Benchmarking Supply Chain Performance
Benchmarking Supply Chain Performance
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Abstract
The petroleum industry comprises of activities, which are geographically disbursed for exploration, procurement, transformation,
storage, and distribution with transportation network linking facilities through which products flow. The supply chain in the petroleum
industry covers a network of processes including placing order for raw material, in-bound logistics and delivery, conversion of raw
materials to semi-finished and finished products and their storage, delivery to intermediate facilities, and flow to end customer
through distribution channels. The challenge in this supply chain is not only due to the large number of activities, but also due
to their dispersed execution which requires a high degree of coordination among all players, leading to evolve a systematic
technique for measurement, analysis and improvement in the performance. The sample analyzed has clearly demonstrated
that big companies need to rationalize on supply-chain-asset productivity. It demands operational strategies encompassing the
logistics and distribution planning mainly for the demand side, which attracts huge investment in the assets and accounts for high
pipeline stock. The operational strategies of the companies should be able to follow an agile inventory strategy to storage, which
incorporates wireless technology, inventory scenario along with orchestration of demand, and supply data across the supply chain.
Keywords: M110: Supply Chain Management, Supply Chains, Logistics, Inventory Management (Based on JEL Classification)
I (i)
I(ii)
I (iii)
II (i)
II III I(iv)
Source: Compiled
Source: Compiled by authors
by authors
Figure 1 shows the redesigned ideal supply chain and related decisions. Both supply and demand
sides simultaneously govern the flow in the chain. Hence, the ultimate decisions of what, when
5
10 Journal of Supply Chain Management System Volume 7 Issue 2 April 2018
Figure 1 shows the redesigned ideal supply chain technology has also influenced the demand side through
and related decisions. Both supply and demand sides fuel-efficient transportation. The geopolitical equations
simultaneously govern the flow in the chain. Hence, the among oil-producing countries like OPEC, the US, and
ultimate decisions of what, when and where to deliver the CIS countries resulted in fall in crude prices. Marker
products (POS) is influenced by right decision leading to Crude Oil Brent reached its nadir at 25.985 $/Bbl on
cost minimization and speed of market reach. Jan. 20 while Dubai to 22.80 $/Bbl on Jan. 21 of 2016.
Thereafter, price rise has occurred with Brent at 63.22
Price of crude oil has never been stable and seen many $/Bbl and Dubai at 60.85 $/Bbl on 30 Dec. 2017. Oil
peaks and troughs in recent years. The price of crude oil prices now have started being governed by marginal cost
remained above $100 until August 2014 (Fig. 2). The (additional cost for producing one extra barrel) rather than
benchmarked price of $100 for a long time forced many breakeven or demand/supply or geopolitical opportunistic
firms to increase their investments in technology to lower cost dynamics. Price trend of Marker crude oils Brent
production cost, looking for alternative energy sources and Dubai since Jan. 2013 until Nov. 2017 is depicted in
and reducing scope of business. The increased focus on Fig. 2:
NB:
NB:Majority oftraded
Majority of tradedcrude
crudeoils
oils
areare listed
listed at premium
at premium or discount
or discount to marker
to marker crudes(low
crudes Brent Brent (low
sulphur)
and Dubai (high sulphur)
sulphur) and Dubai (high sulphur)
Source:http://markets.businessinsider.com/
Source:http://markets.businessinsider.com/
Fig. 2: Crude Oil Price Trend (S/Bbl)
The petroleum-industry supply chain supply
The petroleum-industry is unique compared
chain is unique compared through ships to
to conventional reach shoreindustry
manufacturing of the importers coun-
to conventional manufacturing industry supply chain due try followed by additional weeks for unloading, pro-
supply chain due to following factors:
to following factors: cessing, and finished product production and there-
∑∑ Volatility and variability towards
Volatility upward trend
and variability towardsinupward trendafter
in distribution
prices of crude of oil,
products
which through
is the various means
prices of crude oil, which is the primary raw mate- like oil tankers, rail & road transportation, pipelines
primary raw material for refinery,
rial for refinery, often puts supply chain under pres- often puts supply
leadingchainto aunder
verypressure to partially
long supply chain.
sure to partially offset
offsetthe
thecost.
cost. Usual
Usual economic fac- issues
economic factors, ∑∑ like
Inventory
political in petroleum
instability, industry
terrorism, war,is non-discrete in
tors, issues like political instability, terrorism, war, nature – typical SKUs are not available. End prod-
OPEC domination, OPEC domination,
traders’ belief traders’ belief
of future of future marketucts
market govern
likethepetrol,
pricing.diesel,
Crude oil
andsuppliers
kerosene are measured
govern the pricing. Crude oil suppliers often form
often form cartels making the crude market a sellers’ market leaving little option to oil Fuel Oil, and
in kiloliters while LPG, Naphtha,
cartels making the crude market a sellers’ market Bitumen are sold in metric tons.
leaving little option to oil
refiners and refiners
marketers.and marketers.
