






WWW.MODCONSLLC.COM
 Welcome to
Modular Concepts
Modular Concepts LLC was established in 2005 to harness
the potential available in healthcare construction
industry.

Since then the company has grown continually over the

years by taking professional approach focusing on
developing medical engineering and modular
construction systems and solutions.

Currently, Modular concepts is one the leading provider

of Modular construction system and medical engineering
solutions. We are organized with well-equipped factories
in multiple locations, more than 1200 human resources
directly employed and 1000+ indirectly. We have branch
offices in Dubai, Abu Dhabi, Germany, Oman, Kenya and
India, Modular Concepts LLC has been an exemplary of an
established Modular Construction and Medical
Engineering company in middle east, Africa and India with
a widely acclaimed reputation for excellence, innovation
and cost effective engineering.

At present, we are a team of architects, engineers and

management professionals pursuing a clear vision of
delivering the projects that meets both the needs of
clients and fulfill the very essence of design sustainability.

Having completed many hospital projects across Middle

East, Africa and India we now manufacture hospitals and
buildings for other segments like schools, hotels,
residence apartment etc. in our factories and offer end to
end solution in hospital construction in modular
construction technology. We develop the concept arch
design to modular grids and deliver the modules to site
with 90% readiness.

Our overall strategy is based on a continuing

improvement process of setting objectives, measuring
results and providing feedback to facilitate further growth
and progress.

Avitis Hospital

22
Modular Construction
(pre-fabricated) Avitis Hospital

Modular Construction is the method of using From shortened project completion to

prefabricated modules, built off-site in a controlled minimal on-site disruption, there are many
manufacturing process to construct building structures. advantages to choosing modular construction.
Modular construction allows greater quality control
A key difference of modular construction, however, is that
and streamlines the building process, serving as the clear
the modules are constructed with steel rather than
next step in the age of automation.
concrete; though it can be constructed with other
materials such as timber, cross laminated timber and fibre Modular construction moves the construction site to
reinforced polymers (composites). manufacturing facility for a major part of the building and,
in this way, improves its predictability, increases
Modular buildings are built with the same finishing
productivity, and reduces the risks inherent in
materials and to the same building codes and
construction.
architectural specifications as traditional construction.

Modular buildings also generate great cost savings

They however, can be more economical as modular
opportunities as a result of compressed construction
construction saves capital expenditure and delivers on
schedules and Faster ROI (Return of Investment).
time, and within budget. It also offers a safer construction
environment as all the modules are built within factory
In every design and each modular project, our main focus
conditions, thereby reducing the risks of accidents and
is to meet customer's requirements and exceed his
related liabilities for workers.
expectations, in terms of final product and service.

Our construction methods produce environmentally

friendly structures, that are also safe and compliant with
local building standards, across the world.

21 33
 Shell Station

Manufacturing
Sustainability
1. Modular buildings are manufactured in controlled environments
The factory-controlled process ensures less waste is generated as waste is
almost eliminated by recycling materials, controlling inventory and protecting
building materials. Offsite construction is up to 50% quicker than traditional. It
also results in less site disturbances as it minimize transport of raw materials
delivered on daily basis as of site requirements to fewer bulk deliveries to a
factory, which directly benefit of reducing the carbon footprint of the
construction and also results in reducing noise, dust, etc. Minimized
transport and traffic at site means fewer personnel on site;

2. Modular buildings are recyclable

No building will last forever, therefore the demolition (or recycling) of a
building can be incorporated right from the beginning of the design as the
modules can be disassembled, and the building material re-used again. Some modular buildings are
manufactured using recyclable material from other projects. Being adaptable and flexible to changing needs,
modular buildings are easy to move without disturbing surrounding landscapes. Minimizing pollution by
minimizing waste creation and disposal by efficient use materials in factory, minimum or zero waste on site,
recycling of scrap metals, re-use of modules or components.

3. Offsite construction uses less energy

Compared to an equivalent, traditionally-built project, up to 67% less energy is required to produce a modular
building. Not only is the actual construction of the building ‘greener’, but the building is also energy- efficient for
life. Modular buildings are now being installed with energy-efficient systems such as energy-efficient glass,
geothermal systems and solar panels.

