Repair List

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SHIP'S PARTICULARS

SUCCESS
NAME KEEL LAID 30-Jun-98 SATELLITE COMMUNICATION
MARLINA XXXIII
CALL SIGN YBMK2 LAUNCHED 27-Feb-00 SAT C INMARSAT-C
FLAG INDONESIA DELIVERED 11-May-00 E-MAIL [email protected]

PORT OF REGISTRY JAKARTA SHIPYARD KURINOURA DOCKYARD Co Ltd PHONE +6563051410 (Ext :488)
1st LAST
OFFICIAL NUMBER 2016 Pst No. 9262/L GOLDEN JANE FAX
NAME
2nd LAST
IMO/LLOYDS NUMBER 9222716 TELEX
NAME
CLASS SOCIETY CCS MMSI 525100008
«CSA Oil Tanker;FP.£60 C; ESP
CLASS NOTATION CLASS NUMBER- 00K2033 EX. NAMES GOLDEN JANE
«CSM CMS
P & I CLUB THE STANDARD CLUB ASIA CO., LTD CS / FLAG INDONESIA

OWNERS PT. ARMADA MARITIME OFFSHORE, Add: SAHID SUDIRMAN CENTER LANTAI : 51st Floor JL. JEND. SUDIRMAN KAV 86 JAKARTA PUSAT 10220 Indonesia

OPERATORS PT. Vektor Maritim Add : SAHID SUDIRMAN CENTER LANTAI : 51st Floor JL. JEND. SUDIRMAN KAV 86 JAKARTA PUSAT 10220 Indonesia
120.2m 28.80m
PRINCIPAL DIMENSIONS m
m
LOA 149.00 70.45m 49.55m
LBP 138.00 m m
BREADTH (Extreme) 22.00 38.28m
DEPTH (moulded) 11.65 m
HEIGHT (maximum) 38.28 1 2 3
11.65m
BRIDGE FRONT - BOW 120.20 14.45m
m
BRIDGE FRONT - STERN 28.80
BRIDGE FRONT - M'FOLD 49.55 149m
m
TONNAGE REGD SUEZ TANK CAPACITIES ( cbm )
NET 5,480 8,273.61 CARGO TANKS (98 %) BLST TKS (100 %)
GROSS 9,405 9,826.86 COT 1W 764.5 COT 10W 695.7
GROSS Reduced (R'n:13495) COT 2W 1470.0 COT 11W 1406.7 1P/1S 448.17/448.17

COT 3W 1456.4 COT 12W 1738.0 2P/2S 589.70/589.70

LOAD LINE INFORMATION FREEBOARD DRAFT DWT COT 4W 1410.4 COT 13W 532.5 3P/3S 602.62/602.62

TROPICAL 2.377 9.303 16,478.01 COT 5W 695.8 F.W Tanks 100% 4P/4S 324.51/324.51

SUMMER 2.582 9.100 16,476.06 COT 6W 1685.6 FW Tank (P) 47.34 5P/5S 615.78/615.78

WINTER 2.763 8.919 15,997.59 COT 7W 1973.9 FW Tank (S) 47.34 6P/6S 402.00/402.00

LIGHTSHIP 9.202 2.480 △5227.18 COT 8W 1972.8 FPT 464.16


IMO BALLAST COND 5.862 5.82 COT 9W 1689.3 APT 383.87
LIGHT BALLAST COND 5.750 5.90 8,124.36 TOTAL 17491.7 TOTAL 942.71
DWT WITH SBT ONLY TOTAL 5965.56
FWA 205mm H. Level Alarm 95%
Level gauge
TPC @ Summer draft 26.54 Overfill Alarm 97%

MACHINERY / PROPELLER / RUDDER BUNKER TANKS WINCHES / WINDLASS / ROPES / EMERGENCY TOWING
MAIN ENGINE Kobe diesel/6UEC45LA HFO 1 C 336.36 FWD AFT PARTICULARS
M.C.R. 7200HP(5296 KW)X158RPM HFO 4W 314.66 WINCHES 2 2 FWD Double drum / AFT Single drum
N.C.R. 4395KWX150RPM HFO 5W 288.6 MRG ROPES 4 (5) 2(5) Megaflex(Polyester mix polypropylene)60mmx220mtr
MAX CRITICAL RANGE 80-100 HFO SET 5.30 Winch BHC 2 2 27 TON
AUX. BOILER (1 sets) Miura/HB-12 Max. Evaporation 12 T/H HFO SER 5.30 WINDLASS 2 95 TON
GEN (3 SET) YANMAR DIESEL ENGINE/S165L-UN TOTAL 950.22 FIRE WIRE 1 1 30 meter
EMER D.G. (1) Mibui Diutz Diesel engine 29kwx1200rpm DO 2C 72.54 ANCHOR FWD P&S : 10 S
PROPELLER FPP 5 Blade Dia.4.80m DO 3W 105.08
1 set
RUDDER DOUBLE PLATE/BALANCED RUDDER DO SET 2.1 EMG.
STEERING GEAR Semi Balance DO SER 2.1 TOWING
FW GENERATOR CAP 15TON/DAY TOTAL 181.82

CARGO AND BALLAST PUMPING SYSTEM LIFE BOATS MANIFOLD ARRANGEMENT (400 mm / Steel)
MAIN PUMPS NO. CAPACITY HEAD RPM 2 PCS : 25 P Distance of cargo manifold to cargo manifold 350mm
CARGO OIL P/P's 1,5,10,13W 1OOM3/HR fully closed boat Distance of cargo manifold to vpr. return manifold 1670mm
CARGO OIL P/P's 2,3,4,11W 200M3/HR Davit arm by gravity Distance of manifolds to ship's rail 3050mm
CARGO OIL P/P's 6,7,8,9,12W 300M3/HR Distance of spill tray grating to centre of manifold 650mm
STRIPPING PUMP NA Distance of main deck to centre of manifold 2800mm
CARGO EDUCTOR NA LIFE RAFTS Distance of main deck to top of rail 1050mm
BALLAST P/P's 2 350M3/H 20mlc 1800 3 PCS: 1(6P) 2(25P) Distance of top of rail to centre of manifold 1700mm
BALLAST ED'TR 1 200M3/H 15mlc 1800 PROV. CRANE (1nos) Distance of manifold to ship side 3300mm
TANK CLNG PUMP 1 150M3/H 60mlc 1800 NA Distance of manifold from keel 14.45mtr
CARGO HOSE CRANES
SWL : 5 TON X 360 Deg

IG / VAPOR EMISSION / VENTING Maximum loading rate FIRE FIGHTING SYSTEM


IG BLOWER CAPACITY (2 nos) NA Per manifold: m3/hr E/RM FIXED CO2 SYSTEM
P/V VALVE PR./ VAC. SETTING P: 0.20kg/cm S: 0.22kg/cm Per tank: m3/hr PUMP ROOM WATER SPRINKLER
P/V BREAKER PR./VAC. SETTING P: -0.035kg/cm S: -0.038kg/cm Per Slop tank: NIL CARGO/DK AREA WATER SPRAY / FOAM SYSTEM

MASTER
CAPT. AGUS HARSONO
SUMMARY SHIPYARD NAME

M.T. SC MARLINA XXXIII


UOM QTY REMARKS

ITEM DESCRIPTION OF WORK


VESSEL TYPE : TANKER
LOA : 149 Start
BM : 22 Docking
GT : 9826 Undocking
Complete
TOTAL DAYS day 42
DRYDOCK DAYS day 12
LAYBERTH DAY day 30

D004 PRESSURE AND VACUUM V/V


Loc : Main deck
Manufacture : TOPSAFE CO.,LTD
Name : HIGH VELOCITY PRESSURE & VACUUM RELIEF VALVE
Model : SUPER / VAC - ISO
SIZE : 80A (3")
QUANTITY 26 SETS
SET : 2100 / -350 mmAq

1. All the valves to be removed from its place, cleaned and overhauled. units 52
2. All the valves to be pressure tested as specified and accordingly units 52
3. All the valves to be stowage in it's original place (transport to the workshop) units 52
4. On completion to be issued certificate. ls 1

