ArmorStart 280D Um004 - en P
ArmorStart 280D Um004 - en P
ArmorStart 280D Um004 - en P
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
ArmorConnect, ArmorStart, ControlLogix, DeviceLogix, PLC, RSNetWorx, RSLogix 5000, and SLC are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
European Communities (EC) Directive Compliance
If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been
designed and tested to meet the following directives.
This product is tested to meet Council Directive 73/23/EEC Low Voltage and 89/336/EEC and Council Directive
89/336/EC Electromagnetic Compatibility (EMC) by applying the following standard(s):
· Bulletin 280/281: EN 60947-4-1 — Low-voltage switchgear and controlgear — Part 4-1:Contactors and
motor-starters — Electromechanical contactors and motor-starters.
· Bulletin 284: EN 61800-3 — Adjustable speed electronic power drive systems — Part 3: EMC product
standard including specific test methods.
Table of Contents
Chapter 1 Introduction ....................................................................................1-1
Product Overview Description .....................................................................................1-1
Operation .......................................................................................1-2
Mode of Operation ..........................................................................1-2
Bulletin 280/281 — Full-Voltage Start .....................................1-2
Bulletin 284 — Sensorless Vector Control ................................1-2
Description of Features ..................................................................1-3
Overload Protection .................................................................1-3
LED Status Indication ..............................................................1-5
Fault Diagnostics .....................................................................1-5
Inputs ......................................................................................1-6
Outputs ...................................................................................1-6
Gland Plate Entrance ...............................................................1-6
Motor Cable .............................................................................1-6
ArmorStart with DeviceNet Network Capabilities ......................1-6
DeviceLogix™ ........................................................................1-6
Peer to Peer Communications (ZIP) ..........................................1-6
Factory Installed Options ................................................................1-7
Optional HOA Keypad Configuration .........................................1-7
HOA Selector Keypad with Jog Function ...................................1-7
Source Brake Contactor............................................................1-7
Dynamic Brake Resistor ...........................................................1-8
Shielded Motor Cable ...............................................................1-8
Chapter 4
Bulletin 284 Programmable Parameters
for Sensorless Vector Controllers Introduction ....................................................................................4-1
Parameter Programming .........................................................4-1
Parameter Group Listing .................................................................4-2
DeviceLogix™ Group .....................................................................4-3
Starter Protection Group ...............................................................4-12
User I/O ........................................................................................4-15
Drive DeviceNet Group ..................................................................4-18
Display Group................................................................................4-20
Basic Program Group ....................................................................4-25
Clear Type 1 Fault and Restart the Drive........................................4-45
Clear an Overvoltage, Undervoltage, or Heatsink OvrTmp Fault
without Restarting the Drive ..........................................................4-45
Step Logic.....................................................................................4-58
Safety ArmorStart The safety version of the ArmorStart provides a safety solution
integrated into DeviceNet Safety installations. The Bulletin 280/281/
284 Safety ArmorStart achieves Category 4 functionality by using
redundant contactors. The Safety ArmorStart offers a quick connects
via the gland plate to the 1732DS-IB8XOBV4 safety I/O module. The
Bulletin 1732DS Safety I/O inputs will monitor the status of the
safety rated contactors inside the ArmorStart. The Bulletin 1732DS
Safety I/O outputs to provide 24V DC power for control power to the
ArmorStart.
Note: The Bulletin 280/281/284 Safety ArmorStart is suitable for
safety applications up to Safety Category 4PL e (TÜV
assessment per ISO 13849-1:2008). TÜV compliance letter is
available upon request.
Note: For additional information regarding the
1732DS-IB8XOBV4 safety I/O module, see publication
1791DS-UM001*-EN-P.
1-2 Product Overview
Percent
Voltage
Time (seconds)
The Bulletin 280/281 overload trip class can be selected for class 10,
15, 20 protection. Ambient insensitivity is inherent in the electronic
design of the overload.
ClassClass
10 Overload
10 Curves Class 15 Overload
Class 15 Curves
10000 10000
Approximate Trip Time (sec)
Cold Cold
100 100
Hot Hot
10
1 1
0 100 200 300 400 500 600 700 0 100 200 300 400 500 600 700
% of Full Load Current
Multiples Multiples%for
of Full Load Current
Cold
100
Hot
1
0 100 200 300 400 500 600 700
% of Full Load Current
Multiples
1-4 Product Overview
• POWER LED
The LED is illuminated solid green when control power is present
and with the proper polarity
• RUN LED
This LED is illuminated solid green when a start command and
control power are present
• NETWORK LED
This bi-color (red/green) LED indicates the status of the
communication link
• FAULT LED
Indicates Controller Fault (Trip) condition
The “Reset Button” acts as a local trip reset.
Fault Diagnostics
Fault diagnostics capabilities built in the ArmorStart Distributed
Motor Controller help you pinpoint a problem for easy
troubleshooting and quick re-starting.
Available on Available on
Fault Indication Bulletin: Fault Indication Bulletin:
280/281 284 280/281 284
• Short Circuit X X • Phase Imbalance X
• Overload X X • Miscellaneous Fault X X
• Phase Loss X X • Brake Fuse Detection X
• Control Power Loss X X • Internal Comm. Fault X
• Control Power Fuse Detection X X • DC Bus Fault X
• Output Power Fuse Detection X X • Ground Fault X
• I/O Fault X X • Overcurrent X
• Over Temperature X X • Restart Retries X
• DeviceNet™ Power Loss X X • Stall X
• EEprom Fault X X • Phase Short X
• Hardware Fault X X
1-6 Product Overview
Inputs
The inputs are single-keyed (2 inputs per connector), which are
sourced from DeviceNet power (24V DC), with LED status
indication.
Outputs
Two dual-key relay output connectors are supplied as standard. The
outputs are sourced from control power (A1 and A2). LED status
indication is also provided as standard for each output.
Motor Cable
With every ArmorStart Distributed Motor Controller, a 3-meter
unshielded 4-conductor cordset is provided with each unit as
standard. If the optional EMI filter is selected for Bulletin 284 units, a
shielded 4-conductor cordset is provided with each unit as standard.
DeviceLogix™
Factory Installed Options Optional HOA Keypad Configuration (Bulletin 280/281 only)
The ArmorStart offers two optional factory-installed Hand/Off/Auto
(HOA) configurations: Standard and Forward/Reverse HOA.
Note: The IP67 Dynamic Brake Resistor is used only with the
-DB1 factory-installed option.
Unpacking Remove all packing material, wedges, or braces from within and
around the starter. Remove all packing material from device(s).
Inspecting After unpacking, check the nameplate catalog number(s) against the
purchase order.
General Precautions In addition to the precautions listed throughout this manual, the
following statements, which are general to the system, must be read
and understood.
ArmorStart device with a 10 A short circuit protection rating ArmorStart device with a 25 A short circuit protection rating
2-6 Installation and Wiring
ArmorStart device with a 10 A short circuit protection rating ArmorStart device with a 25 A short circuit protection rating
2-8 Installation and Wiring
Local Disconnect
LED Status
Indication
2 Outputs
(Micro/M12)
4 Inputs
(Micro/M12)
Motor
Connection
DeviceNet
Connection
(Mini/M18)
Ground Terminal
Local Disconnect
LED Status
Indication
2 Outputs
(Micro/M12)
4 Inputs
(Micro/M12)
Motor
Connection
DeviceNet
Connection
(Mini/M18)
Ground Terminal
Local Disconnect
LED Status
Indication
2 Outputs
(Micro/M12)
4 Inputs
(Micro/M12)
DeviceNet
Connection
(Mini/M18) Source Brake
Connector
Ground Motor
Terminal Connector
Table 2.1 Power and Ground Wire, Size and Torque Specifications
Terminal Designations As shown in the next figures, the ArmorStart Distributed Motor Controller
contains terminals for power, control, safety monitor inputs, and ground
wiring. Access can be gained by removing the terminal access cover plate.
Figure 2.1 Bulletin 280 Power, Control, and Safety Monitor Input Terminals
2-16 Installation and Wiring
Figure 2.2 Bulletin 281 Power, Control, and Safety Monitor Input Terminals
Installation and Wiring 2-17
Figure 2.3 Bulletin 284 ArmorStart Power, Control, and Safety Monitor Input
Terminals
Table 2.2 Power, Control, Safety Monitor, and Ground Terminal Designations
Terminal Designations No. of Poles Description
Optional Locking Clip The clam shell design clips over the ArmorStart motor connector and
motor cable to limit customer access from disconnecting the motor
cable on the ArmorStart Distributed Motor Controller. The locking
clip is an optional device that can be used, if desired.
RESET
OFF
Bulletin 800F
Emergency Stop
Pushbutton
➊ Three-Phase Power Trunk- PatchCord cable with integral female or male connector on each end
Example Part Number: 280-PWR35A-M*
➋ Three-Phase Drop Cable- PatchCord cable with integral female or male connector on each end
Example Part Number: 280-PWR22A-M*
➌ Three-Phase Power Tees and Reducer -
Tee connects to a single drop line to trunk with quick change connectors – Part Number: 280-T35
Reducing Tee connects to a single drop line (Mini) to trunk (Quick change) connector – Part Number: 280-RT35
Reducer connects from quick change male connector to mini female connector– Part Number: 280-RA35
➍ Three-Phase Power Receptacles -
Female receptacles are a panel mount connector with flying leads – Part Number: 280-M35F-M1
2-20 Installation and Wiring
Terminal Designations
Maximum Ratings
Voltage (V) 480Y/277
Sym. Amps RMS 65 kA
Time Delay Fuse 50 A
Non-Delay Fuse 100 A
2-22 Installation and Wiring
Group Motor Installations for USA The ArmorStart Distributed Motor Controllers are listed for use with
and Canada Markets each other in group installations per NFPA 79, Electrical Standard for
Industrial Machinery. When applied according to the group motor
installation requirements, two or more motors, of any rating or
controller type, are permitted on a single branch circuit. Group Motor
Installation has been successfully used for many years in the USA and
Canada.
Wiring and Workmanship In addition to conduit and seal-tite raceway, it is acceptable to utilize
Guidelines cable that is dual rated Tray Cable, Type TC-ER and Cord, STOOW,
for power and control wiring on ArmorStart installations. In the USA
and Canada installations, the following guidance is outlined by the
NEC and NFPA 79.
1. They are not less than 0.6 m (2 ft) above the servicing level and
are within easy reach of the normal working position of the
operator.
2. The operator is not placed in a hazardous situation when operat-
ing them.
3. The possibility of inadvertent operation is minimized.
If the operated interface is used in industrial establishments where the
conditions of maintenance and supervision ensure that only qualified
persons operate and service the ArmorStart's operator interface, and
the installation is located so that inadvertent operation is minimized
then other installation locations with acceptable access can be
provided.
DeviceNet Network Installation The ArmorStart Distributed Motor Controller contains the equivalent
of 30 in. (0.76 m) of DeviceNet drop cable's electrical characteristics
and therefore 30 in. of drop cable must be included in the DeviceNet
drop cable budget for each ArmorStart in addition to actual drop cable
required for the installation.
Electromagnetic Compatibility The following guidelines are provided for EMC installation
(EMC) compliance.
Grounding
Connect a grounding conductor to the terminal provided as standard
on each ArmorStart Distributed Motor Controller. Refer to Table 2.2
for grounding provision location. There is also an externally available
ground terminal. Refer to Figure 7, Figure 8, and Figure 15.
Wiring
Wire in an industrial control application can be divided into three
groups: power, control, and signal. The following recommendations
for physical separation between these groups is provided to reduce the
coupling effect.
Parameter Programming
Each Distributed Motor Controller type will have a common set of
parameters followed by a set of parameters that pertain to the
individual starter type.
Parameter Group Listing The Bulletin 280/281 ArmorStart contains eight parameter groups.
The parameters shown in the DeviceLogix, DeviceNet, Starter
Protection, User I/O, Misc. Parameter, ZIP Parameters, Starter
Display and Starter Setup, are discussed in this chapter.
DeviceLogix™ Group
Hdw Inputs Parameter Number 1
Access Rule GET
This parameter provides status of Data Type WORD
hardware inputs
Group DeviceLogix
Units —
Minimum Value 0
Maximum Value 15
Default Value 0
Bulletin 280/281 Programmable Parameters 3-3
Bit
Function
3 2 1 0
— — — X Input 0
— — X — Input 1
— X — — Input 2
X — — — Input 3
Bit
Function
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — — — X Net Input 0
— — — — — — — — — — — — — — X — Net Input 1
— — — — — — — — — — — — — X — — Net input 2
— — — — — — — — — — — — X — — — Net Input 3
— — — — — — — — — — — X — — — — Net Input 4
— — — — — — — — — — X — — — — — Net Input 5
— — — — — — — — — X — — — — — — Net Input 6
— — — — — — — — X — — — — — — — Net Input 7
— — — — — — — X — — — — — — — — Net Input 8
— — — — — — X — — — — — — — — — Net Input 9
— — — — — X — — — — — — — — — — Net Input 10
— — — — X — — — — — — — — — — — Net Input 11
— — — X — — — — — — — — — — — — Net Input 12
— — X — — — — — — — — — — — — — Net Input 13
— X — — — — — — — — — — — — — — Net Input 14
X — — — — — — — — — — — — — — — Net Input 15
Bit
Function
14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — — X Net Output 0
— — — — — — — — — — — — — X — Net Output 1
— — — — — — — — — — — — X — — Net Output 2
— — — — — — — — — — — X — — — Net Output 3
— — — — — — — — — — X — — — — Net Output 4
— — — — — — — — — X — — — — — Net Output 5
— — — — — — — — X — — — — — — Net Output 6
— — — — — — — X — — — — — — — Net Output 7
— — — — — — X — — — — — — — — Net Output 8
— — — — — X — — — — — — — — — Net Output 9
— — — — X — — — — — — — — — — Net Output 10
— — — X — — — — — — — — — — — Net Output 11
— — X — — — — — — — — — — — — Net Output 12
— X — — — — — — — — — — — — — Net Output 13
X — — — — — — — — — — — — — — Net Output 14
Bit
Function
13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — X Short Circuit
— — — — — — — — — — — — X — Overload
— — — — — — — — — — — X — — Phase Loss
— — — — — — — — — — X — — — Reserved
— — — — — — — — — X — — — — Reserved
— — — — — — — — X — — — — — Control Power
— — — — — — — X — — — — — — I/O Fault
— — — — — — X — — — — — — — Over Temperature
— — — — — X — — — — — — — — Phase Imbalance
— — — — X — — — — — — — — — Dnet Power Loss
— — — X — — — — — — — — — — Reserved
— — X — — — — — — — — — — — Reserved
— X — — — — — — — — — — — — EEprom
X — — — — — — — — — — — — — HW Fault
Bulletin 280/281 Programmable Parameters 3-5
Bit
Function
13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — X Tripped
— — — — — — — — — — — — X — Warning
— — — — — — — — — — — X — — Running Fwd
— — — — — — — — — — X — — — Running Rev
— — — — — — — — — X — — — — Ready
— — — — — — — — X — — — — — Net Ctl Status
— — — — — — — X — — — — — — Reserved
— — — — — — X — — — — — — — At Reference
— — — — — X — — — — — — — — Reserved
— — — — X — — — — — — — — — Reserved
— — — X — — — — — — — — — — Reserved
— — X — — — — — — — — — — — Keypad Hand
— X — — — — — — — — — — — — HOA Status
X — — — — — — — — — — — — — 140M On
Bit
Function:
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — — — X Explicit Connection
— — — — — — — — — — — — — — X — I/O Connection
— — — — — — — — — — — — — X — — Explicit Fault
— — — — — — — — — — — — X — — — I/O Fault
— — — — — — — — — — — X — — — — I/O Idle
— — — — — — — — X X X — — — — — Reserved
— — — — — — — X — — — — — — — — ZIP 1 Cnxn
— — — — — — X — — — — — — — — — ZIP 1 Flt
— — — — — X — — — — — — — — — — ZIP 2 Cnxn
— — — — X — — — — — — — — — — — ZIP 2 Flt
— — — X — — — — — — — — — — — — ZIP 3 Cnxn
— — X — — — — — — — — — — — — — ZIP 3 Flt
— X — — — — — — — — — — — — — — ZIP 4 Cnxn
X — — — — — — — — — — — — — — — ZIP 4 Flt
Bit
Function:
7 6 5 4 3 2 1 0
— — — — — — — X Run Fwd
— — — — — — X — Run Rev
— — — — — X — — Fault Reset
— — — — X — — — Reserved
— — — X — — — — Reserved
— — X — — — — — Reserved
— X — — — — — — User Out A
X — — — — — — — User Out B
DeviceNet Group
Autobaud Enable Parameter Number 10
Access Rule GET/SET
When this parameter is enabled, Data Type BOOL
the device will attempt to
determine the network baud rate Group DeviceNet
and set its baud rate to the same, Units —
provided network traffic exists. Minimum Value 0
At least one node with an
Maximum Value 1
established baud rate must exist
on the network for autobaud to
occur.
