Shaber Gelan
Shaber Gelan
Shaber Gelan
PRODUCTS
MANUFACTURING PROJECT
PROMOTER ;- USMAN
SHUWE NURU
FEABURARY 2023
FINFINE,
I. EXECUTIVE SUMMARY
Project Name Stone crusher product
Project Owner Usman Shuwe Nuru
Nationality Ethiopian
Project location Oromia Regional state ,Shager , Gelan Sub-city
Sales and Profit Net Profit will be More than 10 Million per Year
1. INTRODUCTION
General
This is dimension stones products manufacturing project feasibility study and strategic planning
management proposal. Dimension stones processing factory shall be established in Oromia
Regional state at a locality popularly known as Gelan Sub-city at a distance of some 24 km from
Addis Ababa on the main road to Adema town. The most important parameters which initiated
the project idea and influenced the promoter to involve in manufacturing precious products of
dimension stones are,
Existence of untapped potential resources of dimension stones and the need to optimally benefit
from these resources
Existence of ever growing and expanding markets and the demand for the output of precious
products of dimension stones
Existence government and environmental policies supporting the establishment of the factory
Existence of strong belief, commitment and internal capabilities of the promoter to establish the
project are some among others
In view of the above facts, EEBLA Industries private limited company has planned and
committed to establish the project in the background of latest development approach
The total initial investment required to establish the project is estimated at Birr 5 million. Out of
the total initial investment cost, Birr 1.5 million has planned to be raised by the promoter, while
the remaining balance of Birr 3.5 million is assumed to be earned from bank loan in the form of
Interest free Islamic Banking to be fully repaid within five years or before.
This proposal presents the feasibility of the project which would enable the promoter, concerned
government authorities and financing institutions to make sound decisions with regard to the
business investment at large. The following executive summary states the project soundness
indicators in clear and formal terms
The project involves in exploration and extraction of dimension stone economic resources and
expected to benefit the federal, regional and local governments to optimally benefit from the
potentialities of these resources, generation of income and employment opportunities. Hence, it
has found compatible with the operating government policies and development strategies indeed
The project will involve in exports of precious products of dimension stones and will enable the
nation to expand the development horizons of country’s export and improvement of the
deteriorated trade balance of the nation
The mounting changes and long term sustained economic growth of the nation, the ever growing
and expanding construction etc have found out to be outstanding opportunities which create
untapped markets and the demand for the products of precious dimension stones both at domestic
and foreign levels. Hence, the project is not expected to face market problems
The financial and economic forecasts projected over the coming ten years reveal the following
facts and figures which indicate the soundness of the project
The Revenue statement projected over the coming five years shows that the project gross sales
will increase from Birr 3.6 million first year and reaches Birr 6 million at end of year five and
then after
The profit/loss statement shows that the project net profit will grow from Birr 6 million first
year to Birr 10 million at end of year five and then after. The project net profit annual average
has found out to be Birr 8 million which indicates the capability of the project to fully repay its
initial investment cost in less than seven years (6.25 years) and expected to generate greater
return from business operations
The cash flow statement projected over the coming ten years reveals that the cash on hand/in
bank) will grow from Birr 16825000 to Birr 91072450 at end of year five which shows strong
liquidity position of the project
The balance sheet statement shows that the project total asset will grow from Birr 50 million to
Birr 125125000 at end of year 5 Likewise the financial internal rate of return of the project has
found out to be 23.36% indicating the capability of the project to borrow and successfully repay
its loan even at above prevailing interest rate on loan
The project will accord employment opportunity for over 40 Ethiopian nationals, generates an
average annual income of Birr 4050000 to the federal, regional and local government treasury in
the form of tax. Moreover, the project will contribute an average annual income of Birr 400000
to environmental protection and social support during its ten years economic life defined for the
project
All of the above business soundness and feasibility indicators show that the project under
consideration is economically viable, socially desirable, environmentally sound and financially
liquid indeed. Hence, we strongly recommend this project to be implemented indeed.
1.1 Project justification
The main objective of this project is to establish cost effective, modern technology based and
customary oriented medium level of stone crusher manufacturing factory in Ethiopia.