D005 VARIOUS SUPPORT on DECK

1 Plat Siku Support for Catwalk ( Gratting ) Foam Monitor.


Job Scope :
Catwalk are heavy corroded
1. NOS Corroded Elbow on Main Deck to be Cropped
Approx size L70 X 6600 x10mmt x 3 unit Unit 3
Remove and refit grating 3 Sets Catwalk Foam Monitor 2160 x 1160 Sets 3
2 Pipe Supporter (Elbow Bar)
Job Scope :
Pipe Supporter (Elbow Bar) for Steam line, Cargo line, Ballast Line,
Fire Line, Bunker line, Bunker valve P/S, Catwalk are heavy corroded
1 Nos of coroded elbow on main deck to be cropped
approx size 70mm x 70 mm x 300mm x 480pcs pcs 480
2 New elbow to cut into size and welded, make hole for U clamp. Pcs 250
3 \New elbow to be painted with primer and final coat. ls 1

3 Plat Siku Supporter for Catwalk (gratting) P/V Valve


LOCATION -
MAIN DECK
Job Scope :
Catwalk are Heavy Coroded
1. NOS of Corroded Elbow on Main Deck to be cropped
size L70 x 6000 x10mmt x 3 pcs units 3
Remove and refit 3 set Catwalk set 3

4 Support for catwalk centre


Anglebar L80x80 x 98000 x 4 pcs(long) m 392
Anglebar L80x80 x 1200 x 48 pcs(trans) m 57.6
Anglebar L120x120 x 1800 x 256 pcs (pillar tegak) m 460.8
Anglebar L120x120 x 360 x 128 pcs(pillar trans) m 46.08
Stagging for this jobs 4x2x2 x 10 spots loc 10

5 Support for pipe centre line


Anglebar L100 x 600 x 42 pcs m 25.2
Anglebar L100 x 1900 x 84 pcs m 159.6
Stagging for this jobs 4x2x2 x 10 spots loc 10

6 Support near cargo tank area


L80 x 600 x 13 pcs (support dropping pipe no 4P pcs 13
U clamp dia 5" x 26 pcs pcs 26
L80 x 600 x 13 pcs (support main line PV Valve melintang) pcs 13
L80 x 600 x 13 pcs (mainline vapourizer) pcs 13
L80 x 600 x 2 (steam pipe 5P) pcs 2
L80 X 400 X 4 (pipe FW near 6P pcs 4
L80 x 400 x 2 (p valve 6P) pcs 2
L120 x 5500 x 2 (support cargo pipe no 7P) pcs 2
L100 x 15000 x 4 (support catwalk manifold long) pcs 4
L100 x 900 x 24 (support catwalk manifold trans) pcs 24
L100 x 800 x 2 (support slop pipe no 8P) pcs 2
L80 x 400 x 2 (support steam pipe 8P) pcs 2
L80 x 600 x 2 (support pipe dropping line 9p) pcs 2
L80 x 600 x 2 (support pipe mainline pv pipe) pcs 2
L80 x 600 x 2 (support steam pipe 9P) pcs 2
L80 x 600 x 4 (support steam pipe 10P) pcs 4
L80 x 600 x 4 (support steam pipe 12P) pcs 4
L80 x 600 x 2 (support pipe no 8s) pcs 2
L50 x 150 x 8 (support cable pipe 7s) pcs 8
L80 x 1000 x 1pcs (support steam pipe 5S) pcs 1
L80 x 400 x 2 pcs (steam pipe 5s) pcs 2
L80 x 400 x 3 pcs (steam pipe no 3) pcs 3

D005 OVERBOARD V/V OVERHAUL


Loc : Pump Room
Details :
Overauling of;
O/B and Sea Chest Valves : 07 Nos
1 BA 101, Ballast S/C Suction Port 1
Butterfly valve 400A
2 1
Butterfly valve 400A 1
3 BA 105, Ballast O/B Port
Butterfly valve 350A 1
4 BA 113, Ballast O/B Stbd
Butterfly valve 350A 1
5 CO 253, Cargo O/B Under Water
Butterfly valve 200A 1
6 CO 252, Cargo O/B Under Water
Butterfly valve 200A 1
7 CO 486, Tank Cleaning S/C S
Butterfly valve 250A 1

Draft Gauge Vavle : 04 Nos


1 RS 001, Fore Draft
Globe valve angle 10K 80A 1
2 RS 002, Mid Draft PS
Globe valve angle 10K 80A 1
3 RS 001, Mid Draft SB
Globe valve angle 10K 80A 1
4 RS 001, Aft Draft
Globe valve10K 80A 1

Job Desc :
1 Dismantling valves and machine seat and disc and install back pcs 11
2 The mentioned sea valves to be opened up, cleaned, grinded and repacked pcs 11
3 * Interior of the valves to be scraped and painted by two (2) coats of pcs 11
Apexior No.3 or similars. Before closing valves, to be inspected by
Owner's representative and class Surveyor.
4 * All the valves to be closed up with new gaskets, Gland and flange pcs 11
packings by yard's supply material.
5 * Renew studs and nuts where necessary and prove tight at satisfaction ls 1
of Owners representative.
Dismantling valves and machine seat and disc and install back

D009 PIPELINE PRESSURE TEST


Location : Main Deck
Scope of Works :
To be Carry out hydro pressure test of:
1 Cargo Lines line/time 3
3 Bunker Lines line/time 1
4 Fire Lines line/time 1
5 Vapour Return Lines line/time 1
6 Ballast Lines line/time 1
7 Foam Lines line/time 1
8 Butterworth Lines line/time 1

D019 BUNKER LINE ( Materialnya Black Pipe SCH 40)


Loc : FC Deck, Poop Deck
Job Desc :
Some pipe at Bunker Line were heavily corroded and damage, should to change

Material : Galvanize Pipe Sch 80


1. Pipe dia 4 inch (poopdeck to center manifold)
Approx length: 42400 mm (4.240 cm) m 43
Elbow Dia 4" x 16 pcs pcs 16
Flange Dia 4" x 24pcs pcs 24
2. Pipe dia 4 inch (center manifold to up center)
Approx length: 1300 mm (130 cm) m 2
Elbow Dia 4" x 4 pcs pcs 4
Flange Dia 4" x 2pcs pcs 2
3. Pipe dia 4 inch (center line to manifold starboard side)
Approx length: 5700 mm (570 cm) m 6
Elbow Dia 4" x 4 pcs pcs 4
Flange Dia 4" x 6 pcs pcs 6
4. Pipe dia 4 inch (center line to manifold starboard side)
Approx length: 9000 mm (900 cm) m 9
Elbow Dia 4" x 12 pcs pcs 12
Flange Dia 4" x 14 pcs pcs 14
Detailed specification incl, size, amount, dimension, material etc.
Total Nut and Bolt M20 x 80 x 640 pcs pcs 640
Gasket 80 pcs pcs 80

Main Deck was heavy rusted


1. Main deck to be spot hydroblasting to remove rust
2. Clean main deck from rust debris
3. Main deck to be primer and coating green paint

Approx. area to hydroblast:


- Area on COT 3P : 5 x 10 mtr2 m2 50 Owner arrangement
- Area on COT 4P : 5 x 10 mtr2 m2 50 Owner arrangement
- Area on COT 5P : 3 x 10 mtr2 m2 50 Owner arrangement
- Area on COT 3S : 5 x 10 mtr2 m2 50 Owner arrangement
- Area on COT 4S : 5 x 10 mtr2 m2 50 Owner arrangement
- Area on COT 5S : 3 x 10 mtr2 m2 50 Owner arrangement
- Area on COT 6S : 5 x 10 mtr2 m2 50 Owner arrangement

Location : Inside Cargo Tanks


Maker : TAIKO
Type : SVC - 303L (SUS361L / SC16)
Spec : 300 m3 X 80m X 90kw X 2500rpm X 10 Unit unit 10 Owner arrangement

