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2007 Volvo VNL - Series - VNL-64 CUMMINS ISX CM871 6 CYL

Print Date: 7/9/2018
CM 870

Fig 1: Cummins Engine Performance Wiring Diagram (ISX - CM 870 - 1 Of 4)

EGR FUEL FUEL LIFT
2 NCA NCA NCA B
VALVE LIFT PUMP RELAY
1 NCA MOTOR PUMP NCA A
J1939
FUSE GROUND
ENGINE
TERMINAL CENTINEL OIL
3 NCA DATA LINK
CONNECTOR M M CONTROL VALVE
10A

87

30

85
86
ENGINE OIL NCA 12

B
A
NCA C
PRESSURE W/ LOW MOUNTED 9
NCA

2
1

2
1
NCA
NCA
SENSOR TURBOCHARGER

NCA
NCA 7
CONTROL VALVE

NCA
NCA

NCA
NCA

NCA
NCA

NCA

NCA

NCA
1 NCA
2 TURBOCHARGER
NCA

1
CONTROL VALVE

NCA
GROUND TERMINAL
3 NCA

5
6

NCA

2
GROUND
ENGINE BLOCK NCA TERMINAL

NCA
NCA
BAROMETRIC GROUND TERMINAL NCA NCA 1
PRESSURE NCA NCA 2
NCA
SENSOR
NCA
TURBOCHARGER
CONTROL
1 NCA SHUTOFF VALVE
SENSOR RETURN 3
2 NCA 2
3 NCA NCA 1
BAROMETRIC PRESSURE SIGNAL
4
TURBOCHARGER
5 NCA CONTROL VALVE
CENTINEL ACTUATOR SIG/TURBO CTRL SHUT VLV SIG
6 NCA W/ HIGH MOUNTED NCA B
SAE J1939 ENGINE DATA LINK (-) TURBOCHARGER
7 NCA NCA A
SAE J1939 ENGINE DATA LINK SHIELD CONTROL VALVE
8 NCA
SAE J1939 ENGINE DATA LINK (+) CENTINEL OIL
9 NCA
EGR VALVE MOTOR SIGNAL (+) CONTROL VALVE
10 NCA
EGR VALVE MOTOR SIGNAL (-)
11 NCA NCA
ENGINE BRAKE SOLENOID 3 SIGNAL 1
12 NCA NCA
EGR DIFFERENTIAL PRESSURE SIGNAL 2
13 NCA NCA
INTAKE MANIFOLD AIR TEMPERATURE SIGNAL 3
14 NCA NCA
WATER IN FUEL SIGNAL 4
15 NCA NCA
ENGINE COOLANT TEMPERATURE SIGNAL 5
16 NCA
ENGINE SPEED +5 VOLT SUPPLY
17 NCA NCA
EGR TEMPERATURE SIGNAL 6
18 NCA
7
19 NCA NCA
EGR VALVE POSITION SIGNAL 8
20 NCA NCA
EXHAUST GAS PRESSURE SIGNAL 9
21 NCA
TURBOCHARGER CONTROL VALVE SIGNAL
22 NCA NCA
ENGINE BRAKE SOLENOID 1 SIGNAL 10
23 NCA NCA
ENGINE OIL PRESSURE SIGNAL 11
24 NCA
TURBOCHARGER SPEED SIGNAL (-)
25 NCA NCA
RAIL FUEL PRESSURE SIGNAL 12
26 NCA NCA
CAMSHAFT POSITION SIGNAL 13
27 NCA
ENGINE SPEED SIGNAL
28 NCA
USB ENGINE DATA LINK RETURN
29
30 NCA NCA
ENGINE FUEL TEMPERATURE SIGNAL 14
31 NCA NCA
ENGINE BRAKE SOLENOID 2 SIGNAL 15
32
33 NCA
SENSOR +5 VOLT SUPPLY 1
34 NCA
TURBOCHARGER SPEED SIGNAL (+)
35 NCA NCA
REAL TIME CLOCK BATTERY SIGNAL 16
36
37 NCA NCA
SENSOR +5 VOLT SUPPLY 2 17
38 NCA
SENSOR RETURN 1
39 NCA
USB ENGINE DATA LINK SUPPLY
40 NCA
USB ENGINE DATA LINK (-)
41 NCA
FUEL LIFT PUMP RELAY SIGNAL
42
43
44 NCA NCA
INTAKE MANIFOLD PRESSURE SIGNAL 18
45 NCA NCA
TURBOCHARGER COMPRESSOR INLET AIR TEMP SIG 19
46
47 NCA NCA
SENSOR RETURN 2 20
48 NCA
ENGINE SPEED RETURN
49 NCA
USB ENGINE DATA LINK (+)
50 NCA NCA
ENGINE OIL TEMPERATURE SIGNAL 21
51 NCA
FUEL SHUTOFF VALVE SIGNAL
52 NCA
FRONT TIMING ACTUATOR (+)
53 NCA
FRONT TIMING ACTUATOR (-)
54 NCA
REAR TIMING ACTUATOR (+)
55 NCA
REAR TIMING ACTUATOR (-)
56 NCA
REAR FUELING ACTUATOR (+)
57 NCA
REAR FUELING ACTUATOR (-)
58 NCA
FRONT FUELING ACTUATOR (+)
59 NCA
FRONT FUELING ACTUATOR (-)
60 NCA
CENTINEL OIL CONTROL VALVE SIGNAL/
TURBOCHARGER CONTROL VALVE +5 VOLT SUPPLY ENGINE
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

