Ohaus Corporation

29 Hanover Road
Florham Park, NJ
07932-0900

ELECTRONIC BALANCES

SERVICE MANUAL
SERVICE MANUAL

Electronic Balances

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Sc
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Ohaus Corporation
29 Hanover Road
Florham Park, NJ
07932-0900

The information contained in this manual is believed to be accurate at the time of

publication, but Ohaus Corporation assumes no liability arising from the use or
misuse of this material. Reproduction of this material is strictly prohibited.

Material in this manual is subject to change.

© Copyright 2000 Ohaus Corporation, all rights reserved.

® Registered trademark of Ohaus Corporation.
 TABLE OF CONTENTS

CHAPTER 1 INTRODUCTION Page No.

1.1 Introduction ............................................................................................. 1-1
1.2 Service Facilities .................................................................................... 1-1
1.3 Tools and Test Equipment Required ...................................................... 1-2
1.3.1 Special Tools and Test Equipment List .......................................... 1-2
1.3.2 Standard Tools and Test Equipment List ........................................ 1-2
1.4 Test Masses Required ............................................................................ 1-2
1.5 Specifications ......................................................................................... 1-3

CHAPTER 2 THEORY OF OPERATION

2.1 Balance Operation .................................................................................. 2-1
2.1.1 Operation ........................................................................................ 2-1
2.1.1.1 Turning the Balance ON ............................................................ 2-1
2.2 Transducer Operation ............................................................................. 2-2
2.3 Printed Circuit Board Circuit Description ................................................ 2-3
2.3.1 Power Supply ................................................................................. 2-3
2.3.2 ON/Off Circuitry ............................................................................... 2-3
2.3.2.1 Turn On Circuitry ....................................................................... 2-3
2.3.2.2 Turn Off Circuitry ....................................................................... 2-3
2.3.3 Low Voltage Detector ..................................................................... 2-4
2.3.4 Temperature A/D Converter ............................................................ 2-4
2.3.5 Full Bridge Weight A/D Convertor ................................................... 2-4
2.3.6 Half Bridge Emulator....................................................................... 2-5
2.3.7 Microprocessor U1 .......................................................................... 2-5
2.3.8 EEPROM U6 .................................................................................. 2-6
2.3.9 Display Driver U7 ........................................................................... 2-6
2.3.10 RS232 Board .................................................................................. 2-6

CHAPTER 3 TROUBLESHOOTING
3.1 Troubleshooting ...................................................................................... 3-1
3.2 Diagnostic Guide .................................................................................... 3-1
3.2.1 Diagnosis ........................................................................................ 3-1
3.3 Error Codes............................................................................................. 3-4

CHAPTER 4 MAINTENANCE PROCEDURES

4.1 Preventive Maintenance ......................................................................... 4-1
4.1.1 Preventive Maintenance Checklist.................................................. 4-1
4.2 Testing .................................................................................................... 4-2
4.2.1 Operational Test ............................................................................. 4-2
4.2.1.1 Segment Display Test ............................................................... 4-2
4.2.2 Calibration ...................................................................................... 4-3
4.2.2.1 Calibration Masses .................................................................... 4-3
4.2.2.2 Calibration Procedure ............................................................... 4-3

i
 TABLE OF CONTENTS (Cont.)

CHAPTER 4 MAINTENANCE PROCEDURES (Cont.) Page No.

4.2.3 Menu System ....................................................................................... 4-5

4.2.3.1 Auto Shutoff Activation .............................................................. 4-5
4.2.3.2 Activating Units and parts Counting .......................................... 4-6
4.2.3.3 Print menu ................................................................................. 4-6
4.2.4 Performance Tests ............................................................................... 4-7
4.2.4.1 Precision Test ........................................................................... 4-7
4.2.4.2 Off-Center Load Test ................................................................. 4-8
4.2.4.3 Centered Load Test ................................................................... 4-8
4.2.5 Down Stop Adjustment ................................................................... 4-9
4.3 Replacement of Major Components...................................................... 4-10
4.3.1 Disassembly ................................................................................. 4-11
4.3.1.1 Printed Circuit Board (PCB) (4) and Power Board
Replacement ........................................................................... 4-13
4.3.1.2 RS232 Board (14) Replacement ............................................. 4-14
4.3.1.3 LCD Display (12) Replacement ............................................... 4-15
4.3.1.4 Transducer (8) Replacement - 200 and 1200 Gram Models .... 4-17
4.3.1.5 Transducer (8) Replacement - 400, 600 and 6000 Gram Models ..... 4-18

CHAPTER 5 DRAWINGS AND PARTS LISTS

5.1 Drawings .............................................................................................. 5-1
5.2 Parts Lists .......................................................................................... 5-8

ii
 LIST OF TABLES

TABLE NO. TITLE

Page No.
1-1 Mass Values ...................................................................................... 1-2
1-2 Specifications .................................................................................... 1-3
3-1 Diagnostic Guide ............................................................................... 3-2
3-2 Error Codes ....................................................................................... 3-4
4-1 Calibration Masses ............................................................................ 4-3
4-2 Print Menu ......................................................................................... 4-6
4-3 Types of Performance Tests .............................................................. 4-7
5-1 Replacement Parts List ..................................................................... 5-8

LIST OF ILLUSTRATIONS

FIGURE NO. TITLE Page No.

2-1 Display Turn On Sequence ............................................................... 2-1

2-2 Strain Gauge Transducer .................................................................. 2-2
2-3 Block Diagram ................................................................................... 2-7
4-1 Front Panel Controls ......................................................................... 4-1
4-2 Pan support Retaining Screw (B) Location ........................................ 4-1
4-3 Display Turn On Sequence ............................................................... 4-2
4-4 Down Stop Adjustment Location ..................................................... 4-10
4-5 Transducer Cross Sectional View ................................................... 4-10
4-6 Battery Compartment Location ........................................................ 4-11
4-7 Pan Support Removal ..................................................................... 4-12
4-8 Cover Removal................................................................................ 4-12
4-9 Balance Opened.............................................................................. 4-12
4-10 Bridge Connections ......................................................................... 4-16
4-11 Transducer Cable Connector .......................................................... 4-16
5-1 Exploded View of Balance ................................................................ 5-3
5-2 PC Board, Schematic Diagram (Sheet 1 of 2) ................................... 5-4
5-2 PC Board, Schematic Diagram (Sheet 2 of 2) ................................... 5-5
5-3 RS232 PC Board, Schematic Diagram ............................................. 5-6
5-4 Main PC Board, Component Layout Drawing .................................... 5-7
5-5 RS232 PC Board, Component Layout Drawing ................................ 5-5

iii
iv
 CHAPTER 1 INTRODUCTION
1.1 INTRODUCTION
This service manual contains the information needed to perform routine maintenance
and service on the Ohaus Scout II Electronic Balances, 200g, 400g, 600g, 1200g and
6000g capacities. The contents of this manual is contained in five chapters and are listed
as follows:

Chapter 1 Introduction - Contains information regarding service facilities, tools and test
equipment, measuring masses, and specifications.

Chapter 2 Theory of Operation - Contains information on the mechanical and elec-

tronic functions of the balance.

Chapter 3 Troubleshooting - Contains a diagnosis/diagnostics chart and error mes-

sage table.

Chapter 4 Maintenance Procedures - Contains preventive maintenance procedures,

performance tests and adjustments, disassembly/replacement procedures, adjust-
ments and calibration procedures.

Chapter 5 Drawings and Parts Lists - Contains an exploded view of the balance
identifying all components and schematics. Each item on the exploded view is
numbered. These numbers appear in parenthesis throughout the manual after a
particular part to aid in identifying its location which is shown on the exploded view
drawing, Figure 5-1 in Chapter 5.

Before servicing the balance, you should be familiar with the Instruction Manual which
is packed with every balance.

1.2 SERVICE FACILITIES

To service the Scout Electronic Balances, the service area should meet the following
requirements:

• Should be temperature controlled and meet the balance specifications for

temperature environmental requirements. See specifications for tempera-
ture ranges of the various models.

• Must be free of vibrations such as fork lift trucks close by, large motors, etc.

• Must be free of air currents or drafts from air conditioning/heating ducts, open
windows, people walking by, fans, etc.

• Area must be clean and air must not contain excessive dust particles.

• Work surface must be stable and level.

• Work surface must not be exposed to direct sunlight or radiating heat sources.

1-1
 CHAPTER 1 INTRODUCTION
1.3 TOOLS AND TEST EQUIPMENT REQUIRED
In order to properly service the Scout II Electronic Balances, certain Ohaus special tools
and test items are required in addition to standard electronic tool kits. These items are
listed as follows:

1.3.1 Special Tools and Test Equipment List

1. Alternate voltage Power Adapter if local power requirements do not match
Balance Adapter voltage ratings.

1.3.2 Standard Tools and Test Equipment List

1. Standard Electronics Tool Kit.

2. Digital Voltmeter (DVM) Input impedance of at least 10 megohms in the

1 Volt dc position.

3. Masses up to 2000 grams are required. Ohaus makes various calibration

sets available. Please contact your nearest Ohaus dealer for further details.

1.4 TEST MASSES REQUIRED

The masses required to test the Scout II Electronic Balances must meet or exceed the
requirements of ASTM Class 4 Tolerance. The mass values are listed in Table 1-1.

TABLE 1-1. MASS VALUES

BALANCE LINEARITY CALIBRATION SPAN CALIBRATION

CAPACITY MASS P/N MASS P/N
200g 100g (2 required) 51015-05 200g 51025-06
400g 200g (2 required) 51025-06 200g 51025-06
600g 300g (2 required) 51035-05 300g 51035-05
1200g 500g (2required) 51055-06 1000g 51016-06
6000g 2000g (2 required) 510016-06 4000g 51026-02

NOTES:
1. A 200 gram mass is supplied with 200g and 400g Scout II balances.

