Simon Voss - E-Mobility Lab of RWTH Aachen University
Simon Voss - E-Mobility Lab of RWTH Aachen University
Simon Voss - E-Mobility Lab of RWTH Aachen University
by Simon Voß
Munich, 05.09.2023
Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
2
The Global Picture
Where we are and where we need to go
Source: CO2 emissions in the WEO-2021 scenarios, 2000-2050 – Charts – Data & Statistics – IEA
4
One place for joint collaboration.
Industry and Research for E-Mobility.
At Campus Melaten
Das
eLab eLab
is ist aneine innovative
innovative
Technologieeinrichtung
technology center at the heart an of
einem
the RWTH
zentralen,
Aachen
interdisziplinären
research
Wissenschaftsstandort.
campus.
Am
At eLab
eLab stakeholders
kommen wichtigefrom
Kompetenzträger
research and industryaus Forschung
come
und
together
Industrie
to jointly
zusammen,
develop and
um
praxisnah
innovate on Elektromobilität
technologies for the
zu
Erforschen
electric drivetrain
und zu Entwickeln.
Wissensaustausch
Knowledge exchange ist about
dabei
zentraler
innovating Bestandteil
E-Mobility is der
thereby
eLab-
at
Identität.
the heart of our eLab-identity
5
Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
6
Status Quo
Market overview
4000
3500
3000
2500
2000
1500
1000
500
0
2020 2022 2024 2026 2028 2030
Stationary ESS Consumer electronics Commercial vehicles LSEV & 2W Light vehicle FHEV Light vehicle BEV
Sources:
8 [1] Battery Monitor, Roland Berger, 2022
[2] Roadmap-Produktionsmittel 2030, VDMA, 2023
[3] www.mordorintelligence.com/de/industry-reports/electric-commercial-vehicle-market
[4] www.fortunebusinessinsights.com/de/industrie-berichte/markt-f-r-elektrofahrzeuge-101678
Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
9
Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
10
Time to Market
SOP for new production lines with novel manufacturing technologies may take up to 6 years
Start construction of
pilot line
Ramp-up
phase
Commissioning of
pilot line
Searching for Commissioning of
location factory
11 Source: [5] Aufbau der Batterieindustrie in Europa – Status Quo und Herausforderungen, Aiko Bünting, Hannah Lickert, Sarah Vogl, 2023
The Battery Innovation Chain
Accelerating battery development through systematic scaling of battery production technology
Technology
Readiness 1–4 3–7 6–9 9
Level
Industry
Research Institution for
88 Cell Production
Battery
Use in serial, large-scale
CELLFAB at eLab of
production
RWTH Aachen University Testing of process
Research Projects parameters and
Development of manufacturing methods
manufacturing
technologies
Research on a and proof of scalability
laboratory scale
12
Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
13
Battery Cell Production
Current players on the EU battery market
Growth in EU battery production*
X 80
~ 2.000 GWh
~ 25 GWh
2020 202X
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Battery Cell Production
Current players on the EU battery market
Company origin
200
Europe
1020 Asia
749
US
[Capacity in GWh]
Tesla 200
VW 40 40 40 40 40 40 240
[Capacity in GWh]
Ohne Anspruch auf Vollständigkeit
15
Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
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Mastering Sustainability
The EU battery regulation demand rapid development of more sustainable technologies
18 Picture-Source: https://www.flashbattery.tech/en/new-european-battery-regulation/
Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
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Innovation Challenges
Investment costs for infrastructure and production equipment may be a barrier for market entry
100
80
60
40
20
0
2022 2025 2030
Electrode production Cell assembling Cell finishing Module assembling Property and Construction
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
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Innovation Challenges
Overcoming the innovation barrier in pilot production is key for successful battery innovation
Innovation barrier
risk
Investments in
costs pilot production
Pilot Production in Key Enabling Technologies: Crossing the valley of Death and boosting the industrial deployment of key enabling technologies in Europe. Butter et. Al, 2015
22
Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
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Research – Industry Collaboration
Investments
Market-Pull
Research Customer
Product/ Technology Push
Political
Incentives
Government
● Successful innovation requires close collaboration between research and industry to push through the early phases.