1.3 The Socio-Economic significance of the project
The envisaged project deemed to contribute to the economic development of the national in
general and the region in specific with following ways:
1. Manufacture and Supply of Products
By manufacturing and supplying customer oriented, different type-high quality and cost
effective of crusher product, the project will satisfy the demand of citizens in particular and the
nation in general. Beside, the project also helps to solve shortage of marbles for construction
and house hold users.
2 Source of Revenue
As public policy of any nation, the government collects different forms of taxes from different
business organization and individuals. Among the different forms of taxes, business income
taxes are collected from under taking business activities. Therefore, the project will serve as
sources of revenue for both the region and nation as a whole.
3 Employment opportunities
One of the problems that our country faced is unemployment. Therefore, the current objective of
the government is working on tackling the problem of unemployment and fostering the
development process other through creating self employment or employment in other
organization. Hence, this project wills 150 citizens
4 Generate foreign exchange
The nation can generate foreign currency when the factory start exports this products to
neighboring nations in the future.
5 Benefit for the local Community
As a corporate responsibility the company will engage in different development activities on
surrounding areas. This will better worse the community and contribute for the development of
the nation
6 Stimulate the local Economy
This factory has positive externality in the zone that will encourage the economic movement of
local economy. There will be economic relationship and transactions among different factors.
1.4 Location and Land Required
A. Location
The envisioned project will locate in the envisioned project
site is located in Shager,Gelan sub-city oromia regional government , is 24 km faraway from
the capital city and located in west of Addis Ababa along the main Addis Ababa –Adema
main high way asphalt road.
The main justification behind the selection of this location is;
Strategically located to the central and largest market of the nation(Addis Ababa)
Relatively advanced development in infrastructure (Power, water, tele phone internet
road etc
All asphalt road to the nearest market outlets
Availability of huge skilled labor force
Conducive interment policy and governance
Environmentally fit manufacturing industry
B Land use plan
The factor plant has already acquired a total of one hectares, which is
equivalent to 10,000m2(1 Hectare) areas of land. This land planned to use as
follow indicated in table below
TABLE: PRODUCTION AND MGT SITE LAND & LAND USE PL
2. MARKETS STUDY
INTERNATIONAL DIMENSION STONE TRADE EXPORT/IMPORT
The international trade of stone products in the year 2014 reached a value of 22.8 billion euro.
This determined growth of 1.8% compared to 2013 and a total quantity handled of about 86
million tons (+7.4% compared to 2013) (see Table A). The country with the largest turnover is
China. In 2014, China traded marble and granite for a total value of 6.8 billion euro (+4.6%
compared to 2013) and a quantity of 26.4 million tons (+7.7%). See the following table.
A GLOBAL TRADE STATUS
Using the trends of the global dimension stone industry during the last ten consecutive years and
taking an average annual change both in price and quantity demanded, an attempt has made to
forecast and project the global demand for dimension stone products as under.
The marketing strategy mainly focus on the satisfying the needs and the requirement of the
customer.
Local Geology
The project area Babile are occupied by Granite intrusion and high grade metamorphic which are
part of the Mozambique belt. This granite is course grain due to the low cooling of magma in the
sub-surface of earth, and it is large enough to be visible with the unaided eye. This rock units are
exposed in all sides of the study area, it has intruded high grade metamorphic mainly gneiss. The
granite that is found in Babili has pinkish fresh color and grey weathered color with coarse grain
texture.
Generally this granite has a mineral composition mainly of felsic and minor amount of mafic
minerals. This granite is pinkish to light color, with grains. This minerals are quartz, orthoclase,
and plagioclase and minor amount of Biotite minerals in hand specimen analysis. The amount of
orthoclase which is pinkish color is greater than plagioclase which is white to colorless. This
granite is very hard, denser, beauty and chemical inert.
The first site selected for granite quarry have total width 875m, length 450m, the thickness 75m
and the total volume 29531250 m3. The total volume of the granite resource (29531250 m3)
within the site one only 1500,000 m3 is required for granite dimension stone project in Eebla
industries. Lastly, this granite is suitable for dimension stone uses in quantity and quality;
moreover, the resource is geologically profitable both long and short time investment for its
availability in abundant.
