B35D B40D PIN 7.5 It4 TIER 3B ADT RevA

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The document provides parts information for various Bell Equipment machines.

The document is a parts manual that contains parts listings and diagrams to assist with ordering replacement parts.

It mentions that Bell Equipment has a policy of continuous product development and improvement, and reserves the right to change product design at any time without prior notice, so the manual may not include all changes.

PARTS MANUAL

872400

B40D ADT PIN 7.5 TIER 3B - EA640D75


B35D ADT PIN 7.5 TIER 3B - EA636D75
B40D ADT PIN 7.5 IT4 - EA340D75
B35D ADT PIN 7.5 IT4 - EA336D75

FIRST ISSUE: DECEMBER 2015 (REV-A)

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INTRODUCTION

This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported
with a parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT
Co. Every effort has been made to ensure that the information in this manual was correct at the time of
publication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement and
design. BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product
at any time without prior notice. With this policy, changes may have occurred that are not included in this
manual.

Whilst every endeavour has been made to provide accurate and reliable information, BELL EQUIPMENT
Co. specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any
loss, damage or injury to person or property suffered, whether direct, or indirect or consequential, arising
from the use of this manual. In particular and without detracting from the above, the disclaimer also applies
in the event of any specification, warning, or representation contained in this manual being inadequate,
inaccurate, or unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of gen-
eral safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative
whenever you have a query on your BELL product or this manual. The address of your nearest BELL
EQUIPMENT branch or dealer is as follows:-

For the latest Bell operations listing please visit: www.bellequipment.com

The following address list was correct as at 1 June 2012.

LOCATION OF OPERATIONS
RICHARDS BAY - HEAD OFFICE:
Bell Equipment Group
Physical Address: Carbonode Cell, Alton,Richards Bay,3900
Contact: Stephen Jones
Mobile: +27 (0)82 410 7632
Tel: +27 (0)35 907 9111
Fax: +27 (0)35 797 4336
E-mail: [email protected]

ASIA PACIFIC:

AUSTRALIA
Bell Equipment Australia (Pty) Limited
Physical Address: 4 Karratha Street, P.O. Box 34, Welshpool, WA 6986, Australia
Contact: Owen Kees (Marketing Manager)
Mobile: +61 (0)418 900 323
Tel : +61 8 9356 1033
Fax :+61 8 9356 1233
E-mail: [email protected]

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LOCATION OF OPERATIONS

SINGAPORE
Bell Equipment (SEA) PTE Limited
Physical Address: 10 Anson Road, #22-02A International Plaza, Singapore, 079903
Contact: Mohd Johari Ahmead (Dealer Development Sales Manager)
Mobile: +65 966 36404
Tel : +65 622 08 004 or +65 622 62 362
Fax :+65 622 03 004
E-mail: [email protected] (Johari) or [email protected]

EUROPE :

FRANCE
Bell France SARL
Physical Address: 35 Avenue du Berry 23800 Dun Le Palestel, France
Contact: Claude Boulet
Mobile: +33 60719 5407
Tel : +33 55589 2356
Fax :+33 55589 2324
E-mail: [email protected]

GERMANY
Bell Equipment (Alsfeld) GmbH
Physical Address: Willi-Brandt Strasse 4-6, D-36304, Alsfeld, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 6631 911 300
Fax: +49 6631 911 313
E-mail: [email protected]

German Assembly Plant (Eisenach)


Physical Address: Industriestrasse 8, 99819 Grossenlupnitz/OT, Horselberg, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 02 4416
Tel: +49 369 207 3100
Fax: +49 369 207 3160
Email: [email protected]

SPAIN
Bell Equipment Spain
Physical Address: C/Iplacea Nº 10, Nave 2.2 P.I. Alcala Park, 28803 Alcalá de Henares, Madrid, Spain
Contact: Jesus Vivero
Mobile: +34 64 993 3089
Tel: +34 91 879 6019
Fax: +34 91 879 6049
E-mail: [email protected]

UNITED KINGDOM
Bell Equipment UK Limited
Physical Address: Unit 6C, Graycar Business Park, Barton Turns, Barton-Under-Needwood,
Burton-on- Trent
DE13 8EN, UNITED KINGDOM
Contact: Neville Paynter
Mobile: +44 (0) 7776 184231
Tel: +44 (0) 1283 712862
Fax: +44 (0) 1283 712687
E-mail: [email protected]

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LOCATION OF OPERATIONS

SOUTHERN AFRICA:
CAPE REGION:

CAPE TOWN
Bell Equipment Sales SA Limited
Physical Address: 28 Aviation Road, Phase 4, Airport City, Cape Town, 7475
Contact: Maureen Bald
Tel: +27 (0)21 380 9000
Fax: +27 (0)21 380 9057
E-mail: [email protected]

EAST LONDON
Bell Equipment Sales SA Limited
Physical Address: 811 East Coast Resort Road, Meisies Halt, Gonubie, East London, 5200
Contact: Luc Hannan
Mobile: +27 (0)82 325 5920
Tel: +27 (0)43 732 1415
Fax: +27 (0)43 732 1435
E-mail: [email protected]

GEORGE
Bell Equipment Sales SA Limited
Physical Address: Pioneer Avenua Industria Pacaltsdrop, George, 6534
Contact: Koos Matthee
Tel: +27 (0)44 878 0930
Fax: +27 (0)44 878 0932
E-mail: [email protected]

PORT ELIZABETH
Bell Equipment Sales SA Limited
Physical Address: 55CBurman Road, Deal Party, 6056
Contact: Barend van der Westhuizen
Tel: +27 (0)41 486 3775
Fax: +27 (0)41 486 1674
E-mail: [email protected]

NAMIBIA / WINDHOEK
IA Bell Equipment Sales SA Limited
Physical Address: 37 Lazarett Street, Ausspann Platz, Windhoek, Namibia
Contact: Wolfgang Schweiger
Mobile: +264 81 127 3043
Tel: +264 61 226 021/2/3
Fax: +264 61 228 330
E-mail: [email protected]

CENTRAL REGION:

JOHANNESBURG (GAUTENG)
Bell Equipment Sales SA Limited (BESSA)
Physical Address: Griffiths Road, Jet Park, 1459
Contact: Dirk Truter (Sales & Operations Manager)
Mobile: +27 (0)82 806 3889
Tel: +27 (0)11 928 9700
Fax: +27 (0)11 928 9730 or (Sales) +27 (0)11 397 6274
E-mail: [email protected]

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LOCATION OF OPERATIONS

MIDDELBURG (MPUMALANGA)
Bell Equipment Sales SA Limited
Physical Address: 9C Tswelopele Street, Industrial Area, Middelburg, 1050
Contact: Aubrey Potgieter
Modile: +27 (0)83 629 1931
Tel: +27 (0)13 246 8900
Fax: +27 (0)13 246 1229
E-mail: [email protected]

RUSTENBURG (NORTH WEST PROVINCE)


Bell Equipment Sales SA Limited
Physical Address: 16 Vanadium Street, Border Industrial, Rustenburg, 0300
Contact: Gerald Lottering
Mobile: +27 (0)82 447 0592
Tel: +27 (0)14 538 1003
Fax: +27 (0)14 538 1005
E-mail: [email protected]

TZANEEN (LIMPOPO)
Bell Equipment Sales SA Limited
Physical Address: 1 Mangaan Street Tzaneen
Contact: Pieter Bosch
Mobile: +27 (0)82 440 2657
Tel: +27 (0)15 307 1129
Fax: +27 (0)15 307 3095
E-mail: [email protected]

COASTAL REGION:

EMPANGENI
Bell Equipment Sales SA Limited
Physical Address: No.1 Irvine Bell Drive, Old Mill Industrial, Empangeni, 3880
Contact: Mike Campbell (Branch Manager)
Mobile: +27 (0)82 784 1477
Tel: +27 (0)35 707 2500
Fax: +27(0)35 792 6516
E-mail: [email protected]

NELSPRUIT (MPUMALANGA)
Bell Equipment Sales SA Limited
Physical Address: 3 Christie Crescent, Vintonia 2, Nelspruit,1200
Contact: Leon van der Linde
Mobile: +27(0)82 413 2469
Tel: +27 (0)13 755 0710
Fax: +27 (0)13 755 2117
E-mail: [email protected]

PIETERMARITZBURG
Bell Equipment Sales SA Limited
Physical Address: 7 Van Eck Place, Mkondeni, Scottsville, 3201, Pietermaritzburg, 3209
Contact: Francois van Tonder
Mobile: +27 (0)82 577 3505
Tel: +27 (0)33 386 9319
Fax: +27 (0)33 386 1837
E-mail: [email protected]

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LOCATION OF OPERATIONS

PIET RETIEF (MPUMALUNGA)


Bell Equipment Sales SA Limited
Physical Address: 36A Kotze Street, Piet Retief, 2380
Contact: Cliff Glenn
Mobile: +27 (0)83 627 6459
Tel: +27 (0)17 826 1523
Fax: +27 (0)17 826 1580
E-mail: [email protected]

UMHLALI
Bell Equipment Sales SA Limited
Physical Address: Lot 81, Coconut Grove, Sharks Head Industrial Park
Contact: Blake Phillips
Mobile: +27 (0)83 440 6581
Tel: +27 (0)32 947 1637
Fax: +27 (0)32 947 2140
E-mail: [email protected]

VRYHEID
Bell Equipment Sales SA Limited
Physical Address: 25B Bloekom Street, Industrial Area
Contact: Cliff Glenn
Mobile: +27 (0)83 627 6459
Tel: +27 (0)34 981 5541
Fax: +27 (0)34 980 9752
E-mail: [email protected]

SWAZILAND
Bell Equipment Sales SA Limited
Physical Address: Tambankulu Street, Plot 686, Matsapha, Swaziland
Contact: Charlie Boucher
Mobile: +268 7602 3795
Tel: +268 51 874 96/7
Fax: +268 51 874 98
E-mail: [email protected]

NORTHERN CAPE REGION:

BLOEMFONTEIN
Bell Equipment Sales SA Limited
Physical Address: 17 Dennis Pooley Street, Bloemfontein, 9300
Contact: Peter Wille
Mobile: +27 (0)82 854 2265
Tel: +27 (0)51 432 7855
Fax: +27 (0)51 432 3740
E-mail: [email protected]

KIMBERLEY
Bell Equipment Sales SA Limited
Physical Addess: 2 Hendrick Van Eck Street, Kimdustria, 8300
Contact: Lorenzo Jacobs
Mobile: +27 (0)82 419 1579
Tel: +27 (0)53 841 0710
Fax: +27 (0)53 841 1940
E-mail: [email protected]

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LOCATION OF OPERATIONS

KURUMAN (NORTHERN CAPE)


Bell Equipment Sales SA Limited
Physical Address: Mariette Crescent, Industrial Area, Kuruman, 8460
Contact: Bernard Niemand
Mobile: +27 (0)82 572 7881
Tel: +27 (0)53 712 3072
Fax: +27 (0)53 712 3036
E-mail: [email protected]

WOLMARANSSTAD
Bell Equipment Sales SA Limited
Physical Address: 80 Kruger Street, Wolmaransstad, 2630
Contact: Rikus Erusman
Mobile: +27 (0)82 577 7472
Tel: +27 (0)18 596 2319
Fax: +27 (0)18 596 2855
E-mail: [email protected]

CENTRAL AFRICA:

DEMOCRATIC REPUBLIC OF THE CONGO (DRC)


Physical Address: Avenue Mahenge 20, Lubumbashi, Democratic Republic of the Congo
Contact: Josh Foster
Mobile: +243 82 200 9201
Tel: +243 822 009 201
Fax: +243 865 759 224
E-mail: [email protected]

OTHER AFRICA:

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)


Bell Equipment Limited (Maputo)
Physical Address: Avenida Samora Machel nr.238, Matola, 00258 21, Maputo, Mozambique
Contact: John Ferguson
Mobile: +25 884 301 8941
Tel: +25 821 722 022
Fax: +25 821 724 559
E-mail: [email protected]

Bell Equipment Limited (Beira)


Physical Address: Talhao 297, Estrada nacional nr.6, Zona Indutrial da Manga, Beira, 00258 23, Sofala,
Mozambique
Contact: Johnny Fourie
Mobile: +258 84 502 3921
Tel: +25 823 302 146
Fax: +25 823 302 149
E-mail: [email protected]

ZAMBIA
Bell Equipment Limited (Kitwe)
Physical Address: Kalulushi Business Park, Kalulushi, Kitwe, Zambia
Contact: Bruce Paterson
Mobile: +260 97 777 0678
Tel : +260 212 731 557/8
Fax : +260 212 731 555
E-mail: [email protected]

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LOCATION OF OPERATIONS

Bell Equipment Limited (Lusaka)


Physical Address: Plant No. 110/186 Lusanshya Road, Lusaka, Zambia
Contact: Keith Russell
Mobile: +260 (97) 7771 302
Tel : +260 (211) 237 120
Fax : +260 (211) 237 121
E-mail: [email protected]

ZIMBABWE
Bell PTA (PVT) Limited (Harare)
Physical Address: 16 Erith Road, Willowvale, Harare, Zimbabwe
Contact: Charl du Toit
Mobile: +26 377 226 0169
Tel: +263 4 66 0687/1181
Fax: +263 4 621 026
E-mail: [email protected]

Bell Equipment (Gweru)


Physical Address: 3 Trafford Road, Heavy Industrial Site, Gweru, Zimbabwe
Contact: Jannie Van Wyk
Mobile: +26 371 261 4308
Tel: +263 54 22 2391
Fax: +263 54 22 2385

Bell Equipment PTA Limited (Triangle)


Physical Address: Strand 44, Triangle, Zimbabwe
Contact: Urombo Kaunzonze
Mobile: +26 377 254 2708
Tel: +263 33 6552
Fax: +263 33 6552 (ask for fax)
E-mail: [email protected]

Keep a record of your dealer information here:

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IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after
this date will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not
drawn to scale.

USERS COMMENT FORM


Should you, as user of this manual, have any suggestion for improving the manual, or you
find any errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Sup-
port Representative or post it directly to your nearest BELL Branch. Addresses are given
at the beginning of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO


DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?

NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

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CONTENTS OVERVIEW

CONTENTS

SECTION 1: GENERAL INFORMATION


SECTION 2: ENGINE
SECTION 3: DRIVETRAIN
SECTION 4: HYDRAULICS
SECTION 5: PNEUMATICS
SECTION 6: ELECTRICAL
SECTION 7: FRAME AND BODY
SECTION 8: SERVICE KITS
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS
SECTION 10: SPECIAL TOOLS
SECTION 11: AUTOMATIC GREASING SYSTEM
SECTION 12: NUMERICAL INDEX

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TABLE OF CONTENTS

SECTION 1: GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1

SECTION 2A: ENGINE TIER 3B - - - - - - - - - - - - - - - - - - - - - - - 2A-1


ENGINE & MISC COMPONENTS - B35D TIER 3B- - - - - - - - - - - - - - - - - - - - - 2A-2
ENGINE & MISC COMPONENTS - B40D TIER 3B- - - - - - - - - - - - - - - - - - - - - 2A-4
ENGINE CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-6
TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-8
OIL PAN & DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-10
CYLINDER HEAD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-12
CYLINDER HEAD (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-14
DECOMPRESSION VALVE PIPE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-16
CRANKSHAFT AND FLYWHEEL - B40D - - - - - - - - - - - - - - - - - - - - - - - - - 2A-18
CRANKSHAFT AND FLYWHEEL - B35D - - - - - - - - - - - - - - - - - - - - - - - - - 2A-20
CONNECTING RODS AND PISTONS - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-22
CAMSHAFT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-24
INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-26
FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-28
FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-30
TURBOCHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-32
AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-34
INTAKE MANIFOLD & FLAME START - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-36
EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-38
EXHAUST BRAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-40
ADBLUE METERING UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-42
ADBLUE PUMP MODULE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-44
STARTER MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-46
ALTERNATOR - B40D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-48
ALTERNATOR - B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-50
ALTERNATOR SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-52
ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-54
OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-56
OIL FILTER & OIL COOLER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-58
OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-60
WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-62
FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-64
BELT TENSIONER & BELT - B40D - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-66
BELT TENSIONER & BELT - B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-68
ENGINE SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-70
ADBLUE PREHEATING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-72
P.T.O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-74
AIR CONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-76
CATALYST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-78

SECTION 2B: ENGINE IT4 - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-1


ENGINE & MISC COMPONENTS - B35D IT4 - - - - - - - - - - - - - - - - - - - - - - - 2B-2
ENGINE & MISC COMPONENTS - B40D IT4 - - - - - - - - - - - - - - - - - - - - - - - 2B-4
ENGINE CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-6
TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-8
OIL PAN & DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-10
CYLINDER HEAD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-12
CYLINDER HEAD (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-14
DECOMPRESSION VALVE PIPE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-16
CRANKSHAFT AND FLYWHEEL - B40D - - - - - - - - - - - - - - - - - - - - - - - - - 2B-18
CRANKSHAFT AND FLYWHEEL - B35D - - - - - - - - - - - - - - - - - - - - - - - - - 2B-20
CONNECTING RODS AND PISTONS - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-22
CAMSHAFT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-24
INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-26

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TABLE OF CONTENTS

FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-28


FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-30
TURBOCHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-32
AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-34
INTAKE MANIFOLD & FLAME START - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-36
EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-38
EXHAUST BRAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-40
ADBLUE METERING UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-42
ADBLUE PUMP MODULE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-44
STARTER MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-46
ALTERNATOR - B40D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-48
ALTERNATOR - B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-50
ALTERNATOR SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-52
ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-54
OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-56
OIL FILTER & OIL COOLER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-58
OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-60
WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-62
FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-64
BELT TENSIONER & BELT - B40D - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-66
BELT TENSIONER & BELT - B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-68
ENGINE SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-70
ADBLUE PREHEATING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-72
P.T.O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-74
AIR CONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-76
CATALYST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-78

SECTION 2C: ENGINE COOLING AND MISCELLANEOUS - - - - - - - - - 2C-1


ENGINE COOLING SYSTEM, B40D - DETAIL A- - - - - - - - - - - - - - - - - - - - - - 2C-2
ENGINE COOLING SYSTEM, B40D - DETAIL B- - - - - - - - - - - - - - - - - - - - - - 2C-4
ENGINE COOLING SYSTEM, B35D - DETAIL A- - - - - - - - - - - - - - - - - - - - - - 2C-6
ENGINE COOLING SYSTEM, B35D - DETAIL B- - - - - - - - - - - - - - - - - - - - - - 2C-8
ENGINE COOLING SYSTEM, RADIATOR- - - - - - - - - - - - - - - - - - - - - - - - - 2C-10
ENGINE FUEL SYSTEM KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2C-12
HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2C-14
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2C-16
FILTER 2000 (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2C-18
DEPTH FUEL FILTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2C-20
EXHAUST- AFTER TREATMENT SYSTEM - DETAIL A - - - - - - - - - - - - - - - - - - 2C-22
EXHAUST - AFTER TREATMENT SYSTEM - DETAIL B - - - - - - - - - - - - - - - - - - 2C-24
EXHAUST - AFTER TREATMENT SYSTEM - DETAIL C- - - - - - - - - - - - - - - - - - 2C-26
ADBLUE SYSTEM, HEATED HOSES (DETAIL A) - - - - - - - - - - - - - - - - - - - - - 2C-28
ADBLUE SYSTEM, HEATED HOSES (DETAIL B) - - - - - - - - - - - - - - - - - - - - - 2C-30
ADBLUE SYSTEM, NON-HEATED HOSES - - - - - - - - - - - - - - - - - - - - - - - - 2C-32
BIN HEATING KIT (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2C-34
NON BIN HEATING KIT (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2C-36
KIT, EXHAUST STAND - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2C-38
AIR INTAKE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2C-40
AIR CLEANER & PRE-CLEANER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - 2C-42

SECTION 3: DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1


TRANSMISSION KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
TRANSMISSION, MAIN HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
TRANSMISSION, FILL TUBE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-8
TRANSMISSION, MAIN SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
TRANSMISSION, FLANGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12

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TABLE OF CONTENTS

TRANSMISSION, FRONT SUPPORT & OIL PUMP - - - - - - - - - - - - - - - - - - - - 3-14


TRANSMISSION, P1 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
TRANSMISSION, P2 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
TRANSMISSION, CONTROL VALVE (PART 1) - - - - - - - - - - - - - - - - - - - - - - 3-20
TRANSMISSION, CONTROL VALVE (PART1) (CONTD) - - - - - - - - - - - - - - - - - 3-22
TRANSMISSION, CONTROL VALVE (PART 2) - - - - - - - - - - - - - - - - - - - - - - 3-24
TRANSMISSION, CONTROL VALVE (PART 2) (CONTD) - - - - - - - - - - - - - - - - - 3-26
TRANSMISSION, OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-28
TRANSMISSION, TORQUE CONVERTER, B35D - - - - - - - - - - - - - - - - - - - - - 3-30
TRANSMISSION, TORQUE CONVERTER, B40D - - - - - - - - - - - - - - - - - - - - - 3-32
TRANSMISSION, ROTATING CLUTCH - - - - - - - - - - - - - - - - - - - - - - - - - - 3-34
TRANSMISSION, CONVERTER HOUSING - - - - - - - - - - - - - - - - - - - - - - - - 3-36
TRANSMISSION, P3 PLANETARY & REAR COVER - - - - - - - - - - - - - - - - - - - 3-38
TRANSMISSION, P3 PLANETARY & REAR COVER - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION, REMOTE FILTRATION - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
TRANSMISSION, COOLER BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-44
TRANSMISSION COOLER, FAN ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 3-46
TRANSMISSION COOLER, COOLER ASSEMBLY - - - - - - - - - - - - - - - - - - - - 3-48
COOLER, T/MISSION, HYD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
TRANSFER CASE - DROP BOX & MOUNTINGS - - - - - - - - - - - - - - - - - - - - - 3-52
DROP BOX, OUTPUT MAIN ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
DROP BOX, IDLER ASSY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-56
DROP BOX, INPUT ASSY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
DROP BOX, HOUSING ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60
DROP BOX, CLUTCH ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62
DROP BOX, CLUTCH HOUSING ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
DROP BOX, OUTPUT GEAR & CLUTCH ASSY - - - - - - - - - - - - - - - - - - - - - - 3-66
DROP BOX, OUTPUT GEAR ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
DROP BOX, PLANET CARRIER ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
DROP BOX, REAR OUTPUT ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
DROP BOX, BEARING HOUSING REAR ASSY - - - - - - - - - - - - - - - - - - - - - - 3-74
DROP BOX, FLANGES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
DROP BOX, IDLER SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
DROP BOX, FRONT & REAR IDLER INSERTS - - - - - - - - - - - - - - - - - - - - - - 3-80
DROP BOX, REAR INPUT INSERT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-82
DROP BOX, INPUT GEAR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
DROP BOX, FRONT INPUT INSERT - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
DROP BOX, FILTRATION SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-88
DROP BOX, OUTPUT MAIN ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-90
DROP BOX, IDLER ASSY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-92
DROP BOX, INPUT ASSY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-94
DROP BOX, HOUSING ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-96
DROP BOX, CLUTCH ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-98
DROP BOX, CLUTCH HOUSING ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - 3-100
DROP BOX, OUTPUT GEAR & CLUTCH ASSY - - - - - - - - - - - - - - - - - - - - - - 3-102
DROP BOX, OUTPUT GEAR ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-104
DROP BOX, PLANET CARRIER ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - 3-106
DROP BOX, REAR OUTPUT ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-108
DROP BOX, BEARING HOUSING REAR ASSY - - - - - - - - - - - - - - - - - - - - - - 3-110
DROP BOX, FLANGES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-112
DROP BOX, IDLER SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-114
DROP BOX, FRONT & REAR IDLER INSERTS - - - - - - - - - - - - - - - - - - - - - - 3-116
DROP BOX, REAR INPUT INSERT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-118
DROP BOX, INPUT GEAR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-120
DROP BOX, FRONT INPUT INSERT - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-122
DROP BOX, FILTRATION SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-124
DRIVELINE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-126
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-128

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COUPLING, PTO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-130


THRU DRIVE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-132
KIT, PARK BRAKE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-134
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-136
PARK BRAKE ASSEMBLY (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - 3-138
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-140
AXLE, FRONT (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-142
AXLE, MIDDLE, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-144
AXLE, REAR, (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-146
AXLE DRAIN & FILLER PLUGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-148
FINAL DRIVE KIT, REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-150
FINAL DRIVE KIT, FRONT & MIDDLE AXLE - - - - - - - - - - - - - - - - - - - - - - - 3-152
HYD COMPONENT KIT, B35D - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - 3-154
HYD COMPONENT KIT, B35D - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - 3-156
WET DISC BRAKE KIT, FRONT AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - 3-158
WET DISC BRAKE KIT, MIDDLE AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - 3-160
WET DISC BRAKE KIT, REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-162
KIT, AXLE GUARDS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-164
FRONT DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-166
FRONT DIFFERENTIAL ASSEMBLY (CONTD) - - - - - - - - - - - - - - - - - - - - - - 3-168
MIDDLE DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-170
MIDDLE DIFFERENTIAL ASSEMBLY (CONTD) - - - - - - - - - - - - - - - - - - - - - - 3-172
REAR DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-174
REAR DIFFERENTIAL ASSEMBLY (CONTD) - - - - - - - - - - - - - - - - - - - - - - - 3-176
WET DISC BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-178
WHEEL SET OPTIONS, B40D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-180
WHEEL SET OPTIONS, B40D (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - 3-182
WHEEL SET OPTIONS, B40D (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - 3-184
WHEEL SET OPTIONS, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-186
WHEEL SET OPTIONS, B35D (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - 3-188

SECTION 4: HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1


VALVE, HYDRAULIC, ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
HYDRAULIC BLOCK - VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - - - - - 4-4
HYDRAULIC BLOCK - VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
HYDRAULIC BLOCK - TIP SECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
PIPE, ACCUMULATOR, SUPPLY, HYDRAULIC, ASSY - - - - - - - - - - - - - - - - - - 4-10
COOLER, HYDRAULIC ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
KIT, FRONT HYDRAULIC COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-14
FAN MOTOR - REXROTH- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
FAN MOTOR - PARKER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-18
FAN MOTOR BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-20
FAN MOTOR (ALTERNATIVE) BREAKDOWN- - - - - - - - - - - - - - - - - - - - - - - 4-22
PUMP, HYDRAULIC ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24
PIPE, RETURN, HYDRAULIC ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-26
HOSE, HYDRAULIC ARTIC ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 4-28
HYDRAULIC PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-30
HIGH PRESSURE FILTER, PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
FILTER, HIGH PRESSURE PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
HYDRAULIC PUMP, ALTERNATIVE (PARKER) - - - - - - - - - - - - - - - - - - - - - - 4-36
HYDRAULIC PUMP BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-38
HYD PUMP (ALTERNATIVE) BREAKDOWN - FRONT- - - - - - - - - - - - - - - - - - - 4-40
HYD PUMP (ALTERNATIVE) BREAKDOWN - REAR - - - - - - - - - - - - - - - - - - - 4-42
CHECK VALVE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-44
EMERGENCY STEERING PUMP, REXROTH - - - - - - - - - - - - - - - - - - - - - - - 4-46
E/STEERING PUMP, PARKER (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - - - 4-48
EMERGENCY STEERING PUMP BREAKDOWN - - - - - - - - - - - - - - - - - - - - - 4-50
E/STEERING PUMP (ALTERNATIVE) BREAKDOWN - - - - - - - - - - - - - - - - - - - 4-52

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TABLE OF CONTENTS

EMERGENCY STEERING PUMP CHECK VALVE - - - - - - - - - - - - - - - - - - - - - 4-54


KIT, BI-DIR, E/STEERING PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-56
PUMP, EMERGENCY STEERING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-58
KIT, BI-DIR, E/STEERING PUMP (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - - 4-60
DAMPER, HYDRAULIC ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-62
DAMPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-64
VALVE COMP KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-66
STEERING, HYDRAULIC ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - - 4-68
STEERING CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-70
FRONT SUSP, COMFORT RIDE - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - 4-72
FRONT SUSP, COMFORT RIDE - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - 4-74
SUSPENSION STRUTS, COMFORT RIDE (CHOICE) - - - - - - - - - - - - - - - - - - - 4-76
DAMPING VALVE, F/SUSP, COMFORT RIDE- - - - - - - - - - - - - - - - - - - - - - - 4-78
SUSPENSION MANIFOLD, F/SUSP, COMFORT RIDE - - - - - - - - - - - - - - - - - - 4-80
FRONT CHASSIS, KIT, HYD COMPONENT, WDB - - - - - - - - - - - - - - - - - - - - 4-82
REAR CHASSIS, KIT, HYD COMPONENT, WDB - - - - - - - - - - - - - - - - - - - - - 4-84
KIT, FILTRATION, WDB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-86
WET DISC BRAKE PUMP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-88
BELL WDB COOLING, B40D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-90
ACCUMULATOR KIT - EUROPE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-92
ACCUMULATOR KIT - SOUTH AFRICA - - - - - - - - - - - - - - - - - - - - - - - - - - 4-94
HYDRAULIC KIT, CAB - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-96
HYDRAULIC KIT, CAB - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-98
STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - - - - - - - - 4-100
BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-102
HYDRAULIC KIT, CAB TILT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-104
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - 4-106
PUMP, CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-108
HYDRAULIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-110
TIP CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-112

SECTION 5: PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 5-1


PNEUMATIC KIT, FRONT CHASSIS - DETAIL A - - - - - - - - - - - - - - - - - - - - - 5-2
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B - - - - - - - - - - - - - - - - - - - - - 5-4
PNEUMATIC, SCR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
FAN PURGING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8
PURGE TANK VALVE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
RESERVOIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
AIR DRYER KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
AIR DRYER REPAIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
PNEUMATIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18
PNEUMATIC KIT, CAB ASSEMBLY SCR - - - - - - - - - - - - - - - - - - - - - - - - - 5-20
PNEUMATIC VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22
AIR HORN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-24

SECTION 6: ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1


CAB HARNESS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
CAB HARNESS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
CAB HARNESS - DETAIL C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
CAB, FUSE AND RELAY PANEL COMPONENTS - - - - - - - - - - - - - - - - - - - - - 6-8
CAB, WINDSCREEN WIPER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
OPTION, REAR WIPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
KIT, WIPER SYSTEM, REAR, B40D- - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-14
CAB, TRANSMISSION HARNESS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-16
CAB, REAR VIEW MIRROR KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
REAR VIEW MIRRORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
CAB, LOAD LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-22

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TABLE OF CONTENTS

ELECTRICAL, AIR HORN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-24


CAB, BEACON - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-26
CAB, WORK LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28
CAB, REVERSE LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
KIT, ALARM, WHITE NOISE (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
KIT, ALARM, REVERSE (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-34
CAB, MEMORY MODULE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
CAB, RADIO (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-38
CAB, REVERSE MONITOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-40
CAB, EMERGENCY STOP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-42
ENGINE HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-44
LH & RH HEADLIGHT ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-46
HEADLIGHT STONE GUARD KIT (OPTION) - - - - - - - - - - - - - - - - - - - - - - - 6-48
LIGHT ASSY BREAKDOWNS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-50
ELECTRICAL HARNESS, SCR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-52
ELECTRICAL HARNESS, SCR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-53
ELECTRICAL SYSTEM, ARTIC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-54
OPTION, COLD START - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-56
BATTERY BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-58
TRANSMISSION HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-60
FUEL HEATER (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-62
SUSPENSION SYSTEM (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-64
REAR HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-66
OBW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-68
STRAIN GAUGE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-70
CONNECTORS (SHEET 1 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-72
CONNECTORS (SHEET 2 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-74
CONNECTORS (SHEET 3 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-76
CONNECTORS (SHEET 4 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-78
CONNECTORS (SHEET 5 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-80
CONNECTORS (SHEET 6 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-82
CONNECTORS (SHEET 7 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-84
CONNECTORS (SHEET 8 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-86

SECTION 7: FRAME AND BODY - - - - - - - - - - - - - - - - - - - - - - 7-1


BONNET KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
BONNET KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
CAB COMPLETE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
CAB SHELL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS- - - - - - - - - - - - - - - - - - - 7-12
CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
REAR VIEW MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18
CAB FRONT INSULATION PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
CAB BOTTOM SEALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
WINDOW CATCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
CAB DOOR, MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26
CAB, ROOF INTERIOR LINERS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26
CAB, FLOOR MAT & PILLAR COVERS - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
CAB INTERIOR MISC. PARTS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - 7-30
CAB INTERIOR MISC. PARTS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - 7-32
STEERING COLUMN, MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-36
CAB SOUND FOAM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
OPERATOR & TRAINER SEAT INSTALLATION- - - - - - - - - - - - - - - - - - - - - - 7-40
TRAINER SEAT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
SEAT INSTALLATION, SEARS LOW BACK - - - - - - - - - - - - - - - - - - - - - - - - 7-44

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TABLE OF CONTENTS

SEAT, OPERATOR, HIGH BACK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-46


SEAT, OPERATOR, BASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
CAB AIR DUCTING, HVAC SYSTEM, B40- - - - - - - - - - - - - - - - - - - - - - - - - 7-50
AIRCON DRIER UNIT & PIPING, B40 - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
CAB AIR DUCTING, HVAC SYSTEM, B35- - - - - - - - - - - - - - - - - - - - - - - - - 7-54
AIRCON DRIER UNIT & PIPING, B35 - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-56
AIRCON UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-58
AIRCON SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
KIT, VOAC MOUNTING & COVER: B40 - - - - - - - - - - - - - - - - - - - - - - - - - - 7-62
KIT, VOAC MOUNTING & COVER: B35 - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64
KIT, VOAC MOUNTING & COVER: B35 - - - - - - - - - - - - - - - - - - - - - - - - - - 7-65
GRILL KIT - B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
GRILL KIT - B40D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-68
BELLY PLATE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72
CAB CLAMPS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
FRONT CHASSIS CLAMPS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - 7-76
FRONT CHASSIS CLAMPS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - 7-78
REAR CHASSIS CLAMPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
FUEL TANK- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-82
FULL HANDRAILS (OPTION) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-84
CAP, DIESEL FILLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-86
MUDGUARD KIT, LH - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
MUDGUARD KIT, LH - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-90
MUDGUARD KIT, RH - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-92
MUDGUARD KIT, RH - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-94
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL A - - - - - - - - - - - - - - - - - - - 7-96
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B - - - - - - - - - - - - - - - - - - - 7-98
HYDRAULIC TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 7-100
FRONT SUSPENSION, STANDARD (CHOICE) - - - - - - - - - - - - - - - - - - - - - - 7-102
LINK, PANHARD, F/SUSP, STANDARD - - - - - - - - - - - - - - - - - - - - - - - - - - 7-104
SUSPENSION STRUTS, STANDARD (CHOICE) - - - - - - - - - - - - - - - - - - - - - 7-106
OSCILLATION JOINT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-108
ARTIC JOINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-110
REAR CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-112
BIN PIVOT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-114
BIN, MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-116
REAR SUSPENSION, STANDARD (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - 7-118
REAR SUSPENSION, CRIDE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-120
WALKING BEAM, OBW, STANDARD (CHOICE)- - - - - - - - - - - - - - - - - - - - - - 7-122
TAILGATE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-124
BIN LINER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-126
FRONT CHASSIS GREASE KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-128
REAR CHASSIS GREASE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-130
MANUAL GREASING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-132
TAILGATE GREASE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-134
WORDED DECALS SHEET 1 OF 4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-136
WORDED DECALS SHEET 1 OF 4 (CONTINUED) - - - - - - - - - - - - - - - - - - - - 7-138
PICTORIAL DECALS SHEET 2 OF 4 - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-140
PICTORIAL DECALS SHEET 3 OF 4 - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-142
PICTORIAL DECALS SHEET 4 OF 4 - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-144

SECTION 8: SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1


SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2
SERVICE KITS (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-4
SERVICE KITS (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-6
SERVICE KITS (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-8

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TABLE OF CONTENTS

SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - - - - 9-1


LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4

SECTION 10: SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1


ENGINE - OM 501 SERVICE TOOLS, KIT 262126 - - - - - - - - - - - - - - - - - - - - - 10-2
ENGINE - OM 501 SERVICE TOOLS, KIT 262130 - - - - - - - - - - - - - - - - - - - - - 10-4
ENGINE - OM 501 SERVICE TOOLS, KIT 262130 - - - - - - - - - - - - - - - - - - - - - 10-6
ENGINE - OM 501 SERVICE TOOLS, KIT 262130 - - - - - - - - - - - - - - - - - - - - - 10-8
ENGINE - OM 501 SERVICE TOOLS, KIT 262131 - - - - - - - - - - - - - - - - - - - - - 10-10
ENGINE - OM 501 SERVICE TOOLS, KIT 262132 - - - - - - - - - - - - - - - - - - - - - 10-12
ALLISON TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-14
ALLISON TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-16
GEAR RATIO 17000 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - 10-18
GEAR RATIO 17000 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - 10-20
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - 10-22
SUSPENSION, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - 10-24
HYDRAULICS, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - 10-26
FRAME & OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-28
DIAGNOSTIC TOOLS (DRIVELINE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-30
TYRE INFLATION KIT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-32

SECTION 11: AUTOMATIC GREASING SYSTEM - - - - - - - - - - - - - - 11-1


KIT, AUTO GREASING (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-2
GREASING SYSTEM HOSES LAYOUT - - - - - - - - - - - - - - - - - - - - - - - - - - 11-4
GREASING INSTALLATION MAIN LINES - - - - - - - - - - - - - - - - - - - - - - - - - 11-6
FRONT TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - 11-8
MIDDLE TWIN DISTRIBUTION PORT BLOCK- - - - - - - - - - - - - - - - - - - - - - - 11-10
REAR TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - - 11-12
TWIN - 3 AUTO GREASING PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-14

SECTION 12: NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - 12-1

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8
SECTION 1: GENERAL INFORMATION

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-1
PAGE LAYOUT

SECTION
HEADING

ILLUSTRATION ID
PAGE NUMBER & Revision Leve
(CHAPTER - PAGE) NOTE : This is NOT the Revision
Level of the book.

PARTS MANUAL NUMBER; PAGE UPDATE REVISION LEVEL


RELEVANT MACHINE; Pages updated in book will have a higher
revision level eg. REV A
ISSUE DATE
TD0005660-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-2
PAGE LAYOUT

SECTION

HEADING

SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER BOX

I Pin Series
Q SS
T PART
T DESCRIPTION TC REMARKS
E No. From:
Y DR
M To:
1 207661 1 SEAL,COOL/BOX,HEATSHIELD XX
2 182030 1 BOX,COOLER,T/M,W/BRAKES XX
3 178478 1 GUARD,PIPES,COOLER-BOX XX
4 176370 1 PLATE,SEAL,COOLBOX/SHIELD XX
5 176348 1 PLATE,COVER,T/M BOX & WDB TANK XX
6 176344 1 COVER,FRONT,T/COOLER BOX XX
7 176343 1 ACCESS REAR XX
8 176342 1 COVER,SIDE,T/COOLER BOX XX
9 176132 1 COVER,KIT BOX ASSY,COOLING XX
10 172873 1 LID,COOLER,BOX,T/M XX
11 101307 1 WASHER,FLAT XX
12 100731 4 SCREW XX
13 100569 9 SCREW,HEXHD XX
14 100543 3 WASHER,FENDER,S/STEEL XX
15 100312 1 NUT,NYLOC XX
16 100209 4 SCREW,HEXHD XX
17 100148 4 WASHER,FLAT XX
18 100085 2 SCREW XX
19 100083 33 SCREW,HEXHD XX
20 100064 1 WASHER,FLAT XX
21 100062 44 WASHER,FLAT XX

MACHINE ALLOCATION

VIN NUMBER RANGE INDICATOR


WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN

SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION
RELATED TO A PART OR KIT

872239 - MK VI 4206D 4x4 HAULER - SEP 2008 REV A


3-39

PAGE NUMBER
(CHAPTER - PAGE) PAGE UPDATE REVISION LEVEL
Pages updated in book will have a higher
PARTS MANUAL NUMBER; revision level eg. REV A
RELEVANT MACHINE;
ISSUE DATE
TD0005661-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-3
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-4
BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-5
BULLETINS

TECHNICAL DOCUMENTATION BULLETIN RECORD


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-6
LIST OF ABBREVIATIONS

A/R As Required MPA Megapascal


AC Alternating Current MTG Mounting
ADT Articulated Dump Truck N Newton
AH Ampere Hours NLA No Longer Available
AMP Ampere NM Newton Metre
APPROX Approximately NO. Number
APR April NOV November
ASSY Assembly NSI Non Stock Item
AUG August o Degree Celsius
C
BRG Bearing OBW On Board Weighing
BRT Bracket OCT October
C/W Comes With/ Complete With OD Outside Diameter
COMPL Complete OSCILL Oscillation
CTD Control Traction Differential P/N Part Number
CYL Cylinder PLT Plate
DC Direct Current PRESS Pressure
DEC December PSI Pound Per Square Inch
DIA Diameter PTO Power Take Off
DIFF Differential QTY Quantity
E.G.S. Electronic Gear Shifting RAD Radiator
ENG Engine REV Revision
EXT Extension RH Right Hand
FEB February RHS Right Hand Side
FT IB Foot Pound SEP September
FWD Forward SIB Service Information Bulletin
G Gram SOCHD Socket Head
GR Grade SPLT Split
HD Head STD Standard
HEX Hexagonal SUSP Suspension
HZ Hertz T/MISS Transmission
ID Internal Diameter TEMP Temperature
IN Inch THRU Through to and Including
INCL Including TPMS Tyre Pressure Monitoring System
ISO International Organization of Standards UNC Unified National Coarse
JAN January V Volt
JUL July VIN Vehicle Identification Number
JUN June W Watt
KG Kilogram W/O With Out
KM/H Kilometre Per Hour WDB Wet Disc Brake
KPA Kilopascal ZF Zahnradfabrik Passau Gmbh
KW Kilowatt
LB Pound
LED Light Emitting Diode
LH Left Hand
LHS Left Hand Side
LUBE Lubrication
M Metre
M3 Cubic Metre
MAR March
MAX Maximum
MIN Minimum

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-7
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-8
ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.

1. The model and VIN number of your BELL product.


2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-9
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-10
MACHINE DIMENSIONS B40D 6X6 ADT

NOTE:
ALL DIMENSIONS SHOWN ARE UNLADEN VALUES.
FOR ILLUSTRATIVE PURPOSES, AN AVERAGE
TYRE DEFLECTION HAS BEEN TAKEN.

6194 (20'4") 492 (1'7")


7219 (23'8")

5645 (18'6")
70°

3855 (12'8")
3756 (12'4")
3190 (10'6")

2378 (7'10")

1600 (5'3")

1526 (5')
(3'1")
937

30°
(2'8")
803

(1'10")
556

1600 (5'3")

624 1450 (4'9") 1950 (6'5") 4471 (14'8") 2615 (8'7")


(2'1")
10487 (34'5")
OVERALL LENGTH

3689 (12'1")
TOTAL WIDTH
MIRROR TO MIRROR

3264 (10'9")
BIN WIDTH
GROUND TO BELLY PLATE

GROUND TO AXLE
824 (2'8")

576 (1'11")

2606 (8'7")
TREAD WIDTH
3357 (11')
WHEEL WIDTH
INNER BIN WIDTH
2920 (9'7")

42°

R4984 (R16'4")
INSIDE TURNING RADIUS
R9203 (R30'2")
OUTSIDE TURNING RADIUS
TD0005192-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-11
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-12
MACHINE DIMENSIONS B35D 6X6 ADT

NOTE:
ALL DIMENSIONS SHOWN ARE UNLADEN VALUES.
FOR ILLUSTRATIVE PURPOSES, AN AVERAGE
TYRE DEFLECTION HAS BEEN TAKEN.

6148 (20'2") 518 (1'8")


7085 (23'3")

5601 (18'5")
70°

3820 (12'6")
3723 (12'3")
3018 (9'11")

2303 (7'7")

1476 (4'10")
1424 (4'8")

(2'11")
886

29°
(2'2")
652

(1'8")
501
1600 (5'3")

550 1430 (4'8") 1950 (6'5") 4470 (14'8") 2615 (8'7")


(1'10")
10467 (34'4")
OVERALL LENGTH

3689 (12'1")
TOTAL WIDTH
MIRROR TO MIRROR
3056 (10')
BIN WIDTH
GROUND TO BELLY PLATE

GROUND TO AXLE
771 (2'6")

523 (1'9")

2541 (8'4")
TREAD WIDTH

3215 (10'7")
WHEEL WIDTH
INNER BIN WIDTH
2734 (8'12")

42°

R5055 (R16'7")
INSIDE TURNING RADIUS R9132 (R29'12")
OUTSIDE TURNING RADIUS

TD0005193-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-13
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-14
SERIAL NUMBER PLATES

CE & Machine
Specification Plate

M ANUFACT URE D BY:


BE LL E Q UIPM E NT CO .S A. (P TY ) LTD.
RICHAR DS BAY, SO UTH AF RICA

MACHINE

CAB

ENGINE

TRAN SMISSION

TRAN SFER CASE

FRONT DIFFERENTIAL

MID DIFFER ENTIAL

REAR D IFFERENTIA L

AXLE LOADIN G: OFF ROAD


GVM kg

TARE kg V kg

GA1 (FR) kg A1 kg
GA2 (MID) kg A2 kg
GA3 (REAR) kg A3 kg

AEBXXXXXXXXXXXXXX GCM kg D/T

176114
kg

PIN Number
(On LHS of Truck
for SA machines)

Engine
B93XXXXXXXXXXXXXX Specification
Plate
PIN Number Transfer Case
(On RHS of Truck for Specification Stamped
GERMAN machines) Onto The Transfer Case
17000SP XX XX XX XXXX

Transmission Specification
Plate

TD0005195-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-15
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-16
ENGINE CONTROL UNIT (PLD) - ORDERING DETAILS

When ordering the PLD - Engine Control Unit, the information as shown on the
PLD Decal is to be supplied along with the Bell part Number.

Example:

PLD Decal

TD0006768

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-17
PIN IDENTIFICATION

The principle means of identifying your Bell Equipment machine is by studying the PIN number. The Product
Identification Number (PIN) structure for the Bell Equipment machines is as follows: (As an example, a D-
Series B40D 6X6 ADT Mk VI manufactured in South Africa in 2008 has been used).

PIN:AEBA840DX06000001

Table 1: PIN CONFIGURATION KEY

World
Manu- Check
Machine Descriptor Section Machine Idicator Section
facture Letter
Code

Sequential Machine ID#


Year of Manufacture

Minor Upgrade
Major Upgrade
Product Model
Product Type

Branding

Series

AEB A 8 40 D X 0 6 0 00001

i ii iii iv v vi vii viii ix x

i AEB Is the alphanumeric code designating the manufacturer. The South African code
is AEB and the German code is B93.

ii A Is an alpha code assigned to a specific type of machine, i.e. A = ADT

iii 8 Is an alpha character assigned to the three major brands of products that Bell
manuafactures, i.e. 8 = Bell, 9 = John Deere and 7 = Hitachi.

iv 40 Is the specific numeric model code designated to that specific machine configu-
ration, i.e. “40” Product Model together with the “A” Product Type code is for the
40ton ADT.

v D Is an alpha character assigned to the major series upgrade of the machine, i.e.
ADT D-Series

vi X Is an alpha character based on the calculation of the remaining 16 characters in


the PIN. The purpose of the check letter character is to provide a means for veri-
fying the accuracy of the specific PIN.

vii 0 Is the year of manufacture. The Bell requirement is that this field be assigned a
“0” at all times.

viii 6 Is the major design upgrade designator (Major Mark Upgrade) per series of
machine. It is a sequential numeric character from 0-9.

ix 0 Is the minor design upgrade designator (Minor Mark Upgrade) linked to a major
mark upgrade. It is a sequential numeric character from 0-9.

x 00001 Is a sequentially generated numeric machine identification number.

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

1-18
SECTION 2A: ENGINE TIER 3B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2A-1
SECTION 2A: ENGINE TIER 3B
ENGINE & MISC COMPONENTS - B35D TIER 3B

32 33 31
5 35 34
26
35 19
12
21 35 6
34
20 34
30

28

2 10
1
16 3
16
13

25

18
7
9
11
23
17 29
22 8
14 24
15
27

TD0007885-C
E19835401-H

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-2
SECTION 2A: ENGINE TIER 3B
ENGINE & MISC COMPONENTS - B35D TIER 3B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221696 1 CAP X
2 DC221606 1 GASKET X
3 DC100382 2 SCREW X
4 BN021849 1 ENGINE,B35D X
5 BN013968 1 PLATE,EXH BRAKE X
6 BN013967 1 BRACKET,EXH BRAKE,LARGE X
7 208094 1 FIRESLEEVE X
8 207967 1 BOOT, RUBBER, DRAIN VALVE X
9 206646 2 MTG,RUBBER,ENGINE,SPLIT X
10 192168 1 GUARD,FAN BELT,LARGE X
11 188560 2 MTG,ENGINE,FRONT X
12 187022 1 GUARD,G/PLUG,C/START X
13 186918 1 BKT,FUEL HOSES,RHS X
14 178543 2 SPACER,ENG MTG X
15 178539 2 PLT,WASHER,ENGINE X
16 178015 4 SHIM,BKT,RHS,T/SHIELD X
17 176044 2 SPACER,ENG MTG X
18 176043 2 SPACER,ENG MTG X
19 173591 1 BKT,HARNESS SUPP,CLD STRT X
20 140912 1 O RING X
21 140911 1 SEAL,OIL,D/LIP,VITON X
22 122136 1 VALVE,DRAIN X
23 121059 1 CONNECT,SPEC X
24 101396 8 SCREW,FLANGE X
25 101324 2 BOLT,HEXHD X
26 101064 2 NUT,STOVER X
27 100653 2 NUT,STOVER X
28 100569 2 SCREW,HEXHD X
29 100424 8 WASHER,HARDENED X
30 100312 2 NUT,NYLOC X
31 100238 1 SCREW, HEXHD X
32 100080 2 SCREW,HEXHD X
33 100079 1 BOLT X
34 100062 5 WASHER, FLAT X
35 100061 5 WASHER, FLAT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-3
SECTION 2A: ENGINE TIER 3B
ENGINE & MISC COMPONENTS - B40D TIER 3B

27 26
29 28
15
8
17

16 28
25 23

28

Torque Banjo bolt to 45Nm after


EVB pipe has been fitted.
2
1
12

21
12
9
14
4
6
7

13 24
20 19
10
5
18
11
22

TD0008314-C
E17040407-E

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-4
SECTION 2A: ENGINE TIER 3B
ENGINE & MISC COMPONENTS - B40D TIER 3B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221696 1 CAP X
2 DC221606 1 GASKET X
3 BN021848 1 KIT,ENGINE,B40D X
4 208094 1 FIRESLEEVE,- LONG X
5 207967 1 BOOT, RUBBER, DRAIN VALVE X
6 206646 2 MTG,RUBBER,ENGINE,SPLIT X
7 188560 2 MTG,ENGINE,FRONT X
8 187022 1 GUARD,G/PLUG,C/START X
9 186918 1 BKT,FUEL HOSES,RHS X
10 178543 2 SPACER,ENG MTG X
11 178539 2 PLT,WASHER,ENGINE X
12 178015 4 SHIM,BKT,RHS,T/SHIELD X
13 176044 2 SPACER,ENG MTG X
14 176043 2 SPACER,ENG MTG X
15 173591 1 BKT,HARNESS SUPP,CLD STRT X
16 140912 1 O RING X
17 140911 1 SEAL,OIL,D/LIP,VITON X
18 122136 1 VALVE,DRAIN X
19 121059 1 CONNECT,SPEC X
20 101396 8 SCREW,FLANGE X
21 101324 2 BOLT,HEXHD X
22 100653 2 NUT,STOVER X
23 100569 2 SCREW,HEXHD X
24 100424 8 WASHER,HARDENED X
25 100312 2 NUT,NYLOC X
26 100238 1 SCREW, HEXHD X
27 100079 1 BOLT X
28 100062 5 WASHER, FLAT X
29 100061 1 WASHER,FLAT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-5
SECTION 2A: ENGINE TIER3B
ENGINE CRANKCASE

130

134
146
56
140 50
59 53
131
137 62

23
71
182

149

38
26 152 41

107

68
44 47
116

65 5
20
125
74 35

8 32 128
110 14
114 119
122
17

TD0008000-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-6
SECTION 2A: ENGINE TIER 3B
ENGINE CRANKCASE

I B B Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 NSI 1 CRANKCASE OM501LA, T3B SCR X X
8 DC100059 2 PIN, DOWEL X X
14 DC120090 6 PIN, DOWEL, BEARING CAP X X
17 DC100626 8 SCREW, BEARING CAP TO CRANKCASE X X
20 DC100627 8 SCREW, BEARING CAP TO CRANKCASE X X
23 DC150159 1 BEARING, CAMSHAFT WITH COLLAR X X
26 DC150160 3 BEARING, CAMSHAFT X X
32 DC120114 2 PLUG, SCREW WATER DRAIN X X
35 DC140059 2 RING, SEAL WATER DRAIN X X
38 DC221209 1 NOZZLE, OIL SPRAY, P.T.O X X
41 DC140150 1 RING, SEAL P.T.O X X
44 DC100177 3 PLUG, SCREW OIL PASSAGE LATERAL X X
47 DC140151 3 RING, SEAL OIL PASSAGE LATERAL X X
50 DC100177 2 PLUG, SCREW OIL PASSAGE REAR X X
53 DC140151 2 RING, SEAL OIL PASSAGE REAR X X
56 DC220543 4 PLUG, WATER PASSAGE, 34.2MM X X
56 DC120195 2 PLUG, WATER PASSAGE, 40MM X X
56 DC120197 1 PLUG, WATER PASSAGE, REAR 54MM X X
59 DC120104 3 PLUG, SCREW WATER PASSAGE TOP X X
62 DC140155 3 RING, SEAL WATER PASSAGE TOP X X
65 DC120091 2 PIN, CYLINDRICAL, FRONT COVER X X
68 DC120096 2 PIN, CYLINDRICAL, TIMING CASE X X
71 DC220737 1 BALL, PLUG OIL CONN TO COMP, 6.35MM X X
71 DC150197 A/R BALL, PLUG OIL CONN TO COMP, 7.0MM X X
71 DC221803 4 BALL, FRONT AND REAR, 10.319MM X X
71 DC150198 A/R BALL, FUEL DUCTS FRT / REAR, 11.0MM X X
71 DC221802 4 BALL, FRONT AND REAR, 14.288MM X X
71 DC150199 A/R BALL, FUEL DUCTS FRT / REAR, 15.0MM X X
74 DC100628 2 PIN, GROOVED BEARING CAP X X
107 DC221599 12 SLEEVE, CYLINDER HEAD FIXING X X
110 DC222119 1 COVER, CYLINDER CRANKCASE FRONT X X
116 DC140212 1 RING, SEAL CRANKSHAFT FRONT X X
119 DC222120 1 GASKET, COVER TO CYL/CRANKCASE X X
122 DC100382 6 SCREW, COVER TO CYL/CRANKCASE X X
125 DC222009 6 NOZZLE, OIL X X
128 DC100414 6 SCREW, OIL NOZZLE X X
130 DC260163 1 CHECK VALVE ASSY X X
131 DC221601 1 VALVE, OIL NON-RETURN X X
134 DC120199 1 PLUG, SCREW NON RETURN VALVE X X
137 DC140152 1 RING, SEAL NON RETURN VALVE X X
140 DC221602 1 SPRING, NON RETURN VALVE X X
146 DC140153 1 RING, SEAL NON RETURN VALVE X X
149 DC221743 1 SENDER UNIT, FUEL TEMPERATURE X X
152 DC140059 1 RING, SEAL, SENDER UNIT X X
182 DC260124 1 KIT, GASKET CYLINDER CRANCASE X X ALSO ORDER OIL PAN GASKET

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-7
SECTION 2A: ENGINE TIER3B
TIMING CASE

71
74
58 67
74
65

56
60 69

44
47 59
17
14

53

51
41

38 98

52
11

40 5

95 92
TD0008479

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-8
SECTION 2A: ENGINE TIER 3B
TIMING CASE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222121 1 TIMING CASE X X
11 DC120060 A/R INSERT, THREADED X X
14 DC221617 1 FLANGE, AIR COMPRESSOR BEARING X X
17 DC120256 1 PLUG, EXPANSION, OIL BORE, P.T.O X X
38 DC100166 2 STUD, STARTER MOTOR MOUNTING X X
38 DC100630 1 STUD, STARTER MOTOR MOUNTING X X
40 DC100400 1 NUT, GROUND CONNECTION X X
41 DC140197 1 SEAL, OIL, CRANKSHAFT, REAR, 115MM X X
41 DC140097 1 SEAL, OIL, CRANKSHAFT, REAR, 120MM X X USE WITH DC220422
44 DC120104 2 PLUG, SCREW, TURBO OIL RETURN X X
44 DC221171 1 PLUG, SCREW, COMPR OIL RETURN X X
47 DC140155 2 RING, SEAL, TURBO OIL RETURN X X
47 DC140059 1 RING, SEAL, COMPRESSOR OIL RETURN X X
51 DC222165 1 GASKET, TIMING CASE, RH X X
52 DC222164 1 GASKET, TIMING CASE, LH X X
53 DC100717 1 SCREW, TIMING CASE TO C/CASE, 105MM X X
53 DC100070 11 SCREW, TIMING CASE TO C/CASE, 57MM X X
53 DC100718 2 SCREW, TIMING CASE TO C/CASE, 167MM X X RECOMMENDED TO KEEP IN STOCK
56 DC222029 1 COVER, WITH CYCLONIC BREATHER X X
58 DC222067 1 COVER, DIAPHRAGM BREATHER X X
59 DC140158 1 GASKET, COVER TO TIMING CASE X X
60 DC222109 1 SEAL, BREATHER, HOUSING TO COVER X X
65 DC221621 1 KIT, DIAPHRAGM BREATHER X X
67 DC222053 1 KIT, ELEMENT, CYCLONIC BREATHER X X
69 DC100369 9 SCREW, TIMING CASE COVER X X
71 DC130164 1 PIPE, BREATHER X X
74 203588 2 CLAMP, BREATHER PIPE X X
92 DC221254 1 COVER, INSPECTION X X
95 DC100385 2 SCREW, COVER X X
98 DC120149 1 PLUG ASSEMBLY, HOLE LOCK X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-9
SECTION 2A: ENGINE TIER3B
OIL PAN & DIPSTICK

74

77

68
83

86

18 71

19

20

38

41

98

6
8
44 101

TD0008002

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-10
SECTION 2A: ENGINE TIER 3B
OIL PAN & DIPSTICK

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221609 1 PAN, OIL X X
6 DC120029 1 PLUG, SCREW MAGNETIC X X
8 DC140155 1 RING, SEAL OIL DRAIN X X
18 DC120259 1 FITTING X X
19 DC130244 AR HOSE, DIPSTICK, 509MM X X
20 DC100410 1 WASHER, PIPE X X
38 DC221605 1 GASKET, OIL PAN TO CRANKCASE X X
41 DC100352 14 SCREW, OIL PAN TO CRANKCASE X X
44 DC222255 1 SENDER UNIT, OIL LEVEL X X
68 191718 1 DIPSTICK, OIL X X
71 DC140042 1 RING, SEAL X X
74 DC222122 1 CAP, OIL DIPSTICK X X
77 DC221784 1 TUBE, GUIDE OIL DIPSTICK X X
83 DC221615 1 BRACKET, OIL DIPSTICK X X
86 DC100414 1 SCREW, FLANGED, BRKT TO SUPPORT X X
86 DC100385 2 SCREW, FLANGED, TUBE TO BRACKET X X
98 DC221613 1 CAP, LOCKING OIL FILLING X X
101 200089 1 CLAMP, OIL FILLING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-11
SECTION 2A: ENGINE TIER3B
CYLINDER HEAD

TD0008003

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-12
SECTION 2A: ENGINE TIER 3B
CYLINDER HEAD

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222403 6 HEAD, CYL, WITH VALVES & C/THROTTLE X X
17 DC120195 12 PLUG, EXPANSION 40MM X X
17 DC120196 12 PLUG, EXPANSION 42MM X X
23 DC221620 6 BALL, FUEL LEAK X X
29 DC221834 6 SLEEVE, PROTECTIVE X X
35 DC140160 6 RING, SEAL X X
41 DC222252 24 GUIDE, VALVE INTAKE/EXHAUST, 15MM X X
41 DC222253 24 GUIDE, VALVE INTAKE/EXHAUST, 15.2MM X X
41 DC222254 24 GUIDE, VALVE INTAKE/EXHAUST, 15.4MM X X
41 DC222132 6 GUIDE, CONSTANT THROTTLE, 13MM X X
41 DC222133 6 GUIDE, CONSTANT THROTTLE, 13.2MM X X
47 DC222176 12 RING, VALVE SEAT, EXT, STD, 43.09MM X X
47 DC222177 12 RING, VALVE SEAT, EXHAUST, 43.29MM X X
47 DC222178 12 RING, VALVE SEAT, EXHAUST, 43.49MM X X
53 DC222404 12 VALVE, INTAKE X X
53 DC222175 12 VALVE, EXHAUST X X
59 DC221634 24 SPRING, VALVE X X
65 DC220364 24 WASHER, VALVE SPRING X X
71 DC221635 24 RETAINER, SPRING X X
77 DC221636 48 COLLET, VALVE X X
83 DC140205 24 HOLDER, SEAL INTAKE AND EXT VALVES X X
89 DC221638 6 COVER, C/THROTTLE TO CYL/HEAD X X
95 DC140161 6 RING, SEAL C/THROTTLE TO CYL/HEAD X X
101 DC221639 6 VALVE, CONSTANT THROTTLE X X
104 DC221670 6 RING, VALVE C/THROTTLE, 21.065MM X X
104 DC221671 6 RING, VALVE C/THROTTLE, 21.265MM X X
104 DC221672 6 RING, VALVE C/THROTTLE, 21.455MM X X
110 DC221245 6 GUIDE, C/THROTTLE VALVE X X
116 DC220983 6 SPRING, C/ THROTTLE TO CYL/HEAD X X
122 DC220030 12 VALVE, COLLET, C/THROTTLE X X
128 DC220890 6 RETAINER, SPRING, C/THROTTLE X X
134 DC221246 6 PISTON, WITH SEAL RING X X
137 DC221640 6 CLAMPING PIECE, C/THROTTLE X X
143 DC100632 6 SCREW, C/THROTTLE TO CYL/HEAD X X
149 DC221641 6 BRACKET, BEARING , ROCKER ARM X X
161 DC220737 18 BALL X X
167 DC222068 6 ARM, ROCKER, INTAKE X X
173 DC222069 6 ARM, ROCKER, EXHAUST X X
191 DC100725 12 SCREW, VALVE CLEARANCE ADJUST X X
197 DC100495 12 NUT, ADJUSTING SCREW X X
203 DC100318 12 WASHER, ROCKER ARM TO BRACKET X X
209 DC220569 12 RING, LOCK ROCKER ARM TO BRACKET X X
215 DC100632 12 SCREW, ROCKER ARM TO CYL/HEAD X X
221 DC221644 12 BRIDGE, VALVE X X
257 DC222137 6 GASKET, CYLINDER HEAD X X
263 DC100635 24 SCREW, CYL/HEAD TO CRANKCASE X X
269 DC222326 6 INJECTOR, FUEL WITH HEAT SLEEVE X X
275 DC140179 6 RING, SEAL, INJECTOR TOP X X
282 DC140186 6 SLEEVE, HEAT INJECTOR X X
287 DC221647 6 SOCKET, PIPE X X
293 DC140166 6 RING, SEAL X X
297 DC100636 6 SCREW, NOZZLE HOLDERS X X
303 DC221648 5 COVER, CYLINDER HEAD X X
309 DC221649 1 COVER, CYLINDER HEAD WITH OIL FILL X X
315 DC221650 1 GASKET, CYL/HD COVER WITH OIL FILL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-13
SECTION 2A: ENGINE TIER3B
CYLINDER HEAD (CONTINUED)

TD0008003

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-14
SECTION 2A: ENGINE TIER 3B
CYLINDER HEAD (CONTINUED)

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
315 DC221651 5 GASKET, CYL/HD COVER W/OUT OIL FILL X X
321 DC100030 12 SCREW, CYL/HEAD COVER TO CYL/HEAD X X
327 DC220031 1 CAP, OIL FILLER WITHOUT CHAIN X X
333 DC220029 1 GASKET, OIL FILLER CAP X X
- DC260127 5 KIT, GASKET, CYL HD WITHOUT FILLER X X
- DC222360 1 KIT, GASKET, CYL HD WITH OIL FILLER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-15
SECTION 2A: ENGINE TIER3B
DECOMPRESSION VALVE PIPE

351
410

369 369

357 363

TD0003576

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-16
SECTION 2A: ENGINE TIER 3B
DECOMPRESSION VALVE PIPE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
351 DC130165 2 PIPE, DECOMPRESSION L&R X X
357 DC120049 4 BOLT, BANJO PIPE TO CYL/HEAD X X
363 DC120202 2 BOLT, BANJO PIPE TO CYL/HEAD X X
369 DC140167 14 RING, SEAL PIPE TO CYL/HEAD X X
410 DC120203 2 UNION, BANJO, CYLINDER, REAR L&R X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-17
SECTION 2A: ENGINE TIER3B
CRANKSHAFT AND FLYWHEEL - B40D

26

29
32
47

35
38
14

41
50

11
53
56

20

23
17

15
59

62
74

66

TD0008480

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-18
SECTION 2A: ENGINE TIER 3B
CRANKSHAFT AND FLYWHEEL - B40D

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC260132 1 CRANKSHAFT, B/END & MAIN BEARINGS X
11 DC221660 4 COUNTERWEIGHT X
14 DC100719 8 SCREW, COUNTERWEIGHT X
15 DC220909 1 SLEEVE, SPEEDY C/SHAFT FRONT X USE WITH WORN SEALING SURFACE
17 DC221661 1 GEAR, CRANKSHAFT X
20 DC220417 1 PIN, CYLINDRICAL X
23 DC220418 1 PLATE, COVER X
26 DC222206 1 DAMPER, VIBRATION X RECOMMENDED TO KEEP IN STOCK
29 DC100066 8 SCREW, DAMPER TO CRANKSHAFT X
32 DC221998 1 PULLEY, HIGH SPEED FAN X
35 DC221997 1 DRIVE, HIGH SPEED FAN X
38 DC100558 1 CIRCLIP, FAN DRIVE X
41 DC100414 1 SCREW X
47 DC100414 6 SCREW X
47 DC100507 6 SCREW X
50 DC260133 4 KIT, MAIN BEARINGS, STD X
50 DC260134 4 KIT, MAIN BEARINGS, 0.10 X
50 DC260135 4 KIT, MAIN BEARINGS, 0.25 X
50 DC260136 4 KIT, MAIN BEARINGS, 0.50 X
50 DC260137 4 KIT, MAIN BEARINGS, 0.75 X
50 DC260138 4 KIT, MAIN BEARINGS, 1.00 X
53 DC100727 4 WASHER, THRUST, STD X
53 DC100728 4 WASHER, THRUST, 0.50 X
53 DC100729 4 WASHER, THRUST, 1.00 X
56 DC260139 6 KIT, CONNECTING ROD BEARING, STD X
56 DC260140 6 KIT, CONNECTING ROD BEARING, 0.10 X
56 DC260141 6 KIT, CONNECTING ROD BEARING, 0.25 X
56 DC260142 6 KIT, CONNECTING ROD BEARING, 0.50 X
56 DC260143 6 KIT, CONNECTING ROD BEARING, 0.75 X
56 DC260144 6 KIT, CONNECTING ROD BEARING, 1.00 X
59 DC221664 1 FLYWHEEL X
62 DC220420 1 GEAR, RING, T160, OD 485 X
66 DC220422 1 SLEEVE, SPEEDY C/SHAFT REAR X RECOMMENDED TO KEEP IN STOCK
74 DC100065 10 BOLT, FLYWHEEL TO CRANKSHAFT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-19
SECTION 2A: ENGINE TIER3B
CRANKSHAFT AND FLYWHEEL - B35D

26

38

14

29
50
35 11

53
56
17
20

23 15 59

62
74

66

TD0003578

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-20
SECTION 2A: ENGINE TIER 3B
CRANKSHAFT AND FLYWHEEL - B35D

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC260132 1 CRANKSHAFT, B/END & MAIN BEARINGS X
11 DC221660 4 COUNTERWEIGHT X
14 DC100719 8 SCREW, COUNTERWEIGHT X
15 DC220909 1 SLEEVE, SPEEDY C/SHAFT FRONT X USE WITH WORN SEALING SURFACE
17 DC221661 1 GEAR, CRANKSHAFT X
20 DC220417 1 PIN, CYLINDRICAL X
23 DC220418 1 PLATE, COVER X
26 DC222181 1 DAMPER, VIBRATION X RECOMMENDED TO KEEP IN STOCK
29 DC100066 8 SCREW, DAMPER TO CRANKSHAFT X
35 DC221663 1 SPACER X
38 DC100085 6 SCREW X
50 DC260133 4 KIT, MAIN BEARINGS, STD X
50 DC260134 4 KIT, MAIN BEARINGS, 0.10 X
50 DC260135 4 KIT, MAIN BEARINGS, 0.25 X
50 DC260136 4 KIT, MAIN BEARINGS, 0.50 X
50 DC260137 4 KIT, MAIN BEARINGS, 0.75 X
50 DC260138 4 KIT, MAIN BEARINGS, 1.00 X
53 DC100727 4 WASHER, THRUST, STD X
53 DC100728 4 WASHER, THRUST, 0.50 X
53 DC100729 4 WASHER, THRUST, 1.00 X
56 DC260139 6 KIT, CONNECTING ROD BEARING, STD X
56 DC260140 6 KIT, CONNECTING ROD BEARING, 0.10 X
56 DC260141 6 KIT, CONNECTING ROD BEARING, 0.25 X
56 DC260142 6 KIT, CONNECTING ROD BEARING, 0.50 X
56 DC260143 6 KIT, CONNECTING ROD BEARING, 0.75 X
56 DC260144 6 KIT, CONNECTING ROD BEARING, 1.00 X
59 DC221664 1 FLYWHEEL X
62 DC220420 1 GEAR, RING, T160, OD 485 X
66 DC220422 1 SLEEVE, SPEEDY C/SHAFT REAR X RECOMMENDED TO KEEP IN STOCK
74 DC100065 10 BOLT, FLYWHEEL TO CRANKSHAFT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-21
SECTION 2A: ENGINE TIER 3B
CONNECTING RODS AND PISTONS

59

53
50

20

20

44
47
56

11

TD0008004

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-22
SECTION 2A: ENGINE TIER 3B
CONNECTING RODS AND PISTONS

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222221 6 CONNECTING ROD X X
8 DC150206 6 BUSHING, PISTON PIN X X
11 DC100638 12 SCREW, CAP TO CONNECTING ROD X X
20 DC222324 6 PISTON, WITH CYLINDER LINER, STD X X
20 DC222325 6 PISTON, WITH CYLINDER LINER, 0.2MM X X
44 NSI 6 PIN, PISTON X X
47 DC100639 6 CIRCLIP, PISTON PIN X X
50 DC222163 6 KIT, PISTON RING X X
53 DC140200 6 RING, SEAL TOMBAC LINER, 0.15MM X X
56 DC140169 12 RING, SEAL LINER, BOTTOM X X
59 DC140203 6 SEAL, RING SCRAPPER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-23
SECTION 2A: ENGINE TIER 3B
CAMSHAFT

11

P007836

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-24
SECTION 2A: ENGINE TIER 3B
CAMSHAFT

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222183 1 CAMSHAFT, STANDARD X X RECOMMENDED TO KEEP IN STOCK
8 DC222037 12 FOLLOWER, CAMSHAFT X X
11 DC221666 12 ROD, PUSH X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-25
SECTION 2A: ENGINE TIER 3B
INJECTION PUMP

14

17
8
11

21 25
23 20

TD0008005A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-26
SECTION 2A: ENGINE TIER 3B
INJECTION PUMP

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221667 6 PUMP UNIT X X
8 DC140170 6 RING, SEAL X X
11 DC140171 6 RING, SEAL X X
14 DC100709 12 SCREW, UNIT PUMP X X RECOMMENDED TO KEEP IN STOCK
17 DC140204 6 REPAIR KIT, INJECTION PUMP X X INCLUDES ITEM 8, 11 & 14
20 DC221668 1 PUMP, FUEL X X
21 DC140214 1 O-RING, PUMP X X
23 DC221669 1 COUPLING, FUEL PUMP AT TIMING CASE X X
25 DC100352 2 SCREW, FLANGED, FUEL PUMP X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-27
SECTION 2A: ENGINE TIER 3B
FUEL LINES

53

76
11

50
8
76

26
5

127
23
76

71
124
97
94 106
103 29

121
91 100
88 139

35
59

79 20
62
82
14
65 38
53 82
79
47
82
82 73

44
41 17

76

56

TD0008481A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-28
SECTION 2A: ENGINE TIER 3B
FUEL LINES

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC130243 1 PIPE, FUEL X X
8 DC130218 1 PIPE, FUEL RETURN X X
11 DC130168 6 PIPE, FUEL X X RECOMMENDED TO KEEP IN STOCK
14 DC130173 1 PIPE, C/UNIT TO PUMP X X
17 DC120205 1 CONNECTOR X X
20 DC130172 1 PIPE, VALVE TO PUMP TO MODULE X X
23 DC130217 1 PIPE, TO FILTER X X
26 DC130216 1 PIPE, TO PUMP X X
29 DC130220 1 PIPE, FUEL FEED X X
35 DC130261 1 PIPE, TO FILTER X X
38 DC221678 1 VALVE, FUEL RETURN PIPE X X
41 DC221675 1 VALVE, OVERFLOW X X RECOMMENDED TO KEEP IN STOCK
44 DC120206 1 FITTING X X
47 DC140172 1 RING, SEAL X X
50 DC120212 1 BOLT, BANJO, FUEL LINE RETURN X X
50 DC120047 1 BOLT, BANJO, FUEL LINE RETURN X X RECOMMENDED TO KEEP IN STOCK
53 DC100124 7 BOLT, BANJO, LEAK OFF LINE TO CYL HD X X
56 DC120211 2 BOLT, BANJO, CONTROL UNIT & FUEL PUMP X X
59 DC120211 2 BOLT, BANJO, PIPE TO C/UNIT X X
59 DC120211 1 BOLT, BANJO, PIPE TO VALVE X X
62 DC120211 1 BOLT, BANJO, PIPE TO FILTER X X
65 DC120211 2 BOLT, BANJO, PIPE TO FEED DUCT X X
71 DC120211 1 BOLT, BANJO, PIPE TO FEED PUMP X X
73 DC120212 1 BOLT, BANJO, PIPE RETURN TO FILTER X X RECOMMENDED TO KEEP IN STOCK
76 DC140172 4 RING, SEAL, FUEL PIPE TO RETURN DUCT X X
76 DC140173 2 RING, SEAL, FUEL PIPE TO RETURN DUCT X X
76 DC140172 2 RING, SEAL, FEED PUMP TO FILTER X X
79 DC140172 A/R RING, SEAL, FUEL PIPE TO C/UNIT X X
79 DC140172 A/R RING, SEAL, FUEL PIPE TO VALVE X X
82 DC140172 A/R RING, SEAL, FUEL PIPE TO FILTER X X
82 DC140172 A/R RING, SEAL, RETURN PIPE TO FILTER X X
82 DC140172 A/R RING, SEAL, FUEL PIPE TO FEED DUCT X X
88 DC100643 A/R CLAMP, RETURN PIPE MOUNTING X X
91 DC100507 A/R SCREW, FLANGED, M8x35 X X
94 DC100007 A/R WASHER X X
97 DC100383 A/R NUT, FLANGED X X
100 DC100644 3 CLAMP, FUEL PIPE FIXTURE X X
103 DC100645 A/R STUD, FUEL PIPE FIXTURE X X
106 DC100383 A/R NUT, FLANGED, PIPE MOUNTING X X
121 DC222327 1 VALVE, FUEL X X
124 DC140172 A/R RING, SEAL, VALVE X X
127 DC100369 1 SCREW, HEX HD X X
139 DC120284 1 CONNECTOR, FOR TANK X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-29
SECTION 2A: ENGINE TIER 3B
FUEL FILTER

23

14

26

P007881A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-30
SECTION 2A: ENGINE TIER 3B
FUEL FILTER

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221679 1 FILTER, FUEL X X RECOMMENDED TO KEEP IN STOCK
8 DC221680 1 HEAD, FUEL FILTER X X
14 DC221512 1 KIT, FILTER ELEMENT X X RECOMMENDED TO KEEP IN STOCK
23 DC140174 1 RING, SEAL X X
26 DC100352 2 BOLT, FUEL FILTER TO OIL HOUSING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-31
SECTION 2A: ENGINE TIER 3B
TURBOCHARGER

23
68

35 20
80
119 131

134

107

5
104

59

56
14 58

44

41

71
62

74
77

TD0008006A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-32
SECTION 2A: ENGINE TIER 3B
TURBOCHARGER

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222328 1 TURBOCHARGER, BORGWARNER X X RECOMMENDED TO KEEP IN STOCK
14 DC130176 1 PIPE, EXHAUST COLLECTION X X
20 DC221682 1 SHIELD, HEAT - FRONT X X
23 DC221683 1 SHIELD, HEAT - REAR X X
35 DC100562 6 SCREW, HEATSHIELD X X
41 DC100648 2 SCREW, COLLECTION PIPE TO T/CASE X X
44 DC100392 4 SCREW, COLLECTION PIPE TO T/CASE X X
56 DC100316 4 STUD, TURBOCHARGER X X
58 DC100316 6 STUD, TURBOCHARGER X X
59 DC100756 4 NUT, TURBOCHARGER X X
62 DC222329 1 PIPE, ELBOW LEFT X X RECOMMENDED TO KEEP IN STOCK
62 DC222330 1 PIPE, ELBOW RIGHT X X RECOMMENDED TO KEEP IN STOCK
68 DC100562 4 SCREW, HEAT SHIELD X X
71 DC100649 4 SCREW, ELBOW TO COLLECTION PIPE X X RECOMMENDED TO KEEP IN STOCK
74 DC100650 4 SCREW, ELBOW TO EXHAUST MANIFOLD X X
77 DC100296 4 NUT, ELBOW TO EXHAUST MANIFOLD X X
80 DC130177 1 PIPE, AIR INTAKE X X
104 DC221686 1 SLEEVE, INTAKE PIPE TO TURBOCHARGER X X RECOMMENDED TO KEEP IN STOCK
107 201302 2 CLAMP, SLEEVE X X RECOMMENDED TO KEEP IN STOCK
119 DC100767 1 SCREW, AIR INTAKE PIPE X X
131 DC222195 1 SHIELD, HEAT TURBOCHARGER X X
134 DC100562 4 SCREW, HEAT SHIELD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-33
SECTION 2A: ENGINE TIER 3B
AIR COMPRESSOR

152 56
68

128 52
167

59
131

138

92
146 57
70

94
107
122

65
32
110 119
35
38

42
41
42

29
179
20

11
176
5

17

26
8
14

TD0008007

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-34
SECTION 2A: ENGINE TIER 3B
AIR COMPRESSOR

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221472 1 GEAR X X
8 DC221688 1 CRANKSHAFT X X RECOMMENDED TO KEEP IN STOCK
11 DC100651 1 PIN, GROOVED X X
14 DC100724 1 PIN, CLAMPING X X
17 DC100053 1 SCREW, GEAR TO CRANKSHAFT X X
20 DC222258 1 FLANGE,COMPRESSOR BEARING X X USE WITH DC140207
26 DC140207 1 O-RING,BEARING FLANGE X X
29 DC220940 1 ROD, CONNECTING X X
32 DC260091 1 KIT, LINER WITH PISTON X X RECOMMENDED TO KEEP IN STOCK
35 DC222061 1 RING, PISTON GROOVE 1 X X RECOMMENDED TO KEEP IN STOCK
35 DC222062 1 RING, PISTON GROOVE 2 X X RECOMMENDED TO KEEP IN STOCK
38 DC220496 1 RING, PISTON GROOVE 3 X X RECOMMENDED TO KEEP IN STOCK
41 DC221690 1 PIN, PISTON X X
42 NSI 2 RING, SNAP X X
52 DC221691 1 HEAD, CYLINDER X X
56 DC100765 1 SCREW, INTERMEDIATE PLATE TO HEAD X X
57 DC221693 1 DISC, VALVE SUCTION X X
59 DC221692 1 GASKET, VALVE TO CYL/HEAD X X RECOMMENDED TO KEEP IN STOCK
65 DC221606 1 GASKET, LINER TO TIMING CASE X X RECOMMENDED TO KEEP IN STOCK
68 DC100653 4 SCREW, HEAD & LINER TO CRANKCASE X X
70 DC260092 1 KIT, VALVE CYL/HEAD X X INCLUDES ITEMS 57, 59 &65
92 DC120104 1 PLUG, SCREW PRESSURE CONNECTION X X
94 DC140155 1 RING, SEAL PRESSURE CONNECTION X X
107 DC130179 1 PIPE, WATER X X RECOMMENDED TO KEEP IN STOCK
110 DC130180 1 PIPE, WATER RETURN X X
119 DC120182 4 BOLT, BANJO WATER PIPES X X
122 DC140059 8 RING, SEAL WATER PIPES X X
128 DC221695 1 MUFFLER, COMPRESSOR INTAKE X X
131 DC150163 1 BUSHING X X
138 DC222185 1 BRACKET, INTAKE MUFFLER X X
146 DC100621 1 SCREW, RESERVOIR TO BRACKET X X
152 DC130181 1 HOSE X X
167 200212 2 CLAMP, HOSE X X
176 DC221606 1 GASKET, PLUG COMPRESSOR OPENING X X
179 DC100382 4 SCREW, COVER & LINER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-35
SECTION 2A: ENGINE TIER 3B
INTAKE MANIFOLD & FLAME START

155
125 152
158
119 137

140

109 116
113
111
164

134 165

128

62

89

212
86
209
88
212

50

TD0008482

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-36
SECTION 2A: ENGINE TIER 3B
INTAKE MANIFOLD & FLAME START

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222331 1 HOUSING, INTAKE MANIFOLD X X
50 DC221652 6 GASKET, INTAKE MANIFOLD TO CYL/HEAD X X RECOMMENDED TO KEEP IN STOCK
62 DC100735 2 PIN, INTAKE MANIFOLD TO CRANKCASE X X
62 DC100762 2 PIN, INTAKE MANIFOLD TO CRANKCASE X X
71 DC100736 1 PIN, INTAKE MANIFOLD TO BRACKET X X
86 DC222085 1 UNIT, SENDER PRESSURE / TEMP, 4 BAR X X
88 DC140199 1 RING, SEAL SENDER UNIT X X
89 100081 2 SCREW, SENSOR X X
109 DC222196 1 BRACKET, NOZZLE HOLDER X X
111 DC221701 1 NOZZLE X X
113 DC221700 1 VALVE, ELECTROMAGNET X X RECOMMENDED TO KEEP IN STOCK
116 DC221215 1 SEAL, VALVE TO BRACKET X X
119 DC100440 2 SCREW, VALVE TO BRACKET X X
125 DC120144 1 PLUG, HEATER X X
128 DC220919 1 CHAMBER X X
134 DC220922 1 SEAL, HOLDER X X
137 DC100414 3 SCREW, HOLDER X X
140 DC130239 1 PIPE, FROM INJECTION PUMP TO VALVE X X
152 DC100142 1 BOLT, BANJO AT VALVE X X
155 DC120212 1 BOLT, BANJO, SOLENOID VALVE & FILTER X X
155 DC120047 1 BOLT, BANJO, TO FILTER, 0.5 ORIFICE X X
158 DC140173 4 RING, SEAL AT SOLENOID VALVE & FILTER X X
158 DC140172 2 RING, SEAL AT FLAME START SYSTEM X X
164 DC222278 1 SENSOR, AIR TEMP/HUMIDITY X X
165 DC140209 1 RING, SEAL X X
209 DC222348 1 HOSE, CHARGE AIR X X
212 DC100789 2 CLAMP,HOSE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-37
SECTION 2A: ENGINE TIER 3B
EXHAUST MANIFOLD

11
5

14

17

TD0003589

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-38
SECTION 2A: ENGINE TIER 3B
EXHAUST MANIFOLD

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221702 2 MANIFOLD, EXHAUST L&R X X
11 DC221653 6 GASKET, MANIFOLD TO CYL/HEAD X X RECOMMENDED TO KEEP IN STOCK
14 DC220489 12 SPACER, SCREW X X
17 DC100077 12 SCREW, MANIFOLD TO CYL/HEAD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-39
SECTION 2A: ENGINE TIER 3B
EXHAUST BRAKE MANIFOLD

86 95
89
71
98

35
80
38
74
32
41
29

68

83

110 65

113 20

59

26

23 53
63

62

TD0008009

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-40
SECTION 2A: ENGINE TIER 3B
EXHAUST BRAKE MANIFOLD

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
20 DC222402 1 HOUSING, THROTTLE, WITH EXH/BRAKE X X
23 DC150165 2 BUSHING X X
26 DC100782 2 SCREW, EXH/BRK TO THROTTLE VALVE X X
29 DC100781 2 SCREW, BRT TO THROTTLE HOUSING X X
32 DC220960 1 LEVER, TO THROTTLE VALVE SHAFT X X
35 DC221703 1 PIVOT, BALL LEVER X X
38 DC100776 1 SCREW, LEVER TO THROTTLE SHAFT X X
41 DC100780 1 NUT, LEVER TO THROTTLE SHAFT X X
53 DC222405 1 KIT, EXHAUST BUTTERFLY X X
59 DC222138 1 SHIELD, HEAT - TOP X X
62 DC222139 1 SHIELD, HEAT - BOTTOM X X
63 DC100562 3 SCREW, THROTTLE, HOUSING X X
65 DC100296 6 NUT, THROTTLE HOUSING TO TURBO X X
68 DC221707 1 BRACKET, THROTTLE HOUSING X X
71 DC222112 1 CYLINDER, EXH/BRAKE, TECHNOMATIC X X
74 DC222332 1 SLEEVE, SPACER X X
80 DC100783 1 WASHER, CYLINDER TO BRACKET X X
83 DC100779 1 NUT, CYLINDER TO BRACKET X X
86 DC100766 1 SCREW, CYLINDER TO BRACKET X X
89 DC100658 1 NUT, CYLINDER X X
95 DC221709 1 SOCKET, BALL X X
98 DC220836 1 CLIP, SECURING X X
110 DC222273 1 NOZZLE, ADBLUE INJECTION X X
113 DC100790 2 SCREW, NOZZLE TO HOUSING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-41
SECTION 2A: ENGINE TIER 3B
ADBLUE METERING UNIT

31
33

17

14 22
20

6
36
37

49
28
6
27 24
23
28

54
166
59
53
75
56 169
163

77
47

TD0008483-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-42
SECTION 2A: ENGINE TIER 3B
ADBLUE METERING UNIT

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222296 1 UNIT, ADBLUE METERING X X
6 DC150216 6 BUSHING X X
14 DC222297 2 FILTER, SOOTH X X
17 DC222299 1 SENSOR, PRESSURE AIR X X
20 DC222298 1 SENSOR, PRESSURE ADBLUE X X
22 DC222357 1 SENSOR, TEMPERATURE ADBLUE X X
23 DC120267 1 FITTING, METERING DEVICE OUTPUT X X
24 DC140210 1 RING, SEAL FITTING X X
27 DC222300 1 NOZZLE, ABLUE DIFFUSOR HEATER X X
28 DC140211 2 RING, SEAL FITTING X X
31 DC100671 3 SCREW, HEX HD X X
33 DC222349 1 SHEILD, HEAT METERING UNIT X X
36 DC120268 1 FITTING, SCREW-IN X X
37 DC140210 1 RING, SEAL FITTING X X
47 DC130258 1 LINE, PRESSURE X X
49 DC130259 1 LINE, PRESSURE X X
53 NSI 1 CLAMP, DELIVERY LINE X X
54 DC100385 A/R SCREW, HEX HD X X
56 DC222350 1 BRACKET, AIR LINE X X
59 DC100659 1 SCREW, HEX HD, M10 X X
59 DC100385 1 SCREW, HEX HD, M8 X X
75 DC222351 1 BRACKET, COMPRESSED AIR LINE X X
77 DC100385 2 SCREW, BRACKET X X
163 DC222352 1 BRACKET X X
166 DC100414 3 SCREW, FLANGED X X
169 DC120289 1 PLUG, 6MM CABLE TIE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-43
SECTION 2A: ENGINE TIER 3B
ADBLUE PUMP MODULE

98

104
131
107

105

143
110

113

137

146

134
116
128
140

101
160
116

125

126
118
122

TD0008475

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-44
SECTION 2A: ENGINE TIER 3B
ADBLUE PUMP MODULE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
98 DC222303 1 PUMP UNIT, ADBLUE X X
101 DC222277 1 KIT, ELEMENT, FILTER, ADBLUE X X
101 227782 1 ELEMENT, FILTER ADBLUE X X
104 DC120269 1 FITTING X X
105 DC120270 1 FITTING, SCREW-IN X X
107 DC120271 1 GROMMET X X
110 DC120272 1 FITTING X X
113 DC120273 1 FITTING X X
116 DC120274 1 FITTING X X
118 DC222304 1 INSERT, VALVE, WITH CAP X X
122 DC120275 1 CAP, DUST, WITH GASKET X X
125 DC222305 1 ACCUMULATOR X X
126 DC100775 3 SCREW, TORX X X
128 DC120276 1 SCREW, UNION X X
131 DC222306 1 STRAINER X X
134 DC222297 1 FILTER X X
137 DC222307 1 GASKET X X
140 DC120277 1 FITTING, SCREW-IN X X
143 DC222308 1 VALVE, BREATHER X X
146 DC222309 1 VALVE X X
160 DC140211 1 O-RING REPAIR KIT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-45
SECTION 2A: ENGINE TIER 3B
STARTER MOTOR

77 67

27

63
58

38

57

TD0008010

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-46
SECTION 2A: ENGINE TIER 3B
STARTER MOTOR

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222382 1 STARTER, DELCO (MITSUBISHI) 12 TEETH X X
6 DC150213 1 BEARING, FRONT X X
6 DC150214 1 BEARING, REAR X X
27 DC140206 1 SEAL RING KIT X X
38 DC222198 1 CARBON BRUSH SET KIT X X
57 DC222199 1 SWITCH, SOLENOID X X
58 DC222200 1 SWITCH, SOLENOID, SMALL X X
63 DC260165 1 SNAP RING KIT X X
67 DC222197 1 PINION, 12 TEETH X X
77 DC100660 3 NUT, FLANGED STARTER TO T/CASE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-47
SECTION 2A: ENGINE TIER 3B
ALTERNATOR - B40D

15

10
55
50

40

35

20

25

TD0008484

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-48
SECTION 2A: ENGINE TIER 3B
ALTERNATOR - B40D

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222230 1 ALTERNATOR, WITHOUT PULLEY X
10 DC221989 1 BUSHING, ALTERNATOR X
15 DC221990 1 BEARING KIT X
20 DC221993 1 COVER, ALTERNATOR X
25 DC221966 1 REGULATOR X
35 DC221991 1 SCREW KIT X
40 DC221999 1 PULLEY KIT X
50 DC100738 1 NUT, PULLEY X
55 DC100737 1 WASHER, PULLEY X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-49
SECTION 2A: ENGINE TIER 3B
ALTERNATOR - B35D

100

177

163

120 128
133

115

145
110

130
180
131

135

140

176

TD0008769

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-50
SECTION 2A: ENGINE TIER 3B
ALTERNATOR - B35D

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
100 DC222013 1 ALTERNATOR, 28V/80AMP X
110 DC150157 1 BEARING, BALL, DRIVE END X
115 DC150168 1 BEARING, BALL-SLIP SING SIDE X
120 DC222017 1 RECTIFIER X
128 DC222019 1 REGULATOR X
130 DC260095 1 BRUSH SET, CARBON X
131 DC221172 2 SPRING, BRUSH X
133 DC100346 2 SCREW, SET X
135 DC100716 5 SCREW, SET, RECTIFIER X
140 DC222018 1 CONDENSOR X
145 DC220508 1 FAN X
163 DC221720 1 SHEILD X
170 DC260152 1 KIT, REPAIR SCREW X ITEM NOT ILLUSTRATED
176 DC100715 4 SCREW X
177 DC260073 1 KIT, TERMINAL PARTS X
180 DC222020 1 PULLEY X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-51
SECTION 2A: ENGINE TIER 3B
ALTERNATOR SUPPORT

23

44

10

25

TD0004417

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-52
SECTION 2A: ENGINE TIER 3B
ALTERNATOR SUPPORT

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
9 DC222186 1 SUPPORT, ALTERNATOR X X
10 DC150169 1 BUSHING, ALTERNATOR TO SUPPORT X X
23 DC100114 3 SCREW, SUPPORT TO CRANKCASE X X
25 DC100757 1 SCREW, ALTERNATOR X X
44 DC100662 1 SCREW, ALTERNATOR TO SUPPORT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-53
SECTION 2A: ENGINE TIER 3B
ELECTRICAL EQUIPMENT

5 241
36

17
7
34
10

104

44
41

92 93 194 191
170 173
176

158 62
251 149 59
50
146 49
248
161 152

143 286
80
140
77
254
286
258

88 260

263

TD0008383-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-54
SECTION 2A: ENGINE TIER 3B
ELECTRICAL EQUIPMENT

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
SUPPLY ENG SER.NO & ALL INFO
5 DC222400 1 UNIT,CONTROL (PLD) X X
ON OLD PLD
7 DC221770 1 COOLER, FUEL X X
10 DC221771 6 RING, RUBBER X X
17 DC100366 3 SCREW X X
34 DC150196 2 BUSHING, RPM SENSOR IN TIMING CASE X X
36 DC140178 2 RING, SEAL RPM SENSOR ON T/CASE X X
41 BN002649 1 E-MODULE, ADM3, VERSION 10 X X
41 BN001819 1 E-MODULE, SCR CONTROL UNIT X X
44 BN010688 1 ELECTRONICS, KSA FLAME START SYSTEM X X
49 DC221727 2 HOUSING, SOCKET FLAME START SYSTEM X X
50 DC120221 2 SOCKET, CONTACT FLAME START SYSTEM X X
59 DC221728 2 GASKET, FLAME START SYSTEM X X
62 DC221729 1 BOOT, FLAME START SYSTEM X X
77 DC120220 1 SOCKET, PLUG FLAME START SYSTEM X X
80 DC100603 1 NUT, HEATER PLUG X X
88 DC222333 1 HARNESS, HEAT/EXT/CORD DIFFUSER X X
92 DC120279 1 PLUG, HEATER DIFFUSOR X X
93 DC120285 1 PLUG, HEATER DIFFUSOR X X
104 DC222334 1 HARNESS, ELECTRICAL ENGINE X X
140 DC120222 1 CONNECTION, PLUG CONTROL UNIT X X
143 DC120243 A/R SPRING, CONTACT C/ UNIT PLUG X X
146 DC222098 A/R GASKET, C/UNIT PLUG CONNECTION X X
149 DC120244 1 CAP, C/UNIT PLUG CONNECTION X X
152 DC120245 A/R PLUG, C/UNIT PLUG CONNECTION X X
158 DC120246 A/R SHOE, CABLE X X
161 DC100784 A/R CLIP, RETAINING X X
170 DC120247 1 PLUG, REFRIGERANT TEMP SENDER X X
170 DC120247 1 PLUG, AGN HWL TEMP SENSOR X X
170 DC120260 1 PLUG, CAMSHAFT POSITION SENDER UNIT X X
170 DC120260 1 PLUG, CRANKSHAFT POSITION SENDER X X
170 DC120260 1 PLUG, FUEL TEMPERATURE X X
173 DC120248 1 PLUG, START-STOP/TEMP SWITCH X X
173 DC120248 1 PLUG, SWITCH OIL LEVEL SENDER UNIT X X
173 DC120248 1 PLUG,SWITCH AGN HWL PRESSURE X X
173 DC120286 1 PLUG,COMPRESSED AIR SENDER X X
173 DC120261 1 PLUG, OIL LEVEL SENDER UNIT X X
173 DC120261 1 PLUG, OIL PRESSURE GAUGE SENDER X X
176 DC120279 1 PLUG, ADBLUE DIFFUSOR HEATER X X
179 DC120287 1 PLUG, FAN COUPLING PLUG CONNECTION X X
179 DC222099 1 BOOT, FAN COUPLING PLUG X X
191 DC120288 1 PLUG, BOOST AIR COMB/SENDER X X
194 DC120278 1 PLUG, ADBLUE METERING VALVE X X
241 DC221734 2 SENDER, SPEED RPM SENSOR X X
248 DC221733 1 SWITCH, START/STOP X X
251 DC100385 1 BOLT, START/STOP SWITCH X X
254 DC222336 1 BRACKET, LINE MOUNTING X X
258 DC120289 A/R PLUG, 6MM, CABLE TIE X X
260 DC222337 1 BRACKET, ELECTRICAL CABLE X X
263 DC222338 1 BRACKET, ELECT/CABLE TO C/CASE X X
286 DC222376 1 BRACKET, ELECTRICAL CABLE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-55
SECTION 2A: ENGINE TIER 3B
OIL PUMP

20
5

86

101 23
74

56

59

29

32

35

TD0008486

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-56
SECTION 2A: ENGINE TIER 3B
OIL PUMP

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222187 1 PUMP, OIL WITH DRIVE GEAR X X
7 DC221960 2 PIN, CYLINDER X X
20 DC221738 1 GEAR, DRIVE X X
23 DC100180 1 SCREW, OIL PUMP TO CRANKCASE X X
29 DC220754 1 VALVE, PRESSURE RELIEF X X
32 DC100180 2 SCREW, OIL PUMP & RELIEF VALVE X X
35 DC220564 1 COVER, RELIEF VALVE X X
56 DC130256 1 PIPE, OIL SUCTION X X
59 DC100385 2 SCREW, SUCTION PIPE TO BRACKET X X
74 DC220413 1 GASKET, SUCTION PIPE TO PUMP X X
86 DC100180 2 SCREW, SUCTION PIPE TO PUMP X X
101 DC100602 1 SCREW, SUCTION PIPE TO CRANKCASE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-57
SECTION 2A: ENGINE TIER 3B
OIL FILTER & OIL COOLER

95

86

74
89
92

11
56 14
59

80
45
53

71

68

98
59
38

5
56 59

53
45

65

62

TD0008487

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-58
SECTION 2A: ENGINE TIER 3B
OIL FILTER & OIL COOLER

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222192 1 HOUSING, OIL FILTER/COOLER X X
11 DC221740 1 COVER/PIPE SOCKET X X
14 DC221741 1 GASKET X X
38 DC221742 1 UNIT, SENDER OIL PRESSURE X X
45 DC221743 1 UNIT, SENDER OIL/WATER TEMPERATURE X X
53 DC140059 2 RING, SEAL X X
56 DC120114 1 PLUG, SCREW, M14 X X
56 DC120115 2 PLUG, SCREW, M16 X X
59 DC140059 1 RING, SEAL, M14 X X
59 DC140172 2 RING, SEAL, M16 X X
62 DC120216 1 PLUG, SCREW X X
65 DC140153 1 RING, SEAL X X
68 DC120217 1 PLUG, SCREW X X
71 DC140176 1 RING, SEAL X X
74 DC221724 1 COVER X X
80 DC221513 1 KIT, OIL FILTER ELEMENT X X
86 DC222193 1 COOLER, OIL X X
89 DC221723 2 GASKET X X
92 DC100413 4 SCREW X X
95 DC221607 1 GASKET, OIL COOLER TO CRANKCASE X X
98 DC100661 8 SCREW, 110MM LG X X
98 DC100390 7 SCREW, 50MM LG X X
98 DC100538 1 SCREW, 35MM LG X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-59
SECTION 2A: ENGINE TIER 3B
OIL LINES

47
59
11
53

80

8 26

23
83

62 14
74

68 86
89

TD0003597

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-60
SECTION 2A: ENGINE TIER 3B
OIL LINES

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 DC130185 1 PIPE, OIL X X
11 DC221744 1 BRACKET, OIL PIPE AT T/CASE COVER X X
14 DC221745 1 BRACKET, TO SUPPORT TURBOCHARGER X X
23 DC100665 2 CLAMP, OIL PIPE TO BRACKET X X
26 DC100414 2 SCREW, OIL PIPE TO BRACKET X X
47 DC100414 1 SCREW, OIL PIPE TO T/CASE COVER X X
53 DC140059 2 RING, SEAL OIL DEL/PIPE X X
59 DC120182 1 BOLT, BANJO OIL DEL/PIPE X X
62 DC120182 1 BOLT, BANJO OIL PIPE TO CRANKCASE X X
68 DC140059 2 RING, SEAL OIL PIPE TO CRANKCASE X X
74 DC130240 1 PIPE, OIL RETURN X X
80 DC221746 1 GASKET, PIPE ELBOW TO TURBO X X
83 DC100785 2 SCREW, ELBOW TO TURBOCHARGER X X
86 DC140155 1 RING, SEAL OIL RETURN TO T/CASE X X
89 DC120300 1 FITTING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-61
SECTION 2A: ENGINE TIER 3B
WATER PUMP

59

14

29
47 38 29 26

80 65

77 86

83
5
32
53

59 23
75
109
72

20
57
44 41

103

TD0008018-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-62
SECTION 2A: ENGINE TIER 3B
WATER PUMP

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221996 1 PUMP, WATER WITH GASKETS X
5 DC222276 1 PUMP, WATER WITH GASKETS X
14 DC260096 1 KIT, GASKET WATER PUMP X X
20 DC221748 1 HUB X X
23 DC100558 1 CIRCLIP X X
26 DC221608 1 GASKET, WATER PUMP TO C/CASE X X
29 DC140110 2 RING, SEAL THERMOSTAT X X
32 DC100671 9 SCREW, WATER PUMP TO CRANKCASE X X
38 DC221577 2 ELEMENT, THERMOSTAT X X
41 DC222216 1 PULLEY, WATER PUMP X
41 DC221749 1 PULLEY, WATER PUMP X
44 DC100385 6 SCREW, PULLEY TO WATER PUMP X
44 DC100621 6 SCREW, PULLEY TO WATER PUMP X
47 DC222188 1 OUTLET, WATER PUMP X X
53 DC130266 1 CONNECTOR, RETURN X X
57 DC222340 1 BRACKET, RETURN X X
59 DC100671 2 SCREW, OUTLET TO WATER PUMP, 60mm X X
59 DC100666 1 SCREW, OUTLET TO WATER PUMP, 80mm X X
59 DC100597 2 SCREW, CONNECT AND IN/PIPE, 25mm X X
65 DC221752 1 GASKET, CONNECTOR AND IN/PIPE X X
72 DC221171 1 PLUG X X
75 DC140060 1 WASHER, SEALING X X
77 DC221952 1 CAP, RUBBER X X
80 DC130267 1 CAP, RUBBER X X
83 203588 1 CLAMP X X
86 200092 1 CLAMP X X
103 DC221604 1 GASKET, CONNECTOR X X
109 DC100352 2 SCREW, CONNECTOR X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-63
SECTION 2A: ENGINE TIER 3B
FAN

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-64
SECTION 2A: ENGINE TIER 3B
FAN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 DC222217 1 FAN, 8-BLADE X RECOMMENDED TO KEEP IN STOCK
5 DC222189 1 FAN, 8-BLADE X RECOMMENDED TO KEEP IN STOCK
17 DC222218 1 DRIVE, FAN BEHR X RECOMMENDED TO KEEP IN STOCK
17 DC222190 1 HUB, VISCOUS, HORTON X RECOMMENDED TO KEEP IN STOCK
47 DC100385 6 SCREW, FAN TO FAN COUPLING X X
56 DC100382 3 SCREW, FAN TO INTERMEDIATE PIECE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-65
SECTION 2A: ENGINE TIER 3B
BELT TENSIONER & BELT - B40D

32

36 32

36

43

33 30

42

TD0008158

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-66
SECTION 2A: ENGINE TIER 3B
BELT TENSIONER & BELT - B40

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222380 1 TENSIONER, AIRCON PUMP BELT X
30 DC120224 1 PIN X RECOMMENDED TO KEEP IN STOCK
32 DC222001 1 TENSIONER, V-BELT X
32 150140 1 BEARING, TENSIONER, ROLLER X
33 DC221754 1 COVER, BELT TENSIONER X
36 DC100382 3 SCREW, BELT TENSIONER TO SUPPORT X
36 DC100712 1 SCREW, TENSIONER TO COVER X
42 DC222356 1 OPTIBELT, RIBBED, 2871MM, 11 GROOVE X
43 DC222355 1 OPTIBELT, RIBBED, 1202MM, 9 GROOVE X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-67
SECTION 2A: ENGINE TIER 3B
BELT TENSIONER & BELT - B35D

42
36

33 30

15
23 14

42

EMERGENCY BELT
CONFIGURATION

TD0008770

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-68
SECTION 2A: ENGINE TIER 3B
BELT TENSIONER & BELT - B35D

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221515 1 TENSIONER, AIRCON PUMP BELT X
14 DC221986 1 ROLLER, BELT TENSIONER X RECOMMENDED TO KEEP IN STOCK
15 DC150201 1 BEARING, TENSIONER ROLLER X
23 DC100352 1 SCREW, HEX HD X
30 DC120224 1 PIN, PIVOT X
33 DC221754 1 COVER, BELT TENSIONER X
36 DC100382 1 SCREW, W/COLLAR X
42 DC222191 1 OPTIBELT, RIBBED, 2871MM, 9 GROOVE X
42 DC222203 1 BELT, RIBBED, USE WITHOUT AIRCON X FOR EMERGENCY

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-69
SECTION 2A: ENGINE TIER 3B
ENGINE SUPPORT

26

23

24

17

TD0003602

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-70
SECTION 2A: ENGINE TIER 3B
ENGINE SUPPORT

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222105 2 BERACKET, ENGINE MOUNT FRONT X X
17 DC100094 8 SCREW, SUPPORT X X
23 DC221756 1 EYE, LIFTING-LEFT X X
24 DC221757 1 EYE, LIFTING-RIGHT X X
26 DC100787 2 SCREW, LIFTING EYE TO CRANKCASE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-71
SECTION 2A: ENGINE TIER 3B
ADBLUE PREHEATING

14
23

29

26

20

17

5
11

TD0008019

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-72
SECTION 2A: ENGINE TIER 3B
ADBLUE PREHEATING

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222317 1 VALVE X X
8 DC120282 3 TUBE, SPACER X X
11 DC100766 3 SCREW, HEX HD X X
14 DC130257 A/R HOSE, VALVE TO C/CASE X X
17 BN008878 1 CONNECTOR X X
20 DC100778 2 CLAMP, VALVE X X
23 DC120301 1 UNION, BANJO X X
26 DC120182 1 BOLT, BANJO X X
29 DC140149 2 RING, SEAL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-73
SECTION 2A: ENGINE TIER 3B
P.T.O

17
5 11

89

104

110

83
71
95
59
47

35 77
65

53
41 89
38
26

TD0003603

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-74
SECTION 2A: ENGINE TIER 3B
P.T.O.

