ADAPTABLE

FLEXIBLE

VERSATILE Simplifying Panel Building

MODDIS Modular Switchboard Enclosure System

MODDRW Modular Draw Out MCC/PCCs

MODACC Panel Accessories

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MODSIM Software for Estimation

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www.modutec.net
 Modular Switchboard Enclosure System

MODDIS UPTO FORM 4 MCC & PCC TYPE TESTED

The growing demand in industry power Unlike in other modular enclosures available
distribution, building & infrastructure are the abroad, with MODUTEC, the Panel Builder can
important drivers increasing growth in the global shear (piece) the length of the Frame Bar or
electrical enclosure markets. Cross Bar into smaller lengths (pieces) as
required for use. This tremendously reduces the
Globally the government of many countries have inventory he has to carry and work never gets
implemented stringent regulation regarding safety, constrained for want of a specific length of
compliance to IEC standards & world class quality. profile which may not be readily available in his
stock (peace of mind). This concept of “Piece –
To evangelize this trend and to enable any panel Pieces – Peace” is a Decisive Competitive Edge
builder to build world class panels in terms of MODUTEC has.
quality, safety & technology, MODDIS leads in
empowering ON TIME DELIVERY, LEAD TIME Every supply of MODULAR enclosures carries
REDUCTION & SIMPLIFICATION. an Installation Manual along with detailed
technical data. Apart from this, on request, our
MODDIS is a system in use since 2000 and has service engineer can personally support, coach
continuously evolved to its present version. It is and orient the team at the Panel Builder's
time tested, trusted & simple to use. These location on how best to put the Switchboard
modular enclosures are available in different forms together. Videos will be shortly released in this
of construction, with a range of accessories & regard and MODUTEC is committed to
possibilities to address the need of every panel facilitating scaling your Panel Board business
builder in a simple, systematized & standardized with ease.
manner.

Some of the salient features of MODDIS are as follows:

Catalogued system of about 5000 parts used to build electrical equipment.

Very well illustrated assembly manuals
Based on 60mm increments with possibility to standardize W, H & D
Modular bolted and Flat Pack system rather than welded enclosures
With Inventory you are able to start building immediately
The parts are fastened with metric bolts and screws
It is possible to change the design while building it
Build to any size in height, width and depth
Build an order in multiple locations and it will match at site
Easy to ship a set of parts a long distance without damage.
Then assemble in local markets rather than a fixed end product
You can build front accessible and rear accessible equipment
Build up to IP54
Build up to 8500A, 690VAc & Tested to 100kA for one full second
Tested to IEC 61439-1 & 2 with ASTA, ERDA & CPRI Certifications
Facilitated by MODSIM a drawing program to give all the parts, based on autocad
Freedom to choose any electrical component supplier.

2
Material: Supply Includes:

Frame work made of 3 Bend Frame Bar of

Enclosure with 120 degree hinged door(s),
2mm thick and punched & pierced
with door reversible feature of LHS to RHS
throughout the length of the profile at
& with versatile stiffener.
alternating intervals of 30mm.
Modular Switchboard Enclosure System to
4 Bend Cross Bars of 2mm thick then go to
mechanical impact IK 10.
add further flexibility to the skeleton
structure as required.
Gland plate / Cover plate at bottom & with
Bolted doors on top.
These profiles are made of galvanized
sheet steel and Doors are made of CRCA
Accessories for Switchgears mounting if
Sheet Steel.
required.
Doors are made with all around foamed in
Customization if and as required.
PU seal to IP 2X & IP 54 and powder
coated to RAL 7032 structure finish.

Partitions are made of Galvanized sheet Remarks:

steel to suitable measurements as required.

Type Tested with most leading switchgear

Accessories: manufacturers

Adaptable to all makes of Switchgear.

4 nos Eye Bolts for lifting
Module doors available in intervals of 60mm
Base Plinth in 100 / 200 mm versions
in height from 240 till 1860mm
Slotted Din Rails on Door stiffener as required.
High levels of internal safety and tested to
Form 4 Type 7
Drawing Pocket (Sheet steel or Plastic)
Complaint to Internal Arc Test.
Cam Lock with external Lock as required.
Time saving as one system for different
Bus Bar Supports for Cu & Al Bus Bars
switchgear makes.
For Al Bus Bars up to 6300A and Cu Bus Bars up to
Fast assembly of Panel parts with standard
8500A
accessories
Cu Flexibars of different sizes to suit amps &
Main Bus Bars can be placed in the top,
terminal width requirements
bottom & middle; & also in front as well as
back of Panel as desired.
Type tested as per IEC 61439 Type 1&2 for both Al
& Cu bus bar systems
This is a License free Modular Switchboard
Enclosure System.
Type Test Certificates initial pages available as
required
Comprehensive range of solutions for a
variety of applications.