4. Modular can be built to the exact same standards as traditional

Buildings are designed and built to the same, higher sustainability standards as traditional construction. Unlike
traditional construction, there are many cost savings associated with modular buildings, stemming from a
reduction in project timeframes and leading to reductions in overall costs.
44
Building Our Factory Dubai

Sustainability
Over the past decade, modular construction has grown substantially.
Attitudinal changes towards offsite building techniques, as well as their
increased sustainability and capabilities as seen on many high-profile jobs,
have all contributed to this growth. Here are few reasons of how sustainable
Modular building became.

 Minimize energy in use by good level of thermal insulation, efficient HVAC

and control system for energy saving; green features such as LED lighting, ungraded
triple glaze window, geothermal systems, solar panels and other green practices can
be installed during construction process to promote energy efficient operations;
 Minimize co2 production by efficient operation and thermal insulation and use of
materials;
 Minimize embodied carbon in materials by factory controlled operation, 100%
recyclable, high strength to weight ratio, ease of deconstruction and re-use;
 Improved quality of the building, including better energy or seismic
performance.

55
 Our Comprehensive 20-year structural
warranty assures you that your
building will remains structurally
sound, giving you complete
reassurance in the strength of your
Modcon Building.

This warranty covers the structural,

load-bearing elements of the
building. These are the external walls,
floor roofs and columns in the unlikely
event of any structural failure, we will
repair or replace the element at fault.

Fields of
Applications
It is no surprise that many developers are now choosing modular construction
technologies over more standard building practices. The increased availability of
control, such as avoiding environmental hazards, more customizable dimension, and
optimal building methods, in addition to significant costs savings, make modular
construction well worth considering for any building project.

66
Our 5-year warranty cover the
external fabric of the building, which
includes the steel structure it-self, the
floors, wall and roof panels, as well as
the external windows and doors. In
short, it covers any part of the
external fabric that contributes to the
building’s function as structurally
sound, insulated unity.

Standards
& Codes
Equipped with Steel Forming machineries and
cranes that enable Hot Rolled Steel Modules and
Cold Formed Modules, Modular Concepts is in a
HRS position to meet a vast range of modular building
Hot Rolled Steel requirements of clients – modular homes, single
storey, multistory, high end and low end
Strong and sturdy, allowing to
modular buildings to suit different designs and
build many storey high.
most importantly budgets.

The Following global standards are followed:

 European Standards
 American Standards
 British Standard Institute (BSI),
 Health Building Notes
 Health Technical Memorandums
 GCC Standards
CFS  American Concrete Institute (ACI)
Cold Formed Steel  American Society of Civil Engineers (ASCE)
 American Society of Mechanical Engineers
Light Gauge Steel, strong and light (ASME)
is perfect to build low rise  ASTM International, and International
buildings. Code Council (ICC),
 National Electrical Manufacturers
Association (NEMA),
 National Fire Protection Association
(NFPA) and others

7
 Why
Modular?

Life span
Modular PPVC Buildings and
Hospitals are strong structure
designed to last.
Like conventional buildings PPVC
confirms to structure, service and
safety parameters of codes required
for the type of structure.

Speed
As major part of construction is off
site, it leads to considerable shorter
Limitation and
duration at site. Offsite and Onsite
construction can go in parallel.
downside
Resulting in overall shorter design
and construction schedule.
Deeper Structure
Sustainability As each module has its own floor,
PPVC building provide better wall and ceiling it leads to double
thermal and acoustics performance layer these level leading to some Our Installation
owing to is better quality and inherent redundancy. So for same Team
inherent double layer wall between internal height modular building will
spaces. It results in more sustainable require slightly more overall height
end product. and width. Though these double
layers help in better acoustical and
thermal performance.

Market Perception Technical Issues

A major challenge of introducing 1. Logistic, Transportation and
modular construction to new market Crane
it the negative perception of modular 2. Acoustic and Thermal
construction. Which is often Performance
associated with trailer park, low end 3. Fire Safety
potable cabins. 4. Large Open Spaces
Combating this negative perception
require showing clients how to take
advantage of the unique architectural
opportunities and increased
construction quality that modular
construction allows.
88
 Why
Modular?

Quality
Volumetric Modular Construction
delivers the majority of the final
product from the controlled
environment of factory by on line
assembly system thus resulting in
higher quality.

