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Culvert Design

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3-1 Introduction

A culvert is a closed conduit under a roadway or embankment used to maintain flow


from a natural channel or drainage ditch. A culvert shall convey flow without causing
damaging backwater, excessive flow constriction, or excessive outlet velocities.
In addition to determining the design flows and corresponding hydraulic performance of
a particular culvert, other factors can affect the ultimate design of a culvert and shall be
taken into consideration. These factors can include the economy of alternative pipe
materials and sizes, horizontal and vertical alignment, environmental concerns, and
necessary culvert end treatments.
In some situations, the hydraulic capacity may not be the only consideration for
determining the size of a culvert opening. Fish passage requirements often dictate a
different type of crossing from what would normally be used for hydraulic capacity.
Wetland preservation may require upsizing a culvert or replacing a culvert with a bridge.
Excessive debris potential may also require an increase in culvert size. Bridges and fish
passage culverts are covered in more detail in Chapter 7 but require a PEO approved by
the State Hydraulics Office to complete the design.
The design policy in this chapter applies only to culverts with non-fish-bearing channels.
For culverts associated with fish-bearing channels, refer to Chapter 7.
Section 3-2 discusses the data acquisition and documentation required when designing
culverts. Culvert design considerations are discussed in detail in Section 3-3, and various
end treatments are discussed in Section 3-4. Section 3-5 covers other miscellaneous
design considerations that have not been previously discussed.

3-2 Culvert Design Documentation


This section describes culvert design documentation, including hydraulic reports,
required field data, and engineering analysis.

Hydraulic Reports
The PEO shall collect field data and perform an engineering analysis as described in
Sections 3-2.2 and 3-2.3, respectively. Culverts in this size range shall be referred to on
the contract plan sheets as “Schedule Culv. Pipe in. Diam.” The PEO is
responsible for listing all acceptable pipe alternatives based on site conditions. The
decision regarding which type of pipe material is to be installed at a location will be left
to the contractor unless a specific material type is called out in the plans and justification
is provided in the hydraulic report. See Chapter 8 for a discussion on schedule pipe and
acceptable alternatives.
Culverts larger than 48 inches in diameter or span will be included as part of a specialty

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Chapter 3 Culvert Design

report and are required to be designed by either the State Hydraulics Office or a
licensed engineer approved by the State Hydraulics Office, as outlined in Chapter 1.
In addition to standard culvert design, the State Hydraulics Office can assist in the
design of any unique culvert installation. The requirements for these structures will vary,
and the State Hydraulics Office shall be contacted early in the design phase to
determine what information will be necessary to complete the engineering analysis.

Required Field Data


Information and field data required to complete an engineering analysis for all new
culvert installations or draining an area requiring a culvert shall be part of the hydraulic
report and include the items that follow:

• Topographic map showing the contours and the outline of the drainage area
• Description of drainage area ground cover
• Fish passage requirement, if applicable; see Chapter 7
• Soils investigation per WSDOT’s Design Manual
• Proposed roadway profile and alignment in the vicinity of the culvert
• Proposed roadway cross section at the culvert
• Corrosion zone location, pH, and resistivity of the site
• Investigate a sufficient distance upstream and downstream and any other unique
features that can affect design, such as low-lying structures that could be affected
by excessive headwater debris and anticipated sediment transport
• Other considerations discussed in Section 3-5
If an existing culvert does not have a history of problems and only needs to be extended
or replaced, it is not necessary to gather all the information listed above to determine if
it is adequately sized for the flows it receives. Attaining the history of problems at an
existing culvert site may be sufficient to complete the analysis. Table 3-1 is a general
outline showing the information and field data requirements for a hydraulic report and
specialty report.
For culverts with spans between 4 and 20 feet, use the culvert design in this chapter. If
the crossing requires fish-bearing design criteria and/or the span is greater than 20 feet,
refer to Chapter 7 for further guidance.

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Chapter 3 Culvert Design

Table 3-1 Field Data Requirements for Hydraulic Reports and Specialty Reports

New Culvert Extending or Specialty


Information and Field Data Site Replacing Report
Topographic survey R O R
Ground cover description R O R
Ground soil investigation R O R
Proposed roadway profile and alignment R O R
Proposed roadway cross section R O R
Corrosion zone, pH, resistivitya Ra Oa Ra
Unique features R O R
Notes:
O = optional.
R = required.
a. Required only if replacing with dissimilar material.

Engineering Analysis
Collected field data will be used to perform an engineering analysis. The intent of the
engineering analysis is to ensure that the PEO considers several issues, including flow
capacity requirements, foundation conditions, embankment construction, runoff
conditions, soil characteristics, stream characteristics, potential construction problems,
estimated cost, environmental concerns, and any other factors that may be involved and
pertinent to the design. Additional analysis may be required, if a culvert is installed for
flood equalization, to verify that the difference between the floodwater levels is less
than 1 inch on either side of the culvert. The PEO should contact the State Hydraulics
Office for further guidance on flood equalization. Other miscellaneous design
considerations for culverts are discussed in Section 3-5.

