A CHEAPER & FASTER

CONSTRUCTION
using CEMENTAID HPI
Corrosion Resistant
System

24 January, 2023
 Founded in PERTH, Australia (1946)
 Expanded to:
 ASIA
 EUROPE
 NORTH AMERICA
 > 69 years in ASIA
 > 39 years in Indonesia
 Cementaid is a 100% Foreign Company as a Manufacturer
 TRACK RECORD CEMENTAID > 77 years
16 years old Port
Cementaid HPI will be used at WWTP
of South Pacific Viscose this September, 2022,
because the project will save IDR 3.5 billion and will
complete the project 1 month ahead of schedule.
Supply of 3CC PB(A) System(Class 2) started last 10
September, 2022 and still on-going
Good quality/high strength concrete
will also deteriorate and steel
reinforcement will corrode;

even using cement type V, cathodic

protection to rebars, epoxy coating to
rebars, applied Epoxy/Polyurethane/
Vinyl Ester and acid resistant tiles to
concrete surface
• Because sulphate, chloride and acid
& other corrosive chemicals are in
liquid form and penetrates inside the
concrete, through those small
holes(2 years after construction).

• * Concrete would still deteriorate

• * Steel Reinforcement would still
corrode
Ground Water
Analysis

 Chlorides:
53,000 mg
per litre
 Sulphates:
7,200 mg
per litre
1. Chloride Attack on Embedded Metals
2. Sulphate Attack on Cement Paste
3. Surface Spalling due to Salt Crystallization
4. Expansion/Contraction Cycling caused by
Wetting/Drying
5. Acid Attack on Cement Paste and Embedded
Metals
© Copyright Cementaid International Ltd.
© Copyright Cementaid International Ltd.
 Barrier-Type Coatings, Membranes Surface Repellents,
etc.
 Epoxy/resin coated re-bars, and Concrete
 Galvanized Steel, Stainless Steel or other alloyed re-bars
 Cathodic Protection
 Chemical Cathodic Protection, Calcium Nitrites, etc.
 Low C3A, Sulphate Resisting Cements(cement type V)
 Epoxy, polyurethane and acid resistant tiles
 High Alumina Cements
 Very High Strength, High Cement Contents
 Expensive, Ultra-Low Reactivity Aggregates
 Very High Cover To Reinforcing Steel
 High Alkali Cements, Etc., etc.,
These do NOT treat the CAUSE of corrosion
© Copyright Cementaid International Ltd.
1. Chloride Attack on Embedded Metals
2. Sulphate Attack on Cement Paste
3. Acid Attack on Cement Paste and Embedded Metals
4. Delayed Ettringite Formation (DEF)
5. Alkali Attack on Reactive Aggregates (ASR)
6. Pure Water Attack on Cement Paste (snow melt, etc.)
7. Galvanic/Electrolytic Attack on Embedded Metals
8. Freeze / Thaw Attack on Cement Matrix
9. Surface Spalling due to Salt Crystallisation
10. Very High Temperature/Fire Destruction of Cement Matrix
11. Expansion/Contraction Cycling caused by Wetting/Drying
© Copyright Cementaid International Ltd.
 Use Hydrophobic
Pore-blocking Ingredients
(HPI) System

That can address the root cause

of corrosion
Hydrophobic Pore-blocking Ingredient (HPI) Mechanism
Cementaid Hydrophobic Pore-blocking
Ingredients (HPI) vs Integral
Plasticiser/Crystal Growth products
3. Class 3 – 3CC PB(B) System – for slab, tie beam, pile cap & wall
of Cooling Tower Basin and seawater intake tank using seawater

3CC PB(B) System:

a. 3CC PB(B) - 15 lt/m3 of concrete
b. High Range Water Reducer SPC203 – 2.4 lt/m3
d. CALCURE B*R Curing Compound – 1 liter /m3 of concrete
Fc – 30 MPa
(water+15)/cement < = 0.37
Slump at site – 16 cm (+/-) 2 cm
Water Absorption < or = 1.50 %(BS 1881: Part 122: 1983)

2. For concrete which will be exposed to acid with ph value of

>5
 Type II cement – NO warranty
 Type V cement– NO warranty

 SILICA FUME – NO warranty

 Epoxy or PU coating: about 3 to

5 years
 Non-shrink grout – No warranty
 PRODUCT & PERFORMANCE WARRANTY:

1. DIRECT FROM CEMENTAID, the HPI manufacturer

(NOT from a third party APPLICATOR)
2. Including Construction Joints, Pipe Projections &
Tie Rod Points
3. Including leaking shrinkage cracks even > 0.40
mm of crack width
4. Warranty Value is up to maximum HPI Contract
Value
5. CEMENTAID HPI Warranty Period:
a. Waterproofing – 10 years
b. Corrosion Resistant – 10 years
Cementaid Indonesia was asked to conduct repair using
Pressure grout and Polyurethane injections

