Tower Crane ISO - 9927-3 - 2005

Δ˰˰˰˰˰ϳΩϭόγϟ΍Δ˰˰˰˰˰ϳΑέόϟ΍Δ˰˰˰ϛϠϣϣϟ΍
KINGDOM OF SAUDIA ARABIA
ΓΩϭ˰˰˰˰˰˰Οϟ΍ϭα˰˰ϳ˰˰˰ϳΎϘϣϟ΍ϭΕΎ˰˰˰ϔλ΍ϭϣϠϟΔ˰˰˰˰ϳΩϭ˰ό˰γϟ΍Δ˰˰˰΋ϳϬ˰ϟ΍
Saudi Standards, Metrology and Quality Org.(SASO)
Standard No. SASO-ISO-9927-3 Δϔλ΍ϭϣϟ΍ϡϗέ
Reference No. ISO 9927-3 Δϔλ΍ϭϣϟ΍ϊΟέϣ

Issue Year 2005 έ΍Ωλϻ΍Δϧγ
Adoption Year 2007 ΩΎϣΗϋϻ΍Δϧγ
Numeric Coding 922-9927-3 ϲ˰ϣ˰ϗέϟ΍ί˰ϳϣέ˰Ηϟ΍
ΔϳΟέΑϟ΍ΕΎόϓ΍έϟ΍3˯ίΟϟ΍ιΣϔϟ΍ΕΎόϓ΍έϟ΍
Cranes -- Inspections -- Part 3: Tower cranes
ΔϳΩϭόγϟ΍ΔϳγΎϳϘϟ΍ΕΎϔλ΍ϭϣϟ΍
Saudi Standards
ϲϧρϭϡϳΩϘΗ
Δ˰ϳϟΎ˰˰Ηϟ΍Δ˰˰ϳϟϭΩϟ΍ΔϳγΎ˰ϳϘϟ΍Δ˰ϔ˰λ΍ϭϣϟ΍ϲ˰ϧΑΗΑΓΩϭ˰˰˰Οϟ΍ϭα˰˰ϳϳΎϘϣϟ΍ϭΕΎ˰˰ϔλ΍ϭϣϠϟΔ˰˰ϳΩϭόγϟ΍Δ˰˰΋ϳϬϟ΍Ε˰˰ϣΎϗ
Ύ˰˰ϬϳϠϋΔ˰˰ϳ˰ϧϓΕϼ˰ϳΩόΗϱ΃ϝΎ˰˰ΧΩ΍ϥϭΩ
2005 έ΍Ωλ΍ ISO 9927-3

ΔϳΟέΑϟ΍ΕΎόϓ΍έϟ΍3˯ίΟϟ΍ιΣϔϟ΍ΕΎόϓ΍έϟ΍
NATIONAL FOREWORD
The Saudi Standards, Metrology and Quality (SASO) has adopted without any
technical changes the International Standard:
ISO 9927-3 Issue Year 2005

Cranes -- Inspections -- Part 3: Tower cranes
ΔϳΩϭόγϟ΍ΔϳγΎϳϘϟ΍ΕΎϔλ΍ϭϣϟ΍
Saudi Standards
INTERNATIONAL ISO
STANDARD 9927-3
First edition
2005-07-15
Cranes — Inspections —
Part 3:
Tower cranes
Appareils de levage à charge suspendue — Vérifications —
Partie 3: Grues à tour
Reference number
ISO 9927-3:2005(E)
© ISO 2005
ISO 9927-3:2005(E)
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ii © ISO 2005 – All rights reserved

