SP400

Magnetostrictive Liquid Level Meter For Oil Depot

Magnetostrictive Liquid Level Meter (Tank gauging system) for oil deport produced by
HOLYKELL consists of Flexible Hose Probe and Touch Control Console.

SP400 Probe + HTM-1 or HTC-2 Smart Console

1. Industrial design, long service life, fast in running.
2. Information are stored in memory for future inquiry.
3. With an embedded printer(optional) it can print inventory reports, delivery reports, leak
reports and shift reports
4. It can monitor up to Max 12 tanks and display dynamically the product level and water level
with colored graphics in proportion.
5. After connected with Central Control System though internet, it can provide information for
manager to manage the inventory, delivery and the sale of the product.

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 SP400 Flexible Hose Magnetostrictive Probe
●The probe consist of:
Fully enclosed magnetostrictive probe.
Electronic Pod using for data measuring and
transforming.
Floater made according to the product.
●Features:
Safety: ExiaIIBT4 (Intrinsically safe) issued by PCEC
Accuracy: level accuracy is ±1mm
Stability: strong anti-jamming ability
●Probe Performance

Item SP400
Purpose To measure Fuel, Water and Other Liquids level and temperature
Titles of medium Gasoline, diesel, kerosene, ethanol , water etc.
State of medium Liquid
Explosion-proof grade ExiaIICT6 Ga (Intrinsically safe)
Pressure range -0.02Mpa~0.6Mpa
Temperature
-40℃～70℃
Level Accuracy ±1mm
Water Level Accuracy ±1mm
Temperature Accuracy
±0.2℃
Height Resolution 0.023mm
Repeatability ±0.1mm
Temperature Effect Error<0.2mm
Vibration Effect Error<0.5mm
Lowest Inactive Zone 2.5'' floater-180mm
Lowest Water Inactive 2.5'' floater-25mm
Zone
Measured Variable Product level, interface level and temperature of 5 sensors and average
temperature
Probe Length Rigid Rod: 500mm to 4000mm by customized
Soft Rod:2000mm to 15000mm by customized
Communication RS-485
Power Supply
+24～26VDC

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HTM-1 Touch Control Console

●It can monitor up to 12 tanks and monitor the delivery conditions, it also enjoys a static leak
test function.
●It can display product level, water level, temperature, volume, ullage.
●It enjoys a tank tilt compensation function.
●It can display dynamically the change of product level and water level with graphics in
proportion, it features a 7 inch colored touch-screen console panel, and each interface displays 4
graphics.
●It features an audible and visual alarm function with front panel.
●It comes with two RS-232 serial interface communication ports to connect with different brand
Center Console.
●It enjoys a record function, all information are stored in memory for future queries
●There is an embedded printer in it to print inventory reports, delivery reports, leak reports and
shift reports.
●It can calculate volume of product by multipoint, which can fully ensure the accuracy of
volume of the product.
●After connected with Center Console though internet, it can provide information in
long-distance for manager to arrange the inventory.
●It can monitor the oil pump according to the product level, which can avoid the product spilled
and pump down..
●It can connect with flow-meter to display delivery information constantly.
● It can connect with GSM Mode for wireless and remote data transfer and display all level
and temperature info on mobile phone with SMS. i.e. level data, temp data, time and date info,
level and volume alarm data and so on.

