BREVIOL® DENIM

TECHNOLOGY
THE MOST ECOLOGICAL, INTRODUCTION OF THE
BREVIOL® DENIM
SUSTAINABLE, TECHNOLOGY

SAFE AND EASY WAY

The BREVIOL® DENIM TECHNOLOGY (BDT)
is based on a polymer which react with
the dyestuff as well as the fiber, forming a
polymer net or chain that creates a ring resin

FROM COTTON TO JEANS effect, accelerating the exclusive ring dyeing

characteristics.

The BREVIOL® DENIM TECHNOLOGY (BDT) is

used in the Indigo and Sulfur dyeing processes,
reducing the amount of water which is used
after the dyeing process to remove the unfixed
dyes which would normally go to the waste
water treatment facilities.

This technology not only cares for the planet,

offering a cleaner water-treatment concept, but
is a cost-saving solution, using less water in the
process and reducing the amount of dyes.
EFFICIENCY SHADE
The BREVIOL® DENIM TECHNOLOGY (BDT) ensures The BREVIOL® DENIM TECHNOLOGY (BDT) gives
that almost 100 % of the applied dyestuff remains the possibility – even only with indigo – to obtain
on the yarn, versus the standard process, where 15 shades differentiating from more “reddish-clean” to
to 25 % of the dye is eliminated by washed-off more “greenish-greyish”

ECOLOGY CONTRAST
Due to the reduction of the rinsing water flow Thanks to the BREVIOL® DENIM TECHNOLOGY
and much less water contamination, makes the (BDT) performance, the generated effects are very
BREVIOL® DENIM TECHNOLOGY (BDT) a more unique, distinctive and contrasting/fashionable.
ecological and sustainable process compared to The fastness is improved.
the current technologies.

SUSTAINABILITY
FASTNESS All mentioned characteristics make the BREVIOL®
Using the BREVIOL® DENIM TECHNOLOGY (BDT), DENIM TECHNOLOGY (BDT) in pure indigo, top-
even without rinsing the dye, the washing fastness ping, bottoming, black-denim and color-denim a
is much better than usual. more sustainable process with good fastness, more
ecological due to their advantages of water savings
and a much more cleaner process.
PROCESSES

PURE INDIGO
Process Bottoming, reddish and clean
shade, more ring dyeing, intensity and
COST SAVINGS
good wash fastness properties. Effects
in garments such as sand-paper or
mechanical effects are easy to be applied.
Process Topping, slightly greenish shade,
high intensity and good wash fastness, ECOLOGICAL LESS BLEEDING
better wash-down results.
CONCEPT LESS BACK STAINING

BOTTOMING
BDT blocks the solubility of the sulfur dye
BREVIOL®
during the indigo dyeing. Due to physical DENIM
bonding and effects on the yarn, better
ring effect is achieved (indigo is more TECHNOLOGY
superficial). More darker shades and not
contamination. Not loss of the sulfur dye
during the indigo dyeing.
LESS WASTE WATER
FASHION EFFECTS
CONTAMINATION
TOPPING
Practically 100 % of the dyestuff remains
on the surface of the yarn, and is not
eliminated during the rinsing process,
more safe and differentiated than the WATER SAVINGS
traditional topping process. Excellent
contrast in stone-washed garments.
BENEFITS:
• Water Savings advantages
BLACK-DENIM
• Control of Indigo shade
BDT provides a very dark shade and good
fastness, without metallic aspect and • Less Waste Water Contamination, including water color
neither bronzed appearance. Tendering • Less energy and water consumption
effect practically disappears Very low
contamination of the waste water enables • Provide Reduced Indigo and Sulfur Dye Usage & Cost Savings
to work non stop. • Less & Even Zero Dye Bleeding during Re-beaming, Sizing & Finishing Processes
• Provide an Ecological Overdyeing Process with / without a Steamer
• Reduce Fabric Back Staining
COLOR-DENIM • Topping use less sulfur dyes, better fastness and clean weft in.
BDT is an easy way that gives very good
uniformity of the dyes among different • Improve Dye Fastness properties & the ability to produce darker Dye shades
lots with a guaranty of a total dyestuff • Produce Special and better Ring Dyeing Effects
shade development.
• Total elimination of bronzing effect
 BREVIOL® DENIM TECHNOLOGY SAVINGS BREVIOL® DENIM TECHNOLOGY
EXAMPLE OF PROCESSES

BREVIOL WATERLESS CONCEPT

Feeding
BREVIOL: X g/L
With Securon acid
Feeding pH: 2.5-2.8
BREVIOL: X g/L
With Securon
pH: 4-4.5

W1 W2 W3 W4 I1 I2 l3 I4 I5 I6 I7 I8 W1 W2 W3 W4 Dry Cans
pass pass pass Pass Pass

BREVIOL: X g/L Indigo Dips

With Securon Filling with 2.55% BREVIOL: X g/L Filling with
REBEAMING
acid water at With Securon acid water at 60-65°C
AGENT
pH:4-4.5 60-65°C pH:4-4.5 BELFASIN GT No fresh water
Temp: 60-65°C No fresh water Temp: 60-65°C feeding
feeding

BREVIOL® SULFUR BLACK

WATERLESS ROPE DYEING PROCESS
Feeding
Caustic Soda
& Auxiliaries Head Tank Feeding:
INDIGO SULFUR PURE SULFUR SULFUR BREVIOL® : X g/L
Securon Acid: X g/L
DYESTUFF DYESTUFF INDIGO BOTTOM + BLACK Feeding: pH: 1
Black Sulfur Dye: X Dosing Head Tank
SAVINGS SAVINGS PROCESS INDIGO TOP PROCESS g/L
PROCESS