2. A 300 gram mass is supplied with 600g Scout II balance.

3. Masses are not supplied with 1200g and 6000g balances.

4. Two 100 gram masses are required for linearity calibration on the 200g Scout II.
Two 200 gram masses are required for linearity calibration on the 400g Scout II.
Two 300 gram masses are required for linearity calibration on the 600g Scout II.
Two 500 gram masses are required for linearity calibration on the 1200g Scout II.
Two 2000 gram masses are required for linearity calibration on the 6000g Scout II.

5. A total of 300 grams is required for 200g Scout II down stop adjustment.
A total of 600 grams is required for 400g Scout II down stop adjustment.
A total of 900 grams is required for 600g Scout II down stop adjustment.
A total of 1800 grams is required for 1200g Scout II down stop adjustment.
A total of 9000 grams is required for 6000g Scout II down stop adjustment.
1-2
 CHAPTER 1 INTRODUCTION
1.5 SPECIFICATIONS
Complete specifications for the Scout II Electronic Balances are listed in Table 1-2.
When a balance has been serviced, it must meet the specifications listed in the table.
Before servicing the balance, determine what specifications are not met.

TABLE 1-2.SPECIFICATIONS
Capacity (g) 200 400 600 1200 6000
Readability (g) 0.01 0.1 0.1 0.1 1.0
Repeatability (std. dev.) (g) 0.01 0.1 0.1 0.1 1.0
Linearity (g) ±0.01 ±0.1 ±0.1 ±0.1 ±1.0
Weighing modes g, oz, ozt, dwt, parts counting g, oz, lb,dwt,ozt,
parts counting
Tare range To capacity by subtraction
Over range capacity 103%
Stabilization time (seconds) 3
Sensitivity drift (%/°C) ±0.005 ±0.02 ±0.02 ±0.009 ±0.2
Zero point drift (g/°C) ±0.03 ±0.5 ±0.5 ±0.2 ±5.0
Operating temperature 50° to 104° F/10° to 40° C
Operating humidity range 10% to 85% RH
Power requirements AC Adapter (supplied with balance)
100, 120, 220 or 240 V ac, 50/60 Hz
or one 9 V battery (not included)
Display (cm) LCD (1.8 high)
Pan size (W x D) (cm) 10.2 dia. 12.7x14.6
Dimensions (W x H X D) (cm) 17.1 x 6.2 x 21
Net weight (kg) 0.7 0.8
Item No. without RS232 SC2020 SC4010 SC6010 SCA210 SCF0A0
Item No. with RS232 SR2020 SR4010 SR6010 SRA210 SRF0A0

1-3
CHAPTER 1 INTRODUCTION

1-4
 CHAPTER 2 THEORY OF OPERATION
2.1 BALANCE OPERATION
This chapter contains basic theory of operation of the balance. An exploded view
drawing is included in Chapter 5 which identifies all mechanical components of the
balance.

2.1.1 Operation
The AC Power Adapter cord plugs into a receptacle at the rear of the balance. The Zero
On switch when pressed (located on the PC Board), applies power to the balance. When
first turned ON, the balance displays a segment check for a few seconds. A tare function
is performed after initialization so the balance displays zero and is ready for use. During
any weighing operation, the user can tare the balance and weigh increments above and
below the weight of the initial object.

To aid the user, an error routine is employed to indicate that the weight input is beyond
the limits of the balance. Various error displays indicate internal balance problems,
overload conditions, incorrect calibration masses and parts counting errors.

2.1.1.1 Turning the Balance ON

With no load on the Platform, switch the balance ON by pressing Zero On. When first
switched ON, all segments of the display should be on as shown in the illustration.
Figure 2-1 illustrates the display sequence. This display check is displayed briefly
followed by a software revision number (which may be different from the display shown
below) and then the weighing mode.

Warm Up
Before initially using the balance, allow time for it to adjust to changes in environment.
Turn the balance on to stabilize the electronics. Recommended warm up period is 5
minutes.

BAT g BAT g BAT g

dwt dwt dwt
PC PC PC
oz t oz t oz t

g g g

(200 g) (400, 600 &1200) (6000g)

Figure 2-1. Display Turn On Sequence.

2-1
CHAPTER 2 THEORY OF OPERATION

2.2 TRANSDUCER OPERATION.

Figure 2-2 illustrates the Transducer assembly used in Scout II balances. For electrical
components, refer to schematic diagram Figure 5-2, for mechanical components, refer
to Figures 2-2 and 5-1. Two types of Transducers are used in the Scout balances, one
type utilizes four Strain Gauges in a full bridge configuration, the second type contains
two Strain Gauges in a half bridge configuration. The full bridge type has two Strain
Gauges on top of the Transducer and two on the bottom. The half bridge type has two
Strain Gauges located on the top of the Transducer and uses two 1K ohm resistors on
the printed circuit board to complete the bridge.

The Transducer consists of an aluminum beam with 2 or 4 Strain Gauges bonded at the
hinge areas. These 4 gauges are wired to form a Wheatstone bridge. When a load is
placed on the Beam, it bends at the Flexures. The bending changes the resistance of
the Strain Gauges and the resulting output from the Wheatstone bridge is proportional
to the load. A Down Stop screw engages the Transducer Mouting Plate and limits the
bending of the Beam, this prevents damage due to overloading.

PAN SUPPORT MOUNTING HOLE

STRAIN GAUGE

FLEX STRIP
DOWN STOP
ACCESS HOLE

STRAIN GAUGE
UP STOP

STRAIN GAUGE

BEAM

STRAIN GAUGE

MOUNTING END

FLEX STRIP WITH CONNECTOR

Figure 2-2. Strain Gauge Transducer.

2-2
 CHAPTER 2 THEORY OF OPERATION
2.3 PRINTED CIRCUIT BOARD DESCRIPTION
(See Block Diagram Figure 2-3 and Schematic Diagrams, Figure 5-2 and 5-3)

2.3.1 Power Supply

Power is supplied to the unit from either an AC Adapter which provides 9 volts dc or an
internal 9 volt alkaline battery. External power enters through a jack J3 mounted at the
rear of the balance. D9 is a protection diode which prevents an incorrect polarity voltage
from damaging the balance. Capacitor C18 is a filter which is used to filter the raw dc
voltage coming from the external power supply or battery. Capacitor C8, Ferrite Chokes
L1 and L2 provide high frequency (HF) noise and transient suppression. The power
input jack J3 has a contact which disconnects the internal 9 volt battery line when the AC
Adapter is connected to the balance. The Printed Circuit Board contains one voltage
regulator VR1 which provides regulated +5 volts dc to operate the balance. Filtering of
the +5 volts dc is accomplished by capacitors C14 and C9. Transistor Q6, which is in
series with voltage regulator VR1, applies dc power to the regulator and is part of the ON/
OFF circuit function which is described in paragraph 2.3.2.

2.3.2 ON/OFF Circuitry

2.3.2.1 Turn On Circuitry
The ReZero On switch SW1 performs two functions, one is to turn the balance on and
the second is to tare, (or rezero) the balance. When the balance is properly connected
to a power source and in the off state, pressing the ReZero On switch SW1 applies a
ground signal through one end of diode D6 and R22 and to the base of transistor Q6
turning it on. When microprocessor U1 initially receives power, an “on_hold” signal is
generated at pin 28 of the microprocessor and is passed through resistor R20 to the base
of transistor Q5. This turns on Q5 and acts as a latch and keeps transistor Q6 turned on
even after switch SW1 is released. With transistor Q6 turned on, VR1 is operational and
provides a regulated +5 volts dc to the rest of the circuitry. When the balance is powered
on pressing the ReZero On switch SW1 sends a ground signal though the other end of
diode D6 to microprocessor U1 on pin 9. This signal causes the microprocessor to tare,
(rezero) the balance.

2.3.2.2 Turn Off Circuitry

Pressing and holding the Mode Off switch SW2 for an extended time turns the balance
off by applying +5 volts dc to microprocessor U1, pin 10. When this occurs, the display
will indicate OFF, a low signal is then generated by the microprocessor U1 pin 28 to
resistor R20 turning off transistors Q5 and Q6.

In the event that the microprocessor locks up, pressing and holding the Mode Off switch
SW2 for five seconds or more applies +5 volts dc to resistors R37 and R39 charging
capacitor C16 and turning on transistor Q1. With transistor Q1 on, transistor Q5 is forced
off and transistor Q6 turns off thus removing dc power from voltage regulator VR1 and all
dc power from the balance.

2-3
CHAPTER 2 THEORY OF OPERATION

2.3.3 Low Voltage Detector

The purpose of the Low Voltage Detector circuitry is to inform an operator when the
battery voltage drops to a level which may cause improper operation of the balance and
requires replacement of the battery. Transistors Q4 and Q7 form the low voltage detector.
Transistor Q7 is turned on as long as the voltage across VR1 pins 1 and 3 is greater than
the emitter-base turn on voltage of Q4, (approx. 0.6 V). With a low battery voltage, Q4
turns off, turning off Q7. The result is that the VLOW signal at the collector of Q7 goes high
placing a high state at pin 9 of microprocessor U1. The microprocessor U1 then sends
a corresponding signal to driver LCD U7 which causes “BAT” to be displayed on the LCD
display DS1.

2.3.4 Temperature A/D Converter

The primary function of the Temperature A/D Converter is to convert an analog signal
developed by a temperature sensor located on the Transducer into a digital signal. This
signal is proportional to the temperature and can be read by the microprocessor U1. This
allows the balance to automatically compensate for temperature changes and maintain
a more accurate weight reading. The dc current shunted by the temperature sensor is
connected via R9 to the summing junction of an integrator circuit at U8 pin 2. This current
is combined with other currents coming from both R12 and R11 into the summing
junction. The current from R12 provides a fixed offset. The current from R11 is a switched
signal from U4E and U4F which act as electronic analog switches.