Once the engineering analysis is completed, it will be part of the hydraulic report and
shall include the following information:
1. Culvert hydrology and hydraulic calculations, as described in Section 3-3 and Table
3-2.
2. Proposed roadway stationing of the culvert location.
3. Culvert length.
4. Culvert diameter. The minimum diameter of culvert pipes under a main roadway
shall be 18 inches. Culvert pipe under roadway approaches (i.e., driveway) shall have
a minimum diameter of 12 inches.
5. Culvert material.
6. Headwater depths, WSELs, and flow rates (Q) for the design flow event (generally
the 25-year event and the 100-year flow event).
7. Proposed roadway cross section and roadway profile, demonstrating the maximum
and minimum height of fill over the culvert.

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Chapter 3 Culvert Design

8. Appropriate end treatment as described in Section 3-4.


9. Hydraulic features of downstream controls, tailwater, or backwater (storage)
conditions.
The information needed for replacement or extension of existing culverts is not the
same as that required for new culverts (see Table 3-2). For a more detailed diagnostic
about what is required for a specialty report for water crossings, see Chapter 7.
Table 3-2 Information for the Hydraulics and Specialty Reports for New Culverts and for
Extending/Replacing Existing Culverts

New Culvert Extending or Specialty


Engineering Analysis Item Site Replacing Report
Culvert hydraulic and hydrology calculations R O R
Roadway stationing at culvert R R R
Culvert and stream profile R O R
Culvert length and size R R R
Culvert material R R R
Hydraulic details R O R
Proposed roadway details R O R
End treatment R R R
Hydraulic features R O R
Notes:
O = optional.
R = required.

3-3 Hydraulic Design of Culverts


A complete theoretical analysis of the hydraulics of a particular culvert installation is
time-consuming and complex. Flow conditions vary from culvert to culvert and can also
vary over time for any given culvert. The barrel of the culvert may flow full or partially
full depending upon upstream and downstream conditions, barrel characteristics, and
inlet geometry. However, under most conditions, a simplified procedure is sufficient to
determine the type of flow control and corresponding headwater elevation that exist at
a culvert during the chosen design flow.

This section includes excerpts from FHWA’s Hydraulic Design Series (HDS) 5, Hydraulic
Design of Highway Culverts. The PEO should refer to the Hydraulics Manual for detailed
information on the theory of culvert flow or reference an appropriate hydraulics
textbook for unusual situations. The State Hydraulics Office is also available to provide
design guidance.
The general procedure to follow when designing a culvert for a span width of less than
20 feet measured along the centerline of the roadway is summarized in the steps below.
Culvert spans more than 20 feet wide measured along the centerline of the roadway are
considered bridges and any hydraulic design for bridges is the responsibility of the State
Hydraulics Office; see Section 3-3.1.2 for further guidance.

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Chapter 3 Culvert Design

1. Calculate the culvert design flows (Section 3-3.1)


2. Determine the allowable headwater elevation (Section 3-3.2)
3. Determine the tailwater elevation at the design flow (Section 3-3.3)
4. Determine the type of control that exists at the design flow(s), either inlet control or
outlet control (Section 3-3.4)
5. Calculate outlet velocities (Section 3-3.5)

Culvert Design Considerations


This section presents culvert design considerations.

3-3.1.1 Flow
The first step in designing a culvert is to determine the design flows to be used. The flow
from the basin contributing to the culvert can be calculated using the methods described
in Chapter 2. Generally, culverts will be designed to meet criteria for two flows: the 25-
year event and the 100-year event. If fish passage is a requirement at a culvert location,
contact the State Hydraulics Office (see Chapter 7). Guidelines for temporary culverts
are described further in Section 3-3.1.9. The PEO will be required to analyze each
culvert at each of the design flows, ensuring that the appropriate criteria are met.

3-3.1.2 Additional Requirement for Culverts over 20 Feet


Once a culvert exceeds 20 feet along the centerline of the roadway, it is defined as a
bridge and all hydraulic analyses on bridges are the responsibility of the State Hydraulics
Office (see Chapter 1). The federal definition of a bridge is a structure, including
supports, erected over a depression or obstruction, such as water, highway, or railway,
and having a track or passageway for carrying traffic or other moving loads with a clear
span, as measured along the centerline of the roadway, equal to or greater than 20 feet.
(i.e., a 16-foot culvert on a 45-degree skew is a bridge, a 10-foot culvert on a 60-degree
skew is a bridge, and three 6-foot pipes 2 feet apart is a bridge).
The two primary types of hydraulic analysis performed on bridges are backwater and
scour. As noted above, all hydraulic analysis of bridges is performed by the State
Hydraulics Office or a hydraulics engineer approved by the State Hydraulics Office;
however, it is the responsibility of the PEO to gather field information for the analysis.
Chapter 7 contains more information about backwater and scour analysis, along with the
PEO list of responsibilities.