B UTILITIES AND SUPPLIES
Water, Fuel and lubricant and electricity are the major utilities and supplies required to
manufacture dimension stone products. These utilities and supplies are available at the project
site and the total costs of utilities and supplies is assumed to be 2% of administration costs and
the consumption plan of the project at full capacity is described as follows
Amount/
S.n Description Measure Av.rate year
1 Electricity Kw 100 kw/ton .25000000
2 Water M3 100 m3/ton 500000
3 Fuel Liter 1000lt/day 250000
4 Oils & lubricants Liter 10% of fuel 25000
PROMOTER
G.M
OPERATIONS DEVELOPMENT
Specifications
S.n Positions Qty Education Profession Experience
1 Management staff
1.1 General manager 1 Ba/ma Bmgt 10+ years
1.2 Operations manager 1 Ba/ma Chemical 8+ years
1.3 Business dvt manager 1 Ba/ma Bmgt 8+ years
1.4 Support manager 1 Ba/ma Mgt/acct 8+ years
1.5 Planning & ctrl manager 1 Ba/ma Acct 8+ years
Sub total 5
2 Supervisors & experts
2.1 Operations supervisors
1 Mining line head 1 Bsc Geology 6+ years
2 Spiliting line head 1 Bsc Mechanical 6 + years
3 Resizing line head 1 Bsc Designer 6 + years
4 Polishing line head 1 Bsc Designer 6 + years
Sub total 4
2.2 Development supervisors
1 Business dvt 1 Dip/ba B mgt 5 + years
2 Market dvt 1 Dip/ba Mkt mgt 5 + years
3 Product dvt 1 Dip/ba Mkt 5 + years
4 System & strategy dvt 1 Dip/ba Mkt 5+ years
Sub total 4
2.3 Support supervisors
1 Hrd & personnel 1 Dip Mgt 5 + years
2 Finance & accounts 1 Dip Acct 5 + years
3 Materials & supplies 1 Dip Mgt 5 + years
4 Property & logistics 1 Dip Mgt 5 + years
Sub total 4
2.4 Planning & ctrl supervisors
1 Planning & budgeting 1 Dip Acct/econ 5 + years
2 Supervision & follow up 1 Dip Acct 5 + years
3 Audit and control 1 Dip Acct 5 + years
4 Mis & documentation 1 Dip Acct 5 + years
Sub total 4
3 Technical staff
3.1 Machine operators 4 Dip Mechanics 5+ years
3.2 Drivers 5 Grade 4 + Civil 5 + years
3.3 Repair & maintenance 2 Dip Auto 5 + years
3.4 Lab technician 1 Dip Chemical 5 + years
Sub total 12
4 Other staff
4.1 Executive secretary 1 Dip Sec. Science 4+ years
4.2 Sales and cashiers 2 Dip Mkt/acct 4 + years
4.3 Messenger/cleaners 4 10+ Relevant 2+ years
4.4 Guards 4 10+ Security 2+ years
Sub total 11
5 Temporary 106
Total man power 150
0 - - 3,500,000
-
1 350,000 350,000 7,000,000 31,500,000
2 350,000 3,150,000 6,650,000 28,000,000
3 350,000 2,800,000 6,300,000 24,500,000
4 350,000 2,450,000 5,950,000 21,000,000
5 350,000 2,100,000 5,600,000 17,500,000
6 350,000 1,750,000 5,250,000 14,000,000
7 350,000 1,400,000 4,900,000 10,500,000
8 350,000 1,050,000 4,550,000 7,000,000
9 350,000 700,000 4,200,000 350,000
10 350,000 350,000 3,850,000 0
FINANCIAL STATEMENTS AND PROJECTIONS
A Profit/loss projections
Years
S.n Descriptions 1 2 3 4 5
A Gross revenue 36000000 42000000 48000000 54000000 60000000
B Less operating costs
1 Direct costs 10487500 12887500 15287500 17687500 20087500
2 Indirect costs 3146250 3866250 4586250 5306250 6026250
3 Marketing & promotion 3146250 3866250 4586250 5306250 6026250
4 General admin costs 4195000 5155000 6115000 7075000 8035000
5 Total operational costs 20975000 25775000 30575000 35375000 40175000
6 Depreciation & amortization 4600000 4600000 4600000 4600000 4600000
7 Interest expenses 1425000 1125000 825000 525000 225000
8 Total operating costs 27000000 31500000 36000000 40500000 45000000
9 Profit before tax 9000000 10500000 12000000 13500000 15000000
10 Provision for tax 30% 2700000 3150000 3600000 4050000 4500000
11 Profit after tax 6300000 7350000 8400000 9450000 10500000
12 Env & social support cost 300000 350000 400000 450000 500000
13 Net profit 6000000 7000000 8000000 9000000 10000000
14 Net profit annual average 8000000
15 Tax annual average 4050000
16 Payback period in years 6.25
Cash Flow Projections
Years
S.n Descriptions 0 1 2 3 4 5
1 Cash inflows
4200000 5400000
1.1 Revenue 0 36000000 0 48000000 0 60000000
