Fox Jet
Fox Jet
Fox Jet
Manual
Marksman
MATRIX & ELITE
2465-623
Revision D
The inks and conditioners used with the Marksman© Matrix & Elite Ink Jet system
carry a limited warranty.
For all warranty terms and conditions, contact the Distributor for a complete copy of the
Limited Warranty Statement.
Marksman Matrix & Elite
Section 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Section 2: Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Section 4: Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Materials Required for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
System Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installing Bracketry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting the Print System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Setting Up the Print Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mounting the Photosensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ship Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
The Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Priming the Print Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Section 7: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
APS - Automatic Priming System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Shutdown Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Ink Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Section 8: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Troubleshooting Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Troubleshooting Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Print Quality Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Section 1: Introduction
The Marksman© Matrix & Elite are advanced high-resolution ink jet controllers that runs on
a Microsoft Windows 7® platform. It includes a built-in keypad with a TFT display with
touch-screen control. The Marksman© Matrix & Elite can control up to 4 Pro Series high-
resolution print heads for printing industry compliant barcodes, graphics or alphanumeric
text on porous materials and cases.
This manual covers the operation of the Marksman© Matrix & Elite Ink Jet Printing System,
Marksman© Matrix & Elite Controller and Print Heads.
Section 2: Safety
Following is a list of safety symbols and their meanings, which will be found throughout this
manual. Pay attention to these symbols where they appear in the manual.
! Caution or Warning! Denotes possible personal injury and/or damage to the equip-
ment.
The Marksman© Ink Jet System is available with the following components, options and
service kits:
Part Number Description
Print Head
2464076 ProSeries 384e
2464076F ProSeries 384e, Flushed
2464078 ProSeries 384e, 90°
2464078F ProSeries 384e, 90°, Flushed
2464079 ProSeries 384e, Modular
2464079F ProSeries 384e, Modular, Flushed
Cabling
2464182-010 Cable, Straight Thru, DB9, 10 Ft.
2464182-025 Cable, Straight Thru, DB9, 25Ft.
2464182-050 Cable, Straight Thru, DB9, 50 Ft.
2465155-002 Cable Kit, Print Head, DB25, 2 Ft.
2465155-010 Cable Kit, Print Head, DB25, 10 Ft.
2465155-025 Cable Kit, Print Head, DB25, 25 Ft.
2464312 Cable, APS Photocell Network ("Y" Cable for sharing Auxiliary Photocell)
INK BOTTLE
PRINT HEAD
INK SYSTEM
WASTE BOTTLE
Bracketry
Bracketry is the structure that supports the controller, print system and other accessories.
This manual details instructions for mounting all system components to a conveyor. Other
mounting options for the controller and print system include the floor mount and the retract-
ing bracket. Assembly instructions are included with parts kits.
Conveyor Mount
Retracting Bracket
Floor Mount
Photosensor
The photosensor is both a light source and a sensor. It emits light and detects the arrival of
a product when the product reflects the light source back to the sensor. The sensor then
sends a signal to the controller to start the printing cycle.
Encoder
The encoder assembly provides conveyor line
speed information to the controller. It also allows
automatic disabling of printing when the line
stops.
The Marksman© Matrix & Elite System uses a
5000 ppr open collector output encoder. The
wheel is sized to provide the correct timing
inputs to allow the print heads to print from 150
to 300 dpi.
ENCODER ASSEMBLY
Inks
Ink is supplied via 500 mL plastic containers. ScanTrue® II PLUS is a pigmented ink formu-
lated for use on porous substrates.
NOTE: Check the label on the Print Head for correct ink type.
Waste Bottle
The APS includes a Waste Collection Bottle mounted on the rear of the Print Head assem-
bly. This bottle must be changed when full to prevent improper operation of the system.
Instructions for waste disposal are on the collection bottle.
Section 4: Installation
The figure below illustrates a typical conveyor-mounted installation. (Cables are not
shown.)
Use appropriate safety equipment and procedures. Leave print heads in their shipping car-
tons until all bracketry is in place and tightened down.
1. Carefully plan the mounting location of the equipment. Keep in mind bracketry hard-
ware location and printer equipment size.
2. Remove equipment from packaging.
3. Assemble all bracketry to the floor, conveyor, or other bracketry per bracketry installa-
tion section.
4. Mount the print system to its appropriate bracketry. Do not connect to power outlet.
5. Assemble the optional retracting bracket to each print head, if applicable.
6. Mount the print head(s) to their appropriate bracketry and in the approximate location
relative to the carton.
7. Mount the photosensor, optional bracketry, and optional encoder per procedure.
! CAUTION: Remove the print head Ship Cap prior to operating the Print Heads.
Installing Bracketry
This section shows controller bracketry mounted to a conveyor. This is the most common
mounting method, and the most stable, as all bracketry is bolted directly to the conveyor.
Detailed assembly instructions are included with the parts kit.
Other mounting options, including parts kit numbers, are listed in Section 3, System Com-
ponents.
Corner brackets are attached to aluminum bars as shown.
ATTACHING
CORNER
BRACKET
Single T-nut
Corner Bracket
NOTE: Install optional retracting bracket kit on the print head prior to mounting the print
head to the conveyor bracket.
It may be necessary to vertically adjust each bracket's horizontal bar later to fine-tune mes-
sage placement. This is especially true when using multiple print heads, as message lines
will need to be synchronized with each other.
NOTE: When adjusting the horizontal bar or print head mounting bracket, always support
the print head with your hand to keep it from falling forward onto the conveyor.
NOTE: The ProSeries print heads work on gravity and capillary ink feed, internal in the
print head. The head must be mounted in a level position from front to back to prevent leak-
age.
Ship Caps
! CAUTION: Do not operate APS Print Heads with the Print Head Ship Cap installed! Oper-
ating a closed system can cause a siphoning effect which can drain the ink supply.
THUMBSCREWS
SHIP CAP
NOTE: If you place the Print Head Ship Cap on a hot print head and do not fasten it
securely, the print head will weep ink until the head has cooled down.
NOTE: Ink may accumulate behind the ship cap during shipping.
CAUTION: Do not
! over-tighten the ink
bottle when screwing
into the Reservoir.
Over-tightening will
damage the Reservoir.
The Encoder
The encoder uses a wheel
that rolls against the con-
veyor line to track the speed.
It sends a signal to the con-
troller, which makes adjust-
Conveyor
ments for reported changes in
the line speed.
It is not necessary to install
the encoder immediately adja-
cent to the print heads. It is
more important to place it
where it will accurately mea-
sure the speed of the con- Encoder
Out to Controller
veyor. Install it in contact with Mounting
the conveyor, or with a wheel Bracket
Encoder
or roller moving the same Wheel
speed as the conveyor.
The encoder's mounting ENCODER
bracket is spring-loaded. ASSEMBLY
Adjust the spring collar to Mounting Bracket
ensure that the encoder main- Shaft
tains stable contact with the Spring
conveyor.
! CAUTION: Do not jam the encoder wheel against the surface of the conveyor. A radial
force of over 40 lbs. will reduce the life of the bearings.
