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Welding Machine

The document lists 22 components of welding machines, their specifications, typical breakdown rate per year, current stock levels, and required stock levels. It summarizes that many components are below required stock levels, including fan capacitors, OKC connectors, solenoid valves, euro connectors, O-rings, tip adapters, insulation disks, potentiometers, torch connection blocks, and inductors. Maintaining adequate stock of these high-failure components is important for the continued operation of the welding machines.

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Diwa Thive
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0% found this document useful (0 votes)
64 views6 pages

Welding Machine

The document lists 22 components of welding machines, their specifications, typical breakdown rate per year, current stock levels, and required stock levels. It summarizes that many components are below required stock levels, including fan capacitors, OKC connectors, solenoid valves, euro connectors, O-rings, tip adapters, insulation disks, potentiometers, torch connection blocks, and inductors. Maintaining adequate stock of these high-failure components is important for the continued operation of the welding machines.

Uploaded by

Diwa Thive
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Welding Machine spare

No of
Break
S.NO Component Specification Down in a Break Down
Year
Ageing ( Capacitor OEM
1 Fan Capactor 1mFD 630vac 10 Recormened 6 month
Once )
Due to over heat near
2 OKC Connector Connector 5
OKC

3 3 pole isolator 32A 3Pole 2 continuity failler

TG22580HA6BL
4 Fan AC400V Axial Fan 2 coil fault
60/75W 2P

5 Solenoid valve 1/4,24VDC,NC 2 coil fault

6 Euro Conector Conector 10 physical damage

(E SAB)PSF
7 Swaneck 505/LINCOLN 500A 15 thread damage, arcing,

8 O Ring 4,7,9 mm 20 ageing,brittle,


9 Tigger switch PSF 305-510W 15 trigger bend
thread damage, arcing,
10 Tip adapter Tip adapter 15
physical damage
thread damage, arcing,
11 Insulation disk disk 10
physical damage
12 Liner 5,3 M 30 impropper mig feeding
variation in Voltage &
13 Potentiometer 5k 20
Current

Tourch
14 conection conection block 5 plunger pin jam
block

15 Tourch 5,3 M 15 puncture,continuity failler


achine spare

Required
Reason In Stock Stock

Life Exprie 2 5

loose contact 0 5

loose contact,poor quality 0 3

insulation failler 4 0

solenoid jam 0 2

mis-handeling 0 10

mis-handeling,ageing 8+10

heat/pressure 0 15
heat 1 10

mis-handeling 0 10

mis-handeling 0 5

liner bend,dust accmulation 5+7 10

Inter lock Pubb fail 0 20

mis-handeling ( Torch Life at 1


0 4
Year )

mis-handeling 0 5
Welding Machine spare
QTY
S.NO Component Make Specification
Esab 33 Lincon 20
1 Fan Capactor Esapa 1mFD 630vac 10 10

2 OKC Connector Esab Connector 3 set 3 set

3 3 pole isolator Legard 32A 3Pole 2 2

TG22580HA6BL
4 Fan E-sab AC400V Axial Fan 2 2
60/75W 2P

5 Solenoid valve SMC /Esab 1/4,24VDC,NC 2 2

6 Euro Conector Esab Conector 4 4

(E SAB)PSF
7 Swaneck Esab 505/LINCOLN 500A
20 20

8 O Ring Finner 4,7,9 mm 50 50

9 Tigger switch Esab PSF 305-510W 10 10

10 Tip adapter Esab Tip adapter 0 10

11 Insulation disk AB-Torch disk 0 10

12 Liner Esab/ AB torch 5,3 M 70 70

13 Potentiometer Esab / Lincoln 5k 20 20

14 Tourch conection block Esab / Lincoln conection block 2 2

15 Tourch Esab / Lincoln 4.5 mts & 3 Mtrs 5 nos ( 5 Mtrs ) 5 nos ( 3 Mtrs )
16 EMC filter Board Esab / Lincoln
700301037 2 2
17 Main Control Board Esab / Lincoln
700301053 2 2
18 Wire Feed Cotrol Board Esab / Lincoln
700301053 2 2
Thermisor Esab / Lincoln
19 700301049 3 3
Bus ber ,Out terminal Esab / Lincoln
20 700301048 2 2
Inductor Esab / Lincoln
21 700301045 2 2
Capacitor Set Esab / Lincoln
22 700301044 2 2
Break
Down In Stock Required Stock
in a
10 2 5

5 0 5

2 0 3

2 4 0

2 0 2

10 0 10

15 8+10 20 nos Of both Machine

20 0 15

15 1 10

15 0 10

10 0 5

30 5+7 10

20 0 20

5 0 4

15 0 5
0 0
2 nos Of both Machine
0 0

0 0
3
0 0
3
0 0
3
0 0
2
0 0

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