Universal Swivel Head Milling Machine

Operation Manual
Model: 11-19PRODMAN 1500*320 1UNIV

Series
 Attention Points

Dear customers:
Thanks for purchase the universal revolving head milling machine produced by our factory. Before
turning on the machine, please read this Operation Manual carefully to get thorough knowledge about the
performance and features of the machine, and so operate it safely and skillfully.
To guarantee the milling precision and prolong the service life of the machine, and to guarantee your
safety. be sure to:

Pay special attention:

1.Make sure to connect the power source of the machine well as specified in this manual, and connect
it to the earth correctly and reliably,
2.Cut off the power source for any adjustment or repair.
3.All the movable parts on the machine, when in locked status, are not allowed to be moved, for fear
the machine be damaged.
4.Speed shift of the spindle should be done when the machine stopped.
5. Before string the machine, make sure the work pieces and the cutter are held in proper position.
6. Never start the machine when the work piece touches the cutter. Only after the machine is running
at steady speed, can machining begin.
7. Restricted by its structure, this machine is not equipped with protective shields for avoiding splash
of chips or coolant. The customers can install protective baffles according to the shape and size of the work
piece to be processed. Please pay special attention in operation to avoid injury to your body by the splashed
chips and coolant.
8. When changing the angle of the revolving cutter head, please don't loosen the fastening nuts on the
joint faces of the cutter head sections too much, for fear the cutter head suddenly drops to the heavier side
and shocks and damages the surface of the operating platform and the work piece.

Please notice:
1. To avoid local friction of the operating platform surface, the screw and the guide track, it's better to
often change the holding position of the work piece on the operating platform, so as to prolong its service
life.
2. Check the fitting clearance between the pressure plates and the panels of each guide track regularly.
Adjust them whenever the clearance is over big.
3. When the machine cuts with heavy load, the spindle head should approach the column as near as it
can, so as to increase its resistance to shock.
4. Conforming to the lubrication illustration of the machine, fill in lubrication oil to each part regular-
ly, and observe the oil scale often to see if the oil in the oil pool is sufficient. When it is not enough, replen-
ish it timely,
5. The stiffness of the revolving cutter head is the best in vertical milling. When cutting planes and the
cutting amount is quite big. it's better to adopt vertical milling,
6. Prevent the coolant and the lubricant from flowing to the ground, which may lead to pollution and
accidents.
7. Avoid touching rotary parts, such as the hand wheel, etc, especially when it's running at high speed.

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 Contents

I． Brief introduction

II． The structure of the machine

III．Transmission system of the machine

IV． Main parameters of the machine

V． Lubrication of the machine

VI． Transportation, installation and trial-run of the machine

VII. Operation and adjustment of the machine

VIII. Simple troubles and troubleshooting

IX． Maintenance

X． Adjustment and operation of the universal revolving head

XI． Cooling of the cutter

XII． Electric system of the machine

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 I. Brief introduction

The X6432series miller with universal revolving head is light-duty universal machine.
The machine can be used both for vertical milling and horizontal milling with corresponding attachments, it
can also mill various rotary surfaces and grooves, etc. Two-section revolving cutter head enables the spindle
to revolve and adjust at any angle, and mill complicated parts with multi-angle and multi-face by one time
of holding.It is the ideal machining equipment for the industries of mechanic manufacture, moulds. automo-
biles and motorcycles.

II. Structure of the machine

1.The machine is composed of pedestal, column, two-section revolving head, ram, operating platform, slide.
rise-and-fall slide, cooing system and electric system, etc (see Fig.1 and Fig.2).