Petroleum-industry supply chain often experiences uncertainty in
∑∑ From single raw material (Crude) many end prod-
Petroleum-industry supply chain often experiences
supply of crude. ucts are produced like diesel, gasoline, kerosene,
uncertainty in supply of crude.
naphtha, etc. It is contrary to standard manufactur-
∑∑ Acquisition of crudeAcquisition
oil is based on forecast
of crude and on forecast
oil is based ing and
chainsusually
where faces
manylongitems
lead-time.
are put together to ar-
usually faces long lead-time. Transport is largely rive at a single finished product.
Transport is largely through ships to reach shore of the importers country followed by
additional weeks for unloading, processing, and finished product production and
7
Benchmarking Supply Chain Performance: A Case Study in Indian Petroleum Sector 11
∑∑ The manufacturing process in petroleum industry try, therefore, plays a major role in profitability of
is continuous and the refineries must run in 24 × 7 this sector.
basis with high-capacity utilization. There is hardly ∑∑ Extreme diversity is experienced in petroleum sup-
any scope for short-term capacity change and the ply chain. Varietal disciplines need to be covered in
production cannot be stopped at will. each link like crude procurement, which includes
∑∑ End products resulting from refining of crude oil are international pricing, contracts, forecasting, char-
highly standardized and there is hardly any scope tering, crude operations, relationship management,
to make any change in product slate-basis demand. and risk management; refining, which consists of
This makes it extremely difficult to effect manufac- processing, chemistry, engineering, and optimiza-
turing or geographic postponement or advancement tion; primary and secondary distribution such as
or increase/decrease manufacturing of one product domestic/export/import pricing, market knowledge,
over other basis demand, which are often used as contracts, credit control, logistics, and customer
effective strategy for customization, profitability, relationships.
demand materialization, and inventory manage-
Above-mentioned variance and complexity compel
ment. Therefore, petroleum supply chain is required
petroleum supply chain to strive towards continual
to focus more on efficiency than on responsiveness.
reorientation for adjusting itself to dynamic environments
∑∑ Collaboration or integration across the chain is a and thereby adopt ‘Adaptive Supply Chain (ASC)’.
major challenge in this sector as crude oil produc- ASC uses detailed information on demand and supply
ers, refiners, and marketers primarily work in silos. requirement and contributes to the improvement by
Most companies had pieces of supply chain tools focusing on four different aspects of the Process.
in place, but not fully integrated due to technology Designing process to run the supply chain management;
limitations. High level of fluctuations in oil prices People process for proper communication and knowledge
comes in the way of collaboration, be it for short sharing of best practices with people in the organization;
Technology process for best in class IT platforms for real-
term or long term.
time connectivity; and Performance management process
∑∑ The end consumable products like petrol, diesel, which is driven by data (mainly financial data) and data-
kerosene, etc., are having very high risk of con- driven decision making (Tomkins, 2003).
tamination, which may affect image of the firm and
consequential loss in market share. Stringent quality Indian Petroleum Industry: Supply
checks must be in place in each stage of the chain Chain Practices
from journey of crude oil to refinery to storage and
dispatch of products until it reaches end consumer. Supply chain cost in Indian petroleum industry accounts
∑∑ The long supply chain results in very high invento- for 20% or more of total refining and distribution cost. In
ry-holding cost for the petroleum industry. Majority India, around 13% of GDP is spent on logistics as against
of the products, whether crude oil or finished/in- 10% in developed countries. (Annual report 2016-17,
termediate products, move in bulk mainly through Ministry of Petroleum and Natural Gas, Government
ships, pipelines, rail wagons, or road oil tankers. of India).