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HTM-1 Touch Control Console
Parameters
Power Supply Voltage AC120~265V 50HZ
Environmental Temperature -20℃~60℃
Environmental Humidity 20%~85%
Display Screen 7 inch real colorful touch screen
Processor / Memory High-speed embedded / ---
Hard Disk / CF ---
Printer Embedded mini type printer
Safety Barrier Power safety barrier, communication safety barrier
Power-off protection ---
Size 310x220x105 (mm)
Functions
Display English, Graph, Colored
System Language English
Monitoring Capability 1 to 12 tanks optional
Relay With 2 relays
Method of Communication RS-485
Users can inquire and print inventory information at any
Tank Inventory Report
moment.
User-defined product type supported Available
Auto delivery monitoring, and reports are generated after
Auto Delivery
delivery. Users can inquire and print reports.
Manual delivery Click the “start delivery”, it will create delivery report
Product Mass Calculation ---
Print Function User can print all kinds of reports
Network Function Inquiring data in long-distance through internet.
Outside Explosion-proof Ringer Avoiding the product spilled.
System Update It’s convenient to update the software and hardware.
Control the Oil Pump Avoiding the product spilled and pumpdown
Users can setup and inquiry the parameter about the tank,
Setup/Inquiry Parameter
hardware, product type, alarm, date, tank volume table
Display product level, water level, temperature, volume,
Automatic Gauge
ullage
Data input via touch screen, enjoy the import and export
Volume Table Edit
function.
Use the method of HOLYKELL Volume Table Calibration to
Volume Table Calibration
calibrate it.
During the idle time of the gas station, user can do the leak
Static Leak Detection Function
detection for the thank.( Detection rate :0.38 L/H)
Dynamic Leak Detection Function ---
Alarm Audible and visual alarm and inquiry function
Shift Exchange Shift exchange function and create the report.
Interface With two RS-232 serial interface communication ports
Wireless device (optional) GSM Mode (2G)
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 Guidelines Before Installation

Touch Control Console

Control Room

Explosion-proof junction boxes Power socket

Explosion-proof hose
Reducing elbow
The wall of manhole

1# Tank

Vertical-pipe

Copper row
n# Tank
2# Tank 3# Tank Wiring

Probe

Product

Water

Structural drawing of gas station

Guidelines before the liquid level meter installation.

In order to ensure the installation successfully, you should make preparations as follows,
1. Welding the vertical-pipe and blind plate on the manhole cover of the tank (As shown in Figure 1.)
2. Cable wiring (As shown in Figure2.)
3. Renovation of the control room (As shown in Figure3.)

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Working standard
1. Far away from the thank farm and other unsafe area.
2. The Power Ground in control room should be reliable

m More
han 800m than
800m
t
More Galvanized
m
Galvanized pipe from control
pipe（DN20 mm）
room length of 100mm
Thread （G 3/4） Cable from control room
length of 500-600

Copper row

Asbestos pad Blind Plate

Flange

DN100 vertical-pipe Manhole cover

The wall of manhole

Figure 1. Reformation of the wall of manhole

Reformation of the vertical-pipe

●The DN100 vertical-pipe should be perpendicular to the manhole cover when welding. The part of the
vertical-pipe entering the manhole cover should less than 50mm, and the pipe inside surface should be
smoothly and no welding slag.
●In order to avoid the floater get stuck, there should no barrier from the welding part of the vertical-pie to the
bottom of the tank.
●The part of the galvanized pipe exposed from the wall of manhole length of 100mm, its outer thread (G3/4)
length of 25mm. The length of the communication cable exposed from the pipe is 500-600mm (as shown in
Figure 1), and please ensure that there is no barrier within 150mm around it and 300mm ahead of it.
●Welding a galvanized pipe length of 50mm (it’s outer thread G3/4 length of 25mm) on the center of the blind
plate.
●Put asbestos pad between flange and blind plate, and cross them with copper row.

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 Reach to Control Console Give numbers to the ends of
the cable according to the
number of the tank Communication cable f rom
control room to the manhole
Galvanized pipe

1# Tank

n# Tank Reach to the probe

Connect with Other wires except Lever Meter's
More than 400mm
elbow at the
corner of the
pipe
Figure 2. Wiring

Wiring
●Connect each probe with the Touch Control Console using a communication cable, all the cables put into
galvanized pipe (connect with elbow at the corner). Don’t damage the insulation sleeve of the cable when
wiring.
●Give numbers to the cable according to the number of the tank, in order to distinguish them.
●The communication cables of the Liquid Level Meter should not with other cables in the same pipe, and
please keep them away from other cables more than 400mm..