III. Transmission system of the machine

1.Spindle transmission system
The power of the vertical spindle is provided by the motor installed behind the ram, transmitted through the
sliding gear to the spindle. The spindle can get different rotating speed by shifting gears.
For horizontal milling. the power is produced from the motor in the machine body, transmitted through belts
to each transmission shaft, then to the spindle
2.The feeding transmission system of the operating platform of X6432 series milling machine
(1)The feeding box is installed at right lower position of the slide, and driven by the motor, The gearbox can
get different feeding speed by changing the control lever ④, easy, flexible and reliable to operate.
(2) Longitudinal part of the operating platform
The longitudinal operating hand wheels of the platform are installed at its left and right ends, convenient to
operate.
The power operating lever ② of the operating platform is install in its middle, near the front part,controlling
leftward", rightward" and "stop" of the platform. The lever of X6432 is on the right of the platform,con-
trolling "transverse "longitudinal, stop" of the platform. Travel stopper③ of the operating platform r is for
limit in power feeding. In working. adjust it to required position and fix it to satisfy the need of feeding and
safety.Note: please separate the manual hand wheel and avoid touching it
Warning: change of the feeding speed must be done when there is no load.
(I)First put the longitudinal and transverse automatic operating levers ②and (⑤ of the operating platform to
the middle position.
(2)Start the motor of the feeding box to make the motor in running status.
(3)Operate the shift lever④ of the feeding box to select proper feeding speed.
(4)Then shift the longitudinal (transverse) automatic feeding lever of the operating platform to the required
feeding direction to realize automatic feeding.
4.Transverse feeding part
The transverse feeding mechanism of the X6432 operating platform is installed in front of the rise-and-fall
slide,.In manual feeding. put the side lever⑤ to the middle position, turn the hand wheel on the front face to
make the operating platform move in transverse direction taken by the screw and nut. Shit the lever⑤to
upper and lower

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positions to realize power forward or backward feeding in transverse direction of the operating platform.
Note: please separate the manual hand wheel and don’t touch it
5.Rise-and-fall slide
The rise-and-fall slide is located in front of the column, fitted with the guide track of the column. The
movement of the rise-and-fall slide is implemented by rotating the lever ① which brings the screw
rotate.x6236B adopts power rise-and-a mechanism. Note: to apply power rise-and-fall be sure to take down
the rotating lever ①.
Note: before the operating platform moves in longitudinal or transverse direction, be
sure to loosen each lock lever.
6.The X6236B can be installed with power rise-and-fall mechanism as required by customers.
This mechanism is installed on the left side of the rise-and-fall slide. The limit positions of upward and
downward movement of the operating platform is controlled by the travel switches, which are installed on the
top and bottom of the column respectively.
(1) When the operating platform rises and falls in vertical direction by power, the rise-and-fall cranking
bar at the left front of the rise-and- fall slide has automatically separated to guarantee safety.
(2) For manual rise and fall, only push the rise-and-fall cranking bar forward to engage the clutch, then
operate it.
7.Special attention points in operating the X6436
(I)There is an interlock mechanism for the upward and downward movement of the rise-and-fall slide
and the power rise -and-fall action.
Which is to say, when the lock bar is in locked status, the power rise-and-fall is impossible.Before
power or manual rise and fall, make sure the lock lever is in loosened status.
The lock bar of the rise-and-fall slide is installed on the right of the slide. For X6432, the lock screw is
installed on the right front of the rise-and-fall slide.
(2) There are oil cups at the both sides of the vertical guide track pair of the rise-and-fall slide, as well
as the rise-and-fall screw and feed screw nut, for convenient lubrication.
To prolong the service life of the parts, often fill oil with oil gun when working.
Warning!
In power rise -and-fall movement, never push the rise-and-fall cranking bar to the engag-
ing position.

