EC410 / EC430 Operation Manual: Microprocessor Resistivity & Conductivity Monitor/Controller

Microprocessor Resistivity & Conductivity
Monitor/Controller
EC410 / EC430
Operation Manual
INDEX
1 Specifications
2 Assembly and installation
2.1 Precautions for installation
2.2 Installation of controller
2.3 Cutout dimension
3 Block diagram and rear panel
3.1 Rear panel
3.2 Function block diagram
3.3 Descriptions of rear panel
3.4 Connection diagram of electrode
3.4.1 Wiring of electrode
3.4.2 Circuit of electrode
3.5 Electrical connection diagram
4 Illustration of function on front panel
4.1 Display
4.1.1 EC 410
4.1.2 EC 430
4.2 Descriptions of LCD screen
4.3 Functions of LCD screen
4.4 Descriptions of buttons
5 Operation
6 Setup
6.1 Setup mode
6.2 Selection of measuring mode
6.3 Selection of temperature compensation mode
6.4 Selection of temperature coefficient mode
6.5 Current mapping
6.6 Alarm setting
6.7 Frequency of power supply setting
7 Calibration
8 Troubleshooting
9 Installation of electrode
9.1 Diagram of electrode
9.2 Correct installation
9.3 Incorrect installation
1. Specifications
Model EC 410 EC 430
Mode Resistivity/Conductivity/Temperature
Measuring Range
Resistivity 0.00 MΩ.cm~20.00 MΩ.cm
Conductivity 0.00 µS/cm~200.0 mS/cm
Temperature 0~100℃
Resolution
Resistivity 0.01 MΩ․cm
Conductivity 0.01 µS/cm
Temperature 0.1℃
Accuracy
Resistivity ±1%±1 digit
Conductivity ±1%±1 digit
Temperature ±0.5℃
Cell constant 0.01, 0.05,1.00,10.00 cm-1 are fixed
0.001~19.99 are adjusted
Choose temperature sensor PT1000 or NTC30K manually
Temperature compensation
Automatically / Manually
Temperature coefficient
Resistivity Nonlinear compensation
Linear temperature compensation
Conductivity
(0.00% ~40.00%) or nonlinear
Ambient temperature 0~50℃
Storage temperature -10~70℃
Display LCD
Current output Isolated DC4~20 mA，max. Load 500 Ω
Alarm function - Yes
Alarm contact - Relay ON/OFF
240 VAC 2A max.
Alarm control - Hi/Lo controlling
Power supply Switching power 88~265 VAC，50/60 Hz
Dimension 48×96×110 mm (H×W×D)
Cut out dimension 44 x 96 mm (H x W)
Weight 0.25 kg
2. Assembly and installation
2.1 Precautions for installation
Wrong wiring will lead to breakdown or electrical shock of instrument,

please read the operating manual clearly before installation.
a. Make sure to remove AC power to the controller before wiring input and
output connections, and before opening the controller housing.
b. The installation site of the controller should be good in ventilation and
avoid direct sun shining.
c. Relay contacts are subjected to electrical erosion. Don’t connect relay
contacts directly to heavy loads, connecting a magnetic switch instead.
Especially with inductive and capacitive loads, the service life of the
contacts will be reduced.
d. For suppression of sparks and arcing, components such as RC
combinations, nonlinear resistors, series resistors, diodes and varistors
are used.
2.2 Installation of controller
Reserve a 44 x 92 mm hole on the front panel of the wall mount chassis

and insert the controller from the rear of the chassis, fasten the two sides
fixing support.
2.3 Cutout dimension

3. Block diagram and rear panel
3.1 Rear panel
3.2 Function block diagram

3.3 Descriptions of rear panel
SHIELD : Connecting to the net wire of CELL

CELL 1 : Connecting to the brown wire of CELL
CELL 2 : Connecting to the red wire of CELL
CELL 3 : Connecting to the orange wire of CELL
CELL 4 : Connecting to the black wire of CELL
T/P : Connecting to the yellow wire of CELL
4~20 mA : For the connection to outside recorder or PLC control
NC : No function
REL. : Hi/Lo alarm control contact (for EC 430)
NC : No function
AC100~240V : Controller power connection (the real value is from AC88V to
265V)
3.4 Connection diagram of Electrode

3.4.1 Wiring of electrode
3.4.2 Circuit of electrode

SUNTEX Electrode Others
2E electrode Please read
8-11-3 8-12-6
8-221/8-222 the descri-
Type Circuit Circuit
4E electrode 8-241 ption of
statement statement
Circuit statement electrode
SHIELD Transparent line Net line Net line SHIELD
CELL1 Brown line Short with Short with CELL1
CELL2 Red line transparent line transparent line CELL2
CELL3 Orange line Short with white Short with CELL3
CELL4 Black line line green line CELL4
T/P Yellow line Yellow line Red line T/P
3.5 Electrical connection diagram
4. Illustration of functions on front panel
4.1 Display
4.1.1 EC 410
4.1.2 EC430
4.2 Descriptions of LCD screen
: Current output is over 20 mA