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221204 1 HOUSING, P.T.O. X X
11 DC150121 1 BEARING, CYLINDER ROLLER P.T.O. X X
17 DC221205 1 TUBE, SPACER P.T.O. X X
26 DC220533 1 SHAFT, P.T.O. X X
35 DC150118 1 BEARING, BALL P.T.O X X
38 DC150120 1 BEARING, ROLLER, CYLINDRICAL X X
41 DC221206 1 RING, BEARING P.T.O X X
47 DC100434 A/R SHIM, 1mm X X
47 DC100435 A/R SHIM, 1.2mm X X
47 DC100436 A/R SHIM, 1.4mm X X
47 DC100437 A/R SHIM, 1.6mm X X
47 DC100438 A/R SHIM, 1.8mm X X
53 DC221208 1 FLANGE, P.T.O. X X
59 DC140091 1 RING, SEAL BEARING HOUSING TO T/CASE X X
65 140911 1 RING, SEAL FLANGE TO P.T.O. X X
71 DC140041 1 RING, SEAL FLANGE TO P.T.O. SHAFT X X
77 DC220531 1 FLANGE, OUTPUT TO P.T.O. SHAFT X X
83 DC100019 1 NUT, OUTPUT FLANGE TO P.T.O. SHAFT X X
89 140912 2 RING, SEAL HOUSING TO T/CASE X X
95 DC100085 5 SCREW, HOUSING TO T/CASE X X
104 DC221207 1 GEAR, DRIVE P.T.O. X X
110 DC100433 1 NUT, GEAR TO P.T.O. SHAFT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-75
SECTION 2A: ENGINE TIER 3B
AIR CONDITIONER COMPRESSOR

23

20

26
17

29

11

5
14

TD0008624

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-76
SECTION 2A: ENGINE TIER 3B
AIR CONDITIONER COMPRESSOR

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221758 1 COMPRESSOR, LESS COUPLING X X RECOMMENDED TO KEEP IN STOCK
8 DC222004 1 PULLEY, AIRCON PUMP, 11 GROOVE X RECOMMENDED TO KEEP IN STOCK
8 DC221759 1 PULLEY, AIRCON PUMP, 9 GROOVE X RECOMMENDED TO KEEP IN STOCK
11 DC260098 1 KIT, GASKET DELIVERY & SUCTION PIPE X X
14 DC100667 4 SCREW, COMPRESSOR TO SUPPORT X X
17 DC221780 1 SUPPORT X X
20 DC100788 4 SCREW, SUPPORT TO CRANKCASE X X
23 DC221781 1 STRUT, SUPPORT TO CRANKCASE X X
26 DC100597 4 SCREW , STRUT TO SUPPORT X X
29 DC100758 4 WASHER, BRACING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-77
SECTION 2A: ENGINE TIER 3B
CATALYST

25

15

16
17
7
8

11,27

20,23

TD0008026-A
-

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-78
SECTION 2A: ENGINE TIER 3B
CATALYST

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
7 DC222274 1 CATALYST X X
8 DC222342 1 CONTROL UNIT, NOX SENSOR X X
11 BN007287 1 HARNESS, CATALYTIC TANK X X
15 DC100385 2 SCREW, HEX HD, M8 X X
16 DC100553 2 SCREW, HEX HD, M6 X X
17 DC100699 2 NUT, M6 X X
20 DC222344 1 UNIT, TEMP SENDER UPSTREAM X X
20 DC222345 1 UNIT, TEMP SENDER DOWNSTREAM X X
23 DC222346 1 NUT, TEMP UNIT X X
25 DC222347 1 PLATE, COVER X X
27 DC260123 1 SENSOR PLUG KIT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2A-79
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015
2A-80
SECTION 2B: ENGINE IT4

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2B-1
SECTION 2B: ENGINE IT4
ENGINE & MISC COMPONENTS - B35D IT4

35 32
5 33 31
26 35 35
19 34
21
12
20 6 34
34
30
28

2
10
1
16 3
16
13
25
16

16
7 18
11
9

29 23
17
8
14 22
24
15

27

TD0008941-0
E72336401-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-2
SECTION 2B: ENGINE IT4
ENGINE & MISC COMPONENTS - B35D IT4

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221696 1 CAP X
2 DC221606 1 GASKET X
3 DC100382 2 SCREW X
4 BN021209 1 ENGINE,OM501LA X
5 BN013968 1 PLATE,EXH BRAKE X
6 BN013967 1 BRACKET,EXH BRAKE,LARGE X
7 208094 1 FIRESLEEVE X
8 207967 1 BOOT, RUBBER, DRAIN VALVE X
9 206646 2 MTG,RUBBER,ENGINE,SPLIT X
10 192168 1 GUARD,FAN BELT,LARGE X
11 188560 2 MTG,ENGINE,FRONT X
12 187022 1 GUARD,G/PLUG,C/START X
13 186918 1 BKT,FUEL HOSES,RHS X
14 178543 2 SPACER,ENG MTG X
15 178539 2 PLT,WASHER,ENGINE X
16 178015 4 SHIM,BKT,RHS,T/SHIELD X
17 176044 2 SPACER,ENG MTG X
18 176043 2 SPACER,ENG MTG X
19 173591 1 BKT,HARNESS SUPP,CLD STRT X
20 140912 1 O RING X
21 140911 1 SEAL,OIL,D/LIP,VITON X
22 122136 1 VALVE,DRAIN X
23 121059 1 CONNECT,SPEC X
24 101396 8 SCREW,FLANGE X
25 101324 2 BOLT,HEXHD X
26 101064 2 NUT,STOVER X
27 100653 2 NUT,STOVER,CLASS X
28 100569 2 SCREW,HEXHD X
29 100424 8 WASHER,HARDENED X
30 100312 2 NUT,NYLOC X
31 100238 1 SCREW, HEXHD X
32 100080 2 SCREW,HEXHD X
33 100079 1 BOLT X
34 100062 5 WASHER, FLAT X
35 100061 5 WASHER, FLAT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-3
SECTION 2B: ENGINE IT4
ENGINE & MISC COMPONENTS - B40D IT4

33 30
4 31 29
33
24 17 33 32
19
10
18 5
32
32
26
28

2
1
14
14

14 23
14
11
6 16

8 9

27 21

15 22
20 7
12

13

25

TD0008942-A
E72340407-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-4
SECTION 2B: ENGINE IT4
ENGINE & MISC COMPONENTS - B40D IT4

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221696 1 CAP X
2 DC221606 1 GASKET X
3 BN021210 1 ENGINE X
4 BN013968 1 PLATE,EXH BRAKE X
5 BN013967 1 BRACKET,EXH BRAKE,LARGE X
6 208094 1 FIRESLEEVE,- LONG X
7 207967 1 BOOT, RUBBER, DRAIN VALVE X
8 206646 2 MTG,RUBBER,ENGINE,SPLIT X
9 188560 2 MTG,ENGINE,FRONT X
10 187022 1 GUARD,G/PLUG,C/START X
11 186918 1 BKT,FUEL HOSES,RHS X
12 178543 2 SPACER,ENG MTG X
13 178539 2 PLT,WASHER,ENGINE X
14 178015 4 SHIM,BKT,RHS,T/SHIELD X
15 176044 2 SPACER,ENG MTG X
16 176043 2 SPACER,ENG MTG X
17 173591 1 BKT,HARNESS SUPP,CLD STRT X
18 140912 1 O RING X
19 140911 1 SEAL,OIL,D/LIP,VITON X
20 122136 1 VALVE,DRAIN X
21 121059 1 CONNECT,SPEC X
22 101396 8 SCREW,FLANGE X
23 101324 2 BOLT,HEXHD X
24 101064 2 NUT,STOVER X
25 100653 2 NUT,STOVER X
26 100569 2 SCREW,HEXHD X
27 100424 8 WASHER,HARDENED X
28 100312 2 NUT,NYLOC X
29 100238 1 SCREW, HEXHD X
30 100080 2 SCREW,HEXHD X
31 100079 1 BOLT X
32 100062 5 WASHER, FLAT X
33 100061 5 WASHER,FLAT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-5
SECTION 2B: ENGINE IT4
ENGINE CRANKCASE

130

134
146
56
140 50
59 53
131
137 62

23
71
182

149

38
26 152 41

107

68
44 47
116

65 5
20
125
74 35

8 32 128
110 14
114 119
122
17

TD0008000-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-6
SECTION 2B: ENGINE IT4
ENGINE CRANKCASE

I B B Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 NSI 1 CRANKCASE X X
8 DC100059 2 PIN, DOWEL X X
14 DC120090 6 PIN, DOWEL, BEARING CAP X X
17 DC100626 8 SCREW, BEARING CAP TO CRANKCASE X X
20 DC100627 8 SCREW, BEARING CAP TO CRANKCASE X X
23 DC150159 1 BEARING, CAMSHAFT WITH COLLAR X X
26 DC150160 3 BEARING, CAMSHAFT X X
32 DC120114 2 PLUG, SCREW WATER DRAIN X X
35 DC140059 2 RING, SEAL WATER DRAIN X X
38 DC221209 1 NOZZLE, OIL SPRAY, P.T.O X X
41 DC140150 1 RING, SEAL P.T.O X X
44 DC100177 3 PLUG, SCREW OIL PASSAGE LATERAL X X
47 DC140151 3 RING, SEAL OIL PASSAGE LATERAL X X
50 DC100177 2 PLUG, SCREW OIL PASSAGE REAR X X
53 DC140151 2 RING, SEAL OIL PASSAGE REAR X X
56 DC220543 4 PLUG, WATER PASSAGE, 34.2MM X X
56 DC120195 2 PLUG, WATER PASSAGE, 40MM X X
56 DC120197 1 PLUG, WATER PASSAGE, REAR 54MM X X
59 DC120104 3 PLUG, SCREW WATER PASSAGE TOP X X
62 DC140155 3 RING, SEAL WATER PASSAGE TOP X X
65 DC120091 2 PIN, CYLINDRICAL, FRONT COVER X X
68 DC120096 2 PIN, CYLINDRICAL, TIMING CASE X X
71 DC220737 1 BALL, PLUG OIL CONN TO COMP, 6.35MM X X
71 DC150197 A/R BALL, PLUG OIL CONN TO COMP, 7.0MM X X
71 DC221803 4 BALL, FRONT AND REAR, 10.319MM X X
71 DC150198 A/R BALL, FUEL DUCTS FRT / REAR, 11.0MM X X
71 DC221802 4 BALL, FRONT AND REAR, 14.288MM X X
71 DC150199 A/R BALL, FUEL DUCTS FRT / REAR, 15.0MM X X
74 DC100628 2 PIN, GROOVED BEARING CAP X X
107 DC221599 12 SLEEVE, CYLINDER HEAD FIXING X X
110 DC222119 1 COVER, CYLINDER CRANKCASE FRONT X X
114 DC222419 2 GUIDE, SLEEVE X X
116 DC140212 1 RING, SEAL CRANKSHAFT FRONT X X
119 DC222120 1 GASKET, COVER TO CYL/CRANKCASE X X
122 DC100392 2 SCREW, COVER TO CYL/CRANKCASE X X
125 DC222169 6 NOZZLE, OIL X X
128 DC100414 6 SCREW, OIL NOZZLE X X
130 DC260163 1 CHECK VALVE ASSY X X
131 DC221601 1 VALVE, OIL NON-RETURN X X
134 DC120199 1 PLUG, SCREW NON RETURN VALVE X X
137 DC140152 1 RING, SEAL NON RETURN VALVE X X
140 DC221602 1 SPRING, NON RETURN VALVE X X
146 DC140153 1 RING, SEAL NON RETURN VALVE X X
149 DC221743 1 SENDER UNIT, FUEL TEMPERATURE X X
152 DC140059 1 RING, SEAL, SENDER UNIT X X
182 DC260124 1 KIT, GASKET CYLINDER CRANCASE X X ALSO ORDER OIL PAN GASKET

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-7
SECTION 2B: ENGINE IT4
TIMING CASE

71
74
58 67
74
65

56
60 69

44
47 59
17
14

53

51
41

38 98

52
11

40 5

95 92
TD0008479

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-8
SECTION 2B: ENGINE IT4
TIMING CASE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222121 1 TIMING CASE X X
11 DC120060 A/R INSERT, THREADED X X
14 DC221617 1 FLANGE, AIR COMPRESSOR BEARING X X
17 DC120256 1 PLUG, EXPANSION, OIL BORE, P.T.O X X
38 DC100166 2 STUD, STARTER MOTOR MOUNTING X X
38 DC100630 1 STUD, STARTER MOTOR MOUNTING X X
40 DC100400 1 NUT, GROUND CONNECTION X X
41 DC140197 1 SEAL, OIL, CRANKSHAFT, REAR, 115MM X X
41 DC140097 1 SEAL, OIL, CRANKSHAFT, REAR, 120MM X X USE WITH DC220422
44 DC120104 2 PLUG, SCREW, TURBO OIL RETURN X X
44 DC221171 1 PLUG, SCREW, COMPR OIL RETURN X X
47 DC140155 2 RING, SEAL, TURBO OIL RETURN X X
47 DC140059 1 RING, SEAL, COMPRESSOR OIL RETURN X X
51 DC222165 1 GASKET, TIMING CASE, RH X X
52 DC222164 1 GASKET, TIMING CASE, LH X X
53 DC100717 1 SCREW, TIMING CASE TO C/CASE, 105MM X X
53 DC100070 11 SCREW, TIMING CASE TO C/CASE, 57MM X X
53 DC100718 2 SCREW, TIMING CASE TO C/CASE, 167MM X X RECOMMENDED TO KEEP IN STOCK
56 DC222029 1 COVER, WITH CYCLONIC BREATHER X X
58 DC222067 1 COVER, DIAPHRAGM BREATHER X X
59 DC140158 1 GASKET, COVER TO TIMING CASE X X
60 DC222109 1 SEAL, BREATHER, HOUSING TO COVER X X
65 DC221621 1 KIT, DIAPHRAGM BREATHER X X
67 DC222053 1 KIT, ELEMENT, CYCLONIC BREATHER X X
69 DC100369 9 SCREW, TIMING CASE COVER X X
71 DC130164 1 PIPE, BREATHER X X
74 203588 2 CLAMP, BREATHER PIPE X X
92 DC221254 1 COVER, INSPECTION X X
95 DC100385 2 SCREW, COVER X X
98 DC120149 1 PLUG ASSEMBLY, HOLE LOCK X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-9
SECTION 2B: ENGINE IT4
OIL PAN & DIPSTICK

74

77

68
83

86

18 71

19

20

38

41

98

6
8
44 101

TD0008002

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-10
SECTION 2B: ENGINE IT4
OIL PAN & DIPSTICK

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221609 1 PAN, OIL X X
6 DC120029 1 PLUG, SCREW MAGNETIC X X
8 DC140155 1 RING, SEAL OIL DRAIN X X
18 DC120259 1 FITTING X X
19 DC130244 AR HOSE, DIPSTICK, 509MM X X
20 DC100410 1 WASHER, PIPE X X
38 DC221605 1 GASKET, OIL PAN TO CRANKCASE X X
41 DC100352 14 SCREW, OIL PAN TO CRANKCASE X X
44 DC222255 1 SENDER UNIT, OIL LEVEL X X
68 DC221614 1 DIPSTICK, OIL X X
71 DC140042 1 RING, SEAL X X
74 DC222122 1 CAP, OIL DIPSTICK X X
77 DC221784 1 TUBE, GUIDE OIL DIPSTICK X X
83 DC221615 1 BRACKET, OIL DIPSTICK X X
86 DC100414 1 SCREW, FLANGED, BRKT TO SUPPORT X X
86 DC100385 2 SCREW, FLANGED, TUBE TO BRACKET X X
98 DC221613 1 CAP, LOCKING OIL FILLING X X
101 200089 1 CLAMP, OIL FILLING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-11
SECTION 2B: ENGINE IT4
CYLINDER HEAD

TD0008003

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-12
SECTION 2B: ENGINE IT4
CYLINDER HEAD

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222403 6 HEAD, CYL, WITH VALVES & C/THROTTLE X X
17 DC120195 12 PLUG, EXPANSION 40MM X X
17 DC120196 12 PLUG, EXPANSION 42MM X X
23 DC221620 6 BALL, FUEL LEAK X X
29 DC221834 6 SLEEVE, PROTECTIVE X X
35 DC140160 6 RING, SEAL X X
41 DC222252 24 GUIDE, VALVE INTAKE/EXHAUST, 15MM X X
41 DC222253 24 GUIDE, VALVE INTAKE/EXHAUST, 15.2MM X X
41 DC222254 24 GUIDE, VALVE INTAKE/EXHAUST, 15.4MM X X
41 DC222132 6 GUIDE, CONSTANT THROTTLE, 13MM X X
41 DC222133 6 GUIDE, CONSTANT THROTTLE, 13.2MM X X
47 DC222176 12 RING, VALVE SEAT, EXT, STD, 43.09MM X X
47 DC222177 12 RING, VALVE SEAT, EXHAUST, 43.29MM X X
47 DC222178 12 RING, VALVE SEAT, EXHAUST, 43.49MM X X
53 DC222404 12 VALVE, INTAKE X X
53 DC222175 12 VALVE, EXHAUST X X
59 DC221634 24 SPRING, VALVE X X
65 DC220364 24 WASHER, VALVE SPRING X X
71 DC221635 24 RETAINER, SPRING X X
77 DC221636 48 COLLET, VALVE X X
83 DC140205 24 HOLDER, SEAL INTAKE AND EXT VALVES X X
89 DC221638 6 COVER, C/THROTTLE TO CYL/HEAD X X
95 DC140161 6 RING, SEAL C/THROTTLE TO CYL/HEAD X X
101 DC221639 6 VALVE, CONSTANT THROTTLE X X
104 DC221670 6 RING, VALVE C/THROTTLE, 21.065MM X X
104 DC221671 6 RING, VALVE C/THROTTLE, 21.265MM X X
104 DC221672 6 RING, VALVE C/THROTTLE, 21.455MM X X
110 DC221245 6 GUIDE, C/THROTTLE VALVE X X
116 DC220983 6 SPRING, C/ THROTTLE TO CYL/HEAD X X
122 DC220030 12 VALVE, COLLET, C/THROTTLE X X
128 DC220890 6 RETAINER, SPRING, C/THROTTLE X X
134 DC221246 6 PISTON, WITH SEAL RING X X
137 DC221640 6 CLAMPING PIECE, C/THROTTLE X X
143 DC100632 6 SCREW, C/THROTTLE TO CYL/HEAD X X
149 DC221641 6 BRACKET, BEARING , ROCKER ARM X X
161 DC220737 18 BALL X X
167 DC222068 6 ARM, ROCKER, INTAKE X X
173 DC222069 6 ARM, ROCKER, EXHAUST X X
191 DC100725 12 SCREW, VALVE CLEARANCE ADJUST X X
197 DC100495 12 NUT, ADJUSTING SCREW X X
203 DC100318 12 WASHER, ROCKER ARM TO BRACKET X X
209 DC220569 12 RING, LOCK ROCKER ARM TO BRACKET X X
215 DC100632 12 SCREW, ROCKER ARM TO CYL/HEAD X X
221 DC221644 12 BRIDGE, VALVE X X
257 DC222137 6 GASKET, CYLINDER HEAD X X
263 DC100635 24 SCREW, CYL/HEAD TO CRANKCASE X X
269 DC222326 6 INJECTOR, FUEL WITH HEAT SLEEVE X X
275 DC140179 6 RING, SEAL, INJECTOR TOP X X
282 DC140186 6 SLEEVE, HEAT INJECTOR X X
287 DC221647 6 SOCKET, PIPE X X
293 DC140166 6 RING, SEAL X X
297 DC100636 6 SCREW, NOZZLE HOLDERS X X
303 DC221648 5 COVER, CYLINDER HEAD X X
309 DC221649 1 COVER, CYLINDER HEAD WITH OIL FILL X X
315 DC221650 1 GASKET, CYL/HD COVER WITH OIL FILL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-13
SECTION 2B: ENGINE IT4
CYLINDER HEAD (CONTINUED)

TD0008003

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-14
SECTION 2B: ENGINE IT4
CYLINDER HEAD (CONTINUED)

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
315 DC221651 5 GASKET, CYL/HD COVER W/OUT OIL FILL X X
321 DC100030 12 SCREW, CYL/HEAD COVER TO CYL/HEAD X X
327 DC220031 1 CAP, OIL FILLER WITHOUT CHAIN X X
333 DC220029 1 GASKET, OIL FILLER CAP X X
- DC260127 5 KIT, GASKET, CYL HD WITHOUT FILLER X X
- DC222360 1 KIT, GASKET, CYL HD WITH OIL FILLER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-15
SECTION 2B: ENGINE IT4
DECOMPRESSION VALVE PIPE

351
410

369 369

357 363

TD0003576

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-16
SECTION 2B: ENGINE IT4
DECOMPRESSION VALVE PIPE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
351 DC130165 2 PIPE, DECOMPRESSION L&R X X
357 DC120049 4 BOLT, BANJO PIPE TO CYL/HEAD X X
363 DC120202 2 BOLT, BANJO PIPE TO CYL/HEAD X X
369 DC140167 14 RING, SEAL PIPE TO CYL/HEAD X X
410 DC120203 2 UNION, BANJO, CYLINDER, REAR L&R X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-17
SECTION 2B: ENGINE IT4
CRANKSHAFT AND FLYWHEEL - B40D

26

29
32
47

35
38
14

41
50

11
53
56

20

23
17

15
59

62
74

66

TD0008480

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-18
SECTION 2B: ENGINE IT4
CRANKSHAFT AND FLYWHEEL - B40D

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC260132 1 CRANKSHAFT, B/END & MAIN BEARINGS X
11 DC221660 4 COUNTERWEIGHT X
14 DC100719 8 SCREW, COUNTERWEIGHT X
15 DC220909 1 SLEEVE, SPEEDY C/SHAFT FRONT X USE WITH WORN SEALING SURFACE
17 DC221661 1 GEAR, CRANKSHAFT X
20 DC220417 1 PIN, CYLINDRICAL X
23 DC220418 1 PLATE, COVER X
26 DC222206 1 DAMPER, VIBRATION X RECOMMENDED TO KEEP IN STOCK
29 DC100066 8 SCREW, DAMPER TO CRANKSHAFT X
32 DC221998 1 PULLEY, HIGH SPEED FAN X
35 DC221997 1 DRIVE, HIGH SPEED FAN X
38 DC100558 1 CIRCLIP, FAN DRIVE X
41 DC100414 1 SCREW X
47 DC100414 6 SCREW X
47 DC100507 6 SCREW X
50 DC260133 4 KIT, MAIN BEARINGS, STD X
50 DC260134 4 KIT, MAIN BEARINGS, 0.10 X
50 DC260135 4 KIT, MAIN BEARINGS, 0.25 X
50 DC260136 4 KIT, MAIN BEARINGS, 0.50 X
50 DC260137 4 KIT, MAIN BEARINGS, 0.75 X
50 DC260138 4 KIT, MAIN BEARINGS, 1.00 X
53 DC100727 4 WASHER, THRUST, STD X
53 DC100728 4 WASHER, THRUST, 0.50 X
53 DC100729 4 WASHER, THRUST, 1.00 X
56 DC260139 6 KIT, CONNECTING ROD BEARING, STD X
56 DC260140 6 KIT, CONNECTING ROD BEARING, 0.10 X
56 DC260141 6 KIT, CONNECTING ROD BEARING, 0.25 X
56 DC260142 6 KIT, CONNECTING ROD BEARING, 0.50 X
56 DC260143 6 KIT, CONNECTING ROD BEARING, 0.75 X
56 DC260144 6 KIT, CONNECTING ROD BEARING, 1.00 X
59 DC221664 1 FLYWHEEL X
62 DC220420 1 GEAR, RING, T160, OD 485 X
66 DC220422 1 SLEEVE, SPEEDY C/SHAFT REAR X RECOMMENDED TO KEEP IN STOCK
74 DC100065 10 BOLT, FLYWHEEL TO CRANKSHAFT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-19
SECTION 2B: ENGINE IT4
CRANKSHAFT AND FLYWHEEL - B35D

26

38

14

29
50
35 11

53
56
17
20

23 15 59

62
74

66

TD0003578

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-20
SECTION 2B: ENGINE IT4
CRANKSHAFT AND FLYWHEEL - B35D

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC260132 1 CRANKSHAFT, B/END & MAIN BEARINGS X
11 DC221660 4 COUNTERWEIGHT X
14 DC100719 8 SCREW, COUNTERWEIGHT X
15 DC220909 1 SLEEVE, SPEEDY C/SHAFT FRONT X USE WITH WORN SEALING SURFACE
17 DC221661 1 GEAR, CRANKSHAFT X
20 DC220417 1 PIN, CYLINDRICAL X
23 DC220418 1 PLATE, COVER X
26 DC222181 1 DAMPER, VIBRATION X RECOMMENDED TO KEEP IN STOCK
29 DC100066 8 SCREW, DAMPER TO CRANKSHAFT X
35 DC221663 1 SPACER X
38 DC100085 6 SCREW X
50 DC260133 4 KIT, MAIN BEARINGS, STD X
50 DC260134 4 KIT, MAIN BEARINGS, 0.10 X
50 DC260135 4 KIT, MAIN BEARINGS, 0.25 X
50 DC260136 4 KIT, MAIN BEARINGS, 0.50 X
50 DC260137 4 KIT, MAIN BEARINGS, 0.75 X
50 DC260138 4 KIT, MAIN BEARINGS, 1.00 X
53 DC100727 4 WASHER, THRUST, STD X
53 DC100728 4 WASHER, THRUST, 0.50 X
53 DC100729 4 WASHER, THRUST, 1.00 X
56 DC260139 6 KIT, CONNECTING ROD BEARING, STD X
56 DC260140 6 KIT, CONNECTING ROD BEARING, 0.10 X
56 DC260141 6 KIT, CONNECTING ROD BEARING, 0.25 X
56 DC260142 6 KIT, CONNECTING ROD BEARING, 0.50 X
56 DC260143 6 KIT, CONNECTING ROD BEARING, 0.75 X
56 DC260144 6 KIT, CONNECTING ROD BEARING, 1.00 X
59 DC221664 1 FLYWHEEL X
62 DC220420 1 GEAR, RING, T160, OD 485 X
66 DC220422 1 SLEEVE, SPEEDY C/SHAFT REAR X RECOMMENDED TO KEEP IN STOCK
74 DC100065 10 BOLT, FLYWHEEL TO CRANKSHAFT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-21
SECTION 2B: ENGINE IT4
CONNECTING RODS AND PISTONS

59

53
50

20

20

44
47
56

11

TD0008004

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-22
SECTION 2B: ENGINE IT4
CONNECTING RODS AND PISTONS

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222221 6 CONNECTING ROD X X
8 DC150206 6 BUSHING, PISTON PIN X X
11 DC100638 12 SCREW, CAP TO CONNECTING ROD X X
20 DC222324 6 PISTON, WITH CYLINDER LINER, STD X X
20 DC222325 6 PISTON, WITH CYLINDER LINER, 0.2MM X X
44 NSI 6 PIN, PISTON X X
47 DC100639 6 CIRCLIP, PISTON PIN X X
50 DC222163 6 KIT, PISTON RING X X
53 DC140200 6 RING, SEAL TOMBAC LINER, 0.15MM X X
56 DC140169 12 RING, SEAL LINER, BOTTOM X X
59 DC140203 6 SEAL, RING SCRAPPER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-23
SECTION 2B: ENGINE IT4
CAMSHAFT

11

P007836

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-24
SECTION 2B: ENGINE IT4
CAMSHAFT

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222183 1 CAMSHAFT, STANDARD X X RECOMMENDED TO KEEP IN STOCK
8 DC222037 12 FOLLOWER, CAMSHAFT X X
11 DC221666 12 ROD, PUSH X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-25
SECTION 2B: ENGINE IT4
INJECTION PUMP

14

17
8
11

21 25
23 20

TD0008005A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-26
SECTION 2B: ENGINE IT4
INJECTION PUMP

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221667 6 PUMP UNIT X X
8 DC140170 6 RING, SEAL X X
11 DC140171 6 RING, SEAL X X
14 DC100709 12 SCREW, UNIT PUMP X X RECOMMENDED TO KEEP IN STOCK
17 DC140204 6 REPAIR KIT, INJECTION PUMP X X INCLUDES ITEM 8, 11 & 14
20 DC221668 1 PUMP, FUEL X X
21 DC140214 1 O-RING, PUMP X X
23 DC221669 1 COUPLING, FUEL PUMP AT TIMING CASE X X
25 DC100352 2 SCREW, FLANGED, FUEL PUMP X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-27
SECTION 2B: ENGINE IT4
FUEL LINES

53

76
11

50
8
76

26
5

127
23
76

71
124
97
94 106
103 29

121
91 100
88 139

35
59

79 20
62
82
14
65 38
53 82
79
47
82
82 73

44
41 17

76

56

TD0008481A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-28
SECTION 2B: ENGINE IT4
FUEL LINES

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC130243 1 PIPE, FUEL X X
8 DC130218 1 PIPE, FUEL RETURN X X
11 DC130168 6 PIPE, FUEL X X RECOMMENDED TO KEEP IN STOCK
14 DC130173 1 PIPE, C/UNIT TO PUMP X X
17 DC120205 1 CONNECTOR X X
20 DC130172 1 PIPE, VALVE TO PUMP TO MODULE X X
23 DC130217 1 PIPE, TO FILTER X X
26 DC130216 1 PIPE, TO PUMP X X
29 DC130220 1 PIPE, FUEL FEED X X
35 DC130261 1 PIPE, TO FILTER X X
38 DC221678 1 VALVE, FUEL RETURN PIPE X X
41 DC221675 1 VALVE, OVERFLOW X X RECOMMENDED TO KEEP IN STOCK
44 DC120206 1 FITTING X X
47 DC140172 1 RING, SEAL X X
50 DC120212 1 BOLT, BANJO, FUEL LINE RETURN X X
50 DC120047 1 BOLT, BANJO, FUEL LINE RETURN X X RECOMMENDED TO KEEP IN STOCK
53 DC100124 7 BOLT, BANJO, LEAK OFF LINE TO CYL HD X X
56 DC120211 2 BOLT, BANJO, CONTROL UNIT & FUEL PUMP X X
59 DC120211 2 BOLT, BANJO, PIPE TO C/UNIT X X
59 DC120211 1 BOLT, BANJO, PIPE TO VALVE X X
62 DC120211 1 BOLT, BANJO, PIPE TO FILTER X X
65 DC120211 2 BOLT, BANJO, PIPE TO FEED DUCT X X
71 DC120211 1 BOLT, BANJO, PIPE TO FEED PUMP X X
73 DC120212 1 BOLT, BANJO, PIPE RETURN TO FILTER X X RECOMMENDED TO KEEP IN STOCK
76 DC140172 4 RING, SEAL, FUEL PIPE TO RETURN DUCT X X
76 DC140173 2 RING, SEAL, FUEL PIPE TO RETURN DUCT X X
76 DC140172 2 RING, SEAL, FEED PUMP TO FILTER X X
79 DC140172 A/R RING, SEAL, FUEL PIPE TO C/UNIT X X
79 DC140172 A/R RING, SEAL, FUEL PIPE TO VALVE X X
82 DC140172 A/R RING, SEAL, FUEL PIPE TO FILTER X X
82 DC140172 A/R RING, SEAL, RETURN PIPE TO FILTER X X
82 DC140172 A/R RING, SEAL, FUEL PIPE TO FEED DUCT X X
88 DC100643 A/R CLAMP, RETURN PIPE MOUNTING X X
91 DC100507 A/R SCREW, FLANGED, M8x35 X X
94 DC100007 A/R WASHER X X
97 DC100383 A/R NUT, FLANGED X X
100 DC100644 3 CLAMP, FUEL PIPE FIXTURE X X
103 DC100645 A/R STUD, FUEL PIPE FIXTURE X X
106 DC100383 A/R NUT, FLANGED, PIPE MOUNTING X X
121 DC222327 1 VALVE, FUEL X X
124 DC140172 A/R RING, SEAL, VALVE X X
127 DC100369 1 SCREW, HEX HD X X
139 DC120284 1 CONNECTOR, FOR TANK X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-29
SECTION 2B: ENGINE IT4
FUEL FILTER

23

14

26

P007881A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-30
SECTION 2B: ENGINE IT4
FUEL FILTER

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221679 1 FILTER, FUEL X X RECOMMENDED TO KEEP IN STOCK
8 DC221680 1 HEAD, FUEL FILTER X X
14 DC221512 1 KIT, FILTER ELEMENT X X RECOMMENDED TO KEEP IN STOCK
23 DC140174 1 RING, SEAL X X
26 DC100352 2 BOLT, FUEL FILTER TO OIL HOUSING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-31
SECTION 2B: ENGINE IT4
TURBOCHARGER

23
68

35 20
80
119 131

134

107

5
104

59

56
14 58

44

41

71
62

74
77

TD0008006A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-32
SECTION 2B: ENGINE IT4
TURBOCHARGER

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222328 1 TURBOCHARGER, BORGWARNER X X RECOMMENDED TO KEEP IN STOCK
14 DC130176 1 PIPE, EXHAUST COLLECTION X X
20 DC221682 1 SHIELD, HEAT - FRONT X X
23 DC221683 1 SHIELD, HEAT - REAR X X
35 DC100562 6 SCREW, HEATSHIELD X X
41 DC100648 2 SCREW, COLLECTION PIPE TO T/CASE X X
44 DC100392 4 SCREW, COLLECTION PIPE TO T/CASE X X
56 DC100316 4 STUD, TURBOCHARGER X X
58 DC100316 6 STUD, TURBOCHARGER X X
59 DC100756 4 NUT, TURBOCHARGER X X
62 DC222329 1 PIPE, ELBOW LEFT X X RECOMMENDED TO KEEP IN STOCK
62 DC222330 1 PIPE, ELBOW RIGHT X X RECOMMENDED TO KEEP IN STOCK
68 DC100562 4 SCREW, HEAT SHIELD X X
71 DC100649 4 SCREW, ELBOW TO COLLECTION PIPE X X RECOMMENDED TO KEEP IN STOCK
74 DC100650 4 SCREW, ELBOW TO EXHAUST MANIFOLD X X
77 DC100296 4 NUT, ELBOW TO EXHAUST MANIFOLD X X
80 DC130177 1 PIPE, AIR INTAKE X X
104 DC221686 1 SLEEVE, INTAKE PIPE TO TURBOCHARGER X X RECOMMENDED TO KEEP IN STOCK
107 201302 2 CLAMP, SLEEVE X X RECOMMENDED TO KEEP IN STOCK
119 DC100767 1 SCREW, AIR INTAKE PIPE X X
131 DC222195 1 SHIELD, HEAT TURBOCHARGER X X
134 DC100562 4 SCREW, HEAT SHIELD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-33
SECTION 2B: ENGINE IT4
AIR COMPRESSOR

152 56
68

128 52
167

59
131

138

92
146 57
70

94
107
122

65
32
110 119
35
38

42
41
42

29
179
20

11
176
5

17

26
8
14

TD0008007

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-34
SECTION 2B: ENGINE IT4
AIR COMPRESSOR

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221472 1 GEAR X X
8 DC221688 1 CRANKSHAFT X X RECOMMENDED TO KEEP IN STOCK
11 DC100651 1 PIN, GROOVED X X
14 DC100724 1 PIN, CLAMPING X X
17 DC100053 1 SCREW, GEAR TO CRANKSHAFT X X
20 DC222258 1 FLANGE,COMPRESSOR BEARING X X USE WITH DC140207
26 DC140207 1 O-RING,BEARING FLANGE X X
29 DC220940 1 ROD, CONNECTING X X
32 DC260091 1 KIT, LINER WITH PISTON X X RECOMMENDED TO KEEP IN STOCK
35 DC222061 1 RING, PISTON GROOVE 1 X X RECOMMENDED TO KEEP IN STOCK
35 DC222062 1 RING, PISTON GROOVE 2 X X RECOMMENDED TO KEEP IN STOCK
38 DC220496 1 RING, PISTON GROOVE 3 X X RECOMMENDED TO KEEP IN STOCK
41 DC221690 1 PIN, PISTON X X
42 NSI 2 RING, SNAP X X
52 DC221691 1 HEAD, CYLINDER X X
56 DC100765 1 SCREW, INTERMEDIATE PLATE TO HEAD X X
57 DC221693 1 DISC, VALVE SUCTION X X
59 DC221692 1 GASKET, VALVE TO CYL/HEAD X X RECOMMENDED TO KEEP IN STOCK
65 DC221606 1 GASKET, LINER TO TIMING CASE X X RECOMMENDED TO KEEP IN STOCK
68 DC100653 4 SCREW, HEAD & LINER TO CRANKCASE X X
70 DC260092 1 KIT, VALVE CYL/HEAD X X INCLUDES ITEMS 57, 59 &65
92 DC120104 1 PLUG, SCREW PRESSURE CONNECTION X X
94 DC140155 1 RING, SEAL PRESSURE CONNECTION X X
107 DC130179 1 PIPE, WATER X X RECOMMENDED TO KEEP IN STOCK
110 DC130180 1 PIPE, WATER RETURN X X
119 DC120182 4 BOLT, BANJO WATER PIPES X X
122 DC140059 8 RING, SEAL WATER PIPES X X
128 DC221695 1 MUFFLER, COMPRESSOR INTAKE X X
131 DC150163 1 BUSHING X X
138 DC222185 1 BRACKET, INTAKE MUFFLER X X
146 DC100621 1 SCREW, RESERVOIR TO BRACKET X X
152 DC130181 1 HOSE X X
167 200212 2 CLAMP, HOSE X X
176 DC221606 1 GASKET, PLUG COMPRESSOR OPENING X X
179 DC100382 4 SCREW, COVER & LINER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-35
SECTION 2B: ENGINE IT4
INTAKE MANIFOLD & FLAME START

155
125 152
158
119 137

140

109 116
113
111
164

134 165

128

62

89

212
86
209
88
212

50

TD0008482

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-36
SECTION 2B: ENGINE IT4
INTAKE MANIFOLD & FLAME START

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222331 1 HOUSING, INTAKE MANIFOLD X X
50 DC221652 6 GASKET, INTAKE MANIFOLD TO CYL/HEAD X X RECOMMENDED TO KEEP IN STOCK
62 DC100735 2 PIN, INTAKE MANIFOLD TO CRANKCASE X X
62 DC100762 2 PIN, INTAKE MANIFOLD TO CRANKCASE X X
71 DC100736 1 PIN, INTAKE MANIFOLD TO BRACKET X X
86 DC222085 1 UNIT, SENDER PRESSURE / TEMP, 4 BAR X X
88 DC140199 1 RING, SEAL SENDER UNIT X X
89 100081 2 SCREW, SENSOR X X
109 DC222196 1 BRACKET, NOZZLE HOLDER X X
111 DC221701 1 NOZZLE X X
113 DC221700 1 VALVE, ELECTROMAGNET X X RECOMMENDED TO KEEP IN STOCK
116 DC221215 1 SEAL, VALVE TO BRACKET X X
119 DC100440 2 SCREW, VALVE TO BRACKET X X
125 DC120144 1 PLUG, HEATER X X
128 DC220919 1 CHAMBER X X
134 DC220922 1 SEAL, HOLDER X X
137 DC100414 3 SCREW, HOLDER X X
140 DC130239 1 PIPE, FROM INJECTION PUMP TO VALVE X X
152 DC100142 1 BOLT, BANJO AT VALVE X X
155 DC120212 1 BOLT, BANJO, SOLENOID VALVE & FILTER X X
155 DC120047 1 BOLT, BANJO, TO FILTER, 0.5 ORIFICE X X
158 DC140173 4 RING, SEAL AT SOLENOID VALVE & FILTER X X
158 DC140172 2 RING, SEAL AT FLAME START SYSTEM X X
164 DC222278 1 SENSOR, AIR TEMP/HUMIDITY X X
165 DC140209 1 RING, SEAL X X
209 DC222348 1 HOSE, CHARGE AIR X X
212 DC100789 2 CLAMP,HOSE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-37
SECTION 2B: ENGINE IT4
EXHAUST MANIFOLD

11
5

14

17

TD0003589

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-38
SECTION 2B: ENGINE IT4
EXHAUST MANIFOLD

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221702 2 MANIFOLD, EXHAUST L&R X X
11 DC221653 6 GASKET, MANIFOLD TO CYL/HEAD X X RECOMMENDED TO KEEP IN STOCK
14 DC220489 12 SPACER, SCREW X X
17 DC100077 12 SCREW, MANIFOLD TO CYL/HEAD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-39
SECTION 2B: ENGINE IT4
EXHAUST BRAKE MANIFOLD

86 95
89
71
98

35
80
38
74
32
41
29

68

83

110 65

113 20

59

26

23 53
63

62

TD0008009

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-40
SECTION 2B: ENGINE IT4
EXHAUST BRAKE MANIFOLD

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
20 DC222402 1 HOUSING, THROTTLE, WITH EXH/BRAKE X X
23 DC150165 2 BUSHING X X
26 DC100782 2 SCREW, EXH/BRK TO THROTTLE VALVE X X
29 DC100781 2 SCREW, BRT TO THROTTLE HOUSING X X
32 DC220960 1 LEVER, TO THROTTLE VALVE SHAFT X X
35 DC221703 1 PIVOT, BALL LEVER X X
38 DC100776 1 SCREW, LEVER TO THROTTLE SHAFT X X
41 DC100780 1 NUT, LEVER TO THROTTLE SHAFT X X
53 DC222405 1 KIT, EXHAUST BUTTERFLY X X
59 DC222138 1 SHIELD, HEAT - TOP X X
62 DC222139 1 SHIELD, HEAT - BOTTOM X X
63 DC100562 3 SCREW, THROTTLE, HOUSING X X
65 DC100296 6 NUT, THROTTLE HOUSING TO TURBO X X
68 DC221707 1 BRACKET, THROTTLE HOUSING X X
71 DC222112 1 CYLINDER, EXH/BRAKE, TECHNOMATIC X X
74 DC222332 1 SLEEVE, SPACER X X
80 DC100783 1 WASHER, CYLINDER TO BRACKET X X
83 DC100779 1 NUT, CYLINDER TO BRACKET X X
86 DC100766 1 SCREW, CYLINDER TO BRACKET X X
89 DC100658 1 NUT, CYLINDER X X
95 DC221709 1 SOCKET, BALL X X
98 DC220836 1 CLIP, SECURING X X
110 DC222273 1 NOZZLE, ADBLUE INJECTION X X
113 DC100790 2 SCREW, NOZZLE TO HOUSING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-41
SECTION 2B: ENGINE IT4
ADBLUE METERING UNIT

31
33

17

14 22
20

6
36
37

49
28
6
27 24
23
28

54
166
59
53
75
56 169
163

77
47

TD0008483-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-42
SECTION 2B: ENGINE IT4
ADBLUE METERING UNIT

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222296 1 UNIT, ADBLUE METERING X X
6 DC150216 6 BUSHING X X
14 DC222297 2 FILTER, SOOTH X X
17 DC222299 1 SENSOR, PRESSURE AIR X X
20 DC222298 1 SENSOR, PRESSURE ADBLUE X X
22 DC222357 1 SENSOR, TEMPERATURE ADBLUE X X
23 DC120267 1 FITTING, METERING DEVICE OUTPUT X X
24 DC140210 1 RING, SEAL FITTING X X
27 DC222300 1 NOZZLE, ABLUE DIFFUSOR HEATER X X
28 DC140211 2 RING, SEAL FITTING X X
31 DC100671 3 SCREW, HEX HD X X
33 DC222349 1 SHEILD, HEAT METERING UNIT X X
36 DC120268 1 FITTING, SCREW-IN X X
37 DC140210 1 RING, SEAL FITTING X X
47 DC130258 1 LINE, PRESSURE X X
49 DC130259 1 LINE, PRESSURE X X
53 NSI 1 CLAMP, DELIVERY LINE X X
54 DC100385 A/R SCREW, HEX HD X X
56 DC222350 1 BRACKET, AIR LINE X X
59 DC100659 1 SCREW, HEX HD, M10 X X
59 DC100385 1 SCREW, HEX HD, M8 X X
75 DC222351 1 BRACKET, COMPRESSED AIR LINE X X
77 DC100385 2 SCREW, BRACKET X X
163 DC222352 1 BRACKET X X
166 DC100414 3 SCREW, FLANGED X X
169 DC120289 1 PLUG, 6MM CABLE TIE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-43
SECTION 2B: ENGINE IT4
ADBLUE PUMP MODULE

98

104
131
107

105

143
110

113

137

146

134
116
128
140

101
160
116

125

126
118
122

TD0008475

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-44
SECTION 2B: ENGINE IT4
ADBLUE PUMP MODULE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
98 DC222303 1 PUMP UNIT, ADBLUE X X
101 DC222277 1 KIT, ELEMENT, FILTER, ADBLUE X X
101 227782 1 ELEMENT, FILTER ADBLUE X X
104 DC120269 1 FITTING X X
105 DC120270 1 FITTING, SCREW-IN X X
107 DC120271 1 GROMMET X X
110 DC120272 1 FITTING X X
113 DC120273 1 FITTING X X
116 DC120274 1 FITTING X X
118 DC222304 1 INSERT, VALVE, WITH CAP X X
122 DC120275 1 CAP, DUST, WITH GASKET X X
125 DC222305 1 ACCUMULATOR X X
126 DC100775 3 SCREW, TORX X X
128 DC120276 1 SCREW, UNION X X
131 DC222306 1 STRAINER X X
134 DC222297 1 FILTER X X
137 DC222307 1 GASKET X X
140 DC120277 1 FITTING, SCREW-IN X X
143 DC222308 1 VALVE, BREATHER X X
146 DC222309 1 VALVE X X
160 DC140211 1 O-RING REPAIR KIT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-45
SECTION 2B: ENGINE IT4
STARTER MOTOR

77 67

27

63
58

38

57

TD0008010

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-46
SECTION 2B: ENGINE IT4
STARTER MOTOR

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222382 1 STARTER, DELCO (MITSUBISHI) 12 TEETH X X
6 DC150213 1 BEARING, FRONT X X
6 DC150214 1 BEARING, REAR X X
27 DC140206 1 SEAL RING KIT X X
38 DC222198 1 CARBON BRUSH SET KIT X X
57 DC222199 1 SWITCH, SOLENOID X X
58 DC222200 1 SWITCH, SOLENOID, SMALL X X
63 DC260165 1 SNAP RING KIT X X
67 DC222197 1 PINION, 12 TEETH X X
77 DC100660 3 NUT, FLANGED STARTER TO T/CASE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-47
SECTION 2B: ENGINE IT4
ALTERNATOR - B40D

15

10
55
50

40

35

20

25

TD0008484

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-48
SECTION 2B: ENGINE IT4
ALTERNATOR - B40D

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222230 1 ALTERNATOR, WITHOUT PULLEY X
10 DC221989 1 BUSHING, ALTERNATOR X
15 DC221990 1 BEARING KIT X
20 DC221993 1 COVER, ALTERNATOR X
25 DC221966 1 REGULATOR X
35 DC221991 1 SCREW KIT X
40 DC221999 1 PULLEY KIT X
50 DC100738 1 NUT, PULLEY X
55 DC100737 1 WASHER, PULLEY X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-49
SECTION 2B: ENGINE IT4
ALTERNATOR - B35D

100

177

163

120 128
133

115

145
110

130
180
131

135

140

176

TD0008769

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-50
SECTION 2B: ENGINE IT4
ALTERNATOR - B35D

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
100 DC222013 1 ALTERNATOR, 28V/80AMP X
110 DC150157 1 BEARING, BALL, DRIVE END X
115 DC150168 1 BEARING, BALL-SLIP SING SIDE X
120 DC222017 1 RECTIFIER X
128 DC222019 1 REGULATOR X
130 DC260095 1 BRUSH SET, CARBON X
131 DC221172 2 SPRING, BRUSH X
133 DC100346 2 SCREW, SET X
135 DC100716 5 SCREW, SET, RECTIFIER X
140 DC222018 1 CONDENSOR X
145 DC220508 1 FAN X
163 DC221720 1 SHEILD X
170 DC260152 1 KIT, REPAIR SCREW X ITEM NOT ILLUSTRATED
176 DC100715 4 SCREW X
177 DC260073 1 KIT, TERMINAL PARTS X
180 DC222020 1 PULLEY X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-51
SECTION 2B: ENGINE IT4
ALTERNATOR SUPPORT

23

44

10

25

TD0004417

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-52
SECTION 2B: ENGINE IT4
ALTERNATOR SUPPORT

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
9 DC222186 1 SUPPORT, ALTERNATOR X X
10 DC150169 1 BUSHING, ALTERNATOR TO SUPPORT X X
23 DC100114 3 SCREW, SUPPORT TO CRANKCASE X X
25 DC100757 1 SCREW, ALTERNATOR X X
44 DC100662 1 SCREW, ALTERNATOR TO SUPPORT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-53
SECTION 2B: ENGINE IT4
ELECTRICAL EQUIPMENT

5 241
36

17
7
34
10

104

44
41

92 93 194 191
170 173
176

158 62
251 149 59
50
146 49
248
161 152

143 286
80
140
77
254
286
258

88 260

263

TD0008383-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-54
SECTION 2B: ENGINE IT4
ELECTRICAL EQUIPMENT

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
SUPPLY ENG SER.NO & ALL INFO
5 DC222421 1 UNIT,CONTROL MR2 (PLD) B40D X
ON OLD PLD
SUPPLY ENG SER.NO & ALL INFO
5 DC222418 1 UNIT,CONTROL MR2 (PLD) B35D X
ON OLD PLD
7 DC221770 1 COOLER, FUEL X X
10 DC221771 6 RING, RUBBER X X
17 DC100366 3 SCREW X X
34 DC150196 2 BUSHING, RPM SENSOR IN TIMING CASE X X
34 DC140178 2 RING, SEAL RPM SENSOR ON T/CASE X X
41 BN002649 1 E-MODULE, ADM3, VERSION 10 X X
41 BN001819 1 E-MODULE, SCR CONTROL UNIT X X
44 BN010688 1 ELECTRONICS, KSA FLAME START SYSTEM X X
49 DC221727 2 HOUSING, SOCKET FLAME START SYSTEM X X
50 DC120221 2 SOCKET, CONTACT FLAME START SYSTEM X X
59 DC221728 2 GASKET, FLAME START SYSTEM X X
62 DC221729 1 BOOT, FLAME START SYSTEM X X
77 DC120220 1 SOCKET, PLUG FLAME START SYSTEM X X
80 DC100603 1 NUT, HEATER PLUG X X
88 DC222333 1 HARNESS, HEAT/EXT/CORD DIFFUSER X X
92 DC120279 1 PLUG, HEATER DIFFUSOR X X
93 DC120285 1 PLUG, HEATER DIFFUSOR X X
104 DC222334 1 HARNESS, ELECTRICAL ENGINE X X
140 DC120222 1 CONNECTION, PLUG CONTROL UNIT X X
143 DC120243 A/R SPRING, CONTACT C/ UNIT PLUG X X
146 DC222098 A/R GASKET, C/UNIT PLUG CONNECTION X X
149 DC120244 1 CAP, C/UNIT PLUG CONNECTION X X
152 DC120245 A/R PLUG, C/UNIT PLUG CONNECTION X X
158 DC120246 A/R SHOE, CABLE X X
161 DC100784 A/R CLIP, RETAINING X X
170 DC120247 1 PLUG, REFRIGERANT TEMP SENDER X X
170 DC120247 1 PLUG, AGN HWL TEMP SENSOR X X
170 DC120260 1 PLUG, CAMSHAFT POSITION SENDER UNIT X X
170 DC120260 1 PLUG, CRANKSHAFT POSITION SENDER X X
170 DC120260 1 PLUG, FUEL TEMPERATURE X X
173 DC120248 1 PLUG, START-STOP/TEMP SWITCH X X
173 DC120248 1 PLUG, SWITCH OIL LEVEL SENDER UNIT X X
173 DC120248 1 PLUG,SWITCH AGN HWL PRESSURE X X
173 DC120286 1 PLUG,COMPRESSED AIR SENDER X X
173 DC120261 1 PLUG, OIL LEVEL SENDER UNIT X X
173 DC120261 1 PLUG, OIL PRESSURE GAUGE SENDER X X
176 DC120279 1 PLUG, ADBLUE DIFFUSOR HEATER X X
179 DC120287 1 PLUG, FAN COUPLING PLUG CONNECTION X X
179 DC222099 1 BOOT, FAN COUPLING PLUG X X
191 DC120288 1 PLUG, BOOST AIR COMB/SENDER X X
194 DC120278 1 PLUG, ADBLUE METERING VALVE X X
241 DC221734 2 SENDER, SPEED RPM SENSOR X X
248 DC221733 1 SWITCH, START/STOP X X
251 DC100385 1 BOLT, START/STOP SWITCH X X
254 DC222336 1 BRACKET, LINE MOUNTING X X
258 DC120289 A/R PLUG, 6MM, CABLE TIE X X
260 DC222337 1 BRACKET, ELECTRICAL CABLE X X
263 DC222338 1 BRACKET, ELECT/CABLE TO C/CASE X X
286 DC222376 1 BRACKET, ELECTRICAL CABLE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-55
SECTION 2B: ENGINE IT4
OIL PUMP

20
5

86

101 23
74

56

59

29

32

35

TD0008486

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-56
SECTION 2B: ENGINE IT4
OIL PUMP

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222187 1 PUMP, OIL WITH DRIVE GEAR X X
7 DC221960 2 PIN, CYLINDER X X
20 DC221738 1 GEAR, DRIVE X X
23 DC100180 1 SCREW, OIL PUMP TO CRANKCASE X X
29 DC220754 1 VALVE, PRESSURE RELIEF X X
32 DC100180 2 SCREW, OIL PUMP & RELIEF VALVE X X
35 DC220564 1 COVER, RELIEF VALVE X X
56 DC130256 1 PIPE, OIL SUCTION X X
59 DC100385 2 SCREW, SUCTION PIPE TO BRACKET X X
74 DC220413 1 GASKET, SUCTION PIPE TO PUMP X X
86 DC100180 2 SCREW, SUCTION PIPE TO PUMP X X
101 DC100602 1 SCREW, SUCTION PIPE TO CRANKCASE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-57
SECTION 2B: ENGINE IT4
OIL FILTER & OIL COOLER

95

86

74
89
92

11
56 14
59

80
45
53

71

68

98
59
38

5
56 59

53
45

65

62

TD0008487

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-58
SECTION 2B: ENGINE IT4
OIL FILTER & OIL COOLER

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222192 1 HOUSING, OIL FILTER/COOLER X X
11 DC221740 1 COVER/PIPE SOCKET X X
14 DC221741 1 GASKET X X
38 DC221742 1 UNIT, SENDER OIL PRESSURE X X
45 DC221743 1 UNIT, SENDER OIL/WATER TEMPERATURE X X
53 DC140059 2 RING, SEAL X X
56 DC120114 1 PLUG, SCREW, M14 X X
56 DC120115 2 PLUG, SCREW, M16 X X
59 DC140059 1 RING, SEAL, M14 X X
59 DC140172 2 RING, SEAL, M16 X X
62 DC120216 1 PLUG, SCREW X X
65 DC140153 1 RING, SEAL X X
68 DC120217 1 PLUG, SCREW X X
71 DC140176 1 RING, SEAL X X
74 DC221724 1 COVER X X
80 DC221513 1 KIT, OIL FILTER ELEMENT X X
86 DC222193 1 COOLER, OIL X X
89 DC221723 2 GASKET X X
92 DC100413 4 SCREW X X
95 DC221607 1 GASKET, OIL COOLER TO CRANKCASE X X
98 DC100661 8 SCREW, 110MM LG X X
98 DC100390 7 SCREW, 50MM LG X X
98 DC100538 1 SCREW, 35MM LG X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-59
SECTION 2B: ENGINE IT4
OIL LINES

47
59
11
53

80

8 26

23
83

62 14
74

68 86
89

TD0003597

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-60
SECTION 2B: ENGINE IT4
OIL LINES

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 DC130185 1 PIPE, OIL X X
11 DC221744 1 BRACKET, OIL PIPE AT T/CASE COVER X X
14 DC221745 1 BRACKET, TO SUPPORT TURBOCHARGER X X
23 DC100665 2 CLAMP, OIL PIPE TO BRACKET X X
26 DC100414 2 SCREW, OIL PIPE TO BRACKET X X
47 DC100414 1 SCREW, OIL PIPE TO T/CASE COVER X X
53 DC140059 2 RING, SEAL OIL DEL/PIPE X X
59 DC120182 1 BOLT, BANJO OIL DEL/PIPE X X
62 DC120182 1 BOLT, BANJO OIL PIPE TO CRANKCASE X X
68 DC140059 2 RING, SEAL OIL PIPE TO CRANKCASE X X
74 DC130240 1 PIPE, OIL RETURN X X
80 DC221746 1 GASKET, PIPE ELBOW TO TURBO X X
83 DC100785 2 SCREW, ELBOW TO TURBOCHARGER X X
86 DC140155 1 RING, SEAL OIL RETURN TO T/CASE X X
89 DC120300 1 FITTING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-61
SECTION 2B: ENGINE IT4
WATER PUMP

59

14

29
47 38 29 26

80 65

77 86

83
5
32
53

59 23
75
109
72

20
57
44 41

103

TD0008018-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-62
SECTION 2B: ENGINE IT4
WATER PUMP

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221996 1 PUMP, WATER WITH GASKETS X
5 DC222276 1 PUMP, WATER WITH GASKETS X
14 DC260096 1 KIT, GASKET WATER PUMP X X
20 DC221748 1 HUB X X
23 DC100558 1 CIRCLIP X X
26 DC221608 1 GASKET, WATER PUMP TO C/CASE X X
29 DC140110 2 RING, SEAL THERMOSTAT X X
32 DC100671 9 SCREW, WATER PUMP TO CRANKCASE X X
38 DC221577 2 ELEMENT, THERMOSTAT X X
41 DC222216 1 PULLEY, WATER PUMP X
41 DC221749 1 PULLEY, WATER PUMP X
44 DC100385 6 SCREW, PULLEY TO WATER PUMP X
44 DC100621 6 SCREW, PULLEY TO WATER PUMP X
47 DC222188 1 OUTLET, WATER PUMP X X
53 DC130266 1 CONNECTOR, RETURN X X
57 DC222340 1 BRACKET, RETURN X X
59 DC100671 2 SCREW, OUTLET TO WATER PUMP, 60mm X X
59 DC100666 1 SCREW, OUTLET TO WATER PUMP, 80mm X X
59 DC100597 2 SCREW, CONNECT AND IN/PIPE, 25mm X X
65 DC221752 1 GASKET, CONNECTOR AND IN/PIPE X X
72 DC221171 1 PLUG X X
75 DC140060 1 WASHER, SEALING X X
77 DC221952 1 CAP, RUBBER X X
80 DC130267 1 CAP, RUBBER X X
83 203588 1 CLAMP X X
86 200092 1 CLAMP X X
103 DC221604 1 GASKET, CONNECTOR X X
109 DC100352 2 SCREW, CONNECTOR X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-63
SECTION 2B: ENGINE IT4
FAN

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-64
SECTION 2B: ENGINE IT4
FAN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 DC222217 1 FAN, 8-BLADE X RECOMMENDED TO KEEP IN STOCK
5 DC222189 1 FAN, 8-BLADE X RECOMMENDED TO KEEP IN STOCK
17 DC222218 1 DRIVE, FAN BEHR X RECOMMENDED TO KEEP IN STOCK
17 DC222190 1 HUB, VISCOUS, HORTON X RECOMMENDED TO KEEP IN STOCK
47 DC100385 6 SCREW, FAN TO FAN COUPLING X X
56 DC100382 3 SCREW, FAN TO INTERMEDIATE PIECE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-65
SECTION 2B: ENGINE IT4
BELT TENSIONER & BELT - B40D

32

36 32

36

43

33 30

42

TD0008158

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-66
SECTION 2B: ENGINE IT4
BELT TENSIONER & BELT - B40

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222380 1 TENSIONER, AIRCON PUMP BELT X
30 DC120224 1 PIN X RECOMMENDED TO KEEP IN STOCK
32 DC222001 1 TENSIONER, V-BELT X
32 150140 1 BEARING, TENSIONER, ROLLER X
33 DC221754 1 COVER, BELT TENSIONER X
36 DC100382 3 SCREW, BELT TENSIONER TO SUPPORT X
36 DC100712 1 SCREW, TENSIONER TO COVER X
42 DC222355 1 OPTIBELT, RIBBED, 1202MM, 9 GROOVE X
42 DC222356 1 OPTIBELT, RIBBED, 2871MM, 11 GROOVE X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-67
SECTION 2B: ENGINE IT4
BELT TENSIONER & BELT - B35D

42
36

33 30

15
23 14

42

EMERGENCY BELT
CONFIGURATION

TD0008770

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-68
SECTION 2B: ENGINE IT4
BELT TENSIONER & BELT - B35D

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221515 1 TENSIONER, AIRCON PUMP BELT X
14 DC221986 1 ROLLER, BELT TENSIONER X RECOMMENDED TO KEEP IN STOCK
15 DC150201 1 BEARING, TENSIONER ROLLER X
23 DC100352 1 SCREW, HEX HD X
30 DC120224 1 PIN, PIVOT X
33 DC221754 1 COVER, BELT TENSIONER X
36 DC100382 1 SCREW, W/COLLAR X
42 DC222191 1 OPTIBELT, RIBBED, 2871MM, 9 GROOVE X
42 DC222203 1 BELT, RIBBED, USE WITHOUT AIRCON X FOR EMERGENCY

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-69
SECTION 2B: ENGINE IT4
ENGINE SUPPORT

26

23

24

17

TD0003602

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-70
SECTION 2B: ENGINE IT4
ENGINE SUPPORT

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222105 2 BERACKET, ENGINE MOUNT FRONT X X
17 DC100094 8 SCREW, SUPPORT X X
23 DC221756 1 EYE, LIFTING-LEFT X X
24 DC221757 1 EYE, LIFTING-RIGHT X X
26 DC100787 2 SCREW, LIFTING EYE TO CRANKCASE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-71
SECTION 2B: ENGINE IT4
ADBLUE PREHEATING

14
23

29

26

20

17

5
11

TD0008019

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-72
SECTION 2B: ENGINE IT4
ADBLUE PREHEATING

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222317 1 VALVE X X
8 DC120282 3 TUBE, SPACER X X
11 DC100766 3 SCREW, HEX HD X X
14 DC130257 A/R HOSE, VALVE TO C/CASE X X
17 BN008878 1 CONNECTOR X X
20 DC100778 2 CLAMP, VALVE X X
23 DC120301 1 UNION, BANJO X X
26 DC120182 1 BOLT, BANJO X X
29 DC140149 2 RING, SEAL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-73
SECTION 2B: ENGINE IT4
P.T.O

17
5 11

89

104

110

83
71
95
59
47

35 77
65

53
41 89
38
26

TD0003603

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-74
SECTION 2B: ENGINE IT4
P.T.O.

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221204 1 HOUSING, P.T.O. X X
11 DC150121 1 BEARING, CYLINDER ROLLER P.T.O. X X
17 DC221205 1 TUBE, SPACER P.T.O. X X
26 DC220533 1 SHAFT, P.T.O. X X
35 DC150118 1 BEARING, BALL P.T.O X X
38 DC150120 1 BEARING, ROLLER, CYLINDRICAL X X
41 DC221206 1 RING, BEARING P.T.O X X
47 DC100434 A/R SHIM, 1mm X X
47 DC100435 A/R SHIM, 1.2mm X X
47 DC100436 A/R SHIM, 1.4mm X X
47 DC100437 A/R SHIM, 1.6mm X X
47 DC100438 A/R SHIM, 1.8mm X X
53 DC221208 1 FLANGE, P.T.O. X X
59 DC140091 1 RING, SEAL BEARING HOUSING TO T/CASE X X
65 140911 1 RING, SEAL FLANGE TO P.T.O. X X
71 DC140041 1 RING, SEAL FLANGE TO P.T.O. SHAFT X X
77 DC220531 1 FLANGE, OUTPUT TO P.T.O. SHAFT X X
83 DC100019 1 NUT, OUTPUT FLANGE TO P.T.O. SHAFT X X
89 140912 2 RING, SEAL HOUSING TO T/CASE X X
95 DC100085 5 SCREW, HOUSING TO T/CASE X X
104 DC221207 1 GEAR, DRIVE P.T.O. X X
110 DC100433 1 NUT, GEAR TO P.T.O. SHAFT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-75
SECTION 2B: ENGINE IT4
AIR CONDITIONER COMPRESSOR

23

20

26
17

29

11

5
14

TD0008624

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-76
SECTION 2B: ENGINE IT4
AIR CONDITIONER COMPRESSOR

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221758 1 COMPRESSOR, LESS COUPLING X X RECOMMENDED TO KEEP IN STOCK
8 DC222004 1 PULLEY, AIRCON PUMP, 11 GROOVE X RECOMMENDED TO KEEP IN STOCK
8 DC221759 1 PULLEY, AIRCON PUMP, 9 GROOVE X RECOMMENDED TO KEEP IN STOCK
11 DC260098 1 KIT, GASKET DELIVERY & SUCTION PIPE X X
14 DC100667 4 SCREW, COMPRESSOR TO SUPPORT X X
17 DC221780 1 SUPPORT X X
20 DC100788 4 SCREW, SUPPORT TO CRANKCASE X X
23 DC221781 1 STRUT, SUPPORT TO CRANKCASE X X
26 DC100597 4 SCREW , STRUT TO SUPPORT X X
29 DC100758 4 WASHER, BRACING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-77
SECTION 2B: ENGINE IT4
CATALYST

25

15

16
17
7
8

11,27

20,23

TD0008026-A
-

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-78
SECTION 2B: ENGINE IT4
CATALYST

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
7 DC222274 1 CATALYST X X
8 DC222342 1 CONTROL UNIT, NOX SENSOR X X
11 BN007287 1 HARNESS, CATALYTIC TANK X X
15 DC100385 2 SCREW, HEX HD, M8 X X
16 DC100553 2 SCREW, HEX HD, M6 X X
17 DC100699 2 NUT, M6 X X
20 DC222344 1 UNIT, TEMP SENDER UPSTREAM X X
20 DC222345 1 UNIT, TEMP SENDER DOWNSTREAM X X
23 DC222346 1 NUT, TEMP UNIT X X
25 DC222347 1 PLATE, COVER X X
27 DC260123 1 SENSOR PLUG KIT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

2B-79
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015
2B-80
SECTION 2C: ENGINE COOLING AND
MISCELLANEOUS

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-1
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE COOLING SYSTEM, B40D - DETAIL A

74

50 74 68
62
71
58
56
61
58 13
62 63 46
74
49
44
2
70
74 69 60
71 60
74 22
70 56
61 71
58
63 58
77
49
73 45 67 27
77 60
16 42
24 70
5 71
40 58 71
58 43
58
41 63
69 49
77 74 74
67
14
21
28 62
4
14 74
70

TD0008881-D
E170640405-G SH1-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-2
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE COOLING SYSTEM, B40D - DETAIL A

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
2 DC222003 1 COOLER,AIR,CHARGE,VALEO X
4 BN004773 1 COWLING,FAN,RADIATOR X
5 910366 2 SILICONE,P-SHAFT,RUBBER,SEAL X
13 216471 1 RADIATOR,B50D,TIER3 X
14 214194 4 CLAMP,HOSE,108-130MM,C-TORQUE X
16 208884 1 GUARD,TOP,FAN X
21 207200 1 GUARD,FAN,RHS X
22 207199 1 GUARD,FAN,LHS X
24 207004 4 CLIP,SPRING,SHROUD-RAD X
27 206523 2 MTG,RUBBER,CAC-CHASSIS X
28 206352 2 HOSE,INTERCOOLER,RED SIL X
40 184320 1 BKT,RAD/CAC,RHS,BTM,B50D,T2&3 X
41 184276 1 BKT,RHS,SEAL,CAC,RAD,B50D,T3 X
42 184275 1 BKT,LHS,SEAL,CAC,RAD,B50D,T3 X
43 183405 1 MTG,GUARD,FAN,RHS X
44 183404 1 MTG,GUARD,FAN,LHS X
45 178681 1 BKT,RAD/CAC,LHS,BTM X
46 178680 1 BKT,RAD/CAC,LHS,TOP X
49 173733 4 PLT,SPACER,CAC X
50 173595 1 GUARD,BREATHER,BEHR RAD X
56 101993 6 SCREW,HEXHD 8.8 DIN933 YZ X
58 100548 7 WASHER,HARDENED X
60 100370 9 WASHER,HARDENED X
61 100358 5 WASHER,FLAT,6.5X20X1.5 S/STEEL X
62 100314 6 NUT,LOCK X
63 100312 5 NUT,NYLOC CLASS 8 DIN985 ZN X
67 100193 9 SCREW,HEXHD 8.8 DIN933 YZ X
68 100094 2 BOLT,HEXHD 8.8 DIN931 YZ X
69 100090 4 SCREW,HEXHD 8.8 DIN933 YZ X
70 100085 14 SCREW,HEXHD 8.8 DIN933 YZ X
71 100083 5 SCREW,HEXHD 8.8 DIN933 YZ X
73 100080 6 SCREW,HEXHD 8.8 DIN933 YZ X
74 100064 18 WASHER,FLAT,10.5X21X2 YZDIN125 X
77 100061 22 WASHER,FLAT,6.4X12.5X1.6 YZDIN X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-3
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE COOLING SYSTEM, B40D - DETAIL B

7
57
75
25 23
52

1
15
76
59 77
64
29 55 72
55 54
38 38 38
31
54 19
37 38

56 47 10
77 37 51
36 31
63 29
18
76 38
76 30 53
65
38
6
76 66 64 3
32 38 17
77 77
35 34
73 64 77
73
20
17
48
76 8
59
37 34 17
12

9 26
17
37
11

17

TD0008882-E
E170640405-G SH2-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-4
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE COOLING SYSTEM, B40D - DETAIL B

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 DT5109 1 HOSE, 31ID X 50OD SAE J200 X
3 BN034017 1 HOSE,RADIATOR,TOP X
6 BN040868 1 HOSE,T-ASSY,ENG HEATER X
7 218796 1 CAP,STEEL,RADIATOR,15 PSI X
8 218646 1 HOSE,RADIATOR,MIDDLE X
9 218645 1 HOSE,MAKE-UP LINE,ENGINE X
10 218644 1 HOSE,MAKE-UP LINE,EXP,TNK X
11 218643 1 HOSE,RADIATOR,BOTTOM X
12 218035 1 CLAMP,T-BOLT,71-79MM,S,LOAD X
15 210813 1 GLASS,SIGHT,H/TANK,SB2006/1031 X
17 208822 5 CLAMP,T-BOLT,68-76MM,S-LOAD X
18 207223 1 PIPE,BREATH,RAD-EXP TANK X
19 207222 1 PIPE,BREATH,ENG-EXP TANK X
20 207221 1 PIPE,MAKE-UP LINE X
23 207098 1 FILLER,NECK SURGE TANK X
25 206945 2 MTG,RUBBER,D#,USED WITH X
26 206543 1 PIPE,RADIATOR,BOTTOM X
29 203927 4 GROMMET,DIA 12X20X3 X
30 203926 1 GROMMET,DIA 16X24X3 X
31 203923 2 GROMMET,DIA 22X32X3 X
32 203764 1 P-CLIP,25MM X
33 203680 2 P-CLIP,15MM X
34 203588 2 CLAMP,HOSE 20-32MM X
35 201438 1 P-CLIP,28MM X
36 201420 1 P-CLIP,6MM X
37 200092 4 CLAMP,HOSE 30-45MM X
38 200062 7 CLAMP,HOSE 12-22MM X
39 187503 1 TANK,HEADER,ADT X
47 176341 1 BKT,REAR,BREATHER PIPE,SUPPLY X
48 173984 1 BKT,HOSE,ENGINE HEATER X
51 173592 1 BKT,BREATHER PIPE SUPP X
52 140537 1 GASKET,SURGE TANK ASSEMBLY X
53 130002 1 HOSE,PUSHLOCK 3/8" X
54 130001 2 HOSE,PUSHLOCK 1/2" X
55 120162 2 ADAPTOR,-6MNPT-8HOSE X
56 101993 6 SCREW,HEXHD 8.8 DIN933 YZ X
57 100953 6 CAPSCREW,SOCHD 12.9 DIN912 OG X
59 100494 6 SCREW,HEXHD 8.8 DIN933 YZ X
63 100312 5 NUT,NYLOC CLASS 8 DIN985 ZN X
64 100310 4 NUT,NYLOC CLASS 8 DIN985 ZN X
65 100238 1 SCREW,HEXHD 8.8 DIN933 YZ X
66 100198 2 SCREW,HEXHD 8.8 DIN933 YZ X
72 100081 2 SCREW,HEXHD 8.8 DIN933 YZ X
73 100080 6 SCREW,HEXHD 8.8 DIN933 YZ X
75 100063 6 WASHER,FLAT,5.3X10X1 YZ DIN125 X
76 100062 11 WASHER,FLAT,8.4X17X1.6YZDIN125 X
77 100061 22 WASHER,FLAT,6.4X12.5X1.6 YZDIN X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-5
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE COOLING SYSTEM, B35D - DETAIL A

53
58
67
55
59 43 26 47
70 55
46
41 60 64
70
59 70
70
20 65
70

53 57
67 67
66 69
73 58
2 66
55
42 57
55
4 14 60
22 25
46
57
67 66
55 40
67
55 65
39
55 46
60 70
70
12 19
27 59
12
70
66

TD0007878-D
E19840405-G SH1-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-6
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE COOLING SYSTEM, B35D - DETAIL A

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
2 DC222003 1 COOLER,AIR,CHARGE X
4 BN004773 1 COWLING,FAN,RADIATOR X
12 214194 4 CLAMP,HOSE,108-130MM X
14 208884 1 GUARD,TOP,FAN X
19 207200 1 GUARD,FAN,RHS X
20 207199 1 GUARD,FAN,LHS X
22 207004 4 CLIP,SPRING,SHROUD-RAD X
25 206523 2 MTG,RUBBER,CAC-CHASSIS X
26 206355 1 RADIATOR,BEHR X
27 206352 2 HOSE,INTERCOOLER X
39 184320 1 BKT,RAD/CAC,RHS,BTM X
40 183405 1 MTG,GUARD,FAN,RHS X
41 183404 1 MTG,GUARD,FAN,LHS X
42 178681 1 BKT,RAD/CAC,LHS,BTM X
43 178680 1 BKT,RAD/CAC,LHS,TOP X
46 173733 4 PLT,SPACER,CAC X
47 173595 1 GUARD,BREATHER X
53 101993 6 SCREW,HEXHD X
55 100548 7 WASHER,HARDENED X
57 100370 9 WASHER,HARDENED X
58 100358 5 WASHER,FLAT X
59 100314 6 NUT,LOCK X
60 100312 5 NUT,NYLOC X
64 100094 2 BOLT,HEXHD X
65 100090 4 SCREW,HEXHD X
66 100085 14 SCREW,HEXHD X
67 100083 5 SCREW,HEXHD X
69 100080 6 SCREW,HEXHD X
70 100064 18 WASHER,FLAT X
73 100061 13 WASHER,FLAT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-7
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE COOLING SYSTEM, B35D - DETAIL B

6
54
71
23 21
49
1
38
13
72
56
32
52 73
28 68 61
73
52 51
30 37 37 37
51 17
36 37

53 9
44
36
73 28
35 30
16 3
60 72 37 15
72 50
62 29 37

48 61 5 37
72 63
31
73 73 33
18 34
69 73
61 69
11
45 15
72
56
7
36 33
15
8

36 24

15

10
15

TD0007879-D
E19840405-G SH2-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-8
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE COOLING SYSTEM, B35D - DETAIL B

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 DT5109 1 HOSE X
3 BN034017 1 HOSE, RADIATOR, TOP X
5 BN040868 1 HOSE,T-ASSY,ENG HEATER X
6 218796 1 CAP,STEEL,RADIATOR X
7 218646 1 HOSE,RADIATOR,MIDDLE X
8 218645 1 HOSE,MAKE-UP LINE,ENGINE X
9 218644 1 HOSE,MAKE-UP LINE,EXP,TNK X
10 218643 1 HOSE,RADIATOR,BOTTOM X
11 218035 1 CLAMP,T-BOLT,71-79MM X
13 210813 1 GLASS,SIGHT,H/TANK X
15 208822 5 CLAMP,T-BOLT,68-76MM X
16 207223 1 PIPE,BREATH,RAD-EXP TANK X
17 207222 1 PIPE,BREATH,ENG-EXP TANK X
18 207221 1 PIPE,MAKE-UP LINE X
21 207098 1 FILLER,NECK SURGE TANK X
23 206945 2 MTG,RUBBER X
24 206543 1 PIPE,RADIATOR,BOTTOM X
28 203927 4 GROMMET X
29 203926 1 GROMMET X
30 203923 2 GROMMET X
31 203764 1 P-CLIP,25MM X
32 203680 2 P-CLIP,15MM X
33 203588 2 CLAMP,HOSE 20-32MM X
34 201438 1 P-CLIP,28MM X
35 201420 1 P-CLIP,6MM X
36 200092 4 CLAMP,HOSE 30-45MM X
37 200062 7 CLAMP,HOSE 12-22MM X
38 187503 1 TANK,HEADER X
44 176341 1 BKT,REAR,BREATHER PIPE,SUPPLY X
45 173984 1 BKT,HOSE,ENGINE HEATHER X
48 173592 1 BKT,BREATHER PIPE SUPP X
49 140537 1 GASKET,SURGE TANK ASSEMBLY X
50 130002 1 HOSE,PUSHLOCK 3/8" X
51 130001 2 HOSE,PUSHLOCK 1/2" X
52 120162 2 ADAPTOR X
53 101993 6 SCREW,HEXHD X
54 100953 6 CAPSCREW,SOCHD X
56 100494 6 SCREW,HEXHD X
60 100312 5 NUT,NYLOC X
61 100310 4 NUT,NYLOC X
62 100238 1 SCREW,HEXHD X
63 100198 2 SCREW,HEXHD X
68 100081 2 SCREW,HEXHD X
69 100080 6 SCREW,HEXHD X
71 100063 6 WASHER,FLAT X
72 100062 11 WASHER,FLAT X
73 100061 13 WASHER,FLAT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-9
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE COOLING SYSTEM, RADIATOR

TD0000232

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-10
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE COOLING SYSTEM, RADIATOR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206355 1 RADIATOR, BEHR X
1 216471 1 RADIATOR, TIER3 X
2 121263 1 PLUG, DRAIN X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-11
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE FUEL SYSTEM KIT

31

24 19

19
18 1
25
12 31
16
33
15 11 11
7 23 30
34 35
28 17 35
30
26
9 34 21
14 32

20 22 2 27
3 10 13

7 21 8
24 23
5 6

29

TD0007880-A
E19640404-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-12
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ENGINE FUEL SYSTEM KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES X X
2 BN008991 1 HOSE X X
3 241181 1 HOSE X X
4 241180 1 HOSE X X
5 241179 1 HOSE X X
6 218686 1 HOSE.RADIATOR X X 920MM LENGHT
7 218346 2 K-CLAMP,SMOOTH,DOUBLE X X
8 207693 1 FILTER,UNIT,FUEL-WATER X X
9 207160 1 SHIELD,ANTI-SPLASH,FUEL SYSTEM X X
10 203588 1 CLAMP,HOSE X X
11 201439 2 P CLIPS X X
12 200653 1 CABLE TIE X X
13 200061 1 CLAMP,HOSE X X
14 173965 1 BKT,DIESEL HOSE GUIDE X X
15 130044 1 SLEEVE,FIRE X X 225MM LENGTH
16 130044 1 SLEEVE,FIRE X X 490MM LENGTH
17 130044 1 SLEEVE,FIRE X X 250MM LENGTH
18 130044 1 SLEEVE,FIRE X X 500MM LENGTH
19 121451 2 ADAPTOR X X
20 120670 1 CONNECT,SPEC X X
21 120667 2 ELBOW X X
22 120031 1 CONNECT X X
23 100657 6 NUT,STOVER X X
24 100548 4 WASHER,HARDENED X X
25 100543 4 WASHER,FENDER X X
26 100536 1 WASHER,HARDENED X X
27 100370 4 WASHER,HARDENED X X
28 100365 1 SCREW,HEXHD X X
29 100312 2 NUT,NYLOC X X
30 100310 2 NUT, NYLOC CLASS X X
31 100198 6 SCREW, HEXHD X X
32 100089 2 SCREW,HEXHD X X
33 100080 1 SCREW,HEXHD X X
34 100064 4 WASHER,FLAT X X
35 100061 2 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-13
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
HANDLIFT PUMP & PRE-FILTER

TD0004783

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-14
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
HANDLIFT PUMP & PRE-FILTER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER X X
2 DC260058 1 KIT, PRE-FILTER ELEMENT X X
3 DC140123 1 RING, SEAL X X
4 DC221232 1 BOWL, FILTER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-15
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
FUEL-WATER FILTER UNIT

P009709 A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-16
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
FUEL-WATER FILTER UNIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207693 1 FILTER, UNIT, FUEL-WATER X X
2 207694 1 ELEMENT, FILTER X X
3 224670 1 BOWL, SEE-THRU X X
4 224667 1 VALVE, DRAIN SELF VENTING X X
5 218508 2 CLAMP, FUEL FILTER X X
6 226385 1 KIT, LID & GASKET X X
7 226386 1 KIT, T-HANDLE & O-RING X X
8 221597 1 KIT, SEAL, SERVICE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-17
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
FILTER 2000 (OPTIONAL)

17
A 22

22
11 21

17
22

10

23

18
13

16 20
1

22
23
19
5

22
9 21
14
6 8

15

12

2 3

TD0005775-C
266250-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-18
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
FILTER 2000 (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC140172 5 RING, SEAL X X
2 241457 1 HOSE X X
3 241456 1 HOSE X X
4 218667 1 FILTER X X
5 218508 2 CLAMP, FUEL FILTER X X
6 217847 1 CAP, BANJO X X
7 217050 1 SHIELD, FILTER X X
8 187072 1 BRACKET, HOSE, SHEILD, FILTER X X
9 187027 1 SHIELD, HOSES, FILTER X X
10 187026 1 BRACKET, ENGINE, DIP, STICK X X
11 186841 1 BRACKET, BRACE, FILTER X X
12 130044 1 FIRE SLEEVE X X
13 121268 1 DOUBLE BANJO BOLT X X
14 120924 2 CONNECTOR X X
15 120814 2 ELBOW X X
16 100731 2 SCREW X X
17 100657 6 NUT X X
18 100569 2 SCREW, HEXHD X X
19 100364 2 SCREW, HEXHD X X
20 100238 1 SCREW, HEXHD X X
21 100089 6 SCREW X X
22 100064 14 WASHER, FLAT X X
23 100062 5 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-19
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
DEPTH FUEL FILTER

7
4
5

8 19
19

11
12

10

13 2
15
4

16

14
13
12

17 19

18

P010784A

P010784A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-20
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
DEPTH FUEL FILTER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218667 1 DEPTH FUEL FILTER X X
2 NSI 1 HOUSING X X
3 221713 1 BOLT, LID X X
4 221714 2 WASHER X X
5 221651 1 O-RING X X
6 221715 1 LID X X
7 221726 1 BLEEDER ASSEMBLY X X
8 221716 2 NUT, LID X X
9 221704 1 SEAL,LID X X
10 224926 1 SPACER X X
11 221718 2 WASHER, FLAT X X
12 221705 2 SEAL, POST X X
13 221719 2 FILTER END X X
14 223994 1 ELEMENT X X
15 221742 1 TUBE, RETURN X X
16 223992 1 CLIP, RETAINING X X
17 223903 1 PLATE, DEFLECTOR X X
18 221717 1 SPRING, COMPRESSION X X
19 218508 2 CLAMP, FUEL FILTER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-21
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
EXHAUST- AFTER TREATMENT SYSTEM - DETAIL A

DC222274
ITEM NOT INCLUDED ON BOM.
FOR ILLUSTRATION PURPOSES ONLY

REWORK (CUT AWAY) TOP


PLATE OF CATALYST
(BOLT ON PLATE) AS
INDICATED

HEAT WRAP BN036896


TO BE FITTED TO THE
ELBOW OF CATALYST
DC222274

TD0010153-0
E75640403-B SHT1-3

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-22
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
EXHAUST - AFTER TREATMENT SYSTEM - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN038520 1 PLATE,HEAT COVER X X
2 BN038504 1 HEAT SHIELD,OUTER X X
3 BN036896 1 HEAT,SHIELD X X
4 BN029425 1 COVER,EXHAUST STACK X X
5 BN021445 6 SCREW,FLANGE HD X X
6 BN021444 12 SCREW,FLANGE HD X X
7 BN020981 5 SCREW,FLANGE HD X X
8 BN020980 15 SCREW,FLANGE HD X X
9 BN020719 8 NUT,CLEAVELOCK FLANGE HD X X
10 BN020718 3 NUT,CLEAVELOCK FLANGE HD X X
11 BN020717 5 NUT,CLEAVELOCK FLANGE HD X X
12 BN020416 16 NUT,NYLOC FLANGE HD X X
13 BN020414 2 NUT,NYLOC FLANGE HD X X
14 BN020364 11 SCREW,FLANGE HD X X
15 BN020360 3 SCREW,FLANGE HD X X
16 BN020358 8 SCREW,FLANGE HD X X
17 BN017788 8 PLATE,SHIM X X
18 BN017760 1 FRAME,CATALYST X X
19 BN017758 22 SHIM X X
20 BN017636 1 BRACKET,ROCK GUARD,LEFT X X
21 BN017635 1 BRACKET,ROCK GUARD,RIGHT X X
22 BN017619 1 BRACKET,ROCK GUARD,MIDDLE X X
23 BN017606 1 HEAT SHIELD,INNER X X
24 BN008942 1 CAP X X
25 BN007018 4 WASHER,SPRING X X
26 BN007017 4 NUT,HEX X X
27 BN005442 1 PIPE,EXHAUST STACK X X
28 BN005408 1 PLATE,SAFETY CATCH X X
29 BN005407 1 BRACKET,CATCH X X
30 BN005167 2 BAND,STRAP X X
31 BN005114 1 SHIELD,EXHAUST X X
32 BN004994 1 CLAMP X X
33 105013 4 SCREW,HEXHD X X
34 101309 27 WASHER,FENDER X X
35 101162 2 CAPSCREW,SOCHD X X
36 100670 1 U-BOLT,CLAMP X X
37 100578 2 CAPSCREW,SOCHD X X
38 100548 10 WASHER,HARDENED X X
39 100536 11 WASHER X X
40 100370 34 WASHER,HARDENED X X
41 100304 2 WASHER,FLAT X X
42 100148 16 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-23
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
EXHAUST - AFTER TREATMENT SYSTEM - DETAIL B

ITEM IS NOT INCLUDED


ON THE BOM.
FOR ILLUSTRATION
PURPOSES ONLY.

TD0010154-0
E75640403-B SHT2-3

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-24
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
EXHAUST - AFTER TREATMENT SYSTEM - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN021444 1 SCREW,FLANGE HD X X
2 BN020983 3 SCREW,FLANGE HD X X
3 BN020981 1 SCREW,FLANGE HD X X
4 BN020719 4 NUT,CLEAVELOCK FLANGE HD X X
5 BN020718 4 NUT,CLEAVELOCK FLANGE HD X X
6 BN020717 4 NUT,CLEAVELOCK FLANGE HD X X
7 BN020382 2 BOLT,FLANGE HD X X
8 BN020373 4 SCREW,FLANGE HD X X
9 BN020369 2 BOLT,FLANGE HD X X
10 BN020362 1 BOLT,FLANGE HD X X
11 BN020358 1 SCREW,FLANGE HD X X
12 BN018878 6 SHIM X X
13 BN018877 6 SHIM X X
14 BN017937 1 PIPE,EXHAUST X X
15 BN010695 1 PIPE,EXHAUST X X
16 BN005123 1 BRACKET,SUPPORT X X
17 BN005117 1 HOSE,NOZZLE,ADBLUE X X
18 BN004993 1 CLAMP X X
19 BN004992 1 CLAMP X X
20 BN004819 1 SHIELD,EXHAUST,FRONT X X
21 BN004771 1 SHIELD,EXHAUST,BOTTOM X X
22 BN004770 1 SHIELD,EXHAUST,TOP X X
23 BN004641 1 PIPE,EXHAUST X X
24 218505 1 CLAMP,T-BOLT X X
25 216870 1 HEATSHIELD X X
26 214199 1 H/SHIELD,EXH,ELBOW PIPE X X
27 208717 2 CLAMP,SEAL,RIKER,5 INCH X X
28 184497 1 BKT,MTG,H/SHIELD,CORNER X X
29 176074 2 BKT,EXH PIPE/HEAT SHIELD X X
30 162278 1 SPACER,TUBE X X
31 101309 4 WASHER,FENDER X X
32 101307 2 WASHER,FLAT X X
33 100670 2 U-BOLT,CLAMP X X
34 100548 4 WASHER,HARDENED X X
35 100424 14 WASHER,HARDENED X X
36 100212 2 SCREW,HEXHD X X
37 100148 3 WASHER,FLAT X X
38 100119 2 BOLT,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-25
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
EXHAUST - AFTER TREATMENT SYSTEM - DETAIL C

13

13

1 4
15
14
5 8
2
9

10 7

13
12

11

TD0010155-0
E75640403-B SHT3-3

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-26
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
EXHAUST - AFTER TREATMENT SYSTEM - DETAIL C

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 DC222417 1 CAP,FILLER,ADBLUE X X
2 DC222415 1 NOZZLE,MAGNET X X
3 BN024249 1 COVER,ADBLUE LID X X
4 BN021306 1 SCREW,FLANGE HD X X
5 BN020770 4 WASHER,HARDENED X X
6 BN011367 1 COVER,LEVEL SENDER X X
7 BN011321 12 CAPSCREW,HEX SKT HD X X
8 BN007261 1 PIPE,BREATHER X X
9 BN007144 1 GROMMET,UREA TANK X X
10 BN006639 1 NECK,FILLER X X
11 BN005360 1 TANK,ADBLUE,ROTOMOULDED X X
12 140732 1 O RING X X
13 100625 21 WASHER,FLAT X X
14 100079 4 SCREW,HEXHD X X
15 100063 1 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-27
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ADBLUE SYSTEM, HEATED HOSES (DETAIL A)

BOLT TO AIRCLEANER DC222303


MOUNTING ON DIESEL ITEM IS NOT INCLUDED
TANK ON THE BOM FOR
13 ILLUSTRATION PURPOSES
ONLY

25

6
32

32
6 7
32

COOLANT ADBLUE
32
23 7
INSULATION

ADBLUE COOLANT

ATTACH HOSE 15
TO BREATHER PIPE
7
27 26 32
4
30
16 12
29 22
27
22 10
5 18
BOLT TO REAR
33 ATTACH HOSE 17 OF DIESEL TANK

TO BREATHER PIPE

20 9 24 35
12
32 37
25 26
33 1
8 7
37
3 36 34
28 31
19
2 17
28
11

19 14

22

21
TD0010156-0
BN038743-A SH1-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-28
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ADBLUE SYSTEM, HEATED HOSES (DETAIL A)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN038490 1 BRACKET,HOSE SUPPORT X X
2 BN032501 1 HOSE,HEATED,RETURN X X
3 BN032500 1 HOSE,HEATED,SUCTION X X
4 BN032499 1 HOSE,HEATED,PRESSURE X X
5 BN020981 4 SCREW,FLANGE HD X X
6 BN020414 8 NUT,NYLOC FLANGE HD X X
7 BN020360 12 SCREW,FLANGE HD X X
8 BN020358 3 SCREW,FLANGE HD X X
9 BN011344 1 SLEEVE,ISOLATOR X X
10 BN011128 1 PINCHWELD X X
11 BN008878 1 CONNECTOR,QUICK X X
12 BN007068 2 PINCHWELD X X
13 BN006992 1 BRACKET,COVER,ADBLUE,ROUTE X X
14 BN006928 1 CONNECTOR,QUICK X X
15 BN005022 1 GUARD,PLATE X X
16 BN004981 1 HOSE X X
17 BN004980 1 HOSE X X
18 BN004978 1 HOSE X X
19 BN004975 1 HOSE X X
20 BN004947 1 PLATE,PUMP,MOUNT X X
21 BN004807 1 SENDER,LEVEL,ADBLUE X X
22 BN004797 3 CONNECTOR,QUICK X X
23 223816 1 FILTER,10MICRON X X
24 217563 1 GROMMET,RND X X
25 207117 4 P-CLIP X X
26 203764 2 P-CLIP X X
27 200062 2 CLAMP,HOSE X X
28 200033 6 CLAMP,HOSE X X
29 162404 1 WASHER X X
30 121275 1 CONNECTOR,ELBOW B/H X X
31 100731 1 SCREW,HEXHD X X
32 100548 20 WASHER,HARDENED X X
33 100370 7 WASHER,HARDENED X X
34 100310 1 NUT,NYLOC X X
35 100080 1 SCREW,HEXHD X X
36 100062 1 WASHER,FLAT X X
37 100061 2 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-29
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ADBLUE SYSTEM, HEATED HOSES (DETAIL B)

BOLT ONTO BONNET


CATCH FRAME
6
3
CONNECT TO FUEL
HEATER CONNECTOR 3
5
37

CONNECTS TO
TERMINAL 20
ON FIREWALL D3
CONNECTOR

CONNECTS TO
BN032500
CONNECTS TO
BN032499
CONNECTS TO
BN032501 TD0010164-0
BN038743-A SH2-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-30
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ADBLUE SYSTEM, HEATED HOSES (DETAIL B)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100061 2 WASHER,FLAT X X
2 100062 1 WASHER,FLAT X X
3 100063 2 WASHER,FLAT X X
4 100080 1 SCREW,HEXHD X X
5 100189 1 SCREW,HEXHD X X
6 100309 1 NUT,NYLOC X X
7 100310 1 NUT,NYLOC X X
8 100370 7 WASHER,HARDENED X X
9 100548 20 WASHER,HARDENED X X
10 100731 1 SCREW,HEXHD X X
11 121275 1 CONNECTOR,ELBOW B/H X X
12 162404 1 WASHER X X
13 200033 6 CLAMP,HOSE X X
14 200062 2 CLAMP,HOSE X X
15 203764 2 P-CLIP X X
16 207117 4 P-CLIP X X
17 217563 1 GROMMET,RND X X
18 223816 1 FILTER,10MICRON X X
19 BN004797 3 CONNECTOR,QUICK X X
20 BN004807 1 SENDER,LEVEL,ADBLUE X X
21 BN004947 1 PLATE,PUMP,MOUNT X X
22 BN004975 1 HOSE X X
23 BN004978 1 HOSE X X
24 BN004980 1 HOSE X X
25 BN004981 1 GUARD,PLATE X X
26 BN005022 1 GUARD,PLATE X X
27 BN006928 1 CONNECTOR,QUICK X X
28 BN006992 1 BRACKET,COVER,ADBLUE,ROUTE X X
29 BN007068 2 PINCHWELD X X
30 BN008878 1 CONNECTOR,QUICK X X
31 BN011128 1 PINCHWELD X X
32 BN011344 1 SLEEVE,ISOLATOR X X
33 BN020358 3 SCREW,FLANGE HD X X
34 BN020360 12 SCREW,FLANGE HD X X
35 BN020414 8 NUT,NYLOC FLANGE HD X X
36 BN020981 4 SCREW,FLANGE HD X X
37 BN032457 1 HARNESS,AD BLUE HEATING X X
38 BN032499 1 HOSE,HEATED,PRESSURE X X
39 BN032500 1 HOSE,HEATED,SUCTION X X
40 BN032501 1 HOSE,HEATED,RETURN X X
41 BN038490 1 BRACKET,HOSE SUPPORT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-31
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ADBLUE SYSTEM, NON-HEATED HOSES

COOLANT ADBLUE DC222303

INSULATION

ADBLUE COOLANT

BOLT TO REAR
33 OF AIR CLEANER
BOLT TO REAR MOUNT
OF DIESEL TANK 34 6

15
BOLT TO REAR
OF DIESEL TANK
37 32 38
35 38 36

36
38

19 7
28
18
28
12 26
11
21 17
2
28
22
10
9
4
14 31 28
29 38 38
27 27 2 18
30 25
13 1 32
9 23
28 8
20 28 24 20
20 28
23 12

28
3
8
5

16 28 17 TD0010163-0
BN038742-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-32
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
ADBLUE SYSTEM, NON-HEATED HOSES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN011532 1 SLEEVE,ISOLATOR X X
2 BN011128 3 PINCHWELD X X
3 BN008878 1 CONNECTOR,QUICK X X
4 BN007068 2 PINCHWELD X X
5 BN006928 1 CONNECTOR,QUICK X X
6 BN005777 1 GUARD X X
7 BN005677 1 COVER X X
8 BN005645 1 HOSE,TANK,TO,ENG X X
9 BN005644 1 HOSE,PUMP TO TANK X X
10 BN005643 1 HOSE,ENG,TO,PUMP X X
11 BN005641 1 HOSE,PUMP,TO,TANK X X
12 BN005640 1 HOSE,PUMP,TO,DOSING,UNIT X X
13 BN005639 1 HOSE,TANK,TO,PUMP X X
14 BN004981 1 HOSE X X
15 BN004947 1 PLATE,PUMP,MOUNT X X
16 BN004807 1 SENDER,LEVEL,ADBLUE X X
17 BN004797 3 CONNECTOR,QUICK X X
18 BN004796 2 CONNECTOR,QUICK X X
19 BN004795 1 CONNECTOR,QUICK X X
20 BN004793 3 CONNECTOR,QUICK X X
21 223816 1 FILTER,10MICRON X X
22 217563 1 GROMMET,RND X X
23 217436 3 P-CLAMP,FUEL LINE X X
24 216173 1 P-CLIP X X
25 207117 1 P-CLIP X X
26 206291 1 GROMMET X X
27 200062 2 CLAMP,HOSE X X
28 200033 12 CLAMP,HOSE X X
29 162404 1 WASHER X X
30 121275 1 CONNECTOR,ELBOW B/H X X
31 100731 1 SCREW,HEXHD X X
32 100312 2 NUT,NYLOC X X
33 100209 4 SCREW,HEXHD X X
34 100148 4 WASHER,FLAT X X
35 100089 3 SCREW,HEXHD X X
36 100083 5 SCREW,HEXHD X X
37 100064 3 WASHER,FLAT X X
38 100062 8 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-33
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
BIN HEATING KIT (CHOICE)

A
1
17

17

13

17
19 38
26
18 28
26 25
24 2 18
31 32
40 27 34
41 16 25
11
41 27
31 27
12 16
41 28 27
17
31
25
9 18
25 10
34 32
18
28
14 19
42
29 25
28 34
25 32
18
11 25

36
27 41
34 7
31 32 6
40 41 8
41 31
23 4 31
41
22 17 30
41 32
36 34 27
27 35

11
16 25
18
15 25
28
39
21
5
35 20
21 TD0008577-C
33 32 268026-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-34
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
BIN HEATING KIT (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266726 1 KIT, BIN HEATING (CHOICE) X X
A 268026 1 KIT, BIN HEATING, EURO X X
1 BN010428 1 PIPE,EXHAUST,STACK X X
2 BN004759 1 PIPE,EXHAUST X X
3 BN004730 1 PIPE,EXHAUST X X
4 277749 1 EXHAUST,FLEX,B/HEATING X X
5 277689 1 MTG,LOWER,B/HEATING X X
6 277687 2 LINING,FLEX SUP,B/HEATING X X
7 277686 1 SUPPORT,FLEX,TOP,B/HEATING X X
8 277685 1 SUPPORT,FLEX,BOT,B/HEATING X X
9 277659 1 ASSY,MID SECT,B/HEATING X X
10 277423 1 MTG,BKT,B/HEATING X X
11 227531 2 FLANGE STAINLESS, BIN HEATING X X
12 208099 1 FLANGE STAINLESS, BIN HEATING X X
13 207826 1 FLEX,TOP,B/HEATING X X
14 207386 1 HEAT,SHIELD,B/HEATING X X
15 207296 5 SPRING,SUSP PLT,B/HEATING X X
16 207229 2 ASSY, FLEX, SWIVEL X X
17 204035 5 CLAMP,SEALCLAMP X X
18 201666 9 SPRING:BIN HEAT-BALL JOINT X X
19 201212 3 CLAMP,EXHAUST X X
20 178715 4 SHIM,BIN HEAT,REAR CHASSIS X X
21 178259 8 WASHER,B/HEATING X X
22 176346 4 SHIM,ARTIC SUP,B/HEATING X X
23 176143 1 SUPPORT,ARTIC,BIN HEATING X X
24 176142 1 SUPPORT,TOP,BIN HEATING X X
25 162761 12 WASHER,SPRING RET,BIN HEAT X X
26 162456 6 WASHER,SPRING RET,BIN HEAT X X
27 140622 6 SEAL RING X X
28 100936 6 BOLT X X
29 100730 4 BOLT,HEXHD X X
30 100698 5 BOLT, HEXHD X X
31 100657 13 NUT,STOVER X X
32 100655 10 NUT,STOVER X X
33 100653 5 NUT,STOVER X X
34 100424 6 WASHER,HARDENED X X
35 100423 10 WASHER,FLAT X X
36 100364 2 SCREW,HEXHD X X
38 100203 3 BOLT,HEXHD X X
39 100115 4 BOLT X X
40 100089 6 SCREW X X
41 100064 15 WASHER,FLAT X X
42 100061 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-35
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
NON BIN HEATING KIT (CHOICE)

A 2

1
3
4

TD0007139-A
266451-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-36
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
NON BIN HEATING KIT (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266451 1 KIT, NON BIN HEATING X X
1 184842 1 PLT, OSCIL, NON-B/H X X
2 100731 2 SCREW X X
3 100089 2 SCREW, HEXHD X X
4 100064 2 WASHER, FLAT X X
5 100062 2 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-37
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
KIT, EXHAUST STAND

TD0009588-0
E17040117-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-38
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
KIT, EXHAUST STAND

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 183651 1 STAND,SILENCER, DRY DISC X X
2 100536 2 WASHER,HARDENED X X
3 100424 2 WASHER,HARDENED X X
4 100365 2 SCREW,HEXHD X X
5 100210 2 BOLT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-39
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
AIR INTAKE KIT

3
1
11

6
13
11 14
7
14

12
9
8
2
10

TD0009603-0
E73640402-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-40
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
AIR INTAKE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN017685 1 SENSOR,PRESSURE,AIR X X
2 BN004927 1 PIPE,AIR INTAKE X X
3 290511 1 CLEANER,AIR,18”,TWIN INLET X X
4 290145 2 PRE-CLEANER X X
5 216242 2 MTG,BAND,2 PIECE,A/CLEANER X X
6 206561 1 CONNECTOR,CONCERTINA,AIR INLET X X
7 203537 1 CLAMP,T-BOLT 71-79MM RANGE X X
8 203535 1 CLAMP,T-BOLT 71-79MM RANGE X X
9 201664 1 RUBBER ELBOW X X
10 200465 1 VACUATOR,SLEEVE X X
11 200085 2 CLAMP,HOSE X X
12 100316 4 NUT,NYLOC X X
13 100210 4 BOLT X X
14 100148 8 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-41
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
AIR CLEANER & PRE-CLEANER ASSEMBLY

5
TD0005362

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-42
SECTION 2C: ENGINE COOLING AND MISCELLANEOUS
AIR CLEANER & PRE-CLEANER ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290511 1 AIR CLEANER ASSY,TWO INLET X X
2 221379 1 ELEMENT,PRIMARY ASSEMBLY X X
3 221378 1 ELEMENT,SAFETY ASSEMBLY X X
4 221377 1 COVER,ASSEMBLY X X
5 220993 1 O-RING,RUBBER X X
6 206659 1 VACUATOR VALVE X X
7 205074 1 VALVE,DRAIN X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


2C-43
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015
2C-44
SECTION 3: DRIVETRAIN

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-1
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL A

39
29
28

2
6
1
3
4 35

TD0009609-0
E14840416-I & E74840416-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-2
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL160282 1 PLATE,WEAR X X
2 AL160281 1 ADAPTOR,FLEXPLATE X X
3 AL160280 3 FLEXPLATE X X
4 AL160279 1 FLEXPLATE X X
5 AL100047 12 BOLT X X
6 AL100046 12 BOLT X X
7 AL100003 12 BOLT X X
28 161877 12 BUSH X X
29 161874 12 SPACER,STRTCH BOLT X X
35 120336 1 PLUG,HEX HEAD X X
39 101038 12 BOLT,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-3
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL B

45

30 49
43
23
14 48
48
33 11
49
36
42
8
20
26 14
34

18
19
37
15
27

24
43
16
21
48 38
44
43
36 11 9
12
43 48
46
22 25
13
48 41
32 46
10
31 40
17

TD0009610-0
E14840416-I & E74840416-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-4
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL A

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 223816 1 FILTER,FUEL,10MICRON,GUD X X
9 207646 4 MTG,RUBBER,T/MISSION,SPLT X X
10 203923 1 GROMMET,DIA X X
11 203764 2 P CLIP X X
12 201420 1 P CLIPS X X
13 201419 1 P CLIP X X
14 200062 2 CLAMP,HOSE X X
15 191422 1 T/MISS,4500R ORS,MOD X
15 BN031337 1 TRANSMISSION,4500ORS R,MOD X
16 187024 1 BKT,PNEUMATIC HOSE X X
17 186948 1 BKT,TRANS CONNECTOR PROTECTOR X X
18 178589 2 SHIM,REAR MTG, X X
19 178583 1 MTG,RHS,ENG-T/MISSION X X
20 178582 1 MTG,LHS,ENG-T/MISSION X X
21 178365 12 PLT,SPACER,T/MISSION X X
22 176544 1 PLT,TWO HOLE WASHER X X
23 176353 1 MTG,HOSE,TEFLON COMP X X
24 172234 4 SPACER,SHIM GEARBOX X X
25 172232 4 SPACER,SHIM G/BOX X X
26 162404 2 WASHER X X
27 162121 2 MTG,T/MISSION X X
30 130001 1 HOSE,PUSHLOCK X X 560MM
31 122279 1 ELBOW X X
32 122275 1 CONNECT X X
33 121314 1 ADAPTOR,MALE X X
34 121275 1 MALE-TAIL X X
36 101993 2 SCREW,HEXHEAD X X
37 101324 4 BOLT,HEXHD X X
38 101072 12 CAPSCREW,SOCHD X X
40 100653 4 NUT,STOVER,CLASS X X
41 100532 4 WASHER,HARDENED X X
42 100316 1 NUT,NYLOC CLASS X X
43 100310 4 NUT, NYLOC CLASS X X
44 100238 1 SCREW, HEXHD X X
45 100212 1 BOLT X X
46 100080 2 SCREW,HEXHD X X
48 100061 6 WASHER,FLAT X X
49 100059 2 WASHER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-5
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN HOUSING

21

27
30
28
22
29

32

19

33

20

23

TD0003545-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-6
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN HOUSING

GROUP 01-833

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262870 1 C3/C4 CLUTCH MODULE ASSY X X
19 AL160566 8 PLATE, C5 CLUTCH FRICTION X X
20 AL160567 9 PLATE, C5 CLUTCH REACTION X X
21 AL100004 3 BOLT X X
22 AL210067 3 BRACKET, SHIPPING X X
23 AL160867 1 HOUSING ASSY, MAIN X X
27 AL200426 1 SPEED SENSOR ASSEMBLY X X
28 AL140001 1 O-RING X X
29 AL170002 1 BRACKET, SPEED SENSOR X X
30 AL160745 1 BOLT X X
32 AL100008 1 SCREW X X
33 AL100002 14 BOLT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-7
SECTION 3: DRIVETRAIN
TRANSMISSION, FILL TUBE

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-8
SECTION 3: DRIVETRAIN
TRANSMISSION, FILL TUBE

GROUP 02-628

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 AL140009 1 SEAL, FILL TUBE X X
4 AL200274 1 TUBE, OIL LEVEL X X
5 AL200273 1 INDICATOR, OIL LEVEL X X
6 AL170001 1 BRACKET, OIL TUBE FILL X X
7 AL100023 1 SCREW TAPPING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-9
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN SHAFT

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-10
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN SHAFT

GROUP 05-601

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL160076 A/R SHIM X X
1 AL160077 A/R SHIM X X
1 AL160078 A/R SHIM X X
1 AL160079 A/R SHIM X X
1 AL160080 A/R SHIM X X
1 AL160081 A/R SHIM X X
1 AL160082 A/R SHIM X X
2 AL150004 1 BEARING ASSEMBLY X X
4 AL200003 1 RING, RETAINING EXTERNAL X X
5 AL160085 1 GEAR X X
6 AL160865 1 SPACER, BEARING X X
7 AL160827 1 SHAFT, MAIN X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-11
SECTION 3: DRIVETRAIN
TRANSMISSION, FLANGE

1
3

12

19 20
22

21

TD0005204-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-12
SECTION 3: DRIVETRAIN
TRANSMISSION, FLANGE

GROUP 08-801

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 191140 1 FLANGE, 4500 ORS, KV180 X X
2 221731 1 FLANGE, SERATED, EXTENDED X X
3 AL200235 1 COVER, DUST, YOKE X X
4 100925 4 SCREW, HEXHD DURLOCK X X
12 AL140010 1 O-RING X X
19 AL140030 1 O-RING X X
20 AL210022 1 PLATE, RETAINING X X
21 AL100048 1 BOLT X X
22 161935 4 NUT,INSERT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-13
SECTION 3: DRIVETRAIN
TRANSMISSION, FRONT SUPPORT & OIL PUMP

4
5 7

8
9

11

12 13
6

18
17

19
14

2
25
26 1 22

24 23

TD0003559A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-14
SECTION 3: DRIVETRAIN
TRANSMISSION, FRONT SUPPORT & OIL PUMP