Safety
More construction offsite means
Opportunities less time, better management of
labour, less individual hour at
& Possibilities height, less disturbances by
weather thus resulting in better
safety.

Housing, schools,
hospital
Modular Construction has
potential to provide quality and
Reduced Weight,
speedy construction for all type of Noise and Waste
facilities especially healthcare, Owing to its logistical requirement
housing and education. and steel construction PPVC Design
Technological and Structure are lighter up to 30 to 40% lighter
advancement has made it possible than traditional construction. More
to do High Rise Building using production in factory yields less
modular concept. Building up to 30 waste and reduced noise level at
Solutions stories are in operation for quite site, a major environmental aspect.
some time.
1. Advanced planning and road
network analysis.
2. Modular Construction provides
high level of acoustic and Accessibility and
thermal separation because resources
each module has separate floor, Modular Construction provides
ceiling and wall elements. - For opportunities to provide Standard
external walls additional Health Care facilities in areas where it
insulation is used to maintain is not possible to provide using onsite
high thermal performance. conventional system. System can be
3. layers of fire resistance board as used effectively to provide facilities
required. steel is painted with for remote areas and relocation in
intumescent time.
4. Hybrid structure or open wall 9 9
modules.
Construction sequence of modular structure
method of hot rolled steel construction. 06

Prefabricated
Core Module:
Prefinished
Volumetric Modular construction system
based on hot rolled steel
Construction (HRS) structure with cold
formed steel (CFS) walls.
(PPVC)
Using the clients Conceptual Design Modcon will develop working
drawings for the purpose of final approvals and manufacturing using our
01. in house design teams. The form of construction offered by Modcon will
Research enable the conceptual design offered by the client to be realized with
& Concept Design minimum of design change. Case we are designer and builder, the project
will be designed according to requirements understanding the central role
of digital technologies in the fabrication of modular components, including
building information management (BIM) tools and other computer aided
design (CAD) tools and computer aided manufacturing (CAM) tools.

02. The Module structure shall be made of steel base frame, columns, floor
Hot rolled Steel frame frame designed for the gravity and lateral loads i.e. dead load, imposed
(HRS) loads, wind load, earthquake loads, lifting, erection etc. as per relevant
standard codes.

03. The floor frame is made up of CFS or HRS sections and joists shall be placed
Floor Frame on some spacing as per design. Floor joist is fixed on base frame by
connector.

04. The wall panel frame is made up of CFS sections and shall be paced on
Cold Formed Steel walls some spacing as per design. wall panel is fixed between base and roof
(CFS) frame by connector.

05. The ceiling frame is made up of CFS or HRS sections and joists shall be
Ceiling Joist placed on some spacing as per design. wall panel is fixed between base
and roof frame by connector.

When all the elements are complete, we install Straps required for lateral
06.
force as well as for lifting.
Combined module of CFS
When the core module is complete depending on the logistics or design
panels with HRS frame
methodology, it can continue on assembly line for MEP and finishing’s or
be shipped to site.
.
10
Sequence at a glance

Original design Modified to Modular

01

02

03 04 05

11
Walls, ceiling, flooring, lifting details

Typical Prefabricated Prefinished

Volumetric Construction
Specifications (PPVC)

Internal walls are normal dry wall partition with light gauge steel track and
stud framing and Gypsum Board Sheathing (normal/Moisture
07. resistance/Fire Rated) as per wall requirement. As per wall requirement
Internal Walls fire rated board are used to achieve desired fire rating, for wall in tile area
are done with moisture resistance board.

External walls mostly used are dry wall system and treated as per external
08. façade requirements. Our standard system is to use cement board as
External Walls external sheathing with EIFS (external insulated façade system) treatment
to make façade weatherproof, long-lasting and have better thermal
performance.

Based on load and use of category concrete with Deck slab or Cement
09. board with sandwich panel floor system are used over joist od floor panel.
Floor Over both the system Vinyl, Tile or other floor finish are applied.

Suspended ceiling of desired type can be suspended from the joist of

10. module roof frame. Generally used ceiling are 60 x 60 Grid Acoustical
Ceiling ceiling, 60x60 Metallic clip-in ceiling, Plaster board ceiling with coves.

