BILSTEIN - WNB-881-E (Long) - 1 Cleanliness

thyssenkrupp Bilstein WNB-881-E (long)
Technical Cleanliness Regulation (EN) - Long version
1. Objective
Definition of methods for the cleanliness analysis of components, semi-finished
products and packaging, and definition of methods for the reduction of particle
sources in relation to production processes, tools and infrastructure – including
the associated limit values for permitted levels of particle contamination.
2. Scope
ThyssenKrupp Bilstein global, all locations, entire supply chain.
2.1. Carryovers from previous revision stages

Components that have been positively sampled and released under WNB 881
4.1 Rev01 version dated March 22, 2007, shall automatically receive the status
WNB 881 Rev02 Table 4.1 CC A. The size category can be found in the table.
The particle load applies as noted in Table 4.4.
Components that have been positively sampled and released under WNB 881
4.2 version dated March 22, 2007, shall automatically receive the status WNB
881 Rev02 Table 4.2 CC B. The particle load applies as noted in Table 4.4.
Upon release of this edition, components that previously fulfilled WNB 881 with
deviations only will automatically be transferred to category 4.1 CC B (internal
components and components with oil-wet surfaces) or 4.2 CC C (all other
external components).
Index 2 Originator: MPP Quality Management Technology & Innovation

First edition: Feetzki 1(2007) OK: Sellhorn, Moritz OK: Sellhorn, Moritz (08/07/2019 09:19)
(08/07/2019 09:22) OK: Sellhorn, Moritz (08/07/2019 09:20)
Updated: Feetzki Achim
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For the final authorization of these components, coordination with Quality

Assurance and Development is required. The particle load applies as noted in
Table 4.4.
Revision 01 Revision 02
WNB 881-4.1 WNB 881 4.1 CC A
WNB 881-4.1 with
WNB 881 4.1 CC B
Sampling under: deviation becomes:
WNB 881-4.2 WNB 881 4.2 CC B
WNB 881-4.2 with
WNB 881 4.2 CC B
deviation
Specifically for components of CC B and C, the new versions with the revised
status mean a tightening of regulations, to which both our internal and external
suppliers shall have to adapt (see below).
3. Terms
The references to WNB 881-4.1 and 4.2 as shown in technical drawings are
displayed in this revision in Tables 4.1 and 4.2.
Technical terms are summarized and explained in Appendix A.
4. Classification of the cleanliness of components and semi-finished

products
Particles extracted during the cleanliness analysis are assessed using two tables
for cleanliness categories and size categories. These tables refer on the one
hand to internal components and external components with oil-wet surfaces,
and on the other hand to all other external components.

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Three Cleanliness Categories (CC) A, B and C are defined as follows:

Contamination with metallic and non-metallic particles, the largest
≤ 400 µm
dimension of which does not exceed a value of 400 µm (particle size
CC A
Category H category H under ISO 16232-10) subject to their size category and the
type of the component (see Table 4.1 of this works standard).
dimension of which does not exceed a value of 600 µm (particle size
≤ 600 µm
CC B category I under ISO 16232-10) subject to their size category and the
Category I
type of the component (see Table 4.1 or 4.2 respectively of this works
standard).
≤ 1000 µm dimension of which does not exceed a value of 1000 µm (particle size
CC C
Category J category J under ISO 16232-10) subject to their size category and the
type of the component (see Table 4.2 of this works standard).
The components/assemblies to be sampled are classified according to Size

Categories (SC):
Large: e.g. pipes, piping assemblies, piston rod assemblies, rebound
SC I 5 pcs.
buffer springs
Medium-sized: e.g. pistons, floor valves, guide mechanisms, closure
SC II 10 pcs.
packages, seals
Small: e.g. rebound buffers, disks, brakes, O-rings, piston nuts, valve
SC III 20 pcs.
components
SC IVa Shock absorber oil from filled and closed shock absorbers
100 ml
SC IVb Shock absorber oil from storage facilities