The switched signal originates from microprocessor U1 pin 27 and has a duty cycle that
can varying between 10 and 30%. The duty cycle of the switched signal adjusts the total
current into the summing junction by either supplying or removing a known quantity of
current over time. A reference voltage developed by voltage divider R4 and R5 is applied
to pin 6 of U3B which is a comparator and to pin 3 of U8 which is the integrator. The output
of the integrator U8 pin 6 develops a sawtooth signal which is compared with the
reference voltage by comparator U3B. When the sawtooth signal is on the down slope
and crosses the reference voltage the comparator U3B outputs a low signal to the
microprocessor U1 pin 41 through resistor R43. When this low signal is detected the
microprocessor changes the polarity of the switched signal going to U4E and U4F. This
reverses the switching action into the integrator and starts a new cycle. The micropro-
cessor interprets the duty cycle of this signal as being proportional to the amount of
current which is being shunted by the temperature sensor and thus the temperature at
the Transducer. Additional RC components are used in this circuit to help filter HF noise
which may be present.

2.3.5 Full Bridge Weight A/D Converter

The primary function of the Full Bridge Weight A/D Converter is to convert the analog
voltages developed by a full bridge Transducer into a digital signal which is proportional
to the analog voltages. This signal is then processed by microprocessor U1 to determine
the weight on the Transducer. The circuitry consists of integrator U5, comparator U3A,
electronic switches U4A, U4B, U4C, and U4D with resistors R1, R2, R3, R7, R14, R34,
R35, capacitors C1, C12, and transistor Q2.

2-4
 CHAPTER 2 THEORY OF OPERATION

2.3.5 Full Bridge Weight A/D Converter (Cont.)

The circuitry functions in a similar manner as the Temperature A/D Converter except a
duty cycle of 10 to 90% is achieved. One output of a Full bridge Transducer is through
resistor R13 into the summing junction of integrator U5 at pin 2. The other end of the
Transducer bridge is connected through R24 to pin 3 of U5 and serves as a reference
point for the integrator circuit. The output of U5 is a sawtooth signal which is connected
to U3A pin 2. Instead of comparing the sawtooth against a fixed reference voltage this
circuit compares it against a ramp signal generated by transistor Q2, resistors R2, R3 and
capacitor C12. At time zero, capacitor C12 starts to charge through series resistors R2
and R3. The output of the ramp circuit on pin 3 of U3A starts high and goes low. The
output of integrator U5 pin 6 starts low and goes high.

When the ramp signal at pin 3 of U3A crosses the sawtooth signal from integrator on
pin 2 of U3A, the comparator output on pin 1 of changes from high to low. This
signal is input to the microprocessor at pin 42. The microprocessor pin 25 then
reverses the polarity of the switching signal to the electronic switches U4A, U4B,
U4C and U4D and also turns on Q2. The switched signal resets the integrator
sawtooth to low by reversing the current flow into the integrator’s summing junction.

With Q2 turned on, capacitor C12 is discharged and the ramp is reset to high. The
cycle then repeats. The duty cycle of the switched signal, (less the duty cycle
amount from the original zero weight position) is proportional to the added weight on
the Transducer. Additional RC components are used in this circuit to help filter HF
noise which may be present.

2.3.6 Half Bridge Emulator

The primary function of the Half Bridge Emulator is to simulate a full bridge circuit by
using a pair of precision 1K resistors, (in RP2) to form the other half of the bridge. Half
bridge models use a Transducer with only two Strain Gauges and one active output
signal. All other circuit functions of the Full Bridge Weight A/D Converter apply. (Note:
There are a number of component value differences and some non-installed compo-
nents on Half Bridge PCB’s as compared to the Full Bridge type. These component
differences are shown in a chart at the bottom of the Main Board schematic drawing.)

2.3.7 Microprocessor U1
Microprocessor U1 processes the A/D converter signals, controls electronic analog
switches U4, reads calibration and setup data from EEPROM U6 and sends display
information to the LCD display driver U7. Microprocessor U1 also monitors the low
battery signal and provides an output to the display driver for a low battery indication on
the display if needed. Power on Reset circuitry for the microprocessor consists of resistor
R17, capacitor C6 and diode D5.

2-5
CHAPTER 2 THEORY OF OPERATION

2.3.8 EEPROM U6, (U6A)

Integrated circuit U6 is an EEPROM which stores the necessary calibration and setup
data for the balance. This data is read by microprocessor U1 when needed. Data is
stored during manufacture of the balance and during subsequent user calibrations and
setups. The stored data also includes the options and parameters selected by the user
from the Menu function of the balance.

2.3.9 Display Driver U7

The Display Driver U7 converts the serial display information from microprocessor U1
to the individual signals which drive the individual segments of the LCD display DS1.
Resistors R25 and R26 determine the contrast of the display and the viewing angle.

2.3.10 RS232 Board, (Only on certain models)

The RS232 interface is available only on certain models and is not a user installable
option. The RS232 interface allows connection of the balance to a printer or PC system
for recording of data and external control of the balance.

The interface is a separate PCB that mounts at the rear of the balance. A standard 9 pin
RS232 connector, (J2) extends through the rear housing of the balance. A flat ribbon
cable connects J1 of the interface board to J2 of the main board. (Scout II models that
do not include the interface option do not have J2 installed on the Main board.) The setup
menu for the interface is only available when the RS232 board is detected by the Main
board’s circuitry. On the interface board J1 pin 7 is connected to ground and supplies
a low signal back to the Main board that allows the presence of the RS232 board to be
detected.

U1 of the interface board provides signal line buffering and level conversion for the
RS232 signals. TTL signals from the microprocessor on the main board are level
converted by U1 and sent to J2. RS232 signals received at J2 are converted to TTL
levels and sent to the microprocessor. Capacitor C2, C3, C5 and C6 are used for the
charge/pump and filtering functions of U1’s bipolar voltage generators. Capacitors C1
and C4 provide power supply filtering to the interface board and reduce noise feedback
to the Main board circuitry.

The pin out of the 9 pin RS232 connector J2 is not fully compatible with RS232-C
standards. A specially wired cable is required to connect the balance to a standard
RS232 printer or to a PC system. Some pins on J2 perform additional functions other
then RS232 serial communications. J2 pin 4 allows an external momentary switch,
(connected to ground, J2 pin 7) to ReZero the balance. In a similar fashion J2 pin 9 allows
an external momentary switch to initiate a print function. Special RS232 data cables are
available as optional equipment from your Ohaus dealer. When not being used the
RS232 board can be disabled by a low signal on J1 pin 8. Disabling the RS232 board
will extend battery life if the AC Power Adapter is not being used. The initial default mode
of the RS232 interface is off. The interface is enabled by using the “Print-PoWr-On”
selection of the user menu.

2-6
 CHAPTER 2 THEORY OF OPERATION

TEMPERATURE A/D CONVERTER

TEMPERTURE INTEGRATOR COMPARATOR

SENSOR U8 U3B

ELECTRONIC
SWITCH
U4E, U4F

MICROPROCESSOR
U1
EEPROM
FULL BRIDGE WEIGHT A/D CONVERTER U6
(U6A)

FULL
BRIDGE INTEGRATOR COMPARATOR
LOADCELL U5 U3A

LCD DISPLAY
DRIVER DS1
U7

ELECTRONIC
RAMP
SWITCH
Q2, C12
U4A,U4B,
U4C, U4D
10MHz
CLOCK

HALF BRIDGE EMULATION

RESISTOR
HALF NETWORK
BRIDGE RP2
LOADCELL

LOW
BATTERY
SIGNAL

RS232 PCB

U1 9 PIN
RS232

ON/OFF LOW
9 VOLT BATTERY VOLTAGE
TARE/MODE VOLTAGE
OR REGULATOR
SWITCHES DETECTOR RS232 (ONLY ON CERTAIN MODELS)
EXTERNAL VR1
SW1, SW2, Q4, Q7
AC ADAPTER
Q5, Q6

+5 VDC
OUTPUT

Figure 2-3. Block Diagram.

2-7
CHAPTER 2 THEORY OF OPERATION

2-8
 CHAPTER 3 TROUBLESHOOTING
3.1 TROUBLESHOOTING
This section of the manual specifies problem areas of the balance which can occur.
Information is contained to isolate specific problems using Table 3-1, Diagnostic Guide,
and Table 3-2, Error Codes. Follow all directions step by step. Make certain that the
work area is clean and use care when handling components of the balance.

3.2 DIAGNOSTIC GUIDE

Table 3-1 is a diagnostic guide designed to help locate the problem area quickly and
easily. To use the table, first locate the symptom that you are observing. Follow the
symptom column and review the probable cause column and remedy column. The
probable causes are listed with the most common cause first. If the first remedy does
not fix the problem, proceed on to the next remedy. Before attempting to repair the
Balance, read all chapters of this manual to familiarize yourself with the balance
components and operation. Do not attempt repairs unless you fully understand the
operation of the balance.

3.2.1 Diagnosis

1. Isolate and identify the symptom.

2. Refer to Table 3-1 Diagnostic guide and locate the symptom.

3. Follow the suggested remedies in the order that they appear.

4. Perform the indicated checks, or see the appropriate section of the manual.

5. Repair or replace the defective section of the balance.

NOTE:
If more than one symptom is observed, it is
necessary to approach one area at a time,
and also remember, that the symptoms may
be interrelated.

In the event that erratic or fluctuating weight readings are observed, it is necessary to
isolate the problem to either the mechanical area or the electronic area of the balance.
The repeatability test will quickly point out whether the Transducer (8) is operating
properly or whether the problem is due to an electronic malfunction.

If a problem arises that is not covered in this manual, contact Ohaus Corporation for
further information.

3-1
CHAPTER 3 TROUBLESHOOTING
TABLE 3-1. DIAGNOSTIC GUIDE
SYMPTOM PROBABLE CAUSE REMEDY
No display. 1. No power. 1. Check AC Adapter.

2. Power Jack defective. 2. Replace Power Jack.

3. Weak battery. 3. Replace.

4. Battery connector - poor 4. Clean or replace.

contact.

5. PC Board defective. 5. Replace PC Board.

Low BAT displayed. 1. Weak battery. 1. Replace battery.

2. AC Adapter defective or 2. Replace AC Adapter.

wrong type being used.
3. Replace PC Board.
3. PC Board defective.

Stays in segment check. 1. Weak battery. 1. Replace battery.

2. PC Board defective. 2. Replace PC Board.

Always displays zero. 1. Possible power surge. 1. Perform linearity and

span calibration.

