Inglese - Bf90 2010

Use and Maintenance Manual
- BF 60.1
- BF 70.2
- BF 90.3
- BF 120.4
BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
SUMMARY
INTRODUCTION................................................................................................................... 4
1 GENERAL INFORMATION.............................................................................................. 5
1.1 MANUFACTURER IDENTIFICATION DATA.......................................................... 5
1.2 TECHNICAL SUPPORT......................................................................................... 5
1.3 MACHINE IDENTIFICATION AND CE MARKING................................................. 5
1.4 STANDARDS OF REFERENCES.......................................................................... 6
1.5 WARRANTY........................................................................................................... 6
1.6 MANUAL STRUCTURE......................................................................................... 7
1.6.1 MANUAL PURPOSE ............................................................................... 7
1.6.2 MANUAL IMPORTANCE.......................................................................... 7
1.6.3 MANUAL STRUCTURE............................................................................ 7
1.6.4 AUDIENCE............................................................................................... 8
1.6.5 RESPONSIBILITY OF THE USER........................................................... 8
1.6.6 MANUAL CONSERVATION...................................................................... 9
1.6.7 SYMBOLS AND DEFINITIONS USED IN THE MANUAL......................... 9
2 MACHINE SAFETY....................................................................................................... 10
2.1 GENERAL SAFETY WARNINGS......................................................................... 10
2.1.1 ESSENTIAL MACHINE TOOL SPECIFICATIONS................................. 10
2.2 FORESEEN USE................................................................................................. 12
2.3 UNFORESEEN USE............................................................................................ 12
2.4 USE OF PERSONAL PROTECTIVE EQUIPMENT (PPE).......................................13
2.5 ADHESIVE SAFETY LABELS..................................................................................14
3 MACHINE DESCRIPTION............................................................................................. 16
3.1 TECHNICAL DATA BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4.....................................16
3.1.1 TECHNICAL OIL DATA:.......................................................................... 17
3.2 TECHNICAL MACHINE TOOL DATA.......................................................................17
4 GENERAL DESCRIPTION............................................................................................ 18
4.1 GENERAL DESCRIPTION.......................................................................................18
4.2 MACHINE TRANSPORT..........................................................................................18
4.2.1 MACHINE TRANSPORT: FASTENING.................................................. 19
4.2.2 UNLOADING THE BUCKET CRUSHER................................................ 20
4.3 HYDRAULIC SYSTEM CONNECTION....................................................................22
5 MACHINE OPERATION................................................................................................ 24
5.1 MACHINE START-UP...............................................................................................24
5.1.1 CONNECTING THE MACHINE WITH A NORMAL ATTACHMENT........ 24
5.1.2 CONNECTING THE MACHINE WITH A QUICK ATTACHMENT............ 25
5.2 JAMMING.................................................................................................................27
5.3 NOISE EMITTED BY THE EQUIPMENT..................................................................27
5.3.1 BF 60.1 MACHINE ADJUSTMENTS...................................................... 28
5.3.4 BF 120.4 MACHINE ADJUSTMENTS.................................................... 34
6 MACHINE MAINTENANCE........................................................................................... 40
6.1 GENERAL WARNINGS............................................................................................40
6.2 BUCKET CRUSHER MAINTENANCE.....................................................................41
6.2.1 PRELIMINARY CHECKS........................................................................ 41
6.2.2 ROUTINE MAINTENANCE..................................................................... 42
7 MACHINE DEMOLITION............................................................................................... 43
7.1 WASTE DISPOSAL..................................................................................................43
7.2 MACHINE DEMOLITION..........................................................................................43
DRAWINGS OF SPARE PARTS BF 60 - 70 - 90 - 120

HYDRAULIC SYSTEM BF 60 - 70 - 90 - 120
Page 3 di 50
BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
INTRODUCTION
Dear Customer,
We thank you for having chosen a machine from the company MECCANICA BREGANZESE
S.r.l., and we are pleased to provide you with this manual, which has the purpose of helping
you work with the Bucket Crusher in the safest and most productive manner possible.
We request that you read this technical information very carefully and provide it to personnel
who will use the Bucket Crusher as well as those who will service it.
The information contained in this manual is the reserved property of MECCANICA BRE-
GANZESE S.r.l. and refers in particular to the Bucket Crusher, identified as:
Model: BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
Serial number: ___________
Year of manufacturing: ___________
Manual Identification Data
Revision: 00 21-01-2005
Revision: 01 26-11-2006
Revision: 02 15-12-2007
Our sales and technical offices are able to provide you with any additional clarification or
information that you may require regarding the Bucket Crusher you purchased.
Page 4 di 50
BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
1 GENERAL INFORMATION
1.1 MANUFACTURER IDENTIFICATION DATA
The Bucket Crusher machine model BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4 is manufactured
exclusively by:
Manufacturer: MECCANICA BREGANZESE Sr.l.
Address: Via Costa, 64 - 36030 FARA VICENTINO (VI) - Italia.
Telephone: 0445/300972
Telefax: 0445/308143
e-mail: [email protected]
1.2 TECHNICAL SUPPORT
For any necessity regarding use, maintenance or to request spare parts, the Customer is
requested to directly contact the nearest Authorized Workshop, specifying the machine’s
identification data specified on the plate as shown below.
We recommend not carrying out any repair or intervention that is not indicated in this manual.
All operations that require parts to be disassembled must be carried out only by personnel
authorized by MECCANICA BREGANZESE S.r.l.
Only the technical personnel of the company or technical personnel trained by it have the
necessary knowledge about the machine and the special equipment as well as the expe-
rience to correctly and cost-efficiently carry out any intervention.
ATTENTION!
Any non authorized intervention shall cause the warranty to be forfeited immediately.
Therefore, it should be specified that it is extremely important that the machine operators
read this information carefully and assimilate it.
1.3 MACHINE IDENTIFICATION AND CE MARKING
The machine identification data, the CE mark and the TUV mark are located on a plate that
is fastened by metal rivets to the load bearing structure.
Page 5 di 50 CAP. 1.0