Default Value 1
0 = Disable
1 = Enable
Bit
Function
13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — X Tripped
— — — — — — — — — — — — X — Warning
— — — — — — — — — — X — — Running Fwd
— — — — — — — — — — X — — — Running Rev
— — — — — — — — — X — — — — Ready
— — — — — — — — X — — — — — Reserved
— — — — — — — X — — — — — — Reserved
— — — — — — X — — — — — — — Reserved
— — — — — X — — — — — — — — Input 0
— — — — X — — — — — — — — — Input 1
— — — X — — — — — — — — — — Input 2
— — X — — — — — — — — — — — Input 3
— X — — — — — — — — — — — — HOA Status
X — — — — — — — — — — — — — 140M On
3-10 Bulletin 280/281 Programmable Parameters
Bit
Function
14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — — X Net Output 0
— — — — — — — — — — — — — X — Net Output 1
— — — — — — — — — — — — X — — Net Output 2
— — — — — — — — — — — X — — — Net Output 3
— — — — — — — — — — X — — — — Net Output 4
— — — — — — — — — X — — — — — Net Output 5
— — — — — — — — X — — — — — — Net Output 6
— — — — — — — X — — — — — — — Net Output 7
— — — — — — X — — — — — — — — Net Output 8
— — — — — X — — — — — — — — — Net Output 9
— — — — X — — — — — — — — — — Net Output 10
— — — X — — — — — — — — — — — Net Output 11
— — X — — — — — — — — — — — — Net Output 12
— X — — — — — — — — — — — — — Net Output 13
X — — — — — — — — — — — — — — Net Output 14
Bit
Function
13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — X Short Circuit
— — — — — — — — — — — — X — Overload
— — — — — — — — — — — X — — Phase Loss
— — — — — — — — — — X — — — Reserved
— — — — — — — — — X — — — — Reserved
— — — — — — — — X — — — — — Control Power
— — — — — — — X — — — — — — I/O Fault
— — — — — — X — — — — — — — Over Temperature
— — — — — X — — — — — — — — Phase Imbalance
— — — — X — — — — — — — — — Dnet Power Loss
— — — X — — — — — — — — — — Reserved
— — X — — — — — — — — — — — Reserved
— X — — — — — — — — — — — — Eeprom
X — — — — — — — — — — — — — HW Fault
Last PR Fault
Parameter Number 61
0 = None
1 = Hardware Short Circuit
2 = Software Short Circuit Access Rule GET
3 = Motor Overload
4 = Reserved
5 = Phase Loss Data Type UINT
6 – 12 = Reserved
13 = Control Power Loss
14 = Control Power Fuse Group Starter Protection
15 = I/O Short
16 = Output Fuse
17 = Overtemp Units —
18= Reserved
19 = Phase Imbalance
20 = Reserved
MinimumValue 0
21 = DNet Power Loss
22 = Internal Comm
23-26 = Reserved
27 = MCB EEPROM Maximum Value 100
28 = Base EEPROM
29 = Reserved
30 = Wrong Base
Default Value 0
31 = Wrong CTs
32-100 = Reserved
Bit
Warning
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
X reserved
X reserved
X Phase Loss
X reserved
X reserved
X Control Power
X IO Warning
X reserved
X Phase Imbalance
X DeviceNet
X reserved
X reserved
X reserved
X Hardware
X reserved
X reserved
3-14 Bulletin 280/281 Programmable Parameters
User I/O
Off-to-On Delay Parameter Number 30
Access Rule GET/SET
This parameter allows the Data Type UINT
installer to program a time
duration before an input is Group User I/O
reported “ON” Units ms
Minimum Value 0
Maximum Value 65.000
Default Value 0
Misc. Group
Keypad Mode Parameter Number 45
Access Rule GET/SET
This parameter selects if the Data Type BOOL
keypad operation is maintained
or momentary Group Misc.
Units —
0= Maintained Minimum Value 0
1= Momentary
Maximum Value 1
Default Value 0
ZIP Parameters
AutoRun Zip Parameter Number 67
Access Rule Get/Set
Enables ZIP data production on Data Type BOOL
power up
Group ZIP Parameters
0=Disable Units
1=Enable MinimumValue 0
Maximum Value 1
Default Value 0
Bulletin 280/281 Programmable Parameters 3-19
Starter Display
Phase A Current Parameter Number 101
Access Rule GET/SET
This parameter provides the Data Type INT
current of Phase A measured n
increments of 1/10th of an Group Starter Display
ampere Units xx.x Amps
Minimum Value 0
Maximum Value 32767
Default Value 0
Starter Setup
FLA Setting Parameter Number 106
Access Rule GET/SET
The motor’s full load current Data Type INT
rating is programmed in this
parameter Group Starter Setup
Units xx.x Amps
Minimum Value See Table 3.2
Maximum Value See Table 3.2
Default Value See Table 3.2
Table 3.2 FLA Setting Ranges and Default Values (with indicated setting
precision)
FLA Current Range (A)
Default Value
Minimum Value Maximum Value
0.24 1.2 0.24
0.5 2.5 0.5
1.1 5.5 1.1
3.2 16.0 3.2
Notes
Chapter 4
Bulletin 284 Programmable Parameters
for Sensorless Vector Controllers
This chapter describes each programmable parameter and its function
for Bulletin 284 Sensorless Vector Controllers.
Parameter Programming Each Distributed Motor Controller type will have a common set of
parameters followed by a set of parameters that pertain to the
individual starter type.
Parameter Group Listing The Bulletin 284D ArmorStart contains ten parameter groups. The
parameters shown in the DeviceLogix™, DeviceNet , Starter
Protection , User I/O , Misc. Parameter , Drive DeviceNet , Display
Group, Basic Program, and Advanced Program will be discussed in
this chapter.
DeviceLogix Group
Bit
Function
3 2 1 0
— — — X Input 0
— — X — Input 1
— X — — Input 2
X — — — Input 3
Bit
Function
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — — — X Net Input 0
— — — — — — — — — — — — — — X — Net Input 1
— — — — — — — — — — — — — X — — Net input 2
— — — — — — — — — — — — X — — — Net Input 3
— — — — — — — — — — — X — — — — Net Input 4
— — — — — — — — — — X — — — — — Net Input 5
— — — — — — — — — X — — — — — — Net Input 6
— — — — — — — — X — — — — — — — Net Input 7
— — — — — — — X — — — — — — — — Net Input 8
— — — — — — X — — — — — — — — — Net Input 9
— — — — — X — — — — — — — — — — Net Input 10
— — — — X — — — — — — — — — — — Net Input 11
— — — X — — — — — — — — — — — — Net Input 12
— — X — — — — — — — — — — — — — Net Input 13
— X — — — — — — — — — — — — — — Net Input 14
X — — — — — — — — — — — — — — — Net Input 15
4-4 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers
Bit
Function
14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — — X Net Output 0
— — — — — — — — — — — — — X — Net Output 1
— — — — — — — — — — — — X — — Net Output 2
— — — — — — — — — — — X — — — Net Output 3
— — — — — — — — — — X — — — — Net Output 4
— — — — — — — — — X — — — — — Net Output 5
— — — — — — — — X — — — — — — Net Output 6
— — — — — — — X — — — — — — — Net Output 7
— — — — — — X — — — — — — — — Net Output 8
— — — — — X — — — — — — — — — Net Output 9
— — — — X — — — — — — — — — — Net Output 10
— — — X — — — — — — — — — — — Net Output 11
— — X — — — — — — — — — — — — Net Output 12
— X — — — — — — — — — — — — — Net Output 13
X — — — — — — — — — — — — — — Net Output 14
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-5
Bit
Function
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — — — X Short Circuit
— — — — — — — — — — — — — — X — Overload
— — — — — — — — — — — — — X — — Phase Short
— — — — — — — — — — — — X — — — Ground Fault
— — — — — — — — — — — X — — — — Stall
— — — — — — — — — — X — — — — — Control Power
— — — — — — — — — X — — — — — — IO Fault
— — — — — — — X — — — — — — — Overtemperature
— — — — — — — X — — — — — — — — Over Current
— — — — — — X — — — — — — — — — Dnet Power Loss
— — — — — X — — — — — — — — — — Internal Comm ➊
— — — — X — — — — — — — — — — — DC Bus Fault
— — — X — — — — — — — — — — — — EEprom
— — X — — — — — — — — — — — — — HW Fault
— X — — — — — — — — — — — — — — Restart Retries
X — — — — — — — — — — — — — — — Misc. Fault
Bit
Function
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — — — X Tripped
— — — — — — — — — — — — — — X — Warning
— — — — — — — — — — — — — X — — Running Fwd
— — — — — — — — — — — — X — — — Running Rev
— — — — — — — — — — — X — — — — Ready
— — — — — — — — — — X — — — — — Net Ctl Status
— — — — — — — — — X — — — — — — Net Ref Status
— — — — — — — — X — — — — — — — At Reference
— — — — — — — X — — — — — — — — DrvOpto1
— — — — — — X — — — — — — — — — DrvOpto2
— — — — — X — — — — — — — — — — Keypad Jog
— — — — X — — — — — — — — — — — Keypad Hand
— — — X — — — — — — — — — — — — HOA Status
— — X — — — — — — — — — — — — — 140M On
— X — — — — — — — — — — — — — — Contactor 1 ➊
X — — — — — — — — — — — — — — — Contactor 2 ➋
Bit
Function
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — — — X Exp Cnxn
— — — — — — — — — — — — — — X — IO Cnxn
— — — — — — — — — — — — — X — — Exp Flt
— — — — — — — — — — — — X — — — IO Flt
— — — — — — — — — — — X — — — — IO Idle
— — — — — — — — X X X — — — — — Reserved
— — — — — — — X — — — — — — — — ZIP 1 Cnxn
— — — — — — X — — — — — — — — — ZIP 1 Flt
— — — — — X — — — — — — — — — — ZIP 2 Cnxn
— — — — X — — — — — — — — — — — ZIP 2 Flt
— — — X — — — — — — — — — — — — ZIP 3 Cnxn
— — X — — — — — — — — — — — — — ZIP 3 Flt
— X — — — — — — — — — — — — — — ZIP 4 Cnxn
X — — — — — — — — — — — — — — — ZIP 4 Flt
Bit
Function
7 6 5 4 3 2 1 0
— — — — — — — X Run Fwd
— — — — — — X — Run Rev
— — — — — X — — Fault Reset
— — — — X — — — Jog Fwd
— — — X — — — — Jog Rev
— — X — — — — — Reserved
— X — — — — — — User Out A
X — — — — — — — User Out B
4-8 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers
DeviceNet Group
Bit
Function
13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — X Tripped
— — — — — — — — — — — — X — Warning
— — — — — — — — — — — X — — Running Fwd
— — — — — — — — — — X — — — Running Rev
— — — — — — — — — X — — — — Ready
— — — — — — — — X — — — — — Net Ctl Status
— — — — — — — X — — — — — — Net Ref Status
— — — — — — X — — — — — — — At Reference
— — — — — X — — — — — — — — User Input 1
— — — — X — — — — — — — — — User Input 2
— — — X — — — — — — — — — — User Input 3
— — X — — — — — — — — — — — User Input 4
— X — — — — — — — — — — — — HOA Status
X — — — — — — — — — — — — — 140M On
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-11
Bit
Function
14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — — X Net Output 0
— — — — — — — — — — — — — X — Net Output 1
— — — — — — — — — — — — X — — Net Output 2
— — — — — — — — — — — X — — — Net Output 3
— — — — — — — — — — X — — — — Net Output 4
— — — — — — — — — X — — — — — Net Output 5
— — — — — — — — X — — — — — — Net Output 6
— — — — — — — X — — — — — — — Net Output 7
— — — — — — X — — — — — — — — Net Output 8
— — — — — X — — — — — — — — — Net Output 9
— — — — X — — — — — — — — — — Net Output 10
— — — X — — — — — — — — — — — Net Output 11
— — X — — — — — — — — — — — — Net Output 12
— X — — — — — — — — — — — — — Net Output 13
X — — — — — — — — — — — — — — Net Output 14
Bit
Function
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — — — — — X Short Circuit
— — — — — — — — — — — — — — X — Overload
— — — — — — — — — — — — — X — — Phase Short
— — — — — — — — — — — — X — — — Ground Fault
— — — — — — — — — — — X — — — — Stall
— — — — — — — — — — X — — — — — Control Power
— — — — — — — — — X — — — — — — IO Fault
— — — — — — — — X — — — — — — — Overtemperature
— — — — — — — X — — — — — — — — Over Current
— — — — — — X — — — — — — — — — Dnet Power Loss
— — — — — X — — — — — — — — — — Internal Comm
— — — — X — — — — — — — — — — — DC Bus Fault
— — — X — — — — — — — — — — — — EEprom
— — X — — — — — — — — — — — — — HW Fault
— X — — — — — — — — — — — — — — Restart Retries
X — — — — — — — — — — — — — — — Misc. Fault
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-13
Last PR Fault
Parameter Number 61
1 =Hdw Short Ckt
2 = Reserved
3 =Motor Overload (PF Fault Code 7)
4 =Drive Overload (PF Fault Code 64)
5 = Phase U to Gnd (PF Fault Code 38) Access Rule GET
6 = Phase V to Gnd (PF Fault Code 39)
7 = Phase W to Gnd (PF Fault Code 40)
8 = Phase UV Short (PF4 Fault Code 41)
9 = Phase UW Short (PF Fault Code 42) Data Type UINT
10 = Phase VW Short (PF Fault Code 43)
11 = Ground Fault (PF Fault Code 13)
12 = Stall (PF Fault Code 6)
13 = Control Pwr Loss Group Starter Protection
14 = Control Pwr Fuse
15 = Input Short
16 = Output Fuse
17 = Over Temp
Units —
18 = Heatsink OvrTmp (PF Fault Code 8)
19 = HW OverCurrent (PF Fault Code 12)
20 = SW OverCurrent (PF Fault Code 63)
21 = DNet Power Loss
22 = Internal Comm Minimum Value 0
23 = Drive Comm Loss (PF Fault Code 81)
24 = Power Loss (PF Fault Code 3)
25 = Under Voltage (PF Fault Code 4)
26 = Over Voltage (PF Fault Code 5) Maximum Value 45
27 = MCB EEPROM
28 = Base EEPROM
29 =Drive EEPROM (PF Fault Code 100)
30 = Wrong Base
31 = Fan RPM
32 = Power Unit (PF Fault Code 70)
33 = Drive IO Brd (PF Fault Code122)
34 = Restart Retries (PF Fault Code 33)
35 = Drive Aux In Flt (PF Fault Code 2)
Default Value 0
36 = Analog Input (PF Fault Code 29)
37 = Drv Param Reset (PF Fault Code 48)
38 = SCV Autotune (PF Fault Code 80)
39 = Source Brake
40 = Reserved
41 = DB1 Comm
42 = DB1 Fault
Miscellaneous Group
Keypad Mode Parameter Number 45
This parameter selects if the keypad operation is maintained or momentary. Access Rule GET/SET
0 = Maintained Data Type BOOL
1 = Momentary
Group Misc.
Units —
Minimum Value 0
Maximum Value 1
Default Value 0
Bit
Function
11 10 9 8 7 6 5 4 3 2 1 0
— — — — — — — — — — — X Accel 1 En
— — — — — — — — — — X — Accel 2 En
— — — — — — — — — X — — Decel 1 En
— — — — — — — — X — — — Decel 3 En
— — — — — — — X — — — — Freq Sel 0
— — — — — — X — — — — — Freq Sel 1
— — — — — X — — — — — — Freq Sel 2
— — — — X — — — — — — — Reserved
— — — X — — — — — — — — Drv In 1
— — X — — — — — — — — — Drv In 2
— X — — — — — — — — — — Drv In 3
X — — — — — — — — — — — Drv In 4
Display Group
Analog In 4…20 mA
This parameter is not available for use with the Bulletin 284 ArmorStart Parameter Number 121
Distributed Motor Controller.
4-24 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers
Options Description
0 Not Used Terminal has no function but can be read over network communication via Parameter 114 (Dig In Status).
• When active, Parameter 167 (Accel Time 2) and Parameter 168 (Decel Time 2) are used for all ramp rates
1 Acc & Dec2 except Jog.
• Can only be tied to one input.
• When input is present, drive accelerates according to the value set in Parameter 179 (Jog Accel/Decel) and
ramps to the value set in Parameter 178 (Jog Frequency).
2 Jog • When the input is removed, drive ramps to a stop according to the value set in Parameter 179 (Jog Accel/
Decel).
• A valid Start command will override this input.
3 Aux Fault When enable, an F2 Auxiliary Input fault will occur when the input is removed.
Preset Freq Refer to Parameters 170…173 and 174…177.
4 (Parameters 151
and 152 Default)
Local (Parameter Option not valid for Bulletin 284 ArmorStart.
5
153 Default)
6 Comm Port This option is the default setting.
7 Clear Fault When active, clears active fault.
8 RampStop,CF Causes drive to immediately ramp to stop regardless of how Parameter 137 (Stop Mode) is set.
9 CoastStop,CF Causes drive to immediately ramp to stop regardless of how Parameter 137 (Stop Mode) is set.
10 DCInjStop,CF Causes drive to immediately begin a DC Injection stop regardless of how Parameter 137 (Stop Mode) is set.
Jog Forward Drive accelerates to Parameter 178 (Jog Frequency) according to Parameter 179 (Jog Accel/Decel) and ramps to
11 (Parameter 154 stop when input becomes inactive. A valid start will override this command.
Default)
Drive accelerates to Parameter 178 (Jog Frequency) according to Parameter 179 (Jog Accel/Decel) and ramps to
12 Jog Reverse
stop when input becomes inactive. A valid start will override this command.
Option with Factory Installed option — A10 (0…10V Analog Input). Selects 0…10V or +/-10V as the frequency
13 10V In Ctrl
reference. Start source is not changed.