3-3.1.3 Alignment and Grade


Culverts shall be placed on the same alignment and grade as the natural channel,
especially on year-round streams. This tends to maintain the natural drainage system
and minimize downstream impacts.
In many instances, it may not be possible or feasible to match the existing grade and
alignment. This is especially true in situations where culverts are conveying only hillside
runoff or streams with intermittent flow. If following the natural drainage course results
in skewed culverts, culverts with horizontal or vertical bends, or excessive and/or solid

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Chapter 3 Culvert Design

rock excavation, it may be more feasible to alter the culvert profile or change the
channel alignment upstream or downstream of the culvert. This is best evaluated on a
case-by-case basis, with potential environmental and stream stability impacts being
balanced with construction and function ability issues.

3-3.1.4 Allowable Grade


Concrete pipe may be used on any grade up to 10 percent. Corrugated metal pipe and
thermoplastic pipe may be used on up to 20 percent grades. For grades over 20 percent,
consult with the RHE or the State Hydraulics Office for design assistance.

3-3.1.5 Minimum Spacing


The use of multiple culvert openings is not allowed because of decreased efficiency and
less room available to transport large woody material (LWM).

3-3.1.6 Culvert Extension


Whenever possible, culvert extensions shall be done in-kind—use the same pipe material
and size and follow the existing slope. All culvert extensions shall follow the guidelines
for the culvert sizes noted in Section 3-2.2 and Chapter 1. For in-kind extensions, the
PEO shall follow the manufacturer’s recommendations for joining pipe. For extensions of
dissimilar material or box culverts, the PEO shall follow the guidelines below. For
situations not listed, contact the RHE.

• Culvert pipe connections for dissimilar materials must follow Standard Plan B-60.20-
02 of WSDOT’s Standard Plans.
• For cast-in-place box culvert connections, contact the Bridge Design Office for rebar
size and embedment.
• Precast box culvert connections must follow American Society for Testing and
Materials (ASTM) C 1433, AASHTO M 259, M 273, and Standard Specification 6-
02.3(28).
3-3.1.7 Minimum Culvert Diameter
The minimum diameter of a culvert under a main roadway must be 18 inches. Culvert
pipe under roadway approaches must have a minimum diameter of 12 inches. If
replacing an existing culvert, the new culvert shall have at least the same diameter as the
existing culvert even if the hydraulic analysis shows that a smaller-diameter culvert
would meet hydraulic design requirements in that location.

3-3.1.8 Culvert Pipe at Walls and Foundations


Culvert pipes placed within the reinforcement zone of walls or the soil-bearing zone of
foundations should be coordinated with the geotechnical engineer.

3-3.1.9 Temporary Diversions


Temporary diversions for a single construction season shall be sized for the 2-year storm
event, unless the PEO can provide hydrologic justification for a different storm event
and receive State Hydraulics Office or RHE approval. The design storm for multiple-
season construction projects shall be a risk-based decision and shall be determined by
the PEO and RHE.

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Chapter 3 Culvert Design

For design-build projects, the design and flow rate are determined by the design-builder
based on the requirements of project permits.
For design-bid-build projects on fish-bearing streams, the State Hydraulics Office
calculates the flow rates necessary for temporary diversions and that value is part of the
contract documents. A conceptual-level plan is required for permits, but no plans for the
temporary diversion system should be put into the final plan set and should not be
documented in the specialty report, unless otherwise approved.
Temporary diversions for fish-bearing streams shall be designed for the following storm
events:

• Single season: For a temporary diversion expected to be in place for a single fish
window, the design flow rate shall be, at a minimum, equal to the expected 50
percent exceedance flow rate during the window when the temporary diversion is in
place with a contingency plan that shall be in place within 2 hours or less to bring the
system to meet the expected 10 percent exceedance flow rate during the window
when the temporary diversion is in place. The expected flow rates during the
window when the temporary diversion is in place can be determined through stream
gage data (if available) or through an MGSFlood seasonal flow analysis (western
Washington only). The flows can also be measured in the previous fish window years
to get a base flow followed by an analysis for a 2-year storm based on rainfall for
that fish window. If there are no data to calculate the flows during the construction
window, then the expected 2-year flow rate shall be used for the design flow
(contingency not necessary in this case) unless the PEO can justify a different flow if
approved by the State Hydraulics Office.
• Multiple season: A gravity bypass is required if the stream diversion is expected to
remain in place over the winter; pump bypasses will not be allowed. The culvert shall
be the lesser of the size required to pass the 25-year flow event or that required to
meet the existing culvert capacity. The length of the stream bypass contained within
a culvert shall not be longer than the existing culvert unless otherwise approved by
the State Hydraulics Office. Fish passage shall not be decreased from the existing
conditions as evaluated by the Fish Passage Inventory, Assessment, and Prioritization
Manual.
The design flood for temporary structures over water bodies shall be determined on a
case-by-case basis by the State Hydraulics Office.

Allowable Headwater
This section presents hydraulic design criteria for allowable headwater for circular and
box culverts and pipe arches and for bottomless culverts.

3-3.2.1 General
The depth of water that exists at the culvert entrance at a given design flow is referred
to as the headwater. Headwater depth is measured from the invert of the culvert to the
water surface, as shown in Figure 3-1. See the glossary for definitions.

