Repair List
Repair List
Repair List
SUCCESS
NAME KEEL LAID 30-Jun-98 SATELLITE COMMUNICATION
MARLINA XXXIII
CALL SIGN YBMK2 LAUNCHED 27-Feb-00 SAT C INMARSAT-C
FLAG INDONESIA DELIVERED 11-May-00 E-MAIL [email protected]
PORT OF REGISTRY JAKARTA SHIPYARD KURINOURA DOCKYARD Co Ltd PHONE +6563051410 (Ext :488)
1st LAST
OFFICIAL NUMBER 2016 Pst No. 9262/L GOLDEN JANE FAX
NAME
2nd LAST
IMO/LLOYDS NUMBER 9222716 TELEX
NAME
CLASS SOCIETY CCS MMSI 525100008
«CSA Oil Tanker;FP.£60 C; ESP
CLASS NOTATION CLASS NUMBER- 00K2033 EX. NAMES GOLDEN JANE
«CSM CMS
P & I CLUB THE STANDARD CLUB ASIA CO., LTD CS / FLAG INDONESIA
OWNERS PT. ARMADA MARITIME OFFSHORE, Add: SAHID SUDIRMAN CENTER LANTAI : 51st Floor JL. JEND. SUDIRMAN KAV 86 JAKARTA PUSAT 10220 Indonesia
OPERATORS PT. Vektor Maritim Add : SAHID SUDIRMAN CENTER LANTAI : 51st Floor JL. JEND. SUDIRMAN KAV 86 JAKARTA PUSAT 10220 Indonesia
120.2m 28.80m
PRINCIPAL DIMENSIONS m
m
LOA 149.00 70.45m 49.55m
LBP 138.00 m m
BREADTH (Extreme) 22.00 38.28m
DEPTH (moulded) 11.65 m
HEIGHT (maximum) 38.28 1 2 3
11.65m
BRIDGE FRONT - BOW 120.20 14.45m
m
BRIDGE FRONT - STERN 28.80
BRIDGE FRONT - M'FOLD 49.55 149m
m
TONNAGE REGD SUEZ TANK CAPACITIES ( cbm )
NET 5,480 8,273.61 CARGO TANKS (98 %) BLST TKS (100 %)
GROSS 9,405 9,826.86 COT 1W 764.5 COT 10W 695.7
GROSS Reduced (R'n:13495) COT 2W 1470.0 COT 11W 1406.7 1P/1S 448.17/448.17
LOAD LINE INFORMATION FREEBOARD DRAFT DWT COT 4W 1410.4 COT 13W 532.5 3P/3S 602.62/602.62
TROPICAL 2.377 9.303 16,478.01 COT 5W 695.8 F.W Tanks 100% 4P/4S 324.51/324.51
SUMMER 2.582 9.100 16,476.06 COT 6W 1685.6 FW Tank (P) 47.34 5P/5S 615.78/615.78
WINTER 2.763 8.919 15,997.59 COT 7W 1973.9 FW Tank (S) 47.34 6P/6S 402.00/402.00
MACHINERY / PROPELLER / RUDDER BUNKER TANKS WINCHES / WINDLASS / ROPES / EMERGENCY TOWING
MAIN ENGINE Kobe diesel/6UEC45LA HFO 1 C 336.36 FWD AFT PARTICULARS
M.C.R. 7200HP(5296 KW)X158RPM HFO 4W 314.66 WINCHES 2 2 FWD Double drum / AFT Single drum
N.C.R. 4395KWX150RPM HFO 5W 288.6 MRG ROPES 4 (5) 2(5) Megaflex(Polyester mix polypropylene)60mmx220mtr
MAX CRITICAL RANGE 80-100 HFO SET 5.30 Winch BHC 2 2 27 TON
AUX. BOILER (1 sets) Miura/HB-12 Max. Evaporation 12 T/H HFO SER 5.30 WINDLASS 2 95 TON
GEN (3 SET) YANMAR DIESEL ENGINE/S165L-UN TOTAL 950.22 FIRE WIRE 1 1 30 meter
EMER D.G. (1) Mibui Diutz Diesel engine 29kwx1200rpm DO 2C 72.54 ANCHOR FWD P&S : 10 S
PROPELLER FPP 5 Blade Dia.4.80m DO 3W 105.08
1 set
RUDDER DOUBLE PLATE/BALANCED RUDDER DO SET 2.1 EMG.