14 20MA In Ctrl Option not valid for Bulletin 284 ArmorStart.
15 PID Disable Disabled PID function. Drive uses the next valid non-PID speed reference.
16 MOP Up Increases the value of Parameter 169 (internal Freq) at a rate 2 Hz per second. Default of Parameter 169 is 60 Hz.
17 MOP Down Decreases the value of Parameter 169 (internal Freq) at a rate 2 Hz per second. Default of Parameter 169 is 60 Hz.
18 Timer Start Clears and starts the timer function. May be used to control the relay or opto outputs.
19 Counter In Starts the counter function. May be used to control the relay or opto outputs.
20 Reset Timer Clears the active timer.
21 Reset Countr Clears the active counter.
22 Rset Tim&Cnt Clear active timer and counter.
Logic Function input number 1. May be used to control the relay or opto outputs (see Parameters 155, 158, 161
23 Logic In1
options 11…14). May be used in conjunction with Step Logic Parameters 240…247 (Stp Logic X).
Logic Function input number 1. May be used to control the relay or opto outputs (see Parameters 155, 158, 161
24 Logic In2
options 11…14). May be used in conjunction with Step Logic Parameters 240…247 (Stp Logic X).
25 Current Lmt2 When active, Parameter 218 (Current Limit 2) determines the drive current limit level.
Inverts the scaling of analog input levels set in parameter 210 (Anlg In 0…10V LO) and parameter 211
26 Anlg Invert
(Anlg In 0…10 HI).
4-32 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers
Table 4.3
Options Description
Ready/Fault Relay changes state when power is applied. This indicates the drive is ready for operation. Relay returns drive to
0
(Default) shelf state when power is removed or a fault occurs.
1 At Frequency Drive reached commanded frequency.
2 MotorRunning Motor is receiving power from drive.
3 Reverse Drive is commanded to run in reverse direction.
4 Motor Overld Motor overload condition exists.
Ramp regulator is modifying the programmed accel/decal times to avoid overcurrent or overvoltage fault from
5 Ramp Reg
occurring.
Drive exceeds the frequency (Hz) value set in Parameter 156 (Relay Out Level) Use Parameter 156 to set
6 Above Freq
threshold.
Drive exceeds the current (% Amps) value set in Parameter 156 (Relay Out Level) Use Parameter 156 to set
7 Above Cur
threshold.
Drive exceeds the DC bus voltage value set in Parameter 156 (Relay Out Level). Use Parameter 156 to set
8 Above DCVolt
threshold.
9 Retries Exst Value set in Parameter 192 (Auto Rstrt Tries) is exceeded.
10 Above Anlg V Option not valid for Bulletin 284 ArmorStart.
11 Logic In 1 An input is programmed as Logic In 1 and is active.
12 Logic In 2 An input is programmed as Logic In 2 and is active.
13 Logic In 1 & 2 Both Logic inputs are programmed and active.
14 Logic In 1 or 2 One or both Logic inputs are programmed and one or both is active.
15 StpLogic Out Drive enters Step Logic step with Digit 3 of Command Word (Parameters 240…247).
16 Timer Out Timer has reached value set in Parameter 156 (Relay Out Level). Use Parameter 156 to set threshold.
17 Counter Out Counter has reached value set in Parameter 156 (Relay Out Level). Use Parameter 156 to set threshold.
Power factor angle has exceeded the value set in Parameter 156 (Relay Out Level). Use Parameter 156 to set
18 Above PF Ang
threshold.
19 Anlg In Loss Analog input loss has occurred. Program parameter 122 (Analog In Los) for desired action when loss occurs
Enables the output to be controlled over the network communications by writing to Parameter 156 (Relay Out
20 ParamControl
Level) (0 = Off, 1 = ON).
21 NonRec Fault Value set in Parameter 192 (Auto Rstrt Tries) is exceeded.
EM Brake is energized. Program Parameter 260 (EM Brk Off Delay) and Parameter 262 (EM Brk On Delay) for
22 EM Brk Cntrl
desired action.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-33
Options Description
Ready/Fault Opto outputs are active when power is applied. This indicates the drive is ready for operation. Opto outputs are
0
(Default) inactive when power is removed or a fault occurs.
At Frequency Drive reached commanded frequency.
1 (Parameter 161
Default)
MotorRunning Motor is receiving power from drive.
2 (Parameter
158Default)
3 Reverse Drive is commanded to run in reverse direction.
4 Motor Overld Motor overload condition exists.
Ramp regulator is modifying the programmed accel/decal times to avoid overcurrent or overvoltage fault from
5 Ramp Reg
occurring.
Drive exceeds the frequency (Hz) value set in Parameter 159 (Opto Out 1 Level) or Parameter 162 (Opto Output 2
6 Above Freq
Level) Use Parameter 159 or 162 to set threshold.
Drive exceeds the current (% Amps) value set in Parameter 159 (Opto Out 1 Level) or Parameter 162 (Opto Output
7 Above Cur 2 Level). Use Parameter 159 or 162 to set threshold. Important: Value for Parameter 159 or 162 must entered in
percent of the drive rated output current.
Drive exceeds the DC bus voltage value set in Parameter 159 (Opto Out 1 Level). Use Parameter 159 or 162 to set
8 Above DCVolt
threshold.
9 Retries Exst Value set in Parameter 192 (Auto Rstrt Tries) is exceeded.
10 Above Anlg V Option not valid for Bulletin 284 ArmorStart.
4-34 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers
Options Description
11 Logic In 1 An input is programmed as Logic In 1 and is active.
12 Logic In 2 An input is programmed as Logic In 2 and is active.
13 Logic In 1 & 2 Both Logic inputs are programmed and active.
14 Logic In 1 or 2 One or both Logic inputs are programmed and one or both is active.
15 StpLogic Out Drive enters Step Logic step with Digit 3 of Command Word (Parameters 240…247).
Timer has reached value set in Parameter 159 (Opto Out 1 Level) or Parameter 162 (Opto Output 2 Level). Use
16 Timer Out
Parameter 159 or 162 to set threshold.
Counter has reached value set in Parameter 159 (Opto Out 1 Level) or Parameter 162 (Opto Output 2 Level). Use
17 Counter Out
Parameter 159 or 162 to set threshold.
Power factor angle has exceeded the value set in Parameter 159 (Opto Out 1 Level) or Parameter 162 (Opto
18 Above PF Ang
Output 2 Level). Use Parameter 159 or 162 to set threshold.
19 Anlg In Loss Analog input loss has occurred. Program parameter 122 (Analog In Los) for desired action when loss occurs
Enables the output to be controlled over the network communications by writing to Parameter 159 (Opto Out 1
20 ParamControl
Level) or Parameter 162 (Opto Output 2 Level) (0 = Off, 1 = ON).
Value set in Parameter 192 (Auto Rstrt Tries) is exceeded.
!
EM Brake is energized. Program Parameter 260 (EM Brk Off Delay) and Parameter 262 (EM Brk On Delay) for
22 EM Brk Cntrl
desired action.
Note: Only output range 0…10V applies with the factory installed
A10 option.
Options 5…14, 16, 17, 19, and 20 are not valid options.
De
at
cel
ler
Speed
er
ce
ati
Ac
on
0
Param. Time Param. Minimum Value 0.0
0 139 or 140 or
167 168 Maximum Value 600.0
(Accel (Decel
Time x) Time x) Default Value 20.0
De
era
cel
Speed
cel
era
tio
n
0
Param. Time Param. Minimum Value 0.0
0 139 or 140 or
167 168 Maximum Value 600.0
(Accel (Decel
Time x) Time x) Default Value 20.0
➊ To activate 170 (Preset Freq 0) set 138 (Speed Reference) to option 4 Preset Freq.
➋ When a Digital Input is set to Accel 2 & Decel 2, and the input is active, that input overrides the
settings in this table.
ATTENTION
!
• If a hazard of injury due to movement of equipment or
material exists, an auxiliary mechanical braking device must
be used.
• This feature should not be used with synchronous or
permanent magnet motors. Motors may be demagnetized
during braking.
4-40 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers
Figure 4.2
Options Description
0 Custom V/Hz
1 30.0, VT
Variable Torque (Typical fan/pump
2 35.0, VT
curves)
3 40.0, VT
4 45.0, VT
5 0.0 no IR
6 0.0
7 2.5, CT (Default for 5 Hp/4.0 kW Drive)
8 5.0, CT Default
9 7.5,CT
Constant Torque
10 10.0,CT
11 12.5,CT
12 15.0,CT
13 17.5,CT
14 20.0,CT
Figure 4.1
100
% Parameter 131 (Motor NP Volts)
4
3
2
1
(Motor NP Hertz)
1/2
Settings
5...14
0 50 100
% Parameter 132 (Motor NP Hertz)
4-42 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers
Figure 4.3
Parameter 188 (Maximum Voltage)
Parameter 186
(Start Boost)
Figure 4.5
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-45
CommNode Addr
This parameter is not available for use with the ArmorStart Distributed Motor Parameter Number 204
Controller.
Comm Format
This parameter is not available for use with the ArmorStart Distributed Motor Parameter Number 207
Controller.
Language
This parameter is not available for use with the ArmorStart Distributed Motor Parameter Number 208
Controller.
Figure 4.6
Parameter 135
[Maximum Freq]
e
enc
fer
d Re
ee
Sp
Parameter 134
[Minimum Freq]
0
0
Parameter 210 Parameter 211
[Anlg In 0-10V Lo] [Anlg In 0-10V Hi]
Anlg In4…20MA LO
This parameter is not available for use with the ArmorStart Distributed Motor Parameter Number 212
Controller.
Anlg In4…20 mA HI
This parameter is not available for use with the ArmorStart Distributed Motor Parameter Number 213
Controller.
4-50 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers
Figure 4.7
4-52 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers
Table 4.7
Options Description
0 Disabled (Default)
1 Fault (F29) F29 Analog Input Loss
2 Stop Uses P037 (Stop Mode)
3 Zero Ref Drive runs at zero speed reference
4 Min Freq Ref Drive runs at minimum frequency
5 Max Freq Ref Drive runs at maximum frequency
6 Int Freq Ref Drive runs at internal frequency
Autotune
Parameter Number 227
Stop drive before changing this parameter.
Related Parameters 225, 226, 228, 229
Provides an automatic method for setting Parameter 228 (IR Voltage Drop) and
Parameter 229 (Flux Current Ref), which affect sensorless vector performance.
Parameter 226 (Motor NP FLA) must be set to the motor nameplate full load amps Access Rule GET/SET
before running the Autotune procedure.
Provides an automatic method for setting A128 (IR Voltage Drop) and A129 (Flux Data Type UINT
Current Ref), which affect sensorless vector performance. Parameter A126 (Motor
NP FLA) must be set to the motor nameplate full load amps before running the
Autotune procedure. Group Advanced Program Group
0 = Ready/Idle (Default)
1 = Static Tune Units —
2 = Rotate Tune
Ready (0) — Parameter returns to this setting following a Static Tune or Rotate
Tune. Minimum Value 0
Static Tune (1) — A temporary command that initiates a non-rotational motor
stator resistance test for the best possible automatic setting of A128 (IR Voltage
Maximum Value 3
Drop). A start command is required following initiation of this setting. The parameter
returns to Ready (0) following the test, at which time another start transition is
required to operate the drive in normal mode. Used when motor cannot be
uncoupled from the load.
Rotate Tune (2) — A temporary command that initiates a Static Tune followed by a
rotational test for the best possible automatic setting of A129 (Flux Current Ref). A Default Value 0
start command is required following initiation of this setting. The parameter returns
to Ready (0) following the test, at which time another start transition is required to
operate the drive in normal mode.
Table 4.8
Digit 0: Logic For Next Step — This digit defines the logic for the
next step. When the condition is met the program advances to the next
step. Step 0 follows Step 7. Example: Digit 0 is set 3. When Logic
In2 becomes active, the program advances to the next step.
0 Jump to Step 0
1 Jump to Step 1
2 Jump to Step 2
3 Jump to Step 3
4 Jump to Step 4
5 Jump to Step 5
6 Jump to Step 6
7 Jump to Step 7
8 End Program (Normal Stop)
9 End Program (Coast to Stop)
A End Program and Fault (F2)
Frequency
mp
Ac
De
ce
mp
l
Ra
Minimum Freq
Time
Start EM Brk Stop EM Brk Drive Stops
Commanded Energized (Off) Commanded De-Energized (On)
Keypad Description The keys found on the optional HOA keypads are described below:
Command motor off and Command motor off and Command motor off and
Ignore
transition to “HAND STOP” transition to “HAND STOP” Transition to “HAND STOP”
Command motor off and Command motor off and Command motor off and
Ignore
transition to “HAND STOP” transition to “HAND STOP” transition to “HAND STOP”
5-4 HOA Keypad Operation
Figure 5.4 Bulletin 284 Hand-Off-Auto Selector Keypad with JOG and
Direction Arrow Functions
Keypad Disable and HOA Parameter 46 “Keypad Disable”, disables the “HAND”, “FWD” and
“REV” buttons on the HOA keypad. The “OFF” and “AUTO” buttons
are always enabled, even if parameter 46 is set to “1=disable”.
Notes:
Chapter 6
DeviceNet™ Commissioning
This chapter refers to Bulletin 280D/281D and 284D products.
Establishing a DeviceNet Node Address
Node Commissioning using The ArmorStart is shipped with the hardware rotary switches set to a
Hardware value of (99). If the switches are set to a value (64) or above, the
device will automatically configure itself to the software node
address. If the switches are set to a value of (63) or less, the device
will be at the node address designated by the switch configuration.
To set an address using the hardware rotary switches, simply set the
switches to the desired node address and cycle power to the unit. The
Device will re-start at the new address.
Detail A
LSD
MSD
6-2 DeviceNet™ Commissioning
Node Commissioning using To set the node address of the ArmorStart using software or other
Software handheld tools, leave the hardware switches in there default position
(99) or insure that they are set to something greater than (63). With
the hardware switches set, use the software or handheld tool to
change the address.
3. Click OK.
4. RSNetWorx will notify the user to upload or download devices
before viewing configuration. Click OK.
5. RSNetWorx will now browse the network and display all of the
nodes it has detected on the network. For some versions of
RSNetWorx software the ArmorStart EDS files and icon may not
be included and will show up as an “Unregistered Device”. If the
screen appears like the example below, continue with Building
and Registering an EDS file.
Building and Registering an EDS The EDS file defines how RSNetWorx for DeviceNet will
File communicate to the ArmorStart. Follow the steps below to build and
register the EDS file.
To register a device you must first obtain the EDS file from the
following web page: http://www.ab.com/networks/eds
8. When asked if you would like to register this device, click the
Next button.
DeviceNet™ Commissioning 6-5
Using the Node Commissioning 1. Choose “Node Commissioning” from the “Tools” menu at the
Tool Inside RSNetWorx for top of the screen.
DeviceNet 2. Clicking on Browse… will prompt a screen similar to the one
below to appear.
3. Select the ArmorStart located at node 63, and then click OK. The
node commissioning screen will have the “Current Device Set-
tings” entries completed. It will also provide the current network
baud rate in the “New ArmorStart Settings” area. Do not change
the baud rate unless you absolutely sure that this value needs to
be changed.
4. Enter the desired node address in the “New Device Settings” sec-
tion. In this example, the new node address is 5. Click Apply to
apply the new node address.
6-6 DeviceNet™ Commissioning
5. When the new node address has been successfully applied, the
“Current Device Settings” section of the window is updated as
follows. If an error occurs, check to make sure the device is prop-
erly powered up and connected to the network.
The default consumed and produced assemblies are shown below; for
additional formats refer to Appendix B, page B-1. The ArmorStart
default configuration varies depending on the type of starter.
Choosing the size and format of the I/O data that is exchanged by the
ArmorStart is done by choosing a consumed assembly instance
number. This instance number is written to the Consumed IO Assy
parameter. The different instances/formats allow user programming
flexibility and network optimization.
Using Automap feature with The Automap feature available in all Rockwell Automation scanners
default Input and Output (I/O) will automatically map the information as shown below. If manual
mapping is not required, the information below can be used to map a
Assemblies
device based on the default configuration.
Default
Default Input and Output (I/O) The I/O assembly format for the ArmorStart is identified by the value
Assembly Formats in parameter 11 (Consumed IO Assy.) and parameter 12 (Produced IO
Assy.). These values determine the amount and arrangement of the
information communicated to the master scanner. The tables below
identify the default information produced and consumed by the
standard starter. For additional formats and advance configurations
please reference Table B.11 on page B-5.
Table 6.2 Instance 160 — Default Consumed Data for Standard Distributed
Motor Controller (1 byte)
0 User Out B User Out A Not Used Not Used Not Used Fault Reset Run Rev Run Fwd
Table 6.3 Instance 161 — Default Produced Data for Standard Distributed
Motor Controller (2 bytes)
0 Not Used Not Used Not Used Ready Running Rev Running Fwd Warning Tripped
1 Not Used Not Used 140M On HOA User In 3 User In 2 User In 1 User In 0
Status
6-8 DeviceNet™ Commissioning
Setting the Motor FLA and The product should now be configured and communicating on the
Overload Trip Class (Bulletin 280/ network. The last step is to program the motor FLA setting
(parameter# 106) and overload trip class (parameter# 107). This can
281)
be accomplished by using software such as RSNetWorx for
DeviceNet or another handheld DeviceNet tool.
