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ABSTRACT: An original synthesis of Ca, Mg, and Zn 2-ethylhexanoate (octoate) obtained by reaction between metallic powder
with 2-ethylhexanoic acid was achieved. The activities of obtaining biocompatible catalysts of lactide polymerization were tested.
Downloaded via 58.27.233.69 on September 6, 2022 at 04:39:46 (UTC).
The most active catalyst was zinc 2-ethylhexanoate (ZnOct2), and the lowest activity catalyst was calcium 2-ethylhexanoate
(CaOct2). The ROP process was successfully optimized by using the design of the experiment. Polylactide with Mw = 82.3 kg/mol
with lactide conversion up to 85% and 8% content of D-lactic acid has been obtained. Thus, the obtained polylactides can be used in
medical and pharmaceutical devices.
KEYWORDS: PLA, racemization, medical devices, DOE, scale-up
■ INTRODUCTION
Polylactide is a “double green” polymer with high application
chains creates stereocomplexes with a melting point of
approximately 230 °C.27,28
potential.1,2 Raw materials for its production can be obtained Mechanical properties characterize materials made of PLA.
from renewable resources.3 After using the product, it can be It can be a soft and flexible or hard and durable plastics.29 For
composted, where it decomposes into nontoxic products (CO2 homochiral PLA, as the average molar mass increases, the
and H2O).4 Nontoxic and biocompatible PLA can be used in flexural strength increases, and the tensile strength does not
regenerative medicine for damaged tissues. Also, PLA has change.30 However, as the PLDLA average molar mass
found many applications: packaging materials,1,5 textiles,6 and increases, the flexural and tensile strength increases.31
Polylactide with strictly defined chirality can be obtained
composites.68 Medicine7,8 and pharmacy9,10 are continually
looking for new applications for polylactide. Researchers have using optically active catalysts or mixtures of D,D-lactide and
focused on developing new forms of drug-delivery systems L,L-lactide with defined stoichiometry.32 The cost of
purchasing D,D-lactide is about twice as high as L,L-lactide.33
(DDS) and developing materials for regenerative medi-
cine.11−15 The price of meso-lactide is challenging to determine because
The monomer in PLA is lactic acid (LAc) (Scheme 1). It is a there are no suppliers of this raw material.34 Therefore, many
weak, water-soluble organic acid with an asymmetric carbon groups are working on catalysts that racemize lactide in situ in
atom.16 Lactic acid may exist in the form of two enantiomers: polymerization.35
D-(−)-LAc or L-(+)- LAc. L-(+)- LAc is present in living Direct lactic acid condensation on tin or zinc oxide leads to
organisms as a product of various metabolic changes.17 Lactic PLA under 5 kg/mol.36 High-molecular-weight PLA is
acid can be obtained as a result of chemical synthesis and obtained by ring-opening polymerization (ROP).37 The most
biotechnological methods.18,19 popular catalyst is tin(II) 2-ethylhexanoate (SnOct2).38 The
In chemical synthesis, a racemic LAc mixture is obtained. high-molecular-weight polymer (Mw> 100 kg/mol) is obtained
Biotechnologically, however, both optically active enantiomers with high lactide conversion (>95%)39,40 (Scheme 2).
can be selectively obtained as a result of bacterial (e.g., using The production of PLA with tin(II) catalysts41,42 disqualifies
the Lactobacillus strain20−22) fermentation of starch and other such obtained material from medicinal applications. Acceptable
carbohydrates derived from corn, sugar beet, or potatoes.23 content of tin(II) residue in medical devices should not exceed
The properties of PLA depend on the stereochemical 20 ppm of tin.43 The practical exclusion of tin content in
composition of the repeat units and their distribution along the
chain.24 Homochiral PLA (PLLA or PDLA) (Figure 1) is an Received: April 1, 2020
isotactic, stereoregular and semicrystalline polymer (degree of Published: July 13, 2020
crystallization up to 40%), with Tg 55−65 °C and Tm 170−183
°C.25 Atactic PLA is made of heterochiral PLDLA units. It is
an amorphous polymer with Tg = 59 °C, without melting
point.26 A mixture of homochiral, isotactic PLLA, and PDLA
■
pubs.acs.org/OPRD Article
EXPERIMENTAL SECTION Product was obtained with 87% yields (10.4 g, 0.03 mol)
All solvents (toluene, dichloromethane) and other reagents and 99.5% purity.47
(magnesium, zinc, calcium) were used without any purifica- ZnOct2. The product was a transparent syrup; IR (ATR,
tion. cm−1): 2962, 2933, 1628, 1592; 1H NMR (400 MHz, DMSO-
L,L-Lactide (Boehringer Company) with high purity d6) δ/ppm: 0.80 (m, 6H) 1.23 (m, 4H) 1.35 (m, 2H) 1.45 (m,
>99.5%, water content <80 ppm, and content of free acids 2H) 2.02 (dq, 1H); elemental analysis (%): calcd C 54.62; H
under 0.3 mmol/kg was used. IR spectra were measured using 8.59; anal. C 54.63; H 8.62.