STEERING GEAR Semi Balance DO SER 2.1 TOWING
FW GENERATOR CAP 15TON/DAY TOTAL 181.82
CARGO AND BALLAST PUMPING SYSTEM LIFE BOATS MANIFOLD ARRANGEMENT (400 mm / Steel)
MAIN PUMPS NO. CAPACITY HEAD RPM 2 PCS : 25 P Distance of cargo manifold to cargo manifold 350mm
CARGO OIL P/P's 1,5,10,13W 1OOM3/HR fully closed boat Distance of cargo manifold to vpr. return manifold 1670mm
CARGO OIL P/P's 2,3,4,11W 200M3/HR Davit arm by gravity Distance of manifolds to ship's rail 3050mm
CARGO OIL P/P's 6,7,8,9,12W 300M3/HR Distance of spill tray grating to centre of manifold 650mm
STRIPPING PUMP NA Distance of main deck to centre of manifold 2800mm
CARGO EDUCTOR NA LIFE RAFTS Distance of main deck to top of rail 1050mm
BALLAST P/P's 2 350M3/H 20mlc 1800 3 PCS: 1(6P) 2(25P) Distance of top of rail to centre of manifold 1700mm
BALLAST ED'TR 1 200M3/H 15mlc 1800 PROV. CRANE (1nos) Distance of manifold to ship side 3300mm
TANK CLNG PUMP 1 150M3/H 60mlc 1800 NA Distance of manifold from keel 14.45mtr
CARGO HOSE CRANES
SWL : 5 TON X 360 Deg
MASTER
CAPT. AGUS HARSONO
SUMMARY SHIPYARD NAME
1. All the valves to be removed from its place, cleaned and overhauled. units 52
2. All the valves to be pressure tested as specified and accordingly units 52
3. All the valves to be stowage in it's original place (transport to the workshop) units 52
4. On completion to be issued certificate. ls 1
Job Desc :
1 Dismantling valves and machine seat and disc and install back pcs 11
2 The mentioned sea valves to be opened up, cleaned, grinded and repacked pcs 11
3 * Interior of the valves to be scraped and painted by two (2) coats of pcs 11
Apexior No.3 or similars. Before closing valves, to be inspected by
Owner's representative and class Surveyor.
4 * All the valves to be closed up with new gaskets, Gland and flange pcs 11
packings by yard's supply material.
5 * Renew studs and nuts where necessary and prove tight at satisfaction ls 1
of Owners representative.
Dismantling valves and machine seat and disc and install back
Job Desc :
1. Cargo Pumps tobe check and servicing
2. Any failure of system to be rectified
3. Upon completion cargo pumps tobe tested
All Material Pipe should be Galvanize Schedule 80, with details below:
1 Hydraulic Wimdlass APT :
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 5 mtrs m 5
bending 6 times time 6
square flange dia 2" x 6 pcs pcs 6
round flange dia 2" x 1 pcs pcs 1
chemical cleaning ls/spool 1
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 9 mtrs m 9
bending 10 times time 10
square flange dia 2" x16 pcs pcs 16
u bolt 1,5" x 16 pcs pcs 16
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
3 Pipe Hydraulic COP no 1P and 1S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 7.2 mtrs m 7.2
bending 12 times time 12
square flange dia 2" x14 pcs pcs 14
u bolt 1,5" x 14 pcs pcs 14
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
4 Pipe Hydraulic COP no 2P&S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 7.6 mtrs m 7.6
bending 13 times time 13
square flange dia 2" x16pcs pcs 16
u bolt 1,5" x 14 pcs pcs 14
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 12,6 mtrs m 12.6
bending 17 times time 17
square flange dia 2" x16 pcs pcs 16
u bolt 1,5" x 16pcs pcs 16
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
6 Pipe Hydraulic COP no 4P & 4S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 9.6 mtrs m 9.6
bending 14 times time 14
square flange dia 2" x18pcs pcs 18
u bolt 1,5" x 18 pcs pcs 18
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 8.2 mtrs m 8.2
bending 10 times time 10
square flange dia 2" x14 pcs pcs 14
u bolt 1,5" x 14 pcs pcs 14
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
8 Pipe Hydraulic COP no 6P&6S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 5 mtrs m 5
bending 13 times time 13
square flange dia 2" x14pcs pcs 14
u bolt 1,5" x 14 pcs pcs 14
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
9 Pipe Hydraulic COP no 8P & 8S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 4.5 mtrs m 4.5
bending 6 times time 6
square flange dia 2" x6pcs pcs 6
u bolt 1,5" x 3 pcs pcs 3
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
7 Pipe Hydraulic COP no 10P & 10S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 8.2 mtrs m 8.2
bending 10 times time 10
square flange dia 2" x14 pcs pcs 14
u bolt 1,5" x 14 pcs pcs 14
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
Job Scpe :