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The following Tables 4.1 and 4.2 display the definitive permissible particle sizes
for internal components and components with oil-wet surfaces, and for all other
external components, Table 4.3 displays the permissible limit values for
gravimetric analysis (total weight of residual contamination), Table 4.4 displays
the permissible particle load (absolute number) per particle size category, and
Table 4.5 displays the permissible particle contamination of the production
environment, divided into Bilstein Clean Zones (BCZ) 0-2.
Table 4.1 Permissible particle sizes (metallic and non-metallic) for internal components and
components with oil-wet surfaces (size in µm)
Size of the CC A CC B
sample Metallic and non- Metallic and non-
Fibers
metallic metallic
Particle size [µm] Particle size [µm] In the case of
SC I 5 pcs. 400 600 contamination with
SC II 10 pcs. 400 600 fibers: the largest
SC III 20 pcs. 400 600 particle must not

exceed a size of 3000
SC
100 ml 400 600 µm (=3 mm). Special
IVa
requirements for seals
SC may be specified in
100 ml Scale 20/18 (ISO 4406) the drawing if
IVb*
applicable.
*sampling to be performed at the oil tank during Total Productive Maintenance (TPM).

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For components and semi-finished products within Group (Table) 4.1,

Cleanliness Category B must be used as the limit value for determining
conformity with these Technical Cleanliness Regulations.
In the context of a continuous improvement process regarding component
cleanliness, we aspire to apply Cleanliness Category A as the limit value for
Group 4.1 by the end of the financial year 2016/17.
Shock absorber oils from oil fillings are typically unproblematic in terms of
particle contamination due to internal filter systems. The proper functioning of
the latter must be ensured through integration into the TPM schedule of the
location.
Table 4.2 Permissible particle sizes (metallic and non-metallic) for all other external
components (size in µm)
Size of the CC B CC C
sample Metallic and non- Metallic and non- Fibers
metallic metallic
Particle size [µm] Particle size [µm] For external
SC I 5 pcs. 600 1000 components,
SC II 10 pcs. 600 1000 contamination
with fibers is
SC III 20 pcs. 600 1000
unproblematic.

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For components and semi-finished products within Group (Table) 4.2,

Cleanliness Category C must be used as the limit value for determining
conformity with these Technical Cleanliness Regulations.
cleanliness, we aspire to apply Cleanliness Category B as the limit value for
Group 4.2 by the end of the financial year 2018/19.
Table 4.3 Limit values for gravimetric analysis (mass in mg) per component
Size of Component under Table 4.1 Component under Table 4.2

the CC A CC B CC B CC C
sample Metallic and Metallic and Metallic and Metallic and
non-metallic non-metallic non-metallic non-metallic
[mg] [mg] [mg] [mg]
SC I 5 pcs. 2 mg 3 mg 4 mg 6 mg
SC II 10 pcs. 0,5 mg 0,75 mg 1 mg 1,5 mg
SC III 20 pcs. 0,125 mg 0,2 mg 0,25 mg 0,4 mg
Shock absorber oil
SC IVb 100 ml 0,125 mg 0,2 mg
not external
Table 4.3 displays the permissible limit values for absolute particle
contamination relative to residue weight (gravimetric analysis) of particle load
per component.

cleanliness, we aspire to reduce gravimetric particle contamination by 25% by
the end of the financial year 2016/17.
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Table 4.4 Permissible particle load (quantity) per sample

