C

RD 5200S Series
narrow aisle reach truck

specifications
5200
C RD 5200S Series
narrow aisle reach truck

4"

48" 8" w/side shift

12" w/o side shift 20

4"

27" w/side shift

4.25" 5.5" 30" w/o side shift

32.5"

36"

36" 34.5" 14

15 13
53.3" max.

12.5" w/side shift

10.5" w/o side shift
8.75" *

18
8" 41"
9

10 31"
1.0" 6.1" 1.0" 6.1"
17

2 ø 4 x 2.9" 2 ø 4 x 4.1"
8.1" 8.1"
2.0" 2.0"

2 ø 6 x 2.9"
2 ø 6 x 4.1"

7.13" 2.0" ** 7.2" 2.0" ** 7.2"

9.9"

2 ø 5 x 4.1"
12.4" 37 2 ø 5 x 2.9"
5260 - 62.5"
5280 - 57.5" to 62.5"
38 38

* Top tie bar width – 33" for 240" or 270" lift. 35" for 300" and above.
** 1.0" on lift heights above 321"
 RD 5200S Series Specifications

1 Manufacturer Crown Equipment Corporation

General Information

2 Model RD 5260S-30 RD 5280S-30

3 Load Capacity* Max lb 3000 3000
4 Load Center Fork Face to Load CG in 24 24
5 Power 36 Volts 36 Volts
6 Operator Type Reach Stand Sit/Stand
7 Tire Type Load/Caster/Drive Poly/Poly/Poly
8 Wheels (x = driven) Load/Power Unit 4/2 (1x)
Mast Type Hi-Visibility TT
9 Lift Height in See Mast Chart
10 Guard Height in See Mast Chart
13 Forks Standard L x W x T in 36 x 4 x 1.5
Dimensions

Optional Lengths in 30, 39, 42, 45, 48

14 Carriage Tilt F°/B° degree 3/4
15 Headlength** Comp’t “C” in 60.06
Comp’t “E” in 64.43
17 Overall Collapsed Height in See Mast Chart
18 Overall Extended Height in See Mast Chart
20 Inside Straddle Width In 1" increments in 34 - 50
24 Speed Travel Power Unit First (E/L) mph 8.3/7.5 8.3/7.5
Performance

Forks First (E/L) mph 6.7/6.2 6.7/6.2

25 Speed Lift Empty/Loaded fpm 133/85*** 133/85***
25a Optional Speed Lift Empty/Loaded fpm 116/77 116/77
26 Speed Lower Empty/Loaded fpm 110/90 110/90
37 Tires Size - Drive/Caster in 13 x 5.5/8.5 x 2.7 x (2)
38 Wheelbase (Standard Wheel) Comp’t “C” in 61.32
Comp’t “E” in 65.70
Chassis

39 Suspension Drive Articulated

Caster Articulated, Swivel
42 Brakes Drive Elec Release/Mech Applied
Caster Electronically Applied
Parking Elec Release/Mech Applied
Battery Removal Drive Side
45 Type Lead Acid
Battery

46 Min Weight/Max Amp Comp’t “C” lb/amp 2000/930 2000/930

Comp’t “E” lb/amp 2600/1240 2600/1240
Max Battery Size Comp’t “C” in 16.25x38.69x31 16.25x38.69x31
Comp’t “E” in 20.75x38.69x31 20.75x38.69x31

* Contact factory. Capacity may be subject to derating at height.

