0% found this document useful (0 votes)
456 views77 pages

Manual FK-202F

Uploaded by

aladin namlun
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
456 views77 pages

Manual FK-202F

Uploaded by

aladin namlun
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 77

MANUAL No. 6G19-025 Rev.

6
Published in Apr. 2020
Revised in Dec. 2022

FK-F SERIES TRANSDUCER

Model FK-202F TRANSDUCER

INSTRUCTION MANUAL

 Carefully read and understand this manual before using the product.

 After reading this manual, store it in a safe location so that it can be


referenced readily as required.
Chapter 1 For safe usage

Thank you for purchasing the FK-F series FK-202F transducer.

This instruction manual (referred to as “this manual” hereafter) explains handling instructions and
cautions regarding the FK-F series FK-202F transducer (referred to as “this unit” hereafter).

- FK-202F Transducer Instruction Manual -


Important notice

▊ Important Information ▊

 Carefully read and understand this manual before using the unit. Store this manual in a safe
location so that it can be referenced readily as required.

 If you have any questions regarding this manual or the unit, contact your dealer.

 When using this product, it is necessary to be knowledgeable about not only the contents of this
manual, but also regarding the instrumentation and equipment connected to this unit. For safety,
it is necessary to have standard knowledge regarding safety in addition to the contents
described in this manual.

 The FK-F series uses a variety of noise tests to evaluate EMC(electro-magnetic compatibility).
However, since the following environmental conditions will cause fluctuations in EMC
characteristics, it is important to ensure the stability of the system according to the cautionary
instructions found in this manual.
- Volume of noise produced
- Temperature and humidity
- Equipment layout

 When combining this unit with other instrumentation or equipment and then selling or
transferring ownership as an assembly, always make sure to attach this manual as well and
provide it to the end user.
 When disposing of this product, make sure to follow all local laws and regulations.

 This unit is comprised of the following devices.


- FL-202F sensor (referred to as FL sensor hereafter)
- FW-202F extension cable (referred to as FW extension cable hereafter)
- FK-202F driver (referred to as FK driver hereafter)
During use, it is necessary to build the system structure according to the instructions in this
manual. For system structure examples, refer to page 20.

 This manual contains some explanations for parts of other separately sold equipment, in order
to explain their attachment to this unit.

 The illustrations of parts that are sold separately in this manual may differ from their actual
appearance.

 Any company names and product names listed in this manual are the trademarks or registered
trademarks of their respective companies.

 Shinkawa Sensor Technology, Inc. owns the copyright to this manual. Unauthorized publication
of this content, and any and all copying/duplication of the content are prohibited.

- FK-202F Transducer Instruction Manual -


1
Important notice

▊ Exclusion from liability ▊

 Shinkawa Sensor Technology, Inc. shall not be liable for any damages or injuries arising from
not following the instructions indicated in this manual, or from carelessness or neglect while
handling this unit or during its installation.

 Compensation shall not be made for any damage, injury, or loss that occurs as a direct or
indirect result of the incorrect use, improper use, modification, or disassembly of this product.

 Shinkawa Sensor Technology, Inc. will not take any responsibility for any items not listed in this
document and in the warranty, including the guarantee of product merchantability, guarantee for
specific objectives or specifications, or for violation of patents, whether they are expressed or
implied.

 The warranty for this unit is at the end of this manual. If a breakdown occurs in the unit, repairs
will be performed according to this warranty.

 Shinkawa Sensor Technology, Inc. will not take any responsibility for any and all results from
using parts other than those recommended by our company.

▊ Confirmation of the unit and package items ▊


Shinkawa Sensor Technology, Inc. performs strict quality control and quality inspections to provide
reliable products. When the unit first arrives, please check that it is the correct ordered product, that
there was no damage to it during its transportation, and that all accessories (ordered items) are
provided in the package.
If there is damage to the unit or missing accessories (ordered items), contact your dealer
immediately.

- FK-202F Transducer Instruction Manual -


2
Index

▊ Index ▊
Page
Important notice ................................................................................................................ 1
Exclusion from liability ...................................................................................................... 2
Confirmation of the unit and package items ...................................................................... 2

Chapter 1 Safety Information.........................................................................................................5


1.1 Warning Symbols .......................................................................................................5
1.2 Cautions when handling.............................................................................................5

Chapter 2 Introduction ...................................................................................................................7


2.1 Objectives of this unit .................................................................................................7
2.2 Measurement principles .............................................................................................7
2.3 Specifications .............................................................................................................8
2.3.1 Specifications of this unit..............................................................................8
2.3.2 FL sensor specifications ...............................................................................8
2.3.3 FW extension cable specifications .............................................................10
2.3.4 FK driver specifications ..............................................................................10
2.3.5 Additional Specification code .....................................................................10
2.3.6 Recommended specifications for the monitor cable .................................. 11
2.4 Outer dimensions and part nomenclature ...............................................................13
2.4.1 FL sensor outer dimensions and part nomenclature .................................13
2.4.2 FW extension cable outer dimensions and part nomenclature .................15
2.4.3 FK driver (Spring lock terminal) outer dimensions and
part nomenclature ......................................................................................16
2.4.4 FK driver (Screw type terminal block (M4)) outer dimensions and
part nomenclature ......................................................................................18
2.5 System configuration example.................................................................................20

Chapter 3 Installation...................................................................................................................21
3.1 Installation environment ...........................................................................................22
3.1.1 FK driver installation environment..............................................................22
3.1.2 FL sensor installation environment ............................................................23
3.2 FK driver installation ................................................................................................25
3.2.1 Installation of FK-202F-2-□, FK-202F-3-□, and FK-202F-4-□ ..........25
3.2.2 Installation of FK-202F-1-□ .....................................................................26
3.3 FL sensor installation ...............................................................................................27
3.3.1 When using the VZ-3A bracket (separately sold) ......................................27
3.3.2 When using the VZ-10A sensor sleeve (separately sold)..........................28
3.3.3 Gap adjustment ..........................................................................................29
3.4 Wiring connections...................................................................................................30
3.4.1 FW extension cable connection (When using the FW extension cable) ...31
3.4.2 FL sensor connection .................................................................................32
3.4.3 FK driver (Spring lock terminal) and Monitor (VM monitor) connection ....32

- FK-202F Transducer Instruction Manual -


3
Index

3.4.4 FK driver (Screw type terminal block (M4)) and


Monitor (VM monitor) connection ...............................................................33
3.4.5 Confirmation after completing connection .................................................36
3.4.6 Set gap voltage confirmation .....................................................................36

Chapter 4 Maintenance/Inspection..............................................................................................38
4.1 Periodic inspection ...................................................................................................38
4.2 Unit life .....................................................................................................................38
4.3 Troubleshooting .......................................................................................................39

Chapter 5 Individual characteristics data ....................................................................................40


5.1 Standard static characteristics .................................................................................40
5.2 Sensor temperature characteristics (System cable length: 5m)..............................41
5.3 Driver temperature characteristics (System cable length: 5m) ...............................42
5.4 Static characteristic effect due to power source voltage variation ..........................43
5.5 Static characteristic effect by target material ...........................................................44
5.6 Static characteristic effect due to target diameter ...................................................45
5.7 Static effect by target curved surface ......................................................................46
5.8 Static characteristic effect due to target end face ...................................................47
5.9 Static characteristic effect due to side wall ..............................................................48
5.10 Frequency characteristics ........................................................................................49

Chapter 6 Information about intrinsically safe application ..........................................................50


6.1 Japan:DEKRA ......................................................................................................50
6.2 Canada / North America : CSA ................................................................................52
6.3 Europe : ATEX, Oceania : IECEx.............................................................................55
6.4 China : Ex-CCC........................................................................................................57
6.5 Korea:KCs .............................................................................................................61
6.6 Taiwan:TS ..............................................................................................................67
6.7 Russia : TR-CU ........................................................................................................72

Appendix Cable wiring/laying ...................................................................................................73

- FK-202F Transducer Instruction Manual -


4
Chapter 1 For safe usage

Chapter 1 Safety Information

Read this section carefully to use this product safely.

1.1 Warning Symbols


In this document, rules that must be followed in order to prevent injuries or financial losses to
customers, and for the safe usage of this unit, is labeled with the following markings. Make sure
to understand the contents of these cautions and make sure to follow their instructions.

Warning Symbol Meaning


This symbol is used to warn against the possibility of serious or fatal
injury.
Always follow the instructions to ensure safety.
This symbol is used to caution against the possibility of injury.
Always follow the instructions to ensure safety.

This symbol is used to draw attention to the possibility of property


damage.
Always follow the instructions to prevent damage to equipment.

Point The Point is used to emphasize important items or to provide useful


information.

1.2 Cautions when handling


Be sure to observe the following instructions for safe use of this unit.
▊ Prohibited actions ▊

Never disassemble or modify this unit. And do not use the unit under conditions outside the
standards specified in the specifications.
Doing so may lead to failures of the unit, fires, or personal injuries.

Do not use transceivers and other radio equipment/cellular phones near this unit. If this unit or
signal cables are exposed to electromagnetic waves, the unit may not satisfy the precision
indicated in the specifications.

- FK-202F Transducer Instruction Manual -


5
Chapter 1 For safe usage

▊ Rules to follow ▊

WARNING

When installing this unit, be sure to follow the procedures described in “Chapter 3 Installation”.
If the procedures indicated are not followed, it may lead to failures of the unit, fires, or
personal injuries.