GROUP 10-609

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL100020 7 BOLT X X
2 AL100002 7 BOLT X X
4 AL140012 1 O-RING X X
5 AL140094 1 SEAL, OIL, DOUBLE LIP X X
6 AL100020 8 BOLT X X
7 AL200420 1 HOUSING ASSEMBLY, PUMP X X
8 AL160087 1 BUSHING X X
9 AL160088 1 HOUSING, PUMP X X
11 AL260119 1 GEAR SET, CYCLOIDAL X X
12 AL160790 1 BUSHING X X
13 AL160089 1 PLATE, WEAR X X
14 AL100004 14 BOLT X X
17 AL160093 1 SLEEVE, GROUND X X
18 AL160095 1 SUPPORT, FRONT ASSY X X
19 AL160094 2 PIN, DOWEL X X
22 AL210003 1 SPRING X X
23 AL150060 1 BALL X X
24 AL160098 1 PIN, DOWEL X X
25 AL260018 1 KIT, SEALRING X X KIT CONTAINS 3 SEAL RINGS
26 AL150008 1 BEARING ASSEMBLY, ROLLER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-15
SECTION 3: DRIVETRAIN
TRANSMISSION, P1 PLANETARY

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-16
SECTION 3: DRIVETRAIN
TRANSMISSION, P1 PLANETARY

GROUP 14-1005

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 AL160068 1 RING, RETAINING, INTERNAL X X
4 AL160043 1 RING, RETAINING X X
5 178192 1 RING, P1 INDEXING X X
6 AL160508 6 SPINDLE, P1 PLANETARY X X
7 AL260081 1 CARRIER/BUSHING ASSEMBLY, P1 X X
9 AL160570 1 BUSHING, P1 CARRIER X X
10 AL160069 12 WASHER, P1 THRUST X X
11 AL260021 1 GEAR SET, P1 PINION X X
12 AL150064 12 BEARING ASSEMBLY, ROLLER X X
13 AL160101 1 BEARING ASSEMBLY, THRUST X X
14 AL160103 1 GEAR, RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-17
SECTION 3: DRIVETRAIN
TRANSMISSION, P2 PLANETARY

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-18
SECTION 3: DRIVETRAIN
TRANSMISSION, P2 PLANETARY

GROUP 15-512

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 AL160068 1 RING, RETAINING, INTERNAL X X
4 AL160043 1 RING, RETAINING X X
5 174605 1 RING, P2 INDEXING X X
6 AL160747 1 CARRIER AND BUSHING ASSEMBLY X X
8 AL160571 1 BUSHING X X
9 AL160070 8 WASHER, THRUST X X
10 AL150010 8 BEARING ASSEMBLY, ROLLER X X
11 AL260023 1 GEAR SET, P2 PINION X X
12 AL160509 4 SPINDLE, P2 PLANETARY X X
13 AL160107 1 BEARING ASSEMBLY, THRUST X X
14 AL160075 1 GEAR, P3 PLANETARY RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-19
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 1)

TD0006058

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-20
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 1)

GROUP 16-1848

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL260137 1 CONTROL VALVE ASSEMBLY X X
2 AL260107 1 KIT, SUCTION FILTER ASSY X X
3 AL200208 1 GASKET, FILTER X X
4 AL200315 1 SUCTION FILTER & SEAL ASSEMBLY X X
5 NSI 1 FILTER, SUCTION X X SERVICED ONLY AS AN ASSEMBLY
6 AL160824 1 SEAL, FACE X X
7 AL100118 3 BOLT, FLANGE HD X X
8 AL200478 1 HARNESS, INTERNAL WIRING X X
9 NSI 1 CONNECTOR ASSY X X SERVICED ONLY AS AN ASSEMBLY
10 NSI 1 CONNECTOR X X SERVICED ONLY AS AN ASSEMBLY
11 AL140091 1 SEAL, HARNESS STANDOFF X X
12 AL140093 1 O-RING, FLEX X X
13 NSI 1 STANDOFF INTERNAL ASSEMBLY X X SERVICED ONLY AS AN ASSEMBLY
14 NSI 1 GROMMET X X SERVICED ONLY AS AN ASSEMBLY
15 NSI 1 BOLT, STANDOFF X X SERVICED ONLY AS AN ASSEMBLY
16 AL200095 1 SENSOR, TEMPERATURE OIL X X
17 NSI 1 PLUG CONNECTOR ASSEMBLY X X NOT SERVICED AS AN ASSEMBLY
18 AL200181 1 CONNECTOR, 2-WAY X X
19 AL200048 2 TERMINAL, SOCKET X X
19 AL200479 2 TERMINAL, SOCKET X X
20 AL200048 2 TERMINAL, SOCKET X X
20 AL200479 2 TERMINAL, SOCKET X X
21 AL200049 1 LOCK, SECONDARY X X
22 NSI 1 3-WAY PLUG ASSEMBLY X X NOT SERVICED AS AN ASSEMBLY
23 AL200168 1 LOCK, SECONDARY, TPA X X
24 AL200048 3 TERMINAL, SOCKET X X
24 AL200079 3 TERMINAL, SOCKET X X
25 AL200167 1 CONNECTOR PLUG, 3-WAY X X
26 NSI 1 2-WAY PLUG ASSEMBLY X X NOT SERVICED AS AN ASSEMBLY
27 AL200031 2 TERMINAL, SOCKET X X
27 AL200480 2 TERMINAL, SOCKET X X
28 AL200031 2 TERMINAL, SOCKET X X
28 AL200480 2 TERMINAL, SOCKET X X
29 AL200307 1 CONNECTOR, 2-WAY X X
30 AL200433 1 PLATE, HARNESS CHANNEL X X
31 AL200434 1 2-WAY PLUG ASSEMBLY X X
32 AL200434 1 2-WAY PLUG ASSEMBLY X X
33 NSI 1 2-WAY PLUG ASSEMBLY X X NOT SERVICED AS AN ASSEMBLY
34 AL200460 1 CONNECTOR, 2-WAY X X
35 AL200436 1 TERMINAL, SOCKET X X
35 AL200490 1 TERMINAL, SOCKET X X
36 AL200434 1 PLUG CONNECTOR ASSY, 2-WAY X X
37 NSI 1 PLUG CONNECTOR ASSY, 2-WAY X X NOT SERVICED AS AN ASSEMBLY
38 AL200046 A/R TERMINAL PIN X X
39 AL200046 A/R TERMINAL, PIN X X
40 AL200045 1 CONNECTOR, PRESSURE SWITCH, C3 X X
41 AL200434 1 PLUG CONNECTOR ASSY, 2-WAY X X
42 AL200434 1 PLUG CONNECTOR ASSY, 2-WAY X X
43 AL200434 1 PLUG CONNECTOR ASSY, 2-WAY X X
44 AL100108 3 BOLT, SHOULDER X X
45 AL200436 1 BRACKET, SOLENOID, RH X X
46 AL100032 2 BOLT, FLANGE HD X X
47 AL160064 3 SEAL, FACE X X
48 AL210070 2 SPRING, ACCUMULATOR X X
49 AL160649 2 PLUG, ACCUMULATOR X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-21
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART1) (CONTD)

TD0006058

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-22
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART1) (CONTD)

GROUP 16-1848

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
50 AL160649 2 PLUG, ACCUMULATOR X X
51 AL210070 2 SPRING, ACCUMULATOR X X
52 AL200437 1 PRESSURE SWITCH ASSY X X
53 NSI 1 SWITCH, PRESSURE X X SERVICED ONLY AS AN ASSEMBLY
54 NSI 1 BRACKET, SOLENOID, LH X X SERVICED ONLY AS AN ASSEMBLY
55 AL100022 12 BOLT, FLANGE HD X X
56 NSI 1 SOLENOID BODY ASSEMBLY X X NOT SERVICED AS AN ASSEMBLY
57 AL160841 1 BODY, SOLENOID VALVE & PINS X X
58 AL160482 1 BODY, SOLENOID VALVE X X
59 AL160843 1 PIN, DOWEL X X
60 AL200463 1 SOLENOID, VARIABLE BLEED CC X X
61 AL140096 1 O-RING X X
62 AL140070 1 O-RING X X
63 AL160844 1 VALVE, TCC X X
64 AL200438 1 SPRING, TCC X X
65 AL200461 1 SOLENOID, PCS1, VARIABLE BLEED X X
66 AL140096 1 O-RING X X
67 AL140070 1 O-RING X X
68 AL160845 1 VALVE, PCS1 X X
69 AL200465 1 SPRING, PCS1 X X
70 AL200461 1 SOLENOID, PCS2, VARIABLE BLEED X X
71 AL140096 1 O-RING X X
72 AL140070 1 O-RING X X
73 AL160845 1 VALVE, PCS2 X X
74 AL200090 1 SPRING, TRIM X X
75 AL160596 1 CLIP, SPRING RETAINING X X
76 AL160846 1 VALVE, DIAGNOSTIC X X
77 AL210073 1 SPRING, DIAGNOSTIC X X
78 AL200463 1 SOLENOID, PCS3, VARIABLE BLEED X X
79 AL140070 1 O-RING X X
80 AL140096 1 O-RING X X
81 AL160845 1 VALVE, PCS3 X X
82 AL200090 1 SPRING, TRIM X X
83 AL200463 1 SOLENOID, PCS4, VARIABLE BLEED X X
84 AL140070 1 O-RING X X
85 AL140096 1 O-RING X X
86 AL160845 1 VALVE, PCS4 X X
87 AL200090 1 SPRING, TRIM X X
88 AL200463 1 SOLENOID, PCS3, VARIABLE BLEED X X
89 AL140070 1 O-RING X X
90 AL140096 1 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-23
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 2)

TD0006059

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-24
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 2)

GROUP 16-1848

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
91 AL200481 1 PLATE, SOLENOID SEPERATOR X X
92 AL100021 2 BOLT, FLANGE HD X X
93 NSI 1 MAIN VALVE BODY ASSEMBLY X X NOT SERVICED AS AN ASSEMBLY
94 AL160065 1 PIN, RETAINING X X
95 AL160124 1 VALVE, CONVERTER FLOW X X
96 AL210015 1 SPRING X X
97 AL160115 1 STOP, VALVE X X
98 AL160065 1 PIN, RETAINING X X
99 AL160125 1 VALVE, LUBE REGULATOR X X
100 AL210007 1 SPRING X X
101 AL160116 1 STOP, VALVE X X
102 AL160065 1 PIN, RETAINING X X
103 AL160848 1 VALVE, MAIN REGULATOR X X
104 AL210008 1 SPRING X X
105 AL160117 1 STOP, VALVE X X
106 AL160849 1 VALVE, MAIN CONTROL X X
107 AL210074 1 SPRING X X
108 AL160596 1 CLIP, SPRING RETAINING X X
109 AL160128 1 PIN, RETAINING X X
110 AL210082 1 SOLENOID ASSEMBLY, FORWARD X X
111 AL140008 1 O-RING X X
112 AL140020 1 O-RING X X
113 AL200482 1 BODY, CONTROL VALVE X X
114 AL160129 1 PIN, SPRING X X
115 AL160851 1 VALVE, C2 LATCH X X
116 AL210081 1 SPRING X X
117 AL160852 1 STOP, VALVE X X
118 AL160065 1 PIN, RETAINING X X
119 AL160131 1 VALVE, EXHAUST BACKFILL X X
120 AL210011 1 SPRING X X
121 AL160120 1 STOP, VALVE X X
122 AL160065 1 PIN, RETAINING X X
123 AL160853 1 VALVE, C1 LATCH X X
124 AL210081 1 SPRING X X
125 AL160852 1 STOP, VALVE X X
126 AL160065 1 PIN, RETAINING X X
127 AL160133 1 VALVE, CONVERTER REGULATOR X X
128 AL210013 1 SPRING X X
129 AL160945 1 STOP, VALVE X X
130 AL160065 1 PIN, RETAINING X X
131 AL100108 2 BOLT, SHOULDER X X
132 AL200466 1 SENSOR ASSEMBLY, OIL LEVEL X X
133 AL200166 4 FERRULE, VITON® X X
134 AL200483 1 PLATE, SEPARATOR X X
135 AL200484 1 GASKET, CHANNEL PLATE X X
136 NSI 1 CHANNEL PLATE ASSEMBLY X X NOT SERVICED AS AN ASSEMBLY
137 AL160123 2 PIN, DOWEL X X
138 AL200485 1 PLATE, CHANNEL X X
139 AL120005 1 PLUG ASSEMBLY, OIL DRAIN X X
140 AL140019 1 O-RING X X
141 AL120002 9 PLUG ASSEMBLY, PRESSURE TAP X X
142 AL140003 1 O-RING X X
143 NSI 1 PLUG, PRESSURE TAP X X SERVICED ONLY AS AN ASSEMBLY
144 AL160139 2 COVER, FILTER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-25
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 2) (CONTD)

TD0006059

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-26
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 2) (CONTD)

GROUP 16-1848

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
145 AL260130 1 KIT, FILTER, HI/CAPACITY X X
146 AL200059 2 GASKET, FILTER COVER X X
147 AL140097 4 O-RING X X
148 AL140018 4 O-RING X X
149 AL100032 4 BOLT X X
150 AL200486 1 PRESSURE SWITCH ASSEMBLY X X
151 NSI 1 BODY ASSEMBLY, FILTER LIFE VALVE X X NOT SERVICED AS AN ASSEMBLY
152 AL200487 1 BODY, FILTER LIFE VALVE X X
153 AL200488 1 VALVE, FILTER LIFE X X
154 AL200489 1 SPRING, FILTER LIFE VALVE X X
155 AL160619 1 PLUG, FILTER LIFE VALVE X X
156 AL160596 1 CLIP, SPRING RETAINING X X
157 AL200061 1 GASKET, CASE X X
158 AL100139 9 BOLT, FLANGE HD X X
159 AL100136 34 BOLT, FLANGE HD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-27
SECTION 3: DRIVETRAIN
TRANSMISSION, OIL COOLER

3
4
11
9

2
1 10

2
1

TD0005726

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-28
SECTION 3: DRIVETRAIN
TRANSMISSION, OIL COOLER

GROUP 20-662

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 120336 3 PLUG ASSEMBLY,SHIPPING X X
2 AL140052 3 O-RING X X
3 AL200229 1 GASKET, JUMPER MANIFOLD X X
4 AL160542 1 MANIFOLD, JUMPER X X
9 AL100027 3 BOLT, FLANGE HD X X
10 AL100140 1 BOLT, FLANGE HD X X
11 AL120020 2 PLUG ASSY, FRONT COOLER PORT X X
11 AL140107 2 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-29
SECTION 3: DRIVETRAIN
TRANSMISSION, TORQUE CONVERTER, B35D

2
3
7

9 10 11
12

5
13

17
14
18

19 16
20
22
23
24
25
28 15
27

29
30
26
31 32

33

36
34

TD0003563-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-30
SECTION 3: DRIVETRAIN
TRANSMISSION, TORQUE CONVERTER, B35D

GROUP 21-928

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 AL120026 1 PLUG, CONVERTER END X
3 AL140022 1 O-RING X
5 AL100034 36 NUT X
7 AL160574 1 COVER ASSEMBLY, CONVERTER X
9 AL160144 1 BUSHING X
10 AL140113 1 SEALRING, LOCKUP PISTON X
11 AL160785 1 PISTON ASSEMBLY, LOCKUP X
12 AL140114 1 SEALRING, LOCKUP PISTON X
13 AL200299 1 DAMPER ASSY X
14 AL160149 1 BACKPLATE, LOCKUP CLUTCH X
15 AL100036 44 BOLT X
16 AL150011 1 NO.1 THRUST BEARING ASSY X
17 AL260026 1 TURBINE ASSY X
18 AL160162 1 SEAL RING, TURBINE HUB X
19 AL150012 1 NO.2 THRUST BEARING ASSY X
20 AL160150 1 WASHER, TANGED, THRUST BEARING X
22 AL160151 1 RING, RETAINING X
23 AL160152 1 RETAINER, THRUST BEARING X
24 AL160153 1 WASHER, STATOR THRUST, FRONT X
25 AL150013 1 RACE, STATOR X
26 AL210014 13 SPRING, STATOR X
27 AL160154 13 ROLLER, STATOR X
28 AL160155 1 STATOR AND CAM ASSY X
29 AL160158 A/R SHIM, CONVERTER X
29 AL160157 A/R SHIM, CONVERTER X
29 AL160156 A/R SHIM, CONVERTER X
30 AL160159 1 RACE, TANGED, THRUST BEARING X
31 AL160160 1 NO.3 THRUST BEARING ASSY X
32 AL140023 1 O-RING X
33 AL160161 1 RACE, LIPPED, THRUST BEARING X
34 AL260025 1 PUMP ASSY, CONVERTER X
36 AL100035 36 BOLT, T-HEAD X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-31
SECTION 3: DRIVETRAIN
TRANSMISSION, TORQUE CONVERTER, B40D

2
3
7

9 10 11
12

5
13

17
14
18

19 16
20
22
23
24
25
28 15
27

29
30
26
31 32

33

36
34

TD0003563-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-32
SECTION 3: DRIVETRAIN
TRANSMISSION, TORQUE CONVERTER, B40D

GROUP 21-958

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 AL120026 1 PLUG, CONVERTER END X
3 AL140022 1 O-RING X
5 AL100034 36 NUT X
7 AL160574 1 COVER ASSEMBLY, CONVERTER X
9 AL160144 1 BUSHING X
10 AL140113 1 SEALRING, LOCKUP PISTON X
11 AL160785 1 PISTON ASSEMBLY, LOCKUP X
12 AL140114 1 SEALRING, LOCKUP PISTON X
13 AL200299 1 DAMPER ASSY X
14 AL160149 1 BACKPLATE, LOCKUP CLUTCH X
15 AL100036 44 BOLT X
16 AL150011 1 NO.1 THRUST BEARING ASSY X
17 AL260026 1 TURBINE ASSY X
18 AL160162 1 SEAL RING, TURBINE HUB X
19 AL150012 1 NO.2 THRUST BEARING ASSY X
20 AL160150 1 WASHER, TANGED, THRUST BEARING X
22 AL160151 1 RING, RETAINING X
23 AL160152 1 RETAINER, THRUST BEARING X
24 AL160153 1 WASHER, STATOR THRUST, FRONT X
25 AL150013 1 RACE, STATOR X
26 AL210014 13 SPRING, STATOR X
27 AL160154 13 ROLLER, STATOR X
28 AL260161 1 STATOR AND CAM ASSY X
29 AL160158 A/R SHIM, CONVERTER X
29 AL160157 A/R SHIM, CONVERTER X
29 AL160156 A/R SHIM, CONVERTER X
30 AL160159 1 RACE, TANGED, THRUST BEARING X
31 AL160160 1 NO.3 THRUST BEARING ASSY X
32 AL140023 1 O-RING X
33 AL160161 1 RACE, LIPPED, THRUST BEARING X
34 AL160784 1 PUMP ASSY, CONVERTER X
36 AL100164 36 BOLT, T-HEAD X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-33
SECTION 3: DRIVETRAIN
TRANSMISSION, ROTATING CLUTCH

9 10

8 11 12
13
22

23 15 16
24 18
25
20
26
27
17
28

29 30 19
34
35

36 31
37

36
33
32
38

40

23 39

41
36

23 P010256

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-34
SECTION 3: DRIVETRAIN
TRANSMISSION, ROTATING CLUTCH

GROUP 25-545

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL100005 1 BOLT X X
2 AL160055 A/R SHIM X X
2 AL160056 A/R SHIM X X
2 AL160057 A/R SHIM X X
2 AL160058 A/R SHIM X X
2 AL160059 A/R SHIM X X
2 AL160060 A/R SHIM X X
2 AL160061 A/R SHIM X X
2 AL160062 A/R SHIM X X
2 AL160063 A/R SHIM X X
4 AL140002 1 O-RING X X
5 AL160793 1 SHAFT ASSY, TURBINE X X
8 AL160001 1 BUSHING, TURBINE SHAFT X X
9 AL160045 1 SEALRING KIT X X KIT CONTAINS THREE SEAL RINGS
10 AL160014 1 DRUM, ROTATING CLUTCH X X
11 AL150003 1 BEARING, THRUST X X
12 AL260008 1 HUB ASSEMBLY, ROTATING CLUTCH X X
13 AL160002 1 BUSHING, ROTATING CLUTCH HUB X X
15 AL150004 1 BEARING, THRUST X X
16 AL160044 1 RING, TURBINE SHAFT RETAINING X X
17 AL140110 1 SEALRING, C2 PISTON X X
18 AL140111 1 SEALRING, C1 PISTON X X
19 AL160049 1 SEALRING, EXTERNAL, LIP TYPE X X
20 AL160028 1 PISTON, C2 X X
21 AL260014 1 SPRING ASSEMBLY, C2 X X
22 AL160036 1 PLATE, C2 SPRING X X
23 AL160005 3 RING, RETAINING, INTERNAL X X
24 AL160046 1 SEALRING, C1 PISTON X X
25 AL160769 1 PISTON, C1 X X
26 AL200215 1 SPRING ASSEMBLY, C1 X X
27 AL160770 1 PISTON, BALANCE, ROTATING CLUTCH X X
28 AL140115 1 SEALRING, ROTATING CLUTCH PISTON X X
29 AL160004 2 RING, RETAINING X X
30 AL160030 1 PLATE, C1 CLUTCH PRESSURE X X
31 AL160575 7 PLATE, C1 FRICTION X X
32 AL160576 6 PLATE, C1 REACTION X X
33 AL160022 1 BACKPLATE, C2 CLUTCH X X
34 AL160004 1 RING, RETAINING, EXTERNAL X X
35 AL160768 1 HUB, C1 DRIVE X X
36 AL150005 3 BEARING, THRUST X X
37 AL160864 1 HUB, C2 DRIVE X X
38 AL160577 7 PLATE, C2 REACTION X X
39 AL160578 7 PLATE, C2 FRICTION X X
40 AL160033 1 BACKPLATE, C2 CLUTCH X X
41 AL200009 1 GEAR ASSEMBLY, SUN X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-35
SECTION 3: DRIVETRAIN
TRANSMISSION, CONVERTER HOUSING

7
9
5
10 6

TD0005013

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-36
SECTION 3: DRIVETRAIN
TRANSMISSION, CONVERTER HOUSING

GROUP 34-543

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 AL160019 1 HOUSING, CONVERTER X X
4 AL200446 1 SENSOR ASSEMBLY, SPEED X X
5 AL140001 1 O-RING X X
6 AL170003 1 RETAINER, SPEED SENSOR X X
7 AL160745 1 BOLT, SELF LOCKING X X
9 AL200007 1 GASKET, CONVERTER HOUSING X X
10 AL100002 25 BOLT, FLANGE HD X X
11 161877 12 INSERTS X X NOT ILLUSTRATED

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-37
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-38
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

GROUP 39-936

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 AL200093 1 GASKET, STATOR HOUSING X X
4 AL210026 1 SHAFT ASSEMBLY, OUTPUT X X
5 AL160001 1 BUSHING X X
7 AL160043 1 RING, RETAINING, INTERNAL X X
8 174605 1 RING, P3 INDEXING X X
9 AL160904 1 CARRIER KIT, P3 PLANETARY X X
10 AL210024 1 SPACER, OUTPUT X X
11 AL160041 1 RING, RETAINING, EXTERNAL X X
12 AL160510 4 SPINDLE, P3 PLANETARY PINION X X
13 AL100009 4 WASHER, P3 THRUST X X
14 AL200010 1 GEAR SET, P3 PINION X X
15 AL150001 8 BEARING ASSEMBLY, ROLLER X X
16 AL100010 4 WASHER, P3 THRUST X X
17 AL150002 1 BEARING ASSEMBLY, ROLLER X X
19 AL160042 1 RING, RETAINING,EXTERNAL X X
20 AL160903 1 SPRING AND RETAINER ASSEMBLY X X
21 AL160902 1 PISTON, C5 CLUTCH X X
22 AL140112 1 SEALRING, EXTERNAL X X
23 AL160050 1 SEALRING, INTERNAL LIP-TYPE X X
24 AL150006 1 CUP, ROLLER BEARING X X
25 AL160901 1 STATOR HOUSING, RETARDER X X
26 AL140053 1 O-RING X X
27 AL160485 2 SEALRING, ROTATING X X
28 AL200277 1 GASKET, RETARDER HOUSING X X
29 AL260071 1 ROTOR ASSEMBLY X X
30 AL160485 1 SEALRING, RETAINING, INTERNAL X X
32 AL160053 2 RING, RETAINING, INTERNAL X X
33 AL120006 1 PLUG, CONVERTER END X X
34 AL140022 1 O-RING X X
35 AL210056 1 SPRING, VALVE X X
36 AL160530 1 VALVE, RETARDER X X
37 AL160483 1 PIN, SPRING X X
38 AL160900 1 HOUSING ASSY, PLUG & RETARDER X X
39 AL120003 1 PLUG, TACHOGRAPH X X
40 AL100011 1 WASHER X X
42 AL200226 1 GASKET, RETARDER HOUSING COVER X X
43 AL160529 1 COVER, RETARDER HOUSING X X
44 AL100109 1 BOLT, FLANGE HD X X
45 AL200184 1 SENSOR ASSY, TEMPERATURE X X
46 AL140060 1 O-RING X X
47 AL160499 1 RETAINER, TEMPERATURE SENSOR X X
48 AL160745 1 BOLT, SELF LOCKING X X
49 AL120021 1 PLUG, VALVE X X
50 AL160053 1 RING, RETAINING, INTERNAL X X
51 AL150006 1 CUP, ROLLER BEARING X X
52 AL100109 1 BOLT, FLANGE HD X X
53 AL200449 1 SENSOR ASSEMBLY, SPEED X X
54 AL140001 1 O-RING X X
55 AL170003 1 RETAINER, SPEED SENSOR X X
56 AL160745 1 BOLT, SELF-LOCKING X X
57 AL150065 1 BEARING ASSEMBLY, ROLLER X X
58 162168 1 WASHER, DOMEX, ALLISON, OUTPUT X X
59 AL160753 1 NUT, OUTPUT, MODIFIED X X
60 AL140085 1 SEAL, OIL OUTPUT FLANGE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-39
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-40
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

GROUP 39-936

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
62 AL100148 12 BOLT, FLANGE HD X X
63 AL160856 1 PLATE, SEPERATOR X X
64 NSI 1 COVER, RETARDER CONNECTION X X
65 NSI 2 COVER, SENSOR SHIPPING X X
66 AL120033 1 PLUG ASSY, STRAIGHT THREAD X X
67 AL100125 1 PLUG, STRAIGHT THREAD X X
68 AL140019 1 O-RING X X
69 AL210011 1 SPRING X X
70 AL160857 1 VALVE, EXHAUST BACKFILL X X
71 AL200443 1 SOLENOID & CONNECTOR ASSY X X
72 AL200444 1 SOLENOID, VARIABLE BLEED X X
73 AL140098 1 SEAL, SQUARE CUT O-RING X X
74 AL140099 1 O-RING X X
75 AL160858 1 VALVE BODY, RETARDER CONTROL X X
76 AL160859 1 PIN, SOLENOID RETAINING X X
77 AL160860 1 VALVE, REGULATOR X X
78 AL140062 1 SPRING X X
79 AL120033 1 LUG ASSY, STRAIGHT THREAD X X
80 AL140019 1 O-RING X X
81 AL100125 1 PLUG, STRAIGHT THREAD X X
82 AL120033 1 PLUG ASSY, STRAIGHT THREAD X X
83 AL100125 1 PLUG, STRAIGHT THREAD X X
84 AL140019 1 O-RING X X
85 AL140062 1 SPRING X X
86 AL160861 1 VALVE, RELAY X X
87 AL200445 1 GASKET, RETARDER CONTROL VALVE X X
88 AL160862 1 COVER, RETARDER CONTROL VALVE X X
89 AL200270 3 BOLT, FLANGE HD X X
90 AL120002 1 PLUG ASSY, PRESSURE TAP X X
91 AL140003 1 O-RING X X
93 AL100148 9 BOLT, FLANGE X X
94 AL100149 4 BOLT, FLANGE X X
95 AL100150 2 BOLT, FLANGE X X
96 AL100151 7 BOLT, FLANGE X X
97 101054 1 PIN, DOWEL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-41
SECTION 3: DRIVETRAIN
TRANSMISSION, REMOTE FILTRATION

MOUNT ONTO
HEADER TANK
FRAME

MOUNT ONTO FAN


FINGER GUARD
MOUNTING AREA

NOTE:
HOSE BN040985 & BN040984 GOES ONTO THE LHS.
HOSE BN040983 & BN040982 GOES ON THE RHS.
HOSE BN040984 & BN040982 ARE OUTLETS.
HOSE BN040985 & BN040983 ARE INLETS. TD0010125-A
BN038730-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-42
SECTION 3: DRIVETRAIN
TRANSMISSION, REMOTE FILTRATION

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A BN038730 1 TRANSMISSION,FILTRATION,REMOTE X X
1 100061 1 WASHER,FLAT X X
2 100062 8 WASHER,FLAT X X
3 100080 1 SCREW,HEXHD X X
4 100083 8 SCREW,HEXHD X X
5 120025 2 ELBOW X X
6 120033 2 CONNECT X X
7 125065 4 ELBOW X X
8 203682 1 P-CLIP X X
9 218920 4 CABLE,TIE X X
10 BN020416 8 NUT,NYLOC FLANGE HD X X
11 BN021445 8 SCREW,FLANGE HD X X
12 BN036789 1 PLATE,MOUNT X X
13 BN036794 1 BRACKET,FILTERS,TRANS X X
14 BN037848 1 BRACKET,ADAPTOR X X
15 BN038782 1 BRACKET,BRACE X X
16 BN038826 1 BRACKET,BRACE,TOP X X
17 BN040982 1 HOSE X X
18 BN040983 1 HOSE X X
19 BN040984 1 HOSE X X
20 BN040985 1 HOSE X X
21 BN019172 1 FILTER,REMOTE, TRANSMISSION X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-43
SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER BOX

18 12
8

6 23
23 5
6 23

20

1
23 1
23
21
4 23
9 2
7 4 22
1
26
24 23
16 2
23
5

14
10

15

2
23
13
23
2 3
11
25

17

19

23 TD0008519-B
2 E19840118-I

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-44
SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER BOX

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN021647 10 SCREW,FLANGE HD X X
2 BN021444 32 SCREW,FLANGE HD X X
3 BN020983 4 SCREW,FLANGE HD X X
4 BN020981 2 SCREW,FLANGE HD X X
5 BN020414 5 NUT,NYLOC FLANGE HD X X
6 BN020360 8 SCREW,FLANGE HD X X
7 BN009024 1 PLATE,LID,COOLERBOX X X
8 BN006368 1 BRACKET,SEAL,EXHAUST X X
9 BN005023 1 LID,COOLER,BOX X X
10 910113 1 PINCHWELD X X 0.575M LENGTH
11 271317 1 SEAL,NEOPRENE X X 0.570M LENGTH
12 207661 1 SEAL,COOL/BOX,HEATSHIELD X X
13 204079 1 GROMMET X X
14 192086 1 BOX,COOLER,T/M,W/BRAKES X X
15 191440 1 COVER,KIT BOX ASSY,COOLING X X
16 188418 1 PLT,SPACER,LID COVER X X
17 178478 1 GUARD,PIPES,CO0LER BOX X X
18 176370 1 PLT,SEAL,COOLBOX/SHIELD X X
19 176344 1 COVER,FRONT,T/COOLER BOX X X
20 176343 1 COVER,REAR,T/COOLER BOX X X
21 176342 1 COVER,SIDE,T/COOLER BOX X X
22 101307 1 WASHER,FLAT X X
23 100548 52 WASHER,HARDENED X X
24 100543 3 WASHER,FENDER X X
25 100424 4 WASHER,HARDENED X X
26 100370 1 WASHER,HARDENED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-45
SECTION 3: DRIVETRAIN
TRANSMISSION COOLER, FAN ASSEMBLY

11 12

10

11
12 9
11
12
12
2
7
12 8
10 1
12
10
3
1
5 8
12
10

6
9

12
4
8

8
7
12
10

TD0008104-B
266909-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-46
SECTION 3: DRIVETRAIN
TRANSMISSION COOLER, FAN ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN018528 8 ISOLATOR, MOUNT, ORBITR X X
2 BN003849 1 PLATE, MTG, LHS, SPIDER X X
3 BN003848 1 PLATE, MTG, RHS, SPIDER X X
4 BN002243 1 MOUNTING, MOTOR SUPT, ASSY X X
5 277172 1 COWLING, TRANSMISSION COOLER X X
6 206376 1 FAN, SUCKER, FAN ONLY X X
7 178824 4 PLT, SHIM, SPIDER X X
8 162174 8 PLT, SPACER, RUBBER MNT X X
9 100989 4 SCREW, HEXHD X X
10 100657 12 NUT, STOVER X X
11 100089 8 SCREW X X
12 100064 24 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-47
SECTION 3: DRIVETRAIN
TRANSMISSION COOLER, COOLER ASSEMBLY

29 31
18
30

4
31
22
31 22 10
27
4 26
14

13 24 32
3
27 19
30 32
31 11 25
31 31
12
9
1
21 2
29
23 12 32
11 28
16
6
5
23
17
30
31
15
CONNECT TO TOP PORT
CONNECT TO PUMP
OF TRANSFER CASE
ON TRANSFER CASE
30
20 31

8 RVP

TRANSMISSION

TD0008347-B
267164-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-48
SECTION 3: DRIVETRAIN
TRANSMISSION COOLER, COOLER ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN015453 6 SHIM,COOLER TRANSMISSION X X
2 BN015452 2 MOUNTING,COOLER TRANSMISSION X X
3 BN015451 2 MOUNTING,COOLER RHS T/MISSION X X
4 271317 2 SEAL, NEOPRENE X X
5 244423 1 HOSE X X
6 244422 1 HOSE X X
7 243993 1 HOSE X X
8 243992 1 HOSE X X
9 218816 1 CLAMP,RUBBER X X
10 216695 1 COOLER,T/MISSION X X
11 207657 2 CLAMP,ALU,2 BOLT X X
12 207169 2 SPACER,CLAMP,ALU X X
13 187808 1 PIPE,IN,T-COOLER X X
14 187802 1 PIPE,OUT,T-COOLER X X
15 187299 1 MTG,PIPES,TRANS,COOL,FRNT X X
16 186958 1 PIPE,INT,IN,T-COOLER X X
17 186957 1 PIPE,INT,OUT,T-COOLER X X
18 184700 2 MTG,BRK,LHS,T/H COOLER X X
19 176133 1 MTG,CLAMP,RUBBER X X
20 175016 1 MTG,PIPES,TRANS COOL,REAR X X
21 122280 1 ELBOW, X X
22 122279 2 ELBOW X X
23 122278 2 CONNECTOR X X
24 122020 1 ELBOW X X
25 100731 4 SCREW X X
26 100725 2 BOLT,HEXHD X X
27 100314 8 NUT,NYLOC X X
28 100312 2 NUT,NYLOC X X
29 100089 8 SCREW,HEXHD X X
30 100085 16 SCREW,HEXHD X X
31 100064 32 WASHER,FLAT X X
32 100062 8 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-49
SECTION 3: DRIVETRAIN
COOLER, T/MISSION, HYD

TD0009900-0
216695-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-50
SECTION 3: DRIVETRAIN
COOLER, T/MISSION, HYD

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 216695 1 COOLER,T/MISSION,HYD X X REFERENCE PAGE 3-47
1 214400 1 T/M-COOLER,T/MISSION,HYD X X
2 214399 1 HYD-COOLER,T/MISSION,HYD X X
3 NSI 2 BRACKET X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-51
SECTION 3: DRIVETRAIN
TRANSFER CASE - DROP BOX & MOUNTINGS

14

5
3 14
2

7 1816
11
10 3 6
8
9
12 4 17
15
4
13 14

17

15 17
1 9
8
3

3
17
15

TD0009275-0
E73840420-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-52
SECTION 3: DRIVETRAIN
TRANSFER CASE - DROP BOX & MOUNTINGS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 250540 1 T/CASE,17540,ATC X X
2 223816 1 FILTER,10MICRON X X
3 201322 12 MTG,SPLIT,ENG,TRANS X X
4 200062 2 CLAMP,HOSE 12-22MM X X
5 186965 1 SHIELD,SILENCER BASE X X
6 186964 1 PLT,SILENCER BASE SHIELD X X
7 186889 1 BKT,BREATHER,TRANSFER CASE X X
8 178542 6 SHIM,DROPBOX,1MM X X
9 172234 6 SPACER,SHIM GEARBOX,8MM X X
10 162404 2 WASHER X X
11 130001 1 HOSE,PUSHLOCK X X
12 121275 1 MALE-8 X X
13 120161 1 ADAPTOR,BARBED X X
14 101008 6 BOLT,HEXHD X X
15 100653 6 NUT,STOVER X X
16 100548 2 WASHER,HARDENED X X
17 100532 8 WASHER,HARDENED X X
18 100494 2 SCREW,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-53
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT MAIN ASSY

TD0008960

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-54
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT MAIN ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 - 1 GEAR & CLUTCH HOUSING ASSY X X REFER PAGE 3-58
2 100089 8 SCREW, HEXHD X X
3 - 2 REAR OUTPUT ASSY X X REFER PAGE 3-68
4 224228 3 O-RING X X
5 224370 7 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-55
SECTION 3: DRIVETRAIN
DROP BOX, IDLER ASSY

8
7

3
5

TD0009151

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-56
SECTION 3: DRIVETRAIN
DROP BOX, IDLER ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 225235 1 GEAR, IDLER X X
2 100213 6 SCREW, CAP X X
3 - 1 IDLER SHAFT X X REFER PAGE 3-74
4 - 2 PTO INSERT ASSY X X REFER PAGE 3-76
5 140271 1 O-RING X X
6 224370 16 SCREW, HEXHD X X
7 225254 1 LID, PTO X X
8 101039 4 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-57
SECTION 3: DRIVETRAIN
DROP BOX, INPUT ASSY

12

11

10

5
6

TD0009152

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-58
SECTION 3: DRIVETRAIN
DROP BOX, INPUT ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 - 1 FRONT INPUT INSERT X X REFER PAGE 3-82
2 224370 6 SCREW, HEXHD X X
3 NSI 1 INPUT STAGE GEAR ASSY X X REFER PAGE 3-80
4 227192 2 SPACER, BEARING X X
5 - 1 FLANGE X X REFER PAGE 3-72
6 224229 1 O-RING X X
7 224190 1 PLATE, RETAINER, FLANGE X X
8 224194 4 SCREW, CAP X X
9 - 1 REAR INPUT INSERT X X REFER PAGE 3-78
10 224231 1 O-RING X X
11 224433 1 LID, INPUT X X
12 100089 6 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-59
SECTION 3: DRIVETRAIN
DROP BOX, HOUSING ASSY

9
7
3
4
3
2

TD0009153

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-60
SECTION 3: DRIVETRAIN
DROP BOX, HOUSING ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 278122 1 HOUSING, MAIN X X
2 224369 1 PLUG, SCREW X X
3 DC140072 2 WASHER, SEALING X X
4 224254 1 PLUG, SCREW X X
5 224257 1 BOLT, EYE X X
6 224467 1 FRAME, SIGHT GLASS X X
7 224469 2 O-RING, SIGHT GLASS X X
8 224468 1 GLASS, SIGHT, N/TYPE, RECTANGULAR X X
9 100193 6 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-61
SECTION 3: DRIVETRAIN
DROP BOX, CLUTCH ASSY

8 4
6

3
5
5

TD0008965

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-62
SECTION 3: DRIVETRAIN
DROP BOX, CLUTCH ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 - 1 CLUTCH HOUSING ASSY X X REFER PAGE 3-60
2 224237 1 SPRING, COMPRESSION X X
3 224200 1 SEAL, PISTON X X
4 278032 1 PISTON X X
5 278054 5 SCREW, CAP X X
6 278015 1 COVER, ACTUATOR X X
7 100089 2 SCREW, HEXHD X X
8 - 1 OUTPUT GEAR ASSY X X REFER PAGE 3-64

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-63
SECTION 3: DRIVETRAIN
DROP BOX, CLUTCH HOUSING ASSY

5 3

10

11

12

13

TD0009154

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-64
SECTION 3: DRIVETRAIN
DROP BOX, CLUTCH HOUSING ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 287120 1 HOUSING, CLUTCH X X
2 226917 1 SEAL X X
3 227981 1 SENSOR, SPEED X X
4 19M8618 1 SCREW, CAP X X
5 278051 3 SEAL X X
6 - 1 FLANGE, 7C, OUTPUT X X REFER PAGE 3-72
7 224190 1 PLATE, RETAINER, FLANGE X X
8 224194 4 SCREW, CAP X X
9 278045 1 BEARING, DG. BALL X X
10 224367 1 CIRCLIP, INTERNAL X X
11 278117 1 SHAFT, FRONT OUTPUT X X
12 278115 1 CLUTCH, IDLER X X
13 224464 2 BUSH X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-65
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT GEAR & CLUTCH ASSY

3
1

5 6

TD0008967

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-66
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT GEAR & CLUTCH ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 - 1 OUTPUT GEAR ASSY X X REFER PAGE 3-64
2 278115 1 CLUTCH, IDL X X
3 278114 1 FORK, SHIFT X X
4 278056 1 SCREW, CHEESE HD X X
5 278046 1 BEARING, ROLLER X X
6 277886 1 CIRCLIP, EXT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-67
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT GEAR ASSY

11

1
2
5

6
7

8
9

10

12

TD0009155

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-68
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT GEAR ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 - 1 PLANET CARRIER ASSY X X REFER PAGE 3-66
2 224194 20 SCREW, CAP X X
3 225237 1 GEAR, RING X X
4 225236 1 GEAR, OUTPUT X X
5 278121 1 COVER X X
6 278115 1 CLUTCH, IDL X X
7 278117 1 SHAFT, FRONT OUTPUT X X
8 225263 1 BEARING, DG.BALL X X
9 224258 1 CIRCLIP, EXTERNAL X X
10 278040 1 BARRIER, OIL X X
11 225268 1 O-RING X X
12 278112 1 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-69
SECTION 3: DRIVETRAIN
DROP BOX, PLANET CARRIER ASSY

6 9

10
3 2 8
9
4 7

3 5
4

TD0009160

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-70
SECTION 3: DRIVETRAIN
DROP BOX, PLANET CARRIER ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 278116 1 PLANET CARRIER HOUSING X X
2 225239 1 GER, SUN X X
3 224253 2 SCREW, CSK X X
4 224240 2 WASHER, THRUST X X
5 NSI 1 SUPPORT X X
6 NSI 6 SCREW, HEX HD X X
7 225233 3 PIN, PLANET X X
8 227087 1 KIT, SPACER X X
9 225260 144 NEEDLE ROLLER X X
10 225238 1 GEAR SET, PLANET X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-71
SECTION 3: DRIVETRAIN
DROP BOX, REAR OUTPUT ASSY

1 4

8 2

7
9

TD0009161

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-72
SECTION 3: DRIVETRAIN
DROP BOX, REAR OUTPUT ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 NSI 1 PLANET CARRIER HOUSING X X
2 224229 1 O-RING X X
3 224448 1 SHAFT, REAR OUTPUT X X
4 224464 2 BUSH X X
5 224232 1 O-RING X X
6 226917 1 SEAL X X
7 - 1 FLANGE X X REFER PAGE 3-72
8 224190 2 PLATE, RETAINER, FLANGE X X
9 224194 4 SCREW, CAP X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-73
SECTION 3: DRIVETRAIN
DROP BOX, BEARING HOUSING REAR ASSY

2 3
4

TD0009162

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-74
SECTION 3: DRIVETRAIN
DROP BOX, BEARING HOUSING REAR ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 278119 1 HOUSING, REAR OUTPUT BEARING X X
2 224225 1 BEARING X X
3 224240 1 RING, THRUST X X
4 224224 1 BEARING, CYLINDER ROLLER X X
5 224367 1 CIRCLIP, INTERNAL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-75
SECTION 3: DRIVETRAIN
DROP BOX, FLANGES

TD0008972

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-76
SECTION 3: DRIVETRAIN
DROP BOX, FLANGES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 225252 1 FLANGE, 180KV70 X X
2 278033 1 FLANGE, 8.5C X X
3 224203 1 FLANGE, 8.5C X X
4 224221 3 SHEILD, MUD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-77
SECTION 3: DRIVETRAIN
DROP BOX, IDLER SHAFT

TD0008973

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-78
SECTION 3: DRIVETRAIN
DROP BOX, IDLER SHAFT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224449 1 SHAFT, IDLER X X
2 225261 2 BEARING, CYL ROLLER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-79
SECTION 3: DRIVETRAIN
DROP BOX, FRONT & REAR IDLER INSERTS

TD0009166

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-80
SECTION 3: DRIVETRAIN
DROP BOX, FRONT & REAR IDLER INSERTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224210 2 INSERT, IDLER X X
2 225261 2 BEARING, CYL ROLLER X X
3 224231 2 O-RING X X
4 140271 2 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-81
SECTION 3: DRIVETRAIN
DROP BOX, REAR INPUT INSERT

TD0009167

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-82
SECTION 3: DRIVETRAIN
DROP BOX, REAR INPUT INSERT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224431 1 INSERT, REAR INPUT X X
2 278113 1 BEARING, DG BALL X X
3 224435 1 BEARING, CYL ROLLER X X
4 224231 4 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-83
SECTION 3: DRIVETRAIN
DROP BOX, INPUT GEAR

3
1

TD0009168

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-84
SECTION 3: DRIVETRAIN
DROP BOX, INPUT GEAR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 227191 1 GEAR, INPUT X X
2 227189 1 SHAFT, INPUT GEAR X X
3 227192 2 RING, THRUST X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-85
SECTION 3: DRIVETRAIN
DROP BOX, FRONT INPUT INSERT

4
1

TD0008978

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-86
SECTION 3: DRIVETRAIN
DROP BOX, FRONT INPUT INSERT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224211 1 INSERT, FRONT INPUT X X
2 224223 1 BEARING, CYL ROLLER X X
3 224231 1 O-RING X X
4 226917 1 SEAL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-87
SECTION 3: DRIVETRAIN
DROP BOX, FILTRATION SYSTEM

14 13
20

15

9
10
6
7

10
6
11
9 7
12 5 1
6

7
4

16 3

18

19

17

9
TD0009137

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-88
SECTION 3: DRIVETRAIN
DROP BOX, FILTRATION SYSTEM

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224492 1 PUMP, GEAR X X
2 140271 1 O-RING X X
3 100111 2 SCREW, HEX X X
4 278141 1 FITTING, ELBOW X X
5 224481 1 FITTING, STUD, MALE X X
6 224489 4 RING, CUTTING X X
7 224487 4 NUT X X
8 224478 1 PIPE, CONNECTION X X
9 224480 3 FITTING, ELBOW, SWIVEL X X
10 224482 2 FITTING, STUD, MALE X X
11 224475 1 FILTER ASSEMBLY X X
12 222219 1 FILTER X X
13 224716 1 BRACKET ASSEMBLY X X
14 100005 2 SCREW, HEX HD X X
15 224370 2 SCREW, HEX HD X X
16 224717 1 PIPE, SUCTION X X
17 100684 1 SCREW, HEX HD X X
18 224786 1 P-CLAMP X X
19 227102 1 SPACER X X
20 278140 1 FITTING, ELBOW X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-89
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT MAIN ASSY

TD0008960

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-90
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT MAIN ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 265134 1 GEAR & CLUTCH HOUSING ASSY X X REFER PAGE 3-60
2 100089 8 SCREW, HEXHD X X
3 - 2 REAR OUTPUT ASSY X X REFER PAGE 3-66
4 224228 3 O-RING X X
5 224370 7 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-91
SECTION 3: DRIVETRAIN
DROP BOX, IDLER ASSY

8
7

3
5

TD0009151

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-92
SECTION 3: DRIVETRAIN
DROP BOX, IDLER ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 225235 1 GEAR, IDLER X X
2 100213 6 SCREW, CAP X X
3 - 1 IDLER SHAFT X X REFER PAGE 3-72
4 - 2 PTO INSERT ASSY X X REFER PAGE 3-74
5 140271 1 O-RING X X
6 224370 16 SCREW, HEXHD X X
7 225254 1 LID, PTO X X
8 101039 4 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-93
SECTION 3: DRIVETRAIN
DROP BOX, INPUT ASSY

12

11

10

5
6

TD0009152

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-94
SECTION 3: DRIVETRAIN
DROP BOX, INPUT ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 - 1 FRONT INPUT INSERT X X REFER PAGE 3-80
2 224370 6 SCREW, HEXHD X X
3 NSI 1 INPUT STAGE GEAR ASSY X X REFER PAGE 3-78
4 227192 2 SPACER, BEARING X X
5 - 1 FLANGE X X REFER PAGE 3-70
6 224229 1 O-RING X X
7 224190 1 PLATE, RETAINER, FLANGE X X
8 224194 4 SCREW, CAP X X
9 - 1 REAR INPUT INSERT X X REFER PAGE 3-76
10 224231 1 O-RING X X
11 224433 1 LID, INPUT X X
12 100089 6 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-95
SECTION 3: DRIVETRAIN
DROP BOX, HOUSING ASSY

9
7
3
4
3
2

TD0009153

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-96
SECTION 3: DRIVETRAIN
DROP BOX, HOUSING ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 278122 1 HOUSING, MAIN X X
2 224369 1 PLUG, SCREW X X
3 DC140072 2 WASHER, SEALING X X
4 224254 1 PLUG, SCREW X X
5 224257 1 BOLT, EYE X X
6 224467 1 FRAME, SIGHT GLASS X X
7 224469 2 O-RING, SIGHT GLASS X X
8 224468 1 GLASS, SIGHT, N/TYPE, RECTANGULAR X X
9 100193 6 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-97
SECTION 3: DRIVETRAIN
DROP BOX, CLUTCH ASSY

8 4
6

3
5
5

TD0008965

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-98
SECTION 3: DRIVETRAIN
DROP BOX, CLUTCH ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 - 1 CLUTCH HOUSING ASSY X X REFER PAGE 3-58
2 224237 1 SPRING, COMPRESSION X X
3 224200 1 SEAL, PISTON X X
4 278032 1 PISTON X X
5 278054 5 SCREW, CAP X X
6 278015 1 COVER, ACTUATOR X X
7 100089 2 SCREW, HEXHD X X
8 - 1 OUTPUT GEAR ASSY X X REFER PAGE 3-60

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-99
SECTION 3: DRIVETRAIN
DROP BOX, CLUTCH HOUSING ASSY

5 3

10

11

12

13

TD0009154

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-100
SECTION 3: DRIVETRAIN
DROP BOX, CLUTCH HOUSING ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 287120 1 HOUSING, CLUTCH X X
2 226917 1 SEAL X X
3 227981 1 SENSOR, SPEED X X
4 19M8618 1 SCREW, CAP X X
5 278051 3 SEAL X X
6 - 1 FLANGE, 7C, OUTPUT X X REFER PAGE 3-70
7 224190 1 PLATE, RETAINER, FLANGE X X
8 224194 4 SCREW, CAP X X
9 278045 1 BEARING, DG. BALL X X
10 224367 1 CIRCLIP, INTERNAL X X
11 278117 1 SHAFT, FRONT OUTPUT X X
12 278115 1 CLUTCH, IDLER X X
13 224464 2 BUSH X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-101
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT GEAR & CLUTCH ASSY

3
1

5 6

TD0008967

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-102
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT GEAR & CLUTCH ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 - 1 OUTPUT GEAR ASSY X X REFER PAGE 3-62
2 278115 1 CLUTCH, IDL X X
3 278114 1 FORK, SHIFT X X
4 278056 1 SCREW, CHEESE HD X X
5 278046 1 BEARING, ROLLER X X
6 277886 1 CIRCLIP, EXT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-103
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT GEAR ASSY

11

1
2
5

6
7

8
9

10

12

TD0009155

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-104
SECTION 3: DRIVETRAIN
DROP BOX, OUTPUT GEAR ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 - 1 PLANET CARRIER ASSY X X REFER PAGE 3-64
2 224194 20 SCREW, CAP X X
3 225237 1 GEAR, RING X X
4 225236 1 GEAR, OUTPUT X X
5 278121 1 COVER X X
6 278115 1 CLUTCH, IDL X X
7 278117 1 SHAFT, FRONT OUTPUT X X
8 225263 1 BEARING, DG.BALL X X
9 224258 1 CIRCLIP, EXTERNAL X X
10 278040 1 BARRIER, OIL X X
11 225268 1 O-RING X X
12 278112 1 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-105
SECTION 3: DRIVETRAIN
DROP BOX, PLANET CARRIER ASSY

6 9

10
3 2 8
9
4 7

3 5
4

TD0009160

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-106
SECTION 3: DRIVETRAIN
DROP BOX, PLANET CARRIER ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 278116 1 PLANET CARRIER HOUSING X X
2 225239 1 GER, SUN X X
3 224253 2 SCREW, CSK X X
4 224240 2 WASHER, THRUST X X
5 NSI 1 SUPPORT X X
6 NSI 6 SCREW, HEX HD X X
7 225233 3 PIN, PLANET X X
8 227087 1 KIT, SPACER X X
9 225260 144 NEEDLE ROLLER X X
10 225238 1 GEAR SET, PLANET X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-107
SECTION 3: DRIVETRAIN
DROP BOX, REAR OUTPUT ASSY

1 4

8 2

7
9

TD0009161

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-108
SECTION 3: DRIVETRAIN
DROP BOX, REAR OUTPUT ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 NSI 1 PLANET CARRIER HOUSING X X
2 224229 1 O-RING X X
3 224448 1 SHAFT, REAR OUTPUT X X
4 224464 2 BUSH X X
5 224232 1 O-RING X X
6 226917 1 SEAL X X
7 - 1 FLANGE X X REFER PAGE 3-70
8 224190 2 PLATE, RETAINER, FLANGE X X
9 224194 4 SCREW, CAP X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-109
SECTION 3: DRIVETRAIN
DROP BOX, BEARING HOUSING REAR ASSY

2 3
4

TD0009162

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-110
SECTION 3: DRIVETRAIN
DROP BOX, BEARING HOUSING REA ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 278119 1 HOUSING, REAR OUTPUT BEARING X X
2 224225 1 BEARING X X
3 224240 1 RING, THRUST X X
4 224224 1 BEARING, CYLINDER ROLLER X X
5 224367 1 CIRCLIP, INTERNAL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-111
SECTION 3: DRIVETRAIN
DROP BOX, FLANGES

TD0008972

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-112
SECTION 3: DRIVETRAIN
DROP BOX, FLANGES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 225252 1 FLANGE, 180KV70 X X
2 278033 1 FLANGE, 8.5C X X
3 224203 1 FLANGE, 8.5C X X
4 224221 3 SHEILD, MUD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-113
SECTION 3: DRIVETRAIN
DROP BOX, IDLER SHAFT

TD0008973

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-114
SECTION 3: DRIVETRAIN
DROP BOX, IDLER SHAFT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224449 1 SHAFT, IDLER X X
2 225261 2 BEARING, CYL ROLLER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-115
SECTION 3: DRIVETRAIN
DROP BOX, FRONT & REAR IDLER INSERTS

TD0009166

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-116
SECTION 3: DRIVETRAIN
DROP BOX, FRONT & REAR IDLER INSERTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224210 2 INSERT, IDLER X X
2 225261 2 BEARING, CYL ROLLER X X
3 224231 2 O-RING X X
4 140271 2 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-117
SECTION 3: DRIVETRAIN
DROP BOX, REAR INPUT INSERT

TD0009167

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-118
SECTION 3: DRIVETRAIN
DROP BOX, REAR INPUT INSERT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224431 1 INSERT, REAR INPUT X X
2 278113 1 BEARING, DG BALL X X
3 224435 1 BEARING, CYL ROLLER X X
4 224231 4 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-119
SECTION 3: DRIVETRAIN
DROP BOX, INPUT GEAR

3
1

TD0009168

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-120
SECTION 3: DRIVETRAIN
DROP BOX, INPUT GEAR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 227191 1 GEAR, INPUT X X
2 227189 1 SHAFT, INPUT GEAR X X
3 227192 2 RING, THRUST X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-121
SECTION 3: DRIVETRAIN
DROP BOX, FRONT INPUT INSERT

4
1

TD0008978

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-122
SECTION 3: DRIVETRAIN
DROP BOX, FRONT INPUT INSERT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224211 1 INSERT, FRONT INPUT X X
2 224223 1 BEARING, CYL ROLLER X X
3 224231 1 O-RING X X
4 226917 1 SEAL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-123
SECTION 3: DRIVETRAIN
DROP BOX, FILTRATION SYSTEM

14 13
20

15

9
10
6
7

10 6
11
9 7
12 5 1
6

7
4

16 3

18

19

17

9
TD0009137-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-124
SECTION 3: DRIVETRAIN
DROP BOX, FILTRATION SYSTEM

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224492 1 PUMP, GEAR X X
2 140271 1 O-RING X X
3 100111 2 SCREW, HEX X X
4 278141 1 FITTING, ELBOW X X
5 224481 1 FITTING, STUD, MALE X X
6 224489 4 RING, CUTTING X X
7 224487 4 NUT X X
8 224478 1 PIPE, CONNECTION X X
9 224480 3 FITTING, ELBOW, SWIVEL X X
10 224482 2 REDUCER X X
11 224475 1 FILTER ASSEMBLY X X
12 222219 1 FILTER X X
13 224716 1 BRACKET ASSEMBLY X X
14 100005 2 SCREW, HEX HD X X
15 224370 2 SCREW, HEX HD X X
16 224717 1 PIPE, SUCTION X X
17 100684 1 SCREW, HEX HD X X
18 224786 1 P-CLAMP X X
19 227102 1 SPACER X X
20 278140 1 FITTING, ELBOW X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-125
SECTION 3: DRIVELINE
DRIVELINE KIT

E
A 3
5
D C
2 6

7 4
B

A 27 E

23

10
8
23 18
9 28
24 30 3 21
32
32
15 30 18
29
19 16
22 31 31
25 26
5 1 13
14 31
21
23 27 31
24 23 25
11 31
12
23 27 15
24 23
12
12

B C D

20

20 20
20
20 2
4 20
6 17

20
7

TD0009489-B
E73640430-E

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-126
SECTION 3: DRIVELINE
DRIVELINE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN021071 1 COUPLING X X
2 290923 1 P/SHAFT X X
3 290540 1 P/SHAFT X X
4 290458 1 P/SHAFT X X
5 290435 1 P/SHAFT X X
6 290262 1 P/SHAFT X X
7 290261 1 P/SHAFT X X
8 192180 1 GUARD,PTO P/SHAFT,FRONT X X
9 187887 1 GUARD,PTO SHAFT,REAR X X
10 184846 1 GUARD,PROPSHAFT,TOP X X
11 184610 1 GUARD,PROPSHAFT,BOTT,FRNT X X
12 176083 3 GUARD,P/SHAFT,BOTTOM X X
13 172967 1 GUARD,LOWER,PTO,FNT X X
14 101360 4 NUT,STOVER X X
15 100995 2 SCREW,HEXHD X X
16 100925 4 SCREW,HEXHD X X
17 100767 4 BOLT,HEXHD X X
18 100731 12 SCREW,HEXHD X X
19 100721 4 BOLT,HEXHD X X
20 100720 28 BOLT,HEXHD X X
21 100652 12 NUT,STOVER X X
22 100549 4 WASHER,FLAT X X
23 100532 12 WASHER,HARDENED X X
24 100323 6 NUT,NYLOC X X
25 100314 2 NUT,LOCK X X
26 100209 4 SCREW,HEXHD X X
27 100158 6 BOLT,HEXHD X X
28 100148 4 WASHER,FLAT X X
29 100085 2 SCREW,HEXHD X X
30 100083 3 SCREW,HEXHD X X
31 100064 6 WASHER,FLAT X X
32 100062 3 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-127
SECTION 3: DRIVELINE
PROPSHAFTS

1
4
20 17

12
7
6 3

1
4 2
5

3
6

2
5
11

10 9 7
16

8
14
12

13 19

15

20

18

22 17

21

TD0009618

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-128
SECTION 3: DRIVELINE
PROPSHAFTS

I BB Pin Series
Q
T PART 34
T DESCRIPTION REMARKS
E No. 50 From:
Y
M DD To:
1 290540 1 PROPSHAFT, 0775, D100, D100, 0.110 X X
CROSS & ROLLER, HIGH TEMP,
2 226868 2 X X
RELUBE
3 227278 2 GREASE NIPPLE X X
4 290435 2 PROPSHAFT, 1215, D180, D180 X X
5 226750 2 CROSS & ROLLER, RELUBE X X
6 216666 2 GREASE NIPPLE X X
7 290458 2 PROPSHAFT, 340, 8.5C, 8.5C X X
8 121289 1 COVER, DUST X X
9 121290 1 VALVE, AIR-RELIEF X X
10 227283 2 CROSS & ROLLER, GREASABLE X X
11 100720 8 BOLT, HEX HD X X
12 290261 2 PROPSHAFT, 310, 8.5C, 8.5C X X
13 121289 1 COVER, DUST X X
14 121290 1 VALVE, AIR-RELIEF X X
15 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
16 100720 8 BOLT, HEX HD X X
17 290262 1 PROPSHAFT, 745, 8.5C, 8.5C X X
18 227283 2 CROSS & ROLLER, GREASABLE X X
19 100720 8 BOLT, HEX HD X X
20 290923 1 PROPSHAFT, 1095, 8.5C, 8.5C X X
21 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
22 100720 8 BOLT, HEX HD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-129
SECTION 3: DRIVELINE
COUPLING, PTO

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-130
SECTION 3: DRIVELINE
COUPLING, PTO

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207364 1 COUPLING, PTO X X
2 208191 2 ELEMENT, RUBBER X X
3 150015 2 BEARING X X
4 208192 1 DISC, FRICTION X X
5 NSI 1 JOURNAL, SUPPORTING X X
6 NSI 1 HUB X X
7 NSI 1 RING, SPACER X X
8 NSI 1 CIRCLIP X X
9 NSI 1 CASING X X
10 NSI 1 SPRING, CUP X X
11 NSI 1 RING, CENTERING X X
12 NSI 1 HUB, SPIGOT X X
13 NSI 6 SCREW, CAP X X
14 NSI 6 NUT X X
15 NSI 6 SCREW, CAP X X
16 NSI 6 WASHER, LOCK X X
17 NSI 6 NUT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-131
SECTION 3: DRIVELINE
THRU DRIVE KIT

14
13

5
6

8 7

2 9
12
10
3
1

2
9
5
3
8

11
12

7
TD0009490-0
E73840431-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-132
SECTION 3: DRIVELINE
THRU DRIVE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 221176 2 INPUT SHAFT NUT X X
2 221175 2 INPUT SHAFT NUT WASHER X X
3 190956 2 YOKE X X
4 166851 1 DRIVE SHAFT, THRU DRIVE X X
5 161584 2 COVER, BEARING - THRU DRIVE X X
6 161569 1 RING, BRG RETAINER - THRU DRIVE X X
7 150081 2 BEARING X X
8 140581 2 SEAL, S/LIP X X
9 120148 2 CONNECTOR X X
10 100362 4 BOLT X X
11 100211 8 BOLT X X
12 100148 12 WASHER, FLAT X X
13 100147 8 WASHER, FLAT X X
14 100089 8 SCREW X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-133
SECTION 3: DRIVELINE
KIT, PARK BRAKE MOUNTING

8
9
2
2
2 1
5
4 5
9
11

3 8
10 3 9
7 10
7

9 4
11
6

TD0004173-A
E09840432-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-134
SECTION 3: DRIVELINE
KIT, PARK BRAKE MOUNTING

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290514 1 BRAKE, APRK X X
2 176299 6 SHIM, PARK BRAKE X X
3 176073 2 PLATE, STOP, PARK BRAKE X X
4 176072 2 PLATE, STEPPED, PARK BRAKE X X
5 174057 4 SHIM, PARK BRAKE X X
6 160875 1 DISC, P/BRAKE X X
7 100923 4 SCREW, HEXHD X X
8 100654 2 NUT, STOVER X X
9 100536 4 WASHER, HARDENED X X
10 100532 4 WASHER, HARDENED X X
11 100146 2 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-135
SECTION 3: DRIVELINE
PARK BRAKE ASSEMBLY

1
6 44 43
41
42
5

33
34
35

36
7
37
56 8 32
31 38
13 14 55
39
12

11 40
10

54

2
23

30 51
22
15 50
29 49
16 28
45
17 27 47
3 48
47
26
25 46

52
21 24
18
19 20
53

9 4

58 57

59

TD0009656

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-136
SECTION 3: DRIVELINE
PARK BRAKE ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290514 1 ACTUATOR, PARK BRAKE X X
2 222240 1 CALIPER BODY X X
3 227031 1 SADDLE X X
4 222242 1 PLATE, END MERITOR BRAKE X X
5 226224 1 PADS, SET PARK BRAKE X X (SET CONSISTS OF 2 PADS)
6 227288 1 KIT, ANTI RATTLE SPRING X X INCLUDES ITEMS 10,11 & 20, 21
7 222606 2 SPACER X X
8 NSI 1 STABILISER BAR X X
9 223722 1 KIT, SLIDE PIN X X INCLUDES ITEMS 10-21
10 NSI 1 RETAINING PIN X X
11 NSI 1 LOCKING CLIP X X
12 NSI 2 PISTON SCREWS X X
13 NSI 2 ROLL PINS X X
14 NSI 2 PISTON SEAL ASSY X X
15 NSI 2 SLIDE PIN SEALS X X
16 NSI 2 SLIDE PIN BUSHING X X
17 NSI 2 SLIDE PIN COVER PLUGS X X
18 NSI 2 SLIDE PINS X X
19 NSI 2 SLIDE PIN CLAMP BOLTS X X
20 NSI 1 COPPER WASHER X X
21 NSI 1 BLANKING PLUG X X
22 223717 1 KIT, SEAL & GASKET X X INCLUDES ITEMS 14, 15, 17 & 19
23 223721 1 KIT, ADJUSTER SLEEVE & THRUST X X INCLUDES ITEMS 12-14 & 24-31
24 NSI 1 END COVER PLUG X X
25 NSI 2 CIRCLIPS X X
26 NSI 2 SPRINGS X X
27 NSI 1 ACTUATOR BLOCK X X
28 NSI 2 ADJUSTER SLEEVES GEARS X X
29 NSI 2 ADJUSTER SLEEVES X X
30 NSI 2 PISTONS X X
31 NSI 1 LOAD PLATE X X
32 227070 1 KIT, ECCENTRIC SHAFT X X INCLUDES ITEMS 10,11, 20,21, 33-40, 43,44
33 NSI 1 SEAL ASSY X X
34 NSI 2 CAPSCREWS-COVER PLATE X X
35 NSI 1 SHAFT COVER-BEARING SEAL X X
36 NSI 1 BEARING X X
37 NSI 1 GASKET SEAL-TOP COVER X X
38 NSI 1 SPACER, WASHER X X
39 NSI 1 ECCENTRIC SHAFT X X
40 NSI 1 BEARING X X
41 223646 1 KIT, LEVER X X
42 223646 1 LEVER, MERITOR BRAKE X X
43 100083 1 SCREW, HEXHEAD X X
44 100312 1 NUT, NYLOC X X
45 223719 1 KIT, ADJUSTER RH X X INCLUDES ITEMS 20,21 & 46-53
46 NSI 1 ADJUSTER SCREW X X
47 NSI 2 DAMPING RING X X
48 NSI 1 COMPRESSION SPRING X X
49 NSI 1 ADJUSTER CASSETTE X X
50 NSI 1 BEVEL GEAR-TORQUE LIMITER X X
51 NSI 1 ADJUSTER GEAR SEGMENT X X
52 NSI 4 RETAINING BOLT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-137
SECTION 3: DRIVELINE
PARK BRAKE ASSEMBLY (CONTINUED)

1
6 44 43
41
42
5

33
34
35

36
7
37
56 8 32
31 38
13 14 55
39
12

11 40
10

54

2
23

30 51
22
15 50
29 49
16 28
45
17 27 47
3 48
47
26
25 46

52
21 24
18
19 20
53

9 4

58 57

59

TD0009656

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-138
SECTION 3: DRIVELINE
PARK BRAKE ASSEMBLY (CONTINUED)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
53 NSI 2 COUNTERSUNK BOLT X X
54 NSI 1 GASKET SEAL X X
55 NSI 1 KIT, BEARING X X
56 227297 1 COVER, PROTECTION X X
57 222239 1 ACTUATOR ASSEMBLY X X
58 225522 1 PIN X X
59 225523 1 SPLIT PIN X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-139
SECTION 3: DRIVELINE
ACTUATOR ASSEMBLY

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-140
SECTION 3: DRIVELINE
ACTUATOR ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 222239 1 ACTUATOR ASSEMBLY X X SEE PAGE 3-96 FOR FITMENT
2 100037 2 NUT X X
3 100010 2 WASHER X X
4 200093 1 CLEVIS X X
5 220211 1 DIAPHRAGM X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-141
SECTION 3: DRIVELINE
AXLE, FRONT (WDB)

A 3

13
11
17
9
12
16
22
10
23
15
21
1

6
5
4
14
19
18
20
7
NOTE:
1. M30 PLUGS (207660 & 207626) ARE SHOWN FOR INFORMATION ONLY.
2. ITEMS 186568, 186569, 100494 & 100543 TO BE PLACED INSIDE BANJO.
3. ITEMS 221176 & 220532 SUPPLIED WITH DIFF.
TD0008763-B
BN019992-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-142
SECTION 3: DRIVELINE
AXLE, FRONT (WDB)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A BN019992 1 AXLE,FRONT X X
1 BN019891 1 DIFFERENTIAL, HD, MOD, EURO X X
2 BN011669 1 BRAKE, BREATHER, KIT, FILTRATION X X
3 263019 2 KIT,F/D,WDB X X
4 221176 1 NUT, INPUT SHAFT X X
5 220532 1 WASHER : INPUT SHAFT NUT X X
6 214791 1 SPACER,T/DRIVE-DIFF INPUT X X
7 210038 1 AIR SHIFT X X
8 208547 2 SEAL, DUO-CONE X X
9 207660 1 PLUG X X
10 207626 1 PLUG, MAGNETIC X X
11 203375 1 PLATE, AXLE SERIAL NUMBER X X
12 201785 2 SHAFT, SIDE X X
13 192006 1 BANJO X X
14 190956 1 YOKE X X
15 186569 1 PLT, CATCH, GUTTER, F, L X X
16 186568 1 PLT, CATCH, GUTTER, F, R X X
17 100978 4 POP RIVET X X
18 100790 8 WASHER, SPRING, UNPLATED X X
19 100789 8 STUD, UNPLATED X X
20 100788 8 NUT, UNPLATED X X
21 100726 4 SCREW, HEXHD X X
22 100543 8 WASHER, FENDER, S/STEEL X X
23 100494 8 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-143
SECTION 3: DRIVELINE
AXLE, MIDDLE, B40D (WDB)

8
12

15
9

16

10 2

19
11 13
26 4
16
33
28 39
34 27 38
29 31
7

5 30

21
23
22
37 18
20
14 24
32 25
17 6
35 4
36
NOTE:
M30 PLUGS (207660 & 207626) ARE TD0008352-A
SHOWN FOR INFORMATION ONLY. BN011621-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-144
SECTION 3: DRIVELINE
AXLE, MIDDLE, B40D (WDB)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A BN011621 1 AXLE, MIDDLE, WDB X X
1 BN011667 1 BRAKE,BREATHER,KIT,FILTRATION X X
2 310069 1 DIFF HEAD, X X
3 263019 2 KIT,F/D,WDB X X
4 221176 2 NUT,INPUT SHAFT X X
5 221171 1 PIN,DOWEL,CARRIER COVER X X
6 216357 1 YOKE X X
7 210038 1 AIR SHIFT X X
8 208547 2 SEAL,DUO-CONE X X
9 207660 1 PLUG X X
10 207626 1 PLUG,MAGNETIC X X
11 203375 1 PLT,AXLE SERIAL NUMBER X X
12 201785 2 SHAFT,SIDE X X
13 190956 1 YOKE X X
14 190853 1 COVER X X
15 182393 1 BANJO X X
16 178444 2 PLT,CATCH X X
17 174318 11 SPACER: BOLTS REAR COVER X X
18 162455 1 WASHER,STEPPED X X
19 161568 1 SPACER,T/DRV DIFF INPUT X X
20 161295 1 SPACER,THRU,DRIVE BEARING X X
21 160814 1 SPACER,T/D DIFF BRG X X
22 160813 1 SPACER,T/D DIFF YOKE X X
23 150127 1 BEARING,CYL ROLLER X X
24 140725 1 SEAL,D/L VITON X X
25 140342 1 V RING,FORSHEDA X X
26 100978 4 POP RIVET X X
27 100790 8 WASHER X X
28 100789 8 STUD X X
29 100788 8 NUT X X
30 100769 1 BOLT,HEXHD X X
31 100726 4 SCREW,HEXHD TENSILOCK X X
32 100591 4 TAPER,DOWEL,T-DRIVE REAR X X
33 100543 8 WASHER,FENDER X X
34 100494 8 SCREW,HEXHD X X
35 100451 11 WASHER,SPRING X X
36 100450 11 NUT X X
37 100449 11 STUD,STRETCH X X
38 100364 2 SCREW,HEXHD X X
39 100064 2 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-145
SECTION 3: DRIVELINE
AXLE, REAR, (WDB)

11

10
9

2
6

18

12
13

8 16
1
15
14 17
5 19

TD0005799-A
340122-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-146
SECTION 3: DRIVELINE
AXLE, REAR, (WDB)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 340122 1 AXLE, REAR, WDB X X
1 310068 1 DIFF HEAD X X
2 261471 1 KIT,BRAKE,REAR AXLE,WDB X X
3 261468 2 KIT,FINAL DRIVE X X
4 221176 1 INPUT SHAFT NUT X X
5 210038 1 AIR SHIFT X X
6 207660 1 PLUG X X
7 207626 1 PLUG, MAGNETIC X X
8 203375 1 PLATE,AXLE SERIAL NUMBER X X
9 201785 2 SIDE SHAFT X X
10 192034 1 GUARD,AXLE,LHS X X
11 192004 1 BANJO HSG,R HIGHDRIVE X X
12 190956 1 YOKE X X
13 161568 1 SPACER,T/DRV DIFF INPUT X X
14 100978 4 POP RIVET X X
15 100790 8 WASHER,SPRING X X
16 100789 8 STUD X X
17 100788 8 NUT X X
18 100726 4 SCREW,HEXHD X X
19 100364 2 SCREW,HEXHD X X
20 100064 2 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-147
SECTION 3: DRIVELINE
AXLE DRAIN & FILLER PLUGS

3
1

TD0005428

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-148
SECTION 3: DRIVELINE
AXLE DRAIN & FILLER PLUGS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
INCLUDES ITEM 3; SEE PAGE 3-
1 207626 1 PLUG, DRAIN MAGNETIC X X
75,77,79,81,83,85,87,89,91 FOR FITMENT
INCLUDES ITEM 3; SEE PAGE 3-
2 207660 1 PLUG, FILLER X X
75,77,79,81,83,85,87,89,91 FOR FITMENT
3 140880 2 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-149
SECTION 3: DRIVELINE
FINAL DRIVE KIT, REAR AXLE

40
25
27
22

8
19
1

41
19

3
1
26 1

33

13
24
39 23

37

14
36 34
35
38 32
15

31
30
28
10 29

12 21
20
11
16
17 5
9
TD0004178-B
261468-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-150
SECTION 3: DRIVELINE
FINAL DRIVE KIT, REAR AXLE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206606 3 GEAR,PLANET,HD,5,2:1 20T X X
2 207796 1 PLUG X X
3 207676 1 PLUG, MAGNETIC X X
5 206598 1 GEAR,SUN,HD,5,2:1 20T X X
7 206607 1 RINGGEAR,5,2:1 20T X X
8 201748 3 CIRCLIP EXT-PLANET PIN X X
9 201747 1 CIRCLIP EXT-SIDESHAFT X X
10 201745 1 PIN, LOCK NUT X X
11 201744 1 CLIP-SPRING X X
12 190899 1 WASHER, LOCKNUT X X
13 161691 1 PLANET CARRIER HD X X
14 161281 1 LABRINTH, SEAL CARRIER X X
15 161280 1 CARRIER, SEAL X X
16 161138 1 WASHER, THRUST X X
17 161021 1 SPACER, CIRCLIP X X
19 160748 6 PLANET, THRUST X X
20 160722 1 NUT, LOCK, HUB X X
21 160717 1 HUB, MACHINED X X
22 160711 1 RING GEAR CARRIER X X
23 160710 1 SHAFT, STUB, MACHINED X X
24 160688 3 PIN, PLANET GEAR X X
25 160360 4 PLATE, LOCK X X
26 160194 1 PLUG, BRONZE THRUST X X
27 160190 4 PLATE, RETAINER, RING GEAR X X
28 150113 1 CUP, BEARING X X
29 150112 1 CONE, BEARING X X
30 150111 1 CUP, BEARING X X
31 150110 1 CONE, BEARING X X
32 140469 1 SEAL, CASSETTE X X
33 140262 3 O-RING, PLANET PIN X X
34 140240 1 O RING X X
35 101997 12 CAPSCREW, SOCHEAD X X
36 100521 12 WASHER, WHEEL STUD X X
37 100511 12 STUD, WHEEL X X
38 100510 12 NUT, WHEEL (COLLAR) X X
39 100214 29 SCREW,HEXHEAD X X
40 100149 8 SCREW, HEXHEAD X X
41 150198 3 BEARING, ASS, PLANET X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-151
SECTION 3: DRIVELINE
FINAL DRIVE KIT, FRONT & MIDDLE AXLE

35
22
24

8
17
2 19
36
14
34 7

5
29

21 4

15

10
31

12
18 32
11 33
13
6 30
16
9
23

20

3
28
27
25
26

TD0003257-B
263019-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-152
SECTION 3: DRIVELINE
FINAL DRIVE KIT, FRONT & MIDDLE AXLE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 206606 3 GEAR,PLANET,HD,5,2:1 20T X X
3 216104 1 CLIP, SPRING, EXTERNAL X X
4 207796 1 PLUG X X
5 207676 1 PLUG, MAGNETIC X X
6 206598 1 GEAR,SUN,HD,5,2:1 20T X X
7 206607 1 RINGGEAR,5,2:1 20T X X
8 201748 3 CIRCLIP EXTERNAL-PLANET PIN X X
9 201747 1 CIRCLIP EXTERNAL-SIDESHAFT X X
10 201745 1 PIN, LOCK NUT X X
11 201744 1 CLIP, SPRING X X
12 190899 1 WASHER, LOCKNUT X X
13 162461 1 WASHER, THRUST SAHR BRAKES X X
14 161691 1 PLANET CARRIER, 3 PIN X X
15 161414 1 HUB, SPLINED, WDB X X
16 161021 1 SPACER, CIRCLIP X X
17 160748 6 PLANET, THRUST X X
18 160722 1 NUT, LOCK X X
19 160711 1 RING, GEAR, CARRIER-FLAME, HARDEN X X
20 160710 1 SHAFT, STUB, MACHINED X X
21 160688 3 PIN, PLANET GEAR X X
22 160360 4 PLATE, LOCK X X
23 160194 1 PLUG, BRONZE THRUST X X
24 160190 4 PLATE, RETAINER, RING GEAR X X
25 150113 1 CUP, BEARING X X
26 150112 1 CONE, BEARING X X
27 150111 1 CUP BEARING X X
28 150110 1 CONE, BEARING X X
29 140262 3 O RING, PLANET PIN X X
30 101991 20 CAPSCREW, SOCHD X X
31 101205 12 STUD, WHEEL X X
32 100521 12 WASHER, WHEEL STUD X X
33 100510 12 NUT, WHEEL X X
34 100214 29 SCREW, HEXHD X X
35 100149 8 SCREW, HEXHD X X
36 150198 3 BEARING, ASS, PLANET X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-153
SECTION 3: DRIVELINE
HYD COMPONENT KIT, B35D - DETAIL A

16
17

2 7
7

14
4
3

10

15
3

TD0003916-C
264261-B SH 1-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-154
SECTION 3: DRIVELINE
HYD COMPONENT KIT, B35D - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 223816 3 FILTER,FUEL,GUD X
3 200062 6 CLAMP,HOSE X
4 186888 1 BKT,BREATHER,TRANSM/AXLE X
7 162404 2 WASHER X
10 130001 1 HOSE,PUSHLOCK X
14 121275 3 MALE-8,M20,TAIL X
15 120161 3 ADAPTOR,BARBED HOSE-MP X
16 100731 3 SCREW X
17 100062 3 WASHER,FLAT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-155
SECTION 3: DRIVELINE
HYD COMPONENT KIT, B35D - DETAIL B

8
2

11
14 3

1
9

13

1
5

8
12
3

15

TD0003917-C
264261-B SH 2-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-156
SECTION 3: DRIVELINE
HYD COMPONENT KIT, B35D - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243257 2 HOSE X
2 223816 3 FILTER,FUEL X
3 200062 6 CLAMP,HOSE X
5 176174 1 PIPE,BRAKE,REAR,LONG X
6 172875 1 PIPE,BRAKE,REAR X
8 130001 1 HOSE,PUSHLOCK X
9 130001 1 HOSE,PUSHLOCK X
11 122157 1 CONNECT X
12 122084 1 CONNECT X
13 122065 1 TEE X
14 121275 3 MALE X
15 120161 3 ADAPTOR,BARBED HOSE X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-157
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, FRONT AXLE

25
29
30
21
1
16 6 28
26
4
8
23
19
9
20

24 17
10
15 5 3 12
7 17
23
22
11 14
3
27
18 13

TD0008408-A
BN011669-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-158
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, FRONT AXLE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN012251 1 BRACKET, BRAKE PIPES X X
2 BN011617 2 BRAKE, WDB X X
3 218554 2 HOSE, CONNECT X X
4 210984 2 VALVE, CHECK X X
5 200092 4 CLAMP, HOSE X X
6 178979 1 PIPE, BRAKE, F, L X X
7 178978 1 PIPE, BRAKE, F, L X X
8 178977 1 PIPE, BREATHER, F, R, OUTER X X
9 178976 1 PIPE, BREATHER, F, R, INNER X X
10 178975 1 PIPE, BREATHER, F, L, INNER X X
11 178974 1 PIPE, BREATHER, F, L, OUTER X X
12 178973 1 PIPE, GUTTER, F, R, LONG X X
13 178972 1 PIPE, GUTTER, F, L, LONG X X
14 178971 1 PIPE, GUTTER, F, L, SHORT X X
15 178970 1 PIPE, GUTTER, F, R, SHORT X X
16 176937 1 MTG, B/H, AXLE PIPES, MID X X
17 140269 4 O-RING X X
18 130002 2 HOSE, PUSHLOCK X X
19 122224 2 ELBOW X X
20 122183 1 TEE, B/H, BRANCH X X
21 121241 1 CONNECTOR, P/LOCK X X
22 121172 2 CONNECTOR, P/LOCK X X
23 121104 2 TEE, UNION X X
24 121102 1 TEE, B/H, BRANCH X X
25 120720 2 CAP X X
26 120306 2 CAP X X
27 120051 2 ADAPTOR, MALE, PUSHLOCK X X
28 120026 2 CONNECTOR X X
29 100211 2 SCREW, HEXHD X X
30 100148 2 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-159
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, MIDDLE AXLE

24

29 20
28
1 25
6 27
4
8
18
19
9

23
12
7 10
3
16 5
22 13
11
21
26 14
17

15

TD0008410-A
BN011667-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-160
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, MIDDLE AXLE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN011673 1 MOUNTING, BRAKE PIPES, MID X X
2 BN011617 2 BRAKE, WDB X X
3 218554 2 HOSE, CONNECTOR X X
4 210984 2 VALVE, CHECK X X
5 200092 4 CLAMP, HOSE X X
6 178989 1 PIPE, BRAKE, R, L X X
7 178988 1 PIPE, BRAKE, R, R X X
8 178987 1 PIPE, BREATHER, R, L, OUTER X X
9 178986 1 PIPE, BREATHER, R, L, INNER X X
10 178985 1 PIPE, BREATHER, R, R, INNER X X
11 178984 1 PIPE, BREATHER, R, R, OUTER X X
12 178983 1 PIPE, GUTTER, R, L, OUTER X X
13 178982 1 PIPE, GUTTER, R, L, OUTER X X
14 178981 1 PIPE, GUTTER, R, R, INNER X X
15 178980 1 PIPE, GUTTER, R, R, OUTER X X
16 140269 4 O-RING X X
17 130002 2 HOSE, PUSHLOCK X X
18 122224 2 ELBOW X X
19 122183 1 TEE, B/H, BRANCH X X
20 121241 1 CONNECTOR, P/LOCK X X
21 121172 2 CONNECTOR, P/LOCK X X
22 121104 2 TEE, UNION X X
23 121102 1 TEE, B/H, BRANCH X X
24 120720 2 CAP X X
25 120306 2 CAP X X
26 120051 2 ADAPTOR, MALE, PUSHLOCK X X
27 120047 2 ELBOW X X
28 100148 2 WASHER, FLAT X X
29 100111 2 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-161
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, REAR AXLE

TD0004184-A
261471-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-162
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, REAR AXLE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100461 12 CAPSCREW X X
2 100467 40 CAPSCREW, SOCHEAD X X
3 160667 2 SEAL PROTECTOR, AGRI HAULER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-163
SECTION 3: DRIVELINE
KIT, AXLE GUARDS

7
5

6
4

1 7
5 2 7
5

6
4

1 7
5

TD0007634-D
E18840011-F

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-164
SECTION 3: DRIVELINE
KIT, AXLE GUARDS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN035471 2 GUARD, AXLE, RHS X X
2 186368 2 GUARD, AXLE, LHS X X
3 173985 2 GUARD, CTD X X
4 100364 4 SCREW, HEXHD X X
5 100215 8 SCREW, HEXHD X X
6 100064 4 WASHER, FLAT X X
7 100010 8 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-165
SECTION 3: DRIVELINE
FRONT DIFFERENTIAL ASSEMBLY

1 32
34
35

30 31 29
33 39
40
41
42

5 75

77 53 44
43
36
37,38
78

7 6

73 45
79 4
83 46
70
71 49 48
72 47
74
50
85 49
84 46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
54
82
81 55 58

80
24 17
LH Side
21 26
4 20 25
15
19
23 23
27
RH Side 28
22 69 76

16
14
68

18 67
61 60
64
65 63 62

66

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-166
SECTION 3: DRIVELINE
FRONT DIFFERENTIAL ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN019891 1 DIFFERENTIAL HEAD (Ratio 3,7:1) X X
2 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
3 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
4 222494 1 CROWN WHEEL & PINION (Ratio 3,7:1) X X
5 221133 1 PLUG X X
6 221157 1 SCREW X X
7 221158 1 NUT X X
8 221029 4 LOCKWIRE X X
9 221027 4 SCREW, CAP X X
10 221028 4 WASHER, FLAT X X
11 221030 1 LOCK, ADJUSTER X X
12 221031 1 PIN, COTTER X X
13 221032 2 BUSHING, DOWEL X X
14 221047 1 DIFF BEARING ADJUSTER X X
15 221046 1 DIFF BEARING ADJUSTER X X
16 221050 1 CUP, BEARING X X
17 221048 1 CUP, BEARING X X
18 221051 1 CONE, BEARING X X
19 221049 1 CONE, BEARING X X
20 221088 1 SPIDER X X
21 221090 16 BOLT X X
22 221091 16 NUT X X
23 221177 1 DIFF CASE ASSY X X
24 221054 12 SCREW, CAP X X
25 221093 1 GEAR, SIDE X X
26 221084 1 WASHER, THRUST SIDE GEAR X X
27 221086 4 PINION, SIDE X X
28 221087 4 WASHER, THRUST X X
29 220530 1 CUP, BEARING X X
30 221120 1 CUP, BEARING X X
31 150090 1 CONE, BEARING X X
32 221119 1 CONE, BEARING X X
33 220527 1 SHAFT, INPUT X X
34 220525 1 GEAR, HELICAL INPUT X X
35 220526 1 COVER, DIFF, CARRIER X X
36 221132 10 WASHER, LOCK X X
37 221130 1 SCREW, CAP, LONG X X
38 221129 9 SCREW, CAP, SHORT X X
39 221121 A/R SHIM, 0.003" X X
39 221122 A/R SHIM, 0.005" X X
39 221123 A/R SHIM, 0.010" X X
39 221124 A/R SHIM, 0.020" X X
40 220533 1 CUP, BEARING COVER X X
41 221173 1 SEAL, OIL X X
42 221175 1 WASHER X X
43 221176 1 NUT, INPUT SHAFT X X
44 222029 5 SCREW, CAP X X
45 221165 1 BEARING X X
46 221024 2 CONE, BEARING X X
47 221172 1 WASHER X X
48 220531 1 SPACER, BEARING, 0.198” X X
48 221055 A/R SPACER, BEARING, 0.179" X X
48 221056 A/R SPACER, BEARING, 0.180" X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-167
SECTION 3: DRIVELINE
FRONT DIFFERENTIAL ASSEMBLY (CONTD)

1 32
34
35

30 31 29
33 39
40
41
42

5 75

77 53 44
43
36
37,38
78

7 6

73 45
79 4
83 46
70
71 49 48
72 47
74
50
85 49
84 46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
54
82
81 55 58

80
24 17
LH Side
21 26
4 20 25
15
19
23 23
27
RH Side 28
22 69 76

16
14
68

18 67
61 60
64
65 63 62

66

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-168
SECTION 3: DRIVELINE
FRONT DIFFERENTIAL ASSEMBLY (CONTD)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
48 221057 A/R SPACER, BEARING, 0.181" X X
48 221058 A/R SPACER, BEARING, 0.182" X X
48 221059 A/R SPACER, BEARING, 0.183" X X
48 221060 A/R SPACER, BEARING, 0.184" X X
48 221061 A/R SPACER, BEARING, 0.185" X X
48 221062 A/R SPACER, BEARING, 0.186" X X
48 221063 A/R SPACER, BEARING, 0.187" X X
48 221064 A/R SPACER, BEARING, 0.188" X X
48 221065 A/R SPACER, BEARING, 0.189" X X
48 221066 A/R SPACER, BEARING, 0.190" X X
48 221067 A/R SPACER, BEARING, 0.191" X X
48 221068 A/R SPACER, BEARING, 0.192" X X
48 221069 A/R SPACER, BEARING, 0.193" X X
49 221074 2 CUP, BEARING X X
50 221140 A/R SHIM, 0.003" X X
50 221141 A/R SHIM, 0.005" X X
50 221142 A/R SHIM, 0.010" X X
50 221143 A/R SHIM, 0.020" X X
51 221147 1 HOUSING, PINION BEARING & CUP X X
52 100328 6 WASHER X X
53 221171 2 PIN, DOWEL X X
54 220528 1 GEAR, HELICAL, PINION X X
55 221149 1 BEARING X X
56 221150 1 NUT X X
57 221152 1 RING, SNAP BEARING X X
58 221151 1 PIN, SPRING X X
59 221145 6 SCREW, CAP X X
60 221017 1 RING, SNAP, DRIVER X X
61 221016 1 DRIVER, PLATE, FRICTION X X
62 221014 13 PLATE, FRICTION, TANGED X X
63 221015 12 PLATE, FRICTION, SPLINED X X
64 221018 1 PLATE, PRESSURE X X
65 221019 1 RIN, SNAP, PLATE, PRESSURE X X
66 221020 6 SPRING, COMPRESSION X X
67 221021 1 CASE, DIFFERENTIAL CARRIER X X
68 221013 1 CLUTCH, SLIDING X X
69 221085 1 WASHER, THRUST SIDE GEAR X X
70 221044 2 WASHER, FLAT X X
71 221045 2 NUT, STUD X X
72 221040 1 FORK, SHIFT X X
73 221041 2 STUD, FORK SHIFT X X
74 200078 1 SEAL, SHIFT FORK SPRING X X
75 220639 1 DIFF CARRIER X X
76 221092 1 C/GEAR, SIDE & CURVIC, 36 SPLINE X X
77 221038 1 PLUG, EXPANSION, UPPER X X
78 221037 1 SHAFT, SHIFT FORK & O-RING ASSY X X
79 200536 1 PLUG, EXPANSION, LOWER X X
80 221033 1 CAP, ADJUSTER LOCK X X
81 221170 2 SCREW, CAP X X
82 221035 2 DOWEL, ADJUSTER X X
83 BN020835 1 COVER, SHIFT FORK, RETAINER ASSY X X
84 100150 1 SCREW, ADJUSTING, 12 PT X X
85 100288 1 NUT, LOCKING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-169
SECTION 3: DRIVELINE
MIDDLE DIFFERENTIAL ASSEMBLY

1 30 32

34
70 35

31 29
33 39
40
41 42

5 76

78 53
44 43
36
37,38
79
6
7

72 45
80 4
74 46
75 49 48
71 47
73 50
84 49
46

8
9 10 57
12 56
2 13 51
8
9 10
3 11
13 52
59 54
83
82 55 58

24 17
81 23
21
20 25 26
4
15
19
23
27
28 LH Side
RH Side 22 69 77
16
14
68

18 67
61 60
64
65 63 62
66 TD0000953B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-170
SECTION 3: DRIVELINE
MIDDLE DIFFERENTIAL ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310069 1 DIFFERENTIAL ASSEMBLY (Ratio 3,7:1) X X
2 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
3 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
4 222494 1 CROWN WHEEL & PINION (Ratio 3,7:1) X X
5 221133 1 PLUG X X
6 221157 1 SCREW X X
7 221158 1 NUT X X
8 221029 4 LOCKWIRE X X
9 221027 4 SCREW, CAP, ADJUSTER X X
10 221028 4 WASHER, FLAT X X
11 221030 2 LOCK, ADJUSTER X X
12 221031 2 PIN, COTTER X X
13 221032 2 BUSHING, DOWEL X X
14 221047 1 ADJUSTER, DIFF, BEARING X X
15 221046 1 ADJUSTER, DIFF, BEARING X X
16 221050 1 CUP, BEARING X X
17 221048 1 CUP, BEARING X X
18 221051 1 CONE, BEARING X X
19 221049 1 CONE, BEARING X X
20 214801 1 SPIDER X X
21 221090 16 BOLT X X
22 221091 16 NUT X X
23 221177 1 DIFFERENTIAL CASE ASSY X X
24 221054 12 SCREW, CAP X X
25 221093 1 GEAR, SIDE X X
26 221084 2 WASHER X X
27 221086 4 PINION, SIDE X X
28 221087 4 WASHER, THRUST X X
29 220530 1 CUP, BEARING X X
30 221120 1 CUP, BEARING X X
31 150090 1 CONE, BEARING X X
32 221119 1 CONE, BEARING X X
33 220534 1 SHAFT, INPUT X X
34 220525 1 GEAR, HELICAL INPUT X X
35 220526 1 COVER, DIFF, CARRIER X X
36 221132 10 WASHER, LOCK X X
37 221130 1 SCREW, CAP, LONG X X
38 221129 9 SCREW, CAP, SHORT X X
39 221121 A/R SHIM, 0.003" X X
39 221122 A/R SHIM, 0.005" X X
39 221123 A/R SHIM, 0.010" X X
39 221124 A/R SHIM, 0.020" X X
40 220533 1 CUP, BEARING COVER X X
41 221173 1 SEAL, OIL X X
42 221175 1 WASHER X X
43 221176 1 NUT, INPUT SHAFT X X
44 222029 5 SCREW, CAP X X
45 221165 1 BEARING X X
46 221024 2 CONE, BEARING X X
47 221172 1 WASHER, SPACER X X
48 220531 1 SPACER, BEARING, 0.198” X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-171
SECTION 3: DRIVELINE
MIDDLE DIFFERENTIAL ASSEMBLY (CONTD)

1 30 32

34
70 35

31 29
33 39
40
41 42

5 76

78 53
44 43
36
37,38
79
6
7

72 45
80 4
74 46
75 49 48
71 47
73 50
84 49
46

8
9 10 57
12 56
2 13 51
8
9 10
3 11
13 52
59 54
83
82 55 58

24 17
81 23
21
20 25 26
4
15
19
23
27
28 LH Side
RH Side 22 69 77
16
14
68

18 67
61 60
64
65 63 62
66 TD0000953B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-172
SECTION 3: DRIVELINE
MIDDLE DIFFERENTIAL ASSEMBLY (CONTD)

I B B Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
48 221055 A/R SPACER, BEARING, 0.179” X X
48 221056 A/R SPACER, BEARING, 0.180” X X
48 221057 A/R SPACER, BEARING, 0.181” X X
48 221058 A/R SPACER, BEARING, 0.182” X X
48 221059 A/R SPACER, BEARING, 0.183” X X
48 221060 A/R SPACER, BEARING, 0.184” X X
48 221061 A/R SPACER, BEARING, 0.185” X X
48 221062 A/R SPACER, BEARING, 0.186” X X
48 221063 A/R SPACER, BEARING, 0.187” X X
48 221064 A/R SPACER, BEARING, 0.188” X X
48 221065 A/R SPACER, BEARING, 0.189” X X
48 221066 A/R SPACER, BEARING, 0.190” X X
48 221067 A/R SPACER, BEARING, 0.191” X X
48 221068 A/R SPACER, BEARING, 0.192” X X
48 221069 A/R SPACER, BEARING, 0.193” X X
49 221074 2 CUP, BEARING X X
50 221140 A/R SHIM, 0.003” X X
50 221141 A/R SHIM, 0.005” X X
50 221142 A/R SHIM, 0.10" X X
50 221143 A/R SHIM, 0.20" X X
51 221147 1 HOUSING, PINION BEARING & CUP X X
52 100328 6 WASHER X X
53 221171 2 PIN, DOWEL X X
54 220528 1 GEAR, HELICAL X X
55 221149 1 BEARING X X
56 221150 1 NUT X X
57 221152 1 RING, SNAP, OUTER PINION BEARING X X
58 221151 1 PIN, SPRING, PINION NUT X X
59 221145 6 SCREW, CAP X X
60 221017 1 RING, SNAP, DRIVER X X
61 221016 1 DRIVER, PLATE, FRICTION X X
62 221014 13 PLATE, FRICTION, TANGED X X
63 221015 12 PLATE, FRICTION, SPLINED X X
64 221018 1 PLATE, PRESSURE X X
65 221019 1 RING, SNAP, PLATE, PRESSURE X X
66 221020 12 SPRING, COMPRESSION X X
67 221021 1 CASE, DIFFERENTIAL CARRIER X X
68 221013 1 SLIDING CLUTCH X X
69 221085 1 WASHER, THRUST X X
70 222989 1 NUT, FLANGED X X
71 221040 1 FORK, SHIFT X X
72 221041 1 STUD, FORK SHIFT X X
73 200078 1 SEAL, SHIFT FORK SPRING X X
74 221044 2 WASHER, FLAT X X
75 221045 2 NUT, STUD X X
76 220638 1 DIFF CARRIER X X
77 221092 1 C/GEAR, SIDE & CURVIC, 36 SPLINE X X
78 221038 1 PLUG, EXPANSION, UPPER X X
79 221037 1 SHAFT, SHIFT FORK & O-RING ASSY X X
80 200536 1 PLUG, EXPANSION, LOWER X X
81 221033 1 CAP, ADJUSTER LOCK X X
82 221170 2 SCREW, CAP X X
83 221035 2 DOWEL, ADJUSTER X X
84 210038 1 ACTUATOR, AIR SHIFT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-173
SECTION 3: DRIVELINE
REAR DIFFERENTIAL ASSEMBLY

32
1
34 35

30 31 29
33 39
40
41 42

5 75

77 53 44 43
36
37,38
78

6
7

73 45
79 4
70 46
71 49 48
72 47
74
83 50
49
46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
82 54
81 55 58

80 17
24
23
21 26
20 25
4
15
19
23 27 LH Side
28
RH Side 22 69 76

16
14
68

18 67
61 60
64
65 63 62

66

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-174
SECTION 3: DRIVELINE
REAR DIFFERENTIAL ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310068 1 DIFFERENTIAL HEAD (Ratio 3,7:1) X X
2 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
3 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
4 222494 1 CROWN WHEEL & PINION (Ratio 3,7:1) X X
5 221133 1 PLUG X X
6 221157 1 SCREW X X
7 221158 1 NUT X X
8 221029 4 LOCKWIRE X X
9 221027 4 SCREW, CAP X X
10 221028 4 WASHER, FLAT X X
11 221030 1 LOCK, ADJUSTER X X
12 221031 1 PIN, COTTER X X
13 221032 2 BUSHING, DOWEL X X
14 221047 1 DIFF BEARING ADJUSTER X X
15 221046 1 DIFF BEARING ADJUSTER X X
16 221050 1 CUP, BEARING X X
17 221048 1 CUP, BEARING X X
18 221051 1 CONE, BEARING X X
19 221049 1 CONE, BEARING X X
20 214801 1 SPIDER X X
21 221090 16 BOLT X X
22 221091 16 NUT X X
23 221177 1 DIFF CASE ASSY X X
24 221054 12 SCREW, CAP X X
25 221093 1 GEAR, SIDE X X
26 221084 1 WASHER, THRUST SIDE GEAR X X
27 221086 4 PINION, SIDE X X
28 221087 4 WASHER, THRUST X X
29 220530 1 CUP, BEARING X X
30 221120 1 CUP, BEARING X X
31 150090 1 CONE, BEARING X X
32 221119 1 CONE, BEARING X X
33 220527 1 SHAFT, INPUT X X
34 220525 1 GEAR, HELICAL INPUT X X
35 220526 1 COVER, DIFF, CARRIER X X
36 221132 10 WASHER, LOCK X X
37 221130 1 SCREW, CAP, LONG X X
38 221129 9 SCREW, CAP, SHORT X X
39 221121 A/R SHIM, 0.003" X X
39 221122 A/R SHIM, 0.005" X X
39 221123 A/R SHIM, 0.010" X X
39 221124 A/R SHIM, 0.020" X X
40 220533 1 CUP, BEARING COVER X X
41 221173 1 SEAL, OIL X X
42 221175 1 WASHER X X
43 221176 1 NUT, INPUT SHAFT X X
44 222029 5 SCREW, CAP X X
45 221165 1 BEARING X X
46 221024 2 CONE, BEARING X X
47 221172 1 WASHER X X
48 220531 1 SPACER, BEARING, 0.198” X X
48 221055 A/R SPACER, BEARING, 0.179" X X
48 221056 A/R SPACER, BEARING, 0.180" X X
48 221057 A/R SPACER, BEARING, 0.181" X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-175
SECTION 3: DRIVELINE
REAR DIFFERENTIAL ASSEMBLY (CONTD)

32
1
34 35

30 31 29
33 39
40
41 42

5 75

77 53 44 43
36
37,38
78

6
7

73 45
79 4
70 46
71 49 48
72 47
74
83 50
49
46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
82 54
81 55 58

80 17
24
23
21 26
20 25
4
15
19
23 27 LH Side
28
RH Side 22 69 76

16
14
68

18 67
61 60
64
65 63 62

66

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-176
SECTION 3: DRIVELINE
REAR DIFFERENTIAL ASSEMBLY (CONTD)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
48 221058 A/R SPACER, BEARING, 0.182" X X
48 221059 A/R SPACER, BEARING, 0.183" X X
48 221060 A/R SPACER, BEARING, 0.184" X X
48 221061 A/R SPACER, BEARING, 0.185" X X
48 221062 A/R SPACER, BEARING, 0.186" X X
48 221063 A/R SPACER, BEARING, 0.187" X X
48 221064 A/R SPACER, BEARING, 0.188" X X
48 221065 A/R SPACER, BEARING, 0.189" X X
48 221066 A/R SPACER, BEARING, 0.190" X X
48 221067 A/R SPACER, BEARING, 0.191" X X
48 221068 A/R SPACER, BEARING, 0.192" X X
48 221069 A/R SPACER, BEARING, 0.193" X X
49 221074 2 CUP, BEARING X X
50 221140 A/R SHIM, 0.003" X X
50 221141 A/R SHIM, 0.005" X X
50 221142 A/R SHIM, 0.010" X X
50 221143 A/R SHIM, 0.020" X X
51 221147 1 HOUSING, PINION BEARING & CUP X X
52 100328 6 WASHER X X
53 221171 2 PIN, DOWEL X X
54 220528 1 GEAR, HELICAL, PINION X X
55 221149 1 BEARING X X
56 221150 1 NUT X X
57 221152 1 RING, SNAP BEARING X X
58 221151 1 PIN, SPRING X X
59 221145 6 SCREW, CAP X X
60 221017 1 RING, SNAP, DRIVER X X
61 221016 1 DRIVER, PLATE, FRICTION X X
62 221014 13 PLATE, FRICTION, TANGED X X
63 221015 12 PLATE, FRICTION, SPLINED X X
64 221018 1 PLATE, PRESSURE X X
65 221019 1 RIN, SNAP, PLATE, PRESSURE X X
66 221020 12 SPRING, COMPRESSION X X
67 221021 1 CASE, DIFFERENTIAL CARRIER X X
68 221013 1 CLUTCH, SLIDING X X
69 221085 1 WASHER, THRUST SIDE GEAR X X
70 221044 2 WASHER, FLAT X X
71 221045 2 NUT, STUD X X
72 221040 1 FORK, SHIFT X X
73 221041 2 STUD, FORK SHIFT X X
74 200078 1 SEAL, SHIFT FORK SPRING X X
75 220639 1 DIFF CARRIER X X
76 221092 1 C/GEAR, SIDE & CURVIC, 36 SPLINE X X
77 221038 1 PLUG, EXPANSION, UPPER X X
78 221037 1 SHAFT, SHIFT FORK & O-RING ASSY X X
79 200536 1 PLUG, EXPANSION, LOWER X X
80 221033 1 CAP, ADJUSTER LOCK X X
81 221170 2 SCREW, CAP X X
82 221035 2 DOWEL, ADJUSTER X X
83 210038 1 ACTUATOR, AIR SHIFT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-177
SECTION 3: DRIVELINE
WET DISC BRAKE ASSEMBLY

TD0005234-E
BN011617-E

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-178
SECTION 3: DRIVELINE
WET DISC BRAKE ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN026527 1 PLUG, MAGNETIC X X
2 BN021082 6 DISC, FRICTION, SINTERED X X
3 BN014168 1 CONNECTOR X X
4 BN011618 1 PLATE, MTG, LWB X X
5 263395 1 KIT, PISTON, A/MARKET, LWB X X
6 216936 1 PLUG, WELSH X X
7 208496 7 DISC, STATIONARY, WDB X X
8 208471 3 SPRING, RETURN, BIG WDB X X
9 201806 1 SCREW, BLEED X X
10 183415 1 PLT, RETRACTION, WDB X X
11 176587 1 SPACER, WDB X X
12 161415 2 PIN, DOWEL X X
13 161412 1 HOUSING, ALUMINIUM, WDB X X
14 140824 1 SEAL, U-TYPE, LWB X X
15 140685 1 SEAL, U-TYPE, LWB X X
16 122083 1 CONNECTOR, STRT X X
17 121066 1 CONNECTOR X X
18 120253 1 PLUG, HEXHD X X
19 120045 1 PLUG X X
20 120040 1 PLUG X X
21 120031 1 CONNECTOR, STRT X X
22 101991 18 CAPSCREW X X
23 101151 1 SCREW, HEXHD X X
24 100530 1 WASHER, COPPER X X
25 100364 3 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-179
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B40D

1
6
5*

5*

7* 4*

8*

262058-A & 262059-B


TD0004186-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-180
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B40D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
NO FURTHER INFO. AVAILABLE
A BN039342 1 WHEELSET,29.5R25,MICH,XSUPERT+ X
WHEN GOING TO PRINT

A 262058 1 W/SET,29.5R25,XADT,E4T X
1 190882 1 WHEEL,25.00-25/3.5,5PCE X INCLUDES ITEMS MARKED WITH (*)
2 200437 1 VALVE,JUMBO 63MM SWIVEL X
3 200438 1 SPUD,TUBELESS X
4 202043 1 DRIVER,RECTANGULAR X *
5 203693 2 FLANGE,25X3.5,5 PIECE RIM X *
6 206680 1 TYRE,29.5R25,XADT,MICH,B40CM X
7 226116 1 BAND,BEAD SEAT X *
8 226117 1 RING,LOCK X *
9 100510 12 NUT X NOT ILLUSTRATED
10 100521 12 WASHER X NOT ILLUSTRATED

A 262059 1 W/SET,29.5R25,XADN,MICH X
1 190882 1 WHEEL,25.00-25/3.5,5PCE X INCLUDES ITEMS MARKED WITH (*)
2 200437 1 VALVE,JUMBO 63MM SWIVEL X
3 200438 1 SPUD,TUBELESS X
4 202043 1 DRIVER,RECTANGULAR X *
5 203693 2 FLANGE,25X3.5,5 PIECE RIM X *
6 204680 1 TYRE,29.5R25,XADN,MICH,B40CM X
7 226116 1 BAND,BEAD SEAT X *
8 226117 1 RING,LOCK X *
9 100510 12 NUT X NOT ILLUSTRATED
10 100521 12 WASHER X NOT ILLUSTRATED

A 263320 1 W/SET,29.5R25,B/STONE,VLT X
1 190882 1 WHEEL,25.00-25/3.5,5PCE X INCLUDES ITEMS MARKED WITH (*)
2 200437 1 VALVE,JUMBO 63MM SWIVEL X
3 200438 1 SPUD,TUBELESS X
4 202043 1 DRIVER,RECTANGULAR X *
5 203693 2 FLANGE,25X3.5,5 PIECE RIM X *
6 217247 1 TYRE,29.5R25,B/STONE,VLT,E3/L3 X
7 226116 1 BAND,BEAD SEAT X *
8 226117 1 RING,LOCK X *
9 100510 12 NUT X NOT ILLUSTRATED
10 100521 12 WASHER X NOT ILLUSTRATED

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-181
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B40D (CONTD)

1
6
5*

5*

7* 4*

8*

262058-A & 262059-B


TD0004186-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-182
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B40D (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
NO FURTHER INFO. AVAILABLE
A 263400 1 WHEELSET,29.5R25,MICH,XSUPERT+ X
WHEN GOING TO PRINT

A 263774 1 W/SET,29.5R25,TL3A+,GY X
1 190882 1 WHEEL,25.00-25/3.5,5PCE X INCLUDES ITEMS MARKED WITH (*)
2 200437 1 VALVE,JUMBO 63MM SWIVEL X
3 200438 1 SPUD,TUBELESS X
4 202043 1 DRIVER,RECTANGULAR X *
5 203693 2 FLANGE,25X3.5,5 PIECE RIM X *
6 217733 1 TYRE,29.5R25,TL3A+,GOODYEAR X
7 226116 1 BAND,BEAD SEAT X *
8 226117 1 RING,LOCK X *
9 100510 12 NUT X NOT ILLUSTRATED
10 100521 12 WASHER X NOT ILLUSTRATED

NO FURTHER INFO. AVAILABLE


A 264403 1 W/SET,29.5R25,TRIAN,TB516 X
WHEN GOING TO PRINT

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-183
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B40D (CONTD)

TD0009653-0
BN023056-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-184
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B40D (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A BN023056 1 WHEELSET,29.5R25,MIC,XADN+ X
1 140228 1 O RING,19X25 TO 25X25 RIMS X
2 200437 1 VALVE,JUMBO 63MM SWIVEL X
3 200438 1 SPUD,TUBELESS X
4 BN015429 1 WHEEL,25X25X3.5,5PCE X
5 BN023053 1 TYRE,XADN+ 29.5R25 E3T200B**TL X
6 100510 12 NUT X NOT ILLUSTRATED
7 100521 12 WASHER X NOT ILLUSTRATED

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

3-185
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B35D

6
3

TD0004187-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-186
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262063 1 WHEEL SET, 26.5R25,XADN,MICH X
2 202984 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 227104 1 DRIVER,CURVED X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X
10 100510 12 NUT X NOT ILLUSTRATED
11 100521 12 WASHER X NOT ILLUSTRATED

1 263244 1 WHEEL SET, 26.5R25, RL-2+, G/YEAR X


2 201344 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 227104 1 DRIVER,CURVED X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X
10 100510 12 NUT X NOT ILLUSTRATED
11 100521 12 WASHER X NOT ILLUSTRATED

1 263332 1 WHEEL SET, 26.5R25, B/STONE X


2 217419 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 227104 1 DRIVER,CURVED X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, J UMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X
10 100510 12 NUT X NOT ILLUSTRATED
11 100521 12 WASHER X NOT ILLUSTRATED

1 264505 1 WHEEL SET, 26.5R25, TRIANGLE X


2 216909 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 227104 1 DRIVER,CURVED X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X
10 100510 12 NUT X NOT ILLUSTRATED
11 100521 12 WASHER X NOT ILLUSTRATED

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-187
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B35D (CONTD)

6
3

TD0004187-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-188
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B35D (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264844 1 WHEEL SET, 26.5R25, TL3A+ X
2 214336 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 227104 1 DRIVER,CURVED X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X
10 100510 12 NUT X NOT ILLUSTRATED
11 100521 12 WASHER X NOT ILLUSTRATED

1 266245 1 WHEEL SET, 26.5R25, ET6A, TECHKING X


2 214563 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 227104 1 DRIVER,CURVED X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X
10 100510 12 NUT X NOT ILLUSTRATED
11 100521 12 WASHER X NOT ILLUSTRATED

1 266731 1 WHEEL SET, 26.5R25, ET6A, TECHKING X


2 277164 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 227104 1 DRIVER,CURVED X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X
10 100510 12 NUT X NOT ILLUSTRATED
11 100521 12 WASHER X NOT ILLUSTRATED

1 BN035526 1 WHEEL SET, 26.5R25, MICH,S/TER,PLUS X


2 BN030402 1 TYRE,MICHELIN,XSUPERT_PLUS X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 227104 1 DRIVER,CURVED X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X
10 100510 12 NUT X NOT ILLUSTRATED
11 100521 12 WASHER X NOT ILLUSTRATED

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


3-189
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015
3-190
SECTION 4: HYDRAULICS

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-1
SECTION 4: HYDRAULICS
VALVE, HYDRAULIC, ASSEMBLY

NOTE:
1) ALL HOSES & FITTINGS SHOULD
COME WITH O-RINGS PRE-INSTALLED
WHERE REQUIRED. CHECK THAT
THEY ARE PRIOR TO FITMENT.