A large chunk of oil inventory thereby remains on The upstream supply chain deals with exploration,
transportation in addition to stationary storages. As forecasting, acquisition of raw material (crude oil) along
petroleum oil plays a crucial role in any country’s with the logistics necessary to deliver raw material
economic activity, sufficient amount of inventory from distantly located sources to refineries. Forecasting,
should always be available as back up. As per the production, and logistics of the end products to consumers
norm of International Energy Agency storage of 90 across the market including refining are covered by the
days of net oil import (in the form of crude, finished downstream supply chain.
product, or combinations) is required to be main-
The unique characteristics of Indian petroleum-industry
tained. Inventory-carrying cost in petroleum indus- supply chain are high transportation cost and very complex
12 Journal of Supply Chain Management System Volume 7 Issue 2 April 2018
and lengthy supply chain. This supply chain is also very performance of the public sector oil firms. In this industry,
inflexible in terms of product customization and volumes there are many series of transactions between distributors
of production handled. Oil companies continually strive and wholesalers, retailers, end customers. These vary in
to integrate the value chain to extract maximum benefit. volumes. It is empirically proved that a single transaction
or product lifting at the rack, at least five to seven
To carry out supply chain integration and optimization, parties are involved which increases overhead costs of
the three oil majors in India, Indian Oil Corporation Ltd. documentation and communication across all the parties
(IOCL), Hindustan Petroleum Corporation Ltd. (HPCL), (Bevers, 2002; Coia, 1999; Tierney, 2004). Hence, a fully
and Bharat Petroleum Corporation Ltd. (BPCL) adopted integrated ERP system has become a basic requirement to
customized SCM solutions towards improvement in improve efficacy of the chain.
demand planning, integrated planning, distribution
planning, and refinery production planning. In addition to Inefficiency of the chain often results from various
non-value adding factors. Extended waiting time of oil
that, Iternet-of-Things (IoT) is also being brought in for
cargo in the Indian ports due to congestion and less-
real-time data assimilation, validation, and dissemination
efficient port operations and multiple rounds of checks
in the form of reports, dashboards, and alerts so that the
to avoid adulteration result in longer supply chain time.
responsiveness of the whole system improves across the Similarly, continuous and less-flexible refining process
chain. Faster and more efficient planning and execution produces several downstream products, which may not
helps the firms to get competitive edge over other players have immediate market demand, and in turn, increases
in the market. inventory-holding cost (Verma, , Wadhwa, & Deshmukh,
2007). These bottlenecks in the industry have led to
Objectives evolution of performance measurement of supply chain
across the links in the chain.
This paper examines the processes and practices of Indian
There is no unique reference model that each firm in the
petroleum-industry supply chain with a special focus on petroleum industry can follow to make their supply chain
performance measurement. It has studied the petroleum- more efficient. Firms need to customize standard models
industry supply chain from the year 2000 to understand to suite formulating strategy towards improvement in
issues, the industry was facing during different time performance, reducing wastage, and optimization of
periods. An attempt is made to bring forth the unique the chain. Effective ERP system should be in place to
characteristics of the oil industry supply chain, specifically integrate all linkages to overcome the gaps originated
in India context. This paper has developed and analyzed due to inadequate data infrastructure, which is impacting
performance measures of the Indian petroleum-industry communication between marketing, manufacturing,
supply chain through different models and suggested and distribution units (Foti, 2006; Verma, Wadhwa, &
strategic initiatives, which can help the industry to Deshmukh, 2006).
improve performance.
Accenture’s benchmarking study, which involved 14
global major and regional midsized companies, shows
Literature Review that the downstream supply chain of petroleum industry
lags in many areas such as analytical sophistication,
Petroleum industry is pivotal for the growth and technology upgradation, information symmetry within the
development of any country and more so for oil-deficient firm, alignment towards common organizational goals,
countries like India. Capital and distribution intensive match between supply, demand and margin maximization
features of this industry significantly influence overall because of crude price volatility, state-of-art process,
performance of firms. and innovation. Accenture and INSEAD research show
a mutual relationship between supply chain excellence
Supply chain of this industry faces series of challenges and increased market capitalization. Improvement in
because of limited crude resources and fluctuating crude downstream process can raise internal rate of return of
oil prices. Distribution, storage, and logistics always act petroleum firms by 35-50% (D’Avanzo, Hans von, Van,
as inhabiting factors in this industry and have undergone & Luk, 2003).