Type : SVC - 204L (SUS361L / SC16)


Spec : 200 m3 X 80m X 62kw X 2700rpm X 8 Unit unit 8 Owner arrangement

Type : SVC - 104L (SUS361L / SC16)


Spec : 100 m3 X 80m X 34kw X 3300rpm X 8 Unit unit 8 Owner arrangement

Job Desc :
1. Cargo Pumps tobe check and servicing
2. Any failure of system to be rectified
3. Upon completion cargo pumps tobe tested

Maker : MUSASINO LEVEL MASTER


Location : CARGO CONTROL ROOM
1. Level Master at CCR to be check and servicing pcs 6 Owner arrangement
2. Level monitor to be compared with floating device in cargo tanks. pcs 6 Owner arrangement
3. High/Overfill Alarm to be check and servicing pcs 6 Owner arrangement
4. On completion to be Issued test certificate pcs 6 Owner arrangement

Current status, error reading on COT :


a. COT 13P, not reading oil level, error E.6 pcs 1 Owner arrangement
b. COT 6S, cargo level reading high different (200-600mm) pcs 1 Owner arrangement
c. COT 2P, not reading cargo level pcs 1 Owner arrangement
d. COT 6P, sometime error reading cargo level pcs 1 Owner arrangement
e. COT 11P, not reading oil level, error E.6 pcs 1 Owner arrangement
f. COT 13P, not reading oil level, error E.7 pcs 1 Owner arrangement

D024 HYDRAULIC PIPE LINES (Black Pipe Sch 80)


Loc : Main Deck

All Material Pipe should be Galvanize Schedule 80, with details below:
1 Hydraulic Wimdlass APT :
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 5 mtrs m 5
bending 6 times time 6
square flange dia 2" x 6 pcs pcs 6
round flange dia 2" x 1 pcs pcs 1
chemical cleaning ls/spool 1
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 9 mtrs m 9
bending 10 times time 10
square flange dia 2" x16 pcs pcs 16
u bolt 1,5" x 16 pcs pcs 16
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
3 Pipe Hydraulic COP no 1P and 1S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 7.2 mtrs m 7.2
bending 12 times time 12
square flange dia 2" x14 pcs pcs 14
u bolt 1,5" x 14 pcs pcs 14
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
4 Pipe Hydraulic COP no 2P&S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 7.6 mtrs m 7.6
bending 13 times time 13
square flange dia 2" x16pcs pcs 16
u bolt 1,5" x 14 pcs pcs 14
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 12,6 mtrs m 12.6
bending 17 times time 17
square flange dia 2" x16 pcs pcs 16
u bolt 1,5" x 16pcs pcs 16
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
6 Pipe Hydraulic COP no 4P & 4S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 9.6 mtrs m 9.6
bending 14 times time 14
square flange dia 2" x18pcs pcs 18
u bolt 1,5" x 18 pcs pcs 18
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 8.2 mtrs m 8.2
bending 10 times time 10
square flange dia 2" x14 pcs pcs 14
u bolt 1,5" x 14 pcs pcs 14
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
8 Pipe Hydraulic COP no 6P&6S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 5 mtrs m 5
bending 13 times time 13
square flange dia 2" x14pcs pcs 14
u bolt 1,5" x 14 pcs pcs 14
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
9 Pipe Hydraulic COP no 8P & 8S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 4.5 mtrs m 4.5
bending 6 times time 6
square flange dia 2" x6pcs pcs 6
u bolt 1,5" x 3 pcs pcs 3
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
7 Pipe Hydraulic COP no 10P & 10S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 8.2 mtrs m 8.2
bending 10 times time 10
square flange dia 2" x14 pcs pcs 14
u bolt 1,5" x 14 pcs pcs 14
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16

8 Pipe Hydraulic COP no 12P&12S


- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 6 mtrs m 6
bending 8 times time 8
square flange dia 2" x 6 pcs pcs 6
u bolt 1,5" x 8 pcs pcs 8
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
9 Pipe Hydraulic COP no 13P&13S
- 40A X 1-1/2 X OD 48.6mm X wall 3.7 X test press 6.0 mpa,
approx length: 16,4 mtrs m 16.4
bending 16 times time 16
square flange dia 2" x 26 pcs pcs 26
u bolt 1,5" x 24 pcs pcs 24
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16

10 Pipe Main Line Hydraulic Outlet


Tank 5s
- 100A X 4 X OD 114.3mm X wall 8.6 X test press 6.0 mpa,
approx length: 55 mtrs m 55
bending 22times time 22
square flange dia 2" x 21 pcs pcs 21
u bolt 1,5" x 24 pcs pcs 24
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
Tank 11SB
- 100A X 4 X OD 114.3mm X wall 8.6 X test press 6.0 mpa,
approx length: 6 mtrs m 6
bending 4times time 4
square flange dia 2" x 4 pcs pcs 4
u bolt 1,5" x 6 pcs pcs 6
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16
Tank 12SB
- 100A X 4 X OD 114.3mm X wall 8.6 X test press 6.0 mpa,
approx length: 3500 mtrs m 3.5
bending 2times time 2
square flange dia 2" x 2 pcs pcs 2
u bolt 1,5" x 4 pcs pcs 1.5
chemical cleaning ls/spool 1
stagging tower 4x2x2m cbm 16

Job Scpe :
Hydraulic Lines pipe was heavily corroded
To be cropped & renewed,
1. Hydraulic line pipes on main deck to be cropped
2. New pipes to cut into size and welded.
3. Original valve and flange to be re-assembly ls 10
4. Newly welded pipes to be painted with primer and final coat. ls 1
5. Hydraulic lines to be pressure test and issued certificate ls 1

Galvanized plate 3 mm
Location : Manifold Port & Starboard

1. Diptray Bunker manifold Port and Starboard to be Renewed:


Port : 720mm X 620mm X 500mm ls 1 Owner arrangement
Starboard : 720mm X 620mm X 500mm ls 1 Owner arrangement
2. Bunker manifold support to be cropped and renewed
3. Newly Bunker diptray and support to be painted with primer and final coat.

D027 ACCOMMODATION DRAIN PIPE (Black Pipe Sch 40)


Carbon steel pipe for ordinary piping, galvanized, std length 5.5 mtr, Nominal:
- 65A x 2-1/2 x OD 76.3mm x wall 4.2
Approx length: 10 mtrs m 10
- 50A x 2 x OD 60.5mm x wall 3.8
Approx length: 32 mtrs m 32
- 40A x 1-1/2 x OD 48.6mm x wall 3.5
Approx length: 29 mtrs m 29
Location : Outside Accommodation

1. Drain pipe outside Accommodation partly damage and heavy rusted


2. New drain pipe to be welded, painted with primer and final coat

D028 WBT Vent Pipe (Black Pipe Sch 40)


- Carbon steel pipe for ordinary piping, galvanized,
nominal 80A x 2.5 x O.D 76.3 x wall T 4.2
Approx length: 6.5 mtrs x 12 pcs (penetration) m 78
- Carbon steel pipe for ordinary piping, galvanized,
nominal 125A x 5 x O.D 139.8 x wall T 4.5
Approx length: 1.9 mtrs x 12 pcs m 24
Location : Main Deck

1. WBT Vent Pipe was damage and heavy rusted to be croped and renewed:
WBT 1P, 2P (4pcs), 2S (2pcs), 3P, 5P, 5S, 6S. Total 12pcs
2. New WBT Vent pipe to be welded, painted with primer and final coat
D031 PIPE GREY ON DECK (Black Pipe Sch 40)
LOCATION -
MAIN DECK

JOB DESCRIPTION:
Some of pipe were heavily corroded need to be repair
1. Pipe dia 20 mm, material carbon steel SCh 80
Approx length: 35250 mm m 36
Elbow Dia 4" x 16 pcs pcs 16
Flange Dia 4" x 24pcs pcs 24
2. Pipe dia 10 mm, material carbon steel Sch 80
Approx length: 21150 mm m 22
Elbow Dia 4" x 12pcs pcs 12
Flange Dia 4" x 18pcs pcs 18
Total Nut and Bolt M20 x 80 x 640 pcs pcs 360
Gasket 80 pcs pcs 25