Particle size Component under Table 4.1 Component under Table 4.2
category
CC A CC B CC B CC C
under ISO
16232-10
Total Metallic Total Metallic Total Metallic Total Metallic
[µm]
K (>1000-
0 0 0 0 0 0 0 0
2000)
J (>600-1000) 0 0 0 0 0 0 64 2
I (>400-600) 0 0 64 2 64 2 256 4
H (>200-400) 64 16 256 64 256 64 1024 256
G (>150-200) 128 32 512 128 512 128 2048 512
F (>100-150) 256 64 1024 256 1024 256 4096 1024
E (>50-100) 1024 128 4096 512 4096 512 16384 2048
D (>25-50) 4096 256 16384 1024 16384 1024 65536 4096
Binding limit values for the particle load are displayed in Table 4.4 for the
permissible total number of metallic and non-metallic particles per sample.
In order to obtain a meaningful particle count, an automated counting method
must be used, which will first determine the total number of particles (by means
of image analysis) and then the number of metallic particles (using polarized
light). For this application, only a system from JOMESA can currently be
recommended without reservation.
For all counting methods, a resolution of min. 5 µm per pixel must be selected.
Higher resolutions are limited by the permeability of the respective filter used
(see chapter 9). This means a limit of 0.5 µm per pixel for components, and a
limit of 1 µm per pixel for washing agents. In the case of shock absorber oil from
oil tanks, it must be ensured that the resolution excludes the counting of
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additives in the range of 5-10 µm, meaning that here, too, a resolution of max. 1
µm per pixel must be used.
For internal and external components, it must be ensured that these are not
delivered in the form of bulk goods, as this type of transportation and packaging
can result in recontamination, despite prior cleaning.
If, however, it has been verified during the article release process that this type
of transportation and packaging has no effect on the conformity of the
components with the Technical Cleanliness Regulations of ThyssenKrupp
Bilstein GmbH under Table 4.1.-4.4. (depending on the type of component), this
restriction may be ignored. The non-application of this restriction must be
documented by the supplier and ThyssenKrupp Bilstein GmbH (product
development, quality, purchasing) alike.
ATTENTION: ThyssenKrupp Bilstein GmbH accepts both the method of
gravimetric analysis and the method of particle counting. However, for large
components (SC I) we recommend gravimetric analysis, and for medium-sized
and small components and shock absorber oil (SC II, III, IVa and IVb) we
recommend the particle count. The method selected must also be documented.
In the medium term, we will only accept results based on particle counts. Our
suppliers and our own locations should take this into consideration for their
budget planning.
cleanliness, we aspire to reduce the permitted particle load by 25% by the end
of the financial year 2016/17.

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The statement "Component free from dirt, burrs, abrasion, damage and
loose particles" corresponds to particle size category K under ISO 16232-
10 (>1000 µm). In the meaning of Bilstein Clean Zone BCZ 0, such
components and semi-finished products must not exceed a particle size of
2000 µm, and are permissible only in the prefabrication and final assembly
areas.
Table 4.5 Permissible particle contamination in the Bilstein Clean Zones BCZ (Illig value for
environmental cleanliness)
Bilstein Cleanliness Zone Bilstein Cleanliness Zone Bilstein Cleanliness Zone

BCZ 2 BCZ 1 BCZ 0
Assembly of electrical Muffler assembly Prefabrication, components
adjustment systems, in closed with subsequent cleaning,
Prototype construction production facilities final assembly
Plant Environment Plant Environment Plant Environment
[Illig] [Illig] [Illig] [Illig] [Illig] [Illig]
400 600 600 1000 1000 2000
In the course of publishing this works standard, overview plans shall be created
for all locations based on the current hall layouts, which must clearly define the
Bilstein Clean Zones BCZ. It must be ensured here that suitable forms of physical
barrier are implemented in the event of physical proximity between BCZ 2 and
BCZ 0. The transitions between BCZ 2 – 1 and BCZ 1 – 0 must be designed in a
correspondingly sensitive manner. In both cases, this is ideally achieved with the
aid of the classifications, measures and recommendations of VDA Volume 19/2,
chapter C.3.1.1 "Classification of clean zones" (p. 35).

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5. Washing agents
For the monitoring of washing agents, the following applies: the particle
contamination calculated must not exceed half the particle size limit value for
components under Tables 4.1. and 4.2. downstream of the filter.
Recontamination relative to gravimetric analysis and particle count must be
statistically excluded. See also chapter 8 here for the sampling strategy to be
used. The filter sizes and their change intervals as specified by the respective
system manufacturers must always be complied with.
6. Technical cleanliness of packaging

The conformity of packaging with these Technical Cleanliness Regulations is
determined based on the type of components and semi-finished products which
it is used to transport and/or which it is used to protect against recontamination
from the environment. The classification of these components and semi-finished
products in relation to cleanliness requirements under table 4.1 or 4.2 can be
found in the respective drawings.
In general, it must be ensured that packaging materials can be excluded as an
independent source of recontamination. This means on the one hand that the
cleanliness of the packaging must correspond as a minimum to the cleanliness
requirements of the components and semi-finished products being transported.
On the other hand, the packaging must be selected such that the placement of
the packaged goods in the packaging takes into account a) the component
surfaces that are critical in terms of cleanliness, b) the size and weight of the
individual components and of the packaged goods as a whole, c) the material
and surface quality, and d) the geometry of the packaged goods. (see VDA
Volume 19/2, chapter D.3.1.1 "Packaging", p. 59 et seq.)