3
(FD) (M5,M6,ML1,
23
9 5 (A4)
8 ML3,MP3,MR)
(MP2) (MP1)
4 11 11
6 21 (A;B)

21
(B5) 15 20 (TT) 22
(B6) 14

(A5) 17

(A6) 17 1 (T2)

(M4) 12
P4

17
(D)
(L3)
2 7 (P2)
13
15
(L2)
(P3)
18 19 16
(L1)
(P1)
24
VOAC PORT FUNCTIONS
A BIN TIP UP
B BIN TIP DOWN
A4 BOTTLE ACCUMULATOR
A5 REAR BRAKE ACCUMULATORS
A6 FRONT BRAKE ACCUMULATORS
B5 BRAKE PEDAL (P2)
B6 BRAKE PEDAL (P1)
D TANK
FD FAN DRIVE MOTOR (A)

L1 MAIN PUMP (LS)


L2 STEERING PUMP (LS)
L3 STEERING VALVE (LS)
M4 TEST POINT MANIFOLD (M4) - BRAKE CHARGE PRESSURE
M5 TEST POINT - PRESSURE PORT A5 (REAR BRAKE ACCUMULATORS)
M6 TEST POINT - PRESSURE PORT A6 (FRONT BRAKE ACCUMULATORS)
ML1 TEST POINT - MAIN SYSTEM LS PRESSURE
ML3 TEST POINT - STEERING LS PRESSURE
MP1 TEST POINT MANIFOLD (MP1) - MAIN PUMP PRESSURE
MP2 TEST POINT MANIFOLD (MP2) - EMERG STEERING PUMP PRESSURE
MP3 TEST POINT - STEERING SYSTEM PRESSURE
MR TEST POINT - PILOT SYSTEM PRESSURE
P1 MAIN PUMP PRESSURE
P2 STEERING PUMP PRESSURE
P3 STEERING SUPPLY
P4 OPTION - SUSPENSION CONTROL
S4 LOW ACCUMULATOR BRAKE PRESSURE SWITCH
SP1 EMERGENCY STEERING SWITCH
T2 TANK RETURN MANIFOLD (A1)
TT PLUGGED TD0008605-A
E72840550-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-2
SECTION 4: HYDRAULICS
VALVE, HYDRAULIC, ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 271500 1 CHECK VALVE X X
2 210969 1 VALVE, MANIFOLD, PARKER, LRG X X
3 210908 1 ACCU, DIAPHRAM X X
4 201737 6 TEST POINT X X
5 140523 1 WASHER, DOWTY X X
6 122261 1 CONNECT, SPEC X X
7 122185 1 CONNECT, SPEC X X
8 122156 1 CONNECT X X
9 122153 1 ELBOW X X
10 122122 1 ELBOW X X
11 122098 2 ELBOW X X
12 122049 1 CONNECT X X
13 122047 1 ELBOW X X
14 122028 1 ELBOW X X
15 122021 2 CONNECT X X
16 122019 1 CONNECT X X
17 122018 3 CONNECT X X
18 122015 1 CONNECT X X
19 121368 1 ORIFICE, CHECK X X
20 120588 1 PLUG X X
21 120238 6 FLANGE, HALF X X
22 100957 4 CAPSCREW, SOCHD X X
23 100225 8 CAPSCREW X X
24 100086 4 SCREW, HEXHD X X
25 100064 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-3
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK - VALVE POSITIONS

1 16 12
32

14

19 16 10 10
5 9
9 17,18 11
7
6
6 21,22

23
2
15
20,24

9,10 9,10
12

9,10
13
15
12
16
8
32

6
9,10 3,4

TD0003660

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-4
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK - VALVE POSITIONS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210969 1 VALVE MANIFOLD X X
2 224398 1 VALVE, PRESSURE RELIEF X X ALSO ORDER SEAL KIT ITEM 25
3 224399 1 ORIFICE X X
4 221418 1 VALVE, CHECK X X
5 226848 1 VALVE, SHUTTLE X X
6 226849 1 VALVE, PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 31
7 221417 1 VALVE, RELIEF UNLOADING X X ALSO ORDER SEAL KIT ITEM 25
8 221425 1 VALVE, PRESSURE RELIEF X X
9 221420 4 VALVE, DIRECTIONAL CONTROL X X ALSO ORDER SEAL KIT ITEM 26
10 224363 4 COIL, DIRECTIONAL CONTROL X X
11 224400 1 ORIFICE, SCREW X X
12 226850 1 VALVE, STEERING PRIORITY X X
13 224401 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 27
14 224405 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 28
15 224402 2 VALVE, SHUTTLE X X ALSO ORDER SEAL KIT ITEM 29
16 224406 5 VALVE, PRESSURE RELIEF X X
17 226851 2 COIL, DIRECTIONAL CONTROL X X
18 226852 2 ORIFICE WASHER X X
19 226853 1 ORIFICE, SCREW X X
20 226855 1 VALVE, SHUTTLE X X
21 224442 1 VALVE, DIRECTIONAL CONTROL X X ALSO ORDER SEAL KIT ITEM 26
22 224430 1 COIL, SOLENOID X X
23 227253 1 VALVE, PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 30
24 121353 1 ORIFICE X X
25 221422 A/R KIT, SEAL X X NOT ILLUSTRATED
26 221423 A/R KIT, SEAL X X NOT ILLUSTRATED
27 224412 A/R KIT, SEAL X X NOT ILLUSTRATED
28 221424 A/R KIT, SEAL X X NOT ILLUSTRATED
29 224413 A/R KIT, SEAL X X NOT ILLUSTRATED
30 226856 A/R KIT, SEAL X X NOT ILLUSTRATED
31 226857 A/R KIT, SEAL X X NOT ILLUSTRATED
32 226858 1 VALVE, BIN TIP SECTION COMPLETE X X SEE PAGE 4-9 FOR BREAKDOWN

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-5
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK - VALVES

2 6 7

3 8

25
5

25 14
31
11,19

28
12
13
10

15

27
29
9

22
16

26

20 21
23

24

17 30
26

18
TD0003919

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-6
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK - VALVES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210969 1 VALVE MANIFOLD X X
2 224398 1 VALVE, PRESSURE RELIEF X X ALSO ORDER SEAL KIT ITEM 25
3 224399 1 ORIFICE, SCREW, 2.5 X X
4 221418 1 VALVE, CHECK X X
5 226848 1 VALVE, SHUTTLE X X
6 226849 1 VALVE, PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 31
7 221417 1 VALVE, RELIEF UNLOADING X X ALSO ORDER SEAL KIT ITEM 25
8 221425 1 VALVE, PRESSURE RELIEF X X
9 221420 4 VALVE, DIRECTIONAL CONTROL X X ALSO ORDER SEAL KIT ITEM 26
10 224363 4 COIL, DIRECTIONAL CONTROL X X
11 224400 1 ORIFICE, SCREW X X
12 226850 1 VALVE, STEERING PRIORITY X X
13 224401 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 27
14 224405 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 28
15 224402 2 VALVE, SHUTTLE X X ALSO ORDER SEAL KIT ITEM 29
16 224406 5 VALVE, PRESSURE RELIEF X X
17 226851 2 COIL, DIRECTIONAL CONTROL X X
18 226852 2 ORIFICE WASHER X X
19 226853 1 ORIFICE, SCREW X X
20 226855 1 VALVE, SHUTTLE X X
21 224442 1 VALVE, DIRECTIONAL CONTROL X X ALSO ORDER SEAL KIT ITEM 26
22 224430 1 COIL, SOLENOID X X
23 227253 1 VALVE, PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 30
24 121353 1 ORIFICE X X
25 221422 A/R KIT, SEAL X X
26 221423 A/R KIT, SEAL X X
27 224412 A/R KIT, SEAL X X
28 221424 A/R KIT, SEAL X X
29 224413 A/R KIT, SEAL X X
30 226856 A/R KIT, SEAL X X
31 226857 A/R KIT, SEAL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-7
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK - TIP SECTION

3
4
2

9
5

10
6
7

11

2
8

TD0003926

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-8
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK - TIP SECTION

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 226858 1 VALVE, BIN TIP SECTION COMPLETE X X
2 226859 2 KIT, CAP TIP LEVER X X
3 226860 1 KIT, SEAL, SPOOL STOP X X
4 226861 1 KIT, SPRING X X
5 226862 1 VALVE, RELIEF X X INCLUDES ITEM 7
6 226863 1 VALVE, RELIEF X X INCLUDES ITEM 7
7 226864 2 KIT, SEAL, RELIEF VALVE X X
8 226865 2 SPOOL, LS X X
9 140988 1 KIT, SEAL INTERSECTION X X
10 226866 1 VALVE, CHECK X X
11 226867 1 ORIFICE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-9
SECTION 4: HYDRAULICS
PIPE, ACCUMULATOR, SUPPLY, HYDRAULIC, ASSY

NOTE:
1) ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.

ACCUMULATORS
TOP HYDRAULIC TANK
6

BOTTOM
5
9
7

5
15
6
15

8
13

13

14 11 16 11
14
14 3
12 14
10 4

12

2 (A5)
10
VOAC
BLOCK

1 (A6)

TD0008357-0
E19840557-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-10
SECTION 4: HYDRAULICS
PIPE, ACCUMULATOR, SUPPLY, HYDRAULIC, ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243897 1 HOSE X X
2 243516 1 HOSE X X
3 243167 1 HOSE X X
4 243167 1 HOSE X X
5 243154 1 HOSE X X
6 243153 1 HOSE X X
7 206945 2 MOUNTING,RUBBER,SQUIGLY D# X X
8 203350 1 K-CLAMP,DOUBLE X X
9 200653 2 CABLE TIE X X
10 176192 1 PIPE,STEEL,R/PIECE,R/ACC X X
11 176191 1 PIPE,STEEL,F/PIECE,R/ACC X X
12 176120 1 PIPE,STEEL,R/PIECE,F/ACC X X
13 176119 1 PIPE,STEEL,F/PIECE,F/ACC X X
14 122084 4 CONNECT X X
15 120678 2 CONNECT X X
16 100757 1 SCREW,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-11
SECTION 4: HYDRAULICS
COOLER, HYDRAULIC ASSEMBLY

3
2

NOTE:
1) ALL HOSES & FITTINGS SHOULD COME
WITH O-RINGS PRE-INSTALLED WHERE
REQUIRED. CHECK THAT THEY ARE PRIOR TD0008358-A
TO FITMENT.
E17040556-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-12
SECTION 4: HYDRAULICS
COOLER, HYDRAULIC ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244096 1 HOSE X X
2 201438 2 P-CLIPS X X
3 122145 1 CONNECTOR X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-13
SECTION 4: HYDRAULICS
KIT, FRONT HYDRAULIC COOLER

8 4

3 1
2
9
5
11
13
12
7

10 6

TD0008374-0
266667-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-14
SECTION 4: HYDRAULICS
KIT, FRONT HYDRAULIC COOLER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244301 1 HOSE X X
2 244300 1 HOSE X X
3 203908 4 P-CLIP X X
4 201382 1 COOLER X X
5 201377 4 MTG X X
6 200653 4 CABLE TIE X X
7 188118 1 BRACKET,BOTTOM,FRT COOLER X X
8 188117 1 BRACKET,LHS,FRONT COOLER X X
9 188116 1 BRACKET,RHS,FRONT COOLER X X
10 122333 1 ELBOW X X
11 122015 2 CONNECT X X
12 100083 2 SCREW, HEXHD X X
13 100062 2 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-15
SECTION 4: HYDRAULICS
FAN MOTOR - REXROTH

14
A 15 11
18
4
18
6 16 MOTOR
FAN(A)
MOTOR
FAN(L) 10
MOTOR 9
FAN(B)
10 3

15
12

8
2
7 1
13
17

BEND SPLIT PIN LEGS 5


OVER AFTER ASSEMBLY

2
TO PIPE, STEEL,
1 CASE DRAIN

3
TO REAR OF
VOAC BLOCK
(FD)

TO HOSE FAN HYDRAULIC


COOLER

17
13
8 7

TD0008367-0
267165-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-16
SECTION 4: HYDRAULICS
FAN MOTOR - REXROTH

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266192 1 KIT, FAN MOTOR X X
1 244424 1 HOSE X X
2 243226 1 HOSE X X
3 243166 1 HOSE X X
4 210246 1 MOTOR, HYD X X
5 190769 1 GROMMET X X
6 184863 1 ADAPTOR PLATE, PISTON MOTOR X X
7 160920 1 WASHER, SPECIAL X X
8 160865 1 COUPLING, FAN TO HYD MOTOR X X
9 122021 1 CONNECTOR X X
10 122018 2 CONNECTOR X X
11 100870 8 CAPSCREW, SOCHD X X
12 100655 4 NUT, STOVER X X
13 100604 1 NUT, SLOTTED X X
14 100470 4 CAPSCREW, SOCHD X X
15 100424 8 WASHER, HARDENED X X
16 100310 8 NUT, NYLOC X X
17 100152 1 SPLITPIN X X
18 100061 16 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-17
SECTION 4: HYDRAULICS
FAN MOTOR - PARKER

(T)

16

9 13
14 14

14 4
12
6
TO PIPE, STEEL,CASE
7 10 DRAIN

10 3
10
8
11 10
(A)
14
12 15 (B)

TORQUE TO 80NM THEN


17 TURN FURTHER TO ALIGN
SLOT WITH HOLE FOR
SPLIT PIN

11 2

TO REAR OF
VOAC
ATTACH ADAPTOR PLATE
TO SPIDER FRAME 1 BLOCK(FD)

17
6 8 TO HOSE FRONT
HYDRAULIC COOLER
7
4

TD0008368-A
267166-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-18
SECTION 4: HYDRAULICS
FAN MOTOR - PARKER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244478 1 HOSE X X
2 244139 1 HOSE X X
3 244132 1 HOSE X X
4 212020 1 MOTOR,HYDRAULIC X X
5 190769 1 GROMMET,BATTERY BOX X X
6 184864 1 ADAPTOR PLATE,VAIN MOTOR X X
7 162662 1 COUPLING,FAN TO HYD MOTOR X X
8 160920 1 WASHER,SPECIAL X X
9 122021 1 CONNECT X X
10 121317 4 FLANGE,HALF X X
11 101278 1 NUT X X
12 100655 4 NUT,STOVER X X
13 100470 2 CAPSCREW,SOCHD X X
14 100424 8 WASHER,HARDENED X X
15 100225 8 CAPSCREW X X
16 100213 2 CAPSCREW X X
17 100152 1 SPLITPIN X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-19
SECTION 4: HYDRAULICS
FAN MOTOR BREAKDOWN

3 2
6 20
5

4
18
19

17

15 16

13 14
12

11

10

9
8

TD0000122

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-20
SECTION 4: HYDRAULICS
FAN MOTOR BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210246 1 MOTOR, HYDRAULIC X X SEE PAGE 4-17 FOR FITMENT
2 210401 1 HOUSING X X
3 225404 1 KEY, SHAFT X X
4 223662 1 SHAFT, DRIVE X X
5 221366 1 CIRCLIP X X
6 225407 1 SEAL, SHAFT X X
7 223204 1 BEARING, TAPPERED ROLLER X X
8 225411 1 DOWEL PIN X X
9 225403 1 SWASH PLATE X X
10 225400 1 ROTARY GROUP X X
11 225415 1 DISTRIBUTION PLATE X X
12 225405 1 SHIM X X
13 225406 1 BEARING, TAPERED ROLLER X X
14 225408 1 O-RING X X
15 225410 1 DOWEL PIN X X
16 225402 1 PORT PLATE X X
17 225409 8 SCREW, SOCHEAD X X
18 225414 1 VALVE, CARTRIDGE X X
19 225413 1 VALVE, SEAT SLEEVE X X
20 225412 1 PLUG X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-21
SECTION 4: HYDRAULICS
FAN MOTOR (ALTERNATIVE) BREAKDOWN

2
6
8
4
7

12
13
11
3 5

10

18
14
15 17

16

TD0005836

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-22
SECTION 4: HYDRAULICS
FAN MOTOR (ALTERNATIVE) BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 212020 1 HYDRAULIC MOTOR X X SEE PAGE 4-19 FOR FITMENT
2 NSI 1 END CAP X X
3 NSI 4 CAPSCREW X X
4 NSI 1 CAM RING X X
5 NSI 1 ROTOR X X
6 NSI 12 VANE X X
7 NSI 24 SPRING, VANE X X
8 NSI 1 PLATE, PRESSURE PORT X X
9 227252 1 KIT, SEAL X X
10 NSI 1 SEAL, SECTION X X
11 NSI 1 O-RING X X
12 NSI 1 SEAL, SECTION, SQUARE X X
13 NSI 1 SEAL, SHAFT X X
14 NSI 1 HOUSING X X
15 NSI 1 BEARING, BALL X X
16 NSI 1 RETAINING RING X X
17 NSI 1 SHAFT X X
18 NSI 1 RETAINING RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-23
SECTION 4: HYDRAULICS
PUMP, HYDRAULIC ASSEMBLY

REFER TO
MAIN PUMP
ALTERNATIVES
P/N 268096

VOAC (P2)
BLOCK 6
(L2)
3

7
(L1)

17
20
24
(LS) TO TOP OF
7 24 SIGHT GLASS
25 TO BOTTOM OF
19 SIGHT GLASS
19
HOSES INSIDE HYD
TANK CONNECTING
(LS-LS) 2 REMOTE SIGHT GLASS
4
19 1
TO TOP OF

15 5 HYD TANK

10 23
14 21
TO BOTTOM OF
HYD TANK
18

8 16
19 12
14
HYDRAULIC
TANK

11
13
9
13
26
22
REFER TO
STEERING PUMP
ALTERNATIVES
P/N 266225

NOTE:
1) ALL HOSES & FITTINGS SHOULD COME
WITH O-RINGS PRE-INSTALLED WHERE
REQUIRED. CHECK THAT THEY ARE TD0009673-0
PRIOR TO FITMENT. E73840552-A & E19840552-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-24
SECTION 4: HYDRAULICS
PUMP, HYDRAULIC ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243962 1 HOSE X X
2 243184 1 HOSE X X
3 243152 1 HOSE X X
4 243151 1 HOSE X X
5 243148 1 HOSE X X
6 243142 1 HOSE X X
7 241610 1 HOSE X X
8 241142 1 HOSE X X
9 241009 1 HOSE X X
10 208595 1 SLEEVE, NYLON X X
11 203029 1 PIPE, COMPLETE SUCTION X X
12 202083 1 CLAMP, EXHAUST X X
13 201834 2 CLAMP, HEAVY DUTY, SUCTION X X
14 201833 2 CLAMP, HEAVY DUTY, SUCTION X X
15 200653 4 CABLE TIE X X
16 187340 1 MTG, SUCTION PIPE X X
17 122026 1 CONNECTOR X X
18 122018 1 CONNECTOR X X
19 122008 4 ELBOW X X
20 101360 4 NUT, STOVER X X
21 101345 2 WASHER, HARDENED X X
22 100763 2 BOLT X X
23 100731 2 SCREW X X
24 100549 8 WASHER, FLAT X X
25 100482 4 SCREW, HEXHD X X
26 100424 2 WASHER, HARDENED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-25
SECTION 4: HYDRAULICS
PIPE, RETURN, HYDRAULIC ASSY

29
30 26

27 23
14
25
28
35 12
7
30 6
18
22 32
32 28
34
34 13
26
14 6
16 HYDRAULIC
TANK

2
15 10 21 32
34
33
1 38
3
12 17 38
VOAC
31 10
3 MAIN
34 BLOCK PUMP
11 (CASE DRAIN)

20
24 19

4
9

STEERING
PUMP
(CASE DRAIN)

TD0008606-A
E72840554-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-26
SECTION 4: HYDRAULICS
PIPE, RETURN, HYDRAULIC ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244489 1 HOSE X X
2 244128 1 HOSE X X
3 243963 1 HOSE X X
4 243917 1 HOSE X X
5 243603 1 HOSE X X
6 243150 1 HOSE X X
7 243144 1 HOSE X X
8 210823 1 BLOCK,MANIFOLD,TANK LINES X X
9 206945 1 MOUNTING,RUBBER,SQUIGLY X X
10 201439 2 P CLIPS X X
11 200653 1 CABLE TIE X X
12 176118 1 PIPE,STEEL,CASE DRAIN X X
13 176117 1 PIPE,STEEL,MAIN TANK RET X X
14 176050 2 MTG,PIPES,TANK RETURN,FNT X X
15 176048 1 MTG,PIPES,TANK RETURN X X
16 176047 1 MTG,PIPES,TANK RETURN,MID X X
17 140150 1 O RING X X
18 122291 1 TEE,BRANCH X X
19 122179 1 ORS/BRAZE ADAPTOR X X
20 122165 1 TEE,RUN X X
21 122112 1 CONNECTOR X X
22 122099 1 ELBOW X X
23 122075 1 CONNECT X X
24 122031 1 TEE,UNION X X
25 122028 1 ELBOW X X
26 122025 2 CONNECT X X
27 122019 1 CONNECT X X
28 122015 2 CONNECT X X
29 120588 1 PLUG X X
30 120040 2 PLUG X X
31 101993 2 SCREW,HEXHEAD X X
32 100370 6 WASHER,HARDENED X X
33 100310 2 NUT,NYLOC X X
34 100085 7 SCREW X X
35 100084 2 BOLT,HEXHD X X
36 100064 1 WASHER,FLAT X X
37 100062 2 WASHER,FLAT X X
38 100061 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-27
SECTION 4: HYDRAULICS
HOSE, HYDRAULIC ARTIC ASSEMBLY

INSTALL REDUCING
GROMMETS INTO
INSTALL REDUCING TIP HOSE HOLES.
GROMMETS INTO TIP
10
HOSE HOLES
WRAP HOSE PROTECTION
9 8
LOOSELY AROUND HOSES.
IT MUST NOT BE TIGHT.

9 13 28
24
10 24 17
27
16
4
3 26
30
8 17
27 30
5
1 12 2

18 TOP VIEW ON
ARTIC CLAMP
30 28
6

27 30 19 1

INSTALL BLANK
GROMMET INTO
7 WDB HOLE AS
SHOWN ON THIS
SPACER ONLY

10
8
WHEN INSTALLING 1 ST
CLAMP HOLE
VIEW ON A DESIGNATION TO FACE
SHOWING ORIENTATION TOWARDS YOU WITH TIP
7 A HOSES AT THE BOTTOM.
6 5
USE CABLE TIE TOOL DOWN UP 11
TO INSTALL THESE TIES
AS CORRECT TENSION
IS REQUIRED TO KEEP 22
THEM IN PLACE 22 9 7
CLAMP ARRANGEMENT
10
AT POSITIONS 2; 3; INSTALL REDUCING
GROMMETS INTO
4; 6; 7 & 8
TIP HOSE HOLES.
P-CLIPS ARE
ATTACHED TO BOTTOM ARTIC HOSE CLAMP
REAR OF MOUNTED ON ARTIC PLATE VOAC
SPIDER BLOCK

29
31 15 6 (B) DOWN

5 (A) UP
21
3 4 20
2 (MP2)
(M4)
(MP1) 23
14 4 (MP1)
3 (MP2)
25 2 (M4)
NOTE:
1) ALL HOSES & FITTINGS
30
SHOULD COME WITH
O-RINGS PRE-INSTALLED 30
WHERE REQUIRED.
CHECK THAT THEY ARE
27
PRIOR TO FITMENT. TD0008359-C
E19840555-G

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-28
SECTION 4: HYDRAULICS
HOSE, HYDRAULIC ARTIC ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243283 1 HOSE X X
2 243281 1 HOSE X X
3 243281 1 HOSE X X
4 243164 1 HOSE X X
5 243163 1 HOSE X X
6 218920 7 CABLE TIES X X
7 218336 2 GROMMET, SPLIT SPEC X X
8 218330 6 GROMMET, SPLIT X X
9 218280 9 SPACER, HOSES, ARTIC X X
10 218279 2 GROMMET, BLANK X X
11 207988 1 SPRING, TENSION, ARTIC HOSE X X
12 207795 1 CLIP, RETAINING, ARTIC HOSES X X
13 207253 1 HOSE, PROTECT, SPRIAL GRID X X
14 201737 3 TEST POINT X X
15 201438 5 P-CLIPS X X
16 186394 1 CLAMP, MTG, ARTIC HOSES X X
17 186137 2 CLAMP, STAND X X
18 178798 1 CLAMP, ARTIC HOSES, LARGE X X
19 176402 1 MTG, SPRING ARTIC HOSES X X
20 173782 1 MANIFOLD, 3 PORT, HYD TEST POINT X X
21 140150 2 O-RINGS X X
22 122122 2 ELBOWS X X
23 122049 3 CONNECTORS X X
24 101309 1 WASHERS, FENDER X X
25 100762 2 BOLTS, HEXHD X X
26 100731 2 SCREWS X X
27 100312 6 NUTS, NYLOC X X
28 100199 2 BOLTS, HEXHD X X
29 100080 5 BOLTS X X
30 100062 10 WASHER, FLAT X X
31 100061 5 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-29
SECTION 4: HYDRAULICS
HYDRAULIC PUMP, MAIN (REXROTH)

VOAC
BLOCK
241610 (L1)

CONNECT TO CASE DRAIN


STEEL PIPE

243603

CONNECT TO CASE
DRAIN STEEL PIPE

FACE ELBOW DIRECTLY


243603
FORWARD INLINE WITH PUMP

VIEW ON LH 243151
SIDE OF PUMP (LS-LS)
241610
VOAC
BLOCK
(L1)
22
3
8(CASE DRAIN)

(LS)
9 2
12 CONNECT TO MAIN
SUCTION PIPE
20 (LS)
10 ATTACH TO INLET AT
FRONT OF DAMPER

16 13
17 CLAMP HOSE WITH K-CLAMP
MOUNTED ON FRONT BOTTOM
PLUG THIS PROPSHAFT GUARD
CASE DRAIN
ISO VIEW ON RH
6 4 TOP SIDE OF PUMP
15
18 7
14
19
1

PUMP, CONNECTOR & 5


SUPPORT ATTACHMENT
21
11

CONNECT STEERING
PUMP SUCTION HOSE
HERE

NOTE:
1) ITEMS SHOWN IN ITEM LIST BELONG IN THIS KIT.
2) ITEMS (IN PHANTOM) WITH PART NUMBERS INSTEAD OF
BALLOONS ARE SHOWN SOLELY FOR INSTALLATION
PURPOSES. THEY ARE LOCATED IN 'E' KIT & BOM FOR THE
'FRONT CHASSIS HYD KIT'.
3) ALL HOSES & FITTINGS SHOULD COME WITH O-RINGS
PRE-INSTALLED. CHECK THAT THEY ARE PRIOR TO FITMENT.
4) 101307 ARE OPTIONAL SHIMMING WASHERS. USE ONLY IF
DOWNWARD SHIMMING OF THE BRACKET IS REQUIRED.
TD0009619-A
266182-C & 268093-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-30
SECTION 4: HYDRAULICS
HYDRAULIC PUMP, MAIN (REXROTH)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 268093 1 KIT,MAIN PUMP,REXROTH X
A 266182 1 KIT,MAIN PUMP,REXROTH,B40D X
1 BN013632 2 SPACER X X
2 244103 1 HOSE X X
3 BN019334 1 VALVE,MANIFOLD,CHECK,A20V060AL X X
4 210249 1 PUMP,HYD X X REFER 4-39 FOR BREAKDOWN
5 190703 1 ELBOW,FLANGE X X
6 188805 1 SUPPORT,MAIN PUMP X X
7 140732 1 O-RING X X
8 122178 1 ELBOW X X
9 122176 1 TEE,BRANCH X X
10 122033 1 CONNECT X X
11 121390 2 FLANGE,HALF X X
12 120607 2 FLANGE,HALF X X
13 120044 1 PLUG X X
14 101307 2 WASHER,FLAT X X
15 100821 2 CAPSCREW,SOCHD X X
16 100387 2 SCREW,HEXHD X X
17 100370 2 WASHER,HARDENED X X
18 100304 2 WASHER,FLAT X X
19 100284 2 NUT,HEXAGON X X
20 100256 4 CAPSCREW,SOCHD X X
21 100228 4 CAPSCREW,SOCHD X X
22 100207 8 CAPSCREW,SOCHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-31
SECTION 4: HYDRAULICS
HIGH PRESSURE FILTER, PUMP

CONNECT TO
MAIN PUMP 3

13
13

6
12 11

11 7
13

CONNECT TO A
DAMPNER
B
STEEL PIPE
MOUNTING

5 13

CONNECT TO
ARTIC HARNESS

1
18
19

10
4
15
17

8 14
16

CONNECT
TO A
2

CONNECT
TO B
9
HIGH PRESSURE FILTER TD0009512-B
MAIN PUMP BN029891-B & 268099-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-32
SECTION 4: HYDRAULICS
HIGH PRESSURE FILTER, PUMP

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN024006 1 HARNESS,HP FILTER X X
2 272034 1 FILTER,OIL,HIGH PRESSURE X X
3 244351 1 HOSE,PARKER X X FOR PARKER PUMP ONLY
3 188275 1 HOSE, REXROTH X X FOR REXROTH PUMP ONLY
4 188883 1 BRACKET,FILTER X X
5 188377 1 BRACKET,PIPES,STEEL X X
6 188336 1 PIPE,STEEL,FILTER X X
7 188335 1 PIPE,STEEL,FILTER X X
8 188333 1 HOSE X X
9 188332 1 HOSE X X
10 188288 1 BLOCK,WELD X X
11 188283 2 BRACKET,PIPES X X
12 188274 1 HOSE X X
13 122198 4 ELBOW X X
14 120607 4 FLANGE,HALF X X
15 100536 3 WASHER X X
16 100256 8 CAPSCREW,SOCHD X X
17 100125 3 SCREW,HEXHD X X
18 100085 4 SCREW,HEXHD X X
19 100064 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-33
SECTION 4: HYDRAULICS
FILTER, HIGH PRESSURE PUMP

TD0010147

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-34
SECTION 4: HYDRAULICS
FILTER, HIGH PRESSURE PUMP

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 272034 1 FILTER UNIT, OIL, HIGH PRESSURE X X
2 NSI 1 HOUSING X X
3 227758 1 ELEMENT, FILTER X X
4 NSI 1 O-RING X X
5 NSI 1 SEAL, BACK-UP X X
6 NSI 1 BOWL X X
7 228268 1 INDICATOR, CLOGGING X X
8 228271 1 HARNESS, CLOGGING HARNESS X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-35
SECTION 4: HYDRAULICS
HYDRAULIC PUMP, ALTERNATIVE (PARKER)

A
11 VOAC
BLOCK 241610
CONNECT TO CASE
DRAIN STEEL PIPE
4 (L1) 243603
CONNECT TO CASE
DRAIN STEEL PIPE VOAC
243151 BLOCK 241610 3
243603 (L1)
4

11

HOSE TO GO
UNDER CAB
HOSES CONNECT TO MAIN
SUCTION PIPE
243151
3 ATTACH TO INLET AT 241610
CONNECT TO MAIN FRONT OF DAMPER
SUCTION PIPE 2
2
CLAMP HOSE WITH
K-CLAMP MOUNTED
ON FRONT BOTTOM
PROPSHAFT GUARD

24
20
22 (X)
9 (B) 21
16 (X)
2527 (D1) 18
24
RE-USE WASHER
SUPPLIED WITH
PUMP IF HARDENED 22
& 3MM THICK. IF 15
NOT USE PART 17 (D1) 30 27 1
NUMBER LISTED. 27
19 26
9 8 1 30
(B) 27
PRESSURE TO
DAMPER 28 13
PRESSURE IN 23 14 1
(A)
FROM REAR 29
PUMP 31 6 (A)
INSTALL THIS T-PIECE
23
FACING DOWN AT ABOUT
14
20-30° TO PUMP CL TO
CLEAR CLAMP UNDER CAB
10
31

NOTE:
5 7
1) ITEMS SHOWN IN ITEM LIST BELONG IN
THIS KIT.
2) ITEMS (IN PHANTOM) WITH PART
12
NUMBERS INSTEAD OF BALLOONS ARE CONNECT STEERING
SHOWN SOLELY FOR INSTALLATION
PURPOSES. THEY ARE LOCATED IN 'E' KIT PUMP SUCTION CONNECT TO MAIN
& BOM FOR THE 'FRONT CHASSIS HYD KIT'. HOSE HERE SUCTION PIPE
3) ALL HOSES & FITTINGS SHOULD COME
WITH O-RINGS PRE-INSTALLED. CHECK
THAT THEY ARE PRIOR TO FITMENT. TD0008616-B
266183-B & 268094-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-36
SECTION 4: HYDRAULICS
HYDRAULIC PUMP, ALTERNATIVE (PARKER)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 268094 1 KIT,MAIN PUMP,PARKER X
A 266183 1 KIT,MAIN PUMP,PARKER X
1 BN013632 4 SPACERS X X
2 244131 1 HOSE X X
3 244130 1 HOSE X X
4 244129 1 HOSE X X
5 218928 1 HOSE, SUCTION, HYDRAULIC TANK X X
6 214439 1 PIPE, SUCTION X X
7 214438 1 PIPE, SUCTION X X
8 212119 1 PUMP, MOD, HYDRAULIC, TANDEM X X
9 212029 2 CHECK VALVE X X
10 208823 1 CLAMP, T-BOLT, S-LOAD X X
11 207117 1 P-CLIP X X
12 201833 1 CLAMP, HEAVY DUTY, SUCTION X X
13 188804 1 BASE, SUPPORT, ALT MAIN PUMP, ADT X X
14 140731 2 O-RINGS X X
15 122156 1 CONNECTOR X X
16 122155 1 CONNECTOR X X
17 122076 1 ELBOW X X
18 122074 1 TEE, RUN X X
19 122060 1 TEE, RUN X X
20 122053 1 TEE, BRANCH X X
21 122032 1 ELBOW X X
22 120238 4 FLANGES, HALF X X
23 120222 4 FLANGES, HALF X X
24 101271 8 CAPSCREWS, SOCHD X X
25 100952 2 CAPSCREWS, SOCHD X X
26 100821 2 CAPSCREWS, SOCHD X X
27 100370 6 WASHERS, HARDENED X X
28 100304 2 WASHERS, FLAT X X
29 100284 2 NUTS, HEXAGO, CLASS 8 X X
30 100225 2 CAPSCREWS X X
31 100021 8 CAPSCREWS, SOCHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-37
SECTION 4: HYDRAULICS
HYDRAULIC PUMP BREAKDOWN

32 28
35
33 29
36 31

30
37
27
26 25 24
34

4 15 19 21
16 17
5 20
18
6
7
8
22

9 23
3 10
11 12

41 13
42 14 38

43
39

44
40

19

TD0003079-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

4-38
SECTION 4: HYDRAULICS
HYDRAULIC PUMP BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210249 1 PUMP, HYDRAULIC, A20V X X SEE PAGE 4-33 FOR FITMENT
2 224678 1 PUMP HOUSING, FRONT X X
2 224679 1 PUMP HOUSING, REAR X X
3 224676 1 ROTARY GROUP, FRONT PUMP X X
3 224677 1 ROTARY GROUP, REAR PUMP X X
4 222279 9 PISTON COMPLETE X X
5 224692 1 PLATE, RETAINING X X
6 224694 1 BALL, RETAINING X X
7 224693 3 PIN, PRESSURE X X
8 223552 1 CYLINDER X X
9 224696 1 THRUST DISC X X
10 222306 1 SPRING X X
11 224695 1 V-RING, SEEGER X X
12 222295 1 PLATE, DISTRIBUTOR, FRONT PUMP X X
12 224691 1 PLATE, DISTRIBUTOR, REAR PUMP X X
13 222273 2 SHIM X X
14 222274 2 BEARING, TAPERED ROLLER X X
15 223245 2 V-RING, SEEGER X X
16 224689 2 SEAL, SHAFT X X
17 224688 2 RING, STOP X X
18 223239 2 BEARING, TAPERED ROLLER X X
19 224683 1 DRIVE SHAFT, FRONT PUMP X X
19 224684 1 DRIVE SHAFT, REAR PUMP X X
20 224681 1 SWASH PLATE, FRONT PUMP X X
20 224682 1 SWASH PLATE, REAR PUMP X X
21 222272 2 SPRING X X
22 222275 4 CRADLE SHELL X X
23 100988 4 CAPSCREW, CSK SOCHD X X
24 222308 2 PLUG X X
25 222277 2 O-RING X X
26 224686 2 PISTON, CONTROL X X
27 223230 2 PISTON ROD X X
28 222268 2 VALVE, PILOT X X
29 223674 4 WASHER, DOWTY X X
30 223218 3 O-RING X X
31 223220 1 PLUG X X
32 223219 4 CAPSCREW X X
33 223212 2 PLUG X X
34 140760 2 O-RING X X
35 224675 1 COVER X X NOT USED WITH WET DISC BRAKE
36 100506 2 CAPSCREW, SOC HD X X NOT USED WITH WET DISC BRAKE
37 100064 2 WASHER, FLAT X X NOT USED WITH WET DISC BRAKE
38 222276 2 O-RING X X
39 224685 1 COUPLER, SHAFT X X
40 224680 1 PORT PLATE X X
41 223214 2 PIN, DOWEL X X
42 223213 3 PLUG, TEAR-OFF X X
43 222278 2 O-RING X X
44 100507 8 CAPSCREW, SOC HD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-39
SECTION 4: HYDRAULICS
HYD PUMP (ALTERNATIVE) BREAKDOWN - FRONT

1
2

8
9
27

4
7

33
32
12
14
6
13

10
11

16
15
23
3 24
22
21
19
17
18

25
30
26
29 30
20
31
24 29

23
28 30
29
TD0005669

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-40
SECTION 4: HYDRAULICS
HYD PUMP (ALTERNATIVE) BREAKDOWN - FRONT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
WET DISC BRAKE ONLY; SEE PAGE 4-
1 212119 1 PUMP, MOD, HYDRAULIC TANDEM X X
37 FOR FITMENT
DRY DISC BRAKE ONLY; SEE PAGE 4-
1 212030 1 PUMP, HYDRAULIC TANDEM X
37 FOR FITMENT
2 227219 1 PUMP, HYDRAULIC,FRONT X X
3 NSI 1 HOUSING, PUMP X X
4 NSI 1 BLOCK, PORT X X
5 * 1 O-RING X X INCLUDED IN SEAL KIT
6 227146 1 BEARING, TAPER,CUP X X
6 227147 1 BEARING, TAPER, CONE X X
7 NSI 1 PIN, PORT PLATE X X
8 NSI 1 PISTON, BAIS X X
9 * 1 O-RING X X INCLUDED IN SEAL KIT
10 NSI 1 CONTROL GUIDE X X
11 * 1 O-RING X X INCLUDED IN SEAL KIT
12 * 3 O-RING X X INCLUDED IN SEAL KIT
13 227230 1 ROTARY ASSY, REPAIR KIT X X
14 227233 1 PORT PLATE X X
15 227224 AR SHIM, BEARING X X
15 227225 AR SHIM, BEARING X X
15 227226 AR SHIM, BEARING X X
15 227227 AR SHIM, BEARING X X
15 227228 AR SHIM, BEARING X X
15 227229 AR SHIM, BEARING X X
16 227234 1 DRIVE SHAFT X X
17 NSI 1 CAM X X
18 227148 1 BEARING, TAPER, CONE X X
18 227149 1 BEARING, TAPER, CUP X X
19 227221 2 BEARING, CAM X X
20 227223 2 SCREW, RETAINER BEARING X X
21 227152 * 1 SEAL, SHAFT X X INCLUDED IN SEAL KIT
22 NSI 1 RETAINING RING, INTERNAL X X
23 NSI 2 PLUG X X
24 * 2 O-RING X X INCLUDED IN SEAL KIT
25 NSI 1 PLUG X X
26 * 1 O-RING X X INCLUDED IN SEAL KIT
27 NSI 4 SCREW, CAP HD X X
28 227245 1 COMPENSATOR ASSY X X
29 NSI 5 PLUG X X
30 227154 * 5 O-RING X X INCLUDED IN SEAL KIT
31 227155 4 O-RING, TEFLON X X
32 227235 1 COUPLING X X
33 220933 1 O-RING X X
34 227246 1 KIT, SEAL X X INCLUDES ITEMS MARKED *

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-41
SECTION 4: HYDRAULICS
HYD PUMP (ALTERNATIVE) BREAKDOWN - REAR

1
2

8
9
27

4
7

34
33
12
14
6
13
35
32
10
11

16
15
23
3 24
22
21
19
17
18

25
30
26
29 30
20 31
24
29
23
28 30
29

TD0005670

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-42
SECTION 4: HYDRAULICS
HYD PUMP (ALTERNATIVE) BREAKDOWN - REAR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
WET DISC BRAKE ONLY; SEE PAGE 4-
1 212119 1 PUMP, MOD, HYDRAULIC TANDEM X X
37 FOR FITMENT
DRY DISC BRAKE ONLY; SEE PAGE 4-
1 212030 1 PUMP, HYDRAULIC TANDEM X
37 FOR FITMENT
2 227220 1 PUMP, HYDRAULIC, REAR X X
3 NSI 1 HOUSING, PUMP X X
4 NSI 1 BLOCK, PORT X X
5 * 1 O-RING X X INCLUDED IN SEAL KIT
6 227146 1 BEARING, TAPER, CUP X X
6 227147 1 BEARING, TAPER, CONE X X
7 NSI 1 PIN, PORT PLATE X X
8 NSI 1 PISTON, BAIS X X
9 * 1 O-RING X X INCLUDED IN SEAL KIT
10 NSI 1 CONTROL GUIDE X X
11 * 1 O-RING X X INCLUDED IN SEAL KIT
12 * 3 O-RING X X INCLUDED IN SEAL KIT
13 227230 1 ROTARY ASSY, REPAIR KIT X X
14 227233 1 PORT PLATE X X
15 227224 AR SHIM, BEARING X X
15 227225 AR SHIM, BEARING X X
15 227226 AR SHIM, BEARING X X
15 227227 AR SHIM, BEARING X X
15 227228 AR SHIM, BEARING X X
15 227229 AR SHIM, BEARING X X
16 227234 1 DRIVE SHAFT X X
17 NSI 1 CAM X X
18 227148 1 BEARING, TAPER, CONE X X
18 227149 1 BEARING, TAPER, CUP X X
19 227221 2 BEARING, CAM X X
20 227223 2 SCREW, RETAINER BEARING X X
21 227152 * 1 SEAL, SHAFT X X INCLUDED IN SEAL KIT
22 NSI 1 RETAINING RING, INTERNAL X X
23 NSI 2 PLUG X X
24 * 2 O-RING X X INCLUDED IN SEAL KIT
25 NSI 1 PLUG X X
26 * 1 O-RING X X INCLUDED IN SEAL KIT
27 NSI 4 SCREW, CAP HD X X
28 227153 1 COMPENSATOR ASSY X X
29 NSI 5 PLUG X X
30 227154 * 5 O-RING X X INCLUDED IN SEAL KIT
31 227155 4 O-RING, TEFLON X X
32 227247 1 COUPLING X X WET DISC BRAKE ONLY
33 140396 1 O-RING X X
34 NSI 1 COVER X X SHIPPING PURPOSE ONLY
35 NSI 2 SCREW, HEX HD X X SHIPPING PURPOSE ONLY
36 227246 1 KIT, SEAL X X INCLUDES ITEMS MARKED *

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-43
SECTION 4: HYDRAULICS
CHECK VALVE MANIFOLD

TD0009661

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-44
SECTION 4: HYDRAULICS
CHECK VALVE MANIFOLD

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN019334 1 VALVE, MANIFOLD, CHECK X X
2 212126 2 VALVE, POPPET X X
3 140995 1 SEAL KIT, POPPET VALVE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-45
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP, REXROTH

A NOTE:
ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.

VOAC
BLOCK (P2)
CONNECT TO SUCTION (P2) VOAC (L2)
LINE TO MAIN PUMP
(L2) BLOCK

CONNECT TO CASE
DRAIN STEEL PIPE

CONNECT TO CASE
DRAIN STEEL PIPE

(P2)
(L2) VOAC
BLOCK

CONNECT TO SUCTION
LINE TO MAIN PUMP

FOR PRODUCTION
ASSEMBLY USE
O-RING SUPPLIED
WITH DROP BOX
(CASE
DRAIN)
(X) NOTE:
1) ITEMS SHOWN IN ITEM LIST BELONG IN THIS KIT.
2) THE O-RING LOCATED AT THE FRONT FACE OF THE PUMP IS
SUPPLIED WITH THE DROP BOX & IS TO BE USED WHEN
MOUNTING THIS PUMP.
3) ALL HOSES & FITTINGS SHOULD COME WITH O-RINGS
PRE-INSTALLED. CHECK THAT THEY ARE PRIOR TO FITMENT.
4) 122017 WAS 122185 (AN ORIFICE FITTING) WHICH IS NOW
MOVED TO PORT (P2) ON THE VOAC BLOCK.

1 4 (B)

3 (S)
TD0005781-A
5 266226-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-46
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP, REXROTH

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210791 1 VALVE,CHECK,E/STEER X X
2 210493 1 PUMP, E/STEER X X
3 122019 1 CONNECT X X
4 122017 1 CONNECT X X
5 100848 4 CAPSCREW,SOCHD X X
6 100847 4 CAPSCREW,SOCHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-47
SECTION 4: HYDRAULICS
E/STEERING PUMP, PARKER (ALTERNATIVE)

VOAC
BLOCK (P2)
VOAC
(P2)
BLOCK (L2) CONNECT TO
(L2) SUCTION LINE
CONNECT TO SUCTION
LINE MAIN PUMP TO MAIN PUMP

243152

LH SIDE VIEW
5

FRONT VIEW

VOAC
BLOCK

(P2)

(L2)

CONNECT TO
SUCTION LINE
TO MAIN PUMP

FOR PRODUCTION
5
ASSEMBLY USE
O-RING SUPPLIED
WITH DROP BOX
RH TOP
ISO VIEW

140271
CASE 7
DRAIN
(L) (X)

NOTE:
1) ITEMS SHOWN IN ITEM LIST
BELONG IN THIS KIT.
2) THE O-RING LOCATED AT THE
THESE PORTS 5 FRONT FACE OF THE PUMP IS
ARE JOINED SUPPLIED WITH THE DROP BOX & IS
TO BE USED WHEN MOUNTING THIS
PUMP.
9 3) ALL HOSES & FITTINGS SHOULD
COME WITH O-RINGS PRE-INSTALLED.
11 CHECK THAT THEY ARE PRIOR TO
FITMENT.
4
3 6
PUMP & CONNECTOR 8 (B)
ATTACHMENT
1
(A)
2
10 TD0008608-B
267169-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-48
SECTION 4: HYDRAULICS
E/STEERING PUMP, PARKER (ALTERNATIVE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN011359 1 CONNECTOR,SPEC X X
2 BN011357 1 CONNECTOR,SPEC X X
3 BN010495 1 PUMP,HYDRAULIC X X
4 AT81867 1 VALVE,CHECK X X
5 244353 1 HOSE X X
6 145013 1 O RING X X
7 122032 1 ELBOW X X
8 122026 1 CONNECT X X
9 122012 1 CONNECT X X
10 122008 1 ELBOW X X
11 122002 1 O RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-49
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP BREAKDOWN

1
27 23

24
26

25
20
19 18 17

22

16 13
12
15
21 10
14

2 11

4
5 7
8

6
9

28

TD0004625A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-50
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210493 1 PUMP, EMERGENCY STEERING X X SEE PAGE 4-47 FOR FITMENT
2 223654 1 ROTARY, GROUP X X
3 223648 1 PLATE, DISTRIBUTION X X
4 222285 1 SHIM X X
5 222287 1 BEARING, TAPERED, ROLLER X X
6 222290 1 O-RING X X
7 223214 1 PIN, DOWEL X X
8 226025 1 PLATE, PORT X X
9 223661 4 SCREW, SOC. HEAD X X
10 223657 1 PLATE, SWASH X X
11 222288 2 SHELL, CRADLE X X
12 222284 1 SPRING X X
13 223658 1 SHAFT, DRIVE X X
14 222286 1 BEARING, TAPERED, ROLLER X X
15 222289 1 SEAL, SHAFT X X
16 221366 1 CIRCLIP X X
17 222308 1 PLUG X X
18 222277 1 O-RING X X
19 223655 1 PISTON, CONTROL X X
20 222280 1 ROD, PISTON X X
21 222281 1 HOUSING, PUMP X X
22 221367 1 PLUG X X
23 223247 1 VALVE, PILOT X X
24 223674 4 WASHER, DOWTY, PILOT VALVE CAPS X X
25 218842 3 O-RING X X
26 223220 1 PLUG X X
27 223219 4 SCREW, CAP X X
28 223213 1 PLUG X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-51
SECTION 4: HYDRAULICS
E/STEERING PUMP (ALTERNATIVE) BREAKDOWN

8
1 7

4 9
2 15

12
5 11
3

10
6 14
13

16

20,24

22
21
18
17

19

23,25

TD0008242-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-52
SECTION 4: HYDRAULICS
E/STEERING PUMP (ALTERNATIVE) BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN010495 1 PUMP, EMERGENCY STEERING X X
2 227762 1 BLOCK, PORT X X
3 NSI 4 CAPSCREW X X
4 NSI 1 O-RING X X
5 NSI 1 PIN X X
6 227768 2 BEARING, SHAFT X X
7 227764 1 GUIDE X X
8 227766 1 SPRING, GUIDE X X
9 227765 1 PISTON, GUIDE X X
10 227767 1 PISTON, CONTROL X X
11 NSI 3 O-RING X X
12 227777 1 BUSHING, END PLATE X X
13 227763 1 PLATE, PORT X X
14 227775 1 ROTATING GROUP KIT X X
15 227776 1 SEAT, BALL X X
16 227769 1 SHAFT, SPLINE X X
17 227770 1 CAM PLATE ASSY X X
18 227772 2 BEARING, CAM X X
19 227771 2 SCREW, BEARING RETAINER X X
20 NSI 1 HOUSING X X
21 227773 1 SEAL, SHAFT X X
22 NSI 1 CIRCLIP, INTERNAL X X
23 227774 1 LOAD SENSE X X
24 227759 1 SEAL KIT, PUMP X X
25 227757 1 SEAL KIT, LOAD SENSE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-53
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP CHECK VALVE

6
5

TD0000008A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-54
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP CHECK VALVE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210791 1 VALVE, CHECK, EMERGENCY STEERING X X SEE PAGE 4-47 FOR FITMENT
2 220606 1 VALVE, RELIEF X X
3 220605 1 KIT, SEAL, RELIEF VALVE X X
4 226792 5 PLUG X X
5 140806 1 O-RING X X
6 140805 1 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-55
SECTION 4: HYDRAULICS
KIT, BI-DIR, E/STEERING PUMP

VOAC (P2)
(P2) BLOCK
CONNECT TO VOAC
(L2)
SUCTION LINE (L2) BLOCK
TO MAIN PUMP
CONNECT TO
CASE DRAIN
STEEL PIPE

LH SIDE VIEW

CL PUMP
MOUNTING
HOLES

FRONT VIEW

CONNECT TO
CASE DRAIN
STEEL PIPE
(P2)
VOAC
(L2) BLOCK

CONNECT TO
SUCTION LINE
TO MAIN PUMP

FOR PRODUCTION
ASSEMBLY USE RH TOP
ISO VIEW
O-RING SUPPLIED
WITH DROP BOX
(CASE DRAIN)

2
(X)
3

(B)

1
(S)
TD0008382-A
5 266450-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-56
SECTION 4: HYDRAULICS
KIT, BI-DIR, E/ STEERING PUMP

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266450 1 KIT,BI-DIR,E/S,PUMP X X
1 210778 1 PUMP, BI-DIRECTION, E/STEER X X REFER PAGE 4-59 FOR BREAKDOWN
2 122068 1 CONNECTOR X X
3 122033 1 CONNECTOR X X
4 122012 1 CONNECTOR X X
5 122026 5 CONNECTORS X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-57
SECTION 4: HYDRAULICS
PUMP, EMERGENCY STEERING

1
27 23

24
26

25
20
19 18 17

22

16 13
12
15
21 10
14

2 11

3
28
4
7 29
5
30

8
6
34
32

33
31

P010919B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-58
SECTION 4: HYDRAULICS
PUMP, EMERGENCY STEERING

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210778 1 PUMP, EMERGENCY STEERING X X REFERENCE PAGE 4-57
2 226291 1 ROTARY GROUP X X
3 226292 1 PLATE, DISTRIBUTION X X
4 223659 1 SHIM X X
5 223660 1 BEARING, TAPERED, ROLLER X X
6 222290 1 O-RING X X
7 223214 1 PIN, DOWEL X X
8 226293 1 PLATE, PORT X X
9 226294 4 SCREW, SOC HD X X
10 226295 1 PLATE, SWASH X X
11 226296 2 SHELL, CRADLE X X
12 222284 1 SPRING X X
13 226297 1 SHAFT, DRIVE X X
14 222286 1 BEARING, TAPERED, ROLLER X X
15 222289 1 SEAL, SHAFT X X
16 221366 1 CIRCLIP X X
17 226298 1 PLUG X X
18 222277 1 O-RING X X
19 223655 1 PISTON, CONTROL X X
20 222280 1 ROD, PISTON X X
21 226299 1 HOUSING, PUMP X X
22 221367 1 PLUG X X
23 218840 1 VALVE, PILOT X X
24 223674 4 WASHER, DOWTY X X
25 218842 3 O-RING X X
26 223220 1 PLUG X X
27 223219 4 SCREW, CAP X X
28 226379 2 VALVE, A10FM X X
29 226380 2 RING, BACKUP X X
30 226381 2 O-RING X X
31 226382 2 VALVE, ANTI-CAVUTATION CHECK X X
32 226383 4 RING, BACKUP X X
33 226384 2 O-RING X X
34 226569 1 ORIFICE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-59
SECTION 4: HYDRAULICS
KIT, BI-DIR, E/STEERING PUMP (ALTERNATIVE)

A 28 MP1 TEST POINT

28
29 24
29
19
24
VOAC BLOCK MP1
24
24
12

20
TANK RETURN LINE
1
A2
20 4
15 11 18
22
10
23 T

15
15 15
11
24
PILOT PRESSURE AND
24 27 TANK LINES

27 24
27 23

13

TANK RETURN
MANIFOLD
9 A2
A3

14
SUCTION
26 16 MANIFOLD

7
25

6 2
3
11
10 17 CF
VOAC BLOCK P2
23 TANK RETURN
MANIFOLD
2 RELIEVE EF
1
A3 VALVE PORT 1 23
RELIEVE
STEERING
VALVE PORT 2
TANK RETURN
EF 21
5
CF 8
8
5 PUMP
PRESSURE LINE FROM PUMP TO PRIORITY
PRESSURE RELIVE
VALVE, PRESSURE LINE FROM PRIORITY
TD0009514-0
LINE AND TANK LINE
VALVE TO VOAC BLOCK P2 266483-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-60
SECTION 4: HYDRAULICS
KIT, BI-DIR, E/ STEERING PUMP (ALTERNATIVE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266483 1 ZF,BIDIREC,E/S,PUMP X X
1 BN019691 1 HOSE X X
2 244222 1 HOSE X X
3 244110 1 HOSE X X
4 244042 1 HOSE X X
5 243420 1 HOSE X X
6 243229 1 HOSE X X
7 243148 1 HOSE X X
8 243111 1 HOSE X X
9 214790 1 ZF BI-DIRECTIONAL PUMP X X
10 212068 1 VALVE,PRESSURE RELIEVE X X
11 210637 1 VALVE,PRIORITY X X
12 191494 1 MOUNTING PLATE,VALVE X X
13 191439 1 ADAPTER,ZF EMERGENCY ST PUMP X X
14 122329 1 CONNECT X X
15 122326 4 CONNECT X X
16 122322 1 CONNECT X X
17 122165 1 TEE,RUN X X
18 122106 1 TEE,RUN X X
19 122055 1 TEE,RUN X X
20 122033 2 CONNECT X X
21 122020 1 ELBOW X X
22 122017 1 CONNECT X X
23 121400 2 TEE,RUN X X
24 101309 8 WASHER,FENDER X X
25 101289 4 CAPSCREW,SOCHD X X
26 100821 2 CAPSCREW,SOCHD X X
27 100314 4 NUT,LOCK X X
28 100084 2 BOLT,HEXHD X X
29 100078 2 BOLT,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-61
SECTION 4: HYDRAULICS
DAMPER, HYDRAULIC ASSEMBLY

NOTE:
1) HOSE (IN PHANTOM) WITH PART NUMBER
INSTEAD OF BALLOON IS SHOWN SOLELY FOR
INSTALLATION PURPOSES. IT IS LOCATED IN KIT
& BOM OF 'KIT,MAIN PUMP,REXROTH,B40D'.
2) ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.

VOAC BLOCK
(P1)

1 5
ATTACH TO
MAIN PUMP
(OUT)

8 140131

4
140728

2
140728

4
8

6
7

NIP UP THEN
HALF TURN TO 3
TIGHTEN ON TD0009128-A
BOTH ENDS 244103
E19840553-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-62
SECTION 4: HYDRAULICS
DAMPER, HYDRAULIC ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244104 1 HOSE X X
2 230442 1 DAMPER X X
3 216000 1 K-CLAMP X X
4 120142 4 FLANGE, HALF X X
5 101258 1 U-BOLT X X
6 100370 2 WASHER, HARDENED X X
7 100314 2 NUT, NYLOC X X
8 100114 8 SCREW X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-63
SECTION 4: HYDRAULICS
DAMPER

3
4

2 TD0007695-A
230442-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-64
SECTION 4: HYDRAULICS
DAMPER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230442 1 DAMPER X X
1 188315 1 TUBE X X
2 162638 2 END,DIA X X
3 140159 2 O-RING X X
4 140103 2 RING, ANTI-EXTRUSION X X
5 140020 2 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-65
SECTION 4: HYDRAULICS
VALVE COMP KIT

CONNECT TO P3
ONVOAC BLOCK

TEE IN AT L3 ON
VOAC BLOCK

CONNECT TO
ORBITROL
PRESSURE LINE
PIPE UNDER CAB

TD0010126-0
BN036123-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-66
SECTION 4: HYDRAULICS
VALVE COMP KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A BN036123 1 KIT,VALVE COMP X X
1 100010 4 WASHER,FLAT X X
2 100062 4 WASHER,FLAT X X
3 100084 2 BOLT,HEXHD X X
4 100438 2 SCREW,HEXHD X X
5 100626 2 NUT,NYLOC X X
6 100654 2 NUT,STOVER X X
7 121350 1 ELBOW X X
8 122021 1 CONNECT X X
9 122026 2 CONNECT X X
10 122055 1 TEE,RUN X X
11 122075 1 CONNECT X X
12 BN009671 1 VALVE,CHECK X X
13 BN036054 1 COMPENSATOR,VALVE,ASSY X X
14 BN036133 1 MOUNT,VALVE X X
15 BN036160 1 HOSE X X
16 BN036161 1 HOSE X X
17 BN036162 1 HOSE X X
18 BN036163 1 HOSE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-67
SECTION 4: HYDRAULICS
STEERING, HYDRAULIC ASSEMBLY

24

29

24
23 27 CAB STEEL 31
TOP BUSH ON 27 PIPES TO
OSCILLATION JOINT ORBITROL 23
17 2 3 4
21
27
22 BLOCK TOP BUSH
MANIFOLD ON FRONT
3 TANK-A3 CHASSIS
32 1 27
25 36 16
12 7 2
22
20 11 1
13 34 20
33 36 15
25 14 32
33
36 10 7
28 4 8
22 28
5 22
19 5 15
23 9
BOTTOM BUSH ON 19
26 6
31 26 15 FRONT CHASSIS

24 35 23
36 7
18
BOTTOM BUSH
REAR PIN
ON OSCILLATION
ARRANGEMENT
JOINT
30

24
FRONT PIN
ARRANGEMENT

TD0008607-A
E72840551-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-68
SECTION 4: HYDRAULICS
STEERING, HYDRAULIC ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243961 1 HOSE X X
2 243146 1 HOSE X X
3 243139 1 HOSE X X
4 243139 1 HOSE X X
5 243138 1 HOSE X X
6 243138 1 HOSE X X
7 230215 2 CYL,STEER X X
8 208595 1 SLEEVE,NYLON X X
9 208595 1 SLEEVE,NYLON X X
10 208595 1 SLEEVE,NYLON X X
11 207627 1 CLAMP,RUBBER,STEER HOSES X X
12 207202 2 SPACER,CLAMP,ALU X X
13 206827 1 CLAMP,ALU,4 BOLT X X
14 206826 1 CLAMP,ALU,2 BOLT X X
15 200653 12 CABLE TIE X X
16 188703 2 SPACER X X
17 188702 2 SPACER, X X
18 173637 1 MTG,HOSES,STEERING X X
19 170821 4 SHIM X X
20 161160 4 PIN,EXPANDING X X
21 161109 2 WASHER,THICK X X
22 160618 8 CONE,EXPANDING PIN,B40 X X
23 160617 8 END PLATE, EXPANDING STEER CYL X X
24 140277 8 O RING X X
25 140108 4 V RING X X
26 122165 2 TEE,RUN X X
27 122075 4 CONNECT X X
28 122015 4 CONNECT X X
29 100724 2 BOLT,HEXHD X X
30 100674 2 BOLT,HEXHD X X
31 100654 4 NUT,STOVER X X
32 100569 2 SCREW,HEXHD X X
33 100493 2 BOLT, HEXHD X X
34 100312 2 NUT,NYLOC X X
35 100083 3 SCREW, HEXHD X X
36 100062 7 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-69
SECTION 4: HYDRAULICS
STEERING CYLINDER

2 6
3
1

13
10
16
14
9
4 15
18
9

20 5
11

2 12
11
17

TD0003446-B
230215-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-70
SECTION 4: HYDRAULICS
STEERING CYLINDER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230215 1 CYLINDER, STEER X X
1 203990 1 NIPPLE,GREASE X X
2 200732 2 CIRCLIP INTERNAL X X
3 181817 1 BARREL,STEERING CYL X X
4 180995 1 ROD X X
5 162802 1 PISTON X X
6 162095 1 NECKBUSH X X
7 162036 1 NUT,NECKBUSH X X
8 150096 2 BEARING,SPHERICAL X X
9 140702 2 W/BAND,ROD X X
10 140634 1 U-SEAL X X
11 140619 2 W/BAND,PISTON X X
12 140618 1 SEAL,PISTON X X
13 140613 1 SEAL,WIPER X X
14 140474 1 SEAL,ROD X X
15 140416 1 RING,BACK UP X X
16 140353 1 O-RING X X
17 140201 1 O-RING X X
18 140115 1 O-RING X X
19 120196 1 PLUG X X
20 100430 1 SPLITPIN X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-71
SECTION 4: HYDRAULICS
FRONT SUSP, COMFORT RIDE - DETAIL A

TD0005745-C
E17840504-D SH1-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-72
SECTION 4: HYDRAULICS
FRONT SUSP, COMFORT RIDE - DETAIL A

REFER TO SECTION 7 FOR FRONT SUSPENSION, STANDARD (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244126 1 HOSE X X
2 244125 1 HOSE X X
3 244124 1 HOSE X X
4 244123 1 HOSE X X
5 244122 1 HOSE X X
6 244121 1 HOSE X X
7 244120 1 HOSE X X
8 244119 1 HOSE X X
9 244118 1 HOSE X X
10 230419 1 CYL, SUSP, STRUT, RH, CR X X SEE PAGE 4-75 FOR BREAKDOWN
11 230418 1 CYL, SUSP, STRUT, LH, CR X X SEE PAGE 4-75 FOR BREAKDOWN
13 217563 2 GROMMET X X
17 212015 2 ASSY, DAMPING VALVE X X SEE PAGE 4-77 FOR BREAKDOWN
18 201437 2 P-CLIPS X X
19 191358 2 BRACKET, CLAMP, ACC, SUSP X X
24 184742 1 BRACKET, ACC, SUSP, RHS X X
25 184741 1 BRACKET, ACC, SUSP, LHS X X
26 176909 2 SPACER, CLAMP, ACCUMULATORS X X
27 122271 1 TEE, UNION X X
28 122205 2 CONNECTOR X X
29 122203 1 CONNECTOR X X
30 122106 2 TEE, RUN X X
31 122065 1 TEE X X
32 122058 4 CONNECTOR X X
33 122019 2 CONNECTOR X X
34 122016 1 CONNECTOR X X
36 100658 2 BOLT, HEXHD X X
37 100532 12 WASHER, HARDENED X X
38 100506 8 CAPSCREW, SOCHD X X
39 100368 6 SCREW, HEXHD X X
41 100323 6 NUT, NYLOC X X
42 100310 3 NUT, NYLOC X X
45 100077 2 SCREW, HEXHD X X
46 100064 22 WASHER, FLAT X X
47 100062 2 WASHER, FLAT X X
48 100061 2 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-73
SECTION 4: HYDRAULICS
FRONT SUSP, COMFORT RIDE - DETAIL B

TD0005746-C
E17840504-D SH2-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-74
SECTION 4: HYDRAULICS
FRONT SUSP, COMFORT RIDE - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
12 218996 2 MOULDED RUBBER BUFFER X X
14 216203 1 DECAL, FRONT SUSP, CRUSH X X
15 214404 1 CURTAIN, WHEELARCH, RH X X
16 214403 1 CURTAIN, WHEELARCH, LH X X
20 187438 2 STOP, SAFETY X X
21 184810 1 BRACKET, SAFETY STOP X X
22 184751 2 CURTAIN MOUNT X X
23 184750 2 CURTAIN MOUNT X X
35 100730 1 BOLT, HEXHD X X
40 100367 1 BOLT, HEXHD X X
42 100310 3 NUT, NYLOC X X
43 100284 1 NUT,HEXAGON X X
44 100085 12 SCREW X X
46 100064 22 WASHER, FLAT X X
49 100060 1 WASHER, SPRING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-75
SECTION 4: HYDRAULICS
SUSPENSION STRUTS, COMFORT RIDE (CHOICE)

14
5
4
18

10 20
17
1

17

15

3 16
19 9
2 9

22 16
7 12 11
23
6
21 24

24

13 NOTE :

1. PARTS BN034352, 140284, BN034734, BN034354,


140406, 140686, 140827, 140829 AND 202280
INCLUDED IN SEAL KIT 140876.
2. PART 122297 IS SUPPLIED WITH O-RING.
3. PLUG 122296 TO BE USED AS ROTATING STOCK
TO PLUG ORB SOCKET FOR PRE- PAINT
ASSEMBLY.

5
TD0005731-E
230418-E & 230419-E

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-76
SECTION 4: HYDRAULICS
SUSPENSION STRUTS, COMFORT RIDE (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230418 1 CYL,SUSP STRUT,LH X X REFERENCE PAGE 4-71
A 230419 1 CYL,SUSP STRUT,RH X X REFERENCE PAGE 4-71
1 BN034734 1 SEAL,ROD X X
2 BN034354 1 O-RING X X
3 BN034352 1 O-RING X X
4 217599 1 CLAMP,HOSE X X
5 214231 2 SPHERICAL BRG,2 BOLT X X
6 207676 1 PLUG,MAGNETIC X X
7 207340 1 DECAL,SUSPENSION CYLINDER X X
8 202489 1 BELLOW,RUBBER X X
9 202280 2 GUIDE TAPE,PISTON X X
10 200088 1 CLAMP,HOSE X X
11 191335 1 ASSY,PISTON,SUSP STRUT X X
12 186335 1 CARRIER,MAGNET,STRUT X X
13 184740 1 BARREL,SUSP STRUT X X
14 184029 1 ROD,SUSP STRUT X X
15 162427 1 NECKBUSH,SUSP STRUT X X
16 140829 2 W/BAND,PISTON X X
17 140827 2 WEAR BAND,NECKBUSH X X
18 140686 1 SEAL,ROD X X
19 140406 1 RING,BACK UP X X
20 140284 1 SEAL,WIPER X X
21 122297 1 PLUG,HOLLOW,HEX X X
22 101087 1 NUT,HEX X X
23 101081 6 WASHER,HARDENED X X
24 100461 8 CAPSCREW,SOCHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-77
SECTION 4: HYDRAULICS
DAMPING VALVE, F/SUSP, COMFORT RIDE

11 1
7

8
5

10

TD0005732-A
212015-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-78
SECTION 4: HYDRAULICS
DAMPING VALVE, F/SUSP, COMFORT RIDE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 212015 1 ASSY, DAMPING VALVE X X SEE PAGE 4-71 FOR FITMENT
1 244117 1 HOSE X X
2 212023 1 ACCU, F/T, PISTON X X
3 212022 1 ACCU, F/T, PISTON X X
4 212086 1 MANIFOLD, ASSY, SUSPENSION X X SEE PAGE 4-79 FOR BREAKDOWN
5 140131 2 O-RING X X
6 140086 1 O-RING X X
7 120607 2 FLANGE, HALF X X
8 100946 4 CAPSCREW, SOCHD X X
9 100457 4 CAPSCREW, SOCHD X X
10 100060 4 WASHER, SPRING X X
11 100044 4 WASHER, SPRING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-79
SECTION 4: HYDRAULICS
SUSPENSION MANIFOLD, F/SUSP, COMFORT RIDE

10

12

9
11

10

6
2

14
13
6
3

9
7
6
8

TD0004598-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-80
SECTION 4: HYDRAULICS
SUSPENSION MANIFOLD, F/SUSP, COMFORT RIDE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 212086 1 MANIFOLD ASSY, SUSPENSION X X SEE PAGE 4-77 FOR FITMENT
2 227195 1 VALVE, CHECK X X
2 227199 1 KIT, SEAL, CHECK VALVE X X
3 226965 1 ORIFICE X X
4 227194 1 VALVE, CHECK X X
4 227198 1 KIT, SEAL, CHECK VALVE X X
5 NSI 11 PLUG X X
6 226962 1 ORIFICE X X
7 227196 1 VALVE, CHECK X X
7 227197 1 KIT, SEAL, PROPORTINAL VALVE X X
8 226966 2 ORIFICE X X
9 226967 2 COIL X X
10 226964 1 VALVE, PORTIONAL X X
10 227197 1 KIT, SEAL, PROPORTINAL VALVE X X
11 226963 1 VALVE, PORTIONAL X X
11 227197 1 KIT, SEAL, PROPORTINAL VALVE X X
12 226968 1 ORIFICE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-81
SECTION 4: HYDRAULICS
FRONT CHASSIS, KIT, HYD COMPONENT, WDB

16
17

7
2 7
14

5 4

CONNECT TO FRONT
AXLE BREATHER T-PIECE

13

4
10

TD0007641-C
266799-D SH1-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-82
SECTION 4: HYDRAULICS
FRONT CHASSIS, KIT, HYD COMPONENT, WDB

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 223816 3 FILTER,FUEL X X SEE PAGE 4-83 FOR FITMENT
4 200062 6 CLAMP,HOSE X X
5 186888 1 BKT,BREATHER,TRANSM/AXLE X X
7 162404 2 WASHER X X
10 130001 1 HOSE,PUSHLOCK X X
13 121443 2 FTG,PUSHLOCK X X
14 121275 3 MALE X X
16 100731 3 SCREW X X
17 100062 3 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-83
SECTION 4: HYDRAULICS
REAR CHASSIS, KIT, HYD COMPONENT, WDB

14 11
4

2
12
9
4 13
6

4 1
14

CONNECT TO MID AXLE


BREATHER T-PIECE
CONNECT TO MID AXLE
BRAKE T-PIECE
8

TD0007642-C
266799-D SH2-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-84
SECTION 4: HYDRAULICS
REAR CHASSIS, KIT, HYD COMPONENT, WDB

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243257 1 HOSE X X
2 223816 3 FILTER,FUEL X X
3 218279 8 GROMMET X X
4 200062 6 CLAMP,HOSE X X
6 172875 1 PIPE,BRAKE,REAR X X
8 130001 1 HOSE,PUSHLOCK X X
9 130001 1 HOSE,PUSHLOCK X X
11 122157 1 CONNECT X X
12 122084 1 CONNECT X X
13 121443 2 FTG X X
14 121275 3 MALE-8,M20,TAIL X X
15 120161 1 ADAPTOR,BARBED HOSE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-85
SECTION 4: HYDRAULICS
KIT, FILTRATION, WDB

NOTE ORIENTATION OF
FILTER HEAD 2 PLACES

NOTE :
ENSURE ITEMS (BN011744 & BN011746) ARE
CONNECTED TO THE CORRECT PORTS.
REFER TO DETAIL A & B

NOTE
ORIENTATION OF PUMP

TD0009617-A
267177-F & BN031382-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-86
SECTION 4: HYDRAULICS
KIT, FILTRATION, WDB

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 267177 1 KIT,FILTRATION,WDB X
A BN031382 1 KIT,FILTRATION,WDB X
1 BN037869 2 FILTER,OIL X X
2 BN012734 2 HEAD,FILTER X X
3 BN012652 1 HOSE X X
4 BN012651 1 HOSE X X
5 BN011769 1 BRACKET,FILTER X X
6 BN011750 1 HOSE X
7 BN011749 1 HOSE X
8 BN011748 1 HOSE X X
9 BN011747 1 HOSE X X
10 BN011746 1 HOSE X X
11 BN011744 1 HOSE X X
12 BN011742 1 PIPE,RETURN X X
13 BN011741 1 PIPE,SUCTION X X
14 BN011703 2 BRACKET,K-CLAMP X X
15 243172 1 HOSE X X
16 241857 1 HOSE X X
17 241806 1 HOSE X X
18 241300 1 HOSE X X
19 241288 1 HOSE X X
20 241175 1 HOSE X X
21 241172 1 HOSE X X
22 241164 1 HOSE X X
23 212105 1 PUMP,HYDRAULIC X X
24 207656 1 CLAMP,RUBBER X X
25 207123 2 SPACER, CLAMP X X
26 206658 2 CLAMP,ALU X X
27 203349 2 CLAMP X X
28 202614 2 CLAMP,K-CLAMP X X
29 121102 2 TEE,B/H,BRANCH X X
30 121088 2 TEE,BRANCH,B/H X X
31 120804 1 CONNECTOR,ELBOW X
32 120744 1 ELBOW X X
33 120667 2 ELBOW, X X
34 120258 1 ELBOW X X
35 120047 4 CONNECTOR,ELBOW X X
36 120046 2 ELBOW X X
37 100747 2 BOLT,HEX HD X X
38 100370 2 WASHER,FLAT X X
39 100312 2 NUT,LOCK X X
40 100240 2 CAPSCREW,HEX SKT HD X X
41 100085 2 SCREW,HEX HD X X
42 100077 8 SCREW,HEX HD X X
43 100062 4 WASHER,FLAT X X
44 100061 12 WASHER,FLAT X X
45 100005 4 SCREW,HEX HD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-87
SECTION 4: HYDRAULICS
WET DISC BRAKE PUMP

12 1

13

3
2
11

3 9
6
10

3
7

2
15

8 14

16

TD0008239

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-88
SECTION 4: HYDRAULICS
WET DISC BRAKE PUMP

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 212105 1 PUMP, HYDRAULIC, DUAL X X
2 NSI 2 BODY X X
3 NSI 8 PIN, DOWEL X X
4 NSI 1 SHAFT, DRIVE X X
5 NSI 2 GEAR, DRIVEN X X
6 NSI 1 GEAR, DRIVEN X X
7 NSI 4 PLATE, THRUST X X
8 NSI 1 COVER, FRONT X X
9 NSI 1 FLANGE X X
10 NSI 1 SHAFT, SPLINED, CONNECTING X X
11 NSI 1 COVER, REAR X X
12 NSI 4 SCREW X X
13 NSI 4 WASHER X X
14 NSI 1 CIRCLIP X X
15 140683 1 KIT, DOUBLE SEAL X X
16 140760 1 O-RING, VITON X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-89
SECTION 4: HYDRAULICS
BELL WDB COOLING, B40D

A 8
9

13
17
1
1
A
18

2
22 8 6
9
12
11 7

10

19 3
22 4
14

TO ATTACH HOSE PROTECTOR


TO ATTACH HOSE
AROUND HOSES WHERE HOSES
PROTECTOR
PASS OVER FILTER BRACKET
AROUND HOSES WHERE
HOSES
3 4 PASS OVER TOP ARTIC
15 PLATE

16
20
21
WHEN TIGHTENING CABLE
TIE ENSURE HOSE LOOPED
4
AWAY FROM FILTER ELBOW
TO AVOID CHAFING
2
3

ANGLE ELBOW APPROXIMATELY


5° AS SHOWN

ANGLE ELBOW APPROXIMATELY


10° AS SHOWN
PARTIAL VIEW ON A

TD0009548-A
268050-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-90
SECTION 4: HYDRAULICS
BELL WDB COOLING, B40D

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 268050 1 KIT, BELL WDB COOLING X
1 BN031376 1 HOSE X
2 BN031375 1 HOSE X
3 BN031375 1 HOSE X
4 BN031374 1 HOSE X
5 BN031225 2 CONNECTOR,SPEC,LONG X
6 BN013042 2 CONNECTOR X
7 266429 1 KIT,COOLER ASSY,WDB COOL X
8 241305 1 HOSE X
9 240975 1 HOSE X
10 207656 2 CLAMP,RUBBER,WDB HOSES X
11 207123 4 SPACER,CLAMP,ALU,74 X
12 206658 4 CLAMP,ALU,2 BOLT,110 X
13 204079 2 GROMMET,DIA 42X50X10 X
14 203975 2 PROTECTOR,HOSE STRAP ON 6"LONG X
15 200653 12 CABLE TIE,395X7.8 X
16 176373 1 MTG,HOSES,WDB,OFF CHASSIS X
17 120285 2 UNION,8MJIC X
18 100747 2 BOLT,HEXHD 8.8 DIN931 YZ X
19 100192 2 BOLT,HEXHD 8.8 DIN931 YZ X
20 100085 2 SCREW,HEXHD 8.8 DIN933 YZ X
21 100064 2 WASHER,FLAT,10.5X21X2 YZDIN125 X
22 100062 4 WASHER,FLAT,8.4X17X1.6YZDIN125 X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-91
SECTION 4: HYDRAULICS
ACCUMULATOR KIT - EUROPE

5 3 4

TD0003655-A
264142-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-92
SECTION 4: HYDRAULICS
ACCUMULATOR KIT - EUROPE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210250 4 ACCUM, PISTON X X
2 184651 2 CLAMP, 2 ACCUMULAT0RS X X
3 101307 2 WASHER, FLAT X X
4 101248 2 J-BOLT X X
5 100314 2 NUT, NYLOC X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-93
SECTION 4: HYDRAULICS
ACCUMULATOR KIT - SOUTH AFRICA

6 4 5

TD0003654-B
264141-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-94
SECTION 4: HYDRAULICS
ACCUMULATOR KIT - SOUTH AFRICA

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210923 4 ACCUM, PISTON,CRIMPED X X
2 184651 2 CLAMP, 2 ACCUMULAT0RS X X
3 122257 4 REDUCER X X
4 101307 2 WASHER, FLAT X X
5 101248 2 J-BOLT X X
6 100314 2 NUT, NYLOC X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-95
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB - DETAIL A

1
5
23

10 14
3 9
16
11
19
20 22
24
36
3
4
14 9

7
6

7 36 12
11 13
10
18

8 6 5
VOAC
BLOCK
(L3)
7
36

21

TD0003652-F
E14840503-H SH1-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-96
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN028948 1 VALVE,STEERING,EATON X X
2 BN008935 1 GASKET,ORBITAL X X
3 277649 1 MOUNTING,ORBITAL X X
4 277648 2 BOSS,ORBITAL X X
5 243177 1 HOSE X X
6 217454 4 SPACER,CLAMP,ALU,68MM X X
7 217449 5 CLAMP,ALU,2 BOLT X X
8 217448 2 CLAMP,RUBBER,4,STRG,ORBIT X X
9 206480 5 ISOLATOR,STEERING ORBITAL X X
10 186837 1 PIPE,ASSY,P,STEERING X X
11 186835 1 PIPE,ASSY,T,STEERING X X
12 184844 1 PIPE,ASSY,RH,STEERING X X
13 184843 1 PIPE,ASSY,LH,STEERING X X
14 161028 5 WASHER,ORBITAL MTG X X
15 122330 1 ELBOW X X
16 122015 4 CONNECT X X
17 101307 5 WASHER,FLAT X X
18 100747 2 BOLT,HEXHD X X
19 100314 3 NUT,LOCK X X
20 100312 2 NUT,NYLOC X X
21 100200 2 BOLT,HEXHD X X
22 100091 2 SCREW,HEXHD X X
23 100090 3 SCREW,HEXHD X X
24 100086 4 SCREW,HEXHD X X
25 100064 7 WASHER,FLAT X X
36 100062 9 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-97
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB - DETAIL B

(P)
35
(P) 33 36
(A) 33
(A) 33
33

REAR BRAKE
APPLY

28(A) 32
29 (P)

31 34
(T)
(A) 27 33
(T)

(P) 30

(T) 26
27
REAR BRAKE
APPLY

29
30 (B5)
(B6)
VOAC BLOCK

TANK MANIFOLD
(A2)
26

28
FRONT BRAKE
APPLY

TD0003653-F
E14840503-H SH2-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-98
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
26 243960 1 HOSE X X
27 243959 1 HOSE X X
28 243958 1 HOSE X X
29 243182 1 HOSE X X
30 243182 1 HOSE X X
31 216255 1 GASKET,PEDAL,BRAKE,MICO X X
32 210947 1 PEDAL,BRAKE,120/120 BAR X X
33 122021 5 CONNECT X X
34 120397 1 PLUG X X
35 100198 3 SCREW,HEXHD X X
36 100062 9 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-99
SECTION 4: HYDRAULICS
STEERING CONTROL VALVE, EATON

16

15

17

14
12
13

11
2 5

4
9

10 6
7
8

TD0003449

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-100
SECTION 4: HYDRAULICS
STEERING CONTROL VALVE, EATON

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN028948 1 VALVE, STEERING, EATON X X
2 NSI 1 HOUSING X X
3 226030 1 DRIVE X X
4 NSI 1 SPOOL CONTROL X X
5 226027 KIT, CENTERING SPRING X X
6 226032 1 RACE, BEARING X X
7 220158 1 THRUST BEARING, NEEDLE X X
8 226031 1 RACE, BEARING X X
9 226033 1 RETAINER, FRONT X X
10 226034 1 RING, RETAINING X X
11 NSI 1 PLUG X X
12 226026 1 KIT, SEAL X X
13 226029 2 VALVE, POWER LIMITER X X
14 NSI 2 PLUG, VALVE X X
15 NSI 1 PLATE, WEAR X X
16 226028 1 GEROTOR, 1230 X X
17 NSI 1 CAP, END X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-101
SECTION 4: HYDRAULICS
BRAKE PEDAL

1
34

40 42
41

31 35
38 43
36
39
44
33
46
32
47
48 30
45
49
29 50

37

21
20
17
22 19
23
27
18
24
25
26
28 2
15 16

14
13

10

16 8
4 6
12 11
5 9
13
14
9
10

TD0003120

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-102
SECTION 4: HYDRAULICS
BRAKE PEDAL

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
WET DISC BRAKE MACHINES; SEE
1 210948 1 BRAKE PEDAL, MICO, 100/100 BAR X X
PAGE 4-97 FOR FITMENT
1 210947 1 BRAKE PEDAL, MICO, 120/120 BAR X SEE PAGE 4-97 FOR FITMENT
2 226821 1 PEDAL & BASE ASSEMBLY X X
3 NSI 1 PEDAL X X
4 NSI 1 BASE, PEDAL X X
5 NSI 2 SCREW, CAP X X
6 NSI 2 WASHER X X
7 226818 1 KIT, REPAIR, PEDAL & BASE X X
8 NSI 1 PIN X X
9 NSI 2 CIRCLIP X X
10 NSI 2 PIN, SPLIT X X
11 NSI 1 CAM X X
12 NSI 1 PIN X X
13 NSI 2 BUSH X X
14 NSI 2 CIRCLIP X X
15 226817 1 KIT, SWITCH/HARNESS REPAIR X X
16 NSI 2 PIN, SPLIT X X
17 NSI 1 SWITCH AND HARNESS X X
18 NSI 2 SCREW X X
19 NSI 2 SCREW X X
20 NSI 1 INSULATOR X X
21 NSI 1 BRACKET X X
22 NSI 1 BRACKET X X
23 NSI 2 NUT X X
24 NSI 2 WASHER, LOCK X X
25 NSI 1 CLAMP X X
26 NSI 1 SCREW, CAP X X
27 NSI 1 SPACER X X
28 NSI 1 STOP X X
29 226816 1 VALVE ASSEMBLY, 100/100 BAR X X WET DISC BRAKE MACHINES
29 226820 1 VALVE ASSEMBLY, 120/120 BAR X
30 NSI 1 HOUSING X X
31 226815 1 KIT, VALVE REPAIR X X
32 NSI 1 CUP X X
33 NSI 1 SEAL X X
34 NSI 1 O-RING X X
35 NSI 1 O-RING X X
36 NSI 1 O-RING X X
37 NSI 1 BOOT X X
38 NSI 2 WASHER X X
39 NSI 1 SPRING X X
40 NSI 1 PLUG, END X X
41 NSI 1 RETAINER X X
42 NSI 1 SPRING X X
43 NSI 1 SPOOL X X
44 NSI 1 SPOOL X X
45 NSI 1 RETAINER ASSY X X
46 NSI A/R SHIM X X
47 NSI 1 SPRING X X
48 NSI 1 SPRING X X
49 NSI 1 SPRING X X
50 NSI 1 PISTON X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-103
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB TILT SYSTEM

7
15 27
18
23
26 14
6

14

5
8 10
24
4

5
21
17
12 10

12
22
25
16 19
22
13 1
13
22
11 19
2
11
20 TD0004188-C
E09840303-J

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-104
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB TILT SYSTEM

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN031446 1 SCREW,HEX HD X X
2 272113 1 SPRING,CAB,LIFT,STAY X X
3 260658 2 PIN ASSY,CAB TILT CYL X X
4 243277 1 HOSE X X
5 243276 1 HOSE X X
6 230152 1 CYLINDER X X
7 210920 1 PUMP,MANUAL,TANK CAP X X
8 201419 2 P CLIP X X
9 186917 1 TRAY,DRIP,CAB LIFT PUMP X X
10 174739 1 STAY,CAB X X
11 162456 2 WASHER,SPRING RET,BIN HEAT,ADT X X
12 162014 2 WASHER,VESCONITE X X
13 160432 2 SLEEVE,PEDAL,VESCONITE X X
14 122049 2 CONNECT X X
15 122032 2 ELBOW X X
16 101345 1 WASHER,HARDENED X X
17 101343 1 WASHER, MILDSTEEL X X
18 100730 1 BOLT,HEXHD X X
19 100653 2 NUT,STOVER X X
20 100652 1 NUT,STOVER X X
21 100644 1 BOLT,HEXHD X X
22 100423 4 WASHER,FLAT X X
23 100386 2 SCREW X X
24 100221 1 CAPSCREW X X
25 100141 1 BOLT,HEXHD X X
26 100062 2 WASHER, FLAT X X
27 100061 1 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-105
SECTION 4: HYDRAULICS
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN

Note
All items marked with *
form part of seal kit
140565

6 10*

11*
1
7
12*

13*
8

14*

15*

5
17*

16*
3

TD0004268-B
230152-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-106
SECTION 4: HYDRAULICS
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 230152 1 CYLINDER X X SEE PAGE 4-103 FOR FITMENT
2 160523 2 BUSH, TILT CYL X X
3 183202 1 BARREL, CAB TILT X X
4 183203 1 ROD, CAB TILT X X
5 100290 1 NUT, CASTLE X X
6 160993 1 NECKBUSH, NUT X X
7 160994 1 NECKBUSH, SET X X
8 161318 1 PISTON X X
9 140565 1 KIT, SEAL X X
10 140059 1 O-RING X X
11 140033 1 SEAL, WIPER X X
12 140044 1 SEAL, SINGLE ACTING X X
13 140368 1 O-RING X X
14 140400 1 RING, BACK UP X X
15 140734 1 O-RING X X
16 100152 1 SPLITPIN X X
17 140032 1 SEAL, PISTON X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-107
SECTION 4: HYDRAULICS
PUMP, CAB TILT

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-108
SECTION 4: HYDRAULICS
PUMP, CAB TILT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210920 1 PUMP, MANUAL, TANK CAP X X SEE PAGE 4-103 FOR FITMENT
2 140660 1 KIT, SERVICE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-109
SECTION 4: HYDRAULICS
HYDRAULIC KIT, REAR CHASSIS

2
B

6
4
11
5
1
A
3

14
14

9
12 8

10

DETAIL A

5
15

6
DETAIL B

TD0005751-B
E17840502-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-110
SECTION 4: HYDRAULICS
HYDRAULIC KIT, REAR CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244339 1 HOSE X X
2 244338 1 HOSE X X
3 244337 1 HOSE X X
4 244336 1 HOSE X X
5 230398 2 CYL,TIP X X
6 184728 2 PIPE,TOP HYD,TIP X X
7 173809 2 CLAMP X X
8 170467 2 RETAINER PLATE X X
9 170031 2 LOCK TAG REAR AXLE X X
10 162806 2 ASSY, PIN, TIP CYL X X
11 122061 2 TEE,B/H X X
12 120478 2 UNION X X
13 100314 2 SCREW,HEXHD X X
14 100111 4 SCREW,HEXHD X X
15 100092 2 BOLT, HEXHD X X
16 100064 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-111
SECTION 4: HYDRAULICS
TIP CYLINDER BREAKDOWN

5
6

6
22

1
4
25
10
23 26

24
11
15
*
2 14
*
12
*
* 18
12

9
17
*
* 21

7
* 20
* 19
8
16
*
13
*
16
28
* 27 3

Note:
All items marked with *
form part of Seal Kit
140759 TD0004999-A
230398-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-112
SECTION 4: HYDRAULICS
TIP CYLINDER BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230398 1 CYLINDER, TIP X X SEE PAGE 4-109 FOR FITMENT
1 220119 1 CIRCLIP, INTERNAL X X
2 203990 1 NIPPLE, GREASE X X
3 184301 1 ROD, TIP, CYL, D85, RIBLESS X X
4 184300 1 BARREL, TIP CYL, R/LESS X X
5 176087 1 PIPE, OIL LEAD, TIP CYL X X
6 171532 2 CLAMP, OIL LEAD PIPE, CYL X X
7 161888 1 DAMPER, CYL, LIFT X X
8 161856 1 PISTON X X
9 161001 1 N/BUSH X X
10 150130 1 BEARING, SPHERICAL X X
11 140791 1 BOOT, CYL X X
12 140698 2 W/BAND, ROD X X *
13 140612 1 SEAL, PISTON X X *
14 140513 1 SEAL, ROD X X *
15 140440 1 SEAL, WIPER X X *
16 140423 2 W/BAND, PISTON X X *
17 140411 1 RING, BACK UP X X *
18 140299 1 SEAL, ROD X X *
19 140298 1 O-RING X X *
20 140297 1 O-RING X X *
21 140169 1 O-RING X X *
22 122134 1 PLUG X X
23 120677 1 ELBOW X X
24 120196 1 PLUG, ZINC/CAD PLATED X X
25 120045 1 PLUG, HEX HEAD X X
26 100965 11 CAPSCREW, SOCHD X X
27 100431 1 SPLITPIN X X *
28 100407 1 NUT, CASTLE X X
* 140759 1 SEAL KIT X X INCLUDES ITEMS MARKED (*)

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


4-113
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015
4-114
SECTION 5: PNEUMATICS

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-1
SECTION 5: PNEUMATICS
PNEUMATIC KIT, FRONT CHASSIS - DETAIL A

37
45
34

9 6 14
TO COMPRESSOR
33
8 40 38
48
52 45
7 18 30
52
45 44

42

46 STEEL PIPE TO FRONT


50 36 COOLER
19
27
15 51
47
36
21
28
36
22
23 31 27

36
51 15 26
51 27 22
47
17 47
47 51
26 39
35 49

28

36
11

2
TD0008492-B
E19840511-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-2
SECTION 5: PNEUMATICS
PNEUMATIC KIT, FRONT CHASSIS - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 BN005103 1 RESERVOIR,ASSY,40LTR X X
6 264000 1 KIT,AIR DRYER X X
7 243610 1 HOSE X X
8 241362 1 HOSE X X
9 241362 1 HOSE X X
11 241305 1 HOSE X X
14 208090 1 HOSE,TEFLON X X
15 203371 2 K-CLAMP,DOUBLE 18MM X X
17 202614 1 K-CLAMP,18MM X X
18 201439 1 P-CLIP,18MM X X
19 186564 1 MTG,RESERVOIR,AIR,5L X X
21 178781 1 MTG1,PIPES,PNEU,COOL X X
22 178580 2 MTG,PIPES,PNEUMATIC,COOL X X
23 178579 1 MTG PIPES,PNEU,COOL X X
26 178574 1 PIPE3,PNEUMATIC,COOLING X X
27 178573 1 PIPE2,PNEUMATIC,COOLING X X
28 178572 1 PIPE1,PNEUMATIC,COOLING X X
30 176353 1 MTG,HOSE,TEFLON COMP COOL X X
31 160510 6 CLAMP,ALUM-18MM X X
33 120970 1 CONNECTOR X X
34 120819 1 ELBOW X X
35 120758 1 UNION X X
36 120286 7 UNION X X
37 101225 3 SCREW,HEXHD X X
38 100703 1 BOLT,HEXHD X X
39 100619 4 SCREW,HEXHD X X
40 100575 1 WASHER,COPPER X X
42 100316 1 NUT,NYLOC X X
44 100310 9 NUT,NYLOC X X
45 100148 5 WASHER,FLAT X X
46 100085 2 SCREW,HEXHD X X
47 100083 5 SCREW,HEXHD X X
48 100080 9 SCREW,HEXHD X X
49 100077 4 SCREW,HEXHD X X
50 100064 2 WASHER,FLAT X X
51 100062 13 WASHER,FLAT X X
52 100061 18 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-3
SECTION 5: PNEUMATICS
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B

10
36
24 16
52
48
13
36 41 10
20
29 52 51
48
16 44
52 13

51
5
43
44
52
25

32
12
4

32

TD0008493-B
E19840511-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-4
SECTION 5: PNEUMATICS
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN011087 1 PINCHWELD X X
3 BN005087 1 FAN,PURGING,ASSY X X
4 BN005019 1 PLATE,BELLY,VERTICAL,REAR X X
5 BN005015 1 BRACKET,RESERV,ASSY X X
10 241344 1 HOSE X X
12 241260 1 HOSE X X
13 218444 1 HOSE,TEFLON X X
16 203215 10 GROMMET X X
20 178963 2 MTG,BOT,PIPE,PNEU,COOL X X
24 178576 2 MTG,TOP,PIPE,PNEU,COOLING X X
25 178575 2 MTG,PIPE,PNEU,COOLING X X
29 178571 1 PIPE,PNEUMATIC,COOLING X X
32 121350 1 ELBOW X X
36 120286 7 UNION X X
41 100569 4 SCREW,HEXHD X X
43 100312 4 NUT,NYLOC X X
44 100310 9 NUT,NYLOC X X
48 100080 9 SCREW,HEXHD X X
51 100062 13 WASHER,FLAT X X
52 100061 18 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-5
SECTION 5: PNEUMATICS
PNEUMATIC, SCR ASSEMBLY

16

SCR PUMP
RHS FUEL TANK 7
4

22
28

13
28 11 PROTECTION FOR HOSE FROM
25 CHAFFING ON HEADER FRAME
4 6

1
24
13
11 2
PROTECTION FOR HOSE FROM
RIGHT MOUNTING OF HEADER FRAME 24
10
SCR DOSING UNIT
DIAGNOSTIC CONNECTOR

20

14
23
27
17 23
18 27
14
3

19 27 8
27
22 26
21
28
14 9
BOLT ON TO SCR
EXPANSION TANK FRAME PNEUMATIC VALVE
15
28
25
TD0008907-B
E72640514-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-6
SECTION 5: PNEUMATICS
PNEUMATIC, SCR ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC120302 1 TEST CONNECTION X X
2 BN015335 1 FITTING,P/LOCK BANJO X X
3 BN005158 1 PLATE,MNTING,P-CLIP X X
4 BN005135 1 HOSE X X
5 BN005078 1 HOSE X X
6 BN005076 1 HOSE X X
7 BN004777 1 ELBOW,PUSHLOCK X X
8 BN004210 1 VALVE,PNEUMATIC X X
9 BN002779 1 FITTING,CONNECTOR X X
10 241644 1 HOSE X X
11 203975 2 PROTECTOR, HOSE STRAP ON X X
12 201419 4 P CLIP X X
13 200653 6 CABLE TIE X X
14 121442 3 CONNECTOR X X
15 121397 1 CONNECTOR X X
16 121198 1 CONNECTOR X X
17 120989 1 ELBOW X X
18 120814 1 ELBOW X X
19 120366 1 TEE,UNION X X
20 120365 1 TEE,RUN X X
21 100731 2 SCREW X X
22 100310 4 NUT, NYLOC CLASS X X
23 100283 4 NUT,HEXAGON CLASS X X
24 100277 2 WASHER,COPPER X X
25 100080 4 SCREW,HEXHD X X
26 100078 2 BOLT,HEXHD X X
27 100062 8 WASHER, FLAT X X
28 100061 8 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-7
SECTION 5: PNEUMATICS
FAN PURGING KIT

4
3
6

5
11

10

1
7
8
2
9

TD0008953-A
BN005087-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-8
SECTION 5: PNEUMATICS
FAN PURGING KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN005086 1 HOSE X X
2 210544 1 VALVE,SOLENOID X X
3 184572 1 PIPE,FAN PURGING X X
4 184570 1 BRK,FAN,PURGING X X
5 121407 1 CONNECTOR X X
6 121398 1 ELBOW,B/H X X
7 121393 1 CONNECTOR X X
8 121256 1 ADAPTOR X X
9 121045 1 ADAPTOR X X
10 100089 1 SCREW X X
11 100064 1 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-9
SECTION 5: PNEUMATICS
PURGE TANK VALVE

18

8
Not Part of Valve

10 5

11

15
12

13 6

17

14 16

TD0005750

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-10
SECTION 5: PNEUMATICS
PURGE TANK VALVE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 211473 1 VALVE, PURGE TANK X X
2 210544 1 VALVE, SOLENOID X X
3 NSI 1 BODY, VALVE X X
4 NSI 1 COVER, VALVE X X
5 NSI 4 SCREW, CAP X X
6 * 1 DIAPHRAM X X INCLUDED IN SEAL KIT
7 * 1 SPRING, PRESSURE X X INCLUDED IN SEAL KIT
8 226024 1 SOLENOID X X
9 NSI 1 O-RING X X
10 NSI 1 TUBE, CORE X X
11 * 1 SPRING X X INCLUDED IN SEAL KIT
12 * 1 CORE X X INCLUDED IN SEAL KIT
13 * 1 O-RING X X INCLUDED IN SEAL KIT
14 NSI 1 CLIP, SPRING X X
15 140628 1 KIT, SEAL X X
16 140462 1 WASHER, DOWTY X X
17 121045 1 ADAPTOR X X
18 201529 1 PLUG, CONNECTING X X NOT SUPPLIED WITH VALVE

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-11
SECTION 5: PNEUMATICS
RESERVOIR KIT

3 4

1
5

TD0008954-0
BN005103-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-12
SECTION 5: PNEUMATICS
RESERVOIR KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 120399 1 PLUG, BLANKING X X
2 120673 1 CONNECTOR X X
3 121365 2 CONNECTOR, START X X
4 206992 2 MOUNTING, BAND, 30L AIR RESERVOIR X X
5 BN005079 1 RESERVOIR, AIR X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-13
SECTION 5: PNEUMATICS
AIR DRYER KIT

4 11
5

5
11
9 5
5
11
9 11

TD0007009-B
264000-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-14
SECTION 5: PNEUMATICS
AIR DRYER KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264000 1 KIT, AIR DRYER X X
1 226000 1 FILTER,AIR DRYER,OSC X X
2 210561 1 VALVE,UNLOADER,AIR DRYER X X
3 203895 1 RESEVOIR,AIR X X
4 200318 1 MTG,BAND X X
5 140370 6 O-RING X X
6 140193 1 O-RING X X
7 121364 1 ADAPTOR X X
8 121231 2 CONNECTOR MALE X X
9 120399 3 PLUG,BLANKING X X
10 120157 1 CONNECTOR X X
11 100590 6 G-RING X X
12 100588 1 G-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-15
SECTION 5: PNEUMATICS
AIR DRYER REPAIR KIT

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-16
SECTION 5: PNEUMATICS
AIR DRYER REPAIR KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210561 1 VALVE, UNLOADER, AIR DRYER X X
2 220949 1 FILTER, AIR DRYER X X
3 221703 1 ELEMENT, HEATING, AIR DRYER X X
4 223714 1 KIT, REPAIR AIR DRYER UNLOADER X X INCLUDES ITEMS MARKED *
5 * 1 WASHER, RUBBER X X
6 * 1 O-RING X X
7 * 1 PLASTIC PISTON X X
8 * 1 O-RING X X
9 * 1 O-RING X X
10 * 1 SEAT, RUBBER X X
11 * 1 O-RING X X
12 * 1 O-RING X X
13 * 1 VALVE, POPPET X X
14 * 1 O-RING X X
15 * 2 O-RING X X
16 * 1 O-RING X X
17 * 1 SPACER, RUBBER X X
18 * 1 O-RING X X
19 * 1 O-RING X X
20 * 1 O-RING X X
21 * 1 WASHER, COPPER X X
22 * 1 O-RING, HEATING ELEMENT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-17
SECTION 5: PNEUMATICS
PNEUMATIC KIT, REAR CHASSIS

16

19
10
20 15
7
1
11
18
5
9
13

2
16

9
14

3
17

6 8

12

4
17 TD0009498-0
E73840512-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-18
SECTION 5: PNEUMATICS
PNEUMATIC KIT, REAR CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN002779 1 FITTING,CONNECTOR X X
2 241155 1 HOSE X X
3 241154 1 HOSE X X
4 241153 1 HOSE X X
5 210893 1 VALVE,QUICK EXHAUST X X
6 201068 5 K-CLAMP,6MM X X
7 175014 1 PLT,BULKHEAD,PIPE CTD,CONTROL X X
8 175007 1 PIPE,REAR,CTD CONTROL X X
9 172876 1 PIPE,CTD CONTROL X X
10 172874 1 PIPE,PARK BRAKE X X
11 121249 1 ADAPTOR X X
12 120747 1 UNION X X
13 120664 1 CONNECT X X
14 120366 1 TEE,UNION X X
15 120356 1 BULKHEAD X X
16 120285 2 UNION X X
17 120106 2 CONNECTOR X X
18 101121 1 WASHER,DOWTY X X
19 100494 2 SCREW,HEXHD X X
20 100062 2 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-19
SECTION 5: PNEUMATICS
PNEUMATIC KIT, CAB ASSEMBLY SCR

PLUG INTO AIR TO EXHAUST


PIPE ON SEAT BRAKE CYLINDER
SEAT
4
24 16
15 32
9
11 32 23
29 29 12
30 32
25
26 18
(EVB) 1 9 (EB)
31 14 32 24
32
2
24 12 3
12 32 LH EVB
32 29 ON ENGINE
24
14
ATTACH THIS P-CLIP TO 32 29
EXISTING PIPE ON 28
ENGINE