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 IV. Main parameters of the machine
Table 1 List for rolling bearings of X6436 （Fig.4）
No. Name of bearings Specification of bearings Quatity
1 Deep groove ballbearing 6006 1
2 Deep groove ballbearing 6204 1
3 Deep groove ballbearing 6804/2 61904 2
4 Deep groove ballbearing 6007 1
5 Deep groove ballbearing 6008 1
6 Deep groove ballbearing 6008-RZ 1
7 Deep groove ballbearing 6205 1
8 Angle contact ballbearing 7006AC 2
9 Angle contact ballbearing 7005AC 2
10 Angle contact ballbearing 7209AC/P6 2
11 Double-row cylinder rolling bearing NN3012K/P5 1
12 Angle contact ballbearing 7204C-Z 2
13 Deep groove ball bearing 61806-2RZ 2
14 Deep groove ball bearing 61804 1
15 Deep groove ball bearing 6002 1
16 Deep groove ball bearing 60904-2RZ 2
17 Deep groove ball bearing 61901 2
18 Single-row cylinder roller bearing 6203-Z 6
19 Deep groove ball bearing 6006-Z 1
20 Deep groove ball bearing 6004 1
21 Deep groove ball bearing 6004 1
22 Deep groove ball bearing 61904 1
23 Deep groove ball bearing 6206 1
24 Deep groove ball bearing 61904-2RZ 6
25 Deep groove ball bearing 6204-Z 1
26 Deep groove ball bearing 61904-2RZ 2
27 Taper roller bearing 32011/P6 1
28 Taper roller bearing 30308/P6 1
29 Deep groove ball bearing 6205/P6 5
30 Deep groove ball bearing 6307/P6 1

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 X6436 Bearing

V. Lubrication of the machine

Name Specification Size Quatity

Deep groove ball bearing 6004-2Z 20*42*12 2
Deep groove ball bearing 619017 35*55*10 2
Deep groove ball bearing 6008 40*68*15 1
Deep groove ball bearing 7004AC 20*42*12 3
Deep groove ball bearing 7005AC 25*47*12 2
Deep groove ball bearing 7006AC 30*55*13 1
Deep groove ball bearing 7007AC 35*62*14 2
Single-row cylinder roller bearing 51207 35*62*18 2
Deep groove ball bearing 6002 15*32*9 1
Deep groove ball bearing 61904-2Z 20*37*9 2
Deep groove ball bearing 6004-2Z 20*42*12 6
Deep groove ball bearing 61905-2Z 25*42*12 1
Deep groove ball bearing 6005-2Z 25*47*7 1
Deep groove ball bearing 61806-2Z 30*42*7 2
Agle contact ball bearing 7005AC 25*47*12 2
Agle contact ball bearing 7006AC P5 2
Agle contact ball bearing 7005AC P5 2
Double-row cylinder rolling bearing NN 3012K P5 1
Agle contact ball bearing 7209AC P5 2
Deep groove ball bearing 6008 P6 4
Deep groove ball bearing 6205 P6 1
Deep groove ball bearing 6804 P6 2
Deep groove ball bearing 6007 P6 1
Deep groove ball bearing 6204 P6 1
Deep groove ball bearing 61903 P6 2
Double-row cylinder rolling bearing 32011 P6 1
Double-row cylinder rolling bearing 30308 P6 1
Double-row cylinder rolling bearing 6205 P6 5
Double-row cylinder rolling bearing 30307 P6 1

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 The service life of the machine has great relationship with timely and correct lubrication of the parts
and mechanisms. The lubricant should be clean with no acid, contain no moisture or hard particles. Reline
mineral oil is better.
2.The roller bearings in the spindle head is lubricated with molybdenum disulfide lithium grease, which
is changed once a year.
3.The two pairs of are bevel gear in the spindle head is lubricated with molybdenum disulfide lithium
grease,which is changed once half a year
4.The longitudinal and transverse screw, vertical screw and vertical guide track faces are lubricated four
times with oil gun every shift.
5.Both the ram transmission box and the gear feed box adopt bath lubrication (N46# mechanic oil). The
oil level is 2-3mm higher than the center line of the oil scale. When it is lower than the center line, replenish
oil timely. Change oil once after a new machine is used for three months, and then clean and change oil once
every half a year.
6.On the left of the X6236B slide is installed with manual oil pump, for collective lubrication of the
parts in the slide and the operating platform (N46 mechanic oil). It should be fill with oil twice every shift.
When the oil in the pump is lower than the oil line, replenish it timely.
7.Lubrication for horizontal milling. Open the left cover plate of the column, fill oil to 2-3mm higher
than the center line of the oil scale. Change oil once after a new machine is used for three months, and then
clean and change oil once every half a year.
8 As to the lubrication for other parts, please refer to the lubrication figures (Fig.3).