Location : Poop Deck


Job Desc :
Replating plate which have corroded with details:
- Plate 4200x500x8mm kg 134.4
- Renew hinge size 200 x 80 x 12 x10 pcs 10
160 x 80 x 8 pcs pcs 8
- Renew nutbolt Butterfly Dia 3/4" x 80 x 4pcs pcs 4

D037 CARGO VALVE


Location : MAIN DECK
Job Scope :
Valve not function properly, should be overhaul units 16
Dismantling and install valve back units 16
Change rubber seat ring if required units 16
Pressure Testing to carried out units 16
Detail Valve :
1 Valve CUTTING COT 7P/S : Size 6" DN 150 pcs 2
Renew nutbolt SS M20 x 16pcs pcs 16
2 Valve CUTTING COT 10 S : Size 4" DN 100 pcs 2
Renew nutbolt SS M20 x 16pcs pcs 16
3 Valve Drop :
COT 1S , 10P/S : SIZE 4" DN 100 pcs 2
Renew nutbolt SS M20 x 16pcs pcs 16
COT 3S : SIZE 5" DN 125 pcs 1
Renew nutbolt SS M20 x 16pcs pcs 8
COT 12 P : SIZE 6" DN 150 pcs 1
Renew nutbolt SS M20 x 16pcs pcs 8
4 Valve Circulation :
COT 3 P/S ,4 P/S, 11P/S : SIZE 5" DN 125 pcs 6
Renew nutbolt SS M20 x 16pcs pcs 48
COT 6P, 8S : SIZE 6" DN 150 pcs 2
Renew nutbolt SS M20 x 16pcs pcs 16

D040 PIPE FOR CABLE HLA & ULLAGE

Material Galvanised, Dia 50mm


LOCATION -
MAIN DECK
Detailed specification incl, size, amount, dimension, material etc.
Pipe cable HLA & ULLAGE
Pipe are heavy corroded
1. Pipe HLA & ULLAGE on main deck to be cropped
Sch 80 pipe dia 2" x 119130 m m 120
Flange dia 2" x 40 pcs pcs 40

E0024 AUX BOILER AUTOMATION


MAKER : MIURA CO. LTD -JAPAN
TYPE : NATURAL CIRCULATING VERTICAL WATER TUBE
MODEL : HB - 12
CAPACITY : 12.000 Kg / h
HEATING SURFACE :131.6 m2
PRESSURE : 0.6 - 0.9 Mpa
TEMPERATURE : 260˚C
SERIAL NO. : 990 - 98 - 551
LOCATION : ENGINE ROOM

1 TO BE CHECK AND INSPECTION FOR AUTOMATION BOILER AUTO BURNER UPGRADE MAIN BURNER.

2 To be cleaned with chemical & inspected the inside of Boiler water tubed & to be carried out Hyd. Test
3 To be cleaned & inspected smoke box, furnace, combustion chambe
4 To be checked all alarm & automatic combustion Control System including Main Burner Control Motor).
5 To be overhauled & tested Safety Valves (Boiler and Economizer ). Popping Test. (Issued Test Cert. Boiler :
10 kg/cm2 4 pcs and Economizer: 13.5 kg/cm2 1 pc
6 To be calibrated or renewed Steam Press gauges of Boiler and Economizer
7 To be Overhauled and faced up seat of all mounting valves as follw and to be renewed gasket & gland packing and
spindle and all bolts and Nuts are to be coated with approved ainti seized grease for Boiler and Economizer

Boiler Valves :
1.       Main Steam Stop Valve 10K150A pcs 1
2 Deck Steam Valve 10K-150A pcs 6
(for Inlet Cargo Heating & Tank Cleaning
3.       Feed Water Stop Valve 10K-50A pcs 2
4.       Feed Water Check Valve 10K-50A pcs 2
5.       Circulating Water Return Valve 10K-65A pcs 1
6.       Circulating Water Outlet Valve 10K-50A pcs 1
7.       Surface Blow down Valve 16K-25A pcs 1
8.       Water Level Gauge Shut off Valve 16K-25A pcs 4
9.       Drain Valve for Water Level Gauge 10K-15A pcs 2
10.   Bottom Blow Valve 16K-40A pcs 1
11.   Bottom Blow Off Overboard Valve 16K-40A pcs 1
12.   Bottom Blow Off Overboard Valve 10K-40A pcs 1
13.   Sampling Cock & Pressure Gauge Cock 20K-6A pcs 2
14.   Circulating Pump Inlet & Outlet Valves 20K-40A pcs 4
15.   Tracing Line valves 10K-80A pcs 2
16. Bypass Valve from Main Steam 10K-50A pcs 3

E0025 EXHAUST GAS ECONOMIZER


Maker : MIURA CO. LTD. - JAPAN
Type : Forced circulating Type Multitudinous Tube
Model : KF - 135
Gas Capacity : 43,200 Kg/h
Heating Surface : 135.7 m²
Pressure : 1.35 MPa
Gas Temperature : 245 °C
Water Capacity : 210 Ltrs
Actual Evaporation : 670 Kg/h
Serial Number : 992 - 551 - 84
LOCATION : ENGINE ROOM

To be opened up, cleaning and survey by Class Surveyor.Water to be drained from boiler. Boiler mounting carried out
to cleaning, lapping and grinding all valves to removed to workshop and inspected.

Economizer Valve :
1.       Soot Blower Steam Root Valve 16K 32A pcs 2
2.       Circulating Water Drain Valve 16K-20A pcs 1
3.       Air Vent Valve 20K-10A pcs 1
4.       Pressure Gauge Root Valve pcs 1

E0026 ENGINE ROOM SEA CHEST VALVES


Sea Chest Valves
1.Port & Startboard Sea Chest Common Suct.vv
Size:5K200A x Angle stop vv 2pcs units 2
2.Butterworth pump S.W suction vv P side Sea Chest
Size:5K150A x Angle stop vv 1pc units 1
3.Bilge Fire pump S.W suct.vv P side Sea Chest
Size:5K150A x Angle stop vv 1pc units 1
4.S.W Service Pump suct.vv P side Sea Chest
Size:5K150A x Angle stop vv 1pc units 1
5.Fire & G.S pump suct.vv S side Sea Chest
Size:5K150A x Angle stop vv 1pc units 1
6.Main C.S.W pump suct.vv S side Sea Chest
Size:5K150A x Angle stop vv 1pc units 1
7.Bilge Pump S.W suct.vv Aft. Sea Chest
Size:5K32A x Angle stop vv 1pc units 1
8.Emergency Fire pump S.W suct vv Aft Sea Chest
Size:5K100A x Swing check vv 1pc units 1
9.S.W discharge pipe for MGPS P & S Sea Chest
Size:5K40A x Angle stop vv 4pcs units 4
10.Cleaning valve for Sea Chest P,S & Aft Sea Chest
Size:5K15A x Angle stop vv 5pcs units 5
11.Ballast pump S.W suct valve P side
Size:5K250A x Angle stop vv 1pcs units 1
12.Ballast pump S.W suct valve S side
Size:5K250A x Angle stop vv 1pcs units 1

LOCATION : ENGINE ROOM

To be overhauled, cleaning, servising, lapping. To be surveyed by Class.

ME Fuel Oile Heater Aft Side


ME Fuel Oile Heater Fore Side
Location : Engine Room

To be opened up , cleaning, stabing and testing with pressure air.