RH EVB
ON ENGINE 32 32
CTD REAR
AXLES
PARK BRAKE 11
7 22

8
6 21
CTD FRONT
AXLES
17
19
27
TRANSFER CASE MAIN AIR SUPPLY
29 PNEUMATIC RESERVOIR
(BELLY PLATE)

13 28
20 10

4
7 (CTD1)
241472 241473 244429

8 (CTD2) PNEUMATIC VALVE FUNCTIONS


(S) 15 5 (PB) AS MAIN AIR SUPPLY
ELEC EB EXHAUST BRAKE
6 (IDL1) EVB EXHAUST VALVE BRAKE
PB PARK BRAKE
(AS) 10 TC1 TRANSFER CASE (IDL1)
CTD CONTROL TRACTION DIFFLOCK
244431
VIEW ON FRONT 1ST
RUBBER CLAMP
(EVB) 1 9 (EB) UNDER CAB

TD0008540-F
E72640513-G

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

5-20
SECTION 5: PNEUMATICS
PNEUMATIC KIT, CAB ASSEMBLY SCR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN007165 1 HOSE X X
2 BN007139 1 PIPE,EVB,RH X X
3 BN007138 1 PIPE,EVB,LH X X
4 268059 1 KIT,VALVE,BANK X X
5 244431 1 HOSE X X
6 244429 1 HOSE X X
7 241473 1 HOSE X X
8 241472 1 HOSE X X
9 241371 1 HOSE X X
10 241162 1 HOSE X X
11 201439 5 P-CLIP X X
12 201420 4 P-CLIP X X
13 201419 5 P-CLIP X X
14 187208 2 BKT,EVB,X-OVER,PIPE X X
15 130029 1 PIPE,AIR LINE X X
16 121509 1 ADAPT,1.5MM ORIFICE X X
17 121350 1 ELBOW X X
18 121258 1 TEE,BRANCH X X
19 120965 1 ADAPTOR,STRAIGHT X X
20 120804 1 ELBOW X X
21 120106 1 CONNECTOR X X
22 101993 1 SCREW,HEXHD X X
23 101085 1 SCREW,HEXHD X X
24 101064 5 NUT,STOVER X X
25 100594 1 WASHER,FENDER X X
26 100494 1 SCREW,HEXHD X X
27 100354 1 WASHER,COPPER X X
28 100310 4 NUT,NYLOC X X
29 100080 8 SCREW,HEXHD X X
30 100063 1 WASHER,FLAT X X
31 100062 1 WASHER,FLAT X X
32 100061 12 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-21
SECTION 5: PNEUMATICS
PNEUMATIC VALVE ASSEMBLY

22
A
19

20 10

2 6
22
17

10 13

5
18
4

AIR HORN
(OPTIONAL)

3 3
16
14
11

9
19
22 1
10 16
22

22 21
19

10 8
12 8
15 7

REAR AXLE (CTD)

FRONT AXLE (CTD)

PARK BRAKE

TRANSFER CASE (IDL)

SEAT EXHAUST VALVE BRAKE

EXHAUST BRAKE

MAIN AIR SUPPLY TD0009394-A


268059-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-22
SECTION 5: PNEUMATICS
PNEUMATIC VALVE ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 268059 1 KIT,VALVE BANK X X
1 BN010192 3 CONNECTOR X X
2 BN004476 4 SCREW,SLTD CHEESE HD X X
3 BN004201 2 FITTING,PLUG X X
4 BN004199 4 SEAL,PNEUMATIC X X
5 BN002779 5 FITTING,CONNECTOR X X
6 BN002762 6 VALVE,PNEUMATIC X X
7 217929 1 SWITCH,PRESS,NC X X
8 214314 2 SWITCH,PRESS X X
9 201375 1 SENDER X X
10 188450 4 MTG,VALVE BANK,TOP,PNEU X X
11 122336 1 ADAPTOR X X
12 121574 1 ELBOW X X
13 121573 1 CONNECTOR,MALE X X
14 121572 1 FITTING,CROSS X X
15 120989 1 ELBOW X X
16 120946 2 TEE,RUN X X
17 101404 4 WASHER,FLAT X X
18 101403 2 BOLT,HEXHD X X
19 100312 12 NUT,NYLOC X X
20 100195 2 BOLT,HEXHD X X
21 100083 8 SCREW, HEXHD X X
22 100062 24 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-23
SECTION 5: PNEUMATICS
AIR HORN

1
2

7
7
6 10
4 5
10
10
9 8

TD0008620-0
267552-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-24
SECTION 5: PNEUMATICS
AIR HORN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN002779 1 FITTING,CONNECTOR X X
2 244463 1 HOSE X X
3 210067 1 HORN,AIR,TWIN X X
4 201419 1 P CLIP X X
5 121350 1 ELBOW X X
6 120680 1 CONNECTOR X X
7 100310 2 NUT,NYLOC X X
8 100081 1 SCREW,HEXHD X X
9 100080 1 BOLT X X
10 100061 3 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


5-25
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015
5-26
SECTION 6: ELECTRICAL

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-1
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL A

CONNECTS TO REVERSE
MONITOR AND RIGHT
MIRROR
CONNECTS TO ARTIC
REVERSE LIGHT

CONNECTS TO FLASHING
BEACON, WORKLIGHTS,
LEFT MIRROR & OBW
WARNING LIGHTS

CONNECTS TO
EARTH BOSS

25 17
CONNECTS TO
REAR WIPER

32 DIAGNOSTIC
2 CONNECTOR

CONNECTS TO
ENGINE HARNESS

CONNECTS TO
ARTIC HARNESS

TD0009294-0
E73850602-A SH1-3

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV 0


6-2
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 BN023363 1 HARNESS,CAB X X
17 216412 1 HARNESS,REAR WIPER X X
25 207288 22 MTG,BONDED X X
32 200871 3 CABLE TIE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-3
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL B

10
27
12

18
21

38

59
52

33
30
24
37

56
49
22
40 39

20

19

11
54
60

28

13
50
57 6
TD0009293-0
E73850602-A SH2-3

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-4
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 900450 1 PIPE,W/WASHER X X 0.5M LENGTH
10 217902 3 FRAME,SWITCH,CARLING,BLANK X X
11 217745 1 WASHER,BOTTLE AND PUMP X X
12 217737 1 FRAME,SWITCH,3 PLACES X X
13 216702 2 P-CLIP,8MM X X
18 216088 1 SWITCH,STEERING COLUMN,MULTIF X X
19 216037 1 SOCKET,12V,ACCESSORY X X
20 216017 1 BUZZER X X
21 214637 1 E-MODULE,SSM X X
22 214432 1 E-MODULE,MDU3 X X
24 208158 1 COVER,PLUG,COLUMN SWITCH X X
27 206940 1 LIGHT,INTERIOR LIGHT X X
28 206070 1 THROTTLE,FOOT ACTUATOR,PWM X X
30 202729 1 CIGARETTE LIGHTER X X
33 200871 54 CABLE TIE X X
37 176435 1 WASHER,CIG LIGHTER X X
38 161081 1 SLEEVE,4DEG,STEERING COLUMN X X
39 101397 4 CAPSCREW SOCHD X X
40 101216 2 WASHER,SERRATED X X
49 100370 1 WASHER,HARDENED X X
50 100358 4 WASHER,FLAT X X
51 100310 6 NUT,NYLOC X X
52 100309 4 NUT,NYLOC X X
54 100198 3 SCREW,HEXHD X X
56 100085 1 SCREW,HEXHD X X
57 100080 10 SCREW,HEXHD X X
59 100063 15 WASHER,FLAT X X
60 100062 3 WASHER,FLAT X X
61 100061 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-5
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL C

23
31

7
8
26

33
29

43

45

59
53 57
58 41
48 47
53
58
47 48
14 42
51 45
46
34 62 59 1
34
42
5 51
47 45
47
36 59
4
3 14
41
57 5
16
15
9

61 9 16
62
44
TD0009292-0
E73850602-A SH3-3

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-6
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL C

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221158 1 E-MODULE,ADM3,VERSION 10 X X
3 BN017813 1 BRACKET,DC/DC CONVERTER X X
4 BN007395 1 E-MODULE,DC/DC CONVERTER X X
5 BN004243 2 TRAY,E-MODULE X X
7 900450 1 PIPE,W/WASHER X X 5M LENGTH
8 263441 1 KIT,WIPER,DOGA X X
9 217999 2 E-MODULE,CCU2 X X
14 216645 2 ISOLATOR,RUBBER,CYLINDRICAL X X
15 216527 1 STRAP,EARTH,450MM X X
16 216451 4 FOOT,TRAY,E-MODULE X X
23 208771 1 GROMMET X X
26 206945 1 MTG,RUBBER X X
29 203264 9 GROMMET,BLANK X X
31 202094 3 GROMMET,FLAT SPLIT X X
33 200871 54 CABLE TIE X X
34 187775 2 PLT,MTG,TRAY,E-MODULE X X
35 187701 1 PLT,RETAINER,DEUTSCH PLUG X X
36 187506 1 PLT,ADM X X
41 101193 6 WASHER,SPRING X X
42 101171 6 SCREW,PANHD,POZI X X
44 101168 4 SCREW,PANHD,POZI X X
45 101167 9 WASHER,SPRING X X
46 100730 1 BOLT,HEXHD X X
47 100615 12 WASHER,FLAT X X
48 100548 2 WASHER,HARDENED X X
51 100310 6 NUT,NYLOC X X
53 100283 2 NUT,HEXAGON X X
55 100189 2 SCREW,HEXHD X X
57 100080 10 SCREW,HEXHD X X
58 100065 2 WASHER,SPRING X X
59 100063 15 WASHER,FLAT X X
61 100061 4 WASHER,FLAT X X
62 100054 5 WASHER,SPRING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-7
SECTION 6: ELECTRICAL
CAB, FUSE AND RELAY PANEL COMPONENTS

COMPONENT DETAIL

1, 2, 3, 4, 5, 8 6

7 9

DETAIL OF FUSES / RELAYS / DIODE POSITIONING ON MODULE

TD0009499-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-8
SECTION 6: ELECTRICAL
CAB, FUSE AND RELAY PANEL COMPONENTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206350 31 FUSE, 10A, BLADE TYPE X X
2 207114 2 FUSE, 30A, BLADE TYPE X X
3 207115 2 FUSE, 25A, BLADE TYPE X X
4 207116 8 FUSE, 20A, BLADE TYPE X X
5 207118 2 FUSE, 15A, BLADE TYPE X X
6 207027 1 DIODE, 3A, SPADE TERMINAL X X
7 216462 1 FUSE, BLANK, BLADE TYPE X X
8 214474 1 FUSE, 40A, BLADE TYPE X X
9 217717 2 RELAY, 24V X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-9
SECTION 6: ELECTRICAL
CAB, WINDSCREEN WIPER KIT

TD0001947-B
263441-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-10
SECTION 6: ELECTRICAL
CAB, WINDSCREEN WIPER KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 263441 1 KIT, WIPER X X SEE PAGE 6-7 FOR FITMENT
1 217619 1 ARM, WIPER X X
2 210895 1 VALVE, NON,RETURN X X
3 217620 3 CLIPS, WASHER SYSTEM X X
4 217621 1 NOZZLE, 6WAY, WASHER SYSTEM X X
5 217617 1 PIPE, W/WASHER KIT X X
6 217618 1 BLADE, WIPER X X
7 210896 1 MOTOR, WIPER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-11
SECTION 6: ELECTRICAL
OPTION, REAR WIPER

TD0006716-0
E14842619 A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-12
SECTION 6: ELECTRICAL
OPTION, REAR WIPER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 263887 1 KIT,WIPER SYSTEM,REAR X X
2 216254 1 WASHER,BOTTLE,TWO PUMP X X
3 176716 1 PLT,SANDWICH,WIPER,REAR X X
4 100423 3 WASHER,FLAT X X
5 100010 3 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-13
SECTION 6: ELECTRICAL
KIT, WIPER SYSTEM, REAR, B40D

6
6

TD0004457-B
263887-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-14
SECTION 6: ELECTRICAL
KIT, WIPER SYSTEM, REAR, B40D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216254 1 WASHER,BOTTLE,TWO PUMP X X
2 176716 1 PLT,SANDWICH,WIPER,REAR X X
3 216250 1 MOTOR,WIPER X X
4 216251 1 ARM,WIPER,REAR X X
5 217618 1 BLADE,WIPER,600MM X X
6 188316 2 PLT,SPACER,WIPER,REAR X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-15
SECTION 6: ELECTRICAL
CAB, TRANSMISSION HARNESS

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-16
SECTION 6: ELECTRICAL
CAB, TRANSMISSION HARNESS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN023712 1 E-MOD,TCU X X
2 214241 1 HARNESS,ALLISON X X
3 200871 10 CABLE TIE X X
4 101171 3 SCREW,PANHD,POZI X X
5 101167 3 WASHER,SPRING X X
6 100063 3 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-17
SECTION 6: ELECTRICAL
CAB, REAR VIEW MIRROR KIT

2 1

7 5

3
5 10
9

2 10
1

6
9 4

TD0006722-0
264241-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-18
SECTION 6: ELECTRICAL
CAB, REAR VIEW MIRROR KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264241 1 KIT, MIRRORS, ELEC, ADJ X X
1 216456 1 HARNESS, LH X X
2 216455 1 HARNESS, RH X X
3 216002 2 MIRROR, WIDE X X SEE PAGE 6-21 FOR BREAKDOWN
4 216001 2 MIRROR, ELECTRIC X X SEE PAGE 6-21 FOR BREAKDOWN
5 207662 2 CONDUIT X X
6 207453 1 CONDUIT X X
7 207453 1 CONDUIT X X
8 207031 1 SWITCH X X
9 206945 2 MOUNTING, RUBBER X X
10 200653 2 CABLE TIE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-19
SECTION 6: ELECTRICAL
REAR VIEW MIRRORS

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-20
SECTION 6: ELECTRICAL
REAR VIEW MIRRORS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216001 1 MIRROR, ELECTRICAL X X SEE PAGE 6-19 FOR FITMENT
2 226685 1 GLASS, MIRROR, ELECTRICAL X X
3 NSI 1 BODY X X
4 NSI 2 CLAMP X X
5 NSI 4 SCREW X X
6 226686 1 COVER, BACK X X
7 216002 1 MIRROR, WIDE ANGLE X X SEE PAGE 6-19 FOR FITMENT
8 226688 1 GLASS, MIRROR X X
9 NSI 1 SEAL X X
10 NSI 1 BODY X X
11 NSI 1 CLAMP X X
12 NSI 2 SCREW X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-21
SECTION 6: ELECTRICAL
CAB, LOAD LIGHTS (OPTIONAL)

TD0003530-C
217707-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-22
SECTION 6: ELECTRICAL
CAB, LOAD LIGHTS (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 217707 1 OBW, LOAD LIGHTS, COMPLETE X X
1 217779 1 OBW,LOAD LIGHT,GREEN X X
2 217778 1 OBW,LOAD LIGHT,AMBER X X
3 217777 1 OBW,LOAD LIGHT,RED X X
4 217776 1 OBW,LOAD LIGHTS,BRACKET X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-23
SECTION 6: ELECTRICAL
ELECTRICAL, AIR HORN

9
12

13

1
10

11 5

12

13

7
3
2
12

6 4
11
12
8
6

TD0008502-0
563640561-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-24
SECTION 6: ELECTRICAL
ELECTRICAL, AIR HORN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN001690 1 ELECTRICAL HORN X X
2 277998 1 BRACKET,HORN X X
3 160009 5 WASHER X X
4 100868 8 WASHER X X
5 100762 3 BOLT,HEXHD X X
6 100312 3 NUT,NYLOC X X
7 100310 2 NUT,NYLOC X X
8 100309 2 NUT,NYLOC X X
9 100193 2 SCREW,HEXHD X X
10 100189 2 SCREW,HEXHD X X
11 100063 4 WASHER,HARDENED X X
12 100062 6 WASHER,FLAT X X
13 100061 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-25
SECTION 6: ELECTRICAL
CAB, BEACON

5
1

6
TD0008459-A
514850613-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-26
SECTION 6: ELECTRICAL
CAB, BEACON

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218912 1 LIGHT,BEACON,XENON,AMBER (SA) X X
1 214707 1 LIGHT,BEACON,XENON,AMBER (CE) X X
2 216286 1 HARNESS,BEACON,EXTENSION X X
3 206939 1 MOUNTING PIPE,XENON BEACON X X
4 176111 1 BKT,FLASHING BEACON LIGHT X X
5 100370 4 WASHER,HARDENED X X
6 100314 2 NUT,LOCK X X
7 100086 2 SCREW,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-27
SECTION 6: ELECTRICAL
CAB, WORK LIGHTS (OPTIONAL)

2 4

TD0006723-0
E14832614-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-28
SECTION 6: ELECTRICAL
CAB, WORK LIGHTS (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216287 1 HARNESS, WORK LIGHT X X
2 207454 2 CONDUIT X X
3 207030 1 LIGHT, WORK LIGHT X X
4 207030 1 LIGHT, WORK LIGHT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-29
SECTION 6: ELECTRICAL
CAB, REVERSE LIGHTS (OPTIONAL)

TD0006724-0
514850615-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-30
SECTION 6: ELECTRICAL
CAB, REVERSE LIGHTS (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217719 1 LIGHT, FLOOD X X
2 100731 1 SCREW, HEXHD X X
3 100548 2 WASHER, HARDENED X X
4 100312 1 NUT, NYLOC X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-31
SECTION 6: ELECTRICAL
KIT, ALARM, WHITE NOISE (CHOICE)

2
4
REVERSE ALARM
1

TD0009562-0
BN031687-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-32
SECTION 6: ELECTRICAL
KIT, ALARM, WHITE NOISE (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN031688 1 ALARM,WHITE NOISE X X
2 100093 2 BOLT,HEXHD X X
3 100314 2 NUT,LOCK X X
4 100064 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-33
SECTION 6: ELECTRICAL
KIT, ALARM, REVERSE (CHOICE)

4
3
REVERSE ALARM

3
2

TD0009563-0
BN031689-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-34
SECTION 6: ELECTRICAL
KIT, ALARM, REVERSE (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216994 1 ALARM,BACK UP X X
2 100731 2 SCREW,HEXHD X X
3 100548 4 WASHER,HARDENED X X
4 100312 2 NUT,NYLOC X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-35
SECTION 6: ELECTRICAL
CAB, MEMORY MODULE

TD0009615-0
572850616-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-36
SECTION 6: ELECTRICAL
CAB, MEMORY MODULE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN023823 1 E-MODULE, MEMORY MODULE X X
2 BN013059 2 WASHERS, HARDENED X X
3 BN009661 1 PLATE, ANTENNA MOUNT X X
4 BN007391 1 ANTENNA, IRIDIUM X X
5 BN000470 1 ANTENNA, GPS & GSM X X
6 206579 2 GROMMETS, BLANK X X
7 200871 14 CABLE TIES X X
8 184939 1 PLATE, SAT, IRIDIUM X X
9 101171 2 SCREWS, PAN, POZI X X
10 101167 2 WASHERS, SPRING X X
11 100730 2 BOLTS, HEXHD X X
12 100421 5 WASHERS, FENDER X X
13 100080 3 BOLTS X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-37
SECTION 6: ELECTRICAL
CAB, RADIO (OPTIONAL)

4
1
1

TD0008955-A
264661-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-38
SECTION 6: ELECTRICAL
CAB, RADIO (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264661 1 KIT,RADIO BLAUPUNKT X X
1 100309 2 NUT,NYLOC X X
2 101176 8 NUT,SPEED X X
3 178159 1 BRACKET,ANTENNA RADIO X X
4 216291 1 HARNESS,RADIO,BLAUPUNKT X X
5 266978 1 KIT,SPEAKERS X X
6 BN037384 1 RADIO,FM/AM X X
7 BN037385 1 M ANTENNA,RADIO,BLAUPUNKT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-39
SECTION 6: ELECTRICAL
CAB, REVERSE MONITOR

3
4 5

1 10

10

7 TD0008632-C
BN017553-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-40
SECTION 6: ELECTRICAL
CAB, REVERSE MONITOR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN009264 1 REVERSE, MONITOR & CAMERA KIT X X
2 191642 1 BRACKET, REVERSE CAMERA, LARGE X X
3 101176 4 NUTS, SPEED X X
4 100838 4 WASHERS, FLAT X X
5 100830 4 SCREWS, PANHD, SELFTAP, S/S X X
6 100364 2 SCREWS, HEXHD X X
7 100309 4 NUTS, NYLOC X X
8 100189 4 SCREWS, HEXHD X X
9 100064 2 WASHERS, FLAT X X
10 100063 8 WASHERS, HARDENED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-41
SECTION 6: ELECTRICAL
CAB, EMERGENCY STOP

TD0006710-D
266021-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-42
SECTION 6: ELECTRICAL
CAB, EMERGENCY STOP

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266021 1 KIT,EMERGENCY STOP X X
1 214317 1 SWITCH, DISCONNECT X X
2 214377 1 DECAL, EMERGENCY STOP X X
3 214418 1 HARNESS, STOP SWITCH X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-43
SECTION 6: ELECTRICAL
ENGINE HARNESS

TD0009556-B
E74840631-E

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-44
SECTION 6: ELECTRICAL
ENGINE HARNESS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN030976 1 HEADLIGHT,ASSY,RHS X X
2 BN030975 1 HEADLIGHT,ASSY,LHS X X
3 BN030816 1 HARNESS,ENGINE X X
4 216445 1 SENDER,FUEL X X
5 277479 1 SWITCH,COOLANT X X
6 216217 1 HORN,24V X X
7 207390 1 SENDER,TEMP X X
8 206945 23 MTG,RUBBER X X
9 203975 1 PROTECTOR,HOSE STRAP ON X X
10 201438 2 P-CLIP X X
11 201420 3 P-CLIP X X
12 200895 1 CABLE TIE X X
13 200871 4 CABLE TIE X X
14 200653 28 CABLE TIE X X
15 188245 1 PLATE,COVER X X
16 176772 1 BKT,A/C COMP HARNESS X X
17 101993 1 SCREW,HEX HD X X
18 101088 2 WASHER,DOWTY X X
19 100733 1 SCREW,HEXHD X X
20 100569 1 SCREW,HEXHD X X
21 100383 1 SCREW,HEXHD X X
22 100370 1 WASHER,HARDENED X X
23 100312 1 NUT,NYLOC X X
24 100310 3 NUT,NYLOC X X
25 100083 2 SCREW,HEXHD X X
26 100063 1 WASHER,FLAT X X
27 100062 4 WASHER,FLAT X X
28 100061 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-45
SECTION 6: ELECTRICAL
LH & RH HEADLIGHT ASSY

DETAILS FOR PRE-ASSEMBLY


OF LIGHT COVER TO TANK AND CHASSIS

11

7
3
4
9
10

15
5
13

5 13

16

5
18 6

13
2 13
14
2
17 13

2
1 12

8
19
TD0009664-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-46
SECTION 6: ELECTRICAL
LH & RH HEADLIGHT ASSY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A BN030976 1 HEADLIGHT ASSY, RHS X X
A BN030975 1 HEADLIGHT ASSY, LHS X X
1 100065 3 WASHER, SPRING X X
2 100080 5 SCREW, HEX HD X X
3 100091 2 SCREW, HEX HD X X
4 100198 2 SCREW, HEX HD X X
5 100310 5 NUT, LOCK X X
6 100358 1 WASHER, FLAT X X
7 100424 2 WASHER, FLAT X X
8 100548 3 WASHER, FLAT X X
9 101309 2 WASHER, FLAT X X
10 176140 1 BRACKET, REAR, LIGHT COVER X X
11 176141 1 BRACKET, SIDE, LIGHT COVER X X
12 206579 1 GROMMET, BLANK X X
13 BN013060 9 WASHER, FLAT X X
14 BN030845 1 COVER, HEADLIGHT, RHS X X
14 BN030846 1 COVER, HEADLIGHT, LHS X X
15 BN032937 1 PLATE, SPREADER, TOP X X
16 BN032938 1 PLATE, SPREADER, LOWER X X
17 BN032949 1 BEZEL ASSY, RHS X X
17 BN032935 1 BEZEL ASSY, LHS X X
18 BN032950 1 MOUNT, BEZEL, RHS X X
18 BN032936 1 MOUNT, BEZEL, LHS X X
19 BN033166 3 CAPSCREW, HEX DOMED CAP X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-47
SECTION 6: ELECTRICAL
HEADLIGHT STONE GUARD KIT (OPTION)

TD0009666

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-48
SECTION 6: ELECTRICAL
HEADLIGHT STONE GUARD KIT (OPTION)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A BN034164 1 GUARD KIT, STONE, HEADLIGHT X X
1 BN034161 2 GUARD, STONE, HEADLIGHT X X
2 166987 6 BOSS, NON-TAPPED X X
3 100493 6 BOLT, HEX HD X X
4 100062 6 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-49
SECTION 6: ELECTRICAL
LIGHT ASSY BREAKDOWNS

9
7

12
10
11

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-50
SECTION 6: ELECTRICAL
LIGHT ASSY BREAKDOWNS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207030 1 LIGHT, WORK LIGHT X X
2 202933 1 BULB (PIGTAIL) X X
3 206703 1 CONNECTOR X X
4 217719 1 LIGHT, REVERSE FLOODLIGHT X X ALSO INCLUDES ITEM 2 & 3
5 100312 1 NUT, NYLOC X X
6 100082 1 SCREW X X
7 BN008763 1 HEADLAMP, LOW BEAM, LH ROAD USE X X INCLUDES ITEM 9, LH ROAD USE
7 BN020680 1 HEADLAMP, LOW BEAM, RH ROAD USE X X NCLUDES ITEM 9, RH ROAD USE
8 BN008764 1 HEADLAMP, HIGH BEAM, H1, 24V X X
9 227820 1 GLOBE, 24V, H1 X X
10 227821 1 GLOBE, PARK LIGHT, 24V, 4W X X
11 BN008765 1 INDICATOR X X
12 BN034488 1 BULB, INDICATOR X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-51
SECTION 6: ELECTRICAL
ELECTRICAL HARNESS, SCR

3
10

5
1

10
11
4 12 7
2

6
10

14
17 CONNECTS TO
BN001819 E-MODULE,SCR

8 17 16
15 13
4

NOTE :
130048 - 2 LENGTHS OF 600MM
EACH, TO BE FITTED TO THE
HARNESSING/PIPING OF THE 2
CATALYTIC TANK SENSORS, ON THE
TANK SIDE.
TD0009372-0
BN023030-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-52
SECTION 6: ELECTRICAL
ELECTRICAL HARNESS, SCR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN011500 1 HARNESS,SCR,CAT TANK X X
2 BN011499 1 HARNESS,SCR,ARTIC X X
3 BN007011 1 ELECTRICAL,ASSEMBLY X X
4 BN004244 1 HARNESS,SCR X X
5 217563 1 GROMMET X X
6 206945 1 MTG,RUBBER X X
7 205071 4 CLAMP,FIRESLEEVE,8HOSE X X
8 203680 1 P-CLIP X X
9 201438 2 P-CLIP X X
10 200871 25 CABLE TIE X X
11 130048 1 SLEEVE,FIRE X X
12 130048 1 SLEEVE,FIRE X X
13 100731 3 SCREW,HEXHD X X
14 100618 1 NUT,NYLOC,STAINLESS X X
15 100080 1 SCREW,HEXHD X X
16 100062 3 WASHER,FLAT X X
17 100061 2 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-53
SECTION 6: ELECTRICAL
ELECTRICAL SYSTEM, ARTIC

15

14

10 5

DROPBOX
2 SPEED SENSOR

11
6
9
2

13 8
12

4
S4
LABP
123 BAR

SP1
ES
5 BAR
3
TD0009501-A
E73840632-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-54
SECTION 6: ELECTRICAL
ELECTRICAL SYSTEM, ARTIC

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN023340 1 HARNESS,ARTIC X X
2 216957 1 HARNESS,WBT X X
3 214314 1 SWITCH,PRESS,NO,5B X X
4 214313 1 SWITCH,PRESS,NO,123B X X
5 207522 1 RESISTOR X X
6 207390 1 SENDER,TEMP X X
7 206945 7 MTG,RUBBER X X
8 201420 1 P-CLIP,6MM X X
9 200871 2 CABLE TIE X X
10 200653 7 CABLE TIE X X
11 101088 1 WASHER,DOWTY X X
12 100879 1 SCREW,SLT CHEESEHD X X
13 100812 1 WASHER,FLAT X X
14 100370 1 WASHER,HARDENED X X
15 100085 1 SCREW,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-55
SECTION 6: ELECTRICAL
OPTION, COLD START

TD0008567-0
572850624-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-56
SECTION 6: ELECTRICAL
OPTION, COLD START

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221169 1 E-MODULE,COLD START,SCR X X
2 BN010691 1 PLATE,COLD START,SCR X X
3 101171 2 SCREW,PAN,POZI X X
4 101167 2 WASHER,SPRING X X
5 100063 2 WASHER,HARDENED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-57
SECTION 6: ELECTRICAL
BATTERY BOX

15
7 5
TO 17
STARTER

9
26 14
8 11
10
13
TO
3 39 - EXPLODED VIEW SHOWING SWITCH
MOUNTING DETAIL -
EARTH 2 24 7
2836 6 22 4 12
11
21 24 36
28
36 19 31
33 5 27 BAT1-1FROM
BN023857

25 1
20 25
38
23
-EXPLODED VIEW EXCLUDING POWER HARNESS-
17

- EXPLODED VIEW OF BATTERY LUG


SHOWING NEGATIVE CONNECTION -

11 4

2
ISW 1-IN FROM
32 BN023857
30

30 ISW 1- OUT
FROM BN023857
29
- POSITIVE CABLES TO BATTERY
1 DISCONNECT SWITCH -

21

TD0009254-A
E73840633-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-58
SECTION 6: ELECTRICAL
BATTERY BOX

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN023857 1 HARNESS,BATT BOX X X
2 BN023828 1 CABLE,BATTERY X X
3 BN023788 1 CABLE,BATTERY X X
4 BN023715 1 CABLE,BATTERY X X
5 BN023714 1 BRACKET,ISOLATOR SWITCH X X
6 BN020414 4 NUT,NYLOC FLANGE X X
7 BN020413 6 NUT,NYLOC FLANGE X X
8 BN020376 4 SCREW,FLANGE X X
9 BN020369 4 BOLT,FLANGE X X
10 BN020162 2 GUIDE,BATTERRY BOX X X
11 BN020004 1 SWITCH,DISCONNECT X X
12 BN019881 2 BOLT,J X X
13 BN019818 1 PLATE,BASE,BATTERY BOX X X
14 BN002630 2 BATTERY,ABSORBED GLASS MAT X X
15 271768 1 CLAMP,BATTERY X X
16 218777 1 CABLE,EARTH,BLACK,700MM,70MM X X
17 217725 1 CABLE,BATTERY,RED,220MM,70MM X X
18 217647 1 CABLE,BATTERY,BLACK,500MM,70MM X X
19 217625 1 SOLENOID,CONT DUTY X X
20 206945 4 MTG,RUBBER X X
21 206291 2 GROMMET X X
22 205259 1 CIRCUIT BREAKER,60AMP X X
23 203975 1 PROTECTOR,HOSE STRAP ON X X
24 203830 2 CIRCUIT BREAKER,20AMP X X
25 200653 10 CABLE TIE X X
26 101345 4 WASHER,HARDENED X X
27 101257 4 WASHER,FLAT X X
28 101059 6 SCREW,SLT CHEESEHD X X
29 100919 4 SCREW,SLT.CHEESEHD X X
30 100838 8 WASHER,FLAT X X
31 100497 4 CAPSCREW,SOCHD X X
32 100403 4 NUT,NYLOC X X
33 100385 2 SCREW,MACHINE X X
34 100370 3 WASHER,HARDENED X X
35 100085 3 SCREW,HEXHD X X
36 100063 8 WASHER,FLAT X X
38 100062 1 WASHER,FLAT X X
39 100061 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-59
SECTION 6: ELECTRICAL
TRANSMISSION HARNESS

10

8
11
12
5 6
7

11
9
12
4
7
TD0005720-0
9 E17840634-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-60
SECTION 6: ELECTRICAL
TRANSMISSION HARNESS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 214282 1 HARNESS, ALLISON, ARTIC X X
2 207522 1 RESISTOR X X
3 206945 3 MOUNTING, RUBBER X X
4 201420 1 P-CLIP X X
5 201419 1 P-CLIP X X
6 200861 1 STRAP, EARTH BRAIDED X X
7 176544 2 PLATE, TWO HOLE WASHER X X
8 100370 1 WASHER, HARDENED X X
9 100310 2 NUT, NYLOC X X
10 100085 1 SCREW X X
11 100080 2 BOLT X X
12 100061 2 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-61
SECTION 6: ELECTRICAL
FUEL HEATER (OPTIONAL)

TD0003519-0
514850650-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-62
SECTION 6: ELECTRICAL
FUEL HEATER (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207981 1 ELEMENT, HEATER, FUEL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-63
SECTION 6: ELECTRICAL
SUSPENSION SYSTEM (OPTIONAL)

12
27
6
8
12
9 20
5 19
1
7
17
16 21
32

1
10
19
18
2

30
23

TO CHASSIS
EARTH BOSS

11

25
22
15

24 22
4 22 24
21 14 3
29
26
21 22
28 25 28 26
21 31
13 23
21
29
13
TD0005721-A
E17840653-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-64
SECTION 6: ELECTRICAL
SUSPENSION SYSTEM (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 223244 2 O-RING X X
2 214286 1 HARNESS, SUSPENSION X X
3 208654 1 SENSOR, SUSPENSION HEIGHT X X
4 208654 1 SENSOR, SUSPENSION HEIGHT X X
5 207445 1 E-CLIP X X
6 207440 1 SHAFT, ROTARY SENSOR B/JOINTS X X
7 207289 1 O-RING X X
8 207281 1 SHAFT, POSITION SENSOR ARM X X
9 207231 1 SUPPORT, POSITION SENSOR SHAFT X X
10 207021 1 SENSOR, BIN PIVOT, ROTARY X X
11 206945 13 MOUNTING, RUBBER X X
12 200779 2 TIE ROD END X X
13 184836 2 HT SENSOR, BRACKET, AXLE X X
14 184812 1 HT SENSOR, BRACKET, CHASS, RHS X X
15 184811 1 HT SENSOR, BRACKET, CHASS, LHS X X
16 178198 1 BRACKET, STEER PIVOT SEN X X
17 178197 1 BRACKET, STEER PIVOT SUP X X
18 100861 2 SCREW X X
19 100812 4 WASHER X X
20 100811 2 NUT, NYLOC S/STEEL X X
21 100548 6 WASHER, HARDENED X X
22 100532 4 WASHER, HARDENED X X
23 100370 5 WASHER, HARDENED X X
24 100368 2 SCREW, HEXHD X X
25 100323 2 NUT, NYLOC X X
26 100312 2 NUT, NYLOC X X
27 100281 1 NUT, HEXAGON X X
28 100250 4 CAPSCREW, CSK X X
29 100198 2 SCREW, HEXHD X X
30 100089 1 SCREW X X
31 100085 4 SCREW X X
32 100083 2 SCREW, HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-65
SECTION 6: ELECTRICAL
REAR HARNESS

22

28 5

19 12 31 19

14
24
25 32
28 REVERSE LIGHT - NEW
15 11
2 16
2 13 24
23

21

BIN UP SENSOR
9
17 7
8
10
4

30
27

3 6
27
26
20
33
29
REVERSE ALARM

TD0009256-A
E73840661-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-66
SECTION 6: ELECTRICAL
REAR HARNESS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN024127 1 HARNESS, REAR X X
2 223244 2 O-RING X X
3 217788 1 HARNESS, ARTIC JUMP X X
4 217719 1 LIGHT, FLOOD X X
5 217719 1 LIGHT, FLOOD X X
6 216994 1 ALARM, BACK UP X X
7 216028 1 LAMP, RED, LED, BRAKE/PARK, REAR X X
8 216028 1 LAMP, RED, LED, BRAKE/PARK, REAR X X
9 216027 1 LAMP, AMBER, LED, INDICATOR, REAR X X
10 216027 1 LAMP, AMBER, LED, INDICATOR, REAR X X
11 207445 1 E-CLIP X X
12 207440 1 SHAFT, ROTARY SENSOR B/JOINTS X X
13 207289 1 O-RING X X
14 207281 1 SHAFT, POSITION SENSOR ARM X X
15 207231 1 SUPPORT, POSITION SENSOR SHAFT X X
16 207021 1 SENSOR, BIN PIVOT, ROTARY X X
17 206945 13 MOUNTING, RUBBER, SQUIGLY X X
18 200871 27 CABLE TIE X X
19 200779 2 TIE ROD END X X
20 184423 1 BKT, MTG, BUA X X
21 176059 1 BRACKET, BIN PIVOT SENSOR X X
22 100945 2 SCREW, HEXHD X X
23 100861 2 SCREW X X
24 100812 4 WASHER X X
25 100811 2 NUT, NYLOC X X
26 100731 2 SCREW X X
27 100548 4 WASHER, HARDENED X X
28 100370 4 WASHER, HARDENED X X
29 100364 2 SCREW, HEXHD X X
30 100312 2 NUT, NYLOC X X
31 100281 1 NUT, HEXAGON X X
32 100086 2 SCREW, HEXHD X X
33 100064 2 WASHER, FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-67
SECTION 6: ELECTRICAL
OBW

9 10

7
11 5
12

3
1

7
2
6

12
TD0005605-D
8 517850662-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-68
SECTION 6: ELECTRICAL
OBW

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN007011 1 ELECTRICAL,ASSEMBLY(EURO) X X
1 214402 1 E-MODULE(NON SCR ONLY) X X
2 214528 1 HARNESS,OBW X X
3 200871 5 CABLE TIE X X
4 184739 1 PLT,MTG,OBW & TPMS,ADT X X
5 101129 2 BOLT,HEXHD X X
6 100919 4 SCREW,SLT.CHEESEHD BRASS X X
7 100838 8 WASHER,FLAT X X
8 100618 2 NUT,NYLOC,STAINLESS X X
9 100403 4 NUT,NYLOC X X
10 100364 2 SCREW,HEXHD X X
11 100064 2 WASHER,FLAT X X
12 100061 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-69
SECTION 6: ELECTRICAL
STRAIN GAUGE KIT

12 11

8
10

TD0005650-B
264911-E

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-70
SECTION 6: ELECTRICAL
STRAIN GAUGE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280683 1 SOLDER,RESIN CORE X X
2 280558 1 PUTTY,PERMANENTLY PLASTIC X X
3 280557 1 VARNISH, POLYURETHANE X X
4 280556 1 ADHESIVE, STRAIN GUAGE X X
5 217706 1 CONNECTOR,4 WAY DEUTSCH X X
6 214805 1 HARNESS,STRAIN GAUGE,LARGE X X
7 214454 1 GLAND,COMPRESSION X X
8 214444 1 PCB,STRAIN GAUGE,OBW X X
9 208879 1 COVER,STRAINGUAGE,W/BEAM,OBW X X
10 208848 1 STRAIN GUAGE X X
11 206707 1 CONNECTOR,4 WAY DEUTSCH,FEMALE X X
12 101292 4 CAPSCREW,SOCHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-71
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 1 OF 8)

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-72
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 1 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 121296 A/R CONNECTOR, female, 16 way X X
2 201529 A/R connector, female, 4 way X X
3 202557 A/R connector, female, 2 way X X
4 202916 A/R connector, female, 2 way X X
5 206690 A/R CONNECTOR, FEMALE, 3 WAY X X
6 206703 A/R CONNECTOR, MALE, 2 WAY X X
7 206704 A/R CONNECTOR, FEMALE, 2 WAY X X
8 206705 A/R CONNECTOR, MALE, 3 WAY X X
9 206706 A/R CONNECTOR, MALE, 4 WAY X X
10 206707 A/R CONNECTOR, FEMALE, 4 WAY X X
11 206708 A/R CONNECTOR, MALE, 6 WAY X X
12 206709 A/R CONNECTOR, FEMALE, 6 WAY X X
13 206711 A/R CONNECTOR, MALE, 8 WAY X X
14 206712 A/R CONNECTOR, FEMALE, 8 WAY X X
15 206713 A/R CONNECTOR, FEMALE, 21 WAY X X
16 206717 A/R CONNECTOR, MALE, 31 WAY X X
17 206718 A/R CONNECTOR, FEMALE, 31 WAY X X
18 206719 A/R CONNECTOR, MALE, 9 WAY X X
19 206720 A/R CONNECTOR, FEMALE, 9 WAY X X
20 206722 A/R CONNECTOR, FEMALE, 4 WAY X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


6-73
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 2 OF 8)

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-74
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 2 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
21 206724 A/R CONNECTOR, MALE, 8 WAY X X
22 206735 A/R CONNECTOR, FEMALE, 2 WAY X X
23 206777 A/R CONNECTOR, female, 3 WAY X X
24 206778 A/R CONNECTOR, female, 1 WAY X X
25 207080 A/R connector, female, 2 WAY X X
26 207273 A/R CONNECTOR, MALE, 12 WAY X X
27 207274 A/R CONNECTOR, FEMALE, 12 WAY X X
28 207473 A/R CONNECTOR, FEMALE, 31 WAY X X
29 207475 A/R CONNECTOR, female, 4 way X X
30 207476 A/R CONNECTOR, FEMALE, 14 WAY X X
31 207477 A/R CONNECTOR, FEMALE, 15 WAY X X
32 207498 A/R CONNECTOR, MALE, 9 WAY X X
33 207499 A/R CONNECTOR, FEMALE, 12 WAY X X
34 207500 A/R CONNECTOR, FEMALE, 15 WAY X X
35 207501 A/R CONNECTOR, FEMALE, 18 WAY X X
36 207502 A/R CONNECTOR, FEMALE, 21 WAY X X
37 207504 A/R CONNECTOR, female, 4 way X X
38 207505 A/R CONNECTOR, female, 8 WAY X X
39 207524 A/R CONNECTOR, male, 3 WAY X X
40 207830 A/R CONNECTOR, female, 5 WAY X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-75
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 3 OF 8)

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-76
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 3 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
41 208002 A/R CONNECTOR, FEMALE, 24 WAY X X
42 208009 A/R CONNECTOR, FEMALE, 68 WAY X X
43 208041 A/R connector, female, 1 WAY X X
44 208495 A/R CONNECTOR, female, 6 WAY X X
45 208580 A/R CONNECTOR, female, 2 WAY X X
46 208880 A/R CONNECTOR, FEMALE, 9 WAY X X
47 214285 A/R CONNECTOR, 13 MM , LUG X X
48 214307 A/R CONNECTOR, 13 MM , LUG X X
49 214319 A/R CONNECTOR, male, 3 WAY X X
50 214350 A/R CONNECTOR, FEMALE, 4 WAY X X
51 214389 A/R CONNECTOR, MALE, 18 WAY X X
52 214792 A/R CONNECTOR, MALE, 4 WAY X X
53 214793 A/R CONNECTOR, FEMALE, 12 WAY X X
54 214794 A/R CONNECTOR, FEMALE, 3 WAY X X
55 214795 A/R CONNECTOR, MALE, 2 WAY X X
56 214796 A/R CONNECTOR, MALE, 4 WAY X X
57 214798 A/R CONNECTOR, FEMALE, 2 WAY X X
58 216071 A/R CONNECTOR, FEMALE, 21 WAY X X
59 216074 A/R CONNECTOR, female, 80 WAY X X
60 216076 A/R CONNECTOR, female, 20 WAY X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-77
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 4 OF 8)

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-78
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 4 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
61 216080 A/R CONNECTOR, female, 48 WAY X X
62 216081 A/R CONNECTOR, female, 32 WAY X X
63 216082 A/R CONNECTOR, female, 32 WAY X X
64 216083 A/R CONNECTOR, female, 16 WAY X X
65 216084 A/R CONNECTOR, female, 14 WAY X X
66 216091 A/R CONNECTOR, female, 31 WAY X X
67 216095 A/R CONNECTOR, FEMALE, 31 WAY X X
68 216096 A/R CONNECTOR, MALE, 31 WAY X X
69 216328 A/R CONNECTOR, female, 2 WAY X X
70 216329 A/R CONNECTOR, FEMALE, 2 WAY X X
71 216358 A/R CONNECTOR, FEMALE, 3 WAY X X
72 216359 A/R TERMINATOR X X
73 216405 A/R CONNECTOR, FEMALE, 32 WAY X X
74 216767 A/R CONNECTOR, MALE, 21 WAY X X
75 216768 A/R CONNECTOR, MALE, 21 WAY X X
76 216769 A/R CONNECTOR, FEMALE, 21 WAY X X
77 216770 A/R CONNECTOR, MALE, 21 WAY X X
78 216771 A/R CONNECTOR, FEMALE, 21 WAY X X
79 216772 A/R CONNECTOR, MALE, 21 WAY X X
80 216773 A/R CONNECTOR, MALE, 23 WAY X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-79
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 5 OF 8)

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-80
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 5 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
81 216774 A/R CONNECTOR, FEMALE, 23 WAY X X
82 216775 A/R CONNECTOR, MALE, 33 WAY X X
83 216776 A/R CONNECTOR, FEMALE, 33 WAY X X
84 216777 A/R CONNECTOR, FEMALE, 9 WAY X X
85 216778 A/R CONNECTOR, MALE, 9 WAY X X
86 216779 A/R CONNECTOR, MALE, 2 WAY X X
87 216780 A/R CONNECTOR, FEMALE, 2 WAY X X
88 216782 A/R CONNECTOR, FEMALE, 4 WAY X X
89 216784 A/R CONNECTOR, female, 1 way X X
90 216785 A/R CONNECTOR, MALE, 9 WAY X X
91 216786 A/R CONNECTOR, FEMALE, 9 WAY X X
92 216787 A/R CONNECTOR, MALE, 21 WAY X X
93 216789 A/R CONNECTOR, FEMALE, 9 WAY X X
94 216798 A/R CONNECTOR, MALE, 15 WAY X X
95 216809 A/R CONNECTOR, 10 MM, LUG X X
96 216810 A/R CONNECTOR, 10 MM, LUG X X
97 216811 A/R CONNECTOR, 8 MM, LUG X X
98 216812 A/R CONNECTOR, 6 MM, LUG X X
99 216813 A/R CONNECTOR, 6 MM, LUG X X
100 216815 A/R CONNECTOR, PUSH-ON, 3 MM X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-81
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 6 OF 8)

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-82
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 6 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
101 216816 A/R CONNECTOR, PUSH-ON, 4.8 MM X X
102 216817 A/R CONNECTOR, PUSH-ON, 1 WAY X X
103 216852 A/R CONNECTOR, MALE, 2 WAY X X
104 216856 A/R CONNECTOR, female, 2 WAY X X
105 216857 A/R CONNECTOR, female, 2 WAY X X
106 216861 A/R CONNECTOR, FEMALE, 31 WAY X X
107 216905 A/R CONNECTOR, MALE, 2 WAY X X
108 216924 A/R CONNECTOR, FEMALE, 3 WAY X X
109 216925 A/R CONNECTOR, MALE, 3 WAY X X
110 216926 A/R CONNECTOR, MALE, 3 WAY X X
111 217669 A/R CONNECTOR, FEMALE, 26 WAY X X
112 217706 A/R CONNECTOR, MALE, 4 WAY X X
113 217711 A/R CONNECTOR, MALE, 2 WAY X X
114 217730 A/R CONNECTOR, FEMALE, 8 WAY X X
115 217739 A/R CONNECTOR, female, 10 way X X
116 217820 A/R CONNECTOR, FEMALE, 3 WAY X X
117 217821 A/R CONNECTOR, MALE, 3 WAY X X
118 218457 A/R CONNECTOR, MALE, 8 WAY X X
119 218464 A/R CONNECTOR, female, 4 way X X
120 218559 A/R CONNECTOR, FEMALE, 2 WAY X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-83
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 7 OF 8)

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-84
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 7 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
121 218737 A/R SOCKET X X
122 218750 A/R CONNECTOR, FEMALE, 6 WAY X X
123 218950 A/R connector, LUG, 4 MM X X
124 218952 A/R connector, LUG, 5 MM X X
125 218953 A/R connector, LUG, 5 MM X X
126 218955 A/R connector, LUG, 6 MM X X
127 218956 A/R connector, LUG, 6 MM X X
128 218957 A/R connector, LUG, 6 MM X X
129 218958 A/R connector, LUG, 8 MM X X
130 218962 A/R connector, LUG, 10 MM X X
131 218963 A/R connector, LUG, 10 MM X X
132 218964 A/R connector, LUG, 10 MM X X
133 218965 A/R connector, LUG, 13 MM X X
134 214978 A/R connector, female, 6 WAY X X
135 214979 A/R connector, female, 42 WAY X X
136 214977 A/R connector, female, 4 WAY X X
137 BN004614 A/R TYCO, 2 WAY, PLUG, SOCKETS X X
138 BN004613 A/R TYCO, 4 WAY, PLUG, SOCKETS X X
139 BN004619 A/R TYCO, 4 WAY, PLUG, SOCKETS X X
140 BN004615 A/R AMP, 16 WAY, PLUG, SOCKET X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-85
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 8 OF 8)

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-86
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 8 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
141 BN004616 A/R TYCO, 62 WAY, PLUG, SOCKETS X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

6-87
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015
6-88
SECTION 7: FRAME AND BODY

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-1
SECTION 7: FRAME & BODY
BONNET KIT - DETAIL A

NOTE:
ALL PARTS NOT MARKED WITH AN (*) ARE
SUPPLIED WITH THE BONNET AND ARE
DETAILED FOR ILLUSTRATION PURPOSES.

48
14
4

20

*7
53 *48
49 53 3 *18
19 *48
43
43
*48
*4

9
48
37

41
45
47 47
35
24
*8
47 *48
35 *48*27
56 *4
*38
*48

*9 TD0008427-G
E19840103-H SH 1-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-2
SECTION 7: FRAME & BODY
BONNET KIT - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 BN020770 11 WASHER,HARDENED X X
4 BN020417 6 NUT,NYLOC FLANGE HD X X
7 BN020389 2 BOLT,FLANGE HD X X
8 BN020382 2 BOLT,FLANGE HD X X
9 BN020373 8 SCREW,FLANGE HD X X
14 218681 1 BONNET,WITHOUT KIT X X
18 208072 2 STRAP,BONNET X X
19 206439 1 HANDLE,CAB INTERIOR X X
20 204122 2 RUBBER,PROG.BUMP STOP M12 STUD X X
24 200036 2 NIPPLE,GREASE STRT X X
27 191323 2 GASSTRUT X X
35 181545 4 HINGE,BONNET X X
37 176277 2 PLT, HINGE SUPPORT,BONNET X X
38 176046 4 PLT,SPACER,BONNET X X
41 120196 2 PLUG X X
43 100994 2 CAPSCREW,SOCHD X X
45 100654 4 NUT,STOVER, X X
47 100536 6 WASHER X X
48 100424 20 WASHER,HARDENED X X
49 100421 1 WASHER,FENDER X X
53 100310 5 NUT,NYLOC X X
56 100138 2 BOLT,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-3
SECTION 7: FRAME & BODY
BONNET KIT - DETAIL B

NOTE:
ALL PARTS NOT MARKED WITH AN (*) ARE
SUPPLIED WITH THE BONNET AND ARE
DETAILED FOR ILLUSTRATION PURPOSES. 5
10 50
28
3
6
46

23 46
31 16 32 11
28
30
53 44
3
53

29

55 54
57
34 45
22 42
40
36
21 17 *11
53
15 *46
13 33

*1
*2
*46
*3
25
*26 *46
*52
40
42
45

*12
50

50
51

TD0008428-G
E19840103-H SH 2-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-4
SECTION 7: FRAME & BODY
BONNET KIT - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN021444 6 SCREW,FLANGE HD X X
2 BN021443 8 SCREW,FLANGE HD X X
3 BN020770 11 WASHER,HARDENED X X
5 BN020416 1 NUT,NYLOC FLANGE HD X X
6 BN020414 4 NUT,NYLOC FLANGE HD X X
10 BN020366 1 BOLT,FLANGE HD X X
11 BN020360 8 SCREW,FLANGE HD X X
12 BN020358 8 SCREW,FLANGE HD X X
13 218855 2 PAD,GUIDE BONNET X X
15 218315 1 HANDLE,PADDLE,BONNET X X
16 216626 1 SPRING,T,BONNET CATCH X X
17 216625 1 SPRING,C,BONNET CATCH X X
21 201509 1 LATCH,GASKET,B40B X X
22 200779 1 TIE ROD,END,WITH CLIP,6MM X X
23 200779 1 TIE ROD,END,WITH CLIP,6MM X X
25 191482 1 FRAME,S/TANK,BONNET CATCH X X
26 191464 2 HANDLE,S/TANK,FRAME X X
28 187690 2 PLT,TONGUE,BONNET CATCH X X
29 187689 1 PEG,BONNET CATCH X X
30 187688 1 LINK,BONNET CATCH X X
31 187635 1 LINKAGE,BONNET,40T X X
32 187632 1 HOUSING,BONNET CATCH X X
33 186347 1 PLT,GUIDE BONNET X X
34 186229 1 PLT,GUIDE,ROD,BONNET X X
36 178967 1 PLT,BOX,PADHANDLE TRIMARK X X
39 173802 1 CUP,BONNET CATCH X X
40 172043 2 WASHER,RUBBER X X
42 101301 2 WASHER,FLAT,BONNET CATCH X X
44 100684 1 BOLT,HEXHD X X
45 100654 4 NUT,STOVER,CLASS 8 X X
46 100548 22 WASHER,HARDENED X X
50 100370 17 WASHER,HARDENED X X
51 100314 8 NUT,LOCK X X
52 100312 4 NUT,NYLOC X X
53 100310 5 NUT,NYLOC X X
54 100293 1 NUT,HEXAGON X X
55 100220 4 CAPSCREW,SOCHD X X
57 100063 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-5
SECTION 7: FRAME & BODY
CAB COMPLETE

TD0005840-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-6
SECTION 7: FRAME & BODY
CAB COMPLETE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 268100 1 KIT,CAB,SPARE,COMP,35D X
1 268101 1 KIT,CAB,SPARE,35D,WDB X
1 268102 1 KIT,CAB,SPARE,COMP,40D X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-7
SECTION 7: FRAME & BODY
CAB SHELL

TD0003498-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-8
SECTION 7: FRAME & BODY
CAB SHELL

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 268105 1 KIT,CAB,SPARE,COMP,40D X X
2 216705 1 ROOF, CAB,YELLOW X X
3 100125 2 SCREW, HEXHEAD X X
4 145018 2 O-RING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-9
SECTION 7: FRAME & BODY
CAB DOOR ASSEMBLY

58
15
77

71
14

22 74 35

34
78

81
41
20

30
19

33
38
57
94
2

87 39
4 10 88
76
88
39
31
32
65 TD0008648-C
E72840301-G SH2-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-10
SECTION 7: FRAME & BODY
CAB DOOR ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 BN021306 4 SCREW,FLANGE X X
4 BN020770 41 WASHER,HARDENED X X
10 BN020376 23 SCREW,FLANGE X X
14 BN000203 1 WINDOW,DOOR,SLIDING X X
15 277487 6 HINGE,EXTERIOR X X
19 218331 1 BOOT,RUBBER,DOOR HANDLE X X
20 217590 1 SEAL,DOOR,MAIN X X
22 217556 1 DOOR,MAIN,YELLOW X X
30 226932 1 KNOB X X
31 207375 1 PIN,STRIKER,DOOR X X
32 207366 1 LATCH,LH X X
33 207230 1 TRIMARK,LH HOUSING X X
34 206453 1 RUBBER,STRAP,DOOR X X
35 206451 2 BKT,STRAP,DOOR X X
38 201509 1 LATCH,GASKET X X
39 200779 2 TIE ROD,END,WITH CLIP,6MM X X
41 191298 1 GASSTRUT X X
57 176962 1 MTG BKT,LATCH,CAB X X
58 176431 2 SHIM,1.6MM,EXTERIOR HINGE X X
65 176306 1 WASHER,CAB X X
71 161086 1 SPACER,BLOCK,DOOR STRAP X X
74 101174 2 CAPSCREW,CSK,SOC X X
76 100850 1 STUD,M/S,FULL THREAD 45L X X
77 100837 36 CAPSCREW,CSK,SOCHD X X
78 100832 4 CAPSCREW,CSK,SOCHD X X
81 100548 7 WASHER,HARDENED X X
87 100310 2 NUT,NYLOC X X
88 100281 2 NUT,HEXAGON X X
94 100063 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-11
SECTION 7: FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

8
84
48
64
27
48
27
64
84 68 62
8
27
64

84
8
84
8

27
67
64
5
83
27
64
66

83
11
27 84
64 8
68
8 84

27
89
64
69
82 84
8
42
79
82
82
80

82
80

TD0008649-C
E72840301-G SH3-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-12
SECTION 7: FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 BN020417 8 NUT,NYLOC FLANGE X X
8 BN020390 22 BOLT,FLANGE X X
11 BN020373 4 SCREW,FLANGE X X
27 207881 9 GASKET,GRAB HANDLE X X
42 187891 4 MTG,RUBBER,CAB X X
48 182285 1 HANDRAIL,CAB,ROOF X X
62 176380 1 GUARD,WINDOW,REAR X X
64 176312 9 SHIM,1.6MM,G/HANDLE BKT X X
66 174676 1 PLT,MTG,RHS,GUARD,WINDOW X X
67 173458 1 PLT,MTG,LHS,GUARD,WINDOW,LARGE X X
68 173448 1 HANDRAIL,CAB,LHS,REAR X X
69 173444 1 HANDRAIL,CAB,RHS,REAR X X
79 100734 8 BOLT,HEXHD X X
80 100654 16 NUT,STOVER X X
82 100536 32 WASHER X X
83 100424 8 WASHER,HARDENED X X
84 100370 44 WASHER,HARDENED X X
89 100128 8 SCREW,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-13
SECTION 7: FRAME & BODY
CAB WINDOWS

24

23
36

TD0008650-C
E72840301-G SH4-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-14
SECTION 7: FRAME & BODY
CAB WINDOWS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN030333 1 WINDOW,CAB,SLIDER,RH X X
23 217555 1 WINDOW,LH,FRONT,TOUGHENED X X
24 217151 1 WINDOW,REAR X X
36 206418 1 WINDOW,CURVED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-15
SECTION 7: FRAME & BODY
REAR VIEW MIRROR BRACKETS

75

86
18
85
84
45

84 55 USE AS
NEEDED
13 56
47 63
70 43
16
52
4 63
3
5 49
84
6 49
85
84 47
18 50 46

45

44
USE AS
NEEDED
53
54

8
84
84

13 84 28
6
63
16
63
5

TD0008651-C
E72840301-G SH5-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-16
SECTION 7: FRAME & BODY
REAR VIEW MIRROR BRACKETS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 BN021190 8 SCREW,FLANGE X X
4 BN020770 41 WASHER,HARDENED X X
5 BN020417 8 NUT,NYLOC FLANGE X X
6 BN020416 8 NUT,NYLOC FLANGE X X
8 BN020390 22 BOLT,FLANGE X X
13 BN020358 4 SCREW,FLANGE X X
16 272112 4 SPRING,MIRROR,ARM,JOINT X X
18 218678 4 BLOCK,LOCATE,MIRROR X X
28 207863 2 GASKET,LOWER MIRROR BKT X X
43 186316 2 SHIM,0.8MM,MIRR BKT,TOP X X
44 186315 2 SHIM,0.8MM,MIRR BKT,BOT X X
45 186149 4 WEDGE,LOCATE,MIRROR X X
46 182299 1 MTG,MIRROR,LHS X X
47 182298 1 MTG,MIRROR,RHS X X
49 182284 1 MTG,CAB,MIRROR BKT,RHS X X
50 182283 1 MTG,CAB,MIRROR BKT,LHS X X
52 178726 8 TAG,LOCK,MIRROR X X
53 178569 2 SHIM,3MM,MIRR BKT,BOTT X X
54 178568 2 SHIM,1.6MM,MIRR BKT,BOT X X
55 178567 2 SHIM,1.6MM,MIRR BKT,TOP X X
56 178407 2 SHIM,3MM,MIRR BKT,TOP X X
63 176379 8 WASHER,SPRING RET,MIR BKT X X
70 166566 8 PIN,MTG,MIRROR X X
75 100936 2 BOLT,HEXHD X X
84 100370 44 WASHER,HARDENED X X
85 100364 8 SCREW,HEXHD X X
86 100359 2 WASHER,FENDER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-17
SECTION 7: FRAME & BODY
DOOR, HVAC SYSTEM

15
77

77

12

81
9
7
81
84

37 40 51

21

TD0008652-C
E72840301-G SH6-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-18
SECTION 7: FRAME & BODY
DOOR, HVAC SYSTEM

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 BN020414 1 NUT,NYLOC FLANGE X X
9 BN020384 2 BOLT,FLANGE X X
12 BN020360 3 SCREW,FLANGE X X
15 277487 6 HINGE,EXTERIOR X X
21 217588 1 SEAL,DOOR,HVAC,RHS X X
37 206412 1 DOOR,HAVC,YELLOW X X
40 191299 1 GASSTRUT X X
51 181684 1 MTG,HVAC,HATCH DOOR,STRUT X X
77 100837 36 CAPSCREW X X
81 100548 7 WASHER,HARDENED X X
84 100370 44 WASHER,HARDENED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-19
SECTION 7: FRAME & BODY
CAB FRONT INSULATION PARTS

90

72

29

73
92

73
91

73
91

TD0008653-C
E72840301-G SH7-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-20
SECTION 7: FRAME & BODY
CAB FRONT INSULATION PARTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
29 207799 1 SEAL,BONNET,CAB INTERFACE X X
72 145018 2 O RING X X
73 101307 5 WASHER,FLAT X X
90 100125 2 SCREW,HEXHD X X
91 100091 2 SCREW,HEXHD X X
92 100090 3 SCREW,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-21
SECTION 7: FRAME & BODY
CAB BOTTOM SEALS

PARTIAL CAB FRAME

59

25
26

4
93
10
4

61
4 60
59
10

TD0008654-C
E72840301-G SH8-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-22
SECTION 7: FRAME & BODY
CAB BOTTOM SEALS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
4 BN020770 41 WASHER,HARDENED X X
10 BN020376 23 SCREW,FLANGE X X
25 217012 1 RUBBER,SEAL,RHS X X
26 217011 1 RUBBER,SEAL,REAR,CAB X X
59 176383 2 RETAINER,SEAL,RHS,M/GUARD X X
60 176382 1 RETAINER,SEAL,RHS,CAB X X
61 176381 1 RETAINER,SEAL,REAR,CAB X X
93 100077 10 SCREW,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-23
SECTION 7: FRAME & BODY
WINDOW CATCHES

TD0006495

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-24
SECTION 7: FRAME & BODY
WINDOW CATCHES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 227255 1 LATCH, SLIDING WINDOW X X
2 221629 1 CATCH, CAB, SLIDING WINDOW X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-25
SECTION 7: FRAME & BODY
CAB, ROOF INTERIOR LINERS

48

83
75
(3 PLACES ONLY)

47

15

1
70
15

48
83
76

TD0009471-A
E73840302-C SH2-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-26
SECTION 7: FRAME & BODY
CAB, ROOF INTERIOR LINERS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN018476 3 WASHER,FLAT X X
2 BN005342 1 ROLLERBLIND X X
6 BN000205 1 HEADLINER,REAR X X
9 271951 1 HEADLINER,FRONT X X
15 216646 14 FASTENER,PLASTIC,HEADLINER X X
47 207266 8 HEXSERT X X
48 206585 35 HEXSERT X X
70 101035 3 CAPSCREW,BUTTON,SOCHD X X
75 100835 23 CAPSCREW,BUT,SOCHD X X
76 100834 4 CAPSCREW,BUT,SOCHD X X
83 100358 7 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-27
SECTION 7: FRAME & BODY
CAB, FLOOR MAT & PILLAR COVERS

31

28
32

14

68

47
30

77
47
50

TD0009472-A
E73840302-C SH3-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-28
SECTION 7: FRAME & BODY
CAB, FLOOR MAT & PILLAR COVERS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
4 BN000211 1 COVER,B PILLAR,RHS X X
14 216673 1 MAT,TOOLBOX X X
28 216237 1 COVER,B PILLAR,LHS X X
30 216234 1 MAT,FLOOR X X
31 216214 1 COVER,A PILLAR,RHS X X
32 216197 1 COVER,A PILLAR,LHS X X
47 207266 8 HEXSERT X X
50 206447 1 PLT,STEP X X
68 101174 3 CAPSCREW X X
77 100832 2 CAPSCREW X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-29
SECTION 7: FRAME & BODY
CAB INTERIOR MISC. PARTS - DETAIL A

29 23
66

74
49

78

75 58
79

54 60
48
75
72

19

18 48
78
74 46

23
66

TD0009474-A
E73840302-C SH5-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-30
SECTION 7: FRAME & BODY
CAB INTERIOR MISC. PARTS - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 BN000550 1 HANDLE,SSM,25 BUTTON X X
5 BN000210 1 PANEL,CONTROL X X
18 216472 1 MAT,DASH ACCESS X X
19 216457 1 COVER,E-MODULE X X
22 216430 1 PANEL,WIPER,REAR X X
23 216429 1 PANEL,HOLD-ALL X X
29 216235 1 PANEL,MDU X X
46 207864 1 GASKET,ELECTRICAL HATCH X X
48 206585 35 HEXSERT X X
49 206454 1 TRAY,ASH,TOP MNT,PLASTIC X X
54 206437 12 HEXSERT X X
58 181860 1 TOOL,LEVER,WHEEL SPANNER X X
60 171508 2 CLAMP,WHEEL SPANNER X X
66 101176 15 NUT,SPEED X X
72 100947 2 WASHER,FLAT X X
74 100838 15 WASHER,FLAT X X
75 100835 23 CAPSCREW,BUT,SOCHD X X
78 100830 26 SCREW,PANHD,SELFTAP X X
79 100799 2 BOLT,WING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-31
SECTION 7: FRAME & BODY
CAB INTERIOR MISC. PARTS - DETAIL B

EMERGENCY HAMMER
ASSEMBLY

69

66 11
78
33
44
78

45

71
78

65 27
81

8 64
67
52 21

51 75
64 81
17 53
48

73 78
13 74

73
34

65
26 81

8
52
64
67

20
64
51
TD0009475-A
E73840302-C SH6-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-32
SECTION 7: FRAME & BODY
CAB INTERIOR MISC. PARTS - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
8 272455 2 LATCH,COOLER/FUSE BOX METAL X X
11 220397 2 HOOK,CLOTHES X X
13 217758 1 PLT,BLANKING,RADIO FACE X X
17 216473 1 MAT,COOL BOX,CAB X X
20 216454 1 GASKET,15X15,ROLLSTOCK X X
21 216453 1 KIT,GASKET,COOL BOX X X
26 216278 1 LID,FUSES/RELAYS,CAB X X
27 216277 1 LID,COOLER BOX,CAB X X
33 216039 1 HAMMER,EMERGENCY EXIT,ASSY X X
34 216004 1 PANEL,INTERIOR,MAIN DOOR X X
44 207968 2 COVER,SPEAKER,HOLE X X
45 207879 1 STRAP,COAT,CAB X X
48 206585 35 HEXSERT X X
51 206444 2 RUBBER,LATCH,COOLBOX X X
52 206441 4 HINGE,INTERIOR X X
53 206439 4 HANDLE,CAB INTERIOR X X
64 101198 8 SCREW,CSK,SELFTAP X X
65 101185 8 CAPSCREW,BUT.SOCHD X X
66 101176 15 NUT,SPEED X X
67 101175 8 CAPSCREW,CSK,SOC X X
69 101152 2 SCREW,CSK,SELFTAP X X
71 101010 1 WASHER,FENDER X X
73 100872 2 SCREW,PANHD SELFTAP X X
74 100838 15 WASHER,FLAT X X
75 100835 23 CAPSCREW,BUT,SOCHD X X
78 100830 26 SCREW,PANHD,SELFTAP X X
81 100615 16 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-33
SECTION 7: FRAME & BODY
STEERING COLUMN, MISC. PARTS

55

NUT NOT BALLOONED DUE TO IT BEING


SUPPLIED SUPPLIED AS PART OF
THE STEERING COLUMN.
63
82 85
59
82

84

10
GREASING DETAIL:
REFER TO
GREASING GREASE INDICATED AREA WITH EITHER OF THE
DETAIL RECOMMENDED GREASES,

1 - Caltex Molytex EP2.


2 - Shell Albida HDX.
62 3 - Fuchs Renolit Moly HT 2 EP.

61

TD0009476-A
E73840302-C SH7-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-34
SECTION 7: FRAME & BODY
STEERING COLUMN, MISC. PARTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 277093 1 CAP,STEERING WHEEL X X
10 271318 1 COLUMN,STEERING X X REFERENCE PAGE 7-39
55 204600 1 WHEEL,STEERING X X
59 176327 1 SPACER,STEERING COLOUMN X X
61 140834 1 V-RING X X
62 140833 3 O RING,NITRILE X X
63 101356 2 BOLT,HEXHD X X
82 100370 6 WASHER,HARDENED X X
84 100314 3 NUT,LOCK X X
85 100090 1 SCREW,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-35
SECTION 7: FRAME & BODY
STEERING COLUMN

4
2

18

19
3 20

21

23 22

6
24
14 13
13 12
12

8
11

10 15 25
9
7 16

26

17

27

TD0008701

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-36
SECTION 7: FRAME & BODY
STEERING COLUMN

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 271318 1 COLUMN,STEERING X X FOR FITMENT REFER PAGE 7-37
2 204111 1 GUARD, TELESCOPIC X X
3 227272 1 SUPPORT, C/W BEARING X X
4 204112 1 SCREW, ADJUSTING HANDLE X X
5 227263 1 RING, REDUCING X X
6 204110 1 BOOT, RUBBER X X
7 204170 1 BASE ASSEMBLY X X
8 204113 1 NUT, ADJUSTING HANDLE X X
9 205428 1 SPACER X X
10 227264 1 WASHER, SPECIAL X X
11 227270 1 PIN, TILT, STEERING X X
12 100390 2 CAPSCREW, CSK SOC HD X X
13 24M7250 2 WASHER X X
14 227269 2 INSERT, THREADED X X
15 224704 1 NUT, STEERING WHEEL X X
16 204115 1 SPACER, SPLINED X X
17 227960 1 SHAFT, UPPER STEERING X X
18 227266 1 CIRCLIP, INNER X X
19 227267 1 BEARING, NEEDLE X X
20 226659 1 WASHER, STEERING COLUMN X X
21 227265 1 PIN, PLASTIC X X
22 227964 1 SHAFT, LOWER C/W KNUCKLE X X
23 226657 1 CIRCLIP X X
24 205424 1 NUT X X
25 227961 1 SHAFT, LOWER STEERING X X
26 227962 1 COLUMN, BASE X X
27 227963 1 RING, SEALING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-37
SECTION 7: FRAME & BODY
CAB SOUND FOAM

56
40

56

38

41
40

42

39

37

TD0009477-A
E73840302-C SH8-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-38
SECTION 7: FRAME & BODY
CAB SOUND FOAM

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
37 214435 1 INSULATION,NOISE,LH,LOWER X X
38 214396 1 INSULATION,NOISE,DASHBOARD X X
39 214395 1 INSULATION,NOISE,LOWER,LH X X
40 214393 2 INSULATION,NOISE,OUTER FRONT X X
41 214392 1 INSULATION,NOISE,FIREWALL,RH X X
42 214391 1 INSULATION,NOISE,FIREWALL,LH X X
56 200653 2 CABLE TIE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-39
SECTION 7: FRAME & BODY
OPERATOR & TRAINER SEAT INSTALLATION

REFER TO 268387 FOR THE


VARIOUS OPERATOR SEAT OPTIONS

36
35

80
87

54
57
87
86
25

24 TRAINER SEAT

16

12
87

86

54
87
80

TD0009473-A
E73840302-C SH4-8

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-40
SECTION 7: FRAME & BODY
OPERATOR & TRAINER SEAT INSTALLATION

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
12 218867 1 MTG,SEAT,TRAINER X X
16 216523 1 COVER,SEAT,TRAINER X X
24 216382 1 CUSHION,SEAT,TRAINER X X
25 216381 1 CUSHION,BACKREST,TRAINER X X
35 214671 1 HARNESS,POWER SEAT X X
36 214670 1 SWITCH,POWER,SEAT,HIGH BCK X X
54 206437 12 HEXSERT X X
57 187533 1 PLT,MNT,BACKREST,SEAT,TRAINER X X
80 100731 10 SCREW,HEXHD X X
86 100083 7 SCREW,HEXHD X X
87 100062 17 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-41
SECTION 7: FRAME & BODY
TRAINER SEAT MOUNTING

TD0003580

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-42
SECTION 7: FRAME & BODY
TRAINER SEAT MOUNTING

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218867 1 MOUNTING, SEAT, TRAINER X X
2 264103 1 ASSY, SEATBELT, SEAT, TRAINER X X
3 100316 1 NUT, NYLOC X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-43
SECTION 7: FRAME & BODY
SEAT INSTALLATION, SEARS LOW BACK

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-44
SECTION 7: FRAME & BODY
SEAT INSTALLATION, SEARS LOW BACK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290467 1 SEAT, OPERATOR, DDH X X COMES WITH ITEMS 11 TO 21
1 290468 1 SEAT, OPERATOR, DDH2 X X COMES WITHOUT ITEM 11 TO 21
2 226735 1 CUSHION , BACKREST X X
3 226736 1 CUSHION, SEAT X X
4 226654 1 SEAT BELT, 2” X X
5 226655 1 COVER, SIDE X X
6 226652 1 SUSPENSION ASSY, C.E.AIR X X
7 226653 1 MOUNTING X X
8 226773 1 KIT, SLIDE CONTROL X X
9 216952 1 COVER, ARMREST, SEAT, LH X X USED INPLACE OF OPTIONAL ARMREST
10 216953 1 COVER, ARMREST, SEAT, RH X X USED INPLACE OF OPTIONAL ARMREST
11 263818 1 KIT, HEADREST & ARMREST, DDH X X (OPTIONAL)
12 263936 1 KIT, ARMREST, RH X X (OPTIONAL) INCLUDES ITEMS 13, 16 TO 20
13 226747 1 PAD, ARMREST, RH X X
14 263937 1 KIT, ARMREST, LH X X (OPTIONAL) INCLUDES ITEMS 15 TO 20
15 226748 1 PAD, ARMREST, LH X X
16 100857 1 WASHER, BODY X X
17 100846 2 NUT, CENTRE LOCK X X
18 100147 1 WASHER, FLAT X X
19 226749 1 BLOCK, SPACER, ARMREST X X
20 100608 1 CAPSCREW, BUTTON, SOC HD X X
21 226746 1 HEADREST X X (OPTIONAL)

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-45
SECTION 7: FRAME & BODY
SEAT, OPERATOR, HIGH BACK

6,7 3

14

13

6,7

9 15

4 8 12
10 11
13

16

17 16

18

TD0008848

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-46
SECTION 7: FRAME & BODY
SEAT, OPERATOR, HIGH BACK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290509 1 SEAT, OPERATOR, HIGH BACK X X COMPLETE
2 227970 1 SEAT, UPPER, OPERATOR, HIGH BACK X X WITHOUT BASE & MOUNTING
3 227242 1 CUSHION, BACKREST, HIGH BACK X X
4 227971 1 CUSHION, SEAT X X
5 227972 1 HEADREST, ARTICULATING X X
6 227974 1 KIT, ARMREST, RH X X INCLUDES ITEMS 7 TO 15
6 227973 1 KIT, ARMREST, LH X X INCLUDES ITEMS 7 TO 15
7 227975 1 PAD, ARMREST, RH X X
7 227976 1 PAD, ARMREST, LH X X
8 226749 1 BLOCK, SPACER, ARMREST X X
9 100857 1 WASHER, BODY X X
10 100147 1 WASHER, FLAT X X
11 100846 2 NUT, CENTRE LOCK X X
12 100608 1 CAPSCREW, BUTTON, SOC HD X X
13 226654 1 SEAT BELT, 2” X X
14 227244 1 HOLDER, MANUAL X X
15 226655 1 COVER, SIDE X X
16 267147 1 KIT, SLIDE PUCKS X X
17 277075 1 SUSPENSION ASSY, C.E.AIR X X
18 226653 1 MOUNTING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-47
SECTION 7: FRAME & BODY
SEAT, OPERATOR, BASE

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-48
SECTION 7: FRAME & BODY
SEAT, OPERATOR, BASE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 226652 1 SUSPENSION ASSY, C.E.AIR, LOW BACK X X LOW BACK ONLY
1 277075 1 SUSPENSION ASSY, C.E.AIR, HIGH BACK X X HIGH BACK ONLY
2 226644 1 KIT, SERVICE, AIR VALVE X X
3 226645 1 KIT, SERVICE, ISOLATOR SHOCK X X
4 226737 1 KIT, SERVICE, AIR SPRING X X
5 226647 1 KIT, SERVICE, BEARING & ROLLERS X X
6 226648 1 KIT, SERVICE, ISOLATOR LATCH X X
7 226646 1 SHAFT, BEARING X X
8 226649 1 KIT, SERVICE, SUSPENSION SHOCK X X
9 226738 1 BELLOWS X X
10 226650 1 KIT, TETHER BELT X X
11 100486 2 NUT, LOCK X X
12 100857 8 WASHER X X
13 226651 1 KIT, SERVICE, BUMPER X X
14 T55224 1 BUMPER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-49
SECTION 7: FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM, B40

Vent Detail 1

3
2

Vent Detail 2

10 9

7 1
10
4
10 2
9
7
2 8 9
7
9 9
9 7
9

9 9
7
9

7
2
9 9
9 7
5

6
6 9 10
11
7
9 11

12 9

TD0003548-E
E14832532-E SH1-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-50
SECTION 7: FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM, B40

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264448 1 KIT, GASKET, HVAC SYSTEM X
2 216463 3 ADAPTOR, VENT X
3 216525 4 VENT, SWIVEL, HVAC X
4 216236 1 VENT, BOX, COOLER X
5 216216 1 HVAC UNIT X SEE PAGE 7-59 FOR BREAKDOWN
6 207175 2 ASSY, DRAIN TUBE, HVAC X
7 204187 A/R AIRDUCT, FLEX X
8 202346 1 AIRDUCT, FLEX X
9 200871 22 CABLE TIE X
10 100938 21 SCREW, COUNTERSUNK X
11 206945 2 MOUNTING, RUBBER X
12 264449 1 KIT, GASKET, HVAC FRESH X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-51
SECTION 7: FRAME & BODY
AIRCON DRIER UNIT & PIPING, B40

8
22
23

5 32
35

21
20
7 23

26
30
33
16
34

27
16

28 29
15
35
36
31
35 1
32 4

TD0003208-H
E14832532-E SH2-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-52
SECTION 7: FRAME & BODY
AIRCON DRIER UNIT & PIPING, B40

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910264 1 INSULATION, HOSE, HVAC X
4 241671 1 ASSY, HOSE, HVAC, UNIT, FWAL X
5 241670 1 ASSY, HOSE, HVAC, DRY, UNIT X
6 241669 1 ASSY, HOSE, HVAC, FWAL, DRY X
7 218686 1 HOSE, RADIATOR X
8 218686 1 HOSE, RADIATOR X
15 207117 2 P-CLIP X
16 206585 6 HEXSERT, OPEN X
20 204043 1 RECEIVER DRIER X
21 204042 1 SWITCH, BINARY PRESSURE X
22 203908 4 P-CLIP X
23 203588 4 CLAMP, HOSE X
26 200050 2 CLAMP, HOSE X
27 176177 1 PLATE, BULKHEAD, FIREWALL X
28 176088 1 BRACKET, RECEIVER DRIER, HVAC X
29 120679 2 ADAPTOR X
30 100198 4 SCREW, HEXHD X
31 100193 1 SCREW, HEXHD X
32 100080 6 SCREW, HEXHD X
33 100065 4 WASHER, SPRING X
34 100062 4 WASHER, FLAT X
35 100061 7 WASHER, FLAT X
36 100054 1 WASHER, SPRING X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-53
SECTION 7: FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM, B35

20

10
27
21
7
26

8 18
7

19

17
16 9

14

12
11

TD0002367 B
E9836532 SH1-2 D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-54
SECTION 7: FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM, B35

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910264 1 INSULATION,HOSE,HVAC X
2 241671 1 ASSY,HOSE,HVAC,UNIT,FWAL,T3 X
3 241670 1 ASSY,HOSE,HVAC,DRY,UNIT,T3 X
4 241669 1 ASSY,HOSE,HVAC,FWAL,DRY,T3 X
5 218686 1 HOSE,RADIATOR,16MMID X
6 218686 1 HOSE,RADIATOR,16MMID X
7 266979 7 KIT,VENT,SWIVEL,AURORA X
8 267275 7 KIT,CONVERT,VENT,SWIVEL,AURORA X
9 207178 5 ADAPTOR,FLEX,2,5",HVAC X
10 207177 1 ADAPTOR,FLEX,2",HVAC X
11 207175 1 ASSY,DRAIN TUBE,HVAC,T3 X
12 207175 1 ASSY,DRAIN TUBE,HVAC,T3 X
13 207117 2 P-CLIP,40MM X
14 206945 2 MTG,RUBBER X
15 206585 6 HEXSERT,M6,OPEN,GR0.5-3.0 X
16 206499 1 HVAC UNIT,24V X
17 206457 5 VENT,DE-MIST,SHORT X
18 206310 4 VENT,DE-MIST,LONG X
19 204187 1 DUCT,AIR,FLEX 62,5MM X
20 204187 1 DUCT,AIR,FLEX 62,5MM X
21 204187 1 DUCT,AIR,FLEX 62,5MM X
22 204043 1 RECEIVER DRIER,ADT T3 X
23 204042 1 SWITCH,BINARY PRESSURE X
24 203908 4 P-CLIP,25MM X
25 203588 4 CLAMP,HOSE 20-32MM X
26 202346 1 DUCT,AIR,FLEX,50MM-4 METRE X
27 200871 20 CABLE TIE,305X4.7MM X
28 200050 2 CLAMP,HOSE 70-90MM X
29 176177 1 PLT,BULKHEAD,FIREWALL X
30 176088 1 BKT,RECEIVER DRIER,HVAC X
31 120679 2 ADAPTOR,16MM-16MM SWAGE,BLKHD X
32 100198 4 SCREW,HEXHD 8.8 DIN933 YZ X
33 100193 1 SCREW,HEXHD 8.8 DIN933 YZ X
34 100080 6 SCREW,HEXHD 8.8 DIN933 YZ X
35 100065 4 WASHER,SPRING,8.4X13X2 YZ X
36 100062 4 WASHER,FLAT,8.4X17X1.6YZDIN125 X
37 100061 7 WASHER,FLAT,6.4X12.5X1.6 YZDIN X
38 100054 1 WASHER,SPRING 6.3X9.5X1.5 YZ X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-55
SECTION 7: FRAME & BODY
AIRCON DRIER UNIT & PIPING, B35

3 6 24
25

23
22
4
5
28
30 32
35
36

13 29
37 31
30 33
37
34 1 38

TD0002368 B
E9836532 SH2-2 D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-56
SECTION 7: FRAME & BODY
AIRCON DRIER UNIT & PIPING, B35

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910264 1 INSULATION,HOSE,HVAC X
2 241671 1 ASSY,HOSE,HVAC,UNIT,FWAL,T3 X
3 241670 1 ASSY,HOSE,HVAC,DRY,UNIT,T3 X
4 241669 1 ASSY,HOSE,HVAC,FWAL,DRY,T3 X
5 218686 1 HOSE,RADIATOR,16MMID X
6 218686 1 HOSE,RADIATOR,16MMID X
7 266979 7 KIT,VENT,SWIVEL,AURORA X
8 267275 7 KIT,CONVERT,VENT,SWIVEL,AURORA X
9 207178 5 ADAPTOR,FLEX,2,5",HVAC X
10 207177 1 ADAPTOR,FLEX,2",HVAC X
11 207175 1 ASSY,DRAIN TUBE,HVAC,T3 X
12 207175 1 ASSY,DRAIN TUBE,HVAC,T3 X
13 207117 2 P-CLIP,40MM X
14 206945 2 MTG,RUBBER X
15 206585 6 HEXSERT,M6,OPEN,GR0.5-3.0 X
16 206499 1 HVAC UNIT,24V X
17 206457 5 VENT,DE-MIST,SHORT X
18 206310 4 VENT,DE-MIST,LONG X
19 204187 1 DUCT,AIR,FLEX 62,5MM X
20 204187 1 DUCT,AIR,FLEX 62,5MM X
21 204187 1 DUCT,AIR,FLEX 62,5MM X
22 204043 1 RECEIVER DRIER,ADT T3 X
23 204042 1 SWITCH,BINARY PRESSURE X
24 203908 4 P-CLIP,25MM X
25 203588 4 CLAMP,HOSE 20-32MM X
26 202346 1 DUCT,AIR,FLEX,50MM-4 METRE X
27 200871 20 CABLE TIE,305X4.7MM X
28 200050 2 CLAMP,HOSE 70-90MM X
29 176177 1 PLT,BULKHEAD,FIREWALL X
30 176088 1 BKT,RECEIVER DRIER,HVAC X
31 120679 2 ADAPTOR,16MM-16MM SWAGE,BLKHD X
32 100198 4 SCREW,HEXHD 8.8 DIN933 YZ X
33 100193 1 SCREW,HEXHD 8.8 DIN933 YZ X
34 100080 6 SCREW,HEXHD 8.8 DIN933 YZ X
35 100065 4 WASHER,SPRING,8.4X13X2 YZ X
36 100062 4 WASHER,FLAT,8.4X17X1.6YZDIN125 X
37 100061 7 WASHER,FLAT,6.4X12.5X1.6 YZDIN X
38 100054 1 WASHER,SPRING 6.3X9.5X1.5 YZ X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-57
SECTION 7: FRAME & BODY
AIRCON UNIT

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-58
SECTION 7: FRAME & BODY
AIRCON UNIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 216216 1 HVAC UNIT, 24V X X
1 226837 1 CASING ASSEMBLY X X
2 226050 1 SIDE COVER ASSY X X
3 226838 1 TOP COVER ASSY X X
4 226052 1 MOUNTING PLATE, ACTUATOR X X
5 226839 1 FLAPPER, FLOOR X X
6 226840 1 FLAPPER, DEFROST / DASH X X
7 226055 1 FLAPPER, FRESH AIR X X
8 226056 1 SUPPORT, COIL X X
9 226057 1 SUPPORT, BLOCK VALVE X X
11 226841 1 BRACKET MTG, FRESH AIR ACTUATOR X X
12 226021 1 HEATER COIL X X
13 226020 1 EVAPORATOR COIL X X
14 226019 1 AIR FILTER ASSY X X
15 226018 1 BLOWER ASSY, 24V X X
16 226842 1 RETAINER, AIRCON COIL X X
17 226843 1 THERMOSTAT X X
18 226844 3 CLIP, PANEL X X
19 226015 3 MOTOR ACTUATOR 12V X X
20 226014 1 COPPER TUBE ASSY X X
21 207178 9 AIR HOSE ADAPTER X X
22 207177 1 AIR HOSE ADAPTER,2" X X
23 226013 3 SNAP BUSHING, 1/4" X X
25 226060 8 SCREW X X
26 100613 8 WASHER X X
27 226011 8 NYLON SPACER 1/2" X X
28 226010 6 CONSTANT TENSION BAND CLAMP X X
29 226006 1 HOSE, HEATER, 60MM LONG X X
30 226006 1 HOSE, HEATER, 325MM LONG X X
31 226009 2 STUD BAIL STYLE X X
32 226008 2 RETAINER X X
33 226007 2 RECEPTACLE X X
34 101129 2 BOLT, HEXHD X X
35 220635 1 BLOCK VALVE X X
40 220765 2 O-RING X X
41 226006 1 HEATER HOSE, 220MM LONG X X
42 226005 2 NYLON SPACER X X
45 226016 1 MOTORIZED VALVE ASSY X X
50 226280 1 RELAY BOARD X X
51 226846 1 WIRING HARNESS X X
61 200061 2 CLAMP, PIPE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-59
SECTION 7: FRAME & BODY
AIRCON SYSTEM, FRONT CHASSIS

19

23
10
7

9 5
8
14

12 14
4 14
11
13 23 14
22
21 14 6
24 14
3
22 24 13 24 22

15
24 16
20 15 18
24 17
20
1 2

TD0004198-A
E09840531-E

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-60
SECTION 7: FRAME & BODY
AIRCON SYSTEM, FRONT CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 91026401 1 INSULATION,HOSE,HVAC X X
2 241668 1 ASSY,HOSE,HVAC,FWAL,COMP X X
3 241667 1 ASSY,HOSE,HVAC,COND,FWAL X X
4 241666 1 ASSY,HOSE,HVAC,COMP,COND X X
5 218686. 1 HOSE,RADIATOR X X
6 218686 1 HOSE,RADIATOR X X
7 207213 2 MTG,RUBBER,CONDENSER,HVAC X X
8 207172 1 PIPE,HVAC,HEATER,OUT X X
9 207171 1 PIPE,HVAC,HEATER,IN,B40D X X
10 206979 1 CONDENSER,AIR-CON X X
11 206534 1 HOSE, ENG TO HEATER RETURN X X
12 204541 2 MTG,RUBBER CIRCULAR X X
13 203764 3 P CLIP X X
14 203588 6 CLAMP,HOSE X X
15 201439 3 P CLIPS X X
16 120676 1 ADAPTOR,COMPRESSOR X X
17 101353 1 CAPSCREW,SOCHD X X
18 100548 1 WASHER,HARDENED X X
19 100314 2 NUT,NYLOC X X
20 100310 3 NUT,NYLOC X X
21 100089 2 SCREW,HEXHD X X
22 100081 4 SCREW,HEXHD X X
23 100064 4 WASHER,FLAT X X
24 100061 7 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-61
SECTION 7: FRAME & BODY
KIT, VOAC MOUNTING & COVER: B40

8
4

13
8
8
11
14
11

8
9

12

15

15

TD0008449-D
10
E19840119-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-62
SECTION 7: FRAME & BODY
KIT, VOAC MOUNTING & COVER: B40

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN005176 1 PLATE, SHIELD, EXHAUST X
2 BN005166 1 SEAL, EXHAUST, CAB X
3 BN005165 1 SEAL, EXHAUST, CAB X
4 BN005080 1 PLATE, SHIELD, EXHAUST X
5 BN005077 1 PLATE, SHIELD, EXHAUST X
6 188266 1 COVER PLATE, SPIDER, V/BLOCK X
7 187558 1 MTG, VOAC BLOCK X
8 101345 26 WASHER, HARDENED X
9 100731 14 SCREW X
10 100654 4 NUT, STOVER X
11 100312 12 NUT, NYLOC X
12 100131 4 BOLT, HEXHD X
13 100089 1 SCREW X
14 100064 1 WASHER, FLAT X
15 100010 8 WASHER, FLAT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-63
SECTION 7: FRAME & BODY
KIT, VOAC MOUNTING & COVER: B35

3
6

10

12
11

12

TD0003205-B
E14840119-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-64
SECTION 7: FRAME & BODY
KIT, VOAC MOUNTING & COVER: B35

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207790 1 PLATE,SEAL,CAB,REAR,LH X
2 187558 1 MTG,VOAC BLOCK X
3 176429 1 PLATE,SEAL,CAB,REAR,RH X
4 176086 1 SPIDER,COVER,VOAC BLOCK X
5 101345 14 WASHER,HARDENED X
6 100731 8 SCREW X
7 100654 4 NUT,STOVER X
8 100312 6 NUT,NYLOC X
9 100131 4 BOLT,HEXHD X
10 100089 1 SCREW X
11 100064 1 WASHER,FLAT X
12 100010 8 WASHER,FLAT X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-65
SECTION 7: FRAME & BODY
GRILL KIT - B35D

10
10

2
13 4
7 9
9 28
28
2
4
7
24
10 2
16
10 4 22
23 7
10
9 11
28 28
10 5
5
26
27 14 9

21 28 9
10 28 6
10 8
9
28
16 28
18 19 1
20 12
27
15
17

10
10 3
25
28

TD0004199-E
E09840115-L

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-66
SECTION 7: FRAME & BODY
GRILL KIT - B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN021647 12 SCREW,FLANGE HD X
2 BN021190 18 SCREW,FLANGE HD X
3 BN020981 1 SCREW,FLANGE HD X
4 BN020770 18 WASHER,HARDENED X
5 BN020718 6 NUT,CLEAVELOCK FLANGE HD X
6 BN020717 12 NUT,CLEAVELOCK FLANGE HD X
7 BN020413 18 NUT,NYLOC FLANGE HD X
8 BN020390 4 BOLT,FLANGE HD X
9 BN020358 25 SCREW,FLANGE HD X
10 910241 1 PINCHWELD,BOOTSEAL,1,6MM PLATE X
11 218998 1 SEALING,TOP,BONNET X
12 218997 2 SEALING,SIDE,BONNET X
13 207389 2 SEAL,CONDENSOR,RAD,BOTTOM X
14 207388 1 PLT,SEAL,TOP,BONNET X
15 207387 2 PLT,SEAL,SIDE,BONNET X
16 207157 2 SEALING,MID,RAD X
17 203927 1 GROMMET,DIA X
18 188221 1 FRAME,GRILL X
19 187663 1 PLT,SEALING,BOTT,RADIATOR X
20 178954 1 PLT,SEALING,RHS,LOW,RAD X
21 176363 1 PLT,SEALING,RHS,RADIAT X
22 176247 1 PLT,SEALING,LHS,LOW,RAD X
23 173865 1 PLT,SEALING,TOP,RADIATOR X
24 173862 1 PLT,SEALING,SIDE,RADIATOR X
25 172867 1 GRILL,BONNET X
26 101307 2 WASHER,FLAT X
27 100548 24 WASHER,HARDENED X
28 100370 34 WASHER,HARDENED X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-67
SECTION 7: FRAME & BODY
GRILL KIT - B40D

TD0008695-A
E72840115-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-68
SECTION 7: FRAME & BODY
GRILL KIT - B40D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN021647 12 SCREW,FLANGE HD X
2 BN021190 18 SCREW,FLANGE HD X
3 BN020981 1 SCREW,FLANGE HD X
4 BN020770 18 WASHER,HARDENED X
5 BN020718 6 NUT,CLEAVELOCK FLANGE HD X
6 BN020717 12 NUT,CLEAVELOCK FLANGE HD X
7 BN020413 18 NUT,NYLOC FLANGE HD X
8 BN020390 4 BOLT,FLANGE HD X
9 BN020358 25 SCREW,FLANGE HD X
10 BN018349 2 PINCHWELT,GRILL KIT X
11 BN018347 1 PINCHWELT,GRILL KIT X
12 BN018346 1 PINCHWELT,GRILL KIT X
13 BN017960 1 PINCHWELT,GRILL KIT X
14 BN017959 1 PINCHWELT,GRILL KIT X
15 BN017481 1 PLATE,GRILLE X
16 BN017327 1 PINCHWELT,GRILL KIT X
17 BN017326 1 PINCHWELT,GRILL KIT X
18 BN017220 1 PLATE,GRILLE X
19 BN017219 1 PLATE,GRILLE X
20 BN012859 2 PINCHWELT,GRILL KIT X
21 BN012857 2 PINCHWELT,GRILL KIT X
22 BN010687 1 PLATE,GRILLE X
23 BN010682 1 PLATE,GRILLE X
24 BN010680 1 PLATE,GRILLE X
25 207389 2 SEAL,CONDENSOR,RAD,BOTTOM X
26 207388 1 PLT,SEAL,TOP,BONNET X
27 207387 2 PLT,SEAL,SIDE,BONNET X
28 207157 2 SEALING,MID,RAD X
29 207156 2 SEALING,SIDE,BONNET X
30 207155 1 SEALING,TOP,BONNET X
31 203927 1 GROMMET,DIA X
32 188221 1 FRAME,GRILL X
33 172867 1 GRILL,BONNET X
34 101307 10 WASHER,FLAT X
35 100548 24 WASHER,HARDENED X
36 100370 26 WASHER,HARDENED X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-69
SECTION 7: FRAME & BODY
BELLY PLATE KIT

22
20
8
20
3
22
20

3
20

11

3
14
23
13
21
4 18 5
15
20 1 3
3 3
23 20
19 22
6 3 20
17 19
21
21
19 10 20
7 19 19 22
19 16 7 7
4
21 2 19
9 19
21 12 18
7
23 21 23
22 9
5
23 6

22

TD0008504-B
E19840107-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-70
SECTION 7: FRAME & BODY
BELLY PLATE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN020983 1 SCREW,FLANGE HD X X
2 BN020419 2 NUT,NYLOC FLANGE HD X X
3 BN020417 20 NUT,NYLOC FLANGE HD X X
4 BN020416 2 NUT,NYLOC FLANGE HD X X
5 BN020382 8 BOLT,FLANGE HD X X
6 BN020377 2 BOLT,FLANGE HD X X
7 BN020364 4 SCREW,FLANGE HD X X
8 207154 2 STRAP,BELLY PLATE STOP X X
9 190522 4 HINGE,MODIFIED X X
10 188406 1 PLT,BELLY,REAR, X X
11 186642 1 PLT,BELLY,REAR,RH X X
12 182651 2 PLT,HINGE,BONNET X X
13 174503 1 MTG BKT,SLIDE BELLY PLT X X
14 174317 1 SLIDE,LOCK BELLY PLT X X
15 172823 1 PLT,BELLY,REAR,LH X X
16 172819 1 PLT,BELLY X X
17 120196 4 PLUG,1/8" NPT ZINC/CAD PLATED X X
18 101347 2 BOLT,HEXHD 8.8 X X
19 100536 10 WASHER X X
20 100424 20 WASHER,HARDENED, X X
21 100370 6 WASHER,HARDENED X X
22 100211 12 SCREW,HEXHD 8.8 X X
23 100059 16 WASHER,FLAT,HARDENED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-71
SECTION 7: FRAME & BODY
FRONT CHASSIS KIT

7
4

8 6

5
1 3
10

12

ASSEMBLE ALL CAB MTG'S IN THE


SAME WAY

13
9

9
11
TD0009589-A
E74640101-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-72
SECTION 7: FRAME & BODY
FRONT CHASSIS KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217792 2 GROMMET, DIA X X
2 208635 2 MOULDED, RUBBER, BUFFER X X
3 201768 2 PAD:ARTIC BUMP STOP X X
4 182665 1 CHASSIS,FNT X X
5 182035 1 MTG,CAB,REAR,LHS X X
6 182025 1 MTG,CAB,REAR RHS X X
7 182024 1 MTG,CAB,FRONT,RHS X X
8 182023 1 MTG,CAB,FRONT,LHS X X
9 176642 32 WASHER,CAB MTG X X
10 101994 8 CAPSCREW,SOCHD X X
11 100654 16 NUT,STOVER X X
12 100316 4 NUT,NYLOC X X
13 100131 16 BOLT,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-73
SECTION 7: FRAME & BODY
CAB CLAMPS KIT

2 12
5
3
9
11
9
1 11

6
1

10 6
8
1
10
4 8 1
4
7

TD0004201-0
E09840153-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-74
SECTION 7: FRAME & BODY
CAB CLAMPS KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100062 18 WASHER, FLAT X X
2 100064 2 WASHER, FLAT X X
3 100084 6 BOLT, HEXHEAD X X
4 100312 10 NUT, NYLOC X X
5 100225 2 CAPSCREW X X
6 100569 8 SCREW, HEXHEAD X X
7 176663 1 H/SHIELD, CAB F/WALL HOSES X X
8 206826 4 CLAMP, 2 BOLT X X
9 206827 4 CLAMP, 4 BOLT X X
10 206829 8 SPACER, CLAMP X X
11 207167 4 CLAMP, RUBBER X X
12 100192 2 BOLT, HEXHEAD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-75
SECTION 7: FRAME & BODY
FRONT CHASSIS CLAMPS - DETAIL A

27
MOUNTED ON FRONT
CROSS BEAM OF CHASSIS

16
19
9
29
2
8
16

20
29 4
15
MOUNTED ON EXPANSION 8
TANK FRAME
29

20

26
28
18

20
11 29
19
25 29
29 29 8
23 10
1
10 17
12 8
29 MOUNTED ON RHS

20 29 FRONT OF CHASSIS

20

TD0004202-C
E09840151-G

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-76
SECTION 7: FRAME & BODY
FRONT CHASSIS CLAMPS - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217635 1 CLAMP,RUBBER X X
2 217232 3 CLMP,RUBBER X X
4 207202 8 SPACER,CLAMP X X
8 207017 14 CLAMP,ALU,2 BOLT X X
9 206832 6 SPACER,CLAMP,ALU X X
10 206829 10 SPACER,CLAMP,ALUM X X
11 206827 3 CLAMP,ALU,4 BOLT X X
12 206826 3 CLAMP,ALU,2 BOLT X X
15 206806 4 CLAMP,RUBBER,5,ENG BOTTOM X X
16 206658 6 CLAMP,ALU,2 BOLT X X
17 206656 2 CLAMP,RUBBER,7,SIDE ENG X X
18 176054 1 PLT,MTG,CLAMP,FIREWALL X X
19 100747 12 BOLT X X
20 100652 32 NUT,STOVER X X
23 100198 4 SCREW, HEXHD X X
25 100192 8 BOLT,HEXHD X X
26 100085 2 SCREW X X
27 100084 6 BOLT,HEXHD X X
28 100064 2 WASHER,FLAT X X
29 100062 62 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-77
SECTION 7: FRAME & BODY
FRONT CHASSIS CLAMPS - DETAIL B

20
29
MOUNTED ON WET 12
DISC BRAKE TANK
22
6 10

29 23

8 29

7 11

25
3
MOUNTED ON TOP
OF PROPSHAFT GUARD
29
20 8

20

29 24
29
12 25
13
10
21
6 29
29 20
11 5
14
7
MOUNTED ON BOTTOM
25 OF PROPSHAFT GUARD

29
MOUNTED ON RHS 20
MIDDLE OF CHASSIS TD0004203-C
E09840151-G

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-78
SECTION 7: FRAME & BODY
FRONT CHASSIS CLAMPS - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 207211 1 CLAMP,RUBBER X X
5 207170 1 CLAMP,RUBBER X X
6 207167 2 CLAMP,RUBBER X X
7 207123 4 SPACER,CLAMP,ALUM X X
8 207017 14 CLAMP,ALU,2 BOLT X X
10 206829 10 SPACER,CLAMP,ALUM X X
11 206827 3 CLAMP,ALU,4 BOLT X X
12 206826 3 CLAMP,ALU,2 BOLT X X
13 206808 1 CLAMP,ALU,4 BOLT X X
14 206807 1 CLAMP,ALU,2 BOLT X X
20 100652 32 NUT,STOVER X X
21 100238 2 SCREW, HEXHD X X
22 100200 2 BOLT,HEXHD X X
23 100198 4 SCREW, HEXHD X X
24 100196 2 BOLT,HEXHD X X
25 100192 8 BOLT,HEXHD X X
29 100062 62 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-79
SECTION 7: FRAME & BODY
REAR CHASSIS CLAMPS

5
2
1
6
3

4
8
3

7
3

TD0005730-C
E17840152-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-80
SECTION 7: FRAME & BODY
REAR CHASSIS CLAMPS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN020981 5 SCREW,FLANGE HD X X
2 BN020980 14 SCREW,FLANGE HD X X
3 203350 7 K-CLAMP,DOUBLE X X
4 184943 1 PLT,GUARD,REAR X X
5 182526 1 BKT,ELEC,BULKHEAD,MOUNTING X X
6 182524 1 PLT,GUARD,BRAKE PIPE,FRNT X X
7 181549 4 BKT,GUARD,BRAKE PIPE X X
8 176178 2 BKT,PLT,GUARD,BRAKE PIPE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-81
SECTION 7: FRAME & BODY
FUEL TANK

1
22
25 25
19
9

14
16
15

24
7 20
24 25 21
11
25
21
12 23

17

5
8
9
20
21

13
10

3
25 21 25
24 24
23

18

4 2
17

TD0009590-A
E74640104-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-82
SECTION 7: FRAME & BODY
FUEL TANK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN022570 1 BRACKET,FILTER,FUEL X X
2 BN021457 1 GROMMET,RND,BLANK X X
3 BN005012 1 PLATE,COVER X X
4 BN005011 1 PLATE,COVER X X
5 271151 1 GASKET,DIESEL TANK X X
6 220010 1 ELEMENT,SPIN ON FILTER X X
7 214852 1 CAP,DIESEL,NO BREATHER X X
8 214820 1 PAD,NONSLIP,D/TANK X X
9 200061 2 CLAMP,HOSE X X
10 188867 1 TANK,FUEL,SCR,N0 HSE X X
11 188729 1 LID,FILLER NECK,ASSY X X
12 188245 1 COVER PLATE X X
13 186643 1 PLT,RHS,M/GRD,CURTAIN,MTG X X
14 130070 1 HOSE,PUSHLOCK X X 0.280M LENGTH
15 125008 1 CONNECTOR X X
16 121443 1 FTG, 1/2" PUSHLOCK X X
17 120682 2 PLUG X X
18 120391 1 PLUG X X
19 100731 3 SCREW,HEXHD X X
20 100654 5 NUT,STOVER X X
21 100536 10 WASHER X X
22 100312 3 NUT,NYLOC X X
23 100146 5 SCREW,HEXHD X X
24 100083 16 SCREW,HEXHD X X
25 100062 22 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-83
SECTION 7: FRAME & BODY
FULL HANDRAILS (OPTION)

12

18 2
15
4 18 19
7
4 3 17
18
19 11
18 5
14 9
17
17 18
4 2
19 19
10
6
16 17 4 8
18
18
13

14
1

TD0009485-A
E73640120-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-84
SECTION 7: FRAME & BODY
FULL HANDRAILS (OPTION)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN021457 1 GROMMET,RND,BLANK X X
2 BN020983 8 SCREW,FLANGE HD X X
3 BN020382 12 BOLT,FLANGE HD X X
4 BN020360 16 SCREW,FLANGE HD X X
5 214812 1 NONSLIP,PAD,LEFT REAR X X
6 214811 1 PAD,NONSLIP,D/TANK X X
7 192157 1 HANDRAIL,F/TANK,BACK,RHS X X
8 188868 1 TANK,FUEL,SCR,HSE X X
9 188553 1 BOX,BATTERY,HYD/TANK X X
10 188246 1 GUARD,FRONT,RHS X X
11 184898 1 GUARD,FRONT,LHS X X
12 184897 1 HANDRAIL,FRONT,LHS X X
13 184895 1 HANDRAIL,M/G,RHS X X
14 184894 2 GUARD,M/GUARD X X
15 184893 1 HANDRAIL,M/G,LHS X X
16 100316 12 NUT,NYLOC X X
17 100312 16 NUT,NYLOC X X
18 100062 32 WASHER,FLAT X X
19 100059 32 WASHER,FLAT,HARDENED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-85
SECTION 7: FRAME & BODY
CAP, DIESEL FILLER

2
1

BOTTOM VIEW TOP VIEW

TD0007997-A
214852-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-86
SECTION 7: FRAME & BODY
CAP, DIESEL FILLER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208649 1 CAP,DIESEL FILLER X X
2 140542 1 SEAL,CAP,DIESEL FILLER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-87
SECTION 7: FRAME & BODY
MUDGUARD KIT, LH - DETAIL A

20

13
30 5 31 2

4
17 31 32
9
26 31
9
32 2
31
29 30 5 21
1 28 6 6 4 32

25 11
28
1

15

21
10
5 28
14 16

NOTE: SOME ITEMS HAVE BEEN REMOVED


FROM THE VIEW FOR BETTER VISIBILITY

TD0009321-A
E73840109-B & E73836109-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-88
SECTION 7: FRAME & BODY
MUDGUARD KIT, LH - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN021647 8 SCREW,FLANGE HD X X
2 BN020420 3 NUT,NYLOC FLANGE HD X X
4 BN020416 30 NUT,NYLOC FLANGE HD X X
5 BN020414 12 NUT,NYLOC FLANGE HD X X
6 BN020390 10 BOLT,FLANGE HD X X
9 BN020381 3 SCREW,FLANGE HD X X
10 BN020369 4 BOLT,FLANGE HD X X
11 BN020358 17 SCREW,FLANGE HD X X
13 214623 1 NONSLIP,PAD,MUDGUARD X X
14 208885 1 BKT,MUDFLAP,FRONT X X
15 208049 1 EXT,MUDGUARD,LHS,ROTOMOLD X
15 207237 1 EXT,MUDGUARD,LHS,ROTOMOLD X
16 207856 1 MUDFLAP,FRONT X X
17 207166 1 CURTAIN,WHEEL ARCH X X
20 187739 1 HANDRAIL,MUDGUARD,OUTER X X
21 187737 1 MUDGUARD,FRONT,LEFT X X
25 176103 1 PLT,ARTIC LOCK RETAINER X X
26 176077 1 PLT,RETAIN,M/GUARD CURTAIN X X
28 101309 14 WASHER,FENDER X X
29 101307 7 WASHER,FLAT X X
30 100548 8 WASHER,HARDENED X X
31 100532 6 WASHER,HARDENED X X
32 100370 34 WASHER,HARDENED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-89
SECTION 7: FRAME & BODY
MUDGUARD KIT, LH - DETAIL B