VI. Transportation, installation and trial-run of the machine

1, Transportation: when loading and unloading the machine packed in box with hoisting equipment, be
sure to hoist it steadily in the direction marked outside of the box. In any condition, the wooden box should
not be over tilted or with its side touching ground. When unloading and putting it on the ground, don't make
the box or its slide impacted or shocked fiercely.
When unpacking the box, first check if the attachments are complete according to the packing list, if the
levers or protruding parts of the machine are damaged. If the attachments are not complete or other damage
occurs.point it out immediately for proper solution.
When hoisting or scraping, don't touch the levers, and don't touch the machine directly, for fear the
paintedsurface be impaired.
2. Installation the machine has been checked and tested before dispatched from the factory. Its precision
and work performance will not be impaired only by correct installation As shown in the foundation figure
(Fig4),first make concrete foundation, which should be filled on solid earth.
After the machine is put onto the foundation, correct its levelness preliminarily. then fill the ground
bolts with concrete firmly. After it condenses for 10 days (15 days in rainy season), tighten the ground screws
evenly,and check the levelness of the machine at the same time, with the allowance in the longitudinal and
transverse directions of the operating platform surface as 0.05/1000
3. Trial-run: before trial-run, make sure the machine has been earthed reliably! Check to see if the oper-
ating lever ② of the operating platform is the same with the working movement direction, otherwise the
wiring position of the power source should be changed. First wipe off the anti-rust oil from the parts of the
machine.Don't use hard tools that are hard enough to scratch the surface of the parts. The oil cups are cleaned
with petrol pumped in from the oil gun. After the petrol volatilizes and the cups dry, fill in lubricant as speci-
fied, wipe the guide tracks and screws of the operating platform clean carefully Coat a thin layer of oil on the
exposed metal

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Surface.
Check if there is oil in the gearboxes and replenish if there is no or little oil, until the oil level is
2-3mm higher than the center line of the oil scale. First operate with hands to check each movable guide
track of the machine, In trial-run, first let it run idly for 30 min, then increase the rotating speed gradually
to test its running at different speed stages and the performance of the transmission mechanism.
At the same time, check the flexibility and reliability of the feed levers of the operating platform in
each direction.
Note: all the moving parts are equipped with holding mechanism. Loosen the relative holding mech-
anisms before moving the parts.

VIL. Operation and adjustment of the machine

1. Operation of the machine
(1) The transmission mechanism of the spindle is in the ram. On the left of the ram, there are three
shift levers,To change speed, adjust the shift levers to get different spindle speed. Note: speed should be
changed when the machine is stopped.
(2) In horizontal milling, install cutter onto the horizontal spindle. The machine is also equipped with
horizontal milling trestle and cutter bar to realize different milling functions.
(3) In milling try to reduce hanging extrusion of the ram and the cutter. When milling after adjusting
the position, hold firmly all the moving pairs that are not necessary to move (such as the ram, longitudinal
direction and transverse direction) to improve the stiffness of he machine. The holding force should not be
too big to avoid deformation.
2 Adjustment of the machine
(1)Adjusting the clearance of the longitudinal and transverse screws of the operating platform(Fig.5)
There are equipped with clearance adjusting screws in the longitudinal and transverse screws. Over
big clearance between the longitudinal and transverse screw and feed screw nut will affect the machining
precision and surface roughness. To adjust the clearance of the transverse screw, longitudinal screw and the
feed screw nut,first adjust the screw① to proper tightness, then lock the screw ①with the screw②.
(2)Adjusting the longitudinal and transverse guide track panels of the operating platform (Fig.6)
If the clearance of the longitudinal and transverse guide tracks of the operating platform is over big,
the stiffness of the machine will be poor and the machining precision cant reach the requirement. There is
one screw on either end of the longitudinal and transverse guide track panels of the operating platform for
adjusting clearance. Adjusting procedure is as below:
①Loosen the adjusting screw at the small end of the panel (don't turn it completely out).
②Tum the adjusting screw at the large end of the panel inward to remove the clearance, move the
guide track until it feels even.
③Fasten the adjusting screw at the small end of the panel properly. Don't use over big force, for fear
deformation occurs.
(3)Adjust the clearance of he rise-and-fall slide and the column guide track by the screws① and②.
After the clearance is adjusted proper, the rise-and-fall action is stable, and there is no spot-sinking
phenomenon,lock it screw③.
(4) Clearance adjustment of the ram and the fixing pedestal guide track panel is similar to that of the
longitudinal and transverse guide tracks of the operating platform.

