of assembly and ( IS : 2102 MEDIUM )
torque application. DIAMETERS & LENGTHS LENGTH IN MM OF REQD. Noted
3. All angles shall have Straight Edge at corner(No fillet at corner). Aluminium UPTO & INCLUDED SHORTER SIDE OF ANGLE UNLESS OTHERWISE STATED Corner Reflector SQ-1.5m with Mount
UPTO & INCLUDED DIMENSIONS ARE IN MM
6 `0.1 WT. IN KGS.
alloy material for all sizes of angles shall have good weldability. 6 30 `0.2 1 - 6 `1~ 00' Assembly - Corner Reflector 1.5m Square
30 120 `0.3 6 - 30 `0~ 30'
4. To ensure perpendicularity between three panels of corner reflector, use 120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
Alignment Rod assembly (P/N-4 in sheet 1 & 24 of 25) as shown in Sheet 1. 315 1000
`1.2
DRN HSB 13/07/21 GOVERMENT OF INDIA DEPARTMENT OF SPACE NISAR
1000 2000 120 - 400 `0~ 10' SPACE APPLICATIONS CENTRE
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 03/04/23
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
1/1 Square Panel Assembly of Size 1.5 metre

1/1/2 1/1/1
F Drainage Hole F
E E
1500
1/1/2
1/1/2
1/1/2 1/1/1
D D
1/1/2
c 1.00
31
1/1/2 Note:
1500
1. Maintain Orientation of Assembly/Parts as shown in Drawing
2. Keep orientation of fasteners (i.e. Screw and Nuts) for ease of accessibility of tools for
assembly.
3. All angles shall have Straight Edge at corner(No fillet at corner). Aluminium
1/1/2 F1 alloy material for all sizes of angles shall have good weldability.
4. Flatness requirement of sheet of Square panel is very critical, hence
C F1 proper fixtures are to be made to ensure minimum warpage in aluminum angle C

frames during welding.
1/1/2
5. To achieve required flatness, proper fixtures are to used to assemble Square Panel (1/1/1)-1
1/1/2 No. and Square Panel Assembly (1/1/2) - 3 Nos.
1/1/2
F1
DA
F1
B F1 B
Parts List
PART
F1 1/1/2 No.
1/1/1
F1 1/1/2 Square Panel Assembly of 0.75 metre Refer Sheet 6 of 25 - 3 4.674 kg
1/1/1 F1 Hex Soc Hd Screw with Washers and Nut M5X16Lg S.S. 28 0.007 kg
DETAIL - DA 1/1/1 Square Panel of 0.75 metre Refer Sheet 5 of 25 - 1 5.139 kg
NO.
( IS : 2102 MEDIUM )
DIAMETERS & LENGTHS LENGTH IN MM OF REQD. Noted
6 `0.1 WT. IN KGS.
1/1/2 6 30 `0.2 1 - 6 `1~ 00'
REMOVE SHARP EDGES & BURRS
Assembly - Panel 1.5m Square
Noted
F1 30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
1/1/1 11 11
1/1/1/1
104 49.79
1/1/1/6(a) 1/1/1/2
1/1/1/6 1/1/1/5 1/1/1/1(a)
F F
104
4
Drainage Hole 1/1/1/7 1/1/1/1(b)
10
1/1/1/2 3x(Typ.)
4
10
=30=
Rivet Location 1/1/1/3 1/1/1/1(c)
DETAIL - FU
1/1/1/4
1/1/1/7
49.47
3x(Typ.) FU 1/1/1/6(b)
31
3x(Typ.)
1/1/1/5 1/1/1/2
E 1/1/1/2 DETAIL - FV E
1/1/1/6(c)
1/1/1/7 SECTION - FT-FT FT 30
GC
1/1/1/7 21
25
747
FV 50 (Typ.) 7xn6 THRU
656.25
+ 0.00
750 - 1.00
1/1/1/7 1/1/1/2 562.5
)
468.75
p.
25
y
1/1/1/5 1/1/1/4
(T
50
D D
+ 0.00
750 - 1.00
+ 0.00
750 - 1.00 1/1/1/6 375
1/1/1/1
16xn12 THRU 281.25
10
0
3x(Typ.)
DETAIL - FN
187.5
Note: 1 FN
1. All angles shall have Straight Edge at corner
1/1/1/3
93.75
(No fillet at corner) 16xn12 THRU
c1
2. All Holes shall be drilled after welding. 3 X 45° Chamfer FT
3. Tolerance for Hole Size and hole reference dimensions DETAIL - FL GC
DETAIL - FK (Typ.) 0
10
2.
C are `0.1 11 C
12
7xn6 THRU 7xn6THRU FM
c1
4. Square Sheet 1/1/1/3 is to be joined with Aluminium 21
15
11
0
frame using Rivets of Size 3 mm. Centre to Centre
distance and rivet reference dimension is shown above.
30
3x(Typ.)
750
744
5. Rivets are to be provided along all four edges of the
15
0
square panel and along the length of 1/1/1/1 & 1/1/1/6. n15 THRU
50
12
6. Proper Edge preparation is to done on all angles before
656.25
562.5
468.75
375
281.25
187.5
93.75
0
10
6.
50
0
25
welding.
8
3x(Typ.)
DETAIL - FM
12
7. Flatness requirement of Square sheet is very critical, FK + 0.00
6.
750 - 1.00
09
hence proper fixtures are to be made to avoid warpage 744
17
or distortion of Aluminium frame during welding.
0
750
15
8. Ensure Dimensional and Geometrical Tolerances
0
B for interchangeability of Assembly. SECTION - GC-GC B
9. Maintain drainage hole location in the assembly as per
15
FL
0
orientation given in Sheet 1.
10. Aluminium alloy material for all sizes of angles shall
10
Square Sheet
2.
12
have good weldability.
Note: Size of sheet shall be equal to size