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7. Production processes, tools and infrastructure

As with packaging, production processes, tools and infrastructure are also
subject to the condition that they must be excluded as independent sources of
recontamination.
Strategies must be developed that avoid the creation of particles during the
production process, and which also prevent particles from being spread to the
product within these processes by tools and infrastructure. In all cases, specific
cleaning plans must be prepared, which counteract the unavoidable, regular
introduction of particles from the environment, particularly in areas close to the
product.
8. Conformity with these Technical Cleanliness Regulations and

sampling strategy
In the event of non-fulfillment of these Technical Cleanliness Regulations, the
number of samples must be increased to three on a one-time basis, in order to
provide a statistical overview of the fundamental situation. If this overview
permits the conclusion that the fundamental situation conforms to regulations,
the specifications shall be considered fulfilled.
The sampling strategy described shall be applied to chapters 4 to 7 of these
Technical Cleanliness Regulations, according to its objective.
9. Infrastructure for cleanliness analyses under VDA 19

The following sections describe the recommended infrastructure, methods and
processes for cleanliness analyses.
Recommended infrastructure:
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9.1 Laboratory with consistent environmental conditions.

9.2 Residual contamination analysis unit with pressurized spray system, e.g.
Hydac CTU 2000 or comparable equipment that fulfills the specifications
of these Technical Cleanliness Regulations. Minimum equipment:
laboratory wash bottle, analysis bell and collection vessel, filter and
vacuum pump. For verification of qualification, a successful decay curve is
required in accordance with VDA Volume 19, chapter D "Qualification
tests and blank value", p. 38 et seq.
Recommended spray pressure (machine setting): 2 bar at a volume flow
rate of 3 liters/minute and with a conical spray nozzle with a 4mm bore.
9.3 Appropriate sampling vessel for collecting the analysis fluid.
9.4 Laboratory scale with a precision of +/- 0.0001g and corresponding
weighing table.
9.5 Drying unit without air circulation, which must be capable of maintaining
the temperature required for drying, dependent on the conditions in the
laboratory. Desiccator, which keeps the filter dry after the drying process.
9.6 Recommended rinsing fluids: solvent naphtha (CAS 64742-89-8, EG 265-
192-2), n-hexane (CAS 110-54-3, EG 203-777-6), n-alkane (EG 927-
241,-2) isoalkane (EG 292-460-6), HAKU cold cleaner 920 (CAS 90622-
57-4, EG 292-459-0) or suitable laboratory alcohol. Any alternative
rinsing fluids used must be suitable for use with the relevant filters and the
components to be sampled.
9.7 Filter (membrane): 0.8 µm for shock absorber oil / 5 µm for components /
10 µm for washing fluids /  47mm / laser-welded / nylon.
9.8 Petri dishes (plastic) of the same size, with lids.

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10. Minimum requirements in terms of methods and processes in

cleanliness analysis (see VDA 19, pp. 72-76 and 102-142):
Extraction, filtration and microscopy
Components and assemblies are sampled using spraying as the method of
extraction. The residual contamination thus removed is collected and dried with
the aid of special filters. It is then automatically counted and weighed if
appropriate.
10.1 Make available the materials required for the tests.
10.2 Before each use, the analysis equipment must be thoroughly cleaned, in
order to prevent recontamination of the cleaned components by the unit
itself. Blank value measurements must be performed in accordance with
VDA 19, and the results documented in the test record.
10.3 If the internal surface of the component is to be sampled, first the
external surface must be cleaned or isolated in a targeted manner, in
order to avoid cross-contamination.
If the external surface of the component is to be sampled, first the
internal surface must be cleaned or isolated in a targeted manner, in
order to avoid cross-contamination.
In each case, it must be investigated whether measures such as
disassembly, demagnetization or isolation are necessary, suitable or
applicable in order to ensure appropriate preparation of the component.
10.4 Insert the test batch into the sampling vessel and fix in position if
necessary. Place the test object such that the fluid can flow easily into
the collection vessel provided for that purpose.
10.5 Insert filter membrane into the analysis unit.

