SP CFC Centerfire Consumables

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Centerfire Consumable Series™ Issued September 2021 • Index No. CFC/1.

MIG (GMAW) Welding


Consumables

Applications System Components Compatible With Wire Sizes


Shipbuilding Contact Tips BTB Series MIG Guns 0.023" to 1/8"
Quick Trailer Fabrication Nozzles Clean Air Series (0.06 to 3.2 mm)
Specs Heavy Equipment
Manufacturing
Diffusers / Tip Holders
Insulators
Dura-Flux™ Fixed Liner Series
FILTAIR™ Fume Extraction Series
Legacy Q-Gun™ and S-Gun™ Series

Centerfire™ Series Consumables


are easy-to-use and high performing.
Developed with the user's cost consideration
in mind, Centerfire Series Consumables
provide better arc starts, less spatter and
more consistent welds, while lasting up to
three times longer than most brands.
Rotate to create new wear
Threaded nozzle keeps contact tip centered surfaces and extend tip life
for better weld placement and less spatter.
Holds tips fixed at 1/4" or 1/8" recess, flush, or
1/8" stick out.

Composite insulator extends life and


withstands heat abuse.

Centerfire Nozzles have a built-in spatter


shield that smooths and concentrates gas
flow for less weld oxidation and No tools needed to change
contamination. nozzles and contact tips

Centerfire Contact Tips have a tapered base


to improve conductivity.

Diffuser mates securely with contact tip for


better conductivity.

Better arc starts, less spatter,


more consistent welds

Centerfire HD Consumables
are designed for shipbuilding, trailer fabrication
and other heavy manufacturing operations. These
heavy-duty nozzles feature an easily removable
and replaceable nozzle cone (the most frequently
damaged part of the nozzle), thicker walls and a
new, high temperature insulator.

Bernard Phone: 1-855-MIGWELD (644-9353) (US & Canada Only)


A Divison of Miller Electric Mfg. Co. +1-519-737-3000 (International)
449 West Corning Road, Box 667 Fax: 708-946-6726
Beecher, Illinois 60401 USA For more information, visit us at Tregaskiss.com
Centerfire Series
Small Centerfire™ Gas Diffusers and Nozzles
Available Parts Nozzles
NS-5800C 5/8" Bore, Flush, .875" O.D., Copper
NS-5818C 5/8" Bore, 1/8" Recess, .875" O.D, Copper
NS-5800B 5/8" Bore, Flush, .875" O.D., Brass
Nozzles NS-5818B 5/8" Bore, 1/8" Recess, .875" O.D., Brass
-see right

'T' Series Tip


-see chart pg.3 NS-1218C 1/2" Bore, 1/8" Recess, .875" O.D., Copper
NS-1200B 1/2" Bore, Flush, .875" O.D., Brass
NS-1218B 1/2" Bore, 1/8" Recess, .875" O.D., Brass

7010024
Insulator NS-FLX Self-Shielded Conversion Kit
4523R DS-1
Insulator Diffuser (Includes tip holder and both insulators)
7010046
Tip Holder

7010059
Insulator

NST-3800B 3/8" Bore, Flush, .875" O.D., Brass


NST-3818B 3/8" Bore, 1/8" Recess, .875" O.D., Brass
'TT' Series Tip NST-38XTB 3/8" Bore, 1/8" Extension, .875" O.D., Brass
-see chart pg.3

Large Centerfire™ Gas Diffusers and Nozzles


N-3400C 3/4" Bore, Flush, 1.063" O.D., Copper
N-3418C 3/4" Bore, 1/8" Recess, 1.063" O.D., Copper
N-3414C 3/4" Bore, 1/4" Recess, 1.063" O.D., Copper
N-3418B 3/4" Bore, 1/8" Recess, 1.063" O.D., Brass
Nozzles N-3414B 3/4" Bore, 1/4" Recess, 1.063" O.D., Brass
-see right

'T' Series Tip


-see chart pg.3 N-5800C 5/8" Bore, Flush, 1.063" O.D., Copper
N-5818C 5/8" Bore, 1/8" Recess, 1.063" O.D., Copper
N-5814C 5/8" Bore, 1/4" Recess, 1.063" O.D., Copper
N-5818B 5/8" Bore, 1/8" Recess, 1.063"., Brass
N-5814B 5/8" Bore, 1/4" Recess, 1.063" O.D., Brass
4423R D-1
Insulator Diffuser