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
1.4 STANDARDS OF REFERENCES
The machine has been built in compliance with the provisions of the Community Directives
and the Project Standards that are pertinent and applicable at the moment it is placed on
the market.
List of the applied Community Directives:

- Directive 98/37/CE.
List of some of the applied Project Standards:

- UNI EN ISO 12100-1 (April 2005): Safety of machinery – Basic concepts, general principles
for design – Part 1: Basic terminology, methodology.
- UNI EN ISO 12100-2 (April 2005): Safety of machinery – Basic concepts, general principles
for design – Part 2: Technical principles.
1.5 WARRANTY
With this customer warranty, MECCANICA BREGANZESE S.r.l. guarantees, for a 12

month period starting from the purchase date, that this product is free from material and
manufacturing defects.
If the product should prove to be defective during this warranty period, MECCANICA BRE-
GANZESE S.r.l. will repair it at one of its Authorized Workshops, at no cost for any replaced
parts according to the following described conditions.
The customer will only be charged for labor and travel.
MECCANICA BREGANZESE S.r.l. reserves the right to decide if a defective component
should be replaced with an identical one.
The warranty does not cover machine damage caused by:

- Transport and/or handling
- Operator errors;
- Failure to perform the maintenance foreseen in this manual (see Chapter 6.0);
- Faults and/or breakages not attributable to the malfunction.
CAP. 1.0 Page 6 di 50

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
1.6 MANUAL STRUCTURE
1.6.1 MANUAL PURPOSE
The purpose of this manual is to provide the customer with all information that is necessary
not only to use the machine properly but also to be able to manage it in the most autono-
mous and safe manner possible.
1.6.2 MANUAL IMPORTANCE
The manual contains important safety information; it describes methods for carrying out
particular operations that, if not carried out, could harm people or damage equipment.
Also, useful information is provided that makes it easier to understand the machine as well
as how to install and service it.
The Manual:
- It is an integral part of the machine supply;

- It is an essential instrument for machine use, running and maintenance;
- It must be kept in good conditions for the entire life of the machine and may be disposed
of only after the machine has been scrapped;
- It must be updated every time manual update documentation is provided;
- It must be provided to the machine purchaser if it is sold to another user;
- It reflects the technical status at the moment that the machine is sold.
1.6.3 MANUAL STRUCTURE
This manual provides all necessary information for installing and servicing the Bucket Cru-
sher machine. We request that you follow the instructions to obtain optimal performance
and correct machine operation.
- Instructions contained in the manual:

- General information;
- Machine safety;
- Machine description;
- Machine transport;
- Machine operation;
- Machine maintenance;
- Machine demolition.
This manual was written in compliance with the instructions contained in:
- Directive 98/37/CE (Attachment I - 1.7.4);
- UNI Standard 10653;
- UNI Standard 10893.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
1.6.4 AUDIENCE
This manual is directed towards:
- Transport personnel;
- Installation personnel for connecting the machine to the auxiliary services (hydraulic);
- The individual responsible for the functional test and for personnel training;
- Machine operator;
- Maintenance personnel;
- The individual responsible for final demolition.
This manual must be kept by the assigned person in a suitable location so it is always avai-
lable for consultation and maintained in good conditions.
In the case that it should be lost or damaged, replacement documentation must be reque-
sted directly from;
MECCANICA BREGANZESE S.r.l.

Via Costa, 64
36030 - FARA VICENTINO (VI) - ITALY
WARNING !
It is mandatory that this manual is read before starting with any operation.
The guarantee of proper machine operation depends on the correct application of all
instructions contained in this manual.
1.6.5 RESPONSIBILITY OF THE USER
The instructions provided in this manual do not replace but integrate the obligations of com-
plying with current legislation concerning safety and accident prevention regulations.
With reference to what is stated in this manual, MECCANICA BREGANZESE declines all
liability in the case of:
- Use in opposition of national safety or accident prevention laws;

- Incorrect preparation of the structures on which the machine will be placed;
- Failed or incorrect observation of the instructions provided in the manual;
- Unauthorized changes to the machine;
- Exceptional events.
The manual reflects machine construction at the moment it is placed on the market. It is an
integral part of the machine and complies with all laws, directives and standards that were
effective at that time; it cannot be considered inadequate only due to successive updates
based on new laws or new experiences.
Any manual supplements that the manufacturer considers appropriate to send to the users
must be kept together with the manual with which they form an integral part.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
1.6.6 MANUAL CONSERVATION
It is mandatory that this manual and all attached publications are kept in an easily accessible
location near the machine, which is known to all users (operators responsible for running
the machine and personnel responsible for servicing it).
Therefore:
-- The operators and maintenance personnel must be able to find it quickly at any mo-
ment;
- If the manual or documentation supplied with it should be lost or destroyed, the customer
may request a copy from MECCANICA BREGANZESE S.r.l.;
- It must be kept and follow the machine until the final demolition of the machine itself.
1.6.7 SYMBOLS AND DEFINITIONS USED IN THE MANUAL
The following symbols are used in the manual to point out particularly important informa-
tion:
ATTENTION - DANGER
Signal of elevated danger: indicates the extreme importance of the instructions to which it
refers and is shown where there is danger to the safety and health of exposed persons.
INFORMATION AND PRECAUTIONS