of the welded frame without any projection. DEVIATION FOR NON-TOLERANCED DIMENSIONS
PART
NO.
Parts List DIAMETERS & LENGTHS LENGTH IN MM OF REQD. Noted
PART No. DESCRIPTION SIZE MATERIAL QTY MASS REMARK UPTO & INCLUDED SHORTER SIDE OF ANGLE UNLESS OTHERWISE STATED Corner Reflector SQ-1.5m with Mount
6 `0.1 WT. IN KGS.
1/1/1/1 Angle 1 30x30x3 Aluminum Alloy 1 0.447 kg 6 30 `0.2 1 - 6 `1~ 00' - Corner Panel_0.75_SQ
30 120 `0.3 6 - 30 `0~ 30'
1/1/1/2 Angle 1 30x30x3 Aluminum Alloy 2 0.336 kg
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A 1/1/1/3 Square Sheet 750x750x1 Aluminum Alloy 1 1.517 kg `0.8 30 - 120 `0~ 20' A
1000 2000 `1.2 120 - 400 `0~ 10'
1/1/1/4 Angle 2 30x30x5 Aluminum Alloy 1 0.692 kg 2000 4000 `2.0 MOD. AKS 05/04/23
1/1/1/5 Angle 2 30x30x5 Aluminum Alloy 1 0.692 kg CHD HSB 05/04/23
1/1/1/6 Angle 1 30x30x3 Aluminum Alloy 1 0.447 kg 8 - 25 1.6 - 8 APD AKH 05/04/23 SCALE DRG. No. SHEET 5
1/1/1/7 Angle 1 30x30x3 Aluminum Alloy 2 0.336 kg 0.025 - 1.6 < 0.025 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
Note: Edge Panel_0.75m_TRI - 2 Nos. are to be placed
1/1/2 102.25
10 102.25
on a flat surface and assembled using fasteners
10 to achieve required flatness,.
F 1/1/2/1/1 F
3
10
2.
PUM-3
25
Rivet Location 1/1/2/1/1/1 1/1/2/1/1/1
8
.0
1/1/2/1/1/2
10
DETAILS - DB PUM-2
DETAILS - DC
1/1/2/1/1/2
40
11
0
PUM-2
30
10
0
9xn6
20
THRU
0
31
3 DB
E DC E
10
0
1/1/2/1 F1
656.25
0
PUM-3
10
0
562.5
20
VA SA
+ 0.00
750 - 1.00
0
468.75
7
30
.1
1/1/2/1/1/1
52
- 0.50
747 - 1.00
SECTION - SA-SA
10
40
375
1/1/2/1
0
A
65
281.25
49
+ 0.00
0.
D 750 - 1.00 D
59
3 PUM-2
3 1/1/2/1/1/2 187.5
Parts List 3 VIEW - VA
PART No. DESCRIPTION SIZE MATERIAL QTY MASS REMARK 3
3
1/1/2/1 Edge Panel_0.75m_TRI Refer Details - 2 2.307 kg PUM-2 93.75
7xn6
45°
2
F1 Hex Soc Hd Screw with Washers and Nut M5X16Lg S.S. 9 0.007 kg DETAILS - DA THRU
0
- 0.50 DA (30)
747 - 1.00
1/1/2/1 PUM-1
c 1.0
10
3 SA
3 X 45° Chamfer
DETAIL - GA
7xn6 THRU
11
656.25
562.5
468.75
375
281.25
187.5
93.75
0
C C
DETAIL - FW
1/1/2/1/1 Parts List
747
747
PART No. DESCRIPTION SIZE MATERIAL QTY MASS REMARK

PUM-1 1/1/2/1/1/1 Angle-1 Stiffner Angle 30X30X3ThX491Lg Aluminum Alloy 1 0.207 kg SQ. Fillet
1/1/2/1/1/2 Angle-2 Stiffner Angle 30X30X3ThX491Lg Aluminum Alloy 1 0.207 kg SQ. Fillet
PUM-2 Angle_Side Angle 30X30X3ThX747Lg Aluminum Alloy 2 0.336 kg SQ. Fillet
DA PUM-3 Angle_Diagonal Angle 30X30X3ThX1053g Aluminum Alloy 1 0.457 kg SQ. Fillet
FW
31
Note:
1. All angles shall have Straight Edge at corner(No fillet at corner)
747
GA 747 1 2. All Holes shall be drilled after welding.
3. Tolerance for Hole size and hole reference dimensions are `0.1
1/1/2/1/1 4. Triangular Sheet PUM1 is to be joined with Aluminium frame using rivets of size (diameter) 3 mm.
B PUM-1 FY B
DETAIL - FY Centre to Centre distance and hole reference dimensions for rivets is shown above
PUM-1 5. Rivets are to be provided along the three edges of the Panel.
6. Proper Edge preparation is to done on all angles before welding.
1/1/2/1/1 7. Flatness requirement of sheet is very critical, hence proper fixtures are to be made to avoid warpage
or distortion of Aluminium frame during welding.
DETAILS - DA 8. Ensure Dimensional and Geometrical Tolerances for interchangeability of Assembly.
9. Aluminium alloy material for all sizes of angles shall have good weldability.
Parts List
PART PART
DESCRIPTION SIZE MATERIAL QTY MASS DEVIATION FOR NON-TOLERANCED DIMENSIONS DESCRIPTION SIZE MAT. NO. OFF REMARKS
No. ( IS : 2102 MEDIUM )
NO.
PUM 1 Triangular Sheet As Shown Aluminum Alloy 1 0.759 kg DO NOT SCALE THE DRAWING TITLE TOTAL
Parts List UPTO & INCLUDED SHORTER SIDE OF ANGLE UNLESS OTHERWISE STATED Corner Reflector SQ-1.5m with Mount
UPTO & INCLUDED
PART 6 `0.1 DIMENSIONS ARE IN MM WT. IN KGS.
DESCRIPTION SIZE MATERIAL QTY MASS `0.2 1 - 6 `1~ 00' - Edge Panel_0.75_SQ
No. 6 30 REMOVE SHARP EDGES & BURRS Noted
30 120 `0.3 6 - 30 `0~ 30'
1/1/2/1/1 Edge Frame_0.75m_TRI Refer Detail - 1 1.548 kg 120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
PUM-1 Triangular Sheet Refer Detail - 1 0.759 kg 315 1000 DRN HSB 13/07/21 GOVERMENT OF INDIA DEPARTMENT OF SPACE NISAR
Note: Size of sheet shall be equal to size 1000 2000 `1.2 120 - 400 `0~ 10' SPACE APPLICATIONS CENTRE
2000 4000 `2.0 MOD. AKS 05/04/23
of the welded frame without any projection. 4000 & ABOVE `3.0 OVER 400 `0~ 05'
CHD HSB 05/04/23
AHMEDABAD
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
1/2
187.5 93.75 93.75 187.5
F 2xn10.5 F
THRU 7xn6 THRU
14
PUM4
n10.5 THRU
20
10
15 X 45°
20 Chamfer
(17)
187.5 187.5
PUM4
3 3
37
15 X 45°
3 15 X 45° n10.5 PUM4
n10.5 Chamfer 2xn10.5
3 Chamfer THRU
THRU 3 THRU 187.5 187.5
(17)
E E
14 10
40
20
20
37 3
20 7xn6 THRU 20 20
187.5 93.75 93.75 187.5 1/2/1
1/2/1 40
790
Parts List
Parts List
D 1/2/1 Back Support Angle-1 Angle 40X40X3ThX790Lg Aluminum Alloy 1 0.487 kg SQ. Fillet PUM4 Flange-Back Support Angle 37X37X3Th Aluminium Alloy - 0.009 kg D
PUM4 Flange-Back Support Angle Ref Details - 2 0.009 kg
1/3 187.5 93.75 93.75 187.5

7xn6 THRU
14
Note:
10
1. All angles shall have Straight Edge at corner(No fillet at corner)

