Smps en
Smps en
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all safety precautions indicated by the activities in this ebook for the sake of
to avoid all potential hazards. This e-book is for informational purposes only and
The author does not accept any liability resulting from the use of this information.
Although every effort has been made to verify the accuracy of the information provided
here, the author is not responsible for any loss, injury, error,
this. Most of the tips and secrets given should only be done by personnel
qualified electronics as per engineer/technician. Please be careful because all electrical equipment
Introduction
thus also known as SMPs, Switching Mode Power Supplies (DC-DC converters are
another name for this power supply). In this tutorial we will explain how the power supply works
switching works and I will show you your PC power supply especially the main components and what
function.
There are two basic designs of power supply: linear and switching.
Linear power supply works with input voltage of 127 V or 220 V and then lowers to
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which is still AC. Then rectification is done by a set of diodes, turning this AC voltage into
pulsating voltage (number 3 in Figures 1 and 2). The next step is filtering, which
carried out by an electrolytic capacitor, this transformation is then converted into a DC voltage (number 4 on
Figures 1 and 2). DC is obtained after the capacitor oscillates slightly (this oscillation is called ripple), so
the stage of setting the required voltage, is then carried out by a zener diode or by a circuit
integrated voltage regulator. After this stage the output is pure DC voltage (number 5 in Figure 1
and 2).
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Although linear power supplies work very well for some low power applications; phone without
cables and video game consoles, but when high power is required, linear power supplies can
The size of the transformer and the capacitance of the electrolytic capacitor are inversely proportional to
the frequency of the input AC voltage: the lower the frequency of the AC voltage, the larger the size
components and vice versa. Because the linear power supply still uses a frequency of 60 Hz
(or 50 Hz, depending on the country) from the power grid which is a very low frequency,
The power supply used in PCs uses a better approach: the loop system
closed. The circuit controlled by the switching transistor gets feedback from the supply output
power, increase or decrease the duty cycle of the voltage on the transformer according to consumption
PC (this approach is called PWM, Pulse Width Modulation). So the power supply resets with
When your PC is not consuming much power, the power supply resets itself to rest,
make transformers and all other components remove less power i.e. more
little heat is generated. In a linear power supply, the power supply is set to provide power
the maximum remains, even if the connected circuit is in a non-working state. The result is
that all components are working at full capacity, even if they are not required. Result
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is a greater heat.
In Figures 3 and 4 you can see the block diagram of a switching power supply with PWM feed
return used on PC. In Figure 3 we present a block diagram of the power supply without
PFC (Power Factor Correction) circuit - used by cheap power supplies and in Figure 4
we show a block diagram of a power supply with an active PFC circuit, which is used in Power
Supply high-end.
Figure 3: Block diagram of switching power supply with PWM design (without PFC).
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Figure 4: Block diagram of switching power supply with PWM design (with PFC).
You can see what is the difference between a power supply with active PFC and one without PFC circuit
by comparing Figures 3 and 4. As you can see, Power Supply with active PFC is not
it has a 110/220 V switch and it also doesn't have a voltage doubler circuit, but it does have an active PFC.
This is a very basic diagram. We do not include additional circuits such as circuits
protection, stand-by circuit, good signal generator power, etc. to make simple diagrams
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Figure 5: Schematics for a low-end ATX power supply. For details, see our image file
include.
You may be asking yourself where is the voltage regulation stage in Figure above. In terms of
In this case, the PWM circuit performs voltage regulation. The input voltage is rectified before passing through
switching transistors, and what they send to the transformer is a square wave. So output
the transformer is a square wave, not a sine wave. Because the wave has
square, it is very simple to convert it to DC voltage. So the rectification after the transformer,
the voltage is already DC. That is why PC Power Supply is also referred to as DC-DC converter.
The loopback used to feed the PWM control circuit is responsible for creating the
all necessary settings. If the output voltage is not, then the PWM control circuit
make a cycle change in the form of a command signal that is applied to the transistor to correct
outputs. This occurs when the PC increases power consumption, a situation where the output voltage
tends to decrease, or when the PC's power consumption decreases, the situation where the output voltage
tends to increase.
All you need to know before moving on to the next page of Figures 3 and 4) is:
1) Everything before the transformer is called "primary" and everything after it is called
"secondary".