Select Overload Class (parameter #107) and choose the overload trip
class to be used with the motor connected to the ArmorStart. The
ArmorStart can be set up for trip class 10, 15, or 20. Make sure the
Single radio button is selected and then select Download to Device.
Setting the Motor FLA (Bulletin The product should now be configured and communicating on the
284) network. The last step is to program the proper motor OL current
setting (Parameter 133). This can be accomplished by using software
such as RSNetWorx for DeviceNet or a handheld DeviceNet tool.
Notes:
Chapter 7
Explicit Messaging on DeviceNet™
Logic Controller Application This chapter is designed to demonstrate programming and explicit
Example with Explicit message examples for both the SLC™ family of programmable
Messaging controllers and ControlLogix® family of programmable controllers.
The examples will show how to develop a program for simple control
and use a simple explicit message to retrieve data that is not
automatically acquired based on the input and output assembly of the
device. The user of the device can use this example as a guide in
developing, their own programs.
Data reserved Reserved reserved Ready Running Rev Running Fwd Warning Tripped
Data User Out B User Out A reserved reserved reserved Fault Reset Run Rev Run Fwd
The example PLC program for the SLC will use the “Tripped” and
the “140M On” bit from the produced assembly and the “Fault
Reset”, “User Out A”, and “Run Fwd” bit from the consumed
assembly.
Explicit Messaging with SLC The 1747-SDN module uses the M0 and M1 file areas for data
transfer. Only words 224 through 256 are used to execute the Explicit
Message Request and Response function. The minimum data size for
the explicit message request is 6 words and the maximum is 32
words. The following tables illustrate the standard format of the
explicit message request and response.
15 … 8 7…0
TXID COMMAND Word - 0
PORT SIZE Word - 1
SERVICE MAC ID Word - 2
CLASS Word - 3
INSTANCE Word - 4
ATTRIBUTE Word - 5
Explicit Messaging on DeviceNet™ 7-3
15 … 8 7…0
TXID STATUS Word - 0
PORT SIZE Word - 1
SERVICE MAC ID Word - 2
DATA Word - 3
• Transmission ID (TXID):
The scanner uses this value to track the transaction to completion,
and returns the value with the response that matches the request
downloaded by the SLC-500 processor. The TXID data size is
one byte.
• Command:
This code instructs the scanner how to administer the request. A
listing of these codes can be found in the 1747-SDN User
Manual, Publication 1747-5.8. The Command data size is one
byte.
• Status:
The Status code provides the communication module’s status and
its response.
• Port:
The physical channel of the scanner where the transaction is to be
routed. The port setting can be zero (channel A) or one (channel
B). The Port data size is one byte. Please note that the 1747-SDN
has only one channel, and so this value is always set to zero.
• Size:
This identifies the size of the transaction body in bytes. The
transaction body begins at word 3. The maximum size is 58 bytes.
The Size data size is one byte.
• Service:
This code specifies the type of request being delivered. The
Service data size is one byte.
• MAC ID:
The DeviceNet™ network node address of the device for which
the transaction is intended is identified here. The slave device
must be listed in the scanner module’s scan list and be on-line for
the explicit message transaction to be completed.
• Class:
The desired DeviceNet class is specified here.
7-4 Explicit Messaging on DeviceNet™
• Instance:
This code identifies the specific instance within the object class
towards which the transaction is directed. The value zero is
reserved to denote that the transaction is directed towards the
class itself versus a specific instance within the class.
• Attribute:
This code identifies the specific characteristic of the object
towards which the transaction is directed. The attribute data size
is one word.
Setting up the Data File The following table lists the most common transaction types (get
information and set information), and the appropriate service, class,
instance, and attribute that corresponds to the type.
Sequence of Events Use the following sequence of events as a guide for establishing
explicit messages in your SLC ladder logic.
1. Put the explicit message request data into an integer (N) file of the
SLC-500 processor.
2. Use the file copy instruction (COP) to copy the explicit message
request data entered in step 1 to the M0 File, words 224 through
256.
3. Use the examine-if-closed instruction (XIC) to monitor bit 15 of
the scanner’s module status register for an indication that it has
received a response from the ArmorStart.
4. Copy the data from the M1 file, words 224 through 256, into a file
in the SLC-500 processor using the file copy instruction (COP).
The following example shows the exact data format to perform a
“Get Attribute Single” request. This message will specifically access
parameter 104, Average Current. The first three words are shown
segmented into two bytes, corresponding to the upper and lower bytes
shown in the explicit message request table (Table 7.4).
If a trip condition exists, momentarily setting B3:0.1 will reset the fault. B3:0.0 will need to be re-initiated to start the “run Fwd”
Explicit Messaging on DeviceNet™ 7-7
The tables below list the data configuration for the ControlLogix
platform and include the tag name as used in the example program.
7-8 Explicit Messaging on DeviceNet™
Explicit Messaging with The ControlLogix platform requires significantly less structure to
ControlLogix initiate an explicit message. The explicit message Request and
Response is configured within the MSG function. The MSG function
can be found in the Input/Output tab of RSLogix 5000. Notice that in
the ControlLogix program example, rung 6 is the only required logic
to complete the explicit message request.
Setting Up the MSG Instruction A tag name must be given to the MSG function before the rest of the
information can be defined. In this example a tag was created with the
name explicit_mess. After the instruction has been named, click on
the gray box to define the rest of the instruction.
The following example shows the exact data format to perform a Get
Attribute Single request. This message will specifically access
parameter 104, Average Current. See Table 7.6 on page 7-4 for
additional configurations.
Explicit Messaging on DeviceNet™ 7-9
• Message Type
Select CIP Generic from pull down menu to configure an explicit
message.
• Destination Element
This is the tag name of the location you are going to place the
response information. In this example a tag was created with the
name explicit_data.
• Service Type
The pull down menu has several options, however only the Get
Attribute Single is used for this example.
Notes
Chapter 8
Using DeviceLogix™
DeviceLogix is a stand-alone Boolean program that resides within the
ArmorStart®. The program is embedded in the product software so
that there is no additional module required to use this technology;
RSNetWorx™ for DeviceNet™ is required to program the device.
• If both overrides are disabled and the logic is enabled, the ONLY
time DeviceLogix will run is if there is an active I/O connection
with a master, i.e. the master is in Run mode. At all other times
DeviceLogix will be running the logic, but will NOT control the
state of the outputs.
• If the Network Override is enabled and the logic is enabled then
DeviceLogix controls the state of the outputs when the PLC is in
Run mode and if a network fault such as Duplicate MAC ID or
Module Bus off condition occurs.
• If the Communications Override is enabled and the logic is
enabled, the device does not need any I/O connection to run the
logic. As long as there is control power and a DeviceNet power
source connected to the device, the logic will control the state of
the outputs.
DeviceLogix Programming The following example will show how to program a simple logic
Example routine to interface the ArmorStart with a remote hard-wired start-
stop station. In this case the I/O is wired as shown in the table.
Table 8.1 Hardware Bit Assignments and Description for the ArmorStart
7. From the toolbar, Click on the “Discrete Input” button and select
Input 0 from the pull-down menu. This is the remote start button
based on the example I/O table.
8. Place the input to the left of the RSL function. To drop the input
on the page, left click on the desired position.
9. Place the mouse cursor over the tip of Input 0. The tip will turn
green. Click on the tip when it turns green.
10. Move the mouse cursor toward the input of the RSL function. A
line will follow the cursor. When a connection can be made, the
tip of the RSL function will also turn green. Click the on Input
and the line will be drawn from Input 0 to the Set Input of the
RSL function.
Note: If this was not a valid connection, one of the pin tips would
have turned red rather than green. Left double clicking on the
unused portion of the grid or pressing the “Esc” key at any
time will cancel the connection process.
11. From the toolbar, Click on the “Discrete Input” button and select
Input 1 from the pull-down menu. This is the remote stop button
based on the example I/O table.
12. Place the input to the left of the RSL function.
13. Connect the input to the reset input of the RSL latch.
8-4 Using DeviceLogix™
14. From the toolbar, Click on the “Discrete Output” button and
select “Run Fwd” from the pull-down menu. Run Fwd is the
relay controlling the coil of the contactor. Click OK.
15. Move the cursor into the grid and place the Output to the right of
the RSL function block.
16. Connect the output of the “RSL” function block to Run Fwd.
ZIP Parameter Overview Each ArmorStart can consume ZIP data from up to 4 other devices.
The 4 devices are referred to as “zones” of data and these zones are
numbered from 1 to 4. The following parameters are used to
configure a device for ZIP peer-to-peer communication:
9-2 ArmorStart® ZIP Configuration
Data Production In a typical ZIP system, each device on the network automatically
produces IO data using “Change of State” (COS) triggering. The
automatic production of this COS data by an ArmorStart is enabled
by setting Parameter 67 (AutoRun ZIP) to a value of 1 = Enable. Then
COS data will be produced automatically when the global ZIP enable
parameter (Zone Ctrl Enable, Parameter 99) is set to the value of 1 =
Enable. Data production will take place at a rate specified by
Parameter 68 (Zone ProducedEPR). The minimum period between
Change of State productions is determined by the value of Parameter
69 (Zone ProducedPIT)
Data Consumption In the ArmorStart data from up to 4 other devices can be consumed
for use in the local logic. The 4 devices whose data is to be consumed
are logically referred to by zone number, i.e. zones 1 – 4. To configure
an ArmorStart to consume data from another node on the network, the
node address or “MacId” is placed in the proper “Zone MacId”
parameter (parameters 70-73). For example to configure an
ArmorStart to consume data for zone 1 from node number 11 on the
network, the value 11 is placed in Parameter 70 (Zone #1 MacId).
Mapping Consumed Data to the Consumed data for the 4 zones is placed in an 8 byte section of the
DeviceLogix Data Table. DeviceLogix Data Table. Individual bits in this section of the
DeviceLogix Data Table can be used in DeviceLogix programs. The
table below shows the organization of the 8 bytes of the data table
Instance 163 Standard Produced Starter with Network Outputs and ZIP CCV
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
1 Ready Running Rev Running Fwd Warning Tripped
2 140M On HOA User In 4 User In 3 User In 2 User In 1
3 Net Out 8 Net Out 7 Net Out 6 Net Out 5 Net Out 4 Net Out 3 Net Out 2 Net Out 1
4 Net Out 15 Net Out 14 Net Out 13 Net Out 12 Net Out 11 Net Out 10 Net Out 9
5 Device Value Key (low)
6 Device Value Key (high)
The user can choose to place only bytes 1 and 2 of the above
consumed data in the DeviceLogix Data Table by selecting a Zone
Mask value of 00000011 binary as shown in the following
RSNetWorx for DeviceNet screen:
ZIP Example
Consider the following network with 4 ArmorStarts and a 1799-ZCIO module.
9-6 ArmorStart® ZIP Configuration
For the 1799-ZCIO module (shown below) this is done by setting parameter 13 “AutoRun Zip” to “Enabled”.
We will set the “Zone Masks” to the value of 00000011 binary. This
tells each zone to map bytes 1 and 2 to the DeviceLogix Data Table.
ArmorStart® ZIP Configuration 9-9
We will set the “Zone Offsets as shown below. This maps zone 1 data
to byte 0 of the DeviceLogix Data Table, zone 2 data to byte 2 of the
DeviceLogix Data Table, zone 3 data to byte 4 of the DeviceLogix
Data Table and zone 4 data to byte 6 of the DeviceLogix Data Table.
Instance 163 Standard Produced Starter with Network Outputs and ZIP CCV
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
1 Ready Running Rev Running Fwd Warning Tripped
2 140M On HOA User In 4 User In 3 User In 2 User In 1
3 Net Out 8 Net Out 7 Net Out 6 Net Out 5 Net Out 4 Net Out 3 Net Out 2 Net Out 1
4 Net Out 15 Net Out 14 Net Out 13 Net Out 12 Net Out 11 Net Out 10 Net Out 9
5 Device Value Key (low)
6 Device Value Key (high)
And assuming that the 1799-ZCIO module is producing the following
data:
Finding ZIP bits in the DeviceLogix The 64 ZIP bits are available for use in DeviceLogix programs in the
Editor list of “Network Input Points”.
Network
Input Points
Protection Programming
Many of the protective features available with the ArmorStart
Distributed Motor Controller can be enabled and adjusted through the
programming parameters provided. For further details on
programming, refer to Chapter 3, 4, 5, or 6, Program and Status
Parameters.
Fault Display The ArmorStart Distributed Motor Controller comes equipped with a
built-in LED status indication which provides four status LEDs and a
Reset button. The LEDs provide status indication for the following:
• Power LED
The LED is illuminated solid green when control power is
present and with the proper polarity
• RUN LED
This LED is illuminated solid green when a start command and
control power are present
• Network LED
This bi-color (red/green) LED indicates the status of the
communication link
• FAULT LED
Indicates Controller Fault (Trip) condition
The Reset Button provides local fault trip reset.
Important: Resetting the fault will not correct the cause of the fault
condition. Corrective action must be taken before
resetting the fault.
10-2 Diagnostics
Clear Fault You may clear a fault using the following methods:
Fault Codes Table 10.1 provides a complete reference of the Fault LED
indications for Bulletin 280 and 281 ArmorStart Distributed Motor
Controllers.
Fault Types
Blink Pattern
Bulletin 280/281 Bulletin 284
Overload Trip
The load has drawn excessive current and based on the overload trip
class selected, the device has tripped. This fault cannot be disabled.
The Fault LED will flash a 2-blink pattern.
Phase Loss
Phase Short
Indicates the drive has detected a phase short. This fault cannot be
disabled. The Fault LED will flash a 3-blink pattern.
Ground Fault
Indicates the drive has detected a ground fault. This fault cannot be
disabled. The Fault LED will flash a 4-blink pattern.
Stall
Indicates the drive has detected a stall condition, indicating the motor
has not reached full speed. This fault cannot be disabled. The Fault
LED will flash a 5-blink pattern.
Control Power
Indicates a loss of control power voltage or a blown control power
fuse. This fault can be disabled and is disabled by default. The Fault
LED will flash a 6-blink pattern.
I/O Fault
This error can indicate a shorted sensor, shorted input device, or input
wiring mistakes. It can also indicate a blown output fuse. This fault
can be disabled and is disabled by default. The Fault LED will flash a
7-blink pattern.
Over Temperature
Indicates that the operating temperature has been exceeded. This fault
cannot be disabled. The Fault LED will flash a 8-blink pattern.
10-4 Diagnostics
Phase Imbalance
Indicates an imbalance supply voltage. This fault can be disabled and
is disabled by default. The Fault LED will flash a 9-blink pattern.
Over Current
Indicates the drive has detected an over current fault. This fault cannot
be disabled. The Fault LED will flash a 9-blink pattern.
DC Bus Fault
Indicates the drive has detected a DC Bus Fault. This fault cannot be
disabled. The Fault LED will flash a 12-blink pattern.
EEPROM Fault
This is a major fault, which renders the ArmorStart inoperable. This
fault cannot be disabled. The Fault LED will flash a 13-blink pattern.
Hardware Fault
Indicates incorrect base/starter assembly. This fault cannot be
disabled. The Fault LED will flash a 14-blink pattern.
Restart Retries
This fault is generated when the drive detects that the auto retries
count has been exceeded. This fault cannot be disabled. The Fault
LED will flash a 15-blink pattern.
Miscellaneous Faults
For Bulletin 284 units, this fault is actually the logical OR of the
drive’s Auxiliary Input fault (fault code F2), Heatsink Over
Temperature (fault code F8), Params Defaulted fault (fault code F48)
and SVC Autotune fault (fault code F80).
This fault cannot be disabled. The Fault LED will flash a 16-blink
pattern.
Chapter 11
Troubleshooting
Introduction The purpose of this chapter is to assist in troubleshooting the
ArmorStart® Distributed Motor Controller using the LED Status
Display and diagnostic parameters.
Bulletin 280/281 Troubleshooting The following flowchart for Bulletin 280/281 units, is provided to aid
in quick troubleshooting.
Faulted Display
Yes
No
Table 11.1 Fault LED Indications for Bulletin 280 and 281 ArmorStart
Distributed Motor Controllers
1 Short Circuit The motor circuit protector has tripped, or the internal wiring protection
algorithm has detected an unsafe current range. Try to reset the protector if
tripped. If the condition continues, check the power wiring. This fault cannot
be disabled.
2 Overload Trip The load has drawn excessive current and based on the trip class selected,
the device has tripped. Verify that the load is operating correctly and the
ArmorStart is properly set-up. This fault cannot be disabled.
3 Phase Loss The ArmorStart has detected a missing phase. Verify that three-phase
voltage is present at the line side connections. This fault can be disabled
and is disabled by default.
4 Reserved Not Used
5 Reserved Not Used
6 Control Power The ArmorStart has detected a loss of the control power voltage or blown
control power fuse. Check control voltage, wiring, and proper polarity.
Replace control voltage fuse if necessary. This fault can be disabled and is
disabled by default.
7 I/O Fault This error indicates a shorted sensor, shorted input device, or input wiring
mistakes or a blown output fuse. If this fault occurs, the offending problem
should be isolated or removed prior to restarting the system. This fault can
be disabled and is disabled by default.
8 Over Temperature Indicates that the operating temperature has been exceeded. This fault
cannot be disabled.
9 Phase Imbalance The ArmorStart has detected a voltage imbalance. Check the power system
and correct if necessary. This fault can be disabled and is disabled by
default.