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10.6 Use rinsing fluids as described in section 9.5 of these Technical

Cleanliness Regulations:
Large components (SC I): Sample from 5 components, spray each
component with max. 1000 ml rinsing fluid.
Medium-sized components (SC II): Sample from 10 components, spray
each component with max. 250 ml rinsing fluid.
Small components (SC III): Sample from 20 components, spray each
component with max. 100 ml rinsing fluid.
Shock absorber oil (SC IVa and IVb): Sample of 100 ml, subsequently
rinse with max. 100 ml rinsing fluid.
The use of alternative rinsing fluids may result in different volumes of
rinsing fluid being required. These volumes must be defined using a
decay curve.
10.7 Subject the test object to the spray process while complying with the
defined conditions (chapter 9). Ensure that test fluid is neither lost nor
applied to the wrong points of the test object.
If necessary, the test object must be emptied, and the residual fluid and
the particles contained therein must be collected as part of the analysis
fluid.
Cavities that are difficult to access must be emptied with the aid of a
suction device, and the fluid thus collected shall also count as analysis
fluid.
Allow components to dry after spraying. Store dried components in such
a manner that they are protected against recontamination, in case
additional sampling will be required.

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10.8 Where this appears reasonable or appropriate, the interior of the

packaging of the test object or test batch must likewise be sampled, and
the fluid collected added to the analysis fluid.
10.9 Rinse the collection vessels used with adequate rinsing fluid (min. 1 liter
in the case of a cleanroom cabinet, 250 ml for a collection vessel) and
add the fluid collected to the analysis fluid.
10.10 Only in the case of separate filtration: add the entire volume of analysis
fluid collected to the filtration.
10.11 Remove the filter membrane and dry it in the drying unit at a constant
temperature of approx. 80°C (without or in a glass Petri dish) or 65°C (in
a plastic Petri dish). The required drying time must be defined on the
basis of experience.
For the residual contamination analysis of piston rods, gravimetric
analysis must always be performed in addition to the measurement of
particle size and particle number, and must also be performed upon
request by the customer, and where marked accordingly in the test
order: weigh filter membrane in a Petri dish without lid, and note initial
weight. Mark the Petri dish with the TK Bilstein part number, sampling
location, date/time and initial weight.
10.12 Defining the gravimetry: filter weight before drying and extraction minus
filter weight after extraction and drying = gravimetry.
10.13 Complete the labeling of the Petri dish with gravimetry.
10.14 Start automatic particle count with resolution 5 µm per pixel. Document
the results together with the gravimetry.
10.15 The routine sampling conditions described here must be regularly
checked to ensure they are adequate for the components to be sampled.
(see VDA Volume 19, p. 53 et seq.)
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11. Verification within the framework of the production process and

product release
For components and semi-finished products the conformity with these Technical
Cleanliness Regulations is verified by a verification document within the
framework of the article release process, which is defined as a business process
in the Oracle Agile Product Lifecycle Management (PLM) system. The
corresponding document type is stored there as a "Technical Cleanliness
Conformity Verification Certificate" ("Konformitätsnachweis Techn. Sauberkeit",
KTS). It is assigned to the test process BILOE-DOC-1 (analogous to initial
sample test report).
For all other applications of this works standard, the conformity verification must
be firmly established and performed within the framework of the product
engineering process (PEP).
12. Annual review of this works standard

The present works standard shall be reviewed on an annual basis, with the
objective of continuously reducing the residual contamination of components
and semi-finished products. The same applies for particle contamination in
Bilstein Clean Zones, including production processes, tools and infrastructure.
For purposes of monitoring and controlling the continuous improvement process
in the field of technical cleanliness, an annual review will be conducted regarding
the size and gravimetric analysis specifications, on the basis of the internal
analysis results and supplier assessments. For these internal analyses,
component families and two representative components/assemblies must be
defined. These must be sampled every three months, and the results must be
analyzed and graphically presented.