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 Ⅷ.Simple troubles and troubleshooting
(1) In case there is spot-sinking and abnormal sound in the rise and- fall slide, check if there are iron
chips in the bevel gear for rise-and-fall purpose, and if the screw is lack of oil.
(2) If there is abnormal sound in the gearbox, check if the shift gear is at its proper position and if it is
lack of oil.
(3) If the radial oscillation of the spindle is big. check if the front bearing clearance of the spindle is
over big.Ask professional serviceman to adjust the front bearing by fastening its round nut.
Note: it's prohibited to repair the machine with electricity!

IX. Maintenance
(1) Be sure to put emphasis on cleaning of the inside of the spindle transmission box. the rise-and-fall
slide the slide. Clean it once after a new machine is used for 3 months, later not less than twice every year.
(2) Check the fitting clearance of the press plate and the panel of each guide track regularly. Adjust it
timely when the clearance is over big.
(3) The stiffness of the revolving cutter head of the machine is the best in vertical milling. When
cutting planes and the cutting amount is quite big, it's better to use vertical milling.
(4) Insufficient oil level in the gearbox of the machine will cause the bearing heated, now it's necessary
to stop the machine and replenish oil.
(5) In thorough repair of the machine, all the gears and bearings that are lubricated with molybdenum
disulfide lithium grease should be washed with petrol. After they are dry, coat molybdenum disulfide
lithium.grease again. The grease filled to the bearing should not be over 23 of the bearing gap, lest too much
grease causes the bearing to heat.
(6) The joint status of the electric cabinet and the conductors should be checked and removed with dust
twice every year. To check it, first disconnect the power source, and get rid of the dust and dirt on the coil
with dry cloth and manual fan.
(7) Lubricant of the machine should be filled according to the time and amount specified on the lubri-
cation mark plate.
(8) The machines that have not be used for a long time should undergo trial-run before another opera-
tion.