3
Standard Feeder Chart For MCC

MODDIS
Dimension in mm
SL
BUS CHAMBER
NO: A B C D E F G
1 360 300 240 240 360 75 1800
B
U
2 480 360 300 300 420 100 1980
600 420 360 360
S
C 3 600 2100
H
A
M 4 660 420 420 2220
B
E
R 5 720 480
6 540
7 600

FRONT VIEW SIDE VIEW

8 720
NOTE:
2 modules one below the other can be merged to form one module, even at site.
One large module can be divided into 2 modules as required, even at site.
All module compartments have depth adjustable mounting plates.

Standard Feeder Chart For PCC

SL
NO: A B C D E F
BUS CHAMBER
1 600 240 300 840 75 1800
2 660 300 360 960 100 1980
3 720 360 420 1080 2100
4 840 420 480 1200 2220
Adaptable to
5 900 540 1320
any make of
ACB 6 960 600
7 1020 720
8 1200 840
9 900
10
FRONT VIEW SIDE VIEW
NOTE:
ACB modules are available in varying dimensions as in chart below.
This can be coupled to a MCC as above with same or varying depth.
Cross members placed inside take care of the weight of the ACB and the
conveniences of connections.

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Technical Data

MODDIS & MODDRW

Power Circuit Up to 550 volts AC, 3 ph. 50 / 60 HZ with or without Neutral

Control Circuit 110 V, 230 V, or any Voltage up to 440 V AC or up to 220 V DC.

Aluminum grade E 91E as per IS:5082 & Electrolytic grade Copper
Rated Current
Bus-bars for current rating up to 8500A.

Short Circuit Bus-bar system designed for 120kA for 1 sec short circuit withstand capability
as per IS 8623 and IS: 8623 and IEC: 61439 (Tested From CPRI Bhopal).

Temperature rise Panel tested from 800 A to 4000 A from CPRI Bengaluru /
ERDA Vadodara as per IS: 8623 and IEC: 61439.

Ambient Temp Standard -5 to 50 deg C.

Degree of Protection IP 54 as per IEC-60529 up to 1600 A and IP 42 beyond 1600 A .

(Tested From CPRI Bengaluru / ERDA Vadodara).
Bus bar System TP-E or TPNE or TP2NE.

Paint Shade RAL-7035, RAL-7032 and 631 as per IS:5

Structure Finish in Standard shade.
Panel Height: Up to 2220 mm + 100mm plinth.

Panel width: Up to 1200mm as a proposed standard.

Panel depth: Up to 1320 mm as a proposed standard.

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 THE PARTS THAT MAKE THE WHOLE

MODUTEC Bolted Doors:

MODUTEC Cross Bar:
These come in standard sizes and can be
A four bend profile that provides for the internal
customized too. The door bolting arrangement
forms of construction as well. It adds to the
is such that the CSK screws used render the
strength of the Switchboard, as the weight of the
bolted door flush in surface and therefore adds
Switchgear, Bus Bars etc are taken by this frame
to the look of the switchboard.
that gets built, not the walls as in conventional
welded designs. These are available in 2400mm
length pieces or in smaller sizes starting from
180mm.

MODUTEC Frame Bar:

MODUTEC Hinged Doors: A three bend profile that's punched, pierced and
tapped so as to make the assembly of the
These come with a double bending on all 4 edges.
Switchboard quick, while being flexible, adaptable
This adds significantly to the strength, aesthetics
and versatile. The tapped holes are at a pitch of
& IP clause protection with Neoprene / EPDB
30mm which renders the system to make
gaskets to boot. They are provided with
Switchboards in multiples of 30mm in the
concealed hinges and door locks as required.
X, Y & Z axis. These are available in 2400mm
A special handle arrangement is given on the
length pieces or in smaller sizes starting from
locks to facilitate easy opening of the door.
180mm.

MODUTEC Partition Plate :

MODUTEC Tripod:
These are used to segregate the different
compartments width wise, height wise and depth This is an aluminum alloy, pressure die cast
wise. These are used to form barriers, separate and helps form the corners of the Switchboard
live parts from contact to humans and provide for shipping sections. It also aids in the earthing
Forms of Construction as per IEC 61439 as continuity of the Panel line up.
required for the given application.

MODUTEC Fixed Type Compartment:

is useful in building Form 3 & 4 types of
construction and their sub forms as per IEC 61439
standard. The beauty of this system is that if for
a reason, two compartments would need to be MODUTEC Plinth Profiles:
merged into one or vice versa to accommodate These are made out of 2mm Steel and available
a changed Project requirement, this can be in heights of 100mm & 200mm or as required.
facilitated, unlike for welded designs. For a given depth & length the respective profile
sizes are bolted together to form the base of the
Panel. For heavy duty Panels, heavy duty plinths
are available. The Plinth profiles are powder
coated to black matt finish.