Lumpsum Cost ls 1 Owner arrangement
E0028 ER OVERBOARD VALVES
1.Bilge o/b valve---P side
Size: 5K50A x Type:Butterfly valve-1pc. units 1
2.Acc.Air con.S.W o/b valve---P side
Size: 5K65A x Type:Butterfly valve-1pc. units 1
3.C/R unit cooler S.W. o/b valve---P side
Size: 5K40A x Type:Butterfly valve x 1pc. units 1
4.Bilge & Fire pp.o/b valve---P side
Size: 5K125A x Type:Globe valve x 1pc. units 1
5.G/E C.S.W o/b valve---P side
Size: 5K50A x Type:Globe valve x 1pc. units 1
6.Fire & G.S pp o/b valve---S side
Size: 5K125A x Type:Globe check valve x 1pc. units 1
7.G/E C.S.W o/b valve---S side
Size: 5K80A x Type:Globe check valve x 1pc. units 1
8.F.W.G ejector pp o/b valve---S side
Size: 5K65A x Type:STORM valve x 1pc. units 1
9.F.W.G Condensor o/b valve---S side
Size: 5K65A x Type:STORM valve x 1pc. units 1
10.Hyd.oil cooler o/b valve---S side
Size: 5K65A x Type:STORM valve x 1pc. units 1
11.Drain cooler C.S.W o/b valve---S side
Size: 5K125A x Type:STORM valve x 1pc. units 1
12.Cascade tank drain o/b valve---S side
Size: 5K40A x Type:STORM valve x 1pc. units 1
13.M/E C.S.W pp o/b valve---S side
Size: 5K150A x Type:STORM valve x 1pc. units 1
14.Intermediate Shaft Bearing C.S.W o/b valve---S side
Size: 5K40A x Type:Angel check valve x 1pc. units 1
15.Prov.Ref.o/b valve---S side
Size: 5K40A x Type:Angel check valve x 1pc. units 1
16.Boiler blow off o/b valve---S side
Size: 16K40A x 2 pcs. units 2
17.Storm valve for reefer chamber
Size: 50A x 1 pc. units 1
18.Storm valve for disposal
Size: 50A x 1 pc. units 1
19.Storm valve for Acc. space
Size: 100A x 1 pc. units 1
20.Storm valve for sewage treatment
Size: 125A x 1 pc. units 1
21.Storm valve for galley
Size: 100A x 1 pc. units 1
22.Ballast pp S.W o/b valve---S side
Size: 5K200A x Type:Gate valve x 1pc. units 1
23.Annex 1 o/b valve---S side
Size:10K100A x Type:Globe check valve x 1pc. units 1

Location : Engine Room

To be overhauled, cleaning, servising, lapping.


To be surveyed by Class.
Maker : Taiko Kikai
Model : TMC - 125C
Type : Centifugal
Suction Head :0m
Total Head : 20 m
Capacity : 155 m3/h
Revolution : 1800 rpm
Motor output : 15 KW
Motor Voltage : 440 V
Motor Frequency : 60 Hz
Location : Engine

Carried out overhaul and inspect inside part for renew. Renew ball bearing, impeller, shaft, mechanical seal. Boxed up
on completion and tested.
Lumpsum Cost ls 1 Owner arrangement
Gear Pump Type : NHGH-2
Maker : TAIKO KIKAI INDUSTRIES CO.,LTD
Cap : 2.1 M3/h
Rpm : 1200
Weight : 16 Kg
Location : Engine Room

Carried out overhaul and inspect inside part. If necessaries to renew Gears, Sliding Bearing, Drive Shaft, Mechanical
Seal. Boxed up on completion and tested.

Lumpsum Cost ls 1 Owner arrangement


Maker : TAIKO KIKAI CO. LTD.
Type : MST - 120T
Capacity : 131 m³/h x 0.4 Mpa x 37 KW
Serial Number Pump No.1 : NV 0336-1
Serial Number Pump No.2 : NV 0336-2
Location : Engine Room

Carried out overhaul and inspect inside part for renew. Renew ball bearing, impeller, shaft, mechanical seal. Boxed up
on completion and tested.
Lumpsum Cost ls 1 Owner arrangement
High Pressure Centrifugal Pump Type : MMO 32/4 ,APO 76546
Maker : TORISHIMA PUMPS MFG. CO.,LTD
Capacity : 14 M3/h ;110 M
Rpm : 3520
Pump Model : Multi Impeller 4 Stages Horizontal
Serial No. : 6305UUC3-2 ; Made : 1999+C477
Location : Engine Room

Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.

Lumpsum Cost ls 1 Owner arrangement


Centrifugal Pump Type : MCT-40N
Maker : MIURA CO.,LTD
Capacity : 6,5 m3/h
Total Head : 30 m
Suction head :5m
Rpm : 3500 Rpm
Suction bore x Delivery bore : 40mm x 40mm
WTP : 20 kgf/ cm2
Cooling water flowrates : 3L/ Min
Motor : FUJI 2.2 Kw, 2P 440 (220) V 60Hz
Location : Engine Room

Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.

Lumpsum Cost ls 1 Owner arrangement


SUBMERGED CENTRIFUGAL CARGO OIL PUMPS :
1. Maker: Taiko Kikai,Submerged Cargo Pumps, Type:SVC-303L,
Capacity:300m3/hx80mlc (90kwx2500rpm,329l/minx196kgf/cm2),
Number of Pumps 10
Hyd. Leak : C.O.P No.6P, 12S,
Hydraulic + Cargo Leak : C.O.P No.6S, 7S, 8S,
Cargo Leak : C.O.P No.7P, 8P, 12P

2. Maker: Taiko Kikai,Submerged Cargo Pumps, Type:SVC-204L,


Capacity: 200m3/hx80 mlc (62kwx2700rpm,256l/minx174kgf/cm2),
Number of Pumps 8
Hyd. Leak : C.O.P No. 3S,
Hydraulic + Cargo Leak : C.O.P No.
Cargo Leak : C.O.P No.4S,

3. Maker: Taiko Kikai, Submerged Cargo Pumps,Type:SVC-104L,


Capacity: 100m3/hx80mlc (34kwx3300rpm,139l/minx175kgf/cm2),
Number of pumps 8
Hyd. Leak : C.O.P No. 1P, 10P, 10S,
Hydraulic + Cargo Leak : C.O.P No.13P
Cargo Leak : C.O.P No.1S, 5P, 5S,

Location :
# PUMPS IN THE CARGO OIL TANKS, AND ON EACH UPPER C.O.T. DOM
# NON RETURN VALVES OF L.O. DRAIN LINE OUT FROM BEARING & MECHANICAL SEAL ON EACH UPPER
& MECHANICAL SEAL ON EACH UPPER C.O.T. DOM

# Carried out overhaul and inspect inside Cofferdam Tank,


Pump Major parts for renew. Renew Ball bearings
, O- Rings, Casing Rings, Double Mechanical seal Sets.
Boxed up on completion and tested.
# Connectors Pipe of Non Return Valve L.O Hyd. Drain Line to be,
renewed which broken Position on each Upper C.O.T. Dom
Lumpsum Cost ls 1 Owner arrangement
Maker : MANESSMAN REXROTH Brueninghaus Hydraulik
BRUENINGHAUS HYDROMATIK
Brueninghaus Hydromatik Gmbh D-72160 Horb
Type : Variable Displacement Pump A4VSO/2X
A4VSO 500 DP /22R PPH13N 00 -SO 580
ART-NO. : 00968538
Nominal Press. Outlet: 350 Bar, Rpm : 1170
SERIAL NO. PUMP 1 : 1463211
SERIAL NO. PUMP 2 :
SERIAL NO. PUMP 3 :

LOCATION : ENGINE ROOM

Carried out overhaul and inspect inside part for renew. Check for Service/ Renew , Shaft Seal, Service/ Renewed
Pistons, Drive Shaft, Swashplate, Cyl. Block, Port Plate, Part etc as Required. Boxed up on completion and tested.

Lumpsum Cost ls 1 Owner arrangement


Centrifugal Pump Type : TMC-80C
Maker : TAIKO KIKAI INDUSTRIES CO.,LTD
Capacity : 45 M3/h
Rpm : 1800
Weight : 80 Kgs
Location : Engine Room

Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.
Lumpsum Cost ls 1 Owner arrangement
Maker : TAIKO KIKAI INDUSTRIES CO.,LTD Cap : 170 M3/h
Model/Type : EHC-201B
Rpm : 1800
Weight : 309 Kg
Location : Engine Room

Carried out overhaul and inspect inside part for renew.If necessaries to renew ball bearing, impeller, Casing Ring, shaft,
Gland Packing. Boxed up on completion and tested.