ISO 9927-3:2005(E)
Contents Page
Foreword............................................................................................................................................................ iv
1 Scope ..................................................................................................................................................... 1
2 Normative references ........................................................................................................................... 1
3 General................................................................................................................................................... 1
4 Daily inspections .................................................................................................................................. 2
5 Frequent inspections............................................................................................................................ 2
6 Periodic inspections............................................................................................................................. 3
7 Thorough inspections .......................................................................................................................... 5
8 Exceptional inspection......................................................................................................................... 6
Annex A (normative) Overview of inspections ............................................................................................... 7
Annex B (informative) Verification of hooks.................................................................................................. 10
Annex C (informative) Example of report for periodic, thorough or exceptional inspections ................. 11
© ISO 2005 – All rights reserved iii

ISO 9927-3:2005(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 9927-3 was prepared by Technical Committee ISO/TC 96, Cranes, Subcommittee SC 7, Tower cranes.
ISO 9927 consists of the following parts, under the general title Cranes — Inspections:
— Part 1: General
— Part 3: Tower cranes
iv © ISO 2005 – All rights reserved

INTERNATIONAL STANDARD ISO 9927-3:2005(E)
Cranes — Inspections —
Part 3:
Tower cranes
1 Scope
This part of ISO 9927 specifies the regular inspections to be carried out on tower cranes. It is intended to be
used in conjunction with ISO 9927-1. It does not cover inspection prior to the first use of a tower crane.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 4309, Cranes — Wire ropes — Care, maintenance, installation, examination and discard
ISO 9927-1:1994, Cranes — Inspections — Part 1: General
3 General
In order to ensure safe operation of tower cranes, their proper working and operational condition shall be
maintained. Therefore, all cranes need to undergo regular inspections. This ensures that deviations from safe
conditions are detected and can be rectified. The inspections shall be arranged by the user.
The regular inspections are
⎯ daily inspections
⎯ frequent inspections
⎯ periodic inspections, and
⎯ thorough inspections.
NOTE The manufacturer can give inspection instructions that differ from those of this part of ISO 9927. In this case, it
is the manufacturer's instructions that are applicable.
Annex A gives an overview of the inspections (periodicity, content, persons in charge, results and reports).
© ISO 2005 – All rights reserved 1

ISO 9927-3:2005(E)
4 Daily inspections
4.1 General
Daily inspection shall be performed before starting. This inspection shall consist of a visual inspection (in
general, no dismantling is required) and functional tests as defined hereafter.
They shall be carried out by a competent person (e.g. the crane driver).
4.2 Content
The inspections before each start shall take in
a) the functioning of mechanisms, in particular the brakes (generally without load),
b) the functioning of limiting and indicating devices, and
c) observation of conspicuous defects, including ropes.
4.3 Results
Any defect shall be pointed out to a person who can take a suitable decision (to leave the tower crane in use,
repair, thorough inspection of a part of the tower crane or the whole tower crane, limitation of use).
The causes of these defects shall be sought, depending on the type of component and defect concerned.
The record book shall be updated (date of the repair, method).
5 Frequent inspections
5.1 General
Frequent inspections shall comprise visual inspections (in general, no dismantling is required), as specified in
5.2, and the functional tests according to 4.2.
They shall be carried out by a competent person (e.g. an experienced technician, see ISO 9927-1).
5.2 Items to be inspected
The following items shall be inspected.
a) Level of lubricants: leakage of lubricants, greasing.
b) Hydraulic equipment: leakage.
c) Hooks and latches: visible deformation, cracks, wear.
d) Wire ropes: in accordance with ISO 4309.
e) Connections, joints: corrosion, visual inspection.
f) Break wear: thickness of brake linings, adjustment, noise, etc.
g) Hydraulic and pneumatic hoses: in particular those which are bent during operations.
h) Electrical installation: state, signs of deterioration, moisture accumulation.
i) Anchorage: braces or guys supporting cranes (condition).
2 © ISO 2005 – All rights reserved