PRINT
SYSTEM
24V
ENCODER
PHOTO
SENSOR
PRINT
SYSTEM
Views
OUTPUT TO
COM 1 COM 2 STROBE ENCODER PRINTHEAD
LINE OUT
12 VDC VGA DVI-D USB
2
NOTE: The system will not prime either manually or automatically if there is a low ink indi-
cation. Low ink indication is caused by either low ink in the reservoir or full ink in the waste
collection bottle.
Manual Prime
NOTE: Place a wipe in front of the maintenance plate to catch excessive ink.
A manual prime can be accomplished by depressing the push-button switch on the rear of
the ink system housing. Pressing and holding the button for longer than one second will
start the pump for a manual prime. It will continue to run as long as the button is depressed,
or up to five seconds. If additional priming is required, release and press the button again.
Pressing for less than 0.5 seconds will initiate a maintenance cycle. If the system has
started a maintenance cycle and the button is pressed, the manual prime will not operate.
(The Priming Sequence and the Vacuum Cycle are less than 10 seconds long.)
APS Cycle
The APS (Automatic Priming System) cycle is a means for re-priming channels in the head
if some are missing. The APS system does this by using a priming pump to force ink out of
the channels and a vacuum pump and collection bottle to collect the ink waste. The APS
cycle can be manually started by momentarily pressing the prime button.
NOTE: The system may not print during an APS cycle or manual prime.
Switch 0 1 2 3 4 5 6 7 8 9 A B C D E F
Setting
Interval 0 2 4 6 8 10 12 14 16 18 1 2 4 6 8 12
(Hours)
Timing Interval Settings
The priming sequence will perform three separate consecutive primes of approximately
four milliseconds each. The required time for the priming sequence is less than five sec-
onds, with an additional 20 seconds for the vacuum cycle. As with pervious Trident print-
heads, printing cannot occur during the priming sequence.
EF 0 1 2
D 3
C 4
B 5
A9
8 76
NOTE: The APS Control Cable and Auxiliary Photocell cannot be used together.
An Auxiliary Photocell input is available to insure a print cycle is not missed during the
automatic priming sequence. Connecting the Auxiliary Photocell will retard a prime
sequence until there is enough time to complete the sequence without missing a print
cycle. The default delay setting is three (3) seconds after the product passes the photocell.
Multiple heads can share the Auxiliary Photocell by using the Photocell "Y" Cable. To
change the default setting, perform the following steps:
1. Insure that the rotary switch is not in the "0" position.
2. Place a box in front of the photocell.
3. While the photocell is on, set the rotary switch to 0.
4. When the LED stays illuminated continuously, set the rotary switch to a new number (1
through F) representing the number of seconds (1 through 15) you want to delay. Note:
"0" is not an available user setting.
5. Press and hold the Prime button until the LED starts flashing.
6. Release the Prime button.
7. Remove the box from in front of the photocell.
8. Set the rotary switch back to the desired hour setting.
Matrix Keyboard
To change the
key-board lan-
guage.
To Windows
Special Function
Login
Select the Login ICON. The following screen will appear for the Matrix. Enter a username
then tab to the next field, enter a password then select the Enter button or the green check
mark. Once logged in the users account will display on the lock.
Note: User names and passwords are not case sensitive.
Logout
Each user should log out of the Marksman© Elite application to enforce the security restric-
tions. The user may log by selecting the closed padlock icon from the main display. The
system will continue operating in its current state. All menu options are disabled after the
user logs out, with the exception of the Login, Preview options and Info.
Start Message
The start message is used to ready
the system to print a label or image
that was created with the BoxWriter
Editor.
Select the desired message from the
list, or enter the message name, and
press the OK button.
Reset counts to zero: This allows the
count value to accumulate if needed
or to be reset with the start of the
message.
Stop Message
Stopping a message halts all printing related to the selected production line. The product
count is reset to zero.
The Stop message icon may be selected from the tool bar to stop the task on the
selected production line.
Idle Message
The Idle message option causes the printing to pause on the selected production line.
The product counts are halted until the current message is Resumed
Resume Message
The Resume message option causes the printing to resume on the selected production
line. The product counts are restored from the previously idled message.
Edit
The Edit menu option launches the Marksman BoxWriter Editor application. The user
must have the required rights to use this feature.
Configure
The Configure icon allows access to other options, Print Test Pattern, Database Start,
Print Heads, Production line, System, Security, Help.
Counts
Count is the current number
of the box in the pallet
series. It is always listed as
the "last printed" box. To
change the Count value,
enter the current box count
value. Enter a 0 to print a
count of 1 on the next box.
User Data
User data or User elements
may only be changed if the
message is loaded. The mes-
sage must contain user ele-
ments and be "Running" or
"Idle" in order to modify the
user data.
Select the User data ICON.
Edit the data in the lower edit
box and press OK to save
changes. For multiple ele-
ments, make all data changes
before pressing OK to save
changes. Press Cancel to exit
without saving changes.
Print Head Ink level or Print Head High Voltage Print Head Temperature
Ink Collection bottle Green = Good Green = Good
Green = Good Red = Low Red = Low
Yellow = Low
Red = Out
NOTE: The system will not print if the controller is reporting a Low Voltage Error, Out of
Ink condition or Low Temperature condition. If a strobe is connected to the system, this
is represented by a flashing red light.
Current Message
Production Line
Address:
Each card is assigned two heads: 1a and 1b, or 2a and 2b. The cards have jumpers
to determine which card it is. The bottom connector of the card is always the desig-
nated as “a”.
Photo delay: Photo delay is the horizontal distance (in inches) measured from the photo-
cell to the head.
Auto print inches: If internal photocell is selected, this number indicates the length of the
message to be printed. For example, if it is set to 36, the internal photocell will fire once
for every 36 inches of travel of the conveyor, as indicated by the encoder. The accrual
photocell must be tripped for this to work.
Height on box: The vertical distance in inches measured form the lower part of the prod-
uct or conveyor to the print head nozzle zero.
Encoder Speed: The desired internal encoder speed measured in feet per minute. The
default is 60 feet/min
Photocell source: Indicates whether the photocell is external or internal. The photocell
signal from another head may also be used (shared).
Encoder source: Indicates whether the encoder is external or internal. The encoder sig-
nal from another head may also be used (shared).
Master: Each line must have a master head. The master print head receives/distributes
the signals for the photocell and encoder to the remaining heads. The master head is
also used to determine count values.
Double pulse: Creates a darker print generally needed for the ProSeries 768e and 384e.
More
Linked to: Ties the information to be printed to additional heads. If the information is the
same on multiple sides of the box, link the heads together and the image is automatically
placed on the other head.
Delete: The Delete button allows for the removal of a production line form the
configuration. All messages created for the production line will be deleted.
Description: The description field is used to help define the production line.
Coupled: If this field is checked, starting a message on one line will also start in on the
other. The same is true for Stop, Idle and Resume. Note that you must have a two lines
configured to use this feature.