CONNECTOR

ENGINE CONTROL MODULE

C
B

A
1

2
1 NCA
2 NCA
3 NCA
4 NCA
5 NCA
6

USB ENGINE
DATA LINK
FUEL
CONNECTOR FRONT REAR REAR FRONT ENGINE
SHUTOFF
(FOR HARNESS, FUELING FUELING TIMING TIMING TURBOCHARGER SPEED
VALVE
PART NUMBER ACTUATOR ACTUATOR ACTUATOR ACTUATOR SPEED SENSOR
3682854) SENSOR
253238

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Fig 2: Cummins Engine Performance Wiring Diagram (ISX - CM 870 - 2 Of 4)

TURBOCHARGER
ENGINE INTAKE COMPRESSOR ENGINE BRAKE
WATER COOLANT MANIFOLD AIR ENGINE FUEL INLET AIR EGR ENGINE OIL SOLENOIDS AMBIENT AIR
IN FUEL TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE
SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR

B
2

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

1
2

2
NCA

NCA

NCA

NCA
NCA
1
NCA
2
NCA
3
NCA
4
NCA
5

NCA
6
NCA NCA
7 1
NCA
8
NCA NCA
9 2

NCA
10
NCA
11

NCA NCA
12 3
NCA NCA
13 4

NCA
5
NCA NCA
14 6
NCA NCA
15 7
NCA
8

NCA
16

NCA
17

NCA
18
NCA
19

NCA
20

NCA
21
3 NCA

2 NCA
1 NCA

3 NCA

2 NCA
1 NCA
NCA

NCA
NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA
NCA
NCA

NCA
NCA

NCA

NCA
NCA
NCA
C

B
A
3

2
1

2
1

2
1

3
1

2
1

DIGITAL TACHOGRAPH
INTAKE REAL TIME CAMSHAFT RAIL FUEL EXHAUST GAS EGR VALVE EGR DIFFERENTIAL VEHICLE REMOTE
MANIFOLD CLOCK BATTERY POSITION PRESSURE PRESSURE POSITION PRESSURE SPEED SENSOR ACCELERATOR
PRESSURE (FOR HARNESS, SENSOR SENSOR SENSOR SENSOR SENSOR PEDAL/LEVER
SENSOR PART NUMBER ASSEMBLY
3682854)
253239

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Fig 3: Cummins Engine Performance Wiring Diagram (ISX - CM 870 - 3 Of 4)

CLITCH PEDAL AIR DIAGNOSTIC TEST

POSITION SWITCH/ MAXIMUM CRUISE ACCELERATOR ENGINE CONDITIONING MODE/ USER
FAN ENGINE PROTECTION ENGINE SPEED/ CONTROL/ INTERLOCK/ ENGINE BRAKE BRAKE LEVEL PRESSURE ACTIVATED
CONTROL OVERRIDE SWITCH GOVERNOR PTO ON/ ENGINE TORQUE ON/OFF SWITCH SWITCH DATA LOGGER
SWITCH TYPE SWITCH OFF SWITCH LIMIT SWITCH SWITCH SWITCH
6-PIN DATA LINK
CONNECTOR

B
A
NCA
NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA
NCA
NCA

NCA

NCA

NCA

NCA

B
A
NCA
NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA
NCA
NCA
1
NCA
2

NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8
NCA
9
NCA
10
NCA
11
NCA
12
NCA
13
NCA
14
NCA
15
NCA
16
NCA NCA
1 17
NCA
18
NCA NCA
2 19
NCA
20
NCA
21
NCA
22
NCA
23
NCA NCA
3 24
NCA NCA
4 25
NCA
26
NCA
27
NCA NCA
5 28
NCA NCA
6 29
NCA NCA
7 30
NCA NCA
8 31
NCA
32

NCA
33
NCA
34
NCA
35

NCA
36
NCA
37

NCA
38
NCA
NCA 39
NCA
NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

C NCA
NCA
NCA
A
B
C NCA

NCA

NCA

NCA

C NCA

NCA

NCA
B

1 ROBERT SHAW
2
NCA

NCA

NCA

NCA

NCA

NCA

WILLIAMS
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA
NCA

NCA

NCA

NCA

NCA

NCA
NCA

2
D

C
E

B
F

1
A

B
2

NCA
NCA
NCA
C
D
E

CENTINEL OIL
BURN LEVEL CRUISE CONTROL/ FAN ETHER
ENGINE COOLANT 9-PIN DATA LINK
SDWITCH PTO SET/ RESUME CONTROL INJECTION TACHOMETER
LEVEL SENSOR CONNECTOR
MAGNETIC SELECT SWITCH SOLENIOD UNIT
VEHICLE
ACCELERATOR ASSEMBLY SPEED SENSOR
367255