: Current output is lower than 4 mA
Meas : Measurement condition
Setup : Setup condition
Cal : Rectification condition
Rel1 : HI/Lo, alarm setup condition
Hold : Lock of control condition
4.3 Functions of LCD screen

4.4 Descriptions of buttons
To avoid wrong operation, SUNTEX designs the combo-button system to
operation. All functions of buttons are described as following:
: Up adjustment button; working with button to enter calibration

mode.
: Down adjustment button; working with button to enter setup

mode.
: Confirm button; work with or button to enter calibration

or setup mode. Be the selection button in calibration and setup
mode.
: At measurement mode, push these two buttons to enter

parameters setup mode.
: At measurement mode, push these two buttons to enter

calibration mode.
: At parameters or calibration mode, push these two buttons

simultaneously to get the default values.
: At measurement mode, push buttons

simultaneously until words on screen are gone to get default
parameter values.
: At measurement mode, push buttons

simultaneously until words on screen are gone to get default
calibration values.
5. Operation
Make sure the circuit is ok and then power it on. Enter the operation
mode to start measurement, and adjust parameters or rectifications by
following below dialogues.
6. Setup
6.1 Setup mode
Push buttons simultaneously to enter setup mode for

parameters.
6.2 Selection of measuring mode

6.3 Selection of temperature compensation mode
6.4 Selection of temperature coefficient mode
(Used for Conductivity measurement mode ONLY)
6.5 Current mapping 6.6 Alarm setting
Adjusting the measuring range of (Only for EC-430)
Conductivity/Resistivity Set the start of alarm by Hi or Lo
corresponded with output current to action, the set value (TH,
raise the resolution of output THRESHOLD), and the dead band
current. (DB, DEADBAND).
Resistivity: 0.00~20.00 MΩ
Conductivity: 0.00µS ~200.0mS
※Enter setup of power frequency for EC-410

6.7 Frequency of power supply setting
Select the working power frequency to be 50 or 60 Hz
※ Select the right power frequency according to the local standard.

7. Calibration
1. Push buttons simultaneously to enter calibration mode.
2. The last value of electrode will be shown

on the screen after entering calibration
mode. Waiting for 3 seconds or push
button directly to go to next step.
3. When the value of electrode is flashing,

pushing up or down button to set the value.
Choices of Conductivity, 0.01, 0.05, 1.00,
and 10.0, can be selected. After
selection, push button to next step.
4. When the values of electrode and

measurement are flashing at the same time, push buttons up or down to
adjust the value of electrode. User can
calibrate by using calibration solutions or
electrodes, and push button to
confirm to return to measurement mode
after you finish calibrate.
※ This controller supplies 4 CELL constant

to be adjusted:
Range 0.001~1.000 when cell constant is 0.01
8. Troubleshooting
Symptoms Possible Problems Resolutions
1. Measuring value is
1. Change to the higher
out of the detection
detection range
range
2. Check the circuit
2. Wrong circuit
1. Decrease the
1. Temperature is out of
temperature of sample
detection range
to proper range
2. Wrong circuit
2. Check the circuit
Breakdown of controller Call the service people

9. Installation of electrode
9.1 Diagram of electrodes
9.2 Correct installation

9.3 Incorrect installation
a. Inserted part of electrode is too short to circulate well and may cause
false measurement.
b. Insufficient stream may cause the false measurement of electrode.
c. Immersed part of electrode is too insufficient to circulate well and

may cause false measurement.

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Microprocessor Resistivity & Conductivity

2.1 Precautions for installation

Wrong wiring will lead to breakdown or electrical shock of instrument,

2.2 Installation of controller

Reserve a 44 x 92 mm hole on the front panel of the wall mount chassis

2.3 Cutout dimension

3.2 Function block diagram

SHIELD : Connecting to the net wire of CELL

3.4 Connection diagram of Electrode

3.4.2 Circuit of electrode

: Current output is over 20 mA

4.3 Functions of LCD screen

: Up adjustment button; working with button to enter calibration

: Down adjustment button; working with button to enter setup

: Confirm button; work with or button to enter calibration

: At measurement mode, push these two buttons to enter

: At measurement mode, push these two buttons to enter

: At parameters or calibration mode, push these two buttons

: At measurement mode, push buttons

: At measurement mode, push buttons

Push buttons simultaneously to enter setup mode for

6.2 Selection of measuring mode

※Enter setup of power frequency for EC-410

※ Select the right power frequency according to the local standard.

1. Push buttons simultaneously to enter calibration mode.

2. The last value of electrode will be shown

3. When the value of electrode is flashing,

4. When the values of electrode and

※ This controller supplies 4 CELL constant

Symptoms Possible Problems Resolutions

Breakdown of controller Call the service people

9.2 Correct installation

b. Insufficient stream may cause the false measurement of electrode.

c. Immersed part of electrode is too insufficient to circulate well and

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