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13. Responsibilities: Department/Process – Name
Document owner: Key business process K 03 Product development – Mr. Dr.

Andreas Rohde
Creation/Amendments: Service dept. QM – Mr. Achim Feetzki
Release: Development of Active Systems – Mr. Klaus Schmidt, Development of
Passive Systems – Mr. Hanno Luczak, Supplier Development – Mr. Markus
Schrimpf – Quality Assurance for Works – Mr. Ulrich Hartig, Mr. Michael
Marschall, Mr. David P. Klafter, Mr. Dan Brezoi
Authorized: Head of Development and Sales – Dr. Andreas Rohde, Head of
Quality Management – Mr. Shomi Huq, Head of Operations – Mr. Dirk Everding,
Head of Purchasing – Mr. Andreas Balkhaus
14. Other applicable documents (in the respectively valid version)

External: ISO 4405, ISO 4406, VDA 19, VDA 19/2, ISO 16232/1-10
Internal: See Appendix
15. Effective date and distribution

This works standard becomes effective on the date it is released. It shall be
distributed by Purchasing to those suppliers that are obliged to provide
conformity verification.

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Appendix A Glossary
A
Decay Upon repeated sampling of an object, there is a reduction
in the particle load.
Decay curve The decay curve is the graphical representation of this
reduction. It forms the methodological basis for the
assessment of the extraction procedure selected.
Analysis fluid Fluid containing the particle load to be analyzed.
Purification filter Filter for removing particles from the test fluid, with a
filtration capacity suitable for cleanliness testing.
B
Component (Object) Collective term for workpieces, components,
assemblies, units, systems, commodities, products, and
packaging subjected to cleanliness testing.
Component group Various objects, the cleanliness of which can
appropriately be tested jointly using identical test
specifications.
Component type Subgroup of objects of the same type that for test
purposes can be identified as part of a component group
consisting of various component types.
Wet surface The surface exposed to the operating medium, or the
surface to be made wet during the cleanliness testing,
depending on the test context.

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Wet volume The volume filled by the operating medium, or the wet
volume to be recorded during the cleanliness testing,
depending on the test context.
Sampling (Extraction) procedure for the most complete transfer
possible of the particle load from the test surface to the
test fluid for measurement analysis.
Sampling conditions Totality of the physical, chemical and technical conditions
for removing the particle load from components, e.g. the
type of sampling process, pressure, duration, fluid
volume, type of test fluid etc.
Sampling vessel Vessel for collecting the test batch and for collecting the
test fluid produced during the cleanliness testing process,
e.g. ultrasound tank, spray tank, funnel etc.
Blank value Total value for contamination not derived from the
component, as could be introduced e.g. by the
environment, equipment and personnel during the
testing.

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C
Contamination Level Range for the particle count, identified by the associated
code number, e.g. Contamination Level 5 represents a
number between 16 and 32 particles.
E
EDX system System with which energy dispersive X-ray spectra can
be recorded for element analysis.
Individual sampling Consecutive sampling of the components included in the
test batch.
Sensitivity (Verification) Lower limit of detectability.
F
Filter area (effective) area that is made wet during the filtration
process and on which the particles are collected.
Filtration unit Equipment for holding the analysis filter.
Fluid (Rinsing) Analysis-relevant test fluid for removing and
collecting any particles that remain on the surfaces of the
component or cleanliness testing equipment after the
extraction process.
(After-treatment) Fluid that is required for the extraction
or analysis in addition to the test fluid, e.g. solvent as a
rinsing fluid for the analysis filter, for washing out grease
residues.
Flushing Use of (analysis) fluid to restore the reproducible basic
cleanliness level of the cleanliness testing equipment.