2. All Holes shall be drilled after welding.
Tolerance for Hole size and hole reference dimensions are `0.1
187.5 187.5 3.
C PUM4 3 3
C
4. Proper Edge preparation is to done on all parts before welding.
n10.5
15 X 45° PUM4
n10.5 Chamfer THRU 5. Pernpedicularity requirement between the three panels are very critical,
3 187.5 187.5 3 hence proper fixtures are to be made to avoid warpage or distortion of
THRU
Aluminium Angles during welding.
6. Ensure Dimensional and Geometrical Tolerances for interchangeability of Assembly.
10
7. Aluminium alloy material for all sizes of angles shall have good weldability.
40
20
14
20
7xn6 THRU
1/3/1 1/3/1
187.5 93.75 93.75 187.5 40
750
B B
Parts List
1/3/1 Back Support Angle-2 Angle 40X40X3ThX750Lg Aluminum Alloy 1 0.465 kg SQ. Fillet
PUM4 Flange-Back Support Angle Refer Details - 2 0.009 kg
NO.
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' - Back Support Angles
30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
6 5 4 3 2 1
1/4
1/4/2
D D
34 1/4/1
M10x1.5
14 Deep
1/4/1
M10x1.5
THRU
M10x1.5 VIEW - VA
1/4/2 12 Deep SA
VA
F11
- 0.20
17 - 0.50
- 0.20
17 - 0.50
20 X 45°
Chamfer
40
68.23
1/4/1 - 0.10
C 17 - 0.20 C
SECTION - SA-SA
5X45 Chamfer
40
68.23 All Edges
SA
M10x1.5
12 Deep
Parts List
34
1/4/1 Tie Block Ref Details - 1 0.328 kg
1/4/2 Eye Bolt Ref Details - 1 0.105 kg STD - 0.10
17 - 0.20
F11 Lock Nut For M10 S.S. 1 0.007 kg
Parts List
B PART No. DESCRIPTION SIZE MATERIAL QTY MASS B
1/4/1 Tie Block 40X40X29Th S.S. 304/316/304L/316L - 0.328 kg
1/4/2 Note:
Ø25 1. Tolerance for Hole size and hole reference dimensions are `0.1
approx.
2. Commercially available Eye bolt (M10, S.S.) having dimensions shown
in the part 1/4/2 can also be used.
~18-20mm PART
DESCRIPTION SIZE NO. OFF REMARKS
DEVIATION FOR NON-TOLERANCED DIMENSIONS MAT.
NO.
M10 UPTO & INCLUDED DIMENSIONS ARE IN MM
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' - Tile Block
30 120 `0.3 6 - 30 `0~ 30'
A 120 315 `0.5 DGN. HSB 13/07/21 PROJECT A
Eye Bolt (Refer Note: 2) 315 1000 `0.8 30 - 120 `0~ 20'
DRN HSB 13/07/21 GOVERMENT OF INDIA DEPARTMENT OF SPACE NISAR
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
6 5 4 3 2 1
6 5 4 3 2 1
Note: Maintain the orientation/position of head of socket head screws as shown.

2
D D
2/1
2/2 2/2 F7
F7
2/2
C 2/2 C
2/1
F7
2/2
131.5
B B
Parts List
PART
1519.56 No.
2/1 Centre Block - Assembly Ref Sheet 10 of 25 - 1 6.600 kg
2/2 Support Leg - Assembly Ref Sheet 11 of 25 - 4 4.772 kg
F7 Hex Soc Hd Bolt with Washers M10X20Lg S.S. 16 0.031 kg
NO.
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' Assembly - Base Frame
30 120 `0.3 6 - 30 `0~ 30'
`0.8 30 - 120 `0~ 20'
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
6 5 4 3 2 1
8 7 6 5 4 3 2 1
2/1/1
2/1 225
F 50 50 F
SA 6
n150
THRU
50
265.56
225
50
E E
SA M8x1.25
SECTION - SA-SA THRU
113 110
8
265.56
Parts List
D PART
MATERIAL
D
DESCRIPTION SIZE QTY MASS
No.
2/1/1 Top Plate 265.56X265.56X8Th S.S. 304/316/304L/316L - 2.582 kg
6
2/1/2 4xM10x1.5
SA 8
6
75
15
6
6
n65
105
75
C C
110
265.56
SA 5 X 45°
Chamfer
SECTION - SA-SA
67
.5 °
3 7 .5
B B
°
Parts List
8
PART 110
3
No. Parts List
2/1/1 Top Plate Refer Details S.S. 304/316/304L/316L 1 2.582 kg PART No. DESCRIPTION SIZE MATERIAL QTY MASS
2/1/2 Side Plate Refer Details S.S. 304/316/304L/316L 8 0.462 kg 2/1/2 Side Plate 110X105X8Th S.S. 304/316/304L/316L - 0.462 kg
Note
Tolerance for Hole Loaction and hole reference dimensions are `0.1
DESCRIPTION SIZE MAT.
1. DEVIATION FOR NON-TOLERANCED DIMENSIONS
NO.
TITLE TOTAL
2. Proper Edge preparation is to be done before welding as per standard engineering practice. DIAMETERS & LENGTHS LENGTH IN MM OF
DO NOT SCALE THE DRAWING
REQD. Noted
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' - Centr Block
30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
6 5 4 3 2 1
2/2
4xn14
D THRU
n50 D
569
2/2/1
2/2/2
70
2/2/3 F8
60
2/2/3
C 75 F8 2/2/2 C
2/2/1
75
125
71
626
120
Parts List
B PART
B
No.
2/2/1 Pipe with Flanges - Assembly Refer Sheet 12 of 25 - 1 2.404 kg
2/2/2 Bracket -Assembly Refer Sheet 13 of 25 - 1 2.004 kg
F8 Hex. Soc. HD Bolt with Washers and Nut M10X30Lg S.S. 4 0.053 kg
2/2/3 Closer Flange Refer Sheet 12 of 25 - 2 0.077 kg
Note: Maintain the orientation/position

PART NO. OFF
of head of socket head screws as shown. DEVIATION FOR NON-TOLERANCED DIMENSIONS
NO.
DESCRIPTION SIZE MAT. REMARKS

6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' Support Leg
30 120 `0.3 6 - 30 `0~ 30'
`0.8 30 - 120 `0~ 20'
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
6 5 4 3 2 1
8 7 6 5 4 3 2 1
2/2/1 2/2/1/2
F F
SA 4xn10.5 THRU
5 5 75
(n73) (see Note-2)

SECTION - SA-SA
100
75
E E
2/2/1/2 2/2/1/1 2/2/1/2 4 X 45°

Chamfer
SA SA
R10
100
6
100
SA
SECTION - SA-SA
A
500
100
b 0.2 A b 0.2 A Parts List

PART
D DESCRIPTION SIZE MATERIAL QTY MASS REMARK D
No.
2/2/1/2 Flange 100X100X6Th S.S. 304/316/304L/316L - 0.243 kg
Parts List
PART
No.
- Note
2/2/1/1 Pipe Refer Details 1 1.880 kg
2/2/1/2 Flange Refer Details - 2 0.243 kg 1. Tolerance for Hole Loaction and hole reference dimensions are `0.1
2. Cut-out Diameter of Flange shall be equal to Outer Diameter of Pipe.
3. Proper Edge preparation is to be done before welding as per standard engineering practice.
R10
2/2/3
C 2/2/1/1 C
100
n73
75
2.11
75 1
100
B 500 B
Parts List
Parts List 2/2/3 Closure Flange 100x100x1 S.S. 304/316/304L/316L - 0.077 kg

PART
No.
2/2/1/1 Stainless Steel Pipe Nom.Dia -65mm, OD -73mm, S.S. 304/316/304L/316L - 1.880 kg - DEVIATION FOR NON-TOLERANCED DIMENSIONS
PART
NO.
Thikness -2.11mm (Sch-5S) X 500Lg TOTAL
DO NOT SCALE THE DRAWING TITLE Noted
DIAMETERS & LENGTHS LENGTH IN MM OF REQD.
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' - Support Leg
30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
2/2/2/1
2/2/2/2
2/2/2 5 4xn14 THRU n50 THRU
2/2/2/3
F F
70
5
60
125
68
2/2/2/1
E E
2/2/2/3 120 6
Parts List
PART
No.
119
2/2/2/1 Base Plate 125X120X6Th S.S. 304/316/304L/316L - 0.596 kg

2/2/2/2
D 5 2/2/2/2 D
n65 THRU 4xn10.5 THRU 6
125 120
2/2/2/1
75
Parts List
119
PART
No.
2/2/2/1 Base Plate Refere Details - 1 0.596 kg
2/2/2/2 Front Plate Refere Details - 1 0.502 kg
65
2/2/2/3 Side Plate Refere Details - 2 0.429 kg
C C
75
4 X 45°
120
Chamfer
2/2/2/3 4 X 45°
Chamfer
20 6
Parts List
PART
No.
2/2/2/2 Front Plate 120X119X6th S.S. 304/316/304L/316L - 0.502 kg
B B
119
Note
1. Tolerance for Hole Loaction and hole reference dimensions are `0.1
2. Proper Edge preparation is to be done before welding as per standard
engineering practice.
20

