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Work Plane

The document outlines a 16-step workflow for dismantling an old boiler and installing a new ATTSU fire tube steam boiler at an oil refining company's asphalt plant. The process involves careful planning, establishing safety measures, preparing the site, dismantling the old boiler, installing the new boiler according to manufacturer guidelines, testing and commissioning the new system, and training staff on maintenance and operations. By following this thorough and organized approach, the project prioritizes safety, efficiency, and regulatory compliance.

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Montasir Alrramli
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29 views3 pages

Work Plane

The document outlines a 16-step workflow for dismantling an old boiler and installing a new ATTSU fire tube steam boiler at an oil refining company's asphalt plant. The process involves careful planning, establishing safety measures, preparing the site, dismantling the old boiler, installing the new boiler according to manufacturer guidelines, testing and commissioning the new system, and training staff on maintenance and operations. By following this thorough and organized approach, the project prioritizes safety, efficiency, and regulatory compliance.

Uploaded by

Montasir Alrramli
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Planning the process of dismantling an old boiler and installing a new ATTSU fire tube steam

boiler requires careful coordination, thorough preparation, and adherence to safety and
efficiency measures. Here is a detailed outline of the planned workflow:
1. Pre-Planning Phase:

 Review all relevant documentation, including the manufacturer's installation manual for the new
ATTSU fire tube steam boiler.

 Evaluate the condition of the existing boiler, identifying potential challenges in dismantling and
removal.

 Determine the scope of work, timeline, and necessary resources.

 Assign responsibilities to key personnel involved in the project.

2. Safety Measures:

 Develop a comprehensive safety plan that includes procedures for working at heights, handling
heavy equipment, and ensuring proper personal protective equipment (PPE) is worn.

 Conduct a safety briefing for all personnel involved, emphasizing adherence to safety protocols
throughout the project.

3. Site Preparation:

 Establish a designated area for the new boiler installation and ensure it meets all required safety
and accessibility standards.

 Set up barriers and signs to demarcate the work area and ensure personnel safety.

4. Dismantling Phase:

 Isolate the existing boiler from all utilities, including water, steam, fuel, and electricity.

 Safely drain and depressurize the existing boiler system.

 Disconnect and remove all piping, valves, fittings, and electrical connections associated with the
old boiler.

 Carefully dismantle the old boiler while following safety guidelines to prevent injury and
minimize environmental impact.

5. Removal and Disposal:

 Arrange for the safe removal and disposal of dismantled components and waste materials,
adhering to environmental regulations.

 Properly handle hazardous materials, if applicable, ensuring they are disposed of according to
regulations.
6. Site Cleanup:

 Thoroughly clean the work area, ensuring it is free from debris, hazardous materials, and any
potential obstacles.

 Ensure proper waste disposal and recycling of materials, as applicable.

7. New Boiler Installation Phase:

 Review the manufacturer's installation manual for the ATTSU fire tube steam boiler.

 Carefully transport the new boiler to the installation site, ensuring proper lifting and handling
procedures are followed.

8. Foundation and Mounting:

 Prepare the foundation or mounting surface as per manufacturer guidelines and engineering
standards.

 Securely mount the new ATTSU fire tube steam boiler, ensuring proper alignment and adherence
to clearances.

9. Piping and Connections:

 Install new piping, valves, fittings, and connections required for the new boiler system as
specified by the manufacturer.

 Adhere to recommended installation procedures to prevent leaks and ensure optimal


performance.

10. Safety Devices and Controls:

 Install and calibrate safety devices, interlocks, and controls as per the manufacturer's
instructions.

 Verify that all safety systems are functioning correctly.

11. Electrical Connections:

 Wire and connect control panels, pumps, fans, and other electrical components as specified by
the manufacturer.

 Ensure proper grounding and adherence to electrical codes.

12. Water Treatment and Testing:

 Implement the water treatment plan to prevent corrosion and scale buildup in the new boiler.

 Fill the new boiler with water and perform hydrostatic testing to verify its integrity.

13. Startup and Commissioning:

 Gradually start up the new boiler under the supervision of qualified personnel.

 Monitor and record critical parameters such as water level, pressure, temperature, and fuel flow.
14. Functional and Performance Testing:

 Conduct functional tests to ensure safety devices, controls, and interlocks operate correctly.

 Perform performance tests to verify that the new ATTSU fire tube steam boiler meets required
steam production and efficiency standards.

15. Training and Handover:

 Provide training to AZZAWIYA OIL REFINING COMPANY's operating personnel on the proper
operation, maintenance, and emergency procedures of the new boiler.

 Hand over all relevant documentation, including the manufacturer's manual, maintenance
instructions, and warranties.

16. Final Checks and Post-Installation Review:

 Conduct a final inspection of the installation to ensure that all steps have been successfully
completed.

 Review the project with key stakeholders to identify lessons learned and areas for improvement.

By following this planned workflow, you can ensure a smooth and organized process for dismantling the
old boiler and installing the new ATTSU fire tube steam boiler at the AZZAWIYA OIL REFINING
COMPANY's Benghazi asphalt plant. This approach prioritizes safety, efficiency, and adherence to
manufacturer guidelines and local regulations.

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