Useful instructions and recommendations: useful information and instructions of a general
nature that employees working with the machine must observe and not disregard.
OPERATING INSTRUCTIONS
Indicates a particular operating sequence.
INSTRUCTION MANUAL
Carefully read the information contained in the instruction manual.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
2 MACHINE SAFETY
2.1 GENERAL SAFETY WARNINGS
In order to guarantee maximum operating reliability and safety, MECCANICA BREGANZESE

S.r.l. has carefully selected the material and components to use in constructing its machines,
inspecting them regularly prior to delivery.
Good machine performance over time also depends on its correct use and sufficient main-
tenance, according to the instructions contained in this manual.
Trained maintenance personnel must regularly perform the required maintenance, inspection
and overhaul operations in order to prevent breakdowns.
Operating anomalies are due, in most cases, to incorrect maintenance.
In case of doubt regarding operation, stop the machine immediately!.
• The machine has been built according to the current technical level and the known tech-
nical safety rules in force.
The operator’s failure to observe the safety instructions or imprudence in using the machine
could cause serious accidents involving the operator himself or other people, animals or
could cause machine breakages or damage to other property.
For this reason, it must be kept in mind that the machine’s safety devices guarantee pro-
tection against accidents only if used correctly and according to the safety instructions
described in this manual.
BEFORE USING THE MACHINE, IT IS MANDATORY THAT THE SAFETY INDICA-

TIONS, USE, MAINTENANCE AND INTERVENTION INSTRUCTIONS ARE CAREFULLY
READ TO PROTECT YOUR OWN SAFETY AS WELL AS THE SAFETY OF OTHERS..
DANGER!
Be very careful and use maximum care when using the machine, as imprudence is
the most frequent cause of accidents. The machine must be used by a competent
adult.
ATTENTION!
Before connecting the Bucket Crusher to the machine, make sure that it is suitable for all
foreseen characteristics and functions of use.
2.1.1 ESSENTIAL MACHINE TOOL SPECIFICATIONS
• The carrying capacity of the working arm must be greater than or equal to the weight at full
load (own weight plus the weight of the loaded material) of the Bucket crusher (to prevent
overturning while the arm is traveling or when rotating 360°);
• The control of the oil delivery to the bucket crusher must be a maintained operation
type;
• The machine must be equipped with an emergency stop control that can stop the movement
of the bucket crusher in the shortest period of time possible;
• Before using the machine, the operator must have understood the meaning of all controls
and how they operate.
• The operator must understand and apply the safety conditions related to machine use at
the workplace according to the laws provided in the country of use;

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
• When reference is made to the right side, left side, front or back of the machine, this refers
to the forward running direction;
• The operator must understand and correctly interpret all indications contained in this in-
struction manual as well as the signs applied to the machine: this helps to avoid injury to
people and/or damage to the machine;
• It is mandatory that what is contained in the following document is observed together with
the general EC accident prevention standards as well as the national standards in force
in the country of use;
• Always use the personal protective devices foreseen by the directives CEE 89/686 and
CEE 89/656; also carry out what is indicated in this manual;
• The operator must not carry out any interventions on his own initiative that are not his
competency;
• During the operations of placing out of service, demolishing and disposing of the Bucket
Crusher, non authorized persons must keep a distance from the machine and the location
in which the operation is carried out;
• The floor on which the machine is placed must be able to support its weight;
• This instruction manual and the signs applied on the machine help prevent harm to the
machine, people and/or property;
• All changes made to the Bucket Crusher without written authorization from the manu-
facturer, releases MECCANICA BREGANZESE S.r.l. from all liability for any accident or
damage that is caused;
• Carefully read all information on the adhesive labels on the machine concerning safety,
which are described in paragraph 2.3.
Comply with the information contained on them before starting, using or servicing the
machine.
Quickly replace any damaged or missing labels, requesting them from MECCANICA
BREGANZESE S.r.l.;
• The machine owner must make sure that the people who will use the Bucket Crusher
understand it;
• The operator must not use the Bucket Crusher in unsuitable conditions or under the effect
of alcohol or drugs.
ATTENTION!
Before starting the machine tool, make sure that no one is near it or in its working range.
• Keep children, people and animals away from the machine while using the Bucket Cru-
sher.
• The machine may not be used to transport people, animals or property.
• It is prohibited to climb on the machine structure.
• The machine may not be used as a lifting device.
• It is absolutely prohibited to come near the machine while it is operating.
DANGER !
If the machine jams, before carrying out any operation, turn the machine tool off and
secure it (excavator, etc.).
ATTENTION!
The machine may not be used in the case of anomalies. All liability is declined in the case
of injury to people and/or damage to property if the operator uses a machine that presents
anomalies.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
2.2 FORESEEN USE
The Bucket Crusher is used for crushing and reducing the volume of demolition material.
For this reason, it should be specified the machine may be used to crush hard material such
as granite or porphyry providing the dimensions are less than 50% of the crusher’s inlet (vedi
fig. - 2.0) ; you should be aware that wear to the jaws and all consumable components will be
considerably greater; for the purposes of jaw duration, wet material is not recommended.
For the demolition of material with normal hardness, the size must be 30% less than the
crusher’s inlet (verdi fig - 2.0).
If the above stated indications are not verified, considerable problems may occur with the
wedge locks and on the parts adjacent to the jaws.
If these materials are crushed in a continuous manner, also the overall structure of the bucket
will be considerably strained and it is obvious that in both of the above mentioned cases,
Meccanica Breganzese will not be in any way liable.
The machine may be used on:
• Machine tools (Excavators etc.) that meet the specifications specified in the previous point
2.1.
2.3 UNFORESEEN USE
The Bucket Crusher is not foreseen for other uses not indicated in paragraph 2.2.
In particular, it is prohibited to crush inflammable or explosive material or material that could
generate inflammable, explosive, toxic or noxious powder.
It is prohibited to use the Bucket Crusher in environments with a potentially explosive at-
mosphere.
ATTENTION !
Meccanica Breganzese S.r.l. does not take on any liability in the case of harm to people
and/or property due to unforeseen uses of the Bucket Crusher by the customer or a third
party.
BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
2.4 USE OF PERSONAL PROTECTIVE EQUIPMENT (PPE)
Before the operator assigned by the employer (customer) to use this machine begins with
starting, using, servicing the machine or other machine interventions, he must put on all
personal protective equipment (PPE) that is necessary to guarantee his protection, accor-
ding to what is foreseen by the general accident prevention laws in force in the country in
which the machine is used.
The personal protective equipment that the operators must use is listed below:
Use protective garments
Use protective footwear
Use protective gloves
Use protective goggles
Use protective headsets
ATTENTION !
MECCANICA BREGANZESE S.r.l. declines all liability for any accidents that occur to the
operator due to the failure to use the personal protective equipment.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
2.5 ADHESIVE SAFETY LABELS
Adhesive safety labels are applied to the Bucket Crusher.