2) Power Supply with active PFC circuit does not have a 110 V/220 V switch. Neither do they
3) On Power Supply without PFC, if 110V/220V is set to 110V, the power supply will be
using a voltage doubler, so that the voltage is always around 220 V before the bridge
rectification.
4) On the PC Power Supply two MOSFET transistors make a switcher. Some configurations
different can be used and we will talk more about this later.
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6) The control PWM circuit which is usually an integrated circuit is isolated from the primary through a transformer
7) As already mentioned, the PWM control circuit uses the power supply output to
controlling to drive the performance of the switching transistor. If the output voltage is not
normally, the PWM control circuit gives a command to the switching transistor to correct
output.
supply.
After opening the power supply for the first time (do not do this with the power cord
attached), you may be a little confused by the contents. But you will recognize at least
two things you already know: a fan power supply and some heatsinks.
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But you must be able to recognize the components that are included in the primer and the components that are included
including secondary. You will find one large electrolytic capacitor (on Power Supply
with PFC active) or two (on Power Supply without PFC). Usually PC Power Supply has three
transformer between two large heatsinks, as you can see in Figure 7. Transformer
5VSB output and the smallest transformer is used by the PWM control circuit to isolate
secondary from the primary (this is the transformer labeled as "insulator" in Figures 3 and 4).
more optocouplers (they look like tiny integrated circuits), so the Power Supply
using this component you will probably find only two transformers.
One of the heatsink belongs to the primary and the other belongs to the secondary. On your main heatsink you will
find switching transistors and also PFC transistors and diodes, if your power supply has PFC
active. Some manufacturers use a separate heatsink for the active PFC components, so
on Power Supply with active PFC you may find two heatsinks on the main part.
On the secondary heatsink you will find several rectifiers. They look like transistors
but they have two power diodes in them. You will also find some capacitors
An easier way to tell the secondary and primary apart is to just follow the power cord.
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The output cable will be connected to the secondary, while the input cable (coming from the power cable) will be
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Figure 7: Primary and secondary locations.
Transient Filter
The first stage of the PC power supply is temporary filtering. In Figure 8, you can
see the schematic of the recommended temporary filter for PC power supplies.
We call it "recommended" because there are many power supplies, especially cheap ones that are
will not have all the components shown in Figure 8. So a good way to
check whether your power supply is good quality or not is to check the stage
Its main component is called MOV (Metal Oxide Varistor) or varistor, labeled RV1 as
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on the schematic, is responsible for bypassing the voltage spikes (transients) found in
Power Supply. This is the exact same component found in surge suppressors. The problem
Cheap power supplies do not install these components to save costs. On Power Supply
with MOV, surge suppressors are useless, because they already have surge suppressors in
in it.
L1 and L2 are ferrite coils. C1 and C2 are disk capacitors, usually blue. This capacitor too
"
called capacitor Y". C3 is a metalized polyester capacitor, usually with values like 100
nF, 470 nF or 680 nF. This capacitor is called "capacitor X". Some Power Supply has X . capacitor
the second, which is installed in parallel with the main power line, such as RV1 in Figure 8.
Capacitor X is any capacitor that has terminals connected in parallel to the line
main power. Capacitor Y comes in pairs, they must be connected together in series with
the connection point between them is grounded, that is, it is connected to the chassis power supply. Then
While the filter not only filters out transients coming from the power line, it also prevents
noise generated by the switching transistor to return to the power line, which will
Let's look at some real-world examples. Look at Figure 9. Did you see something that
weird here? It's a power supply that doesn't have a transient filter! This is a cheap power supply unit
"generic". If you pay attention you can see the markings on the power supply board where
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Picture 9: This is a cheap ÿÿÿÿÿÿÿÿÿÿŽÿÿÿÿÿÿÿÿÿwhich does not have a transient filtering stage.
In Figure 10, you can see a cheap Power Supply transient filter. As you can see,
The MOV is absent and the mains has only one coil (the L2 is missing). On the other hand have one
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On some power supplies, the transient filter can be split into two separate stages, one of which
soldered to the input power connector and the other on the power supply circuit board, as you can see
In this power supply you find a capacitor X (replacing RV1 in Figure 8) and
the first ferrite coil (L1) is soldered on a small circuit board connected to the AC power connector
main.
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On the circuit board you can find other components, as you can see power
supply has MOV, although it is placed in an unusual position after the coil
second. If you pay attention, this power supply has more than the required number of components
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The MOV of the power supply above is yellow, but the most common color is dark blue.