20 - 25 % 20 - 30 % 75 - 95 % 70 - 90 % 40 - 50 %
(WATER SAVINGS) (WATER SAVINGS) (WATER SAVINGS)
Rope Bottom W W2 W3 W4 I1 I2 l3 I4 I5 I6 I7 I8 I9 I10 BREVIOL® W W2 W3 SOFT. Dry Cans Coiler
Cold Pass Pass
Rinse
Pass Black SulfurDye:
Mercerizing X g/L
24° Be Box:
BREVIOL® : Xg/L Water
Securon Acid : X g/L Temperature: 65°C
pH: 4-4.5 No Fresh Water
Temperature: 65 °C Feeding
BREVIOL® DENIM TECHNOLOGY SLASHER DYEING PROCESS USING
EXAMPLE OF PROCESSES BREVIOL® TECHNOLOGY

• Breviol Waterless Concept / Indigo Dyeing

• Breviol Sulfur Black Waterless Rope Dyeing Process
• Breviol Sulfur Bottom & Indigo Top Rope Dyeing Waterless Process
• Breviol Sulfur Black Slasher Dyeing Waterless Process with Sulfur Dye reduction
• Waterless Sulfur Overdyeing Process
• Breviol Sulfur Bottom & Indigo Top Slasher Dyeing Waterless Process with Indigo Dye reduction
• Bottoming Waterless Process

COLOUR
BOD SPECIFIC COD SPECIFIC FLOW
WASTE WATER PH
(M G/L) (M G/L)
GRADES
(M3/H)
PT-CO
Sample of Waste Water Collected at Waste Drain after Sizing Box after 15,000 Meters of Dyed Yarn
DYEING PROCESS CAUSTIFICATION + INDIGO DYEING 15,000 Meters of Dyed Yarn

Standard Process
1 2,04 % Indigo o.w.y.
12,13 3780,00 5780,00 12100,00 5,4

NORMAL PROCESS / BREVIOL® PROCESS

BREVIOL® DENIM
2 TECHNOLOGY Process 13,47 740,00 2540,00 1140,00 4,4
2,04 % Indigo o.w.y.

DYEING PROCESS PRE-WETTING + INDIGO DYEING

Standard Process
3 2,3 % Indigo o.w.y.
9,78 2600,00 3200,00 19350,00 5,4

BREVIOL® DENIM
4 TECHNOLOGY Process 10,02 1360,00 2360,00 1980,00 4,4
2,3 % Indigo o.w.y.

BREVIOL® DENIM
5 TECHNOLOGY Process 10,95 1220,00 2800,00 2260,00 4,4
3,58 % Indigo o.w.y.

BREVIOL® DENIM Waste Water from Indigo Waste Water from Indigo
6 TECHNOLOGY Process 10,98 1980,00 3640,00 3500,00 4,4 Wash Water Discharge Wash Water Discharge
SIZING BOX from BREVIOL® PROCESS
No Black or Blue Color Contamination
5,76 % Indigo o.w.y. after BREVIOL® PROCESS after NORMAL PROCESS
SULFUR BLACK BOTTOMING DYEING
BREVIOL® WILL PREVENT BLEEDİNG / REDUCTİON OF SULFUR FABRIC DESCRIPTIONS REMARKS
DYESTUFF INTO INDIGO DYE BATH DURING THE BOTTOMING PROCESS
1. Normal Sulfur Bottom Dyed Shade Breviol® Denim Technology provides a darker sul-
fur dyed shade and provides protection against
DEGRADATION OF NORMAL SULFUR BOTTOM DYE BECAUSE OF REDUCTION 2. Reduced Sulfur Color after a Reductive chemical and environmental conditions including
Clearing Process using the Normal Dyeing dye reduction which causes loss of color and sha-
Process de change.
3. Breviol® Denim Technology
Provides a Darker Sulfur Dyed
Shade
4. Breviol® Denim Technology
Process provides practically the
same Color Strength after the
reduction process

Normal sulfur bottom dyed shade Reduced sulfur color after a reductive clearing
process using the normal dyeing process

CONSTANCY OF SULPHUR BOTTOM DYE WITH BREVIOL® DENIM TECHNOLOGY

BREVIOL® DENIM TECHNOLOGY provides a BREVIOL® DENIM TECHNOLOGY process provides

darker sulfur dyed shade practically the same color strength after the
reduction process
Sustainable
FOR A BETTER
FUTURE
Sustainability is a major part of the Pulcra Chemicals
philosophy and commitment
Pulcra Chemicals aims to succeed as a business by increasing the
productivity and environmental compatibility of complex manufactu-
ring processes in the fiber, textile, and leather industries. This means that
Pulcra addresses the regulatory requirements in most important target
markets and the trends related to health, safety, ecological sustainability
and innovation.

Together with our exemplary social commitment and the continuous

development and training of our employees, this approach is the key to
our philosophy of sustainable development.

The Pulcra Chemicals product line fully complies with Europe’s newest
chemical requirements (REACH). We register our products according to
textile eco-standards and criteria including OEKO-TEX®, GOTS, ZDHC and
bluesign®
 Indonesia

Edition: February 2021

Giriasih Batujajar
[email protected]

Phone: +62 22 866 77767

Like to find out more?

www.pulcra-chemicals.com

Jl Kaum Tengah RT 003 RW 012

PT Pulcra Chemicals Indonesia

Kab Bandung Barat Jawa Barat 40561

The indications given herein correspond to practical experiences. Owing to the differences in local conditions they cannot claim to be complete, so that
any liabilities – also with a view to claims of third parties – are excluded. Breviol-Denim-16-A4-02-21-EN