4 X 45° NO.
119 ( IS : 2102 MEDIUM )
Chamfer DO NOT SCALE THE DRAWING TITLE TOTAL
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' - Support Leg
Parts List 30 120 `0.3 6 - 30 `0~ 30'
PART 120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A DESCRIPTION SIZE MATERIAL QTY MASS REMARK `0.8 30 - 120 `0~ 20' A
No. 1000 2000 `1.2 120 - 400 `0~ 10'
`2.0
2/2/2/3 Side Plate 119X119X6Th S.S. 304/316/304L/316L - 0.429 kg 2000 4000 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
3/4
3
F F
F5 3/5
10xn11 THRU
v n22 x 8
F12
F5
F5 3/2
F5
E E
3/1
6xn8.5 THRU
v n18 x 5 3/3
Location for Metal Strip mentioning
F5 (Both Side)
3/4 3/5
Note:
3/4 3/4 1) Elevation Gear Box is having Locking Provision.
D D
Remove the locking fastener before changing
F5 orientation of elevation gear box.
2) Provide a metal strip showing
3/2 on elevation gear box.
483
F4 Parts List
SA PART
F5 DESCRIPTION SIZE MATERIAL QTY MASS REMARK
No.
3/1 Azimuth GearBox Refer Sheet 16 of 25 - 1 16.712 kg

C 3/3 C
3/2 Elevation GearBox Refer Sheet 19 of 25 - 1 17.579 kg
3/3 AZ-EL Interface Plate Refer Sheet 23 of 25 - 1 1.690 kg

3/4 Elevation BKT -Side Plate Refer Sheet 23 of 25 - 2 2.623 kg
SA 3/5 Elevation BKT -Top Plate Refer Sheet 23 of 25 - 1 1.403 kg
F4 Hex. Soc HD Blt with Washers M8X20Lg S.S. 4 0.018 kg
F5 Hex. Soc. HD Bolt with Washers M8X25Lg S.S. 22 0.020 kg
SECTION - SA-SA
255 250
B B

NO.
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' Assembly -AZ- EL Mechanism
30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
3/1/1
Ø(64)
Ref. 3/2/1 60
n30
n40
F F
SA 60 154 60 SA
100
274
E E
2xM16x2
25 25 Deep
SECTION - SA-SA
Parts List
3/1/1 & 3/2/1 Worm Shaft n64X275Lg S.S. 304/316/304L/316L or Case - 2.728 kg Mentioned mass is for S.S.
Hardened Low Carbon Steel grade component
20MnCr5
D 3/1/2 M8x1.25
D
3/2/2 15 Deep
n30
(R78)
SECTION - SA-SA
30
n45
C 8xM8x1.25 C
n75
15 Deep
n60
SA SA
Notes:
1. Worm shaft and Worm gear set are identical for Azimuth and Elevation Gearboxes
2. Tolerance for Hole Sizes and hole reference dimensions are `0.1
3. Proper surface finish shall be maintain for contact surfaces of Worm Gear and Worm Shaft.
4. Refer Details for gear data and parameters 12xn18 THRU

40 70 40
5. Minor Variation in fabrication of gear set is permissible. Ensure integrity of assembly for gearbox and other 150 n100 PCD
assembly/Components to meet its functional requirement.
B 6. Geometry of Gears are simplified for representation. B
7. Worm Gear and Worm shaft can be made either by Austenitic Stainless Steel or in Phosphorus Bronze (Worm
Gear) and Low Carbon Steel grade 20MnCr5 with Case Hardnening (Worm Shaft).
8. If Worm set is made using Austenitic S.S., M16, Length 25 mm Socket Head Screw Fasteners are to Parts List
be mounted on Worm shaft and tack welding is to be done between fastener and worm shaft to ensure PART No. DESCRIPTION SIZE MATERIAL QTY MASS REMARK
non-removal of fastener. Subsequent to this S.S. worm gear and worm wheels are to be mechanically 3/1/2 & 3/2/2 Worm Gear n156X150Lg S.S. 304/316/304L/316L or - 4.761 kg Mentioned mass is
cleaned to ensure that no corrosion prone surface is left out after welding. Phosphorus Bronze for S.S. component
9. If Worm set is made using Phosphorus Bronze (Worm Gear) and Case Hardnening Low Carbon Steel grade PART
20MnCr5 (Worm Shaft), M16, Length 25 mm Socket Head Screw Fasteners are to be mounted on Worm shaft and ( IS : 2102 MEDIUM )
NO.
TOTAL
tag welding is to be done between fastener and worm shaft to ensure non-removal of fastener. Subsequent DIAMETERS & LENGTHS LENGTH IN MM OF
DO NOT SCALE THE DRAWING TITLE
REQD. Noted
to this worm gear and worm wheels are to be coated using electro less nickel plating to ensure that no UPTO & INCLUDED SHORTER SIDE OF ANGLE UNLESS OTHERWISE STATED Corner Reflector SQ-1.5m with Mount
6 `0.1 WT. IN KGS.
corrosion prone surface is left out. 6 30 `0.2 1 - 6 `1~ 00'
- Worm Gears Data
Noted
30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
315 1000 GOVERMENT OF INDIA DEPARTMENT OF SPACE NISAR
Important 1000 2000 `1.2 120 - 400 `0~ 10'
DRN HSB 13/07/21
2000 4000 `2.0 MOD. AKS 05/04/23
• Tolerances in Gerboxes' drawing are not shown. Selective adjustment in related 4000 & ABOVE `3.0 OVER 400 `0~ 05'
CHD HSB 05/04/23
AHMEDABAD
parts/assemblies to maintain integrity of gearbox assembly is to be done. MACHINING FINISH IN MICRON

0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
3/1
F F
F3
F3
3/1/4
255
F3
E Notes: E
1. Refer sheet 15 of 25 for Details of gear data and parameters
2. Minor variations in fabrication of gear set is permissible. Check
integrity of assembly for gearbox and other assembly/Components.
3/1/6 3. Fastener F9 is to be tack welded on worm shaft to avoid loosening.
3/1/5
250
3/1/3
3/1/4
Important
SB • Tolerances in Gerboxes' drawing are not shown. Selective adjustment in
314
F3 related parts/assemblies to maintain integrity of gearbox assembly is to
D D
be done.
• Use Graphite grease as lubricant for Gears and Bush Bearings
• Proper sealing is to be ensured at time of assembly
150
116
SA SA
F3 282 F3 255
SECTION - SB-SB
SB
3/1/3
C C
3/1/6
Parts List
3/1/5 PART No. DESCRIPTION SIZE MATERIAL QTY MASS REMARK
3/1/1 Worm Refer Sheet 15 of 25 - 1 2.728 kg
3/1/5 3/1/2 Worm Gear Refer Sheet 15 of 25 - 1 4.761 kg
3/1/3 AZ Base Cover Plate - Assembly Refer Sheet 17 of 25 - 1 2.850 kg
3/1/2
3/1/4 AZ Top Cover Plate - Assembly Refer Sheet 17 of 25 - 1 2.396 kg