10 DNet Power Loss DeviceNet™ power has been lost or has dropped below the 12 volt
threshold. Check the state of the network power supply and look for
DeviceNet media problems. This fault can be disabled and is disabled by
default.
11 Reserved Not Used
12 Reserved Not Used
13 EEPROM Fault This is a major fault, which renders the ArmorStart inoperable. Possible
causes of this fault are transients induced during EEprom storage routines.
If the fault was initiated by a transient, power cycling should clear the
problem; otherwise, replacement of the ArmorStart may be required. This
fault cannot be disabled.
14 Hardware Fault This fault indicates that a serious hardware problem exists. Check for a
base/starter module mismatch. If no mismatch exists, the ArmorStart may
need to be replaced. (Hdw Flt is the factory-enabled default setting.) This
fault cannot be disabled.
11-4 Troubleshooting
Table 11.2 Motor Will Not Start – No Output Voltage to the Motor
Fault or Network Status Led indicates a See Fault Description See Table 11.1 and/or Table 11.16 addressing fault
fault condition conditions
No Fault condition indicated Three Phase is absent Check power system.
Check three-phase power wiring and correct if
necessary
Display is blank Control voltage is absent Check control wiring and polarity. Correct if
necessary.
Table 11.3 Motor Will Not Start – No Output Voltage to the Motor
Fault displayed See fault description See Table 11.12 addressing fault conditions
Display is blank Control voltage is absent Check control wiring and proper polarity. Correct if
necessary
Starting Two or three power phases are missing Check power system
Table 11.4 Motor Rotates (but does not accelerate to full speed)
Fault displayed See fault description See Table 11.12 addressing fault conditions
Starting Mechanical problems Check for binding or external loading and correct
Inadequate Current Limit setting Check motor
Failed control module Adjust the Current Limit level to a higher setting
Replace control module
Fault displayed See fault description See Table 11.12 addressing fault conditions
RUN LED is blank Control voltage is absent Check control wiring and correct if necessary
Failed control module Replace control module
Starting Two or three power phases are missing Check power system
Failed control module Replace control module
Troubleshooting 11-5
Faulted Display
Yes
No
Define Nature
of the Problem
Fault Network
LED LED
See
Common
Symptoms and
Corrective
Actions
Troubleshooting 11-7
Table 11.7 Fault LED indications for Bulletin 284 ArmorStart Distributed
Motor Controllers
DB Overcurrent Fault
The DB1 compares each current measurement against the Max
Current Level. If 5 consecutive samples are above the Max Current
Level, then a fault is recorded. This fault is intended to notify the user
if the DB resistance is lower than expected. This fault is disabled
when parameter 182 (DB Resistor Sel) is “Disabled.
DB Undercurrent Fault
The DB1 compares each current measurement against the Min
Current Level. The Min Current Level = Min DB Voltage Level/Max
DB Resistance. If 5 consecutive samples are below the Min Current
Level and the DB is ON, then a fault is recorded. This fault is
intended to notify the user if the DB resistance is higher than
expected. This fault is disabled when parameter 182 (DB Resistor
Sel) is “Disabled.
Troubleshooting 11-9
DB Switch Fault
A DB Switch fault is issued when continuous DB resistor current is
detected when the Drive Bus Voltage level is less than the DB Voltage
Level. If 5 consecutive samples of Drive Bus Voltage less than DB
Level is detected along with continuous DB resistor current flow, then
a shorted DB IGBT fault (DB Switch) is recorded.
DB Open Fault
A DB Open fault is issued when Bus Voltage is greater than the DB
Voltage Level, and no DB resistor current has been detected. If 5
consecutive samples of Drive Bus Voltage greater than the DB Level
is detected along with no DB resistor current flow, then an open DB
fault is recorded. This fault is intended to notify the customer of an
open DB resistor, or open wire. The fault is disabled when the DB
Resistor Setup parameter (82) is “Disabled”.
DB Thermal Warning
A DB Thermal Warning is issued if the predicted future resistor body
temperature is greater than the Max DB resistor temperature x DB
Thermal Warning Percent.
DB Comm Fault
The communications link is monitored continuously. If the DB1 stops
responding, then the MCB issues this fault. Since the DB1 can no
longer provide resistor protection, the user must implement logic to
open the input contactor.
Type Description
1 Auto-Reset/Run
When this type of fault occurs, and Parameter 192 (Auto Rstrt Tries) Related
Parameter(s): 155, 158, 161, 193 is set to a value greater than 0, a user-
configurable timer, Parameter 193 (AutoRstrt Delay) Related Parameter(s): 192,
begins. When the timer reaches zero, the drive attempts to automatically reset
the fault. If the condition that caused the fault is no longer present, the fault will
be reset and the drive will be restarted
2 Non-Resettable
This type of fault may require drive or motor repair, or is caused by wiring or
programing errors. The cause of the fault must be corrected before the fault can
be cleared.
The Auto Restart feature provides the ability for the drive to
automatically perform a fault reset followed by a start attempt without
user or application intervention. This allows remote or unattended
operation. Only certain faults are allowed to be reset. Certain faults
(Type 2) that indicate possible drive component malfunction are not
resettable.Caution should be used when enabling this feature, since
the drive will attempt to issue its own start command based on user
selected programming.
Type
No. Fault Description Action
➊
F81 Comm Loss 2 RS485 (DSI) port stopped 27. Turn off using Parameter 205 (Comm Loss Action).
communicating. 28. Replace starter module if fault cannot be cleared.
F100 Parameter 2 The checksum read from the board 29.Set Parameter 141 (Reset To Defaults) to option 1 Reset Defaults.
Checksum does not match the checksum
calculated.
F122 I/O Board Fail 2 Failure has been detected in the 30. Cycle power.
drive control and I/O section. 31. Replace starter module if fault cannot be cleared.
➊ See Table 11.7 for internal drive fault types.Common Symptoms and Corrective Actions
Table 11.12 Motor and/or Drive Will Not Accelerate to Commanded Speed
Motor data None 1. Correctly enter motor nameplate data into Parameters 131,
was 132, and 133.
incorrectly 2. Enable Parameter 197 (Compensation).
entered. 3. Use Parameter 184 (Boost Select) to reduce boost level.
Digital input is not selected for None Check (Digital Inx Sel). Choose correct input and
reversing control. program for reversing mode.
Motor wiring is improperly None Switch two motor leads.
phased for reverse.
Reverse is disabled. None Check Parameter 195 (Reverse Disable).
Troubleshooting 11-15
Off The device has not completed the initialization, is Check to make sure the product is properly wired
not on an active network, or may not be powered and configured on the network.
up.
Flashes green-red-off While waiting to detect the network baud rate, the If the product stays in this state, it means that there
LED will flash this pattern about every 3 seconds. is no set baud rate. Ensure that at least one device
on the network has a set baud rate.
Solid Green The device is operating in a normal condition, and No action Required
is communicating to another device on the
network.
Flashing Green The device is operating in a normal condition, and The device may need to be mapped to a master
is on-line, but has no connection to another device. scanner, placed in a scanlist, or have another
This is the typical state for new devices. device communicate to it.
Flashing Red Recoverable fault has occurred. Check to make sure the PLC™ and scanner are
operating correctly and that there are no media/
cabling issues. Check to see if other networked
devices are in a similar state.
Solid Red The device has detected a major error that has Troubleshooting should be done to ensure that the
rendered it incapable of communicating on the network is correct (terminators, lengths, etc.) and
network (Duplicate MAC ID, Bus-off, media issue). there is not a duplicate node problem. If other
devices on the network appear to be operating fine
and power cycling the device does not work,
contact Technical Support.
Flashing Red and Green The device has detected a network access error This is not a common state for DeviceNet products.
and is in a communication faulted state. The device Power cycling the device may resolve the problem;
has subsequently received and accepted an Identify however, if the problem continues, it may be
Communication Faulted Request Long Protocol necessary to contact technical support.
message.
11-16 Troubleshooting
!
1) Disconnect from power source
2) Remove motor cable.
3) Loosen the four mounting screws.
4) Unplug the Control module from the base by pulling forward.
4
Motor Cable
2
!
Removal of Control Module
1) Disconnect from power source
2) Remove motor cable.
3) Loosen the four mounting screws.
4) Unplug the Control module from the base by pulling forward.
Motor Cable
3
2
4
2 3
Note: DeviceNet base module is
shown 30 lb-in/ 1
3.39 Nm
11-18 Troubleshooting
!
1) Disconnect from power source.
2) Remove motor cable, comunication cables and all others connected
to the inputs and outputs.
3) Loosen four mounting screws on the Starter Module.
4) Unplug the Control Module from the base by pulling forward.
5) Loosen four mounting screws on the Terminal Access Cover Plate.
6) Remove cover plate.
7) Loosen terminal screws.
8) Remove all wires from terminal block.
Figure 11.3 Bulletin 280/281 Base Module Removal
Base Module
Input/Output Cable
2
Communication 3
2
Cable
Motor Cable
Control Module
Terminal Access
Cover Plate
shown
Troubleshooting 11-19
!
1) Mount Base Module with four mounting screws.
2) Re-install conduit fittings and wires onto terminal block.
3) Tighten the terminal screws.
4) Install terminal cover plate.
5) Tighten four mounting screws on the terminal access cover plate.
6) Install Control Module.
7) Tighten the four mounting screws.
8) Install motor cable, comunication cables and all others connected
to the inputs and outputs.
Figure 11.4 Bulletin 280/281 Base Module Installation
Base Module
Terminal Access
Cover Plate
12 lb - in./1.36 Nm 2
Base
Module
Input/
Output
Cable
46 - 50 lb-in
5
Communication
7
6 Cable
Motor Cable
Control Module
11-20 Troubleshooting
!
1) Disconnect from power source.
2) Remove all cables from Starter Module, comunication cables and
all others connected to the inputs and outputs.
3) Loosen four mounting screws on the Control Module.
4) Unplug Control Module from the base by pulling forward.
5) Loosen four mounting screws on the Terminal Access Cover Plate.
6) Remove cover plate.
7) Loosen terminal screws.
8) Remove all wires from terminal block.
9) Remove conduit fittings.
10) Loosen mounting screws and remove.
Figure 11.5 Bulletin 284 Base Module Removal
Base Module
Input/Output 1
Cable
Communication
Cable 3
2
Motor Control
Cable Module
4
Terminal Access
Cover Plate
6 8
7
Troubleshooting 11-21
!
Installation of Base Module
1) Mount Base Module with four mounting screws.
2) Re-install conduit fittings and wires onto terminal block.
3) Tighten terminal screws.
4) Install terminal cover plate.
5) Tighten four mounting screws on the terminal access cover plate.
6) Install Control Module.
7) Tighten four mounting screws.
8) Install all cables to Control Module, comunication cables and all
others connected to the inputs and outputs.
Figure 11.6 Bulletin 284 Base Module Installation
Base Module
Terminal Access
Cover Plate
12 lb - in./1.36 Nm
2
1
Base Module
Input/
Output
Cable
Communication
Cable
6
7
Control
Module Motor
5 Cable
11-22 Troubleshooting
Notes:
Appendix A
Specifications
Bulletin 280/281
Electrical Ratings UL/NEMA IEC
Power Circuit Rated Operation Voltage 380Y/220…480Y/277V AC 380Y/220…480Y/277V AC
Rate Insulation Voltage 600V
Rated Impulsed Voltage 4 kV
Dielectric Withstand 2200V AC 2500V AC
Operating Frequency 50/60 Hz
Utilization Category N/A AC-3
Protection Against Shock N/A IP2X
2.5 A
Rated Operating Current Max. 5.5 A
16 A
Control Rated Operation Voltage 24V DC (+10%, -15%) A2 (should be grounded at voltage source)
Rate Insulation Voltage 250V
Circuit
Rated Impulsed Voltage — 4 kV
Dielectric Withstand 1500V AC 2000V AC
Overvoltage Category — III
Operating Frequency 50/60 Hz
Short Circuit Current Rating
0.5…2.5 A
Protection SCPD Performance Type 1
65kA
Sym. Amps RMS @ 480Y/277V 1.1…5.5 A
3.2…16 A 30kA
SCPD List Size per NEC Group Motor —
Power Requirements
Units W/O HOA W/ HOA
Control Voltage Volts 24V DC 24V DC
Contactor (Pick Up) Amps 1.09 1.09
Contactor (Hold In) Amps 0.30 0.30
Total Control Power (Pick Up) VA (W) (26.0 W) (26.0 W)
Total Control Power (Hold In) VA (W) (7.2 W) (7.2 W)
External Devices powered by Control Voltage
Outputs (2) 1 A max. each) Amps 2 2
Total Control (Pick Up) with max. outputs VA (W) (65.0 W) (73.0 W)
Total Control (Hold In) with max. outputs VA (W) (50.0 W) (58.0 W)
Bulletin 280/281, Continued Figure A.1 External Connections for Input Connector
2 Pin 1: +V Out
Pin 2: Input
1 5 3 Pin 3: Comm
4
Pin 4: Input
Pin 5: NC (No Connection)
2 3 Pin 1: PE
Pin 2: Return
1 Pin 3: Relay Out
Pin 1: T1 - Black
Pin 2: T2 - White
Pin 3: T3 - Red
Pin 4: Ground - Green/Yellow
Figure A.5 External Connections for Motor Connector (> 3 Hp @ 460V AC)
Pin 1: T1 - Black
Pin 2: Ground - Green/Yellow
Pin 3: T3 - Red
Pin 4: T2 - White
Bulletin 280/281, Continued Figure A.7 External Connections for Safety Input Power (A1/A2)
Pin 1: M - White
Pin 2: A1 - Brown
Pin 3: P - Black
Pin 4: A2 - Blue
Class 10Class
Overload
10 Curves
10000
Cold
100
Hot
10
1
0 100 200 300 400 500 600 700
Multiples
% of Full Load Current
Cold
100
Hot
1
0 100 200 300 400 500 600 700
Multiples
%for
of Full Load Current
Cold
100
Hot
1
0 100 200 300 400 500 600 700
% of Full Load Current
Multiples
Specifications A-5
Bulletin 284
Electrical Ratings UL/NEMA IEC
Power Circuit Rated Operation Voltage 380Y/220…480Y/277V AC 380Y/220…480Y/277V AC
Rate Insulation Voltage 600V
Rated Impulsed Voltage 4 kV
Dielectric Withstand 2200V AC 2500V AC
Operating Frequency 50/60 Hz
Utilization Category N/A AC-3
Protection Against Shock N/A IP2X
Short Circuit SCPD Performance
Current Rating
10 A 65 kA
Protection Sym. Amps RMS @ 480Y/277V
25 A 30 kA
SCPD List Size per NEC Group Motor —
Control Rated Operation Voltage 24V DC (+10%, -15%) A2 (should be grounded at voltage source)
Rate Insulation Voltage 250V 250V
Circuit
Rated Impulsed Voltage — 4 kV
Dielectric Withstand 1500V AC 2000V AC
Overvoltage Category — III
Operating Frequency 50/60 Hz 50/60 Hz
Power Requirements
Units No Options Brake or Output Contactor With Brake and Output Contactor
Control Voltage Volts 24V DC 24V DC 24V DC
Total Control (Pick Up) VA (W) (11.0 W) (13.0 W) (16.0 W)
Total Control (Hold In) VA (W) (11.0 W) (13.0 W) (16.0 W)
External Devices powered by Control Voltage
Outputs (2) 1 A max. each Amps 2 2 2
Total Control VA (Pick Up) with max. outputs VA (W) (59.0 W) (61.0 W) (64.0 W)
Total Control VA (Hold In) with max. outputs VA (W) (59.0 W) (61.0 W) (64.0 W)
Line Voltage Frequency 3-Phase kW Rating 3-Phase Hp Rating Output Current (A) Input Current (A)
Drive Ratings 0.4 — 1.4 2.15
0.75 — 2.3 3.80
380 50 1.5 — 4.0 6.40
2.2 — 6.0 9.00
3.0 — 7.6 12.40
— 0.5 1.4 1.85
— 1 2.3 3.45
460 60 — 2 4.0 5.57
— 3 6.0 8.20
— 5 7.6 12.5
B
C D
F
G
A-8 Specifications
Bulletin 284, Continued Figure A.10 External Connections for Input Connector
Pin 1: L1 - Black
Pin 2: GND - Green/Yellow
Pin 3: L2 - White
Specifications A-9
Bulletin 284, Continued Figure A.15 External Connections for Dynamic Brake Connector
Pin 1: 10V DC
Pin 2: 0…10V Input
Pin 3: Analog Common
Pin 4: Analog Output
Pin 5: RS485 Shield
Pin 1: M - White
Pin 2: A1 - Brown
Pin 3: P - Black
Pin 4: A2 - Blue
Overload Curves
% of P133 (Motor OL Current)
Dimensions
Dimensions are approximate. Illustrations are not drawn to scale.
