Ata 35
Ata 35
Ata 35
BOEING 767--300
LANDING GEAR
ATA 32
Santiago -- Chile
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GENERAL ALL
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LANDING GEAR STRUCTURE
The main gear has standard air--oil struts for shock absorption and to support
the airplane.
Center system hydraulic pressure is used to operate the landing gear and each
main gear door.
The main gear are hydraulically tilted 17 degrees forward when the weight of
the aircraft is removed.
Tilt allows the main gear to enter the wheel well and also provides air/ground
sensing.
The main gear are locked up by the main gear door linkage and locked down
by over center locking of two braces.
Each gear has four wheels and brakes on a dual axle truck.
An electric actuator mechanically unlocks the main gear doors to allow the
gear to free fall during alternate extension.
Nose Gear
The nose gear strut is also a standard air--oil strut used to absorb landing
shock and to support the aircraft.
The nose gear strut is operated hydraulically and the doors are mechanically
operated by strut movement.
One over center lock link locks the nose gear in both the retracted and the ex-
tended position.
Hydraulic nose gear steering is provided for ground manuvering.
The electric alternate extend actuator mechanically unlocks the lock link to
allow the nose gear to free fall during alternate extension.
For Training Purposes Only
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For Training Purposes Only
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LANDING GEAR CONTROLS AND INDICATIONS
Extension and Retraction Nose Wheel Steering
A three--position (UP, 0FF, DN) landing gear lever, located on the P3--1 panel A steering tiller, located on the P13 captain’s auxiliary panel, provides control
controls hydraulic extension and retraction. (and indication) for 65 degrees left or right nose gear steering.
A lock solenoid in the landing gear lever prevents moving the lever to the UP A total of 7--1/2 degrees of gear steering is available using the rudder pedal
position until air mode is sensed. steering.
A lock override button is also provided. A guarded alternate extend switch
controls one electric motor which unlocks the main gear doors and the nose
gear lock link to allow free fall extension.
Position indicators above the landing gear lever include three green gear down
and locked lights, a amber gear door open light, and an amber gear
disagreement light.
Brakes Antiskid, and Autobrakes
Eight hydraulic brake assemblies are operated by either the captains or first
officer brake pedals.
The autobrake system is controlled by a rotary selector switch on the P3--1
panel.
The amber AUTOBRAKES light above the switch indicates an autobrake
disarm condition.
Normal brake pressure is indicated by a gauge on the P3--1 panel.
Parking brakes are set by depressing both brake pedals and pulling a handle
of the P--10 quadrant stand.
Parking brake operation is indicated by an amber PARK BRAKE light forward
of the handle.
The reserve brakes and steering switch on the P1--3 panel is used to isolate
one center hydraulic system alternating current motor pump and reserve a
supply of hydraulic fluid for brakes and nose gear steering.
The amber BRAKE SOURCE light on the P1--3 panel indicates a loss of both
For Training Purposes Only
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For Training Purposes Only
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NOTES :
For Training Purposes Only
Operation
The handle is held in the UP, DOWN, or OFF detent by a spring.
The lever must be pulled out before it can be moved.
Lever movement rotates the cable quadrant and repositions both landing gear
selector valves.
There are two switches in each lever position.
When the lever is in the DOWN detent it activates two switches to provide input
for landing gear position logic, tail skid control, and the antiskid system.
The UP and 0FF detent switches are not used on the 767.
A lock solenoid prevents the landing gear lever from being moved to the UP
position while the aircraft is on the ground.
When the aircraft is in the air the solenoid is energized to unlock the lock.
Pushing the lock override will manually unlock the lock.
For Training Purposes Only
OperatIon
As the gear travels, rotation of the drag brace spindle drives a cam
which moves the valve.
The valve has three positions, UP, TRANSIT, and DN corresponding to the
position of the gear; the UP and DN positions sequencing the door operation
and the TRANSIT position ensuring that the door will not be closed.
Location and Access
There are two valves, one for each main gear, located just outboard of
the forward end of each wheel well, inside the wing.
Access to the valves is through the main gear wheel wells.
For Training Purposes Only
Alternate Extension
During alternate extension, the uplock hook is released mechanically and
the weight of the gear pushes the door open.
The mechanical release mechanism also closes the door safety valve to
For Training Purposes Only
Trunnion Door
The trunnion door is hinged to the wing and linked to the strut trunnion.
A single adjustable rod is used for door rigging.
Pop Up Door
When the retract actuator goes through the arc of its stroke, either extending
or retracting, the top of the arc passes above the wing skin surface.
A washer on the rod end of the actuator contacts a rub strip on the spring--
loaded pop up door moving it up roughly one--half inch.
The retract actuator rod end never contacts the pop--up door surface, but rides
in a channel in the pop--up door.
A torque tube on the forward end of the pop--up door is spring--loaded to
provide 180 foot/pound preload on the door.
For Training Purposes Only
Operation
The valve is mechanically operated by a control rod from the aft door hinge.
In the event of control rod failure, a spring rod will position the valve to the door
close position to prevent gear retraction.
Transfer Cylinder
The transfer cylinder causes the weight of the gear to be lifted off the main
gear doors prior to gear extension.
Operation
The transfer cylinder acts like an open ended accumulator plumbed in parallel
with the retract actuator.
For Training Purposes Only
Gear extend pressure causes the transfer cylinder sliding piston to momentarily
create retract pressure in the retract actuator to lift the gear weight off the main
gear door until the door latch is unlocked.
Gear retract pressure will recycle the transfer cylinder, preparing it for the next
gear extension sequence.
For gear extension, the actuator is pressurize to extend to aid the lock springs
in forcing overcenter locking of the lock link.
The lock springs are contained in a sliding cartridge to keep a compressive
load on the springs.
A down lock pin is inserted in the apex of the lock link for ground safety.
Maintenance Practices
For Training Purposes Only
For tire change, there are jacking pads fore and aft on the underside of the
bogie beam.
Forward axle jacking will cause extension of the truck positioner rod which will
allow a jacking angle, sufficient to service the forward tires.
Aft axle jacking will cause retraction of the truck positioner which will allow a
jacking angle, sufficient to service the aft tires.
Extension
Landing gear control lever to DOWN moves main gear selector valve to the
down position.
Drag and side brace actuators pressurized to lock and the truck positioner to
tilt.
Gear DOWN pressure cycles the transfer cylinder to momentarily apply
UP pressure to the retract actuator.
Pressure flows through the UP position of the gear operated sequence valve to
For Training Purposes Only
Active static and dynamic seals are contained within a seal carrier, with two
sets of spare seals housed in the lower bearing.
A seal change using the spare can be accomplished without removing the inner
cylinder.
With the gear pinned, the airplane on jacks, and the strut deflated and drained,
the gland nut is loosened to lower the inner shock and access the spare seals.
Special tooling and equipment is required, and the Maintenance Manual should
be consulted for details.
Aft Doors
The aft doors are mechanically linked to the shock strut to open and close with
the nose gear.
Forward Doors
The forward doors are mechanically sequenced by held cranks and rods to
open (for gear extension or retraction) then close and remain sealed after the
gear has cleared the doors.
Maintenance Practices
The doors are constructed of a fiberglass honeycomb covered with a graphite
fiberglass composite and sealed around the edges with aeroseals.
Adjustable rods are used to ensure proper door closure.
For ground opening of the forward doors, a ground release lever unlocks an
internal ball lock in the telescoping rod and the weight of the door, 29.5 pounds,
causes the door to swing open, extending the rod. Pushing up on the door, to
close it, will cause the telescoping rod to retract and relock the internal ball
lock. If left open on the ground, the normal sequencing of the gear will relock
the telescoping rod and the forward doors will close normally.
For Training Purposes Only
Operation
The actuator is pressurized to retract on gear retraction, overriding the
locksprings and breaking the overcenter locking of the lock links.
While the gear is retracting the actuator physically is driven to extend, while
still pressurized to retract.
As the gear completes retraction, the actuator can now retract and force
overcenter locking of the lock links in the gear up position. For gear exten-
sion, the sequence is reversed as the actuator is pressurized to extend.
Location and Access
The actuator end is trunnion mounted to the aft wheel well wall structure,
and the rod end is connected to the lock link.
For Training Purposes Only
The added volume provides sufficient time delay to allow the lock actuator to
first extend, breaking the overcenter locking of the lock link.
Priority Valve
The priority valve will only open at 1500 psi retract pressure to provide
sufficient time delay to allow the lock actuator to first retract, breaking the
overcenter locking of the lock link.
After pressure has built to 1500 psi, the priority valve will allow flow to the
retract actuator for gear retraction.
The priority valve is free flowing for gear extension.
Different sized B nuts¿ on the ends of the valve prevent it from being installed
backwards.
For Training Purposes Only
Alternate Extend
The return and pressure lines are connected by a check valve installed in a
closed loop circuit upstream of the selector valve.
If the center system is depressurized, and the gear is extended alternately, the
check will open and prevent possible slow gear operation.
The valve is closed with the center system pressurized.
For Training Purposes Only
Shock Absorption
Landing shock are absorbed by the flow of oil through the annular space
between the tapered metering pin and the orifice plate.
As the strut compresses, the area of the annular space is decreased by
movement of the metering pin.
The variation results in an adjusted rate of fluid flow from the inner cylinder
chamber to provide uniform control of landing impact loads on the airplane
structure.
The recoil valve is a floating ring which moves up and down when the shock
strut operates, acting as a one--way restrictor.
When the strut is compressing, an unrestricted flow of fluid is allowed
through the valve from the upper chamber into a space between the inner
and outer cylinders.
When the shock strut is extending, the recoil valve moves upward to close off
holes in the upper bearing and restrict flow. This action absorbs shock strut
rebound.
A fixed centering cam to the top of the inner cylinder mates with a similar cam
attached to the bottom of the outer cylinder when the shock strut extends.
The centering cam is a single lobe cam cut at 25 degrees.
When the cams are engaged; the nose wheel, in absence of a nose wheel
steering hydraulic command, will move to a straight ahead position.
For Training Purposes Only
Seal Replacement
The lower bearing seals are GREEN TWEED T seals.
Active static and dynamic seals are contained within a seal carrier, with two
sets of spare seals housed in the lower bearing.
A seal change using the spares can be accomplished without removing the
inner cylinder.
Pulling the ground door release lever will operate the door safety valve and
rotate the door uplock hook, opening the main gear door for ground
maintenance.
The limit switches are adjusted via a slotted bolt hole en the mounting plate
until this condition is achieved.
Rotation of the uplock release crank will actuate the door safety valve to
depressurize the door actuator and will rotate the door uplock hook and allow
the door and gear to free--fall open and down.
The electric actuator must be reset to allow the springs to reset the door safety
valve and the door uplock hook.
Location
For Training Purposes Only
Each wheel well has an uplock release mechanism for alternate extension of
its gear and for ground release of its main gear door.
The uplock release quadrant is located between the wheel well pressure deck
and the passenger compartment floor.
The uplock ground release quadrant, arming lockout actuator, cranks and
control rods are located on the center outboard portion of the wheel well
ceiling.
Maintenance Practices
For Training Purposes Only
Each ground release quadrant is pinned in the 0 degrees rig position to tension
the ground door release cables via the turnbuckles.
Turnbuckles are accessible through the lever access door.
If the valve is is in the UP position, the 28vdc are lead to the depressurization
valves before to go to the extend command on the Alternate Extension Motor.
Depressurization valves.
28 vdc coming from the Battery bus circuit breaker Land Gear Altn extension
are going to the depressurization valves.
When the Altn Extension selector switch S605 on P3--1 is set in the Down posi-
tion and the gear selector valve is in UP the 28vdc are going to the pin2 at the
connector D13788 Nose Gear Depress valve V155.
From pin 2 the voltage is applied to the “Depress” coil, when the valve moves,
the common switch close connecting to the pin 4 and then the voltage is ap-
plied to the pin 2 on D13790 at Vi56 Main depressurization valve making it
moves to the Depress position.
Normalization.