20

21 11

24
13

18
32 4
11

23

23

25
3
33
33
8
19

22

12 4
27
32
7
NOTE: SOME ITEMS HAVE BEEN REMOVED FROM THE
VIEW FOR BETTER VISIBILITY

TD0009322-A
E73840109-B & E73836109-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-90
SECTION 7: FRAME & BODY
MUDGUARD KIT, LH - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 BN020417 6 NUT,NYLOC FLANGE HD X X
4 BN020416 30 NUT,NYLOC FLANGE HD X X
7 BN020384 8 BOLT,FLANGE HD X X
8 BN020382 6 BOLT,FLANGE HD X X
11 BN020358 17 SCREW,FLANGE HD X X
12 214750 2 STRAP,FLEX,STEP X X
13 214623 1 NONSLIP,PAD,MUDGUARD X X
18 191463 1 BKT,CONNECT,HANDRAIL X X
19 191462 1 STEP,BOTTOM,M/GUARD X X
20 187739 1 HANDRAIL,MUDGUARD,OUTER X X
21 187737 1 MUDGUARD,FRONT,LEFT X X
22 184772 1 STEP,BOTTOM X X
23 184770 2 STEP,MID,M/GUARD X X
24 184769 1 STEP,TOP,M/GUARD X X
25 176103 1 PLT,ARTIC LOCK RETAINER X X
27 176067 4 PLT,FLEXIBLE STEP,BOT X X
32 100370 34 WASHER,HARDENED X X
33 100059 12 WASHER,FLAT,HARDENED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-91
SECTION 7: FRAME & BODY
MUDGUARD KIT, RH - DETAIL A

21

4 34 14
22

4
34 27
33
9
2 34
33 6
34
11
5 32
30
12 6

29
1

16

29
10
5 22
29
15
17

NOTE: SOME ITEMS HAVE BEEN REMOVED FROM


THE VIEW FOR BETTER VISIBILITY

TD0009323-A
E73840108-B & E73836108-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-92
SECTION 7: FRAME & BODY
MUDGUARD KIT, RH - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN021647 8 SCREW,FLANGE HD X X
2 BN020420 3 NUT,NYLOC FLANGE HD X X
4 BN020416 26 NUT,NYLOC FLANGE HD X X
5 BN020414 12 NUT,NYLOC FLANGE HD X X
6 BN020390 8 BOLT,FLANGE HD X X
9 BN020381 3 SCREW,FLANGE HD X X
10 BN020369 4 BOLT,FLANGE HD X X
11 BN020358 14 SCREW,FLANGE HD X X
12 217065 1 CURTAIN,RHS WHEEL ARCH X X
14 214622 1 PAD,NONSLIP,RHS X X
15 208885 1 BKT,MUDFLAP,FRONT X X
16 208048 1 EXT,MUDGUARD,RHS,ROTOMOLD X
16 207236 1 EXT,MUDGUARD,RHS,ROTOMOLD X
17 207856 1 MUDFLAP,FRONT X X
21 187739 1 HANDRAIL,MUDGUARD,OUTER X X
22 187738 1 MUDGUARD,FRONT,RIGHT X X
27 176077 1 PLT,RETAIN,M/GUARD CURTAIN X X
29 101309 14 WASHER,FENDER X X
30 101307 7 WASHER,FLAT X X
32 100548 8 WASHER,HARDENED X X
33 100532 6 WASHER,HARDENED X X
34 100370 30 WASHER,HARDENED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-93
SECTION 7: FRAME & BODY
MUDGUARD KIT, RH - DETAIL B

11
25

34
11
4 19

22 24

11 24
3
35
8 35
20

23 28
4 34
13
7

31
30

26

18

NOTE: SOME ITEMS HAVE BEEN REMOVED


FROM THE VIEW FOR BETTER VISIBILITY

TD0009324-A
E73840108-B & E73836108-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-94
SECTION 7: FRAME & BODY
MUDGUARD KIT, RH - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 BN020417 6 NUT,NYLOC FLANGE HD X X
4 BN020416 26 NUT,NYLOC FLANGE HD X X
7 BN020384 8 BOLT,FLANGE HD X X
8 BN020382 6 BOLT,FLANGE HD X X
11 BN020358 14 SCREW,FLANGE HD X X
13 214750 2 STRAP,FLEX,STEP X X
18 206474 2 HEXSERT,M10,OPEN X X
19 191463 1 HEXSERT,M10,OPEN X X
20 191462 1 STEP,BOTTOM,M/GUARD, X X
22 187738 1 MUDGUARD,FRONT,RIGHT X X
23 184772 1 STEP,BOTTOM X X
24 184770 2 STEP,MID,M/GUARD X X
25 184769 1 STEP,TOP,M/GUARD X X
26 184323 1 COVER,UNLOADER VALVE X X
28 176067 4 PLT,FLEXIBLE STEP,BOT X X
30 101307 7 WASHER,FLAT X X
31 100753 2 BOLT,HEXHD 10.9 X X
34 100370 30 WASHER,HARDENED X X
35 100059 12 WASHER,FLAT,HARDENED X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-95
SECTION 7: FRAME & BODY
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL A

7
35

66 34
53

11
19

11
58
67
2 5
67

52
51
33 54
67
52
61
44
21
46
66
47
32

27
37

TD0009319-A
E73640106-D SH1-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-96
SECTION 7: FRAME & BODY
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 277487 6 HINGE,EXTERIOR X X
5 214626 1 NONSLIP,PAD,LEFT,REAR X X
6 214625 1 NONSLIP,PAD,LEFT,MID X X
7 214624 1 NONSLIP,PAD,LHS,FRONT X X
11 208150 26 HEXSERT X X
19 203927 1 GROMMET X X
21 202300 1 BALL VALVE X X
27 188554 1 BOX,BATTERY,HYD/TANK X X
37 176121 1 X X
44 120851 1 X X
46 120391 1 X X
47 100931 8 X X
51 100654 5 X X
52 100608 44 X X
53 100569 2 X X
54 100536 10 X X
58 100310 38 X X
61 100146 5 X X
66 100062 38 X X
67 100061 89 X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-97
SECTION 7: FRAME & BODY
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B

30

42
25

24
24
24
20 24
41

62
26 43
66
57 16 38
36 58
65
67 40
58
55 63
67 9
48 13
23 63
50 31
17 48 56
59 63
13 14 60
16
15 60 16
31
56
8

64
22 67
10 1

18 PLACE MAGNET ON BOTT 28


SURFACE OF TANK DIRECTLY
IN THE CENTER UNDER THE
STRAINER
39
12
49 43
45
66 39

60 29
56
TD0009318-A
3 E73640106-D SH2-2

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-98
SECTION 7: FRAME & BODY
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 277966 1 O RING X X
3 271498 1 GASKET,LID,HYD TANK,6MM X X
4 220010 1 ELEMENT,SPIN ON FILTER X X
8 210942 1 STRAINER,90 MICRON X X
9 210862 1 ASSY,FILTER,FINN,5MICRON X X
10 210105 1 LEVEL,INDICATOR X X
12 208098 1 SPRING X X
13 207375 2 BOLT,STRIKER X X
14 207366 1 LATCH,LH X X
15 207365 1 LATCH,RH X X
16 206945 4 MTG,RUBBER X X
17 206861 1 HANDLE,PADDLE,BONNET X X
18 204122 1 RUBBER,PROG.BUMP STOP X X
20 203923 1 GROMMET X X
22 201412 1 MAGNET X X
23 200779 2 TIE ROD,END X X
24 200653 4 CABLE TIE X X
25 200061 1 CLAMP,HOSE 16-27MM X X
26 191298 3 GASSTRUT X X
28 188513 1 FLANGE,FILTER,BAT,HYD TANK X X
29 188347 1 LID,HYD,BREATHER X X
30 188344 1 BRACKET,HYD/T,BREATHER X X
31 178799 2 WASHER,MACHINED,STRIKER BOLT X X
36 176122 1 LEVER,R/LID-BATT/HYD TANK X X
38 172862 1 LID,TANK,HYD,FILTER X X
39 161447 2 WASHER,SPRING X X
40 140464 1 O RING X X
41 130070 1 HOSE,PUSHLOCK X X
42 121549 1 FITTING,PUSHLOCK,BREATHER X X
43 121039 1 ADAPTOR,MALE X X
45 120726 1 CAP X X
48 100878 10 WASHER,FENDER X X
49 100731 24 SCREW,HEXHD X X
50 100672 1 STUD X X
55 100497 4 CAPSCREW,SOCHD X X
56 100316 3 NUT,NYLOC X X
57 100312 6 NUT,NYLOC X X
58 100310 38 NUT,NYLOC X X
59 100281 2 NUT,HEXAGON X X
60 100148 3 WASHER,FLAT X X
62 100083 4 SCREW,HEXHD X X
63 100080 10 SCREW,HEXHD X X
64 100079 6 SCREW,HEXHD X X
65 100063 4 WASHER,FLAT X X
66 100062 38 WASHER,FLAT X X
67 100061 89 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-99
SECTION 7: FRAME & BODY
HYDRAULIC TANK FILTER ASSEMBLY

1 5

TD0005425-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-100
SECTION 7: FRAME & BODY
HYDRAULIC TANK FILTER ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210862 1 FILTER ASSEMBLY,HYDRAULIC TANK X X
2 222389 1 ELEMENT,FILTER X X
3 220738 1 FUNNEL,FILTER X X
4 140744 1 KIT,SEAL X X
5 226531 1 SPRING X X
6 226532 1 HEAD,FILTER X X
7 227951 1 SEAL, LIP X X
8 NSI 1 BYPASS SET X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


7-101
SECTION 7: FRAME & BODY
FRONT SUSPENSION, STANDARD (CHOICE)

11
10
4

10
11 6

10
5

1
2
7
8 12

10
11

NOTE:
AXLE ALIGNMENT PROCEDURE TO BE CARRIED OUT
BEFORE FINAL TORQUE OF LINKS.
9 9
ADD SHIMS AS REQUIRED, NO MORE THAN 3 SHIMS
STACKED PER BOLT.
TD0008944-B
E72840102-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-102
SECTION 7: FRAME & BODY
FRONT SUSPENSION, STANDARD (CHOICE)

REFER TO SECTION 4 FOR FRONT SUSPENSION, COMFORT RIDE (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 271903 4 SHIM,AXLE SPACING,DOMEX X X
2 264169 1 ASSY,LINK,PANHARD,F/SUSP X X
3 230449 1 CYL,SUSP,STRUT,RHS X X
4 230448 1 CYL,SUSP,STRUT,LHS X X
5 203738 1 SPHERILASTIC X X
6 162832 2 SPACER,A-FRAME X X
7 162348 1 COVER-BRG HSG A-FRAME X X
8 101326 2 BOLT,HEXHD X X
9 101325 10 BOLT,HEXHD X X
10 100777 12 NUT,HEXAGON X X
11 100547 12 WASHER,FLAT,HARDENED X X
12 100123 8 CAPSCREW X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-103
SECTION 7: FRAME & BODY
LINK, PANHARD, F/SUSP, STANDARD

TD0004750-C
264169-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-104
SECTION 7: FRAME & BODY
LINK, PANHARD, F/SUSP, STANDARD

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264169 1 ASSY, LINK, PANHARD, F SUSPENSION X X SEE PAGE 7-103 FOR FITMENT
1 BN008124 1 PANHARD,REAR X X
2 BN024647 2 BEARING,SPHERICAL X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-105
SECTION 7: FRAME & BODY
SUSPENSION STRUTS, STANDARD (CHOICE)

13 2

18
1

9 22
17
21

17

15

16
20
19 8
10
23 24 8
12
3 16
14 6
4 5

25
26
26
27

11

TD0008957-0
230448-C & 230449-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-106
SECTION 7: FRAME & BODY
SUSPENSION STRUTS, STANDARD (CHOICE)

REFER TO SECTION 4 FOR SUSPENSION STRUTS, COMFORT RIDE (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217599 1 CLAMP,HOSE X X
2 214231 2 SPHERICAL BRG,2 BOLT X X
3 210696 1 CAP,VALVE CYL SUSPSTRUT X X SUPPLIED WITH 210695
4 210695 1 VALVE,CYL SUSPSTRUT X X
5 207676 1 PLUG, MAGNETIC X X
6 207340. 1 DECAL,SUSPENSION CYLINDER X X
7 202489 1 BELLOW,RUBBER X X
8 202280 2 GUIDE TAPE:PISTON PTFE BRONZE X X INCLUDED IN SEAL KIT 140876
9 200088 1 CLAMP,HOSE X X
10 191335 1 ASSY,PISTON,SUSP STRUT X X
11 188743 1 BARREL,SUSP STRUT X X
12 186335 1 CARRIER,MAGNET,STRUT X X
13 184029 1 ROD,SUSP STRUT,WELDED X X
14 177509 1 GUARD,SUSP.STRUT CHARGE VALVE X X
15 162427 1 NECKBUSH,SUSP.STRUT X X
16 140829 2 W/BAND,PISTON X X INCLUDED IN SEAL KIT 140876
17 140827 2 W/BAND,ROD X X INCLUDED IN SEAL KIT 140876
18 140686 1 SEAL,ROD X X INCLUDED IN SEAL KIT 140876
19 140406 1 RING,BACK UP X X INCLUDED IN SEAL KIT 140876
20 140367 1 O RING X X INCLUDED IN SEAL KIT 140876
21 140285 1 SEAL,ROD,OMEGAT X X INCLUDED IN SEAL KIT 140876
22 140284 1 SEAL,WIPER,PUR X X INCLUDED IN SEAL KIT 140876
23 140221 1 O RING X X INCLUDED IN SEAL KIT 140876
24 101087 1 NUT,HEX FINE CLASS X X
25 101081 6 WASHER,HARDENED X X
26 100461 8 CAPSCREW X X
27 100209 2 SCREW,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-107
SECTION 7: FRAME & BODY
OSCILLATION JOINT KIT

12
17
6

9 14
18
7
18 9
13

1
5 4
1

10
11
3
15
8
16
11
10

TD0003690-G
E09840200-P & E09835200-L

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-108
SECTION 7: FRAME & BODY
OSCILLATION JOINT KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 201748 2 CIRCLIP EXTERNAL-PLANET PIN X X
2 190699 1 COVER, DUST, OSCIL. JOINT X X
3 186843 1 LOCK PLATE, MALE OSCIL X X
4 183187 1 JOINT, OSCILLATION X
4 183173 1 JOINT, OSCILLATION X
5 173902 1 SAFETY BAR X X
6 173464 1 PLATE, RETAINER, RUBBER, OSC. X X
7 172956 1 TAG, LOCK, PIN RETAINER X X
8 162012 2 BUSH, OSCILLATION X X
9 160877 2 PIN, SAFETY BAR, PLATED X X
10 140776 2 SEAL, OSCILLATION X X
11 140461 2 O-RING X X
12 100731 4 SCREW X X
13 100702 1 BOLT, HEXHD X X
14 100316 1 NUT, NYLOC X X
15 100148 4 WASHER, FLAT X X
16 100115 4 BOLT X X
17 100062 4 WASHER, FLAT X X
18 100059 3 WASHER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-109
SECTION 7: FRAME & BODY
ARTIC JOINT

10
16
15

13
9
1
7

7
12
11

13 15

17
3
3
14 18
19
2
8
5
12

UPPER ARTIC SECTION 6

14 17

LOWER ARTIC SECTION

TD0009545-A
E74850250-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-110
SECTION 7: FRAME & BODY
ARTIC JOINT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN028746 2 PLATE,M-OSC X X
2 BN028964 2 PLATE,M-OSC X X
3 910269 4 TUBING,NITRILE 70 SHORE X X
4 217664 4 CAPSCREW,GR12.9 MODIFIED HEAD X X
5 187011 4 BUSH,PIN RETAINING X X
6 182906 1 ASSY,PIN,FLOAT,ARTIC X X
7 170822 2 SHIM,TOP ARTIC PIN X X
8 162295 1 PIN,FIXED,ARTIC SECTION X X
9 161687 1 MTG PLT,FIXED ARTIC X X
10 161668 4 ADAPTOR,BARBED-HOLLOW O'RING X X
11 160727 1 SLEEVE,FIXED ARTIC X X
12 150114 2 ASSY,BEARING X X
13 140301 2 SEAL,OIL X X
14 140300 2 SEAL,OIL X X
15 101273 12 CAPSCREW,SOCHD X X
16 100726 8 SCREW,HEXHD TENSILOCK BL X X
17 100655 12 NUT,STOVER X X
18 100150 4 BOLT,HEXHD X X
19 100148 4 WASHER,FLAT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-111
SECTION 7: FRAME & BODY
REAR CHASSIS KIT

3
19
8

2
20
17
18
15
13
14
7
20

17
2

21
20

21 10
4 16 12
20

5
20 11 19 19
4 6 1
5
19

20
6
19
1

TD0005729-H
E17840110-P & E17835110-M

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-112
SECTION 7: FRAME & BODY
REAR CHASSIS KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN021447 4 BOLT,FLANGE HD X X
2 BN020981 2 SCREW,FLANGE HD X X
3 BN020980 4 SCREW,FLANGE HD X X
4 BN020416 2 NUT,NYLOC FLANGE HD X X
5 BN020414 4 NUT,NYLOC FLANGE HD X X
6 BN020390 2 BOLT,FLANGE HD X X
7 202686 1 GRIP,PTC 25MM PIPEX135L X X
8 191427 2 COVER,BIN PIVOT X X
9 188465 1 CHASSIS,REAR X X
10 184841 1 PLT,COVER,OSCIL X X
11 184787 1 MTG,ARTIC COVER,RH X X
12 184729 1 MTG,ARTIC COVER,LH X X
13 184313 1 POLE,BIN STAY X X
14 178141 4 SHIM,BIN SUPPORT POLE X X
15 176490 3 SHIM,BIN SUPPORT POLE MTG X X
16 176364 1 COVER,GREASE PIPES X X
17 170489 2 SAW,CYL,WASHER X X
18 160906 1 PIN,PIVOT,BIN,STAY X X
19 100548 12 WASHER,HARDENED X X
20 100370 8 WASHER,HARDENED X X
21 100364 4 SCREW,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-113
SECTION 7: FRAME & BODY
BIN PIVOT

2
1
5
4

TD0004206-B
E09840116-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-114
SECTION 7: FRAME & BODY
BIN PIVOT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 160685 2 PLATE,RETAINER,PIVOT PIN X X
2 160383 2 PIN ASSY,ARTIC,ADT X X
3 140162 4 O RING X X
4 100116 8 BOLT,HEXHD X X
5 100059 8 WASHER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-115
SECTION 7: FRAME & BODY
BIN, MISCELLANEOUS PARTS

TD0010146-0
BN030356-B & BN030357-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-116
SECTION 7: FRAME & BODY
BIN, MISCELLANEOUS PARTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100258 2 SCREW,HEXHD X X
2 100424 10 WASHER,HARDENED X X
3 100532 6 WASHER,HARDENED X X
4 100653 2 NUT,STOVER X X
5 100868 4 SPACER X X
6 100985 2 SCREW,HEXHD X X
7 101192 2 BOLT,HEXHD X X
8 101228 2 WASHER,PROFILED X X
9 150130 2 BEARING,SPHERICAL X X
10 160297 2 BUSH,BRONZE X X
11 162185 18 SHIM,1.6MM,BIN SHOCK MAT X X
12 162187 6 SHIM,5MM,BIN SHOCK MAT X X
13 162532 2 PIN,TIP CYL X X
14 162533 4 SPACER,TIP CYL X X
15 166688 4 BOSS X X
16 187183 6 SHIM,1.6MM,B/GUIDE X X
17 187184 4 SHIM,6MM,B/GUIDE X X
18 187681 4 PLT,LOCK,T/CYL X X
19 214601 2 DECAL,RED REFLECTOR X X
20 217021 2 MUDFLAP,BIN,800MM WIDE X X
21 218048 8 MAT,MID,BIN SHOCK X X
22 220119 2 CIRCLIP X X
23 BN017526 2 GUIDE,PLATE X X
24 BN018299 2 PLATE,GUARD X X
25 BN018300 1 PLATE,GUARD X X
26 BN018301 2 PLATE,SPACER X X
27 BN018302 1 PLATE,MTG X X
28 BN018303 4 PLATE,MTG X X
29 BN018822 1 BIN,STANDARD,B35D X
29 BN018823 1 BIN,STANDARD,B40D X
30 BN020363 6 BOLT,FLANGE HD X X
31 BN020382 10 BOLT,FLANGE HD X X
32 BN020396 4 BOLT,FLANGE HD X X
33 BN020414 6 NUT,NYLOC FLANGE HD X X
34 BN020417 10 NUT,NYLOC FLANGE HD X X
35 BN020419 6 NUT,NYLOC FLANGE HD X X
36 BN020981 16 SCREW,FLANGE HD X X
37 BN021445 16 SCREW,FLANGE HD X X
38 BN030177 2 PLATE,RETAINER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-117
SECTION 7: FRAME & BODY
REAR SUSPENSION, STANDARD (CHOICE)

WALKING BEAM &


SANDWICH BLOCKS

16
8
9
17

10

14
15 16 2 11 DO NOT ADD A WASHER
DO NOT ADD A WASHER
WHERE THIS FASTENER 3 TO THIS FASTENER
FASTENS TO THE UNDER (101149)
11 2 16 15 SIDE OF THE TOP PLATE
OF THE SANDWICH
BLOCK

5 13 1 2
DRAG LINK
CHASSIS

AXLE
5
TOP VIEW ON REAR SUSPENSION
11 2 16 15
AXLE 5 RH SIDE OF CHASSIS AXLE DRAG LINK

AXLE

4 15 16 2
7 AXLE 5 WALKING BEAM
5 AXLE
15 16 2 12
PIVOT TOP
11
REAR FRONT

AXLE CHASSIS
5 1 5
CHASSIS
BIN PIVOT
7
REAR LINK PANHARD

LH SIDE OF CHASSIS
AXLE AXLE
5 15 16
15 16 12 CHASSIS
11
SIDE VIEW ON REAR SUSPENSION. 4
AXLE

WALKING BEAM PIVOT


TOP

CHASSIS BIN AXLE AXLE MIDDLE LINK PANHARD


PIVOT

AXLE
FRONT
REAR
LOWER CHASSIS MTG
AXLE BOTTOM AXLE

TD0009544-A
E74835111-B & E74840111-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-118
SECTION 7: FRAME & BODY
REAR SUSPENSION, STANDARD (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN030352 4 SPACER,TUBE,SUSPENSION X X
2 271903 60 SHIM,AXLE SPACING X X
3 267806 4 ASSY,S/W BLOCK,A/MARKET X X
4 267739 1 ASSY,LINK,PANHARD,MID X X
5 266705 6 ASSY,LINK,SUSPENSION,REAR X X
6 264918 2 ASSY,WALKING BEAM,OBW X
6 264917 2 ASSY,WALKING BEAM,OBW X
7 264169 1 ASSY,LINK,PANHARD,F/SUSP X X
8 201762 4 BEARING,CONICAL SLEEVE X X
9 180992 2 PLUG,TAPER,WALKING BEAM X X
10 172518 4 PLT,SPACER,AXLE X X
11 101355 24 BOLT,HEXHD X X
12 101326 4 BOLT,HEXHD X X
13 101325 4 BOLT,HEXHD X X
14 101149 16 SCREW,HXHD,MOD,8.8 X X
15 100777 28 NUT,HEXAGON X X
16 100547 34 WASHER,FLAT,HARDENED X X
17 100171 6 SCREW,HEXHD X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-119
SECTION 7: FRAME & BODY
REAR SUSPENSION, CRIDE

10
1

16
4
6

11

TD0008718-B
267554-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-120
SECTION 7: FRAME & BODY
REAR SUSPENSION, CRIDE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN001348 2 COVER,PLATE TENSIONER X X
2 BN000918 2 CHAIN,LINK X X
3 BN000196 2 SPRING X X
4 BN000138 4 LOCATING PLATE,WALKING BEAM X X
5 BN000134 2 PLT,TENSION,CHAIN,REAR,SUSP X X
6 BN000133 2 PLT,LOCK,AXLE X X
7 BN000132 1 ASSEMBLY,WALKING BEAM,RH X X
8 BN000130 1 ASSEMBLY,WALKING BEAM,LH X X
9 100654 8 NUT,STOVER X X
10 100424 6 WASHER,HARDENED X X
11 100258 8 SCREW,HEXHD X X
12 100244 6 CAPSCREW,SOCHD X X
13 100197 8 CAPSCREW,SOCHD X X
14 100131 8 BOLT,HEXHD X X
15 100062 8 WASHER,FLAT X X
16 100010 16 WASHER,FLAT 17X30X3 X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-121
SECTION 7: FRAME & BODY
WALKING BEAM, OBW, STANDARD (CHOICE)

TD0005657-A
264917-C & 264918-C

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-122
SECTION 7: FRAME & BODY
WALKING BEAM, OBW, STANDARD (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264917 1 ASSY, WALKING BEAM, OBW, B40D X
A 264918 1 ASSY, WALKING BEAM, OBW, B35D X
1 264911 1 KIT, STRAIN GUAGE XX
2 184800 1 WALKING BEAM, OBW, B40D X
2 184799 1 WALKING BEAM, OBW, B35D X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-123
SECTION 7: FRAME & BODY
TAILGATE KIT

TD0005007-E
264627-F & 264626-F

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-124
SECTION 7: FRAME & BODY
TAILGATE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264626 1 KIT,TAILGATE,BIN,RIBLESS,B35D X
A 264627 1 KIT,TAILGATE,BIN,RIBLESS,B40D X
1 BN029573 12 BOLT,FLANGE HD XX
2 BN028705 4 BOLT,FLANGE HD XX
3 BN021192 8 BOLT,FLANGE HD XX
4 BN020722 16 NUT,CLEAVELOCK FLANGE HD XX
5 BN020721 8 NUT,CLEAVELOCK FLANGE HD XX
6 BN020419 8 NUT,NYLOC FLANGE HD XX
7 BN020414 4 NUT,NYLOC FLANGE HD XX
8 BN020373 8 SCREW,FLANGE HD XX
9 BN020372 8 BOLT,FLANGE HD XX
10 BN012805 2 RETAINER,LEAF X
10 BN012803 2 RETAINER,LEAF X
11 BN012804 2 SPRING,LEAF X
11 BN012802 2 SPRING,LEAF X
12 BN012731 4 PLATE,SPACER,GUIDE,RING XX
13 BN012730 2 PLATE,CLAMP XX
14 BN012729 2 PLATE,SPACER,GUIDE XX
15 BN012726 4 PLATE,SPACER XX
16 BN012665 2 MOUNTING,TAILGATE XX
17 BN012639 1 TAILGATE X
17 BN012653 1 TAILGATE X
18 BN012390 2 GUIDE,BIN,INNER XX
19 BN012383 2 GUIDE,BIN,OUTER XX
20 BN012375 4 MOUNTING,LEAF XX
21 BN012300 1 ARM,TAILGATE XX
22 BN012291 1 ARM,TAILGATE XX
23 BN012279 2 OUTRIGGER XX
24 271759 2 SPACER,TRIMMED,GUIDE,TAILGATE XX
25 221668 4 CIRCLIP XX
26 203990 2 FITTING,LUBRICATION XX
27 201499 2 CIRCLIP:INTERNAL XX
28 184266 2 CAP,PIVOT,T/GATE XX
29 184265 4 WASHER XX
30 184259 8 SPACER,PIN,T/GATE XX
31 176642 16 WASHER,CAB MTG XX
32 176423 16 SPACER,OUTRIGGER,AUTOGATE XX
33 176293 2 PLT,RETAINER,OUTRIGGER XX
34 166348 12 BOSS XX
35 162578 4 PIN,TAG XX
36 161198 8 BOSS,NON-TAPPED XX
37 150205 4 BEARING,SPHERICAL PLN XX
38 150097 2 BEARING,SPHERICAL XX
39 101354 4 CAPSCREW,SOCHD XX
40 101347 2 BOLT,HEXHD XX
41 101318 8 WASHER,FLAT,HARDENED XX
42 100536 4 WASHER XX
43 100363 8 SCREW,HEXHD XX
44 100010 2 WASHER,FLAT XX

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-125
SECTION 7: FRAME & BODY
BIN LINER KIT

8 6
5
7
9
12 11
4
10
13

TD0009327-A
BN012133-B & BN012158-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-126
SECTION 7: FRAME & BODY
BIN LINER KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A BN012133 1 LINER,BIN,B40D X
A BN012158 1 LINER,BIN,B35D X
1 BN012137 2 LINER,TAIL X
1 BN012160 2 LINER,TAIL X
2 BN012139 2 LINER,TAIL,DUCT X
2 BN012162 2 LINER,TAIL,DUCT X
3 BN012141 2 LINER,SIDE,REAR X
3 BN012163 2 LINER,SIDE,REAR X
4 BN012142 2 LINER,SIDE,MID X
4 BN012165 2 LINER,SIDE,MID X
5 BN012144 2 LINER,SIDE,FRONT X
5 BN012167 2 LINER,SIDE,FRONT X
6 BN012145 2 LINER,HEADBOARD,TOP X
6 BN012168 2 LINER,HEADBOARD,TOP X
7 BN012146 1 LINER,HEADBOARD,BOTTOM X
7 BN012170 1 LINER,HEADBOARD,BOTTOM X
8 BN012148 1 LINER,INLET BOX,TOP XX
9 BN012150 1 LINER,INLET BOX,BOTTOM XX
10 BN012151 1 LINER,BASE,REAR XX
11 BN012153 1 LINER,BASE,FRONT XX
12 BN012155 4 LINER,BASE DUCT XX
13 BN012157 2 LINER,TOP,REAR XX

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-127
SECTION 7: FRAME & BODY
FRONT CHASSIS GREASE KIT

12 21 27
13 20
14 19
15 18 30
16 17
33

33 1
27 32 34
29
27

22
25 33
32 5
7
2
4 31
34
28

10 11

30
6
26
33

3 34
29
23
24
8
9

TD0009492-0
E09840541-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-128
SECTION 7: FRAME & BODY
FRONT CHASSIS GREASE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243690 1 HOSE XX
2 241213 1 HOSE XX
3 241210 5 HOSE XX
4 240713 1 HOSE XX
5 240410 1 HOSE XX
6 201420 4 P-CLIPS XX
7 201419 3 P-CLIP XX
8 176162 1 PIPE, 16,GREASE, F/CHASSIS XX
9 176161 1 PIPE, 15, GREASE, F/CHASSIS XX
10 176160 1 PIPE, 14, GREASE, F/CHASSIS XX
11 176159 1 PIPE, 13, GREASE, F/CHASSIS XX
12 176156 1 PIPE, 10, GREASE, F/CHASSIS XX
13 176155 1 PIPE, 9, GREASE, F/CHASSIS XX
14 176154 1 PIPE, 8, GREASE, F/CHASSIS XX
15 176153 1 PIPE, 7, GREASE, F/CHASSIS XX
16 176152 1 PIPE, 6, GREASE, F/CHASSIS XX
17 176151 1 PIPE, 5, GREASE, F/CHASSIS XX
18 176150 1 PIPE, 4, GREASE, F/CHASSIS XX
19 176149 1 PIPE, 3, GREASE, F/CHASSIS XX
20 176148 1 PIPE, 2, GREASE, F/CHASSIS XX
21 176147 1 PIPE, 1, GREASE, F/CHASSIS XX
22 162017 1 BLOCK, 7-GREASE NIPPLE BANK XX
23 161057 3 BLOCK, 5-GREASE NIPPLE BANK XX
24 121350 6 ELBOW XX
25 120807 3 ELBOW XX
26 120747 1 UNION XX
27 120148 39 CONNECTOR XX
28 100994 3 CAPSCREW XX
29 100730 4 BOLT, HEXHD XX
30 100312 2 NUT, NYLOC XX
31 100310 3 NUT, NYLOC XX
32 100196 8 BOLT, HEXHD XX
33 100062 10 WASHER, FLAT XX
34 100061 7 WASHER, FLAT XX

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-129
SECTION 7: FRAME & BODY
REAR CHASSIS GREASE KIT

21
13 6
1
20

9
2 2 8

2 2
5
10

TOP L/HAND BIN


TIP CYLINDER
23

11 14 2
7
2
17
3
19 13 8
BOTTOM L/HAND 2
BIN TIP CYLINDER
THROUGH DRIVE 2 39 2
CARRIER BEARING OSCILLATION 14
10
18 TOP R/HAND BIN 15 3
TIP CYLINDER

BOTTOM R/HAND
22 BIN TIP CYLINDER

11
19

13
3 19
24
L/HAND BIN
PIVOT POINT 25

3
R/HAND BIN 19
PIVOT POINT

12
4
4
2
4
2
2
2

5 16
TD0010130-0
E75835542-B & E75840542-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-130
SECTION 7: FRAME & BODY
REAR CHASSIS GREASE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100062 2 WASHER,FLAT XX
2 120148 13 CONNECTOR XX
3 120807 5 ELBOW XX
4 121350 4 ELBOW XX
5 160723 2 BLOCK,GREASE NIPPLE,4-BANK XX
6 176098 1 COVER,GREASE BANK,OSC XX
7 176163 1 PIPE,1,GREASE,R/CHASSIS XX
8 176164 1 PIPE,2,GREASE,R/CHASSIS XX
9 176165 1 PIPE,3,GREASE,R/CHASSIS XX
10 176166 1 PIPE,4,GREASE,R/CHASSIS XX
11 187680 2 COVER,PROTECT,GREASE LINE XX
12 201419 14 P-CLIP XX
13 201420 18 P-CLIP XX
14 240410 2 HOSE XX
15 243690 1 HOSE XX
16 BN020369 2 BOLT,FLANGE HD XX
17 BN020413 6 NUT,NYLOC FLANGE HD XX
18 BN020980 4 SCREW,FLANGE HD XX
19 BN021190 14 SCREW,FLANGE HD XX
20 BN021306 4 SCREW,FLANGE HD XX
21 BN021447 2 BOLT,FLANGE HD XX
22 BN035411 1 HOSE XX
23 BN035411 1 HOSE XX
24 BN036855 1 HOSE XX
25 BN036855 1 HOSE XX

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-131
SECTION 7: FRAME & BODY
MANUAL GREASING KIT

5
3
10

5 13
8 14
12 14

4 10
1
11
14

7
13
14

5
10 4
2

9 TD0003691-B
262049-D

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-132
SECTION 7: FRAME & BODY
MANUAL GREASING KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 262049 1 KIT, MANUAL GREASE XX
1 241568 7 HOSE XX
2 240891 4 HOSE XX
3 207159 1 CAP, 7-GREASE NIPPLE XX
4 207158 2 CAP, 4-GREASE NIPPLE XX
5 203990 15 NIPPLE, GREASE XX
6 176185 1 COVER, M/GUARD, MAN GREASE XX
7 176097 1 COVER, GREASE BANK, BEAM XX
8 162017 1 BLOCK, 7-GREASE NIPPLE BANK XX
9 160723 1 BLOCK, GREASE NIPPLE BANK XX
10 120148 22 CONNECTOR XX
11 100731 4 SCREW XX
12 100312 2 NUT, NYLOC XX
13 100196 4 BOLT, HEXHD XX
14 100062 10 WASHER, FLAT XX

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-133
SECTION 7: FRAME & BODY
TAILGATE GREASE KIT

13

3 5
9
6
12
1817
15

14
1
7
1618

8
15
11
10 15
15 1

7
14
14

4 TD0005202-A
264814-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-134
SECTION 7: FRAME & BODY
TAILGATE GREASE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264814 1 KIT, GREASE, T/GATE, R/CHASSIS XX
1 240505 2 HOSE XX
2 226232 1 TUBE, BLACK NYLON XX
3 226043 2 COUPLING, ELBOW STUD XX
4 208503 1 BLOCK, 7 PORT, BASE XX
5 207742 2 DOZER, NO4 XX
6 207737 1 PLUGS, DOSER XX
7 201420 15 P-CLIPS XX
8 184630 1 PIPE, RH, 4, R/CHASS, R/L BIN XX
9 184629 1 PIPE, LH, 4, R/CHASS, R/L BIN XX
10 184626 1 PIPE, RH, 2, R/CHASS, BIN XX
11 184625 1 PIPE, LH, 2, R/CHASS, R/L BIN XX
12 184521 2 PLATE, GREASE LINE, TIP CYL XX
13 161869 1 BLOCK, GREASE, TAILGATE XX
14 120807 4 ELBOW XX
15 120747 4 UNION XX
16 100730 2 BOLT, HEXHD XX
17 100310 2 NUT, NYLOC XX
18 100061 4 WASHER, FLAT XX

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-135
SECTION 7: FRAME & BODY
WORDED DECALS SHEET 1 OF 4

2
10

6
8

1
3

268078.02A & 268072.02A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-136
SECTION 7: FRAME & BODY
WORDED DECALS SHEET 1 OF 4

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN023522 1 DECAL,CBS,FUSES,RELAYS X X
1 272389 1 DECAL,FUSES,RELAYS,SW X X
1 272392 1 DECAL,FUSES,RELAYS,DA X X
1 272393 1 DECAL,FUSES,RELAYS,FR X X
1 272394 1 DECAL,FUSES,RELAYS,GE X X
1 272395 1 DECAL,FUSES,RELAYS,SP X X
1 272396 1 DECAL,FUSES,RELAYS,RU X X
1 272397 1 DECAL,FUSES,RELAYS,PO X X
2 201886 1 DECAL,PDI/QUALITY X X ALSO IN ALL FOREIGN KITS
3 207382 1 DECAL,CAB TILT,ADT,D# X X
3 272173 1 DECAL,CAB TILT PROCEDURE,SW X X
3 272247 1 DECAL,CAB TILT PROCEDURE,DA X X
3 277115 1 DECAL,FR,CAB TILT PROC X X
3 277552 1 DECAL,GMBH,CAB TILT PROC X X
3 277774 1 DECAL,ESP,CAB TILT PROC X X
3 277444 1 DECAL,RUS,CAB TILT PROC X X
3 277596 1 DECAL.POL,CAB TILT PROC X X
4 214301 1 DECAL,FUSES,MM POWER X X
4 272175 1 DECAL,FUSES,MM POWER,SW X X
4 272249 1 DECAL,FUSES,MM POWER,DA X X
4 277131 1 DECAL,FR,FUSES,MM,POWER X X
4 277558 1 DECAL,GMBH,FUSES,MM,POWER X X
4 277779 1 DECAL,ESP,FUSES,MM,POWER X X
4 277452 1 DECAL,RUS,FUSES,MM,POWER X X
4 277603 1 DECAL,POL,FUSES,MM POWER X X
6 214831 1 DECAL,SSM,STD X X
6 272180 1 DECAL,SSM,STD,SW X X
6 272254 1 DECAL,SSM,STD,DA X X
6 277150 1 DECAL,FR,SSM,STD,BIN X X
6 277571 1 DECAL,GMBH,SSM,STD,BIN X X
6 277788 1 DECAL,ESP,SSM,STD BIN X X
6 277461 1 DECAL,RUS,SSM,STD,BIN X X
6 277615 1 DECAL,POL,SSM,STD,BIN X X
7 218033 1 DECAL,AIRCON,FILTER,CLEAN,D# X X
7 272182 1 DECAL,AIRCON FILTER,CLEAN,SW X X
7 272256 1 DECAL,AIRCON FILTER,CLEAN,DA X X
7 277158 1 DECAL,FR,AIRCON FILTER CLEAN X X
7 277575 1 DECAL,GMBH,AIRCON,FILTER,CLEAN X X
7 277791 1 DECAL,ESP,AIRCON,FILTER,CLEAN X X
7 277465 1 DECAL,RUS,AIRCON,FILTER,CLEAN X X
7 277619 1 DECAL,POL,AIRCON,FILTER,CLEAN X X
8 271840 1 DECAL,ROPS,FOPS X X
8 272200 1 DECAL,WARNING,ROPS,SW X X
8 272137 1 DECAL,WARNING,ROPS,DA X X
8 272459 1 DECAL,WARNING,ROPS,FRENCH X X
8 272460 1 DECAL,WARNING,ROPS,GERMAN X X
8 272462 1 DECAL,WARNING,ROPS,SPANISH X X
8 272463 1 DECAL,WARNING,ROPS,RUSSIAN X X
8 272464 1 DECAL,WARNING,ROPS,POLISH X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-137
SECTION 7: FRAME & BODY
WORDED DECALS SHEET 1 OF 4 (CONTINUED)

2
10

6
8

1
3

268078.02 & 268072.02

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-138
SECTION 7: FRAME & BODY
WORDED DECALS SHEET 1 OF 4 (CONTINUED)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
9 272023 1 DECAL,GRADIENT SLOPE,40T,D# X
9 272157 1 DECAL,SPEED DOWN SLOPE,40T,SW X
9 272140 1 DECAL,SPEED DOWN SLOPE,40T,DA X
9 277393 1 DECAL,FR,SPEEDDOWN SLOPE,40T X
9 277716 1 DECAL,GMBH,GRADIENT SLOPE,40T X
9 277796 1 DECAL,ESP,GRADIENT SLOPE,40T X
9 277450 1 DECAL,RUS,SPEEDDOWN SLP,40T X
9 277873 1 DECAL,POL,GRADIENT SLOPE,40T X
10 271942 1 DECAL,SPEED DOWN SLOPE,35TON X
10 272131 1 DECAL,SPEED DOWN SLOPE,35T,DA X
10 272149 1 DECAL,SPEED DOWN SLOPE,35T,SW X
10 277399 1 DECAL,FR,GRADIENT SLOPE,35T X
10 277903 1 DECAL,GMBH,GRADIENT SLOPE,35T X
10 277842 1 DECAL,ESP,GRADIENT SLOPE,35TON X
10 277527 1 DECAL,RUS,GRADIENT SLOPE,35T X
10 277874 1 DECAL,POL,GRADIENT SLOPE,35T X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-139
SECTION 7: FRAME & BODY
PICTORIAL DECALS SHEET 2 OF 4

4
3

2
10

8 5

11

9 7

13

14

15
12

16

17 18

19

21
20

268077.03 & 268071.03 SH 1-3

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-140
SECTION 7: FRAME & BODY
PICTORIAL DECALS SHEET 2 OF 4

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207201 1 DECAL,SOUND LEVEL,108DB X X
2 207292 2 DECAL,B&W,B35D X
3 207293 2 DECAL,B&W,B40D X
4 207311 2 DECAL,BELL LOGO,CAB DOOR X X
5 207312 1 DECAL,B&W BELL LOGO,FR BONNET X X
6 207320 2 DECAL,B&W BELL LOGO X
7 207321 2 DECAL,B&W BELL LOGO X
8 207893 1 DECAL,SOUND PRESSURE,79DB X X
9 214601 2 DECAL,RED REFLECTOR X X
10 214827 1 DECAL,EMERGENCY EXIT,EXTRA X X
11 214927 1 DECAL,FLEETMATIC X X
12 214966 2 DECAL,FOLD MIRROR X X
13 217420 1 DECAL,WDB,OIL LEVEL,40TON X
14 271128 1 DECAL,BLU@VANTAGE X X
15 271572 5 DECAL,HOT SURFACES X X
16 271573 2 DECAL,RAD FAN WARNING X X
17 271576 3 DECAL,CRUSH SUPPORT X X
18 271578 2 DECAL,ARTICULATION CRUSH X X
19 271579 3 DECAL,VISIBILITY WARNING X X
20 271580 1 DECAL,PROPSHAFTS GUARDS X X
21 271583 1 DECAL,SPRING PRESSURE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-141
SECTION 7: FRAME & BODY
PICTORIAL DECALS SHEET 3 OF 4

37 25

27

22

28

32

38

33

34

23

36

29 30

39

26
35
24

31

268077.03 & 268071.03 SH 2-3

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-142
SECTION 7: FRAME & BODY
PICTORIAL DECALS SHEET 3 OF 4

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
22 271585 1 DECAL,STARTER MOTOR X X
23 271586 1 DECAL,OVERHEAD POWERLINES X X
24 271587 2 DECAL,CRUSH DOWNWARDS X X
25 271591 1 DECAL,TOWING,PARK BRAKE X X
26 271592 1 DECAL,CRUSH SIDEWAYS X X
27 271598 2 DECAL,LIFTING EYE POINT X X
28 271599 4 DECAL,TIE DOWN POINT X X
29 271601 1 DECAL,HYD TEMP OIL LEVEL X X
30 271609 1 DECAL,GREASE BIN X X
31 271616 1 DECAL,GREASE OSC/R-BRG X X
32 271618 2 DECAL,GREASE POINT X X
33 271621 1 TAG,CAB,L/PUMP LEVER X X
34 271624 1 DECAL,REFRIDGERANT X X
35 271706 1 DECAL,LUBRICANT,EXHAUST STACK X X
36 271719 1 DECAL,LUBRICANT,ENGINE OIL CAP X X
37 271747 1 DECAL,TRANSFER CASE FLUID LEVEL X X
38 271930 1 DECAL,SEATBELT,WARING X X
39 271931 2 DECAL,LIFT/TIEDOWN PNT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-143
SECTION 7: FRAME & BODY
PICTORIAL DECALS SHEET 4 OF 4

49

50

272358-A

40

43

41 47

46

48

42
44

51
45

268077.03 & 268071.03 SH 3-3

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-144
SECTION 7: FRAME & BODY
PICTORIAL DECALS SHEET 4 OF 4

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
40 271932 1 DECAL,WARNING EATHER,START X X
41 271934 6 DECAL,SUSPENSION CYLINDER X X
42 271935 1 DECAL,GREASING BANK3 X X
43 271936 2 DECAL,GREASE500HR X X
44 271937 1 DECAL,EMERGENCY EXIT X X
45 271939 1 DECAL,TYRE PRES,35TON X
46 271943 1 DECAL,READ OM,OVER RPM X X
47 271944 1 DECAL,RSG X X
48 272016 1 DECAL,ADBLUE ONLY X X
49 272024 1 DECAL,TYRE PRESS,40T X
50 272358 1 DECAL,CIRCUIT BREAKER X X
51 272359 1 DECAL,VALVE BANK X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

7-145
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015
7-146
SECTION 8: SERVICE KITS

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


8-1
SECTION 8: SERVICE KITS
SERVICE KITS

BLE
A ILA
T AV
N O
ONS
ATI
S TR
U
ILL
KITS
CE
I
ERV
S

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


8-2
SECTION 8: SERVICE KITS
SERVICE KITS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
361038DE 1 KIT, SERVICE, 100 HR X X
226019 1 FILTER AIR ASSY. X X
AL260130 1 FILTER TRANSMISSION X X
207694 1 FILTER PRIMARY RACOR X X
222389 1 FILTER HYD FLUID X X
140464 1 O-RING X X
220010 2 ELEMENT,SPIN ON FILTER X X
140744 1 SEAL-KIT X X
222219 1 ELEMENT 10 MICRON X X

361465 1 KIT, SERVICE, 250 HR X X


DC221513 1 FILTER OIL ENGINE X X
DC221512 1 FILTER FUEL SECONDARY X X
207694 1 FILTER PRIMARY RACOR X X

361352 1 KIT, SERVICE, 500 HR, B35D X


361344 1 KIT, SERVICE, 500 HR, B40D X
DC221513 1 FILTER ENGINE OIL X X
226019 1 FILTER AIR ASSY X X
220010 1 ELEMENT,SPIN ON FILTER X X
262947 1 KIT FILTER GREASE X X

361353 1 KIT, SERVICE, 500 HR, NO GREASING,B35D X


361345 1 KIT, SERVICE, 500 HR, NO GREASING,B40D X
DC221513 1 FILTER ENGINE OIL X X
226019 1 FILTER AIR ASSY X X
220010 1 ELEMENT,SPIN ON FILTER X X

361001DE 1 KIT, SERVICE, 1000 HR, B35D X


361346 1 KIT, SERVICE, 1000 HR, B40D X
DC221513 1 FILTER OIL ENGINE X X
DC221512 1 FILTER FUEL SECONDARY X X
DC221650 1 GASKET WITH OIL FILLER X X
DC221651 5 GASKET WITH OIL FILLER X X
227782 1 ELEMENT FILTER ADBLUE X X
207694 1 FILTER PRIMARY RACOR X X
220010 1 ELEMENT,SPIN ON FILTER X X
221379 1 ELEMENT PRIMARY ASSEMBLY X X
226019 1 FILTER AIR ASSY. X X
222389 1 FILTER HYD FLUID X X
140464 1 O-RING X X
140744 1 SEAL-KIT X X
226000 1 FILTER AIR DRYER X X
222219 1 ELEMENT 10 MICRON X X
AL260130 1 FILTER TRANSMISSION X X
262947 1 KIT FILTER GREASE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


8-3
SECTION 8: SERVICE KITS
SERVICE KITS (CONTD)

BLE
ILA
A
AV
N OT
N S
IO
R AT
T
US
ILL
IT S
E K
VIC
R
SE

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


8-4
SECTION 8: SERVICE KITS
SERVICE KITS (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
361002DE 1 KIT, SERVICE, 1000 HR, NO GREASING,B35D X
361347 1 KIT, SERVICE, 1000 HR, NO GREASING,B40D X
DC221513 1 FILTER OIL ENGINE X X
DC221512 1 FILTER FUEL SECONDARY X X
DC221650 1 GASKET WITH OIL FILLER X X
DC221651 5 GASKET WITH OIL FILLER X X
227782 1 ELEMENT FILTER ADBLUE X X
207694 1 FILTER PRIMARY RACOR X X
220010 1 ELEMENT,SPIN ON FILTER X X
221379 1 ELEMENT PRIMARY ASSEMBLY X X
226019 1 FILTER AIR ASSY. X X
222389 1 FILTER HYD FLUID X X
140464 1 O-RING X X
140744 1 SEAL-KIT X X
226000 1 FILTER AIR DRYER X X
222219 1 ELEMENT 10 MICRON X X
AL260130 1 FILTER TRANSMISSION X X

361060DE 1 KIT, SERVICE, 2000 HR, B35D X


361063DE 1 KIT, SERVICE, 2000 HR, B40D X
DC221513 1 FILTER OIL ENGINE X X
DC221512 1 FILTER FUEL SECONDARY X X
DC221650 1 GASKET WITH OIL FILLER X X
DC221651 5 GASKET WITH OIL FILLER X X
227782 1 ELEMENT FILTER ADBLUE X X
207694 1 FILTER PRIMARY RACOR X X
220010 1 ELEMENT,SPIN ON FILTER X X
BN037869 2 WDB FILTER BELL BRAKE X
220010 1 ELEMENT,SPIN ON FILTER X X FUEL TANK
221379 1 ELEMENT PRIMARY ASSEMBLY X X
221378 1 ELEMENT SAFETY ASSEMBLY X X
226019 1 FILTER AIR ASSY. X X
222389 1 FILTER HYD FLUID X X
140464 1 O-RING X X
140744 1 SEAL-KIT X X
223816 6 FILTER BREATHER X X
222219 1 ELEMENT 10 MICRON X X
DC221514 1 BELT RIBBED X
AL260130 1 FILTER TRANSMISSION X X
226000 1 FILTER AIR DRYER X X
BN037869 2 FILTER WET DISC BRAKE X
DC222355 1 BELT RIBBED-1205MM-8 GR X
DC222356 1 BELT RIBBED 2871MM-11GR X
262947 1 KIT FILTER GREASE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


8-5
SECTION 8: SERVICE KITS
SERVICE KITS (CONTD)

BLE
ILA
A
AV
N OT
N S
IO
R AT
T
US
ILL
IT S
E K
VIC
R
SE

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


8-6
SECTION 8: SERVICE KITS
SERVICE KITS (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
361059DE 1 KIT, SERVICE, 2000 HR, NO GREASING,B35D X
361064DE 1 KIT, SERVICE, 2000 HR, NO GREASING, B40D X
DC221513 1 FILTER OIL ENGINE X X
DC221512 1 FILTER FUEL SECONDARY X X
DC221650 1 GASKET WITH OIL FILLER X X
DC221651 5 GASKET WITH OIL FILLER X X
227782 1 ELEMENT FILTER ADBLUE X X
207694 1 FILTER PRIMARY RACOR X X
220010 1 ELEMENT,SPIN ON FILTER X X
BN037869 2 WDB FILTER BELL BRAKE X
220010 1 ELEMENT,SPIN ON FILTER X X
221379 1 ELEMENT PRIMARY ASSEMBLY X X
221378 1 ELEMENT SAFETY ASSEMBLY X X
226019 1 FILTER AIR ASSY. X X
222389 1 FILTER HYD FLUID X X
140464 1 O-RING X X
140744 1 SEAL-KIT X X
223816 6 FILTER BREATHER X X
222219 1 ELEMENT 10 MICRON X X
DC221514 1 BELT RIBBED X
AL260130 1 FILTER TRANSMISSION X X
226000 1 FILTER AIR DRYER X X
BN037869 2 FILTER WET DISC BRAKE X
DC222355 1 BELT RIBBED-1205MM-8 GR X
DC222356 1 BELT RIBBED 2871MM-11GR X

361062DE 1 KIT, SERVICE, 4000 HR,B35D X


361065DE 1 KIT, SERVICE, 4000 HR,B40D X
DC221513 1 FILTER OIL ENGINE X X
DC221512 1 FILTER FUEL SECONDARY X X
DC221650 1 GASKET WITH OIL FILLER X X
DC221651 5 GASKET WITH OIL FILLER X X
227782 1 ELEMENT FILTER ADBLUE X X
207694 1 FILTER PRIMARY RACOR X X
220010 1 ELEMENT,SPIN ON FILTER X X
BN037869 2 WDB FILTER BELL BRAKE X
220010 1 ELEMENT,SPIN ON FILTER X X FUEL TANK
221379 1 ELEMENT PRIMARY ASSEMBLY X X
221378 1 ELEMENT SAFETY ASSEMBLY X X
226019 1 FILTER AIR ASSY. X X
222389 1 FILTER HYD FLUID X X
140464 1 O-RING X X
140744 1 SEAL-KIT X X
223816 6 FILTER BREATHER X X
222219 1 ELEMENT 10 MICRON X X
AL160130 1 FILTER TRANSMISSION X X
226000 1 FILTER AIR DRYER X X
BN037869 2 FILTER WET DISC BRAKE X
210340 1 STRAINER,90 MICRON 3", X X
DC221514 1 BELT RIBBED X
DC222355 1 BELT RIBBED-1205MM-8 GR X
DC222356 1 BELT RIBBED 2871MM-11GR X
DC222053 1 KIT CONVERT X X
262947 1 KIT FILTER GREASE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


8-7
SECTION 8: SERVICE KITS
SERVICE KITS (CONTD)

BLE
A ILA
T AV
N O
ONS
ATI
S TR
U
ILL
KITS
CE
I
ERV
S

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


8-8
SECTION 8: SERVICE KITS
SERVICE KITS (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
361061DE 1 KIT, SERVICE, 4000 HR, NO GREASING,B35D X
361066DE 1 KIT, SERVICE, 4000 HR, NO GREASING,B40D X
DC221513 1 FILTER OIL ENGINE X X
DC221512 1 FILTER FUEL SECONDARY X X
DC221650 1 GASKET WITH OIL FILLER X X
DC221651 5 GASKET WITH OIL FILLER X X
227782 1 ELEMENT FILTER ADBLUE X X
207694 1 FILTER PRIMARY RACOR X X
220010 1 ELEMENT,SPIN ON FILTER X X
BN037869 2 WDB FILTER BELL BRAKE X
220010 1 ELEMENT,SPIN ON FILTER X X FUEL TANK
221379 1 ELEMENT PRIMARY ASSEMBLY X X
221378 1 ELEMENT SAFETY ASSEMBLY X X
226019 1 FILTER AIR ASSY. X X
222389 1 FILTER HYD FLUID X X
140464 1 O-RING X X
140744 1 SEAL-KIT X X
223816 6 FILTER BREATHER X X
222219 1 ELEMENT 10 MICRON X X
AL160130 1 FILTER TRANSMISSION X X
226000 1 FILTER AIR DRYER X X
BN037869 2 FILTER WET DISC BRAKE X
210340 1 STRAINER,90 MICRON 3", X X
DC221514 1 BELT RIBBED X
DC222355 1 BELT RIBBED-1205MM-8 GR X
DC222356 1 BELT RIBBED 2871MM-11GR X
DC222053 1 KIT CONVERT X X

321595 1 KIT CROSS & ROLLER X X


206765 8 CROSS&ROLLER 8.5C X X
217928 2 CROSS&ROLLER X X
226750 2 CROSS&ROLLER X X

321597 1 KIT BEARING, B35D X


321599 1 KIT BEARING F/DRIVE, B40D X
DC150201 1 BEARING TENSIONER ROLLER X X
150229 1 BEARING AIRCON PULLEY X X
150140 1 BEARING ROLLER X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


8-9
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015
8-10
SECTION 9: LUBRICANTS, ADHESIVES
AND PAINTS

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A


9-1
SECTION 9: LUBRICANTS - ADHESIVES - PAINTS
LUBRICANTS

As per RECOMMENEDED SERVICE GUIDE Decal (Bell part number 271944)


Kindly contact your nearest BELL EQUIPMENT operation for more information.

TD0004430-B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

9-2
SECTION 9: LUBRICANTS - ADHESIVES - PAINTS
ADHESIVES

RECOMMENDED ADHESIVES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
280016 LOCTITE: 2 FORM-A-GASKET X X
THREADLOCKING COMPOUND, HIGH
280039 X X
STRENGTH
THREADLOCKING COMPOUND, MEDIUM
280085 X X
STRENGTH
280089 THREADLOCKING COMPOUND X X
280107 LOCTITE: 518 ANAEROBIC GASKET X X
280111 LOCTITE: 599 GASKET, (HIGH TEMP) X X
280450 LOCTITE: 767 ANTI-SEIZE X X
280227 TECTANE 1020 X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

9-3
SECTION 9: LUBRICANTS - ADHESIVES - PAINTS
PAINTS AND PROCEDURES

RECOMMENDED PAINTS AND PROCEDURES

1. Washing and Degreasing


Use AQUA-SOLV DEGREASER (GR1) or equivalent water-based degreaser.

2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),

at a recommended D.F.T (Dry Film Thickness) of 25-35 microns.

3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC

(Bell Part number 280221) at a recommended D.F.T of 30-40 microns each.

CAUTION:
Do not use Lacquer Thinners

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

9-4
SECTION 10: SPECIAL TOOLS

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-1
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262126

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

P011181

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-2
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262126

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280029 1 TOOL, BOX WRENCH WAF 17 X X
2 DC280127 1 TOOL, TUBE WRENCH INJ. LINES X X
3 DC280162 1 TESTER, COOLING SYSTEM X X
4 DC280155 1 TOOL, COMPRESSION-RECORDER MERC X X
5 DC280088 1 CRANKING, DEVICE MERC ENGINE X X
6 DC280141 1 WRENCH, VALVE-ADJUSTMENT MERC X X
7 DC280033 1 TOOL, IMPACT PULLER INJ/NOZZLES X X
8 DC280178 1 TESTER, CHARGE AIR PRESSURE X X
9 281301 1 TOOL, ENG, DC, HAND PRESS, GUN X X
10 281330 1 TOOL, ENG, DC, PIN, MAGNETIC X X
11 281336 1 TOOL, ENG, DC, SLEEVE X X
12 281377 1 TOOL, ENG, DC, SCREWDRIVER BIT X X
13 281381 1 TOOL, ENG, DC, SCREWDRIVER BIT X X
14 281383 1 TOOL, ENG, DC, CONNECTOR, INJECTOR X X
15 281394 1 TOOL, ENG, DC, DIAGRAM SHEETS X X
16 281380 1 TOOL, ENG, DC, THREADED INSERT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-3
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 P011182

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-4
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280096 1 TOOL, GAUGE CYL. PROTRUSION X X
2 DC280099 1 TOOL, DRIFT X X
3 DC280100 1 TOOL, INSTALATION S/RING T/CASE X X
4 DC280106 1 TOOL, DRIFT X X
5 DC280130 1 DRIFT, FLYWHEEL TO CRANK GUIDE X X
6 DC280071 1 TOOL, PISTON RING CLAMPING X X
7 DC280075 1 TOOL, PISTON RING PLIERS X X
8 DC280103 1 TOOL, THRUST PIECE X X
9 DC280149 1 TOOL, FRONT-CRANK SEAL MERC X X
10 DC280152 1 TOOL,CRANKS,FRONT SEAL PULLER X X
11 DC280160 1 TESTER,HARDNESS X X
12 DC280147 1 TOOL, VALVE-LIFTER MERC X X
13 DC280134 1 TOOL, PLIERS PISTON RING X X
14 DC280180 1 HANDLE, SPRING RETAINER X X
15 DC280062 1 TOOL, REAMER X X
16 DC280064 1 TOOL, VALVE GUIDE HOLE X X
17 DC280136 1 BOLT, COMP. DRIVE GEAR 24MM MERC X X
18 DC280139 1 TOOL A/COMPRESS. CRANKS/BLOCKER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-5
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

19 20 21 22

23 24 25 26

27 28 29 30

31 32 33 34

35 36 P011183

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-6
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 DC280167 1 OIL CONTAINER, PRIMING LUB. SYST X X
20 281322 1 TOOL, ENG, DC, DIAL GUAGE X X
21 281340 1 TOOL, ENG, DC, HOLDER, DIAL GAUGE X X
22 281376 1 TOOL, ENG, DC, SLOTTED NUT WRENCH X X
23 281359 1 TOOL, ENG, DC, MEASURING PLATE X X
24 281361 1 TOOL, ENG ,DC, TOOL, REMOVE & INSTAL X X
25 281349 1 TOOL, ENG, DC, WRENCH SOCKET X X
26 281366 1 TOOL, ENG, DC, MEASURING BRIDGE X X
27 281316 1 TOOL, ENG, DC, PULLER X X
28 281308 1 TOOL, ENG, DC, INTERNAL EXTRACTOR X X
29 281312 1 TOOL, ENG, DC, COUNTER SUPPORT X X
30 281358 1 TOOL, ENG, DC, GUIDE SLEEVE X X
31 281327 1 TOOL, ENG, DC, REAMER X X
32 281378 1 TOOL, ENG, DC, ADITIONAL PIECE X X
33 281363 1 TOOL, ENG, DC, DRIFT WITH BUSH X X
34 281364 1 TOOL, ENG, DC, CLAMP HOLDER X X
35 281326 1 TOOL, ENG, DC, STEPPED, DRIFT X X
36 281362 1 TOOL, ENG, DC, PISTON RING PLIER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-7
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

37 39 40

41 42 43

44

P011184-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-8
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
37 281374 1 TOOL, ENG, DC, DRIFT X X
39 281369 1 TOOL, ENG, DC, ADAPTER M33 X X
40 281337 1 TOOL, ENG, DC, PUNCH X X
41 281333 1 TOOL, ENG, DC, THRUST PIECE X X
42 281318 1 TOOL, ENG, DC, PULLER X X
43 DC280187 1 DEVICE, LOCKING AUX COMPRESSOR X X
44 DC280189 1 PUMP, ADBLUE ACCUMULATOR X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-9
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262131

1 2 3 4

5 6 7

P011185

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-10
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262131

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280170 1 VALVE, SEATRING TURNING CUTTER X X
2 281335 1 TOOL, ENG, DC, BOX, SUPERCOOLING X X
3 281395 1 TOOL, ENG, DC, VALVE SEAT CUTTER X X
4 281396 1 TOOL, ENG, DC, VALVE SEAT CUTTER X X
5 281309 1 TOOL, ENG, DC, PULLER X X
6 281310 1 TOOL, ENG, DC, INTERNAL EXTRACTOR X X
7 281312 1 TOOL, ENG, DC, COUNTER SUPPORT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-11
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262132

1 2 3 4

5 6

P011186

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-12
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262132

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280089 1 TOOL, WRENCH A/COMPRESSOR BOLT X X
2 281357 1 TOOL, ENG, DC, RETAINING WRENCH X X
3 281313 1 TOOL, ENG, DC, COUNTER SUPPORT X X
4 281320 1 TOOL, ENG, DC, INTERNAL EXTRACTOR X X
5 281321 1 TOOL, ENG, DC, PULLER X X
6 281375 1 TOOL, ENG, DC, PULLING DEVICE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-13
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION

1 2 3 4

5 6 7 8

9 10 11 12

17

18

13 14

15 16 P011187

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-14
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 261677 1 KIT, OIL SAMPLING ALLISON X X
2 280349 1 TOOL, LOCK PLATE-HD4560 FLANGE X X
3 281056 1 COMPRESSOR, C2 SPRING X X
4 281057 1 COMPRESSOR, C5 SPRING X X
5 281058 1 BASE, C1, C2, C5 SPRING COMP TOOL X X
6 281059 1 INSTALLER, OUTPUT SEAL X X
7 281060 1 INSTALLER, INPUT SEAL X X
8 281061 1 INSTALLER, OUTPUT BEARING CUP X X
9 281062 1 SLEEVE, OUTPUT BEARING INSTALLER X X
10 281063 1 SET, SPANNER NUT TORQUE TOOL X X
11 281064 1 INSTALLER, TURBINE SHAFT BUSHING X X
12 281065 1 INSTALLER, P1 CARRIER BUSHING X X
13 281066 1 INSTALLER, ROTATING CLUTCH BUSH X X
14 281067 1 INSTALLER, FRONT SUPPORT SLEEVE X X
15 281068 1 INSTALLER, TORQUE CONVERTER X X
16 281069 1 INSTALLER, CHARGING PUMP BUSHIN X X
17 281070 1 BRACKET, TRANSMISSION HOLDING X X
18 281093 1 FIXTURE, MAIN CASE HOLDING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-15
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION

19 20 21 22

23 24 25 26

27 28 29

30

P011188- A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-16
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 281071 1 BEARING, RACE REMOVER X X
20 281072 1 HANDLE, DRIVE X X
21 281073 1 REMOVER, SEAL X X
22 281076 1 STAND, REPAIR X X
23 281077 1 SET, VALVE BODY PARTS TRAY X X
24 281088 1 COMPRESSOR, PISTON SPRING C5 X X
25 281091 1 REMOVER/ INSTALLER MAIN PRESS X X
26 281096 1 GAUGE, TORQUE CONVERTER ENDPLAY X X
27 281097 1 TOOL, TORQUE CONVERTER BOLTTOOL X X
28 281100 1 INSTALLER, RIVET X X
29 281113 1 COMPRESSOR, MAIN PRESSURE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-17
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20 P011189

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-18
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281000 1 FIXTURE, LOCKING X X
2 281001 1 FIXTURE, TIGHTENING X X
3 281002 1 SHIELD, PUNCH X X
4 281003 1 PLUG, HEATING X X
5 281004 1 SEAL, PUNCH X X
6 281005 1 PRESS, TOOL BEARING X X
7 281006 1 PIN, INSERTING TOOL X X
8 281007 1 SPEC. 2 PIN SPANNER X X
9 281008 1 TOOL, PRESS X X
10 281009 1 PLATE, CLAMPING X X
11 281013 1 PLUG, HEATING X X
12 281016 1 GUIDE PIN X X
13 281017 1 GUIDE PIN X X
14 281018 1 FIXTURE, PRESS X X
15 281019 1 TOOL, PRESS X X
16 281020 1 FIXTURE, SUPPORT X X
17 281021 1 FIXTURE, PRESS X X
18 281024 1 SUPPORT FIXTURE X X
19 281008 1 TOOL, PRESS X X
20 281026 1 PRESS FIXTURE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-19
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE

21 22 23 24

25

P011190

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-20
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
21 281027 1 PROTECTION FIXTURE X X
22 281028 1 HOLDING DEVICE X X
23 281029 1 LIFTING/ MEASURING DEVICE X X
24 281030 1 LIFTING DEVICE X X
25 281031 1 DISC, SUPPORTING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-21
SECTION 10: SPECIAL TOOLS
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL

1 2 3 4

5 6 7 8

P011191

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-22
SECTION 10: SPECIAL TOOLS
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280145 1 TOOL, FRONT ,REAR DIFF INST. X X
2 280146 1 TOOL, THRU DRIVE DIFF INST. X X
3 280147 1 TOOL, THRU DRIVE SEAL DRIFT X X
4 280149 1 TOOL, BEARING RESISTANCE X X
5 280173 1 TOOL, BEARING ADJUSTING, HUB X X
6 280174 1 STUD, GUIDE, STUB AXLE X X
7 280273 1 TOOL, CASSETE SEAL, INST. X X
8 280401 1 TOOL, FLANGE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-23
SECTION 10: SPECIAL TOOLS
SUSPENSION, REPAIR & OVERHAUL

1 2 3 4

P011192 A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-24
SECTION 10: SPECIAL TOOLS
SUSPENSION, REPAIR & OVERHAUL

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 121463 1 PLUG, ANDERSON X X
2 280177 1 TOOL, SOCKET, MOD, STRUT X X
3 280245 1 TOOL, PRESS, SPHERICAL BEARING X X
4 280257 1 TOOL KIT, CHARGING NITROGEN X X
5 280549 1 TOOL ,PALTE, SUSP. STRUT GAUGE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-25
SECTION 10: SPECIAL TOOLS
HYDRAULICS, REPAIR & OVERHAUL

1 2 3 4

5 6 7

P011193

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-26
SECTION 10: SPECIAL TOOLS
HYDRAULICS, REPAIR & OVERHAUL

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 190331 1 COVER, DUST, STEERING CYL. X X
2 201873 1 POINT, TEST, HYD X X
3 206082 1 GAUGE, QUAD, PRESS X X
4 240498 1 HOSE ASSY, TEST, MINIMESS X X
5 240499 1 HOSE ASSY, TEST, MINIMESS X X
6 280261 1 TOOL, ADJUSTABLE C SPANNER X X
7 280470 1 WRENCH, NECKBUSH NUT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-27
SECTION 10: SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

1 2 3 4

P011194

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-28
SECTION 10: SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280081 1 CHAIN, WRENCH, OSCIL-TUBE X X
2 280329 1 TOOL, C-SPANNER OSCIL. NUT X X
3 280246 1 TOOL, SPEC. PULLER, STAB, PIN X X
4 280251 1 TOOL, PIN PULLER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-29
SECTION 10: SPECIAL TOOLS
DIAGNOSTIC TOOLS (DRIVELINE)

1 2 3

TD0004074A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-30
SECTION 10: SPECIAL TOOLS
DIAGNOSTIC TOOLS (DRIVELINE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216281 1 HARNESS, DIAGNOSTIC X X
2 217223 1 E-MODULE, USB TO CAN X X
3 280479 1 MINIDIAG X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-31
SECTION 10: SPECIAL TOOLS
TYRE INFLATION KIT (OPTIONAL)

3 7

TD0006735-0

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-32
SECTION 10: SPECIAL TOOLS
TYRE INFLATION KIT (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262867 1 KIT, TYRE INFLATION X X
2 280071 1 GUAGE, INFLATOR, COMBI X X
3 120053 2 ADAPTOR, MALE NPTF, PUSHLOCK X X
4 200033 2 CLAMP, HOSE X X
5 120926 1 FITTING, HOSE ADPT, 1/4” BSP X X
6 130020 10m HOSE, PUSHLOCK 1/4” X X
7 200743 1 VALVE, REDUCER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

10-33
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015
10-34
SECTION 11: AUTOMATIC GREASING
SYSTEM

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-1
SECTION 11: AUTOMATIC GREASING
KIT, AUTO GREASING (OPTIONAL)

A
12

15
9

14
8

4 9
8 13
11 2
8
5
9
16
1
7
10 6
10 18
17

7
TD0009329-A
BN023787-A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-2
SECTION 11: AUTOMATIC GREASING
KIT, AUTO GREASING (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A BN023787 1 KIT, AUTO GREASE XX
1 BN024003 1 PIGTAIL,AUTO GREASER XX
2 BN023786 1 GREASER,AUTO XX
3 BN023747 1 DISPLAY,TWIN-3,A/GREASER XX
4 BN020981 4 SCREW,FLANGE HD XX
5 BN020414 4 NUT,NYLOC FLANGE HD XX
6 BN020395 4 BOLT,FLANGE HD XX
7 BN020360 4 SCREW,FLANGE HD XX
8 243910 2 HOSE XX
9 243909 2 HOSE XX
10 243908 4 HOSE XX
11 217563 1 GROMMET XX
12 216521 1 COVER,A PILLAR,RHS,GREASER XX
13 208771 1 GROMMET XX
14 206945 11 MTG,RUBBER XX
15 201439 3 P-CLIP,18MM XX
16 176176 1 MTG,BKT,AUTO GREASER XX
17 176175 1 COVER,AUTO GREASER XX
18 100548 4 WASHER,HARDENED XX

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-3
SECTION 11: AUTOMATIC GREASING
GREASING SYSTEM HOSES LAYOUT

1
2

P008707

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-4
SECTION 11: AUTOMATIC GREASING
GREASING SYSTEM HOSES LAYOUT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243908 4 HOSE, HIGH PRESSURE X X
2 243909 2 HOSE, HIGH PRESSURE X X
3 243910 2 HOSE, HIGH PRESSURE X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-5
SECTION 11: AUTOMATIC GREASING
GREASING INSTALLATION MAIN LINES

1 7

4
3

P008708 A

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-6
SECTION 11: AUTOMATIC GREASING
GREASING INSTALLATION MAIN LINES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208163 4 HOSE, HIGH PRESSURE X X
2 208164 2 HOSE, HIGH PRESSURE X X
3 208165 2 HOSE, HIGH PRESSURE X X
4 226371 1 BLOCK 1,COMPLETE 7 PORT X X
5 226372 1 BLOCK 2,COMPLETE 7 PORT X X
6 226373 1 BLOCK 3,COMPLETE 4 PORT X X
7 226044 2 COUPLING, BULKHEAD STRAIGHT X X
8 226045 2 COUPLING, ELBOW X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-7
SECTION 11: AUTOMATIC GREASING
FRONT TWIN DISTRIBUTION PORT BLOCK

1 2 4 5 5

11

3 5 5

10

P008709 B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-8
SECTION 11: AUTOMATIC GREASING
FRONT TWIN DISTRIBUTION PORT BLOCK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 226371 1 BLOCK 1,COMPLETE 7 PORT X X
1 208503 1 7-PORT BLOCK, BASE X X
2 207745 1 METERING UNIT, NO 9 X X
3 208505 1 METERING UNIT, NO 8 X X
4 226226 1 METERING UNIT, NO 1 X X
5 207742 4 METERING UNIT, NO 4 X X
6 208166 7 PIPE, GREASE X X
7 100085 1 SCREW, HEX HEAD X X
8 100060 1 WASHER, SPRING X X
9 100064 1 WASHER, FLAT X X
10 226042 4 COUPLING, STRAIGHT STUD X X
11 226229 4 COUPLING, STRAIGHT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-9
SECTION 11: AUTOMATIC GREASING
MIDDLE TWIN DISTRIBUTION PORT BLOCK

10

1 2 3 5 6

12

2 4 6

11

P008710 B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-10
SECTION 11: AUTOMATIC GREASING
MIDDLE TWIN DISTRIBUTION PORT BLOCK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 226372 1 BLOCK 2,COMPLETE 7 PORT X X
1 208503 1 7-PORT BLOCK, BASE X X
2 207746 2 METERING UNIT, NO 8.5 X X
3 226226 1 METERING UNIT, NO 1 X X
4 208506 1 METERING UNIT, NO 10 X X
5 208507 1 PRESSURE SWITCH, COMPLETE X X
6 207737 2 PLUG, SHUT-OFF X X
7 208167 4 PIPE, GREASE X X
8 100085 1 SCREW, HEX HEAD X X
9 100060 1 WASHER, SPRING X X
10 100064 1 WASHER, FLAT X X
11 226042 4 COUPLING, STRAIGHT STUD X X
12 226229 4 COUPLING, STRAIGHT X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-11
SECTION 11: AUTOMATIC GREASING
REAR TWIN DISTRIBUTION PORT BLOCK

6
7
1 2 2
11

9 10

3 3

P008711 B

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-12
SECTION 11: AUTOMATIC GREASING
REAR TWIN DISTRIBUTION PORT BLOCK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 226373 1 BLOCK 3,COMPLETE 4 PORT X X
1 208504 1 4-PORT BLOCK, BASE X X
2 207746 2 METERING UNIT, NO 8.5 X X
3 208505 2 METERING UNIT, NO 8 X X
4 208168 4 PIPE, GREASE X X
5 100085 1 SCREW, HEX HEAD X X
6 100060 1 WASHER, SPRING X X
7 100064 1 WASHER, FLAT X X
8 226043 4 COUPLING, ELBOW STUD X X
9 226229 2 COUPLING, STRAIGHT X X
10 226208 2 PLUG, THREADED X X
11 226207 2 RING, SEALING X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-13
SECTION 11: AUTOMATIC GREASING
TWIN - 3 AUTO GREASING PUMP

9
10

11

16

12,13
3
4
2
17
14

18
5

15

19

7 20

22

21

TD0010145

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-14
SECTION 11: AUTOMATIC GREASING
TWIN - 3 AUTO GREASING PUMP

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN023744 1 PUMP,TWIN - 3, AUTO GREASING X X
2 227514 1 PIN, RESERVOIR GUIDE X X
3 227515 1 COVER, RESERVOIR, C/W O-RING X X
4 227590 1 O-RING X X
5 227609 1 RESERVOIR, 4L, GREASE X X
6 227516 1 O-RING X X
7 227606 1 PLATE, FOLLOWER X X
8 227518 1 SUPPORT X X
9 227552 1 HARNESS, AUTO GREASE X X
10 NSI 1 BODY, PUMP X X
11 227520 2 OUTLET, GREASE X X
12 262947 1 FILTER, KIT, AUTO GREASE X X
13 203995 1 GREASE NIPPLE X X
14 227525 1 LOW LEVEL SWITCH KIT X X
15 227526 1 HARNESS, LOW LEVEL SWITCH X X
16 227521 1 TEST BUTTON C/W HARNESS KIT X X
17 227519 1 PUMP UNIT X X
18 227529 1 TWIN TIMER, 24VDC X X
19 227524 1 HARNESS, 5/2 VALVE X X
20 227523 1 PUMP COVER KIT X X
21 227530 1 GASKET TWIN KIT X X
22 BN023747 1 DISPLAY, TWIN-3 GREASER X X

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015 REV A

11-15
872400 - B35D/B40D PIN 7.5 iT4/TIER 3B - DEC 2015
11-16
SECTION 12: INDEX
NUMERICAL INDEX

SECTION 12: NUMERICAL INDEX

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-1
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100005 SCREW, HEX HD 14 3-89 100061 WASHER,FLAT 52 5-3
100005 SCREW, HEX HD 14 3-125 100061 WASHER,FLAT 52 5-5
100005 SCREW,HEX HD 45 4-87 100061 WASHER,FLAT 61 6-5
100010 WASHER,FLAT 1 4-67 100061 WASHER,FLAT 61 6-7
100010 WASHER 3 3-141 100061 WASHER,FLAT 67 7-99
100010 WASHER,FLAT 5 6-13 100061 WASHER,FLAT 73 2C-7
100010 WASHER, FLAT 7 3-165 100061 WASHER,FLAT 73 2C-9
100010 WASHER,FLAT 12 7-65 100061 WASHER,FLAT,6.4X12.5X1.6 YZDIN 77 2C-3
100010 WASHER, FLAT 15 7-63 100061 WASHER,FLAT,6.4X12.5X1.6 YZDIN 77 2C-5
100010 WASHER,FLAT 17X30X3 16 7-121 100062 WASHER, FLAT 1 7-75
100010 WASHER,FLAT 44 7-125 100062 WASHER,FLAT 1 7-131
100021 CAPSCREWS, SOCHD 31 4-37 100062 WASHER,FLAT 2 3-43
100037 NUT 2 3-141 100062 WASHER,FLAT 2 4-67
100044 WASHER, SPRING 11 4-79 100062 WASHER,FLAT 2 2C-31
100054 WASHER, SPRING 36 7-53 100062 WASHER, FLAT 4 6-49
100054 WASHER,SPRING 6.3X9.5X1.5 YZ 38 7-55 100062 WASHER, FLAT 5 2C-37
100054 WASHER,SPRING 6.3X9.5X1.5 YZ 38 7-57 100062 WASHER,FLAT 12 6-25
100054 WASHER,SPRING 62 6-7 100062 WASHER,FLAT 13 4-15
100059 WASHER 5 7-115 100062 WASHER, FLAT 14 7-133
100059 WASHER 18 7-109 100062 WASHER,FLAT 15 7-121
100059 WASHER,FLAT,HARDENED 19 7-85 100062 WASHER,FLAT 16 6-53
100059 WASHER,FLAT,HARDENED 23 7-71 100062 WASHER,FLAT 17 3-155
100059 WASHER,FLAT,HARDENED 33 7-91 100062 WASHER,FLAT 17 4-83
100059 WASHER,FLAT,HARDENED 35 7-95 100062 WASHER, FLAT 17 7-109
100059 WASHER 49 3-5 100062 WASHER,FLAT 18 7-85
100060 WASHER, SPRING 6 11-13 100062 WASHER,FLAT 20 5-19
100060 WASHER, SPRING 8 11-9 100062 WASHER,FLAT,8.4X17X1.6YZDIN125 22 4-91
100060 WASHER, SPRING 9 11-11 100062 WASHER, FLAT 22 5-23
100060 WASHER, SPRING 10 4-79 100062 WASHER, FLAT 23 2C-19
100060 WASHER, SPRING 49 4-75 100062 WASHER,FLAT 25 7-83
100061 WASHER,FLAT 1 3-43 100062 WASHER, FLAT 26 4-105
100061 WASHER,FLAT 1 2C-31 100062 WASHER, FLAT 27 5-7
100061 WASHER,FLAT 10 5-25 100062 WASHER,FLAT 27 6-45
100061 WASHER, FLAT 12 6-61 100062 WASHER, FLAT 28 2A-5
100061 WASHER,FLAT 12 6-69 100062 WASHER,FLAT 29 7-77
100061 WASHER,FLAT 13 6-25 100062 WASHER,FLAT 29 7-79
100061 WASHER,FLAT 17 6-53 100062 WASHER, FLAT 30 4-29
100061 WASHER, FLAT 18 4-17 100062 WASHER,FLAT 31 5-21
100061 WASHER, FLAT 18 7-135 100062 WASHER, FLAT 32 3-49
100061 WASHER,FLAT 24 7-61 100062 WASHER,FLAT 32 3-127
100061 WASHER,FLAT 27 4-105 100062 WASHER, FLAT 32 2B-5
100061 WASHER,FLAT 28 5-7 100062 WASHER, FLAT 33 7-129
100061 WASHER,FLAT 28 6-45 100062 WASHER, FLAT 34 7-53
100061 WASHER,FLAT 29 2A-5 100062 WASHER, FLAT 34 2A-3
100061 WASHER, FLAT 31 4-29 100062 WASHER, FLAT 34 2B-3
100061 WASHER,FLAT 32 5-21 100062 WASHER,FLAT 36 4-69
100061 WASHER,FLAT 33 2B-5 100062 WASHER,FLAT 36 4-97
100061 WASHER, FLAT 34 7-129 100062 WASHER,FLAT 36 4-99
100061 WASHER, FLAT 35 7-53 100062 WASHER,FLAT,8.4X17X1.6YZDIN125 36 7-55
100061 washer, flat 35 2A-3 100062 WASHER,FLAT,8.4X17X1.6YZDIN125 36 7-57
100061 washer, flat 35 2B-3 100062 WASHER,FLAT 36 2C-29
100061 WASHER,FLAT 35 2C-13 100062 WASHER,FLAT 37 4-27
100061 WASHER,FLAT,6.4X12.5X1.6 YZDIN 37 7-55 100062 WASHER,FLAT 38 6-59
100061 WASHER,FLAT,6.4X12.5X1.6 YZDIN 37 7-57 100062 WASHER,FLAT 38 2C-33
100061 WASHER,FLAT 37 2C-29 100062 WASHER,FLAT 43 4-87
100061 WASHER,FLAT 38 4-27 100062 WASHER, FLAT 47 4-73
100061 WASHER,FLAT 39 6-59 100062 WASHER,FLAT 51 5-3
100061 WASHER,FLAT 42 2C-35 100062 WASHER,FLAT 51 5-5
100061 WASHER,FLAT 44 4-87 100062 WASHER,FLAT 60 6-5
100061 WASHER,FLAT 48 3-5 100062 WASHER,FLAT 66 7-99
100061 WASHER, FLAT 48 4-73 100062 WASHER,FLAT 72 2C-9

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-2
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100062 WASHER,FLAT,8.4X17X1.6YZDIN125 76 2C-5 100077 SCREW,HEXHD 49 5-3
100062 WASHER,FLAT 87 7-41 100077 SCREW,HEXHD 93 7-23
100063 WASHER,FLAT 3 2C-31 100078 BOLT,HEXHD 26 5-7
100063 WASHER,HARDENED 5 6-57 100078 BOLT,HEXHD 29 4-61
100063 WASHER,FLAT 6 6-17 100079 SCREW,HEXHD 14 2C-27
100063 WASHERS, HARDENED 10 6-41 100079 BOLT 27 2A-5
100063 WASHER,HARDENED 11 6-25 100079 BOLT 31 2B-5
100063 WASHER,FLAT 15 2C-27 100079 BOLT 33 2A-3
100063 WASHER,FLAT 26 6-45 100079 BOLT 33 2B-3
100063 WASHER,FLAT 30 5-21 100079 SCREW,HEXHD 64 7-99
100063 WASHER,FLAT 36 6-59 100080 SCREW, HEX HD 2 6-47
100063 WASHER,FLAT 57 7-5 100080 SCREW,HEXHD 3 3-43
100063 WASHER,FLAT 59 6-5 100080 SCREW,HEXHD 4 2C-31
100063 WASHER,FLAT 59 6-7 100080 BOLT 9 5-25
100063 WASHER,FLAT 65 7-99 100080 BOLT 11 6-61
100063 WASHER,FLAT 71 2C-9 100080 BOLTS 13 6-37
100063 WASHER,FLAT,5.3X10X1 YZ DIN125 75 2C-5 100080 SCREW,HEXHD 15 6-53
100063 WASHER,FLAT 94 7-11 100080 SCREW,HEXHD 25 5-7
100064 WASHER, FLAT 2 7-75 100080 BOLTS 29 4-29
100064 WASHER,FLAT 4 6-33 100080 SCREW,HEXHD 29 5-21
100064 WASHER, FLAT 4 2C-37 100080 SCREW,HEXHD 30 2B-5
100064 WASHER, FLAT 6 3-165 100080 SCREW, HEXHD 32 7-53
100064 WASHER, FLAT 7 11-13 100080 SCREW,HEXHD 32 2A-3
100064 WASHERS, FLAT 9 6-41 100080 SCREW,HEXHD 32 2B-3
100064 WASHER, FLAT 9 11-9 100080 SCREW,HEXHD 33 2C-13
100064 WASHER, FLAT 10 11-11 100080 SCREW,HEXHD 8.8 DIN933 YZ 34 7-55
100064 WASHER,FLAT 11 5-9 100080 SCREW,HEXHD 8.8 DIN933 YZ 34 7-57
100064 WASHER,FLAT 11 6-69 100080 SCREW,HEXHD 35 2C-29
100064 WASHER,FLAT 11 7-65 100080 SCREW,HEXHD 46 3-5
100064 WASHER, FLAT 12 3-47 100080 SCREW,HEXHD 48 5-3
100064 WASHER, FLAT 14 7-63 100080 SCREW,HEXHD 48 5-5
100064 WASHER,FLAT 16 4-111 100080 SCREW,HEXHD 57 6-5
100064 WASHER,FLAT 19 4-33 100080 SCREW,HEXHD 57 6-7
100064 WASHER,FLAT 20 3-147 100080 SCREW,HEXHD 63 7-99
100064 WASHER,FLAT,10.5X21X2 YZDIN125 21 4-91 100080 SCREW,HEXHD 69 2C-7
100064 WASHER, FLAT 22 2C-19 100080 SCREW,HEXHD 69 2C-9
100064 WASHER,FLAT 23 7-61 100080 SCREW,HEXHD 8.8 DIN933 YZ 73 2C-3
100064 WASHER,FLAT 25 4-3 100080 SCREW,HEXHD 8.8 DIN933 YZ 73 2C-5
100064 WASHER,FLAT 25 4-97 100081 SCREW,HEXHD 8 5-25
100064 WASHER,FLAT 28 7-77 100081 SCREW,HEXHD 22 7-61
100064 WASHER,FLAT 31 3-49 100081 SCREW,HEXHD 68 2C-9
100064 WASHER,FLAT 31 3-127 100081 SCREW,HEXHD 8.8 DIN933 YZ 72 2C-5
100064 WASHER, FLAT 33 6-67 100081 SCREW, SENSOR 89 2A-37
100064 WASHER,FLAT 34 2C-13 100081 SCREW, SENSOR 89 2B-37
100064 WASHER,FLAT 36 4-27 100082 SCREW 6 6-51
100064 WASHER, FLAT 37 4-39 100083 SCREW,HEXHD 4 3-43
100064 WASHER,FLAT 37 2C-33 100083 SCREW, HEXHD 12 4-15
100064 WASHER,FLAT 39 3-145 100083 SCREW, HEXHD 21 5-23
100064 WASHER,FLAT 41 2C-35 100083 SCREW,HEXHD 24 7-83
100064 WASHER, FLAT 46 4-73 100083 SCREW,HEXHD 25 6-45
100064 WASHER, FLAT 46 4-75 100083 SCREW,HEXHD 30 3-127
100064 WASHER,FLAT 50 5-3 100083 SCREW, HEXHD 32 6-65
100064 WASHER,FLAT 70 2C-7 100083 SCREW, HEXHD 35 4-69
100064 WASHER,FLAT,10.5X21X2 YZDIN125 74 2C-3 100083 SCREW,HEXHD 36 2C-33
100065 WASHER, SPRING 1 6-47 100083 SCREW, HEXHEAD 43 3-137
100065 WASHER, SPRING 33 7-53 100083 SCREW,HEXHD 47 5-3
100065 WASHER,SPRING,8.4X13X2 YZ 35 7-55 100083 SCREW,HEXHD 62 7-99
100065 WASHER,SPRING,8.4X13X2 YZ 35 7-57 100083 SCREW,HEXHD 67 2C-7
100065 WASHER,SPRING 58 6-7 100083 SCREW,HEXHD 8.8 DIN933 YZ 71 2C-3
100077 SCREW,HEX HD 42 4-87 100083 SCREW,HEXHD 86 7-41
100077 SCREW, HEXHD 45 4-73 100084 BOLT,HEXHD 3 4-67

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-3
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100084 BOLT, HEXHEAD 3 7-75 100111 SCREW, HEXHD 29 3-161
100084 BOLT,HEXHD 27 7-77 100114 SCREW 8 4-63
100084 BOLT,HEXHD 28 4-61 100115 BOLT 16 7-109
100084 BOLT,HEXHD 35 4-27 100115 BOLT 39 2C-35
100085 SCREW, HEX HEAD 5 11-13 100116 BOLT,HEXHD 4 7-115
100085 SCREW, HEX HEAD 7 11-9 100119 BOLT,HEXHD 38 2C-25
100085 SCREW, HEX HEAD 8 11-11 100123 CAPSCREW 12 7-103
100085 SCREW 10 6-61 100125 SCREW, HEXHEAD 3 7-9
100085 SCREW,HEXHD 15 6-55 100125 SCREW,HEXHD 17 4-33
100085 SCREW,HEXHD 18 4-33 100125 SCREW,HEXHD 90 7-21
100085 SCREW,HEXHD 8.8 DIN933 YZ 20 4-91 100128 SCREW,HEXHD 89 7-13
100085 SCREW 26 7-77 100131 BOLT,HEXHD 9 7-65
100085 SCREW,HEXHD 29 3-127 100131 BOLT, HEXHD 12 7-63
100085 SCREW,HEXHD 30 3-49 100131 BOLT,HEXHD 13 7-73
100085 SCREW 31 6-65 100131 BOLT,HEXHD 14 7-121
100085 SCREW 34 4-27 100138 BOLT,HEXHD 56 7-3
100085 SCREW,HEXHD 35 6-59 100141 BOLT,HEXHD 25 4-105
100085 SCREW,HEX HD 41 4-87 100146 SCREW, HEXHD 11 3-135
100085 SCREW 44 4-75 100146 SCREW,HEXHD 23 7-83
100085 SCREW,HEXHD 46 5-3 100147 WASHER, FLAT 10 7-47
100085 SCREW,HEXHD 56 6-5 100147 WASHER, FLAT 13 3-133
100085 SCREW,HEXHD 66 2C-7 100147 WASHER, FLAT 18 7-45
100085 SCREW,HEXHD 8.8 DIN933 YZ 70 2C-3 100148 WASHER, FLAT 12 3-133
100086 SCREW,HEXHD 7 6-27 100148 WASHER,FLAT 14 2C-41
100086 SCREW, HEXHD 24 4-3 100148 WASHER, FLAT 15 7-109
100086 SCREW,HEXHD 24 4-97 100148 WASHER,FLAT 19 7-111
100086 SCREW, HEXHD 32 6-67 100148 WASHER,FLAT 28 3-127
100089 SCREW, HEXHD 2 3-55 100148 WASHER, FLAT 28 3-161
100089 SCREW, HEXHD 2 3-91 100148 WASHER, FLAT 30 3-159
100089 SCREW, HEXHD 3 2C-37 100148 WASHER,FLAT 34 2C-33
100089 SCREW, HEXHD 7 3-63 100148 WASHER,FLAT 37 2C-25
100089 SCREW, HEXHD 7 3-99 100148 WASHER,FLAT 42 2C-23
100089 SCREW 10 5-9 100148 WASHER,FLAT 45 5-3
100089 SCREW 10 7-65 100148 WASHER,FLAT 60 7-99
100089 SCREW 11 3-47 100149 SCREW, HEXHD 35 3-153
100089 SCREW, HEXHD 12 3-59 100149 SCREW, HEXHEAD 40 3-151
100089 SCREW, HEXHD 12 3-95 100150 BOLT,HEXHD 18 7-111
100089 SCREW 13 7-63 100150 SCREW, ADJUSTING, 12 PT 84 3-169
100089 SCREW 14 3-133 100152 SPLITPIN 16 4-107
100089 SCREW,HEXHD 21 7-61 100152 SPLITPIN 17 4-17
100089 SCREW 21 2C-19 100152 SPLITPIN 17 4-19
100089 SCREW,HEXHD 29 3-49 100158 BOLT,HEXHD 27 3-127
100089 SCREW 30 6-65 100171 SCREW,HEXHD 17 7-119
100089 SCREW,HEXHD 32 2C-13 100189 SCREW,HEXHD 5 2C-31
100089 SCREW,HEXHD 35 2C-33 100189 SCREWS, HEXHD 8 6-41
100089 SCREW 40 2C-35 100189 SCREW,HEXHD 10 6-25
100090 SCREW,HEXHD 23 4-97 100189 SCREW,HEXHD 55 6-7
100090 SCREW,HEXHD 65 2C-7 100192 BOLT, HEXHEAD 12 7-75
100090 SCREW,HEXHD 8.8 DIN933 YZ 69 2C-3 100192 BOLT,HEXHD 8.8 DIN931 YZ 19 4-91
100090 SCREW,HEXHD 85 7-35 100192 BOLT,HEXHD 25 7-77
100090 SCREW,HEXHD 92 7-21 100192 BOLT,HEXHD 25 7-79
100091 SCREW, HEX HD 3 6-47 100193 SCREW, HEXHD 9 3-61
100091 SCREW,HEXHD 22 4-97 100193 SCREW, HEXHD 9 3-97
100091 SCREW,HEXHD 91 7-21 100193 SCREW,HEXHD 9 6-25
100092 BOLT, HEXHD 15 4-111 100193 SCREW, HEXHD 31 7-53
100093 BOLT,HEXHD 2 6-33 100193 SCREW,HEXHD 8.8 DIN933 YZ 33 7-55
100094 BOLT,HEXHD 64 2C-7 100193 SCREW,HEXHD 8.8 DIN933 YZ 33 7-57
100094 BOLT,HEXHD 8.8 DIN931 YZ 68 2C-3 100193 SCREW,HEXHD 8.8 DIN933 YZ 67 2C-3
100111 SCREW, HEX 3 3-89 100195 BOLT,HEXHD 20 5-23
100111 SCREW, HEX 3 3-125 100196 BOLT, HEXHD 13 7-133
100111 SCREW,HEXHD 14 4-111 100196 BOLT,HEXHD 24 7-79

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-4
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100196 BOLT, HEXHD 32 7-129 100281 NUT,HEXAGON 59 7-99
100197 CAPSCREW,SOCHD 13 7-121 100281 NUT,HEXAGON 88 7-11
100198 SCREW, HEX HD 4 6-47 100283 NUT,HEXAGON CLASS 23 5-7
100198 SCREW, HEXHD 23 7-77 100283 NUT,HEXAGON 53 6-7
100198 SCREW, HEXHD 23 7-79 100284 NUT,HEXAGON 19 4-31
100198 SCREW, HEXHD 29 6-65 100284 NUTS, HEXAGO, CLASS 8 29 4-37
100198 SCREW, HEXHD 30 7-53 100284 NUT,HEXAGON 43 4-75
100198 SCREW, HEXHD 31 2C-13 100288 NUT, LOCKING 85 3-169
100198 SCREW,HEXHD 8.8 DIN933 YZ 32 7-55 100290 NUT, CASTLE 5 4-107
100198 SCREW,HEXHD 8.8 DIN933 YZ 32 7-57 100293 NUT,HEXAGON 54 7-5
100198 SCREW,HEXHD 35 4-99 100304 WASHER,FLAT 18 4-31
100198 SCREW,HEXHD 54 6-5 100304 WASHERS, FLAT 28 4-37
100198 SCREW,HEXHD 63 2C-9 100304 WASHER,FLAT 41 2C-23
100198 SCREW,HEXHD 8.8 DIN933 YZ 66 2C-5 100309 NUT,NYLOC 1 6-39
100199 BOLTS, HEXHD 28 4-29 100309 NUT,NYLOC 6 2C-31
100200 BOLT,HEXHD 21 4-97 100309 NUTS, NYLOC 7 6-41
100200 BOLT,HEXHD 22 7-79 100309 NUT,NYLOC 8 6-25
100203 BOLT,HEXHD 38 2C-35 100309 NUT,NYLOC 52 6-5
100207 CAPSCREW,SOCHD 22 4-31 100310 NUT, LOCK 5 6-47
100209 SCREW,HEXHD 26 3-127 100310 NUT,NYLOC 7 5-25
100209 SCREW,HEXHD 27 7-107 100310 NUT,NYLOC 7 6-25
100209 SCREW,HEXHD 33 2C-33 100310 NUT,NYLOC 7 2C-31
100210 BOLT 5 2C-39 100310 NUT, NYLOC 9 6-61
100210 BOLT 13 2C-41 100310 NUT, NYLOC 16 4-17
100211 BOLT 11 3-133 100310 NUT, NYLOC 17 7-135
100211 SCREW,HEXHD 8.8 22 7-71 100310 NUT,NYLOC 20 7-61
100211 SCREW, HEXHD 29 3-159 100310 NUT, NYLOC CLASS 22 5-7
100212 SCREW,HEXHD 36 2C-25 100310 NUT,NYLOC 24 6-45
100212 BOLT 45 3-5 100310 NUT,NYLOC 28 5-21
100213 SCREW, CAP 2 3-57 100310 NUT, NYLOC CLASS 30 2C-13
100213 SCREW, CAP 2 3-93 100310 NUT, NYLOC 31 7-129
100213 CAPSCREW 16 4-19 100310 NUT,NYLOC 33 4-27
100214 SCREW, HEXHD 34 3-153 100310 NUT,NYLOC 34 2C-29
100214 SCREW,HEXHEAD 39 3-151 100310 NUT, NYLOC 42 4-73
100215 SCREW, HEXHD 5 3-165 100310 NUT, NYLOC 42 4-75
100220 CAPSCREW,SOCHD 55 7-5 100310 NUT, NYLOC CLASS 43 3-5
100221 CAPSCREW 24 4-105 100310 NUT,NYLOC 44 5-3
100225 CAPSCREW 5 7-75 100310 NUT,NYLOC 44 5-5
100225 CAPSCREW 15 4-19 100310 NUT,NYLOC 51 6-5
100225 CAPSCREW 23 4-3 100310 NUT,NYLOC 51 6-7
100225 CAPSCREWS 30 4-37 100310 NUT,NYLOC 53 7-3
100228 CAPSCREW,SOCHD 21 4-31 100310 NUT,NYLOC 53 7-5
100238 SCREW, HEXHD 20 2C-19 100310 NUT,NYLOC 58 7-99
100238 SCREW, HEXHD 21 7-79 100310 NUT,NYLOC 61 2C-9
100238 SCREW, HEXHD 26 2A-5 100310 NUT,NYLOC CLASS 8 DIN985 ZN 64 2C-5
100238 SCREW, HEXHD 29 2B-5 100310 NUT,NYLOC 87 7-11
100238 SCREW, HEXHD 31 2A-3 100312 NUT, NYLOC 4 6-31
100238 SCREW, HEXHD 31 2B-3 100312 NUT,NYLOC 4 6-35
100238 screw, hexhd 44 3-5 100312 NUT, NYLOC 4 7-75
100238 SCREW,HEXHD 62 2C-9 100312 NUT, NYLOC 5 6-51
100238 SCREW,HEXHD 8.8 DIN933 YZ 65 2C-5 100312 NUT,NYLOC 6 6-25
100240 CAPSCREW,HEX SKT HD 40 4-87 100312 NUT,NYLOC 8 7-65
100244 CAPSCREW,SOCHD 12 7-121 100312 NUT, NYLOC 11 7-63
100250 CAPSCREW, CSK 28 6-65 100312 NUT, NYLOC 12 7-133
100256 CAPSCREW,SOCHD 16 4-33 100312 NUT,NYLOC 17 7-85
100256 CAPSCREW,SOCHD 20 4-31 100312 NUT,NYLOC 19 5-23
100258 SCREW,HEXHD 1 7-117 100312 NUT,NYLOC 20 4-97
100258 SCREW,HEXHD 11 7-121 100312 NUT,NYLOC 22 7-83
100277 WASHER,COPPER 24 5-7 100312 NUT,NYLOC 23 6-45
100281 NUT, HEXAGON 27 6-65 100312 NUT,NYLOC 25 2A-5
100281 NUT, HEXAGON 31 6-67 100312 NUT, NYLOC 26 6-65

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-5
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100312 NUTS, NYLOC 27 4-29 100364 SCREW, HEXHD 19 2C-19
100312 NUT,NYLOC 28 3-49 100364 SCREW,HEXHD 21 7-113
100312 NUT,NYLOC 28 2B-5 100364 SCREW, HEXHD 25 3-179
100312 NUT,NYLOC 29 2C-13 100364 SCREW, HEXHD 29 6-67
100312 NUT, NYLOC 30 6-67 100364 SCREW,HEXHD 36 2C-35
100312 NUT, NYLOC 30 7-129 100364 SCREW,HEXHD 38 3-145
100312 NUT,NYLOC 30 2A-3 100364 SCREW,HEXHD 85 7-17
100312 NUT,NYLOC 30 2B-3 100365 SCREW,HEXHD 4 2C-39
100312 NUT,NYLOC 32 2C-33 100365 SCREW,HEXHD 28 2C-13
100312 NUT,NYLOC 34 4-69 100367 BOLT, HEXHD 40 4-75
100312 NUT,LOCK 39 4-87 100368 SCREW, HEXHD 24 6-65
100312 NUT,NYLOC 43 5-5 100368 SCREW, HEXHD 39 4-73
100312 NUT, NYLOC 44 3-137 100370 WASHER,HARDENED 5 6-27
100312 NUT,NYLOC 52 7-5 100370 WASHER, HARDENED 6 4-63
100312 NUT,NYLOC 57 7-99 100370 WASHER, HARDENED 8 6-61
100312 NUT,NYLOC 60 2C-7 100370 WASHER,HARDENED 8 2C-31
100312 NUT,NYLOC 60 2C-9 100370 WASHER,HARDENED 14 6-55
100312 NUT,NYLOC CLASS 8 DIN985 ZN 63 2C-3 100370 WASHER,HARDENED 17 4-31
100312 NUT,NYLOC CLASS 8 DIN985 ZN 63 2C-5 100370 WASHER,HARDENED 20 7-113
100314 NUT,LOCK 3 6-33 100370 WASHER,HARDENED 21 7-71
100314 NUT, NYLOC 5 4-93 100370 WASHER,HARDENED 22 6-45
100314 NUT, NYLOC 6 4-95 100370 WASHER, HARDENED 23 6-65
100314 NUT,LOCK 6 6-27 100370 WASHER,HARDENED 26 3-45
100314 NUT, NYLOC 7 4-63 100370 WASHERS, HARDENED 27 4-37
100314 SCREW,HEXHD 13 4-111 100370 WASHER,HARDENED 27 2C-13
100314 NUT,LOCK 19 4-97 100370 WASHER, HARDENED 28 6-67
100314 NUT,NYLOC 19 7-61 100370 WASHER,HARDENED 28 7-67
100314 NUT,LOCK 25 3-127 100370 WASHER,HARDENED 32 4-27
100314 NUT,NYLOC 27 3-49 100370 WASHER,HARDENED 32 7-89
100314 NUT,LOCK 27 4-61 100370 WASHER,HARDENED 32 7-91
100314 NUT,LOCK 51 7-5 100370 WASHER,HARDENED 33 2C-29
100314 NUT,LOCK 59 2C-7 100370 WASHER,HARDENED 34 6-59
100314 NUT,LOCK 62 2C-3 100370 WASHER,HARDENED 34 7-93
100314 NUT,LOCK 84 7-35 100370 WASHER,HARDENED 34 7-95
100316 NUT, NYLOC 3 7-43 100370 WASHER,HARDENED 36 7-69
100316 NUT,NYLOC 12 7-73 100370 WASHER,FLAT 38 4-87
100316 NUT,NYLOC 12 2C-41 100370 WASHER,HARDENED 40 2C-23
100316 NUT, NYLOC 14 7-109 100370 WASHER,HARDENED 49 6-5
100316 NUT,NYLOC 16 7-85 100370 WASHER,HARDENED 50 7-5
100316 NUT,NYLOC CLASS 42 3-5 100370 WASHER,HARDENED 57 2C-7
100316 NUT,NYLOC 42 5-3 100370 WASHER,HARDENED 60 2C-3
100316 NUT,NYLOC 56 7-99 100370 WASHER,HARDENED 82 7-35
100323 NUT,NYLOC 24 3-127 100370 WASHER,HARDENED 84 7-13
100323 NUT, NYLOC 25 6-65 100370 WASHER,HARDENED 84 7-17
100323 NUT, NYLOC 41 4-73 100370 WASHER,HARDENED 84 7-19
100328 WASHER 52 3-169 100383 SCREW,HEXHD 21 6-45
100328 WASHER 52 3-173 100385 SCREW,MACHINE 33 6-59
100328 WASHER 52 3-177 100386 SCREW 23 4-105
100354 WASHER,COPPER 27 5-21 100387 SCREW,HEXHD 16 4-31
100358 WASHER, FLAT 6 6-47 100390 CAPSCREW, CSK SOC HD 12 7-37
100358 WASHER,FLAT 50 6-5 100403 NUT,NYLOC 9 6-69
100358 WASHER,FLAT 58 2C-7 100403 NUT,NYLOC 32 6-59
100358 WASHER,FLAT,6.5X20X1.5 S/STEEL 61 2C-3 100407 NUT, CASTLE 28 4-113
100358 WASHER,FLAT 83 7-27 100421 WASHERS, FENDER 12 6-37
100359 WASHER,FENDER 86 7-17 100421 WASHER,FENDER 49 7-3
100362 BOLT 10 3-133 100423 WASHER,FLAT 4 6-13
100363 SCREW,HEXHD 43 7-125 100423 WASHER,FLAT 22 4-105
100364 SCREW, HEXHD 4 3-165 100423 WASHER,FLAT 35 2C-35
100364 SCREWS, HEXHD 6 6-41 100424 WASHER,HARDENED 2 7-117
100364 SCREW,HEXHD 10 6-69 100424 WASHER,HARDENED 3 2C-39
100364 SCREW,HEXHD 19 3-147 100424 WASHER, FLAT 7 6-47