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Figure 3-1 Headwater and Tailwater Diagram

Limiting the amount of headwater during a design flow can be beneficial for several
reasons. The potential for debris clogging reduces as the culvert size is increased.
Maintenance is virtually impossible to perform on a culvert during a flood event if the
inlet is submerged more than a few feet. Also, increasing the allowable headwater can
adversely impact upstream property owners by increasing flood elevations. These
factors must be taken into consideration and balanced with the cost-effectiveness of
providing larger or smaller culvert openings.
If a culvert is to be placed in a stream that has been identified in a FEMA flood insurance
study, the floodway and floodplain requirements for that municipality may govern the
allowable amount of headwater. In this situation, the PEO shall contact the State
Hydraulics Office for additional guidance.

3-3.2.2 Allowable Headwater for Circular and Box Culverts and Pipe Arches
Circular culverts, box culverts, and pipe arches shall be designed such that the ratio of
the headwater (HW) to diameter (D) during the 25-year flow event is less than or equal
to 1.25 (HW/D <1.25). HW/D ratios larger than 1.25 are permitted, provided that
existing site conditions dictate or warrant a larger ratio. An example of this might be an
area with high roadway fills, little stream debris, and no impacted upstream property
owners. The justification for exceeding the HW/D ratio of 1.25 must be discussed with
the State Hydraulics Office and, if approved by the RHE, included as a narrative in the
hydraulic report.
The headwater that occurs during the 100-year flow event must also be investigated.
Two sets of criteria exist for the allowable headwater during the 100-year flow event,
depending on the type of roadway over the culvert:
1. If the culvert is under an interstate or major state route that must be kept open
during major flood events, the culvert must be designed such that the 100-year flow
event can be passed without overtopping the roadway.
2. If the culvert is under a minor state route or other roadway, the culvert shall be
designed such that there is no roadway overtopping during the 100-year flow event.
However, there may be situations where it is more cost-effective to design the
roadway embankment to withstand overtopping rather than provide a structure or

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Chapter 3 Culvert Design

group of structures capable of passing the design flow. An example of this might be a
low average daily traffic roadway with minimal vertical clearance that, if closed
because of overtopping, would not significantly inconvenience the primary users.
Overtopping of the road will begin to occur when the headwater rises to the elevation
of the road. The flow over the roadway will be similar to flow over a broad-crested weir,
as shown in Figure 3-2. A methodology is available in HDS-5 to calculate the
simultaneous flows through the culvert and over the roadway. The PEO must be mindful
that the downstream embankment slope must be protected from the erosive forces that
will occur. This can generally be accomplished with riprap reinforcement, but the State
Hydraulics Office should be contacted for further design guidance. Additionally, the PEO
should verify that the adjacent ditch does not overtop and transport runoff, causing
damage to either public or private infrastructure.
Figure 3-2 Roadway Overtopping

3-3.2.3 Allowable Headwater for Bottomless Culverts


Bottomless culverts with footings shall be designed such that 1 foot of debris clearance
from the water surface to the culvert crown is provided during the 25-year flow event
(see Figure 3-3). In many instances, bottomless culverts function similarly to bridges.
They usually span the main channel and are designed to pass relatively large flows. If a
large arch becomes plugged with debris, the potential for significant damage occurring
to either the roadway embankment or the culvert increases.
Excessive headwater at the inlet can also increase velocities through the culvert and
correspondingly increase the scour potential at the footings. Sizing a bottomless culvert
to meet the 1-foot criterion will alleviate many of these potential problems. Bottomless
culverts shall also be designed such that the 100-year event can be passed without the
headwater depth exceeding the height of the culvert. Flow depths greater than the
height can cause potential scour problems near the footings. A scour analysis shall be
conducted for the footing.

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Chapter 3 Culvert Design

Figure 3-3 Typical Bottomless Culvert

Tailwater Conditions
The depth of water that exists in the channel downstream of a culvert is referred to as
the tailwater and is shown in Figure 3-1 above. Tailwater is important because it can
affect the depth of headwater necessary to pass a given design flow. This is especially
true for culverts that are flowing in outlet control, as explained in HDS-5. Generally, one
of three conditions will exist downstream of the culvert and the tailwater can be
determined as described below:

• If the downstream channel is relatively undefined and depth of flow during the
design event is considerably less than the culvert diameter, the tailwater can be
ignored. An example of this might be a culvert discharging into a wide, flat area. In
this case, the downstream channel will have little or no impact on the culvert
discharge capacity or headwater.
• If the downstream channel is reasonably uniform in cross section, slope, and
roughness, the tailwater may affect the culvert discharge capacity or headwater. In
this case, the tailwater can be approximated by solving for the normal depth in the
channel using Manning’s equation as described in Chapter 4.
• If the tailwater in the downstream channel is established by downstream controls,
other means must be used to determine the tailwater elevation. Downstream
controls can include such things as natural stream constrictions, downstream
obstructions, or backwater from another stream or water body. If it is determined
that a downstream control exists, a method such as a backwater analysis, a study of
the stage-discharge relationship of another stream into which the stream in question
flows, or the securing of data on reservoir storage elevations or tidal information
may be involved in determining the tailwater elevation during the design flow. If a

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Chapter 3 Culvert Design

field inspection reveals the likelihood of a downstream control, contact the State
Hydraulics Office for additional guidance.