During PG and PU Injection After Injections

November 2017 December 2017
Approved Everdure CALTITE concrete topping detail

15 cm concrete topping
4. Everdure CALTITE concrete topping at Retention Basin of
Synthetic Rubber Factory in Cilegon, Banten, Indonesia,
completed May, 2018. The Basin will be exposed to
chemicals with ph value of 3 to 4
Below is the cost analysis(The Contractor could have had saved at least
IDR 9,350,810,520(915%) only if Everdure CALTITE was used in the beginning
Few of the many structures using
Cementaid HPI Waterproofing &
Corrosion Resistant Admixture
Pertamina RESID FLUID CATALYTIC CRACKING(RFCC)
Project, Cilacap, Jawa Barat, 2015(8 years)

Supplied 5,141 m3 of Everdure CALTITE as concrete

Corrosion Resistant at the following structures:

Seawater Cooling Tower, Sea Water Clarifier Tank,

Waste Water Treatment Package, CPI Package,
Aeration Pit, Drain Drum Pit, Shelter & Oil Pit, Spent
Catalyst, Process Drain Pit, Impounding Basin,
Treated Water Pit, Coagulation Pit, Sludge Pit as well
as Floors of Chemical Storage Building and Shelter &
Oil Pump Room
Pertamina RESID FLUID CATALYTIC CRACKING(RFCC)
Project, Cilacap, Jawa Barat, 2015(8 years)
HPI as concrete waterproof and corrosion resistant
systems for Seawater Cooling Tower of B1MTBE, Candra
Asri, Cilegon, Banten, Indonesia
Contractor: PT. IKPT-TOYO JO, 2019(4 years)
COOLING TOWER OF DIENG SMALL SCALE 10 MW
GEOTHERMAL POWER PLANT
CLIENT: PT GEO DIPA ENERGI
CONTRACTOR: PT. IKPT, completed November, 2020
1,250 m3 3CC PB(B) Sistem, Effluent Treatment
Plant Phase 1 of a Diesel Plant, PT Multimas
Nabati Asahan (Wilmar Group) Serang Banten.
Kontraktor PT Bahas Rekasatya. Selesai Tahun
2019(4 years)
761 m3 3CC PB(B) Sistem dan 41 m3 AQUAPEL
10 PB Reinforced Sistem, Effluent Treatment
Plant Phase 2, PT Multimas Nabati Asahan
(Wilmar Group) Serang Banten. Kontraktor PT.
Bahas Rekasatya. Selesai Tahun 2020(3 years)
134 m3 3CC PB(A) Sistem, Warehouse Wilmar
Serang (Intake Tower), PT Multimas Nabati Asahan
(Wilmar Group) Serang Banten
Contractor – China Harbour, 2021
Everdure CALTITE System 3CC PB(B) System
10,000 m3 of HPI at Sea Water Cooling Tower &
Sea Water Intake Tank, PT KALTIM 5, Bontang,
Indonesia (Largest in ASIA-production capacity of 2,700
tons per day of ammonia and 3,500 tons per day of urea).
Completed 2012(11 Years)
10,000 m3 of HPI at Sea Water Cooling Tower &
Sea Water Intake Tank, PT KALTIM 5, Bontang,
Indonesia (Largest in ASIA-production capacity of
2,700 tons per day of ammonia and 3,500 tons per day of
urea).
CHEVRON Geothermal Power Plant, Salak – New
Sump Ponds constructed in 2007 using Everdure
CALTITE(16 years). Tripatra used CALTITE again last
December, 2022
SEAWORLD AQUARIUM Ancol, Jakarta , Indonesia, 1992 (31
years old – still in good condition)
BHP Water Pipeline - Port Pirie Salt Pan, SA
S. Aust. Govt. Engineering & Water Supply Dept. (1960 / 62)

CALTITE concrete
after 38 Years
Contact us: [email protected]
+62 811 150 231
Cementaid HPI Quality
Control Procedure
1. Cementaid Site Monitor will conduct inspection 1
to 2 days prior to HPI concrete placing and will use
Pouring Request Checklist and will check:
 Rebars & formworks installation
 Will install WATERSTOP
 Will make sure that the preparation follows HPI specs
2. During HPI concrete placing, Cementaid
Technician will:
 Check SLUMP
 Do Re-dosing of Hyperplasticiser to low slump HPI
concrete(if required)
 Monitor concrete placing and compaction
 Apply curing compound
 Make sure that placed HPI concrete will not be pre-
maturely loaded with construction materials(to prevent
cracks)
Pouring Request Checklist
Pouring Request Checklist
 Will use Cementaid Butyl Rubber-
Hydrophilic Everdure Waterstop for
Construction Joints, Pipe Projections
and Tie Rod Points
 TYPICAL SLAB TO SLAB JOINT
WATERPROOFING DETAIL
Pasang Everdure WATERSTOP dengan menggunakan Everdure
Adhesive, 7 to 15 cm dari permukaan yang ada akses repair