Lumpsum Cost ls 1 Owner arrangement


Maker : TAIKO KIKAI INDUSTRIES
Type : SBT - 25
Rate Number of person : max. 25 men/day
Dischcharge pump
Type : CR-50S
Capacity : 4m3/h X 20mH2O
Motor : 0.5 KW X 2P
Aeration Blower
Type : TSS - 32
Capacity : 370 l /min X 0.2 kgf/cm2G
Motor : 0.4 KW X 4P
Location : Engine Room

clean and coating plate of sewage to avoid corrosion


Lumpsum Cost ls 1 Owner arrangement
Electro motor : 440 V 60 Hz 16 Kw
Total : 2 Sets
Location : Engine Room

Repaired Flap of Blower Engine Room No. 1 & No. 2, Due to hard Moving for Opening & closing Flap.

Lumpsum Cost ls 1 Owner arrangement


Maker : MITSHUBISI
Type : SJ30F/FH
Location : Engine Room

Carried out overhaul and inspect inside part. If necessaries to renew Drive Shaft, Mechanical Seal. Boxed up on
completion and tested.
Lumpsum Cost ls 1 Owner arrangement
Centrifugal Pump Type : EHS-251C
Maker : TAIKO KIKAI INDUSTRIES CO.,LTD
Capacity : 350 M3/h
Rpm : 1800
Weight : 250 Kgs
Location : Engine Room

Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.

Lumpsum Cost ls 1 Owner arrangement


Steering Gear Elmot. No. 1.
Maker: Type : TTSE60 M
Output : 11 Kw, Rating 60 Mon, Volt 440V, Frequency 60 Hz,
Current : 18,2 A, Speed 1730 Rpm, Temp. Rise. 75ᶞC,
Bearing No. 6309 ZZ-DS. 731CDB, NO. SY: 4095, Enclos System IP44
Steering Gear Elmot. No. 2
Maker:
Type : TT.S1.80M, Output 11/ 2 KW, Volt 440, Frequency 60 Hz
Current : 20/ 6,7 A, Speed 1780/ 870 Rpm
Bearing No. 6311 ZZ.VN.-Y4096
Location : Steering Gear Room on Engine Room 4th Floor

To remove the motor and shore electrical workshop. End cover to be opened and rotor extracted. Take the bearing and
renew. Winding tobe cleaned by electric cleaner. Winding to varnished with correct gradeof insulation varnish and
baked in controlled oven. All to be reassembled and allignment checked. To be tested run in presence of owners
representative for two hours. Insulation MEGA and running load reading to be taken and recorded.

Lumpsum Cost ls 1 Owner arrangement


Maker : MIURA Z-BOILER ( MIURA CO,.LTD )
Type : WM-15H
Capacity : 15 Ton/day
Customer : KURINOURA DOCKYARD CO.,LTD
Location : Engine Room

Clean up condensor tubes and evaporator shell inerside of FWG


Jacket Water Temperature In / Out : 65 oC / 57 oC
Jacket Water Flow / Pressure Drop : 48.5 KG/H
Cooling Sea Water Inlet/Outlet Temp : 30oC / 35.7oC
Sea Water Temperature Inlet / Outlert : 32.0 oC / 41.4 oC
Feed Sea Water : 2.234 kg/h
Distiled Water Pump - Capacity:1.05 m3/h-Total head: 30m -Motor Output: 0.75 KW.
Ejector Pump : Cap:22m3/h-Total Head:48m-Motor output: 7.5KW
Salinity Indicator : AC-110V Single Phase 60 Hz
Total Electric Capacity: 9.7 KW
Weight Empty : 1500 kg Weight Working : 1800 kg
Lumpsum Cost ls 1 Owner arrangement
Centrifugal Pump Type : TMC-100C
Maker : TAIKO KIKAI INDUSTRIES CO.,LTD
Capacity : 90 M3/h
Rpm : 1800
Weight : 92 Kgs
Location : Engine Room

Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.

Lumpsum Cost ls 1 Owner arrangement


Maker : The Nippon Corrosion Engineering co.,Ltd.
Model : SG- 120G, 1 SET
1. Power Supply Input : AC 440 V 1 Ø 60 Hz Max 1,6 A
Output : Max. DC 9 V x 130 A
Rating : Class A Continuous ( JEC-178 )
Rectification Mode : Center Tap, Weight : 95 Kg
Colour Enclosur of Main Equipment : 2.5 G 7/2 ( MUNSEL)
Colour Enclosur of Main Equipment : 2.5 G 7/2 ( MUNSEL)
2. Electrolytyc Cell : Normal Electrolysis Current: 19.5- 115
Sea Water Flow Into Electrolytic Cell : 2.0-4.0 m3/h, ( Min. 2.0 m3/h
Quantity of Electrode Set: 1 Set, Weight of Main Equipment:Abt. 18 Kgs
Location : Engine Room

1. Power Supply
Dimension Of Main Eqipment 470 x 300 x 1250
2. Electrolytyc Cell
Dimension Of Main Eqipment JIS 5K- 40A ( 750mm OVERALL )
Due to Unfuction, Please Rectified to be Correctly,
Checked and service all part, To be tested run in presence of
owners representative for two hours, running load reading to be
taken and recorded.and running until good condition.
Lumpsum Cost ls 1 Owner arrangement
Centrifugal Pump Type :MP-50
Maker : MIURA CO.,LTD
Capacity :18 M3/h
Rpm : 1750
Weight :74 Kgs
Location : Engine Room
Carried out overhaul and inspect inside part. If necessaries to renew ball bearing, impeller, shaft, mechanical seal.
Boxed up on completion and tested.

Lumpsum Cost ls 1 Owner arrangement


Gear Pump Type : NHG-1
Maker : TAIKO KIKAI INDUSTRIES CO.,LTD
Cap. : 1.4 M3/h
Rpm : 1200
Weight : 16 Kg
Location : Engine Room

Carried out overhaul and inspect inside part. If necessaries to renew Gears, Sliding Bearing, Drive Shaft, Gland
Packings, Boxed up on completion and tested.

Lumpsum Cost ls 1 Owner arrangement


FO SERVICE & SETTLING TANK
Capacity Tank
F.O SERVICE Tank : 5300 KL Tank 1
F.O SETTLING Tank : 5300 KL
Location : Engine Room
To be drain out of f.o and cleaned the tank from sludge and check main steam line with temperatur control of M. F. O
settling and service tank.
Ton 2

DO SERVICE TANK
Capacity Tank : 2100 KL Tank 1
Location : Engine Room
To be drain out of D.O and cleaned the tank from sludge and etc Ton 2

DO SERVICE TANK FOR EMERGENCY GENERATOR


Capacity : 2100 Kl Tank 1
Location : ER

FO SERVICE TANK
Capacity : 5300 Kl m3 5.3
Location : ER

FO SLUDGE TANK
Capacity : 3850 Kl Tank 1
Location : ER

LO SLUDGE TANK
Capacity : 2240 Kl Tank 1
Location : ER

BILGE OIL TANK


Capacity : 11170Kl Tank 1
Location : ER

BILGE STORAGE TANK


Capacity : 6000 Kl Tank 1
Location : ER

WASTE OIL TANK


Capacity : 6000 Kl Tank 1
Location : ER

STUFFING BOX DRAIN TANK


Capacity : 1600 Kl Tank 1
Location : ER

CASCADE TANK
Capacity : 3900 Kl Tank 1
Location : ER

FW EXPANSION TANK
Capacity : 900 Kl Tank 1
Location : ER

E0049 STEAM VALVES in ER


Job Scope : Overhaul
1.       Steam valve to deck 10K-150A pcs 3
2.       Steam Press Reducing Valve ( 10 kg/cm2 to 7 kg/cm2) pcs 1
3.       Steam Press reducing valve (7kg/cm2 to 3.5 kg/cm2) 80A pcs 1

E0050 ER SEA VALVES


Job Scope : Overhaul
1.       Main Cool. SW Pump Outlet 5K-150A pcs 2
2.       SW Service Pump Outlet 5K-150A pcs 2
3.       SW Service Pump inlet (butterfly) 150A pcs 2
4.       Butterworth Suction Valve FW and SW Line 5K-150A pcs 2
5.       Sewage Inlet Valve (gate valve) 100 A pcs 1
6. Sewage to Overboard valve (gate valve) 125A pcs 1
Maker : TAIKO KIKAI
Type : HNP - 401
Capacity : 10 m3/h
Rpm : 480 r/min
Weight : 105 kg
Location : Bow Thruster Room

Carried out overhaul and inspect inside part. If necessaries to renew Ball Bearing, Oil Seal, Gland Packings,Rotor and
Stator Boxed up on completion and tested.