2. Down stop improperly set. 2. Set per specifications.

3. Transducer not con- 3. Plug in Transducer.

nected.

4. Defective Transducer. 4. Replace Transducer.

5. PC Board defective. 5. Replace PC Board.

Cannot calibrate. 1. Incorrect calibration 1. Use correct masses.

masses.

2. Transducer not con- 2. Plug in Transducer.

nected.

3. Defective Transducer. 3. ReplaceTransducer.

4. PC Board defective. 4. Replace PC Board.

Displays (Err1) under- 1. Improper calibration 1. Perform calibration pro-

weight/overweight. (Span or Linearity). cedure.

2. Defective Transducer. 2. Replace Transducer.

3. PC board defective. 3. Replace PC Board.

3-2
 CHAPTER 3 TROUBLESHOOTING
TABLE 3-1. DIAGNOSTIC GUIDE (Cont.)

SYMPTOM PROBABLE CAUSE REMEDY

Displays (Err1) under- 4. Down Stop improperly 4. Set per specifications.
weight/overweight (Cont.). set.
5. Missing Pan. 5. Install Pan.
Exceeds off center limit. 1. Defective Transducer. 1. Replace Transducer.
Inaccurate readings. 1. Improper calibration 1. Perform calibration pro-
(Span or Linearity). cedure.
2. Not rezeroed before 2. Press ReZero On with no
weighing. weight on the Pan, then
weigh.
3. Defective Transducer. 3. Replace Transducer.
4. PC Board defective. 4. Replace PC Board.
Fluctuating readings. 1. Unstable environment. 1. Check area for vibrations,
leveling and drafts.
2. Debris in balance. 2. Disassemble and clean if
necessary.
3. PC Board defective. 3. Replace PC Board.
4. Defective transducer. 4. Replace Transducer.
Drifting display. 1. Balance not warmed up. 1. Allow balance to stabi-
lize.
2. Defective Transducer. 2. Replace Transducer.
3. PC Board defective. 3. Replace PC Board.
Error code (Err#) on dis- 1. Balance has detected an 1. See Table 3-2, Error
play. error condition. Codes.
2. Defective Transducer. 2. Replace Transducer.
3. PC Board defective. 3. Replace PC Board.
RS232 Not functioning. 1. Improper Print Menu set- 1. Check all settings. (Menu
(On models equipped with tings. item Power must be set
RS232). to ON.)
2. RS232 cabling defective
or wrong type used. 2. Check data cable.
3. Loose or disconnected 3. Check ribbon cable.
ribbon cable between
RS232 PC Board and
Main PC Board.
4. RS232 board defective. 4. Replace RS232 board.

3-3
CHAPTER 3 TROUBLESHOOTING

3.3 ERROR CODES

Scout balances are equipped with software which will display an error condition when
it occurs. Table 3-2 Error Codes, describes the various error codes which can appear
on the display and specifies the probable reason and remedy.

TABLE 3-2. ERROR CODES

DISPLAY REASON
Err 0 Invalid memory checksum data. The balance may need recalibration,
particularly linearity calibration. If the error persists after recalibration,
return the balance to the factory for servicing.

Err 1 An overload or underload condition exists. If an error occurs when the

sample is within the balance's capacity, balance may be incorrectly
calibrated. An underload such as the pan off of the balance could also
display Err1. Recalibrate the balance.

Err 4 Incorrect or no calibration mass used when performing calibration

procedure. Error will flash momentarily, then the balance will use
previous calibration data. Recalibrate correctly.

Err 5 Value is too large to display; exceeds 99999 counts. Possibly caused
by an invalid parts counting sample.

Err 6 Parts counting error - sample weighs <1d. Balance shows error then
exits parts counting.

Err 8 RS232 buffer full.

Err 9 Internal data error. Return the balance to the factory for servicing.

3-4
 CHAPTER 4 MAINTENANCE PROCEDURES

4.1 PREVENTIVE MAINTENANCE

Ohaus Scout II balances are precision instruments and should be handled as follows:

• Store in a clean dry area which is dust free. Use a cover if possible.
• Keep clean at all times.
• Do not leave a mass or any type of weight on the balance pan when the balance
is not in use.
• Remove the battery if the balance is not to be used for a long period of time.
• Do not operate balance in an area with air drafts or vibration.

All Ohaus balances are constructed of durable materials. However, it is recommended

that when a balance has had chemicals or liquids spilled on it, the balance should be
cleaned as soon as possible. Use warm water on a damp cloth to clean all exterior
surfaces. When moving the balance from a storage area which is at a different
temperature than the area where the balance is to be operated, allow sufficient time for
the balance mechanism to temperature stabilize. This time can vary depending upon the
temperature differences. Also, after turning the balance ON, allow 5 minutes after
temperature stabilization for the balance electronics to stabilize.

II

g
Mode Zero
Off On

Figure 4-1. Front Panel Controls.

4.1.1 Preventive Maintenance Checklist

Every six months, the balance should be inspected and checked as follows:

1. Remove power from the balance, then remove the Pan (6).

2. Remove the Pan Support Retaining Screw (B) (see Figure 4-2). Remove the
Pan Support (5) and inspect and clean the area beneath the Pan Support (5).

PAN SUPPORT
RETAINING
SCREW

DOWN STOP
ADJUSTMENT

II

g
Mode Zero
Off On

Figure 4-2. Pan Support Retaining Screw (B) Location.

4-1
 CHAPTER 4 MAINTENANCE PROCEDURES
4.1.1 Preventive Maintenance Checklist (Cont.)
3. Clean the outside of the balance using a damp cloth with water.

CAUTION

DO NOT USE CHEMICAL CLEANERS OR

SOLVENTS OF ANY TYPE. SOME CLEAN-
ERS ARE ABRASIVE AND MAY AFFECT
THE FINISH OF THE BALANCE.

4. Check the AC Adapter for broken or damaged insulation.

5. Make a visual inspection for faulty connectors, and loose hardware.

4.2 TESTING
Before servicing the balance, an operational test and various performance tests should
be made to ascertain whether or not the balance meets specifications. Turn the balance
on and allow it warm up for at least five minutes before performing these tests. Make sure
the test area is free from drafts and that the balance rests on a level and vibration free
surface. The masses used for the performance tests and adjustments must be adjusted
to ASTM Class 4 tolerance or better.

4.2.1 Operational Test

1. Connect a functioning AC Adapter to the balance Power Jack (16) located at

the rear of the balance.

2. Plug the AC Adapter into a suitable power source. If the AC Adapter supplied
with the balance is rated for a different voltage, use an appropriate adapter
to match the supply voltage.

4.2.1.1 Segment Display Test

1. Turn the balance on by pressing Zero On, all segments are enabled and
displayed briefly, then followed by a software revision number (which may be
different from the display shown below). This is a segment display test. See
Figure 4-3.
BAT g BAT g BAT g
dwt dwt dwt
PC PC PC
oz t oz t oz t

g g g

(200 g) (400, 600 &1200) (6000 g)

Figure 4-3. Display Turn On Sequence.
4-2
 CHAPTER 4 MAINTENANCE PROCEDURES

4.2.1.1 Segment Display Test (Cont.)

2. Tare the balance. The display should indicate a zero weight.

4.2.2 Calibration
To verify that the balance is functioning properly, it must be calibrated prior to testing.
After calibration, proceed to Performance Tests, paragraph 4.2.3.

Span Calibration resets the balance’s weighing range by checking 2 points: zero and
a weight value within the balance’s range.

Linearity Calibration resets the balance’s weighing range by checking 3 points; zero
and two different weight values within the balance’s range. This also helps minimize
deviations between actual and displayed weights throughout the range.

A 200 g calibration mass is supplied with the 200g and 400g balances for performing
Span Calibration. A 300 g calibration mass is supplied with the 600g balance. Linearity
calibration requires an additional 100g mass for 200g Balances, 200g mass for 400g
balances and 300g mass for 600g balances. Calibration masses are not supplied with
1200g and 6000g balances. Masses are available from Ohaus as accessories.

4.2.2.1 Calibration Masses

Before beginning calibration, make sure masses are on hand. Do not rely on previously
stored calibration data. Calibration should be performed as necessary to ensure
accurate weighing. Masses required to perform calibration is listed are Table 4-1.

TABLE 4-1. CALIBRATION MASSES

LINEARITY SPAN
MODEL MASS MASS
200g 2 x 100g 200g
400g 2 x 200g 200g
600g 2 x 300g 300g
1200g 2 x 500g 1000g
6000g 2 x 2000g 4000g

NOTE: Masses must meet or exceed ASTM

Class 4 Tolerance. Calibration masses are
available from Ohaus as accessories.

4.2.2.2 Calibration Procedure

Before beginning the procedure, make sure that the calibration masses are on hand.

NOTE: When performing a calibration, do not remove calibration mass until a weight
value or next calibration request is displayed on the balance.

4-3
CHAPTER 4 MAINTENANCE PROCEDURES

4.2.2.2 Calibration Procedure (Cont.)

Span Calibration
Scout II balances are calibrated before shipment, however, calibration can be affected by
changes in location, temperature, or rough handling. The balance should be warmed up
for at least 5 minutes.

1. Press and hold Zero On until CAL is displayed then release it. -C- is
momentarily displayed followed by the value of the mass which must be placed
on the center of the Pan (6). Do not disturb the balance when -C- is
displayed.

2. Place required mass on the center of the Pan (6) and momentarily press Zero
On.

3. When the weight on the Pan (6) is displayed with the stability indicator
balance is calibrated. *, the
4. Access the Menu and perform a linearity calibration on the balance.

Linearity Calibration
1. With the balance OFF, press Zero On until MENU is displayed.

2. Repeately press Mode Off until Lin is displayed, then press Zero On.
-C- is momentarily displayed followed by the value of the mass which must
be placed on the pan.

Do not disturb the balance while -C- is displayed.

3. Place the displayed value of the first mass on the pan and momentarily
press Zero On. -C- is displayed, then the value of the second mass to be
placed on the pan is displayed.