Flow Type
Refer to HDS-5 for in-depth discussions of culvert flow types.

Velocities in Culverts: General


A culvert, because of its hydraulic characteristics, generally increases the velocity of flow
over that in a natural channel. High velocities are most critical just downstream from the
culvert outlet and the erosion potential from the energy in the water must be considered
in culvert design.
Culverts that produce velocities in the range of 3 to 10 feet per second (ft/s) tend to
have fewer operational problems than culverts that produce velocities outside of that
range. Varying the grade of the culvert generally has the most significant effect on
changing the velocity, but because many culverts are placed at the natural grade of the
existing channel, it is often difficult to alter this parameter. Other measures, such as
changing the roughness characteristics of the barrel, increasing or decreasing the culvert
size, or changing the culvert shape, must be investigated when it becomes necessary to
modify the outlet velocity. Velocities less than 3 ft/s shall require a deviation from the
State Hydraulics Office, thus needing approval from the RHE. Velocities more than 10
ft/s must be discussed with the RHE for potential solutions and final design exception
approval by the RHE.
If velocities are less than about 3 ft/s, siltation in the culvert may become a problem. In
those situations, it may be necessary to increase the velocity through the culvert or to
provide oversized culverts. An oversized culvert will increase siltation in the culvert, but
the larger size may prevent complete blocking and will facilitate cleaning. The PEO must
consult with the RHE to determine the appropriate culvert size for this application.
If velocities exceed about 10 ft/s, abrasion due to bed load movement through the
culvert and erosion downstream of the outlet can increase significantly. Abrasion is
discussed in more detail in Chapter 8. Corrugated metal culverts may be designed with
extra thickness to account for possible abrasion. Concrete box culverts and concrete
arches may be designed with sacrificial steel inverts or extra slab thicknesses to resist
abrasion. Thermoplastic pipe exhibits better abrasion characteristics than metal or
concrete; see Chapter 8 for further guidance.
Adequate outlet channel or embankment protection must be designed to ensure that
scour holes or culvert undermining will not occur. Energy dissipators can also be used to
protect the culvert outlet and downstream property, as discussed in Section 3-4.7.
Energy dissipators can significantly increase the cost of a culvert and should be
considered only when required to prevent a large scour hole or as remedial construction.
Refer to HDS-5 for procedures used to calculate culvert velocities.

Culvert Hydraulic Calculations Form

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Chapter 3 Culvert Design

Approval from RHE is required when using HDS-5 for culvert calculation forms, charts,
and nomographs if using hand calculations for culvert design. However, the FHWA
culvert design computer program HY-8 is the preferred WSDOT design method.

Computer Programs
Once familiar with culvert design theory as presented in this chapter, the PEO shall use
one of several commercially available culvert design software programs. FHWA has
developed a culvert design program named HY-8 that uses the same general theory
presented in this chapter. HY-8 is a user-friendly, Windows-based software, and the
output from the program can be printed and incorporated directly into the hydraulic
report. HY-8 is free software distribution. It is available by contacting either the RHE or
the State Hydraulics Office at the following link.
In addition to being user-friendly, HY-8 is advantageous in that the headwater
elevations and outlet velocities calculated by the program tend to be more accurate than
the values calculated using the methods presented in this chapter. HY-8 computes an
actual water surface profile through a culvert using standard step-backwater
calculations. The methods in this chapter approximate this approach but make several
assumptions to simplify the design. HY-8 also analyzes an entire range of flows input by
the user. For example, the program will simultaneously evaluate the headwater created
by the Q25 and Q100 flow events, displaying all the results on one screen. This results
in a significantly simplified design procedure for multiple flow applications. The HY-8
program contains a help guide accessed internally to aid in the system’s operations.
Additional guidance will be provided in future revisions to the Hydraulics Manual.

Example
Refer to HDS-5 for example culvert calculations.

3-4 Culvert End Treatments


The type of end treatment used on a culvert depends on many interrelated and
sometimes conflicting considerations. The PEO must evaluate safety, aesthetics, debris
capacity, hydraulic efficiency, scouring, and economics. Each end condition may serve to
meet some of these purposes, but none can satisfy all these concerns. The PEO must
use good judgment to arrive at a compromise as to which end treatment is most
appropriate for a specific site. Treatment for safety is discussed in WSDOT’s Design
Manual.
Several types of end treatments are discussed in this section. The type of end treatment
chosen for a culvert shall be specified in the hydraulic report and the contract plans for
each installation.