X. Adjustment and use of universal revolving cutter head

1, Horizontal position and vertical position of the spindle (Fig.7)
(1) When the front and rear housing of the revolving cutter head are both at 0° ,the spindle is at
horizontal position.
(2) When the front housing revolves to 180° , the spindle is at vertical position.
(3) When the spindle is at horizontal position, the use scope can be enlarged by revolving the rear
housing for180° and rising from the common-used position.
To guarantee the vertical and horizontal precision of the spindle to the operating platform, when the
revolving cutter head is at horizontal and vertical positions, the front and rear housings can be located accu-
rately with cone pin, Each cone pin is only allowed to fit tightly with its special locating hole and only use
once. So when the location pin is not at the position of its special location hole. don't knock it in mandatorily.
lest the joint faces be damaged.
2.Left and right offset of the spindle
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 Turn the rear housing of the revolving cutter head clockwise or counterclockwise for90°,the spindle
can be adjusted from the common position to leftward or rightward, so as to enlarge the application range
longitudinal direction of the machine. (Fig8) .
Please note:
When changing the angle of the revolving cutter head, don’t
loosen the fastening nut on the joint faces of each section of the cutter head too much, for fear the cutter
head suddenly to the heavier side and damages the operating platform surface and the work pieces
3. Adjustment of the revolving spindle in the horizontal plane
If equipped with cutter bar trestle. the spindle can also revolve and adjust position in the horizontal
plane, so as to improve the stiffness of the cutter bar (usually used for left and right spiral milling). This
adjustment should let the front and the rear housings revolve in different direction (Fig.9), now the angle of
the spindle is decided by the adjusting angle of the front and rear housings. The adjusting angle of the front
and rear housings can be got by calculation or inquiring table.
The equation is:
cos β =2cos θ-1
tg ɑ=/2tg(β/2)
In the equation: θ - - the intersection angle between the center line of the spindle and the transverse
movement of the operating platform
β - - angle of the front housing
ɑ - - angle of the rear housing
For example: (1) right tun for45°and mill
(2) Left turn for 30° and mill
Rear housing24°28' 11" (counterclockwise)
Front housing 65°31' 49" (clockwise)
Left turn for 30° and mill
Rear housing 15° 32' 32" (clockwise)
Front housing 42°56' 29" (counterclockwise)
In the following table is the contrast value of angle θ and the angles of B and ɑ for customers to inquire.

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 Table 2 Contrast table of the revolving angle of the spindle and the front and rear housing

Revolving Revolving angle Revolving angle revolving Revolving angle Revolving angle
angle of of the front of the rear angle angle of of the front of the rear angle
the spindle housing （α） the housing （α）
（°） （β） spindle （β）
(°)

1 1°24’51” 0°30’00” 46 25°07’03” 67°05’17”

2 2°49’43” 1°00’00” 47 25°46’24” 68°39’15”
3 4°14’35” 1°30’02” 48 26°26’17” 70°13’44”
4 5°39’29” 2°00’05” 49 27°06’42” 71°48’47”
5 7°04’24” 2°30’09” 50 27°47’42” 73°24’24”
6 8°29’21” 3°00’15” 51 28°28’17” 75°00’38”
7 9°54’20” 3°30’24” 52 29°11’30” 76°37’30”
8 11°19’22” 4°00’35” 53 29°54’22” 78°15’02”
9 12°44’28” 4°30’50” 54 30°37’56” 79°53’17”
10 14°09’37” 5°01’09” 55 31°22’13” 81°32’17”
11 15°35’50” 15°35’50” 56 32°07’16” 83°12’04”
12 17°00’08” 17°00’08” 57 32°53’06” 84°52’40”
13 18°25’28” 18°25’28” 58 33°39’47” 86°34’10”
14 19°50’56” 19°50’56” 59 34°27’22” 88°16’35”
15 21°16’29” 21°16’29” 60 35°15’51.8” 90°
16 22°42’08” 22°42’08” 61 36°05’21” 91°44’28”
17 24°07’54” 24°07’54” 62 36°55’54” 93°30’02”
18 25°33’46” 25°33’46” 63 37°47’33” 95°17’47”
19 26°59’46” 26°59’46” 64 38°40’21” 97°04’48”
20 28°25’54” 28°25’54” 65 39°34’25” 98°54’11”
21 29°52’11”1 29°52’11”1 66 40°29’49” 100°45’01”
22 31°18’36” 31°18’36” 67 41°26’38” 102°07’23”
23 32°45’12” 32°45’12” 68 42°24’57” 104°31’26”
24 34°11’56” 34°11’56” 69 43°22’55” 106°27’18”
25 35°38’52” 35°38’52” 70 44°26’37” 108°25’08”
26 37°05’58” 37°05’58” 71 45°30’13” 110°25’04”
27 38°33’17” 38°33’17” 72 46°35’50” 112°27’20”
28 40°00’48” 40°00’48” 73 47°43’41” 114°32’08”
29 41°28’32” 41°28’32” 74 48°53’57” 116°39’43”
30 42°56’29” 42°56’29” 75 50°05’52” 118°30’23”
31 44°24’41” 44°24’41” 76 51°22’41” 121°04’29”
32 45°53’07” 45°53’07” 77 52°41’47” 123°22’25”
33 47°21’50” 47°21’50” 78 54°04’30” 125°44’42”
34 48°50’48” 48°50’48” 79 55°31’17” 128°44’53”
35 50°20’04” 50°20’04” 80 57°02’43” 130°44’45”
36 51°49’38” 51°49’38” 81 58°39’30” 133°24’12”