3/1/5 AZ Side Cover Plate-1 - Assembly Refer Sheet 18 of 25 - 2 1.064 kg
3/1/6 AZ Side Cover Plate-2 Refer Sheet 18 of 25 - 2 0.676 kg
3/1/1 F3 Hex Soc Hd Screw with Washers M6X20Lg S.S 36 0.009 kg
B F9 Hex Soc Hd Bolt M16X25Lg S.S 2 0.083 kg B
F9
F9

NO.
3/1/6 DIAMETERS & LENGTHS LENGTH IN MM OF REQD. Noted
SECTION - SA-SA UPTO & INCLUDED SHORTER SIDE OF ANGLE UNLESS OTHERWISE STATED Corner Reflector SQ-1.5m with Mount
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' - Azimuth Gearbox
30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
3/1/3/1 14xn6.2 THRU

3/1/3 4xM8x1.25 v n13 x 10
20 X 45° 60 60
F Chamfer F
PUM-5
3/1/3/1 6xn8.5 THRU
F5 v n18 x 5 n77
60
70
50
255
240
60
(155) See Note-2
70
50
60
E 6xn8.5 THRU
E
v n18 x 5
225 15 185
250
F5 PUM-5
3/1/3/1 Parts List
PART No. DESCRIPTION SIZE MATERIAL QTY MASS
34.2
-
15
3/1/3/1 AZ Base Cover Plate 255X250X15Th Al 6061-T6 2.270 kg

250 255
Parts List 60 60 14xn6.2 THRU

D 4xM8x1.25 v n13 x 10 D
PART No. DESCRIPTION SIZE MATERIAL QTY MASS 3/1/4/1
3/1/3/1 AZ Base Cover Plate Refer Details - 1 2.270 kg
PUM-5 Bearing-Wormgear Refer Sheet 22 of 25 - 1 0.500 kg
n77
60
70
255
240
3/1/4
60
(155) See Note-2
70
60
F5
C 3/1/4/1 PUM5 C
200 15 185
Parts List
3/1/4/1 AZ Top Cover Plate 255X200X15Th Al 6061-T6 - 1.815 kg
Notes:
2. Need to adjust this dimension as per Worm gear set final dimensions to maintain integrity pf assembly.
B B
PUM5 F5 3/1/4/1 Important:

Tolerances in Gerboxes' drawing are not shown. Selective adjustment in related parts/assemblies
34.2
to maintain integrity of gearbox assembly is to be done.

15
200 255

NO.
Parts List UPTO & INCLUDED SHORTER SIDE OF ANGLE UNLESS OTHERWISE STATED Corner Reflector SQ-1.5m with Mount
6 `0.1 WT. IN KGS.
PART No. DESCRIPTION SIZE MATERIAL QTY MASS 6 30 `0.2 1 - 6 `1~ 00' - Azimuth Gearbox
30 120 `0.3 6 - 30 `0~ 30'
3/1/4/1 AZ Top Cover Plate Refer Details - 1 1.815 kg 120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
PUM5 Bearing-Wormgear Refer Sheet 22 of 25 - 1 0.500 kg 315 1000 DRN HSB 13/07/21 GOVERMENT OF INDIA DEPARTMENT OF SPACE NISAR
1000 2000 `1.2 120 - 400 `0~ 10'
`2.0
F5 Hex. Soc. HD Bolt with Washers M8X25Lg S.S. 4 0.020 kg 2000 4000 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
3/1/5 3/1/5/1
F 4xM6x1 F
8xM6x1 15 Deep
15 Deep
3/1/5/1
PUM6 60
60
60
F5
225
60
60
E E
(40) See Note-2

n42
60
60
45
F5
PUM6 3/1/5/1
34.2
45
15
M8x1.25 - 6H- Through
D 60 D
86 225
15
Parts List
86
3/1/5/1 AZ Side cover Plate-1 Refer Details - 1 0.712 kg
PUM6 Bearing-Worm Refer Sheet 22 of 25 - 1 0.271 kg
F5 Hex. Soc. HD Bolt with Washers M8X25Lg S.S. 4 0.020 kg Parts List
PART
DESCRIPTION SIZE MATERIAL QTY MASS
No.
3/1/5/1 AZ Side cover Plate-1 225X86X15Th Al 6061-T6 - 0.712 kg
3/1/6
4xn6.2 THRU
C v n13 x 10 C
6xM6x1
15 Deep
Notes:
60
60
185
200
2. Need to adjust this dimension as per Worm gear set final dimensions to maintain integrity of assembly.
Important
• Tolerances in Gerboxes' drawing are not shown. Selective adjustment in related
60
B B
60
parts/assemblies to maintain integrity of gearbox assembly is to be done to achieve required

assembly and performance
60 PART
NO.
DIAMETERS & LENGTHS LENGTH IN MM OF REQD. AKS
6 `0.1 WT. IN KGS.
`1~ 00'
15
6 30 `0.2 1 - 6 - Azimuth Gearbox

30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A 86 `0.8 30 - 120 `0~ 20' A
Parts List 315 1000 DRN HSB 13/07/21 GOVERMENT OF INDIA DEPARTMENT OF SPACE NISAR
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. 05/04/23
PART OVER 400 `0~ 05'
AKS
AHMEDABAD
DESCRIPTION SIZE MATERIAL QTY MASS 4000 & ABOVE `3.0
No. CHD HSB 05/04/23
3/1/6 AZ Side Cover Plate-2 200X86X15Th Al 6061-T6 1 0.676 kg 8 - 25 1.6 - 8 APD AKH 05/04/23 SCALE DRG. No. SHEET 18
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
3/2/3
3/2/7 3/2/6
F F3 F
3/2 F3
3/2/5
SA SA 3/2/4
F3
E 314 3/2/3 E
F13
3/2/6 150 Notes:

SB 1. Refer sheet 15 of 25 for Details of gear data and parameters
2. Minor variations in fabrication of gear set is permissible. Check integrity
of assembly for gearbox and other assembly/Components.
3/2/4 3/2/4
3. Fastener F9 is to be tack welded on worm shaft to avoid loosening.
D D
3/2/4
255
3/2/5 Important
• Tolerances in Gerboxes' drawing are not shown. Selective
adjustment in related parts/assemblies to maintain integrity of
gearbox assembly is to be done to achieve required assembly
and performance
• Use Graphite grease as lubricant for Gears and Bush Bearings
• Proper sealing is to be ensured at time of assembly
C 200 3/2/3 C
SECTION - SB-SB F3 3/2/3 166
SB
Parts List
PART
No.
3/2/5 -
3/2/1 Worm Refer Sheet 15 of 25 1 2.728 kg
3/2/2 Worm Gear Refer Sheet 15 of 25 - 1 4.761 kg

3/2/3 EL Base Cover Plate Refer Sheet 20 of 25 - 1 1.228 kg
3/2/4 EL Cover Plate-1 Assembly Refer Sheet 20 of 25 - 2 2.166 kg
3/2/2 -
B 3/2/5 EL Cover Plate-2 Assembly Refer Sheet 21 of 25 2 1.064 kg B
3/2/6 EL Cover Plate-3 Refer Sheet 21 of 25 - 1 0.892 kg
F3 Hex Soc Hd Screw with Washers M6X20Lg S.S. 40 0.009 kg
F9 Hex Soc Hd Bolt M16X25Lg S.S. 2 0.083 kg
3/2/1 3/2/7 Locking Plate Refer Sheet 21 of 25 - 2 0.443 kg
F13 Hex Soc Hd Screw with Washers M8x16Lg S.S. 8 0.017 kg

NO.
6 `0.1 WT. IN KGS.
F9 6 30 `0.2 1 - 6 `1~ 00' - Elevation Gearbox
30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
SECTION - SA-SA CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
3/2/4
3/2/3
F 6xn8.5 THRU 12xn6.2 THRU F