Module Column top are fixed with specially fabricated hooks which results
11. in maintaining perfect alignment and helps in lifting process also.
Module Connection Upper floor Columns perfectly fits in the hooks at the top of lower
modules. Wherever 2 or more modules are connecting a single shear plate
is inserted in between hooks before placing upper modules to make joint
act as one and proper transfer of vertical loads.

12
 Typical Details
07-Internal Wall

Non Fire Rated Fire Rated

08-External Wall
External finish with
External finish with
curtain wall
EIFS

13
Typical Details
09-Ceiling

10-Floor
Floor with RCC and Floor cement board

decking sheet and sandwich panel

14
Typical Details
11-Modular Connections – 2 Columns

15
Typical Details
11-Modular Connections – 4 Columns

16
The module to module connection are reviewed for
maximum axial force of 386kN (obtained from STAAD
results for single column). The Upper module is resting
on 10 mm connecting plate which rests on 10 mm locking
plate. The locking plate is turn connected to 20 mm plate
which is welded to lower module column.

17
17
 Conventional Construction Modular Construction
Logistics

Processes

The fabrication of the module begins with a welded steel frame loaded onto
the assembly line. The base floors, walls and ceilings are then fabricated on the
frame and the electrical and plumbing services are added. The module is then
12.
insulated with the main floors and walls. Then the interior finishing, including
Off-site manufacturing painting and flooring, is completed while the windows and doors are attached.
The module is prepared for transportation after the exterior finish is
completed. (this work is done parallel to the on-site construction)

While the modules for the building are fabricated in the offsite factory, the site
13. is developed for the installation of modules. Firstly, the site is surveyed for
On-site construction contours of the land. Secondly, the land is excavated and graded to a level for
the foundation. Then the drainage for the site is laid down and finally the
foundation on which the modules are to be installed is constructed.

After finishing the module fabrication, the modules wrapped in weather

proofing covering and transported to the site for installation. The modules are
14. transported by road on trailers or tow trucks to site location or to a sea port
Transportation where it will be loaded on ships by crane. The transportation depends on the
design or purpose of the modules, the location of the factory and the site
location, as many buildings are factored in one country and installed in
another. Logistic analyses are essential.
Once the modular units are complete, they’re delivered to the jobsite and
15. assembled into a building. Final installation is fairly simple, and speedy, as
Assembly most of the construction work has already been conducted inside the facility
or on site while the modules were being fabricated. The individual units are
hoisted onto the foundation by crane and secured in place. As units are added
to the rising structure, teams connect them together permanently.
Assuring the quality and conformity during the construction, installation and
16. commissioning phase is critical to the success of our projects.
Test, commissioning and Commissioning and functional testing is performed to insure there are no leaks
handover in the systems and everything is in working order. Control valves are cycled,
instruments and the control system are checked, and pump operation is
verified, just to name a few of the activities performed. We supply a complete
checklist of commissioning activities in the installation and operating manual.

18
12 12

13 13

14 14

15
15

16 16

19
19
z

Case Study
Al Ain Hospital

Operating theatres
& recovery ward
The Project Consisted of the Construction of Three Operating Theatres, Sterile
Services Area and Recovery Ward.
Overall Floor Area 600m2.
Programme Duration Four Months.
Modular Concepts was responsible for the Design and Construction of the
Building including all site enabling works.

2020
21
21
 Al Ain Hospital
Case Study

Steel Floor
Steel Frame

Dry Wall,
Ceiling,
Medical Gas
pipes

Insulation,
Electric, wall
prime
painting,

Sub
Distribution
and wiring

Ducting,
HVAC
And Medical
Gas Pipes

Laminar
flow, pendant
support,
suspended
Ceiling

2222
 Plant room, Al Ain Hospital
And ready for
transportation Case Study

From Crane to
low bed
trailers

From trailers
at site, directly
to installation

After
installed
Internal services
connection
starts

Completion of
installation and
finishing’s

External
Façade and
finished.