Hydraulic Lines pipe was heavily corroded
To be cropped & renewed,
1. Hydraulic line pipes on main deck to be cropped
2. New pipes to cut into size and welded.
3. Original valve and flange to be re-assembly ls 10
4. Newly welded pipes to be painted with primer and final coat. ls 1
5. Hydraulic lines to be pressure test and issued certificate ls 1
Galvanized plate 3 mm
Location : Manifold Port & Starboard
1. WBT Vent Pipe was damage and heavy rusted to be croped and renewed:
WBT 1P, 2P (4pcs), 2S (2pcs), 3P, 5P, 5S, 6S. Total 12pcs
2. New WBT Vent pipe to be welded, painted with primer and final coat
D031 PIPE GREY ON DECK (Black Pipe Sch 40)
LOCATION -
MAIN DECK
JOB DESCRIPTION:
Some of pipe were heavily corroded need to be repair
1. Pipe dia 20 mm, material carbon steel SCh 80
Approx length: 35250 mm m 36
Elbow Dia 4" x 16 pcs pcs 16
Flange Dia 4" x 24pcs pcs 24
2. Pipe dia 10 mm, material carbon steel Sch 80
Approx length: 21150 mm m 22
Elbow Dia 4" x 12pcs pcs 12
Flange Dia 4" x 18pcs pcs 18
Total Nut and Bolt M20 x 80 x 640 pcs pcs 360
Gasket 80 pcs pcs 25
1 TO BE CHECK AND INSPECTION FOR AUTOMATION BOILER AUTO BURNER UPGRADE MAIN BURNER.
2 To be cleaned with chemical & inspected the inside of Boiler water tubed & to be carried out Hyd. Test
3 To be cleaned & inspected smoke box, furnace, combustion chambe
4 To be checked all alarm & automatic combustion Control System including Main Burner Control Motor).
5 To be overhauled & tested Safety Valves (Boiler and Economizer ). Popping Test. (Issued Test Cert. Boiler :
10 kg/cm2 4 pcs and Economizer: 13.5 kg/cm2 1 pc
6 To be calibrated or renewed Steam Press gauges of Boiler and Economizer
7 To be Overhauled and faced up seat of all mounting valves as follw and to be renewed gasket & gland packing and
spindle and all bolts and Nuts are to be coated with approved ainti seized grease for Boiler and Economizer
Boiler Valves :
1. Main Steam Stop Valve 10K150A pcs 1
2 Deck Steam Valve 10K-150A pcs 6
(for Inlet Cargo Heating & Tank Cleaning
3. Feed Water Stop Valve 10K-50A pcs 2
4. Feed Water Check Valve 10K-50A pcs 2
5. Circulating Water Return Valve 10K-65A pcs 1
6. Circulating Water Outlet Valve 10K-50A pcs 1
7. Surface Blow down Valve 16K-25A pcs 1
8. Water Level Gauge Shut off Valve 16K-25A pcs 4
9. Drain Valve for Water Level Gauge 10K-15A pcs 2
10. Bottom Blow Valve 16K-40A pcs 1
11. Bottom Blow Off Overboard Valve 16K-40A pcs 1
12. Bottom Blow Off Overboard Valve 10K-40A pcs 1
13. Sampling Cock & Pressure Gauge Cock 20K-6A pcs 2
14. Circulating Pump Inlet & Outlet Valves 20K-40A pcs 4
15. Tracing Line valves 10K-80A pcs 2
16. Bypass Valve from Main Steam 10K-50A pcs 3
To be opened up, cleaning and survey by Class Surveyor.Water to be drained from boiler. Boiler mounting carried out
to cleaning, lapping and grinding all valves to removed to workshop and inspected.
Economizer Valve :
1. Soot Blower Steam Root Valve 16K 32A pcs 2
2. Circulating Water Drain Valve 16K-20A pcs 1
3. Air Vent Valve 20K-10A pcs 1
4. Pressure Gauge Root Valve pcs 1
Carried out overhaul and inspect inside part for renew. Renew ball bearing, impeller, shaft, mechanical seal. Boxed up
on completion and tested.