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37 53°19’31” 19°32’52” 82 136°11’28” 60°22’33”
38 54°49’44” 20°08’27” 83 139°08’09” 62°13’04”
39 56°20’17” 20°44’22” 84 142°16’26” 64°12’40”
40 57°51’12” 21°20’39” 85 145°39’30” 66°22’44”
41 59°22’30” 21°57’20” 86 149°22’17” 68°49’50”
42 60°54’10” 22°34’23” 87 153°33’02” 71°36’58”
43 62°26’17” 23°11’52” 88 158°27’58” 74°56’51”
44 63°58’50” 23°49’48” 89 164°49’02” 79°19’34”
45 65°31’49” 24°28’11” 90 180° 90°

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14
Fig.1 Over view of XQ6226W.X6436series
Fig.2 X6436 series bearing allocation plan

15
16
3,4,5,6,7,8, Bearings are lubricated with No.3 molybdenum disulfide
Fill in oil four times every shift 46# mechanic oil lithium grease, once every year. The spindle head gear uses
9
N0.3 molybdenum disulfide gear lubricant, once half a year.
1,2, 11 Keep the oil level 46# mechanic oil
1,2, 11 Change oil every half a year 46# mechanic oil

Fig.3 X6436 series lubrication drawing

Fig.4 X6436 Drawing of foundation

X6436 Drawing of foundation

17
Fig.5 X6432 series transverse screw clearance adjustment

Fig.7 vertical position of the spindle

Rear housing 0°, front housing 180°

18
 Front housing 0°
Right offset of the horizontal spindle Rear Left offset of horizontal spindle
housing 90°（counterclockwise） Rear housing 90°（counterclockwise）
Front housing 0 °

Fig.8

Fig.9

Fig.10. Drawing of hoisting transportation

XI. Cooling of the cutters

The machine is equipped with cooling devices. The power coolant pump provides coolant for the cutters. The
coolant is stored in the coolant storage slot in the pedestal.
The position of the coolant sprinkler head can be adjusted according to the cutter. The coolant collects to the
water return pipe from the "T"-shape slots on the operating platform.
The selected coolant should be protective to cutter, improve precision of the work pieces to be processed, be
not corrosive to the machine. Usually kerosene, diesel or emulsified oil is selected.
To make the coolant pump work normally, and supply clean coolant, the oil pump and oil transfer pipeline
should be cleaned at least once a month. At the same time, the dregs in the deposition oil pool should be removed.

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 XII.Electric system of the machine

(1) The power source of this series machine is three phase AC source of 380V and 50Hz (special
three-phase AC power source other than this kind can also be order). The customers should first check the
power source before switching on the machine. Note: the machine must be earthed reliably.
(2) This machine is equipped with protective devices for power master switch, short-circuit, over-
load,emergency stop, zero-pressure and open-door power-disconnection (separate the power circuit from the
main breaker. Its special master power switch has the functions of protecting fingers and can be locked with
padlock.
(3) The machine has lumped button station. It is equipped with emergency button, which can be pressed
down immediately when abnormal condition appears. There is also a power starting switch. After trouble-
shooting, to start again, first tum the emergency button clockwise for an angle to reset it, then press down the
power switch to start the machine. There is a jogging button for the spindle on the left side of the column,
convenient to shift gears.
(4) The mechanic feed and cooling of the machine are both controlled by the corresponding knob switch-
es of the spindle. The machine is started and stopped by the button station.
(5) The electric system of the machine must be repaired by professional serviceman. Please disconnect
the machine from its power source when repairing.
This machine executes LT003-2002 standard of light-duty universal revolving cutter head mill: it is
certified to dispatch.