Moving the Alt. Extn Switch S605 to off 28vdc from L Main Bus are going to the
retract coil on M1104 Land Gear Altn. Extend Motor and the actuator is reset
thru the not retract switch. When this switch is moved to the retract, the volt-
age now is applied to the main gear depress valve V156 through the gear se-
lector valve in down position. When the valve get the normal position the volt-
age is applied to the nose gear depress valve V155, so this valve is reset to the
normal position.
For Training Purposes Only
Retraction
To retract the tailskid (as shown) the control valve is positioned to allow center
system hydraulic flow to fill the transfer cylinder, pressure the blocking valve
open and retract the shock strut / actuator assembly.
The rate of retraction is controlled by a flow regulating valve (.9 GPM).
The retract pressure is maintained by the center system with the tail skid
retracted as the control valve is in the same position with the landing gear lever
up or off.
Extension
To extend the tail skid the landing gear sense relay is powered by the gear
lever position switch (gear lever down) to position the control valve.
Center system pressure then moves the pressure operated valve and
discharges the transfer cylinder to the extend port of the shock strut / actuator
to extend the tail skid.
Extended
After the transfer cylinder is discharged extend pressure is no longer present
and the closed blocking valve hydraulically locks the tail skid in the extend
position.
Thermal relief is provided by a pressure bleed orifice.
Tail Skid
During a tail skid strike the shock strut will be momentarily compressed by fluid
transfer through the shock absorption bleed, which compresses the nitrogen
gas, and through the pressure bleed orifice.
For Training Purposes Only
The pressure bleed orifice is sized (.144 GPM, opens at 250 psi ) to allow only
a few cubic inches of fluid to pass during tail skid compression with the remain-
der forced through the shock absorption bleed.
After the strike the tail skid is returned to the extended position by the high
pneumatic pressure.
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STEERING SYSTEM
For Training Purposes Only
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NOSE WHEEL STEERING SYSTEM
Upper Cable Loop
The nose wheel steering system may be controlled by either tiller
input or rudder input.
360 degrees tiller input through a gearbox commands 65 degrees left or right
nose wheel steering, and full rudder input commands 7--1/2 degrees left or
right nose wheel steering.
The centering spring and rudder interconnect mechanism combines rudder and
tiller inputs through the upper cable loop and provides for centering the tiller
when released.
A cable compensator transmits upper cable loop inputs through the pivot links
to the lower cable loop and protects the lower cable loop from a hard over
signal in the event of a cable break.
Lower Cable Loop
From the steering drum to the summing mechanism, lower cable loop
movement provides input to the metering valve module.
The lockout cam mechanism forces the steering drum to send a centering
signal to the metering valve module for centering the gear or retraction.
The steering metering valve module ports hydraulic fluid through a pair
of swivel valves to power steering actuators.
Actuator movement through the torsion link steers the nose gear.
As the gear turns, the lower cable loop follow--up through the summing
mechanism will null out input to the metering, valve module when the
desired steering angle is reached.
For Training Purposes Only
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TILLER
General
The tiller is used to input steering commands through a gearbox to the upper
cable loop.
Operation
Tiller rotation of 360 degrees commands 65 degrees left or right of nose wheel
steering.
A simple planetary gear arrangement translates tiller input through a 6:1 gear
reduction to nose wheel position indication.
The pointer scale reads 0 to 65 degrees of nose wheel turning with tick marks
at every ten degrees.
Tiller inputs through the 4:1 reduction gearbox and torque shaft rotate the
forward quadrant providing a steering command to the upper cable loop.
Overtravel stops on the forward quadrant will contact structure, limiting normal
tiller input to approximately 365 degrees rotation.
Location and Access
The tiller, and pointer mechanism are located on the P--13 captain’s auxiliary
panel, accessible through the top of the panel.
The gearbox is accessible by removing fasteners on the side panels of the
P--13.
The forward quadrant is located below the flight compartment floor and is
accessible through the forward equipment center access door.
Maintenance Practices
The forward quadrant is pinned for rigging the upper cable loop. Turnbuckles
are accessible in the forward equipment center.
For Training Purposes Only
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For Training Purposes Only
Figure 2 Tiller
SCL / TTL / AGS / REV00 / May2015 Page: 101
LANDING GEAR SYSTEM BOEING - 767 / 300
Technical Training LATAM S.A.
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CENTERING SPRING AND
RUDDER INTERCONNECT MECHANISM Maintenance Practices
The cable quadrant may be pinned for cable rigging of the upper cable loop.
General Turnbuckles are accessible in the forward equipment center.
The centering spring and rudder interconnect mechanism joins rudder and
tiller input for nose wheel steering and provide for centering the tiller when
it is released.
Operation
The mechanism consists of a rudder input arm, two spring arms and a
cable quadrant all pivoted about a common center of rotation.
The cable quadrant is tied to the tiller through cable NWS1A--2 and to the cable
compensator through NWS1A--3.
Movement of the quadrant will rotate both the tiller and the cable compensator,
providing a steering input.
Rudder input through either captain’s or first officer’s rudder pedals will
rotate the rudder pedal jackshaft and cause the input arm to rotate.
Rotation of the input arm will drive through the spring arms to rotate the
cable quadrant, backdrive the tiller and providing a steering input to the cable
compensator.
Tiller input will drive the cable quadrant, providing steering input to the
cable compensator.
Due to feel and centering forces in the rudder system, the rudder input arm will
remain stationary with tiller input which will cause the spring arms to separate,
stretching the springs.
Spring force (4--pound preload) will provide for centering the tiller when the
input force is removed.
With the cable quadrant fixed, ex: gear retracted so no steering input, rudder
input will stretch the centering springs.
For Training Purposes Only
This additional spring force will not be noticeable in the rudder system.
Location and Access
The centering spring and rudder interconnect mechanism is below the right
hand side of the flight compartment floor.
Access is through the main equipment center access door and around the
right crawlway to the forward equipment center.
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For Training Purposes Only
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CABLE COMPENSATOR, PIVOT LINKS & STEERING DRUM
General Maintenance Practices
The cable compensator protects the lower cable loop from a hard over signal A rig pin in the cable compensator is used for fixing both quadrants for upper
if an upper cable loop cable breaks. cable loop tensioning. The steering drum and steering drum lockout cam
The pivot links connect the upper and lower cable loop providing input through assembly are pinned to rig the lower cable loop. Bolt adjustments on the
the steering drum to the lower cable loop. forward side of the steering drum, which contact stops on structure are used
for rigging for maximum 65 degrees left or right nose wheel steering.
Operation
The cable compensator mechanism consists of a pair of quadrants, bearing
mounted on the output shaft, each with a link pivoted on the quadrant and on
a common roller, and a cam splined to the output shaft.
Cable tension, rig loads, on quadrants in the cable compensator will force the
quadrant roller into the shaft cam detent.
With a steering input, the roller held in the cam will cause the cam to rotate
providing shaft output to the pivot links the steering drum.
A failed input cable will cause the tension on the remaining cable to drop the
roller out of the cam detent, thereby preventing any cam rotation for output
to the pivot links.
Internal stops on the quadrants will allow the tensioned cable to force cam
rotation only in the direction of the remaining good cable.
On gear retraction, the lower cable loop is isolated from the upper cable loop
by the action of the steering drum lockout cam which fixes the position of the
steering drum and by the straightening of the pivot links.
With the pivot links straightened, the axis of rotation of the cable compensator
output shaft is perpendicular to the axis of rotation of the steering drum.
Location and Access
The cable compensator is located in the main equipment center bolted to the
nose wheel well aft bulkhead and accessible through the main equipment
center access door.
For Training Purposes Only
The pivot links connect the cable compensator output shaft from the aft bulk-
head in the nose wheel well to the steering drum located on the top aft side of
the nose gear shock strut.
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For Training Purposes Only
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STEERING DRUM LOCKOUT CAM
General
The steering drum lockout cam forces the steering drum to a centered position
on gear retraction to straighten the nose gear wheels and to prohibit further
steering input.
Operation
On gear retraction, the lock actuator is pressurized to retract and break the
overcenter locking of the lock links.
As the links break upward, they pull up on the spring cartridge to provide input
to the lockout cam. The cam, moving upward in the supporting housing
structure will contact the roller and force it to a centered position.
The roller and steering drum share a common axis of rotation, so that as the
roller is centered and held there, so is the steering drum.
The steering drum sends a centering signal through the lower cable loop to the
metering valve module which hydraulically forces the nose gear to center.
This centering action occurs within the first 2 degrees of nose gear retraction
and is necessary in order to fit the nose gear into its wheel well.
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For Training Purposes Only
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NOSE WHEEL STEERING METERING VALVE MODULE
General
The nose wheel steering metering valve module receives control inputs
through the lower cable loop and summing mechanism to port center
system hydraulic pressure through swivel valves to the steering actuators
for nose wheel steering.
Operation
Lower cable loop input will cause the summing mechanism to pivot
providing input to the steering metering valve.
The lower cable loop is attached to the steering collar, which operates the
summing mechanism, to return the metering valve to neutral as the nose
gear turns.
A dynamic load damper is part of the metering valve module and provides for
shimmy damping.
A compensator prevents cavitation of the module when unpressurized.
Location and Access
The metering valve module is located forward on the nose gear shock
strut and is normally covered by a removable cover assembly.
Maintenance Practices
The module contains a tow lever which is pinned to allow towing to the
full 65 degrees steering range without depressurizing the hydraulic system.
For greater towing angles, it is necessary to disconnect the torsion links.
For Training Purposes Only
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NOSE WHEEL STEERING COLLAR
The steering collar transmits forces from steering actuators through the torsion
links to rotate the inner cylinder of the nose gear shock strut for nose wheel
steering.
A single--piece steering collar is installed on the shock strut outer cylinder and
housed between the support tube and the lower plate.
As the steering actuators stroke, the collar rotates about the inner cylinder
moving the upper torsion link that is attached to it.
The lower steering cable loop wraps around the steering collar and is attached
to it by a swaged ball fitted into a detent in the cable groove.
As the nose gear turns, the cable is back driven providing follow--up at the
metering valve which nulls out control input.
A quick--disconnect type apex pin assembly permits the disengagement of the
torsion links by pulling on the “T” handles.
The upper torsion link is latched in “UP” position by engagement of a spring
latch to a shaft assembly located on the outer shock strut.
For Training Purposes Only
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NOSE WHEEL STEERING CHECK VALVE MODULE
General
The nose wheel steering check valve module allows continuous hydraulic
pressure to the steering metering valve module with the landing gear lever
in the UP or DOWN position.
Operation
Check valves inside the module ensure that center system hydraulic pressure
will be ported from the nose gear selector valve to the steering metering valve
module. Gear down pressure provide normal, on ground steering. Gear up
pressure is used to force center the nose wheels on gear retraction.
Location
The module is bracket mounted on the aft left side of the nose wheel well.
Maintenance Practices
Each of the four check valves is individually replaceable.
For Training Purposes Only
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NOSE WHEEL STEERING HYDRAULIC
The nose wheel steering metering valve module ports hydraulic fluid to steering
actuators to provide for nose wheel steering.
The components and their functions are as follows:
* Shutoff valve: shuts off pressure to the module for towing , actuated
by towing lever
* Control valve: ports for left and right turns; minimal valve underlap for
rollout guidance response; actuated by input lever from
summing mechanism.
* Compensator: acts as accumulator (4 in 3) to prevent hydraulic lock;
spring loaded to open at 250--275 psi pressure; vent to
atmosphere.
* Bypass valve: provides shuttle path connecting both actuators for:
-- No pressure: system off
-- High pressure: 4100 psi in one end of actuator.
-- Dynamic load damper: pressure frequency sensitive to act as shimmy
damper (bypass between actuators); acts as bypass
for towing, actuated by lever on shutoff valve.
* Swivel valve assembly: ports pressure or return to appropriate end of
steering actuators; controlled by relative motion with
actuators.
Steering Actuators
Power nose gear steering from fluid ported with swivel valves.
Pressurization sequence left turn :
-- 0 degrees to 31.9 left actuator push; right actuator, pull.