changes over the years on various occasions. In India,
major supply chain restructuring and consolidation in The petroleum industry continues to face several risks in
the industry was initiated in the year 2000 in order to the area of crude oil procurement, operations, marketing,
streamline the supply-chain process and improve business government and political actions, collaboration and
Benchmarking Supply Chain Performance: A Case Study in Indian Petroleum Sector 13
pricing, which affect their supply chain. Crude price petroleum industry. The lack of performance measure
volatility and logistics transfer continues to be the focus following standard practices is one of the major gaps
in this industry. Hence, a well-devised operations risk identified in the supply chain of the industry (Verma, &
management system for supply chain is emphasized to Deshmukh, 2007 & 2009).
be integral part of the oil firm’s overall risk management
system (Enyinda, 2011). Focus should be on shared SCOR model, whilst using detailed financial data of the
goal setting across the firm along with the suppliers and firm, is being introduced with a focus in manufacturing
distributors, collaborative planning, risk sharing and industries albeit very little absorption in petroleum sector
reward, and reorganization sharing (Talavera, 2015; both in contexts of India and abroad. SCOR is composed
Urciuoli, Mohanty, & Else, 2014). of three levels of processes in which levels one and two
are called ‘SCOR process’ and ‘SCOR process type’,
Supply Chain Performance Management (SCPM) is respectively. Level-3 process is sub-processes of level-2
gaining importance as it helps firms to identify areas (Chithambaranathan, Subramanian, & Palaniappan
that need improvement and compare themselves with 2015; Kocao˘glu, Gülsün, & Tanyas, 2011; Ma. Gloria
competitors and market leaders. The insights about V. Talavera 2015; Ling, Qin, & Xu 2011; Salazar, 2012;
functioning of supply chain is tracked using key indicators Seifbarghy, 2010).
like inventory level, supply chain management cost,
etc. Proper selection of set of KPIs helps in identifying This paper attempts to bridge the gap as found in the
deviation between planning and implementation, which literature reviewed, introducing both financial metrics
offers opportunity for identification and correction of and SCOR performance attributes to measure supply
impending problems (Chae, 2009; Leończuk, 2016). chain performance of downstream oil PSUs in India.
Moreover, Du-Pont model linking investment and firm Hence, when the financial ratios calculated are put on a
performance has also been used. The Du-Pont model will time scale, their impact or otherwise can be traced in the
help to understand not only business performance, but also Du-Pont model. Thus, the data so used for ratios were
the effect of improvement in Supply Chain on business. focusing mainly on Supply Chain issues involving the
firms as these ratios indicate supply chain performance.
Financial Metrics
SCOR Metrics
in BPCL in all the years of comparison with the other 2010-11. The reasons for better performance of BPCL
firms (Table 5 in Appendix-1). IOCL has turned out to be may be tracked to better current assets and fixed assets
more inefficient in Supply Chain performance. In terms management for the given turnover they achieved.
of SWCP (Table 6 in Appendix-1), BPCL was found to Though IOCL has huge turnover, the asset productivity
be more productive until 2015-16. However, in 2016-17 could not convert that turnover into return on assets.
HPCL has outperformed. Hence, irrespective of lower turnover by BPCL, they
have efficiently used both current and fixed assets. In
A summary of all measures of latest two years ending this industry, inventory management and better control
2017 is compared for understanding the performance of of inventory could improve the asset productivity as
the firms (Table 7 & 8 in Appendix-1). In the comparison, demonstrated by BPCL. The analysis through Du-Pont
it is found that BPCL has emerged as a better performer model suggests that the supply chain performance in this
among the three in all the parameters in 2015-16. industry is more influenced by inventory management
However, in 2016-17, BPCL could not perform better in than the distribution aspect. Moreover, the analysis of the
SWCP. In both the years, in spite of being a larger firm, firms studied reiterates the fact that overall performance
IOCL could not perform better. On closer analysis, it can of the firms is more influenced by the current assets in
be seen that BPCL’s better performance may be attributed general and all forms of inventory in particular.
to distribution cost efficiency, financial productivity, and
better inventory management. However, its raw material
and product-purchase cost were higher compared to SCOR Metrics
net sales, which may be due to its lower share of own
production in sales. The SWCP of BPCL is poor compared The supply chain performance evaluation of the three
to HPCL due to high dependence on working capital for companies is assessed using the Asset Management
given turnover in 2016-17. Efficiency and Cost attributes of SCOR model.