ATTENTION

 Do not give the sensor tip to excessive shock or vibration. The sensor tip will be damaged.
 Before operating this unit, be sure to read the instruction manuals for instruments and
equipment that will be connected to this unit.
The person handling this unit must have specialized knowledge regarding instrumentation
and other devices related to this unit.
 Before touching this unit, be sure to touch a metal section near by to discharge any static
electricity.
The device may be damaged if exposed to static electricity from a person’s body.
 Do not perform insulation resistance measurements or voltage endurance tests at
locations other than those with the insulation resistance and voltage endurance
specifications indicated. Doing so may damage the unit.
 When performing a megger test (insulation test) of the signal transmission cable, always
disconnect the cable from the unit and the monitor.
When reconnecting the cable after a megger test, short the cable to ground first before
connecting the cable to discharge any electric charge.
Connecting cables in a charged condition to the unit or the monitor may damage the unit.
 Perform the following measures to ensure the stability of the system.
- Be sure to install surge killers for each relay used near this system, devices related to
this system or signal cables connecting the system and these devices.
- Install an interlock functions on the system to prevent malfunction in the event of
trouble with the product.
- The FK driver should be put into the EMC shield enclosure, if the FK driver is installed
at noisy environment. And the enclosure should be grounded for EMC shield
grounding.
- The signal cable, FL sensor cable and FW extension cable should be lay into the metal
conduit, if the cable passes through noisy environment. And the conduit should be
grounded for EMC shield grounding.
- The EMC filter should be installed to prevent noise from entering and exiting the power
line, if the cable passes through a noisy environment.
 If any one of the following conditions occurs, stop using the unit and contact your retailer.
Continuing the usage in an abnormal condition may result in fires or failures.
- When there is a strange odor coming from the unit.
- When the unit is heating up abnormally.
- If the unit is dropped
- If the casing of the unit is damaged
 Store this unit in a location away from direct sunlight, under the following conditions. Do
not store in a location exposed to high temperatures and/or humidity, or where corrosive
gasses are present.
- Temperature: -40 to 80 °C
- Humidity: 30 to 95%RH (No condensation)
 Operating temperature range of connector
The operating temperature (upper limit) for connectors of the sensors and the extension
cables shipped on July 31, 2011 or earlier is 125℃.
If you are unsure of the operating temperature of your connector please contact us.

- FK-202F Transducer Instruction Manual -


6
Chapter 2 Introduction

Chapter 2 Introduction

2.1 Objectives of this unit


This unit performs non-contact measurement of the distance (gap) between the FL sensor and
the measured object (target), and outputs a voltage signal corresponding to the gap.

By combining this unit with our monitor, it is possible to measure the vibration of a rotating shaft,
its eccentricity, thrust position, rotating speed etc. The unit is utilized for continuous
measurement or monitoring of shafts rotating at high speeds, in turbines, generators,
compressors, etc.

This unit is not designed for use in any other applications.

2.2 Measurement principles


The gap between the FL sensor and the target is found according to the following principles.

• If an approximately 1MHz high frequency current is supplied from the oscillator in this unit to
the FL sensor, a high frequency magnetic field is created at the FL sensor.

• By the interlinkage of high frequency magnetic flux in the target, an eddy current will flow on
the target surface.

• When the eddy current flows on the target surface, a magnetic field is created at the target
side, and the sensor impedance will change.

• The output of the oscillator (voltage amplitude) changes by the change in the sensor
impedance.

• The output of the oscillator is detected, and the distance vs. output voltage is made linear by
a linearizer electrically, and the result is output.

Therefore, if the following relationships are identified in advance, it is possible to find the gap
between the FL sensor and the target by measuring the sensor impedance:
• Relationship between the FL sensor and the target gap
• Relationship of the sensor impedance

Block diagram

- FK-202F Transducer Instruction Manual -


7
Chapter 2 Introduction

2.3 Specifications
2.3.1 Specifications of this unit
SPECIFICATIONS
CALIBRATION MATERIAL JIS SCM440 flat surface TEMPERATURE Sensor : Less than ±3% of F.S.
MEASURING RANGE 0.25mm to 2.25mm from sensor tip CHARACTERISTIC Extension Cable : Less than ±4% of F.S.
SENSITIVITY*2 7.87V/mm Condition : Gap=2mm, Target : JIS SCM440
SENSITIVITY ERROR*2 Within ±4% 0 to 80°C (at 20°C standard)
SCALE FACTOR ERROR*2 Within ±5% of 7.87V/mm (for 5m system) Driver : Less than ±3% of F.S.
(including Within ±6.5% of 7.87V/mm (for 9m system) Loop : Less than ±6% of F.S.
interchangeability errors) Step : 0.25mm, Linear range : 2mm Condition : Gap=2mm, Target : JIS SCM440
LINEARITY*2 Within ±25µm of 7.87V/mm straight line : 0 to 60°C (at 20°C standard)
(including (for 5m system) OPERATING 30 to 95% RH (non-condensing, non-submerged)
interchangeability errors) Within ±38µm of 7.87V/mm straight line : HUMIDITY RANGE (Sensor body : 100%RH)
(for 9m system) POWER SUPPLY -24VDC ± 10%
Linear range : 2mm DIELECTRIC Between each terminals and mounting plate :
FREQUENCY RESPONCE*2 DC to 10kHz (-3dB) STRENGTH OF DRIVER 1mA or less at 500VAC for one minute
MAX. OUTPUT VOLTAGE*2 Approx. -23VDC INSULATION Between each terminals and mounting plate :
SENSOR ABNORMAL RESISTANCE OF DRIVER 100MΩ or more at 500VDC
Approx. -0.6VDC (Sensor OPEN/Sensor SHORT)
OUTPUT VOLTAGE*2 APPLICABLE WIRE SIZE Screw type terminal block (M4) : 0.75 to 2mm2
OUTPUT IMPEDANCE*2 50Ω Current 5mA(max.) Spring lock terminal : 0.2 to 1.5mm2
CURRENT CONSUMPTION DRIVER MASS Approx. 200g
Max. -15mA
(10kΩ load) Other
OUTPUT NOISE*2 Approx. 15mVpk-pk + power supply noise
SENSOR TIP DIAMETER Approx. 5mm or 8mm dia.
CABLE DIAMETER Approx. 2.7mm or 3.6mm dia.
CONNECTOR DIAMETER Approx. 7.1mm dia.
SYSTEM CABLE LENGTH 5m or 9m
OPERATING Sensor : -40 to +177°C
TEMPERATURE RANGE Extension Cable : -40 to +177°C
(Refer to NOTICE 8) Driver : -40 to +80°C
RANGE OF TEMPERATURE E10 : -40 to +80°C(Sensor, Extension Cable & Driver)
AT EXPLOSION PROOF E40 : -40 to +80°C(Sensor, Extension Cable & Driver)
CONSTRUCTION E50 : -40 to +80°C(Sensor, Extension Cable & Driver)
E70 : -40 to +80°C(Sensor, Extension Cable & Driver)
E80 : -40 to +80°C(Sensor, Extension Cable & Driver)
EB0 : -40 to +80°C(Sensor, Extension Cable & Driver)
EC0 : -40 to +80°C(Sensor, Extension Cable & Driver)
ED0 : -40 to +80°C(Sensor, Extension Cable & Driver)
RANGE OF TEMPERATURE -25 to +70°C(Sensor, Extension Cable & Driver) *2 The above specification apply at 25°C with -24VDC power supply and
FOR MARINE APPLICATIONS load resistance 10kΩ and JIS SCM440 target (thickness≥5mm).

NOTICE
1. CALIBRATION MATERIAL 6. SCALE FACTOR ERROR and LINEARITY
MODEL FK-202F Transducers are calibrated for JIS SCM440 flat surface The scale factor error margin and linearity margin provides for examination result
(more than 15mm dia.). in our factory.
If the measured target is other than JIS SCM440 flat surface, it will present a This regulated value is not applied to the examination result in the site.
different characteristics. In such a case, calibration by the connected equipment 7. SAFETY BARRIER
(e.g. monitor) side should be required for system operation. In case of the intrinsically safe specification, the approved following safety barrier
2. SHIELD WIRE CONNECTION is recommended.
Connect shield wire of signal cable (3-wire shielded cable between driver and • MTL 7796-
monitor) to driver’s “COM” terminal (Spring lock terminal: “Shield” terminal) and Please use in combination with the barrier which has explosion-proof certification
monitor’s “COM” terminal. in the country of use.
If this is not adhered to, noise may be caused. Linear range reduces when intrinsic safety system with barrier.(to approx. 95%)
3. CONNECTOR ISOLATION, etc. 8. OPERATING TEMPERATURE RANGE OF CONNECTOR
The connector connecting the sensor cable and the extension cable shall be The operating temperature (upper limit) for connectors of the sensors and the
insulated with the attached insulation sleeve (transparent shrink tube) or fluoro extension cables shipped on July 31, 2011 or earlier is 125 ℃.
resin insulation tape. If you are unsure of the operating temperature of your connector please contact
The vinyl-insulating tape shall not be used, which may cause the wiring trouble in us.
the case of temperature more than 80°C. 9. The instructions manual contains important information such as conditions
The connector shall not be located in the oil environment. necessary for safe handling of the system.
The oil penetration to cable through the connector may cause the sensitivity Such information and conditions are important and indispensable for ensuring
change, due to the change of the cable capacitance. safety. Therefore, be sure to read the instructions manual thoroughly before
4. MEGGER TEST OF SIGNAL CABLE handling the system.
If megger test is made on the signal cable (3-wire shielded cable), be 10. Cable length 5.0m sensor is designed for 5m system only.
sure to discharge the charged electric load before connecting the cable to driver.If Can not use for 9m system.
this caution is not adhered the driver could be dameged. 11. In the intrinsically safe system, the product cannot be used in combination
5. SENSOR INSTALLATION with a sensor/extension cable/driver with the intrinsically safe code "/EX□".
Not available for rain water at out door use. 12. INSTALLATION CONDITIONS of SENSORS for MARINE APPLICATIONS
It may cause the sensitivity change and insulation down. When using a long case length sensor, fix it so that the protruding dimension of
the sensor (dimension from the tip of the sensor to the fixed position) is as
follows.
・FL-202F05□:135mm or less
・FL-202F08□:160mm or less

Sensor Connector Extension Cable


Driver

System Cable Length :


FK-202F1 : 5m
FK-202F2 : 9m
• Dimension of target [recommended for rotational speed measurement]
D BA D A D B
C C
Dimension of A≥6
C
Target B≥7
[recommended] C ≥ 2.5
(mm) D ≥16
Set gap
[recommended] 1.0 to 1.5
(mm)

6H19-026 Rev.6
- FK-202F Transducer Instruction Manual -
8
Chapter 2 Introduction

2.3.2 FL sensor specifications


 FL-202F05
L1 L2 L3
FL-202F05 - - - -

Armor Thread size Unthreaded length Case length Cable length


L Without armor 10mm STEP, 0 - 230mm 10mm STEP, 05 0.5m
A With armor M1 M8 × 1 L1 ≤ L2 - 20mm 20 - 250mm 10 1.0m
(Without fluoro e.g.) 06 = 60mm e.g.) 25 = 250mm 50 5.0m
resin coating) 0.1inch STEP, 0 - 9.2inches 0.1inch STEP, 90 9.0m
T With armor U1 1/4-28UNF L1 ≤ L2 - 0.7inches 0.8 - 9.9 inches
(With fluoro resin e.g.) 04 = 0.4inches e.g.) 35 = 3.5inches
coating) Specified in mm for M threaded sensor.
Specified in inch for UNF threaded sensor.