Top reinforcing. bar

Lowest Basement Slab

LEAN CONCRETE
HPI CONCRETE (1st casting) HPI CONCRETE (2nd casting)

Notes:
1. Khusus aplikasi Everdure Waterstop pada posisi gantung, Everdure Adhesive
diaplikasi pada permukaan waterstop dan permukaan sambungan beton HPI

2. Tidak dibenarkan menggunakan wire mesh sebagai bekisting(penahan) pada

sambungan beton HPI
Masking tape Less voids
 TYPICAL SLAB TO WALL JOINT
WATERPROOFING DETAIL

Rebars
Everdure Waterstop Finishing semua permukaan lantai beton HPI harus
3CC SYSTEM

menggunakan mesin trowel/ruskan besih/ruskam kayu,

CONCRETE

Dipasang 7 sampai
15 cm dari untuk menghindari retak2 rambut pada permukaan
permukaan yang beton, atai pada lokasi dimana permukaan harus kasar,
ada akses repair tetap harus ditrowel dan melaksanakan broom finish
sebelum beton kering

3CC System CONCRETE

Apply Adhesive into joint surface
and waterstop when position is
suspended

Properly installed Everdure Waterstop

using Cementaid Everdure Waterstop
Adhesive
Sponge

1 cement : 10 sand mix

Treatment of Pipe
Projections:

HPI SYSTEM
TYPICAL PIPE PROJECTION Everdure WATERSTOP
with epoxy adhesive
WATERPROOFING DETAILS
(Cast-in-place)

HPI HPI
SYSTEM SYSTEM
CONCRETE CONCRETE
Treatment of Form Tie Rod points:
HPI concrete walls
TIE ROD POINTS

Everdure WATERSTOP

Form Tie Rod

 HPI System dosing procedure at the Batch Plant:

1. Reduce water content so that w/c < 0.36(for Roof) or <0.37 for
basement
2. Dose Cementaid anti-crack fiber to greatly reduce cracks caused
by other factors aside from concrete shrinkage(for superstructures)
3. Dose HPI together with batch water inside the Truck Mixer/Pan Mixer

HPI

Cementaid other
Admixtures
To greatly reduce voids and shrinkage cracks, Cementaid Cementaid
Batch Plant monitors will dose integral High-Range Water
Reducer(SPC203) at approved dosage(+/-) 2.4 liter per m3 of
concrete

High Range Water

Reducer
 PTCA Plan to Improve QC and
reduce repair cost:
1. Implement ISO 9001:2015
2. Latest Programs:
1. Place 2.5 cm to 3 cm thick HPI Grout prior to placing
HPI concrete to all horizontal Construction Joints
 Plan to Improve QC and reduce
repair cost:
Latest Program:
1. Place 2.5 cm to 3 cm thick HPI Grout prior to placing
HPI concrete to all horizontal Construction Joints

1. Type I Cement : 20 kg
2. Clean Silica Sand(clay < 5%): 40 kg
3. Water : (+/-) 6.8 liter(depending on
moisture content in the sand)
4. Cementaid Everdure CALTITE: 1.00 liter
5. Cementaid SPC203 : 200 ml
Yield: 0.0288 m3
 How about if there
are cracks, voids and failed
Construction Joints?
Leaks from Crack and Void of HPI concrete is accessible and
can be easily rectified
Leaks from Crack and Void of HPI concrete is accessible and
can be easily rectified
Can HPI be used in
rehabilitating
existing structures?
Cementaid Corrosion Resistant System
for REPAIR of damaged concrete
structures
Mix CALPATCH *RWC Part A with cement, sand and 5 mm
gravel & add in Part B and C
Mortar + CALPATCH *RWC
*Cement – 40 kg
*Clean Sand – 96 kg
* CALPATCH *RWC Part A – 0.62 kg
* Water – (+/-) 5.2 liter
*CALPATCH *RWC Part B – 4.0 liter
*CALPATCH *RWC Part C – 2.04 liter

Concrete + CALPATCH *RWC

* Cement – 40 kg
* Clean Sand – 48 kg
* 5mm gravel – 48 kg
* CALPATCH *RWC Part A – 0.62 kg
* Water – (+/-) 4.8 liter
* CALPATCH *RWC Part B – 4.0 liter
* CALPATCH *RWC Part C – 2.04 liter
Completed repair of existing Biogas Digester Tank Floor
(5 cm thick concrete topping mixed with CALPATCH *RWC,
reinforced with welded wire mesh), also used WELDCRETE
as bonding agent & LB9 as curing/surface protection
CALPATCH *RWC + DIAMITE +SUPERSHIELD 45, still
in good condition:
Contact us: [email protected]
+62 811 150 231