ISO 9927-3:2005(E)
5.3 Periodicity
The periodicity of the frequent inspections shall take into account the actual use of the tower crane and the
environment in which the tower crane is working.
The minimum periodicity is as follows:
a) for 5.2 a) to 5.2 e), monthly;
b) for 5.2 f) to 5.2 i), twice yearly.
5.4 Results
Any defect shall be pointed out to a person who can take a suitable decision (to leave the tower crane in use,
repair, thorough inspection of a part of the tower crane or the whole tower crane, limitation of use).
The record book shall be updated (date of the repair, method).
6 Periodic inspections
6.1 General
Periodic inspections are inspections made periodically, as indicated in 6.3, and after each re-erection.
Periodic inspections shall comprise visual inspections (in general, no dismantling is required), and functional
tests, both with and without load, as defined below.
They shall be carried out by a competent person (e.g. an experienced technician, see ISO 9927-1).
The competent person shall be in possession of
⎯ the report of the previous inspections, and
⎯ the automatic registered data, where available, (cycles, hours, days, loads, etc.) permitting knowledge of
the service time of the components for which data exist.
6.2 Content
The periodic inspections shall include the content of the frequent inspections.
The functional tests for all components shall be performed in the most unfavourable position for these
components.
a) Verification of the tower crane's identification and plates.
b) Verification of the presence of the instruction handbook.
c) Verification of the records of maintenance.
d) Verification of the components, equipment and steel structure. Compare the component installed on the
tower crane with the component listed in the documentation.
e) Consideration of the condition of equipment indicating its deterioration:
⎯ the gear or its components are loose and its oil (lubricant) leaks;
⎯ visible couplings between particular components (e.g. motor, gear, brakes, drums) show wear or
damage;

ISO 9927-3:2005(E)
⎯ unusual noise and vibration is noticeable;
⎯ unusual high temperature is noticeable;
⎯ fastening bolts are loose, fissured or defective;
⎯ brake linings are worn or damaged;
⎯ the general condition (corrosion, dirt) is doubtful;
⎯ the electrical installation (cable entries, cable attachments) shows damage;
⎯ wire ropes (see ISO 4309);
⎯ hooks (see Annex B).
f) Functional tests. Functioning and efficiency, with the rated load of
⎯ mechanisms, in particular the brakes, and
⎯ limiting and indicating devices.
g) Steel structure and rails:
⎯ welding;
⎯ corrosion;
⎯ remaining deformation;
⎯ cracks.
h) Support of the tower crane/crane-track.
For an example, see ISO 9927-1:1997, Annex A.
6.3 Periodicity
Tower cranes shall be inspected at least each year and after each re-erection.
NOTE 1 Some verifications can be performed when the tower crane is dismantled.
NOTE 2 Changing of the pulley block or addition of a jib extension or tower section are not considered as dismantling
and re-erection.
NOTE 3 After folding and unfolding of a self-erecting tower crane, there is need only for an inspection limited to b), c),
f), g) and h) of 6.2.
6.4 Results
Periodic inspections shall be recorded. This report shall indicate the components verified and remaining
defects. An example of such a report is presented in Annex C.
The report shall be given to a person who can take a suitable decision (to leave the tower crane in use, repair,
thorough inspection of a part of the tower crane or the whole tower crane, limitation of use).
The record book shall be updated (date of the repair, type, etc.).

ISO 9927-3:2005(E)
7 Thorough inspections
7.1 General
Thorough inspections are detailed inspections made with a periodicity according to 7.3 (and as identified in
Annex A).
They shall be performed by a competent person, capable of defining the actions needed to be taken
depending on the results of these inspections (e.g. an expert engineer, see ISO 9927-1).
The competent person shall be in possession of
⎯ the report of the previous inspections, and
⎯ the automatic registered data, where available, (cycles, hours, days, loads, etc.) permitting knowledge of
the service time of the different components for which data exist.
7.2 Content
The thorough inspections shall comprise at least all the elements of the periodic inspections.
A thorough inspection can require non-destructive tests and/or dismantling if considered justified, taking into
account
⎯ the content of the previous verifications (daily, frequent, periodic or thorough),
⎯ the results of the current tests, and
⎯ the result of the current visual checks.
When dismantling, special care shall be taken in order to avoid mistakes or wrong operation while following
the maintenance instructions. If these are not available, the manufacturer of the tower crane or of the
component concerned should be contacted for assistance.
During the thorough inspection, particular attention shall be given to the following:
⎯ vibration;
⎯ unusual noise or temperature;
⎯ poor general condition, corrosion;
⎯ alignment of machinery, motors and gears, rails, wheels, shafts;
⎯ brakes;
⎯ connections, bolts, pins.
7.3 Periodicity
7.3.1 Periodicity for tower cranes or components for tower cranes with no automatic registration on
use
Thorough inspection of a component or the tower crane is recommended at periodic intervals, as follows:
⎯ 4 years;
⎯ 8 years;
⎯ 10 years;