Projecting Ends
A projecting end is a treatment where the culvert is allowed to protrude out of the
embankment (see Figure 3-4). The primary advantage of this type of end treatment is

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Chapter 3 Culvert Design

that it is the simplest and most economical of all treatments. Projecting ends also
provide excellent strength characteristics because the pipe consists of a complete ring
structure out to the culvert end.
Projecting ends have several disadvantages. For metal, the thin wall thickness does not
provide flow transition into or out of the culvert, significantly increasing head losses (the
opposite is true for concrete; the thicker wall provides a more efficient transition). From
an aesthetic standpoint, projecting ends may not be desirable in areas exposed to public
view. They should be used only when the culvert is located in the bottom of a ravine or
in rural areas.
Modern safety considerations require that no projecting ends be allowed in the
designated clear zone. (See WSDOT’s Design Manual for details on the clear zone and for
methods that allow a projecting end to be used close to the traveled roadway.)
Figure 3-4 Projecting End

Metal culverts exceeding 6 feet in diameter but less than 10 feet in diameter, and all
thermoplastic culverts, must be installed with a beveled end and a concrete headwall or
slope collar as described in Sections 3-4.2 and 3-4.4. Concrete pipe will not experience
buoyancy problems and can be projected in any diameter. However, because concrete
pipe is fabricated in relatively short 6- to 12-foot sections, the sections are susceptible
to erosion and corresponding separation at the first joint from the end.

Mitered End Sections


A mitered end treatment consisting of cutting the end of the culvert at an angle to
match the embankment slope surrounding the culvert is referred to as a flush bevel. This
type of bevel is preferred over others because of increased efficiency and reduced
impact on the surrounding environment. For more information about bevels see HDS-5.
A typical bevel schematic is shown on Standard Plan B-70.20-00 and in Figure 3-5. A
beveled end provides a hydraulically more efficient opening than a projecting end, is
relatively cost-effective, and is generally considered to be aesthetically acceptable.
Cutting the ends of a corrugated metal or plastic culvert structure to an extreme skew or
bevel to conform to the embankment slope destroys the ability of the end portion of the
structure to act as a ring in compression. Headwalls, riprap slopes, slope paving, or
stiffening of the pipe may be required to stabilize these ends. In these cases, special end

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Chapter 3 Culvert Design

treatment shall be provided if needed. The State Hydraulics Office can assist in the
design of special end treatments.
Figure 3-5 Beveled End Section

Flared End Sections


A metal flared end section is a manufactured culvert end that provides a simple
transition from culvert to channel. Flared end sections allow flow to smoothly constrict
into a culvert entrance and then spread out at the culvert exit as flow is discharged into
the natural channel or watercourse. Flared ends are generally considered aesthetically
acceptable because they serve to blend the culvert end into the finished embankment
slope.
Flared end sections are used only on circular pipe or pipe arches. The acceptable size
ranges for flared ends and other details are shown on Standard Plan B-70.60-01 for
Flared End Sections. Flared ends are generally constructed out of steel and aluminum
and should match the existing culvert material, if possible. However, either type of end
section can be attached to concrete or thermoplastic pipe and the contractor should be
given the option of furnishing either steel or aluminum flared end sections for those
materials.
A flared end section is usually the most feasible option in smaller pipe sizes and should
be considered for use on culverts up to 48 inches in diameter. For diameters larger than
48 inches, end treatments such as concrete headwalls tend to become more
economically viable than flared end sections.
The undesirable safety properties of flared end sections generally prohibit their use in
the clear zone for all but the smallest diameters (see WSDOT’s Design Manual for culvert
design). A flared end section is made of light-gage metal and, because of the overall
width of the structure, it is not possible to modify it with safety bars. When the culvert
end is within the clear zone and safety is a consideration, the PEO must use a tapered
end section with safety bars as shown on Standard Plans B-80.20-00 and B-80.40-00.
The tapered end section is designed to match the embankment slope and allow an errant
vehicle to negotiate the culvert opening in a safe manner.

Headwalls
A headwall is a concrete frame poured around a beveled culvert end. It provides
structural support to the culvert, eliminates the tendency for buoyancy and provides
inlet and outlet protection. A headwall is a required end treatment for all culverts that
range in size from 4 to 10 feet. Contact the RHE for direction on headwalls required for

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Chapter 3 Culvert Design

culverts smaller than 4 feet. Headwalls shall be used on all thermoplastic culverts, 30
inches in diameter and larger. A typical headwall is shown on Standard Plans B-75.20-03
or in Figure 3-6. When the culvert is within the clear zone, the headwall design can be
modified by adding safety bars. Standard Plans B-75.50-01 and B-75.60-00 provide the
details for attaching safety bars.
The PEO is cautioned not to use safety bars on a culvert where debris may cause
plugging of the culvert entrance even though the safety bars may have been designed to
be removed for cleaning purposes. When the channel is known to carry debris, the PEO
shall provide an alternative solution to safety bars, such as increasing the culvert size or
providing guardrail protection around the culvert end.
Figure 3-6 Headwall