-- 31.9: left actuator, push; right actuator, overcenter position.
-- 31.9 degrees to 65: left actuator push; right actuator, both sides
of pressure.
For Training Purposes Only
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NOSE WHEEL STEERING SYSTEM SCHEMATIC
Steering Input
Tiller commands 65 degrees left or right nose wheel steering through gearbox
and load--limiter device.
Tiller pointer indicates nose wheel steering angle.
Rudder commands 7--1/2 degrees left or right nose wheel steering.
Centering spring and rudder interconnect mechanism combines tiller
and rudder inputs.
Rudder backdrives tiller.
Tiller separates springs for centering force.
Cable compensator protects against hard over signal if failed cable.
Cable compensator inputs through pivot links rotate the trunnion drum.
Force centering mechanism locks the trunnion drum for gear retraction.
Summing mechanism inputs to metering valve module and provides
follow--up nulling out of signal.
Check valve module ports fluid to steering for gear up or gear down.
Metering valve ports fluid through swivel valves to steering actuators
for nose wheel steering.
Compensator provides pressure relief and acts as accumulator to prevent
hydraulic lock.
Bypass valve joins sides of steering actuators in no--pressure and
over--pressure situations.
Dynamic load damper provides shimmy damping.
Towing shutoff valve used for towing without depressuring hydraulics.
For Training Purposes Only
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NOTES :
For Training Purposes Only
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AIRPLANE TOWING AND TAXIING
Towing
Airplane towing is accomplished by tow tractor and tow bar.
Normal operation is accomplished by use of the nose gear
forward tow fitting.
Under body antennas and beacons have been located to enable towing from
behind the nose gear with standard low profile tow tractors.
Provisions have been made on the aft side of the nose gear to install an
additional tow fitting.
Each main landing gear has a towing eye at both ends.
These points are used for abnormal situations such as airplane recovery.
The towing instructions are placarded below towing lever.
The towing lever is held In TOWING position with a lockpin.
This locks out nose gear hydraulic steering when towing even though
hydraulic system is under pressure, and permits turning up to 65 degrees.
A red indicator strip painted on the nose gear doors indicates when a 65
degrees nose gear turn is approaching.
If nose gear angle may exceed 65 disconnect torsion links prior to start of tow.
Taxiing
Maneuvering the airplane on the ground is accomplished in a similar manner
to other conventional geared airplane.
Nose wheel steering and engine thrust, as required, are used for taxiing.
When taxing the airplane the right hydraulic system provides normal pressure
for brake system operation.
The center hydraulic system provides alternate pressure for brake operation.
If either hydraulic system fails, the brake accumulator holds a reserve of fluid
under pressure for approximately six brake applications.
For Training Purposes Only
The center hydraulic system provides hydraulic power for nose wheel steering.
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NOTES :
For Training Purposes Only
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PROXIMITY SWITCH ELECTRONIC SYSTEM
Proximity Switch System
The purpose is to provide position sensing for landing gear, doors, slats
and thrust reversers.
The system consists of multiple sensors mounted throughout the aircraft that
sense the proximity of targets and provide position signals to the PSEU.
PSEU, located in main equipment center, receives discrete signals from
sensors and / or microswitches to control relays, lights, and / or other
electronics.
The PSEU also incorporates built--in--test equipment (BITE) to provide
in--flight position switch testing and on--ground testing, troubleshooting
and fault isolation.
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PROXIMITY SWITCH SYSTEM BLOCK DIAGRAM
Proximity Switch System
Proximity sensors located throughout the airplane monitor the position of
landing gear, door, leading edge slat, and thrust reverser components.
Sensor channels on proximity cards in the proximity switch electronic unit
(PSEU) convert the position signals from the proximity sensors into logic
signals.
Logic cards take these logic signals from different combinations of proximity
sensors and process the signals together to decide when to operate lights,
relays or switches (via the driver cards).
An example of this would be the illumination of the landing gear down & locked
green lights.
The logic cards also receive discrete inputs used in the processing of logic
functions (i.e. gear handle position).
The drivers on the driver cards, driven by the output logic signals from the
logic cards, provide discrete signals to lights, relays and switches of different
airplane user systems.
The functions of the proximity switch system are monitored automatically
by a BITE module inside the PSEU.
The BITE module provides automatic fault isolation and storage of faults into
the BITE memory to the LRU level.
The BITE module also has LRU and systems tests that can be performed on
the ground.
Power is provided to the proximity cards by individual 28 V dc supplies from
different subsystems.
The BITE module has its own 28 V dc power supply.
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PROXIMITY SWITCH ELECTRONIC UNIT SCHEMATIC
Proximity Switch Circuit Cards
Eight interchangeable cards.
Each card contains 16 proximity switch electronic channels which receive
position sensing signals from sensors.
Logic Cards
Three non--interchangeable cards contain logic functions for processing of
signals.
Driver Cards
Three interchangeable cards and one non--interchangeable card each contain
38 separate drivers that provide output signals to lamps, relays and switches.
BITE Module
TWO non--interchangeable cards that contain BITE circuitry and
microprocessor functions provide fault isolation and system test capability.
Each subsystem is powered by separate 28 V dc supply.
Loss of power to one subsystem will not affect other subsystems.
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PROXIMITY SYSTEM ELECTRONIC UNIT
Proximity System Electronic Unit (PSEU)
The PSEU is located in the main equipment center on E1--2.
Access is through the access door aft of the nose wheel well.
The PSEU is mounted in the rack by two fasteners and may be removed as a
unit, or individual cards may be replaced without removing the unit.
Static sensitive procedures required for handling of the PSEU.
The proximity, logic and driver cards are accessed through left
and right doors on the PSEU face.
The BITE cards are accessed through a removable BITE module assembly.
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Figure 4 PSEU
SCL/ TTL / AGS / REV00 / May2015 Page: 131
LANDING GEAR SYSTEM BOEING - 767 / 300
Technical Training LATAM S.A.
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PROXIMITY SYSTEM SENSORS
Proximity System Sensors
Sensors provide position inputs to the proximity switch electronics
unit (PSEU) for the following airplane systems control and indication.
-- Door control and indication
-- Thrust reverser control and indication
(except for GE engine CF6--80C2)
-- Landing gear indication and air ground sensing
-- Leading edge slat indication and failure protection.
The sensor is a two--wire, magnetic field producing device that is
contained in a stainless steel case with wires connected to the
PSEU proximity switch card.
Either cylindrical or rectangular sensors are used depending on installation
requirements.
Operation is identical with slight differences in rigging procedures.
The sensor operates in conjunction with a steel target.
The change in inductance as the proximity of sensor and target changes from
near to far or far to near is detected by the associated proximity card which
switches its output to its associated logic card from 0.3 volt to 13.1 volts (near
to far) or 13.1 volts to 0.3 volt (far to near).
When near, the sensor / target inductance is five to eight millihenrys, and when
far several millihenrys less.
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PSEU BUILT-- IN-- TEST EQUIPMENT
BITE Components
The BITE control and display panel is located on the center front face of the
PSEU.
The left front face of the PSEU lists the operating instructions and display
codes while the right front face lists the 3 digit codes for all the sensors, power Verify Switch
supplies and discrete inputs. The VERIFY switch is depressed to activate ground testing of various systems.
The BITE control and display panel is part of the BITE module. The digital channel display flashes code CCC during testing, illuminates the
3--digit codes of identified faults and code 999 at the end of the test.
The BITE module can be removed by loosening the two screws on the center
panel and pulling the module out of the PSEU. Target Test Switch
The module contains two BITE cards. The BITE module and cards can be re- The TARGET TEST switch is depressed to activate testing of the sensor circuit
moved and installed without pulling the PSEU out of the rack. selected with the sensor channel select switches. During the test, the digital
channel display illuminates the code of the selected sensor.
Press / Test
At the end of the test, the sensor and card lights may illuminate to indicate a
The PRESS / TEST switch is depressed to perform a lamp test.
faulted component or, if no fault is found, one of the target NEAR or FAR light
During the test, all five amber lights should illuminate and code 888 appear on illuminates to indicate the position of the target.
the red LED display.
If the lamp test fails, the PSEU needs to be replaced. BIT Switch
The BIT switch is depressed to recall the faults stored in the nonvolatile
Target Near and Far Lights memory.
One of the indicator lights illuminates at the end of a target test to indicate The digital channel display illuminates the 3--digit fault code for sensor, power
the position of the target for the selected sensor being tested. supply, discrete input, card or target for each fault.
Sensor Channel Select Switches At the end of the memory recall the display illuminates code 000.
The three thumbwheel switches are used to input the selected 3--digit code for Reset Switch
sensor input as well as system code to be tested.
The Reset switch is depressed to erase the nonvolatile memory.
Digital Channel Display When the memory is cleared, the digital channel display illuminates code EEE.
The digital channel display indicates the 3--digit fault code for a sensor, card,
power supply, target or discrete input during memory recall and system test.
For Training Purposes Only
The LED display indicates the code of the sensor tested during a target test.
The display also provides the status of the BITE testing by indicating the
appropriate display code from the list on the left front cover.
Sensor, Card and Target Lights
One of the lights illuminates during memory recall, system test and target test
to indicate that a sensor or a card is failed, or a target is not in the correct
position.
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BITE SYSTEM OPERATION
General Manual Ground Tests
The BITE section of the PSEU is a microprocessor based testing system Manual ground testing comprises complete system and individual subsystem
designed to identify PSEU system faults. Tests using the BITE section tests using the verify switch and individual sensor target tests using the target
are initiated manually on the ground and automatically in flight and on the test switch.
ground.
Systems and Subsystem Tests
The manual ground test is operated by using the BITE control and display
panel. The system test verifies the BITE functions including the nonvolatile memory,
all the sensors and their wiring, and the operation of the proximity channels,
Manual ground testing can only be activated when the main landing gear trucks
the logic and driver cards.
are not tilted and the nose gear is compressed.
A target position reasonableness test is also performed on all the sensors and
Manual ground testing verifies the complete system, individual subsystems and
discrete inputs listed in table 2.
individual sensor circuits with near/far target position indication.
The reasonableness test compares groups of proximity inputs from target
Any faults identified are indicated by illumination of the appropriate 3--digit fault
positions to determine any discrepancy.
code on the digital channel display.
The system test is activated by pressing the VERIFY switch. Complete
Illumination of the sensor, card or target light indicates the failed component.
system testing takes less than 3 minutes. During testing the digital channel
The automatic in--flight test is activated when both main landing gear trucks display flashes code CCC.
are tilted, the nose gear strut is not compressed and the status of one of the
At completion of the test, code 999 is illuminated. If a fault is identified during
specific flight critical driver outputs being monitored is not correct.
testing, it is indicated on the digital channel display by its 3--digit fault code.
If one of the critical outputs monitored remains incorrect for a time duration Illumination of the sensor or card light indicates a faulty sensor or card.
greater than the time allowed, the BITE section is activated and automatic test-
Illumination of the target light indicates an incorrect target position for the indi-
ing is conducted on the associated sensors and circuits.
cated sensor channel.
Any faults identified are stored in the nonvolatile memory for future recall when
Once a fault has been identified, other faults can be displayed by depressing
the airplane is on the ground.
the VERIFY switch repeatedly until code 999 is illuminated.
Normally during flight, the BITE section is turned off.
All the panel lights and LED display are automatically switched off 60 seconds
The automatic ground test monitors the leading edge slats system. after illumination.
The automatic ground test is activated only when the airplane is on the ground, The subsystem test verifies only the sensors and wiring within the selected
main gear trucks not tilted and nose gear compressed, all the doors are subsystem and the operation of the associated proximity, logic and driver
closed, no manual ground test is in progress and the status of the leading edge cards. The nonvolatile memory is not verified during a subsystem test,
slats driver outputs is not correct. subsystem testing takes less than 60 seconds.