4. Place the displayed value of the second mass on the pan and momentarily
press Zero On.

5. When the weight on the pan is displayed with the stability indicator
balance is calibrated. Remove the mass from the pan. *, the
When Linearity calibration is completed, the balance automatically exits the menu
and stores any changes you have made.

4-4
 CHAPTER 4 MAINTENANCE PROCEDURES

4.2.3 Menu System

The Menu System permits you to verify and change balance parameters. Balance
parmeters include: Auto Shut-off, enable/disable available weighing units, parts count-
ing, print parameters, and perform Linearity calibration. The Menu System is navigated
by using the two front panel buttons. Pressing the same button repeatedly loops through
a list of menu items or parameters. Switching to the other button changes the menu flow
or changes the parameter being viewed.

1. To enter the menu, start with the balance off, press and hold Zero On until
MENU is displayed, then release Zero On. The first menu item A OFF is
displayed.

2. Repeatedly press Mode Off to display the desired menu item to be used
or to exit, press Mode Off until End is displayed, then press Zero On.

NOTE: To save changes to the menu Sysytem, the menu item End must be
selected and Zero On pressed. Exiting the Menu System in any other way
does not save changes.

MENU
A.OFF - Set to On or Off.
UNITS*- g, oz, Ib, ozt, dwt, pc - set each On or Off.
PRINT** - Power - On or Off.
Baud Rate - 300, 1200, 2400, 4800, 9600
Data Bits - 7 or 8
Parity Bit - Odd, Even or None
Stop Bits - 1 or 2
Auto Print - Continuous, On Stability, or Off
Print Stable Data Only - On or Off
End.- Exit menu and store settings.
LIN- Perform linearity calibration.
END- Exit menu and store settings.
*Available weighing units may vary with model.
** RS232 models only.

NOTE: Bolded text in the menu are default settings.

4.2.3.1 Auto Shutoff Activation

When Auto Shut-off is activated, the balance shuts off after three minutes of non
use. To activate auto shut-off, proceed as follows:

1. Start with the balance OFF. Press Zero On until MENU is displayed. When
Zero On is released, A. OFF is displayed.

2. With A. OFF displayed, press Zero On to view current state (ON or OFF).

3. Press Mode Off to change the displayed setting to either On or OFF.

4-5
 CHAPTER 4 MAINTENANCE PROCEDURES

4.2.3.1 Auto Shutoff Activation (Cont.)

4. To accept the displayed setting, press Zero On. The display returns to
A. OFF.

5. Press Mode Off until End is displayed, then press Zero On to store and save
setting. Balance is now in a weighing mode.

4.2.3.2 Activating Units and Parts Counting

1. When the balance displays UnitS, press Zero On to display the grams
indicator "g" with its current setting On g or OFF g.

2. To change the displayed setting, press Mode Off.

3. To accept the displayed setting, press Zero On. The display advances
to the next weighing unit.

4. Repeat steps 2 and 3 for each weighing unit and parts counting PC. When the
last unit has been accepted, the display indicates UnitS.

5. Repeately press Mode Off until End is displayed, then press Zero On to store
and save setting. Balance is now in a weighing mode.
4.2.3.3 Print Menu
The Print menu is used to configure and customize the RS232 interface parameters for
your requirements on balances equipped with this function. Models without the RS232
interface do not show the Print menu item.

The following table shows the sequence in which submenus appear on the Print Menu.
Factory default settings are in bold.
TABLE 4-2. PRINT MENU

POWER Enables/disables operation of the RS232 interface by setting

to ON or OFF. Not recommended for battery operation.
Baud Rate Specifies baud rate of either 300, 1200, 2400, 4800, or 9600.
Data Bits Specifies number of data bits, 7 or 8.
Parity Bit Specifies parity type, Odd, Even, or None.
Stop Bits Specifies the number of stop bits, 1 or 2.
Auto Print Enables either continuous, on stabilty, Off or automatic
printing.
Print Stable Data Enables/disables printing stable data only feature by setting to
On or Off.
End Used to exit the Print menu and store your selections.

4.2.3.4 Exiting the Menu

To exit the menu and store settings, repeatedly press Mode Off until End is displayed,
then press Zero On.

4-6
 CHAPTER 4 MAINTENANCE PROCEDURES

4.2.4 Performance Tests

Accurate performance of a Scout II balance is determined by a series of three perfor-
mance tests. The displayed readings are compared with the tolerances listed in Table
4-2. Tolerance values are expressed in counts. A one count change is equal to the last
digit shown on the balance display.

TABLE 4-3. TYPES OF PERFORMANCE TESTS

PERFORMANCE TEST TOLERANCE

Precision +1 Count

Off Center Load +1 Count

Centered Load +1 Count

The following performance tests are used to evaluate the balance operation before and
after repairs. Each balance tested must meet the requirements specified in each test as
well as the specifications listed in Table 1-2. Before proceeding with the following tests,
all the procedures starting with paragraph 4.2 must have been accomplished on the
balance first. Tolerance values are expressed in counts. A balance which passes each
of these three tests meets the manufacturing specifications.

4.2.4.1 Precision Test

Precision is a word used in balance specifications meaning the Standard Deviation of
a set of similar weight readings. To determine whether a balance meets the calculated
Standard Deviation value in the Specification Table 1-2, perform the following test:

Test
1. Tare the balance. The reading on the display should be 0g.

2. Select a mass weighing near the maximum capacity of the balance and place
the mass on the center of the Pan (6). Observe and record the reading.

3. Remove the mass. Reading should return to 0g +1 count.

4. Repeat this test for ten readings. If the standard deviation of the readings is
less than +1 count, the balance passes the Precision Test.

4-7
CHAPTER 4 MAINTENANCE PROCEDURES
4.2.4.1 Precision Test (Cont.)

Adjustment
If the deviation for any set of readings (using the same mass placed on the center of the
Pan) is greater than +1 count, the balance does not meet the Precision Test specification.
Inspect and correct the following areas:

1. Check for mechanical obstructions. Any foreign object touching any part
of the moving Pan linkage assembly can cause a balance to fail the
Precision Test. Inspect and correct as necessary.

2. An error in the Off-Center Load Test can affect the results of the Precision
Test. Inspect and correct if necessary. See Off-Center Load Test.

3. Foreign material or debris located in the balance between the Pan Support (5)
and the Top Cover (2) can cause the balance to fail the test.

4. Environmental influences such as vibrations, drafts or a non-level surface can

also cause failures.

4.2.4.2 Off-Center Load Test

The Off-Center Load Test is used to determine whether displayed weight values are
affected by moving the sample to different areas of the Pan (6).

Test
1. Place 1/2 of the balance capacity in the center of the Pan (6).

2. Note the reading.

3. Move the mass halfway (between the center and the edge) to the front of
the Pan (6). Note any differences in the displayed weight reading.

4. Repeat this test for the back, left, and right positions of the Pan.

5. Maximum allowable change in displayed weight readings is + 1 count for

each of the four positions. If this reading is exceeded, it usually indicates a
defective Transducer (8).

4.2.4.3 Centered Load Test

This test is used to determine the linearity of the unit throughout its operating range. The
masses used to perform this test must be adjusted to ASTM Class 4 Tolerance, or better.

NOTE:
The balance must pass the Off-Center Load
Test and Precision Test before the Centered
Load Test may be performed.

4-8
 CHAPTER 4 MAINTENANCE PROCEDURES

4.2.4.3 Centered Load Test (Cont.)

Test
1. Place a mass equal to the maximum capacity of the balance on the center of
the Pan (6) and note the reading.

2. If the displayed weight is greater than 1 count higher or lower than the value
of the applied mass, proceed to paragraph 4.2.2.2 and calibrate the balance.
The balance should now be calibrated in grams.

3. After completing the above adjustments, check the linearity at intermediate

positions in the range between zero and maximum capacity. The displayed
weight readings should be equal to the applied mass. Tolerance is + 1 count
for each of the respective weight readings. If the displayed weight values are
in excess of tolerance count, proceed to paragraph 4.2.2.2 and perform a
Linearity Calibration.

4.2.5 Down Stop Adjustment

Use the following procedure to adjust the Downstop Screw (21) on the Transducer (8)
so that the Pan (6) “bottoms out” when the weight on the Pan (6) is 150% of the balance’s
capacity. Refer to Figures 4-4 and 4-5.

1. Place a mass on the Pan (6) equal to 100% of the balance capacity.

2. Gently press down on the Pan (6) and verify that there is downward
movement.

3. Place a mass on the Pan (6) equal to 150% balance capacity .

4. Gently press down on the Pan (6) and check for downward movement. If the
Pan (6) does not move downward, the Down Stop (21) adjustment is correct.
Proceed to step 7.

5. If the Pan (6) moves down when pressed, remove the Pan (6) , rotate the
Downstop Screw (21) 1/8 turn clockwise using an Allen wrench.
See Figure 4-4 for Down Stop location and Figure 4-5 which is cross sectional
view of the Transducer (8).

6. Repeat steps 4 and 5 as necessary until there is no downward movement.

7. Repeat the entire procedure to verify that with 100% capacity on the Pan (6),
it moves down when pressed, and with 150% capacity on the Pan (6), it does
not move when pressed.

4-9
 CHAPTER 4 MAINTENANCE PROCEDURES

4.2.5 Down Stop Adjustment (Cont.)

PAN SUPPORT DOWN STOP SCREW

RETAINING
SCREW MOUNTING PLATE TRANSDUCER

DOWN STOP
ADJUSTMENT
UP STOP ACCESS HOLES
BASE TRANSDUCER
MOUNTING SCREWS

II

g
Mode Zero
Off On

Figure 4-4. Down Stop Adjustment Location. Figure 4-5. Transducer Cross
Sectional View.

4.3 REPLACEMENT OF MAJOR COMPONENTS

When using this section of the Service Manual, you will find it necessary to refer to other
sections. References are made to the Exploded View and Schematic Diagram which
are located and identified in Chapter 5, Drawings and Parts Lists.

The decision to replace any component should only be made after thoroughly diagnos-
ing the problem.

NOTE: Parts identified with a number can be ordered. Parts identified with a letter are
not stocked and are not orderable.