Configure, System
General Setting– Windows
Ports
Used to configure the system
COM ports, that may be used for
variable data or stating a mes-
sage.
Serial Port: Select the appropriate
button to edit the setup
parameters for a serial port on the
Matrix or Elite.
Each of the properties may be
selected using the corresponding
drop-down menu choices. When
selections are complete, click
Apply. The default selections are
shown in the screen at the right.
Baud: The Baud option
determines the speed of the
transferred data and may be set
to 9600, 19200, 38400, 57600 or
115200.
Parity: Parity determines the type
of parity bit to be used. It may be
set to None, Odd, or Even.
Data Bits: Data Bits determines
the number of data bits used. It may be set to 7 or 8.
Stop Bits: Stop Bits determines the number of stop bits to be used. It may be set to 1, 1.5
or 2.
Device Type:
Task Start- Serial device used to select/start a message, generally a hand scanner.
Database task start– Serial device used to search s database for message start.
Barcode Verification– Fixed scanner used to read each barcode after it is printed.
Variable Data– Data to be printed imported through the serial port
Host interface– Remote control of the Controller through the serial port.
General Setting– Startup
To restart the message that was running if power is lost or the system was shut down,
check the “Automatically restart last task” box. (This box is checked by default.)
Remember user data: The data will be retained until new data is entered even if the
software is reset.
Remember serial data: The data will be retained until new data is sent even if the soft-
ware is reset.
General Setting– Counts
Continuous Count: Select this feature to cause the Count on the main screen never reset
to zero at the start of a new message.
Configure, Security:
Users
The security feature of the
Marksman Matrix & Elite
Series allows the system
administrator to configure
users and access rights.
Add: Select the Add button
to create a user account.
Remove: Select the
Remove button to delete a
user account.
Properties: Select the
Properties button to modify
or view the user account
information.
Firstname: Enter the user’s
first name in this edit box.
Lastname: Enter the user’s
last name in this edit box.
Username: Enter the user’s
first name in this edit box.
Group Options:
Security groups allow the administrator to assign similar users with a specific set of
access rights. Select Security, then Group Options from the menu. Ten configurable
security groups are available. A user must be assigned to one group. Group names may
be modified to better describe the access level. Select a Group, then select or unselect
Options. Click OK to accept changes and close the screen.
The default access rights for each security group are shown in the following table:
Operator
Manager
Level 3
Level 6
Level 7
Level 8
Level 9
Administrator
Supervisor
Graphics Dept.
Security Group/ Option Access
Table
Output Table X
Start Message X X X
Stop Message X X X X X
Configure Users X
Exit Application X
Import X
Export X
Configure, Import:
NOTE: It is recommended that all printing tasks be stopped until the Import function has
been successfully completed; and that the current database be exported for backup pur-
poses.
To import all tasks that
were previously exported,
choose File, then Import.
In the “filename” field, input
the name of the file (full
path) the exported tasks
were saved to; or browse
for the file by clicking the
Browse button.
If there is data on the con-
troller that the user wants
to back-up, click Yes on
the Export option.
Configure, Export:
NOTE: It is recommended that all printing tasks be stopped until the Export function
has been successfully completed.
To export all existing tasks,
choose File, then Export.
Input the name of the file to
export to, or browse for an
existing file by clicking the
Browse button. Click the
Export button. If the file
already exists, the user will
be prompted to overwrite
the file or cancel the
request.
If successful, a confirmation
message will appear.
Configure, Help:
About
Components
A list of the .dll that are installed and the version number.
Cmd line args
A list of the software options that are turned on.
Firmware
A list of the Gate Array version number of the Print Head controller cards.
Translate
Select the desired language to be converted to. When the files have been translated, the
application will be re-started in the desired language.
Reports
Scan reports
The Scan Report contains information relating to the current task and scan results of a
printed barcode. The scan results are received through the RS232 port from a barcode
scanner properly. configured and connected to the Marksman© controller.
Date: Date is the date the scan event occurred.
Line: Line is the production line that the scan event occurred on.
Message: Message is the name of the message operating while the scan event occurred.
Barcode: Barcode is the barcode data scanned and received. The contents of this field
may contain the words NO READ if the barcode could not be decoded.
Total: Total number of decode attempts, including successful and failed decodes.
Good: Good indicates the number of successful decodes of the scanned barcode.
Export: Export allows the information to be saved in a comma delimiter format so it can
be used in other software applications.
Enabled: Allows for the collection of data.
Auto Export at Task Start: Exports an entry to text file defined by export path.
Print reports
The Print Report contains historical information regarding the printing operation. The print
report is a table named reports within a Microsoft® Access® Database named Marks-
man Elite. Click on Reports then select Printer Report from the menu.
Time:
Date and time that the
action occurred.
Action:
The event such as Start or
Stop Message.
User:
The User who was logged
in at the time the action
occurred.
Counts:
Counts is the product count
of the task for which the
action applies.
Line:
The production line that the information is for.
Message:
The name of the message for which the action applies.
Export:
Export allows the information to be saved in a comma delimiter format so it can be used
in other software applications.
Auto Export at Task Start:
Exports an entry to text file defined by export path.
Enabled:
Allows for the collection of data.
Delays
This feature allows the oper-
ator to make changes to
where the print starts, or
change the photocell delay.
These changes are not per-
manent and only last until
another message is selected.
This may be useful do to vari-
ations in the location of pre-
printed information on the
box.
NOTE:
Changes made using the Delay ICON are only temporary or until another message is
started. Permanent changes to the photocell delays must be done thru the Configura-
tion.
Incremental Value
Select OK when complete.
Exit
This will close down the all printing operation and exit out of BoxWriter software. Only oper-
ators with proper security rights can Exit the software.
Box Usage
If it is desirable to restrict a
box from a given line, it can
be done here. By default, all
new boxes are available on
all lines. To restrict it, select
the line, then select the box.
It can then be moved to the
"restricted" list by clicking
the "<" key. Clicking the
"<<" moves all boxes for a
given line to the restricted
list, regardless of selection.
Conversely, the ">" and
">>" keys move boxes to
the "available" list.
Editor Defaults
Element Defaults
Backup Path
A backup of the Marksman Matrix & Elite database is stored in a backup location every
time the application is closed. The path directs where the file is saved.
To edit an existing custom code, select it and click Edit, or double-click it. The Build date/
time format dialog is shown below.
Valid format specifiers are listed at the bottom of the dialog. To insert them in the current
string, select them and click Insert (or double-click).