Wing Walls and Aprons


Wing walls and aprons are required with reinforced concrete box culverts and other
types of buried structures. Wing Walls shall be a minimum of 10 feet in length and shall
be increased based on the potential impacts of lateral migration as assessed by the
hydraulics engineer of record. In lieu of using wing walls, box culvert extensions may be
acceptable if site conditions are suitable and the State Hydraulics Office agrees that
they do not have a negative effect on the stream function. Their purpose is to retain and
protect the embankment and provide a smooth transition between the culvert and
channel. Normally, they consist of flared vertical wing walls, a full or partial apron, and
bottom and side cutoff walls (to prevent piping and undercutting). Wing walls may also
be modified for use on circular culverts in areas of severe scour problems (Figure 3-7).
The apron will provide a smooth transition for the flow as it spreads to the natural
channel. When a modified wing wall is used for circular pipe, the PEO must address the
structural details involved in the joining of the circular pipe to the square portion of the
wing wall. The State Hydraulics Office can assist in this design.

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Chapter 3 Culvert Design

Figure 3-7 Modified Wing Wall for Circular Pipe

Improved Inlets
When the head losses in a culvert are critical, the PEO may consider the use of a
hydraulically improved inlet. Contact the RHE for guidance when considering using a
hydraulically improved inlet. These inlets provide side transitions as well as top and
bottom transitions that have been carefully designed to maximize the culvert capacity
with the minimum amount of headwater; however, the design and form construction
costs can become quite high for hydraulically improved inlets. For this reason, their use
is not encouraged in routine culvert design. It is usually less expensive to simply increase
the culvert diameter by one or two sizes to achieve the same or greater benefit.
Certain circumstances may justify the use of an improved inlet. When complete
replacement of the culvert is too costly, an existing inlet-controlled culvert may have its
capacity increased by an improved inlet. Improved inlets may also be justified in new
construction when the length of the new culvert is long (more than 500 feet) and the
headwater is controlled by inlet conditions. Improved inlets may have some slight
advantage for barrel- or outlet-controlled culverts, but usually not enough to justify the
additional construction costs. If the PEO believes that a site might be suitable for an
improved inlet, the RHE shall be contacted. Also, HDS-5 contains a significant amount of
information related to the design of improved inlets.

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Chapter 3 Culvert Design

Energy Dissipators
When the outlet velocities during the design-year storm event are 5 ft/s or greater, the
PEO shall use an energy dissipator. Energy dissipators can be quite simple or very
complex, depending on site conditions. Debris and maintenance problems should be
considered when designing energy dissipators.
Energy dissipators include:

• Rock-protected outlets
Rock is frequently hand placed around the outlet end of culverts to protect against
the erosive action of the water (Figure 3-8). The material size at the outlet is
dependent on the outlet velocity as determined using a full flow analysis as noted
in Table 3-3. The limits of this protection would cover an area that would be
vulnerable to scour holes. As an alternative to using Figure 3-8 and Table 3-3, the
Hydraulic Toolbox calculator, which can be downloaded from FHWA’s website,
can be used to determine the area of the scour protection and the size of the
riprap. Refer to Table 4-2 for the class of rock or riprap to be used. The calculation
results need to be included in the Hydraulic Report. (See Section 3-4.5 for details
on wing walls and aprons.)
Figure 3-8 Rock-Protected Outlet

Note: Evaluate need to extend splash pad made to suit site conditions.

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Chapter 3 Culvert Design

Table 3-3 Outlet Protection Material Size


Outlet Velocity
(ft/s) Material
Up to 7 Quarry spalls
7–10 Rock for erosion and scour protection Class A
10–15 Rock for erosion and scour protection Class B
>15 Rock for erosion and scour protection Class C
Note:
The outlet velocities are based on full flow calculations. The PEO should provide filter fabric such as
construction geotextile for permanent erosion control between the riprap protection and the existing
ground for soil stabilization. In lieu of using geotextile, granular filter blanket can also be used with the
gradation determined in accordance with FHWA’s HEC-15. The gradation of the existing ground or base
soil should be known to size the granular filter blanket.

• Other energy-dissipating structures


Other structures include impact basins and stilling basins/wells designed according
to the FHWA’s HEC-14, “Hydraulic Design of Energy Dissipators for Culverts and
Channels.” These structures may consist of baffles, posts, or other means of
creating roughness to dissipate excessive velocity. The State Hydraulics Office
shall be consulted to assist in the design of these types of structures.
Energy dissipators have a reputation for collecting debris on the baffles, so the PEO
should consider this possibility when choosing a dissipator design. In areas of high
debris, the dissipator should be kept open and easily accessible to maintenance crews.
Provisions should be made to allow water to overtop without causing excessive damage.

Culvert Debris
Debris problems can cause even an adequately designed culvert to experience hydraulic
capacity problems. Debris may consist of anything from limbs and sticks to logs and
trees. Silt, sand, gravel, and boulders can also be classified as debris. The culvert site is a
natural place for these materials to settle and accumulate. No method is available for
accurately predicting debris problems. Examining the maintenance history of each site is
the most reliable way of determining potential problems. Sometimes, upsizing a culvert
is necessary to enable it to more effectively pass debris. Upsizing may also allow a
culvert to be more easily cleaned. The PEO must consult with the RHE for guidance on
potential culvert debris issues.