All of the adhesive safety labels listed here must be in perfect condition and well
visible.
INFORMATION
Before using the machine, the operator must read the information in the instruction ma-
nual regarding the area pointed out by the label.
It is compulsory that damaged labels be replaced, requesting them from MECCANICA
BREGANZESE S.r.l..
ATTENTION !
The operator must understand and comply with the contents of the adhesive labels ap-
plied to the Bucket Crusher. Failed observation could in fact cause serious accidents.
The adhesive labels applied on the Bucket Crusher are arranged as shown in the figure to
the side, which uses the progressive numbers indicated in the label key as a reference. For
every label, a code is provided for reordering.
The safety labels are represented and explained in the following table:
1.ATTENTION:
it is prohibited to approach or stand near the Bucket Crusher.
Crushing hazard.
COD. 801000101
2.ATTENTION:
it is prohibited for the operator or others to climb on the Bucket
Crusher.
COD. 801000201
3.ATTENTION:
before using the Bucket Crusher, read the manual in order to ade-
quately understand the instructions and its operation.
The Bucket Crusher must be used by only one adult and compe-
tent person. Pay attention and use care when using the machine,
as imprudence is the most frequent cause of accidents.
COD. 801000301
4.ATTENTION:
it is prohibited to start and use the machine without the safety
protections.
COD. 801000401
5.ATTENTION:
turn off the machine’s motor and remove the keys from the panel
before working on the Bucket Crusher.
COD. 801000501
6.ATTENTION:
discharged oil at 80°C.
COD. 801000601

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
3 MACHINE DESCRIPTION
3.1 TECHNICAL DATA BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
Description U.M 60 70 90 120

Length mm 1780 2150 2450 2450
Width mm 1000 1080 1350 1650
Height (excluding
mm 1170 1240 1450 1450
attachments)
Capacity mc 0,45 0,60 0,75 1
Weight when empty Kg 1500 2250 3500 4900
Oil flow rate litres/1’ 120 150 180 220
Maximum system
bar 230 230 230 230
pressure
Max return line back-
bar 35 35 35 35
pressure
Crusher inlet opening
Width mm 600 700 900 1200
Height mm 450 550 450 450
Jaw opening
Minimum mm 20 20 20 20
Maximum mm 100 120 120 120
For the optimal use of BF 60.1, it is recommended to calibrate the excavator with a mini-
mum of 120 lt. of oil and at a minimum of 230 bars, with a backpressure on the return line
BF 60.1 of max. 10 bars.
IMPORTANT: the 120 lt. and 230 bars must be present at the same time in the system.
mum of 150 lt. of oil and at a minimum of 230 bars, with a backpressure on the return line
BF 70.2 of max. 10 bars.
BF 90.3 mum of 180 lt. of oil and at a minimum of 230 bars, with a backpressure on the return line
of max. 10 bars.
BF 120.4 mum of 220 lt. of oil and at a minimum of 230 bars, with a backpressure on the return line
of max. 10 bars.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
3.1.1 TECHNICAL OIL DATA:
Viscosity at 100°C mm²/s 6,8

Viscosity at 40°C mm²/s 4,5
Viscosity index 100
Flashpoint OC 212°C
Pour point -27°C
Volumetric mass at 15°C 0,880 Kg/l
Filter porosity Max 3 microns
3.2 TECHNICAL MACHINE TOOL DATA
Description U.M MACHINE TOOL

BF60.1 BF70.2 BF90.3 BF120.4
Max oil flow rate Liters/1’ 320 320 320 320
Min oil flow rate Liters/1’ 120 150 180 220
Min oil pres- bar 230 230 230 230
sure
Max return line bar 10 10 10 10
backpressure

EXCAVATOR HYDRAULIC REGULATION
The excavator must be adjusted as indicated by the manufacturing company; if these

indications are not followed correctly, structural yielding could occur.
Check that:
• The carrying capacity of the working arm is greater than or equal to the weight at full load
(own weight plus the weight of the loaded material) of the Bucket Crusher (to prevent
overturning while the arm is traveling or when rotating 360°);
• The control of the oil delivery to the Bucket Crusher must be a maintained operation
type;
• The machine must be equipped with an emergency stop control that can stop the movement
of the Bucket Crusher in the shortest period of time possible.
COMPARATIVE LUBRICATION TABLE

MANUFACTURER TYPE MANUFACTURER TYPE
AGIP GR 30 FINA
BP-MACH IP
CASTROL MOBIL
CHEVRON SHELL
ESSO TOTAL
ELF

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
4 GENERAL DESCRIPTION
4.1 GENERAL DESCRIPTION
ATTENTION !
Make sure that the transport and handling area cannot be accessed by unauthorized
people.
The Bucket Crusher is prepared for transport to the customer by MECCANICA BREGAN-
ZESE S.r.l., which is responsible for the packaging and shipping phases.
In addition, the following is supplied together with the machine:
• Information kit (instruction manual, hydraulic circuit warning and CE certificate).
4.2 MACHINE TRANSPORT
Transport must be done by professionally qualified personnel.