a BRUKER ALPHA II Platinum ATR spectrometer (in ATR Polymerization of L-Lactide. L-Lactide (8.64 g, 0.06
technics). 1H or 13C NMR spectra were measured using a mol) was melted in an argon atmosphere with magnetic
Mercury-400BB spectrometer (400 MHz). Elemental analysis stirring (160 rpm) in a temperature range from 120 to 200 °C
was measured by PerkinElmer, model PE Seria II CHNS/O. A (start of polymerization). 0.06−0.7 mL of 0.12 M solution of
gel permeation chromatography measured molecular weights catalyst (MgOct2, CaOct2, ZnOct2) in CH2Cl2 was added
of PLA samples. The apparatus UltiMate 3000 Dionex, with (0.05−1.5%mol. catalyst/lactide ratio). Reactions were carried
refractometric detector RIn-101 Shodex and with two Jordi out in t = 1−32 h. The reaction products were cooled down to
Gel DVB Mixed Bed columns was used. Conversion of lactide room temperature in an argon atmosphere and analyzed.
was predicted using the calibration curve method. Polylactides were obtained with the conversion of lactide 2−
The specific rotation of the product was measured with a 98.0% and Mw 1.2−34.1 kg/mol, DI 1.4−2.4, %D 0−13%.
polAAr 32 automatic polarimeter. PLA. The product was a white or yellow solid; IR (ATR,
The content of D centers in the PLA chain was calculated cm−1): 1749, 1181, 868; 1H NMR (400 MHz, CDCl3) δ/ppm:
from the formula: 1.54 (d, 3H) 5.18 (q, 1H); 13C NMR (100 MHz, CDCl3) δ/
ppm: 16.7; 20.5, 52.3, 69.0, 170.3
%D =
[α ] + α w
2 · αw
·100%
■ RESULTS AND DISCUSSION
Synthesis of Catalysts. The catalyst synthesis was carried
where: % D - the percentage of centers -D; [α] - specific out in the direct reaction of an acid (3) with metal (Scheme
rotation of the tested polymer αw - specific rotation of poly-D- 3). The merit of this method is the lower price of metal than its
lactide (+161.0°) oxide or chloride. The second reaction product is hydrogen,
Synthesis of Calcium 2-Ethylhexanoate (CaOct2, 4a). which is removable from the reaction mixture.47
2-Ethylhexanoic acid (11 mL, 10 g, (0.07 mol)), pellets of
calcium (1.40 g, 0.035 mol, the particle size of calcium <5 Scheme 3. Obtaining of Calcium, Magnesium, and Zinc 2-
mm), and toluene (70 mL) were agitated (200 rpm) and Ethylhexanoate
heated under reflux for 24 h. Unreacted calcium was filtered
out from the hot solution. Product was filtered at room
temperature and washed with toluene (15 mL).