** Add 2" with optional sideshift.
***Maximum lift speeds available on units with the “E” Battery Compartment.
 RD 5200S Series Specifications

Models RD 5260S-30 and 5280S-30 TT

9 Lift Height 198" 210" 240" 270" 300"
Free Lift* 41 47 59 71 83
10 Guard Height 89 95 95 95 95
Mast

17 Overall Collapsed Height 89 95 107 119 131

18 Overall Extended Height* 246 258 288 318 348
Minimum Straddle OD 42 42 42 42 42

Truck Weight w/o Battery Battery Compartment

Weight

RD 5260S-30 C lb 6329 6439 6752 7041 7548

RD 5280S-30 E lb 6434 6544 6857 7146 7653

Models RD 5260S-30 and 5280S-30 TT

9 Lift Height 321" 341" 366" 400"
Free Lift* 92 101 112 124
10 Guard Height 95 95 95 95
Mast

17 Overall Collapsed Height 140 149 160 172

18 Overall Extended Height* 369 389 414 448
Minimum Straddle OD 42 49 50 53

Truck Weight w/o Battery Battery Compartment

Weight

RD 5260S-30 C lb 7725 na na na
RD 5280S-30 E lb 7830 8085 8301 8535

*With load backrest.

Above 321" 6" high load wheel standard.
 RD 5200S Series Technical Information

Capacity 10. High performance travel Work Relief Center Operator visibility is improved
Model RD 5260S-30: 3000 lb at (8.3 mph/e) Soft, rounded surfaces make with:
24" load center, 36 volt. 11. Standard performance lift compartment interior more com-
• Low profile power unit
pumps (122 fpm/e, standard fortable. Streamlined exterior
Model RD 5280S-30: 3000 lb at • High visibility mast
on C box, optional on E box) smooths entry / exit for the opera-
24" load center, 36 volt.
12. High performance quiet lift tor. A lower floor height, (9.9") first • Angled mast cross bracing
Batteries pumps (138 fpm/e, na on greets the operator. A new 383
Battery removal from left side of C box, standard on E box) square inch floorboard and new- • Angled overhead guard cross
truck. Standard battery compart- 13. Overhead guard patented suspended floor provide bars
ment rollers for extraction with 14. 48" high load backrest comfortable footing. • Variable side stance
mechanized equipment. 15. Tilting fork carriage A new brake pedal design allows Superior Thermal Management is
Standard Equipment 16. Tandem articulating load variable side stance positions for
wheels the result of several unique design
1. Crown Integrated Control the operator. The operator can features: reduced heat generating
System with Access 1 2 3® 17. Silent mast staging system change positions to increase
18. High speed lift cut out 12" components, positioning of heat
diagnostics comfort and productivity. generating components away
2. 36 volt system from maximum lift
19. Crown manufactured drive The 5260S and the 5280S have from the compartment, padding
3. Work Relief Center to insulate the compartment from
and lift motors an upper footrest area, (178
• Variable side stance heat, and improved air paths
20. Articulated drive axle with square inch) with foot interlocks
• Flexible five-point through the truck.
190º steer arc and brake control. Using these
positioning
21. Key switch large, exclusive footrests can im- Clipboard surface and console
• Back support with integral
22. Horn prove operator comfort. From the storage pockets are standard. A
hip support
23. Emergency power disconnect standing position, the ability to lift large storage area is located be-
• Arm/elbow support padding
24. 350 amp battery connector either leg to a footrest can reduce low the operator backrest.
• Padded compartment
25. Large diameter battery rollers fatigue which increases
interior walls Crown Integrated Control
26. Color coded wiring productivity.
• Operator console with work System with Access 1 2 3®
surface and storage Optional Equipment The 5280S model offers Diagnostics
• Lower storage compartment 1. Mast lift heights to 400" a new level of flexibility for the Crown’s Integrated Control