You can also find a fuse near the transient filter (F1 in Figure 8, see also
Figures 9, 10 and 12). If this fuse is blown, be careful. The fuse does not close itself and
a fuse closing usually indicates that aa one or more components are faulty. If you
replace the fuse, a new one will probably blow right after you turn on your PC.
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Repair Power Supply PC
For : Beginner-Intermediate
In Power Supply without active PCF you will find a voltage doubler. Voltage doubler
using two large electrolytic capacitors. So the larger capacitor is found at power
supply that owns this second stage. As previously mentioned, the voltage doubler
only use if you connect your power supply to 127 V mains grid.
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Gambar 13: Electrolytic capacitors dari voltage doubler.
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Figure 14: Electrolytic capacitors of the voltage doubler after being removed from the power supply.
Furthermore, in addition to the two electrolytic capacitors, you will find a rectifying bridge (usually
called bridge only). This bridge can be made by four diodes or by a single component, see
Picture 15. On the high performance Power Supply this bridge has a heatsink.
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Gambar 15: Rectifying bridge.
Wÿÿÿ You will also find an NTC thermistor, which is a resistor that
Its resistance changes with temperature. It is used to reconfigure the power supply
when in use and is already starting to heat up. NTC Negative Temperature Coefficient. This component
Active PFC
Obviously this circuit is only found on Power Supply that has an active PFC. On your 16 Figure
Active PFC circuits typically use two power transistor MOSFETs. This transistor is attached to
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the heatsink is found at the primary power supply stage. For better understanding, we give
label the name of each MOSFET terminal, S for Source, D for Drain and G for Gate.
PFC diodes are power diodes typically using a package similar to a power transistor (but
has only two terminals), and is also attached to the heatsink found in the power supply stage
first.
The PFC coil shown in Figure 16 is the largest coil in the power supply.
Electrolytic capacitors are the large electrolytic capacitors you will find in the main parts of
power supplies with active PFC. And the resistor shown is an NTC thermistor, which is
power supply when in use and has started to heat up. NTC stands for Negative Temperature
Coefficient.
Active PFC control is usually based on integrated circuits. Sometimes this integrated circuit too
in charge of controlling the PWM circuit (used to control switching transistors). Circuit
This kind of integration is called a "PFC/PWM combo". Now let's take a look at some world examples
real In Figure 17 we remove the main heatsink so you can see the components more
good. On the right you can see the temporary filtering component which we already discussed.
On the left you can see the active components of the PFC. Since we removed the heatsink, the PFC is active
PFC transistors and diodes are missing in this image. If you pay attention you will see that
this is a power supply that uses a capacitor X between the bridge and the active PFC circuit. Usually
thermistor, which resembles a ceramic disk capacitor and is usually olive green in color,
using rubber protection, as you can see. As we already mentioned, the coil
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In Figure 18 below, you can see the components attached to the heatsink found in
The main parts of the Power Supply are depicted in Figure 17. You can see two transistors
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Switching Transistors
The switching part of the switching mode Power Supply can be built using the configuration
Single-Transistor
1 1 1 4
Forward
Two-Transistor Forward 2 2 0 2
Half Bridge 2 0 2 2
Full Bridge 4 0 0 2
Push-Pull 2 0 0 3
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Of course we only analyze the number of components required, there are some other aspects that
should be considered when deciding which configuration to use. Two configurations that
The most common for PC Power Supply are two-transistor forward and the push-pull, and both
using two switching transistors. The physical aspect of this transistor is a . type power transistor
MOSFET, can be seen on the previous page. They are attached to the heatsink found on the
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Gambar 22: Full bridge configuration.
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Gambar 23: Push-pull configuration.
large are those shown on the block diagrams (Figures 3 and 4) and schematics (Figures 19 to 23),
where the main transformer is connected to the switching transistor and the secondary transformer
connected to a rectifier and filter diode which will provide a DC power supply output (+12 V,
+5 V, 3.3 V, -12 V and -5 V). The second transformer is used to produce +5 VSB output. A
Independent circuits produce this output, also known as "standby power". The reason why
is because this output is always turned on, even when your PC is "turned off" (that is, it is on
PWM control circuit to the switching transistor (depicted as an "insulator" on the block diagram).
This third transformer is unlikely to exist, it is replaced by one or more optocouplers, which are visible
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Figure 25: This power supply uses optocouplers in the PWM circuit.