Female straight
Male straight
88.9 (3.50)
88.9 (3.50)
38.6
38.6 (1.52)
(1.52)
74.7 74.7
(2.94) (2.94)
38.6 38.6
(1.52) (1.52)
Specifications A-11
1 4 1 4
2 3 2 3
Female Male
1 Black 3 Red
Color Code
2 Green/Yellow Extended PIN 4 White
Drop Cables
Specifications
Certifications UL
Standards Compliance UL 2237
Mechanical
Coupling Nut Black Anodized Aluminum or 316 Stainless Steel
Housing Black PVC
Insert Black PVC
Cable Diameter 0.43 in. +/- 0.12 in. (10.9 mm +/- 0.5 mm)
Electrical
Contacts Brass with Gold over Nickel Plating
Cable Black PVC, dual rated UL TC/Open Wiring and STOOW
Cable Rating 600V AC/DC
600V @ 10 or 15 A, Symmetrical Amps RMS Fault: 65 kA
Assembly Rating
when used with Class CC, T, or J type fuses
Environmental
Enclosure Type Rating IP67, NEMA 4; IP69K 1200 psi washdown
UL Type TC 600V 90 °C Dry 75 °C Wet, Exposed Run (ER) or
Operating Temperature MTW 600V 90 °C or STOOW 105 °C 600V -
CSA STOOW 600V FT2
A-12 Specifications
Dimensions
Dimensions are approximate. Illustrations are not drawn to scale.
25.4 25.4
(1.00) (1.00)
40.4
(1.59) 43.2
(1.70)
25.4
25.4
(1.00)
(1.00)
Female Male
1 Black 3 Red
Color Code
2 White 4 Green/Yellow Extended PIN
Dimensions
Dimensions are approximate. Illustrations are not drawn to scale.
Reducer
M35 M22
112.5
MALE FEMALE
(4.43)
38.1
(1.50) #1 BLACK #1
#2 #2
#3 RED #3
#4 GREEN/YELLOW #4
WHITE
25.4
(1.00)
WIRING DIAGRAM
Power Tee
108.0
(4.25) #3 RED
FEMALE
#1-BLACK
MALE
EXTENDED PIN 2
#1 BLACK
#2-GREEN/YELLOW KEYWAY GREEN/YELLOW LEAD #2 GREEN/YELLOW
#4 WHITE
#2 GREEN/YELLOW
73.7 (2.90)
#1 BLACK
#4 WHITE
#3 RED
#4-WHITE
#3-RED
19.0 FEMALE
(0.75)
38.0
(1.50) WIRING DIAGRAM
FEMALE
MALE
EXTENDED PIN 2 #1 BLACK
GREEN/YELLOW LEAD
#2 GREEN/YELLOW
#4 WHITE
65.3 (2.57)
#4-GREEN/YELOW
#2- WHITE
#1-BLACK
#3 -RED
#1-BLACK
#2-WHITE
19.0
(0.75) FEMALE
38.0
(1.50)
WIRING DIAGRAM
Pinout and Color Code
Face View Pinout
Assembly Rating Color Code 4-pin
Quick Change Connector Mini Connector
A-14 Specifications
Trunk Tee: 25 A A
Female Male
1 Black 3 Red
2 Green/Yellow Extended PIN 4 White
Reducing Tees
Trunk: 25 A B
Drop: 15 A
Female Male Female
1 Black 3 Red 1 Black
2 Green/Yellow Extended PIN 4 White 2 Green/Yellow Extended PIN
3 Red
4 White
Reducer
Trunk: 25 A C
Drop: 15 A
Male Female
1 Black 3 Red 1 Black
2 Green/Yellow Extended PIN 4 White 2 Green/Yellow Extended PIN
3 Red
4 White
Power Receptacles
Specifications
Certifications UL
Standards Compliance UL 2237
Mechanical
Insert Black PVC
Black Anodized Aluminum (female) and Zinc DieCast, Black
Receptacle Shell Material
E-Coat (male), or 316 Stainless Steel
Electrical
Copper Alloy with Gold over Nickel Plating (Trunk), Brass
Contacts
with Gold over Nickel Plating (Drop)
Cable Rating 600V AC/DC
4 pin - 16 AWG, 600V @ 10 A
4 pin - 14 AWG, 600V @ 15 A
Assembly Rating 4 pin - 10 AWG, 600V @ 25 A
Symmetrical Amps RMS Fault: 65 kA when used with Class
CC, T, or J type fuses
Environmental
Enclosure Type Rating IP67, NEMA 4; IP69K 1200 psi washdown
Specifications A-15
Dimensions
Dimensions are approximate. Illustrations are not drawn to scale.
18.49 45.26
(0.728) (1.782)
280-M22F-M1 280-M35F-M1
3.81
(0.150)
12.09 (0.476)
7.62 +/-2.54 11.89 (0.468)
7.32 1000 (0.30 +/- 0.10)
(0.288) (39.37) 6.35 (0.25)
15.95 1000
(0.628) (39.37)
51.61
(2.032)
280-M22M-M1
280-M35M-M1
Notes:
Appendix B
Bulletin 280/281 CIP Information
Electronic Data Sheets Electronic Data Sheets (EDS) files are specially formatted ASCII
files that provide all of the information necessary for a configuration
tool (e.g. RSNetWorx™ for DeviceNet™) to access and alter the
parameters of the device. The EDS file contains all of the device
information: number of parameters, groupings, parameter name,
minimum, maximum, and default values, units, data format and
scaling.
EDS files for all the ArmorStart® Distributed Motor Controller units
are available from the Internet at
http://www.ab.com/networks/eds.
DOL Type Product Codes and Name Product codes for DOL starters (and DOL Reversing starters) are
Strings based on the Overload relay current rating and the control power
rating of the starter. The following table lists the product codes for the
Bulletin 280 Distributed Motor Controllers:
Table B.1 Bul. 280 Distributed Motor Controller Product Codes and Name
Strings
DOL Reversing Type Product Codes The following table lists the product codes for the Bulletin 281
and Name String Distributed Motor Controllers:
Table B.2 Bul. 281 Distributed Motor Controller Product Codes and Name
Strings
DeviceNet Objects The ArmorStart Distributed Motor Controller supports the following
DeviceNet object classes:
Class Object
0x0001 Identity
0x0002 Message Router
0x0003 DeviceNet
0x0004 Assembly
0x0005 Connection
0x0008 Discrete Input Point
0x0009 Discrete Output Point
0x000F Parameter Object
0x0010 Parameter Group Object
0x001D Discrete Input Group
0x001E Discrete Output Group
0x0029 Control Supervisor
0x002B Acknowledge Handler
0x002C Overload Object
0x00B4 DN Interface Object
Bulletin 280/281 CIP Information B-3
Identity Object — CLASS CODE The following class attributes are supported for the Identity Object:
0x0001
Table B.4 Identity Object Class Attributes
Identity Objects A single instance of the Identity Object is supported. The following
instance attributes are supported.
Message Router — CLASS CODE No class or instance attributes are supported. The message router
0x0002 object exists only to rout explicit messages to other objects.
B-4 Bulletin 280/281 CIP Information
DeviceNet Object — CLASS CODE The following class attributes are supported for the DeviceNet Object:
0x0003
Table B.7 DeviceNet Object Class Attributes
Assembly Object — CLASS CODE The following class attributes are supported for the Assembly Object:
0x0004
Table B.10 Assembly Object Class Attributes
Custom Parameter Based Table B.12 Custom Parameter Based “Word-Wise” (Produced) Assembly
“Word-wise” I/O Assemblies Instance 120
Instance 120
Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 Value of the parameter pointed to by “Prod Assy Word 0” Param (low byte)
0
1 Value of the parameter pointed to by “Prod Assy Word 0” Param (high byte)
2 Value of the parameter pointed to by “Prod Assy Word 1” Param (low byte)
1
3 Value of the parameter pointed to by “Prod Assy Word 1” Param (high byte)
4 Value of the parameter pointed to by “Prod Assy Word 2” Param (low byte)
2
5 Value of the parameter pointed to by “Prod Assy Word 2” Param (high byte)
6 Value of the parameter pointed to by “Prod Assy Word 3” Param (low byte)
3
7 Value of the parameter pointed to by “Prod Assy Word 3” Param (high byte)
B-6 Bulletin 280/281 CIP Information
“Word-wise” Bit-Packed Assemblies whose instance numbers are 180…189 are all one word
Assemblies (16 bits) long. They can be used “stand alone”, but their main use is to
assemble information for EDS file parameters. These “word-wise”
assemblies become the building blocks for the custom
parameter-based “word-wise” assemblies described above. Note that
these “word-wise” assemblies are designed for use with
DeviceLogix™, so their contents reflect the various words in the
DeviceLogix data table.
Standard Distributed Motor Standard Distributed Motor Controller IO Assemblies are available
Controller I/O Assemblies on all Starter Types.
Table B.22 Instance 160 is the default output (consumed) assembly for
Standard Distributed Motor Controllers
Table B.23 Instance 162 is the standard output (consumed) assembly with
Network Inputs
Table B.25 Instance 161 is the default input (produced) assembly for
Standard Distributed Motor Controllers
Table B.26 Instance 163 is the standard input (produced) assembly with
Network Outputs and ZIP CCV
Table B.27 Instance 190 is the 1999-ZCIO Native Format Produced Assembly
Connection Object — CLASS CODE No class attributes are supported for the Connection Object
0x0005
Multiple instances of the Connection Object are supported, instances
1, 2, and 4 from the group 2 predefined master/slave connection set,
instances 5 and 6 are available through explicit UCMM connections.
Discrete Input Point Object — The following class attributes are supported for the Discrete Input
CLASS CODE 0x0008 Point Object:
Four instances of the Discrete Input Point Object are supported. All
instances contain the following attributes:
Discrete Output Point Object — The following class attributes are supported for the Discrete Output
CLASS CODE 0x0009 ➊ Point Object:
Four instances of the Discrete Output Point Object are supported. The
following table summarizes the DOP instances:
Alternate
Instance ID Name Description
Mapping
Run Forward output. For all starter
1 Run Fwd Output 0029 – 01 – 03 types, this output is hard wired from
the ArmorStart CPU to the actuator
Run Reverse output. For all starter
2 Run Rev Output 0029 – 01 – 04 types, this output is hard wired from
the ArmorStart CPU to the actuator
3 User Output A none These are the 2 ArmorStart user
4 User Output B none outputs.
➊ For DOP instances 1 and 2, attributes 113 and 114 have “Get” only access, and their values are
always 0.
The following common services are implemented for the Discrete
Output Point Object:
Non-Existant
Power On
Available
Connection Transitions to Established
Protection Fault
DNet
Idle
Protection Fault
DNet Fault
Receive Idle
DNet Fault
Ready
Connection Transitions to Established
Protection Fault
Protection Fault
Run
Bulletin 280/281 CIP Information B-17
Power Off
Non-Existant
Power Up
Auto State = Auto Init
Keyad "Hand"
Button Pressed
Hand State = Hand Stop
Auto Hand
Keyad "Auto"
Button Pressed
Auto State = Auto Init
B-18 Bulletin 280/281 CIP Information
Auto Init
DNet Fault
Connection Transitions to Established
Protection Fault
Protection Fault
DNet
Idle
Protection Fault
DNet Fault
Receive Idle
DNet Fault
Ready
Connection Transitions to Established
Protection Fault
Protection Fault
Run
Bulletin 280/281 CIP Information B-19
Protection Protection
Fault Fault
Cleared
Protection Fault
Protection Fault Protection Fault
B-20 Bulletin 280/281 CIP Information
No Key No Key
or or
Off Key Off Key
Pressed Pressed
Hand Forward Hand Reverse
Protection Protection
Fault Fault
Cleared
Protection Fault
Protection Fault Protection Fault
Bulletin 280/281 CIP Information B-21
Parameter Object — CLASS CODE The following class attributes are supported for the Parameter Object:
0x000F
Table B.40 Parameter Object Class Attributes
Attribute ID Access Rule Name Data Type
1 Get Revision UINT
2 Get Max Instance UINT
8 Get Parameter Class Descriptor WORD
9 Get Configuration Assembly Instance UINT
The number of instances of the parameter object will depend upon the
type of Distributed Motor Controller. There is a standard set of
instances reserved (1-99) for all starters. These instances are followed
by a unique set of instances for each starter type (Across the Line,
Soft start, or Inverter type).
Implemented for:
Service Code Service Name
Class Instance
0x0E Yes Yes Get_Attribute_Single
0x10 No Yes Set_Attribute_Single
0x01 No Yes Get_Attributes_All
Parameter Group Object — CLASS The following class attributes are supported for the Parameter Object:
CODE 0x0010
Table B.43 Parameter Group Object Class Attributes
Implemented for:
Service Code Service Name
Class Instance
0x0E Yes Yes Get_Attribute_Single
Discrete Input Group Object — No class attributes are supported for the Discrete Input Group Object.
Class CODE 0x001D
A single instance of the Discrete Input Group Object is supported. It
contains the following attributes:
Implemented for:
Service Code Service Name
Class Instance
0x0E No Yes Get_Attribute_Single
0x10 No Yes Set_Attribute_Single
B-24 Bulletin 280/281 CIP Information
Discrete Output Group Object — No class attributes are supported for the Discrete Output Group
CLASS CODE 0x001E Object.
Implemented for:
Service Code Service Name
Class Instance
0x0E No Yes Get_Attribute_Single
0x10 No Yes Set_Attribute_Single
Bulletin 280/281 CIP Information B-25
Implemented for:
Service Code Service Name
Class Instance
0x0E No Yes Get_Attribute_Single
0x10 No Yes Set_Attribute_Single
Acknowledge Handler Object — No class attributes are supported for the Acknowledge Handler
CLASS CODE 0x002b Object.
Implemented for:
Service Code Service Name
Class Instance
0x0E No Yes Get_Attribute_Single
0x10 No Yes Set_Attribute_Single
Bulletin 280/281 CIP Information B-27
Overload Object — CLASS CODE No class attributes are supported for the Overload Object.
0x002c
A single instance (instance 1) of the Overload Object is supported for
Bulletin 280/281:
Implemented for:
Service Code Service Name
Class Instance
0x0E No Yes Get_Attribute_Single
0x10 No Yes Set_Attribute_Single
B-28 Bulletin 280/281 CIP Information
DeviceNet Interface Object -CLASS This “vendor specific” object has no class attributes.
CODE 0x00B4
A single instance (instance 1) of the DeviceNet Interface Object is
supported:
Implemented for:
Service Code Service Name
Class Instance
0x0E No Yes Get_Attribute_Single
0x10 No Yes Set_Attribute_Single
Appendix C
Bulletin 284 CIP Information
Electronic Data Sheets Electronic Data Sheets (EDS) files are specially formatted ASCII
files that provide all of the information necessary for a configuration
tool (e.g., RSNetWorx™ for DeviceNet™ Revision 3.21 Service Pack
2 or later) to access and alter parameters of the device. The EDS file
contains all of the device information: number of parameter,
groupings, parameter name, minimum, maximum, and default values,
units, data format, and scaling.
EDS files for all the ArmorStart® Distributed Motor Controllers units
are available from the Internet at www.ab.com/networks/eds.
They may also be built automatically by some configuration tools
since much of the information necessary for an EDS file may be
extracted from the ArmorStart Distributed Motor Controller.
VFD Type Product Codes and Name Product codes for the Bulletin 284 variable frequency drives are based
Strings on the Horse Power Rating and Supply Voltage rating of the
Distributed Motor Controller. Table C.1 lists the product codes and
name strings for the Bulletin 284 Distributed Motor Controllers:
Table C.1 Bulletin 284 Product Codes and Name Strings
284D
Product
Device Hp Supply Voltage Name String Drive Type
Code
Type
22 0x192 0.50 480V AC ArmorStart 284D PF40 480V 0.5 Hp PF40
22 0x194 1 480V AC ArmorStart 284D PF40 480V 1 Hp PF40
22 0x196 2 480V AC ArmorStart 284D PF40 480V 2 Hp PF40
22 0x197 3 480V AC ArmorStart 284D PF40 480V 3 Hp PF40
22 0x198 5 480V AC ArmorStart 284D PF40 480V 5 Hp PF40
C-2 Bulletin 284 CIP Information
DeviceNet Objects The ArmorStart Distributed Motor Controller supports the following
DeviceNet object classes:
Class Object
0x0001 Identity
0x0002 Message Router
0x0003 DeviceNet
0x0004 Assembly
0x0005 Connection
0x0008 Discrete Input Point
0x0009 Discrete Output Point
0x000F Parameter Object
0x0010 Parameter Group Object
0x001D Discrete Input Group
0x001E Discrete Output Group
0x0029 Control Supervisor
0x002B Acknowledge Handler
0x00B4 DN Interface Object
Identity Object
A single instance of the Identity Object is supported. The following
instance attributes are supported:
Attribute Access
Name Data Type Value
ID Rule
1 Get Vendor UINT 1
2 Get Device Type UINT 22 or 133
3 Get Product Code UINT See Table C.1
Revision Structure of:
4 Get Major Revision USINT Indicates Software Firmware
Minor Revision USINT Revision Number
Bit 0: 0 = not owned; 1 =
owned by master
Bit 2: 0 = Factory Defaulted;
1 = Configured
5 Get Status WORD Bit 8: Minor Recoverable fault
Bit 9: Minor Unrecoverable fault
Bit 10: Major Recoverable fault
Bit 11: Major Unrecoverable
fault
6 Get Serial Number UDINT Unique Number for Each Device
Product Name Structure of:
7 Get String Length USINT Product code specific
ASCII String STRING See Table C.1.
Returns the value
8 Get State USINT
3 = Operational
Configuration Unique value depending on
9 Get Consistency UINT output of the parameter
Value checksum algorithm.