• Suspended floor 2. Enhanced Display Panel operator. The 5280S has an ad- System provides unmatched
• 383 square inch floor area with 16 character alphanu- justable suspended seat, perch, truck control for all primary truck
• Non-skid rubber floor mat meric message center, six backrest, armrest, control handle, systems:
• 5260S model also includes button direct access, and steer tiller. The combination
178 square inch upper of these features lets the operator • Traction control
(Included on 5280S)
footrest area 3. Maximum Performance move from a standing, leaning, or • Hydraulic pump control
• High duty cycle traction System (MPS) includes: seated driver position. The stress
of standing can be relieved by sit- • Hydrostatic steering
motor (Standard on 5280S) • Enhanced Display
• 5280S model includes 178 • Rack Height Select ting and the stresses of sitting • Braking
square inch upper footrest • Productivity Package can be relieved by standing. By
• Display
area, adjustable suspended • Capacity Monitor changing postures and using dif-
seat, perch and backrest. 4. Tilt Position Assist ferent sets of muscles, significant The closed loop traction system
Multi-task control, armrest 5. Motor brush wear and ergonomic, physiological and or- provides high available torque uti-
and steer tiller are ad- overtemp indicator thopedic benefits may result. lizing a separately excited Crown
justable.The Enhanced 6. Forward steering manufactured motor.
Five-point positioning provides
Display is also standard on 7. Lift limit with or without Acceleration is dramatically im-
better control and stability, start-
5280S model. override (requires height proved, increasing productivity.
ing with the right hand on the
• Console light encoder) On ramps or when interfacing
multi-task controller and the left
4. “Multi-task” controller, 8. Battery retainer with interlock with push back racking, “Truck
hand on the steer tiller. Left foot
urethane covered 9. 36" and 42" high load hold” feature electronically brakes
on the brake pedal and the right
5. Hydrostatic power steering backrests the truck when the handle is in
foot on the power on pedal. The
6. Urethane covered steer tiller 10. Work lights neutral. Operator does not have
operators back is naturally
7. Standard Display 11. Fan to release the brake pedal, im-
fitted against the wrap around
(Standard on 5260S) 12. Corrosion/freezer proving comfort and control in
support cushion.
• 4 character message mode conditioning these applications. Selected trav-
• Access 1 2 3® diagnostics The new multi-task controller el speed remains constant re-
13. Load wheel sizes and
with real time troubleshoot- naturally bridges Crown’s current gardless of surfaces, load weight
compounds
ing diagnostics and past designs. Intuitive opera- or grades. Less throttling of con-
14. Removable outrigger tips
• Hour meters tion is increased, reducing the trol handle means better truck
15. Mesh screen mast guard
• Fuel gauge with lift interrupt learning curve. Blending of hy- control and less fatigue to the
16. Overhead guard mesh
• PIN security draulic control functions and tra- operator.
17. Crown manufactured
Enhanced Display Panel cion can improve productivity.
sideshifter. 2” each way. Separately excited motor technol-
(Included on 5280S) Control handle activation forces
18. Polished and tapered forks ogy eliminates forward and re-
16 character alphanumeric are reduced. Soft grip steer tiller
19. Fork lengths verse contactors. Regenerative
message center, six button with hydrostatic steering
20. Keyless on/off switch motor braking helps save energy,
direct access reduces operator fatigue.
increases motor brush life and
8. High visibility power unit decreases motor temperature.
9. High visibility mast
 RD 5200S Series Technical Information