For Training Purposes Only
If one of the critical leading edge slat outputs remains incorrect for a time dura- The subsystem to be tested is selected by entering the desired channel select
tion greater than the time allowed, the BITE section is activated and automatic code using the sensor channel select switches.
ground testing is conducted on the leading edge slat sensors and circuits.
The channel select codes are listed en the PSEU left door placard and are re-
Any faults identified are stored in memory for future recall. produced en the next page.
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Channel Select Subsystem Automatic In--Flight Test
500 Cargo door control The in--flight test is automatically activated when any of the specific flight
501 All thrust reversers critical driver outputs is incorrect. Once the test is initiated, a BITE self--test
is done immediately in addition to power bus and discrete input tests.
502 Entry door control
If the critical driver remains in error for a time duration in excess of the time
503 Door
allowed, a target reasonableness test is conducted on the group having the
504 Landing gear No. 1 erroneous driver output.
505 Landing gear No. 2 A sensor status test and a test of the circuitry between the sensor and the
506 Leading edge slats driver output are then conducted.
507 All subsystems Any faults identified are stored in the nonvolatile memory.
The in--flight test remains active as long as a flight critical driver output remains
Entering any other channel select code than the ones listed causes the BITE incorrect. If no fault is identified, the in--flight test is terminated and the BITE
system to perform the complete system test. power is turned OFF.
Selection of a deactivated option illuminates code DDD on the digital data The flight critical driver outputs monitored are listed in Table 1 with their
display. allowed time.
Recall of the faults stored in memory is accomplished on the ground by
Sensor Target Test depressing the BIT switch.
The sensor target test verifies the open / short condition of the selected Faults are recalled on a last--in / first--out basis. A fault is indicated on the
sensor and its wiring and the operation of the associated proximity channel digital channel display by its 3 digit code.
if a fault is identified, it is indicated by the illumination of the sensor or card
Illumination of the sensor or card light indicates a faulty sensor or card.
light.
Illumination of the target light indicates an incorrect target position.
If no fault exists, the position of the target for the selected sensor is indicated
by illuminating the NEAR or FAR light. At the end of the memory recall the digital channel display illuminates code
000.
The sensor target test is conducted by first selecting the 3--digit code of the
sensor to be tested and entering it using the sensor channel select switches. The nonvolatile memory is cleared by depressing the RESET switch whether
The TARGET TEST switch is then depressed to activate testing. faults have been corrected or not.
If valid, the 3 digit code of the sensor tested is indicated on the digital channel When the memory is cleared, the digital channel display illuminates code EEE.
display.
Automatic Ground Test
If the code is invalid, the channel digital display illuminates DDD and no further
The automatic ground test is activated when all the doors are closed and any
testing takes place.
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NOTES :
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AIR GROUND SENSING
General
The air/ground relays on the airplane switches a number of airplane
systems from ground to air mode when the airplane lifts off and
vice--versa . Switching is accomplished via a relay system that is
actuated by the main gear truck tilt proximity sensors, the nose
gear not compressed proximity sensors and associated electronics.
Sensors
Two tilt sensors on each main gear truck provide dual system bogie
tilt information to the PSEU. Two sensors on the nose gear strut
provide nose gear strut compression information to the PSEU.
Electronics
The sensor inputs are processed in the PSEU logic to provide inputs
to drive a number of air/ground relays which control various flight /
ground critical items. The signals are also provided to the EICAS
computers for message format preparation.
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TRUCK TILT SENSORS
General
Dual (system 1 and system 2) rectangular sensors are mounted on left side
of the left and right main landing gear truck beams. The targets are mounted
on the inner surface of a bracket that is fixed to the gear strut. As the truck
tilts, the sensors move into proximity with the targets.
(Targets are ”far” on ground)
Removal
Remove the connector plug from the lower oleo J--box, and with a pin
extraction tool remove the connector pin from the plug and tie a line to the
sensor leads. Disconnect the sensor and pull the electrical leads from the
conduit. The pull box on the axle may be opened to ease the pulling of the
sensor leads.
Adjustment
A properly installed sensor will provide the required gap (0.180 +/--0.015 inch).
Gap adjustment (by peeling laminates from shim) normally is not required.
However, gap should be checked if sensor mounting support, sensor target, or
target support is moved, disturbed or damaged. Shims located under sensors.
Test
The PSEU target test will verify sensor installation. Air / ground sensing
may be checked by selecting EICAS status page. Absence of AIR / GND
DISAGREE message indicates functional system.
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NOSE GEAR NOT COMPRESSED SENSORS
General
Dual (system 1 and system 2) sensors are mounted on the left and right side
of nose gear strut. The targets are mounted on brackets fixed to the upper
torsion link. (Target ”far” on the ground.)
Removal
Remove the connector plug from the nose strut--mounted J--box and remove
conduit and sensor as a unit.
Adjustment
A properly installed sensor will provide the required gap (0.15 inch).
Gap adjustment is normally not required. However, gap should be checked
if sensor mounting support, sensor target, or target support is moved or
damaged.
Test
The sensor is tested with the airplane on the ground and supported by the
landing gear. The PSEU TARGET TEST will verify sensor installation.
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AIR / GROUND SENSING COMPONENTS
Relays
All system 1 and system 2 air / ground relays are located in the P33, P36 or
P37 panels. The relays are 4--pole, double throw, 2 or 10 amp hermetically
sealed relays with pin--type terminals for electrical plug connection.
Relays are installed on bracket with socket mounting screws.
Power should be removed prior to removal / installation.
EICAS Indications
The PSEU processes the sensor signals to the relays and to the EICAS
computers. the following two messages are related to the air / ground sensing
system:
AIR / GND DISAGREE -- monitors disagreement between system 1 and
system 2 for main gear tilt and is stored for status
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AIR GROUND RELAY SYSTEMS
Relays
The air ground relays are grouped into two redundant systems: system 1
and system 2.
The various airplane systems using inputs from the air ground relays are listed
in the table shown on the right side of the diagram.
Sensor Inputs
Proximity cards in the PSEU monitor the position of the proximity sensors for
system 1 and system 2.
Each air ground system includes a proximity sensor on the left and right main
gear truck and on the nose gear strut.
In ground mode, all three sensors are in the FAR position producing a logic 1
output to the logic card.
Air / Ground Logic
The logic card utilizes the main gear tilt signal inputs to develop gear tilted
and gear not tilted logic card outputs to the driver card.
These logic signals force the drivers to conducting or non--conducting states
dependent on the air / ground mode of the airplane.
The nose gear compressed / not compressed logic functions in the same
manner.
EICAS
The EICAS computers receive input signals from the main gear not tilted and
the nose gear compressed driver outputs of the driver card for both system 1
and system 2.
The logic in the EICAS computer requires system 1 and system 2 to agree
(exclusive or gate).
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POSITION AND WARNINGS
Flight Compartment Displays LDG GEAR MONITOR: system 1 and system 2 landing gear positions
Position indications, warnings and annunciations for the landing gear system disagree (10 sec).
are provided on the main instrument panel.
All sensor positions are dual installations providing a system 1 and system 2
inputs.
Landing Gear Lights
An amber GEARS light on P31 illuminates when the gear is in transit, when the
landing gear is not in agreement with the landing gear lever position or when a
main landing gear door is open with the gear handle up.
Three green lights NOSE, LEFT and RIGHT illuminate when the respective
landing gear is down and locked.
Gear Doors Light
An amber DOORS light illuminates when any system 1 and any system 2 door
sensor senses a door not closed.
Monitors all door sensors in gear up mode.
Monitors only the main door sensors in the gear down mode.
EICAS Displays
EICAS displays for landing gear and door positions provide an amber message
at the caution level.
The EICAS messages and meanings are as follows:
-- GEAR DISAGREE: any gear disagreement in either the up or down
position. Gear down mode also requires that one
of the gears is not down and locked (25--second delay).
-- L SIDE BRACE, L DRAG BRACE, R SIDE BRACE, R DRAG BRACE:
system 1 and system 2 both indicate gear disagree
and a specific brace is not down (removes the GEAR
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DRAG BRACE SENSORS
General
Dual (system 1 and system 2) rectangular sensors are mounted on each drag
brace. The target is mounted on the upper jury strut (inboard) and the sensor
is mounted on the lower jury strut (outboard).
(Targets are near with gear down).
Removal
Disconnect the connector plug from the strut--mounted lower oleo J--box.
Remove the sensor and conduit as a unit.
Adjustment
A properly installed sensor will provide the required gap (0.10 +/--0.02 inch).
Gap adjustment normally is not required.
However, gap should be checked if sensor mounting support, sensor target, or
target support is moved, disturbed or damaged.
Shims located under sensors.
Test
The sensor is tested with the airplane on the ground and supported by the
landing gear. The PSEU TARGET TEST will verify sensor installation.
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SIDE BRACE SENSORS
General
Dual (system 1 and system 2) cylindrical sensors are mounted on each side
brace.
The sensors are mounted on the outboard lockpin and the targets are mounted
on the inboard lockpin. (Targets are near with gear down).
Removal
Disconnect the connector plug from the strut--mounted lower oleo J--box.
Remove the sensor and conduit as a unit.
Adjustment
A properly installed sensor will provide the required gap (0.05 +0.000, --0.025).
Cap adjustment normally is not required.
However, gap should be checked if sensor mounting support, sensor target, or
target support is moved, disturbed or damaged.
Shims located under sensors.
Test
The sensor is tested with the airplane on the ground and supported by the
landing gear. The PSEU TARGET TEST will verify sensor installation.
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MAIN GEAR DOOR LATCH SENSORS
General
Dual (system 1 and system 2) rectangular sensors are mounted on brackets aft
of the uplock hook.
The targets are mounted on the door roller support. (Targets are near with the
door closed.)
Removal
Disconnect the connector plug from the J--box mounted in the wheel well
ceiling. Remove the sensor and conduit as a unit.
Adjustment
A properly installed sensor will provide the required gap (0.13 +/0.03 inch).
Gap adjustment normally is not required.
However, gap should be checked if sensor mounting support, sensor target, or
target support is moved, disturbed or damaged, or if main gear door is
re--rigged. Shims located under sensor.
Test
The PSEU TARGET TEST will verify sensor installation.
Sensor operation is tested by closing main gear doors and observing that no
door lights or messages are illuminated on the flight deck.
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NOSE GEAR DOWN SENSORS
General
Dual (system 1 and system 2) rectangular sensors are mounted on the left and
right rear bulkhead area of the nose wheel well.
The target is the nose gear shock strut trunnion. (Target near with gear down
and locked.)
Removal
Disconnect the connector plug from the J--box mounted on the right aft side of
the nose wheel well. The sensor and conduit are removed as a unit.
Adjustment
A properly installed sensor will provide the required gap (0.13 inch).
Gap adjustment normally is not required.
However, gap should be checked if sensor mounting support, sensor target, or
target support is moved, disturbed or damaged, or if nose gear door is re--
rigged. Shims located under sensors.
Test
The sensor is tested with the airplane on the ground and supported by the
landing gear. The PSEU TARGET TEST will verify sensor installation.
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NOSE GEAR LOCKED SENSORS
General
Dual (system 1 and system 2) cylindrical sensors are mounted on the aft lock
link of the nose gear. The targets are mounted on the forward lock link.
(Target is near in both the gear up and gear down position.)
Removal
Disconnect the connector plug from the J--box on the aft bulkhead left side of
the nose wheel well. The sensor and conduit are removed as a unit.
Adjustment
A properly installed unit will provide 0.04 +/0.01 inch distance from sensor to
target. Gap adjustment normally is not required.
However, gap should be checked if sensor mounting support, sensor target, or
target support is moved, disturbed or damaged. Shims are located under tar-
get.
Test
The sensor is tested with the airplane on the ground and supported by the
landing gear.
The PSEU TARGET TEST will verify sensor operation and installation.
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NOSE GEAR DOOR SENSORS
General
Four--door position sensors are mounted in the nose wheel well. Dual (system
1) sensors are mounted on the forward bulkhead centerline.
The targets are mounted on the forward inner corner at the forward nose
doors. Another set of sensors (system 2) is mounted to the left and right side
of the nose wheel well.