NT-3800C 3/8" Bore, Flush, 1.063" O.D., Copper


'TT' Series Tip
-see chart pg.3

Diffusers, nozzles and contact tips are available in packages of 10 and insulators are available in packages of 5

2
Water-Cooled Centerfire™ Gas Diffusers and Nozzles
Nozzles
NW-3418C 3/4" Bore, 1/8" Recess, 1.000" O.D., Copper
NW-3414C 3/4" Bore, 1/4" Recess, 1.000" O.D., Copper
DW-1 'T' Series Tip THW-1
Diffuser -see chart below Tip Holder Nozzles
-see right

Centerfire™ HD Gas Diffusers and Nozzles


Available Parts Details
• Couple the Centerfire HD Nozzle Body
(N-HDC) with a Centerfire HD Nozzle Cone
to form a complete Centerfire HD Nozzle.
• One nozzle body and one nozzle cone
3414
(3/4" Bore, 1/4" Recess, 1.094" O.D.) required, order separately.
• Use Centerfire HD Nozzles with standard
Centerfire 4423R Insulator Caps, D-1 Gas
Diffusers and 'T' Series Contact Tips.
3418
(3/4" Bore, 1/8" Recess, 1.094" O.D.)
'T' Series Tip Centerfire HD Consumbale Series
4423R D-1
Diffuser
-se e cha rt below N-HDC Installation
Insulator
Nozzle Body 1. Install insulator over neck.
2. Trim liner as per the directions below.
5814
3. Torque diffuser onto neck to approx.
(5/8" Bore, 1/4" Recess, 1.094" O.D.)
12ft-lbs.
4. Insert contact tip into diffuser.
5. Thread nozzle body onto diffuser /
contact tip and tighten firmly by hand.
5818
Diffusers, nozzle cones and bodies and contact tips are available (5/8" Bore, 1/8" Recess, 1.094" O.D.)
6. Thread nozzle cone onto nozzle body
in packages of 10 and insulators are available in packages of 5 and tighten firmly by hand.

Centerfire Contact Tips


'T' Series Contact Tips (0.350" O.D.) 'TT' Series Contact Tips (0.350" O.D.)
T-023 0.023" (0.6 mm) 1.50 TT-023 0.023" (0.6 mm) 2.00 Standard Installation
T-030 0.030" (0.8 mm)
[38.1 mm] [50.8 mm]
1. Install insulator over neck.
TT-030 0.030" (0.8 mm)
T-035 0.035" (0.9 mm)
2. Trim liner as per the directions below.
'T' Series Tip
TT-035 0.035" (0.9 mm) 'TT' Series Tip 3. Torque diffuser onto neck to approx.
T-039 0.039" (1.0 mm)
TT-039 0.039" (1.0 mm) 12ft-lbs.
T-045 0.045" (1.2 mm)
TT-045 0.045" (1.2 mm) 4. Insert contact tip into diffuser.
T-052 0.052" (1.4 mm) 5. Thread nozzle onto diffuser / contact
T-062 1/16" (1.6 mm) TT-052 0.052" (1.4 mm) tip and tighten firmly by hand.
T-072 0.072" (1.8 mm) TT-062 1/16" (1.6 mm)
T-078 5/64" (2.0 mm)
Aluminum Specific Contact Tips (0.350" O.D.)
T-094 3/32" (2.4 mm)
T-109 7/64" (2.8 mm) T-035AL 0.035" (0.9 mm)
T-125 1/8" (3.2 mm) T-047AL 3/64" (1.2 mm)

Available in packages of 10 contacts tips. T-062AL 1/16" (1.6 mm)

Liner Trim Guidelines


1 1/2" 38.1
To know the optimal length to trim your liner simply find your diffuser part number from
5/16" 33.3
the list below and trim to the corresponding length. 1 1/4" 31.75

1"
D-1 9/16" (14.3 mm) D-1T 13/16" (20.6 mm) 7/8" 22.2
25.4

DS-1 9/16" (14.3 mm) D-1T-5 13/16" (20.6 mm) 3/4"