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Fig 4: Cummins Engine Performance Wiring Diagram (ISX - CM 870 - 4 Of 4)

HOT AT ALL TIMES BRAKE PEDAL REMOTE REMOTE HOT IN ON HOT AT
KEY POSITION PTO ACCELERATOR OR START ALL TIMES
SWITCH SWITCH SWITCH SWITCH
START
OFF FUSE FUSE
ACC 5A 30A
ON

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
ENGINE BLOCK
GROUND TERMINAL

NCA 1
ECM BATTERY SUPPLY (-)
NCA 2
ECM BATTERY SUPPLY (-) (OPTIONAL)
NCA 3
ECM BATTERY SUPPLY (+)
NCA 4
ECM BATTERY SUPPLY (+)

NCA
OEM POWER CONNECTOR
NCA NCA 1
1 IDLE VALIDATION OFF IDLE SIGNAL
NCA NCA 2
2 DIAGNOSTIC TEST MODE/USER ACTIVATED DATA LOGGER SIGNAL
NCA 3
REMOTE ACCELERATOR SWITCH SIGNAL
NCA 4
REMOTE PTO SWITCH SIGNAL
NCA NCA 5
3 BRAKE PEDAL POSITION SW SIGNAL
NCA NCA 6
4 AIR CONDITIONING PRESSURE SWITCH SIGNAL
NCA NCA 7
5 ENGINE BRAKE SELECTOR SIGNAL 3
NCA NCA 8
6 ENGINE BRAKE SELECTOR SIGNAL 2
NCA NCA 9
7 ACCELERATOR PEDAL/LEVER POSITION SIGNAL
NCA NCA 10
8 SAE J1587 DATA LINK (+)
NCA NCA 11
9 IDLE VALIDATION ON IDLE SIGNAL
NCA NCA 12
10 CENTINEL OIL BURN LEVEL SWITCH SIGNAL
NCA NCA 13
11 ACCELERATOR INTERLOCK SW/ENGINE TORQUE LIMIT SW SIG
NCA NCA 14
12 MAXIMUM ENGINE SPEED/GOVERNOR TYPE SWITCH SIGNAL
NCA NCA 15
13 CLUTCH PEDAL POSITION/ENGINE PROTECTION OVERRIDE SW SIG
NCA NCA 16
14 CRUISE CONTROL/PTO ON/OFF SWITCH SIGNAL
NCA NCA 17
15 FAN CONTROL SWITCH SIGNAL
NCA NCA 18
16 ENGINE BRAKE SELECTOR SIGNAL 1
NCA NCA 19
17 AMBIENT AIR TEMPERATURE SIGNAL
NCA NCA 20
18 SAE J1587 DATA LINK (-)
NCA NCA 21
19 +5 VOLT SUPPLY 1
NCA NCA 22
20 ACCELERATOR PEDAL/LEVER POSITION +5 VOLT SUPPLY
NCA NCA 23
21 ACCELERATOR PEDAL/LEVER POSITION RETURN
NCA NCA 24
22 CRUISE CTRL/PTO RESUME/ACCELERATE/INCREMENT SW SIG
NCA NCA 25
23 CRUISE CTRL/PTO SET/COAST/DECREMENT SW SIG
NCA NCA 26
24 REMOTE ACCELERATOR PEDAL/LEVER SIGNAL
NCA NCA 27
25 DIGITAL/MAGNETIC VEHICLE SPEED SIGNAL
NCA NCA 28
26 ENGINE COOLANT LEVEL SIGNAL
NCA NCA 29
27 FAN CONTROL RETURN (OPTIONAL)
NCA NCA 30
28 TACHOGRAPH SIGNAL
NCA 31
29
NCA NCA 32
30 RETURN 1
NCA NCA 33
31 ETHER INJECTION RETURN
NCA NCA NCA 34
32 RETURN
35
NCA NCA 36
33 MAGNETIC VEHICLE SPEED SIGNAL (-)
NCA NCA 37
34 SAE J1939 DATA LINK SHIELD
NCA NCA 38
35 FAN CONTROL SIGNAL
NCA NCA 39
KEY SWITCH INPUT SIGNAL
NCA NCA 40
36 ETHER INJECTION SIGNAL
NCA NCA 41
37 TACHOMETER SIGNAL
NCA 42
RELAY RETURN (OPTIONAL)
NCA 43
RED STOP LAMP SIGNAL
NCA 44
AMBER WARNING LAMP SIGNAL
45
NCA NCA 46
38 SAE J1939 DATA LINK (+)
NCA NCA 47
39 SAE J1939 DATA LINK (-)
NCA 48
IDLE SHUTDOWN RELAY SIGNAL
NCA 49
STARTER LOCKOUT RELAY SIGNAL
NCA 50
OEM LAMP SIGNAL
OEM CONNECTOR

ENGINE CONTROL MODULE

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

IDLE SHUTDOWN STARTER

RED STOP AMBER OEM LAMP RELAY LOCKOUT RELAY
LAMP WARNING
LAMP

367256

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