 FL-202F08
L1 L2 L3
FL-202F08 - - - -

Armor Thread size Unthreaded length Case length Cable length


L Without armor 10mm STEP, 0 - 230mm 10mm STEP, 05 0.5m
A With armor M2 M10 × 1 L1 ≤ L2 - 20mm 20 - 250mm 10 1.0m
(Without fluoro e.g.) 06 = 60mm e.g.) 25 = 250mm 50 5.0m
resin coating) 0.1inch STEP, 0 - 9.2inches 0.1inch STEP, 90 9.0m
T With armor U2 3/8-24UNF L1 ≤ L2 - 0.7inches 0.8 - 9.9inches
(With fluoro resin e.g.) 04 = 0.4inches e.g.) 35 = 3.5inches
coating) Specified in mm for M threaded sensor.
Specified in inch for UNF threaded sensor.

 FL-202F08R
L1 L2 L3
FL-202F08R - - - -

Thread size Unthreaded length Case length Cable length


05 0.5m
M2 M10 × 1 R5 = 5mm 03 = 30mm 10 1.0m
50 5.0m
90 9.0m
U2 3/8-24UNF 02 = 0.2inches 12 = 1.2inches

Specified in mm for M threaded sensor.


Specified in inch for UNF threaded sensor.

Without armor : 30mm


Cable allowable
With armor : 50mm
bending radius
With fluoro resin coating armor : 75mm
Cable allowable
98.1N (10kgf)
tension

- FK-202F Transducer Instruction Manual -


9
Chapter 2 Introduction

2.3.3 FW extension cable specifications


L
FW-202F -

Armor Cable length


L Without armor 40 4.0m
With armor 45 4.5m
A
(Without fluoro resin coating) 80 8.0m
With armor
T 85 8.5m
(With fluoro resin coating)

Without armor : 30mm


Cable allowable
With armor : 50mm
bending radius
With fluoro resin coating armor : 75mm
Cable allowable
98.1N (10kgf)
tension

2.3.4 FK driver specifications


FK-202F - -
System cable length Mounting plate Terminal block
1 5m 1 DIN rail (35mm) mount 1 Screw type terminal block (M4)
2 9m 2 Screw mount (50.8 × 50.8mm) 2 Spring lock terminal
Screw mount (92 × 31mm:
3
for VK replacement)
Screw mount multi-pitch
4
(50.8 × 50.8mm and 92 × 31mm)

▊ Terminal Arrangement ▊ Case of Screw type terminal block (M4)

Case of Spring lock terminal

Terminal No. Signal


1 OUTPUT Terminal No. Signal
2 COM 1 OUTPUT
3 -24V 2 COM・Shield

4 Shield (COM) 3 -24V

2.3.5 Additional Specification code


/E / GEO
Intrinsically safe Geothermal Spec.
Japan : DEKRA Korea:KCs
10 80
Ex ia ΙΙC T4 Ga Ex ia ΙΙC T4 Ga
Canada / North America : CSA C/US Taiwan:TS
B0
Class Ι, Division 1, Groups A,B,C,D T4 Ex ia ΙΙC T4 Ga
40
Ex ia ΙΙC T4 Ga Russia:TR-CU
C0
Class Ι, Zone 0, AEx ia ΙΙC T4 Ga 0 Ex ia ΙΙC T4 Ga X
Europe : ATEX Oceania:IECEx
50 D0
Ex ia ΙΙC T4 Ga Ex ia ΙΙC T4 Ga
China : Ex-CCC
70
Ex ia ΙΙC T4 Ga

- FK-202F Transducer Instruction Manual -


10
Chapter 2 Introduction

2.3.6 Recommended specifications for the monitor cable

Use a commercially sold cable to connect the unit and the monitor.
A CVVS 3 core shielded cable (straight) is recommended, but if it is not available, a 3 line
multiple core cable for light electrical instruments (individually shielded) can be used.
Use cables of sizes are following
Terminal block Cable conductor size
Screw type terminal block (M4) AWG. No.18~14 (0.75mm2~2.00mm2)
Spring lock terminal AWG. No.20~16 (0.5mm2~1.25mm2)

Cable name Note


CVVS 3 core shielded cable (straight) The CVVS 3 core shielded cable is also recommended in the
API STANDARD 670.

Recommendation: Copper tape shield (core wire; soft copper


wire)
(Normally, silver plated braid)

Use conduit pipe (cable rack) for wiring.

3 line multiple core cable for light Recommendation: Outer shield is aluminum tape, copper tape
electrical instruments (individually shield
shielded)
The multipair cable can contain a mixture of vibration signals
and displacement signals. However, vibration signals for a high
amplitude vibration can affect other vibration signals and
displacement signals negatively, and these need to be wired on
a separate cable.

- FK-202F Transducer Instruction Manual -


11
Chapter 2 Introduction

• The FK driver and FW extension cable should be installed as follows to protect from
electromagnetic influence.
Ferrite core

EMC Test Condition


Item Material Remark

Metal Conduit Steel Thickness :1.6 mm or more

Metal Case Steel Thickness :1.6 mm or more


Ferrite core ― Model: ZCAT3035-1330 equivalent
(TDK Corporation)

• INSTALLATION CONDITIONS of SENSORS for MARINE APPLICATIONS (EMC test condition)


The EMC filter and Surge protector should be installed as follows to protect from electromagnetic
influence.

EMC test condition


Item Remark

Ferrite core Model : ZCAT3035-1330 or equivalent


(TDK Corporation)

EMC filter Model : RSEV-2010 or equivalent


(TDK-lambda Corporation)

Surge protector Model : SD32/SD-F25 or equivalent


( Eaton Electric Limited,
Cooper Industries Japan K.K.)

- FK-202F Transducer Instruction Manual -


12
Chapter 2 Introduction

2.4 Outer dimensions and part nomenclature


2.4.1 FL sensor outer dimensions and part nomenclature

*1

*2

*1 *2

*1 *2

L1: Unthreaded length L2: Case length L3: Cable length


*1 TAG No. (TAG No. is indicated on product, if required)
*2 MODEL No. and SERIAL No.

- FK-202F Transducer Instruction Manual -


13
Chapter 2 Introduction

*1

*2

*1 *2

*1 *2

L1: Unthreaded length L2: Case length L3: Cable length

*1 TAG No. (TAG No. is indicated on product, if required)


*2 MODEL No. and SERIAL No.

- FK-202F Transducer Instruction Manual -


14
Chapter 2 Introduction

*1

*2

L1
L2

L3: Cable length

2.4.2 FW extension cable outer dimensions and part nomenclature

*1 *1 *2

*1
*1 *2

*1

*1 *2

*1 TAG No. (TAG No. is indicated on product, if required)


*2 MODEL No. and SERIAL No. L: Cable length

- FK-202F Transducer Instruction Manual -


15
Chapter 2 Introduction

2.4.3 FK driver (Spring lock terminal) outer dimensions and part nomenclature

■ FK-202F□-1-2

Unit : mm

■ FK-202F□-2-2

Unit : mm

- FK-202F Transducer Instruction Manual -


16
Chapter 2 Introduction

■ FK-202F□-3-2

Unit : mm

■ FK-202F□-4-2

Unit : mm

- FK-202F Transducer Instruction Manual -


17
Chapter 2 Introduction

2.4.4 FK driver (Screw type terminal block (M4)) outer dimensions and part nomenclature

■ FK-202F□-1-1

Unit : mm

Shipments before 2021

■ FK-202F□-2-1

Unit : mm

Shipments before 2021

- FK-202F Transducer Instruction Manual -


18
Chapter 2 Introduction

■ FK-202F□-3-1

Unit : mm

Shipments before 2021

■ FK-202F□-4-1

Unit : mm

Shipments before 2021

- FK-202F Transducer Instruction Manual -


19
Chapter 2 Introduction

2.5 System configuration example


This unit is designed to fulfill the specifications when used under the following configuration.

Point Always combine the components of this unit (FL sensor, FW extension
cable, and FK driver) so that it will be configured as follows. If this unit is
not configured as shown below, or if the FW extension cable is not used in
combining the FL sensor and FK driver, the output characteristics will differ
dramatically.

Please use a sensor of sensor cable length 5.0m for a system cable length of 5m.

- FK-202F Transducer Instruction Manual -


20
Chapter 3 Installation

Chapter 3 Installation

• Installation work, wiring and connections must be performed by a person with knowledge
in instrumentation.
• Always perform grounding. Never apply power until all wiring work and connection work
has been completed. If this is not followed there is a possibility of electrocution.

• Before touching this unit, be sure to touch a metal section near by to discharge any static
electricity. The device may be damaged if exposed to static electricity from a person’s
body.
• Before applying power, make sure that all wiring is properly connected.
There is a possibility of damage to the unit and fire if improperly connected.
• Locate this unit away from motors and relays.
Install the input/output signal cables away from power system and control system cables.
Noise occurring from the motor or relay can adversely affect the unit. We recommend
using separate wiring ducts.
• Do not pull or bend the FL sensor cables and FW extension cables with excessive force.
The conductor in the cable may become cut off.
The allowable tension of the FL sensor cables and FW extension cables is 98.1N (10kgf).
The allowable bend radius is as follows.
Without armored cable: 30mm
With armored cable: 50mm
With fluoro resin coating armored cable: 75mm
• After completing installation work, confirm the attachment conditions of the unit.

Point For information regarding typically recommended cable wiring, and


installation methods, refer to the “Appendix: Cable wiring/laying” ( Page
73).

- FK-202F Transducer Instruction Manual -


21
Chapter 3 Installation

3.1 Installation environment


3.1.1 FK driver installation environment

Install the FK driver in a location that satisfies the following environmental and install conditions.
▊ Environmental conditions ▊
• Ambient Must be in a range between -40 to 80 °C when devices are
temperature : operating.
• Ambient humidity : Must be in a range between 30 to 95%RH (no condensation) when
devices are operating.
• Vibrational Must be 10m/s2 pk or less at 10 to 150Hz.
conditions :
• Air cleanliness : It is desirable to have an air dust particle amount of 0.2mg/m3 or
less.
It is also desirable to have an especially low amount of corrosive
gasses such as hydrogen sulfide, NOx gas, and chlorine, and
conductive particles such as iron dust and carbon.
(The allowable amount of hydrogen sulfide and NOx gas is based
on JEIDA-29 (1979) CLASS S1.)
JEIDA: Japanese Electronic Industry Development Association
JEIDA-29 (1979) CLASS S1
Hydrogen sulfide : 0.01ppm or less NOx gas: 0.05ppm or
less
(Ambient temperature: 25 °C ± 5 °C, humidity: 40 to
80%RH)

▊ Installation conditions ▊
• If there are walls or other obstacles at the cable connection surface of the FK driver, make
sure to keep spacing as shown in the figure below, and take care not to bend the cable
excessively.
• Do not locate above heat emitting objects.
• Take into account heat conduction and radiation heat from the machine when it is running.