Product was obtained with 64% yields (7.3 g, 0.022 mol)
and 95.3% purity.47
CaOct2. The product was a white solid; IR (ATR, cm−1):
2962, 2936, 1685, 1561; 1H NMR (400 MHz, DMSO-d6) δ/
ppm: 0.82 (2t, 6H) 1.22 (m, 4H) 1.28 (m, 2H) 1.45 (m, 2H)
1.87 (s, 1H); elemental analysis (%): calcd C 58.86; H 9.26; The reaction between acid 3 with metal was carried out in
anal. C 59.87; H 9.22. reflux of toluene. The substrates were mixed using a magnetic
Synthesis of Magnesium 2-Ethylhexanoate (MgOct2, stirrer for 8−24 h (yield 64−87%). The viscosity of the
4b). 2-Ethylhexanoic acid (22 mL, 20 g, (0.14 mol), powdered reaction mixture acid 3 to metal in molar ratio 2:1 was too
magnesium (1.68 g, 0.07 mol, the particle size of magnesium high. To reduce them, it was necessary to add an appropriate
<5 μm), and toluene (100 mL) were agitated (200 rpm) and volume of toluene. This treatment allowed for better mixing of
heated under reflux for 20 h. Unreacted magnesium was the reaction mixture in the final stage of the process. The
filtered out from the hot solution. Product was filtered at room unreacted metal particles were selectively separated by hot
temperature and washed with toluene (15 mL). filtration. The yellow product is crystallized from the toluene
Product was obtained with 80% yields (17.4 g, 0.11 mol) solution at room temperature. Then it could be separated by
and 99.8% purity.68 subsequent filtration. The last step was washing a product with
MgOct2. The product was a yellow solid; IR (ATR, cm−1): toluene and drying at room temperature. The catalyst was
2960, 2934, 1692, 1603; 1H NMR (400 MHz, DMSO-d6) δ/ obtained with sufficient good purity. The most important
ppm: 0.84 (m, 6H) 1.26 (m, 4H) 1.59 (m, 4H) 1.89 (m, 1H); feature was the low content of water (<400 ppm). The
13
C NMR (100 MHz, DMSO-d6) δ/ppm: 12.1; 14.0; 22.8; presence of water in the catalyst is disadvantageous because it
25.4; 29.7; 31.8; 47.6; 183.9; elemental analysis (%): calcd C cannot be used for ring-opening polymerization (Table 1).
61.8; H 9.73; anal. C 61.5; H 9.71. Catalysts Activity in Lactide Polymerization. L-LD
Synthesis of Zinc 2-Ethylhexanoate (ZnOct2, 4c). 2- polymerization was provided out at 200 °C for 24 h with
Ethylhexanoic acid (11 mL, 10 g, (0.07 mol)), powder of zinc 0.05%mol catalyst (Figure 2.). The lowest LD conversion was
(2.246 g, 0.034 mol, the particle size of zinc <1 μm), and obtained with a calcium catalyst (58%). The conversion at the
toluene (70 mL) were agitated (200 rpm) and heated under same high level (92%) was achieved in the case of magnesium
reflux for 8 h. Unreacted zinc was filtered out from the hot (91.5%) and zinc (92.8%) catalysts. The lowest molecular
solution. Product was filtered at room temperature and washed weight, 19.5 kg/mol, was obtained against CaOct2. The
with toluene (15 mL). polylactide obtained against MgOct2 had an average molar
1437 https://dx.doi.org/10.1021/acs.oprd.0c00149
Org. Process Res. Dev. 2020, 24, 1435−1442
Organic Process Research & Development pubs.acs.org/OPRD Article
Table 3. Polymerization of L-Lactide with ZnOct2. Factorial 23 and Rotatable Designs: Variables at Maximum and Minimum
Levels
xi natural variable (−1.682) (−1) (0) (+1) (+1.682)
x1 time (h) 1.3 2.0 3.0 4.0 4.7
x2 catalyst/LD ratio (%mol) 0.08 0.15 0.25 0.35 0.42
x3 temperature (°C) 143.2 150 160 170 176.8
Table 4. L-Lactide Polymerization with ZnOct2. Factorial Rotatable Design: Experimental Matrixa and Resultsb
coded variables conversion (%) Mw (kg/mol) Mn (kg/mol) %D (%)
no. x1 x2 x3 y1 ŷ1 y2 ŷ2 y3 y4 ŷ4
1 −1 −1 −1 25.6 26.4 58.1 53.7 42.9 11.0 10.6
2 +1 −1 −1 77.4 71.0 69.6 70.3 39.0 5.5 6.6
3 −1 +1 −1 48.3 40.5 50.5 49.9 35.5 4.9 4.7
4 +1 +1 −1 81.6 85.2 61.9 66.5 37.4 3.7 3.6
5 −1 −1 +1 30.4 26.1 33.9 30.5 31.4 2.2 2.9
6 +1 −1 +1 57.2 60.0 43.4 47.2 22.2 3.3 4.1
7 −1 +1 +1 45.6 47.0 27.7 34.3 19.9 3.9 3.4
8 +1 +1 +1 82.4 80.9 49.3 50.9 24.3 6.5 7.5
9 −1.682 0 0 19.3 23.0 13.8 16.2 12.8 3.2 3.4
10 +1.682 0 0 90.3 89.0 49.3 44.2 25.4 4.5 3.4
11 0 −1.682 0 34.0 37.4 59.8 65.6 28.2 3.6 2.6
12 0 +1.682 0 65.2 66.9 73.0 65.6 44.8 0.3 0.5
13 0 0 −1.682 50.5 57.9 73.2 74.3 49.9 12.8 12.9
14 0 0 +1.682 51.7 54.1 45.5 41.7 30.8 10.6 9.7
15 0 0 0 55.5 56.0 67.4 65.6 34.1 4.7 4.8
16 0 0 0 55.9 56.0 65.4 65.6 36.9 5.1 4.8
17 0 0 0 56.8 56.0 68.7 65.6 37.5 4.8 4.8
18 0 0 0 57.3 56.0 64.6 65.6 32.5 4.7 4.8
19 0 0 0 53.7 56.0 62.5 65.6 32.4 4.9 4.8
20 0 0 0 57.7 56.0 64.7 65.6 36.5 4.4 4.8
a
Constant conditions: all experiments were performed using the same raw materials; scale: 8.64 g (0.06 mol) of L-lactide (purity >99.5%, contents
of water <80 ppm and free acids 0.3 mmol/kg; stirring rate 160 rpm, in an argon atmosphere. bAll ŷi have been calculated from the quadratic
model.