● Therefore, the right infrastructure and services must be in place.
Picture: SGL Carbon
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How can we bring battery innovation into reality, fast?
Through systematization and collaboration in pilot production
Innovation
gradient ROE SOTA
Optimum
ROE
Systematization of
Systematization enables fast and efficient
pilot production Innovation knowledge transfer between research and
speed industry.
Standard approach
High cost of scalability
and development lead time SOTA
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click for virtual tour
Innovation is
made on the
26
shop floor
Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
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E-Mobility Innovation Network
Pouch-Cell Inspection: 2D and 3D defect detection
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Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
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E-Mobility Innovation Network
Digital Performance Management
FOCUS
CONFIRM
BOTTLENECK ANALYSIS
SCORECARD
MONITOR PRIORITIZE
ANALYZE
ACTION TRACKER
30 Source: PTC
Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
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E-Mobility Innovation Network
Next-generation battery cell leakage testing
32 Source: Inficon
Outline
2 Industry requirements – time to market, increasing efficiency and output, and optimising cost
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E-Mobility Innovation Network
Optimizing the calendering process through application of Design-of-Experiment software
Min. Max.
Statische
Entladung Unterwalz
en
published soon
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E-Mobility Innovation Network
Your network all things innovation! click link
Join of one of the leading platforms for electric mobility. Expand your visibility through our
exclusive formats and events. Leverage your business success through collaboration and
networking. Strengthen your expertise by valuable knowledge exchange with our experts.
Briefings
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E-Mobility Innovation
Network Electric
Battery
Building success with collaborative partnerships and Drive
boosting synergies in an innovative network.
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Our Competencies – Your Gain!
Driving E-Mobility Innovation by Collaboration of Industry and Research at RWTH Aachen University
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New Insights
E-Mobility Podcast
Professional exchange with leading experts about
critical topics and innovations in electric mobility.
Disclaimer
* Multiple participations possible upon request.
Further information on the offers can be found in Annex 1
of the membership contract.
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Knowledge
Disclaimer
* Multiple participations possible upon request.
Further information on the offers can be found in Annex 1 of the membership contract.
41
On-site Tours
Use PEM’s innovation spaces to connect with your
partners as well as customers and demonstrate your
competencies.
Disclaimer
* Multiple participations possible upon request.
Further information on the offers can be found in Annex 1
of the membership contract.
42
Commitment
Experience
On-site Workshops
Get comprehensive knowledge of battery cell production, battery disassembly,
and e-motor “reverse engineering”. We provide you with insights into cutting-
edge technologies and innovations that pave the way towards a sustainable and
efficient electric mobility.
Disclaimer
Further information on the offers can be found in Annex 1 of the membership contract.
* Additional workshop tickets available upon request.
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E-Mobility Exchange
Use the member event to benefit from the exchange
of knowledge with experts of the industry! Give your
company a stage through your keynote speech and
increase your visibility!
Disclaimer
* Multiple participations possible upon request.
** Further information upon request.
Further information on the offers can be found in Annex 1
of the membership contract.
Networking
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Services
PEM offers access to in-depth scientific expertise. Do you have complex
research and development questions beyond the membership offerings?
Our experts of RWTH Aachen University support you. Leave the project
coordination to us – and solely concentrate on your vision!
Infrastructure
Our infrastructure provides the perfect place for collaboration and the implementation of successful projects.
● Innovation areas for your demonstrations and exclusive Innovation Compartments for special projects
● Equipped office and meeting rooms for your needs, individual teamwork, and creativity
● Wide range of manufacturing facilities and special equipment for the implementation of new ideas
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Pricing & Membership Options
Basic membership* ✔ ✔ ✔
Specific offerings ✖ ✖ ✔
46 • * Basic membership includes E-Mobility Podcast, E-Mobility Briefing, on-site customer tours, and E-Mobility Exchange.
• ** The number of workshop tickets is limited to four participants per year. Further tickets upon request.
Your Contact
University Professor Professor and Chief Engineer Chief Engineer Chief Engineer Battery & Head of
and Chairholder Member of Institute Management Battery Engineering and Re-X Fuel Cell Production Electric Drive Production Innovation & Network
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E-Mobility Innovation Network
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