10 Get/Set Heartbeat Interval USINT In seconds. Default = 0
Attribute Access
Name Data Type Value
ID Rule
1 Get/Set Node Address USINT 0…63
0 = 125K
2 Get/Set Baud Rate USINT 1 = 250K
2 = 500K
Allocation Info Structure of: Allocation_byte ➊
5 Get • Allocation Choice • BYTE 0…63 = address
• Master Node Addr • USINT 255 = unallocated
8 Get MAC ID Switch Value BOOL 0…63
➊ See Table C.8
Attribute
Type Description
ID
3 Consumed Required ODVA Consumed Instance
52 Produced Required ODVA Produced Instance
120 Produced Custom Parameter Based Word Wise Assembly
160 Consumed Default Consumed Instance for DOL and SoftStart units
161 Produced Default Produced Instance for DOL and SoftStart units
Standard Consumed Instance for DOL and SoftStart with Network
162 Consumed
Inputs
Standard Produced Instance for DOL and SoftStart with Network
163 Produced
Outputs
164 Consumed Default Consumed Instance for Inverter type units
165 Produced Default Produced Instance for Inverter type units
Standard Consumed Instance for Inverter type units with Network
166 Consumed
Inputs
Standard Produced Instance for Inverter type units with Network
167 Produced
Outputs
170 Consumed Power Flex Native Format Consumed Instance
171 Produced Power Flex Native Format Produced Instance
181 Produced User Inputs
182 Consumed Consumed Network Bits (a.k.a Network Inputs)
183 Produced Produced Network Bits (a.k.a. Network Outputs)
184 Produced Trip Status Bits
185 Produced Starter Status Bits
186 Produced DeviceNet Status Bits
187 Consumed Starter Control Bits
188 Consumed Drive Control Bits
189 Produced Warning Status Bits
190 Produced 1799 - ZCIO Bits
C-6 Bulletin 284 CIP Information
Instance 120
Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 Value of the parameter pointed to by Produced Word 0 Param (low byte)
0
1 Value of the parameter pointed to by Produced Word 0 Param (high byte)
2 Value of the parameter pointed to by Produced Word 1 Param (low byte)
1
3 Value of the parameter pointed to by Produced Word 1 Param (high byte)
4 Value of the parameter pointed to by Produced Word 2 Param (low byte)
2
5 Value of the parameter pointed to by Produced Word 2 Param (high byte)
6 Value of the parameter pointed to by Produced Word 3 Param (low byte)
3
7 Value of the parameter pointed to by Produced Word 3 Param (high byte)
Table C.20 Instance 190 is the 1999-ZCIO Native Format Produced Assembly
Table C.25 Instance 166 — Consumed Inverter Type Starter with Network
Inputs
Instance 161 is the default input (produced) assembly for the Bulletin
280/281 Distributed Motor Controller
Table C.28 Instance 163 — Standard Produced Starter with Network Outputs
and ZIP CCV.
Table C.30 Instance 167 —Produced Inverter Type Starter with Network
Outputs
Table C.31 Instance 170 — Power Flex Native Format Consumed Assembly.
0 0 No Command
0 1 Accel 1 Enable
1 0 Accel 2 Enable
1 1 Hold Accel Rate Selected
Decel 2 Decel 1
0 0 No Command
0 1 Decel 1 Enable
1 0 Decel 2 Enable
1 1 Hold Decel Rate Selected
0 0 0 No Command
0 0 1 Freq Source = P136 (Start Source)
0 1 0 Freq Source = P169 (Internal Freq)
0 1 1 Freq Source = Comms
1 0 0 P170 (Preset Freq 0)
1 0 1 P171 (Preset Freq 1)
1 1 0 P172 (Preset Freq 2)
1 1 1 P173 (Preset Freq 3)
Attribute Data
Access Name Value
ID Type
State 0 = non-existent
1 = configuring
1 Get USINT
3 = established
4 = timed out
2 Get Instance Type USINT 1 = I/O Connection
Transport Class Trigger 0x82 — Server,
Transport Class 2 (If
alloc_choice != polled
3 Get USINT
and ack suppression is
enabled then value =
0x80)
Produced Connection ID 01111xxxxxx
4 Get UINT
xxxxxx = node address
Consumed Connection ID 10xxxxxx101
5 Get UINT
xxxxxx = node address
6 Get Initial Comm Characteristics USINT 0x21
7 Get Produced Connection Size UINT 0…8
8 Get Consumed Connection Size UINT 0…8
9 Get/Set Expected Packet Rate UINT in milliseconds
Watchdog Action 0 = transition to timed
out
12 Get/Set USINT
1 = auto delete
2 = auto reset
Produced Connection Path 8
13 Get UINT
Length
Produced Connection Path 21 04 00 25 (assy inst)
14 Get/Set
00 30 03
Consumed Connection Path 8
15 Get UINT
Length
Consumed Connection Path 21 04 00 25 (assy inst)
16 Get/Set
00 30 03
Bulletin 284 CIP Information C-15
Four instances of the Discrete Input Point Object are supported. All
instances will contain the following attributes
Table C.41 Discrete Input Point Object Instance Attributes:
Instance Alternate
Name Description
ID Mapping
Run Forward output. For all starter types, this output
Run Fwd 0029 – 01
1 is hard wired from the ArmorStart CPU to the
Output – 03
actuator
Run Reverse output. For all starter types, this output
Run Rev 0029 – 01
2 is hard wired from the ArmorStart CPU to the
Output – 04
actuator
3 User Output 1 none These are the two ArmorStart user outputs.
4 User Output 2 none
5 Drive Input 1 none These four instances exist for Inverter units only.
6 Drive Input 2 none They are connected to Drive Inputs 1…4.
7 Drive Input 3 none
8 Drive Input 4 none
Drive Jog This instances exists for Inverter units only
9 none
Fwd
10 Drive Jog Rev none
All instances will contain the following attributes
Table C.45 Discrete Output Point Instance Attributes.
➊ For DOP Instances 1 and 2, and 9 and 10, Attributes 113 and 114 have Get only access, and their
values are always 0
C-20 Bulletin 284 CIP Information
There are many sources that can affect an output point’s value: an I/O
message, and explicit message, local logic, network fault and idle
conditions, and protection fault conditions. An output point must
know how to select which source of data to use to drive its value
attribute.
Non-Existant
Power On
Available
Connection Transitions to Established
Protection Fault
DNet
Idle
Protection Fault
DNet Fault
Receive Idle
DNet Fault
Ready
Connection Transitions to Established
Protection Fault
Protection Fault
Run
C-22 Bulletin 284 CIP Information
Besides the sources that can affect output points 3 and 4, DOPs 1 and
2 can be affected by keypad inputs since they double as the Run
Forward and Run Reverse outputs. This adds complexity to their
behavior, so their behavior is defined in this section separately.
Power Off
Non-Existant
Power Up
Auto State = Auto Init
Keyad "Hand"
Button Pressed
Hand State = Hand Stop
Auto Hand
Keyad "Auto"
Button Pressed
Auto State = Auto Init
Bulletin 284 CIP Information C-23
Auto Init
DNet Fault
Connection Transitions to Established
Protection Fault
Protection Fault
DNet
Idle
Protection Fault
DNet Fault
Receive Idle
DNet Fault
Ready
Connection Transitions to Established
Protection Fault
Protection Fault
Run
C-24 Bulletin 284 CIP Information
Figure C.4
Protection
Fault
Direction = Direction =
Forward Reverse
Protection Fault
Protection Fault Protection Fault
Bulletin 284 CIP Information C-25
Figure C.5
Protection
Fault
Direction = Direction =
Forward Reverse
Protection Fault
Protection Fault Protection Fault
C-26 Bulletin 284 CIP Information
All Bulletin 284 Motor Starters have the following instances of the
parameter group object:
Two instances of the Discrete Output Group Object are supported. They
contain the following attributes
The following common services are implemented for the Discrete Output
Group Object
Access
Attribute ID Name Data Type Min./Max. Default Description
Rule
7 Get/Set Prod Assy Word 0 USINT 1 Defines Word 0 of Assy 120
8 Get/Set Prod Assy Word 1 USINT 5 Defines Word 1 of Assy 120
9 Get/Set Prod Assy Word 2 USINT 6 Defines Word 2 of Assy 120
10 Get/Set Prod Assy Word 3 USINT 7 Defines Word 3 of Assy 120
13 Get/Set Starter COS Mask WORD 0 — 0xFFFF 0xFFFF Change of state mask for starter bits
15 Get/Set Autobaud Enable BOOL 0—1 1 1 = enabled; 0 = disabled
Consumed Assy 160 3, 160, 162, 164, 166, 170, 182, 187, 188
16 Get/Set USINT 0…185
(drive 164)
Produced Assy 161 52, 120, 161, 163, 165, 167, 171,
17 Get/Set USINT 100…187
(drive 165) 181…190
19 Get/Set Set To Defaults BOOL 0…1 0 0 = No action; 1 = Reset
23 Get I/O Produced Size 0…8
24 Get I/O Consumed Size USINT 0…8
30 Get DNet Voltage UINT DeviceNet Voltage
50 Get/Set PNB COS Mask WORD 0…0x00FF 0 Change of state mask for PNBs
64 Get/Set Unlock Identity Instances USINT 0 Unlock when set to 99 hex
In the case of using the Bulletin 284 VFD-ArmorStart the actual full-
load current of the motor needs to multiplied by the ratio of the
drive’s ratio of rated input current to output current to arrive at the
actual full-load current. For example, in the case of a 2 Hp VFD-
ArmorStart being used to control a 1 Hp 2.1 A @ 460 V motor, the
full-load amperes to be used for the Group motor calculation would
be the 2 Hp VFD-ArmorStart’s (Rated Input Current / Rated Output
Current) x 1 Hp motor’s rated full-load current; (5.7 A / 4.0 A)2.1 A =
3.0 A.
To design the motor circuit using a time delay fuse from NEC Table
430.52 to the rules of NEC 430.53C we start with the largest motor,
10 Hp, and calculate 14 A x 175% = 24.5 A. To this we add the FLC
of the 5 Hp motor, 7.6 A, plus the other calculated drive currents for
the motors controlled by the VFD-ArmorStarts. The calculated drive
currents are given in the following Table:
The total current for the fuse ampacity is calculated in the following
Table:
To calculate the wire ampacity and therefore the size of the motor
branch conductor we use NEC 430.24 and calculate the sum of 125%
of the largest motor’s FLC plus the FLC of the other motors in the
group. The conductor ampacity calculation is given in the following
Table:
From NEC Table 310.16 we need to use 8 AWG for the motor branch
circuit. Per NEC 430.28 the individual motor tap conductors can be
sized down to 1/3 the ampacity of the trunk but not less than 125% of
the specific motor’s FLC on the tap. This reduction is further
conditionally based on the tap being not more than 25 feet. NFPA 79,
7.2.10.4 and Table 7.2.10.4 restrict the size reduction by the size of
the branch circuit fuse size and tap conductor size. For the above case
we have used a 40 A time-delay fuse. NFPA 79, Table 7.2.10.4
indicates that the smallest tap conductor can be 12 AWG. NEC Table
310.16 for wire ampacity allows 12 AWG (25 A) to be used in all taps
for this application. See the final Group motor circuit design in the
following figure:
**
If the Group motor design were carried out with the intent to use an
inverse-time circuit breaker from NEC Table 430.52 to the rules of
NEC 430.53C, we start with the largest motor, 10 Hp, and calculate
14A x 250% = 35 A to this we add the FLC of the 5 Hp motor, 7.6 A,
plus the other calculated drive currents for the motors controlled by
the VFD-ArmorStarts. The calculated drive currents are given in the
following table:
The rules and allowances for sizing of the over current protection for
NFPA 79 motor groups is covered by 7.2.10.4, Table 7.2.10.4 and
Table 13.5.6. These rules in Tables 7.2.10.4 and 13.5.6 are intended to
limit the maximum SCPD for a group. Therefore each ArmorStart
controller with its factory-supplied output motor cable is suitable for
single-motor or multiple-motor group installations on industrial
machinery when installed according to NFPA 79, 2002. The
controller and output motor cable have been evaluated as a single
system. The maximum over current device rating or setting is limited
to the value in Table D.1 for the smallest user-supplied input line
conductor, by the controller's maximum rating, or as allowed by the
UL Certificate of Compliances 012607-E3125, E96956, and E207834
for the combined use of ArmorStart and ArmorConnect components.
Max. Ratings
Non-Time Delay Fuse or
Conductor Size Time Delay or Dual Element
Inverse Time Circuit
(AWG) ➊ Fuse (amperes)
Breaker (amperes)
16 ➋ 40 ➌ 20 ➍
14 60 30
12 80 40
10 100 50
8 150 80
6 200 100
4 250 125
➊ For 16 AWG conductors the branch circuit breaker must be marked for use the 16 AWG wire, NFPA
79, 12.6.1.1.
➋ The UL Certificate of Compliance for the ArmorStart Distributed Motor Controllers models 280*-*10*,
281*-*10*, 284*-*10*; and ArmorConnect input cable media 280*-M22*-M*, 280S-PWRM22*-M*
cable assembly branch circuit taps, and 280*-M22*-M1 ArmorConnect panel mounting fittings allows
16 AWG conductors to be used when part of ArmorStart and ArmorConnect components.
➌ The 280*-PWRM22*-M* ArmorConnect cable assembly taps and 280*-22*-M1 panel mounted fittings
with 16 AWG conductors are suitably protected when protected in the branch circuit by a 40A non-
time delay fuse.
➍ The 280*-PWRM22*-M* ArmorConnect Cable Assembly taps and 280*-22*-M1 Panel Mounted Fittings
with 16 AWG conductors are suitably protected when protected in the branch circuit by a 20A time
delay fuse.
Max. Ratings
Voltage 480Y/277 480 600Y/347 600
Sym. Amps RMS 65 kA 65 kA 30 kA 30 kA
Circuit Breaker 100 A 100 A 100 A -
Fuse 100 A 100 A 100 A 60 A ➊
ArmorConnect ➋ 60 A ➊ 60 A ➊ 60 A ➊ 60 A ➊
A benefit to the ArmorStart rating and the above design process using
NFPA rules is that the industrial equipment that utilizes several group
motor installations on different branch circuits can standardize the
size of the SCPD and the branch wiring for all the branch circuits of
the installation as long as they do not exceed the maximum ratings of
Table D.1as extended by the UL Certificate of Compliances for
combined ArmorStart and ArmorConnect installations, which ever is
less.
Appendix E
Safety I/O Module and TÜV Requirements
ArmorStart Safety-Related Parts Each ArmorStart Safety Distributed motor controller is intended to be
combined with the 1732DS-IB8XOBV4 safety I/O module to form a
subsystem that is part of the overall machine stop function. The motor
controllers are connected to the safety I/O module through specified
cable assemblies. The combination of one of these controllers, the
safety module, and the specified interconnecting cables are referred to
as the ArmorStart Safety-Related Parts. The part numbers for each of
these components is specified below. The combination of these
components is shown in Figure E.1. The safety I/O module and PLC
program must be configured as outlined. See configuration of Safety
I/O Module and PLC program.
Specifications
Electrical
Current Consumption 85 mA @ 24V DC
I/O Operating Voltage Range 19.2…28.8V DC (24V DC +/- 20%)
Digital Inputs
Number of Inputs 8 safety single-channel or 4 safety dual-channel
Input Type current sinking
Voltage, On-State Input, Min. 11V DC
Voltage, On-State Input, Max. 5V DC
Current, On-State Input, Min. 3.3 mA
Voltage, On-State Input, Min. 11V DC
Digital Outputs
Number of Outputs 4 safety solid-state
Output Type dual-channel, current sourcing/current sinking pair
Short Circuit Protection Yes
Standard Pulse Test Outputs
Number of Pulse Test Sources 8
Pulse Test Output Current 0.7 A per point
Short Circuit Protection Yes
Mechanical
Approximate Dimensions 179 x 70 x 68.7 mm (7.05 x 2.76 x 2.71 in.)
Weight 600 g (1.2 lb)
Environmental
Operating Temperature -20…+60 °C (-4…+140 °F)
Relative Humidity 10…95%, non-condensing
Vibration 0.76 mm @ 10…500 Hz
Shock, Operating 30 g
Enclosure Type Rating IP67
UL, CE, C-Tick, CSA, UL NRGF, ODVA Conformance, TÜV
Certifications
Certified for fuctional safety up to SIL 3, Cat. 4
Safety I/O Module and TÜV Requirements E-3
1 Drain
2 V+ (Red)
3 V- (Black)
4 CAN_H (White)
5 CAN_L (Blue)
➊ Replace symbol with 1 (1 m), 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable length.
E-4 Safety I/O Module and TÜV Requirements
Figure E.1
DeviceNet Media
I/O output
Aux. Power
The 1732DS Safety I/O module inputs will monitor the status of the safety-rated contactors inside the ArmorStart -SM safety monitor input.
• Channel = Single
• Mode = Pulsed Test Input from test output X
• Source = Pulsed output from X
Note 1: The program must inhibit the contactor closure to satisfy safety
category 4 of 13849-1.
Maintenance and Internal Part The ArmorStart Safety controllers do not have any internal
Replacement maintenance procedures or internal replacement parts. Refer to the
1732DS-IB8XOBV4 safety module documentation for maintenance
requirements pertaining to it. It is recommended that the operation of
the 1732DS-IB8XOBV4 safety module and the ArmorStart output
contactor circuits be verified once per year by performing the
contactor circuit verification procedure. The contactor circuit
verification procedure must be performed on an ArmorStart Safety
controller that has experienced an output short-circuit fault prior to
placing the controller back into service.