Lumpsum Cost ls 1 Owner arrangement
Gear Pump Type : NHGH-2
Maker : TAIKO KIKAI INDUSTRIES CO.,LTD
Cap : 2.1 M3/h
Rpm : 1200
Weight : 16 Kg
Location : Engine Room
Carried out overhaul and inspect inside part. If necessaries to renew Gears, Sliding Bearing, Drive Shaft, Mechanical
Seal. Boxed up on completion and tested.
Carried out overhaul and inspect inside part for renew. Renew ball bearing, impeller, shaft, mechanical seal. Boxed up
on completion and tested.
Lumpsum Cost ls 1 Owner arrangement
High Pressure Centrifugal Pump Type : MMO 32/4 ,APO 76546
Maker : TORISHIMA PUMPS MFG. CO.,LTD
Capacity : 14 M3/h ;110 M
Rpm : 3520
Pump Model : Multi Impeller 4 Stages Horizontal
Serial No. : 6305UUC3-2 ; Made : 1999+C477
Location : Engine Room
Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.
Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.
Location :
# PUMPS IN THE CARGO OIL TANKS, AND ON EACH UPPER C.O.T. DOM
# NON RETURN VALVES OF L.O. DRAIN LINE OUT FROM BEARING & MECHANICAL SEAL ON EACH UPPER
& MECHANICAL SEAL ON EACH UPPER C.O.T. DOM
Carried out overhaul and inspect inside part for renew. Check for Service/ Renew , Shaft Seal, Service/ Renewed
Pistons, Drive Shaft, Swashplate, Cyl. Block, Port Plate, Part etc as Required. Boxed up on completion and tested.
Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.
Lumpsum Cost ls 1 Owner arrangement
Maker : TAIKO KIKAI INDUSTRIES CO.,LTD Cap : 170 M3/h
Model/Type : EHC-201B
Rpm : 1800
Weight : 309 Kg
Location : Engine Room
Carried out overhaul and inspect inside part for renew.If necessaries to renew ball bearing, impeller, Casing Ring, shaft,
Gland Packing. Boxed up on completion and tested.
Repaired Flap of Blower Engine Room No. 1 & No. 2, Due to hard Moving for Opening & closing Flap.
Carried out overhaul and inspect inside part. If necessaries to renew Drive Shaft, Mechanical Seal. Boxed up on
completion and tested.
Lumpsum Cost ls 1 Owner arrangement
Centrifugal Pump Type : EHS-251C
Maker : TAIKO KIKAI INDUSTRIES CO.,LTD
Capacity : 350 M3/h
Rpm : 1800
Weight : 250 Kgs
Location : Engine Room
Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.
To remove the motor and shore electrical workshop. End cover to be opened and rotor extracted. Take the bearing and
renew. Winding tobe cleaned by electric cleaner. Winding to varnished with correct gradeof insulation varnish and
baked in controlled oven. All to be reassembled and allignment checked. To be tested run in presence of owners
representative for two hours. Insulation MEGA and running load reading to be taken and recorded.
Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.
1. Power Supply
Dimension Of Main Eqipment 470 x 300 x 1250
2. Electrolytyc Cell
Dimension Of Main Eqipment JIS 5K- 40A ( 750mm OVERALL )
Due to Unfuction, Please Rectified to be Correctly,
Checked and service all part, To be tested run in presence of
owners representative for two hours, running load reading to be
taken and recorded.and running until good condition.
Lumpsum Cost ls 1 Owner arrangement
Centrifugal Pump Type :MP-50
Maker : MIURA CO.,LTD
Capacity :18 M3/h
Rpm : 1750
Weight :74 Kgs
Location : Engine Room
Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.
Carried out overhaul and inspect inside part. If necessaries to renew Gears, Sliding Bearing, Drive Shaft, Gland
Packings, Boxed up on completion and tested.
DO SERVICE TANK
Capacity Tank : 2100 KL Tank 1
Location : Engine Room
To be drain out of D.O and cleaned the tank from sludge and etc Ton 2
FO SERVICE TANK
Capacity : 5300 Kl m3 5.3
Location : ER
FO SLUDGE TANK
Capacity : 3850 Kl Tank 1
Location : ER
LO SLUDGE TANK
Capacity : 2240 Kl Tank 1
Location : ER
CASCADE TANK
Capacity : 3900 Kl Tank 1
Location : ER
FW EXPANSION TANK
Capacity : 900 Kl Tank 1
Location : ER
Carried out overhaul and inspect inside part. If necessaries to renew Ball Bearing, Oil Seal, Gland Packings,Rotor and
Stator Boxed up on completion and tested.