If, after the replacement of any component, the balance is still nonfunctional and no other
information on the subject is available in the Instruction Manual, contact:

Ohaus Corporation
29 Hanover Road
Florham Park, NJ 07932 USA
Tel: 973-377-9000
Fax: 973-593-0359

In the United States call Ohaus Aftermarket, toll free, 800-526-0659 between 8:00 a.m.
and 4:00 p.m. EST.
4-10
 CHAPTER 4 MAINTENANCE PROCEDURES

4.3.1 Disassembly
This section of the manual contains detailed disassembly procedures of the balance.
Refer to Figure 5-1. Before disassembling the balance, it should be noted that
components inside of the balance are delicate and need to be handled with care. It is
imperative that the Transducer (8) should never be subjected to any excessive torque,
stress, or abraison as damage may result. Once the balance has been disassembled,
any small scratch or abrasion made to any of the Individual Strain Gauges will render the
entire Transducer (8) unusable. The Printed Circuit Board (4) contains integrated
circuits which employ CMOS technology, therefore, caution must be exercised so as not
to subject any of these components to static electricity discharge. When servicing, a wrist
Ground Strap with a 10 Megohm series resistor to earth ground is highly recommended.
The Printed Circuit Board (4) should be handled by grasping the edges only and never
placing fingers on any of the runs or traces.

To disassemble the balance, proceed as follows:

1. Turn the balance off and if using an AC Adapter, disconnect it from the
balance.

2. Remove the Pan (6) from the balance.

3. Hold the Pan Support firmly to prevent it from twisting and remove the Pan
Support Retaining screw (B) and the Pan Support (5) from the balance. See
Figure 4-7. Note: Allowing the Pan Support to rotate may damage the
Transducer.

4. If a battery is being used, turn the balance over and remove the Battery
Compartment Cover (3) as shown in Figure 4-6.

Battery Compartment

Figure 4-6. Battery Compartment Location.

5. Disconnect the 9 volt Battery from the Connector inside the balance, remove
it and replace the Battery Compartment Cover (3).

6. Remove the cover Screw (A) (see Figure 4-8). On some production units, two
additional screws (D) located at the bottom of the Base (1) shown in Figure
5-1 have to be removed.

4-11
CHAPTER 4 MAINTENANCE PROCEDURES
4.3.1 Disassembly (Cont.)

COVER SCREW

PAN SUPPORT
RETAINING
SCREW

DOWN STOP
ADJUSTMENT

TRANSDUCER

II II

g g
Mode Zero Mode Zero
Off On Off On

Figure 4-7. Pan Support Removal. Figure 4-8. Cover Removal.

7. With the balance facing towards
you, remove the Cover (2) by first pull-
PUSH NUT
ing the two barbed tabs on the front
POWER BD RS232 BD
underside of the balance forward and
POWER CABLE
pushing them upwards toward the top BATTERY
COMPARTMENT
MOUNTING PLATE
Cover (2). After the front of the top cover TRANSDUCER

CABLE
is loose, lift the cover from the rear and CLIPS
RS232 CABLE

bring it forward keeping the front edges

PC BOARD
of the top and bottom covers close to-
U6 (U6A)
gether. Position the Cover (2) in front of EEPROM

the Base (1) (see Figure 4-9). Use care RS232 CONNECTOR

as the LCD Display (12) is connected

by a ribbon cable . The balance
components are now accessible for re-
pair or replacement.
DISPLAY
The balance is designed for easy replacement of
major components. The Cover (2) is secured by
one Screw (A) on top of the balance and on early
production units, two screws (D) at the bottom of INSIDE COVER
the Base (1). The Platform (5) is secured by one
Screw (B) into the top of the Transducer (8). The
Transducer (8) is fastened by two captive Screws
(C) at the bottom of the balance.

The Printed Circuit Board (4) is fastened in place

by clips which are part of the Base (1). The Power
Board is also fastened into place by clips and a Figure 4-9. Balance Opened.
Push Nut. The Printed Circuit Board (4) and
Power Board are connected by a flexible cable
and is available only as a prewired assembly.

4-12
 CHAPTER 4 MAINTENANCE PROCEDURES

4.3.1.1 Printed Circuit Board (4) and Power Board Replacement

In an effort to keep service costs down, it is suggested that if the Printed Circuit Board (4)
is suspected of being faulty, it should be replaced rather than repaired.

To replace the Printed Circuit Board (4) and Power Board, proceed as follows:

1. Disassemble the balance, refer to paragraph 4.3.1.

CAUTION

WHEN HANDLING THE PRINTED CIR-

CUIT BOARD, HANDLE BY EDGES ONLY!
DO NOT TOUCH FOIL SIDE OF BOARD.
STATIC DISCHARGE MAY DAMAGE
SOME COMPONENTS.

2. The Printed Circuit Board (4) and Power Board are wired together by a
short flexible cable. These parts are available wired together as a kit, refer
to the parts list for part number if both boards are to be replaced. Remove the
flexible cable coming from the Transducer (8) from the connector on the
Printed Circuit Board (4) as shown in Figure 5-1.

3. When an RS232 board is installed, remove the RS232 Cable (18) from the
connector on the Printed Circuit Board (4).

4. Unclip the Printed Circuit Board (4) from the Base (1). On the Power Board,
carefully remove the Push Nut, (use care as the plastic post can be broken
easily) then, unclip the Power Board from the Base (1). Remove both boards
from the Base (1).

5. On 200 and 1200 gram Balances, the EEPROM (U6 or U6A) from the old PC
Board must be removed and installed in the new board. See Figure 4-9 for
location.

Special Note:
Some newer revision replacement boards may be supplied with an 8-pin dip
socket that must be manually soldered in place. The extra socket allows
maximum flexibility for using alternate types of EEPROM's. EEPROM's with
manufacturer part numbers similiar to 93xxxx will require that the socket be
soldered into the standard U6 position, (the set of 8 pins furthest away from U1).
EEPROM types with part numbers similiar to S-29xxx require that the socket be
soldered into the U6A position, (the set of 8 pins closest to U1). Determine which
type of EEPROM is being used and solder the socket into the appropriate location
observing the correct polarity of the socket, (polarity can be determined by the
layout drawing of U6 or U6A on Figure 5-4.

4-13
CHAPTER 4 MAINTENANCE PROCEDURES

4.3.1.1 Printed Circuit Board (4) and Power Board Replacement (Cont.)
6. Install the new Printed Circuit Board (4) and the Power Board to the Base (1).
Make sure that all of the clips are properly secured to the boards. Note: If when
removing the Push Nut the post was broken, secure the power board with a
self-tapping screw and a large washer. There is a hole near the edge of the
board to accept a self-tapping screw which is over a boss on the bottom cover.

7. Connect the flexible cable from Transducer (8) to the connector on the Printed
Circuit Board (4).

8. Connect the RS232 Cable (18) to the connector on the Printed Circuit Board
(4) if the RS232 is installed.

9. Reassemble the Balance.

10. Check the performance of the balance and recalibrate.

4.3.1.2 RS232 Circuit Board (14) Replacement

To replace the RS232 Printed Circuit Board (14), proceed as follows:

1. Disassemble the balance, refer to paragraph 4.3.1.

2. The RS232 Printed Circuit Board (14) is secured to the Base (1) with two
screws (E). Remove the two screws from the board. Remove the ribbon
Cable (18) coming from the RS232 Board which is secured to a connector on
the Printed Circuit Board (4).

3. Remove the RS232 Printed Circuit Board (14).

4. Insert the end of the ribbon Cable (18) into the connector J1 on the new RS232
Printed Circuit Board (14) before mounting. The opposite end of the ribbon
Cable (18) mounts at Printed Circuit Board (4), connector J2.

5. Install the new RS232 Printed Circuit Board (14) into postion in the Base(1)
and secure with the two screws previously removed.

6. Reassemble the Balance.

7. Check the performance of the balance and recalibrate.

4-14
 CHAPTER 4 MAINTENANCE PROCEDURES
4.3.1.3 LCD Display (12) Replacement
The LCD Display (12) is fastened to the Cover (2) by an adhesive. The display is then
covered by the Function Label (13) which is also fastened to the Cover (2) by an
adhesive. If the LCD display must be replaced, the Function Label must also be replaced
since it is destroyed upon removal.

Refer to the parts list in section 5 for the kit number which contains both parts.
To replace the LCD, proceed as follows:1. Disassemble the balance in accordance with
the procedures in paragraph 4.3.1.

2. With the Cover (2) folded back so that the inside of the balance is exposed,
grasp the ribbon cable of the LCD using both hands and remove the cable
from the socket on the Printed Circuit Board (4) as shown in Figure 4-9. The
other end of the ribbon cable is permently mounted to the LCD.

3. Turn the Cover (2) over and remove the Function Label (13). Remove all
traces of adhesive from the Cover (2).

CAUTION

USE CAUTION IN THE NEXT STEP AS THE LCD IS

GLASS AND MAY BREAK IF OVERSTRESSED.

4. Carefully remove the defective LCD Display (12) from the Cover (2). Remove
all traces of adhesive from the Cover (2).
5. Route the cable from the new LCD Display (12) through the opening in the
Cover (2).

6. Place the replacement LCD Display (12) into position on the Cover (2). Peel
off the adhesive back covering from the LCD and position the LCD on the
Cover (2). Fasten the LCD Display (12) into the proper position.

7. Position the Cover (2) against the Base (1) as shown in Figure 4-9 and using
both hands grasp the ribbon cable from the LCD and firmly press the cable
into the connector on the Printed Circuit Board (4). Make sure that the cable
is firmly seated in the connector.

8. Assemble the balance by placing the Cover (2) on top of the Base (1) and
securing with the Cover screw (A) and Pan Support (5) using Screw (B).

9. Before removing the adhesive back covering, place the new Function Label
(13) into position on the Cover (2) to see how the label fits. Then, remove the
adhesive back covering and carefully fasten the Label into position.