ISO 9927-3:2005(E)
⎯ 12 years;
⎯ 14 years;
⎯ every year after 14 years.
7.3.2 Periodicity for tower cranes or components for tower cranes with automatic registration of data
on use
The instruction handbook should contain the periodicity of the thorough inspection of the crane and of the
corresponding components based on the registered data, at least at the intervals given in 7.3.1.
In addition to the periodicity, the manufacturer should give guidance to reinitialise the value of the parameter
(return to zero, keep the value as new origin, etc.).
7.4 Results
The report of the thorough inspection shall contain the result of the inspection made by the competent person
as well as his conclusions and recommendations, including the time until the next thorough inspection.
An example of such a report is given in Annex C.
When the tower crane or a component is not used as classified or is in a condition which seems to be
hazardous, the competent person (see 7.1) will recommend appropriate action.
The causes of defects shall be sought, depending on the type of component and defect concerned.
The record book shall be updated (date of the repair, type, etc.).
8 Exceptional inspection
8.1 General
The inspection shall be carried out after
a) exceptional circumstances, such as
⎯ extreme weather conditions (storm),
⎯ an earthquake of medium seismic intensity,
⎯ overload, collision or foundation disturbance,
b) after substantial modification, for example, increase of rated capacity, change of mechanisms, transfer of
control station, change of power, change in design of the load-bearing structure, welding on the load-
bearing structure, modification of control system or change in operating condition relative to the class of
utilisation and load spectrum.
The verifications shall be performed by a competent person (experienced technician or engineer, depending
on the nature of the verification).
8.2 Content
The extent of the inspection shall be proportional to any damage or modification that may have occurred.

ISO 9927-3:2005(E)
Annex A
(normative)
Overview of inspections

8
Daily inspection Frequent inspection Periodic inspection Thorough inspection
When ⎯ Before each start up of the ⎯ Monthly or every six months ⎯ At a determined period (legal, ⎯ After finding a fundamental failure
(periodicity) tower crane and/or according to the given by the manufacturer or
manufacturer's recommendation) ⎯ At a determined period, either
ISO 9927-3:2005(E)
⎯ After dismantling/re-erection ⎯ legal,

⎯ given by the manufacturer, or
⎯ given by recommendation
following report (frequent or
periodic inspection)
⎯ As recommended in 7.3
What (content) See 4.2 See 5.2 See 6.2 See 7.2
How ⎯ Visual inspections ⎯ Visual inspections ⎯ Visual inspections, including ⎯ Same as for the periodic inspection
reading of recording
⎯ Functional tests ⎯ Functional tests instruments If necessary, with dismantling or
measurement (play) or specific tests on
Without dismantling Without dismantling all or part of the tower crane
⎯ Functional tests (loaded and
unloaded)
Without dismantling, if not
otherwise required by the
manufacturer.
By whom Competent person (e.g. crane Competent person (experienced Competent person (experienced Competent person (engineer)
driver) technician) technician)
Inspection ⎯ OK, or ⎯ OK or, ⎯ OK, or ⎯ Date of the next inspection
results
⎯ request for repair if fault ⎯ request for repair if fault found or, ⎯ request for repair if fault ⎯ Partial or total changes a, or
found, or found, or
⎯ can give rise to a request for a ⎯ scrapping, or
⎯ can give rise to a request for thorough inspection (repetitive ⎯ can give rise to a request for
a thorough inspection cases, major fault, etc.), or a thorough inspection ⎯ request for repair, or
(repetitive cases, major fault, (repetitive cases, major fault, ⎯ can give rise to a request for a
etc.), or ⎯ can give rise to a request for a etc.), or
adequate information (driving, adequate information (driving,
⎯ can give rise to a request for instructions, limit of use, etc.) ⎯ can give rise to a request for instructions, limit of use, etc.)
adequate information (e.g. a adequate information
driving, instructions, limit of (driving, instructions, limit of
use, etc.) use, etc.)
© ISO 2005 – All rights reserved