- FK-202F Transducer Instruction Manual -


22
Chapter 3 Installation

3.1.2 FL sensor installation environment


Install the FL sensor at a location that satisfies the following environmental and install
conditions.
▊ Environmental conditions ▊
• Ambient temperature: Must be in a range between -40 to 177 °C when devices are
operating.
• Vibration conditions: Must be 10m/s2 pk or less at 10 to 150Hz.
(If the sensor vibrates, an accurate measurement cannot be made.)
Other environmental conditions are the same as the content described in “3.1.1 FK driver
installation environment” ( Page 22).

▊ Installation conditions ▊
• Do not install at a location exposed to rain or other moisture. It can lead to reduced sensitivity
of the FL sensor, and reduced insulation.
• A target surface area of 15 mm dia. centered on the FL sensor
is required.
• When placing other FL sensors next to each other,separate the
sensor tips as right figure.
If they are placed too close together, the FL sensors will
interfere with each other.
• The FL sensor must be installed on a surface with adequate
rigidity, that will not be affected by an outside vibration.
40mm or more
If the FL sensor vibrates, an accurate measurement will
not be possible.
• Installation conditions of sensors for marine applications 30mm or more
When using a long case length FL sensor, fix the sensor so
that the protruding dimension of the sensor (Installation
example : Dimension X) is as follows.
• FL-202F05□ : 135 mm or less • FL-202F08□ : 160 mm or less
Even if it is fixed with the above dimensions, accurate measurement will not be possible in
an environment where the tip of the FL sensor vibrates significantly.
• For shapes and dimensions around the FL sensor, refer to the installation example 1-3
below.
If a piece of metal other than the target is near the FL sensor, an accurate reading will not be
possible.
If it is unavoidable to install the FL sensor in the methods of installation examples 4 to 7,
check the characteristics at the attachment completed conditions.

Installation example 1 (most recommended)


Dimension X is to be 9mm or more.
Installation conditions for marine applications
FL-202F05□:
Dimension X is to be 9mm or more, 135mm or less
FL-202F08□:
Dimension X is to be 9mm or more, 160mm or less
Installation example 2 (recommended)
Dimension X is to be 9mm or more.
Dimension Y is to be 15mm or more.

- FK-202F Transducer Instruction Manual -


23
Chapter 3 Installation

Installation example 3 (recommended) After constructing as shown in installation example


2, the area shown by the shaded line in the
illustration is filled with resin or other insulating
material.

Installation example 4
If dimension X is less than 9mm, it will be affected by
the attachment plate.

Installation example 5
If dimension Y is less than 15mm, it will be affected
by the attachment plate.

Installation example 6
If the attachment plate around the sensor top is
chamfered, it will be affected by the attachment
plate.

Installation example 7
If the target and the sensor top are not parallel
(dimension X1 and X2 are not the same), it will affect
the reading.

Installation example 8
If dimension X3 is 0.25mm or less, measurement will
not be possible. The area 0.25mm or less is a
non-sensitive area.
3

The characteristics of output (V) and gap (mm), are as shown


in the graph on the right.

- FK-202F Transducer Instruction Manual -


24
Chapter 3 Installation

3.2 FK driver installation


The FK driver installation method differs according to the model. Secure the required spacing
described in the installation conditions, and attach properly. The model number is shown on the
label on the FK driver.
• For FK-202F-2-□, FK-202F-3-□, FK-202F-4-□ ( Page 25)
• For FK-202F-1-□ ( Page 26)

3.2.1 Installation of FK-202F-2-□, FK-202F-3-□, and FK-202F-4-□

For FK-202F-2-□, FK-202F-3-□, and FK-202F-4-□, they will be directly mounted on the
housing or panel.
Point We recommend attaching the FK driver to the VT-1□ driver housing
(separately sold). When attaching to other panels or mounts, make sure it is a
strong flat surface.
Tightening Torque 1.18N・m (12kgf・cm) or less

Install according to the following procedures.

1 Attach the FK driver to the VT-1□ driver


housing (separately sold) and affix with the
provided 4 screws (M4 × 12).
For the FK-202F-4-□, there are 8 holes on
the mounting plate. Use the 50.8mm ×
50.8mm pitch holes, or the 92mm × 31mm
pitch holes.

FK-202F□-2-□ FK-202F□-3-□ FK-202F□-4-□

Attachment dimensions Unit : mm

- FK-202F Transducer Instruction Manual -


25
Chapter 3 Installation

3.2.2 Installation of FK-202F-1-□

For the FK-202F-1-□, it will be an attachment to a 35mm DIN rail.


Install according to the following procedures.

1 Hook the upper tabs on the back of the FK


driver onto the DIN rail.

2 Push the FK driver into the DIN rail until a


“click” is heard from the slide lock.

If it does not fit onto the DIN rail well, pull on


the slide lock, and push the FK driver
against the DIN rail.

3 Make sure that the upper tabs and the slide


lock are securely fixed onto the DIN rail.

4 If you use multiple units side by side

Leave space between FK driver depending


on the wiring for the connection cable.

Point It is possible to remove the FK driver by pushing down on the slide lock
with a flat tip screwdriver.

- FK-202F Transducer Instruction Manual -


26
Chapter 3 Installation

3.3 FL sensor installation


The following describes the installation of the FL sensor. Install properly according to the
conditions described in the installation conditions.
• When using the VZ-3A bracket (separately sold) ( Page 27)
• When using the VZ-10A sensor sleeve (separately sold) ( Page 28)

Do not drop or otherwise subject the FL sensor to shock.

Point The installation methods described for the FL sensor in this manual
complies with API Standard 670.

3.3.1 When using the VZ-3A bracket (separately sold)


Install according to the following procedures.

1 Attach the VZ-3A bracket to the mount


(body), and temporarily attach with bolts.

2 Insert the FL sensor into the VZ-3A bracket


screw hole, and adjust the gap between the
FL sensor top face and the target. ( Page
29)

3 Tighten the bolts further, and affix the


VZ-3A bracket.

4 Retighten the lock nut again at the


specified torque.

Installation example

- FK-202F Transducer Instruction Manual -


27
Chapter 3 Installation

3.3.2 When using the VZ-10A sensor sleeve (separately sold)

Use the FL-202F08R sensor.


Install according to the following procedures.

1 Remove the jam nut of the FL-202F08R


sensor. (At the Jam nut attachment)

2 Attach the FL sensor to the VZ-10A sensor


sleeve.

3 Attach the VZ-10A sensor sleeve to the


mounting (machine casing).

4 Adjust the gap between the FL sensor top


face and the target.

Installation example

- FK-202F Transducer Instruction Manual -


28
Chapter 3 Installation

3.3.3 Gap adjustment

Point After completing all wiring connections, it is possible to perform gap


adjustment using a tester.
In this case, make sure to fully understand the content described in this
chapter and complete all connection work, then perform gap adjustment
according to the procedures in “3.4.6 Set gap voltage confirmation”(
Page 36).

Adjust according to the following procedures.

Refer to “5.1 Standard static


1 characteristics” ( Page 40), and prepare
a gap gage matching the gap that will
produce the desired characteristics.

Consider the following items for the gap.


● Set the gap so that even when the
target is at the nearest point to the FL
sensor, the target will still not come into
direct contact with the FL sensor.
● Set the gap so that it will not go beyond
the linear range of the connection
monitor.

Being careful not to scratch the sensor top


2 and target surface, insert the gap gage
between the sensor top and target.

Adjust the FL sensor to a position where


3 the gap gage just moves freely, and affix in
place with the jam nut.

Tighten the jam nut with the following


torque.

Model Tightening torque


FL-202F05□-M1 4.0Nm(41kgfcm)
FL-202F05□-U1 1.4Nm(15kgfcm)
FL-202F08□-M2 8.5Nm(87kgfcm)
FL-202F08□-U2 6.8Nm(69kgfcm)

Make sure to tighten the jam nut at the specified torque.


If tightened with excessive torque, the FL sensor may become damaged. If the tightening
torque is too small, it may come loose.

- FK-202F Transducer Instruction Manual -


29
Chapter 3 Installation

3.4 Wiring connections

● Make sure the wiring and connections are performed by a person with knowledge in
instrumentation.

● Always perform grounding. Never apply power until all wiring work and connection work
has been completed. If this is not followed there is a possibility of electrocution.

● Make sure to tighten the collar of the connector by hand.


If it is tightened using a tool, the connector may become damaged. If the installation
environment does not allow proper tightening by hand and there is a possibility that it may
come loose, tighten by an additional 1/4 turn using a plier after tightening by hand.

● Do not apply excessive force on the screws of the connector.


The connector may become damaged.
● Cutting either the FL sensor or the FW extension cable to a shorter length will result in
unconformity with the specification.

Point ● When connecting the connectors, make sure that the cable is not
twisted.
If there is twisting stress on the cable, it may slowly loosen the
connection.
If a twisting force is applied to the direction where the collar will be
loosened, twist the extension cable slightly to the opposite direction of
the collar tightening direction before connecting, then connect the
connector and tighten the collar.
● We recommend that excessive extension cables be stored in the cable
storage box. If it is unavoidable to store inside the driver housing, do
not force excessive cables into the housing.

Connections are performed in the following order.

1. FW extension cable connection (When using the FW extension cable)


2. FL sensor connection
3. FK driver (Spring lock terminal) and Monitor (VM monitor) connection
FK driver (Screw type terminal block (M4)) and Monitor (VM monitor) connection
4. Confirmation after connection completion
5. Confirmation of set gap voltage

- FK-202F Transducer Instruction Manual -


30
Chapter 3 Installation

3.4.1 FW extension cable connection (When using the FW extension cable)

When using the FW extension cable, connect the FL sensor and FW extension cable as shown
below.

Point The connection area of the connector must not be used in a condition
where it is exposed to water or oil. If water or oil enters the connector, the
cable capacity will increase, and will cause a loss in sensitivity.

1 Confirm that there are no foreign objects in


the FL sensor and FW extension cable
connectors.