Touch Control Console Two holes for bolts

Φ8 ； 60mm deep

Outdoors explosion-proof ringer

500 （an allowance for cable）

Cable channel

Power socket

Sealed the mouth of the

galvanized pipe

Figure 3. Control room of the gas station

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 Renovation of the control room
●Position of Touch Control Console : As shown in Figure 3, drill two 60mm deep and Φ8mm diameter holes,
the space between the holes is 270mm for TCC-1 and 250mm for TCM-2. Two bolts Φ8x48, two screws
ST4X60.
●Wiring: The communication cable channel should get the horizontal or vertical line, connect with elbow at
the corner. An allowance for cable is 0.5m under the Control Console.
●Power Ground: Power Ground of Control Console and the socket should be reliable. Power Ground
resistance should less than 4Ω, its material should be flexible cooper wire, has a diameter of ≥4mm2 , the
power socket should within 1.5m away from Control Console.
●Galvanized pipe: The galvanized pipe using for containing cable should above control room ground more
than 200mm, and sealed the mouth of the pipe with explosion- plasticine.
●Wiring for outdoors explosion-proof ringer from the Touch Control Console to the ringer. An allowance for
cable is 2m at the area of ringer installation, 0.5m under the Control Console.

Blind Plate Asbestos pad

Vertical-pipe M anhole cover of the tank

W elding the vertical-pipe with blind plate

Working standard
1.Try to welding the vertical-pipe on the line of the tank diameter.
2.The vertical-pipe should be perpendicular to the product level in the tank.
3.The pipe inside surface should be smoothly and no welding slag.
4.No barrier under the vertical-pie.

Blind Plate DN=100

Welded all round

Blind Plate Raised face flange

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Blind plate standard
1.The installation holes on the blind plate should be math with the pipe flange.
2.The welding should be smoothly and no welding slag.
3.Paint antirust or aluminum paint on surface.

Raised face flange DN=100

Welded all round

Welded all round Manhole cover

Vertical-pipe standard
1.The clearance between the vertical-pipe and flange should no be too large.
2.Try to welding the vertical-pipe on the line of the tank diameter.
3.The pipe inside and outside surface should be smoothly and no welding slag.
4.The vertical-pipe should be perpendicular to the product level in the tank.
5.No barrier under the vertical-pie.
6.Paint antirust or aluminum paint on surface.
7.The part of the vertical-pipe entering the manhole cover should less than 50mm

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 Preparation Before Installation

The following preparation should be down before the liquid level meter installation.

1. Vertical-pipe
2. Blind plate
3. Wiring RVVP-4*0.75 shied cable from tank farm to control room, galvanized pipe on the
outside of the shied cable. The cable from tank farm to control room can not have a
connector.
4. The part of the galvanized pipe exposed from the wall of manhole length about 100mm, its
outer thread (G3/4) length of 25mm, using for connection with explosion-proof box.

After level meter installation

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Make a hole on the center of the
blind plate, welding vertical-pipe
which inner diameter is 20mm,
length of 50mm, galvanized pipe
threaded at one end.

Vertical-pipe use for level meter

installation, length of 400mm,
inner diameter is100mm.

The diameter of the screw hole

on the blind plate should be
consistent with the hole on the
top flange of the vertical-pipe.

Asbestos pad

Top flange of vertical-pipe.

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 Galvanized
pipe on the
outside of the
shied cable

Blind plat

Vertical-pipe

Manhole

Reducing elbow

Explosion-proof hose

Explosion-proof box

Vertical-pipe

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 Measuring mothed before installation
1. h1 : it’s the height from the top surface of the manhole cover to the bottom of the tank
2. h2 : it’s the height of vertical-pipe from the top surface of the vertical-pipe flange to the top
surface of the manhole cove. Here is the size of vertical-pipe we recommended: 400mm above the
manhole cover, 50mm under the cover.
3. D (diameter of the tank): it’s the valid max inside diameter of the tank.
4. L (length of the tank): it’s the valid max inside length of the tank.
Notes: If install the probe from the gauge hatch, you need to add a vertical-pipe at the top of the gauge
hatch, and it’s total height of the vertical-pipe and the gauge hatch is more than 400mm.

DN100 vertical-pipe

The height of the pipe 400mm

above the manhole cover, 50mm Gauge hatch
above the manhole cover

h2
Manhole cover

Probe of the level meter

Tank
h1
D

Inside Diameter of
Tank No. h1(mm) h2(mm) D (mm) L (mm) Product
Vertical-pipe (mm)
1# Tank
2# Tank
3# Tank
4# Tank
5# Tank
6# Tank
User Name : Linkman: Tel: Fax: Email:

Please fill in a form and mail this table to us.

Fax: +86-731-89873615
Email: [email protected]

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