➀ Non-safety stop – The 1732DS-IB8XOBV4 does not remove 24V DC from P and M of A1/A2 when
a non-safety stop is executed. Restarting the controller after a non-safety stop is not inhibited by
the safety circuit.
➁ Safety stop – The 1732DS-IB8XOBV4 removes 24V DC from P and M of A1/A2 when a safety stop
is executed. This opens both contactors. Restarting the controller stop is inhibited if the SM feedback
is open. The program in the safety controller does not permit the 1732DS-IB8XOBV4 to apply 24V DC
to P and M in the A1/A2 cable.
E-8 Safety I/O Module and TÜV Requirements
Notes:
Appendix F
Accessories
Table F.1 DeviceNet™ Media ➊
NOTE: Stainless steel versions may be ordered by adding an “S” to the cat. no. (Example: 1485CS-P1N5-M5)
F-2
ArmorStart® I/O
Description Pin Count Connector Cat. No.
Connection
0
Straight Female
Straight Male 889D-F4ACDM-➋
Input 5-Pin
Straight Female
889D-F4AACDE-➋
0
DC Micro V-Cable
Straight Female
Straight Male 889R-F3AERM-➋
Output 3-pin
Straight Female
AC Micro Patchcord Right Angle Male 899R-F3AERE-➋
➌ To achieve IP 67 rating, sealing caps must be installed on all unused I/O connections.
➍ To achieve IP 69k rating, sealing caps must be installed on all unused I/O connections.
➎ To achieve IP 67 rating, sealing caps must be installed if Dynamic Brake option is not used.
The clam shell design clips over the ArmorStart motor connector and motor cable to limit customer 10 280-MTR22-LC
access. 10 280-MTR35-LC
Padlock attachment to the lockable handles, up to three padlocks 4…8 mm (5/16 in.) shackle. 140M-C-M3
F-3
B
C D
F
G
A B C D E F G H J
Cat No.
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
284R-360P500 215 ± 5 235 ± 5
89 ± 3 (8.46 ± 0.2) (9.25 ± 0.2) 60 ± 2 127 12.54 60 ± 2 50 ± 1.5
*
284R120P1K2 (3.5 ± 0.12) 420 ± 5 440 ± 5 (2.36 ± 0.08) (5) (0.49) (2.36 ± 0.08) (1.97 ± 0.06)
(16.54 ± 0.2) (17.32 ± 0.2)
* Length is user-selectable based on the suffix added to the catalog number. For a length of 500±10mm, add -M05 to the end of the catalog number. For a length of
1000±10mm, add -M1 to the end of the catalog number.
F-4
Notes:
Appendix G
Renewal Parts
Figure G.1 Bulletin 280/281 Safety Control Module Renewal Part Catalog
Structure
Motor Connection
Enclosure Type R Round
F Type 4 (IP67)
Overload Selection
Contactor Size/24V DC Safety Current Range
12S B 0.5…2.5 A
C 1.1…5.5 A
23S
D 3.2…16 A
Control Module
N Control Module Only
kW Hp Cat. No.
Current Rating (A)
230V AC 400V AC 200V AC 230V AC 460V AC
24V DC
50 Hz 50 Hz 60 Hz 60 Hz 60 Hz
0.5…2.5 0.37 0.75 0.5 0.5 1 280D-F12S-NB-R
1.1…5.5 1.1 2.2 1 1 3 280D-F12S-NC-R
3.2…16 4 7.5 3 5 10 280D-F23S-ND-R
Figure G.2 Bulletin 280 Safety Base Module Renewal Part Catalog Structure
280 D – F NS – 10 – C
Bulletin Number
280 Starter
Communications
D DeviceNet™
Line Connection
Enclosure Type C Conduit Entrance
F Type 4 (IP67) R ArmorConnect™ Power Media
Short Circuit Protection (Bul. 140M)
10 10 A Rated Device
NS Base Only 25 25 A Rated Device
No Control Module
Table G.3 Bul. 280 Full Voltage Starters & Bul. 281 Reversing Starters —
IP67/NEMA Type 4, Up to 460V AC with Conduit Entrance
kW Hp
Current Rating (A) Cat. No.
230V AC 400V AC 200V AC 230V AC 460V AC
50 Hz 50 Hz 60 Hz 60 Hz 60 Hz
0.5…2.5 0.37 0.75 0.5 0.5 1 280D-FNS-10-C
1.1…5.5 1.1 2.2 1 1 3 280D-FNS-10-C
3.2…16 4 7.5 3 5 10 280D-FNS-25-C
Table G.4 Bul. 280 Full Voltage Starters & Bul. 281 Reversing Starters —
IP67/NEMA Type 4, Up to 460V AC with ArmorConnect
Connectivity
kW Hp
Current Rating (A) Cat. No.
230V AC 400V AC 200V AC 230V AC 460V AC
50 Hz 50 Hz 60 Hz 60 Hz 60 Hz
0.5…2.5 0.37 0.75 0.5 0.5 1 280D-FNS-10-R
1.1…5.5 1.1 2.2 1 1 3 280D-FNS-10-R
3.2…16 4 7.5 3 5 10 280D-FNS-25-R
Figure G.3 Bulletin 284 Safety Control Module Renewal Part Catalog
Structure
Communications Option 3
D DeviceNet™ EMI EMI Filter
Enclosure Type
F Type 4 (IP67)
Option 2
DB1 DB Brake Connector for IP67
Torque Performance Mode Control Module Dynamic Brake Resistor
V Sensorless Vector Control, N Control Module Only SB Source Brake Connector
Volts per Hz
Control Voltage
S 24V DC (Safety)
Option 1
Output Current 3 Hand-Off-Auto Selector Keypad
with Jog Function
Output Blank Status Only
Code Current kW Hp
[A]
Motor Media Type
480V Drive R Round
D1P4 1.4 0.4 0.5
D2P3 2.3 0.75 1
D4P0 4 1.5 2
D6P0 6 2.2 3
D7P0 7.6 4 5
Output 24 V DC
Input Voltage kW Hp
Current Control Voltage
Figure G.4 Bulletin 284 Safety Base Module Renewal Part Catalog Structure
280 D – F NS – 10 – C
Bulletin
Number
Communications
D DeviceNet™
Line Media
C Conduit
Enclosure Type R ArmorConnect™ Power Media
F Type 4 (IP67)
Short-Circuit Protection
Bulletin 140 Current Rating (A)
Base
10 10 A Rated Device
NS Base Only — no starter
25 25 A Rated Device
Base Module Renewal Part Table G.7 Bulletin 284 Base Module Renewal Part, IP67/NEMA 4, Up to 480V
AC With Conduit Entrance
Product Selection
Output
Input Voltage kW Hp Cat. No.
Current
3 m (9.8) 280-MTR22-M3
90° M22 Motor IP67/NEMA Type
6 m (19.6) 280-MTR22-M6
Cordset 4
14 m (45.9) 280-MTR22-M14
3 m (9.8) 284-MTRS22-M3
90° M22 Motor
IP67/NEMA Type
Cordset 6 m (19.6) 284-MTRS22-M6
4
(Shielded)
14 m (45.9) 284-MTRS22-M14
3m (9.8) 285-BRC25-M3
90° M25 Source
IP67/NEMA Type 4 6 m (19.6) 285-BRC25-M6
Brake Cable
14 m (45.9) 285-BRC25-M14
Appendix H
PID Setup
PID Loop The Bulletin 284 ArmorStart® Distributed Motor with sensorless
vector control has a built-in PID (proportional, integral, differential)
control loop. The PID loop is used to maintain a process feedback
(such as pressure, flow, or tension) at a desired set point. The PID
loop works by subtracting the PID feedback from a reference and
generating an error value. The PID loop reacts to the error, based on
the PID Gains, and outputs a frequency to try to reduce the error value
to 0. To enable the PID loop, Parameter 232 (PID Ref Sel) must be set
to an option other than 0 PID Disabled.
Exclusive Control and Trim Control are two basic configurations
where the PID loop may be used.
Exclusive Control
In Exclusive Control, the Speed Reference becomes 0, and the PID
Output becomes the entire Freq Command. Exclusive Control is used
when Parameter 232 (PID Ref Sel) is set to option 1, 2, 3, or 4. This
configuration does not require a master reference, only a desired set
point, such as a flow rate for a pump.
PID Loop
PID Ref PID Prop Gain
+ PID + PID
– Error + Output Accel/Decel Freq
PID Fdbk PID Integ Time Ramp Command
+
PID Diff Rate
PID Enabled
Example
• In a pumping application, the PID Reference equals the Desired
System Pressure set point.
• The Pressure Transducer signal provides PID Feedback to the
drive. Fluctuations in actual system pressure, due to changes in
flow, result in a PID Error value.
• The drive output frequency increases or decreases to vary motor
shaft speed to correct for the PID Error value.
• The Desired System Pressure set point is maintained as valves in
the system are opened and closed causing changes in flow.
• When the PID Control Loop is disabled, the Commanded Speed
is the Ramped Speed Reference.
PID Feedback =
Pressure Transducer Signal
Pump
PID Reference =
Desired System Pressure
H-2 PID Setup
Trim Control
In Trim Control, the PID Output is added to the Speed Reference. In
Trim mode, the output of the PID loop bypasses the accel/decel ramp
as shown. Trim Control is used when Parameter 232 (PID Ref Sel) is
set to option 5, 6, 7, or 8.
Speed Ref
PID Loop Accel/Decel
PID Ref Ramp
PID Prop Gain
+ PID + PID +
– Error + Output + Output
PID Fdbk PID Integ Time Freq
+
PID Diff Rate
PID Enabled
Example
• In a winder application, the PID Reference equals the
Equilibrium set point.
• The Dancer Pot signal provides PID Feedback to the drive.
Fluctuations in tension result in a PID Error value.
• The Master Speed Reference sets the wind/unwind speed.
• As tension increases or decreases during winding, the Speed
Reference is trimmed to compensate. Tension is maintained near
the Equilibrium set point.
0 Volts
10 Volts
Speed Reference
PID Setup H-3
Option Description
Parameter 233 (PID Feedback Sel) is used to select the source of the
PID feedback.
Option Description
2 The Consumed Assembly (Instance 164 — Default Consumed Inverter Type Distributed
Comm Port Motor Controller) from a communication network (seepage C-9 for details on the
Consumed Assembly) which becomes the PID Feedback. The value sent over the
network is scaled so that Parameter 135 (Maximum Freq) x 10 = 100% Feedback. For
example, with (Maximum Freq) = 60 Hz, a value of 600 sent over the network would
represent 100% Feedback.
PID Deadband
Parameter 238 (PID Deadband) is used to set a range, in percent, of
the PID Reference that the drive will ignore.
Example
• (PID Deadband) is set to 5.0
• The PID Reference is 25.0%
• The PID Regulator will not act on a PID Error that falls between
20.0 and 30.0%
H-4 PID Setup
PID Preload
The value set in Parameter 239 (PID Preload), in Hertz, will be pre-
loaded into the integral component of the PID at any start or enable.
This will cause the drive’s frequency command to initially jump to
that preload frequency, and the PID loop starts regulating from there.
PID Enabled
Freq Cmd
PID Limits
Parameter 230 (PID Trim Hi) and Parameter 231 (PID Trim Lo) are
used to limit the PID output and are only used in trim mode. (PID
Trim Hi) sets the maximum frequency for the PID output in trim
mode. (PID Trim Lo) sets the reverse frequency limit for the PID
output in trim mode. Note that when the PID reaches the Hi or Lo
limit, the PID regulator stops integrating so that windup does not
occur.
PID Gains
The proportional, integral, and differential gains make up the PID
regulator.
PID Reference
PID Feedback
Time
PID Reference
PID Feedback
Time
PID Reference
PID Feedback
Time
PID Reference
PID Feedback
Time
Appendix I
Step Logic, Basic Logic and Timer/
Counter Functions
Four Bulletin 284 ArmorStart® logic functions provide the capability
to program simple logic functions without a separate controller.
• Timer Function
A digital input can be programmed for Timer Start. A digital
output can be programmed as a Timer Out with an output level
programmed to the desired time. When the timer reaches the
time programmed into the output level the output will change
state. The timer can be reset via a digital input programmed as
Reset Timer.
• Counter Function
A digital input can be programmed for Counter In. A digital
output can be programmed as Counter Out with an output level
programmed to the desired number of counts. When the counter
reaches the count programmed into the output level the output
will change state. The counter can be reset via a digital input
programmed as Reset Counter.
I-2 Step Logic, Basic Logic and Timer/Counter Functions
Step Logic Using Timed Steps To activate this function, set Parameter 138 (Speed Reference) to 6
Stp Logic. Three parameters are used to configure the logic, speed
reference, and time for each step.
Forward
0
Reverse
Time
Step Logic Using Basic Logic Digital input and digital output parameters can be configured to use
Functions logic to transition to the next step. Logic In1 and Logic In2 are
defined by programming Parameters 151…154 …Digital Inx Sel… to
Option 23 Logic In1 or Option 24 Logic In2.
Example
• Run at Step 0.
• Transition to Step 1 when Logic In1 is true.
Logic senses the edge of Logic In1 when it transitions from Off
to On. Logic In1 is not required to remain On.
• Transition to Step 2 when both Logic In1 and Logic In2 are true.
The drive senses the level of both Logic In1 and Logic In2 and
transitions to Step 2 when both are On.
Figure I.2
Start Step 0 Step 1 Step 2 Step 3
Frequency
Logic In1
Logic In2
Time
The step time value and the basic logic may be used together to
satisfy machine conditions. For instance, the step may need to run for
a minimum time period and then use the basic logic to trigger a
transition to the next step.
Figure I.3
Start Step 0 Step 1
Frequency
Logic In1
Logic In2
Time
I-4 Step Logic, Basic Logic and Timer/Counter Functions
Timer Function Digital inputs and outputs control the timer function and are
configured with Parameters 151…154 (Digital Inx Sel) set to 18
Timer Start and 20 Reset Timer.
Digital outputs (relay and opto type) define a preset level and indicate
when the level is reached. Level Parameters 156 (Relay Out Level),
159 (Opto Out1 Level), and 162 (Opto Out2 Level) are used to set the
desired time in seconds.
Parameters 155 (Relay Out Sel), 158 (Opto Out1 Sel), and 161 (Opto
Out2 Sel) are set to option 16 Timer Out and cause the output to
change state when the preset level is reached.
Counter Function Digital inputs and outputs control the counter function and are
configured with Parameters 151…154 (Digital Inx Sel) set to 19
Counter In and 21 Reset Counter.
Digital outputs (relay and opto type) define a preset level and indicate
when the level is reached. Level Parameters 156 (Relay Out Level),
159 (Opto Out1 Level), and 162 (Opto Out2 Level) are used to set the
desired count value.
Parameters 155 (Relay Out Sel), 158 (Opto Out1 Sel), and 161 (Opto
Out2 Sel) are set to 17 Counter Out which causes the output to
change state when the level is reached.
Example
• A photo eye is used to count packages on a conveyor line.
• An accumulator holds the packages until five are collected.
• A diverter arm redirects the group of five packages to a bundling
area.
• The diverter arm returns to its original position and triggers a
limit switch that resets the counter.
• Parameters are set to the following options:
• 151 (Digital In1 Sel) set to 19 to select Counter In
• 152 (Digital In2 Sel) set to 21 to select Reset Counter
• 155 (Relay Out Sel) set to 17 to select Counter Out
• 156 (Relay Out Level) set to 5.0 (counts)
Step Logic, Basic Logic and Timer/Counter Functions I-5
0 0 F 1
Setting Accel/Decel Parameters Used Step Logic Output State Commanded Direction
0 1 Off FWD
1 1 Off REV
2 1 Off No Output
3 1 On FWD
4 1 On REV
5 1 On No Output
6 2 Off FWD
7 2 Off REV
8 2 Off No Output
9 2 On FWD
A 2 On REV
b 2 On No Output
Setting Logic
0 Jump to Step 0
1 Jump to Step 1
2 Jump to Step 2
3 Jump to Step 3
4 Jump to Step 4
5 Jump to Step 5
6 Jump to Step 6
7 Jump to Step 7
8 End Program (Normal Stop)
9 End Program (Coast to Stop)
A End Program and Fault (F2)
9 Step if Logic In1 is active (logically true) and Logic In2 is not active (logically false). XOR
A Step if Logic In2 is active (logically true) and Logic In1 is not active (logically false). XOR
b Step after (Stp Logic Time x) and Logic In1 is active (logically true). TIMED AND
C Step after (Stp Logic Time x) and Logic In2 is active (logically true). TIMED AND
d Step after (Stp Logic Time x) and Logic In1 is not active (logically false). TIMED OR
E Step after (Stp Logic Time x) and Logic In2 is not active (logically false). TIMED OR
F Do not step OR no jump to, so use Digit 0 logic. IGNORE
In addition, we offer multiple support programs for installation, configuration, and troubleshooting. For more
information, contact your local distributor or Rockwell Automation representative, or visit
http://www.rockwellautomation.com/services/online-phone.
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada 1.440.646.3434
Outside United States or Canada Use the Worldwide Locator at http://www.rockwellautomation.com/rockwellautomation/support/overview.page, or contact your local
Rockwell Automation representative.
Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the
manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your
distributor to complete the return process.
Outside United States Please contact your local Rockwell Automation representative for the return procedure.
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