141 v n18 x 7 v n13 x 10 60 PUM5
3/2/4/1
F5
50
60
200
185
50
60
50
E E
PUM5 F5 3/2/4/1
34.2
20 X 45°
166 15 101
Chamfer
200 225
Parts List
Parts List PART No. DESCRIPTION SIZE MATERIAL QTY MASS
PART No. DESCRIPTION SIZE MATERIAL QTY MASS 3/2/4/1 EL Cover plate-1 Refer Detail Al 6061-T6 1 1.585 kg
3/2/3 EL Base Cover Plate 200X166X15Th Al 6061-T6 - 1.228 kg PUM5 Bearing-Wormgear Refer Sheet 22 of 25 S.S. 1 0.500 kg
D D
12xn6.2 THRU
3/2/6 60 v n13 x 10
3/2/4/1
8xM6x1
200 15 Deep
185
8xn6.2 THRU
130
v n13 x 10
50
27.5 7.5
21
4xM8x1.25
185
200
50
n77
60
66
C C
50
70
EN EN
225
60
(140) See Note-2
70 101 15
116
Parts List
60
PART
No.
1 EL Cover Plate-3 200X116X15Th Al 6061-T6 - 0.892 kg

SECTION - EN-EN
Note:
B 1. Tolerance for Hole Size and hole reference dimensions are `0.1 B
50 50 50 2. Need to adjust this dimension as per Worm gear set final dimensions to maintain integrity of assembly.
3. Ensure Dimensional and Geometrical Tolerances for interchangeability of Assembly
15
Important
200
• Tolerances in Gerboxes' drawing are not shown. Selective adjustment in related parts/assemblies to maintain
integrity of gearbox assembly is to be done.
Parts List ( IS : 2102 MEDIUM )
NO.
PART No. MATERIAL TITLE TOTAL

DESCRIPTION SIZE QTY MASS DIAMETERS & LENGTHS LENGTH IN MM OF
DO NOT SCALE THE DRAWING
REQD. Noted
3/2/4/1 EL Cover plate-1 225X200X15Th Al 6061-T6 - 1.585 kg UPTO & INCLUDED SHORTER SIDE OF ANGLE UNLESS OTHERWISE STATED Corner Reflector SQ-1.5m with Mount
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' - Elevation Gearbox
30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
8 7 6 5 4 3 2 1
6 5 4 3 2 1
3/2/5 3/2/5/1
60
8xM6x1 4xM6x1
D 15 Deep 15 Deep D
PUM6
F5
60
3/2/5/1
225
60
(40) See Note-2

4xM8x1.25
60
45
C F5 3/2/5/1 45 C
PUM6
n42
34.2
60
86 225
15
86
Parts List
PART
No. Parts List
3/2/5/1 EL Cover Plate-2 Refer Details - 1 0.712 kg PART No. DESCRIPTION SIZE MATERIAL QTY MASS
PUM6 Bearing-Worm Refer Sheet 22 of 25 - 1 0.271 kg -
3/2/5/1 EL Cover Plate-2 225X86X15Th Al 6061-T6 0.712 kg
F5 Hex. Soc. HD Bolt with Washers M8X25Lg S.S 4 0.020 kg
Note:
B 166 B
1. Tolerance for Hole Size and hole reference dimensions are `0.1
16
2. Need to adjust this dimension as per Worm gear

set final dimensions to maintain integrity of assembly.
130
3. Ensure Dimensional and Geometrical Tolerances for
24° n9 THRU
v n16 Important interchangeability of Assembly
18
• Tolerances in Gerboxes' drawing are not shown. please do selective adjustment in related
7 Nos. of M10x1.5 - 6H
parts/assemblies to maintain integrity of gearbox assembly for required performance
102
66
on PCD of 134 mm PART

(Helicoil Wire Insert ( IS : 2102 MEDIUM )
NO.
of 1.5 D length) DO NOT SCALE THE DRAWING TITLE TOTAL
18 R10 UPTO & INCLUDED DIMENSIONS ARE IN MM
6 `0.1 WT. IN KGS.
n134 6 30 `0.2 1 - 6 `1~ 00'
-Elevation Gearbox
Noted
30 120 `0.3 6 - 30 `0~ 30'
`0.8 30 - 120 `0~ 20'
Parts List 315 1000 DRN HSB 13/07/21 GOVERMENT OF INDIA DEPARTMENT OF SPACE NISAR
1000 2000 `1.2 120 - 400 `0~ 10'
PART 2000 4000 `2.0 MOD. AKS 05/04/23
DESCRIPTION SIZE MATERIAL QTY MASS 4000 & ABOVE `3.0 OVER 400 `0~ 05' AHMEDABAD
No. CHD HSB 05/04/23
3/2/7 Locking Plate Refer Details Al 6061-T6 1 0.443 kg 8 - 25 1.6 - 8 APD AKH 05/04/23 SCALE DRG. No. SHEET 21
0.025 - 1.6 SIGN DATE OF 25
6 5 4 3 2 1
6 5 4 3 2 1
PUM5
SA
PUM6 SA 4xn8.5
4xn8.5 THRU 45 THRU 14 8
D 70 D
+ 0.05
n30 + 0.10
Ø40
45
65
+ 0.05
n60 + 0.10
Ø75
70
90
SA SECTION - SA-SA
R5 14 8
SA
C C
22
SECTION - SA-SA
65
22
90
Parts List
PUM6 Bearing-Worm 65X65X22Th S.S. 304/316/304L/316L - 0.271 kg

Parts List
B Note: B
-
1. Tolerance for Hole Size and hole reference dimensions are `0.1
PUM5 Bearing-Wormgear 90X90X22Th S.S. 304/316/304L/316L 0.500 kg
2. Ensure Dimensional and Geometrical Tolerances for interchangeability
of Assembly

NO.
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' - Azimuth & Elevation Gearboxes Parts
30 120 `0.3 6 - 30 `0~ 30'
`0.8 30 - 120 `0~ 20'
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
6 5 4 3 2 1
8 7 6 5 4 3 2 1
4xn8.5 THRU
3/4
SA v n20 x 13
3/3 n45 PCD SA
F F
n8.5 THRU
R100 v n18 x 10
6xM8x1.25 13
THRU
60
n45 PCD
PCD n134
200
60
275
E E
R61
R73
R6
23 °
° 23
175
20 X 45° 34°
141 Chamfer SECTION - SA-SA
SA
50 50 50
15
20
D Parts List
D
166 R5 200 20
PART
No.
SECTION - SA-SA
3/3 AZ-EL Interface Plate 200X166X20Th Al 6061-T6 - 1.690 kg SA
n8.5 THRU
v n18 x 10
3/5
50 50 50
8xM8x1.25 Parts List
15 Deep PART
R10 (Typ.) DESCRIPTION SIZE MATERIAL QTY MASS
No.
SA
C 3/4 Elevation BKT -Side Plate 275X200X20Th Al 6061-T6 1 2.623 kg C
50 50 50 50
10xn11 THRU
100
150
v n22 x 8
B B
Note:
Tolerance for Hole Size and hole reference dimensions are `0.1
250 15
1.
SA 2. Ensure Dimensional and Geometrical Tolerances for interchangeability
SECTION - SA-SA
of Assembly
50 50 50