The targets are mounted to the nose wheel well doors outboard near the hinge
line. (Targets are near with the doors closed.)
Removal
On the centerline sensors, the connector plug is removed from the service light
support panel. Remove the sensor and conduit as a unit.
The left and right side sensor conduits connect into adjacent wire provision
covers and are also removed as a unit.
Adjustment
A properly installed sensor will provide the required gap (0.13 inch). Gap
adjustment is normally not required.
However, gap should be checked if sensor mounting support, sensor target or
target support is moved or damaged or nose gear doors re--rigged.
Shims are located under the targets.
Test
The sensors are tested with the airplane on the ground.
The PSEU TARGET TEST will verify the sensor operation and installation.
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GEAR DOOR INDICATION - BLOCK DIAGRAM
Gear Retracted
In the gear retracted mode, the left and right nose gear doors and the left and
right main gear doors are monitored. Each door has a SYSTEM No. 1 and a
SYSTEM No. 2 sensor.
Gear Extended
In the gear extended mode, only the left and right main gear doors are
monitored because nose door droop is great enough to prevent the target /
sensor relationship from showing doors closed.
Indication
An amber DOOR light illuminates and a GEAR DOORS Advisory ”C” level
message appears when any SYS NO. 1 AND any SYS NO. 2 door sensor
is in a FAR mode. The message is delayed for 35 SEC after the light appears.
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DOOR POSITION INDICATION
Proximity Switches
Eight proximity sensors monitor the landing gear door position. Each door has
a system 1 and system 2 sensor.
All targets are in the near position with the doors closed.
Doors monitored are the left and right main gear doors and the left and right
forward nose gear doors.
Nose door sensors are not monitored in the gear down mode because of nose
door droop in the gear down mode.
Logic and Annunciation
Door logic circuits are established such that if the monitored system 1 sensors
OR the monitored system 2 sensors are in the target near position, the amber
doors light is inhibited.
The gear doors relay (K652) is controlled by the system 2 ALL DOORS
CLOSED signals.
A relay on M010 is controlled by the system 1 ANY DOOR NOT CLOSED sig-
nal. The amber DOORS light will illuminate only if K652 is deenergized as a
result of ALL DOORS NOT CLOSED sensed by system 2 and ANY DOOR
NOT CLOSED sensed by system 1.
This condition will also cause an EICAS GEAR DOORS advisory level C
message to be displayed after a 35--second time delay.
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LANDING GEAR DOWN INDICATION - BLOCK DIAGRAM
Main and Nose Landing Gear -- Sensors
Gear position is monitored by a SYSTEM No. 1 and a SYSTEM No. 2 sensor
for each side brace, each drag brace, nose gear down and nose gear locked.
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LANDING GEAR INDICATION - GREEN LIGHTS
General
Dual bulbs and dual power are provided for each landing gear to prevent loss
of indication due to a single failure.
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GEAR DISAGREE LIGHT INDICATION - BLOCK DIAGRAM
Monitors
The amber GEAR light is a disagreement condition between the gear sensors
and the landing gear handle position.
In the gear down mode, the system monitors the main gear side and drag
brace sensors and the nose gear down and nose gear locked sensors.
In the gear up mode, the system monitors the same sensors (down sensors
far) and also the main gear door latch sensors.
Indication
The amber GEAR light will illuminate when any gear sensor in SYSTEM No. 1
and any sensor in SYSTEM No. 2 are in disagreement with the gear handle
position.
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GEAR DISAGREE SCHEMATIC - LANDING GEAR
DISAGREEMENT LOGIC
Proximity Sensors
The gear disagreement logic that controls the amber GEAR light monitors the
nose gear down, nose gear locked sensors, the drag and side brace sensors,
the main door latch sensors and the landing gear lever position.
Logic
The ALL GEAR IN SELECTED POSITION signal is generated by comparing
the gear position to the gear lever position using lever position switch S--3 with
system 1 sensors and lever position switch S--4 with system 2 sensors.
Gear Disagree Relay, K651
The relay is powered by 28 V dc from the Right Bus and is energized as long
as system 2 shows no disagreement.
When energized, the relay inhibits a system 1 disagreement from illuminating
the GEAR light.
Gear Disagree Indications -- GEAR Light
The amber GEAR light illuminates whenever there is a disagreement in BOTH
system 1 and system 2.
This can be in either the gear up or gear down mode.
The nose gear requires one or both of the down and locked sensors to indicate
not down and / or not locked in both system 1 and system 2.
PSEU ALL
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For Training Purposes Only
PSEU ALL
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SIDE AND DRAG BRACE MESSAGES
Purpose
The purpose of these messages is to indicate a specific side or drag brace is
not locked (Both system No. 1 and system No. 2 sensor in the far mode).
This is a caution B level message.
Function
The message requirements are:
-- Sensor disagreement in both system No.1 and system No. 2 for 25 seconds.
-- Gear lever down
-- A specific side or drag brace not locked (both sensors in far mode) and the
associated side or drag brace for the same gear locked (either sensor in the
near mode).
For Training Purposes Only
PSEU ALL
32 - 00
For Training Purposes Only
PSEU ALL
32 - 00
GEAR INDICATION - STATUS / MAINTENANCE LEVEL
Purpose
The PSEU provides inputs to the EICAS computers to develop the
LDG GEAR MONITOR message.
The LDG GEAR MONITOR message will also be accompanied by one of
several maintenance level messages indicating the source of disagreement
causing the LDG GEAR MONITOR message to be displayed.
The maintenance level messages are latched.
Function
The message requirements are:
-- Nose gear locked disagreement for 2 seconds. (Sys 1 Vs. Sys 2)
-- Nose gear down disagreement for 30 seconds. (Sys 1 Vs. Sys 2)
-- Gear disagreement for 30 seconds (Sys 1 Vs. Sys 2)
-- Drag / side brace disagreement for 30 seconds (Sys 1 Vs. Sys 2)
-- Gear door disagreement for 30 seconds (Sys 1 Vs. Sys 2)
-- All gear down and locked input from PSEU to landing gear configuration
warning system when the nose gear is not down.
For Training Purposes Only
PSEU ALL
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For Training Purposes Only
PSEU ALL
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LANDING GEAR POSITION SCHEMATIC
Requirements
Main Gear Sensors
Main landing gear position is sensed by two sensors (system 1 and system 2) -- Gear lever in the down position.
on each side brace and each drag brace. Target position is near in the gear -- Disagreement for 25 sec between the gear lever position and the gear
down mode. position in both sys. 1 and sys. 2.
-- Both sensors on the specific brace are in FAR mode and either or both
Main Gear -- Logic sensors on the associated brace for the same gear in the NEAR mode.
Each sensor provides input to three logic programs; EICAS computers, amber
gear disagreement light and green gear down lights. Inputs
The green LEFT or RIGHT gear light requires either drag brace target near and All landing gear position inputs to EICAS logic are generated in the PSEU
either side brace target near. with the exception of the gear lever position signal which comes from the
microswitch S--3 in the landing gear lever module.
Either drag brace sensor (Sys 1 or Sys 2) provides a ground for the drag brace
relay (L or R). Either side brace sensor provides a ground for the green gear
light (L or R). The R bus and the BATT Bus provided redundant power source
for the drag brace relays.
Nose Gear -- Sensors
Two sensors (system 1 and system 2) monitor the nose gear down position
and two sensors (system 1 and system 2) monitor the nose gear locked
position.
Nose Gear -- Logic
Each of the four sensors provides logic input to the gear disagreement light and
to the nose gear down and locked circuits. The two nose gear locked sensors
also input to the EICAS computers.
The green NOSE gear light requires both system 1 nose gear down and nose
gear locked targets in the near position or both system 2 nose gear down and
nose gear locked targets in the near position.
EICAS Annunciation
For Training Purposes Only
The SIDE and DRAG BRACE messages are provided to advise the pilot that a
specific side or drag brace is not locked down.
PSEU ALL
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For Training Purposes Only
PSEU ALL
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For Training Purposes Only
Wheel speed inputs are transmitted to the anti--skid / autobrake control unit by
wheel transducers.
Selected deceleration requirement is input to the autobrake system from the
autobrake selector switch.
Antiskid
An amber light on the P5 panel and EICAS advisory message illuminate
for faults in the active antiskid system.
Normal and alternate antiskid system fault messages also appear on the sta-
tus and ECS/MSG pages.
An ANTISKID / AUTOBRK message also appears on the ECS/MSG page
for all antiskid system faults.
Autobrake
A control switch (P3--1) provides for selection of deceleration levels during
landing and for rejected takeoff.
An AUTOBRAKES light and EICAS advisory message illuminate with the
switch in the DISARM position, indicating that a fault has been detected or
arming requirements are not met.
An ANTISKID / AUTOBRAKE message also appears on the ECS/MSG page
For Training Purposes Only
Install axle thread protector, remove wheel and install axle protector.
Cables
Single brake--on and brake--off cables are installed for left and right brakes.
The cable run is through the floor beam, left and right side to the wheel wells.
Access to cables is in the ceiling of the forward cargo compartment.
Cables are 3/32 inches diameter, carbon steel.
Eight turnbuckles (two per cable) are provided for cable tension rigging.
Adjustable Components
The metering valve input rods are adjustable.
They are adjusted for free fit of rig pins LGB--3 and LGB--4 with the control
valve in neutral position.
For Training Purposes Only
At intermediate brake metered pressure (froin 250 psi to 950 psi) the feedback
force applied on the spool is the total exerted by both the inner and outer
pistons.
At high brake metered pressure (above 950 psi) the outer piston reaches the
end of its stroke and the feedback force is applied only by the inner piston.
Activation
Loss of the right hydraulic system is monitored by the ACMP pressure switch
(S30) during automatic ACM operation or by the electric hydraulic pump right
control pressure switch (S32) when the ACMP is not automatically operated.
Loss of the center hydraulic system is monitored on the downstream side of the
alternate brake selector valve by switch S415.
The brake source light illuminates when both systems indicate low pressure.
EICAS Message
The light is accompanied by a “BRAKE SOURCE” advisory level “C” message
on the upper EICAS display.
For Training Purposes Only
Monitor Test
When the MONITOR TEST position is selected the nine indicators will
illuminate on the face of the monitor unit, the EICAS indicators will all
show uniform temperature values of 5 or above and the BRAKE TEMP
light will illuminate.
The sensors are not tested. If any light does not illuminate, change the monitor
unit. (A monitor fault would result in both the monitor light and the failed sensor
channel light extinguished.)
System Test
When the SENSOR TEST position is selected, a test signal is applied
across each of the eight brake sensor thermocouples. If either the sensor
or its cabling is open or shorted, the signal will not be received by the monitor
unit.
A sensor fault will be indicated by an extinguished light for that sensor and the
monitor unit.
If a sensor LED and monitor light do not illuminate, change the sensor.
With the BITE switch in either test position the white ”BRAKE TEMP” light
(P3--1) will illuminate and the eight digital displays on EICAS will display ”5”
or above.
For Training Purposes Only
ANTISKID ALL
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ANTISKID SYSTEM
For Training Purposes Only
ANTISKID ALL
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ANTISKID SYSTEM -- Amber ANTISKID light on P5
-- EICAS displays on advisory, status and maintenance levels.
SIMPLIFIED
Purpose
The antiskid system primarily utilizes wheel speed information to command
brake pressure that will give a maximum braking level below wheel skid.
Antiskid system will never command brake pressure greater than metered
pressure.
Control Unit
The antiskid function is controlled by four microprocessor cards within the
antiskid / autobrake control unit.
Each card controls a fore / aft pair of wheels and is powered through a
separate circuit breaker.
Inputs
Wheel speed inputs are generated in eight wheel speed transducers and input
to antiskid cards.
Gear handle position (not down) provides an inhibit signal to the alternate
antiskid system for gear retract braking.
Gear handle position (down) energizes the hydroplane / touchdown protection
system.
Parking brake valve position is monitored.
Valve must be fully open for operational antiskid system.