13/16" 20.6
19.05
DW-1 1/4" (6.4 mm) DS-1T 5/8" (15.9 mm) 9/16"
5/8" 15.9
14.3
1/2" 12.7

1/4" 6.35

0 0
in. mm
3
Centerfire™ Conversion Series
Simplify parts management and improve performance by converting all of your MIG Conversion Installation
guns to Centerfire Contact Tips, Nozzles and Diffusers. Find your MIG gun make and 1. Install conversion adapter (if required).
model on the left, then follow the chart to the right for parts needed to upgrade. 2. Install insulator cap over conversion adapter.
3. Proceed with Standard or Centerfire HD Series installation.

Gun Manufacturer Gun Model Desired Nozzle / Diffuser Style Adapter Insulator Diffuser Contact Tip Nozzle
Bernard® Q-Gun™, EZ Feed II, H, F Small Not Required 4323R DS-1
Large Not Required 10012 D-1
Binzel® ALPHA 2, ALPHA 2 Automatic Small Not Required 4323R DS-1B2
Large N/A N/A N/A
ALPHA 3, ALPHA 3 Automatic Small Not Required 4323R DS-1B3
Large Not Required 4323R D-1B3
ALPHA 4, ALPHA 4 Automatic Small N/A N/A N/A
Large Not Required 4323R D-1B4
Lincoln® 100L Small 1380020 4323R DS-1
Large N/A N/A N/A
Magnum 250 Small 1380005 4323R DS-1
Large 1380005 10012 D-1
Magnum 300, Magnum 400 Small Not Required 4323R DS-1T
Large Not Required 4423R D-1T
Magnum 500 Small 1380017 4323R DS-1
Large 1380017 10012 D-1
Magnum Pro 300 Small N/A N/A N/A
Large Not Required 4323R D-1LP3
Miller® XR Edge Small 1380018 4323R DS-1
Large 1380018 10012 D-1 Select from
XR30A, XR-W, Roughneck, Python Small Not Required 4323R DS-1 nozzles on pages
2-3
Large Not Required 10012 D-1 Select from tips Note: use small
Aluma-Pro™ Small Not Required 4323R DS-1AP on page 3 nozzles with small
diffusers and
Large Not Required 10012 D-1AP large nozzles with
OXO™ APX Small Not Required 4323R DS-1 large diffusers
Large Not Required 10012 D-1
Tregaskiss® Former TOUGH GUN™ Semi-Automatic Small Not Required 4323R DS-1T
Series or the former Bernard T-Gun™
Large Not Required 4423R D-1T
Tweco® 160 Mini Mig Small 1380020 4323R DS-1
Large 1380020 10012 D-1
No. 1 Small 1380019 4323R DS-1
Large 1380019 10012 D-1
No. 2 Small 1380005 4323R DS-1
Large 1380005 10012 D-1
No. 3, No. 4, Tuff-n-Lite, Supra® XT Small Not Required 4323R DS-1T
(HD Consumables)
Large Not Required 4423R D-1T
Spraymaster® 450 Small Not Required 4323R (2 Required) DS-1T
Large Not Required 4423R D-1T
No. 5 Small N/A N/A N/A
Large Not Required 4423R D-1T-5
ELC 250, ELC 350, Spraymaster® 250, Small 1380012 4323R DS-1
Spraymaster® 350
Large 1380012 10012 D-1
ELC 450, EL 450, EL 600, Supra® XT Small 1380017 4323R DS-1
(EL Consumables)
Large 1380017 10012 D-1

Centerfire™ Contact Tips, Nozzles, and Diffusers are manufactured by Bernard. Bernard®, Miller®, Tregaskiss®, Centerfire™, Q-Gun™ and T-Gun™ are trademarks of Illinois Tool Works, Inc. Other
brands mentioned are for reference only and are the registered trademarks of their respective companies. Illinois Tool Works, Inc. is not affiliated with these other companies.

Subject to Change – The information presented in this spec sheet is accurate to the best of our knowledge at the time of printing.
Please visit Tregaskiss.com for the most up-to-date information.

Distributed By:

©2021 Bernard

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