The machine must be transported in a manner to prevent damaging the parts.
Before handling the machine, check that:
• All protections and guards are correctly closed and secured;

• With regard to the type of transport, the machine and its components should be protected
from all possible impacts and stresses.
Normally, the machine is shipped to the user by land using a truck.
When the machine arrives, the user must:

• Check the Bucket Crusher upon delivery to check for any damage (breakage or substantial
dents) caused by the transport.
• If damage is found, it must be reported immediately to the transportation company and the
clause “Accepted with reservation” must be written on the delivery note”.
If there is damage, notify the transport company of the fact via a written report within
eight days of machine delivery.
If damage is noticed upon delivery that was caused during transport, this must be reported
promptly to MECCANICA BREGANZESE S.r.l..
Checks must also be made that the material that has arrived corresponds to what is listed
in the detailed shipping list, also in this case any irregularities must be reported promptly to
MECCANICA BREGANZESE S.r.l..

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
4.2.1 MACHINE TRANSPORT: FASTENING
Each time the Bucket Crusher must be transported, it must be anchored to the goods pla-
tform using cables that pass through the specific anchoring points, as shown in the following
photos.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
4.2.2 UNLOADING THE BUCKET CRUSHER
ATTENTION !
Upon arrival at the customer site, the machine must be handled with maximum care and
moved both outside as well as inside using vehicles that are appropriate for its capacity,
with regard to its own weight.

OPERATING INSTRUCTIONS
• The machine unloading, lifting and handling operations must be directed by a single re-
sponsible person and be carried out by suitably instructed, qualified personnel. They must
wear the proper accident prevention protections and have suitable equipment available
prior to proceeding with the operations.
• Before beginning with the operations, identify and check the entire machine handling area,
including the area where the transport vehicle will be parked and the one for machine
installation, in order to identify any dangers that might be present.
• It is prohibited to climb on the machine, stand and/or walk under it during handling.
• It is prohibited for unauthorized people to access the transport and handling area.
• All operators must maintain a safety distance to avoid being struck in the case the machine
or its parts should fall.
• The vehicle used for lifting and transport must have a carrying capacity suitable for the
weight to be lifted.
• Check that the lifting cables are certified and have a label that clearly reports the manu-
facturer and carrying capacity data.
• Inspect the cables prior to using them: they must not appear damaged, have broken wires or signs
of wear.
• Do not twist or knot the cables and follow the methods of use indicated by the manufac-
turer.
• The same warnings apply to the use of chains.
LIFTING REGULATIONS FOR UNLOADING THE BUCKET CRUSHER

• Prepare a lifting system (bridge crane, mobile crane) with a length and carrying capacity
that is suitable for the weight to be supported.
• Proceed with settling, move the lifting vehicle with short movements until optimal stability
conditions are obtained.
• Lift slowly, hooking to the specific lifting hooks (see following photo) and move with maxi-
mum care, keeping the machine from swinging.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
4.3 HYDRAULIC SYSTEM CONNECTION
The Bucket Crusher is operated using the hydraulic circuit present on the machine tool on
which it is applied.
Figure 4-01 shows the connection points for the hydraulic pipes.
Reference 1 shows the connection for the flexible ø 1’’ delivery pipe with suitable characte-
ristics for supporting an operating pressure of 250 bars.
Reference 2 shows the connection for the flexible ø 1’’ return pipe with suitable characteri-
stics for supporting a pressure of 50 bars.
The unions on the three different Bucket Crusher models are 1’’ gas (BSPP) both on the
delivery line as well as on the return line.
For excavators with opposite delivery, the flexible pipes can be inverted on the unions 3 and
4; then remove the pipe on the sub-casing union no. 3 (see figure 4-02) and position it on
the sub-casing union no. 4 (see figure 4-02).
Carry out the opposite procedure for pipe no. 4.
ATTENTION !
Check that the hydraulic pipes used for the connection meet the specifications required
by the standard EN 982.
ATTENTION !
During the operation of inverting the flexible tubes on unions 3 and 4, make sure that the
system is free of oil; otherwise, collect any leaks using specific containers.
1 2

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
Fig. 4-02
3 4

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
5 MACHINE OPERATION
5.1 MACHINE START-UP
ATTENTION !
Before connecting the Bucket Crusher to the tool machine, make sure that it is suitable
for all foreseen characteristics and functions of use (see the previous paragraphs 2.1 and
3.2).
ATTENTION !
Make sure that the machine tool that operates the Bucket Crusher has a hydraulic cir-
cuit with a minimum carrying capacity, a delivery pressure and a return backpressure as
indicated in table 3.1.
5.1.1 CONNECTING THE MACHINE WITH A NORMAL ATTACHMENT
Insert the Machine Tool arm between the two brackets on the
Bucket Crusher foreseen for the connection.
Align the holes on the end part of the Machine Tool arm with
the connection holes and brackets.
Insert the specific metal pins normally provided with the Ma-
chine Tool into the aligned holes.
Block the pins with the safety pins to prevent accidental wi-
thdrawal.
Then, connect the hydraulic tubes according to the instructions provided in paragraph 4.4.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
5.1.2 CONNECTING THE MACHINE WITH A QUICK ATTACHMENT
Press the control button on the quick attachment to compress

the spring and retract the bayonet connection.
Keeping the button pressed down, insert the arm’s quick

connection into the cavity in the Bucket Crusher.
Release the button so that the connection springs push the

bayonets and check their correct insertion into the slots.
• Once the Bucket Crusher has been connected, turn on the Machine Tool motor and let it
idle.
• Activate the rotation control on the control panel located in the cabin in a slow and gradual
manner, making sure that the jaws rotate in a counter-clockwise direction, looking from
the transmission side.
• Let the motor run for a few minutes.