23
23
Project Reference 1

Koosamma Shambu Shetti Memorial Haji Abdullah Mother &

Contract Title : Child Hospital - Udupi - Karnataka - India
Client : State of Karnatha and private partnership with Padmasshree Dr. BR Shetty.
Design and Build
Contractor : Modular Concepts, LLC
Consultant : Modcon Group
Design & Build, including all MEP Works, civil works, Medical Gas system,
Structural and Architectural work, Modular Operating Theatre, Radiation
Scope of Work : Shielding, Medical Engineering and Medical Equipment
Duration : 1 year
Completed : 2015
Project Brief
Design and build 220 bed Hospital with 17,343 Sq meter of hybrid structure, utilizing conventional and
modular construction – 244 modules were built in our Mangalore Factory shipped and assembled in Udupi.
fully equipment the facility, testing and commissioning as turnkey complete solution

2424
This is a unique and ‘the first of its kind’
Public Private Partnership Hospital
Project in the whole of India, especially in
the state of Karnataka wherein State
Govt and a private entrepreneur have
joined hands to provide world class
healthcare delivery to the poor people of
Karnataka.
This path breaking hospital project is
built by a distinguished healthcare
Entrepreneur Padmashree Dr BR Shetty
for the poor people of Udupi, as a
philanthropic project. Dr BR Shetty is
also a pioneer of international repute and
was instrumental in launching the much
renowned NMC Healthcare hospital
chain, which has more than 88
healthcare facilities in more than 10
different countries.

NMC Healthcare, the only FTSE 100

Company on London Stock Exchange
among the GCC Countries, has now
become the gold standard in healthcare
Module
delivery across the world
Production started
The brief was to
December 2016, 224 Modules
plan a hospital with standard
manufactured in just 89 days & set
facilities and yet same time be able to
crews utilized one of the largest
accommodate as much as possible
crawler cranes made and strategically
patients. To speed up construction
planned its central location to set
technology, BR life awarded the
each of the 224 modules. The module
hospital construction project to
erection finished within 21 days. The
Modular Concepts India Pvt. Ltd.
total completion of the hospital in 13
months.
Prefabrication & Modularization

Healthcare services - A Women’s

While modules are being
Health Care Center
manufactured in Modular concepts
factory in Mangalore, site work is
Lobby -Being a mother & child care
occurring at the same time. This
hospital, the Interiors of the Main
allows for much earlier building
Lobby has been designed with a sense
occupancy and contributes to a much
of femininity which is introduced via
shorter overall construction period,
soft looks, light colors and discreet
reducing labor & supervision costs.
lighting.
Saving even more time and money
The Hospital offers a dedicated
entrance, welcoming double height
Nearly all design and engineering
space and the Reception itself has a
disciplines are part of the
very playful area for kids while the
manufacturing process.
moms are busy interacting with
Reception Managers. The soft curves
The hospital building is composed of
in the flooring patterns and pink
224 modules manufactured in the
colors gave a very soothing effect to
company’s manufacturing facility at
match the theme of mother & child
Mangalore.
hospital. 25
25
2626
27
27
Project Reference 2

Contract Title : AVITIS SUPER SPECIALTY HOSPITALS PVT LTD, Nemmara, Palakkad - India

Client : AVITIS SUPER SPECIALTY HOSPITALS PVT LTD

Design Build Contractor : Modular Concepts, LLC

Scope of Work : Design & Build – Pre-Fab, MEP, medical eng. and Civil Work

Year of completion : December 2018

Project Brief
A world class health care facility being established in the district of Palakkad, Kerala. The foundations stone
for the hospital was laid on the end of 2016 and it was operating on 2018, 200 beds hospital, this project is a
hybrid utilizing conventional and modular construction, our scope was design and build including all MEP,
Medical Equipment and Medical Engineering including Medical Gas Piped System, Operating Theatre, Nurse
Call System, Pneumatic Tube System, Isolated Power Supply system, Bed Head Unit & Pendant, fully
equipment the facility, testing and commissioning as turnkey complete solution.