1.2 Equity 35000000 0 0 0 0 0
1.3 Loan 15000000 0 0 0 0 0
1.4 Depreciation 0 4600000 4600000 4600000 4600000 4600000
1.5 Recovery of assets 0 0 0 0 0 0
4660000 5860000
Total cash inflows 50000000 40600000 0 52600000 0 64600000
2 Cash out flows
2.1 Fixed asset outlay 45000000 0 0 0 0 0
2.2 Increase in w/capital 5000000 500000 550000 605000 665500 732050
2402500 3402500
2.3 Operational costs 0 19025000 0 29025000 0 39025000
2.4 Loan repayment 0 3000000 3000000 3000000 3000000 3000000
2.5 Withdrawal/dividend 0 1250000 1500000 1750000 2000000 2250000
2907500 3969050
Total cash outflows 50000000 23775000 0 34380000 0 45007050
1752500 1890950
3 Inflows/out flows 0 16825000 0 18220000 0 19592950
1682500 5257000
4 Beginning cash 0 0 0 34350000 0 71479500
5 Cumulative cash 0 16825000 3435000 52570000 7147950 91072450
0 0
The project feasibility study and strategic planning management document shall be distributed to
all potential stakeholders such as concerned members of the family, government institutions and
to selected financer with a view of creating satisfactory exchange of views and promote shared
understanding in advance.
During the project formulation and establishment phase, the following major tasks are required
to be successfully accomplished.
Registration, licensing and acquisitions of operations commencement authorization permit
Appointment of strong implementation team
Acquisitions of construction permits
Preparation of every legally required document
B PROMOTION AND FUND RAISING
To prepare promotional strategic planning mgt guidelines
To prepare promotional ideas, materials, logistics and facilities
To conduct promotional tasks and build strong constituency of support
To evaluate the process of promotion and progress
To prepare fund raising strategic planning guideline
To assess and identify major project donors
To assess and identify the interests, rules, regulations and conditions of targeted and prioritized
financers
To prepare all necessary requirements of financers and apply for fund
To undertake follow ups and secure fund
Marketing strategies that would enable to win the favors of customers over existing and potential
competitors and would help in attaining customer satisfactions in the back ground of the
changing marketing environments are believed to be important factors to ensure long term
survival, excel competition and develop customer confidence and loyalty at large., To this effect
it is pertinent to design and develop appropriate and sound marketing strategy.
DEVELOPMENT OF SOUND BUSINESS PHILOSOPHY
The world has experienced four business philosophies ever since the emergence of business
practices. The production, sales, customer oriented and societal satisfaction business
philosophies have had practiced during different eras. According to the findings of much
marketing research works conducted on various business philosophies, Customer orientation and
societal satisfaction business philosophy has found out to be the foundation of sound marketing
strategy up on which all other strategies orchestrate. This business philosophy is entrusted in
putting the problems, needs, requirements, rights, interests and benefits of customers and the
society within which business enterprises operate at the center of planning and decision making
process and orienting all level staff of the business enterprises to comply and apply the principles
and practices of this business philosophy
It is neither possible nor expectable to achieve marketing management efficiency and
effectiveness without outstanding application of the business philosophy which obtained global
momentum and universal acceptance. Thus, strong belief and commitment to customer
orientation and societal satisfaction business philosophy is believed to be among the most
important frame conditions which should/must be employed and followed as a guiding principle