During winter, in the case of low temperatures, leave it on for approximately 10 minutes
so that the temperature of the hydraulic oil increases approximately 40° before starting
to work.
• At this point, stop the Bucket Crusher rotation, start with the filling phase, activate the con-
trol again in a slow and gradual manner, increasing the speed to the specified maximum
of 260 rpms.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
• Then, empty the Bucket Crusher slowly, so that the outlet faces downward, helping the
crushed product to exit.
• Once the product inside the Bucket Crusher has been crushed, repeat the loading ope-
ration.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
5.2 JAMMING
ATTENTION !
If the machine should jam, it is severely prohibited to bang the Bucket Crusher on the
ground. In the case of damage caused by this operation, the manufacturer is free from all
liability.
If the Bucket Crusher jams, proceed as follows:
• Stop jaw movement;

• Position the Bucket Crusher so the fill opening faces downward;
• Unload the material contained in the Bucket Crusher;
• Move the jaw slowly;
• If necessary, shake the Bucket Crusher slightly to its stop position.
5.3 NOISE EMITTED BY THE EQUIPMENT
The sound power assessment produced by the equipment has been evaluated by:
SOVECO S.r.l. - Società veneta per l’ecologia – with the supervision of Dr. Marco Carretto
(Technical Manager).
This assessment has been described in the report dated January 27 2003, and has been
signed by the same Dr. Carretto.
The measurements were taken with the machine fully loaded, under normal weather condi-
tions, without any rain with the microphone always equipped with a wind cover.
The calculation of the sound power emitted from the source was calculated according to
UNI EN ISO 3744.
The assessment covered all product models and produced substantially homogenous
results.
Sound power level emitted by the fully loaded equipment:
LWA = 111.3 dB(A).

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
5.3.1 BF 60.1 MACHINE ADJUSTMENTS
Jaw opening adjustment

Before adjusting the jaw opening, the operator must remove the protective casing by acting
on the rear tightening screws.
FOTO MANCANTE!
Remove the screw and the self-locking nut.
Loosen the pipe, using the specific wrench provided with the
Bucket Crusher, in order to free the toggle.
At this point, to reduce the jaw opening, add shims and to

increase it, remove the adjustment shims.
Once the shims are inserted, retighten the pipe so that the
red part above the spring coincides with the red part of the
indicator to the side.
Position the pipe so that the safety bolt enters in the corre-
sponding hole on the threaded bar..

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
Once the sizing adjustment operation is completed, check well

that the shim fastening bolt is well tightened so the shims do
not escape during the crushing phase.
ATTENTION !
In the case that the operator does not insert the screw with the self-locking nut according
to the instructions contained in this manual, in the case of damage to the machine, people
or property, the manufacturer does not assume any liability.
After adjustment, slowly turn the jaw and check that the spring has its min. and max. esta-
blished range; (during operation, the spring must never exceed its upper max. point shown
in red).
Then, restore the protections and the protective casing where the spring is located, using
the fastening screws.
BF 60.1 belt alignment
Remove the fastening screws from the protective casing and

remove the casing.
Act on the screw to carry out belt tensioning, using a dyna-

mometric wrench, calibrated to a variable force equal to 2/2.5
Kg x m.
Check that the belt is well aligned with the flywheel.

Once adjustment is complete, block the tightening pulley using
the specific self-locking nuts.
Once the adjustment phase is complete, restore the protective
casing.
Flywheel adjustment and fastening
ATTENTION !
Any flywheel adjustment and fastening operations must only be carried out by qualified
personnel that has been authorized by the manufacturer.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4

Before adjusting the jaw opening, the operator must remove the protective casing by acting
on the rear tightening screws.
FOTO MANCANTE!
Then, loosen the spring as described in the following procedure:


BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
indicator to the side. Position the pipe so that the safety bolt
enters in the corresponding hole on the threaded bar.

ATTENTION !
in red).
Then, restore the protections and the protective casing where the spring is located, using
the fastening screws.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
Jaw opening adjustment.

Before adjusting the jaw opening, the operator must remove the protective casing
by acting on the rear tightening screws.
Then, loosen the pipe according to the following instructions:
Loosen the pipe, using the specific rod provided with the
bucket in order to free the toggle.


BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
indicator to the side.
sponding hole on the threaded bar.
Once the sizing adjustment operation is completed, check

well that the shim cover casing is well fastened so the shims
do not escape during the crushing phase.
ATTENTION !
in red). Then, restore the protections and the protective casing where the spring is located,
using the fastening screws.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4

Before carrying out the adjustment, the operator must remove the protective casing by
acting on the rear tightening screws.
Then, loosen the pipe according to the following instructions:


BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
Once the shims are inserted, retighten the pipe manually with
a variable force between 190 kg/n and 270 kg/n.
sponding hole on the threaded bar.