Status: Complete

2828
 Centralised HVAC chiller system
Factory:
Centralised HVAC chiller system,
Nemmara Palakkad currently set 3x200 tonnages crew
chiller with 70% diversity which offloads
a splendid cooling atmosphere. These
200 modules typically use chilled water as cooling
medium and use extensive ductwork for
air distribution.
Manufacturing time:
Modular Operation Theatre
70 Days
Design and Installation of Modular
Operating Room Systems for Surgical,
Erection Time: Intensive care and Recovery Units.
18 Days Modular Operating rooms with smooth
and seamless walls, Ceiling with
integrated room lighting & air flow
Start to finish: management, Surgeons control panels,
Isolated power supply system’s. For
12 Months panel walls and ceilings, we use stainless
steel of the highest quality, which meets
international standards and the highest
The Reinforced requirements of the health care system.
concrete structural Apart from this, Glass as custom design
elements constitute the graphics made the hospital
Set up in a calmingly beautiful and
basement floors and ground floor. environment more friendly.
pristine 30 acre campus atop a small
hill in Nemmara, Palakkad, the
famous granary of Kerala, Avitis The upper floors above the ground
coalesces the best of nature, faculty, floor are of steel modular system.
technology and infrastructure to Modules are manufactured from
provide world-class treatment and Palakkad factory.
care in a cheerful and green
environment. Prefabricated Prefinished Volumetric
Construction Modcon Group has vast
The facility aims to transform lives experience in prefabricated hospitals
by bridging the unmet clinical gaps in and modular medical buildings.
the region. Modular hospitals are a much better
business decision.
The region is characterised by a vast
segment of people who are highly  Extendable
health conscious, well aware of the  Customizable
latest trends in medical science and  Relocatable
uncompromising on their  Very ROI – friendly
healthcare.  Occupancy at far lower cost
than a traditional building
Avitis is proposed as a 200-bed  Productivity increase up to
facility that will provide a 50%.
comprehensive range of tertiary
super specialty medical care in its
initial phase of operation.

2929
3030
31
31
Project Reference 3

Contract Title : Shell Stations - India

Client : Shell
Design and Build
Contractor : Modular Concepts, LLC
Consultant : Modcon Group

Modular construction of convenience store and facilities, including fit-out, MEP

Scope of Work : works and civil works
Duration : 25 days
Completed : On Going until end of 2020.
Project Brief
We have been awarded the design and build of 150 convenience store for shell Gas station, all over india. 6
unities

3232
 Factory:
Nemmara Palakkad
And
Mangalore Factory

Over 150 retail stores

4 modules
We were awarded the contract to
construct the new shell retail outlets. The Manufacturing time:
initial contract comprises of supply, 20 Days including all
installation, test and commissioning of
150 modular building. Nevertheless, as internal finishing’s.
Shell expanded, our contract does as
well, and we may manufacture over 200
unities. Erection Time:
Following Shell Technical Specifications
and conceptual drawings, we have
1 Days
prepared the shop drawings for client
approval, we also have done all surveys,
accessibility plans, positioning of cranes
Start to finish:
and trucks before even start the 25 days, including
manufacturing the unities, to ensure the
transport of the modular buildings are site works and
done at safe and secure manner, internal finishing
complying with all traffic regulations en-
route. and furniture and
external facade.

33
33
3434
35
35
Project Reference 4

Contract Title : H.H. Sheikh Khalifa Bin Zayed Hospital- Seychelles

Client : Khalifa Bin Zayed Al Nahyan Foundation – Abu Dhabi

Design Build Contractor : Modular Concepts, LLC

Scope of Work : Design Build – Pre-Fab, MEP and Civil Work

Target Year of completion : December 2016

Project Brief
The project comprises of construction of Women and Children Hospital with 30 beds with all support
service facilities. The project is initiated by Khalifa Bin Zayed Al Nahyan Foundation – Abu Dhabi. The
facility consisting of OR room, ICUs, Recovery, Pre and Post OP, Sterilization Dept., Radiology Department
and all support service facilities). The scope of works under this contract including Volumetric off site
construction fitted out with 1st and 2nd fix MEP and medical gas service, transportation, on site sub-
structure and MEP plant room work), erection, testing and commissioning, supply and installation of
medical equipment.
Status: Complete

3636
This is a 30 bed hospital specialised
in women and children care Factory:
including Operating rooms, ICU's,
Radiology dept. and all support
DIP Dubai, UAE
service facilities.

Almost 90% of construction process

40 modules
is carried out from Modular
Concept's factory at Dubai including
fit-out & MEP (Mechanical, Electrical Manufacturing time:
& Plumbing) works, the modules 50 Days
then were transported to Seychelles.