3-5 Miscellaneous Culvert Design Considerations


This section presents miscellaneous culvert design considerations, including multiple
culvert openings, camber, horizontal and vertical angle points, upstream ponding, and
siphons.

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Chapter 3 Culvert Design

Multiple Culvert Openings


The use of multiple culvert openings is not allowed for a single water crossing. Multiple
culvert openings have decreased efficiency and have less room available to transport
LWM and sediment opposed to a single large hydraulic opening.

Camber
When a culvert is installed under moderate to high fills 30 to 60 feet or higher, greater
settlement of the fill may occur under the center of the roadway than at the sides. This
occurs because at the culvert ends there is little fill while the centerline of the roadway
contains the maximum fill. The difference in surcharge pressure at the elevation of the
culvert may cause differential settlement of the fill and can create a low point in the
culvert profile. To correct for the differential settlement, a culvert can be constructed
with a slight upward curve in the profile, or camber, as shown in Figure 3-9. This is
determined by the HQ geotech.
The camber is built into the culvert during installation by laying the upstream half of the
culvert on a flat grade and the downstream half on a steeper grade to obtain the design
grade after settlement. The amount of expected camber can be determined by the HQ
Materials Laboratory and must be shown on the appropriate profile sheet in the contract
plans.
Figure 3-9 Camber under High Fills

Horizontal and Vertical Angle Points


The slope of a culvert shall remain constant throughout the entire length of the culvert.
This is generally easy to accomplish in new embankments. However, in situations where
existing roadways are to be widened, it may be necessary to extend an existing culvert
at a different slope. The location where the slope changes is referred to as the angle
point.
If the new culvert is to be placed at a flatter grade than the existing culvert, a manhole
shall be incorporated into the design at the angle point, as shown in Figure 3-10. The
PEO shall contact the RHE regarding the incorporation of a manhole. The change in
slope tends to create a location in the culvert that will catch debris and sediment.
Providing access with a manhole will facilitate culvert maintenance.
If the new culvert is to be placed at a steeper slope than the existing culvert, the

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Chapter 3 Culvert Design

manhole can be eliminated at the angle point if debris and sedimentation have not
historically been a concern at the existing culvert.
Figure 3-10 Culvert Angle Point

Upstream Ponding
The culvert design methodology presented in Section 3-3 assumes that the headwater
required to pass a given flow through a culvert will be allowed to fully develop upstream
of the culvert inlet. Any peak flow attenuation provided by ponding upstream of the
culvert inlet is ignored. If a large enough area upstream of the inlet is available for
ponding, the design headwater will not occur, and the culvert will not pass the full
design flow. However, by ignoring any ponding effects, the culvert design is simplified,
and the final results are conservative. Most culverts should be designed using these
assumptions.
If it is determined that the ponding characteristics of the area upstream of the inlet need
to be taken into consideration, the calculation of flow becomes a flood routing problem,
which entails a more detailed study. Essentially, the area upstream of the inlet acts as a
detention pond and the culvert acts as an outlet structure. The culvert can be designed
using flood-routing concepts similar to designing a stormwater detention pond, but that
methodology is beyond the scope of the Hydraulics Manual. Because the need for this
type of culvert design is rare, the RHE shall be contacted for further assistance.

Miscellaneous Design Considerations: Siphons


Siphon designs require review and concurrence by the State Hydraulics Office per Table
1-1. Also, the siphon design may need to be reviewed and approved by the owner of the
features being crossed. A siphon carries the flow under an obstruction such as a
depressed railroad, roadway, stream, sanitary sewer, water main, or any other structure
or utility line that is in the path of the storm drain line. The storm drain invert is lowered
at the obstacle and is raised again after the crossing. The siphon will remain full when
there is no flow. AASHTO recommends a minimum of two barrels with 3 ft/s velocity.
One of the barrels is designed to have a weir-type obstruction placed at the inlet and
outlet structures to keep the normal flow in one barrel to provide the required minimum
velocity for self-cleaning and servicing. The elevation of the weir crests is based on the
depth of normal flows in the upstream storm drain. Maintenance access is to be

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Chapter 3 Culvert Design

provided at both the inlet and outlet chambers. Figure 3-11 illustrates a typical twin-
barrel inverted siphon.
The following considerations from HEC-22, Chapter 6 (1) are important to the efficient
design of siphons:

• Self-flushing velocities should be provided under a wide range of flows


• Hydraulic losses should be minimized
• Provisions for cleaning should be provided
• Sharp bends should be avoided
• The rising portion of the siphon should not be so steep as to make it difficult to flush
deposits (some agencies limit the rising slope to 15 percent)
• There should be no change in pipe diameter along the length of the siphon
• Provisions for drainage should be considered

Additional information related to the design of siphons is provided in HEC-22 (1) and
United States Bureau of Reclamation (USBR) Design of Small Canal Structures (6), which
includes a design example.

Figure 3-11 Typical Twin-Barrel Inverted Siphon

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