ATTENTION !
to the instructions contained in this manual, in the case of damage to the machine, peo-
ple or property, the manufacturer does not assume any liability.
After adjustment, turn the jaw and check that the adjusting pipe is tightened. Then,
restore the protections and the protective casing where the spring is located, using the
fastening screws.
5.3.5 OIL FLOW RATE ADJUSTMENT
Oil flow rate regulator adjustment

The Bucket Crusher is calibrated to a shaft rotation speed of 300 rpm loadless;
while working, this speed may need to be changed to reach optimal machine operation
and less vibration.
The adjustment flywheel is shown in the following figure.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
To change the shaft rotation speed, proceed as follows:
• To increase the rotation speed, turn the flywheel in a counter-clockwise direction;

• To decrease the rotation speed, turn the flywheel in a clockwise direction;
• To change the speed, turn the flywheel a 1/4 turn;
• Once the adjustment phase is complete, block the flywheel with the locking ring nut.
To prevent tampering with the valve flow rates and, as a result, with the hydrau-
lic system’s operating pressure, the control valves have been lead sealed.
ATTENTION !
It is absolutely prohibited to tamper with the safety lead-seals. In the case of tampering,
Meccanica Breganzese S.r.l. is not responsible for any breakdowns or damage to proper-
ty or injury to persons.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
Normally, the oil delivery does not require any adjustment.

However, if for any reason the quantity of oil that arrives from the machine tool is greater
or less than the optimal required amount, small adjustments are permitted to increase or
decrease within the limits of the lead seal slack.
These limits must not be exceeded forcing the lead seal itself.
If during machine operation the operator notices oil escaping from the discharge pipe, this
means that the backpressure in the excavator system exceeds 10 bars.
In this case, check that the oil discharge (return) system on the excavator is not damaged
and check the filter on the machines, if present.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
Belt tension adjustment

Before adjusting or checking the belt, the operator must position the Bucket Crusher so that
the upper side the of the belt is located horizontally to the bearing plane.
Following the sequence indicated below:
Remove the fastening screws from the protective casing and

remove the casing.
Loosen the screws on the support unit.
Act on the screws to carry out belt tensioning.

Check that the same number of turns were made on both
screws.
Once adjustment is complete, block the fastening screws on
the support.
The belt is correctly tensioned when a perpendicular load of 25 kg is placed in the middle
between the two pulley axes and a flexion (arrow f) of 10 mm. is obtained.
See the following figure.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
If when the Bucket Crusher is operated, the belt starts to slide on the motor pulley or on
the flywheel, it means that the tensioning was not done properly; therefore, repeat the
above listed operations.
At this point, slowly turn the belt in order to check its operation with the flywheel.
Check that the transmission belt is well aligned.
ATTENTION !
While checking the belt rotation, the operator must maintain a safe distance from the
machine.
Once the adjustment and control operations are complete,

the operator must restore the protective casings before using
the machine.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
6 MACHINE MAINTENANCE
6.1 GENERAL WARNINGS
DANGER !
All control, cleaning and maintenance operations must be carried out only with the machi-
ne stopped, with the motor of the machine that moves the Bucket Crusher turned off and
with the ignition keys removed from the panel.
ATTENTION !
It is strictly prohibited to remove or tamper with the machine protections or to carry out
any control, cleaning or maintenance operation with the machine tool turned on.
ATTENTION !
Before carrying out any control, cleaning or maintenance operation, the operator must put
on the Personal Protective Equipment (PPE) suitable for the operation to be performed.
ATTENTION !
If any protection breaks, it must be repaired immediately in an effective manner or be
replaced and reassembled in its position before using the machine.
ATTENTION !
If any of machine safety component breaks or malfunctions, it must be replaced immedia-
tely.
ATTENTION !
MECCANICA BREGANZESE S.r.l. forbids the use of the machine in the case that all of
the machine’s safety components and protections are not on the machine and in proper
working order. The company also declines all liability in the case of harm to people and/
or damage to the machine or property for operations carried out by the operator or a third
party that do not comply with what is indicated above.
ATTENTION !
Before starting with the control, cleaning or maintenance operations, the following opera-
tions must first be carried out:
• Turn off the motor of the machine that moves the Bucket Crusher and remove the keys
from the panel.
• Engage the parking brake.
• Use a sign to indicate that maintenance is being performed.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
6.2 BUCKET CRUSHER MAINTENANCE
Before carrying out any maintenance, comply with the instructions contained in
paragraphs 6.1 and 6.2.
The maintenance operations must be carried out by specialized personnel.
6.2.1 PRELIMINARY CHECKS
Table A contains a list of the checks that the operator must carry out after the first 8 hours
of machine operation.
TABLE A
PERIODICITY REF PARTS TO CHECK OPERATIONS
For the first 8 hours 1 Jaw blocking wedge fa- Check screw tightening with
and for the subse- stening screws (fixed and a dynamometric wrench at
quent 50 hours. mobile). 45 Kg x m.
Repeat the checks 2 Upper connection plate fa- Check screw tightening with
periodically. stening screws (rear, front a dynamometric wrench at
plate). 45 Kg x m.
3 Fastening screws on the Check tightening of screws
couplings on both sides. BF 70.2 and BF 60.1 (at 9 kg
x m) - BF 90.3 and 120.4 (at
14.5 kg x m).
4 Hydraulic system. Check for oil leaks.
5 Transmission belt. Check the tension.
6 Kinetic mechanism rear Check screw tightening.
block fastening only for BF
120.4.
7 Check shim adjusting pipe Check adjusting pipe tighte-
fastening. ning BF 60.1/BF 70.2/BF
90.3/BF 120.4 after every size
adjustment.
The reference numbers for

the respective operations
correspond to the included
maintenance diagram.
The reference numbers for

the respective operations
correspond to the inclu-
ded maintenance diagram
(screw tightening with dy-
namometric wrench at 45
kg x m).