Foreign objects in the connector will cause


faulty connections or faulty characteristics.

2 Insert the extension cable through the


provided insulation sleeve (clear heat
shrink tube).

3 Connect the FL sensor connector and FW


extension cable connectors, and tighten the
collar by hand.

4 Cover the insulation sleeve over the


connector.

5 Apply hot air on the insulation sleeve, to


shrink the insulation sleeve.

Never use vinyl tape to insulate.


During extended periods of use or when the connector temperature exceeds 80 °C, vinyl
electrical tape may harden or the adhesive may deteriorate, leading to a dirty connector and
faulty insulation.

If no spare insulation sleeve is available, protect the connector with a fluorine resin tape.
Recommended insulation tape: Manufacturer: Nitto Denko Corporation
Product name: Nitoflon adhesive tape (903uL)
Temperature spec.: -60 to +180 °C 0.08mm thickness

- FK-202F Transducer Instruction Manual -


31
Chapter 3 Installation

3.4.2 FL sensor connection

Connect the FL sensor as follows.


Connection is performed in the same manner when using an FW extension cable.

1 Confirm that there are no foreign objects in


the FL sensor (or FW extension cable), and
in the FK driver sensor input connector.

Foreign objects in the connector will cause


faulty connections or faulty characteristics.

2 Connect the FL sensor (or FW extension


cable) connector and the sensor input
connector, and tighten the collar by hand.

3.4.3 FK driver (Spring lock terminal) and Monitor (VM monitor) connection
Connect the monitor as follows.

When using a cable that has been subject to a megger test, make sure to short the cable to
ground before connecting, to discharge any electric charge in the cable.
Connecting the cable in a charged condition to the unit or the monitor may damage the unit.

Point ● We recommend using cables described in “2.3.6 Recommended


specifications for the monitor cable” ( Page 11) between the unit and
monitor.
Because a small signal is being transmitted, a cable that is not
recommended may be subject to interference from external noise, and
the measurement may become affected.
● We recommend using a round crimped terminal (JIS C 2805
equivalent) for the monitor side cable terminal, as it provides a good
contact and there is little deterioration from aging.
● We recommend that the length of the non-shielded area be kept under
100mm.
● For the terminal block arrangement of the monitor, refer to the
instruction manual for the monitor.

1 Remove the insulation so that there is 9mm


of exposed wire, and twist the wire.

- FK-202F Transducer Instruction Manual -


32
Chapter 3 Installation

Refer to the following drawing, and connect


2 the signal transmission cable to the FK
driver and monitor.
Connect to the terminal block of the FK
driver according to the following procedures.
1. Use a flat tip screwdriver to push down
the operation lever of the terminal block
(the orange area).
(Recommended flat tip screw driver size:
W2.5mm × T0.4mm)

2. Insert the signal transmission cable (the


9mm of exposed wire) all the way into
the cable insert port of the terminal
block, until it hits the back.
3. Pull out the flat tip screwdriver from the
operation lever.
The signal transmission cable is locked
and the connection is complete. Screw name Tightening torque
Terminal stand fixation screw (M2.5) 0.2N・m(2.03kgf・cm)
Point The terminal block is affixed by the 2 screws on the ends of the terminal
block. If these screws are loosened for installation or inspection work,
make sure to affix the terminal block after work is complete by tightening
the screws.
Refer to “6. INFORMATION ABOUT INTRINSICALLY SAFE
APPLICATION”in case of the intrinsically safe spesification. ( Page 50)

- FK-202F Transducer Instruction Manual -


33
Chapter 3 Installation

3.4.4 FK driver (Screw type terminal block (M4)) and Monitor (VM monitor) connection

Connect the monitor as follows.

When using a cable that has been subject to a megger test, make sure to short the cable to
ground before connecting, to discharge any electric charge in the cable.
Connecting the cable in a charged condition to the unit or the monitor may damage the unit.

Point ● We recommend using cables described in “2.3.6 Recommended


specifications for the monitor cable” ( Page 11) between the unit and
monitor.
Because a small signal is being transmitted, a cable that is not
recommended may be subject to interference from external noise, and
the measurement may become affected.
● We recommend using a Insulation coating round crimped terminal for
M4 (JIS C 2805 equivalent) for the driver side cable terminal, as it
provides a good contact and there is little deterioration from aging.
● We recommend that the length of the non-shielded area be kept under
100mm.
● For the terminal block arrangement of the monitor, refer to the
instruction manual for the monitor.

1 Attach a crimp terminal according to the


crimp method of the crimp terminal maker
to use.

- FK-202F Transducer Instruction Manual -


34
Chapter 3 Installation

2 If you connect a signal transmission cable


to FK driver and a monitor, refer to the *

figure below.

The terminal block of FK driver, connect in


the next procedure.
1.・Loosen a screw for terminal stand cover
fixation.
・Remove a terminal block cover.

2.・After removing the screw terminal, tighten


the terminals through terminal block
screw.

3.・Confirm that a terminal stand screw does


not have the slack. Screw name Tightening torque
・Attach a terminal stand cover and tighten Terminal block screw (M4) 1.4N・m(14.27kgf・cm)
a terminal stand cover fixation screw. Terminal block cover (M3) 0.3N・m(3.05kgf・cm)
Terminal block fixing screws (M2.5)* 0.2N・m(2.03kgf・cm)
*Shipments before 2021 only
Point Terminal block's both ends are fixed with 2 screws. If you loosen the
screws for the installation work and inspection work, after work please
always tightening the screws. Fasten terminal block.
Refer to “6. INFORMATION ABOUT INTRINSICALLY SAFE
APPLICATION”in case of the intrinsically safe spesification. ( Page 50)
By changing the mounting direction of the terminal block cover.
It’s possible to change the wiring direction.

- FK-202F Transducer Instruction Manual -


35
Chapter 3 Installation

3.4.5 Confirmation after completing connection

Before turning on the power, check the following:

● Make sure that there are no loose terminals, and that all wiring is connected properly.
● Check that the power line for the power source is connected to PWR (-24V) of the monitor
terminal block.
● Make sure that the FK driver and FL sensor are installed at locations where the installation
environmental conditions are satisfied.
Make especially sure that there are no problems with the FK driver and FL sensor installation
conditions and that they are not installed at the following types of locations.
- Locations with high temperatures and high humidity
(The temperature must not exceed the operation temperature range)
- Locations with a lot of dust
- Locations exposed to vibration
- Locations where there are metal objects other than the target near the sensor

After checking all items, check the set gap voltage values.

3.4.6 Set gap voltage confirmation


In the following cases, perform confirmation of set gap voltage in order to maintain the
performance of this unit.
● When supplying power to the unit for the first time.
● When more than 1 year has passed from the last confirmation.
● When the performance of this unit has been reduced due to a problem of some sort.

Check the set gap voltage using the following procedures.

1 Turn the power ON.

2 In order to stabilize the output, perform


warm-up for 5 minutes. (leave alone for 5
minutes).
Warm-up is performed in order to collect
accurate data.

3 Connect the tester (voltmeter) to IN-COM on


the monitor terminal block, and read the
voltage.

4 Refer to “5.1 Standard static characteristics”


( Page 40), and make sure that the
desired set gap voltage is indicated.

Point Data indicated in “5.1 Standard static characteristics” are measured for a
SCM440 flat target (dia. more than 15mm). When the target material or
shapes differ, the output characteristics (gain) will differ, and it will be
necessary to compensate with later equipment.

- FK-202F Transducer Instruction Manual -


36
Chapter 3 Installation

5 If the desired set gap voltage is not gained,


readjust the FL sensor position using the
following procedures.

1. Loosen the jam nut of the FL sensor.

2. Adjust the FL sensor position so that the


desired set gap voltage is gained.

3. After adjustment, tighten the jam nut of


the FL sensor at the specified torque.
( Page 29).

Always tighten the jam nut at the specified torque. ( Page 29)

The above completes the installation of the unit.


In subsequent operations, the measurement precision described in the specifications will be
satisfied approximately 5 minutes after turning on the power.
In the case that this device does not operate as per the specifications, contact your retailer.

- FK-202F Transducer Instruction Manual -


37
Chapter 4 Maintenance/Inspection

Chapter 4 Maintenance/Inspection

The following is a description of maintenance and inspection procedures for this unit.

4.1 Periodic inspection


In order to maintain performance and secure system stability of this unit, check the set gap
voltage values once a year.
Refer to “3.4.6 Set gap voltage confirmation” ( Page 36) for the check procedures.

4.2 Unit life


Even if there is no apparent problem, we recommend that the product be replaced every 10
years of driver or 6 years of sensor and extension cable.

Point The deterioration of this unit depends on the surrounding environment.


In order to secure system stability, early replacement is desirable.

The following is a flowchart for finding out when a replacement is required.

Calibration
(Static characteristic data collection)

The margin for error satisfies the


specifications. Yes
Can be continued to be used.
(Thrust, Rotation → sensitivity)
(Vibration, Eccentric → scale factor)

No

In comparison to the gap vs. output graph in


Yes Contact your retailer for adjustment.
“5.1 Standard static characteristics”, the change
The unit can be continued to be
of the output voltage is within 5% of F.S..
used after adjustment.
(for scale factor, changes near the set gap)

No

Replacement is recommended

- FK-202F Transducer Instruction Manual -


38
Chapter 4 Maintenance/Inspection

4.3 Troubleshooting
Possible problems with the unit are indicated below.

Symptom Possible cause Countermeasure


Output is 0V and does not Power is not ON. Turn the power ON.
change. Is not connected Refer to “3.4 Wiring connections” (
properly. Page 30), and wire correctly.
The FK driver is faulty. Replace the FK driver.
Output is approximately The target is beyond the Refer to “3.4.6 Set gap voltage
-0.6V and does not change. measurement range. confirmation”( Page 36) to adjust the
gap.
FL sensor failure, or the Measure the resistance between the
FL sensor cable is sensor connecter central pin and the
shorted or disconnected. outer conductor, and if not normal,
replace the FL sensor.
Normal value:
Sensor coil resistance: Approx. 5.5Ω+
Sensor cable resistance: Approx.
0.25Ω/m
The FW extension cable Measure the resistance of the
is shorted or extension cable, and if not normal,
disconnected. replace the FW extension cable.
Normal value:
Center conductor resistance: Approx.
0.25Ω/m
Outer conductor resistance: 0Ω
Center pin to outer conductor
resistance: ∞Ω
There is a foreign object Disconnect the connector, and check
in the connector. that there are no foreign objects in the
connector.
The FK driver is faulty. Replace the FK driver.
Output is approximately The target is outside the Refer to “3.4.6 Set gap voltage
-22V and does not change. possible measurement confirmation” ( Page 36) and adjust
range. the gap.
FK driver is faulty. Replace the FK driver.