NO.
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' - Elevation Gearbox
30 120 `0.3 6 - 30 `0~ 30'
120 315 `0.5 DGN. HSB 13/07/21 PROJECT
A `0.8 30 - 120 `0~ 20' A
1000 2000 `1.2 120 - 400 `0~ 10'
Parts List 2000 4000 `2.0 MOD. AKS 05/04/23
PART CHD HSB 05/04/23
DESCRIPTION SIZE MATERIAL QTY MASS MACHINING FINISH IN MICRON
No. 8 - 25 1.6 - 8 APD AKH 05/04/23 SCALE DRG. No. SHEET 23
- NTS MPMG-MMID-NISAR-CR-01
3/5 Elevation BKT -Top Plate 250X150X15Th Al 6061-T6 1.403 kg 0.025 - 1.6 < 0.025 SIGN DATE OF 25
8 7 6 5 4 3 2 1
6 5 4 3 2 1
4
4/1
D D
n12
4/1
4/2 F10 F10 4/2
835
2xM6x1
16 Deep
Ø12
Parts List
* 957.88
PART
No.
C C
4/1 Alignment Rod n12X835Lg S.S. 304/316/304L/316L - 0.750 kg
*-
This dimension is for reference and set for final assembly of

corner reflector to maintain shape of 1.5m SQ reflector
4/2
n6.2
Parts List
PART
DESCRIPTION SIZE MATERIAL QTY MASS REMARK R1 8
No. 80
4/1 Alignment Rod Refer Details - 1 0.750 kg
4/2 Alignment Rod Eye Refer Details - 2 0.030 kg
F10 Lock Nut M6 S.S. 2 0.003 kg Thread Relief
n12
M6x1 - 6g
M6
Note:
4
B 1. Tolerance for Hole Size and hole reference dimensions are `0.1 B
2. Ensure Dimensional and Geometrical Tolerances for interchangeability 30 10 40
of Assembly
Parts List
4/2 Alignment Rod Eye n12X80Lg S.S. 304/316/304L/316L - 0.030 kg
NO.
6 `0.1 WT. IN KGS.
6 30 `0.2 1 - 6 `1~ 00' - Alignment Rod
30 120 `0.3 6 - 30 `0~ 30'
`0.8 30 - 120 `0~ 20'
1000 2000 `1.2 120 - 400 `0~ 10'
2000 4000 `2.0 MOD. AKS 05/04/23
CHD HSB 05/04/23
0.025 - 1.6 SIGN DATE OF 25
6 5 4 3 2 1
6 5 4 3 2 1
Consolidated Part List of the PARTS to be Fabricated
Description
Total Consolidated Fasteners Details
P/N SIZE MAT. Ref Sheet Mass/Item
D Qty D
Total
1/1/1/1 Angle-1 30x30x3Th.x 1052 Lg Aluminium Alloy 5 of 25 3 0.453 kg P/N Description SIZE MAT. Refer sheet/s Qty
1/1/1/2 Angle-1 30x30x3Th.x 744Lg Aluminium Alloy 5 of 25 6 0.336 kg
F1 Hex. Soc. Hd Screw with Washers and Nut M5X16 Lg S.S. 3,4 & 6 249
1/1/1/3 Square Sheet 750x750x 1 Aluminium Alloy 5 of 25 3 1.519 kg
F2 Hex. Soc. Hd Screw with Washers and Nut M6X20 Lg S.S. 1 06
1/1/1/4 Angle-2 30x30x5Th.x988Lg Aluminium Alloy 5 of 25 3 0.692 kg
F3 Hex. Soc. Hd Screw with Washers M6X20 Lg S.S. 16 & 19 76
F4 Hex. Soc. Hd Bolt with Washers M8X20Lg S.S. 14 04
F5 Hex. Soc. Hd Bolt with Washers M8X25 Lg S.S. 1,14,17,18,20 & 21 60
F6 Hex. Soc. Hd Bolt with Washers M10X16 Lg S.S. 3 01
PUM-1 Triangular Sheet 750x750x1 Aluminium Alloy 6 of 25 18 0.759 kg
F7 Hex. Soc. Hd Bolt with Washers M10X20 Lg S.S. 3&9 21
1/1/2/1/1/1 Angle-1 Stiffner L-30X30X3Th.X491Lg Aluminium Alloy 6 of 25 18 0.207 kg
F8 Hex. Soc. Hd Bolt with Washers and Nut M10X30 Lg S.S. 2 & 11 26
1/1/2/1/1/2 Angle-2 Stiffner L-30X30X3Th.X491Lg Aluminium Alloy 6 of 25 18 0.207 kg
F9 Hex Soc Hd Bolt M16X25 Lg S.S. 16 & 19 04
PUM-2 Angle_Side L-30X30X3Th.X747Lg Aluminium Alloy 6 of 25 36 0.336 kg
F10 Locknut M6 S.S. 24 06
PUM-3 Angle_Diagonal L-30X30X3Th.X1053Lg Aluminium Alloy 6 of 25 18 0.457 kg
F11 Locknut M10 S.S. 8 04
1/2/1 Back Support Angle-1 L-40X40X3ThX790Lg Aluminium Alloy 7 of 25 01 0.487 kg
F12 Hex. Soc. Hd Bolt with Washers M10x35Lg S.S. 14 04
1/3/1 Back Support Angle-2 L-40X40X3ThX750Lg Aluminium Alloy 7 of 25 05 0.465 kg
C F13 Hex. Soc. Hd Bolt with Washers M8x16Lg S.S. 19 08 C
Flange_Back Support
Aluminium Alloy 0.009 kg
PUM-4 37X37X3Th 7 of 25 12 M10 X @20lg

Angle STD1 Eye Bolt S.S. 8 04
thread
1/4/1 Tie Block 40X40X34Th S.S. 304/316/304L/316L 8 of 25 04 0.328 kg
2/1/1 Top Plate 265.56X265.65X8Th S.S. 304/316/304L/316L 10 of 25 01 2.582 kg