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
6.2.2 ROUTINE MAINTENANCE
Table B contains a list of all operations that must be performed with a fixed periodicity to
guarantee proper machine operation.
TABLE B
PERIODICITY REF COMPONENTS OPERATIONS
Every 10 operating hours 1 IShaft bearing greasers. Inject grease.
for the first 100 operating 2 Shaft bearing greasers. Inject grease.
hours.
Subsequently, inject grease using greasers 1 and 2 on the shaft bearings every 30 hours
of operation.
All maintenance operations, even if the hours of operation have not been reached, must
be performed at least once a year.
The reference numbers for the respective operations correspond to the maintenance
diagram shown in the figure below.
To grease the bearings located inside the machine structure, the operator must
remove the two protections located on the upper part of the coupling plate.
Near every opening, there are two greasers where the operator can use a manual
grease to insert grease.
N.B: the operator must grease the Bucket Crusher with 20 pumps for every
bearing for every 30 hours max of operation.
If grease should exit from the breather pipe, grease only the bearings on the side sup-
ports.
AGIP GR30 grease is recommended for lubrication.
Paragraph 3.2 contains a grease comparison table.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4
7 MACHINE DEMOLITION
7.1 WASTE DISPOSAL
The process of working with the machine does not generate waste or refuse that must be
recycled or disposed of according to the laws in force in the country of use.
If a part is being replaced or when the machine is being scrapped, the elements used for the
equipment (oil, rubber tubes, etc.) must be brought to an authorized disposal center in com-
pliance with the requirements of current applicable law in the machine’s country of use.
ATTENTION !
MECCANICA BREGANZESE S.r.l. declines all liability in the case in which the customer
does not use authorized centers for the disposal of the equipment contained in the machi-
ne.
7.2 MACHINE DEMOLITION
When the machine is to be scrapped (for any reason such as its use is limited, impossible
to repair, or other), the following is necessary:
• Wash the machine thoroughly with a water jet;

• Drain the oil from the hydraulic circuit and place it in a specific container;
• Remove the flexible pipes from the hydraulic system;
•Dismantle the machine parts as far as possible (casings, etc.), divi-
ding them based upon type (ex. rubber components, ferrous material, etc…).
ATTENTION !
Any irregularity committed by the customer prior, during or after the scrapping and di-
sposal of the machine components, with regard to the interpretation and application of
current applicable laws, is the exclusive responsibility of the same.

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4

BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4

Meccanica Breganzese S.r.l.
Via Calcara, 11 - 36042 Breganze (VI) Italy
Tel: 0039 0445 308148 - Fax: 0039 0445 308179
www.mbcrusher.com - Mail: [email protected]

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Use and Maintenance Manual

DRAWINGS OF SPARE PARTS BF 60 - 70 - 90 - 120

Model: BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4

Serial number: ___________

Year of manufacturing: ___________

Manual Identification Data

1.1 MANUFACTURER IDENTIFICATION DATA

Manufacturer: MECCANICA BREGANZESE Sr.l.

Address: Via Costa, 64 - 36030 FARA VICENTINO (VI) - Italia.

1.2 TECHNICAL SUPPORT

1.3 MACHINE IDENTIFICATION AND CE MARKING

Page 5 di 50 CAP. 1.0

1.4 STANDARDS OF REFERENCES

List of the applied Community Directives:

List of some of the applied Project Standards:

With this customer warranty, MECCANICA BREGANZESE S.r.l. guarantees, for a 12

The warranty does not cover machine damage caused by:

CAP. 1.0 Page 6 di 50

1.6 MANUAL STRUCTURE

1.6.1 MANUAL PURPOSE

1.6.2 MANUAL IMPORTANCE

- It is an integral part of the machine supply;

1.6.3 MANUAL STRUCTURE

- Instructions contained in the manual:

Page 7 di 50 CAP. 1.0

This manual is directed towards:

MECCANICA BREGANZESE S.r.l.

1.6.5 RESPONSIBILITY OF THE USER

- Use in opposition of national safety or accident prevention laws;

CAP. 1.0 Page 8 di 50

1.6.6 MANUAL CONSERVATION

1.6.7 SYMBOLS AND DEFINITIONS USED IN THE MANUAL

INFORMATION AND PRECAUTIONS

Page 9 di 50 CAP. 1.0

2.1 GENERAL SAFETY WARNINGS

In order to guarantee maximum operating reliability and safety, MECCANICA BREGANZESE

In case of doubt regarding operation, stop the machine immediately!.

BEFORE USING THE MACHINE, IT IS MANDATORY THAT THE SAFETY INDICA-

2.1.1 ESSENTIAL MACHINE TOOL SPECIFICATIONS

CAP. 2.0 Page 10 di 50

Page 11 di 50 CAP. 2.0

2.2 FORESEEN USE

2.3 UNFORESEEN USE

2.4 USE OF PERSONAL PROTECTIVE EQUIPMENT (PPE)

Use protective garments

Use protective footwear

Use protective gloves

Use protective goggles

Use protective headsets

Page 13 di 50 CAP. 2.0

2.5 ADHESIVE SAFETY LABELS

Adhesive safety labels are applied to the Bucket Crusher.

CAP. 2.0 Page 14 di 50

Page 15 di 50 CAP. 2.0

3.1 TECHNICAL DATA BF 60.1 - BF 70.2 - BF 90.3 - BF 120.4

Description U.M 60 70 90 120

CAP. 3.0 Page 16 di 50

3.1.1 TECHNICAL OIL DATA:

Viscosity at 100°C mm²/s 6,8

3.2 TECHNICAL MACHINE TOOL DATA