Specifier Meaning
%a Abbreviated weekday name
%A Full weekday name
%b Abbreviated month name
%B Full month name
%c Date and time representation appropriate for locale
%d Day of month as decimal number (01 - 31)
%%D Day of month as decimal number (arbitrary length)
%%-D Day of month as decimal number, left justified (arbitrary length)
%#d Day of month as decimal number; no leading zero (1-31)
%H Hour in 24-hour format, with leading zero (00 - 23)
%#H Hour in 24-hour format; no leading zero (0-23)
%H:%M:%S Hour: Minute: Second in 24-hour format, with leading zero on the hour
(00-23)
%#H:%M:%S Hour: Minute: Second in 24-hour format, no leading zero on the hour (0-
23)
%I Hour in 12-hour format (01 - 12)
%#I Hour in 12-hour format; no leading zero (1-12)
%I:%M:%S Hour: Minute: Second in 12-hour format; with leading zero on the hour
(1-12)
%#I:%M:%S Hour: Minute: Second in 12-hour format; no leading zero on the hour (1-
12)
%j Day of year as decimal number (001 - 366)
%m Month as decimal number (01 - 12)
%M Minute as decimal number (00 - 59)
%%M Month as decimal number (arbitrary length)
%%-M Month as decimal number, left justified (arbitrary length)
%p Current locale’s AM/PM indicator for 12-hour clock
%S Second as decimal number (00 - 59)
%U Week of year as decimal number, with Sunday as first day of week (00 -
53)
%w Weekday as decimal number (0 - 6; Sunday is 0)
%W Week of year as decimal number, with Monday as first day of week (00 -
53)
%x Date representation for current locale
%X Time representation for current locale
%y Year without century, as decimal number (00 - 99)
%Y Year with century, as decimal number
%%Y Year as decimal number (arbitrary length)
Examples:
"%%YYYY" is formatted as "2004"
"%%YY" is formatted as "04"
"%%Y" is formatted as "4"
%%-Y Year as decimal number, left justified (arbitrary length)
%z; %Z Time zone name or abbreviation; no characters if time zone is unknown
%% Percent sign
%%0H Hour Code
%%0M Month Code
%%0A Day Code
%%0Q Quarter Hour Code
NOTE: The # flag may prefix any format specifier. In that case the meaning of the format
code is changed as follows:
%#a, %#A, # flag is ignored
%#b, %#B,
%#p, %#X,
%#z, %#Z,
%#%
%#c Long date and time representation, appropriate for current locale. For
example: "Tuesday, March 14, 1995, 12:41:29"
%#x Long date representation, appropriate to current locale. For example:
"Tuesday, March 14, 1995"
%#d, %#H, Remove leading zeroes (if any)
%#I, %#j,
%#m, %#M,
%#S, %#U,
%#w, %#W,
%#y, %#Y
Date/Time Codes
Quarter Hours: The Quarter Hours’ table stores codes for 15 minute intervals.
Days: The day table holds the value to be used for the appropriate day.
Bitmap Editor
Label Editor
Used to configure software when the Marksman Matrix or Elite is used with a Label Appli-
cator.
Shift Codes
Select the appropriate production line. Enter the shift start times and any user-defined
codes. The shift start times must be entered in 24-hour format. The shift code may contain
a maximum of 15 alphanumeric characters.
The sample dialog shows shift 1 starting at 7:00 AM, shift 2 starting at 3:00 PM and shift 3
starting at 11:00 PM.
Sub-Elements
Sub-elements can be used by certain barcodes (see the Barcode section of the manual for
usage). The Sub-elements dialog is shown below.
To edit an existing sub-element, select it and click the Properties button (the bottom, left-
most button). The Sub-element properties dialog is shown below.
The "Element type" field defines the type of element. The following types are supported by
sub-elements:
• Text
• Count
• Date / time
• Expiration date
• Shift
• User
• Serial data
To change the element's default values, click the Properties button. See the Elements
section of the manual for examples of property dialogs for element types.
The "Data" field contains the default data for the sub-element. Note that the Data must sat-
isfy the Input mask.
The buttons along the right side of the dialog are as follows, from top to bottom:
• Move up - moves the selected mask up.
• Move down - moves the selected mask down.
• Properties - displays the mask properties for editing.
• Add - creates a new mask.
• Delete - deletes the selected mask.
Application Identifiers
To define fonts,
select Define >
Application
identifiers.
Application
identifiers can
also be used by
certain bar-
codes. They
work in the
same manner
as sub-ele-
ments.
An example of the
Application identi-
fier properties dia-
log is shown at right.
Select the line, then select the head type. Heads with 32 channels have their own set of
barcode parameters, as do 256 channel heads.
To view or edit a set of barcode parameters, select it then click Edit, or double-click the
item.
NOTES:
Only the custom bar and space parameters can be changed; and only a person having
advanced knowledge of barcode and inkjet printing systems should change these parame-
ters. An unusable barcode may be printed using improper settings.
C128, C39, C93 & I 2of5: On standard barcode parameters, the Magnification, Width, Total
height and Ratio cannot be changed. Only custom parameters allow these fields to be
changed.
UPC: On standard barcode parameters, the Magnification, Bar width and Space width can-
not be changed. Only custom parameters allow these fields to be changed.
The "Font name" control will display a list of all TrueType fonts installed on the system.
The "Font" size field refers to the height of the font in pixels.
Tools
Ink Usage
The ink usage generator will calculate the cost of each print and how many prints you will
get from each bottle.
Files
New
Creating a Task
The next step is to insert elements into the label to be printed. The box is shown with high-
lighted areas showing where heads have been placed on the box. The printing areas can-
not be changed from the editor because the information about the heads and their
relationship to the box comes from the system configuration, which is limited by physical
devices installed. Different panels can be selected to add elements to the task. Once a
head has been chosen, select an element to be placed on the box. The process is
repeated until all the desired information needed on all sides of the box are completed. The
next step would be to save the task. (Refer to appropriate sections in this manual relating
to Elements and Saving Files.)
NOTE: If two elements overlap each other they both will show up in red. This is to let the
operator know that a problem may occur. The operator will also be told before saving the
task.
To disable the element overlap warnings, see Define, Editor Defaults earlier in this section.
Open
Copy
To copy tasks from one line to another, choose File > Copy.
Select the line to copy from, then select the tasks to be copied. Checking the "All" box will
automatically select all existing tasks for the given line.
This function works best when both the "To" and "From" lines have identical head configu-
rations. However, if they do not, the user may elect to configure the head mapping. To do
this, select the head to be mapped and click Edit (or double-click).
Import
NOTE: It is recommended that all printing tasks be stopped until the Import function has
been successfully completed; and that the current database be exported for backup pur-
poses.
If there is data on the controller that the user does not want to lose, click Yes on the follow-
ing screen.
Export
NOTE: It is recommended that all printing tasks be stopped until the Export function has
been successfully completed.
Delete
Save As
Properties
To change an open task's properties, choose File > Properties. The task's description,
download string, box and/or expiration data may be changed using this dialog.
The following table lists special ASCII characters that can be entered in the "Download
String" field. (For example, to send 0012345 terminated by a carriage return, enter
"0012345<CR>" in the Download String.)