Daily inspection Frequent inspection Periodic inspection Thorough inspection
Report Not systematic Not systematic The report shall include a check list The report shall contain the findings of
of the points checked and a the competent person as well as his
summary of the detected defects. conclusions — list of repairs, period
before next thorough inspection, tests to
be performed, proposal for general
overhaul, etc.
Maintenance Updating of maintenance book if Updating of maintenance book with Updating of maintenance book with Updating of maintenance book with
book repair is involved reports on maintenance work, defects, reports on maintenance work, reports on maintenance work, defects,
damages, repairs, etc. defects, damages, repairs, etc. damages, repairs, etc.
a Systematic changes of certain parts can be recommended by the manufacturer or by way of recommendations.
9
ISO 9927-3:2005(E)
ISO 9927-3:2005(E)
Annex B
(informative)
Verification of hooks
This annex gives an example for the verification of hooks.
To apply the following method, the initial dimensions of the hooks need to be known. They are available from
the manufacturer of the tower crane or of the hook.
⎯ Deformation: if the openings a and y (see Figure B.1) have widened by more than 10 %, which is the
maximum permissible limit, replace the load hook.
⎯ Surface fissures: damage and surface fissures may be removed notchless, provided that the permissible
tolerance levels are not exceeded.
⎯ Wear: on single or twin hooks, it shall not be greater than 5 % of height h (see Figure B.1). It is not
permitted to carry out welding work on load hooks, e.g. to compensate for wear.
⎯ Hook neck shaft: cracks.
Key
1 marking
Figure B.1 — Shape and dimensions of hooks
Reference values for a, h and y are to be taken from the instruction manual. If they are not available, the
manufacturer of the tower crane or of the hook shall be contacted.

ISO 9927-3:2005(E)
Annex C
(informative)
Example of report for periodic, thorough or exceptional inspections
Company: _______________________________ Date: __________________________________
Crane type: ______________________________ Serial No.: ______________________________
Manufacturer: ____________________________ Year of construction: ______________________
Address of customer/hirer: __________________________________________________________________
Construction site: _________________________ Stock number: ___________________________
Person undertaking the inspection: ___________ Signature: ______________________________
Inspection observations: ____________________

12
No. Subassembly Part to be checked Existing or Condition or Function Repair or Re-examination
complete maintenance replacement
Necessary Carried out
+ − + − + − + − Yes No Date/
Signature
ISO 9927-3:2005(E)
1 Crane document Crane book

Instruction handbook
Spare parts lists
2 Rail track/area for the erection Substructure horizontal

Substructure able to take the
loads
Length of sleepers
Condition of sleepers
Distance of sleepers
Gauge
Inner radius of curved rail
Rail dimensions
Rail fixings
Rail joints/joint plates
Running-up key for travelling
limiter
Travel limits
Notation: + met − not met O not necessary

+ − + − + − + − Yes No Date/
Signature
3 Signs / safety distances Type plate
Signs
Warning signs
Safety distances
to
to
to
to
Barriers
13
ISO 9927-3:2005(E)
14
ISO 9927-3:2005(E)