- FK-202F Transducer Instruction Manual -


39
Chapter 5 Individual characteristics data

Chapter 5 Individual characteristics data

Static characteristics, temperature characteristics, and other characteristic data are supplied
here. Refer to the characteristics data in this chapter for determination of the gap, etc..

5.1 Standard static characteristics


Target material: SCM440 flat face (dia. 15mm or more)

- FK-202F Transducer Instruction Manual -


40
Chapter 5 Individual characteristics data

5.2 Sensor temperature characteristics (System cable length: 5m)

- FK-202F Transducer Instruction Manual -


41
Chapter 5 Individual characteristics data

5.3 Driver temperature characteristics (System cable length: 5m)

- FK-202F Transducer Instruction Manual -


42
Chapter 5 Individual characteristics data

5.4 Static characteristic effect due to power source voltage variation

- FK-202F Transducer Instruction Manual -


43
Chapter 5 Individual characteristics data

5.5 Static characteristic effect by target material

- FK-202F Transducer Instruction Manual -


44
Chapter 5 Individual characteristics data

5.6 Static characteristic effect due to target diameter


Target material: SCM440

- FK-202F Transducer Instruction Manual -


45
Chapter 5 Individual characteristics data

5.7 Static effect by target curved surface


Target material: SCM440

- FK-202F Transducer Instruction Manual -


46
Chapter 5 Individual characteristics data

5.8 Static characteristic effect due to target end face


Target material: SCM440

- FK-202F Transducer Instruction Manual -


47
Chapter 5 Individual characteristics data

5.9 Static characteristic effect due to side wall


Target and side wall material: SCM440

- FK-202F Transducer Instruction Manual -


48
Chapter 5 Individual characteristics data

5.10 Frequency characteristics

Description of symbols
4Vp-p 1Vp-p
2.0
1.0
0.0
-1.0
-2.0
Magnitude(dB)

-3.0
-4.0
-5.0
-6.0
-7.0
-8.0
-9.0
-10.0
10 100 1000 10000 100000
Frequency(Hz)

- FK-202F Transducer Instruction Manual -


49
Chapter 6 Information About Intrinsically Safe Application

Chapter 6 Information about intrinsically safe application

Intrinsic safety parameters and system drawing are supplied here.


Refer to these information for use in Hazardous area application.
In case of the intrinsically safe specification, the approved MTL 7796- barrier is recommended.
Please use in combination with the barrier which has explosion-proof certification in the country
of use.
Linear range reduces when intrinsic safety system with barrier. (to approx. 95 %)
6.1 Japan:DEKRA (Japanese Only)
6.1.1 System Drawing

- FK-202F Transducer Instruction Manual -


50
Chapter 6 Information About Intrinsically Safe Application

6.1.2 Applicable Standards

・JNIOSH-TR-46-1 : 2015
・JNIOSH-TR-46-6 : 2015

6.1.3 Certificate Number and Configuration

Certificate Number Sensor Extension Cable Driver


FL-202F FW-202F
DEK19.0025X FK-202F
FH-202F FE-202F

- FK-202F Transducer Instruction Manual -


51
Chapter 6 Information About Intrinsically Safe Application

6.2 Canada / North America : CSA


6.2.1 System Drawing

- FK-202F Transducer Instruction Manual -


52
Chapter 6 Information About Intrinsically Safe Application

- FK-202F Transducer Instruction Manual -


53
Chapter 6 Information About Intrinsically Safe Application

・“Non-hazardous area apparatus unspecified except that it must not be supplied from nor contain
under normal or abnormal conditions. A source of potential with respect to earth in excess of
250V RMS or 250 Volts DC.
・“WARNING: SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY”

“AVERTISSEMENT: LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA


SECURITE INTRINSEQUE”
・“WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT WHILE CIRCUIT IS LIVE
UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS.”

“AVERTISSEMENT - RISQUE D'EXPLOSION. NE PAS DEBRANCHER TANT QUE LE


CIRCUIT EST SOUS TENSION, A MOINS QU'IL NE S'AGISSE D'UN EMPLACEMENT NON
DANGEREUX.”
・“INTRINSICALLY SAFE”

“SECURITE INTRINSEQUE

- FK-202F Transducer Instruction Manual -


54
Chapter 6 Information About Intrinsically Safe Application

6.3 Europe : ATEX, Oceania : IECEx


6.3.1 System Drawing

- FK-202F Transducer Instruction Manual -


55
Chapter 6 Information About Intrinsically Safe Application

6.3.2 Applicable Standards


IECEx
・IEC 60079-0 : 2017(Edition 7.0)
・IEC 60079-11 : 2011(Edition 6.0)

ATEX
・EN IEC 60079-0 : 2018
・EN 60079-11 : 2012

6.3.3 Label Information

※※※※ represents the year of manufacture.


(eg. 2020 is written in the part of ※※※※ if the production is manufactured in 2020.)
The label is pasted on the driver case.

- FK-202F Transducer Instruction Manual -


56
Chapter 6 Information About Intrinsically Safe Application

6.4 China : Ex-CCC


6.4.1 System Drawing
If you use the transducer in accordance with the Ex-CCC (Intrinsically Safe),
the transducer shall be installed as per the IECEx/ATEX SYSTEM DRAWING.
Refer to “6.3 Europe : ATEX, Oceania : IECEx ”.(☞Page 55)

6.4.2 Precautions (Simplified Chinese Only)


6.4.2.1 安全使用须知

要安全使用本机,请务必阅读以下说明。

6.4.2.1.1 关于警告标志

本书中用以下标志表示安全使用本机必须遵守的事项,以防止危害顾客、造成财产损失。请充分
理解内容,务必遵守记载的事项。

警告标志 内 容
有可能造成死亡或者重伤时,对该危险状态发出警告。
为了安全,请务必遵守该警告事项。
有可能造成伤害时,对该危险状态发出警告。
为了安全,请务必遵守该注意事项。
有可能造成物质损失时,对该危险状态发出警告。
为了防止设备物资损失,请务必遵守该注意事项。

要点 要点在强调重要事项或提供有益信息时使用。

6.4.2.1.2 使用上的注意事项

要安全使用本机,请务必遵守以下事项。
▊ 禁止事项 ▊

绝对不要拆解及改造本机。另外,使用时请勿超出规格中所示的规格范围。
否则有可能导致本机故障、火灾及造成人身事故。

请勿在本机的周边使用对讲机等无线设备及手机。
如果电磁波照射本机或信号电缆,本机可能无法满足规格中记载的精度。

- FK-202F Transducer Instruction Manual -


57
Chapter 6 Information About Intrinsically Safe Application

▊ 遵守事项 ▊

安装本机时,请务必遵守“第3章 安装(Installation)”中记载的步骤。
否则有可能导致本机故障、火灾及造成人身事故。

● 使用本机前,请务必同时阅读与本机连接的仪表设备的使用说明书。
使用本机需要仪表相关的专业知识与本机相关设备的知识。
● 触碰本机前,请务必触碰附近的金属部等释放静电。
身体积聚的静电可能导致本机故障。

● 请勿在没有规定绝缘电阻及耐电压规格的位置上进行绝缘电阻测量、耐电压测试。
否则有可能导致本机故障。
● 进行信号传输电缆的绝缘电阻测试(绝缘测试)时,请务必从本机及监视器上拆下电缆。
另外,在绝缘电阻测试后重新连接电缆时,请务必在连接前短接电缆,释放带电电荷。
如果在带电状态下将电缆连接至本机或者监视器,有可能造成本机故障。

● 为稳定系统,请执行以下措施。
- 请务必在本机及与本机相关的仪表设备及连接这些设备的信号电缆周边的继电器上安装
浪涌抑制器。
- 为防止本机故障时造成系统误动作,请在系统上设置联锁功能。
- 周围环境恶劣时,请将驱动器放入实施了EMC屏蔽的收纳箱中,将收纳箱接地。
- 周围环境恶劣时,请将各电缆放入金属制的护套中,将护套接地。
● 以下情况时,请停止使用本机,咨询购买时的营业所。
在异常状态下持续使用会引起火灾及故障。
- 本机发出奇怪的气味时
- 本机异常发热时
- 本机被摔落时
- 本机的机箱破损时
● 请在避开日光直射的以下场所保管本机。请勿保管于高温多湿的场所及存在腐蚀性气体的场
所。
- 温度:-40~80℃
- 湿度:30~95%RH(非凝结)
● 关于连接器的使用温度范围
关于传感器及延长电缆的连接器部的使用温度(上限),2011年7月31日以前出厂的产品规格
是125℃。
不清楚产品的温度范围是125℃还是177℃时,请咨询本公司。

- FK-202F Transducer Instruction Manual -


58
Chapter 6 Information About Intrinsically Safe Application

6.4.2.2 维护与检查

以下就本机的维护与检查进行说明。

6.4.2.2.1 定期检查
为维持本机的性能及系统的稳定,请按照1年1次的周期确认安装间隙电压值。
确认的步骤请参考“3.4.6 确认安装间隙电压值(Set gap voltage confirmation)”。

6.4.2.2.2 本机的寿命
本机没有特别异常时,也建议每10年一次更换产品。

要点 本机的老化取决于周围环境,因此有可能短于10年。为了系统的稳定,
最好以10年为期稍微提前更换产品。

以下表示确认更换时期的流程。

校 准(取静态特性数据)

误差满足规格 是
(轴位置、旋转→敏感度) 可以继续使用。
(振动、偏心→比例因子)

与“5.1 标准静态特性
(Standard static characteristics)” 是 请委托购买时的营业所进行调整。
中记载的间隙比输出图表进行比较,
重新调整后可以使用。
输出电压的变化在±5% of F.S.以内。
(如果是比例因子,是安装间隙附近的变化)