Character Description
<NULL> Null
<SOH> Start of heading
<STX> Start of text
<ETX> End of text
<EOT> End of transmission
<ENQ> Enquiry
<ACK> Acknowledge
<BEL> Bell
<BS> Backspace
<HT> Horizontal tab
<LF> NL Line feed, New line
<VT> Vertical tab
<FF> NP Form feed, New page
<CR> Carriage return
<SO> Shift out
<SI> Shift in
<SLE>
<DC1> Device control 1
<DC2> Device control 2
<DC3> Device control 3
<DC4> Device control 4
<NAK> Negative acknowledge
<SYN> Synchronous idle
<ETB> End of transmission block
<CAN> Cancel
<EM> End of medium
<SIB> Substitute
<ESC> Escape
<FS> File separator
<GS> Group separator
<RS> Record separator
<US> Unit separator
Exit
Elements
Element Bar
Using the element bar, the user can add new elements to a task. Element types, from left to
right, are as follows:
• Text
• Bitmap
• Count
• Date / time
• Expiration date
• User
• Shift
• Barcode
• Database
• Serial
New elements can be created by clicking one of the buttons on the element bar, by right-
clicking on the printable area of the box, or by using the Elements > Add menu.
When creating a new element, its x, y position (top-left corner) is set to the current location
of the crosshairs.
To edit an existing element's properties, select the element by clicking it, then choose Ele-
ments > Edit from the menu (or press Enter); or double-click an element to edit its proper-
ties. Only one element at a time can be selected to edit.
Text
Link to: Allows the user to tie a text element to a barcode element. When the barcode data
is changed, the text field will automatically change.
To insert special characters, click the Special button. This will open the Windows Charac-
ter Map utility, which can be used to copy and paste special characters.
Bitmap
Count
The "Start value" field displays the starting value of the counter.
The "Roll over on" field determines when the counter rolls back to the Start value. (The
maximum number of digits for this field is six.)
The "Increment by" field is the number of units added to the current count when a photocell
event is fired.
The "Number of digits" field determines the number of significant digits printed. If "Leading
zeros" is checked, the count will be padded with zeros. For the example shown here,
000001 would be printed.
The "Orientation" field determines if the data is printed horizontally or vertically. See the
Elements, Text section for examples of horizontal and vertical text.
"Rollover" will reset the Pallet count to the Start value when the Maximum value is reached.
If unchecked, the Maximum value will be as high as the Pallet count will go.
Expiration
The expiration period is determined by adding the "Days" and "HH:MM:SS" fields to the
current system time.
"Round to top of unit" will force the expiration code that is printed to round up to the next
whole unit.
The "Orientation" field determines if the data is printed horizontally or vertically. See the
Text Element section for examples of horizontal and vertical text.
When "Rollover" is selected, the expiration code rollover time can be changed to a different
value than midnight. See Date/Time Codes, Rollover to enter a new setting.
User
The "Orientation" field determines if the data is printed horizontally or vertically. See the
Text Element section for examples of horizontal and vertical text.
Shift
Barcode
Code 128 barcodes support sub-elements and application identifiers. To modify these,
uncheck the "Simple data" box. The following is an example of a Code 128 barcode with
two sub elements:
The buttons along the right side of the dialog, from top to bottom, are
• Up - moves the selected sub-element up in the order
• Down - moves the selected sub-element down in the order
• Properties - displays the selected sub-element's properties
• Insert AI - inserts a new application identifier
• Insert sub-element - inserts a new sub element
See the Define, Sub-elements and Define, Application Identifiers sections for more infor-
mation.
Database
A Database element
looks up a piece of data
from a given database
and prints it.
The "Field" field displays the field name in the selected table. The value of this field is data
that will be printed. The user may also browse the fields in the current table by clicking
Select (see the Select field dialog on the next page).
If a given record is to be retrieved by a key value, check the "Use" box under "Key field". In
this example, the record from the Messages table whose ID is equal to 2434 will be
selected. The value of its Name field will be printed. The Key Field may be selected by
clicking the "Select" button (see the Select field dialog on the next page).
The "Orientation" field determines if the data is printed horizontally or vertically. See the
Text Element section for examples of horizontal and vertical text.
The following is an example of what the "Select Data Source" dialog might look like:
The following is an example of what the "Select field" dialog might look like:
Serial
ToolBar
Toolbar icons are listed in the table below in order from left to right:
New
Creates a new task. See the section on File, New.
Open
Opens an existing task. See the section on File, Open.
Save
Saves the task currently being edited.
Save All
Saves all open tasks.
Cut
Cuts the selected elements and places them on the clipboard.
Copy
Copies the selected elements to the clipboard.
Paste
Pastes the contents of the clipboard into the current task.
New elements created by this operation will have their position set relative to the current
crosshairs position.
Undo
Undoes the most recent operation.
Redo
Redoes the most recent Undo operation.
Zoom In
Zooms the current view in by increments of 25%.
Zoom Out
Zooms the current view out by increments of 25%.
Zoom Normal
Sets the current view's zoom to 100%.
Zoom Custom
This command allows the user to
set an arbitrary zoom factor for
the current view. Valid zoom fac-
tors are in the range of 10% to
200%.
About
This command displays
the "About" dialog. This
dialog lists all the major
components of the edi-
tor and their version
numbers.
Font bar
Name
Size
Width
Defines the average character width, in pixels. A value of 0 means that Windows will use
the font's default widths.
If one field overlaps another field, both fields will be highlighted in red.
Rotation Bar
The rotation bar allows the user to change the box's orienta-
tion, relative to the print heads.
The buttons rotate the box in the following order (starting from
the left-most button):
• Counter-clockwise
• Clockwise
• Down
• Up
• Left
• Right
Following are illustrations of some possible rotations. First, suppose the box has a length,
width and height of 12 inches, 6 inches and 3 inches, respectively. By default, it has the fol-
lowing orientation in a new task: 3 inches tall by 6 inches long of printable area:
Spinning the box clockwise (or counter clockwise) will result in a printable area that is now
6 inches tall by 3 inches long:
Spinning the box up (or down) will result in a printable area that is now 12 inches tall by 6
inches long:
Spinning the box left (or right) will result in a printable area that is now 3 inches tall by 12
inches long:
Sometimes changing the box's orientation will result in some elements being forced out-
side the printable area. When this happens, the Editor will warn the user with the following
message:
If it is acceptable to move the affected elements, click Yes and they will automatically be
repositioned. Otherwise, click No and the box will be returned to its original orientation.
Alignment Bar
The alignment bar allows the user to apply various transformations to the currently
selected elements.
Toolbar icons are listed in the table below in order from left to right:
Perspective
To change the perspective of the box view,
select View > Change perspective.
Section 7: Maintenance
APS - Automatic Priming System
NOTE: The system will not prime either manually or automatically if there is a low ink indi-
cation. Low ink indication is caused by either low ink in the reservoir or full ink in the waste
collection bottle.
The APS is an invaluable tool for routine cleaning of loose debris from the print engine
face. The images below demonstrate print before and after the APS.
BEFORE APS
AFTER APS
Shutdown Procedures
• Close the Application (double-click the X in the upper right hand corner).
NOTE: You must have the proper security level before the application will close.
• When Windows® is at the desktop, select Start, then select Turn Off Computer.
• Select Turn Off Computer (Windows® will perform its shutdown sequence).