Accordingly, C2C, RSCFA, RWC, and TCS are
calculated. Calculations of these KPIs (level-1 metrics)
Du-Pont Strategic Analysis are done based on level-2 metrics such as DSO, DPO,
IDOS, and SCFA.
The overall financial performance can be further measured
with Du-Pont model, which systematically relates all C2C time was calculated as lowest for BPCL at 50 days
investments across the firms and measures the return on in 2016-17 and the highest of 76 days was recorded by
assets. IOCL. It is noticed that all companies have recorded the
lowest C2C in the year 2014-15. Though BPCL is found
Net Sales to have a better C2C in 2016-17, it is the highest (poor)
Gross
Cost-of margin
margi for the firm across the years. Moreover, it is also seen
goods sold
n that none of the firms have shown any consistency in the
Netprofit
Net
Variable - profit C2C measure over the years. One of the stabilized factors
expenses Netprofit
Net
is their Daily Sales Outstanding, which is calculated at
Total NetSales
Sales profit
margin
Net
+
Fixed expenses margin around 7 days for all the firms in 2016-17. Hence, it is
expenses Return
Returnon evident that all the firms use the delay in DPO for the
Inventor
Inventory x on
assets Returnon
Return on
given size of IDOS to keep a better C2C. They may be
y Net
Netsales
sales assets NetWorth
Worth
x = Net
+ Asset
Asset Financial
Financial
able to sustain such a bad practice being a PSU; however,
Accounts Total
Totalcurrent turnover
turnover Leverage
Leverage the C2C glaringly reveals the poor inventory management
receivable assets
current Total
Total
+ current
assets
+ assets
assets (Table 10 in Appendix 1).
Other
Other current Fixed
Fixed
assets
assets assets
assets
RSCFA was calculated for the sample firms studied,
Source: Management & Accounting Web (http://maaw.info)
Source: Management & Accounting Web (http://maaw.info) revealing the net supply chain revenue productivity out of
The analysis giving return on assets for the firms in the past seven years ending 2016–17 is
supply chain assets. All firms scored a negative value of
Fig. 3: Du-Pont analysis
tabulated (Table 7.3.1 in Appendix-1) which is showing that BPCL has steadily outperformed
RSCFA from 2012-13 to 2014-15, which indicates poor
the other two firms in all the years except 2010–11. The reasons for better performance of BPCL
The analysis giving return on assets for the firms in the supply chain asset utilization. However, the trend has
may be tracked to better current assets and fixed assets management for the given turnover they
past seven years ending 2016-17 is tabulated (Table 9 in changed since 2015-16 and BPCL generated almost three
achieved. Though IOCL has huge turnover, the asset productivity could not convert that turnover
Appendix-1) which is showing that BPCL has steadily times net supply chain revenue for the deployed supply
into return on assets. Hence, irrespective of lower turnover by BPCL, they have efficiently used
outperformed the other two firms in all the years except chain assets and remained the best performer in the last
both current and fixed assets. In this industry, inventory management and better control of
inventory could improve the asset productivity as demonstrated by BPCL. The analysis through
Du-Pont model suggests that the supply chain performance in this industry is more influenced by
inventory management than the distribution aspect. Moreover, the analysis of the firms studied
22
Benchmarking Supply Chain Performance: A Case Study in Indian Petroleum Sector 17
two years. The inconsistent performance of the all the the strategy of oil firm than their internal performances
firms in RSCFA is a real concern, which may be eroding alone.
the profitability of the firms (Table 11 in Appendix-1).
Whilst progressing from 2014-15 to 2016-17, SCI ratio
RWC is the best measure, which can clearly indicate and deteriorated year-on-year for both BPCL and HPCL
supplement the reasons for RSCFA performance of firms. primarily due to increase in supply chain management
The calculated values of RWC for the oil PSUs show cost, more particularly higher inventory holding. For
negative returns for all the firms from 2012-13 to 2014-15 IOCL, there was deterioration in first year and then
as it is seen in RSCFA also. Hence, it is clear that the poor improvement in next year.
performance of the firms during the three years is mainly
due to poor current asset management and, hence, had SWCP showed steady deterioration from 2014-15 to
an impact on the revenue productivity. All the firms have 2016-17 for BPCL and HPCL primarily due to higher
generated positive returns in the last two years ending inventory holding non-commensuration with incremental
2016-17 and the best return was recorded by BPCL in net sales. For IOCL, there is not much difference between
both the years (Table 12 in Appendix-1). 2014-15 and 2015-16 but a deterioration observed from
2015-16 to 2016-17.