建议更换

- FK-202F Transducer Instruction Manual -


59
Chapter 6 Information About Intrinsically Safe Application

6.4.2.2.3 故障排除
以下表示本机可能的故障。

症状 可能的原因 处理方法
输出固定为0V不变。 电源未接通。 请接通电源。
未正确接线。 请参考“3.4 接线(Wiring
connections)”正确接线。
FK驱动器不良。 请更换FK驱动器。
输出固定为约-0.6V不变。 目标不在测量范围内。 请参考“3.4.6 确认安装间隙电压值
(Set gap voltage confirmation)”
调整间隙。
FL传感器不良或者FL传感 请测量传感器连接器中心插针与外部导
器的电缆短路、断线。 体间的电阻值,不正常时更换FL传感器。
正常值:
传感器线圈电阻值:约5.5Ω+
传感器电缆电阻值:约0.25Ω/m
FW延长电缆短路、断线。 请测量延长电缆的电阻值,不正常时更换
FW延长电缆。
正常值:
中心导体电阻值:约0.25Ω/m
外部导体电阻值:0Ω
中心插针~外部导体间电阻值:∞Ω
连接器混入异物。 请拆开连接器的连接,确认连接器内部
没有异物。
FK驱动器不良。 请更换FK驱动器。
输出固定为约-22V不变。 目标不在测量范围内。 请参考“3.4.6 确认安装间隙电压值
(Set gap voltage confimation)”
调整间隙。
FK驱动器不良。 请更换FK驱动器。

- FK-202F Transducer Instruction Manual -


60
Chapter 6 Information About Intrinsically Safe Application

6.5 Korea:KCs
6.5.1 System Drawing
If you use the transducer in accordance with the KCs (Intrinsically Safe),
the transducer shall be installed as per the IECEx/ATEX SYSTEM DRAWING.
Refer to “6.3 Europe : ATEX, Oceania : IECEx ”.(☞Page 55)

6.5.2 Precautions (Korean Only)


6.5.2.1 안전하게 사용하기 위하여
본 기기를 안전하게 사용하기 위해 반드시 읽어 주십시오.

6.5.2.1.1 경고 마크에 대하여


본서에서는 고객에 대한 위험과 재산상의 손해를 미연에 방지하고 본 기기를 안전하게 사용하기
위해서 반드시 지켜야 하는 사항을 다음과 같은 마크로 표시하고 있습니다. 내용을 숙지하시고
반드시 기재 사항을 따라 주십시오.

경고 마크 내 용
사망 또는 중상의 가능성이 예상되는 위험한 상태임을 경고합니다. 안전을 위해
반드시 이 경고 사항을 따라 주십시오.

상해 가능성이 예상되는 위험한 상태임을 경고합니다. 안전을 위해 반드시 이 주의


사항을 따라 주십시오.

물적 손상이 예상되는 위험한 상태임을 경고합니다.


장비의 손상을 방지하기 위해 반드시 이 주의 사항을 따라 주십시오.

Point Point는 중요한 사항을 강조하거나 유익한 정보를 제공할 때 사용합니다.

6.5.2.1.2 취급상 주의 사항
본 기기를 안전하게 사용하기 위해 반드시 준수해 주십시오.
▊ 금지 사항 ▊

본 기기를 절대로 분해하거나 개조하지 마십시오. 또한 사양에 제시된 규격 외로 사용하지


마십시오.
본 기기의 고장 및 화재와 인신사고를 초래할 수 있습니다.

본 기기의 주변에서 트랜스시버 등의 무선 기기 및 휴대 전화를 사용하지 마십시오.


본 기기나 신호 케이블에 전자파가 조사되면, 본 기기가 사양에 명시된 정밀도를 충족시키지
못할 수 있습니다.

- FK-202F Transducer Instruction Manual -


61
Chapter 6 Information About Intrinsically Safe Application

▊ 준수 사항 ▊

본 기기를 설치할 때는 반드시 '3장 설치(Installation)'에 기재된 순서를 따르십시오.


본 기기의 고장 및 화재와 인신사고를 초래할 수 있습니다.

● 본 기기를 취급하기 전에 반드시 본 기기와 연결하는 계측 기기의 사용설명서도


읽으십시오.
본 기기를 취급하려면 계측에 관한 전문 지식은 물론 본 기기의 관련 장비에 대한 지식이
필요합니다.
● 본 기기를 만지기 전에 반드시 근처에 있는 금속 부분을 만져서 정전기를 방전시키십시오.
몸에 체류하는 정전기로 인해 본 기기가 고장날 수 있습니다.
● 절연 저항 및 내전압 사양이 규정되어 있는 곳 외에서 절연 저항 측정 및 내전압 시험을
하지 마십시오. 본 기기가 고장날 수 있습니다.
● 신호 전송 케이블의 메가 테스트(절연 테스트)를 실시할 경우, 반드시 본 기기 및
모니터에서 케이블을 분리하십시오.
또한, 메가 테스트 후 케이블을 다시 연결할 때는 반드시 연결하기 전에 케이블을 합선시켜
충전 전하를 방전하십시오.
충전 상태에서 본 기기 또는 모니터에 케이블을 연결하면 본 기기가 고장날 수 있습니다.
● 시스템의 안정화를 도모하기 위해 다음 조치를 취하십시오.
- 본 기기 및 본 기기와 관련된 계측 기기 및 이들을 연결하는 신호 케이블 주변의
릴레이에는 반드시 서지 킬러를 설치하십시오.
- 본 기기가 고장났을 경우의 시스템 오작동을 방지하기 위해 시스템에 인터로크 기능을
설치하십시오.
- 주위 환경이 나쁜 경우, 드라이버는 EMC 차폐된 수납 케이스에 넣고 보관 케이스는
접지하십시오.
- 주위 환경이 나쁜 경우, 각 케이블은 금속 도관에 넣고 도관은 접지하십시오.
● 다음 경우에는 본 기기의 사용을 중지하고 구입하신 영업소에 문의하십시오.
비정상적인 상태에서 계속 사용하면 화재 및 고장의 원인이 됩니다.
- 본 기기에서 이상한 냄새가 날 때
- 본 기기가 비정상적으로 열을 가지고 있을 때
- 본 기기를 떨어뜨렸을 때
- 본 기기의 케이스가 파손되었을 때
● 본 기기는 직사광선을 피해 다음 장소에 보관하십시오. 고온 다습한 장소 및 부식성 가스가
있는 장소에 보관하지 마십시오.
- 온도:-40~80℃
- 습도:30~95%RH(비응결)

- FK-202F Transducer Instruction Manual -


62
Chapter 6 Information About Intrinsically Safe Application

● 커넥터의 사용 온도 범위
센서 및 연장 케이블의 커넥터부 사용 온도(상한)는 2011년 7월 31일 출하분까지는 125℃
사양 제조품입니다.
제품이 125℃ /177℃ 중 어느 온도 범위인지 알 수 없는 경우는 당사로 문의하십시오.
● 잘못된 설치, 사용 및 유지보수로 인한 위험이 초래하지 않도록 방폭기기 설치는 KS
C IEC 60079-14를 따라야 함
● 잘못된 설치, 사용으로 인한 위험이 초래 하지 않도록 유지 및 보수와 관련하여 그
방법 및 주체 등 사용자와 제조자의 책임 한계의 내용이 명시 되어야 합니다.

● KCs 인증 기준 : 고용노동부고시 제 2020-33호

● Contact point for the product and A/S


SHINKAWA Sensor Techbology, Inc.
Hiroshima Factory
4-22 Yoshikawa-kogyodanchi, Higashi-hiroshima 739-0153, Japan
Tel. +81-82-429-1118 Fax. +81-82-429-0804
[Quality Assurance Department] E-Mail : [email protected]

- FK-202F Transducer Instruction Manual -


63
Chapter 6 Information About Intrinsically Safe Application

6.5.3 보수ㆍ점검

본 기기의 보수ㆍ점검에 대해 설명합니다.

6.5.3.1 정기 점검

본 기기의 성능 유지와 시스템의 안정을 도모하기 위해 1년에 1회 주기로 세트 갭(센서와 회전축


사이에 설정된 갭) 전압값을 확인하십시오.
확인 순서는 '3.4.6 세트 갭 전압값 확인(Set gap voltage confirmation)')을 참조하십시오.

6.5.3.2 본 기기의 수명

본 기기는 특별한 이상이 없어도 10년마다 제품을 교체하는 것을 권장합니다.

Point 본 기기의 열화는 주변 환경에 의해 좌우되기 때문에 10년보다 짧아질 수


있습니다. 시스템의 안정을 도모하기 위해서도 10년을 기준으로 일찍 제품을
교체하는 것이 바람직합니다.

다음은 교체 기준을 확인하는 흐름도입니다.

교 정(정특성 데이터 수집)

오차가 사양을 충족한다 예


(축 위치, 회전→감도) 이대로 사용할 수 있습니다.
(진동, 편심→스케일 팩터)

아니요

'5.1 표준 정특성(Standard static


characteristics)'에 기재된 갭 대 Output 예 구입하신 영업소에 조정을 의뢰하십시오.
그래프와 비교하여 출력 전압의 변화가 ±5% of
재조정 후 사용할 수 있습니다.
F.S. 이내이다.
(스케일 팩터의 경우는 세트 갭 부근의 변화)

아니요

교체를 권장

- FK-202F Transducer Instruction Manual -


64
Chapter 6 Information About Intrinsically Safe Application

6.5.3.3 문제 해결
본 기기에서 예상되는 문제를 나타냅니다.

증상 추정 원인 대처 방법
출력이 0V에서 변화하지 전원이 켜져 있지 않다. 전원을 투입하십시오.
않는다. 바르게 결선하지 않았다. '3.4 결선(Wiring connections)'을
참조하여 바르게 결선하십시오.
FK 드라이버가 불량이다. FK 드라이버를 교체하십시오.
출력이 약 -0.6V에서 타깃이 측정 범위 밖에 있다. '3.4.6 세트 갭 전압값 확인(Set gap
변화하지 않는다. voltage confirmation)'을 참조하여
갭을 조정하십시오.
FL 센서 불량 또는 FL 센서의 센서 커넥터 중심 핀과 외부 도체 간
케이블이 합선ㆍ단선되어 있다. 저항값을 측정하여 정상이 아니면
FL 센서를 교체하십시오.
정상값:
센서 코일 저항값:약 5.5Ω+
센서 케이블 저항값:약 0.25Ω/m
FW 연장 케이블이 연장 케이블의 저항값을 측정하여
합선ㆍ단선되어 있다. 정상이 아니면 FW 연장 케이블을
교체하십시오.
정상값:
중심 도체 저항값:약 0.25Ω/m
외부 도체 저항값:0Ω
중심 핀~외부 도체 간 저항값:∞Ω
커넥터에 이물질이 혼입되어 커넥터를 분리하고 커넥터 내부에
있다. 이물질이 없는지 확인하십시오.
FK 드라이버가 불량이다. FK 드라이버를 교체하십시오.
출력이 약 -22V에서 타깃이 측정 범위 밖에 있다. '3.4.6 세트 갭 전압값 확인(Set gap
변화하지 않는다. voltage confirmation)'을 참조하여
갭을 조정하십시오.