Director (stamp) yy/mm/dd

Quality detector (stamp) yy/mm/dd

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 Totally 1
X6432 series Check list of the machine precision
page

Allowance Measured
N0. Test items value
a. transverse direction 0.05/1000
1 Adjust levelness of the machine
b. longitudinal direction 0.05/1000
a. in the transverse vertical plane of 0.03/200
Straightness of rise-and-fall the machine
2 mechanism in vertical movement b. in the longitudinal vertical plane 0.03/200
of the machine

a. in the transverse vertical plane of

Verticality of the operating the machine 0.05/200
3 platform surface to the guide
track surface ofthe column b. in the longitudinal vertical plane 0.05/200
of the machine
4 Straightness of the datum T-slot of the operating platform 0.03/200
5 Planeness of the operating platform surface 0.06/1000

a. Circular runout of the centring a. 0.015

diameter of the spindle
6 Oscillation of the spindle end
b. Axial oscillating of the spindle b. 0.030

a. near the spindle end 0.020

7 Circular runout of the spindle
bore-hole axis b. 300mm from the spindle end 0.050

8 Parallelism of the rotary axis of the spindle to the operating platform 0.04/300

a. in the transverse vertical plane 0.05/200

Verticality of the rotary axis of of the machine
9 the spindle to the operating b. in the longitudinal vertical
platform plane of the machine 0.05/200
parallelism ofthe longitudinal movement of the operating platform to
10 the datum “T”-slot 0.04/200

Verticality of the transverse movement to the longitudinal movement of a.0.05/200

11 the operating platform b.0.05/200
Parallelism between the a. Transverse 0.04/200
12 movement and the surface of b. Longitudinal 0.04/200
the operating platform

Inspector： Date：

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 X6432 series packing list Totally 1 page
page1

No. Name Specification Quantity

Milling machine with universal
1 revolving cutter head 1
7:24 ISO50 (4、5、6、8、10、12、
2 Milling holding head with taper bar 1set
14、16)
3 Socket spanner 5 Each one

4 Sleeve-type cutter bar ISO50/θ22 θ27 Each one

5 Pull rod 1

6 Pedestal 1

7 Spanner S22-24 S17-19 Each one

8 Machine vice 160 1

9 Operation manual 1

10 Certificate of qualification 1

11 Packing list 1

12

13

14

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Code Name Specification Quantity
Three-phase asynchronous motor
KM1 3PH 380V 50HZ 4.0KW 1
Vertical spindle motor
Three-phase asynchronous motor
KM2 3PH 380V 50HZ 4.0KW 1
Horizontal spindle motor

KM3 Three-phase asynchronous motor 1.5KW 380V 50HZ 1

Cutter feeder
KM4 Three-phase asynchronous motor AB-12 P3H 50HZ 40KW 1
Coolant pump
KM5 Three-phase asynchronous motor YS7134 1.5HP 50HZ 1
Triangle
3VE 1015-2LU00 1
DE108 Air breaker 6.3-10A（2个）1.6-2.5A（3个）
LTX1 Contactor HUADONG 8
H212 Power cut-out device H212 16 1
RT18 Fuse box RT18-32 4
RT Fuse wire RT16 4
BK Control transformer BK-150 1
JC Machine work lamp JC38 1

SAD Signal lamp SAD16 1

TYPE Emergency stop button TYPE-LA42J 1

SH Cubical switch Coolant control SHANAO 10A 1

SA42 Red button switch LA42P-11 4

SA42 White button switch LA42P-11 5

SA42 Green button switch LA42P-11 3

LAY3 Switch button Green LAY3-11 1

JW2 Over-travel limit switch JW2-112/3 3
LXK3 Over=travel limit switch LXK3-20S 1

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