4-15
 CHAPTER 4 MAINTENANCE PROCEDURES

4.3.1.4 Transducer (8) Replacement - 200 and 1200 Gram Models

On 200 and 1200 gram models, one or more EEPROM's is supplied in the kit. The
EEPROM U6 (or U6A) must also be replaced on the Printed Circuit Board (4) when the
Transducer (8) is replaced. To replace the Transducer (8) and EEPROM, proceed as
follows:

CAUTION

Extreme care must be exercised so as not

to twist or deform the Transducer in any
way. Care should be exercised to not
scratch the Strain Gauges. Any damage to
the Transducer can render it inoperative.

1. Disassemble the balance in accordance with the procedures in paragraph 4.3.1.

2. Turn the balance over and loosen evenly the two Allen head captive Machine
Screws (C) (until free) which secure the Transducer (8).

3. Turn the balance over again. While facing the Transducer (8) remove the
Flexible Cable from the connector on the Printed Circuit Board (4) coming
from the Transducer (8). (Before removing the Flexible cable, the top of
connector J7 must be lifted.)

4. The Transducer (8) can be checked before replacement for the proper DC
resistance. This should measure 263 ohms between adjacent legs of full
bridge type transducer or 350 ohms for half bridge types. Figure 4-10 illus-
trates the bridge and Figure 4-11 illustrates the pin connections on the
Transducer cable connector.
FLEX PCB
6
EXCITATION (+ 5V)

5
HIGH OUT

- +
OPEN FOR 4
C1 C2

HALF BRIDGE
+ -
3
BEAM GROUND

EARTH GND

THERMISTOR OUT 2
6 5 4 3 2 1

1
ANALOG GROUND

TOP VIEW (METAL TRACES SHOWING)

Figure 4-10. Bridge Connections. Figure 4-11. Transducer Cable Connector.

4-16
 CHAPTER 4 MAINTENANCE PROCEDURES

4.3.1.4 Transducer (8) Replacement - 200 and 1200 Gram Models (Cont.)
5. Ensure that the Up Stop (15) clears the Mounting Plate, then remove the
Transducer (8) from the Mounting Plate. (The Mounting Plate is not
field serviceable, do not try to remove this plate).

6. Install the new Transducer (8) Into position on the Mounting Plate in the Base
(1).

7. Hold the Transducer (8) in place and turn the balance over and secure the
Transducer (8) with the two captive Screws (C) on the bottom of the bal-
ance.

8. Turn the balance over again. While facing the Printed Circuit Board (4), insert
the flexible cable from the Transducer (8) into the connector provided for it,
on the Printed Circuit Board (4). (Press down on the top edge of connector J7
to secure the Flexible Cable.)

9. Locate IC U6 on the Printed Circuit Board (4) and remove the IC. Insert the
new IC in the socket. IC U6 contains balance setup and calibration data.

Special Note:
On some newer revision Printed Circuit Boards, an alternate EEPROM type may
be installed at position U6A instead of at position U6. When removing the old
EEPROM, note the manufacturer number on the IC. Newer Transducer replace-
ment kits are supplied with two EEPROM types. From the replacement kit, select
the EEPROM that closely matches the part number of the older IC and use this
part to make the replacement. In general, EEPROM types with manufacturer part
numbers similiar to 93xxxx will be installed at position U6. EEPROM types with
part numbers similiar to S-29xxx will be installed at position U6A. When replacing
the IC, be sure to observe correct polarity.

10. Assemble the balance by placing the Cover (2) on top of the Base (1) and
securing with the Cover screw (A) and Pan Support (5) using Screw (B).

11. Adjust the Up/Down Stop in accordance with paragraph 4.2.4.

12. Recalibrate the balance in accordance with paragraph 4.2.2.

13. Check the performance of the balance.

4-17
CHAPTER 4 MAINTENANCE PROCEDURES

4.3.1.5 Transducer (8) Replacement - 400, 600 and 6000 Gram Models
To replace the Transducer, proceed as follows:
CAUTION
Extreme care must be exercised so as not
to twist or deform the Transducer in any
way. Care should be exercised to not
scratch the Strain Gauges. Any damage to
the Transducer can render it inoperative.

1. Disassemble the balance in accordance with the procedures in paragraph

4.3.1.

2. Turn the balance over and loosen evenly the two Allen head captive Machine
Screws (C) (until free) which secure the Transducer (8).

3. Turn the balance over again. While facing the Transducer (8) remove the
Flexible Cable from the connector on the Printed Circuit Board (4) coming
from the Transducer (8). (Before removing the Flexible cable, the top of
connector J7 must be lifted.)

4. The Transducer (8) can be checked before replacement for the proper DC
resistance. This should measure 263 ohms between adjacent legs of full
bridge type transducer or 350 ohms for half bridge types. Figure 4-10
illustrates the bridge and Figure 4-11 illustrates the pin connections on the
Transducer cable connector.

5. Ensure that the Up Stop (15) clears the Mounting Plate, then remove the
Transducer (8) from the Mounting Plate. (The Mounting Plate is not
field serviceable, do not try to remove this plate).

6. Install the new Transducer (8) Into position on the Mounting Plate.

7. Hold the Transducer (8) in place and turn the balance over and secure the
Transducer (8) with the two captive Screws (C) on the bottom of the balance.

8. Turn the balance over again. While facing the Printed Circuit Board (4), insert
the flexible cable from the Transducer (8) into the connector provided for it,
on the Printed Circuit Board (4). (Press down on the top edge of connector J7
to secure the Flexible Cable.)

9. Assemble the balance by placing the Cover (2) on top of the Base (1) and
securing with the Cover screw (A) and Pan Support (5) using Screw (B).

10. Adjust the Up/Down Stop in accordance with paragraph 4.2.4.

11. Recalibrate the balance in accordance with paragraph 4.2.2.

12. Check the performance of the balance.

4-18
 CHAPTER 5 DRAWINGS AND PARTS LISTS
5.1 DRAWINGS
This section of the manual contains an exploded view, schematic diagrams and
component layout drawings for Scout II balances, 200g, 400g, 600g, 1200g and 6000g.
The exploded view drawing is designed to identify the parts which can be serviced on
the balance in the field.

NOTE:
In all cases where a part is replaced, the
balance must be thoroughly checked after the
replacement is made. The balance MUST
meet the parameters of all applicable specifi-
cations in this manual.

If further technical information is needed, in the United States call Ohaus Aftermarket toll-
free 1-800-526-0659 between 8.00 a.m. and 4.00 p.m. EST. An Ohaus factory service
technician will be available to provide assistance. Outside the U.S.A., please contact:

Ohaus Corporation
29 Hanover Road
Florham Park, NJ 07932, USA
Tel: (973) 377-9000,
Fax: (973) 593-0359

5-1
CHAPTER 5 DRAWINGS AND PARTS LISTS

5-2
 CHAPTER 5 DRAWINGS AND PARTS LISTS

A 6 B 6
13

12
2

21

5
15
E
18
14
16
17

3
4

D
C

Figure 5-1. Exploded View of Balance.

5-3
 CHAPTER 5 DRAWINGS AND PARTS LISTS

V5

J7
C1
V5

001uF
R35

C12
15uF V5 2N3906 10K
PE Q2
10K @ 25 DEG C J7-1

100pF
7 U5

C19
2 V5
IN
LMC2001 V5
6

182K

4.75K
3 IN R17
J7-2

R2

R7
4
274
U3:A 47.5K

0.1uF
2
LM393

C3
PWM-W R44

100pF
R45 1

C27
J7-3
7 274 BAV70

R14*

475K

121K
R1*

0.01uF
R34 D5 V5

C21
V5
J7-4
10M

681K
C6

R3
C11

10K
R31
0.1uF

RESET
J7-5 R13 U4:A 0.1uF
74HCU04 1 274 U1

DO
274 SW1 -W
2 (XU1)
R47 38 7
BRIDGE J7-6 V5 RST VDC CK1
U4:B PWM-W 42 6
4 3 G3 G7/CK0
PWM-T 41 5
G2 G6/S1
1K RS232-DETECT 40 G1 4
U4:C G5/SK
RP4* RP2* 6 5 EXT-PRINT 39 G0 3

SOCKET PLCC44
G4/SO
274 33 29
1K D4 D0
U4:D 34 D1 30
0.1uF

D5
0.1uF

PLC44
C23

8
C24

9 35 31
D6 D2
36 D7 32
D3
SWI-W 25 L4 17
L0
EXT TARE 26 L1 18
L5
27
SVI-T L6 L2 19
ON-HOLD 28 L7 L3 20
V5 SHDN-RS232
J3 9
I4 I0
J4
I5 I1 10
J5 11
I6 I2
C2 J6 12
V5 I7
121K

I3
R12

V5
0.1uFV5 21 43
C4 C0
47.5K

U8 V5 22 C5 44
LMC2001 C1
R4

R9 2 23 C6 1

4.75K
-IN C2

R6
24 2
V- V+

18.2K 6 C7 GND C3
8

6
100pF

3 + IN
C20

100pF

37
C28

274
4 V- V+

7
C26

PWM-T
4

274
10K @ 25c

0.1uF

5 R43
68.1K

+
0.1uF
R11
RT10

C25

R46 U3:B
NTC

LM393

0.01uF
C22
12.1K

ALTERNATE
R5

THERMISTOR
LOCATION
V5

U4:F
14

74HCU04
0.1uF
C17

12 13
7

U4:E
74HCU04
10 11 SWI-T 274
R48

VUNREG-5V

V5
FLEX WIRE VR1
D9 E1 JUMPER L1 Q6 LM2930S
VUNREG
4.75K

J3 1 E1A 1 3
R19

IN OUT
10K
R18

2 W1 WB CHOKE
NC SS14
3 J5
GND VL0W
C14
0.1uF
C9

2
R23
15K
0.1uF

0.1uF
C10
C8

E2 J6 220uF 2N3906 Q7
W2 E2A AL 2N3904
Q4
9V BATTERY V5
C18
22uF
R38
10K

E3 L2 AL
W3 E3A
WB CHOKE R22 D6 ON/TARE
3.92K
BAV70

Q5
2N3904 R20 ON HOLD
LAST USED UNUSED 10K
DESIGNATORS DESIGNATORS OFF / MODE
C28 C7, C15
D9 D1 - D3 Q1
1.5K
R21

E3 Q3 R39
J8 R8, R10, R15 2N3904 J8 ON / TARE V5
Q7 RP1 274K SW1 SW2 OFF
R48 RT1 - RT9 TST NC NC OFF / MODE
RP2 U2, U6
R37
1.5K

RT10 C16 NC
NC
2.74K

R40*
R41

274

SW2
U8 22uF
VR1 AL
XU6A
Y1
L2

*ASSEMBLY OPTIONS

PCB ASSEMBLY TYPE R1 R14 RP2 R24 R40 R42 D8 C24 J8

FULL BRIDGE (FB) 681K 274K 274 274 1.5K LED 0.1uF SHORT
HALF BRIDGE (HB) 121K 475K 1K/1K OPEN

Figure 5-2. PC Board, Schematic Diagram, Sheet 1 of 2.