All pipe are using Material Galvanize Pipe Sch 80, with details:
29 OVERBOARD A.E 1
Pipe Dia 2,5" x 8000 M 8
Flange Dia 6" x 8 pcs pcs 8
Bending pipe x 6pcs pcs 6
Staging tower for this job 4x2x2m cbm 16
32 OVERBOARD A.E 3
Pipe Dia 2,5" x 2200 M 2.2
Elbow 90degree x 2 pcs pcs 2
Pipe Dia 2,5" x 800 x 6 pcs 4.8
Flange Dia 2,5" x 4 pcs pcs 4
Staging tower for this job 4x2x2m cnm 16
33 OVERBOARD CONDENSOR
Pipe Dia 8" x 2600 M 2.6
Flange Dia 8" x 4 pcs pcs 4
Staging tower for this job 4x2x2m X 2units pcs 16
37 OVERBOARD CONDENSOR
Pipe Dia 6" x 4500 M 4.5
Flange Dia 6" x 8 pcs pcs 8
Elbow 90degree x 4 pcs pcs 4
Staging tower for this job 4x2x2m X 2units pcs 2
45 OVERBOARD A.E 2
Pipe Dia 3" x 1300 M 2
Flange Dia 3" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1
49 SEA WATER IN AE 3
Pipe Dia 2" x 2200 M 2.2
Elbow 90degree x 1 pcs pcs 1
Flange Dia 2,5" x 2 pcs pcs 2
Staging tower for this job 4x2x2m cbm 16
53 S.W AC CENTRAL
Pipe Dia 4" x 1000 M 2
Flange Dia 6" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1
Reducer 8" to 6" x 1 pcs pcs 1
54 S.W AC ECR
Pipe Dia 1,5" x 1000 M 1
Flange Dia 1,5" x 2 pcs pcs 2
Elbow 90degree x 1 pcs pcs 1
Staging tower for this job 4x2x2m X 2units cbm 32
Lantai 4 ER
55 F.W SUPPLY PURIFIER
Pipe Dia 1" x 1000 M 1
Flange Dia 1" x 2 pcs pcs 2
Elbow 90degree x 4 pcs pcs 4
56 FW SUPPLY DECK
Pipe Dia 1,5" x 1500 M 1.5
Flange Dia 1,5" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1
57 FW SUPPLY DECK
Pipe Dia 1,5" x 2000 M 2
Flange Dia 1,5" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1
Staging tower for this job 4x2x2m X 2units cbm 32
59 STEAM BOILER
Pipe Dia 2" x 3000 M 3
Flange Dia 2" x 4 pcs pcs 4
Elbow 90degree x 3 pcs pcs 3
Staging tower for this job 4x2x2m X 1units cbm 16
Check and overhaule no. 1 & 2 main air compressor renewed bearing electromotor, l.p & h.p valve, delivery non return valve.
Lumpsum Cost ls 1 Owner arrangement
Check and pressure test of no. 1 &2 air reservoir, lapping all main valve
Lumpsum Cost ls 1 Owner arrangement
MAKER : Kobe Diesel Co.,Ltd.
TYPE : 6UEC45LA , S/N: UE-2423
POWER : 2 Cycle single acting,
M.C.R- 5,295kwx158rpm(7200HP),Normal-4395kwx150rpm
RPM : 158
Location : Engine Room 3rd floor areas
Please Renewed SW Butterfly Valves of totsl 8 Pcs , Due to butterfly flap valve non air tightenes, heavily Worn Out &
Corroded conditions,by running hours, this case for improve cooling performance of System,Due to some cooling
loss..Boxed up on completion and tested.
ls 1 Owner arrangement
Maker :
FW COMMON EXPANTION TANK DIMENSION
LENGTH 121cm X BREADHT 52cm X HIGH 167 cm
Capacity Tk : 900 Ltrs
Location : Engine Room
Due to Very dirty fouling in tank, M/ E F.I.V. Cooling lines due easy to dirty & Clogged. Please Fabricated New FW
Expantion Tank & Give Extra Special Coating.Due to some leakage pierced Plates Mateial on surface tank, Plates
Material Inner tank heavy corroded.Boxed up on completion and tested.