Sap PP Variant Config
Sap PP Variant Config
CONFIGURATION
MATERIAL VARIANTS
MATERIAL VARIANTS
In industries when we deal with Configurable material, many of times we come across a configuration which is asked
every now and then by many customer.
Also business don’t want to wait for customer to enter order and then start its production , instead there is a need to have
something similar to Make to Stock for this configuration to bring lead time down and maintain some stock of this fast
moving configuration.
To address all of these and many other requirements, there is a standard option available in SAP to create “Material
Variant”.
This document will be useful for beginners in VC area to understand the concept of Material Variant and how it can be
setup using standard SAP. Also we will discuss how when you configure a material in sales order (VA01) or Configuration
Simulation CU50, you can check whether a material variant already exists that has the same characteristic values and it
will manually or automatically replace the configurable material in sales order. You can display existing material variants
on the characteristic value assignment screen. However, the configurable material is not automatically replaced by the
variant.
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A material variant is a material that can be kept
in stock and that arises from an individual
configuration of a configurable product.
M ATERIAL
VARIANTS
The material master record of a material variant
is linked to the configurable material and
configured using the characteristics of the
configurable material. This variant of the
configurable material can then be manufactured
andkept in stock.
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1.You have a Configurable
Product “BIKE” which has 3
attribute on which it can be
configured, which become
Characteristics of this
configurable material.
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These characteristics will
have possible values
associated
CT04 : CHARACTERISTIC
COLOUR
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COLOUR
o Red
o Blue
o Black
o Green
o Golden
o Silver
o Orange
o Purple
o Yellow
o Dark Red
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ENGINE TYPE
o 200 CC
o 400 CC
o 600 CC
o 800 CC
o 1000 CC
o 1200 CC
o 1400 CC
o 1500 CC
o 1600 CC
o 1800 CC
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• EXHAUST
o S- EXHAUST 1
o S- EXHAUST 2
o S- EXHAUST 3
o S- EXHAUST 4
o S- EXHAUST 5
o S- EXHAUST 6
o S- EXHAUST 7
o S- EXHAUST 8
o S- EXHAUST 9
o S- EXHAUST 10
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CREATE A NEW
CHARACTERISTIC
CT04
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ENTER
Characteristic Name
Name that uniquely
identifies a
characteristic.
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SELECT Data Type
The data type categorizes a characteristic and shows
the format for entering characteristic values.
You can use the possible entries to select one of the
following predefined data types (the abbreviations
used in Customizing are shown in parentheses):
•Character format (CHAR): for characteristic values
that consist of a character string
•Numeric format (NUM): for numeric characteristic
values
•Date format (DATE): for characteristic values
that represent a date
•Time format (TIME): for characteristic values
that represent a time
•Currency format (CURR): for characteristic values
that
are entered in a currency
•User-defined data types: you can define these in
characteristics management by choosing Extras ->
More functions -> User-defined data type.
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ENTER THE Number of Characters
Total number of characters that you can enter when you
assign a value to this characteristic. This figure includes
the number of decimal places.
This figure does not include plus or minus signs or
decimal points.
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SELECT VALUE ASSIGNMENT
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SELECT VALUES
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ENTER CHAR VALUES
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SAVE
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SAVED
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CREATE A NEW CLASS
CL01
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ENTER THE Class number
Name used to uniquely identify a class within a class
type.
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ENTER THE Class Type 300
Uniquely identifies the class type.
You maintain class types in Customizing for
Classification.
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SELECT CREATE
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ENTER THE Class Description
Language-dependent description of a class.
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SELECT THE TAB CHAR.
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ENTER THE Characteristic Name
Name that uniquely identifies a characteristic.
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SAVE
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THE Class type 300 IS created
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You created configurable material with all Basic settings
required for “VariantConfiguration”
MM01
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ENTER MATERIAL OR NOT (INTERNAL OR EXTERNAL RANGE
NUMBER) , THE INDUSTRY SECTOR AND THE MATERIAL TYPE
KMAT
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SELECT VIEW CLASSIFICATION
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CLASS TYPE 300
ENTER CLASS
SAVE
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Configuration Profile
CU41 -Create
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THEN Below are the steps to create a Material Variant”, Create
a new material, BIKE – BLACK – 1000
Transaction: MM01
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ENTER INDUSTRY SECTOR AND MATERIAL TYPE
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Select views
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Complete the material creation process by filling out necessary
details and mandatory fields.
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Complete the material creation process by
filling out necessary details and mandatory
fields.
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To manufacture the
material variant in-
house, you must
maintain the variant at
plant level, so that
BOMs, routings, and so
on can be determined.
Cross-plant variants can
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To set up the material variant specific to a plant, in MRP 3 View,
in field “Configurable Material ( MARC-STDPD) “ in put the
configurable material number.
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Press enter; you will get a message to “Configure the material.
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configure this variant
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Come out of the screen using, complete the process ofcreation
of material following all required view and mandatory fields.
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In the basic data, you can link the
material variant to a configurable
material. This configuration applies
to all plants
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Now the MaterialVariant is created, and
need to be linkedwith BOM and
Routings of Configurable Material.
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Save the assignment.
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Assign Routing
Transaction: CA02
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Open a routing of configurable material
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Use the material assignment
option
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Enter Group counter, Material and plant
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CONTINUE
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Save the routing.
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Now the material Variant is ready to be used.
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Create Sales order
Transaction VA01:
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•Configure the configurable material in thesales order.
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•On the value assignment screen, you can check whether
material variants match the configuration of the material
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Material Variant matching the values will listed on lower
part of screen.
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Once you have configured the material, leave the
configuration editor
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•Depending on the settings in Customizing, either the
material is replaced by the material variant immediately, or
you see a message telling you that a suitable material
variant has been found.
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Save the sales order.
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