+ − + − + − + − Yes No Date/
Signature
4 Undercarriage or portal Free of cracks
Outrigger arm support
Outrigger arm lock
Rail wheels
Wheel flanges
Travelling gears
Travelling brakes (travelling test)
Guarding of danger spots
Devices to limit fall due to wheel
failure
Rail clamps
Track clearer
Supporting devices
Transport safety retainer removed

+ − + − + − + − Yes No Date/
Signature
5 Slewing gear Clearance of the slewing ring
Fastening of the slewing ring

Test run of the slewing ring
Slewing gear pinion
Fastening of the gear
Slewing gear brake
Free jib slewing
Guarding of danger spots
6 Hoisting winch Coupling

Changing gear
Interlock of changing gear
Rope drum mounting
Fastening of the hoisting winch
Clearance of brake linings
Brake disk
Brake release unit
Springs
Brake test
Lowering without power
Rope fastening
2 safety turns
15
ISO 9927-3:2005(E)
16
ISO 9927-3:2005(E)

+ − + − + − + − Yes No Date/
Signature
7 Luffing gear Coupling
Changing gear
Rope drum mounting
Fastening of the luffing winch
Brake disk
Brake release unit
Springs
Brake test
Rope fastening
2 safety turns


+ − + − + − + − Yes No Date/
Signature
8 Auxiliary hoisting winch Coupling
Changing gear

Rope drum mounting
Fastening of the auxiliary winch
Brake disk
Brake release unit
Springs
Brake test
Rope fastening
2 safety turns
17
ISO 9927-3:2005(E)
18
+ − + − + − + − Yes No Date/
Signature
ISO 9927-3:2005(E)
9 Trolley travelling Rail wheels

mechanism
Rope pulleys
Wheel flanges / guides rollers
Trolleys travelling limiter
Coupling
Fastening of the trolley travelling
drum
Rope fastenings
Limit stops
2 safety turns
Fetch back of the maintenance cage
10 Ballast Ballast
Loose ballast (weight)
Fixed ballast (weight)
Secured against moving
Secured against falling down
Slinging points


+ − + − + − + − Yes No Date/
Signature
11 Tower construction Welds free of cracks
Corner posts
Diagonals
Bolt connections
Pin connections
Tower joints
12 Jib construction Welds free of cracks

Upper and lower chords
Diagonals
Bolt connections
Pin connections
Jib joints
19
ISO 9927-3:2005(E)
20
ISO 9927-3:2005(E)
+ − + − + − + − Yes No Date/
Signature
13 Counter-jib Welds free of cracks
Counter-jib chords / girder
Diagonals
Bolt connections
Pin connections
Counter-jib joints
14 Access, walkways, Ladders

platforms
Hoop guards
Personal protective equipment
against falls from a height
Walkways
Platforms
Safety device against falling down

+ − + − + − + − Yes No Date/
Signature

15 Cabin / control station Walls
Windows
Floor
Entrance
Doors
Seat
Ventilation
Heating
Electric installation
Windscreen wiper
Side protection
16 Controls Actuating devices

Signs and warnings
Radius indicator
Indicators
21
ISO 9927-3:2005(E)
22
+ − + − + − + − Yes No Date/
Signature
17 Electric installation Ground fault protection system
ISO 9927-3:2005(E)
Feed line
Cable drum
Crane switch
No-volt release
Deadman's switch (movable control)
Electric installation
Strain reliefs
Lighting
18 Rope drives, pendants Hoisting rope

Luffing rope
Jib tie(s)
Trolley travel rope(s)
Erection rope(s)
Rope pulleys
Rope hoop guard
Rope guides
Rope and terminations
Other rope connections
Pendant ropes

Number Subassembly Part to be checked Existing or Condition or Function Repair or Re-examination
+ − + − + − + − Yes No Date/
Signature
19 Block assembly Fastening at hoisting rope

Wear of the hook
Deformation of the hook
Surface cracks
Load hook's nut safety catch
Hook catch
Hook block
20 Motion limiters / safety devices Travelling limiter