“Be the Change you want to see in the world” –6Mahatma Gandhi 7
THE COMPETITVE FORMULA

Formula 1:
MODDIS Partial Assembly of Shell only + Client Components + Your Labour = Competitve selling price.

Formula 2:
MODDIS flat pack parts + Client Components + Your Labour = Competive Selling price.
MODDIS Partial Assembly of Shell only = MODDIS parts plus Modutec labour.
Client Components is your best solution by technology and/or price. No margins added to components by
Modutec

THE BUSINESS OFFER

The Strategy: To give panel builders the tools and ability to build electrical equipment using the Modutec
System in their own region.

Step1: Accept the Modutec MODDIS System. The owners of facilities must understand what they are
buying for their facility and ask panel builders to build it for them. Panel builders must be able to work with
the system and therefore require training.

Step 2: Purchase complete MODDIS shell assemblies from Modutec. Invite us to supply some projects in
the beginning to see how it works.

Step 3: Take training in Modutec MODDIS selection and assembly.

Step 4: Import and use signature parts only, from Modutec. Become a System Integrator to Modutec.

PROFITABLE GROWTH STRATEGY

Modutec belongs to a Business Group engaged in the Electromechanical Industry since 1983.

With your small investments in Modutec MODDIS parts, you will be able to participate in large
prestigious projects.

This will help you work on the basis of collaborative and distributed relationships to establish lateral
power in the industry.

You do what you do best, ie Electricals and we do what we do best, ie Mechanicals.

Your value add will be your knowledge about electrical system application and regional markets.

You should be able to operate & organize MODSIM drawings for order and construction from
electrical single lines.

Modutec inventory would need to be carried at your end or you will need to source it from your
nearest stock point.

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Route to IEC

Type Test Certification Your simplified passport to premium projects!

Modutec - is certified to IEC 61439 - 1&2 for Low Voltage and IEC 62271-200 for Medium Voltage
with certain brands of Switchgear.
We have the engineering capability and the enclosure technology to pass these stringent tests for
certification.
There are other Type Tests like IEC 61921 for Capacitor Control Panels, IEC TR 61641 for
Internal Arc protection, IBC 2012 for Siesmic withstand Test and so on.
We undertake to do these Type Tests & more for Panel Builders & Switchgear Manufacturers as
required.

9
Modular Draw Out MCC/PCCs

MODDRW AVAILABLE IN 2020 DRAW OUT IN SF & DF AL OR CU

Material: Supply Includes:

Frame work made of 3 Bend Frame Bar of 2mm Enclosure with 120 degree hinged door(s), with
thick and punched & pierced throughout the door reversible feature of LHS to RHS &
length of the profile at alternating intervals of versatile stiffener
30mm.
Modular Switchboard Enclosure System to
4 Bend Cross Bars of 2mm thick then go to add mechanical impact IK 10.
further flexibility to the skeleton structure as
required. Gland plate / Cover plate at bottom & with Bolted
doors on top.
These profiles are made of galvanized sheet
steel and Doors are made of CRCA Sheet Accessories for Switchgears mounting if
Steel. required.

Doors are made with all around foamed in PU Available in Single or Double Front orientations.
seal to IP 2X & IP 54 and powder coated to
RAL 7032 structure finish. Sliding contacts for control circuits, not plug &
socket arrangement.
Partitions are made of Galvanized sheet steel to
suitable measurements as required. With the door closed, the user will be able to rack
inn and rack out the module from service to test
and to isolated positions.
Remarks:
Customization if and as required.
Suitable for most leading switchgear
manufacturers.

Adaptable to all makes of Switchgear. Accessories:

Module doors available in intervals of 60mm in
height from 240 mm onwards. 4 nos Eye Bolts for lifting

High levels of internal safety and can be made Base Plinth in 100 / 200 mm versions
suitable to Form 4 Type 7.
Slotted Din Rails on Door stiffener as
Design complaint to Internal Arc Test. required.
Time saving as one system for different
switchgear makes. Drawing Pocket (Sheet steel or Plastic)

Fast assembly of Panel parts with standard Cam Lock with external Lock
accessories.
Bus Bar Supports for Cu & Al Bus Bars
Main Bus Bars can be placed in the top or
bottom of Switchboard. For Al Bus Bars up to 6300A and Cu Bus
Bars up to 8500A
This is a License free Modular Switchboard
Enclosure System. Cu Flexibars of different sizes to suit amps
Comprehensive range of solutions for a variety of
& terminal width requirements
applications.