The PWM control circuit is based on an integrated circuit. No active PFC power supply normally
using the TL494 integrated circuit (the power supply is depicted in Figure 26 in the section above).
compatible, DBL494 is used). On Power Supply with active PFC sometimes used
An integrated circuit to combine both PWM and PFC controls. CM6800 type IC is
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Gambar 26: PWM control circuit.
The Secondary
Finally, the secondary stage we talk about. Here the output of the main transformer is rectified and
filtered and then sent to the PC. Rectification of negative voltage (-5 V and -12 V) is carried out
by conventional diodes, because they do not demand much power and current. But for rectification
positive voltages (3.3 V, 5 V and 12 V) are carried by a Schottky power rectifier, three terminals
components that look like power transistors but they have two power diodes inside.
How rectification works depends on the power supply model and may be in two configurations, which are
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Figure 27: Rectification Configuration.
Configuration "A" is more often used by low-end Power Supply. As you can see,
This configuration requires three pins of the transformer. Configuration "B" is more used by Power
High-end supplies. Here only two transformer pins are used, but the ferrite coil must be
physically larger and thus more expensive, and that is one of the main reasons
Also on high-end Power Supply, to increase the maximum current of the power supply can be
gives two power diodes can be connected in parallel, thereby doubling the circuit
can handle maximum current. All Power Supply has a complete correction circuit and
+12 V filtering and +5 V output, so all power supplies have at least two circuits
x Adds a 3.3 V voltage regulator to the +5 V output. This is the most common choice on
Figure 27 for the 3.3 V output, but sharing the same transformer output used by the circuit
V+5 rectification. It is the most common choice for high-end power supplies.
x Uses a 3.3 V complete independent correction and filtering circuit. This is very rare
and will be found on high-end and expensive Power Supply. For now we have seen
only one power supply uses this option (ENERMAX Galaxy 1000 W, for the record).
Since the 3.3 V output typically uses a 5 V, (low-end) or partial (on high-end) circuit,
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rating, which states that the maximum power two outputs can draw together,
in addition to the respective maximum power output (the combined power is lower than the ratings
In Figure 28 you have an overall view of the secondary part of the power supply
low-end. Here you can see the integrated circuit that is responsible for generating
good power signal. Usually low-end power supplies use LM339 or equivalent for the task
this.
You will find some electrolytic capacitors (much smaller than those found
on a voltage doubler or active PFC circuit) and some coils. They are responsible for
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Gambar 28: Power supply secondary stage.
For a better shot we cut and remove all wires and two coils
great filter. In Figure 29, you can see a smaller diode is used in the correction of
voltage -12 V and -5 V, and power 0.5 A on each specific power supply. Output Requirements
other voltage current is far above 1 A, requires a power diode to carry out repair
the.
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Figure 29: Rectifying diodes for 12 V and 5V voltages.
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Figure 30: Components found on the secondary heatsink of a low-end power supply.
x An integrated voltage regulator circuit - even though it has three terminals and looks
like transistors, these are actually integrated circuits. In the case of a Power Supply IC, this is usually
is 7805 (5 V regulator), which is in charge of regulating the 5VSB output. As has been
As mentioned earlier, this output uses a circuit that is independent of the standard 5 V line
x A power transistor MOSFET to regulate the 3.3 V output. In this Power Supply example,
mentioned on the previous page, only low-end Power Supply uses a regulator
x Schottky rectifier, which is just two diodes in the same package. In the example Power Supply
It uses the STPR1620CT, which can handle up to 8 A for each diode (16 A total).