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G
Collective sampling Simultaneous sampling of all the components included in
the test batch.
Gravimetry Result of the measurement of the particle load by means
of the increase in mass of an analysis filter after filtration
of the analysis fluid.
Size category Range with upper and lower limits for the size dimensions
of particles.
Size distribution (Particles, general) Number of particles, presented as a
function of the particle size.
(differential) Presentation of the number of particles
whose size lies within specific category limits, e.g. all
particles 50 µm ≤ x < 100 µm.
(cumulative) Presentation of the number of particles
whose size lies above a category limit, e.g. all particles ≥
50 µm.
I
Illig value Measured value for environmental cleanliness. Enables
sedimented particle precipitation from various locations
and collection times to be weighted by size category,
compared, and uniformly assessed using a measured
value.
Isolation Areas of the component whose particle load is not
relevant for the test are excluded from sampling using
appropriate means, e.g. plugging, painting, masking,
sealing, identification marking of surfaces not to be
sampled etc.
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K
Cavity Design-related empty space within the component, e.g. a
blind hole, which as a result of its location can result in an
air pocket, and hence to the incomplete wetting of the test
areas.
Killer particle (Critical particle) A particle of a specific quality, the
presence of which – according to the state of knowledge
– is known to impair the quality of the component.
Coincidence Collection or cluster of particles in the analysis fluid or on
the analysis filter that cannot be detected by the
measurement system as individual particles.
Component (Active) Assembly whose function consists in conveying
or blocking a volume flow, e.g. a pump or a valve.
(Passive) Component that does not need to be driven or
actuated for testing, e.g. a pipe, housing, vessel etc.
Test surface Partial surface or total of surfaces of a component that is
subject to technical cleanliness requirements.
Test volume Partial volume or total of volumes of a component that is
subject to technical cleanliness requirements.

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P
Particle Particles are solid bodies consisting of metal, plastic,
minerals, rubber or salts. Paste-like elements are not
considered particles.
Particle load Solid particles from the manufacturing process and
environment on the test surface of a component. If the
component in question is a fluid, this relates to the
particles in the fluid.
Sample vessel Vessel containing partial quantities or the entirety of the
analysis fluid and which is used for storage and
transportation.
Test equipment The arrangement and interaction of all objects used for
cleanliness testing.
Test fluid A fluid chemically compatible with the object and test
equipment, which has a minimum cleanliness and
cleaning effect suitable for use for cleaning off particles.
Test batch A test batch comprises at least as many objects as are
required to collect a sufficient number of particles for
analysis.
Test specifications Documentation containing the specifications for the
continuous cleanliness testing of a component or group
of components, based on quality analyses.

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R
Routine testing Continuous cleanliness testing of a component, based on
suitable test specifications.
Residue weight Value calculated for the particle load by means of
gravimetric analysis.
S
Clean zone A room or distinct part of a room that is set up for
purposes of manufacturing, assembling and storing
components and systems, and for which corresponding
measures are taken to achieve and maintain surface
cleanliness. A clean zone can also be achieved e.g. by
means of packaging and enclosures.
Cleanliness
characteristic Measurable property of the particle load, e.g. particle
type, size (dimension) or mass.
Cleanliness testing Procedure for quantitatively describing the particle load.
Cleanliness level Required or calculated value for a cleanliness
characteristic, e.g. particle number or gravimetric residue
weight.
Spray pressure Static pressure for generating the spray jet, to be
measured at the pressure vessel or close to the outlet
nozzle.
Spray nozzle (Geometry) A form of jet outlet nozzle, specified in terms
of geometric dimensions.
Spraying Local application of test fluid to the component by means
of an open jet.

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U
Ultrasound Mechanical vibration with a frequency between 20 kHz
and 400 kHz.
Investigation (Qualification) Experimental determination of the
sampling conditions suitable for cleanliness testing.
V
Validation Confirmation by provision of an objective verification
certificate that the requirements for a specific intended
use or a specific intended application have been fulfilled.
Z
Duplicate testing A test object or test batch is tested twice under
comparable conditions, in order to determine that a
sampling procedure developed appropriately collects the
particles relevant for the verification process.