Simultaneous onsite preparation

Erection Time:
and offsite manufacturing cuts build
times by as much as half. 15 Days
Modules are weather sealed
transported by ship to Seychelles
from Dubai.

The module frames are extremely

strong, very durable and designed to
stack.

The Khalifa Bin Zayed Al Nahyan

Foundation has inaugurated the
Shaikh Khalifa Bin Zayed Al Nahyan
Hospital, built at the cost of Dh23
million, in the Seychelles.

The move comes in line with the

directives of the Crown Prince of Abu
Dhabi to deliver humanitarian and
development aid to Seychelles and
support the health sector in the
country

Total Cost:
23M AED

37
37
3838
39
39
Project Reference 5

Contract Title : EXTENSION OF AL MAROOF HOSPITAL COMOROS ISLAND(Prefab)

Client : Khalifa Bin Zayed Al Nayan Foundation, Abu Dhabi
Design and Build
Contract Title : EXTENSION OF AL MAROOF HOSPITAL COMOROS ISLAND(Prefab)
Contractor : Modular Concepts, LLC
Client : Khalifa Bin Zayed Al Nayan Foundation, Abu Dhabi
Consultant : Modcon Group
Design and Build
Modular Hospital Construction for MEP Works, Medical Gas system, Structural
Contractor : Modular Concepts, LLC
and Architectural work, Modular Operating Theatre, Radiation Shielding,
Consultant :: Modcon Group
Scope of Work Medical Engineering and Medical Equipment
: Modular Hospital Construction for MEP Works, Medical Gas system, Structural
Duration 1 year
and Architectural work, Modular Operating Theatre, Radiation Shielding,
Completed
Scope of Work
:: 2015
Medical Engineering and Medical Equipment
Project Brief
: 1 year
Duration
The project comprises of an Extension of existing Al Maroof Hospital located in Moroni the capital of Comoros
Completed : 2015
Union Africa as a donation from UAE KBZF organization by adding and fully supplying testing and
commissioning of all 22Project Brief
(2 OT, 12 ICU, Sterilization Dep. Radiology Department 2 Clinics). The scope of works
The project
under comprises
this contract of anfull
include Extension
modularofconstruction
existing Al Maroof
in ourHospital located
factory in in Moroni
Jebel Ali the capital
then transport of Comoros
all to Comoros
Union Africa as a donation from UAE KBZF organization by adding and fully supplying testing
Union, fully equipment the facility, testing and commissioning as turnkey complete solution. (Project status: and
commissioning
completed). of all 22 (2 OT, 12 ICU, Sterilization Dep. Radiology Department 2 Clinics). The scope of works
under this contract include full modular construction in our factory in Jebel Ali then transport all to Comoros
Union, fully equipment the facility, testing and commissioning as turnkey complete solution. (Project status:
completed).
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 Factory:
Jabel Ali - Dubai,
UAE
Modular Concepts was awarded the contract
of turnkey Design, & Build of the extension 25 modules
of the Al Maroof Hospital in Comoros Island.
This project was all Prefabricated
Prefinished using the Volumetric
Construction system developed by Modcon Manufacturing time:
Group.
The modules were fabricated in UAE factory, 25 Days
and transported to Comoros Island by sea
freight.
Parallel to the manufacturing of the modules
the site work of substructure concrete work,
masonry and plumbing was undergoing.
Erection Time:
The erection of the modules took only 12
days.
8 Days
Our Contract also included all furniture and
medical equipment supply, inhalation
testing and commissioning. Including
various systems of Electrical/ELV, Medical
Gas system, medical equipment and
furniture, medical equipment, external
infrastructure works.

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4343
Project Reference list
Modular Construction (Prefab)
MODULAR VOLUMETRIC CONSTRUCTION PROJECTS

NO Project Scope Status

ETA Star Health Care DIP-
1 60 Bed Hospitals - Design Completed
UAE
Building consisting of three operation
Al Jimi Hospital Al Ain- UAE
2 rooms, sterilization department and Completed
(Expansion Project
recovery
Building consisting of 2 OT, Sterilization,
Elmahrouf Hospital - Union
Radiology, Intensive care unit - 12 beds,
3 of Comoros - Expansion Completed
complete with support service facilities,
Project, Africa
Design & Build
Royal Chalet - Dubai Life
4 Vila - Design & Build Completed
Style City -Dubai, UAE
Reception Building -Traffic
5 Office Building - Design & Build Completed
Directorate - Dubai, UAE
Abu Dhabi Police Karafi
6 Office Building - Design & Build Completed
Office - Abu Dhabi, UAE
National molecular imaging
7 center, Royal Court Affairs , On-site Modular Clean Rooms Completed
Sultanate of Oman