x Another Schottky power rectifier. In this example Power Supply is used E83-004, which can be
handles up to 60 A. This specific power rectifier is used for 5 V and 3.3 V lines. Because
5V and 3.3V lines use the same rectifier, when this rectifier is added it can't
is greater than the rectifier's maximum current. This concept is called combined power. With
in other words, a 3.3 V line generated from 5 V; the transformer does not have a 3.3 V output, different
from what happens to all other voltages provided by the power supply. This configuration
only used on the low-end. High-end use separate power supply rectifier for
outputs 3.3 V and 5 V. Now let's look at the main components used in stage
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Two electric Schottky rectifiers for +12 V output are connected in parallel instead of just one
and thus +12 V output power can be supplied. This power supply uses two
One Schottky rectifier power for +5 V output. In dedicated power supply one STPS60L30CW
One Schottky rectifier power for 3.3 V output, being the main difference between Power
High-end, and low-end (as we just pointed out, low-end power supplies)
end output 3.3 V is produced through line + 5 V). On the power supply is described the network
One voltage regulator of the safety power supply circuit. This kind of feature varies
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Repairing the Power Supply is 3x easier than repairing the Motherboard, but Repairing the Power
Supply is 3x more dangerous than repairing the Motherboard. The power supply helps to change the ordinary current
into low DC voltage for your computer use. After the power supply fails to work,
we won't be able to use the computer. After the computer does not work, what to do
is to do power supply troubleshooting. Check the Power Supply for damage and
Below are common signs that can be observed from the behavior of the computer when the Power Supply
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damaged;
2. The Power Supply fan doesn't work. When the computer is turned on, there is no reaction at all
Note: Points 3-4 are often similar to damage caused by other devices on the motherboard.
7. IC regulator broken/damaged
9. The connection of the component legs through the solder is bad so that the electricity flow is jammed
To make improvements to the problems above, there are 3 stages that will be passed, namely;
ATTENTION !!!
Because working on a Power Supply involves high voltage electricity, I remind you
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and it is mandatory to read some of the instructions below.
important
3) Do not wear any jewelry that could cause electrical contact with the circuit.
4) Organize your work area as large as possible with the excuse that it might accidentally happen
5) If the circuit board is removed from its place, it is placed on top of the insulating material between
6) If by necessity you have to touch the circuit associated with the capacitor
the large power supply first empty the remaining voltage with a large resistor
resistors 1K-10K ohms). The trick is to connect the positive-negative leg of the capacitor with
using resistors.
7) Perform as many tests as possible, first with electric current and second with
without power supply to the components. For example, the semiconductor in the power supply section
8) Do not work if you are tired, it is high voltage electricity and small carelessness
A. Simple Method
Here is a simple tracing method when the Power Supply is having problems.
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1. PC no power
to ensure that the appliance is in good working order. If you are sure the PC is connected, check
the power cord to the PC to ensure that AC voltage is connected to the system unit. If power
there, turn on the PC and check the current from the power supply to the motherboard.
One thing you may encounter in dealing with Power Supply problems is when your PC
reboots. Reboot the computer itself without any meaningful information warning. Boot error
when the computer starts up initially is also a sign that the power supply is down.
If the power supply is on but not perfect, there is a possibility that one of the devices may be
receive power supply but others do not. This means that the distribution of power is not evenly distributed.
For example, a hard drive can receive power, whereas a CD-ROM drive cannot.
If you've checked the outlet, as well as the power cord and both are good, then thing
next is to check the connection to the motherboard. If not, then the problem is correct
right in the power supply. You can easily check the output of the power supply
using a multimeter.
B. Observation Method
The observation method was carried out after the simple method above did not bring results. Do
1. Open the Power Supply from its place, then open the Power Supply casing. Clean up
first part in the Power Supply so that the observation goes well.
2. Check as carefully as possible every electronic component on the PCB Power Supply.
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If the previous two methods haven't solved the problem, then it's time now to confirm whether
all components are still in accordance with the value as written. For this method it is not
all components can be measured in value with only a simple method. Therefore in this stage
we will only measure some components such as diodes, resistors, transistors only.
1. With the solder being heated, please free the legs of the component to be measured.
Why it should be freed is to avoid the short circuit effect of the components
another.
2. Once released, please measure the value of each component. For that I
please review the method of measuring components that have been discussed in the ebook Step by
To measure the voltage, the Power Supply must be active. The problem
ÿÿÿÿÿÿ WŽÿÿÿ ^ÿÿÿÿÿ W ÿÿÿÿÿ ÿÿÿÿÿÿÿÿÿ ÿÿÿÿ ÿÿÿÿ ÿÿÿÿÿÿDÿÿÿÿÿÿÿÿÿÿÿÿ WŽÿÿÿ ^upply dengan listrik
alone will not make the Power Supply directly active and in this situation the voltage cannot be measured.
Note: How to activate the Power Supply below is not the same for all power supplies. This test
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I took from a low end Power Supply. BEWARE OF TESTING VOLTAGE!!!
1. Connect the Power Supply with electricity via the AC Power Supply cable to an electrical outlet
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3. After you do like the picture above, if the Power Supply is still good then the fan will run
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