Finally as an absolute measure, TCS is calculated, which
indicates the costs incurred by the firms through supply High inventory holding results in low ITR. All three
chain to serve the consumers. TCS was higher for IOCL companies experienced drastic fall in ITR from 2015-16
as it being the bigger firm compared to the other two. to 2016-17. Both inventory and net sales in monetized
Least cost was incurred by HPCL to serve the customers. terms increased but increase in inventory holding was
However, IOCL has managed to reach the same cost much higher than net sales.
levels as recorded by them in 2010-11 compared to BPCL Companies with higher own sourcing of products have an
(23% increase in 2016-17 over 2010-11) and HPCL edge on profitability. HPCL’s own sourcing of products is
(30% increase in 2016-17 over 2010-11) (Table 13 in just half of its sales; whereas, for other two, it is on higher
Appendix-1). side. HPCL has to churn out big money for external
SCL and IDOS experienced a sharp fall (improvement) sourcing of products. Therefore, HPCL may look for
from 2013-14 to 2014-15 whilst a sharp hike (deterioration) enhancing its refining share.
from 2014-15 to 2015-16 and 2015-16 to 2016-17. The BPCL is consistent outperformer in ROA. Both IOCL and
sustained high price of crude oil and associated products HPCL have to focus on improving ROA.
for long time compelled the firms to minimize their
inventory-holding days which started getting relaxed
with crude oil price started falling steadily from above Benchmarking of Performance of
100 $/Bbl in Apr. 2014 until Jan. 2016 when it reached Indian PSU Downstream Petroleum
its nadir at $20 level. Significant increase in days of Companies
inventory holding for both raw material and finished good
inventory was noticed during low-price regime. Inventory The supply chain performance of the firms can be further
was built up taking advantage of lower crude price albeit analyzed using performance-benchmarking approach.
fall in market share for sales from expansion of sales by The benchmarking process has considered measures
private players like Reliance and Essar. Storing additional only related to asset management efficiency attributes in
inventories are seen during 2015-16, though decline in downstream oil PSUs. The performance benchmarking
crude price continued throughout 2014-15 also, which of the three attributes namely C2C, RSCFA, and RWC
reflects oil companies were too skeptical about crude are considered in time t, where t = 2016-17. The values
price movements and took a very cautious approach for of all components of each KPI and the KPI itself are
any change in strategy in this aspect. This is primarily arranged in descending order of performance. Such
because raw materials cost account for ~70-80% of total arranged values are classified into ‘Superior’ and ‘Parity’
expenses and any move, if goes wrong, may put a firm in positional performance under each component and KPI,
financial jeopardy. Inventory holding alone brought down which are the 90th and 50th percentile values as per the
company profitability by around 50-60% in 2014-15 and SCOR analysis. The 70th percentile value is considered as
boosted 70-80% in 2016-17. Oil price volatility shapes
18 Journal of Supply Chain Management System Volume 7 Issue 2 April 2018
the ‘Advantage’ positional performance, which can also performance at least to a parity level, they need to improve
be obtained as the average of Parity and Superior. upon their SCR and SCFA. They will be able to improve
provided their overall SCR improves along with SCFA
The table so developed is matched with the actual productivity. Secondly, for IOCL, though it is in parity
performance of respective KPIs for each firm against position among the three, they need to relook at their TCS
the benchmark values. The feasibility of performance and SCFA. They have to focus on control of overheads as
improvements for each component against the benchmark well as improving their SCFA productivity.
values are tested and futuristic improvements are
suggested. In RWC (Table 16 in Appendix-1), IOCL is a poor
performer and it has to focus on better inventory and
The benchmarking process has been followed for all the receivable management which can bring down their TCS.
three firms for all these three KPIs. For C2C (Table 14 in In case of HPCL to go beyond parity, its Supply Chain
Appendix-1), IOCL is identified as a poor performer. As revenue and lag of payables should be improved. It may
can be seen, the actual position of IOCL is much lower be noted that BPCL has performed better on all the three
than Parity benchmark identified. Based on the table, KPIS.