Lumpsum Cost ls 1 Owner arrangement


E0052 ENGINE ROOM PIPING RENEWED
Location : Engine Room
Sea Water Lines pipe was heavily corroded
Sea Water Lines pipe was heavily corroded
To be cropped & renewed,

1. New pipes to cut into size and welded.


2. Original elbow and flange to be re-assembly
3. Newly welded pipes to be painted with primer and final coat.

All pipe are using Material Galvanize Pipe Sch 80, with details:

1 Sea Water Out Cooler A.E 1


Pipe Dia 2,5" x 800 M 2
Flange Dia 2,5" x 2 pcs pcs 2
Elbow 90degree x 2 pcs pcs 2
Nut Bolt M16 x 80 x 16 pcs pcs 16
Gasket 1 pcs pcs 1

2 S.W Cooler IN A.E I


Pipe Dia 2,5" x 3000 M 3
Flange Dia 2,5" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1
Nut Bolt M16 x 80 x 32 pcs pcs 32
Gasket 2 pcs pcs 2

3 S.W Cooler IN A.E I


Pipe Dia 2,5" x 2000 M 2
Flange Dia 2,5" x 4 pcs pcs 4
Elbow 90degree x 2 pcs pcs 2
Support Pipe L100 x 650 x 10mm x 2 pcs pcs 2
Nut Bolt M16 x 80 x 32 pcs pcs 32
Gasket 2 pcs 2

4 S.W Cooler IN A.E I


Pipe Dia 2,5" x 2500 M 2.5
Flange Dia 2,5" x 4 pcs pcs 4
Elbow 90degree x 3 pcs pcs 3
Nut Bolt M16 x 80 x 32 pcs pcs 32
Gasket 2 pcs pcs 2

5 S.W DRAIN BOILER


Pipe Dia 6" x 800 M 2
Flange Dia 2,5" x 2 pcs pcs 2
Bending pipe 2 times pcs 2
Nut Bolt M16 x 80 x 32 pcs pcs 32
Gasket 2 pcs pcs 2

8 S.W in A.E III


Pipe Dia 2,5" x 1100 M 1.1
Flange Dia 2,5" x 4 pcs pcs 4
Elbow 90degree x 3 pcs pcs 3
Nut Bolt M16 x 80 x 16 pcs pcs 16
Gasket 1 pcs pcs 1

9 S.W COOLING M.E


Pipe Dia 6" x 13500 M 13.5
Flange Dia 6" x 6 pcs pcs 6
Elbow 90degree x 4 pcs pcs 4
Nut Bolt M16 x 80 x 48 pcs pcs 48
Gasket 12 pcs pcs 12

12 FIRE PUMP PIPE


Pipe Dia 2,5" x 2500 M 2.5
Reducer 8" ke 6" x 1 pcs pcs 1
Flange Dia 6" x 4 pcs pcs 4

13 S.W COOLING M.E PUMP


Pipe Dia 6" x 5000 M 5
Flange Dia 6" x 4 pcs pcs 4
Elbow 90degree x 1pcs pcs 1

14 S.W COOLING M.E


Pipe Dia 6" x 3500 M 3.5
Flange Dia 6" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1

15 S.W COOLING M.E


Pipe Dia 8" x 3500 M 3.5
Flange Dia 8" x 4pcs pcs 4
Elbow 90degree x 1 pcs pcs 1

16 S.W COOLING INTERMEDIATE


Pipe Dia 2" x 4000 M 4
Pipe Dia 2" x 1200 x 3 pcs 3.6
Flange Dia 6" x 12 pcs pcs 12

18 S.W COOLING A.E 2


Pipe Dia 2,5" x 2000 M 2
Flange Dia 6" x 6 pcs pcs 6
Elbow 90degree x 3pcs pcs 3

20 S.W COOLING A.E 2


Pipe Dia 5" x 900 M 1
Flange Dia 5" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1
Remove and Refit Globe Valve Dia5" x 5k x 1units 1

21 S.W SERVICE DISTRIBUTOR


Pipe Dia 8" x 1500 m 1.5
Pipe Dia 8" x 800 x 6 m 4.8
Flange Dia 6" x 12 pcs pcs 12
Remove and Refit Globe Valve Dia 5" x 5k x 6units pcs 6

22 S.W SERVICE PUMP IN 2


Pipe Dia 8" x 900 M 2
Flange Dia 8" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1

23 S.W SERVICE PUMP IN 1


Pipe Dia 8" x 900 M 2
Flange Dia 8" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1

24 S.W SERVICE PUMP 2


Pipe Dia 6" x 1000 M 1
Flange Dia 6" x 4 pcs pcs 4
Elbow 90degree x 2 pcs pcs 2

29 OVERBOARD A.E 1
Pipe Dia 2,5" x 8000 M 8
Flange Dia 6" x 8 pcs pcs 8
Bending pipe x 6pcs pcs 6
Staging tower for this job 4x2x2m cbm 16

30 OVERBOARD S.W COOLING M.E


Pipe Dia 5" x 7000 M 7
Flange Dia 5" x 4 pcs pcs 4
Elbow 90degree x 2 pcs pcs 2
Staging tower for this job 4x2x2m cbm 16

31 OVERBOARD S.W COOLING M.E


Pipe Dia 5" x 1600 M 2
Flange Dia 5" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1
Staging tower for this job 4x2x2m cbm 16

32 OVERBOARD A.E 3
Pipe Dia 2,5" x 2200 M 2.2
Elbow 90degree x 2 pcs pcs 2
Pipe Dia 2,5" x 800 x 6 pcs 4.8
Flange Dia 2,5" x 4 pcs pcs 4
Staging tower for this job 4x2x2m cnm 16

33 OVERBOARD CONDENSOR
Pipe Dia 8" x 2600 M 2.6
Flange Dia 8" x 4 pcs pcs 4
Staging tower for this job 4x2x2m X 2units pcs 16

34 S.W COOLING A.E 3


Pipe Dia 2,5" x 2600 M 2.6
Flange Dia 2,5" x 10 pcs pcs 10
Elbow 90degree x 3pcs pcs 3
Renew Support Pipe L80x800x 2pcs pcs 2
Staging tower for this job 4x2x2m X 2units cbm 32

36 REDUCER S.W COOLER OUT LO M.E


Pipe Dia 6" x 1000 M 1
Flange Dia 6" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1
Reducer 8" to 6" x 1 pcs pcs 1

37 OVERBOARD CONDENSOR
Pipe Dia 6" x 4500 M 4.5
Flange Dia 6" x 8 pcs pcs 8
Elbow 90degree x 4 pcs pcs 4
Staging tower for this job 4x2x2m X 2units pcs 2

38 S.W SERVICE M.E


Pipe Dia 5" x 4500 M 4.5
Flange Dia 6" x 8 pcs pcs 8
Elbow 90degree x 4 pcs pcs 4
U clamp 5" x 2 pcs pcs 2
Staging tower for this job 4x2x2m X 2units cbm 32

41 EMERGENCY OVERBOARD M.E


Pipe Dia 8" x 800 M 2
Flange Dia 8" x 4 pcs pcs 4
Bending 2 x pcs 2
U clamp 8" x 4 pcs pcs 4