2/1/2 Side Plate 110X105X8Th S.S. 304/316/304L/316L 10 of 25 08 0.462 kg
2/2/3 Closure Flange 100x100x1Th S.S. 304/316/304L/316L 12 of 25 08 0.077 kg
Nom. Dia-65mm,
OD-73mm,
2/2/1/1 S.S. Pipe
Thickness-2.11mm
S.S. 304/316/304L/316L 12 of 25 04 1.88 kg Notes:
Sch-5S X 500Lg 1. Please check related assemb/y,sub-assembly and
2/2/1/2 Flange 100X100X6Th S.S. 304/316/304L/316L 12 of 25 08 0.243 kg part details for any ambiguity/errors
2/2/2/1 Base Plate 125X120X6Th S.S. 304/316/304L/316L 13 of 25 04 0.596 kg 2. * Mass of Worm shaft and worm gear is for S.S.
2/2/2/2 Front Plate 120X119X6Th S.S. 304/316/304L/316L 13 of 25 04 0.508 kg 304/316/304L/316L material grade.
2/2/2/3 Side Plate 119X119X6Th S.S. 304/316/304L/316L 13 of 25 08 0.429 kg 3. Material Test Certificate is to be provided for all
B 3/1/1 & 3/2/1 Worm Shaft n64X275Lg
S.S./Low Carbon Steel
15 of 25 02 2.728 kg*
parts including fasteners and gear boxes. B
grade 20MnCr5 4. Plating certificate is to be provided, if gears are
3/1/2 & 3/2/2 Worm Gear n156X150Lg S.S./Phosphorus Bronze 15 of 25 02 4.761 kg*
made using Phosphorus Bronze and case
3/1/3/1 Az Base Cover Plate 255X250X15Th Al 6061-T6 17 of 25 01 2.27 kg
hardened low Carbon Steel 20MnCr5.
3/1/4/1 Az Tope Cover Plate 255X200X15Th Al 6061-T6 17 of 25 01 1.815 kg
3/1/5/1 Az Side Cover Plate-1 225X86X15Th Al 6061-T6 18 of 25 02 0.712 kg
3/1/6 Az Side Cover Plate-2 200X86X15Th Al 6061-T6 18 of 25 02 0.676 kg
3/2/3 EL Base Cover Plate 200X166X15Th Al 6061-T6 20 of 25 01 1.228 kg
3/2/4/1 EL Cover Plate-1 225X200X15Th Al 6061-T6 20 of 25 02 1.59 kg
3/2/5/1 EL Cover Plate-2 225X86X15Th Al 6061-T6 21 of 25 02 0.712 kg
PART
3/2/6 EL cover Plate-3 200X116X15Th Al 6061-T6 20 of 25 01 0.892 kg NO.
3/2/7 Locking Plate 166x102x16Th Al 6061-T6 21 of 25 02 0.443 kg TOTAL
DO NOT SCALE THE DRAWING TITLE -
PUM5 Bearing-Worm Gear 90X90X22Th S.S. 304/316/304L/316L 22 of 25 04 0.5 kg REQD.
UNLESS OTHERWISE STATED Corner Reflector SQ-1.5m with Mount
PUM6 Bearing-Worm 65X65X22Th S.S. 304/316/304L/316L 22 of 25 04 0.271 kg DIMENSIONS ARE IN MM WT. IN KGS.
1.69 kg - Consolidated Partlist -
3/3 Az-EL Interface Plate 200X166X20Th Al 6061-T6 23 of 25 01 REMOVE SHARP EDGES & BURRS
3/4 Elevation Bkt - Side Plate 275X200X20Th Al 6061-T6 23 of 25 02 2.617 kg
A DGN. HSB 13/07/21 PROJECT A
3/5 Elevation Bkt - Top Plate 250X150X15Th Al 6061-T6 23 of 25 01 1.403 kg DRN HSB 13/07/21 GOVERMENT OF INDIA DEPARTMENT OF SPACE NISAR
4/1 Alignment Rod n12X835Lg S.S. 304/316/304L/316L 24 of 25 03 0.75 kg MOD. AKS 05/04/23
AHMEDABAD
4/2 Alignment Rod-Eye n12X80Lg S.S. 304/316/304L/316L 24 of 25 06 0.03 kg CHD HSB 05/04/23
APD AKH 05/04/23 SCALE DRG. No. SHEET 25
SIGN DATE OF 25
6 5 4 3 2 1
1 2 3 4 5
50
THIS DRAWING AND SPECIFICATIONS ARE THE PROPERTY OF THE SPACE APPLICATIONS CENTRE DEPARTMENT OF SPACE GOVERNMENT OF INDIA, AHMEDABAD AND SHALL NOT BE REPRODUCED
A A
50
n25 (25)
B B
60
30
40
C 10° C
OR COPIED OR USED AS THE BASE FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES WITHOUT PRIOR PERMISSION
D
D
200
E E
Note:
1) Pipe of size DN15, XS; Length-500mm : 1

No. of Carbon Steel Material shall be supplied
n40
along with 4 Nos. of Mounting Peg.
F
F
2) All Mounting Peg and Carbon Steel pipes
shall be provided with 2 coat of primer and 2
coat of paint of grey colour for rust protection.
n5
1 Mounting Peg Refer Details Mild Steel - -

G PART No. DESCRIPTION SIZE / REF. MATERIAL No. OFF REMARKS
G
UNLESS OTHERWISE STATED REQD.
DIMENSIONS ARE IN MM Mounting Peg for Corner Reflector WT. IN KGS.
REMOVE SHARP CORNERS
N/A
DGN. AKS PROJECT
GOVERNMENT OF INDIA DEPARTMENT OF SPACE
DRN. 16/08/2021
SPACE APPLICATIONS CENTRE NISAR
H AHMEDABAD
DRG. CHD H
APD.
SCALE DRG. NO.
SHEET 1
NTS MMID/MPMG/CR-MP-02
SIGN DATE OF 1
1 2 3 4 5

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REQUEST FOR PROPOSAL

Sl. No. Description of Section Page No.

2.1 Testing and Inspection

2.7 Packing and Transportation

Sl. No. Activity / Milestone Timeline

6. General instructions to Vendors

The following documents/details(in English) shall be provided by the vendor along

2 Fabrication of Sample Corner Reflector as per

Packing and Transportation

C 6. Proper care is to be taken while transporting these panels to avoid C

7. Location of Drainage Holes are to be maintained as shown in

Three Square Panel of size 0.75 metre

Three Right Angle Isosceles Triangluar of size 1.5 metre

Three Square Panel of size 1.5 metre

1/1 Square Panel Assembly of Size 1.5 metre

C F1 proper fixtures are to be made to ensure minimum warpage in aluminum angle C

1/1/1/7 1/1/1/2 562.5

5. Rivets are to be provided along all four edges of the

Note: Size of sheet shall be equal to size

PART No. DESCRIPTION SIZE MATERIAL QTY MASS REMARK

1/3 187.5 93.75 93.75 187.5

1. All angles shall have Straight Edge at corner(No fillet at corner)

187.5 93.75 93.75 187.5 40

Note: Maintain the orientation/position of head of socket head screws as shown.

Note: Maintain the orientation/position

DO NOT SCALE THE DRAWING TITLE TOTAL

(n73) (see Note-2)

2/2/1/2 2/2/1/1 2/2/1/2 4 X 45°

b 0.2 A b 0.2 A Parts List

Parts List 2/2/3 Closure Flange 100x100x1 S.S. 304/316/304L/316L - 0.077 kg

2/2/2/1 Base Plate 125X120X6Th S.S. 304/316/304L/316L - 0.596 kg

PART NO. OFF REMARKS

3/1 Azimuth GearBox Refer Sheet 16 of 25 - 1 16.712 kg

3/3 AZ-EL Interface Plate Refer Sheet 23 of 25 - 1 1.690 kg

PART NO. OFF REMARKS

4. Refer Details for gear data and parameters 12xn18 THRU

parts/assemblies to maintain integrity of gearbox assembly is to be done. MACHINING FINISH IN MICRON

3/1/4 AZ Top Cover Plate - Assembly Refer Sheet 17 of 25 - 1 2.396 kg

PART NO. OFF REMARKS

3/1/3/1 14xn6.2 THRU

3/1/3/1 AZ Base Cover Plate 255X250X15Th Al 6061-T6 2.270 kg

Parts List 60 60 14xn6.2 THRU

PUM5 F5 3/1/4/1 Important:

to maintain integrity of gearbox assembly is to be done.

PART NO. OFF REMARKS

(40) See Note-2

M8x1.25 - 6H- Through

parts/assemblies to maintain integrity of gearbox assembly is to be done to achieve required

6 30 `0.2 1 - 6 - Azimuth Gearbox

3/2/6 150 Notes:

3/2/2 Worm Gear Refer Sheet 15 of 25 - 1 4.761 kg

PART NO. OFF REMARKS

F 6xn8.5 THRU 12xn6.2 THRU F

(140) See Note-2

1 EL Cover Plate-3 200X116X15Th Al 6061-T6 - 0.892 kg

PART No. MATERIAL TITLE TOTAL

(40) See Note-2

2. Need to adjust this dimension as per Worm gear

on PCD of 134 mm PART

PUM6 Bearing-Worm 65X65X22Th S.S. 304/316/304L/316L - 0.271 kg