30 Bed hospital with OT, ICU,

Sheikh Khalifa Hospital –
8 Sterilization, Radiology, Consultancy and Completed
Seychelles, Africa
support Services - Design & Build

Avitis Super Specialty 200 Bed hospital with OTs, ICU

9 Hospitals Pvt Ltd, Sterilization, Radiology, Consultancy and Completed
Nemmara, Palakkad - India support Services - Design & Build
Koosamma Shambu Shetti
Design and build 220 bed Hospital with
Memorial Haji Abdullah 17343Sq meter of hybrid structure,
10 Mother & Complete
utilizing conventional and modular
Child Hospital - Udupi - construction
Karnataka - India

Office Building and

Design and build of office building
11 warehouse – DIC Dubai - On Going
(1300SQM) and warehouse (6500SQM).
UAE

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Branches

UAE-Dubai UAE-Abu Dhabi UAE-Dubai

Plot No 243-210 PO Box 47643 DIP Industrial Area -1,
Office 204, Al Mansoori Bldg. Mezzanine Floor Hadi Hamad Box: 172544
Damascus Street Hewlerib Salam Street Dubai, United Arab Emirates.
Al Qusais, Dubai – UAE Abu Dhabi, UAE Tel: +971 (0) 4 388 4838
PO Box 17 2544 PO. Box 172544 Fax: +971 (0) 4 388 1219
Tel: +971 4 263 1308 Tel: +971 2 26710007
Fax:+971 4 263 130 Fax: +971 2 6710008

UAE-Sharjah Oman Jordan-Ammam

MEP Division – Modcon General Super Plaza, 7th Floor, Contact:
Contracting Office: 71/74, Al Azaybah North, Ahmad Johar
4th floor, Al Fardan Center, Office Way No 4805, P.O Box 121 Phone: +962799435285
Number 416 – Buheira Corniche Muscat, Oman
Rd. Sharjah , United Arab Tel: +968 241 28085
Emirates. +968 980 75257
Tel: +971 (0) 6 525 3511

Kenya-Nairoby Germany Saudi Arabia-Dammam

MINFRA KENYA Limited Modcon GMBH Coming Soon
P.O. Box 5538 Nairobi, Kenya Alte Marktoberdorfer Str 14
Contact:Vinod Mangat 87616, Marktoberdorf
Phone: +254 752985675 Germany

India-Kerala India-Chennai India-Magalore

545/6, Sabari Enclave, Medical Equipment Sales Plot No.170,
BPL Koottupaatha, Division Baikampady Industrial Area,
Palakkad-678007, 463 A, Mount Poonamallee Road, Mangalore-575011
Kerala, India. Ramapuram, Pin-600086 Karnataka, India.
Phone: +91-491-2570191 Chennai,Tamil Nadu, India. Phone : +91-491-2570191
Phone: +91 491 2971042

India-Kerala India-Chennai India-Chennai

Smard Building solutions Modular Concepts India Pvt. Ltd. B3 Solai Apartments
Nemmara, Trissur Main Road, No. 6/185 Ground floor, 463A Mount Poonamallee Road
PIN : 678508, Palakkad Defense Officers Colony, Manapakkam, Chennai – 600089
Kerala, India 14th cross Tel:+9144 22523562
Phone : +91 491 2971042 street, Ekkattuthangal, Fax: +91 44 22523616
Guindy Post, Chennai-600032.
Tamil Nadu, India
Phone : +91 491 2971042
General Email:
[email protected]

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



Let’s Talk
Tel :+ 971 (0) 4 263 1308
Fax: + 971 (0) 4 263 1309

Address
P.O.Box: 172544, Office 204, Damascus Street,
Al Mansoori Bld Al Ghusais, Dubai,

General Support
[email protected]

WWW.MODCONSLLC.COM

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