44 STEAM F.O TANK 5P Out


Pipe Dia 2" x 1000 M 1
Flange Dia 6" x 4 pcs pcs 4
Elbow 90degree x 2 pcs pcs 2
Staging tower for this job 4x2x2m X 2units cbm 32

45 OVERBOARD A.E 2
Pipe Dia 3" x 1300 M 2
Flange Dia 3" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1

46 S.W COOLING IN A.C.E.C.R


Pipe Dia 1,5" x 400 M 2
Flange Dia 1,5" x 4 pcs pcs 4
Elbow 90degree x 2 pcs pcs 2
Staging tower for this job 4x2x2m X 2units cbm 32

49 SEA WATER IN AE 3
Pipe Dia 2" x 2200 M 2.2
Elbow 90degree x 1 pcs pcs 1
Flange Dia 2,5" x 2 pcs pcs 2
Staging tower for this job 4x2x2m cbm 16

53 S.W AC CENTRAL
Pipe Dia 4" x 1000 M 2
Flange Dia 6" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1
Reducer 8" to 6" x 1 pcs pcs 1

54 S.W AC ECR
Pipe Dia 1,5" x 1000 M 1
Flange Dia 1,5" x 2 pcs pcs 2
Elbow 90degree x 1 pcs pcs 1
Staging tower for this job 4x2x2m X 2units cbm 32

Lantai 4 ER
55 F.W SUPPLY PURIFIER
Pipe Dia 1" x 1000 M 1
Flange Dia 1" x 2 pcs pcs 2
Elbow 90degree x 4 pcs pcs 4

56 FW SUPPLY DECK
Pipe Dia 1,5" x 1500 M 1.5
Flange Dia 1,5" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1

57 FW SUPPLY DECK
Pipe Dia 1,5" x 2000 M 2
Flange Dia 1,5" x 4 pcs pcs 4
Elbow 90degree x 1 pcs pcs 1
Staging tower for this job 4x2x2m X 2units cbm 32

58 SEA WATER CONDENSOR BOILER


Pipe Dia 6" x 1000 M 2
Flange Dia 6" x 4 pcs pcs 4
Elbow 90degree x 2 pcs pcs 2
U clamp 8" x 4 pcs pcs 4

59 STEAM BOILER
Pipe Dia 2" x 3000 M 3
Flange Dia 2" x 4 pcs pcs 4
Elbow 90degree x 3 pcs pcs 3
Staging tower for this job 4x2x2m X 1units cbm 16

60 MAIN STEAM CARGO


Pipe Dia 8" x 1800 M 2
Flange Dia 8" x 4 pcs pcs 4
Elbow 90degree x 1pcs pcs 1

61 SWC OVERBOARD AC CENTRAL (3RD FLOOR)


Pipe Dia 3" x 2500 M 2.5
Flange Dia 3" x 4 pcs pcs 4
Elbow 90degree x 2 pcs pcs 2

62 BY PASS FRESH WATER NO 1(2ND FLOOR)


Pipe Dia 3" x 4000 M 4
Flange Dia 3" x 4 pcs pcs 4
Elbow 90degree x 3 pcs pcs 3

63 GANDRUM INLET PIPE(1ST FLOOR)


Pipe Dia 1,5" x 1000 M 1
Flange Dia 1,5" x 4 pcs pcs 4
Elbow 90degree x 2 pcs pcs 2

64 DRAINAGE MAIN DECK SB(4TH FLOOR)


Pipe Dia 2,5" x 4000 M 4
Flange Dia 2,5" x 4 pcs pcs 4
Elbow 90degree x 2 pcs pcs 2

1 Material Pipe Carbon Steel Filling Line DO TK 3P


80A X 3" X OD 89.1 X Wall 5.5 Approx Length 2mtrs m 2
Elbow : 3pcs pcs 3
Flange Dia 80A x 4 pcs pcs 4
2 Material Pipe Carbon Steel Filling Line DO TK 2C
80A X 3" X OD 89.1 X Wall 5.5 Approx Length 4mtrs m 4
Flange Dia 80A x 4 pcs pcs 4
3 Material Pipe Carbon Steel Filling Line DO TK 4P
80A X 3" X OD 89.1 X Wall 5.5 Approx Length 2mtrs m 2
Flange Dia 80A x 4 pcs pcs 4
4 Material Pipe Carbon Steel Bunker Line
100A X 4" X OD 114.3 X Wall 6.0 Approx Length 12mtrs m 12
Elbow : 4pcs Flange : pcs 4
6pcs valve 5K100 : 3pcs pcs 3
Flange Dia 80A x 4 pcs pcs 4
Location : Engine Room

Bunker Lines pipe was heavily corroded


To be cropped & renewed,

1. New pipes to cut into size and welded.


2. Original elbow and flange to be re-assembly
3. Newly welded pipes to be painted with primer and final coat.

Maker : MATSHUBARA MH 12O K


Type : VERTICAL 2-STAGE WATER COOLED
Location : Engine Room

Check and overhaule no. 1 & 2 main air compressor renewed bearing electromotor, l.p & h.p valve, delivery non return valve.
Lumpsum Cost ls 1 Owner arrangement

E0056 MAIN AIR RESERVOIR NO. 1 & 2


Maker : HEMMI IRON WORKS Co.Ltd
Capacity : 2M2
Work Press : 25 kg/cm3
Hydrolyc Test Press : 37.5 kg/cm3
Weight : 1.250 kg
LOCATION : ENGINE ROOM

Check and pressure test of no. 1 &2 air reservoir, lapping all main valve
Lumpsum Cost ls 1 Owner arrangement
MAKER : Kobe Diesel Co.,Ltd.
TYPE : 6UEC45LA , S/N: UE-2423
POWER : 2 Cycle single acting,
M.C.R- 5,295kwx158rpm(7200HP),Normal-4395kwx150rpm
RPM : 158
Location : Engine Room 3rd floor areas

Fabricated New Modified Pipe Lines from A/ E No. 3 to ME FW


Cool system. Boxed up on completion and tested.
Lumpsum Cost ls 1 Owner arrangement
M/ E LO COOLER
MAKER : ALVA LAVAL K. K.
TYPE : PLATE HEAT EXCHANGER M15-MFM 8
MFG. NO. : 30105-84863
M/E FW COOLER
MAKER : ALVA LAVAL K. K.
TYPE : PLATE HEAT EXCHANGER M10-MFM
MFG. NO. : 30105-84864
Location : Engine Room 2nd floor areas

Please Renewed SW Butterfly Valves of totsl 8 Pcs , Due to butterfly flap valve non air tightenes, heavily Worn Out &
Corroded conditions,by running hours, this case for improve cooling performance of System,Due to some cooling
loss..Boxed up on completion and tested.

ls 1 Owner arrangement
Maker :
FW COMMON EXPANTION TANK DIMENSION
LENGTH 121cm X BREADHT 52cm X HIGH 167 cm
Capacity Tk : 900 Ltrs
Location : Engine Room

Due to Very dirty fouling in tank, M/ E F.I.V. Cooling lines due easy to dirty & Clogged. Please Fabricated New FW
Expantion Tank & Give Extra Special Coating.Due to some leakage pierced Plates Mateial on surface tank, Plates
Material Inner tank heavy corroded.Boxed up on completion and tested.

Lumpsum Cost ls 1 Owner arrangement


Centrifugal Pump Type : 2MS-125X100
Maker : TAIKO KIKAI INDUSTRIES CO.,LTD
Capacity : 150/120 M3/h
Rpm : 1800
Mfg.No. :NV-322
DATE :29 MAR.99
Location : Engine Room Tank Top
Carried out overhaul and inspect inside part. Repairs housing or renew if necessary (due to the pump housing was worn
out), renew ball bearing, impeller, shaft, gland packing. Boxed up on completion and tested. Renew one unit genuine
butterworth pump complete is recomended.

Lumpsum Cost ls 1 Owner arrangement

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