IOCL may be able to improve upon its performance by
focusing on improvement in IDOS and DPO. They may
not be able to improve their performance in DSO as it is
Findings
beyond the feasibility zone. In short, they have to lag their
payments for improvement in DPO and reduce the level Inventory holding, be it crude oil or finished goods or
of inventory in IDOS. work-in-progress, impacts substantially on profitability
of petroleum sector. All three companies incurred huge
A similar exercise for HPCL suggests that the firm setback in 2014-15 and huge boost in 2016-17 from
needs to improve on IDOS to perform better in C2C. inventories. In both the years, days of inventory holding
Their payable and receivable managements are already were very high and product price shifted downwards
performing well. The superior benchmarking of HPCL in and upwards, respectively. The firms incur loss when
DPO at more than 90 days does not match well with the price shifts downwards from higher inventory cost
maximum general commercial credit, which is maximum against lower selling price and reap benefits when price
of 90 days. Hence, the superiority derived in the table is shifts upwards from lower inventory cost against higher
only showing the best among the mediocre performers. selling price. This results from wide variation in price-
However, the inventory levels are leading towards poor changeover cycle.
C2C performance. In case of BPCL, their performance as
benchmark is already superior in C2C among the given Comparative performance of sample firms during 2010-
firms. It can improve its performance in C2C beyond 17 as analyzed through different parameters may be
superior by improving DPO and DSO. summarized to indicate the areas of improvement for
the firms. The following matrix prioritizes the areas of
In RSCFA (Table 15 in Appendix-1), the performance improvement for the firms.
of HPCL is found to be poor. In order to improve their
Company Priority 1 Priority 2 Priority 3
IOCL ITR,SCL,SCI,SWCP,IDOS DCER,ROA,RSCFA,RWC,DPO, DSO
BPCL DPO,DSO SCL,SWCP,IDOS ITR,DCER,SCI,
HPCL DCER,SCL,IDOS ITR,SCI,ROA,RSCFA,RWC SWCP,DSO
Just by maintaining lower inventory, performance can be 1755 Crores, respectively, which got enhanced to INR
enhanced for many of these metrics, e.g., ITR, DCER, 19,108 Crore, 8040 Crore, and 6209 Crore, respectively,
SCI, SCL, IDOS, and C2C. However, all three companies due to price changeover gain from inventory. Contrary
gained very high profit in 2016-17 due to higher inventory to this, in 2014-15, IOCL, BPCL, and HPCL net profit
availability at lower cost. without inventory impact was INR 13,489 Crores,
9598 Crores, and 6482 Crores, respectively, which got
In 2016-17, IOCL, BPCL, and HPCL net profit without reduced to 5273 Crores, 5085 Crores, and 2733 Crores,
inventory impact was INR 3848 Crores, 2442 Crores, and respectively, due to price changeover loss from inventory.
Benchmarking Supply Chain Performance: A Case Study in Indian Petroleum Sector 19
Therefore, these companies should strengthen their Cadden, T., Marshall, D., & Cao, G. (2013). Opposites
price-forecasting model and keep their special focus on attract: Organizational culture and supply chain perfor-
inventory management with forecast pricing on day-to- mance. Supply Chain Management: An International
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Benchmarking Supply Chain Performance: A Case Study in Indian Petroleum Sector 21
Appendix-1
Table 2: Inventory Turnover Ratio (ITR) of Indian PSU Downstream Petroleum Firms (Higher the Better)
Table 4: Length of Supply Chain(SCL) (in Days) of Indian PSU Downstream Petroleum Firms
(Lower the Better)
Table 5: Supply Chain Inefficiency Ratio (SCI) of Indian PSU Downstream Petroleum Firms
(Lower the Better)
Table 6: Supply Chain Working Capital Productivity (SWCP) of Indian PSU Downstream
Petroleum Firms (Higher the Better)
Table 9: Return on Asset (ROA) Values of Indian PSU Downstream Petroleum Firms (Higher is Better)
Table 10: C2C (in days) of Indian PSU Downstream Petroleum Firms (Lower the Better)
Table 11: RSCFA of Indian PSU Downstream Petroleum Firms (Higher the Better)
Table 12: RWC of Indian PSU Downstream Petroleum Firms (Higher the Better)
Table 13: TCS(in INR million) of Indian PSU Downstream Petroleum Firms (Lower the Better)
Table 15: Performance Benchmarking of RSCFA of Indian PSU Downstream Petroleum Firms (2016-17)
Table 16: Performance Benchmarking of RWC of Indian PSU Downstream Petroleum Firms (2016-17)