10
Modutec Panel Accessories

MODACC PANEL ACCESSORIES BB INSULATORS FLEXIBAR

SL.NO PART CODE PART DESCRIPTION PICTURE

1 MODACCFBXXXXX14G FRAME BAR

2 MODACCCBXXXXX14G CROSS BAR

3 MODACCTPD001XXXX TRIPOD

4 MODACCLTC002XXXX LIFTING CLAMP

5 MODACCCTC004XXXX CONNECTOR CHANNEL

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6 MODACCSPR012XXXX SPACER

7 MODACCCFB016XXXX BOLTED COVER FIXING BRACKET

8 MODACCSHB014XXXX SINGLE HARDWARE CLAMP

9 MODACCCPB003XXXX COUPLING BRACKET

10 MODACCSGU013XXXX SIDE GUSSET

11 MODACCSGU011XXXX DOOR LOCKS & LIP

12 MODACCHGB005XXXX DOOR HINGE & HINGE PIN

13 MODACCHBU009XXXX HINGE BUSH

14 MODACCLLL010XXXX LOCK LATCH

15 GCSW06012ATCXXXX M6X12 ALLEN 8.8grade SCREW

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 16 GCSW06015ATCXXX M6X15 ALLEN 8.8grade SCREW

17 MODACCBSMXXXXXXX Busbar suppor ng channel (MS)

18 MODACCSMI047XXXX SMC Insulator MT-047

19 MODACCPLMXXXXXXX Pultruded rod MS

20 MODACCPLEXXXXXXX Pultruded rod Epoxy

21 MODACCDMCXXXXXXX DMC Conical support

22 MODACCFCBXXXXXXX Flexible Copper bar

NOTE: Many more Panel accessories of standard, aesthetic and user friendly varieties are being continually added
to our range. So please state your requirements and we shall strive to serve you appropriately.

13
 Modutec Software for Estimation

MODSIM ESTIMATION BOM SOFTWARE

MOD SIM Panel designer is an software based program and easy for you to design your panel exactly
the way you want and make the estimation with the detailed bill of material .

Also the software is being designed to convert BOM in to CAD & CAM output to feed in to the CNC
machine for manufacturing.

Users are having freedom to construct modular enclosures with few standard accessories & for
unrestricted makes of switchgear.

MODSIM is Modutec's under construction version of planning and configuration software for type-
tested low-voltage switchgear of their MODDIS systems. The software will offer quick and easy
generation of quotations and bill of materials with better assembly information and the capability to
view the side of the assembly, where part numbers and their location within the system are indicated.

Software will include project handling that ranges from an automatic generation of bill of materials via
price determination up to material ordering CAD & CAM output. By means of comprehensive import and
export functions it will be possible to add third party products, required for distribution, to the software
database. Special enclosure designs will be optionally stored in the software as own field types.

Comprehensive help functions will lead the user through the programme and explain the necessary
steps. When entering some parameters, bill of orders and drawings will be generated for individual field
types. The user will be able to add further Modutec products or other articles from a pre-created article
master at any time during field configuration.

After configuration of the individual fields a CAD view would automatically be displayed, printed or
exported if required. The generated bills of materials, whose content can be freely generated, could be
optionally printed or exported as a file.

In the next version of MODSIM, the CAD file would be converted to CAM so as to feed the System
Integrator's CNC Turret Punch Press with ease.

Included alongside the bill of materials will be new technical brochures, tightening torques for bus bar
systems and Assembly Instructions for MODDIS low voltage modular switchboard enclosure systems.

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Pre and Post

Sales Services

Being Panel Builders ourselves in our sister company, we understand how enclosures are
engineered.
Our team listen to every enclosure solution requirement and guide the Customer in how and if
Modutec can be the answer for their simplifying, systematizing and scaling their business.
They will then assist the Panel Builder in their shop floor to train their workers and supervisors in
the best practices, processes and methods of putting the Modutec modular enclosures together.
Online training is also available

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 STANDARDIZED SYSTEMATIZED HELPS YOU SCALE

Modutec Ready Panels Pvt.Ltd

No. 3, K.Ashwath Industrial Estate, Uttari
Road
Kaggalipura, Off Kanakapura Road

+91 97318 77444 , +91 99014 59624, +91 98450 40837

[email protected]

Please state the nature of your request.

If you require pricing for parts or partial assemblies please provide a specification and drawing in Adobe
PDF or Autocad (version 2010 or earlier) and your required response date.
Please provide your company name, position, address and phone number.

STANDARDIZED SYSTEMATIZED HELPS YOU SCALE

* offered product specifications are subjected to withdrawl / modifications.

www.modutec.net