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-6
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100424 WASHER,HARDENED 10 7-121 100521 WASHER 10 3-181
100424 WASHER,HARDENED 14 4-19 100521 WASHER 10 3-181
100424 WASHER, HARDENED 15 4-17 100521 WASHER 10 3-183
100424 WASHER,HARDENED, 20 7-71 100521 WASHER 11 3-187
100424 WASHER,HARDENED 24 2A-5 100521 WASHER 11 3-187
100424 WASHER,HARDENED 25 3-45 100521 WASHER 11 3-187
100424 WASHER, HARDENED 26 4-25 100521 WASHER 11 3-187
100424 WASHER,HARDENED 27 2B-5 100521 WASHER 11 3-189
100424 WASHER,HARDENED 29 2A-3 100521 WASHER 11 3-189
100424 WASHER,HARDENED 29 2B-3 100521 WASHER 11 3-189
100424 WASHER,HARDENED 34 2C-35 100521 WASHER 11 3-189
100424 WASHER,HARDENED 35 2C-25 100521 WASHER, WHEEL STUD 32 3-153
100424 WASHER,HARDENED 48 7-3 100521 WASHER, WHEEL STUD 36 3-151
100424 WASHER,HARDENED 83 7-13 100530 WASHER, COPPER 24 3-179
100430 SPLITPIN 20 4-71 100532 WASHER,HARDENED 3 7-117
100431 SPLITPIN 27 4-113 100532 WASHER, HARDENED 10 3-135
100438 SCREW,HEXHD 4 4-67 100532 WASHER,HARDENED 17 3-53
100449 STUD,STRETCH 37 3-145 100532 WASHER, HARDENED 22 6-65
100450 NUT 36 3-145 100532 WASHER,HARDENED 23 3-127
100451 WASHER,SPRING 35 3-145 100532 WASHER,HARDENED 31 7-89
100457 CAPSCREW, SOCHD 9 4-79 100532 WASHER,HARDENED 33 7-93
100461 CAPSCREW 1 3-163 100532 WASHER, HARDENED 37 4-73
100461 CAPSCREW,SOCHD 24 4-77 100532 WASHER,HARDENED 41 3-5
100461 CAPSCREW 26 7-107 100536 WASHER,HARDENED 2 2C-39
100467 CAPSCREW, SOCHEAD 2 3-163 100536 WASHER, HARDENED 9 3-135
100470 CAPSCREW,SOCHD 13 4-19 100536 WASHER 15 4-33
100470 CAPSCREW, SOCHD 14 4-17 100536 WASHER 19 7-71
100482 SCREW, HEXHD 25 4-25 100536 WASHER 21 7-83
100486 NUT, LOCK 11 7-49 100536 WASHER,HARDENED 26 2C-13
100493 BOLT, HEX HD 3 6-49 100536 WASHER 39 2C-23
100493 BOLT, HEXHD 33 4-69 100536 WASHER 42 7-125
100494 SCREW,HEXHD 18 3-53 100536 WASHER 47 7-3
100494 SCREW,HEXHD 19 5-19 100536 WASHER 82 7-13
100494 SCREW, HEXHD 23 3-143 100543 WASHER, FENDER, S/STEEL 22 3-143
100494 SCREW,HEXHD 26 5-21 100543 WASHER,FENDER 24 3-45
100494 SCREW,HEXHD 34 3-145 100543 WASHER,FENDER 25 2C-13
100494 SCREW,HEXHD 56 2C-9 100543 WASHER,FENDER 33 3-145
100494 SCREW,HEXHD 8.8 DIN933 YZ 59 2C-5 100547 WASHER,FLAT,HARDENED 11 7-103
100497 CAPSCREW,SOCHD 31 6-59 100547 WASHER,FLAT,HARDENED 16 7-119
100497 CAPSCREW,SOCHD 55 7-99 100548 WASHER, HARDENED 3 6-31
100506 CAPSCREW, SOC HD 36 4-39 100548 WASHER,HARDENED 3 6-35
100506 CAPSCREW, SOCHD 38 4-73 100548 WASHER, FLAT 8 6-47
100507 CAPSCREW, SOC HD 44 4-39 100548 WASHER,HARDENED 9 2C-31
100510 NUT 6 3-185 100548 WASHER,HARDENED 16 3-53
100510 NUT 9 3-181 100548 WASHER,HARDENED 18 7-61
100510 NUT 9 3-181 100548 WASHER,HARDENED 18 11-3
100510 NUT 9 3-181 100548 WASHER,HARDENED 19 7-113
100510 NUT 9 3-183 100548 WASHER, HARDENED 21 6-65
100510 NUT 10 3-187 100548 WASHER,HARDENED 23 3-45
100510 NUT 10 3-187 100548 WASHER,HARDENED 24 2C-13
100510 NUT 10 3-187 100548 WASHER, HARDENED 27 6-67
100510 NUT 10 3-187 100548 WASHER,HARDENED 27 7-67
100510 NUT 10 3-189 100548 WASHER,HARDENED 30 7-89
100510 NUT 10 3-189 100548 WASHER,HARDENED 32 7-93
100510 NUT 10 3-189 100548 WASHER,HARDENED 32 2C-29
100510 NUT 10 3-189 100548 WASHER,HARDENED 34 2C-25
100510 NUT, WHEEL 33 3-153 100548 WASHER,HARDENED 35 7-69
100510 NUT, WHEEL (COLLAR) 38 3-151 100548 WASHER,HARDENED 38 2C-23
100511 STUD, WHEEL 37 3-151 100548 WASHER,HARDENED 46 7-5
100521 WASHER 7 3-185 100548 WASHER,HARDENED 48 6-7
100521 WASHER 10 3-181 100548 WASHER,HARDENED 55 2C-7

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-7
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100548 WASHER,HARDENED 58 2C-3 100657 NUT 17 2C-19
100548 WASHER,HARDENED 81 7-11 100657 NUT,STOVER 23 2C-13
100548 WASHER,HARDENED 81 7-19 100657 NUT,STOVER 31 2C-35
100549 WASHER,FLAT 22 3-127 100658 BOLT, HEXHD 36 4-73
100549 WASHER, FLAT 24 4-25 100670 U-BOLT,CLAMP 33 2C-25
100569 SCREW, HEXHEAD 6 7-75 100670 U-BOLT,CLAMP 36 2C-23
100569 SCREW, HEXHD 18 2C-19 100672 STUD 50 7-99
100569 SCREW,HEXHD 20 6-45 100674 BOLT,HEXHD 30 4-69
100569 SCREW,HEXHD 23 2A-5 100684 SCREW, HEX HD 17 3-89
100569 SCREW,HEXHD 26 2B-5 100684 SCREW, HEX HD 17 3-125
100569 SCREW,HEXHD 28 2A-3 100684 BOLT,HEXHD 44 7-5
100569 SCREW,HEXHD 28 2B-3 100698 BOLT, HEXHD 30 2C-35
100569 SCREW,HEXHD 32 4-69 100702 BOLT, HEXHD 13 7-109
100569 SCREW,HEXHD 41 5-5 100703 BOLT,HEXHD 38 5-3
100575 WASHER,COPPER 40 5-3 100720 BOLT, HEX HD 11 3-129
100578 CAPSCREW,SOCHD 37 2C-23 100720 BOLT, HEX HD 16 3-129
100588 G-RING 12 5-15 100720 BOLT, HEX HD 19 3-129
100590 G-RING 11 5-15 100720 BOLT,HEXHD 20 3-127
100591 TAPER,DOWEL,T-DRIVE REAR 32 3-145 100720 BOLT, HEX HD 22 3-129
100594 WASHER,FENDER 25 5-21 100721 BOLT,HEXHD 19 3-127
100604 NUT, SLOTTED 13 4-17 100724 BOLT,HEXHD 29 4-69
100608 CAPSCREW, BUTTON, SOC HD 12 7-47 100725 BOLT,HEXHD 26 3-49
100608 CAPSCREW, BUTTON, SOC HD 20 7-45 100726 SCREW,HEXHD TENSILOCK BL 16 7-111
100613 WASHER 26 7-59 100726 SCREW,HEXHD 18 3-147
100615 WASHER,FLAT 47 6-7 100726 SCREW, HEXHD 21 3-143
100615 WASHER,FLAT 81 7-33 100726 SCREW,HEXHD TENSILOCK 31 3-145
100618 NUT,NYLOC,STAINLESS 8 6-69 100730 BOLTS, HEXHD 11 6-37
100618 NUT,NYLOC,STAINLESS 14 6-53 100730 BOLT, HEXHD 16 7-135
100619 SCREW,HEXHD 39 5-3 100730 BOLT,HEXHD 18 4-105
100625 WASHER,FLAT 13 2C-27 100730 BOLT, HEXHD 29 7-129
100626 NUT,NYLOC 5 4-67 100730 BOLT,HEXHD 29 2C-35
100644 BOLT,HEXHD 21 4-105 100730 BOLT, HEXHD 35 4-75
100652 NUT,STOVER 20 4-105 100730 BOLT,HEXHD 46 6-7
100652 NUT,STOVER 20 7-77 100731 SCREW, HEXHD 2 6-31
100652 NUT,STOVER 20 7-79 100731 SCREW,HEXHD 2 6-35
100652 NUT,STOVER 21 3-127 100731 SCREW 2 2C-37
100653 NUT,STOVER 4 7-117 100731 SCREW 6 7-65
100653 NUT,STOVER 15 3-53 100731 SCREW 9 7-63
100653 NUT,STOVER 19 4-105 100731 SCREW,HEXHD 10 2C-31
100653 NUT,STOVER 22 2A-5 100731 SCREW 11 7-133
100653 NUT,STOVER 25 2B-5 100731 SCREW 12 7-109
100653 NUT,STOVER 27 2A-3 100731 SCREW,HEXHD 13 6-53
100653 NUT,STOVER,CLASS 27 2B-3 100731 SCREW 16 3-155
100653 NUT,STOVER 33 2C-35 100731 SCREW 16 4-83
100653 NUT,STOVER,CLASS 40 3-5 100731 SCREW 16 2C-19
100654 NUT,STOVER 6 4-67 100731 SCREW,HEXHD 18 3-127
100654 NUT,STOVER 7 7-65 100731 SCREW,HEXHD 19 7-83
100654 NUT, STOVER 8 3-135 100731 SCREW 21 5-7
100654 NUT,STOVER 9 7-121 100731 SCREW 23 4-25
100654 NUT, STOVER 10 7-63 100731 SCREW 25 3-49
100654 NUT,STOVER 11 7-73 100731 SCREWS 26 4-29
100654 NUT,STOVER 20 7-83 100731 SCREW 26 6-67
100654 NUT,STOVER 31 4-69 100731 SCREW,HEXHD 31 2C-29
100654 NUT,STOVER, 45 7-3 100731 SCREW,HEXHD 31 2C-33
100654 NUT,STOVER,CLASS 8 45 7-5 100731 SCREW,HEXHD 49 7-99
100654 NUT,STOVER 80 7-13 100731 SCREW,HEXHD 80 7-41
100655 NUT, STOVER 12 4-17 100733 SCREW,HEXHD 19 6-45
100655 NUT,STOVER 12 4-19 100734 BOLT,HEXHD 79 7-13
100655 NUT,STOVER 17 7-111 100747 BOLT,HEXHD 8.8 DIN931 YZ 18 4-91
100655 NUT,STOVER 32 2C-35 100747 BOLT,HEXHD 18 4-97
100657 NUT, STOVER 10 3-47 100747 BOLT 19 7-77

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-8
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100747 BOLT,HEX HD 37 4-87 100919 SCREW,SLT.CHEESEHD 29 6-59
100753 BOLT,HEXHD 10.9 31 7-95 100923 SCREW, HEXHD 7 3-135
100757 SCREW,HEXHD 16 4-11 100925 SCREW, HEXHD DURLOCK 4 3-13
100762 BOLT,HEXHD 5 6-25 100925 SCREW,HEXHD 16 3-127
100762 BOLTS, HEXHD 25 4-29 100936 BOLT 28 2C-35
100763 BOLT 22 4-25 100936 BOLT,HEXHD 75 7-17
100767 BOLT,HEXHD 17 3-127 100938 SCREW, COUNTERSUNK 10 7-51
100769 BOLT,HEXHD 30 3-145 100945 SCREW, HEXHD 22 6-67
100777 NUT,HEXAGON 10 7-103 100946 CAPSCREW, SOCHD 8 4-79
100777 NUT,HEXAGON 15 7-119 100947 WASHER,FLAT 72 7-31
100788 NUT 17 3-147 100952 CAPSCREWS, SOCHD 25 4-37
100788 NUT, UNPLATED 20 3-143 100953 CAPSCREW,SOCHD 54 2C-9
100788 NUT 29 3-145 100953 CAPSCREW,SOCHD 12.9 DIN912 OG 57 2C-5
100789 STUD 16 3-147 100957 CAPSCREW, SOCHD 22 4-3
100789 STUD, UNPLATED 19 3-143 100965 CAPSCREW, SOCHD 26 4-113
100789 STUD 28 3-145 100978 POP RIVET 14 3-147
100790 WASHER,SPRING 15 3-147 100978 POP RIVET 17 3-143
100790 WASHER, SPRING, UNPLATED 18 3-143 100978 POP RIVET 26 3-145
100790 WASHER 27 3-145 100985 SCREW,HEXHD 6 7-117
100799 BOLT,WING 79 7-31 100988 CAPSCREW, CSK SOCHD 23 4-39
100811 NUT, NYLOC S/STEEL 20 6-65 100989 SCREW, HEXHD 9 3-47
100811 NUT, NYLOC 25 6-67 100994 CAPSCREW 28 7-129
100812 WASHER,FLAT 13 6-55 100994 CAPSCREW,SOCHD 43 7-3
100812 WASHER 19 6-65 100995 SCREW,HEXHD 15 3-127
100812 WASHER 24 6-67 101008 BOLT,HEXHD 14 3-53
100821 CAPSCREW,SOCHD 15 4-31 101010 WASHER,FENDER 71 7-33
100821 CAPSCREWS, SOCHD 26 4-37 101035 CAPSCREW,BUTTON,SOCHD 70 7-27
100821 CAPSCREW,SOCHD 26 4-61 101038 BOLT,HEXHD 39 3-3
100830 SCREWS, PANHD, SELFTAP, S/S 5 6-41 101039 SCREW, HEXHD 8 3-57
100830 SCREW,PANHD,SELFTAP 78 7-31 101039 SCREW, HEXHD 8 3-93
100830 SCREW,PANHD,SELFTAP 78 7-33 101054 PIN, DOWEL 97 3-41
100832 CAPSCREW 77 7-29 101059 SCREW,SLT CHEESEHD 28 6-59
100832 CAPSCREW,CSK,SOCHD 78 7-11 101064 NUT,STOVER 24 5-21
100834 CAPSCREW,BUT,SOCHD 76 7-27 101064 NUT,STOVER 24 2B-5
100835 CAPSCREW,BUT,SOCHD 75 7-27 101064 NUT,STOVER 26 2A-3
100835 CAPSCREW,BUT,SOCHD 75 7-31 101064 NUT,STOVER 26 2B-3
100835 CAPSCREW,BUT,SOCHD 75 7-33 101072 CAPSCREW,SOCHD 38 3-5
100837 CAPSCREW,CSK,SOCHD 77 7-11 101081 WASHER,HARDENED 23 4-77
100837 CAPSCREW 77 7-19 101081 WASHER,HARDENED 25 7-107
100838 WASHERS, FLAT 4 6-41 101085 SCREW,HEXHD 23 5-21
100838 WASHER,FLAT 7 6-69 101087 NUT,HEX 22 4-77
100838 WASHER,FLAT 30 6-59 101087 NUT,HEX FINE CLASS 24 7-107
100838 WASHER,FLAT 74 7-31 101088 WASHER,DOWTY 11 6-55
100838 WASHER,FLAT 74 7-33 101088 WASHER,DOWTY 18 6-45
100846 NUT, CENTRE LOCK 11 7-47 101121 WASHER,DOWTY 18 5-19
100846 NUT, CENTRE LOCK 17 7-45 101129 BOLT,HEXHD 5 6-69
100847 CAPSCREW,SOCHD 6 4-47 101129 BOLT, HEXHD 34 7-59
100848 CAPSCREW,SOCHD 5 4-47 101149 SCREW,HXHD,MOD,8.8 14 7-119
100850 STUD,M/S,FULL THREAD 45L 76 7-11 101151 SCREW, HEXHD 23 3-179
100857 WASHER, BODY 9 7-47 101152 SCREW,CSK,SELFTAP 69 7-33
100857 WASHER 12 7-49 101162 CAPSCREW,SOCHD 35 2C-23
100857 WASHER, BODY 16 7-45 101167 WASHER,SPRING 4 6-57
100861 SCREW 18 6-65 101167 WASHER,SPRING 5 6-17
100861 SCREW 23 6-67 101167 WASHERS, SPRING 10 6-37
100868 WASHER 4 6-25 101167 WASHER,SPRING 45 6-7
100868 SPACER 5 7-117 101168 SCREW,PANHD,POZI 44 6-7
100870 CAPSCREW, SOCHD 11 4-17 101171 SCREW,PAN,POZI 3 6-57
100872 SCREW,PANHD SELFTAP 73 7-33 101171 SCREW,PANHD,POZI 4 6-17
100878 WASHER,FENDER 48 7-99 101171 SCREWS, PAN, POZI 9 6-37
100879 SCREW,SLT CHEESEHD 12 6-55 101171 SCREW,PANHD,POZI 42 6-7
100919 SCREW,SLT.CHEESEHD BRASS 6 6-69 101174 CAPSCREW 68 7-29

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-9
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
101174 CAPSCREW,CSK,SOC 74 7-11 101353 CAPSCREW,SOCHD 17 7-61
101175 CAPSCREW,CSK,SOC 67 7-33 101354 CAPSCREW,SOCHD 39 7-125
101176 NUT,SPEED 2 6-39 101355 BOLT,HEXHD 11 7-119
101176 NUTS, SPEED 3 6-41 101356 BOLT,HEXHD 63 7-35
101176 NUT,SPEED 66 7-31 101360 NUT,STOVER 14 3-127
101176 NUT,SPEED 66 7-33 101360 NUT, STOVER 20 4-25
101185 CAPSCREW,BUT.SOCHD 65 7-33 101396 SCREW,FLANGE 20 2A-5
101192 BOLT,HEXHD 7 7-117 101396 SCREW,FLANGE 22 2B-5
101193 WASHER,SPRING 41 6-7 101396 SCREW,FLANGE 24 2A-3
101198 SCREW,CSK,SELFTAP 64 7-33 101396 SCREW,FLANGE 24 2B-3
101205 STUD, WHEEL 31 3-153 101397 CAPSCREW SOCHD 39 6-5
101216 WASHER,SERRATED 40 6-5 101403 BOLT,HEXHD 18 5-23
101225 SCREW,HEXHD 37 5-3 101404 WASHER,FLAT 17 5-23
101228 WASHER,PROFILED 8 7-117 101991 CAPSCREW 22 3-179
101248 J-BOLT 4 4-93 101991 CAPSCREW, SOCHD 30 3-153
101248 J-BOLT 5 4-95 101993 SCREW,HEX HD 17 6-45
101257 WASHER,FLAT 27 6-59 101993 SCREW,HEXHD 22 5-21
101258 U-BOLT 5 4-63 101993 SCREW,HEXHEAD 31 4-27
101271 CAPSCREWS, SOCHD 24 4-37 101993 SCREW,HEXHEAD 36 3-5
101273 CAPSCREW,SOCHD 15 7-111 101993 SCREW,HEXHD 53 2C-7
101278 NUT 11 4-19 101993 SCREW,HEXHD 53 2C-9
101289 CAPSCREW,SOCHD 25 4-61 101993 SCREW,HEXHD 8.8 DIN933 YZ 56 2C-3
101292 CAPSCREW,SOCHD 12 6-71 101993 SCREW,HEXHD 8.8 DIN933 YZ 56 2C-5
101301 WASHER,FLAT,BONNET CATCH 42 7-5 101994 CAPSCREW,SOCHD 10 7-73
101307 WASHER, FLAT 3 4-93 101997 CAPSCREW, SOCHEAD 35 3-151
101307 WASHER, FLAT 4 4-95 105013 SCREW,HEXHD 33 2C-23
101307 WASHER,FLAT 14 4-31 120025 ELBOW 5 3-43
101307 WASHER,FLAT 17 4-97 120026 CONNECTOR 28 3-159
101307 WASHER,FLAT 22 3-45 120031 CONNECTOR, STRT 21 3-179
101307 WASHER,FLAT 26 7-67 120031 CONNECT 22 2C-13
101307 WASHER,FLAT 29 7-89 120033 CONNECT 6 3-43
101307 WASHER,FLAT 30 7-93 120040 PLUG 20 3-179
101307 WASHER,FLAT 30 7-95 120040 PLUG 30 4-27
101307 WASHER,FLAT 32 2C-25 120044 PLUG 13 4-31
101307 WASHER,FLAT 34 7-69 120045 PLUG 19 3-179
101307 WASHER,FLAT 73 7-21 120045 PLUG, HEX HEAD 25 4-113
101309 WASHER, FLAT 9 6-47 120046 ELBOW 36 4-87
101309 WASHERS, FENDER 24 4-29 120047 ELBOW 27 3-161
101309 WASHER,FENDER 24 4-61 120047 CONNECTOR,ELBOW 35 4-87
101309 WASHER,FENDER 28 7-89 120051 ADAPTOR, MALE, PUSHLOCK 26 3-161
101309 WASHER,FENDER 29 7-93 120051 ADAPTOR, MALE, PUSHLOCK 27 3-159
101309 WASHER,FENDER 31 2C-25 120053 ADAPTOR, MALE NPTF, PUSHLOCK 3 10-33
101309 WASHER,FENDER 34 2C-23 120106 CONNECTOR 17 5-19
101318 WASHER,FLAT,HARDENED 41 7-125 120106 CONNECTOR 21 5-21
101324 BOLT,HEXHD 21 2A-5 120142 FLANGE, HALF 4 4-63
101324 BOLT,HEXHD 23 2B-5 120148 CONNECTOR 2 7-131
101324 BOLT,HEXHD 25 2A-3 120148 CONNECTOR 9 3-133
101324 BOLT,HEXHD 25 2B-3 120148 CONNECTOR 10 7-133
101324 BOLT,HEXHD 37 3-5 120148 CONNECTOR 27 7-129
101325 BOLT,HEXHD 9 7-103 120157 CONNECTOR 10 5-15
101325 BOLT,HEXHD 13 7-119 120161 ADAPTOR,BARBED 13 3-53
101326 BOLT,HEXHD 8 7-103 120161 ADAPTOR,BARBED HOSE-MP 15 3-155
101326 BOLT,HEXHD 12 7-119 120161 ADAPTOR,BARBED HOSE 15 3-157
101343 WASHER, MILDSTEEL 17 4-105 120161 ADAPTOR,BARBED HOSE 15 4-85
101345 WASHER,HARDENED 5 7-65 120162 ADAPTOR 52 2C-9
101345 WASHER, HARDENED 8 7-63 120162 ADAPTOR,-6MNPT-8HOSE 55 2C-5
101345 WASHER,HARDENED 16 4-105 120196 PLUG,1/8" NPT ZINC/CAD PLATED 17 7-71
101345 WASHER, HARDENED 21 4-25 120196 PLUG 19 4-71
101345 WASHER,HARDENED 26 6-59 120196 PLUG, ZINC/CAD PLATED 24 4-113
101347 BOLT,HEXHD 8.8 18 7-71 120196 PLUG 41 7-3
101347 BOLT,HEXHD 40 7-125 120222 FLANGES, HALF 23 4-37

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-10
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
120238 FLANGE, HALF 21 4-3 120989 ELBOW 17 5-7
120238 FLANGES, HALF 22 4-37 121039 ADAPTOR,MALE 43 7-99
120253 PLUG, HEXHD 18 3-179 121045 ADAPTOR 9 5-9
120258 ELBOW 34 4-87 121045 ADAPTOR 17 5-11
120285 UNION 16 5-19 121059 CONNECT,SPEC 19 2A-5
120285 UNION,8MJIC 17 4-91 121059 CONNECT,SPEC 21 2B-5
120286 UNION 36 5-3 121059 CONNECT,SPEC 23 2A-3
120286 UNION 36 5-5 121059 CONNECT,SPEC 23 2B-3
120306 CAP 25 3-161 121066 CONNECTOR 17 3-179
120306 CAP 26 3-159 121088 TEE,BRANCH,B/H 30 4-87
120336 PLUG ASSEMBLY,SHIPPING 1 3-29 121102 TEE, B/H, BRANCH 23 3-161
120336 PLUG,HEX HEAD 35 3-3 121102 TEE, B/H, BRANCH 24 3-159
120356 BULKHEAD 15 5-19 121102 TEE,B/H,BRANCH 29 4-87
120365 TEE,RUN 20 5-7 121104 TEE, UNION 22 3-161
120366 TEE,UNION 14 5-19 121104 TEE, UNION 23 3-159
120366 TEE,UNION 19 5-7 121172 CONNECTOR, P/LOCK 21 3-161
120391 PLUG 18 7-83 121172 CONNECTOR, P/LOCK 22 3-159
120397 PLUG 34 4-99 121198 CONNECTOR 16 5-7
120399 PLUG, BLANKING 1 5-13 121231 CONNECTOR MALE 8 5-15
120399 PLUG,BLANKING 9 5-15 121241 CONNECTOR, P/LOCK 20 3-161
120478 UNION 12 4-111 121241 CONNECTOR, P/LOCK 21 3-159
120588 PLUG 20 4-3 121249 ADAPTOR 11 5-19
120588 PLUG 29 4-27 121256 ADAPTOR 8 5-9
120607 FLANGE, HALF 7 4-79 121258 TEE,BRANCH 18 5-21
120607 FLANGE,HALF 12 4-31 121263 PLUG, DRAIN 2 2C-11
120607 FLANGE,HALF 14 4-33 121268 DOUBLE BANJO BOLT 13 2C-19
120664 CONNECT 13 5-19 121275 CONNECTOR,ELBOW B/H 11 2C-31
120667 ELBOW 21 2C-13 121275 MALE-8 12 3-53
120667 ELBOW, 33 4-87 121275 MALE-8,M20,TAIL 14 3-155
120670 CONNECT,SPEC 20 2C-13 121275 MALE 14 3-157
120673 CONNECTOR 2 5-13 121275 MALE 14 4-83
120676 ADAPTOR,COMPRESSOR 16 7-61 121275 MALE-8,M20,TAIL 14 4-85
120677 ELBOW 23 4-113 121275 CONNECTOR,ELBOW B/H 30 2C-29
120678 CONNECT 15 4-11 121275 CONNECTOR,ELBOW B/H 30 2C-33
120679 ADAPTOR 29 7-53 121275 MALE-TAIL 34 3-5
120679 ADAPTOR,16MM-16MM SWAGE,BLKHD 31 7-55 121289 COVER, DUST 8 3-129
120679 ADAPTOR,16MM-16MM SWAGE,BLKHD 31 7-57 121289 COVER, DUST 13 3-129
120680 CONNECTOR 6 5-25 121290 VALVE, AIR-RELIEF 9 3-129
120682 PLUG 17 7-83 121290 VALVE, AIR-RELIEF 14 3-129
120720 CAP 24 3-161 121296 CONNECTOR, female, 16 way 1 6-73
120720 CAP 25 3-159 121314 ADAPTOR,MALE 33 3-5
120726 CAP 45 7-99 121317 FLANGE,HALF 10 4-19
120744 ELBOW 32 4-87 121350 ELBOW 4 7-131
120747 UNION 12 5-19 121350 ELBOW 5 5-25
120747 UNION 15 7-135 121350 ELBOW 7 4-67
120747 UNION 26 7-129 121350 ELBOW 17 5-21
120758 UNION 35 5-3 121350 ELBOW 24 7-129
120804 ELBOW 20 5-21 121350 ELBOW 32 5-5
120804 CONNECTOR,ELBOW 31 4-87 121353 ORIFICE 24 4-5
120807 ELBOW 3 7-131 121353 ORIFICE 24 4-7
120807 ELBOW 14 7-135 121364 ADAPTOR 7 5-15
120807 ELBOW 25 7-129 121365 CONNECTOR, START 3 5-13
120814 ELBOW 15 2C-19 121368 ORIFICE, CHECK 19 4-3
120814 ELBOW 18 5-7 121390 FLANGE,HALF 11 4-31
120819 ELBOW 34 5-3 121393 CONNECTOR 7 5-9
120924 CONNECTOR 14 2C-19 121397 CONNECTOR 15 5-7
120926 FITTING, HOSE ADPT, 1/4” BSP 5 10-33 121398 ELBOW,B/H 6 5-9
120946 TEE,RUN 16 5-23 121400 TEE,RUN 23 4-61
120965 ADAPTOR,STRAIGHT 19 5-21 121407 CONNECTOR 5 5-9
120970 CONNECTOR 33 5-3 121442 CONNECTOR 14 5-7
120989 ELBOW 15 5-23 121443 FTG,PUSHLOCK 13 4-83

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-11
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
121443 FTG 13 4-85 122065 TEE 31 4-73
121443 FTG, 1/2" PUSHLOCK 16 7-83 122068 CONNECTOR 2 4-57
121451 ADAPTOR 19 2C-13 122074 TEE, RUN 18 4-37
121463 PLUG, ANDERSON 1 10-25 122075 CONNECT 11 4-67
121509 ADAPT,1.5MM ORIFICE 16 5-21 122075 CONNECT 23 4-27
121549 FITTING,PUSHLOCK,BREATHER 42 7-99 122075 CONNECT 27 4-69
121572 FITTING,CROSS 14 5-23 122076 ELBOW 17 4-37
121573 CONNECTOR,MALE 13 5-23 122083 CONNECTOR, STRT 16 3-179
121574 ELBOW 12 5-23 122084 CONNECT 12 3-157
122002 O RING 11 4-49 122084 CONNECT 12 4-85
122008 ELBOW 10 4-49 122084 CONNECT 14 4-11
122008 ELBOW 19 4-25 122098 ELBOW 11 4-3
122012 CONNECTOR 4 4-57 122099 ELBOW 22 4-27
122012 CONNECT 9 4-49 122106 TEE,RUN 18 4-61
122015 CONNECT 11 4-15 122106 TEE, RUN 30 4-73
122015 CONNECT 16 4-97 122112 CONNECTOR 21 4-27
122015 CONNECT 18 4-3 122122 ELBOW 10 4-3
122015 CONNECT 28 4-27 122122 ELBOWS 22 4-29
122015 CONNECT 28 4-69 122134 PLUG 22 4-113
122016 CONNECTOR 34 4-73 122136 VALVE,DRAIN 18 2A-5
122017 CONNECT 4 4-47 122136 VALVE,DRAIN 20 2B-5
122017 CONNECT 22 4-61 122136 VALVE,DRAIN 22 2A-3
122018 CONNECTOR 10 4-17 122136 VALVE,DRAIN 22 2B-3
122018 CONNECT 17 4-3 122145 CONNECTOR 3 4-13
122018 CONNECTOR 18 4-25 122153 ELBOW 9 4-3
122019 CONNECT 3 4-47 122155 CONNECTOR 16 4-37
122019 CONNECT 16 4-3 122156 CONNECT 8 4-3
122019 CONNECT 27 4-27 122156 CONNECTOR 15 4-37
122019 CONNECTOR 33 4-73 122157 CONNECT 11 3-157
122020 ELBOW 21 4-61 122157 CONNECT 11 4-85
122020 ELBOW 24 3-49 122165 TEE,RUN 17 4-61
122021 CONNECT 8 4-67 122165 TEE,RUN 20 4-27
122021 CONNECTOR 9 4-17 122165 TEE,RUN 26 4-69
122021 CONNECT 9 4-19 122176 TEE,BRANCH 9 4-31
122021 CONNECT 15 4-3 122178 ELBOW 8 4-31
122021 CONNECT 33 4-99 122179 ORS/BRAZE ADAPTOR 19 4-27
122025 CONNECT 26 4-27 122183 TEE, B/H, BRANCH 19 3-161
122026 CONNECTORS 5 4-57 122183 TEE, B/H, BRANCH 20 3-159
122026 CONNECT 8 4-49 122185 CONNECT, SPEC 7 4-3
122026 CONNECT 9 4-67 122198 ELBOW 13 4-33
122026 CONNECTOR 17 4-25 122203 CONNECTOR 29 4-73
122028 ELBOW 14 4-3 122205 CONNECTOR 28 4-73
122028 ELBOW 25 4-27 122224 ELBOW 18 3-161
122031 TEE,UNION 24 4-27 122224 ELBOW 19 3-159
122032 ELBOW 7 4-49 122257 REDUCER 3 4-95
122032 ELBOW 15 4-105 122261 CONNECT, SPEC 6 4-3
122032 ELBOW 21 4-37 122271 TEE, UNION 27 4-73
122033 CONNECTOR 3 4-57 122275 CONNECT 32 3-5
122033 CONNECT 10 4-31 122278 CONNECTOR 23 3-49
122033 CONNECT 20 4-61 122279 ELBOW 22 3-49
122047 ELBOW 13 4-3 122279 ELBOW 31 3-5
122049 CONNECT 12 4-3 122280 ELBOW, 21 3-49
122049 CONNECT 14 4-105 122291 TEE,BRANCH 18 4-27
122049 CONNECTORS 23 4-29 122297 PLUG,HOLLOW,HEX 21 4-77
122053 TEE, BRANCH 20 4-37 122322 CONNECT 16 4-61
122055 TEE,RUN 10 4-67 122326 CONNECT 15 4-61
122055 TEE,RUN 19 4-61 122329 CONNECT 14 4-61
122058 CONNECTOR 32 4-73 122330 ELBOW 15 4-97
122060 TEE, RUN 19 4-37 122333 ELBOW 10 4-15
122061 TEE,B/H 11 4-111 122336 ADAPTOR 11 5-23
122065 TEE 13 3-157 125008 CONNECTOR 15 7-83

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-12
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
125065 ELBOW 7 3-43 140271 O-RING 4 3-117
130001 HOSE,PUSHLOCK 8 3-157 140271 O-RING 5 3-57
130001 HOSE,PUSHLOCK 8 4-85 140271 O-RING 5 3-93
130001 HOSE,PUSHLOCK 9 3-157 140277 O RING 24 4-69
130001 HOSE,PUSHLOCK 9 4-85 140284 SEAL,WIPER 20 4-77
130001 HOSE,PUSHLOCK 10 3-155 140284 SEAL,WIPER,PUR 22 7-107
130001 HOSE,PUSHLOCK 10 4-83 140285 SEAL,ROD,OMEGAT 21 7-107
130001 HOSE,PUSHLOCK 11 3-53 140297 O-RING 20 4-113
130001 HOSE,PUSHLOCK 30 3-5 140298 O-RING 19 4-113
130001 HOSE,PUSHLOCK 1/2" 51 2C-9 140299 SEAL, ROD 18 4-113
130001 HOSE,PUSHLOCK 1/2" 54 2C-5 140300 SEAL,OIL 14 7-111
130002 HOSE, PUSHLOCK 17 3-161 140301 SEAL,OIL 13 7-111
130002 HOSE, PUSHLOCK 18 3-159 140342 V RING,FORSHEDA 25 3-145
130002 HOSE,PUSHLOCK 3/8" 50 2C-9 140353 O-RING 16 4-71
130002 HOSE,PUSHLOCK 3/8" 53 2C-5 140367 O RING 20 7-107
130020 HOSE, PUSHLOCK 1/4” 6 10-33 140368 O-RING 13 4-107
130029 PIPE,AIR LINE 15 5-21 140370 O-RING 5 5-15
130044 FIRE SLEEVE 12 2C-19 140396 O-RING 33 4-43
130044 sleeve,fire 15 2C-13 140400 RING, BACK UP 14 4-107
130044 sleeve,fire 16 2C-13 140406 RING,BACK UP 19 4-77
130044 sleeve,fire 17 2C-13 140406 RING,BACK UP 19 7-107
130044 sleeve,fire 18 2C-13 140411 RING, BACK UP 17 4-113
130048 SLEEVE,FIRE 11 6-53 140416 RING,BACK UP 15 4-71
130048 SLEEVE,FIRE 12 6-53 140423 W/BAND, PISTON 16 4-113
130070 HOSE,PUSHLOCK 14 7-83 140440 SEAL, WIPER 15 4-113
130070 HOSE,PUSHLOCK 41 7-99 140461 O-RING 11 7-109
140020 O-RING 5 4-65 140462 WASHER, DOWTY 16 5-11
140032 SEAL, PISTON 17 4-107 140464 O-Ring 8-3
140033 SEAL, WIPER 11 4-107 140464 O-Ring 8-3
140044 SEAL, SINGLE ACTING 12 4-107 140464 O-Ring 8-5
140059 O-RING 10 4-107 140464 O-Ring 8-5
140086 O-RING 6 4-79 140464 O-Ring 8-7
140103 RING, ANTI-EXTRUSION 4 4-65 140464 O-Ring 8-7
140108 V RING 25 4-69 140464 O-Ring 8-9
140115 O-RING 18 4-71 140464 O RING 40 7-99
140131 O-RING 5 4-79 140469 SEAL, CASSETTE 32 3-151
140150 O RING 17 4-27 140474 SEAL,ROD 14 4-71
140150 O-RINGS 21 4-29 140513 SEAL, ROD 14 4-113
140159 O-RING 3 4-65 140523 WASHER, DOWTY 5 4-3
140162 O RING 3 7-115 140537 GASKET,SURGE TANK ASSEMBLY 49 2C-9
140169 O-RING 21 4-113 140537 GASKET,SURGE TANK ASSEMBLY 52 2C-5
140193 O-RING 6 5-15 140542 SEAL,CAP,DIESEL FILLER 2 7-87
140201 O-RING 17 4-71 140565 KIT, SEAL 9 4-107
140221 O RING 23 7-107 140581 SEAL, S/LIP 8 3-133
140228 O RING,19X25 TO 25X25 RIMS 1 3-185 140612 SEAL, PISTON 13 4-113
140228 O-RING 3 3-187 140613 SEAL,WIPER 13 4-71
140228 O-RING 3 3-187 140618 SEAL,PISTON 12 4-71
140228 O-RING 3 3-187 140619 W/BAND,PISTON 11 4-71
140228 O-RING 3 3-187 140622 SEAL RING 27 2C-35
140228 O-RING 3 3-189 140628 KIT, SEAL 15 5-11
140228 O-RING 3 3-189 140634 U-SEAL 10 4-71
140228 O-RING 3 3-189 140660 KIT, SERVICE 2 4-109
140228 O-RING 3 3-189 140683 KIT, DOUBLE SEAL 15 4-89
140240 O RING 34 3-151 140685 SEAL, U-TYPE, LWB 15 3-179
140262 O RING, PLANET PIN 29 3-153 140686 SEAL,ROD 18 4-77
140262 O-RING, PLANET PIN 33 3-151 140686 SEAL,ROD 18 7-107
140269 O-RING 16 3-161 140698 W/BAND, ROD 12 4-113
140269 O-RING 17 3-159 140702 W/BAND,ROD 9 4-71
140271 O-RING 2 3-89 140725 SEAL,D/L VITON 24 3-145
140271 O-RING 2 3-125 140731 O-RINGS 14 4-37
140271 O-RING 4 3-81 140732 O-RING 7 4-31

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-13
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
140732 O RING 12 2C-27 150140 Bearing Roller 8-9
140734 O-RING 15 4-107 150140 BEARING, TENSIONER, ROLLER 32 2A-67
140744 Seal-Kit 8-3 150140 BEARING, TENSIONER, ROLLER 32 2B-67
140744 Seal-Kit 8-3 150198 BEARING, ASS, PLANET 36 3-153
140744 Seal-Kit 8-5 150198 BEARING, ASS, PLANET 41 3-151
140744 Seal-Kit 8-5 150205 BEARING,SPHERICAL PLN 37 7-125
140744 Seal-Kit 8-7 150229 Bearing Aircon Pulley 8-9
140744 Seal-Kit 8-7 160009 WASHER 3 6-25
140744 Seal-Kit 8-9 160190 PLATE, RETAINER, RING GEAR 24 3-153
140744 KIT,SEAL 4 7-101 160190 PLATE, RETAINER, RING GEAR 27 3-151
140759 SEAL KIT * 4-113 160194 PLUG, BRONZE THRUST 23 3-153
140760 O-RING, VITON 16 4-89 160194 PLUG, BRONZE THRUST 26 3-151
140760 O-RING 34 4-39 160297 BUSH,BRONZE 10 7-117
140776 SEAL, OSCILLATION 10 7-109 160360 PLATE, LOCK 22 3-153
140791 BOOT, CYL 11 4-113 160360 PLATE, LOCK 25 3-151
140805 O-RING 6 4-55 160383 PIN ASSY,ARTIC,ADT 2 7-115
140806 O-RING 5 4-55 160432 SLEEVE,PEDAL,VESCONITE 13 4-105
140824 SEAL, U-TYPE, LWB 14 3-179 160510 CLAMP,ALUM-18MM 31 5-3
140827 WEAR BAND,NECKBUSH 17 4-77 160523 BUSH, TILT CYL 2 4-107
140827 W/BAND,ROD 17 7-107 160617 END PLATE, EXPANDING STEER CYL 23 4-69
140829 W/BAND,PISTON 16 4-77 160618 CONE,EXPANDING PIN,B40 22 4-69
140829 W/BAND,PISTON 16 7-107 160667 SEAL PROTECTOR, AGRI HAULER 3 3-163
140833 O RING,NITRILE 62 7-35 160685 PLATE,RETAINER,PIVOT PIN 1 7-115
140834 V-RING 61 7-35 160688 PIN, PLANET GEAR 21 3-153
140880 O-RING 3 3-149 160688 PIN, PLANET GEAR 24 3-151
140911 SEAL,OIL,D/LIP,VITON 17 2A-5 160710 SHAFT, STUB, MACHINED 20 3-153
140911 SEAL,OIL,D/LIP,VITON 19 2B-5 160710 SHAFT, STUB, MACHINED 23 3-151
140911 SEAL,OIL,D/LIP,VITON 21 2A-3 RING, GEAR, CARRIER-FLAME,
160711 19 3-153
140911 SEAL,OIL,D/LIP,VITON 21 2B-3 HARDEN
140911 RING, SEAL FLANGE TO P.T.O. 65 2A-75 160711 RING GEAR CARRIER 22 3-151
140911 RING, SEAL FLANGE TO P.T.O. 65 2B-75 160717 HUB, MACHINED 21 3-151
140912 O RING 16 2A-5 160722 NUT, LOCK 18 3-153
140912 O RING 18 2B-5 160722 NUT, LOCK, HUB 20 3-151
140912 O RING 20 2A-3 160723 BLOCK,GREASE NIPPLE,4-BANK 5 7-131
140912 O RING 20 2B-3 160723 BLOCK, GREASE NIPPLE BANK 9 7-133
140912 RING, SEAL HOUSING TO T/CASE 89 2A-75 160727 SLEEVE,FIXED ARTIC 11 7-111
140912 RING, SEAL HOUSING TO T/CASE 89 2B-75 160748 PLANET, THRUST 17 3-153
140988 KIT, SEAL INTERSECTION 9 4-9 160748 PLANET, THRUST 19 3-151
140995 SEAL KIT, POPPET VALVE 3 4-45 160813 SPACER,T/D DIFF YOKE 22 3-145
145013 O RING 6 4-49 160814 SPACER,T/D DIFF BRG 21 3-145
145018 O-RING 4 7-9 160865 COUPLING, FAN TO HYD MOTOR 8 4-17
145018 O RING 72 7-21 160875 DISC, P/BRAKE 6 3-135
150015 BEARING 3 3-131 160877 PIN, SAFETY BAR, PLATED 9 7-109
150081 BEARING 7 3-133 160906 PIN,PIVOT,BIN,STAY 18 7-113
150090 CONE, BEARING 31 3-167 160920 WASHER, SPECIAL 7 4-17
150090 CONE, BEARING 31 3-171 160920 WASHER,SPECIAL 8 4-19
150090 CONE, BEARING 31 3-175 160993 NECKBUSH, NUT 6 4-107
150096 BEARING,SPHERICAL 8 4-71 160994 NECKBUSH, SET 7 4-107
150097 BEARING,SPHERICAL 38 7-125 161001 N/BUSH 9 4-113
150110 CONE, BEARING 28 3-153 161021 SPACER, CIRCLIP 16 3-153
150110 CONE, BEARING 31 3-151 161021 SPACER, CIRCLIP 17 3-151
150111 CUP BEARING 27 3-153 161028 WASHER,ORBITAL MTG 14 4-97
150111 CUP, BEARING 30 3-151 161057 BLOCK, 5-GREASE NIPPLE BANK 23 7-129
150112 CONE, BEARING 26 3-153 161081 SLEEVE,4DEG,STEERING COLUMN 38 6-5
150112 CONE, BEARING 29 3-151 161086 SPACER,BLOCK,DOOR STRAP 71 7-11
150113 CUP, BEARING 25 3-153 161109 WASHER,THICK 21 4-69
150113 CUP, BEARING 28 3-151 161138 WASHER, THRUST 16 3-151
150114 ASSY,BEARING 12 7-111 161160 PIN,EXPANDING 20 4-69
150127 BEARING,CYL ROLLER 23 3-145 161198 BOSS,NON-TAPPED 36 7-125
150130 BEARING,SPHERICAL 9 7-117 161280 CARRIER, SEAL 15 3-151
150130 BEARING, SPHERICAL 10 4-113 161281 LABRINTH, SEAL CARRIER 14 3-151

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-14
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
161295 SPACER,THRU,DRIVE BEARING 20 3-145 166987 BOSS, NON-TAPPED 2 6-49
161318 PISTON 8 4-107 170031 LOCK TAG REAR AXLE 9 4-111
161412 HOUSING, ALUMINIUM, WDB 13 3-179 170467 RETAINER PLATE 8 4-111
161414 HUB, SPLINED, WDB 15 3-153 170489 SAW,CYL,WASHER 17 7-113
161415 PIN, DOWEL 12 3-179 170821 SHIM 19 4-69
161447 WASHER,SPRING 39 7-99 170822 SHIM,TOP ARTIC PIN 7 7-111
161568 SPACER,T/DRV DIFF INPUT 13 3-147 171508 CLAMP,WHEEL SPANNER 60 7-31
161568 SPACER,T/DRV DIFF INPUT 19 3-145 171532 CLAMP, OIL LEAD PIPE, CYL 6 4-113
161569 RING, BRG RETAINER - THRU DRIVE 6 3-133 172043 WASHER,RUBBER 40 7-5
161584 COVER, BEARING - THRU DRIVE 5 3-133 172232 SPACER,SHIM G/BOX 25 3-5
161668 ADAPTOR,BARBED-HOLLOW O'RING 10 7-111 172234 SPACER,SHIM GEARBOX,8MM 9 3-53
161687 MTG PLT,FIXED ARTIC 9 7-111 172234 SPACER,SHIM GEARBOX 24 3-5
161691 PLANET CARRIER HD 13 3-151 172518 PLT,SPACER,AXLE 10 7-119
161691 PLANET CARRIER, 3 PIN 14 3-153 172819 PLT,BELLY 16 7-71
161856 PISTON 8 4-113 172823 PLT,BELLY,REAR,LH 15 7-71
161869 BLOCK, GREASE, TAILGATE 13 7-135 172862 LID,TANK,HYD,FILTER 38 7-99
161874 SPACER,STRTCH BOLT 29 3-3 172867 GRILL,BONNET 25 7-67
161877 INSERTS 11 3-37 172867 GRILL,BONNET 33 7-69
161877 BUSH 28 3-3 172874 PIPE,PARK BRAKE 10 5-19
161888 DAMPER, CYL, LIFT 7 4-113 172875 PIPE,BRAKE,REAR 6 3-157
161935 NUT,INSERT 22 3-13 172875 PIPE,BRAKE,REAR 6 4-85
162012 BUSH, OSCILLATION 8 7-109 172876 PIPE,CTD CONTROL 9 5-19
162014 WASHER,VESCONITE 12 4-105 172956 TAG, LOCK, PIN RETAINER 7 7-109
162017 BLOCK, 7-GREASE NIPPLE BANK 8 7-133 172967 GUARD,LOWER,PTO,FNT 13 3-127
162017 BLOCK, 7-GREASE NIPPLE BANK 22 7-129 173444 HANDRAIL,CAB,RHS,REAR 69 7-13
162036 NUT,NECKBUSH 7 4-71 173448 HANDRAIL,CAB,LHS,REAR 68 7-13
162095 NECKBUSH 6 4-71 173458 PLT,MTG,LHS,GUARD,WINDOW,LARGE 67 7-13
162121 MTG,T/MISSION 27 3-5 173464 PLATE, RETAINER, RUBBER, OSC. 6 7-109
162168 WASHER, DOMEX, ALLISON, OUTPUT 58 3-39 173591 BKT,HARNESS SUPP,CLD STRT 15 2A-5
162174 PLT, SPACER, RUBBER MNT 8 3-47 173591 BKT,HARNESS SUPP,CLD STRT 17 2B-5
162185 SHIM,1.6MM,BIN SHOCK MAT 11 7-117 173591 BKT,HARNESS SUPP,CLD STRT 19 2A-3
162187 SHIM,5MM,BIN SHOCK MAT 12 7-117 173591 BKT,HARNESS SUPP,CLD STRT 19 2B-3
162278 SPACER,TUBE 30 2C-25 173592 BKT,BREATHER PIPE SUPP 48 2C-9
162295 PIN,FIXED,ARTIC SECTION 8 7-111 173592 BKT,BREATHER PIPE SUPP 51 2C-5
162348 COVER-BRG HSG A-FRAME 7 7-103 173595 GUARD,BREATHER 47 2C-7
162404 WASHER 7 3-155 173595 GUARD,BREATHER,BEHR RAD 50 2C-3
162404 WASHER 7 4-83 173637 MTG,HOSES,STEERING 18 4-69
162404 WASHER 10 3-53 173733 PLT,SPACER,CAC 46 2C-7
162404 WASHER 12 2C-31 173733 PLT,SPACER,CAC 49 2C-3
162404 WASHER 26 3-5 173782 MANIFOLD, 3 PORT, HYD TEST POINT 20 4-29
162404 WASHER 29 2C-29 173802 CUP,BONNET CATCH 39 7-5
162404 WASHER 29 2C-33 173809 CLAMP 7 4-111
162427 NECKBUSH,SUSP STRUT 15 4-77 173862 PLT,SEALING,SIDE,RADIATOR 24 7-67
162427 NECKBUSH,SUSP.STRUT 15 7-107 173865 PLT,SEALING,TOP,RADIATOR 23 7-67
162455 WASHER,STEPPED 18 3-145 173902 SAFETY BAR 5 7-109
162456 WASHER,SPRING RET,BIN HEAT,ADT 11 4-105 173965 BKT,DIESEL HOSE GUIDE 14 2C-13
162456 WASHER,SPRING RET,BIN HEAT 26 2C-35 173984 BKT,HOSE,ENGINE HEATHER 45 2C-9
162461 WASHER, THRUST SAHR BRAKES 13 3-153 173984 BKT,HOSE,ENGINE HEATER 48 2C-5
162532 PIN,TIP CYL 13 7-117 173985 GUARD, CTD 3 3-165
162533 SPACER,TIP CYL 14 7-117 174057 SHIM, PARK BRAKE 5 3-135
162578 PIN,TAG 35 7-125 174317 SLIDE,LOCK BELLY PLT 14 7-71
162638 END,DIA 2 4-65 174318 SPACER: BOLTS REAR COVER 17 3-145
162662 COUPLING,FAN TO HYD MOTOR 7 4-19 174503 MTG BKT,SLIDE BELLY PLT 13 7-71
162761 WASHER,SPRING RET,BIN HEAT 25 2C-35 174605 RING, P2 INDEXING 5 3-19
162802 PISTON 5 4-71 174605 RING, P3 INDEXING 8 3-39
162806 ASSY, PIN, TIP CYL 10 4-111 174676 PLT,MTG,RHS,GUARD,WINDOW 66 7-13
162832 SPACER,A-FRAME 6 7-103 174739 STAY,CAB 10 4-105
166348 BOSS 34 7-125 175007 PIPE,REAR,CTD CONTROL 8 5-19
166566 PIN,MTG,MIRROR 70 7-17 175014 PLT,BULKHEAD,PIPE CTD,CONTROL 7 5-19
166688 BOSS 15 7-117 175016 MTG,PIPES,TRANS COOL,REAR 20 3-49
166851 DRIVE SHAFT, THRU DRIVE 4 3-133 176043 SPACER,ENG MTG 14 2A-5

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-15
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
176043 SPACER,ENG MTG 16 2B-5 176176 MTG,BKT,AUTO GREASER 16 11-3
176043 SPACER,ENG MTG 18 2A-3 176177 PLATE, BULKHEAD, FIREWALL 27 7-53
176043 SPACER,ENG MTG 18 2B-3 176177 PLT,BULKHEAD,FIREWALL 29 7-55
176044 SPACER,ENG MTG 13 2A-5 176177 PLT,BULKHEAD,FIREWALL 29 7-57
176044 SPACER,ENG MTG 15 2B-5 176178 BKT,PLT,GUARD,BRAKE PIPE 8 7-81
176044 SPACER,ENG MTG 17 2A-3 176185 COVER, M/GUARD, MAN GREASE 6 7-133
176044 SPACER,ENG MTG 17 2B-3 176191 PIPE,STEEL,F/PIECE,R/ACC 11 4-11
176046 PLT,SPACER,BONNET 38 7-3 176192 PIPE,STEEL,R/PIECE,R/ACC 10 4-11
176047 MTG,PIPES,TANK RETURN,MID 16 4-27 176247 PLT,SEALING,LHS,LOW,RAD 22 7-67
176048 MTG,PIPES,TANK RETURN 15 4-27 176277 PLT, HINGE SUPPORT,BONNET 37 7-3
176050 MTG,PIPES,TANK RETURN,FNT 14 4-27 176293 PLT,RETAINER,OUTRIGGER 33 7-125
176054 PLT,MTG,CLAMP,FIREWALL 18 7-77 176299 SHIM, PARK BRAKE 2 3-135
176059 BRACKET, BIN PIVOT SENSOR 21 6-67 176306 WASHER,CAB 65 7-11
176067 PLT,FLEXIBLE STEP,BOT 27 7-91 176312 SHIM,1.6MM,G/HANDLE BKT 64 7-13
176067 PLT,FLEXIBLE STEP,BOT 28 7-95 176327 SPACER,STEERING COLOUMN 59 7-35
176072 PLATE, STEPPED, PARK BRAKE 4 3-135 176341 BKT,REAR,BREATHER PIPE,SUPPLY 44 2C-9
176073 PLATE, STOP, PARK BRAKE 3 3-135 176341 BKT,REAR,BREATHER PIPE,SUPPLY 47 2C-5
176074 BKT,EXH PIPE/HEAT SHIELD 29 2C-25 176342 COVER,SIDE,T/COOLER BOX 21 3-45
176077 PLT,RETAIN,M/GUARD CURTAIN 26 7-89 176343 COVER,REAR,T/COOLER BOX 20 3-45
176077 PLT,RETAIN,M/GUARD CURTAIN 27 7-93 176344 COVER,FRONT,T/COOLER BOX 19 3-45
176083 GUARD,P/SHAFT,BOTTOM 12 3-127 176346 SHIM,ARTIC SUP,B/HEATING 22 2C-35
176086 SPIDER,COVER,VOAC BLOCK 4 7-65 176353 MTG,HOSE,TEFLON COMP 23 3-5
176087 PIPE, OIL LEAD, TIP CYL 5 4-113 176353 MTG,HOSE,TEFLON COMP COOL 30 5-3
176088 BRACKET, RECEIVER DRIER, HVAC 28 7-53 176363 PLT,SEALING,RHS,RADIAT 21 7-67
176088 BKT,RECEIVER DRIER,HVAC 30 7-55 176364 COVER,GREASE PIPES 16 7-113
176088 BKT,RECEIVER DRIER,HVAC 30 7-57 176370 PLT,SEAL,COOLBOX/SHIELD 18 3-45
176097 COVER, GREASE BANK, BEAM 7 7-133 176373 MTG,HOSES,WDB,OFF CHASSIS 16 4-91
176098 COVER,GREASE BANK,OSC 6 7-131 176379 WASHER,SPRING RET,MIR BKT 63 7-17
176103 PLT,ARTIC LOCK RETAINER 25 7-89 176380 GUARD,WINDOW,REAR 62 7-13
176103 PLT,ARTIC LOCK RETAINER 25 7-91 176381 RETAINER,SEAL,REAR,CAB 61 7-23
176111 BKT,FLASHING BEACON LIGHT 4 6-27 176382 RETAINER,SEAL,RHS,CAB 60 7-23
176117 PIPE,STEEL,MAIN TANK RET 13 4-27 176383 RETAINER,SEAL,RHS,M/GUARD 59 7-23
176118 PIPE,STEEL,CASE DRAIN 12 4-27 176402 MTG, SPRING ARTIC HOSES 19 4-29
176119 PIPE,STEEL,F/PIECE,F/ACC 13 4-11 176423 SPACER,OUTRIGGER,AUTOGATE 32 7-125
176120 PIPE,STEEL,R/PIECE,F/ACC 12 4-11 176429 PLATE,SEAL,CAB,REAR,RH 3 7-65
176122 LEVER,R/LID-BATT/HYD TANK 36 7-99 176431 SHIM,1.6MM,EXTERIOR HINGE 58 7-11
176133 MTG,CLAMP,RUBBER 19 3-49 176435 WASHER,CIG LIGHTER 37 6-5
176140 BRACKET, REAR, LIGHT COVER 10 6-47 176490 SHIM,BIN SUPPORT POLE MTG 15 7-113
176141 BRACKET, SIDE, LIGHT COVER 11 6-47 176544 PLATE, TWO HOLE WASHER 7 6-61
176142 SUPPORT,TOP,BIN HEATING 24 2C-35 176544 PLT,TWO HOLE WASHER 22 3-5
176143 SUPPORT,ARTIC,BIN HEATING 23 2C-35 176587 SPACER, WDB 11 3-179
176147 PIPE, 1, GREASE, F/CHASSIS 21 7-129 176642 WASHER,CAB MTG 9 7-73
176148 PIPE, 2, GREASE, F/CHASSIS 20 7-129 176642 WASHER,CAB MTG 31 7-125
176149 PIPE, 3, GREASE, F/CHASSIS 19 7-129 176663 H/SHIELD, CAB F/WALL HOSES 7 7-75
176150 PIPE, 4, GREASE, F/CHASSIS 18 7-129 176716 PLT,SANDWICH,WIPER,REAR 2 6-15
176151 PIPE, 5, GREASE, F/CHASSIS 17 7-129 176716 PLT,SANDWICH,WIPER,REAR 3 6-13
176152 PIPE, 6, GREASE, F/CHASSIS 16 7-129 176772 BKT,A/C COMP HARNESS 16 6-45
176153 PIPE, 7, GREASE, F/CHASSIS 15 7-129 176909 SPACER, CLAMP, ACCUMULATORS 26 4-73
176154 PIPE, 8, GREASE, F/CHASSIS 14 7-129 176937 MTG, B/H, AXLE PIPES, MID 16 3-159
176155 PIPE, 9, GREASE, F/CHASSIS 13 7-129 176962 MTG BKT,LATCH,CAB 57 7-11
176156 PIPE, 10, GREASE, F/CHASSIS 12 7-129 177509 GUARD,SUSP.STRUT CHARGE VALVE 14 7-107
176159 PIPE, 13, GREASE, F/CHASSIS 11 7-129 178015 SHIM,BKT,RHS,T/SHIELD 12 2A-5
176160 PIPE, 14, GREASE, F/CHASSIS 10 7-129 178015 SHIM,BKT,RHS,T/SHIELD 14 2B-5
176161 PIPE, 15, GREASE, F/CHASSIS 9 7-129 178015 SHIM,BKT,RHS,T/SHIELD 16 2A-3
176162 PIPE, 16,GREASE, F/CHASSIS 8 7-129 178015 SHIM,BKT,RHS,T/SHIELD 16 2B-3
176163 PIPE,1,GREASE,R/CHASSIS 7 7-131 178141 SHIM,BIN SUPPORT POLE 14 7-113
176164 PIPE,2,GREASE,R/CHASSIS 8 7-131 178159 BRACKET,ANTENNA RADIO 3 6-39
176165 PIPE,3,GREASE,R/CHASSIS 9 7-131 178192 RING, P1 INDEXING 5 3-17
176166 PIPE,4,GREASE,R/CHASSIS 10 7-131 178197 BRACKET, STEER PIVOT SUP 17 6-65
176174 PIPE,BRAKE,REAR,LONG 5 3-157 178198 BRACKET, STEER PIVOT SEN 16 6-65
176175 COVER,AUTO GREASER 17 11-3 178259 WASHER,B/HEATING 21 2C-35

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-16
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
178365 PLT,SPACER,T/MISSION 21 3-5 180995 ROD 4 4-71
178407 SHIM,3MM,MIRR BKT,TOP 56 7-17 181545 HINGE,BONNET 35 7-3
178444 PLT,CATCH 16 3-145 181549 BKT,GUARD,BRAKE PIPE 7 7-81
178478 GUARD,PIPES,CO0LER BOX 17 3-45 181684 MTG,HVAC,HATCH DOOR,STRUT 51 7-19
178539 PLT,WASHER,ENGINE 11 2A-5 181817 BARREL,STEERING CYL 3 4-71
178539 PLT,WASHER,ENGINE 13 2B-5 181860 TOOL,LEVER,WHEEL SPANNER 58 7-31
178539 PLT,WASHER,ENGINE 15 2A-3 182023 MTG,CAB,FRONT,LHS 8 7-73
178539 PLT,WASHER,ENGINE 15 2B-3 182024 MTG,CAB,FRONT,RHS 7 7-73
178542 SHIM,DROPBOX,1MM 8 3-53 182025 MTG,CAB,REAR RHS 6 7-73
178543 SPACER,ENG MTG 10 2A-5 182035 MTG,CAB,REAR,LHS 5 7-73
178543 SPACER,ENG MTG 12 2B-5 182283 MTG,CAB,MIRROR BKT,LHS 50 7-17
178543 SPACER,ENG MTG 14 2A-3 182284 MTG,CAB,MIRROR BKT,RHS 49 7-17
178543 SPACER,ENG MTG 14 2B-3 182285 HANDRAIL,CAB,ROOF 48 7-13
178567 SHIM,1.6MM,MIRR BKT,TOP 55 7-17 182298 MTG,MIRROR,RHS 47 7-17
178568 SHIM,1.6MM,MIRR BKT,BOT 54 7-17 182299 MTG,MIRROR,LHS 46 7-17
178569 SHIM,3MM,MIRR BKT,BOTT 53 7-17 182393 BANJO 15 3-145
178571 PIPE,PNEUMATIC,COOLING 29 5-5 182524 PLT,GUARD,BRAKE PIPE,FRNT 6 7-81
178572 PIPE1,PNEUMATIC,COOLING 28 5-3 182526 BKT,ELEC,BULKHEAD,MOUNTING 5 7-81
178573 PIPE2,PNEUMATIC,COOLING 27 5-3 182651 PLT,HINGE,BONNET 12 7-71
178574 PIPE3,PNEUMATIC,COOLING 26 5-3 182665 CHASSIS,FNT 4 7-73
178575 MTG,PIPE,PNEU,COOLING 25 5-5 182906 ASSY,PIN,FLOAT,ARTIC 6 7-111
178576 MTG,TOP,PIPE,PNEU,COOLING 24 5-5 183173 JOINT, OSCILLATION 4 7-109
178579 MTG PIPES,PNEU,COOL 23 5-3 183187 JOINT, OSCILLATION 4 7-109
178580 MTG,PIPES,PNEUMATIC,COOL 22 5-3 183202 BARREL, CAB TILT 3 4-107
178582 MTG,LHS,ENG-T/MISSION 20 3-5 183203 ROD, CAB TILT 4 4-107
178583 MTG,RHS,ENG-T/MISSION 19 3-5 183404 MTG,GUARD,FAN,LHS 41 2C-7
178589 SHIM,REAR MTG, 18 3-5 183404 MTG,GUARD,FAN,LHS 44 2C-3
178680 BKT,RAD/CAC,LHS,TOP 43 2C-7 183405 MTG,GUARD,FAN,RHS 40 2C-7
178680 BKT,RAD/CAC,LHS,TOP 46 2C-3 183405 MTG,GUARD,FAN,RHS 43 2C-3
178681 BKT,RAD/CAC,LHS,BTM 42 2C-7 183415 PLT, RETRACTION, WDB 10 3-179
178681 BKT,RAD/CAC,LHS,BTM 45 2C-3 183651 STAND,SILENCER, DRY DISC 1 2C-39
178715 SHIM,BIN HEAT,REAR CHASSIS 20 2C-35 184029 ROD,SUSP STRUT,WELDED 13 7-107
178726 TAG,LOCK,MIRROR 52 7-17 184029 ROD,SUSP STRUT 14 4-77
178781 MTG1,PIPES,PNEU,COOL 21 5-3 184259 SPACER,PIN,T/GATE 30 7-125
178798 CLAMP, ARTIC HOSES, LARGE 18 4-29 184265 WASHER 29 7-125
178799 WASHER,MACHINED,STRIKER BOLT 31 7-99 184266 CAP,PIVOT,T/GATE 28 7-125
178824 PLT, SHIM, SPIDER 7 3-47 184275 BKT,LHS,SEAL,CAC,RAD,B50D,T3 42 2C-3
178954 PLT,SEALING,RHS,LOW,RAD 20 7-67 184276 BKT,RHS,SEAL,CAC,RAD,B50D,T3 41 2C-3
178963 MTG,BOT,PIPE,PNEU,COOL 20 5-5 184300 BARREL, TIP CYL, R/LESS 4 4-113
178967 PLT,BOX,PADHANDLE TRIMARK 36 7-5 184301 ROD, TIP, CYL, D85, RIBLESS 3 4-113
178970 PIPE, GUTTER, F, R, SHORT 15 3-159 184313 POLE,BIN STAY 13 7-113
178971 PIPE, GUTTER, F, L, SHORT 14 3-159 184320 BKT,RAD/CAC,RHS,BTM 39 2C-7
178972 PIPE, GUTTER, F, L, LONG 13 3-159 184320 BKT,RAD/CAC,RHS,BTM,B50D,T2&3 40 2C-3
178973 PIPE, GUTTER, F, R, LONG 12 3-159 184323 COVER,UNLOADER VALVE 26 7-95
178974 PIPE, BREATHER, F, L, OUTER 11 3-159 184423 BKT, MTG, BUA 20 6-67
178975 PIPE, BREATHER, F, L, INNER 10 3-159 184497 BKT,MTG,H/SHIELD,CORNER 28 2C-25
178976 PIPE, BREATHER, F, R, INNER 9 3-159 184521 PLATE, GREASE LINE, TIP CYL 12 7-135
178977 PIPE, BREATHER, F, R, OUTER 8 3-159 184570 BRK,FAN,PURGING 4 5-9
178978 PIPE, BRAKE, F, L 7 3-159 184572 PIPE,FAN PURGING 3 5-9
178979 PIPE, BRAKE, F, L 6 3-159 184610 GUARD,PROPSHAFT,BOTT,FRNT 11 3-127
178980 PIPE, GUTTER, R, R, OUTER 15 3-161 184625 PIPE, LH, 2, R/CHASS, R/L BIN 11 7-135
178981 PIPE, GUTTER, R, R, INNER 14 3-161 184626 PIPE, RH, 2, R/CHASS, BIN 10 7-135
178982 PIPE, GUTTER, R, L, OUTER 13 3-161 184629 PIPE, LH, 4, R/CHASS, R/L BIN 9 7-135
178983 PIPE, GUTTER, R, L, OUTER 12 3-161 184630 PIPE, RH, 4, R/CHASS, R/L BIN 8 7-135
178984 PIPE, BREATHER, R, R, OUTER 11 3-161 184651 CLAMP, 2 ACCUMULAT0RS 2 4-93
178985 PIPE, BREATHER, R, R, INNER 10 3-161 184651 CLAMP, 2 ACCUMULAT0RS 2 4-95
178986 PIPE, BREATHER, R, L, INNER 9 3-161 184700 MTG,BRK,LHS,T/H COOLER 18 3-49
178987 PIPE, BREATHER, R, L, OUTER 8 3-161 184728 PIPE,TOP HYD,TIP 6 4-111
178988 PIPE, BRAKE, R, R 7 3-161 184729 MTG,ARTIC COVER,LH 12 7-113
178989 PIPE, BRAKE, R, L 6 3-161 184739 PLT,MTG,OBW & TPMS,ADT 4 6-69
180992 PLUG,TAPER,WALKING BEAM 9 7-119 184740 BARREL,SUSP STRUT 13 4-77

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-17
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
184741 BRACKET, ACC, SUSP, LHS 25 4-73 186964 PLT,SILENCER BASE SHIELD 6 3-53
184742 BRACKET, ACC, SUSP, RHS 24 4-73 186965 SHIELD,SILENCER BASE 5 3-53
184750 CURTAIN MOUNT 23 4-75 187011 BUSH,PIN RETAINING 5 7-111
184751 CURTAIN MOUNT 22 4-75 187022 GUARD,G/PLUG,C/START 8 2A-5
184769 STEP,TOP,M/GUARD 24 7-91 187022 GUARD,G/PLUG,C/START 10 2B-5
184769 STEP,TOP,M/GUARD 25 7-95 187022 GUARD,G/PLUG,C/START 12 2A-3
184770 STEP,MID,M/GUARD 23 7-91 187022 GUARD,G/PLUG,C/START 12 2B-3
184770 STEP,MID,M/GUARD 24 7-95 187024 BKT,PNEUMATIC HOSE 16 3-5
184772 STEP,BOTTOM 22 7-91 187026 BRACKET, ENGINE, DIP, STICK 10 2C-19
184772 STEP,BOTTOM 23 7-95 187027 SHIELD, HOSES, FILTER 9 2C-19
184787 MTG,ARTIC COVER,RH 11 7-113 187072 BRACKET, HOSE, SHEILD, FILTER 8 2C-19
184799 WALKING BEAM, OBW, B35D 2 7-123 187183 SHIM,1.6MM,B/GUIDE 16 7-117
184800 WALKING BEAM, OBW, B40D 2 7-123 187184 SHIM,6MM,B/GUIDE 17 7-117
184810 BRACKET, SAFETY STOP 21 4-75 187208 BKT,EVB,X-OVER,PIPE 14 5-21
184811 HT SENSOR, BRACKET, CHASS, LHS 15 6-65 187299 MTG,PIPES,TRANS,COOL,FRNT 15 3-49
184812 HT SENSOR, BRACKET, CHASS, RHS 14 6-65 187340 MTG, SUCTION PIPE 16 4-25
184836 HT SENSOR, BRACKET, AXLE 13 6-65 187438 STOP, SAFETY 20 4-75
184841 PLT,COVER,OSCIL 10 7-113 187503 TANK,HEADER 38 2C-9
184842 PLT, OSCIL, NON-B/H 1 2C-37 187503 TANK,HEADER,ADT 39 2C-5
184843 PIPE,ASSY,LH,STEERING 13 4-97 187506 PLT,ADM 36 6-7
184844 PIPE,ASSY,RH,STEERING 12 4-97 187533 PLT,MNT,BACKREST,SEAT,TRAINER 57 7-41
184846 GUARD,PROPSHAFT,TOP 10 3-127 187558 MTG,VOAC BLOCK 2 7-65
184863 ADAPTOR PLATE, PISTON MOTOR 6 4-17 187558 MTG, VOAC BLOCK 7 7-63
184864 ADAPTOR PLATE,VAIN MOTOR 6 4-19 187632 HOUSING,BONNET CATCH 32 7-5
184893 HANDRAIL,M/G,LHS 15 7-85 187635 LINKAGE,BONNET,40T 31 7-5
184894 GUARD,M/GUARD 14 7-85 187663 PLT,SEALING,BOTT,RADIATOR 19 7-67
184895 HANDRAIL,M/G,RHS 13 7-85 187680 COVER,PROTECT,GREASE LINE 11 7-131
184897 HANDRAIL,FRONT,LHS 12 7-85 187681 PLT,LOCK,T/CYL 18 7-117
184898 GUARD,FRONT,LHS 11 7-85 187688 LINK,BONNET CATCH 30 7-5
184939 PLATE, SAT, IRIDIUM 8 6-37 187689 PEG,BONNET CATCH 29 7-5
184943 PLT,GUARD,REAR 4 7-81 187690 PLT,TONGUE,BONNET CATCH 28 7-5
186137 CLAMP, STAND 17 4-29 187701 PLT,RETAINER,DEUTSCH PLUG 35 6-7
186149 WEDGE,LOCATE,MIRROR 45 7-17 187737 MUDGUARD,FRONT,LEFT 21 7-89
186229 PLT,GUIDE,ROD,BONNET 34 7-5 187737 MUDGUARD,FRONT,LEFT 21 7-91
186315 SHIM,0.8MM,MIRR BKT,BOT 44 7-17 187738 MUDGUARD,FRONT,RIGHT 22 7-93
186316 SHIM,0.8MM,MIRR BKT,TOP 43 7-17 187738 MUDGUARD,FRONT,RIGHT 22 7-95
186335 CARRIER,MAGNET,STRUT 12 4-77 187739 HANDRAIL,MUDGUARD,OUTER 20 7-89
186335 CARRIER,MAGNET,STRUT 12 7-107 187739 HANDRAIL,MUDGUARD,OUTER 20 7-91
186347 PLT,GUIDE BONNET 33 7-5 187739 HANDRAIL,MUDGUARD,OUTER 21 7-93
186368 GUARD, AXLE, LHS 2 3-165 187775 PLT,MTG,TRAY,E-MODULE 34 6-7
186394 CLAMP, MTG, ARTIC HOSES 16 4-29 187802 PIPE,OUT,T-COOLER 14 3-49
186564 MTG,RESERVOIR,AIR,5L 19 5-3 187808 PIPE,IN,T-COOLER 13 3-49
186568 PLT, CATCH, GUTTER, F, R 16 3-143 187887 GUARD,PTO SHAFT,REAR 9 3-127
186569 PLT, CATCH, GUTTER, F, L 15 3-143 187891 MTG,RUBBER,CAB 42 7-13
186642 PLT,BELLY,REAR,RH 11 7-71 188116 BRACKET,RHS,FRONT COOLER 9 4-15
186643 PLT,RHS,M/GRD,CURTAIN,MTG 13 7-83 188117 BRACKET,LHS,FRONT COOLER 8 4-15
186835 PIPE,ASSY,T,STEERING 11 4-97 188118 BRACKET,BOTTOM,FRT COOLER 7 4-15
186837 PIPE,ASSY,P,STEERING 10 4-97 188221 FRAME,GRILL 18 7-67
186841 BRACKET, BRACE, FILTER 11 2C-19 188221 FRAME,GRILL 32 7-69
186843 LOCK PLATE, MALE OSCIL 3 7-109 188245 COVER PLATE 12 7-83
186888 BKT,BREATHER,TRANSM/AXLE 4 3-155 188245 PLATE,COVER 15 6-45
186888 BKT,BREATHER,TRANSM/AXLE 5 4-83 188246 GUARD,FRONT,RHS 10 7-85
186889 BKT,BREATHER,TRANSFER CASE 7 3-53 188266 COVER PLATE, SPIDER, V/BLOCK 6 7-63
186917 TRAY,DRIP,CAB LIFT PUMP 9 4-105 188274 HOSE 12 4-33
186918 BKT,FUEL HOSES,RHS 9 2A-5 188275 HOSE, REXROTH 3 4-33
186918 BKT,FUEL HOSES,RHS 11 2B-5 188283 BRACKET,PIPES 11 4-33
186918 BKT,FUEL HOSES,RHS 13 2A-3 188288 BLOCK,WELD 10 4-33
186918 BKT,FUEL HOSES,RHS 13 2B-3 188315 TUBE 1 4-65
186948 BKT,TRANS CONNECTOR PROTECTOR 17 3-5 188316 PLT,SPACER,WIPER,REAR 6 6-15
186957 PIPE,INT,OUT,T-COOLER 17 3-49 188332 HOSE 9 4-33
186958 PIPE,INT,IN,T-COOLER 16 3-49 188333 HOSE 8 4-33

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-18
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
188335 PIPE,STEEL,FILTER 7 4-33 191440 COVER,KIT BOX ASSY,COOLING 15 3-45
188336 PIPE,STEEL,FILTER 6 4-33 191462 STEP,BOTTOM,M/GUARD 19 7-91
188344 BRACKET,HYD/T,BREATHER 30 7-99 191462 STEP,BOTTOM,M/GUARD, 20 7-95
188347 LID,HYD,BREATHER 29 7-99 191463 BKT,CONNECT,HANDRAIL 18 7-91
188377 BRACKET,PIPES,STEEL 5 4-33 191463 HEXSERT,M10,OPEN 19 7-95
188406 PLT,BELLY,REAR, 10 7-71 191464 HANDLE,S/TANK,FRAME 26 7-5
188418 PLT,SPACER,LID COVER 16 3-45 191482 FRAME,S/TANK,BONNET CATCH 25 7-5
188450 MTG,VALVE BANK,TOP,PNEU 10 5-23 191494 MOUNTING PLATE,VALVE 12 4-61
188465 CHASSIS,REAR 9 7-113 191642 BRACKET, REVERSE CAMERA, LARGE 2 6-41
188513 FLANGE,FILTER,BAT,HYD TANK 28 7-99 191718 DIPSTICK, OIL 68 2A-11
188553 BOX,BATTERY,HYD/TANK 9 7-85 192004 BANJO HSG,R HIGHDRIVE 11 3-147
188554 BOX,BATTERY,HYD/TANK 27 7-97 192006 BANJO 13 3-143
188560 MTG,ENGINE,FRONT 7 2A-5 192034 GUARD,AXLE,LHS 10 3-147
188560 MTG,ENGINE,FRONT 9 2B-5 192086 BOX,COOLER,T/M,W/BRAKES 14 3-45
188560 MTG,ENGINE,FRONT 11 2A-3 192157 HANDRAIL,F/TANK,BACK,RHS 7 7-85
188560 MTG,ENGINE,FRONT 11 2B-3 192168 GUARD,FAN BELT,LARGE 10 2A-3
188702 SPACER, 17 4-69 192168 GUARD,FAN BELT,LARGE 10 2B-3
188703 SPACER 16 4-69 192180 GUARD,PTO P/SHAFT,FRONT 8 3-127
188729 LID,FILLER NECK,ASSY 11 7-83 200033 CLAMP, HOSE 4 10-33
188743 BARREL,SUSP STRUT 11 7-107 200033 CLAMP,HOSE 13 2C-31
188804 BASE, SUPPORT, ALT MAIN PUMP, ADT 13 4-37 200033 CLAMP,HOSE 28 2C-29
188805 SUPPORT,MAIN PUMP 6 4-31 200033 CLAMP,HOSE 28 2C-33
188867 TANK,FUEL,SCR,N0 HSE 10 7-83 200036 NIPPLE,GREASE STRT 24 7-3
188868 TANK,FUEL,SCR,HSE 8 7-85 200050 CLAMP, HOSE 26 7-53
188883 BRACKET,FILTER 4 4-33 200050 CLAMP,HOSE 70-90MM 28 7-55
190331 COVER, DUST, STEERING CYL. 1 10-27 200050 CLAMP,HOSE 70-90MM 28 7-57
190522 HINGE,MODIFIED 9 7-71 200061 CLAMP,HOSE 9 7-83
190699 COVER, DUST, OSCIL. JOINT 2 7-109 200061 CLAMP,HOSE 13 2C-13
190703 ELBOW,FLANGE 5 4-31 200061 CLAMP,HOSE 16-27MM 25 7-99
190769 GROMMET 5 4-17 200061 CLAMP, PIPE 61 7-59
190769 GROMMET,BATTERY BOX 5 4-19 200062 CLAMP,HOSE 3 3-155
190853 COVER 14 3-145 200062 CLAMP,HOSE 3 3-157
190882 WHEEL,25.00-25/3.5,5PCE 1 3-181 200062 CLAMP,HOSE 12-22MM 4 3-53
190882 WHEEL,25.00-25/3.5,5PCE 1 3-181 200062 CLAMP,HOSE 4 4-83
190882 WHEEL,25.00-25/3.5,5PCE 1 3-181 200062 CLAMP,HOSE 4 4-85
190882 WHEEL,25.00-25/3.5,5PCE 1 3-183 200062 CLAMP,HOSE 14 3-5
190883 WHEEL 4 3-187 200062 CLAMP,HOSE 14 2C-31
190883 WHEEL 4 3-187 200062 CLAMP,HOSE 27 2C-29
190883 WHEEL 4 3-187 200062 CLAMP,HOSE 27 2C-33
190883 WHEEL 4 3-187 200062 CLAMP,HOSE 12-22MM 37 2C-9
190883 WHEEL 4 3-189 200062 CLAMP,HOSE 12-22MM 38 2C-5
190883 WHEEL 4 3-189 200078 SEAL, SHIFT FORK SPRING 73 3-173
190883 WHEEL 4 3-189 200078 SEAL, SHIFT FORK SPRING 74 3-169
190883 WHEEL 4 3-189 200078 SEAL, SHIFT FORK SPRING 74 3-177
190899 WASHER, LOCKNUT 12 3-151 200085 CLAMP,HOSE 11 2C-41
190899 WASHER, LOCKNUT 12 3-153 200088 CLAMP,HOSE 9 7-107
190956 YOKE 3 3-133 200088 CLAMP,HOSE 10 4-77
190956 YOKE 12 3-147 200089 CLAMP, OIL FILLING 101 2A-11
190956 YOKE 13 3-145 200089 CLAMP, OIL FILLING 101 2B-11
190956 YOKE 14 3-143 200092 CLAMP, HOSE 5 3-159
191140 FLANGE, 4500 ORS, KV180 1 3-13 200092 CLAMP, HOSE 5 3-161
191298 GASSTRUT 26 7-99 200092 CLAMP,HOSE 30-45MM 36 2C-9
191298 GASSTRUT 41 7-11 200092 CLAMP,HOSE 30-45MM 37 2C-5
191299 GASSTRUT 40 7-19 200092 CLAMP 86 2A-63
191323 GASSTRUT 27 7-3 200092 CLAMP 86 2B-63
191335 ASSY,PISTON,SUSP STRUT 10 7-107 200093 CLEVIS 4 3-141
191335 ASSY,PISTON,SUSP STRUT 11 4-77 200212 CLAMP, HOSE 167 2A-35
191358 BRACKET, CLAMP, ACC, SUSP 19 4-73 200212 CLAMP, HOSE 167 2B-35
191422 T/MISS,4500R ORS,MOD 15 3-5 200318 MTG,BAND 4 5-15
191427 COVER,BIN PIVOT 8 7-113 200437 VALVE,JUMBO 63MM SWIVEL 2 3-181
191439 ADAPTER,ZF EMERGENCY ST PUMP 13 4-61 200437 VALVE,JUMBO 63MM SWIVEL 2 3-181

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-19
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
200437 VALVE,JUMBO 63MM SWIVEL 2 3-181 200871 CABLE TIE 32 6-3
200437 VALVE,JUMBO 63MM SWIVEL 2 3-183 200871 CABLE TIE 33 6-5
200437 VALVE,JUMBO 63MM SWIVEL 2 3-185 200871 CABLE TIE 33 6-7
200437 VALVE, JUMBO SWIVEL 8 3-187 200895 CABLE TIE 12 6-45
200437 VALVE, JUMBO SWIVEL 8 3-187 201068 K-CLAMP,6MM 6 5-19
200437 VALVE, J UMBO SWIVEL 8 3-187 201212 CLAMP,EXHAUST 19 2C-35
200437 VALVE, JUMBO SWIVEL 8 3-187 201302 CLAMP, SLEEVE 107 2A-33
200437 VALVE, JUMBO SWIVEL 8 3-189 201302 CLAMP, SLEEVE 107 2B-33
200437 VALVE, JUMBO SWIVEL 8 3-189 201322 MTG,SPLIT,ENG,TRANS 3 3-53
200437 VALVE, JUMBO SWIVEL 8 3-189 201344 TYRE 2 3-187
200437 VALVE, JUMBO SWIVEL 8 3-189 201375 SENDER 9 5-23
200438 SPUD,TUBELESS 3 3-181 201377 MTG 5 4-15
200438 SPUD,TUBELESS 3 3-181 201382 COOLER 4 4-15
200438 SPUD,TUBELESS 3 3-181 201412 MAGNET 22 7-99
200438 SPUD,TUBELESS 3 3-183 201419 P CLIP 4 5-25
200438 SPUD,TUBELESS 3 3-185 201419 P-CLIP 5 6-61
200438 SPUD, TUBELESS 9 3-187 201419 P-CLIP 7 7-129
200438 SPUD, TUBELESS 9 3-187 201419 P CLIP 8 4-105
200438 SPUD, TUBELESS 9 3-187 201419 P CLIP 12 5-7
200438 SPUD, TUBELESS 9 3-187 201419 P-CLIP 12 7-131
200438 SPUD, TUBELESS 9 3-189 201419 P CLIP 13 3-5
200438 SPUD, TUBELESS 9 3-189 201419 P-CLIP 13 5-21
200438 SPUD, TUBELESS 9 3-189 201420 P-CLIP 4 6-61
200438 SPUD, TUBELESS 9 3-189 201420 P-CLIPS 6 7-129
200465 VACUATOR,SLEEVE 10 2C-41 201420 P-CLIPS 7 7-135
200536 PLUG, EXPANSION, LOWER 79 3-169 201420 P-CLIP,6MM 8 6-55
200536 PLUG, EXPANSION, LOWER 79 3-177 201420 P-CLIP 11 6-45
200536 PLUG, EXPANSION, LOWER 80 3-173 201420 P CLIPS 12 3-5
200653 CABLE TIE 6 4-15 201420 P-CLIP 12 5-21
200653 CABLE TIE 9 4-11 201420 P-CLIP 13 7-131
200653 CABLE TIE 10 6-19 201420 P-CLIP,6MM 35 2C-9
200653 CABLE TIE 10 6-55 201420 P-CLIP,6MM 36 2C-5
200653 CABLE TIE 11 4-27 201437 P-CLIPS 18 4-73
200653 CABLE TIE 12 2C-13 201438 P-CLIPS 2 4-13
200653 CABLE TIE 13 5-7 201438 P-CLIP 9 6-53
200653 CABLE TIE 14 6-45 201438 P-CLIP 10 6-45
200653 CABLE TIE 15 4-25 201438 P-CLIPS 15 4-29
200653 CABLE TIE 15 4-69 201438 P-CLIP,28MM 34 2C-9
200653 CABLE TIE,395X7.8 15 4-91 201438 P-CLIP,28MM 35 2C-5
200653 CABLE TIE 24 7-99 201439 P CLIPS 10 4-27
200653 CABLE TIE 25 6-59 201439 P-CLIP 11 5-21
200653 CABLE TIE 56 7-39 201439 P CLIPS 11 2C-13
200732 CIRCLIP INTERNAL 2 4-71 201439 P CLIPS 15 7-61
200743 VALVE, REDUCER 7 10-33 201439 P-CLIP,18MM 15 11-3
200779 TIE ROD END 12 6-65 201439 P-CLIP,18MM 18 5-3
200779 TIE ROD END 19 6-67 201499 CIRCLIP:INTERNAL 27 7-125
200779 TIE ROD,END,WITH CLIP,6MM 22 7-5 201509 LATCH,GASKET,B40B 21 7-5
200779 TIE ROD,END,WITH CLIP,6MM 23 7-5 201509 LATCH,GASKET 38 7-11
200779 TIE ROD,END 23 7-99 201529 connector, female, 4 way 2 6-73
200779 TIE ROD,END,WITH CLIP,6MM 39 7-11 201529 PLUG, CONNECTING 18 5-11
200861 STRAP, EARTH BRAIDED 6 6-61 201664 RUBBER ELBOW 9 2C-41
200871 CABLE TIE 3 6-17 201666 SPRING:BIN HEAT-BALL JOINT 18 2C-35
200871 CABLE TIE 3 6-69 201737 TEST POINT 4 4-3
200871 CABLE TIES 7 6-37 201737 TEST POINT 14 4-29
200871 CABLE TIE 9 6-55 201744 CLIP-SPRING 11 3-151
200871 CABLE TIE 9 7-51 201744 CLIP, SPRING 11 3-153
200871 CABLE TIE 10 6-53 201745 PIN, LOCK NUT 10 3-151
200871 CABLE TIE 13 6-45 201745 PIN, LOCK NUT 10 3-153
200871 CABLE TIE 18 6-67 201747 CIRCLIP EXT-SIDESHAFT 9 3-151
200871 CABLE TIE,305X4.7MM 27 7-55 201747 CIRCLIP EXTERNAL-SIDESHAFT 9 3-153
200871 CABLE TIE,305X4.7MM 27 7-57 201748 CIRCLIP EXTERNAL-PLANET PIN 1 7-109

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-20
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
201748 CIRCLIP EXT-PLANET PIN 8 3-151 203682 P-CLIP 8 3-43
201748 CIRCLIP EXTERNAL-PLANET PIN 8 3-153 203693 FLANGE,25X3.5,5 PIECE RIM 5 3-181
201762 BEARING,CONICAL SLEEVE 8 7-119 203693 FLANGE,25X3.5,5 PIECE RIM 5 3-181
201768 PAD:ARTIC BUMP STOP 3 7-73 203693 FLANGE,25X3.5,5 PIECE RIM 5 3-181
201785 SIDE SHAFT 9 3-147 203693 FLANGE,25X3.5,5 PIECE RIM 5 3-183
201785 SHAFT, SIDE 12 3-143 203738 SPHERILASTIC 5 7-103
201785 SHAFT,SIDE 12 3-145 203764 P CLIP 11 3-5
201806 SCREW, BLEED 9 3-179 203764 P CLIP 13 7-61
201833 CLAMP, HEAVY DUTY, SUCTION 12 4-37 203764 P-CLIP 15 2C-31
201833 CLAMP, HEAVY DUTY, SUCTION 14 4-25 203764 P-CLIP 26 2C-29
201834 CLAMP, HEAVY DUTY, SUCTION 13 4-25 203764 P-CLIP,25MM 31 2C-9
201873 POINT, TEST, HYD 2 10-27 203764 P-CLIP,25MM 32 2C-5
201886 DECAL,PDI/QUALITY 2 7-137 203830 CIRCUIT BREAKER,20AMP 24 6-59
202043 DRIVER,RECTANGULAR 4 3-181 203895 RESEVOIR,AIR 3 5-15
202043 DRIVER,RECTANGULAR 4 3-181 203908 P-CLIP 3 4-15
202043 DRIVER,RECTANGULAR 4 3-181 203908 P-CLIP 22 7-53
202043 DRIVER,RECTANGULAR 4 3-183 203908 P-CLIP,25MM 24 7-55
202083 CLAMP, EXHAUST 12 4-25 203908 P-CLIP,25MM 24 7-57
202094 GROMMET,FLAT SPLIT 31 6-7 203923 GROMMET,DIA 10 3-5
202280 GUIDE TAPE:PISTON PTFE BRONZE 8 7-107 203923 GROMMET 20 7-99
202280 GUIDE TAPE,PISTON 9 4-77 203923 GROMMET 30 2C-9
202300 BALL VALVE 21 7-97 203923 GROMMET,DIA 22X32X3 31 2C-5
202346 AIRDUCT, FLEX 8 7-51 203926 GROMMET 29 2C-9
202346 DUCT,AIR,FLEX,50MM-4 METRE 26 7-55 203926 GROMMET,DIA 16X24X3 30 2C-5
202346 DUCT,AIR,FLEX,50MM-4 METRE 26 7-57 203927 GROMMET,DIA 17 7-67
202489 BELLOW,RUBBER 7 7-107 203927 GROMMET 19 7-97
202489 BELLOW,RUBBER 8 4-77 203927 GROMMET 28 2C-9
202557 connector, female, 2 way 3 6-73 203927 GROMMET,DIA 12X20X3 29 2C-5
202614 K-CLAMP,18MM 17 5-3 203927 GROMMET,DIA 31 7-69
202614 CLAMP,K-CLAMP 28 4-87 203975 PROTECTOR,HOSE STRAP ON 9 6-45
202686 GRIP,PTC 25MM PIPEX135L 7 7-113 203975 PROTECTOR, HOSE STRAP ON 11 5-7
202729 CIGARETTE LIGHTER 30 6-5 203975 PROTECTOR,HOSE STRAP ON 6"LONG 14 4-91
202916 connector, female, 2 way 4 6-73 203975 PROTECTOR,HOSE STRAP ON 23 6-59
202933 BULB (PIGTAIL) 2 6-51 203990 NIPPLE,GREASE 1 4-71
202984 TYRE 2 3-187 203990 NIPPLE, GREASE 2 4-113
203029 PIPE, COMPLETE SUCTION 11 4-25 203990 NIPPLE, GREASE 5 7-133
203215 GROMMET 16 5-5 203990 FITTING,LUBRICATION 26 7-125
203264 GROMMET,BLANK 29 6-7 203995 GREASE NIPPLE 13 11-15
203349 CLAMP 27 4-87 204035 CLAMP,SEALCLAMP 17 2C-35
203350 K-CLAMP,DOUBLE 3 7-81 204042 SWITCH, BINARY PRESSURE 21 7-53
203350 K-CLAMP,DOUBLE 8 4-11 204042 SWITCH,BINARY PRESSURE 23 7-55
203371 K-CLAMP,DOUBLE 18MM 15 5-3 204042 SWITCH,BINARY PRESSURE 23 7-57
203375 PLATE,AXLE SERIAL NUMBER 8 3-147 204043 RECEIVER DRIER 20 7-53
203375 PLATE, AXLE SERIAL NUMBER 11 3-143 204043 RECEIVER DRIER,ADT T3 22 7-55
203375 PLT,AXLE SERIAL NUMBER 11 3-145 204043 RECEIVER DRIER,ADT T3 22 7-57
203535 CLAMP,T-BOLT 71-79MM RANGE 8 2C-41 204079 GROMMET 13 3-45
203537 CLAMP,T-BOLT 71-79MM RANGE 7 2C-41 204079 GROMMET,DIA 42X50X10 13 4-91
203588 CLAMP,HOSE 10 2C-13 204110 BOOT, RUBBER 6 7-37
203588 CLAMP,HOSE 14 7-61 204111 GUARD, TELESCOPIC 2 7-37
203588 CLAMP, HOSE 23 7-53 204112 SCREW, ADJUSTING HANDLE 4 7-37
203588 CLAMP,HOSE 20-32MM 25 7-55 204113 NUT, ADJUSTING HANDLE 8 7-37
203588 CLAMP,HOSE 20-32MM 25 7-57 204115 SPACER, SPLINED 16 7-37
203588 CLAMP,HOSE 20-32MM 33 2C-9 204122 RUBBER,PROG.BUMP STOP 18 7-99
203588 CLAMP,HOSE 20-32MM 34 2C-5 204122 RUBBER,PROG.BUMP STOP M12 STUD 20 7-3
203588 CLAMP, BREATHER PIPE 74 2A-9 204170 BASE ASSEMBLY 7 7-37
203588 CLAMP, BREATHER PIPE 74 2B-9 204187 AIRDUCT, FLEX 7 7-51
203588 CLAMP 83 2A-63 204187 DUCT,AIR,FLEX 62,5MM 19 7-55
203588 CLAMP 83 2B-63 204187 DUCT,AIR,FLEX 62,5MM 19 7-57
203680 P-CLIP 8 6-53 204187 DUCT,AIR,FLEX 62,5MM 20 7-55
203680 P-CLIP,15MM 32 2C-9 204187 DUCT,AIR,FLEX 62,5MM 20 7-57
203680 P-CLIP,15MM 33 2C-5 204187 DUCT,AIR,FLEX 62,5MM 21 7-55

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-21
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
204187 DUCT,AIR,FLEX 62,5MM 21 7-57 206646 MTG,RUBBER,ENGINE,SPLIT 9 2A-3
204541 MTG,RUBBER CIRCULAR 12 7-61 206646 MTG,RUBBER,ENGINE,SPLIT 9 2B-3
204600 WHEEL,STEERING 55 7-35 206656 CLAMP,RUBBER,7,SIDE ENG 17 7-77
204680 TYRE,29.5R25,XADN,MICH,B40CM 6 3-181 206658 CLAMP,ALU,2 BOLT,110 12 4-91
205071 CLAMP,FIRESLEEVE,8HOSE 7 6-53 206658 CLAMP,ALU,2 BOLT 16 7-77
205074 VALVE,DRAIN 7 2C-43 206658 CLAMP,ALU 26 4-87
205259 CIRCUIT BREAKER,60AMP 22 6-59 206659 VACUATOR VALVE 6 2C-43
205424 NUT 24 7-37 206680 TYRE,29.5R25,XADT,MICH,B40CM 6 3-181
205428 SPACER 9 7-37 206690 CONNECTOR, FEMALE, 3 WAY 5 6-73
206070 THROTTLE,FOOT ACTUATOR,PWM 28 6-5 206703 CONNECTOR 3 6-51
206082 GAUGE, QUAD, PRESS 3 10-27 206703 CONNECTOR, MALE, 2 WAY 6 6-73
206291 GROMMET 21 6-59 206704 CONNECTOR, FEMALE, 2 WAY 7 6-73
206291 GROMMET 26 2C-33 206705 CONNECTOR, MALE, 3 WAY 8 6-73
206310 VENT,DE-MIST,LONG 18 7-55 206706 CONNECTOR, MALE, 4 WAY 9 6-73
206310 VENT,DE-MIST,LONG 18 7-57 206707 CONNECTOR, FEMALE, 4 WAY 10 6-73
206350 FUSE, 10A, BLADE TYPE 1 6-9 CONNECTOR,4 WAY
206707 11 6-71
206352 HOSE,INTERCOOLER 27 2C-7 DEUTSCH,FEMALE
206352 HOSE,INTERCOOLER,RED SIL 28 2C-3 206708 CONNECTOR, MALE, 6 WAY 11 6-73
206355 RADIATOR, BEHR 1 2C-11 206709 CONNECTOR, FEMALE, 6 WAY 12 6-73
206355 RADIATOR,BEHR 26 2C-7 206711 CONNECTOR, MALE, 8 WAY 13 6-73
206376 FAN, SUCKER, FAN ONLY 6 3-47 206712 CONNECTOR, FEMALE, 8 WAY 14 6-73
206412 DOOR,HAVC,YELLOW 37 7-19 206713 CONNECTOR, FEMALE, 21 WAY 15 6-73
206418 WINDOW,CURVED 36 7-15 206717 CONNECTOR, MALE, 31 WAY 16 6-73
206437 HEXSERT 54 7-31 206718 CONNECTOR, FEMALE, 31 WAY 17 6-73
206437 HEXSERT 54 7-41 206719 CONNECTOR, MALE, 9 WAY 18 6-73
206439 HANDLE,CAB INTERIOR 19 7-3 206720 CONNECTOR, FEMALE, 9 WAY 19 6-73
206439 HANDLE,CAB INTERIOR 53 7-33 206722 CONNECTOR, FEMALE, 4 WAY 20 6-73
206441 HINGE,INTERIOR 52 7-33 206724 CONNECTOR, MALE, 8 WAY 21 6-75
206444 RUBBER,LATCH,COOLBOX 51 7-33 206735 CONNECTOR, FEMALE, 2 WAY 22 6-75
206447 PLT,STEP 50 7-29 206765 Cross&Roller 8.5c 8-9
206451 BKT,STRAP,DOOR 35 7-11 206765 CROSS & ROLLER, LUBE-FOR-LIFE 15 3-129
206453 RUBBER,STRAP,DOOR 34 7-11 206765 CROSS & ROLLER, LUBE-FOR-LIFE 21 3-129
206454 TRAY,ASH,TOP MNT,PLASTIC 49 7-31 206777 CONNECTOR, female, 3 WAY 23 6-75
206457 VENT,DE-MIST,SHORT 17 7-55 206778 CONNECTOR, female, 1 WAY 24 6-75
206457 VENT,DE-MIST,SHORT 17 7-57 206806 CLAMP,RUBBER,5,ENG BOTTOM 15 7-77
206474 HEXSERT,M10,OPEN 18 7-95 206807 CLAMP,ALU,2 BOLT 14 7-79
206480 ISOLATOR,STEERING ORBITAL 9 4-97 206808 CLAMP,ALU,4 BOLT 13 7-79
206499 HVAC UNIT,24V 16 7-55 206826 CLAMP, 2 BOLT 8 7-75
206499 HVAC UNIT,24V 16 7-57 206826 CLAMP,ALU,2 BOLT 12 7-77
206523 MTG,RUBBER,CAC-CHASSIS 25 2C-7 206826 CLAMP,ALU,2 BOLT 12 7-79
206523 MTG,RUBBER,CAC-CHASSIS 27 2C-3 206826 CLAMP,ALU,2 BOLT 14 4-69
206534 HOSE, ENG TO HEATER RETURN 11 7-61 206827 CLAMP, 4 BOLT 9 7-75
206543 PIPE,RADIATOR,BOTTOM 24 2C-9 206827 CLAMP,ALU,4 BOLT 11 7-77
206543 PIPE,RADIATOR,BOTTOM 26 2C-5 206827 CLAMP,ALU,4 BOLT 11 7-79
206561 CONNECTOR,CONCERTINA,AIR INLET 6 2C-41 206827 CLAMP,ALU,4 BOLT 13 4-69
206579 GROMMETS, BLANK 6 6-37 206829 SPACER, CLAMP 10 7-75
206579 GROMMET, BLANK 12 6-47 206829 SPACER,CLAMP,ALUM 10 7-77
206585 HEXSERT,M6,OPEN,GR0.5-3.0 15 7-55 206829 SPACER,CLAMP,ALUM 10 7-79
206585 HEXSERT,M6,OPEN,GR0.5-3.0 15 7-57 206832 SPACER,CLAMP,ALU 9 7-77
206585 HEXSERT, OPEN 16 7-53 206861 HANDLE,PADDLE,BONNET 17 7-99
206585 HEXSERT 48 7-27 206939 MOUNTING PIPE,XENON BEACON 3 6-27
206585 HEXSERT 48 7-31 206940 LIGHT,INTERIOR LIGHT 27 6-5
206585 HEXSERT 48 7-33 206945 MOUNTING, RUBBER 3 6-61
206598 GEAR,SUN,HD,5,2:1 20T 5 3-151 206945 MTG,RUBBER 6 6-53
206598 GEAR,SUN,HD,5,2:1 20T 6 3-153 206945 MOUNTING,RUBBER,SQUIGLY D# 7 4-11
206606 GEAR,PLANET,HD,5,2:1 20T 1 3-151 206945 MTG,RUBBER 7 6-55
206606 GEAR,PLANET,HD,5,2:1 20T 2 3-153 206945 MTG,RUBBER 8 6-45
206607 RINGGEAR,5,2:1 20T 7 3-151 206945 MOUNTING,RUBBER,SQUIGLY 9 4-27
206607 RINGGEAR,5,2:1 20T 7 3-153 206945 MOUNTING, RUBBER 9 6-19
206646 MTG,RUBBER,ENGINE,SPLIT 6 2A-5 206945 MOUNTING, RUBBER 11 6-65
206646 MTG,RUBBER,ENGINE,SPLIT 8 2B-5 206945 MOUNTING, RUBBER 11 7-51

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-22
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
206945 MTG,RUBBER 14 7-55 207177 ADAPTOR,FLEX,2",HVAC 10 7-57
206945 MTG,RUBBER 14 7-57 207177 AIR HOSE ADAPTER,2" 22 7-59
206945 MTG,RUBBER 14 11-3 207178 ADAPTOR,FLEX,2,5",HVAC 9 7-55
206945 MTG,RUBBER 16 7-99 207178 ADAPTOR,FLEX,2,5",HVAC 9 7-57
206945 MOUNTING, RUBBER, SQUIGLY 17 6-67 207178 AIR HOSE ADAPTER 21 7-59
206945 MTG,RUBBER 20 6-59 207199 GUARD,FAN,LHS 20 2C-7
206945 MTG,RUBBER 23 2C-9 207199 GUARD,FAN,LHS 22 2C-3
206945 MTG,RUBBER,D#,USED WITH 25 2C-5 207200 GUARD,FAN,RHS 19 2C-7
206945 MTG,RUBBER 26 6-7 207200 GUARD,FAN,RHS 21 2C-3
206979 CONDENSER,AIR-CON 10 7-61 207201 DECAL,SOUND LEVEL,108DB 1 7-141
MOUNTING, BAND, 30L AIR RESER- 207202 SPACER,CLAMP 4 7-77
206992 4 5-13
VOIR 207202 SPACER,CLAMP,ALU 12 4-69
207004 CLIP,SPRING,SHROUD-RAD 22 2C-7 207211 CLAMP,RUBBER 3 7-79
207004 CLIP,SPRING,SHROUD-RAD 24 2C-3 207213 MTG,RUBBER,CONDENSER,HVAC 7 7-61
207017 CLAMP,ALU,2 BOLT 8 7-77 207221 PIPE,MAKE-UP LINE 18 2C-9
207017 CLAMP,ALU,2 BOLT 8 7-79 207221 PIPE,MAKE-UP LINE 20 2C-5
207021 SENSOR, BIN PIVOT, ROTARY 10 6-65 207222 PIPE,BREATH,ENG-EXP TANK 17 2C-9
207021 SENSOR, BIN PIVOT, ROTARY 16 6-67 207222 PIPE,BREATH,ENG-EXP TANK 19 2C-5
207027 DIODE, 3A, SPADE TERMINAL 6 6-9 207223 PIPE,BREATH,RAD-EXP TANK 16 2C-9
207030 LIGHT, WORK LIGHT 1 6-51 207223 PIPE,BREATH,RAD-EXP TANK 18 2C-5
207030 LIGHT, WORK LIGHT 3 6-29 207229 ASSY, FLEX, SWIVEL 16 2C-35
207030 LIGHT, WORK LIGHT 4 6-29 207230 TRIMARK,LH HOUSING 33 7-11
207031 SWITCH 8 6-19 207231 SUPPORT, POSITION SENSOR SHAFT 9 6-65
207080 connector, female, 2 WAY 25 6-75 207231 SUPPORT, POSITION SENSOR SHAFT 15 6-67
207098 FILLER,NECK SURGE TANK 21 2C-9 207236 EXT,MUDGUARD,RHS,ROTOMOLD 16 7-93
207098 FILLER,NECK SURGE TANK 23 2C-5 207237 EXT,MUDGUARD,LHS,ROTOMOLD 15 7-89
207114 FUSE, 30A, BLADE TYPE 2 6-9 207253 HOSE, PROTECT, SPRIAL GRID 13 4-29
207115 FUSE, 25A, BLADE TYPE 3 6-9 207266 HEXSERT 47 7-27
207116 FUSE, 20A, BLADE TYPE 4 6-9 207266 HEXSERT 47 7-29
207117 P-CLIP 11 4-37 207273 CONNECTOR, MALE, 12 WAY 26 6-75
207117 P-CLIP,40MM 13 7-55 207274 CONNECTOR, FEMALE, 12 WAY 27 6-75
207117 P-CLIP,40MM 13 7-57 207281 SHAFT, POSITION SENSOR ARM 8 6-65
207117 P-CLIP 15 7-53 207281 SHAFT, POSITION SENSOR ARM 14 6-67
207117 P-CLIP 16 2C-31 207288 MTG,BONDED 25 6-3
207117 P-CLIP 25 2C-29 207289 O-RING 7 6-65
207117 P-CLIP 25 2C-33 207289 O-RING 13 6-67
207118 FUSE, 15A, BLADE TYPE 5 6-9 207292 DECAL,B&W,B35D 2 7-141
207123 SPACER,CLAMP,ALUM 7 7-79 207293 DECAL,B&W,B40D 3 7-141
207123 SPACER,CLAMP,ALU,74 11 4-91 207296 SPRING,SUSP PLT,B/HEATING 15 2C-35
207123 SPACER, CLAMP 25 4-87 207311 DECAL,BELL LOGO,CAB DOOR 4 7-141
207154 STRAP,BELLY PLATE STOP 8 7-71 207312 DECAL,B&W BELL LOGO,FR BONNET 5 7-141
207155 SEALING,TOP,BONNET 30 7-69 207320 DECAL,B&W BELL LOGO 6 7-141
207156 SEALING,SIDE,BONNET 29 7-69 207321 DECAL,B&W BELL LOGO 7 7-141
207157 SEALING,MID,RAD 16 7-67 207340. DECAL,SUSPENSION CYLINDER 6 7-107
207157 SEALING,MID,RAD 28 7-69 207340 DECAL,SUSPENSION CYLINDER 7 4-77
207158 CAP, 4-GREASE NIPPLE 4 7-133 207364 COUPLING, PTO 1 3-131
207159 CAP, 7-GREASE NIPPLE 3 7-133 207365 LATCH,RH 15 7-99
207160 SHIELD,ANTI-SPLASH,FUEL SYSTEM 9 2C-13 207366 LATCH,LH 14 7-99
207166 CURTAIN,WHEEL ARCH 17 7-89 207366 LATCH,LH 32 7-11
207167 CLAMP,RUBBER 6 7-79 207375 BOLT,STRIKER 13 7-99
207167 CLAMP, RUBBER 11 7-75 207375 PIN,STRIKER,DOOR 31 7-11
207169 SPACER,CLAMP,ALU 12 3-49 207382 DECAL,CAB TILT,ADT,D# 3 7-137
207170 CLAMP,RUBBER 5 7-79 207386 HEAT,SHIELD,B/HEATING 14 2C-35
207171 PIPE,HVAC,HEATER,IN,B40D 9 7-61 207387 PLT,SEAL,SIDE,BONNET 15 7-67
207172 PIPE,HVAC,HEATER,OUT 8 7-61 207387 PLT,SEAL,SIDE,BONNET 27 7-69
207175 ASSY, DRAIN TUBE, HVAC 6 7-51 207388 PLT,SEAL,TOP,BONNET 14 7-67
207175 ASSY,DRAIN TUBE,HVAC,T3 11 7-55 207388 PLT,SEAL,TOP,BONNET 26 7-69
207175 ASSY,DRAIN TUBE,HVAC,T3 11 7-57 207389 SEAL,CONDENSOR,RAD,BOTTOM 13 7-67
207175 ASSY,DRAIN TUBE,HVAC,T3 12 7-55 207389 SEAL,CONDENSOR,RAD,BOTTOM 25 7-69
207175 ASSY,DRAIN TUBE,HVAC,T3 12 7-57 207390 SENDER,TEMP 6 6-55
207177 ADAPTOR,FLEX,2",HVAC 10 7-55 207390 SENDER,TEMP 7 6-45