Crown’s Access 1 2 3® Diag- Travel Another useful option is the Tilt Other Options
nostics consists of 3 modules. Increased travel speeds improve Position Assist. This allows the 1. Audible Travel Alarm.
Each module is extensively test- transport productivity especially fork tilt to stop at a prepro- 2. Flashing Lights.
ed, enclosed for protection and when long distances are in- grammed position. If set to a fork Safety considerations and dan-
designed to work in a variety of volved. Acceleration is increased level condition, this will allow gers associated with audible
applications. to get the operator to the task maximum fork clearance when travel alarms and flashing lights
quickly. entering pallets and include:
Access 1 2 3® is the most com-
improve productivity.
prehensive fault detection sys- Steering • Multiple alarms and/or lights
tem in the industry. The Service Load sense hydrostatic steering Lift and lower speeds were can cause confusion.
Technician can actively view is a low idle stand-by system increased for productive pallet • Workers ignore the alarms
inputs and outputs during truck which reduces energy consump- put away and retrieval. Blending and/or lights after day-in and
operation. tion. Smooth, quiet steering of hydraulic and traction day-out exposure.
control with minimal operator ef- functions, (travel, lift, and reach), • Operator may transfer the
Access 1 Module
fort required at the steer tiller. is attainable. Lift, reach and responsibility for “looking out”
This is the display panel,
Drive tire rotates 190° for maxi- sideshift are proportional for load to the pedestrians.
(Standard or Enhanced), and the
mum manuverability. Crown’s handling accuracy. • Annoys operators and
first point of troubleshooting. No
hydrostatic steering system is pedestrians.
tools are required. Access 1 has Mast
simplified with significantly fewer
three levels of interface: High visibility mast design with Other Options Available
parts, thus reducing mainte- angled cross bracing and angled Contact your Crown dealer.
• Operator feedback nance requirements. overhead guard braces improve
• Full functionality of the truck Dimensions and performance
Braking visibility for high or low stacking.
while monitoring analog and data given may vary due to
A disc brake on the motor Crown’s patented staging cush-
digital inputs and outputs. manufacturing tolerances. Perfor-
armature shaft combined with ions coupled with lowering
mance is based on an average
• Components can be “driven” motor regenerative braking dampers and speed reductions
size vehicle and is affected by
with full currents and voltage provides sure braking with fewer at maximum lift improve overall
weight, condition of truck, how it
eliminating inconclusive parts and maintenace require- load handling control.
is equipped and the conditions
continuity guesswork. ments. An electronically applied Rolled steel outer channel masts of the operating area. Crown
brake on the caster wheel works
Access 2 Module and inner “I” beams roll on cant- products and specifications are
with the motor brake to provide
This is the power supply for the ed, steel, anti-friction roller bear- subject to change without notice.
good brake performance for the
hydraulic system including lift, all ings for minimal current draw and
S Class truck.
accessory functions, and load long life. Telescoping mast sec-
sense hydrostatic steering. Suspension tions nest to reduce truck length.
The offset, articulated drive unit Heavier mast cross bracing de-
Access 3 Module design provides positive floor sign increases stiffness. Above
Full time management control of contact. 270" lift, vertical mast reinforce-
traction, braking and other sys- ment maintains maximum
tem inputs and outputs. Access Load Handling
capacity.
3 simplifies the sytem by reduc- The optional Maximum Perfor-
ing componentry including direc- mance System (MPS) incorpo- Display
tional and pump contactors, rates the Enhanced Display, the Two display options are avail-
relays and other hard wired Productivity Package, the able, (Standard and Enhanced),
components. Capacity Monitor, and the Rack for information management on
Select feature. board. The Crown 5000 display
Information On Time consists of has greatly simplified servicing,
clearly labeling each component The Capacity Monitor shows the
maintenance and fault
and providing an area map approximate weight on the forks
rectification.
showing the component loca- and the fork height. It will alert
tion. A Quick Reference the operator when the truck ca- Reach Mechanism
Troubleshooting Guide is sup- pacity is exceeded for the fork Inner arm has a one piece plate
plied with each truck showing height. It will also show how high with continuous welding. Torque
display operation, code defini- or to which lift zone you can raise plate is also used to give the
tions, and an overall component the load. mechanism stiffness to resist
I.D. of the entire truck. twisting for long lasting-durability.
The Rack Select feature allows
Outer arms are designed with
Performance Profiling the truck to be programmed to
large heel to provide more mater-
Performance Profiling can be stop at preselected heights.
ial for stresses to be distributed
accessed at the display to cus- As the name implies, MPS offers evenly. Robotically welded for
tomize truck performance for the maximum productivity in maximum strength.
specific applications or operator those high-throughput
requirements. Carriage
applications.
A hook type carriage conforming
Crown’s Integrated Control Sys- to ITA specifications is used.
tem provides a responsive, ener- Load backrest is standard.
gy efficient and reliable machine.
Access 1 2 3® diagnostics has
been extensively developed to
address the real world of trou-
bleshooting and repair.

C
New Bremen, Ohio 45869 USA
Phone: 419/629-2311
SF12898 1/01 Fax: 419/629-3796
Printed in U.S.A.
crown.com