Inertial reference system signals provide ground speed signals for hydroplane
touchdown protection.
Brake source signal is monitored to remove antiskid valve bias signal when
normal and alternate brake hydraulic systems are lost.
Outputs
For Training Purposes Only
Antiskid cards provide the valve driver signals to the normal and alternate
antiskid valves.
Fuses mounted to the valve modules provide leakage protection.
Shuttle valve modules between the normal and alternate antiskid valve
modules route pressure from the active system to the brakes.
Fault annunciation signals control:
ANTISKID ALL
32 - 00
For Training Purposes Only
ANTISKID ALL
32 - 00
WHEEL SPEED TRANSDUCERS
Purpose
Transducers in each main gear wheel provide wheel speed information to the
antiskid system.
Wheel speed information from the antiskid system is also used for autobrake
inputs.
Installation
Transducer mounted in each wheel axle. A metal dog drive with four arms is
rigidly attached to the transducer shaft and mates with a cup fastened to
the bellows drive.
Bellows is mounted in the wheel hubcap.
The dog and cup coupling allows removal of the wheel and hubcap with
bellows without disassembly of a bolted joint.
Both transducer and drive unit are LRU‘s.
Operation
A magnetic field is generated by the permanent magnet stator. Rotor
movement vanes the reluctance of the stator--rotor magnetic circuit
inducing a voltage in the transducer coil.
The frequency of the developed signal is proportional to wheel speed.
For Training Purposes Only
ANTISKID ALL
32 - 00
For Training Purposes Only
ANTISKID ALL
32 - 00
ANTISKID VALVE MODULES
Antiskid Modules
Two modules, normal and alternate mounted in each wing forward of the main
gear support beam and outboard of the gear trunnion door.
Normal module has four control valves, four fuses, a shutoff valve assembly,
two filters, a check valve and a restrictor.
Each control valve controls the flow of metered brake pressure to a single
brake.
Alternate module has two control valves, two fuses, two filters and a check
valve.
Each control valve controls the flow of metered brake pressure to a pair of
wheel brakes.
The in--line fuses are quantity measuring fuses with a capacity of 60 cubic
inches. Prevent loss of hydraulic fluid from a downstream rupture.
Maintenance Operations
Access to normal antiskid valve module is through wing trailing edge inboard
lower surface skin panel 551 SB forward of main gear support beam and
outboard of gear trunnion door.
Access to alternate antiskid valve module is through wing trailing edge inboard
lower surface door panel 552 BB forward of spoiler support beam.
Control valves, fuses, filters and shutoff valves are line replaceable.
Fuses are manually resettable by rotating the reset knob. This equalizes the
pressure on both sides of fuse and allows the fuse to reset.
Then the reset knob is released, a spring forces the knob back to normal
position.
For Training Purposes Only
ANTISKID ALL
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For Training Purposes Only
ANTISKID ALL
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ANTISKID MODULE (NORMAL)
Normal Antiskid Valve Operation
The control valve will modulate brake pressure from a high of pilot--metered The shutoff valve prevents system pressure from being applied to the control
pressure or autobrake pressure to a low of no pressure (release and anywhere valve without pilot--metered pressure input of 250 psi or more.
in between).
The shutoff valve contains a check valve to allow metered pressure supply to
The first stage of the control valve (servo valve assembly) incorporates a the first stage if the shutoff valve sticks closed.
torque motor whose armature assumes a position between two nozzles as
a function of input current. System pressure (3000 psi) to first stage of valve produces a pressure output
with characteristic of constant pressure versus current signal gain for improved
One nozzle is supplied with system pressure and the other is connected to efficiency under low metered pressure conditions.
return.
With no command applied, the torque motor positions the armature against
the return nozzle and control pressure equals supply pressure.
With full current supplied to the torque motor, the armature is positioned
against the pressure nozzle and control pressure equal return pressure.
For each intermediate value of input current there is a characteristic
armature position and control pressure valve.
The second stage (slide and sleeve assembly) is a spool valve driven by
control pressure (developed by the first stage) on one end of the spool and
brake pressure on the other.
When control pressure exceeds pilot’s metered pressure, the spool moves to
a position that ports a pilot’s metered pressure directly to the brake.
In the metering region, the second stage spool operates as a pressure follower
such that the brake pressure is controlled to be equal to the control pressure
from the first stage.
The bias spring holds the spool down to allow full applied pressure initially to
the brake.
The control orifice slows the response of the second stage valve to control
inputs.
For Training Purposes Only
ANTISKID ALL
32 - 00
For Training Purposes Only
ANTISKID ALL
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ANTISKID VALVE MODULE (ALTERNATE)
Operation
ANTISKID ALL
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For Training Purposes Only
ANTISKID ALL
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SHUTTLE VALVE MODULE
Module
Two identical modules, one located immediately below the antiskid valve
module on each side of airplane are installed. Panel 551 SB provides
access to the module.
Each module contains four shuttle valves and four filters, one for each
brake, The inputs come from the four normal antiskid valves and the two
alternate antiskid valves. The output is to each brake.
The shuttle valve responds to the highest input pressure and ports that
pressure through a filter to an individual brake.
The shuttle valve operates on a 30--70 psid.
A replaceable 117--micron filter, in each brake line, filters the fluid returning
to the antiskid valves from the brakes.
ANTISKID ALL
32 - 00
For Training Purposes Only
ANTISKID ALL
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ANTISKID SYSTEM CONTROL INPUTS
Gear lever down position verifies the validity of the IRS aircraft ground speed
used in the touchdown brake release program.
ANTISKID ALL
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For Training Purposes Only
ANTISKID ALL
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ANTISKID CONTROL
General Description
Four wheel cards in the antiskid / autobrake control unit control the operation
of the antiskid valves.
Each card controls individual wheel deceleration and provides locked wheel
and hydroplane / touchdown protection.
ANTISKID ALL
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For Training Purposes Only
ANTISKID ALL
32 - 00
ANTISKID WHEEL PROTECTION
General Description If the velocity of one wheel is below 30 percent of the velocity of the other
The various functions performed by the wheel cards in the antiskid / autobrake wheel in the pair, the valve driver for the locked wheel outputs a high level
control unit are: current to the antiskid valve to release the hydraulic brake pressure on the
brake.
-- Wheel deceleration control for all wheels in normal and alternate braking
mode. The locked wheel circuit is inhibited below 25 knots.
-- Locked wheel protection on all wheels.
-- Hydroplane / touchdown protection on the aft wheels of both trucks.
-- Gear retract braking. Hydroplane / Touchdown Protection
Wheel Deceleration The purpose of the hydroplane / touchdown protection is to ensure that the rear
wheel brakes do not have any hydraulic pressure applied at touchdown.
The wheel speed signal generated by the wheel speed transducer is used by
the wheel card as wheel velocity. Also if a hydroplaning condition occurs during ground roll, the protection
ensures that the hydraulic pressure is released at the rear wheel brake.
The signal is used to select a velocity model based on the optimum decelera-
Protection of the forward wheels is by the locked wheel function.
tion of the wheel.
When the landing gear handle is in the ”DOWN” position, the hydroplane /
If the wheel speed is higher than the optimum speed, the driver is commanded
touchdown program compares the aft wheel speed to the airplane ground
to output a low level current signal to the antiskid valve allowing full available
speed as supplied by the IRS.
hydraulic pressure to the brake.
The IRS input is inhibited when the landing gear handle is not in the ”DOWN”
If the wheel speed is lower than optimum, the driver is commanded to output
position to prevent continuous powering of the antiskid valves in flight.
an increased level of current signal to the antiskid valve reducing hydraulic
pressure to the brake. If the aft wheel speed is 50 knots below the IRS ground speed, the valve driv-
er for that wheel outputs a low level current signal to its antiskid valve to
At wheel speeds below approximately 8 knots, a dropout circuit inhibits control
release the hydraulic pressure on that brake.
of the output driver.
The locked wheel program provides a release signal to the forward wheel.
The wheel card commands for both wheels on the same axle are supplied to
the alternate valve driver of the card. The left IRS inputs ground speed signals for the inboard aft wheels and the
right IRS for the outboard aft wheels.
The alternate valve driver outputs the command of the highest signal which
results in releasing the hydraulic pressure on both brakes if the velocity of one Gear Retract Braking
wheel of the pair is lower than optimum.
Each wheel card monitors the position of the landing gear handle.
For Training Purposes Only
Locked Wheel Protection When the landing gear handle is moved from DOWN to either UP or OFF,
The purpose of the locked wheel protection is to allow brake release on an brake release signals to the alternate valve drivers are are inhibited for 12.5
individual wheel if its velocity is significantly less than its paired wheel. seconds, This allows the available pressure from gear retraction to brake the
wheels.
The locked wheel protection is a secondary antiskid function which provides
antiskid protection if an individual wheel deceleration control does not prevent
a skid condition.
Each wheel card compares the speed of a fore and aft pair of wheels.
ANTISKID ALL
32 - 00
For Training Purposes Only
ANTISKID ALL
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ANTISKID FAULT DETECTION AND ANNUNCIATION
Operation Computation of average wheel speed for the autobrake subsystem and a
The purpose of the fault detection system is to monitor the status of the completely independent monitoring of autobrake performance.
antiskid cards and supporting systems, and annunciate the faulted systems. Built--in test equipment (BITE) for system testing and fault isolation.
Subsystem Sequence -- Fault Detection Secondary Antiskid Functions
The antiskid subsystem contains a number of built--in fault detection and The monitor / BITE subsystem performs several secondary, non--control,
self--test features. antiskid functions including detection of accumulator braking (BRAKE
These functions are divided between the wheel cards and the monitor / BITE SOURCE light illuminated) and detection of the parking brake valve closed
subsystem. when the parking brake is not set (parking brake valve / handle disagreement) .
Tests include those done automatically and semicontinuously and those Antiskid Continuous Monitor
initiated during system testing using the switches on the front of the control unit
The monitor / BITE subsystem performs the bulk of the fault detection and
M1O2.
annunciation for the antiskid subsystems.
Antiskid fault signals generated by the antiskid / autobrake control unit are
The fault detection function includes measuring analog voltages on all antiskid
as follows.
valves and transducers, the 28 V supply power for each card and the +5 volt
Antiskid Cards regulated supply power for each card and analyzing the antiskid subsystem
status data passed from the antiskid cards through the communication link.
Four NORMAL antiskid fault signals indicating a fault which affects the
NORMAL antiskid control. These signals are generated on each of the A voltage on an antiskid valve or transducer which exceeds an upper limit
four individual wheel cards but may be controlled either by the wheel card implies a wiring open circuit or a current driver shorted to power and a voltage
itself, or by the monitor / BITE subsystem. less than a lower limit implies a short circuit or a failed current driver.
ANTISKID ALL
32 - 00
For Training Purposes Only
ANTISKID ALL
32 - 00
For Training Purposes Only
AUTOBRAKE ALL
32 - 00
AUTOBRAKE SYSTEM
For Training Purposes Only
AUTOBRAKE ALL
32 - 00
AUTOBRAKE SYSTEM
SIMPLIFIED speedbrake handle position switch provides a signal to disarm the autobrake
card when the handle is stowed after deployment.
Purpose
Thrust lever position switches provide signals to the autobrake card when the
The autobrake system provides automatic brake application upon landing. thrust levers are in the retarded position.
The deceleration rate of the airplane is monitored by the Antiskid / Autobrake
The signals are used for arming and activation of the autobrake system.
Control Unit.
Brake metered pressures applied by pilot command of the brake pedals are
Normal system brake pressure is applied to the brakes in order to obtain the
monitored by brake pressure switches.
crew selected deceleration.
The signals are used for disarming the autobrake when pedal pressure is
The system also provides for autobrake application to stop the airplane dur-
applied.
ing a rejected takeoff.
Antiskid / Autobrake Control Unit
Selector Switch
Wheel speed signals are provided by the antiskid cards to the autobrake card
The autobrake selector switch, located on the P1--3 panel, controls the
for determining wheel spinup upon landing.
electrical power supply to the autobrake microprocessor card of the antiskid
autobrake control unit. When arming and application requirements are met, the autobrake card
outputs electrical signals to the solenoid valve and the electro--hydraulic servo
The switch allows the selection of five increasing deceleration rates and the
valve of the control module.
rejected takeoff function (RTO).