Hoisting limiter
Lowering limiter
Derricking limiter up
Derricking limiter down
Trolley travelling limiter forward
Trolley travelling limiter reverse
Max. load limiter
Load moment limiter
Slewing limiters
23
ISO 9927-3:2005(E)
24
Number Subassembly Part to be checked Existing or Condition or Function Repair or Re-examination
+ − + − + − + − Yes No Date/
ISO 9927-3:2005(E)
Signature
21 Other subassemblies
e.g. in accordance with the
instruction handbook

ISO 9927-3:2005(E)
ICS 53.020.20
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Δ˰˰˰˰˰ϳΩϭόγϟ΍Δ˰˰˰˰˰ϳΑέόϟ΍Δ˰˰˰ϛϠϣϣϟ΍

KINGDOM OF SAUDIA ARABIA

Standard No. SASO-ISO-9927-3 Δϔλ΍ϭϣϟ΍ϡϗέ

Reference No. ISO 9927-3 Δϔλ΍ϭϣϟ΍ϊΟέϣ

Numeric Coding 922-9927-3 ϲ˰ϣ˰ϗέϟ΍ί˰ϳϣέ˰Ηϟ΍

Cranes -- Inspections -- Part 3: Tower cranes

2005 έ΍Ωλ΍ ISO 9927-3

ISO 9927-3 Issue Year 2005

ii © ISO 2005 – All rights reserved

© ISO 2005 – All rights reserved iii

— Part 3: Tower cranes

iv © ISO 2005 – All rights reserved

ISO 9927-1:1994, Cranes — Inspections — Part 1: General

The regular inspections are

⎯ periodic inspections, and

© ISO 2005 – All rights reserved 1

The inspections before each start shall take in

a) the functioning of mechanisms, in particular the brakes (generally without load),

b) the functioning of limiting and indicating devices, and

c) observation of conspicuous defects, including ropes.

The record book shall be updated (date of the repair, method).

5.2 Items to be inspected

The following items shall be inspected.

a) Level of lubricants: leakage of lubricants, greasing.

b) Hydraulic equipment: leakage.

c) Hooks and latches: visible deformation, cracks, wear.

d) Wire ropes: in accordance with ISO 4309.

e) Connections, joints: corrosion, visual inspection.

f) Break wear: thickness of brake linings, adjustment, noise, etc.

h) Electrical installation: state, signs of deterioration, moisture accumulation.

i) Anchorage: braces or guys supporting cranes (condition).

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The minimum periodicity is as follows:

a) for 5.2 a) to 5.2 e), monthly;

b) for 5.2 f) to 5.2 i), twice yearly.

The record book shall be updated (date of the repair, method).

The competent person shall be in possession of

⎯ the report of the previous inspections, and

a) Verification of the tower crane's identification and plates.

b) Verification of the presence of the instruction handbook.

c) Verification of the records of maintenance.

e) Consideration of the condition of equipment indicating its deterioration:

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⎯ unusual noise and vibration is noticeable;

⎯ unusual high temperature is noticeable;

⎯ fastening bolts are loose, fissured or defective;

⎯ brake linings are worn or damaged;

⎯ the general condition (corrosion, dirt) is doubtful;

⎯ the electrical installation (cable entries, cable attachments) shows damage;

⎯ wire ropes (see ISO 4309);

⎯ hooks (see Annex B).

f) Functional tests. Functioning and efficiency, with the rated load of

⎯ mechanisms, in particular the brakes, and

⎯ limiting and indicating devices.

g) Steel structure and rails:

h) Support of the tower crane/crane-track.

For an example, see ISO 9927-1:1997, Annex A.

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The competent person shall be in possession of

Company: _ Date: ____

Crane type: Serial No.:

Manufacturer: ______ Year of construction:

Construction site: _ Stock number: ___

Person undertaking the inspection: _ Signature: ____________________