• When Windows® is done, the screen will be all white.
• It is now safe to turn the power off.
Daily - 8 Hours
• Dust touch screen and keyboard with lint-free cloth.
• Make sure the cabinet fan(s) are working.
• inspect print head assemblies for leaks and wipe with lint-free cloth as necessary.
Periods of 1 Week to 3 Months with humidity < 55% and >25°C Temperature
During planned shutdown periods of 1 week to 3 months, as well as when storing spare
print heads:
• Remove the ink bottle, close the reservoir vent cap and install the reservoir ship cap.
• It is recommended that the ship cap with LONG TERM storage gasket be installed on
the orifice plate. This will prevent dust and debris from entering the print head, prevent
scratches to the nozzle plate and prevent overexposure to high humidity conditions.
(See Standard Operating Procedure FJSOP1 in “Appendix H: Standard Operating Pro-
cedures” on page 113 or 2464-172 Print Head Instructions for additional information.)
Periods of 3 Months or More - or 1 week with humidity >80%RH and/or >25° tempera-
ture
During planned long-term storage of 3 months or more, as well as when storing spare print
heads:
• Follow recommendations for 1 week to 3 months.
• It is recommended that the print head system be flushed with ScanTrue® II Flush Solu-
tion, and that ScanTrue® II Flush Solution be left in the print head during the storage
period. (See 2465-257N ScanTrue® II Flushing Kit Instructions for additional informa-
tion.) (See “Appendix C: Parts and Supplies” on page 97 for consumable part num-
bers.)
• Wipe print head cases and ink reservoir covers with lint-free cloth.
Ink Storage
NOTE: Do not shake the bottle of ink before use. Agitating the ink may introduce air into
the Print Head. If shaken, the bottle must sit for at least two hours before use.
NOTE: The ink should be used within three months of opening the bottle.
Section 8: Troubleshooting
The Marksman© Matrix & Elite ink jet system incorporates advanced designs, both in hard-
ware and in software. However, if the system ever fails to perform properly, some built-in
indicators will help in troubleshooting. This section will help minimize system downtime and
explain some of the diagnostic features built into the system.
Troubleshooting Notes
Most controller problems will be the result of improperly connected cables. Check all con-
nections, including power interface, print heads, encoder, and photosensor. (See Appendix
B, Theory of Operation for details.)
Problem: Cannot communicate to the Marksman© Matrix or Elite through the Ether-
net.
Action:
• Power down, then power up the computer and the Controller.
• Check for proper Ethernet cabling.
• Verify that the IP addresses are valid for the computer and the Controller.
Troubleshooting Tests
Print Test
This test will determine if the print heads are printing.
1. Place a cloth in front of the print head front plate.
2. Initiate a print cycle by turning on conveyor and tripping the photocell.
3. Check for ink on cloth.
Printed dots on cloth indicate that the system is printing. Check product sensor offset set-
tings, product length, or product margins if print is not seen on carton.
No ink on cloth indicates that the system is not printing. Review system status to determine
other possible causes of system not printing, including a test of the photosensor and
encoder to ensure operation.
1. Place the test object approximately ¼ inch in front of photosensor; photosensor should
sense object.
2. Place the test object near the center of the guide rails; photosensor should sense
object.
3. Place the test object on far guide rail; photosensor should not sense object.
4. Check that objects on the far side of the conveyor do not trip the photosensor.
5. Check that color differences in product do not cause multiple photosensor trips at the
farthest sensing distance.
NOTE: If the red LED on the photosensor fails to illuminate when an object is placed in
front of (but not touching) it, this is an indication that the photosensor is disconnected, or
the power supply or photosensor has failed.
Appendix A: Specifications
Matrix Controller Specifications
14.75 [374.7] 5.63 [142.9] 3.50 [88.9]
5.00
8.00 [127.0]
[203.2]
4.04
[102.5]
BOTTOM
BLIND FASTNER
(PEM BS-M6-1)
17.75 [450.9mm]
5.000 [127.0mm]
5.00 [127.0mm]
21.32 [541.5mm]
5.00
[127.0mm]
10.32
3.02 1.01 [25.6mm] [262.1mm]
[76.6mm]
21.75 [552.45mm]
6.32
[160.5mm]
10.32
[262.1mm]
3.02
1.07 [27.2mm]
[76.6mm]
Electrical Connections: Male DB-25 connector located on the rear of the print head.
Float switch sensor: Low ink and full waste bottle detection
(waste detection not included with AlphaCoder Print Heads)
Ink Specifications: ScanTrue® II PLUS (384e and 768e Print Heads), Pigmented
oil-based for porous surfaces
Technical Data:
Print Heads
The Marksman© Matrix & Elite supports all the Marksman series printheads. A typical prin-
thead includes a reservoir section, drive electronics, and a print engine. The information
and power needed for printing are sent to the print head through the DB25.
The drive electronics include a Universal Driver Board and Marksman© Driver Board. The
Universal Board takes 24VDC and generates the high voltage needed by the print engine.
The APS includes an ink collection bottle, vacuum pump, APS board, purge pump and res-
ervoir. The APS cycle is controlled by the Controller via a DB9 cable. Parameters are set
through the software. It is important for the cable to be connected. The power and low ink
signals are sent to the Controller through the DB25 cable. The ink collection bottle stores
the used ink from the APS cycles. If the bottle becomes full, or the reservoir is low, the APS
is disabled and the red LED on top of the Ink Supply will turn on.
Photosensor
The photosensor detects a product as it passes in front of the sensor. The signal starts the
printing process. Once the printing process has started it will continue until the label is
complete, regardless of what the photosensor signal does.
Encoder
The encoder is used to signal the controller when to print another column of ink. There are
two encoder options, external or internal. The external encoder rides on the conveyor to
determine how often to print a column of ink. As the conveyor's speed changes, so will the
period of time between the printing of the columns of ink. The internal encoder is timed-
based so that if the speed of the conveyor changes the print will be stretched or com-
pressed until the encoder speed is corrected.
ON
SW SETTINGS
OFF
DISPLAY DRIVER
BOARD
2465-612
HARD DRIVE
2465-621
2465-611
2465-323
PHC BOARD 2
JUMPER SETTINGS
Black/Green
Black/Blue
J2 J1 J2 J1
2465-343
2465-328
2465-331
2465-616
2465-613 RED WIRE
THIS END
2465-615
FAN
COM 2
POWER
STROBE VGA
HARD DRIVE
FAN
CAPACITOR
CABLE, USB,
CPU TO
AC PWR, 12V/24V
DISPLAY
COM 1 SATA PWR SUPPLY
Marksman Matrix & Elite
(P/N: 2465-320)
CABLE, USB,
PHC TO CPU
(P/N: 2465-323)
FAN
USB
ATX12V USB
CABLE,
STROBE
(P/N: 2465-329)
PHC BOARD PHC BOARD
(BOTTOM) (TOP)
CPU BOARD (ITEM 1) (ITEM 1)
BRN
BRN
BLUE
COM 1
COM 2
BLUE
CABLE, VGA
(P/N: 2465-318)
STRAIN
RELIEF POWER
SWITCH
CPU
USB CONNECTOR PHC BOARD POWER
CORD
Appendix B: Theory of Operation
Page 96
Marksman Matrix & Elite Appendix C: Parts and Supplies
Accessories
Part Number Description
2465253 Kit, Beacon, Matrix & Elite
CPU BOARD
DISPLAY HARD DRIVE &
HARD DRIVE BRACKET POWER SUPPLY 12V
PHC BOARD FAN POWER SUPPLY 24V
FAN
INSIDE OF DOOR INSIDE OF ENCLOSURE INSIDE OF ENCLOSURE
7 3
11
4
1 14 2
12 13
10 8 5
9
CAUTION: The outlet must be installed near the equipment and must be easily accessible.