FK 드라이버가 불량이다. FK 드라이버를 교체하십시오.

- FK-202F Transducer Instruction Manual -


65
Chapter 6 Information About Intrinsically Safe Application

6.5.4 본질 안전 적용에 대한 정보

6.5.4.1 라벨 정보

- FK-202F Transducer Instruction Manual -


66
Chapter 6 Information About Intrinsically Safe Application

6.6 Taiwan:TS (Traditional Chinese Only)


6.6.1 System Drawing

- FK-202F Transducer Instruction Manual -


67
Chapter 6 Information About Intrinsically Safe Application

6.6.2 安全資訊

仔細閱讀本節,以安全地使用本產品。

6.6.2.1 警示標誌
在這份文件中,標有下列標記之條文必須遵守。以防止人身傷害或財務損失,和產品的安全
使用。請務必了解這些注意事項的內容,並確保按照指示操作。

警示標誌 含意
這個符號是用來警告可能產生嚴重或致命傷害的可能
性。確保遵循指示,以確保安全。
這個符號用來警告可能產生傷害的可能性。確保遵循指
示,以確保安全。
這個符號是用來提示注意財產損失的可能性。確保遵循
指示,以確保安全。

要 項 "要項"被用來強調重要的項目或提供有用的信息。

6.6.2.2 處理時注意事項

一定要遵守以下說明,安全使用本機。

禁止行為

切勿拆卸或修改本機。 並且不使用非本說明規定標準的零件部品。這樣做可能會導致設備
損壞,燒毀或人員傷害。

不要在本設備附近使用收發器等無線電設備/手機。如果本設備或信號電纜暴露於電磁波,本
設備可能無法滿足規格指示的精度。

- FK-202F Transducer Instruction Manual -


68
Chapter 6 Information About Intrinsically Safe Application

規定

在安裝本設備時, 一定要按照“第 3 章安裝”程序。如果沒遵守指示的程序, 可能會導致設


備損壞, 燒毀或人員傷害。

 操作前,務必閱讀將被連接到本設備的儀器和儀表的使用說明書。
操作本設備人員必須有關於儀器,儀表及與此相關的其他設備的專業知識。
 在接觸本設備時,一定要先接觸金屬部分以釋放靜電。
經由人體靜電,可能損壞設備。
 不於現場執行本說明書絕緣電阻及電壓以外之絕緣電阻和耐電壓試驗。
如此可能造成設備損壞。
 當進行信號傳輸電纜的絕緣電阻測試(絕緣測試),電纜勿與設備和顯示器連接。
當絕緣電阻測試後重新連接電纜,電纜需先連接地線以釋放電荷。
在帶電狀態將電纜連接到本設備或顯示器可能會造成損壞。
 執行以下措施,以確保系統穩定性。
- 一定要安裝電湧保護器於這個系統使用的每個中繼,與此相關的系統或連接系統和這些設
備的信號電纜設備。
- 在系統上安裝一個聯鎖功能,以防止誤動作。
- 如果在有雜訊的環境中,FK 設備應安裝在 EMC 屏蔽罩內。EMC 屏蔽罩外殼應接地。
- FL 傳感器電纜和 FW 延長線如果穿過有雜訊的環境, 應以金屬管被覆。金屬管應接地以防
電磁波(EMC)干擾。
 如果有發生下列情況,先停止使用設備,並與經銷商聯繫。於異常狀態繼續使用可能導致燒毀
或故障。
- 當設備有奇怪的氣味飄出。
- 當設備異常升溫。
- 如果設備被摔落。
- 如果該設備的殼體損壞。
 儲存本設備的位置避免陽光直射,以符合下列條件。不要存放在暴露於高溫和/或濕度,或有
腐蝕性氣體的環境中的位置。
- 溫度:-40〜80℃
- 濕度:30〜95%RH(無冷凝)
 連接器的工作溫度範圍。於 2011 年 7 月 31 日前交貨之傳感器和延長電纜,工作溫度(上限)
為 125℃。如果不確定你的連接器的工作溫度,請與我們聯繫。

- FK-202F Transducer Instruction Manual -


69
Chapter 6 Information About Intrinsically Safe Application

6.6.3 保養/檢查

以下是本設備維護和檢查程序的說明。

6.6.3.1 定期檢查

為了保持本裝置的性能和系統的安全穩定性, 每年檢查設定間隙電壓(set gap voltage)一次。


請參考檢查程序“3.4.6 設置間隙電壓(set gap voltage)確認書”

6.6.3.2 設備壽命

即使設備操作無明顯問題, 我們建議 10 年應更換該之。

要 項 本設備的劣化取決於周圍環境,故使用壽命可能短於 10
年。為了確保系統的穩定性,十年可視為更換的準則,如
更早更換更是理想。

以下是用於找出當需要更換的流程圖。
校準
靜態特性數據採集

誤差範圍滿足規範 是
(推力,旋轉 --> 靈敏度) 可以繼續使用。
振動,偏心 --> 比例因子

相較於“第 5 章 個別特徵數
是 請聯繫您的銷售商進行調
據”的數據,變化是在 5%以內
整。該單元可以於調整後
(考慮比例因子,改變接近設
繼續使用。
定間隙(set gap))

建議更換

- FK-202F Transducer Instruction Manual -


70
Chapter 6 Information About Intrinsically Safe Application

6.6.3.3 故障處理

可能出現的問題如下所示。

徵狀 可能的原因 對策
輸出固定為 0V。 電源未接通或沒打開電源。 打開電源。
未正確連接。 詳情請參閱“3.4 接線連接”,並
正確接線。
FK 驅動程序故障。 更換 FK 驅動程序。
輸出固定在約-0.6V。 目標超出測量範圍。 參考“3.4.6 設置間隙電壓(Set
gap voltage)確認”,以調整間隙。
FL 傳感器故障,或 FL 傳感器電 測量傳感器連接線中心銷和外
纜短路或斷線。 導體之間的電阻,如果不正常,
則更換 FL 傳感器。
正常值:
傳感器線圈電阻:約 5.5Ω+
傳感器電纜電阻:約 0.25Ω/米
該 FW 延長線短路或斷線。 測量延伸電纜的電阻,如果不正
常,則更換 FW 延長電纜。
正常值:
中心導體電阻:約 0.25Ω/米
外導體電阻:0Ω
中心銷到外導體電阻:∞Ω
有異物在連接器內。 斷開連接器,檢查是否有異物在
連接器內。
在 FK 驅動程序故障。 更換 FK 驅動程序。
輸出固定在約-22V。 目標可能在測量範圍外。 請參閱“3.4.6 設置隙電壓(Set
gap voltage)確認書”,並調整間
隙。
FK 驅動程序是錯誤的。 更換 FK 驅動程序。

- FK-202F Transducer Instruction Manual -


71
Chapter 6 Information About Intrinsically Safe Application

6.7 Russia : TR-CU


6.7.1 System Drawing
If you use the transducer in accordance with the TR-CU (Intrinsically Safe),
the transducer shall be installed as per the IECEx/ATEX SYSTEM DRAWING.
Refer to “6.3 Europe : ATEX, Oceania : IECEx ”.(☞Page 55)

6.7.2 Precautions (Russian Only)


«Х» Особые условия для безопасного применения по TR-CU (ТР ТС)

1. Поскольку наконечники датчиков моделей FK-143F и FK-263F, а также часть корпуса


привода сделаны из пластмассы, в случае их установки в местах, требующих
применения уровня защиты оборудования Ga и группы IIC, необходимо принять меры к
предотвращению электростатического заряда.
2. Поскольку корпус привода сделан из алюминия, в случае его установки в местах,
требующих применения уровня защиты оборудования Ga, его необходимо
устанавливать таким образом, чтобы исключить возгорания в редких случаях искрения
при ударе или трении.
3 .Привод должен устанавливаться в корпусе с классом защиты не менее IP20.
Корпус изготавливается из нержавеющей стали и должен выдерживать воздействие
более 4 Дж.

- FK-202F Transducer Instruction Manual -


72
Appendix Cable wiring/laying

Appendix Cable wiring/laying

The following descriptions are typically recommended issues in regards to cable wiring and
laying.
● Cables for pulse signals (phase marker, rotation) are to be on a separate cable from
vibration and variation signals.
● Do not mix signal transmission cables and control/power system cables.
● All cable constructions are to be with conduit pipe or cable racks.
● A single ground is installed.

Cable wiring/laying example


Good example Bad example

- FK-202F Transducer Instruction Manual -


73
Hardware Warranty

1. Warranty conditions
・ The warranty period for the delivered product is 3 years (1 year for special products)
from the time of shipment from our factory. If a failure occurs in the delivered product
due to our fault during this warranty period, we will take responsibility for the
replacement/repair of that product.
・ Also, if it becomes necessary to dispatch an engineer within the warranty period,
traveling expenses based on our company regulations will be charged. The repair cost
at this time will be covered by our company.
・ The warranty here covers the delivered product only, and we will not take responsibility
for any direct or indirect damages caused by the malfunction of the delivered product.
・ Warranty periods and coverage of warranties for devices manufactured by those other
than our company will be at the responsibilities and conditions of those respective
manufacturers, regardless of this document.
・ If one of the following conditions applies, the failure will not be covered by this
warranty.

(1) Improper handling or use by the customer.


(2) If the cause of the problem is due to a reason other than by the fault of our company.
(3) If there were modifications or repairs made by a party other than our company or
persons specified by our company.
(4) Handling, storage, or usage under severe environments exceeding hardware design
specification conditions.
(5) Problems caused by fires, floods, earthquakes, lightning strikes and other natural
disasters.
(6) A lifetime parts. (Electrolytic capacitor , etc.)
(7) Other failures that are not at the fault of our company.

2. Warranty conditions for repaired products


The Warranty period for repaired items will be 6 months after the date of repairs for that item.
Other conditions will be as 1. above.

SSTF085
Hiroshima Factory
4-22 Yoshikawa-kogyodanchi, Higashi-hiroshima 739-0153, Japan
Tel. +81-82-429-1118 Fax. +81-82-429-0804
[Quality Assurance Department] E-Mail : [email protected]

© 2020 SHINKAWA Sensor Technology, Inc. All rights reserved.

You might also like