Annexure CD – 01

Course Title: Workshop Practices L T P/S SW/FW TOTAL CREDIT

Credit Units: 01 UNITS
Course Level: UG
- - 2 - 1
Course Code: ES107

Course Objectives: To familiarize with the basic manufacturing processes and to study the various tools and equipment used, hands-on training is
given in different sections. Essentially student should know the labor involved, machinery or equipment necessary, time required to fabricate and
also should be able to estimate the cost of the product or job work.

Pre-requisites: NIL

Course Contents/Syllabus:
Weightage
(%)
Module I: 20
Wood Working Technology - Familiarity with different types of woods used and tools used in wood Working technology. Tasks
to be performed: 1) To make Half – Lap joint, 2) To make Mortise and Tenon joint, 3) To make Corner Dovetail joint, 4) To
make Briddle T joint.
Module II: 20
Sheet Metal Working – Familiarity with different types of tools used in sheet metal working, developments of sheet metal jobs
from GI sheets, knowledge of basic concepts of soldering. Tasks to be performed: 1) To make Square Tray, 2) To make Taper
side Tray, 3) To make Conical Funnel, 4) To make casings model for study.
Module III: 20
Forging Technology – Familiarity with different types of tools used in forging technology. Knowledge of different types of
furnaces like coal fired, electrical furnaces and Muffle furnace. Tasks to be performed: 1) To make round M.S rod to square bar,
2) To make L bend in given M.S. Rod., 3) To make S bend in given M.S. Rod., 4) To perform heat treatment tests like
annealing, normalizing, quenching and hardening.
 Module IV: 20
Fitting Technology – Familiarity with different types of tools used in fitting technology. Tasks to be performed: 1) To make “V”
– fitting, 2) To make square fitting, 3) To make Dovetail fitting, 4) To make Straight fitting.
Welding: Study of electric arc welding and gas welding tools & equipment. Models: Butt Joint, Lap joint and T- joint.
Module V: 20
Latest workshop technology, Introduction to additive manufacturing such as 3-D printing, sputtering deposition and powder
metallurgy
Student Learning Outcomes:
On completion of the course the student will be able to:
1. List the different tools, equipment’s and related operations for work shop practice.
2. Knowledge of development of sheet metal models with an understanding of their applications.
3. Explain the basics of workshop practices in wood working, sheet metals, fittings, forging and heat treatments.
4. Demonstrate the application of workshop techniques the engineering environment. and produce different types of fitting models.
5. Demonstrate the application of different additive manufacturing technology such as 3-D printing and powder metallurgy.
6. Apply the concepts in specified bench work activities using hand and power tools
7. Apply appropriate health, safety and personal hygiene procedures when performing mechanical engineering tasks
8. Test the ability to do arc/gas welding and make different types of joints and to make sand moulds and patterns for casting process

Pedagogy for Course Delivery: The course pedagogy will include lectures and practical performance of various jobs.

Lab/ Practical details, if applicable:

List of Experiments:
1. To make Middle lap T joint, cross lap joint, mortise and Tenon T joint, Bridle T joint using carpentry tools.
2. To make wooden parts used in foundry with carpentry tools.
3. To create fitting of Square joint, V joint, half round joint, dovetail joint.
4. To make Tray, cylinder, hopper and funnel of zinc coated iron sheet.
5. To make mobile and computer casing of zinc coated iron sheet.
6. Simple exercises based on black smithy operations such as upsetting, drawing down, punching, bending, swaging and fullering
7. To perform heat treatment tests like annealing, normalizing, quenching and hardening.
8. To make mould casting using single pattern and double pattern.
9. To make a Butt joint, Lap joint and T- joint with the help of Gas welding and Electric arc welding.
10. To study and work on 3-D printing technology.
11. To study about fabrication of robotic chassis.

Assessment/ Examination Scheme:

 Theory L/T (%) Lab/Practical/Studio (%) Total (%)

Nil 100 100

Lab/ Practical/ Studio Assessment:

Continuous Assessment/Internal Assessment End Term
Examination
Components (Drop A PR LR V
PR V
down
Weightage (%) 5 15 10 10 30 30

Mapping Continuous Evaluation components/PSDA with CLOs

Bloom’s Level Knowledge Knowledge Application Application Application Application Application Analysis
>

Course CLO1(List the CLO2(Knowle CLO3(Explain CLO4(Demonstrat CLO5(Demon CLO6(Apply CLO7Apply CLO08(Test
Learning different tools, dge of the basics of e the application of strate the the concepts appropriate the ability to
Outcomes equipment’s development workshop workshop application of in specified health, safety do arc/gas
and related of sheet metal techniques the different bench work and personal welding and
operations for practices in
models with engineering additive activities hygiene make different
work shop an wood working, environment. and manufacturing using hand procedures types of joints
practice. understanding sheet metals, produce different technology and power when and to make
. of their fittings, forging types of fitting such as 3-D tools) performing sand moulds
Assessment
applications) and heat models) printing and mechanical and patterns
type/PSDA
treatments) powder engineering for casting
metallurgy) tasks process)

Assignment

Quiz
Class Test

Text and References:

Textbooks:
1. H. Choudhury, Elements of Workshop Technology, Vol. I, Asia Publishing House, 1986. ISBN-13: 978-8185099149
2. B. S. Raghuwanshi, A Course in Workshop Technology, Dhanpat Rai & Company(P) Limited, 2003. ISBN 555123400196
Reference Books:
1. H Gerling, All about Machine Tools, New Age International, 1995. ISBN: 978-8122418262
2. W A J Chapman, Workshop Technology, Oxford IBH, 1975. ISBN :978-8123904115