Page 25 of 27 2019-08-07
Change documentation
Index Chapter Revision
0 - New edition
1 3.1 - +/- 0,0001g, was +/- 0,0001mg
1 4.1 - 0,6mg (per part), was 6mg (10 washed parts)
1 4.2 - 1mg (per part), was 10mg (10 washed parts)
1 7 - new capital issued
1 8 - 8. Further applicable documents, was 7. Further applicable documents
2 - Complete revision of the document
Carryovers from previous revision stages
Components that have been positively sampled and released under WNB 881 4.1
Rev01 version dated March 22, 2007, shall automatically receive the status WNB 881
Rev02 Table 4.1 CC A. The size category can be found in the table. The particle load
applies as noted in Table 4.4.
Components that have been positively sampled and released under WNB 881 4.2
version dated March 22, 2007, shall automatically receive the status WNB 881 Rev02
Table 4.2 CC B. The particle load applies as noted in Table 4.4.
Upon release of this edition, components that previously fulfilled WNB 881 with
deviations only will automatically be transferred to category 4.1 CC B (internal
components and components with oil-wet surfaces) or 4.2 CC C (all other external
2 components).
For the final authorization of these components, coordination with Quality Assurance
and Development is required. The particle load applies as noted in Table 4.4.
Revision 01 Revision 02
WNB 881 4.1 CC
WNB 881-4.1
A
WNB 881-4.1 with WNB 881 4.1 CC
Sampling under: deviation becomes: B
WNB 881 4.2 CC
WNB 881-4.2
B
WNB 881-4.2 with WNB 881 4.2 CC
deviation B
Specifically for components of CC B and C, the new versions with the revised status
mean a tightening of regulations, to which both our internal and external suppliers
shall have to adapt (see below).
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Page 26 of 27 2019-08-07
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Page 27 of 27 2019-08-07

BILSTEIN - WNB-881-E (Long) - 1 Cleanliness

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thyssenkrupp Bilstein WNB-881-E (long)

Technical Cleanliness Regulation (EN) - Long version

2.1. Carryovers from previous revision stages

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

For the final authorization of these components, coordination with Quality

4. Classification of the cleanliness of components and semi-finished

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

Three Cleanliness Categories (CC) A, B and C are defined as follows:

The components/assemblies to be sampled are classified according to Size

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

SC III 20 pcs. 400 600 particle must not

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

For components and semi-finished products within Group (Table) 4.1,

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

For components and semi-finished products within Group (Table) 4.2,

Size of Component under Table 4.1 Component under Table 4.2

In the context of a continuous improvement process regarding component

Technical Cleanliness Regulation (EN) - Long version

Table 4.4 Permissible particle load (quantity) per sample

H (>200-400) 64 16 256 64 256 64 1024 256

G (>150-200) 128 32 512 128 512 128 2048 512

F (>100-150) 256 64 1024 256 1024 256 4096 1024

E (>50-100) 1024 128 4096 512 4096 512 16384 2048

D (>25-50) 4096 256 16384 1024 16384 1024 65536 4096

Technical Cleanliness Regulation (EN) - Long version

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

Bilstein Cleanliness Zone Bilstein Cleanliness Zone Bilstein Cleanliness Zone

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

6. Technical cleanliness of packaging

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

7. Production processes, tools and infrastructure

8. Conformity with these Technical Cleanliness Regulations and

9. Infrastructure for cleanliness analyses under VDA 19

Technical Cleanliness Regulation (EN) - Long version

9.1 Laboratory with consistent environmental conditions.

9.8 Petri dishes (plastic) of the same size, with lids.

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

10. Minimum requirements in terms of methods and processes in

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

10.6 Use rinsing fluids as described in section 9.5 of these Technical

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

10.8 Where this appears reasonable or appropriate, the interior of the

Technical Cleanliness Regulation (EN) - Long version

11. Verification within the framework of the production process and

12. Annual review of this works standard

Index 2 Originator: MPP Quality Management Technology & Innovation

Technical Cleanliness Regulation (EN) - Long version

13. Responsibilities: Department/Process – Name