5-4
 CHAPTER 5 DRAWINGS AND PARTS LISTS

V5
U6A
(XU6A) 8
2 VCC
SK

BP DIP SOCKET

S-29131A
3
DI 6
4 PC
DO

VCC
R36
10K
1 7
CS GND NC U6
5 (XU6) 8

93 CSXX-SMT SOCKET
SK 2 VCC
SK

BP DIP SOCKET
DI 3
DI 6 PE
DO 4 PC
DO

CS 1 7 PRE
PRC
GND
C4 C5 5

33pF R30
33pF
V5 R16 10K
J1
C11 1M R29
15K J1-19
0.1uF 10 Mhz
V5
U1 C13 J1-18
(XU1) Y1 V5
38 7 J1-17
RST VCC CKI 0.1uF
42 6 J1-16
G3 G7/CK0
41 5 SI-E
G2 G6/S1 J1-15
40 SK-E 17
10K

4
R28

G1 G5/SK VCC S0
39 G0 3 SO-C 9 18 J1-14
G4/SO A2 S1
19
33 (RS-O) DTR S2 J1-10
D4 D0 29 8
10K
R27

34 30 (P1) LED A1 S3 20
D5 D1
S4 21 J1-9
SOCKET-PLCC44

35 31 CS-E
D6 D2 7
36 32 PRE-E A0 S5 22 J1-8
D7 D3
PLC44

D4 PRE-E S6 23
25 L4 17 SDA BAV70 24 J1-13
L0
26 L5 18 SCL PCF8566 S7 25
L1 S8 J1-12 TO LCD
27 L6 19 RS-TDX 26 FLEX CABLE
L2 S9
28 L7 20 RS-RXD 10 27 J1-11
L3 SA0 S10
28
13 14 9 VLOW S11 J1-7
I0 1 29
10K
R32

14 10 OFF/MODE SDA S12

15 11 J1-6
15 11 ON/TARE S13 30
16 12 31
S14
R33
10K

16 17 13 12 CTS(RS-1) J1-5
2
SCL S15 32
21 C4 43 S16 33 J1-20
C0
3 34
22 C5 C1 44 NC SYNC S17 J1-21
23 C6 C2 1 S18 35
24 C7 GND C3 2 4 36 J1-22
NC CLK S19
37
37 S20 NC J1-23
38
V5 S21 NC
39 J1-4
S22 NC
40
S23 NC J1-1
33.2K

6 13
R25

OSC BP0
15 J1-2
BP1
12 14
VLCD BP2 J1-3
16
GND BP3 NC
R26
10K

11

V5 J2
J2-9

EXT-TARE J2-2

RS232-DETECT J2-7

EXT-PRINT J2-1

J2-8 TO RS232
SHDN-RS232 INTERFACE
FLEX CABLE
DTR J2-4
V5
CTS J2-6
LED
TXD J2-5
*D8
RXD J2-3
R42*
1.5K

J4 J2-10
V5
J4-8

PRE-E J4-7

LED J4-5

J4-1
DTR

CTS J4-2

TXD J4-3

RXD J4-4

VUNREG-SW J4-10

J4-9

J4-6
NC

Figure 5-2. PC Board, Schematic Diagram, Sheet 2 of 2.

5-5
 J1-9

J1-10
+5V

J1-7 GND 7 J2:7

R3

J1-2 47.5K R2
MF EXT-TARE 4 J2:4
R4 274
MF
47.5K
J1-1 MF R1 EXT-PRINT 9 J2:9
274
MF +5V
C4 C1
220uF 0.1uF
AL U1 17 J2:8
2 3 RTS 8 RS232, 9P DSUB
C1+ V+

VCC
C5 MALE, RT ANGLE
0.1uF 4 7 W/SHELL GND
C1- V-
J2:1

5-6
ADM222 1
5 C2+ (MAX222)
NC
C6
6
0.1uF C2-
14 CTS J2:5
J1:6 REC1-IN
5
13
REC1-OUT J2:3
J1:3 9 RXD 3
10 REC2-IN
REC2-OUT
15 TXD 2 J2:2
J1:5 12 TR1-OUT
TR1-IN
8 DTR 6 J2:6
J1:4 11 TR2-OUT
CHAPTER 5 DRAWINGS AND PARTS LISTS

TR2-IN
J1:8 18
ON-OFF

GND
16
NOTES:
UNLESS OTHERWISE SPECIFIED:
RESISTOR VALUES ARE IN OHMS, 1%, 1/4W, METALFILM

Figure 5-3. RS232 PC Board, Schematic Diagram.

LAST USED DESIGNATORS UNUSED DESIGNATORS
R4 N/A
C6
U1
J2
 CHAPTER 5 DRAWINGS AND PARTS LISTS

E3A
E1A
E2A
E1
E2 390001-
RT10
E3 L1 L2 J5 J6
J7
Q6
R18 D5 R17
C10

R24
R13
C6

C24
Q4 Q7 R31

R9
D9 D4 C9 RP2
U1

C26 R11

C23
R19 R12
C8 C20
J3 R30
R23 R32 R33 C19
R29

C2
C3 R14
C18
J4 R3 U8 R1

R34
C27
C14 R35 R2 U5

R54
R46
R20 Q5
TST Q2
R38 D6 R7 C12
R40 C17
J2 U6 U6A R44 C25 C1
R22 U3
R41 R36 C21 U4

R5
C28
Q1 R16 C11 C22 R4
R42

R47
R21
R27

R48
R25
R26
C13

R28 C5 C4 R43
R39
R6
D8

Y1
C16 R37
SW2 SW1

U7
J1

Figure 5-4. Main PC Board, Component Layout Drawing.

Figure 5-5. RS232 PC Board, Component layout Drawing.

5-7
CHAPTER 5 DRAWINGS AND PARTS LISTS
5.2 PARTS LISTS
This section of the manual contains the replaceable parts for the Scout II Electronic
Balances, 200g, 400g, 600g 1200g and 6000g.
TABLE 5-1. REPLACEMENT PARTS LIST

KEY NO. PART NO. DESCRIPTION

1 300002-130R Base with RS232, All

1 300002-030R Base without RS232, All

2 300001-020R Cover Top, All

3 390003-030R Cover Battery, All

4 300016-010R Replacement PCB Kit, 200g, 1200g

4 300017-010R Replacement PCB Kit, 400g, 600g, 6kg

5 300006-011R Pan Support, 200g

5 300020-010R Pan Support, 400g, 600g, 1200g, 6kg

6 77064-00R Pan, 200g

6 300007-010R Pan, 400g, 600g, 1200g, 6kg

8 300013-010R Replacement Transducer Kit with EEPROM, 200g,

(See notes 1 and 3)

8 300013-020R Replacement Transducer Kit with EEPROM, 200g

Asian, (See notes 1 and 3)

8 300014-010R Replacement Transducer Kit, 400g, 600g (See note 3)

8 300014-020R Replacement Transducer Kit, 400g, 600g Asian

(See note 3)

8 300059-010R Replacement Transducer Kit with EEPROM, 1200g

(See notes 1 and 3)

8 300058-010R Replacement Transducer Kit, 6kg (See note 3)

12 300015-010R Replacement LCD Kit, All (includes function label 13)

(See note 2)

13 300004-020R Function Label, All

14 390020-020R Replacement RS232 PCB

5-8
 CHAPTER 5 DRAWINGS AND PARTS LISTS

TABLE 5-1. REPLACEMENT PARTS LIST (Cont.)

15 300008-010R Screw, Upstop (See note 3)

16 90580-00R Power Jack, All

17 5227-04R Weigh Below Hook, All

18 390069-010R Cable, Internal RS232

21 H3405-21R Setscrew, Downstop (See note 3)

--- 390007-010R Switch, (SW1, SW2)

--- 90664-02R IC, EEPROM U6, (U6A) (see note 4 below)

--- 90524-66 AC Adapter 100/120 V ac US Plug (not shown)

--- 90524-63 AC Adapter 220 V ac Euro Plug (not shown)

--- 90524-64 AC Adapter 240 V ac UK Plug (not shown)

--- 90524-65 AC Adapter 240 V ac Australian Plug (not shown)

PARTS LIST NOTES:

1. Transducers replacement kit for 200 and 1200 gram models include
Transducer and one or more EEPROM's as matched sets.

2. When replacing the LCD, the Function label must also be replaced,
Kit No.300015-010R includes both parts.

3. Transducer kits are supplied with Upstop and Downstop screws.

4. IC, EEPROM U6, (U6A) must be pre-programmed for 400g, 600g or

6kg models. When ordering, please specify balance model type and
EEPROM manufacturer part number. For 200g and 1200g models,
transducer kit must be ordered which contains a matched set of
EEPROM and transducer.

GENERAL NOTES:
In all cases where a part is replaced, the balance shall be thoroughly
checked after the replacement is made. The balance must meet the
parameters of all applicable specifications in this manual.

Ohaus replacement parts warranty only applies to parts purchased

from Ohaus Corporation.
5-9
CHAPTER 5 DRAWINGS AND PARTS LISTS

5-10
SCOUT II ELECTRONIC BALANCES P/N 80250812