ATTENTION: On doit installer à côté de l'appareil une prise de courant facilement accessi-
ble.
Before installing the system, verify the integrity of the 115VAC (US and Canada only)
sourced power, in accordance with the National Electric Code (NEC) (US only) and
approved local electrical codes. If using a standard AC outlet, use the following procedure
to verify the integrity of your outlet.
1. Place an outlet tester into the socket. (You can purchase an outlet tester at most hard-
ware stores).
2. If the outlet tester indicates that the outlet is wired correctly, proceed with the installa-
tion.
3. If the outlet tester indicates that the outlet is wired incorrectly, inform plant maintenance
immediately and do not use the outlet until it has been re-wired.
CAUTION: Not for use in a computer room as defined in the Standard for the Protection of
Electronic Computer/Data Processing Equipment, ANSI/NFPA 75 (US and Canada only).
ATTENTION: Ne peut être utilissé dans une salle d'ordinateurs telle que définie dans las
norme ANSI/NFPA 75 Standard for Protection of Electronic Computer/Data Processing
Equipment.
1. The Operator initiates a database task start routine. This can be accomplished by using
the Operate, Database Start menu option. In addition, the operator may use the new
"play" button on the toolbar indicated by the yellow cylinder. Finally, a new serial option
called Database Task Start is available for use with hand scanners and/or remote sys-
tems.
2. The system will respond by prompting the user for a key field value.
3. Based on the user's input, the software goes to the predefined record source to locate
the key field based on the value from step #2.
4. Once located, the software pulls up that record's information. Based on the predefined
field for a task name, the system looks at that field for the task name to start.
5. The software then starts that task and any database elements that are tied to the same
record (as in step #4); the system does not prompt the user, but instead uses the data
out of that record automatically. The system is now ready to print, unless there are
additional user-prompted fields necessary (see step #6).
6. If any other user-prompted information is necessary (such as database elements that
specify a different record set or standard user-prompted elements), the system will
prompt for these elements.
Each of the available tables (or sheets) will be available based on the DSN entry. Select the
appropriate table for use.
Next, choose the field that will be utilized for the Key field - to identify the record in which
the task name will be found.
ACE Pizza Sample spread sheet This example is an Excel spread Sheet with a DNS
named ACE PIZZA
Clicking OK starts the Data-
base Start Routine flowchart
as indicated previously in this
section.
In order to determine what key field has been selected by the operator, the printer report
has been modified to indicate the chosen key field. The key field will be indicated on the
preceding line under the Task Name field.
The first step in setting up the hand scanner is determining which numbers in the barcode
are to be used to select the task to be started. The following example will demonstrate the
process by using 5 digits of a 12 digit UPC barcode. You will need to print this page if you
plan on using the example barcode. It may be preferable to get an actual barcode that will
be used.
Create a task
The task that is to be printed after the barcode is scanned must be associated with that bar-
code. This is done by creating a task and giving it the name of the 5 digits of the barcode
being used to start the task. In the example below, the barcode being scanned is:
0 79068 17001 7
The part of the barcode that will be used to identify the task is highlighted: 17001. This is
the name that will be given to the task. A task should now be created using the name
17001.
Scanner
Plug the scanner into a serial port, either the *Auxiliary Input port or Com1 port.
Com1:
Configure/System/General Settings/
Com1/Properties
The controller should now be set up to start a task using a hand scanner. Make sure there
are no tasks running; use the Stop button if a task is selected.
Use the hand scanner and scan the barcode that the task was created from. If the task
starts, then the controller is set up. Additional tasks can now be added as needed using the
same approach as above.
The Diagnostic window (View\Diagnostic Dialog) can be used to assist in the trouble-
shooting process.
Appendix G: Fonts
Font List
In addition to the standard TrueType fonts, the following fonts were designed specifically for
the Marksman© Matrix & Elite Controllers. (Contact the Distributor for special fonts, special
characters or new fonts.)
MK Aardvark
MK Arabia
MK Arial
MK Arial Low Caps
MK Avalon
MK Barcode
MK Courier
MK Courier Low Caps
MK Diploma
MK Fujiyama
MK Gothic
MK Harquil
MK Harquil Low Caps
MK Script
MK Times
MK Times Low Caps
Font Samples
The following samples were printed with a ProSeries 768e Print Head at 300 dpi (standard)
and default width. The first two sets of Fonts (Aardvark and Arabia) are shown at 128, 64
and 32. The remaining fonts are shown at 64 only, but other sizes are available.
MK Aardvark 128
MK Aardvark 64
MK Aardvark 32
MK Arabia 128
MK Arabia 64
MK Arabia 32
MK Arial 64
MK Avalon 64
MK Barcode 64
MK Courier 64
MK Diploma 64
MK Fujiyama 64
MK Gothic 64
MK Harquil 64
MK Script 64
MK Times 64
SAFETY: All personnel performing this procedure must wear proper eye pro-
tection and latex gloves.
PROCEDURE:
1. Initiate the proper controller shutdown procedure, TURN OFF AND UNPLUG THE
CONTROLLER from electrical power source to avoid possible electrical problems and/
or electric shock.
SHIPPING
BOTTLE
8. Remove all photocell and photocell brackets from the printhead, if applicable.
10. Wrap a clean shop cloth around the front of the printhead to catch any ink that may leak
out and secure the cloth with masking or packing tape.
11. Place a plastic bag over the printhead assembly and secure it with tape.
12. If the printhead is to be stored for later use, it should be stored in a cool, dry location.
13. If the printhead is to be shipped, it should be well padded and packed in its original
shipping box.
! CAUTION:
Observance and practice of this procedure is critical to insure no damage occurs during
shipping.
FoxJet will replace, and charge for, any items found to be missing before it can be returned.
FoxJet may deny warranty coverage if the printer or part has failed as a result of abuse, ne-
glect, improper maintenance, improper shipping, or unapproved modification(s). Please re-
fer to the Master Warranty Statement.
END
RESPONSIBILITY: Customer.
SAFETY: All personnel performing this procedure must wear proper eye pro-
tection and latex gloves.