The BITE card performs self tests and provides fault identification to the
When the autobrake arming requirements are met, a solenoid located behind
display card.
the switch panel energizes and latches the switch in the selected position.
When the autobrake function is lost, the solenoid de--energizes and the switch Fault information signals are also provided to the EICAS computers for storage
is spring--returned to the disarm position. In the disarm position, the AUTO and annunciation.
BRAKES amber light located on the switch panel illuminates and the level C
Autobrake Control Module
message AUTOBRAKES appears on EICAS.
The autobrake control module meters right hydraulic system pressure to the
When the rejected takeoff arming requirements are met, the selector switch is
brakes in response to the electrical command signals of the autobrake card.
latched in the RTO position, upon takeoff, the switch is spring--returned to the
The module includes a solenoid valve, an electro--hydraulic servo valve and
OFF position.
monitoring pressure switches.
If the autobrake function is lost when RTO brakes are applied, the switch
remains in the RTO position and the amber light AUTOBRAKES illuminates
with the EICAS level C message AUTOBRAKES.
For Training Purposes Only
Input Signals
Air/ground relays, controlled by the main gear truck tilt, input the ground mode
to the autobrake card.
The ground signals are used for arming and application of autobrake.
The left and center Inertial Reference Units input through a switching system to
the autobrake card and provide ground speed and deceleration signals. The
AUTOBRAKE ALL
32 - 00
For Training Purposes Only
AUTOBRAKE ALL
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AUTOBRAKE MODULE
Autobrake Module
One module operating in the normal brake system is located on the forward
portion of the keel beam in the right wheel well.
The module contains the pressure control servo valve, a solenoid operated
shutoff valve, and two pressure switches.
Electrical input to the solenoid and servo valves is provided by the antiskid /
autobrake control unit.
The unit receives Right system hydraulic pressure (normal brake system) and
modulates this pressure in response to signals from the control unit to maintain
the selected deceleration rate.
The metered pressure output is ported to the normal antiskid control valve via a
shuttle valve.
The solenoid pressure switch, the control pressure switch, the servo valve and
the solenoid valve are line replaceable units.
For Training Purposes Only
AUTOBRAKE ALL
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For Training Purposes Only
AUTOBRAKE ALL
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AUTOBRAKE MODULE SCHEMATIC
Autobrake Module Operation The feedback spool to which the feedback spring is attached, is displaced and
The autobrake valve is a modular assembly containing the pressure compresses a spring until the spring force is equal to the first stage control
control valve, a solenoid--operated shutoff valve, and two pressure pressure acting on the area of the feedback spool.
switches to monitor pressure downstream of the shutoff valve and The second stage of the control valve is a slide--and--sleeve valve.
downstream of the control valve.
The brake pressure and the first stage command pressure act on equal areas
The solenoid valve and control valve are plumbed in series to avoid the at opposite ends of the spool.
potential for a single failure resulting in an unwanted brake application.
Flow is ported either in or out of the brake as required until brake pressure on
The shutoff valve includes two stages: the summing piston area equals the first stage command pressure on the
A second stage which is hydraulically operated by a switching piston second stage piston.
and a solenoid--operated first stage to actuate the switching piston. Without first stage command pressure supplied a spring biases the second
A pressure switch monitors pressure downstream of the shutoff for stage to return.
failure monitoring purposes. A pressure switch downstream of the control valve is used for failure detection.
High pressure at the pressure switch with Autobrakes OFF (solenoid Lack of pressure at the pressure switch when the actual airplane deceleration
valve closed) will cause the amber AUTOBRAKE light to illuminate. is lower than the commanded deceleration by at least 1 ft./sec2 will cause the
Low pressure at the pressure switch with autobrake ARMED and autobrake system to deactivate itself and illuminate the AUTOBRAKES light.
brake pressure commanded will cause the system to disarm and
illuminate the AUTOBRAKE light. A 0.070--inch diameter orifice in the autobrake valve return line is installed
to limit the pressure decay rate in the brake system that occurs when the
The AUTOBRAKE ”C” , level EICAS message will be displayed in both cases. autobrakes are disarmed.
The pressure control valve consists of a jet--pipe first stage, an intermediate
pressure--feedback stage, and a slide--and--sleeve second stage. This is done to prevent an abrupt release of brakes on disarm.
The jet pipe directs a jet of fluid from a moveable nozzle into two
receiver ports.
The conversion of the kinetic energy of the jet into static pressure in the re-
ceiver ports generates the control pressure required to drive the second stage.
The jet pipe is deflected under electrical control by the first stage
torque motor.
The pressure recovery in the two receiver ports is a function of jet pipe
position which determines the relative amount of jet pipe flow entering
For Training Purposes Only
AUTOBRAKE ALL
32 - 00
For Training Purposes Only
AUTOBRAKE ALL
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AUTOBRAKE SHUTTLE VALVE
Valve Assembly
Independent left and right shuttle valves are installed on the left and right wheel
well transfer beams. Valves connect the output of the autobrake valve with
pressure line from the brake metering valve.
Output of shuttle valve is to the normal antiskid valve.
Shuttle activation pressure is 40--70 psid.
Module contains a cartridge shuttle valve and a pressure switch on the normal
pilots metered pressure port.
Pressure Switch
Switch disarms the landing autobrakes when manual brake application exceeds
approximately 500 psi.
Pressure switch will also disarm the RTO autobrakes with manual brake
application after automatic brake application has occurred.
For Training Purposes Only
AUTOBRAKE ALL
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For Training Purposes Only
AUTOBRAKE ALL
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AUTOBRAKE INPUTS
Thrust Lever Position Switches
Two microswitches on each thrust lever provide lever position. The switches
are installed in the autothrottle switch pack located beneath the thrust lever Pressure Switches
quadrant stand. Access is through the door forward of the nose wheel well. Metered pressure switches are installed on the left and right autobrake shuttle
The switches are rigged to open when the lever is 4.5 degrees from idle when valves in the left and right wheel wells, respectively.
advancing. The switches monitor pilot’s left and right metered brake pressure, and are
The normally open contact on the switch ensures that any failure that releases used to disarm the autobrakes when metered pressure application is detected.
the switch will result in a thrust lever advanced indication. Switches actuate between 450 and 550 psi and deactuate at a minimum of 200
psi and 50 psi less than the actuating pressure.
One switch per thrust lever is supplied with 28 V dc power: the powered switch
on the left thrust lever controls power to the solenoid valve and the powered Autobrake Control Switch
switch on the right thrust lever controls power to the valve control relay.
An eight--position control switch mounted on the P1--3 panel provides the
This interlocking prevents application of brake pressure with either thrust lever
power and deceleration selection functions for the landing autobrakes and RTO
advanced regardless of any control unit failure.
autobrakes.
The other switch on each thrust lever senses ground when the thrust lever is
The control unit also contains an amber warning light indicating loss of auto-
fully retarded.
brake function.
The continuous checking of the switches condition by sensing power in one
switch and ground in the other within the logic circuitry provides for protection
in case of massive short to power or to ground -- for example:
If all four switches were grounded by water or heavy moisture, the logic
circuitry would detect a contradicting and faulty condition of the switch and
interpret it as thrust lever advanced.
AUTOBRAKE ALL
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For Training Purposes Only
AUTOBRAKE ALL
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AUTOBRAKE SYSTEM LOGIC
General This lost of autobrake function is also reflected as an AUTOBRAKE message
All inputs to the autobrake microprocessor card are received by a data on the EICAS at the advisory level.
management bus and feed the various arm/disarm logic programs.
The logic conditions are evaluated in the microprocessor and the airplane
deceleration control is computed.
Autobrake Application Requirements
The solenoid valve actuation is done through a microprocessor controlled relay.
The servo valve driver is controlled by the same relay and generates the The following requirements must be met to allow metering of pressure to
control current for the servo valve. the brakes:
All four thrust lever switches indicate lever retarded position.
Wheel Spin--up Signal
At least one air/ground system indicates ground mode for more than
The wheel spin--up signal is generated in the monitor/BITE subsystem. .2 seconds and the average wheel speed has momentarily exceeded
The two fastest and two slowest wheel speeds are eliminated, and the 60 knots and is currently greater than 30 knots.
remaining four wheel speeds are averaged and input to the microprocessor. A brake application latch within the microprocessor is set when ground mode
is maintained, wheel speed has momentarily exceeded 60 knots and maintains
Deceleration Selection
over 30 knots for 3 seconds. This allows the aircraft to be braked to a complete
The selected deceleration setting is supplied to the microprocessor. The 1--5 stop by the autobrake system. If the latch is not set, the autobrakes
range corresponds to maximum brake control pressure of 1500 psi -- 3000 psi. disarm below 30 kts.
RTO selection allows maximum system pressure to the brakes.
Brake control pressures are further controlled by the antiskid system. Brake Application (Initial Brake Fill)
When requirements are met, initial brake application consists of opening the
Arming Requirements solenoid valve and commanding an initial pressure to the servo valve.
All of the following requirements must be achieved to permit the magnetic Control valve pressure returns to 250 --300 psi and active control begins.
latching of the selector switch:
Any one of the five deceleration settings may be selected.
No faults detected in the antiskid or autobrake self--test.
Both air/ground inputs indicate air mode or both thrust levers retarded within 3
seconds of either air/ground system indicating ground mode.
Both left and right metered pressure switches indicate low pressure. (less than
500 psi).
For Training Purposes Only
Disarming
Loss of any of the above listed requirements results in the selector switch
being released to the DISARM position and illumination of the AUTOBRAKE
light.
AUTOBRAKE ALL
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For Training Purposes Only
AUTOBRAKE ALL
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RTO Autobrake
The autobrake system ARM In the RTO mode and latches the selector when:
-- RTO mode selected
-- No Autobrake malfunctions
-- Both air/ground systems indicate ground mode RTO Autobrake
Autobrake application in the RTO Mode applies full system pressure to the
antiskid valves when the following criteria are met:
-- All four thrust lever switches indicate retarded.
-- Average wheel speed has exceeded 85 knots and currently > 80 knots.
-- Pedal brake pressure < 500 psi.
Full pressure is applied until removed by any of the following conditions:
-- RTO selected 0FF.
-- Any thrust lever switch indicates advanced.
-- Either brake pressure switch indicates high pressure.
-- Antiskid/autobrake fault detected.
-- Speed brake handle stowed after being extended during or after autobrake
application.
System remains latched in RTO position until selected 0FF, until at least one
air/ground signal indicates air mode, or upon loss of autobrake power.
Autobrake Valve Module Activation
When the arming and brake application logic is satisfied in the microprocessor,
the bite card shows no faults, and throttles are retarded; K3 is energized and
a path provided for control signals to the valve module.
The servo valve driver signal results from a comparison of the selected decel-
eration rate and the aircraft deceleration as provided by the captain’s IRU
selection.
For Training Purposes Only
AUTOBRAKE ALL
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For Training Purposes Only
AUTOBRAKE ALL
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AUTOBRAKE SYSTEM CONTROL & FAULT ANNUNCIATION
Power -- Brake--metered pressure -- pilot--metered brake pressure is monitored by
Autobrake system is powered by 28 V dc from the left and right BUS. The two pressure switches on the autobrake shuttle valves.
two bus sources are ORed together and enter the autobrake system through Pilot brake pedal inputs provide a pilot disarm control.
the autobrake selector switch (S--24). -- Inertial reference signals -- inertial reference system (IRS) body longitudinal
acceleration input is required for actual rate of deceleration.
Function
IRS ground speed inputs are required to validate wheel speed transducer
The purpose of the autobrake system is to provide automatic braking to the
inputs.
deceleration level selected by the pilot.