content of D centers <15%. The coordinates of the optimal Figure 7. Process scale-up diagram.
point are the following: z1 = 4.7 h, z2 = 0.08%mol, z3 = 176.8
°C. The result of the reaction under these conditions should be
a polymer with Mw = 81.1 kg/mol and conversion of 84.5%
and %D = 8%. The PLA with Mw = 82.3 kg/mol and 85.0%
conversion and %D = 8.4% (Table 5) was obtained in a ■ CONCLUSIONS
An original method for synthesis of biocompatible catalysts
Table 5. Experimental and Predicted Results of Polylactide was developed. It is based on the reaction of 2-ethylhexanoic
Synthesis with ZnOct2 in Optimal Conditions acid with metals (e.g., zinc, calcium, and magnesium). It was
results conversion (%) Mw (kg/mol) %D (%) shown that ZnOct2 is a very good, nontoxic catalyst for PLA
calculated 84.5 81.1 8.0 production. Adequate mathematical models (conversion of
experimental 85.0 82.3 8.4 lactide, PLA molecular weight, and contents of D centers in the
polymer) for lactide polymerization catalyzed by ZnOct2 were
confirmatory experiment. The obtained result, in line with the obtained. Polymerization conditions with ZnOct2 as catalyst
forecast, testifies to the correctness of the equations obtained. were developed. The PLA was obtained with 85% lactide
The average molar mass of polymers was increased from 20.0 conversion and an average molecular weight of 82.3 kg/mol,
up to 70.0 kg/mol.68 and D% = 8.4%, without tin(II) residues. The obtained models
Scale-up of Lactide Polymerization. In determining have been shown to work well, even when scaled-up.
optimal conditions, a large-scale laboratory process was carried Convergent results were obtained with a 6- and 25-fold
out at 50 g of lactide. The reaction conditions were as follows: increase in scale. It has been shown that the developed process
temperature, 175 °C; catalyst concentration, 0.08%; and conditions can be transferred to a production scale.
■
reaction time, 5 h. The reaction was conducted for 5 h. The
scale of the process has been increased six times (Figure 6). AUTHOR INFORMATION
The results were similar to those of optimization were
obtained. The conversion of lactide differed approximately Corresponding Author
1% (Table 6) and Mw by approximately 0.4 kg/mol. High Paweł Ruśkowski − Faculty of Chemistry, Warsaw University of
compliance was also observed on the content of D centers Technology, 00-664 Warsaw, Poland; orcid.org/0000-
(about 0.2%). 0002-4589-0727; Email: [email protected]
1440 https://dx.doi.org/10.1021/acs.oprd.0c00149
Org. Process Res. Dev. 2020, 24, 1435−1442
Organic Process Research & Development pubs.acs.org/OPRD Article
■
(18) De Vuyst, L.; Leroy, F. Bacteriocins from lactic acid bacteria:
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ACKNOWLEDGMENTS Biotechnol. 2007, 13, 194−199.
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Technology, Faculty of Chemistry, is gratefully acknowledged. developments on encapsulation of lactic acid bacteria as potential
■
starter culture in fermented foods−A review. Food Biosci. 2018, 21,
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molecular weight.
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