PROCEDURE:
1. Using a lint-free Texwipe, carefully clean any corrugated dust, hot melt glue strings
and/or other debris from the CP/OP area. Be sure to wipe across the CP/OP in one
direction, NOT UP AND DOWN OR BACK AND FORTH, to lessen the likelihood of
debris being pushed into the orifices. Failure to wipe in the appropriate direction will
damage the CP/OP.
2. Press and release the purge button to initiate an automatic prime/purge cycle (observe
that the ink is vacuumed off the CP/OP).
3. Wipe across the CP/OP with a lint-free Texwipe in one direction to remove excess ink,
if necessary.
4. Verify that all screws are in place and that covers are clean and properly installed.
5. Insure that the front of the printhead is parallel to, and within 6mm (0.25") or less, of the
side of the carton as it passes in front of the printhead.
6. Insure that the conveyor guides are adjusted to prevent cartons from contacting the
printhead.
7. Run a print sample to ensure all the channels are printing and producing good print
quality.
9. Press and hold the purge button for three to four seconds to prime the system or purge
air from the printhead.
10. Spray the proper maintenance fluid, as identified below, on a dry wipe card or folded
Texwipe.
10.1 For Printheads using VersaPrint ink, use FoxJet P/N X31003-001 spray.
10.2 For Printheads using ScanTrue® II PLUS ink, use FoxJet P/N X31027-001 spray.
11. Wipe across the CP/OP with the wipe card or lint-free Texwipe to remove any excess
ink and/or maintenance spray.
12. Run a print sample to ensure all the channels are printing and producing good print
quality.
FoxJet APS systems have waste ink catch bottles installed to the rear of the printhead/ink
system and employ a waste ink detection circuit to disengage the APS feature when the bot-
tle becomes full. Failure to replace a full waste ink bottle will disengage the APS system.
To maximize equipment longevity and increase performance, preventive maintenance rou-
tines must be performed on pre-defined daily, weekly, and/or monthly schedules.
If performing these measures is not already a regular practice, it should be immediately es-
tablished as a top priority to prolong the life of the system.
FoxJet may deny warranty coverage if the printer or part has failed as a result of abuse, ne-
glect, improper maintenance, or unapproved modification(s). Please refer to the Master
Warranty Statement.
END
RESPONSIBILITY: Customer.
SAFETY: All personnel performing this procedure must wear proper eye pro-
tection and latex gloves.
PROCEDURE:
1. Using a lint-free Texwipe, carefully clean any corrugated dust, hot melt glue strings
and/or other debris from the CP/OP area. Be sure to wipe across the CP/OP in one
direction, NOT UP AND DOWN OR BACK AND FORTH, to lessen the likelihood of
debris being pushed onto the orifices. Failure to wipe in the appropriate direction will
damage the CP/OP.
2. Fold 2 Texwipes over and hold them against the face of the printhead to catch the ink
during the next step in the maintenance process.
3. Press and hold the priming button for three to four seconds to prime the system or
purge air from the printhead.
B: With a prime bulb mounted to the rear of the Print Head Assembly. With this
type printhead, only push the bulb in. Do not squeeze or pinch the bulb, which
can damage the bulb and/or the valve internal to it.
4. Wipe across the CP/OP in one direction with a lint-free Texwipe to remove excess ink.
5. Verify that all screws are in place and that printhead covers are clean and properly
installed.
6. Insure that the front of the printhead is parallel to, and within 6mm (0.25") or less, of the
side of the carton as it passes in front of the printhead.
7. Insure that the conveyor guides are adjusted to prevent cartons from contacting the
printhead.
8. Run a print sample to ensure all the channels are printing and producing good print
quality.
10. Press and hold the priming button for a maximum of five seconds to prime the system
or purge air from the printhead.
11. Spray the proper maintenance fluid, as identified below, on a dry wipe card or folded
Texwipe.
11.1. For Printheads using VersaPrint ink, use FoxJet P/N X31003-001 spray.
11.2. For Printheads using ScanTrue® II PLUS ink, use FoxJet P/N X31027-001 spray.
11.3. For Printheads using AlphaMark ink, use Ethyl Alcohol (commercially available).
12. Wipe across the CP/OP with the wipe card or folded Texwipe to remove any excess ink
and/or maintenance spray.
13. Run a print sample to ensure all the channels are printing and producing good print
quality.
14. If there are any channels that still do not print, repeat steps 8 through 12 as required.
Maintenance Requirements
FoxJet may deny warranty coverage if the printer or part has failed as a result of abuse,
neglect, improper maintenance, or unapproved modification(s). Please refer to the Master
Warranty Statement.
END
SAFETY: All personnel performing this procedure must wear proper eye pro-
tection and latex gloves.
PROCEDURE:
1. Remove packing materials and retain for possible future use.
2. Insure that all printhead covers are properly installed, clean and all screws are in place
and tight.
3. Position the printhead and install the screws that hold the printhead to the printhead
bracketry.
4. Adjust bracketry so that the front of the printhead is parallel to, and no more than 6mm
(0.25”) away from, the side of the carton as it passes in front of the printhead.
5. Insure that conveyor guides are adjusted so that the cartons CANNOT hit the print-
head.
6. Remove the Reservoir ship cap and install the ink bottle (insure the expiration date on
the ink bottle has not yet occurred).
7. Open the vent cap and install a clean vent cap filter (FoxJet PN X40119-001).
8. If not installed, install an ink waste bottle (FoxJet PN X01240-002).
9. Remove the faceplate cover from the front of the printhead (Save the faceplate cover
and Reservoir ship cap for use when you remove the printhead from the production
line).
10. Switch controller power OFF.
11. Unplug controller from power source, if applicable.
12. Connect the printhead cable to the controller.
13. Connect the photocell cable to the printhead, if applicable.
14. Plug the system into a dedicated source of clean electric power.
15. Turn the power on to the printhead and wait for it to heat to temperature, which should
take approximately five to ten minutes. (A Marksman Net or UJII 352/32 Printhead may
take up to 30 minutes. On Marksman Net, Marksman Matrix, and Marksman Elite
Series controllers, it may take approximately 30 minutes to bring a ProSeries printhead
to the appropriate temperature.)
16. Take several lint-free Texwipes and press them against the front of the CP/OP to catch
any ink.
17. Press the purge switch for three to four seconds to purge any air out of the system.
18. Spray the proper maintenance fluid, as identified below, on a dry wipe card or folded
Texwipe.
18.1 For Printheads using VersaPrint ink, use FoxJet P/N X31003-001 spray.
18.2 For Printheads using ScanTrue® II PLUS ink, use FoxJet P/N X31027-001 spray.
19. Momentarily press the purge switch to initiate an automatic prime/purge cycle.
20. Wipe across the CP/OP with the wipe card or lint-free Texwipe to remove any excess
ink and/or maintenance spray.
21. Run a print sample to ensure all the channels are printing and producing good print
quality.
IF PRINT QUALITY IS ACCEPTABLE, PROCEED NO FURTHER.
22. If all channels are not printing properly, repeat steps 16 through 21. If the printhead has
not been in use for several months, it may take 30+ minutes for all channels to print.
END