-- Autobrake module -- the autobrake module meters pressure to the brake
This is accomplished by comparing the selected deceleration with actual
system in response to autobrake card inputs to the module control valve.
aircraft deceleration provided by the IRS inputs,
Control and solenoid valve pressure switches provide feedback to the
Control Inputs autobrake and BITE cards for fault monitoring.
-- Autobrake select switch -- the autobrake select switch is used to select -- Antiskid/autobrake control unit -- the control unit provides autobrake control
and arm both landing and RTO autobrake functions. It is a four wafer, eight logic and fault monitoring in the autobrake card and fault monitoring in the
position switch which is latched to the selected position by a relay when arming BITE card.
conditions are met. -- Power control -- twenty--eight volt dc power is provided to the enable relay
To arm landing autobrakes, the switch must be depressed in order to rotate (K3) through the thrust lever switches. Master arm (K2) and arm select
from OFF to DISARM to prevent the switch from tripping to off when relays (K1) monitor arming requirements to control the selector switch latch
disarming. relay. The enable relay (K3) also monitors arming requirements to control
When the latching relay releases, the switch is spring loaded to return to the the autobrake module solenoid and control valves.
detent (DISARM) position. -- Landing autobrakes -- arming select relay K--1 and master arming relay K--2
The AUTO BRAKES amber light and EICAS advisory message are grounded are used to provide control of the autobrake arming latch relay. K--2 monitors
arming discretes from the autobrake card at initial power up. K--1 monitors
through the switch in the disarm position.
these same discretes plus fault monitoring output of the BITE subsystem
The switch is also latched in the RTO position when arming requirements are card.
met and is sprlng--loaded to the off position.
Therefore, to arm the landing autobrake system, there can be no active
Thrust lever position -- four thrust lever switches provide thrust lever retarded faults, and in addition, if a fault occurs in the BITE subsystem card after
position to the control unit. arming, the autobrake will disarm.
Twenty--eight volts dc power is provided through the right thrust lever switch to -- RTO autobrakes -- for RTO autobrake arming only the master arming relay
the enable relay (K3) and through the left thrust lever switch to the autobrake is monitored. Faults identified in the BITE subsystem card do not inhibit
For Training Purposes Only
module solenoid valve when both thrust levers are retarded. RTO arming. Once armed, a fault does not annunciate until an RTO is
-- Spoiler handle position -- spoiler handle position is monitored by an initiated.
autobrake mechanism switch to provide a disarm signal when the handle is
stowed after being fully deployed on the ground.
-- Air/ground -- air/ground mode is monitored by two air/ground relays (Sys. 1
and Sys. 2) to provide arm and disarm control inputs.
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For Training Purposes Only
AUTOBRAKE ALL
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-- Valve control relay -- autobrake pressure is applied by simultaneously Landing autobrakes -- whenever landing autobrake arming requirements are
actuating the valve control relay (K--3) and commanding the desired met and no normal antiskid or autobrake faults are detected, the monitor/BITE
current to the control valve driver. Relay K--3 is controlled by the subsystem enables the arm and enable relays (K1 K2 K3).
autobrake subsystem and the monitor/BITE subsystem through an AND When faults are detected, the relays are disabled, and the AUTO BRAKE
gate, and by the right thrust lever by routing relay power through the thrust advisory light is illuminated by the monitor/BITE subsystem as long as
lever limit switch. Solenoid control valve power passes through separate autobrake subsystem remains powered.
contacts of relay K--3.
RTO autobrakes -- when RTO arming requirements are met the master arm
Status of the solenoid valve power is continually monitored by the software. relay (K2) is powered to latch the selector switch.
Presence of solenoid power when not commanded results in the autobrake
When wheel spin--up exceeds the RTO threshold and throttles are retarded1
disarming, thus removing the power source at the selector switch.
the relay (K3) is powered.
Autobrake Logic Card When an RTO is initiated and a normal antiskid system or an autobrake sys-
The auto logic card utilizes control inputs and BITE card outputs to perform tem fault is detected, the AUTO BRAKES advisory light is illuminated by the
the necessary logic to provide arming/brake application and to provide limited monitor/BITE system and / or the autobrake system and the enable relay (K3)
system testing. is unpowered. The master arm relay (K2) remains powered to keep the
selector switch latched to power the autobrake card for fault annunciation.
Testing by the autobrake card is done to detect the faults listed below.
These failures cause the subsystem to disarm if landing autobrakes are Fault Annunciation
armed, or cause the RTO mode to enter the disabled state. In the RTO dis- System faults causing the autobrakes to disarm are announced by the amber
abled state the autobrake subsystem remains powered to indicate the failure Autobrake light and the Autobrake advisory message on EICAS.
after an RTO is initiated. Failure indication is delayed until an RTO is actually An ANTISKID/AUTOBRAKE maintenance level message is provided for all
initiated to avoid an advisory indication during takeoff roll. faults in both systems. Failure signals come from the following sources.
-- Monitoring of thrust lever switch positions for proper operating mode. -- Faults causing loss of arming power to the switch latch relay which releases
-- Monitoring of solenoid control pressure switches in response to autobrake the switch to the disarm position to provide a ground for annunciation.
command. -- A fail driver controlled by the autobrake card provides a ground to all
-- Lack of a recent update of left IRS data. positions of the selector switch to enable the fault annunciation.
-- Disagreement of the two air/ground signals (RTO won’t arm, landing -- A fail driver controlled by the BITE card provides a fault input to the
autobrakes disarm in air if thrust levers advanced). annunciation circuit.
-- Sustained selection of more than one autobrake selector switch position -- For the RTO autobrake mode there is no DISARM position and the switch
or selection of no autobrake selector switch position when power is applied. remains latched in the RTO position when faults are detected. The advisory
-- When landing autobrake application requirements are met, aircraft light is illuminated through the internal lamp drivers of either the autobrake
For Training Purposes Only
deceleration is at least one ft/sec2 below commanded decel, and the control system or the monitor/BITE system.
valve pressure switch indicates low pressure, all three for more than three Failure of both autobrake power sources results in the autobrake selector
seconds. switch going to the OFF position.
This prevents illumination of the advisory light through the autobrake system.
BITE Card
The monitor/BITE system illuminates the amber light and advisory message
The autobrake monitor function consists of analyzing the autobrake subsystem when RTO autobrakes have been armed, an RTO is initiated and a failure,
data available to the monitor/BITE subsystem to control the autobrake arm including loss of power to the autobrake card, is detected.
select and enable relays.
AUTOBRAKE ALL
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For Training Purposes Only
AUTOBRAKE ALL
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ANTISKID / AUTOBRAKE BUILT IN TEST EQUIPMENT
General Moving the toggle switch to the BIT position will recall and display faults stored
The monitor/BITE subsystem card in the control unit contains the BITE to during continuous monitoring of the antiskid/autobrake system. Successive
perform self--test and fault isolation of the antiskid and autobrake systems faults are displayed by depressing the BIT toggle down until the message
without removal from airplane and without additional test equipment. BITE TEST END is displayed. Each message displayed for 45 seconds or until BIT
functions isolate failures to the line replaceable unit (LRU) and to the individual button is depressed again. Faults are recalled on a first in -- first out basis.
card level within the control unit. Intermittent faults are stored in memory for
later recall. Failures are displayed in alphanumeric format on the front of the Reset (Memory Clear)
control unit. This switch causes erasure of failures currently stored in the failure storage
memory. When this function is invoked, the BITE first scans the storage
BITE Functions memory until it finds an active fault. The BITE then checks the present status
The tests are conducted by use of switches on the front of the module. of the identified LRU and if the status indicates good LRU, the fault is erased
Abbreviated instruction for test procedures are contained on a placard on the from the failure storage memory. Next, the memory is scanned again, and the
front of the module. The following tests may be performed: process is repeated for all possible faults. When completed, message
-- Display test MEM CLR is displayed for 2 seconds.
-- BIT memory (recall) test System Test
-- System test
NOTE: AIRPLANE CONFIGURATION MUST BE MET.
-- Antiskid brake operational test (SEE INSTRUCTION PLACARD.)
-- Autobrake test The BITE system test conducts an electronics test of the antiskid/autobrake
-- configuration identification test system and isolates failures to the LRU or individual circuit card level. Test is
-- Reset (memory clear) activated with the selector switch at NORMAL and by depressing both the
-- RTO (OPT) brake test ENABLE¡ VERIFY and VERIFY switches. The test sequence will proceed until
a fault is detected. The test then stops and displays the fault. VERIFY must be
Module depressed to continue the test. When test is concluded, the message TEST
Module is mounted in the E1--1 rack in the aft equipment center. The 4 antiskid END wll be displayed.
cards, 1 autobrake card, monitor/BITE card, and interface/display card may be
replaced through the top of the module.
Display Test
For Training Purposes Only
Moving the toggle switch to PRESS/TEST position will initiate the display test.
The caution warning light (P--5) and EICAS advisory messages will be dis-
played and all 8 segments of the alphanumeric display will illuminate on the
control unit. EICAS messages displayed:
-- Antiskid off (advisory)
-- Autobrake (advisory)
-- Antiskid/autobrake (S,M) Memory Recall
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For Training Purposes Only
AUTOBRAKE ALL
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Test sequence follows: Antiskid Brake Release Test
Discrete Inputs The brake release test verifies the antiskid valve function. Brake pressure (R
* 1 Thrust switch L1 HYD) is manually applied. To initiate the test, an individual brake is selected on
the BITE panel and the ENABLE / VERIFY and VERIFY switches are
* 2 Thrust switch R1
depressed simultaneously.
* 3 Thrust switch L2
The test generates a valve current for 5 seconds to fully release the selected
* 4 Thrust switch R2 brake. The selected brake is displayed in the display panel. At the end of 5
* 5 Spoiler handle switch seconds the brake will reapply.
* 6 Air/ground switch Sys No. 1 With alternate brake system pressurized (C HYD System), the selected brake
* 7 Air/ground switch -- Sys No. 2 and its laterally paired brake will release through the alternate antiskid valve.
Pressurizing and release can be verified visually, or by installing a pressure
8 Metered press. switch-- Left
gage in the brake bleed port. Procedure repeated for any or all brakes.
9 Metered press. switch -- Right
10 Brake press. source switch -- Sys No. 1 Autobrake Application Test
11 Gear handle pos -- Sys No. 1 The autobrake application test verifies the autobrake solenoid and servo valve
function. To initiate the test, the autobrake system is SELECTED (P1--3), the
12 Gear handle pos -- Sys No. 2
A/B position on the BITE rotary switch is selected, and the ENABLE/VERIFY
13 A/S power -- wheel 1--5 and VERIFY switches are simultaneously depressed.
14 A/S power -- wheel 2--6 The test energizes the solenoid valve and commands a current to the servo
15 A/S power -- wheel 3--7 valve. The brake pressure is maintained for 10 seconds to all brakes (pressure
16 A/S power -- wheel 4--8 ramped at 600 psi/sec); the brake pressure returned to 300 psi pressure for 5
seconds; and then the autobrake system is disarmed.
17 Autobrake power
The selected switch position is displayed on the module display.
* 1--7 inputs are tested only when autobrake power is present.
Brake application pressure may be verified by installing a pressure gage in one
Additional test sequence steps. of the brake bleed ports.
-- Antiskid -- wheel 1--5
Disable Function
-- Antiskid -- wheel 2--6
The fault indication may be deactivated for one wheel by using the rotary
-- Antiskid -- wheel 3--7 switch to make the wheel selection. This removes the selected wheel from
-- Antiskid -- wheel 4--8 the fault annunciation circuitry to the amber antiskid light and the EICAS
-- Autobrake display. This function is used when a single normal antiskid valve system
For Training Purposes Only
has malfunctioned and is disabled by using a flight dispatch plug to block the
-- Parking brake input
affected valve output.
-- BITE (self--test)
Faults occurring on other wheels will continue to be displayed.
-- IRS buses
The disabled wheel fault will be identified on the EICAS maintenance page
-- Fault storage capacity (Antiskid/Autobrake S,M).
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For Training Purposes Only
AUTOBRAKE ALL
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NOTES :
For Training Purposes Only