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-23
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
207440 SHAFT, ROTARY SENSOR B/JOINTS 6 6-65 207796 PLUG 4 3-153
207440 SHAFT, ROTARY SENSOR B/JOINTS 12 6-67 207799 SEAL,BONNET,CAB INTERFACE 29 7-21
207445 E-CLIP 5 6-65 207826 FLEX,TOP,B/HEATING 13 2C-35
207445 E-CLIP 11 6-67 207830 CONNECTOR, female, 5 WAY 40 6-75
207453 CONDUIT 6 6-19 207856 MUDFLAP,FRONT 16 7-89
207453 CONDUIT 7 6-19 207856 MUDFLAP,FRONT 17 7-93
207454 CONDUIT 2 6-29 207863 GASKET,LOWER MIRROR BKT 28 7-17
207473 CONNECTOR, FEMALE, 31 WAY 28 6-75 207864 GASKET,ELECTRICAL HATCH 46 7-31
207475 CONNECTOR, female, 4 way 29 6-75 207879 STRAP,COAT,CAB 45 7-33
207476 CONNECTOR, FEMALE, 14 WAY 30 6-75 207881 GASKET,GRAB HANDLE 27 7-13
207477 CONNECTOR, FEMALE, 15 WAY 31 6-75 207893 DECAL,SOUND PRESSURE,79DB 8 7-141
207498 CONNECTOR, MALE, 9 WAY 32 6-75 207967 BOOT, RUBBER, DRAIN VALVE 5 2A-5
207499 CONNECTOR, FEMALE, 12 WAY 33 6-75 207967 BOOT, RUBBER, DRAIN VALVE 7 2B-5
207500 CONNECTOR, FEMALE, 15 WAY 34 6-75 207967 BOOT, RUBBER, DRAIN VALVE 8 2A-3
207501 CONNECTOR, FEMALE, 18 WAY 35 6-75 207967 BOOT, RUBBER, DRAIN VALVE 8 2B-3
207502 CONNECTOR, FEMALE, 21 WAY 36 6-75 207968 COVER,SPEAKER,HOLE 44 7-33
207504 CONNECTOR, female, 4 way 37 6-75 207981 ELEMENT, HEATER, FUEL 1 6-63
207505 CONNECTOR, female, 8 WAY 38 6-75 207988 SPRING, TENSION, ARTIC HOSE 11 4-29
207522 RESISTOR 2 6-61 208002 CONNECTOR, FEMALE, 24 WAY 41 6-77
207522 RESISTOR 5 6-55 208009 CONNECTOR, FEMALE, 68 WAY 42 6-77
207524 CONNECTOR, male, 3 WAY 39 6-75 208041 connector, female, 1 WAY 43 6-77
207626 PLUG, DRAIN MAGNETIC 1 3-149 208048 EXT,MUDGUARD,RHS,ROTOMOLD 16 7-93
207626 PLUG, MAGNETIC 7 3-147 208049 EXT,MUDGUARD,LHS,ROTOMOLD 15 7-89
207626 PLUG, MAGNETIC 10 3-143 208072 STRAP,BONNET 18 7-3
207626 PLUG,MAGNETIC 10 3-145 208090 HOSE,TEFLON 14 5-3
207627 CLAMP,RUBBER,STEER HOSES 11 4-69 208094 FIRESLEEVE,- LONG 4 2A-5
207646 MTG,RUBBER,T/MISSION,SPLT 9 3-5 208094 FIRESLEEVE,- LONG 6 2B-5
207656 CLAMP,RUBBER,WDB HOSES 10 4-91 208094 FIRESLEEVE 7 2A-3
207656 CLAMP,RUBBER 24 4-87 208094 FIRESLEEVE 7 2B-3
207657 CLAMP,ALU,2 BOLT 11 3-49 208098 SPRING 12 7-99
207660 PLUG, FILLER 2 3-149 208099 FLANGE STAINLESS, BIN HEATING 12 2C-35
207660 PLUG 6 3-147 208150 HEXSERT 11 7-97
207660 PLUG 9 3-143 208158 COVER,PLUG,COLUMN SWITCH 24 6-5
207660 PLUG 9 3-145 208163 HOSE, HIGH PRESSURE 1 11-7
207661 SEAL,COOL/BOX,HEATSHIELD 12 3-45 208164 HOSE, HIGH PRESSURE 2 11-7
207662 CONDUIT 5 6-19 208165 HOSE, HIGH PRESSURE 3 11-7
207676 PLUG, MAGNETIC 3 3-151 208166 PIPE, GREASE 6 11-9
207676 PLUG, MAGNETIC 5 3-153 208167 PIPE, GREASE 7 11-11
207676 PLUG, MAGNETIC 5 7-107 208168 PIPE, GREASE 4 11-13
207676 PLUG,MAGNETIC 6 4-77 208191 ELEMENT, RUBBER 2 3-131
207693 FILTER, UNIT, FUEL-WATER 1 2C-17 208192 DISC, FRICTION 4 3-131
207693 FILTER,UNIT,FUEL-WATER 8 2C-13 208471 SPRING, RETURN, BIG WDB 8 3-179
207694 Filter primary Racor 8-3 208495 CONNECTOR, female, 6 WAY 44 6-77
207694 Filter primary Racor 8-3 208496 DISC, STATIONARY, WDB 7 3-179
207694 Filter primary Racor 8-3 208503 7-PORT BLOCK, BASE 1 11-9
207694 Filter primary Racor 8-5 208503 7-PORT BLOCK, BASE 1 11-11
207694 Filter primary Racor 8-5 208503 BLOCK, 7 PORT, BASE 4 7-135
207694 Filter primary Racor 8-7 208504 4-PORT BLOCK, BASE 1 11-13
207694 Filter primary Racor 8-7 208505 METERING UNIT, NO 8 3 11-9
207694 Filter primary Racor 8-9 208505 METERING UNIT, NO 8 3 11-13
207694 ELEMENT, FILTER 2 2C-17 208506 METERING UNIT, NO 10 4 11-11
207737 PLUGS, DOSER 6 7-135 208507 PRESSURE SWITCH, COMPLETE 5 11-11
207737 PLUG, SHUT-OFF 6 11-11 208547 SEAL, DUO-CONE 8 3-143
207742 DOZER, NO4 5 7-135 208547 SEAL,DUO-CONE 8 3-145
207742 METERING UNIT, NO 4 5 11-9 208580 CONNECTOR, female, 2 WAY 45 6-77
207745 METERING UNIT, NO 9 2 11-9 208595 SLEEVE,NYLON 8 4-69
207746 METERING UNIT, NO 8.5 2 11-11 208595 SLEEVE,NYLON 9 4-69
207746 METERING UNIT, NO 8.5 2 11-13 208595 SLEEVE, NYLON 10 4-25
207790 PLATE,SEAL,CAB,REAR,LH 1 7-65 208595 SLEEVE,NYLON 10 4-69
207795 CLIP, RETAINING, ARTIC HOSES 12 4-29 208635 MOULDED, RUBBER, BUFFER 2 7-73
207796 PLUG 2 3-151 208649 CAP,DIESEL FILLER 1 7-87

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-24
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
208654 SENSOR, SUSPENSION HEIGHT 3 6-65 210969 VALVE MANIFOLD 1 4-7
208654 SENSOR, SUSPENSION HEIGHT 4 6-65 210969 VALVE, MANIFOLD, PARKER, LRG 2 4-3
208717 CLAMP,SEAL,RIKER,5 INCH 27 2C-25 210984 VALVE, CHECK 4 3-159
208771 GROMMET 13 11-3 210984 VALVE, CHECK 4 3-161
208771 GROMMET 23 6-7 211473 VALVE, PURGE TANK 1 5-11
208822 CLAMP,T-BOLT,68-76MM 15 2C-9 212015 ASSY, DAMPING VALVE 17 4-73
208822 CLAMP,T-BOLT,68-76MM,S-LOAD 17 2C-5 212015 ASSY, DAMPING VALVE A 4-79
208823 CLAMP, T-BOLT, S-LOAD 10 4-37 212020 HYDRAULIC MOTOR 1 4-23
208848 STRAIN GUAGE 10 6-71 212020 MOTOR,HYDRAULIC 4 4-19
208879 COVER,STRAINGUAGE,W/BEAM,OBW 9 6-71 212022 ACCU, F/T, PISTON 3 4-79
208880 CONNECTOR, FEMALE, 9 WAY 46 6-77 212023 ACCU, F/T, PISTON 2 4-79
208884 GUARD,TOP,FAN 14 2C-7 212029 CHECK VALVE 9 4-37
208884 GUARD,TOP,FAN 16 2C-3 212030 PUMP, HYDRAULIC TANDEM 1 4-41
208885 BKT,MUDFLAP,FRONT 14 7-89 212030 PUMP, HYDRAULIC TANDEM 1 4-43
208885 BKT,MUDFLAP,FRONT 15 7-93 212068 VALVE,PRESSURE RELIEVE 10 4-61
210038 AIR SHIFT 5 3-147 212086 MANIFOLD ASSY, SUSPENSION 1 4-81
210038 AIR SHIFT 7 3-143 212086 MANIFOLD, ASSY, SUSPENSION 4 4-79
210038 AIR SHIFT 7 3-145 212105 PUMP, HYDRAULIC, DUAL 1 4-89
210038 ACTUATOR, AIR SHIFT 83 3-177 212105 PUMP,HYDRAULIC 23 4-87
210038 ACTUATOR, AIR SHIFT 84 3-173 212119 PUMP, MOD, HYDRAULIC TANDEM 1 4-41
210067 HORN,AIR,TWIN 3 5-25 212119 PUMP, MOD, HYDRAULIC TANDEM 1 4-43
210105 LEVEL,INDICATOR 10 7-99 212119 PUMP, MOD, HYDRAULIC, TANDEM 8 4-37
210246 MOTOR, HYDRAULIC 1 4-21 212126 VALVE, POPPET 2 4-45
210246 MOTOR, HYD 4 4-17 214194 CLAMP,HOSE,108-130MM 12 2C-7
210249 PUMP, HYDRAULIC, A20V 1 4-39 214194 CLAMP,HOSE,108-130MM,C-TORQUE 14 2C-3
210249 PUMP,HYD 4 4-31 214199 H/SHIELD,EXH,ELBOW PIPE 26 2C-25
210250 ACCUM, PISTON 1 4-93 214231 SPHERICAL BRG,2 BOLT 2 7-107
210340 Strainer,90 Micron 3", 8-7 214231 SPHERICAL BRG,2 BOLT 5 4-77
210340 Strainer,90 Micron 3", 8-9 214241 HARNESS,ALLISON 2 6-17
210401 HOUSING 2 4-21 214282 HARNESS, ALLISON, ARTIC 1 6-61
210493 PUMP, EMERGENCY STEERING 1 4-51 214285 CONNECTOR, 13 MM , LUG 47 6-77
210493 PUMP, E/STEER 2 4-47 214286 HARNESS, SUSPENSION 2 6-65
210544 VALVE,SOLENOID 2 5-9 214301 DECAL,FUSES,MM POWER 4 7-137
210544 VALVE, SOLENOID 2 5-11 214307 CONNECTOR, 13 MM , LUG 48 6-77
210561 VALVE, UNLOADER, AIR DRYER 1 5-17 214313 SWITCH,PRESS,NO,123B 4 6-55
210561 VALVE,UNLOADER,AIR DRYER 2 5-15 214314 SWITCH,PRESS,NO,5B 3 6-55
210637 VALVE,PRIORITY 11 4-61 214314 SWITCH,PRESS 8 5-23
210695 VALVE,CYL SUSPSTRUT 4 7-107 214317 SWITCH, DISCONNECT 1 6-43
210696 CAP,VALVE CYL SUSPSTRUT 3 7-107 214319 CONNECTOR, male, 3 WAY 49 6-77
210778 PUMP, BI-DIRECTION, E/STEER 1 4-57 214336 TYRE 2 3-189
210778 PUMP, EMERGENCY STEERING 1 4-59 214350 CONNECTOR, FEMALE, 4 WAY 50 6-77
210791 VALVE,CHECK,E/STEER 1 4-47 214377 DECAL, EMERGENCY STOP 2 6-43
VALVE, CHECK, EMERGENCY STEER- 214389 CONNECTOR, MALE, 18 WAY 51 6-77
210791 1 4-55
ING 214391 INSULATION,NOISE,FIREWALL,LH 42 7-39
210813 GLASS,SIGHT,H/TANK 13 2C-9 214392 INSULATION,NOISE,FIREWALL,RH 41 7-39
210813 GLASS,SIGHT,H/TANK,SB2006/1031 15 2C-5 214393 INSULATION,NOISE,OUTER FRONT 40 7-39
210823 BLOCK,MANIFOLD,TANK LINES 8 4-27 214395 INSULATION,NOISE,LOWER,LH 39 7-39
210862 FILTER ASSEMBLY,HYDRAULIC TANK 1 7-101 214396 INSULATION,NOISE,DASHBOARD 38 7-39
210862 ASSY,FILTER,FINN,5MICRON 9 7-99 214399 HYD-COOLER,T/MISSION,HYD 2 3-51
210893 VALVE,QUICK EXHAUST 5 5-19 214400 T/M-COOLER,T/MISSION,HYD 1 3-51
210895 VALVE, NON,RETURN 2 6-11 214402 E-MODULE(NON SCR ONLY) 1 6-69
210896 MOTOR, WIPER 7 6-11 214403 CURTAIN, WHEELARCH, LH 16 4-75
210908 ACCU, DIAPHRAM 3 4-3 214404 CURTAIN, WHEELARCH, RH 15 4-75
210920 PUMP, MANUAL, TANK CAP 1 4-109 214418 HARNESS, STOP SWITCH 3 6-43
210920 PUMP,MANUAL,TANK CAP 7 4-105 214432 E-MODULE,MDU3 22 6-5
210923 ACCUM, PISTON,CRIMPED 1 4-95 214435 INSULATION,NOISE,LH,LOWER 37 7-39
210942 STRAINER,90 MICRON 8 7-99 214438 PIPE, SUCTION 7 4-37
210947 BRAKE PEDAL, MICO, 120/120 BAR 1 4-103 214439 PIPE, SUCTION 6 4-37
210947 PEDAL,BRAKE,120/120 BAR 32 4-99 214444 PCB,STRAIN GAUGE,OBW 8 6-71
210948 BRAKE PEDAL, MICO, 100/100 BAR 1 4-103 214454 GLAND,COMPRESSION 7 6-71
210969 VALVE MANIFOLD 1 4-5 214474 FUSE, 40A, BLADE TYPE 8 6-9

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-25
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
214528 HARNESS,OBW 2 6-69 216095 CONNECTOR, FEMALE, 31 WAY 67 6-79
214563 TYRE 2 3-189 216096 CONNECTOR, MALE, 31 WAY 68 6-79
214601 DECAL,RED REFLECTOR 9 7-141 216104 CLIP, SPRING, EXTERNAL 3 3-153
214601 DECAL,RED REFLECTOR 19 7-117 216173 P-CLIP 24 2C-33
214622 PAD,NONSLIP,RHS 14 7-93 216197 COVER,A PILLAR,LHS 32 7-29
214623 NONSLIP,PAD,MUDGUARD 13 7-89 216203 DECAL, FRONT SUSP, CRUSH 14 4-75
214623 NONSLIP,PAD,MUDGUARD 13 7-91 216214 COVER,A PILLAR,RHS 31 7-29
214624 NONSLIP,PAD,LHS,FRONT 7 7-97 216216 HVAC UNIT 5 7-51
214625 NONSLIP,PAD,LEFT,MID 6 7-97 216216 HVAC UNIT, 24V A 7-59
214626 NONSLIP,PAD,LEFT,REAR 5 7-97 216217 HORN,24V 6 6-45
214637 E-MODULE,SSM 21 6-5 216234 MAT,FLOOR 30 7-29
214670 SWITCH,POWER,SEAT,HIGH BCK 36 7-41 216235 PANEL,MDU 29 7-31
214671 HARNESS,POWER SEAT 35 7-41 216236 VENT, BOX, COOLER 4 7-51
214707 LIGHT,BEACON,XENON,AMBER (CE) 1 6-27 216237 COVER,B PILLAR,LHS 28 7-29
214750 STRAP,FLEX,STEP 12 7-91 216242 MTG,BAND,2 PIECE,A/CLEANER 5 2C-41
214750 STRAP,FLEX,STEP 13 7-95 216250 MOTOR,WIPER 3 6-15
214790 ZF BI-DIRECTIONAL PUMP 9 4-61 216251 ARM,WIPER,REAR 4 6-15
214791 SPACER,T/DRIVE-DIFF INPUT 6 3-143 216254 WASHER,BOTTLE,TWO PUMP 1 6-15
214792 CONNECTOR, MALE, 4 WAY 52 6-77 216254 WASHER,BOTTLE,TWO PUMP 2 6-13
214793 CONNECTOR, FEMALE, 12 WAY 53 6-77 216255 GASKET,PEDAL,BRAKE,MICO 31 4-99
214794 CONNECTOR, FEMALE, 3 WAY 54 6-77 216277 LID,COOLER BOX,CAB 27 7-33
214795 CONNECTOR, MALE, 2 WAY 55 6-77 216278 LID,FUSES/RELAYS,CAB 26 7-33
214796 CONNECTOR, MALE, 4 WAY 56 6-77 216281 HARNESS, DIAGNOSTIC 1 10-31
214798 CONNECTOR, FEMALE, 2 WAY 57 6-77 216286 HARNESS,BEACON,EXTENSION 2 6-27
214801 SPIDER 20 3-171 216287 HARNESS, WORK LIGHT 1 6-29
214801 SPIDER 20 3-175 216291 HARNESS,RADIO,BLAUPUNKT 4 6-39
214805 HARNESS,STRAIN GAUGE,LARGE 6 6-71 216328 CONNECTOR, female, 2 WAY 69 6-79
214811 PAD,NONSLIP,D/TANK 6 7-85 216329 CONNECTOR, FEMALE, 2 WAY 70 6-79
214812 NONSLIP,PAD,LEFT REAR 5 7-85 216357 YOKE 6 3-145
214820 PAD,NONSLIP,D/TANK 8 7-83 216358 CONNECTOR, FEMALE, 3 WAY 71 6-79
214827 DECAL,EMERGENCY EXIT,EXTRA 10 7-141 216359 TERMINATOR 72 6-79
214831 DECAL,SSM,STD 6 7-137 216381 CUSHION,BACKREST,TRAINER 25 7-41
214852 CAP,DIESEL,NO BREATHER 7 7-83 216382 CUSHION,SEAT,TRAINER 24 7-41
214927 DECAL,FLEETMATIC 11 7-141 216405 CONNECTOR, female, 32 WAY 73 6-79
214966 DECAL,FOLD MIRROR 12 7-141 216412 HARNESS,REAR WIPER 17 6-3
214977 connector, female, 4 WAY 136 6-85 216429 PANEL,HOLD-ALL 23 7-31
214978 connector, female, 6 WAY 134 6-85 216430 PANEL,WIPER,REAR 22 7-31
214979 connector, female, 42 WAY 135 6-85 216445 SENDER,FUEL 4 6-45
216000 K-CLAMP 3 4-63 216451 FOOT,TRAY,E-MODULE 16 6-7
216001 MIRROR, ELECTRICAL 1 6-21 216453 KIT,GASKET,COOL BOX 21 7-33
216001 MIRROR, ELECTRIC 4 6-19 216454 GASKET,15X15,ROLLSTOCK 20 7-33
216002 MIRROR, WIDE 3 6-19 216455 HARNESS, RH 2 6-19
216002 MIRROR, WIDE ANGLE 7 6-21 216456 HARNESS, LH 1 6-19
216004 PANEL,INTERIOR,MAIN DOOR 34 7-33 216457 COVER,E-MODULE 19 7-31
216017 BUZZER 20 6-5 216462 FUSE, BLANK, BLADE TYPE 7 6-9
216027 LAMP, AMBER, LED, INDICATOR, REAR 9 6-67 216463 ADAPTOR, VENT 2 7-51
216027 LAMP, AMBER, LED, INDICATOR, REAR 10 6-67 216471 RADIATOR, TIER3 1 2C-11
216028 LAMP, RED, LED, BRAKE/PARK, REAR 7 6-67 216471 RADIATOR,B50D,TIER3 13 2C-3
216028 LAMP, RED, LED, BRAKE/PARK, REAR 8 6-67 216472 MAT,DASH ACCESS 18 7-31
216037 SOCKET,12V,ACCESSORY 19 6-5 216473 MAT,COOL BOX,CAB 17 7-33
216039 HAMMER,EMERGENCY EXIT,ASSY 33 7-33 216521 COVER,A PILLAR,RHS,GREASER 12 11-3
216071 CONNECTOR, FEMALE, 21 WAY 58 6-77 216523 COVER,SEAT,TRAINER 16 7-41
216074 CONNECTOR, female, 80 WAY 59 6-77 216525 VENT, SWIVEL, HVAC 3 7-51
216076 CONNECTOR, female, 20 WAY 60 6-77 216527 STRAP,EARTH,450MM 15 6-7
216080 CONNECTOR, female, 48 WAY 61 6-79 216625 SPRING,C,BONNET CATCH 17 7-5
216081 CONNECTOR, female, 32 WAY 62 6-79 216626 SPRING,T,BONNET CATCH 16 7-5
216082 CONNECTOR, female, 32 WAY 63 6-79 216645 ISOLATOR,RUBBER,CYLINDRICAL 14 6-7
216083 CONNECTOR, female, 16 WAY 64 6-79 216646 FASTENER,PLASTIC,HEADLINER 15 7-27
216084 CONNECTOR, female, 14 WAY 65 6-79 216666 GREASE NIPPLE 6 3-129
216088 SWITCH,STEERING COLUMN,MULTIF 18 6-5 216673 MAT,TOOLBOX 14 7-29
216091 CONNECTOR, female, 31 WAY 66 6-79 216695 COOLER,T/MISSION 10 3-49

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-26
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
216695 COOLER,T/MISSION,HYD A 3-51 217449 CLAMP,ALU,2 BOLT 7 4-97
216702 P-CLIP,8MM 13 6-5 217454 SPACER,CLAMP,ALU,68MM 6 4-97
216705 ROOF, CAB,YELLOW 2 7-9 217555 WINDOW,LH,FRONT,TOUGHENED 23 7-15
216767 CONNECTOR, male, 21 WAY 74 6-79 217556 DOOR,MAIN,YELLOW 22 7-11
216768 CONNECTOR, male, 21 WAY 75 6-79 217563 GROMMET 5 6-53
216769 CONNECTOR, FEMALE, 21 WAY 76 6-79 217563 GROMMET 11 11-3
216770 CONNECTOR, MALE, 21 WAY 77 6-79 217563 GROMMET 13 4-73
216771 CONNECTOR, FEMALE, 21 WAY 78 6-79 217563 GROMMET,RND 17 2C-31
216772 CONNECTOR, MALE, 21 WAY 79 6-79 217563 GROMMET,RND 22 2C-33
216773 CONNECTOR, MALE, 23 WAY 80 6-79 217563 GROMMET,RND 24 2C-29
216774 CONNECTOR, FEMALE, 23 WAY 81 6-81 217588 SEAL,DOOR,HVAC,RHS 21 7-19
216775 CONNECTOR, MALE, 33 WAY 82 6-81 217590 SEAL,DOOR,MAIN 20 7-11
216776 CONNECTOR, FEMALE, 33 WAY 83 6-81 217599 CLAMP,HOSE 1 7-107
216777 CONNECTOR, FEMALE, 9 WAY 84 6-81 217599 CLAMP,HOSE 4 4-77
216778 CONNECTOR, MALE, 9 WAY 85 6-81 217617 PIPE, W/WASHER KIT 5 6-11
216779 CONNECTOR, MALE, 2 WAY 86 6-81 217618 BLADE,WIPER,600MM 5 6-15
216780 CONNECTOR, FEMALE, 2 WAY 87 6-81 217618 BLADE, WIPER 6 6-11
216782 CONNECTOR, FEMALE, 4 WAY 88 6-81 217619 ARM, WIPER 1 6-11
216784 CONNECTOR, female, 1 way 89 6-81 217620 CLIPS, WASHER SYSTEM 3 6-11
216785 CONNECTOR, MALE, 9 WAY 90 6-81 217621 NOZZLE, 6WAY, WASHER SYSTEM 4 6-11
216786 CONNECTOR, FEMALE, 9 WAY 91 6-81 217625 SOLENOID,CONT DUTY 19 6-59
216787 CONNECTOR, MALE, 21 WAY 92 6-81 217635 CLAMP,RUBBER 1 7-77
216789 CONNECTOR, FEMALE, 9 WAY 93 6-81 217647 CABLE,BATTERY,BLACK,500MM,70MM 18 6-59
216798 CONNECTOR, MALE, 15 WAY 94 6-81 217664 CAPSCREW,GR12.9 MODIFIED HEAD 4 7-111
216809 CONNECTOR, 10 MM, LUG 95 6-81 217669 CONNECTOR, FEMALE, 26 WAY 111 6-83
216810 CONNECTOR, 10 MM, LUG 96 6-81 217706 CONNECTOR,4 WAY DEUTSCH 5 6-71
216811 CONNECTOR, 8 MM, LUG 97 6-81 217706 CONNECTOR, MALE, 4 WAY 112 6-83
216812 CONNECTOR, 6 MM, LUG 98 6-81 217707 OBW, LOAD LIGHTS, COMPLETE A 6-23
216813 CONNECTOR, 6 MM, LUG 99 6-81 217711 CONNECTOR, MALE, 2 WAY 113 6-83
216815 CONNECTOR, PUSH-ON, 3 MM 100 6-81 217717 RELAY, 24V 9 6-9
216816 CONNECTOR, PUSH-ON, 4.8 MM 101 6-83 217719 LIGHT, FLOOD 1 6-31
216817 CONNECTOR, PUSH-ON, 1 WAY 102 6-83 217719 LIGHT, REVERSE FLOODLIGHT 4 6-51
216852 CONNECTOR, MALE, 2 WAY 103 6-83 217719 LIGHT, FLOOD 4 6-67
216856 CONNECTOR, female, 2 WAY 104 6-83 217719 LIGHT, FLOOD 5 6-67
216857 CONNECTOR, female, 2 WAY 105 6-83 217725 CABLE,BATTERY,RED,220MM,70MM 17 6-59
216861 CONNECTOR, FEMALE, 31 WAY 106 6-83 217730 CONNECTOR, FEMALE, 8 WAY 114 6-83
216870 HEATSHIELD 25 2C-25 217733 TYRE,29.5R25,TL3A+,GOODYEAR 6 3-183
216905 CONNECTOR, MALE, 2 WAY 107 6-83 217737 FRAME,SWITCH,3 PLACES 12 6-5
216909 TYRE 2 3-187 217739 CONNECTOR, female, 10 way 115 6-83
216924 CONNECTOR, FEMALE, 3 WAY 108 6-83 217745 WASHER,BOTTLE AND PUMP 11 6-5
216925 CONNECTOR, MALE, 3 WAY 109 6-83 217758 PLT,BLANKING,RADIO FACE 13 7-33
216926 CONNECTOR, MALE, 3 WAY 110 6-83 217776 OBW,LOAD LIGHTS,BRACKET 4 6-23
216936 PLUG, WELSH 6 3-179 217777 OBW,LOAD LIGHT,RED 3 6-23
216952 COVER, ARMREST, SEAT, LH 9 7-45 217778 OBW,LOAD LIGHT,AMBER 2 6-23
216953 COVER, ARMREST, SEAT, RH 10 7-45 217779 OBW,LOAD LIGHT,GREEN 1 6-23
216957 HARNESS,WBT 2 6-55 217788 HARNESS, ARTIC JUMP 3 6-67
216994 ALARM,BACK UP 1 6-35 217792 GROMMET, DIA 1 7-73
216994 ALARM, BACK UP 6 6-67 217820 CONNECTOR, FEMALE, 3 WAY 116 6-83
217011 RUBBER,SEAL,REAR,CAB 26 7-23 217821 CONNECTOR, MALE, 3 WAY 117 6-83
217012 RUBBER,SEAL,RHS 25 7-23 217847 CAP, BANJO 6 2C-19
217021 MUDFLAP,BIN,800MM WIDE 20 7-117 217902 FRAME,SWITCH,CARLING,BLANK 10 6-5
217050 SHIELD, FILTER 7 2C-19 217928 Cross&Roller 8-9
217065 CURTAIN,RHS WHEEL ARCH 12 7-93 217929 SWITCH,PRESS,NC 7 5-23
217151 WINDOW,REAR 24 7-15 217999 E-MODULE,CCU2 9 6-7
217223 E-MODULE, USB TO CAN 2 10-31 218033 DECAL,AIRCON,FILTER,CLEAN,D# 7 7-137
217232 CLMP,RUBBER 2 7-77 218035 CLAMP,T-BOLT,71-79MM 11 2C-9
217247 TYRE,29.5R25,B/STONE,VLT,E3/L3 6 3-181 218035 CLAMP,T-BOLT,71-79MM,S,LOAD 12 2C-5
217419 TYRE 2 3-187 218048 MAT,MID,BIN SHOCK 21 7-117
217420 DECAL,WDB,OIL LEVEL,40TON 13 7-141 218279 GROMMET 3 4-85
217436 P-CLAMP,FUEL LINE 23 2C-33 218279 GROMMET, BLANK 10 4-29
217448 CLAMP,RUBBER,4,STRG,ORBIT 8 4-97 218280 SPACER, HOSES, ARTIC 9 4-29

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-27
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
218315 HANDLE,PADDLE,BONNET 15 7-5 218964 connector, LUG, 10 MM 132 6-85
218330 GROMMET, SPLIT 8 4-29 218965 connector, LUG, 13 MM 133 6-85
218331 BOOT,RUBBER,DOOR HANDLE 19 7-11 218996 MOULDED RUBBER BUFFER 12 4-75
218336 GROMMET, SPLIT SPEC 7 4-29 218997 SEALING,SIDE,BONNET 12 7-67
218346 K-CLAMP,SMOOTH,DOUBLE 7 2C-13 218998 SEALING,TOP,BONNET 11 7-67
218444 HOSE,TEFLON 13 5-5 220010 ELEMENT,SPIN ON FILTER 8-3
218457 CONNECTOR, MALE, 8 WAY 118 6-83 220010 ELEMENT,SPIN ON FILTER 8-3
218464 CONNECTOR, female, 4 way 119 6-83 220010 ELEMENT,SPIN ON FILTER 8-3
218505 CLAMP,T-BOLT 24 2C-25 220010 ELEMENT,SPIN ON FILTER 8-3
218508 CLAMP, FUEL FILTER 5 2C-17 220010 ELEMENT,SPIN ON FILTER 8-5
218508 CLAMP, FUEL FILTER 5 2C-19 220010 ELEMENT,SPIN ON FILTER 8-5
218508 CLAMP, FUEL FILTER 19 2C-21 220010 ELEMENT,SPIN ON FILTER 8-5
218554 HOSE, CONNECT 3 3-159 220010 ELEMENT,SPIN ON FILTER 8-7
218554 HOSE, CONNECTOR 3 3-161 220010 ELEMENT,SPIN ON FILTER 8-7
218559 CONNECTOR, FEMALE, 2 WAY 120 6-83 220010 ELEMENT,SPIN ON FILTER 8-7
218643 HOSE,RADIATOR,BOTTOM 10 2C-9 220010 ELEMENT,SPIN ON FILTER 8-7
218643 HOSE,RADIATOR,BOTTOM 11 2C-5 220010 ELEMENT,SPIN ON FILTER 8-9
218644 HOSE,MAKE-UP LINE,EXP,TNK 9 2C-9 220010 ELEMENT,SPIN ON FILTER 8-9
218644 HOSE,MAKE-UP LINE,EXP,TNK 10 2C-5 220010 ELEMENT,SPIN ON FILTER 4 7-99
218645 HOSE,MAKE-UP LINE,ENGINE 8 2C-9 220010 ELEMENT,SPIN ON FILTER 6 7-83
218645 HOSE,MAKE-UP LINE,ENGINE 9 2C-5 220119 CIRCLIP, INTERNAL 1 4-113
218646 HOSE,RADIATOR,MIDDLE 7 2C-9 220119 CIRCLIP 22 7-117
218646 HOSE,RADIATOR,MIDDLE 8 2C-5 220158 THRUST BEARING, NEEDLE 7 4-101
218667 DEPTH FUEL FILTER 1 2C-21 220211 DIAPHRAGM 5 3-141
218667 FILTER 4 2C-19 220397 HOOK,CLOTHES 11 7-33
218678 BLOCK,LOCATE,MIRROR 18 7-17 220525 GEAR, HELICAL INPUT 34 3-167
218681 BONNET,WITHOUT KIT 14 7-3 220525 GEAR, HELICAL INPUT 34 3-171
218686 HOSE,RADIATOR,16MMID 5 7-55 220525 GEAR, HELICAL INPUT 34 3-175
218686 HOSE,RADIATOR,16MMID 5 7-57 220526 COVER, DIFF, CARRIER 35 3-167
218686. HOSE,RADIATOR 5 7-61 220526 COVER, DIFF, CARRIER 35 3-171
218686 HOSE,RADIATOR,16MMID 6 7-55 220526 COVER, DIFF, CARRIER 35 3-175
218686 HOSE,RADIATOR,16MMID 6 7-57 220527 SHAFT, INPUT 33 3-167
218686 HOSE,RADIATOR 6 7-61 220527 SHAFT, INPUT 33 3-175
218686 hose.radiator 6 2C-13 220528 GEAR, HELICAL, PINION 54 3-169
218686 HOSE, RADIATOR 7 7-53 220528 GEAR, HELICAL 54 3-173
218686 HOSE, RADIATOR 8 7-53 220528 GEAR, HELICAL, PINION 54 3-177
218737 SOCKET 121 6-85 220530 CUP, BEARING 29 3-167
218750 CONNECTOR, FEMALE, 6 WAY 122 6-85 220530 CUP, BEARING 29 3-171
218777 CABLE,EARTH,BLACK,700MM,70MM 16 6-59 220530 CUP, BEARING 29 3-175
218796 CAP,STEEL,RADIATOR 6 2C-9 220531 SPACER, BEARING, 0.198” 48 3-167
218796 CAP,STEEL,RADIATOR,15 PSI 7 2C-5 220531 SPACER, BEARING, 0.198” 48 3-171
218816 CLAMP,RUBBER 9 3-49 220531 SPACER, BEARING, 0.198” 48 3-175
218840 VALVE, PILOT 23 4-59 220532 WASHER : INPUT SHAFT NUT 5 3-143
218842 O-RING 25 4-51 220533 CUP, BEARING COVER 40 3-167
218842 O-RING 25 4-59 220533 CUP, BEARING COVER 40 3-171
218855 PAD,GUIDE BONNET 13 7-5 220533 CUP, BEARING COVER 40 3-175
218867 MOUNTING, SEAT, TRAINER 1 7-43 220534 SHAFT, INPUT 33 3-171
218867 MTG,SEAT,TRAINER 12 7-41 220605 KIT, SEAL, RELIEF VALVE 3 4-55
218912 LIGHT,BEACON,XENON,AMBER (SA) 1 6-27 220606 VALVE, RELIEF 2 4-55
218920 CABLE TIES 6 4-29 220635 BLOCK VALVE 35 7-59
218920 CABLE,TIE 9 3-43 220638 DIFF CARRIER 76 3-173
218928 HOSE, SUCTION, HYDRAULIC TANK 5 4-37 220639 DIFF CARRIER 75 3-169
218950 connector, LUG, 4 MM 123 6-85 220639 DIFF CARRIER 75 3-177
218952 connector, LUG, 5 MM 124 6-85 220738 FUNNEL,FILTER 3 7-101
218953 connector, LUG, 5 MM 125 6-85 220765 O-RING 40 7-59
218955 connector, LUG, 6 MM 126 6-85 220933 O-RING 33 4-41
218956 connector, LUG, 6 MM 127 6-85 220949 FILTER, AIR DRYER 2 5-17
218957 connector, LUG, 6 MM 128 6-85 220993 O-RING,RUBBER 5 2C-43
218958 connector, LUG, 8 MM 129 6-85 221013 CLUTCH, SLIDING 68 3-169
218962 connector, LUG, 10 MM 130 6-85 221013 SLIDING CLUTCH 68 3-173
218963 connector, LUG, 10 MM 131 6-85 221013 CLUTCH, SLIDING 68 3-177

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-28
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
221014 PLATE, FRICTION, TANGED 62 3-169 221041 STUD, FORK SHIFT 73 3-169
221014 PLATE, FRICTION, TANGED 62 3-173 221041 STUD, FORK SHIFT 73 3-177
221014 PLATE, FRICTION, TANGED 62 3-177 221044 WASHER, FLAT 70 3-169
221015 PLATE, FRICTION, SPLINED 63 3-169 221044 WASHER, FLAT 70 3-177
221015 PLATE, FRICTION, SPLINED 63 3-173 221044 WASHER, FLAT 74 3-173
221015 PLATE, FRICTION, SPLINED 63 3-177 221045 NUT, STUD 71 3-169
221016 DRIVER, PLATE, FRICTION 61 3-169 221045 NUT, STUD 71 3-177
221016 DRIVER, PLATE, FRICTION 61 3-173 221045 NUT, STUD 75 3-173
221016 DRIVER, PLATE, FRICTION 61 3-177 221046 DIFF BEARING ADJUSTER 15 3-167
221017 RING, SNAP, DRIVER 60 3-169 221046 ADJUSTER, DIFF, BEARING 15 3-171
221017 RING, SNAP, DRIVER 60 3-173 221046 DIFF BEARING ADJUSTER 15 3-175
221017 RING, SNAP, DRIVER 60 3-177 221047 DIFF BEARING ADJUSTER 14 3-167
221018 PLATE, PRESSURE 64 3-169 221047 ADJUSTER, DIFF, BEARING 14 3-171
221018 PLATE, PRESSURE 64 3-173 221047 DIFF BEARING ADJUSTER 14 3-175
221018 PLATE, PRESSURE 64 3-177 221048 CUP, BEARING 17 3-167
221019 RIN, SNAP, PLATE, PRESSURE 65 3-169 221048 CUP, BEARING 17 3-171
221019 RING, SNAP, PLATE, PRESSURE 65 3-173 221048 CUP, BEARING 17 3-175
221019 RIN, SNAP, PLATE, PRESSURE 65 3-177 221049 CONE, BEARING 19 3-167
221020 SPRING, COMPRESSION 66 3-169 221049 CONE, BEARING 19 3-171
221020 SPRING, COMPRESSION 66 3-173 221049 CONE, BEARING 19 3-175
221020 SPRING, COMPRESSION 66 3-177 221050 CUP, BEARING 16 3-167
221021 CASE, DIFFERENTIAL CARRIER 67 3-169 221050 CUP, BEARING 16 3-171
221021 CASE, DIFFERENTIAL CARRIER 67 3-173 221050 CUP, BEARING 16 3-175
221021 CASE, DIFFERENTIAL CARRIER 67 3-177 221051 CONE, BEARING 18 3-167
221024 CONE, BEARING 46 3-167 221051 CONE, BEARING 18 3-171
221024 CONE, BEARING 46 3-171 221051 CONE, BEARING 18 3-175
221024 CONE, BEARING 46 3-175 221054 SCREW, CAP 24 3-167
221027 SCREW, CAP 9 3-167 221054 SCREW, CAP 24 3-171
221027 SCREW, CAP, ADJUSTER 9 3-171 221054 SCREW, CAP 24 3-175
221027 SCREW, CAP 9 3-175 221055 SPACER, BEARING, 0.179" 48 3-167
221028 WASHER, FLAT 10 3-167 221055 SPACER, BEARING, 0.179” 48 3-173
221028 WASHER, FLAT 10 3-171 221055 SPACER, BEARING, 0.179" 48 3-175
221028 WASHER, FLAT 10 3-175 221056 SPACER, BEARING, 0.180" 48 3-167
221029 LOCKWIRE 8 3-167 221056 SPACER, BEARING, 0.180” 48 3-173
221029 LOCKWIRE 8 3-171 221056 SPACER, BEARING, 0.180" 48 3-175
221029 LOCKWIRE 8 3-175 221057 SPACER, BEARING, 0.181" 48 3-169
221030 LOCK, ADJUSTER 11 3-167 221057 SPACER, BEARING, 0.181” 48 3-173
221030 LOCK, ADJUSTER 11 3-171 221057 SPACER, BEARING, 0.181" 48 3-175
221030 LOCK, ADJUSTER 11 3-175 221058 SPACER, BEARING, 0.182" 48 3-169
221031 PIN, COTTER 12 3-167 221058 SPACER, BEARING, 0.182” 48 3-173
221031 PIN, COTTER 12 3-171 221058 SPACER, BEARING, 0.182" 48 3-177
221031 PIN, COTTER 12 3-175 221059 SPACER, BEARING, 0.183" 48 3-169
221032 BUSHING, DOWEL 13 3-167 221059 SPACER, BEARING, 0.183” 48 3-173
221032 BUSHING, DOWEL 13 3-171 221059 SPACER, BEARING, 0.183" 48 3-177
221032 BUSHING, DOWEL 13 3-175 221060 SPACER, BEARING, 0.184" 48 3-169
221033 CAP, ADJUSTER LOCK 80 3-169 221060 SPACER, BEARING, 0.184” 48 3-173
221033 CAP, ADJUSTER LOCK 80 3-177 221060 SPACER, BEARING, 0.184" 48 3-177
221033 CAP, ADJUSTER LOCK 81 3-173 221061 SPACER, BEARING, 0.185" 48 3-169
221035 DOWEL, ADJUSTER 82 3-169 221061 SPACER, BEARING, 0.185” 48 3-173
221035 DOWEL, ADJUSTER 82 3-177 221061 SPACER, BEARING, 0.185" 48 3-177
221035 DOWEL, ADJUSTER 83 3-173 221062 SPACER, BEARING, 0.186" 48 3-169
221037 SHAFT, SHIFT FORK & O-RING ASSY 78 3-169 221062 SPACER, BEARING, 0.186” 48 3-173
221037 SHAFT, SHIFT FORK & O-RING ASSY 78 3-177 221062 SPACER, BEARING, 0.186" 48 3-177
221037 SHAFT, SHIFT FORK & O-RING ASSY 79 3-173 221063 SPACER, BEARING, 0.187" 48 3-169
221038 PLUG, EXPANSION, UPPER 77 3-169 221063 SPACER, BEARING, 0.187” 48 3-173
221038 PLUG, EXPANSION, UPPER 77 3-177 221063 SPACER, BEARING, 0.187" 48 3-177
221038 PLUG, EXPANSION, UPPER 78 3-173 221064 SPACER, BEARING, 0.188" 48 3-169
221040 FORK, SHIFT 71 3-173 221064 SPACER, BEARING, 0.188” 48 3-173
221040 FORK, SHIFT 72 3-169 221064 SPACER, BEARING, 0.188" 48 3-177
221040 FORK, SHIFT 72 3-177 221065 SPACER, BEARING, 0.189" 48 3-169
221041 STUD, FORK SHIFT 72 3-173 221065 SPACER, BEARING, 0.189” 48 3-173

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-29
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
221065 SPACER, BEARING, 0.189" 48 3-177 221129 SCREW, CAP, SHORT 38 3-175
221066 SPACER, BEARING, 0.190" 48 3-169 221130 SCREW, CAP, LONG 37 3-167
221066 SPACER, BEARING, 0.190” 48 3-173 221130 SCREW, CAP, LONG 37 3-171
221066 SPACER, BEARING, 0.190" 48 3-177 221130 SCREW, CAP, LONG 37 3-175
221067 SPACER, BEARING, 0.191" 48 3-169 221132 WASHER, LOCK 36 3-167
221067 SPACER, BEARING, 0.191” 48 3-173 221132 WASHER, LOCK 36 3-171
221067 SPACER, BEARING, 0.191" 48 3-177 221132 WASHER, LOCK 36 3-175
221068 SPACER, BEARING, 0.192" 48 3-169 221133 PLUG 5 3-167
221068 SPACER, BEARING, 0.192” 48 3-173 221133 PLUG 5 3-171
221068 SPACER, BEARING, 0.192" 48 3-177 221133 PLUG 5 3-175
221069 SPACER, BEARING, 0.193" 48 3-169 221140 SHIM, 0.003" 50 3-169
221069 SPACER, BEARING, 0.193” 48 3-173 221140 SHIM, 0.003” 50 3-173
221069 SPACER, BEARING, 0.193" 48 3-177 221140 SHIM, 0.003" 50 3-177
221074 CUP, BEARING 49 3-169 221141 SHIM, 0.005" 50 3-169
221074 CUP, BEARING 49 3-173 221141 SHIM, 0.005” 50 3-173
221074 CUP, BEARING 49 3-177 221141 SHIM, 0.005" 50 3-177
221084 WASHER, THRUST SIDE GEAR 26 3-167 221142 SHIM, 0.010" 50 3-169
221084 WASHER 26 3-171 221142 SHIM, 0.10" 50 3-173
221084 WASHER, THRUST SIDE GEAR 26 3-175 221142 SHIM, 0.010" 50 3-177
221085 WASHER, THRUST SIDE GEAR 69 3-169 221143 SHIM, 0.020" 50 3-169
221085 WASHER, THRUST 69 3-173 221143 SHIM, 0.20" 50 3-173
221085 WASHER, THRUST SIDE GEAR 69 3-177 221143 SHIM, 0.020" 50 3-177
221086 PINION, SIDE 27 3-167 221145 SCREW, CAP 59 3-169
221086 PINION, SIDE 27 3-171 221145 SCREW, CAP 59 3-173
221086 PINION, SIDE 27 3-175 221145 SCREW, CAP 59 3-177
221087 WASHER, THRUST 28 3-167 221147 HOUSING, PINION BEARING & CUP 51 3-169
221087 WASHER, THRUST 28 3-171 221147 HOUSING, PINION BEARING & CUP 51 3-173
221087 WASHER, THRUST 28 3-175 221147 HOUSING, PINION BEARING & CUP 51 3-177
221088 SPIDER 20 3-167 221149 BEARING 55 3-169
221090 BOLT 21 3-167 221149 BEARING 55 3-173
221090 BOLT 21 3-171 221149 BEARING 55 3-177
221090 BOLT 21 3-175 221150 NUT 56 3-169
221091 NUT 22 3-167 221150 NUT 56 3-173
221091 NUT 22 3-171 221150 NUT 56 3-177
221091 NUT 22 3-175 221151 PIN, SPRING 58 3-169
221092 C/GEAR, SIDE & CURVIC, 36 SPLINE 76 3-169 221151 PIN, SPRING, PINION NUT 58 3-173
221092 C/GEAR, SIDE & CURVIC, 36 SPLINE 76 3-177 221151 PIN, SPRING 58 3-177
221092 C/GEAR, SIDE & CURVIC, 36 SPLINE 77 3-173 221152 RING, SNAP BEARING 57 3-169
221093 GEAR, SIDE 25 3-167 221152 RING, SNAP, OUTER PINION BEARING 57 3-173
221093 GEAR, SIDE 25 3-171 221152 RING, SNAP BEARING 57 3-177
221093 GEAR, SIDE 25 3-175 221157 SCREW 6 3-167
221119 CONE, BEARING 32 3-167 221157 SCREW 6 3-171
221119 CONE, BEARING 32 3-171 221157 SCREW 6 3-175
221119 CONE, BEARING 32 3-175 221158 NUT 7 3-167
221120 CUP, BEARING 30 3-167 221158 NUT 7 3-171
221120 CUP, BEARING 30 3-171 221158 NUT 7 3-175
221120 CUP, BEARING 30 3-175 221165 BEARING 45 3-167
221121 SHIM, 0.003" 39 3-167 221165 BEARING 45 3-171
221121 SHIM, 0.003" 39 3-171 221165 BEARING 45 3-175
221121 SHIM, 0.003" 39 3-175 221170 SCREW, CAP 81 3-169
221122 SHIM, 0.005" 39 3-167 221170 SCREW, CAP 81 3-177
221122 SHIM, 0.005" 39 3-171 221170 SCREW, CAP 82 3-173
221122 SHIM, 0.005" 39 3-175 221171 PIN,DOWEL,CARRIER COVER 5 3-145
221123 SHIM, 0.010" 39 3-167 221171 PIN, DOWEL 53 3-169
221123 SHIM, 0.010" 39 3-171 221171 PIN, DOWEL 53 3-173
221123 SHIM, 0.010" 39 3-175 221171 PIN, DOWEL 53 3-177
221124 SHIM, 0.020" 39 3-167 221172 WASHER 47 3-167
221124 SHIM, 0.020" 39 3-171 221172 WASHER, SPACER 47 3-171
221124 SHIM, 0.020" 39 3-175 221172 WASHER 47 3-175
221129 SCREW, CAP, SHORT 38 3-167 221173 SEAL, OIL 41 3-167
221129 SCREW, CAP, SHORT 38 3-171 221173 SEAL, OIL 41 3-171

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-30
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
221173 SEAL, OIL 41 3-175 221726 BLEEDER ASSEMBLY 7 2C-21
221175 INPUT SHAFT NUT WASHER 2 3-133 221731 FLANGE, SERATED, EXTENDED 2 3-13
221175 WASHER 42 3-167 221742 TUBE, RETURN 15 2C-21
221175 WASHER 42 3-171 222029 SCREW, CAP 44 3-167
221175 WASHER 42 3-175 222029 SCREW, CAP 44 3-171
221176 INPUT SHAFT NUT 1 3-133 222029 SCREW, CAP 44 3-175
221176 NUT, INPUT SHAFT 4 3-143 222219 Element 10 Micron 8-3
221176 NUT,INPUT SHAFT 4 3-145 222219 Element 10 Micron 8-3
221176 INPUT SHAFT NUT 4 3-147 222219 Element 10 Micron 8-5
221176 NUT, INPUT SHAFT 43 3-167 222219 Element 10 Micron 8-5
221176 NUT, INPUT SHAFT 43 3-171 222219 Element 10 Micron 8-7
221176 NUT, INPUT SHAFT 43 3-175 222219 Element 10 Micron 8-7
221177 DIFF CASE ASSY 23 3-167 222219 Element 10 Micron 8-9
221177 DIFFERENTIAL CASE ASSY 23 3-171 222219 FILTER 12 3-89
221177 DIFF CASE ASSY 23 3-175 222219 FILTER 12 3-125
221366 CIRCLIP 5 4-21 222239 ACTUATOR ASSEMBLY 1 3-141
221366 CIRCLIP 16 4-51 222239 ACTUATOR ASSEMBLY 57 3-139
221366 CIRCLIP 16 4-59 222240 CALIPER BODY 2 3-137
221367 PLUG 22 4-51 222242 PLATE, END MERITOR BRAKE 4 3-137
221367 PLUG 22 4-59 222268 VALVE, PILOT 28 4-39
221377 COVER,ASSEMBLY 4 2C-43 222272 SPRING 21 4-39
221378 Element Safety Assembly 8-5 222273 SHIM 13 4-39
221378 Element Safety Assembly 8-7 222274 BEARING, TAPERED ROLLER 14 4-39
221378 Element Safety Assembly 8-7 222275 CRADLE SHELL 22 4-39
221378 Element Safety Assembly 8-9 222276 O-RING 38 4-39
221378 ELEMENT,SAFETY ASSEMBLY 3 2C-43 222277 O-RING 18 4-51
221379 Element Primary Assembly 8-3 222277 O-RING 18 4-59
221379 Element Primary Assembly 8-5 222277 O-RING 25 4-39
221379 Element Primary Assembly 8-5 222278 O-RING 43 4-39
221379 Element Primary Assembly 8-7 222279 PISTON COMPLETE 4 4-39
221379 Element Primary Assembly 8-7 222280 ROD, PISTON 20 4-51
221379 Element Primary Assembly 8-9 222280 ROD, PISTON 20 4-59
221379 ELEMENT,PRIMARY ASSEMBLY 2 2C-43 222281 HOUSING, PUMP 21 4-51
221417 VALVE, RELIEF UNLOADING 7 4-5 222284 SPRING 12 4-51
221417 VALVE, RELIEF UNLOADING 7 4-7 222284 SPRING 12 4-59
221418 VALVE, CHECK 4 4-5 222285 SHIM 4 4-51
221418 VALVE, CHECK 4 4-7 222286 BEARING, TAPERED, ROLLER 14 4-51
221420 VALVE, DIRECTIONAL CONTROL 9 4-5 222286 BEARING, TAPERED, ROLLER 14 4-59
221420 VALVE, DIRECTIONAL CONTROL 9 4-7 222287 BEARING, TAPERED, ROLLER 5 4-51
221422 KIT, SEAL 25 4-5 222288 SHELL, CRADLE 11 4-51
221422 KIT, SEAL 25 4-7 222289 SEAL, SHAFT 15 4-51
221423 KIT, SEAL 26 4-5 222289 SEAL, SHAFT 15 4-59
221423 KIT, SEAL 26 4-7 222290 O-RING 6 4-51
221424 KIT, SEAL 28 4-5 222290 O-RING 6 4-59
221424 KIT, SEAL 28 4-7 222295 PLATE, DISTRIBUTOR, FRONT PUMP 12 4-39
221425 VALVE, PRESSURE RELIEF 8 4-5 222306 SPRING 10 4-39
221425 VALVE, PRESSURE RELIEF 8 4-7 222308 PLUG 17 4-51
221597 KIT, SEAL, SERVICE 8 2C-17 222308 PLUG 24 4-39
221629 CATCH, CAB, SLIDING WINDOW 2 7-25 222389 Filter Hyd Fluid 8-3
221651 O-RING 5 2C-21 222389 Filter Hyd Fluid 8-3
221668 CIRCLIP 25 7-125 222389 Filter Hyd Fluid 8-5
221703 ELEMENT, HEATING, AIR DRYER 3 5-17 222389 Filter Hyd Fluid 8-5
221704 SEAL,LID 9 2C-21 222389 Filter Hyd Fluid 8-7
221705 SEAL, POST 12 2C-21 222389 Filter Hyd Fluid 8-7
221713 BOLT, LID 3 2C-21 222389 Filter Hyd Fluid 8-9
221714 WASHER 4 2C-21 222389 ELEMENT,FILTER 2 7-101
221715 LID 6 2C-21 222494 CROWN WHEEL & PINION (Ratio 3,7:1) 4 3-167
221716 NUT, LID 8 2C-21 222494 CROWN WHEEL & PINION (Ratio 3,7:1) 4 3-171
221717 SPRING, COMPRESSION 18 2C-21 222494 CROWN WHEEL & PINION (Ratio 3,7:1) 4 3-175
221718 WASHER, FLAT 11 2C-21 222606 SPACER 7 3-137
221719 FILTER END 13 2C-21 222989 NUT, FLANGED 70 3-173

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-31
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
223204 BEARING, TAPPERED ROLLER 7 4-21 224190 PLATE, RETAINER, FLANGE 8 3-73
223212 PLUG 33 4-39 224190 PLATE, RETAINER, FLANGE 8 3-109
223213 PLUG 28 4-51 224194 SCREW, CAP 2 3-69
223213 PLUG, TEAR-OFF 42 4-39 224194 SCREW, CAP 2 3-105
223214 PIN, DOWEL 7 4-51 224194 SCREW, CAP 8 3-59
223214 PIN, DOWEL 7 4-59 224194 SCREW, CAP 8 3-65
223214 PIN, DOWEL 41 4-39 224194 SCREW, CAP 8 3-95
223218 O-RING 30 4-39 224194 SCREW, CAP 8 3-101
223219 SCREW, CAP 27 4-51 224194 SCREW, CAP 9 3-73
223219 SCREW, CAP 27 4-59 224194 SCREW, CAP 9 3-109
223219 CAPSCREW 32 4-39 224200 SEAL, PISTON 3 3-63
223220 PLUG 26 4-51 224200 SEAL, PISTON 3 3-99
223220 PLUG 26 4-59 224203 FLANGE, 8.5C 3 3-77
223220 PLUG 31 4-39 224203 FLANGE, 8.5C 3 3-113
223230 PISTON ROD 27 4-39 224210 INSERT, IDLER 1 3-81
223239 BEARING, TAPERED ROLLER 18 4-39 224210 INSERT, IDLER 1 3-117
223244 O-RING 1 6-65 224211 INSERT, FRONT INPUT 1 3-87
223244 O-RING 2 6-67 224211 INSERT, FRONT INPUT 1 3-123
223245 V-RING, SEEGER 15 4-39 224221 SHEILD, MUD 4 3-77
223247 VALVE, PILOT 23 4-51 224221 SHEILD, MUD 4 3-113
223552 CYLINDER 8 4-39 224223 BEARING, CYL ROLLER 2 3-87
223646 KIT, LEVER 41 3-137 224223 BEARING, CYL ROLLER 2 3-123
223646 LEVER, MERITOR BRAKE 42 3-137 224224 BEARING, CYLINDER ROLLER 4 3-75
223648 PLATE, DISTRIBUTION 3 4-51 224224 BEARING, CYLINDER ROLLER 4 3-111
223654 ROTARY, GROUP 2 4-51 224225 BEARING 2 3-75
223655 PISTON, CONTROL 19 4-51 224225 BEARING 2 3-111
223655 PISTON, CONTROL 19 4-59 224228 O-RING 4 3-55
223657 PLATE, SWASH 10 4-51 224228 O-RING 4 3-91
223658 SHAFT, DRIVE 13 4-51 224229 O-RING 2 3-73
223659 SHIM 4 4-59 224229 O-RING 2 3-109
223660 BEARING, TAPERED, ROLLER 5 4-59 224229 O-RING 6 3-59
223661 SCREW, SOC. HEAD 9 4-51 224229 O-RING 6 3-95
223662 SHAFT, DRIVE 4 4-21 224231 O-RING 3 3-81
223674 WASHER, DOWTY, PILOT VALVE CAPS 24 4-51 224231 O-RING 3 3-87
223674 WASHER, DOWTY 24 4-59 224231 O-RING 3 3-117
223674 WASHER, DOWTY 29 4-39 224231 O-RING 3 3-123
223714 KIT, REPAIR AIR DRYER UNLOADER 4 5-17 224231 O-RING 4 3-83
223717 KIT, SEAL & GASKET 22 3-137 224231 O-RING 4 3-119
223719 KIT, ADJUSTER RH 45 3-137 224231 O-RING 10 3-59
223721 KIT, ADJUSTER SLEEVE & THRUST 23 3-137 224231 O-RING 10 3-95
223722 KIT, SLIDE PIN 9 3-137 224232 O-RING 5 3-73
223816 Filter breather 8-5 224232 O-RING 5 3-109
223816 Filter breather 8-7 224237 SPRING, COMPRESSION 2 3-63
223816 Filter breather 8-7 224237 SPRING, COMPRESSION 2 3-99
223816 Filter breather 8-9 224240 RING, THRUST 3 3-75
223816 FILTER,10MICRON 2 3-53 224240 RING, THRUST 3 3-111
223816 FILTER,FUEL,GUD 2 3-155 224240 WASHER, THRUST 4 3-71
223816 FILTER,FUEL 2 3-157 224240 WASHER, THRUST 4 3-107
223816 FILTER,FUEL 2 4-83 224253 SCREW, CSK 3 3-71
223816 FILTER,FUEL 2 4-85 224253 SCREW, CSK 3 3-107
223816 FILTER,FUEL,10MICRON,GUD 8 3-5 224254 PLUG, SCREW 4 3-61
223816 FILTER,10MICRON 18 2C-31 224254 PLUG, SCREW 4 3-97
223816 FILTER,10MICRON 21 2C-33 224257 BOLT, EYE 5 3-61
223816 FILTER,10MICRON 23 2C-29 224257 BOLT, EYE 5 3-97
223903 PLATE, DEFLECTOR 17 2C-21 224258 CIRCLIP, EXTERNAL 9 3-69
223992 CLIP, RETAINING 16 2C-21 224258 CIRCLIP, EXTERNAL 9 3-105
223994 ELEMENT 14 2C-21 224363 COIL, DIRECTIONAL CONTROL 10 4-5
224190 PLATE, RETAINER, FLANGE 7 3-59 224363 COIL, DIRECTIONAL CONTROL 10 4-7
224190 PLATE, RETAINER, FLANGE 7 3-65 224367 CIRCLIP, INTERNAL 5 3-75
224190 PLATE, RETAINER, FLANGE 7 3-95 224367 CIRCLIP, INTERNAL 5 3-111
224190 PLATE, RETAINER, FLANGE 7 3-101 224367 CIRCLIP, INTERNAL 10 3-65

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-32
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
224367 CIRCLIP, INTERNAL 10 3-101 224481 FITTING, STUD, MALE 5 3-89
224369 PLUG, SCREW 2 3-61 224481 FITTING, STUD, MALE 5 3-125
224369 PLUG, SCREW 2 3-97 224482 FITTING, STUD, MALE 10 3-89
224370 SCREW, HEXHD 2 3-59 224482 REDUCER 10 3-125
224370 SCREW, HEXHD 2 3-95 224487 NUT 7 3-89
224370 SCREW, HEXHD 5 3-55 224487 NUT 7 3-125
224370 SCREW, HEXHD 5 3-91 224489 RING, CUTTING 6 3-89
224370 SCREW, HEXHD 6 3-57 224489 RING, CUTTING 6 3-125
224370 SCREW, HEXHD 6 3-93 224492 PUMP, GEAR 1 3-89
224370 SCREW, HEX HD 15 3-89 224492 PUMP, GEAR 1 3-125
224370 SCREW, HEX HD 15 3-125 224667 VALVE, DRAIN SELF VENTING 4 2C-17
224398 VALVE, PRESSURE RELIEF 2 4-5 224670 BOWL, SEE-THRU 3 2C-17
224398 VALVE, PRESSURE RELIEF 2 4-7 224675 COVER 35 4-39
224399 ORIFICE 3 4-5 224676 ROTARY GROUP, FRONT PUMP 3 4-39
224399 ORIFICE, SCREW, 2.5 3 4-7 224677 ROTARY GROUP, REAR PUMP 3 4-39
224400 ORIFICE, SCREW 11 4-5 224678 PUMP HOUSING, FRONT 2 4-39
224400 ORIFICE, SCREW 11 4-7 224679 PUMP HOUSING, REAR 2 4-39
224401 VALVE, CHECK 13 4-5 224680 PORT PLATE 40 4-39
224401 VALVE, CHECK 13 4-7 224681 SWASH PLATE, FRONT PUMP 20 4-39
224402 VALVE, SHUTTLE 15 4-5 224682 SWASH PLATE, REAR PUMP 20 4-39
224402 VALVE, SHUTTLE 15 4-7 224683 DRIVE SHAFT, FRONT PUMP 19 4-39
224405 VALVE, CHECK 14 4-5 224684 DRIVE SHAFT, REAR PUMP 19 4-39
224405 VALVE, CHECK 14 4-7 224685 COUPLER, SHAFT 39 4-39
224406 VALVE, PRESSURE RELIEF 16 4-5 224686 PISTON, CONTROL 26 4-39
224406 VALVE, PRESSURE RELIEF 16 4-7 224688 RING, STOP 17 4-39
224412 KIT, SEAL 27 4-5 224689 SEAL, SHAFT 16 4-39
224412 KIT, SEAL 27 4-7 224691 PLATE, DISTRIBUTOR, REAR PUMP 12 4-39
224413 KIT, SEAL 29 4-5 224692 PLATE, RETAINING 5 4-39
224413 KIT, SEAL 29 4-7 224693 PIN, PRESSURE 7 4-39
224430 COIL, SOLENOID 22 4-5 224694 BALL, RETAINING 6 4-39
224430 COIL, SOLENOID 22 4-7 224695 V-RING, SEEGER 11 4-39
224431 INSERT, REAR INPUT 1 3-83 224696 THRUST DISC 9 4-39
224431 INSERT, REAR INPUT 1 3-119 224704 NUT, STEERING WHEEL 15 7-37
224433 LID, INPUT 11 3-59 224716 BRACKET ASSEMBLY 13 3-89
224433 LID, INPUT 11 3-95 224716 BRACKET ASSEMBLY 13 3-125
224435 BEARING, CYL ROLLER 3 3-83 224717 PIPE, SUCTION 16 3-89
224435 BEARING, CYL ROLLER 3 3-119 224717 PIPE, SUCTION 16 3-125
224442 VALVE, DIRECTIONAL CONTROL 21 4-5 224786 P-CLAMP 18 3-89
224442 VALVE, DIRECTIONAL CONTROL 21 4-7 224786 P-CLAMP 18 3-125
224448 SHAFT, REAR OUTPUT 3 3-73 224926 SPACER 10 2C-21
224448 SHAFT, REAR OUTPUT 3 3-109 225233 PIN, PLANET 7 3-71
224449 SHAFT, IDLER 1 3-79 225233 PIN, PLANET 7 3-107
224449 SHAFT, IDLER 1 3-115 225235 GEAR, IDLER 1 3-57
224464 BUSH 4 3-73 225235 GEAR, IDLER 1 3-93
224464 BUSH 4 3-109 225236 GEAR, OUTPUT 4 3-69
224464 BUSH 13 3-65 225236 GEAR, OUTPUT 4 3-105
224464 BUSH 13 3-101 225237 GEAR, RING 3 3-69
224467 FRAME, SIGHT GLASS 6 3-61 225237 GEAR, RING 3 3-105
224467 FRAME, SIGHT GLASS 6 3-97 225238 GEAR SET, PLANET 10 3-71
GLASS, SIGHT, N/TYPE, RECTANGU- 225238 GEAR SET, PLANET 10 3-107
224468 8 3-61
LAR 225239 GER, SUN 2 3-71
GLASS, SIGHT, N/TYPE, RECTANGU- 225239 GER, SUN 2 3-107
224468 8 3-97
LAR 225252 FLANGE, 180KV70 1 3-77
224469 O-RING, SIGHT GLASS 7 3-61 225252 FLANGE, 180KV70 1 3-113
224469 O-RING, SIGHT GLASS 7 3-97 225254 LID, PTO 7 3-57
224475 FILTER ASSEMBLY 11 3-89 225254 LID, PTO 7 3-93
224475 FILTER ASSEMBLY 11 3-125 225260 NEEDLE ROLLER 9 3-71
224478 PIPE, CONNECTION 8 3-89 225260 NEEDLE ROLLER 9 3-107
224478 PIPE, CONNECTION 8 3-125 225261 BEARING, CYL ROLLER 2 3-79
224480 FITTING, ELBOW, SWIVEL 9 3-89 225261 BEARING, CYL ROLLER 2 3-81
224480 FITTING, ELBOW, SWIVEL 9 3-125 225261 BEARING, CYL ROLLER 2 3-115

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-33
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
225261 BEARING, CYL ROLLER 2 3-117 226030 DRIVE 3 4-101
225263 BEARING, DG.BALL 8 3-69 226031 RACE, BEARING 8 4-101
225263 BEARING, DG.BALL 8 3-105 226032 RACE, BEARING 6 4-101
225268 O-RING 11 3-69 226033 RETAINER, FRONT 9 4-101
225268 O-RING 11 3-105 226034 RING, RETAINING 10 4-101
225400 ROTARY GROUP 10 4-21 226042 COUPLING, STRAIGHT STUD 10 11-9
225402 PORT PLATE 16 4-21 226042 COUPLING, STRAIGHT STUD 11 11-11
225403 SWASH PLATE 9 4-21 226043 COUPLING, ELBOW STUD 3 7-135
225404 KEY, SHAFT 3 4-21 226043 COUPLING, ELBOW STUD 8 11-13
225405 SHIM 12 4-21 226044 COUPLING, BULKHEAD STRAIGHT 7 11-7
225406 BEARING, TAPERED ROLLER 13 4-21 226045 COUPLING, ELBOW 8 11-7
225407 SEAL, SHAFT 6 4-21 226050 SIDE COVER ASSY 2 7-59
225408 O-RING 14 4-21 226052 MOUNTING PLATE, ACTUATOR 4 7-59
225409 SCREW, SOCHEAD 17 4-21 226055 FLAPPER, FRESH AIR 7 7-59
225410 DOWEL PIN 15 4-21 226056 SUPPORT, COIL 8 7-59
225411 DOWEL PIN 8 4-21 226057 SUPPORT, BLOCK VALVE 9 7-59
225412 PLUG 20 4-21 226060 SCREW 25 7-59
225413 VALVE, SEAT SLEEVE 19 4-21 226116 BAND,BEAD SEAT 7 3-181
225414 VALVE, CARTRIDGE 18 4-21 226116 BAND,BEAD SEAT 7 3-181
225415 DISTRIBUTION PLATE 11 4-21 226116 BAND,BEAD SEAT 7 3-181
225522 PIN 58 3-139 226116 BAND,BEAD SEAT 7 3-183
225523 SPLIT PIN 59 3-139 226117 RING, LOCK 7 3-187
226000 Filter Air Dryer 8-3 226117 RING, LOCK 7 3-187
226000 Filter Air Dryer 8-5 226117 RING, LOCK 7 3-187
226000 Filter Air Dryer 8-5 226117 RING, LOCK 7 3-187
226000 Filter Air Dryer 8-7 226117 RING, LOCK 7 3-189
226000 Filter Air Dryer 8-7 226117 RING, LOCK 7 3-189
226000 Filter Air Dryer 8-9 226117 RING, LOCK 7 3-189
226000 FILTER,AIR DRYER,OSC 1 5-15 226117 RING, LOCK 7 3-189
226005 NYLON SPACER 42 7-59 226117 RING,LOCK 8 3-181
226006 HOSE, HEATER, 60MM LONG 29 7-59 226117 RING,LOCK 8 3-181
226006 HOSE, HEATER, 325MM LONG 30 7-59 226117 RING,LOCK 8 3-181
226006 HEATER HOSE, 220MM LONG 41 7-59 226117 RING,LOCK 8 3-183
226007 RECEPTACLE 33 7-59 226118 BAND, BEAD SEAT 5 3-187
226008 RETAINER 32 7-59 226118 BAND, BEAD SEAT 5 3-187
226009 STUD BAIL STYLE 31 7-59 226118 BAND, BEAD SEAT 5 3-187
226010 CONSTANT TENSION BAND CLAMP 28 7-59 226118 BAND, BEAD SEAT 5 3-187
226011 NYLON SPACER 1/2" 27 7-59 226118 BAND, BEAD SEAT 5 3-189
226013 SNAP BUSHING, 1/4" 23 7-59 226118 BAND, BEAD SEAT 5 3-189
226014 COPPER TUBE ASSY 20 7-59 226118 BAND, BEAD SEAT 5 3-189
226015 MOTOR ACTUATOR 12V 19 7-59 226118 BAND, BEAD SEAT 5 3-189
226016 MOTORIZED VALVE ASSY 45 7-59 226207 RING, SEALING 11 11-13
226018 BLOWER ASSY, 24V 15 7-59 226208 PLUG, THREADED 10 11-13
226019 Filter Air Assy. 8-3 226224 PADS, SET PARK BRAKE 5 3-137
226019 Filter Air assy 8-3 226226 METERING UNIT, NO 1 3 11-11
226019 Filter Air assy 8-3 226226 METERING UNIT, NO 1 4 11-9
226019 Filter Air Assy. 8-3 226229 COUPLING, STRAIGHT 9 11-13
226019 Filter Air Assy. 8-5 226229 COUPLING, STRAIGHT 11 11-9
226019 Filter Air Assy. 8-5 226229 COUPLING, STRAIGHT 12 11-11
226019 Filter Air Assy. 8-7 226232 TUBE, BLACK NYLON 2 7-135
226019 Filter Air Assy. 8-7 226280 RELAY BOARD 50 7-59
226019 Filter Air Assy. 8-9 226291 ROTARY GROUP 2 4-59
226019 AIR FILTER ASSY 14 7-59 226292 PLATE, DISTRIBUTION 3 4-59
226020 EVAPORATOR COIL 13 7-59 226293 PLATE, PORT 8 4-59
226021 HEATER COIL 12 7-59 226294 SCREW, SOC HD 9 4-59
226024 SOLENOID 8 5-11 226295 PLATE, SWASH 10 4-59
226025 PLATE, PORT 8 4-51 226296 SHELL, CRADLE 11 4-59
226026 KIT, SEAL 12 4-101 226297 SHAFT, DRIVE 13 4-59
226027 KIT, CENTERING SPRING 5 4-101 226298 PLUG 17 4-59
226028 GEROTOR, 1230 16 4-101 226299 HOUSING, PUMP 21 4-59
226029 VALVE, POWER LIMITER 13 4-101 226371 BLOCK 1,COMPLETE 7 PORT 4 11-7

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-34
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
226371 BLOCK 1,COMPLETE 7 PORT A 11-9 226841 BRACKET MTG, FRESH AIR ACTUATOR 11 7-59
226372 BLOCK 2,COMPLETE 7 PORT 5 11-7 226842 RETAINER, AIRCON COIL 16 7-59
226372 BLOCK 2,COMPLETE 7 PORT A 11-11 226843 THERMOSTAT 17 7-59
226373 BLOCK 3,COMPLETE 4 PORT 6 11-7 226844 CLIP, PANEL 18 7-59
226373 BLOCK 3,COMPLETE 4 PORT A 11-13 226846 WIRING HARNESS 51 7-59
226379 VALVE, A10FM 28 4-59 226848 VALVE, SHUTTLE 5 4-5
226380 RING, BACKUP 29 4-59 226848 VALVE, SHUTTLE 5 4-7
226381 O-RING 30 4-59 226849 VALVE, PRESSURE REDUCING 6 4-5
226382 VALVE, ANTI-CAVUTATION CHECK 31 4-59 226849 VALVE, PRESSURE REDUCING 6 4-7
226383 RING, BACKUP 32 4-59 226850 VALVE, STEERING PRIORITY 12 4-5
226384 O-RING 33 4-59 226850 VALVE, STEERING PRIORITY 12 4-7
226385 KIT, LID & GASKET 6 2C-17 226851 COIL, DIRECTIONAL CONTROL 17 4-5
226386 KIT, T-HANDLE & O-RING 7 2C-17 226851 COIL, DIRECTIONAL CONTROL 17 4-7
226531 SPRING 5 7-101 226852 ORIFICE WASHER 18 4-5
226532 HEAD,FILTER 6 7-101 226852 ORIFICE WASHER 18 4-7
226569 ORIFICE 34 4-59 226853 ORIFICE, SCREW 19 4-5
226644 KIT, SERVICE, AIR VALVE 2 7-49 226853 ORIFICE, SCREW 19 4-7
226645 KIT, SERVICE, ISOLATOR SHOCK 3 7-49 226855 VALVE, SHUTTLE 20 4-5
226646 SHAFT, BEARING 7 7-49 226855 VALVE, SHUTTLE 20 4-7
226647 KIT, SERVICE, BEARING & ROLLERS 5 7-49 226856 KIT, SEAL 30 4-5
226648 KIT, SERVICE, ISOLATOR LATCH 6 7-49 226856 KIT, SEAL 30 4-7
226649 KIT, SERVICE, SUSPENSION SHOCK 8 7-49 226857 KIT, SEAL 31 4-5
226650 KIT, TETHER BELT 10 7-49 226857 KIT, SEAL 31 4-7
226651 KIT, SERVICE, BUMPER 13 7-49 226858 VALVE, BIN TIP SECTION COMPLETE 1 4-9
SUSPENSION ASSY, C.E.AIR, LOW 226858 VALVE, BIN TIP SECTION COMPLETE 32 4-5
226652 1 7-49
BACK 226859 KIT, CAP TIP LEVER 2 4-9
226652 SUSPENSION ASSY, C.E.AIR 6 7-45 226860 KIT, SEAL, SPOOL STOP 3 4-9
226653 MOUNTING 7 7-45 226861 KIT, SPRING 4 4-9
226653 MOUNTING 18 7-47 226862 VALVE, RELIEF 5 4-9
226654 SEAT BELT, 2” 4 7-45 226863 VALVE, RELIEF 6 4-9
226654 SEAT BELT, 2” 13 7-47 226864 KIT, SEAL, RELIEF VALVE 7 4-9
226655 COVER, SIDE 5 7-45 226865 SPOOL, LS 8 4-9
226655 COVER, SIDE 15 7-47 226866 VALVE, CHECK 10 4-9
226657 CIRCLIP 23 7-37 226867 ORIFICE 11 4-9
226659 WASHER, STEERING COLUMN 20 7-37 CROSS & ROLLER, HIGH TEMP,
226868 2 3-129
226685 GLASS, MIRROR, ELECTRICAL 2 6-21 RELUBE
226686 COVER, BACK 6 6-21 226917 SEAL 2 3-65
226688 GLASS, MIRROR 8 6-21 226917 SEAL 2 3-101
226735 CUSHION , BACKREST 2 7-45 226917 SEAL 4 3-87
226736 CUSHION, SEAT 3 7-45 226917 SEAL 4 3-123
226737 KIT, SERVICE, AIR SPRING 4 7-49 226917 SEAL 6 3-73
226738 BELLOWS 9 7-49 226917 SEAL 6 3-109
226746 HEADREST 21 7-45 226932 KNOB 30 7-11
226747 PAD, ARMREST, RH 13 7-45 226962 ORIFICE 6 4-81
226748 PAD, ARMREST, LH 15 7-45 226963 VALVE, PORTIONAL 11 4-81
226749 BLOCK, SPACER, ARMREST 8 7-47 226964 VALVE, PORTIONAL 10 4-81
226749 BLOCK, SPACER, ARMREST 19 7-45 226965 ORIFICE 3 4-81
226750 Cross&Roller 8-9 226966 ORIFICE 8 4-81
226750 CROSS & ROLLER, RELUBE 5 3-129 226967 COIL 9 4-81
226773 KIT, SLIDE CONTROL 8 7-45 226968 ORIFICE 12 4-81
226792 PLUG 4 4-55 227031 SADDLE 3 3-137
226815 KIT, VALVE REPAIR 31 4-103 227070 KIT, ECCENTRIC SHAFT 32 3-137
226816 VALVE ASSEMBLY, 100/100 BAR 29 4-103 227087 KIT, SPACER 8 3-71
226817 KIT, SWITCH/HARNESS REPAIR 15 4-103 227087 KIT, SPACER 8 3-107
226818 KIT, REPAIR, PEDAL & BASE 7 4-103 227102 SPACER 19 3-89
226820 VALVE ASSEMBLY, 120/120 BAR 29 4-103 227102 SPACER 19 3-125
226821 PEDAL & BASE ASSEMBLY 2 4-103 227104 DRIVER,CURVED 6 3-187
226837 CASING ASSEMBLY 1 7-59 227104 DRIVER,CURVED 6 3-187
226838 TOP COVER ASSY 3 7-59 227104 DRIVER,CURVED 6 3-187
226839 FLAPPER, FLOOR 5 7-59 227104 DRIVER,CURVED 6 3-187
226840 FLAPPER, DEFROST / DASH 6 7-59 227104 DRIVER,CURVED 6 3-189

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-35
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
227104 DRIVER,CURVED 6 3-189 227252 KIT, SEAL 9 4-23
227104 DRIVER,CURVED 6 3-189 227253 VALVE, PRESSURE REDUCING 23 4-5
227104 DRIVER,CURVED 6 3-189 227253 VALVE, PRESSURE REDUCING 23 4-7
227146 BEARING, TAPER,CUP 6 4-41 227255 LATCH, SLIDING WINDOW 1 7-25
227146 BEARING, TAPER, CUP 6 4-43 227263 RING, REDUCING 5 7-37
227147 BEARING, TAPER, CONE 6 4-41 227264 WASHER, SPECIAL 10 7-37
227147 BEARING, TAPER, CONE 6 4-43 227265 PIN, PLASTIC 21 7-37
227148 BEARING, TAPER, CONE 18 4-41 227266 CIRCLIP, INNER 18 7-37
227148 BEARING, TAPER, CONE 18 4-43 227267 BEARING, NEEDLE 19 7-37
227149 BEARING, TAPER, CUP 18 4-41 227269 INSERT, THREADED 14 7-37
227149 BEARING, TAPER, CUP 18 4-43 227270 PIN, TILT, STEERING 11 7-37
227153 COMPENSATOR ASSY 28 4-43 227272 SUPPORT, C/W BEARING 3 7-37
227155 O-RING, TEFLON 31 4-41 227278 GREASE NIPPLE 3 3-129
227155 O-RING, TEFLON 31 4-43 227283 CROSS & ROLLER, GREASABLE 10 3-129
227189 SHAFT, INPUT GEAR 2 3-85 227283 CROSS & ROLLER, GREASABLE 18 3-129
227189 SHAFT, INPUT GEAR 2 3-121 227288 KIT, ANTI RATTLE SPRING 6 3-137
227191 GEAR, INPUT 1 3-85 227297 COVER, PROTECTION 56 3-139
227191 GEAR, INPUT 1 3-121 227514 PIN, RESERVOIR GUIDE 2 11-15
227192 RING, THRUST 3 3-85 227515 COVER, RESERVOIR, C/W O-RING 3 11-15
227192 RING, THRUST 3 3-121 227516 O-RING 6 11-15
227192 SPACER, BEARING 4 3-59 227518 SUPPORT 8 11-15
227192 SPACER, BEARING 4 3-95 227519 PUMP UNIT 17 11-15
227194 VALVE, CHECK 4 4-81 227520 OUTLET, GREASE 11 11-15
227195 VALVE, CHECK 2 4-81 227521 TEST BUTTON C/W HARNESS KIT 16 11-15
227196 VALVE, CHECK 7 4-81 227523 PUMP COVER KIT 20 11-15
227197 KIT, SEAL, PROPORTINAL VALVE 7 4-81 227524 HARNESS, 5/2 VALVE 19 11-15
227197 KIT, SEAL, PROPORTINAL VALVE 10 4-81 227525 LOW LEVEL SWITCH KIT 14 11-15
227197 KIT, SEAL, PROPORTINAL VALVE 11 4-81 227526 HARNESS, LOW LEVEL SWITCH 15 11-15
227198 KIT, SEAL, CHECK VALVE 4 4-81 227529 TWIN TIMER, 24VDC 18 11-15
227199 KIT, SEAL, CHECK VALVE 2 4-81 227530 GASKET TWIN KIT 21 11-15
227219 PUMP, HYDRAULIC,FRONT 2 4-41 227531 FLANGE STAINLESS, BIN HEATING 11 2C-35
227220 PUMP, HYDRAULIC, REAR 2 4-43 227552 HARNESS, AUTO GREASE 9 11-15
227221 BEARING, CAM 19 4-41 227590 O-RING 4 11-15
227221 BEARING, CAM 19 4-43 227606 PLATE, FOLLOWER 7 11-15
227223 SCREW, RETAINER BEARING 20 4-41 227609 RESERVOIR, 4L, GREASE 5 11-15
227223 SCREW, RETAINER BEARING 20 4-43 227757 SEAL KIT, LOAD SENSE 25 4-53
227224 SHIM, BEARING 15 4-41 227758 ELEMENT, FILTER 3 4-35
227224 SHIM, BEARING 15 4-43 227759 SEAL KIT, PUMP 24 4-53
227225 SHIM, BEARING 15 4-41 227762 BLOCK, PORT 2 4-53
227225 SHIM, BEARING 15 4-43 227763 PLATE, PORT 13 4-53
227226 SHIM, BEARING 15 4-41 227764 GUIDE 7 4-53
227226 SHIM, BEARING 15 4-43 227765 PISTON, GUIDE 9 4-53
227227 SHIM, BEARING 15 4-41 227766 SPRING, GUIDE 8 4-53
227227 SHIM, BEARING 15 4-43 227767 PISTON, CONTROL 10 4-53
227228 SHIM, BEARING 15 4-41 227768 BEARING, SHAFT 6 4-53
227228 SHIM, BEARING 15 4-43 227769 SHAFT, SPLINE 16 4-53
227229 SHIM, BEARING 15 4-41 227770 CAM PLATE ASSY 17 4-53
227229 SHIM, BEARING 15 4-43 227771 SCREW, BEARING RETAINER 19 4-53
227230 ROTARY ASSY, REPAIR KIT 13 4-41 227772 BEARING, CAM 18 4-53
227230 ROTARY ASSY, REPAIR KIT 13 4-43 227773 SEAL, SHAFT 21 4-53
227233 PORT PLATE 14 4-41 227774 LOAD SENSE 23 4-53
227233 PORT PLATE 14 4-43 227775 ROTATING GROUP KIT 14 4-53
227234 DRIVE SHAFT 16 4-41 227776 SEAT, BALL 15 4-53
227234 DRIVE SHAFT 16 4-43 227777 BUSHING, END PLATE 12 4-53
227235 COUPLING 32 4-41 227782 Element Filter ADBLUE 8-3
227242 CUSHION, BACKREST, HIGH BACK 3 7-47 227782 Element Filter ADBLUE 8-5
227244 HOLDER, MANUAL 14 7-47 227782 Element Filter ADBLUE 8-5
227245 COMPENSATOR ASSY 28 4-41 227782 Element Filter ADBLUE 8-7
227246 KIT, SEAL 34 4-41 227782 Element Filter ADBLUE 8-7
227246 KIT, SEAL 36 4-43 227782 Element Filter ADBLUE 8-9
227247 COUPLING 32 4-43 227782 ELEMENT, FILTER ADBLUE 101 2A-45

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-36
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
227782 ELEMENT, FILTER ADBLUE 101 2B-45 241344 HOSE 10 5-5
227820 GLOBE, 24V, H1 9 6-51 241362 HOSE 8 5-3
227821 GLOBE, PARK LIGHT, 24V, 4W 10 6-51 241362 HOSE 9 5-3
227951 SEAL, LIP 7 7-101 241371 HOSE 9 5-21
227960 SHAFT, UPPER STEERING 17 7-37 241456 HOSE 3 2C-19
227961 SHAFT, LOWER STEERING 25 7-37 241457 HOSE 2 2C-19
227962 COLUMN, BASE 26 7-37 241472 HOSE 8 5-21
227963 RING, SEALING 27 7-37 241473 HOSE 7 5-21
227964 SHAFT, LOWER C/W KNUCKLE 22 7-37 241568 HOSE 1 7-133
227970 SEAT, UPPER, OPERATOR, HIGH BACK 2 7-47 241610 HOSE 7 4-25
227971 CUSHION, SEAT 4 7-47 241644 HOSE 10 5-7
227972 HEADREST, ARTICULATING 5 7-47 241666 ASSY,HOSE,HVAC,COMP,COND 4 7-61
227973 KIT, ARMREST, LH 6 7-47 241667 ASSY,HOSE,HVAC,COND,FWAL 3 7-61
227974 KIT, ARMREST, RH 6 7-47 241668 ASSY,HOSE,HVAC,FWAL,COMP 2 7-61
227975 PAD, ARMREST, RH 7 7-47 241669 ASSY,HOSE,HVAC,FWAL,DRY,T3 4 7-55
227976 PAD, ARMREST, LH 7 7-47 241669 ASSY,HOSE,HVAC,FWAL,DRY,T3 4 7-57
227981 SENSOR, SPEED 3 3-65 241669 ASSY, HOSE, HVAC, FWAL, DRY 6 7-53
227981 SENSOR, SPEED 3 3-101 241670 ASSY,HOSE,HVAC,DRY,UNIT,T3 3 7-55
228268 INDICATOR, CLOGGING 7 4-35 241670 ASSY,HOSE,HVAC,DRY,UNIT,T3 3 7-57
228271 HARNESS, CLOGGING HARNESS 8 4-35 241670 ASSY, HOSE, HVAC, DRY, UNIT 5 7-53
230152 CYLINDER 1 4-107 241671 ASSY,HOSE,HVAC,UNIT,FWAL,T3 2 7-55
230152 CYLINDER 6 4-105 241671 ASSY,HOSE,HVAC,UNIT,FWAL,T3 2 7-57
230215 CYL,STEER 7 4-69 241671 ASSY, HOSE, HVAC, UNIT, FWAL 4 7-53
230215 CYLINDER, STEER A 4-71 241806 HOSE 17 4-87
230398 CYL,TIP 5 4-111 241857 HOSE 16 4-87
230398 CYLINDER, TIP A 4-113 243111 HOSE 8 4-61
230418 CYL, SUSP, STRUT, LH, CR 11 4-73 243138 HOSE 5 4-69
230418 CYL,SUSP STRUT,LH A 4-77 243138 HOSE 6 4-69
230419 CYL, SUSP, STRUT, RH, CR 10 4-73 243139 HOSE 3 4-69
230419 CYL,SUSP STRUT,RH A 4-77 243139 HOSE 4 4-69
230442 DAMPER 2 4-63 243142 HOSE 6 4-25
230442 DAMPER A 4-65 243144 HOSE 7 4-27
230448 CYL,SUSP,STRUT,LHS 4 7-103 243146 HOSE 2 4-69
230449 CYL,SUSP,STRUT,RHS 3 7-103 243148 HOSE 5 4-25
240410 HOSE 5 7-129 243148 HOSE 7 4-61
240410 HOSE 14 7-131 243150 HOSE 6 4-27
240498 HOSE ASSY, TEST, MINIMESS 4 10-27 243151 HOSE 4 4-25
240499 HOSE ASSY, TEST, MINIMESS 5 10-27 243152 HOSE 3 4-25
240505 HOSE 1 7-135 243153 HOSE 6 4-11
240713 HOSE 4 7-129 243154 HOSE 5 4-11
240891 HOSE 2 7-133 243163 HOSE 5 4-29
240975 HOSE 9 4-91 243164 HOSE 4 4-29
241009 HOSE 9 4-25 243166 HOSE 3 4-17
241142 HOSE 8 4-25 243167 HOSE 3 4-11
241153 HOSE 4 5-19 243167 HOSE 4 4-11
241154 HOSE 3 5-19 243172 HOSE 15 4-87
241155 HOSE 2 5-19 243177 HOSE 5 4-97
241162 HOSE 10 5-21 243182 HOSE 29 4-99
241164 HOSE 22 4-87 243182 HOSE 30 4-99
241172 HOSE 21 4-87 243184 HOSE 2 4-25
241175 HOSE 20 4-87 243226 HOSE 2 4-17
241179 hose 5 2C-13 243229 HOSE 6 4-61
241180 HOSE 4 2C-13 243257 HOSE 1 3-157
241181 HOSE 3 2C-13 243257 HOSE 1 4-85
241210 HOSE 3 7-129 243276 HOSE 5 4-105
241213 HOSE 2 7-129 243277 HOSE 4 4-105
241260 HOSE 12 5-5 243281 HOSE 2 4-29
241288 HOSE 19 4-87 243281 HOSE 3 4-29
241300 HOSE 18 4-87 243283 HOSE 1 4-29
241305 HOSE 8 4-91 243420 HOSE 5 4-61
241305 HOSE 11 5-3 243516 HOSE 2 4-11

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-37
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
243603 HOSE 5 4-27 261471 KIT,BRAKE,REAR AXLE,WDB 2 3-147
243610 HOSE 7 5-3 261677 KIT, OIL SAMPLING ALLISON 1 10-15
243690 HOSE 1 7-129 262049 KIT, MANUAL GREASE A 7-133
243690 HOSE 15 7-131 262058 W/SET,29.5R25,XADT,E4T A 3-181
243897 HOSE 1 4-11 262059 W/SET,29.5R25,XADN,MICH A 3-181
243908 HOSE, HIGH PRESSURE 1 11-5 262063 WHEEL SET, 26.5R25,XADN,MICH 1 3-187
243908 HOSE 10 11-3 262867 KIT, TYRE INFLATION 1 10-33
243909 HOSE, HIGH PRESSURE 2 11-5 262870 C3/C4 CLUTCH MODULE ASSY 1 3-7
243909 HOSE 9 11-3 262947 Kit Filter Grease 8-3
243910 HOSE, HIGH PRESSURE 3 11-5 262947 Kit Filter Grease 8-3
243910 HOSE 8 11-3 262947 Kit Filter Grease 8-5
243917 HOSE 4 4-27 262947 Kit Filter Grease 8-7
243958 HOSE 28 4-99 262947 FILTER, KIT, AUTO GREASE 12 11-15
243959 HOSE 27 4-99 263019 KIT,F/D,WDB 3 3-143
243960 HOSE 26 4-99 263019 KIT,F/D,WDB 3 3-145
243961 HOSE 1 4-69 263244 WHEEL SET, 26.5R25, RL-2+, G/YEAR 1 3-187
243962 HOSE 1 4-25 263320 W/SET,29.5R25,B/STONE,VLT A 3-181
243963 HOSE 3 4-27 263332 WHEEL SET, 26.5R25, B/STONE 1 3-187
243992 HOSE 8 3-49 263395 KIT, PISTON, A/MARKET, LWB 5 3-179
243993 HOSE 7 3-49 263400 WHEELSET,29.5R25,MICH,XSUPERT+ A 3-183
244042 HOSE 4 4-61 263441 KIT,WIPER,DOGA 8 6-7
244096 HOSE 1 4-13 263441 KIT, WIPER A 6-11
244103 HOSE 2 4-31 263774 W/SET,29.5R25,TL3A+,GY A 3-183
244104 HOSE 1 4-63 263818 KIT, HEADREST & ARMREST, DDH 11 7-45
244110 HOSE 3 4-61 263887 KIT,WIPER SYSTEM,REAR 1 6-13
244117 HOSE 1 4-79 263936 KIT, ARMREST, RH 12 7-45
244118 HOSE 9 4-73 263937 KIT, ARMREST, LH 14 7-45
244119 HOSE 8 4-73 264000 KIT,AIR DRYER 6 5-3
244120 HOSE 7 4-73 264000 KIT, AIR DRYER A 5-15
244121 HOSE 6 4-73 264103 ASSY, SEATBELT, SEAT, TRAINER 2 7-43
244122 HOSE 5 4-73 264169 ASSY,LINK,PANHARD,F/SUSP 2 7-103
244123 HOSE 4 4-73 264169 ASSY,LINK,PANHARD,F/SUSP 7 7-119
244124 HOSE 3 4-73 264169 ASSY, LINK, PANHARD, F SUSPENSION A 7-105
244125 HOSE 2 4-73 264241 KIT, MIRRORS, ELEC, ADJ A 6-19
244126 HOSE 1 4-73 264403 W/SET,29.5R25,TRIAN,TB516 A 3-183
244128 HOSE 2 4-27 264448 KIT, GASKET, HVAC SYSTEM 1 7-51
244129 HOSE 4 4-37 264449 KIT, GASKET, HVAC FRESH 12 7-51
244130 HOSE 3 4-37 264505 WHEEL SET, 26.5R25, TRIANGLE 1 3-187
244131 HOSE 2 4-37 264626 KIT,TAILGATE,BIN,RIBLESS,B35D A 7-125
244132 HOSE 3 4-19 264627 KIT,TAILGATE,BIN,RIBLESS,B40D A 7-125
244139 HOSE 2 4-19 264661 KIT,RADIO BLAUPUNKT A 6-39
244222 HOSE 2 4-61 264814 KIT, GREASE, T/GATE, R/CHASSIS A 7-135
244300 HOSE 2 4-15 264844 WHEEL SET, 26.5R25, TL3A+ 1 3-189
244301 HOSE 1 4-15 264911 KIT, STRAIN GUAGE 1 7-123
244336 HOSE 4 4-111 264917 ASSY,WALKING BEAM,OBW 6 7-119
244337 HOSE 3 4-111 264917 ASSY, WALKING BEAM, OBW, B40D A 7-123
244338 HOSE 2 4-111 264918 ASSY,WALKING BEAM,OBW 6 7-119
244339 HOSE 1 4-111 264918 ASSY, WALKING BEAM, OBW, B35D A 7-123
244351 HOSE,PARKER 3 4-33 265134 GEAR & CLUTCH HOUSING ASSY 1 3-91
244353 HOSE 5 4-49 266021 KIT,EMERGENCY STOP A 6-43
244422 HOSE 6 3-49 266182 KIT,MAIN PUMP,REXROTH,B40D A 4-31
244423 HOSE 5 3-49 266183 KIT,MAIN PUMP,PARKER A 4-37
244424 HOSE 1 4-17 266192 KIT, FAN MOTOR A 4-17
244429 HOSE 6 5-21 266245 WHEEL SET, 26.5R25, ET6A, TECHKING 1 3-189
244431 HOSE 5 5-21 266429 KIT,COOLER ASSY,WDB COOL 7 4-91
244463 HOSE 2 5-25 266450 KIT,BI-DIR,E/S,PUMP A 4-57
244478 HOSE 1 4-19 266451 KIT, NON BIN HEATING A 2C-37
244489 HOSE 1 4-27 266483 ZF,BIDIREC,E/S,PUMP A 4-61
250540 T/CASE,17540,ATC 1 3-53 266705 ASSY,LINK,SUSPENSION,REAR 5 7-119
260658 PIN ASSY,CAB TILT CYL 3 4-105 266726 KIT, BIN HEATING (CHOICE) A 2C-35
261468 KIT,FINAL DRIVE 3 3-147 266731 WHEEL SET, 26.5R25, ET6A, TECHKING 1 3-189

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-38
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
266978 KIT,SPEAKERS 5 6-39 271937 DECAL,EMERGENCY EXIT 44 7-145
266979 KIT,VENT,SWIVEL,AURORA 7 7-55 271939 DECAL,TYRE PRES,35TON 45 7-145
266979 KIT,VENT,SWIVEL,AURORA 7 7-57 271942 DECAL,SPEED DOWN SLOPE,35TON 10 7-139
267147 KIT, SLIDE PUCKS 16 7-47 271943 DECAL,READ OM,OVER RPM 46 7-145
267177 KIT,FILTRATION,WDB A 4-87 271944 DECAL,RSG 47 7-145
267275 KIT,CONVERT,VENT,SWIVEL,AURORA 8 7-55 271951 HEADLINER,FRONT 9 7-27
267275 KIT,CONVERT,VENT,SWIVEL,AURORA 8 7-57 272016 DECAL,ADBLUE ONLY 48 7-145
267739 ASSY,LINK,PANHARD,MID 4 7-119 272023 DECAL,GRADIENT SLOPE,40T,D# 9 7-139
267806 ASSY,S/W BLOCK,A/MARKET 3 7-119 272024 DECAL,TYRE PRESS,40T 49 7-145
268026 KIT, BIN HEATING, EURO A 2C-35 272034 FILTER UNIT, OIL, HIGH PRESSURE 1 4-35
268050 KIT, BELL WDB COOLING A 4-91 272034 FILTER,OIL,HIGH PRESSURE 2 4-33
268059 KIT,VALVE,BANK 4 5-21 272112 SPRING,MIRROR,ARM,JOINT 16 7-17
268059 KIT,VALVE BANK A 5-23 272113 SPRING,CAB,LIFT,STAY 2 4-105
268093 KIT,MAIN PUMP,REXROTH A 4-31 272131 DECAL,SPEED DOWN SLOPE,35T,DA 10 7-139
268094 KIT,MAIN PUMP,PARKER A 4-37 272137 DECAL,WARNING,ROPS,DA 8 7-137
268100 KIT,CAB,SPARE,COMP,35D 1 7-7 272140 DECAL,SPEED DOWN SLOPE,40T,DA 9 7-139
268101 KIT,CAB,SPARE,35D,WDB 1 7-7 272149 DECAL,SPEED DOWN SLOPE,35T,SW 10 7-139
268102 KIT,CAB,SPARE,COMP,40D 1 7-7 272157 DECAL,SPEED DOWN SLOPE,40T,SW 9 7-139
268105 KIT,CAB,SPARE,COMP,40D 1 7-9 272173 DECAL,CAB TILT PROCEDURE,SW 3 7-137
271128 DECAL,BLU@VANTAGE 14 7-141 272175 DECAL,FUSES,MM POWER,SW 4 7-137
271151 GASKET,DIESEL TANK 5 7-83 272180 DECAL,SSM,STD,SW 6 7-137
271317 SEAL, NEOPRENE 4 3-49 272182 DECAL,AIRCON FILTER,CLEAN,SW 7 7-137
271317 SEAL,NEOPRENE 11 3-45 272200 DECAL,WARNING,ROPS,SW 8 7-137
271318 COLUMN,STEERING 1 7-37 272247 DECAL,CAB TILT PROCEDURE,DA 3 7-137
271318 COLUMN,STEERING 10 7-35 272249 DECAL,FUSES,MM POWER,DA 4 7-137
271498 GASKET,LID,HYD TANK,6MM 3 7-99 272254 DECAL,SSM,STD,DA 6 7-137
271500 CHECK VALVE 1 4-3 272256 DECAL,AIRCON FILTER,CLEAN,DA 7 7-137
271572 DECAL,HOT SURFACES 15 7-141 272358 DECAL,CIRCUIT BREAKER 50 7-145
271573 DECAL,RAD FAN WARNING 16 7-141 272359 DECAL,VALVE BANK 51 7-145
271576 DECAL,CRUSH SUPPORT 17 7-141 272389 DECAL,FUSES,RELAYS,SW 1 7-137
271578 DECAL,ARTICULATION CRUSH 18 7-141 272392 DECAL,FUSES,RELAYS,DA 1 7-137
271579 DECAL,VISIBILITY WARNING 19 7-141 272393 DECAL,FUSES,RELAYS,FR 1 7-137
271580 DECAL,PROPSHAFTS GUARDS 20 7-141 272394 DECAL,FUSES,RELAYS,GE 1 7-137
271583 DECAL,SPRING PRESSURE 21 7-141 272395 DECAL,FUSES,RELAYS,SP 1 7-137
271585 DECAL,STARTER MOTOR 22 7-143 272396 DECAL,FUSES,RELAYS,RU 1 7-137
271586 DECAL,OVERHEAD POWERLINES 23 7-143 272397 DECAL,FUSES,RELAYS,PO 1 7-137
271587 DECAL,CRUSH DOWNWARDS 24 7-143 272455 LATCH,COOLER/FUSE BOX METAL 8 7-33
271591 DECAL,TOWING,PARK BRAKE 25 7-143 272459 DECAL,WARNING,ROPS,FRENCH 8 7-137
271592 DECAL,CRUSH SIDEWAYS 26 7-143 272460 DECAL,WARNING,ROPS,GERMAN 8 7-137
271598 DECAL,LIFTING EYE POINT 27 7-143 272462 DECAL,WARNING,ROPS,SPANISH 8 7-137
271599 DECAL,TIE DOWN POINT 28 7-143 272463 DECAL,WARNING,ROPS,RUSSIAN 8 7-137
271601 DECAL,HYD TEMP OIL LEVEL 29 7-143 272464 DECAL,WARNING,ROPS,POLISH 8 7-137
271609 DECAL,GREASE BIN 30 7-143 SUSPENSION ASSY, C.E.AIR, HIGH
277075 1 7-49
271616 DECAL,GREASE OSC/R-BRG 31 7-143 BACK
271618 DECAL,GREASE POINT 32 7-143 277075 SUSPENSION ASSY, C.E.AIR 17 7-47
271621 TAG,CAB,L/PUMP LEVER 33 7-143 277093 CAP,STEERING WHEEL 7 7-35
271624 DECAL,REFRIDGERANT 34 7-143 277115 DECAL,FR,CAB TILT PROC 3 7-137
271706 DECAL,LUBRICANT,EXHAUST STACK 35 7-143 277131 DECAL,FR,FUSES,MM,POWER 4 7-137
271719 DECAL,LUBRICANT,ENGINE OIL CAP 36 7-143 277150 DECAL,FR,SSM,STD,BIN 6 7-137
271747 DECAL,TRANSFER CASE FLUID LEVEL 37 7-143 277158 DECAL,FR,AIRCON FILTER CLEAN 7 7-137
271759 SPACER,TRIMMED,GUIDE,TAILGATE 24 7-125 277164 TYRE 2 3-189
271768 CLAMP,BATTERY 15 6-59 277172 COWLING, TRANSMISSION COOLER 5 3-47
271840 DECAL,ROPS,FOPS 8 7-137 277393 DECAL,FR,SPEEDDOWN SLOPE,40T 9 7-139
271903 SHIM,AXLE SPACING,DOMEX 1 7-103 277399 DECAL,FR,GRADIENT SLOPE,35T 10 7-139
271903 SHIM,AXLE SPACING 2 7-119 277423 MTG,BKT,B/HEATING 10 2C-35
271930 DECAL,SEATBELT,WARING 38 7-143 277444 DECAL,RUS,CAB TILT PROC 3 7-137
271931 DECAL,LIFT/TIEDOWN PNT 39 7-143 277450 DECAL,RUS,SPEEDDOWN SLP,40T 9 7-139
271932 DECAL,WARNING EATHER,START 40 7-145 277452 DECAL,RUS,FUSES,MM,POWER 4 7-137
271934 DECAL,SUSPENSION CYLINDER 41 7-145 277461 DECAL,RUS,SSM,STD,BIN 6 7-137
271935 DECAL,GREASING BANK3 42 7-145 277465 DECAL,RUS,AIRCON,FILTER,CLEAN 7 7-137
271936 DECAL,GREASE500HR 43 7-145 277479 SWITCH,COOLANT 5 6-45

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-39
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
277487 HINGE,EXTERIOR 2 7-97 278115 CLUTCH, IDL 6 3-105
277487 HINGE,EXTERIOR 15 7-11 278115 CLUTCH, IDLER 12 3-65
277487 HINGE,EXTERIOR 15 7-19 278115 CLUTCH, IDLER 12 3-101
277527 DECAL,RUS,GRADIENT SLOPE,35T 10 7-139 278116 PLANET CARRIER HOUSING 1 3-71
277552 DECAL,GMBH,CAB TILT PROC 3 7-137 278116 PLANET CARRIER HOUSING 1 3-107
277558 DECAL,GMBH,FUSES,MM,POWER 4 7-137 278117 SHAFT, FRONT OUTPUT 7 3-69
277571 DECAL,GMBH,SSM,STD,BIN 6 7-137 278117 SHAFT, FRONT OUTPUT 7 3-105
277575 DECAL,GMBH,AIRCON,FILTER,CLEAN 7 7-137 278117 SHAFT, FRONT OUTPUT 11 3-65
277596 DECAL.POL,CAB TILT PROC 3 7-137 278117 SHAFT, FRONT OUTPUT 11 3-101
277603 DECAL,POL,FUSES,MM POWER 4 7-137 278119 HOUSING, REAR OUTPUT BEARING 1 3-75
277615 DECAL,POL,SSM,STD,BIN 6 7-137 278119 HOUSING, REAR OUTPUT BEARING 1 3-111
277619 DECAL,POL,AIRCON,FILTER,CLEAN 7 7-137 278121 COVER 5 3-69
277648 BOSS,ORBITAL 4 4-97 278121 COVER 5 3-105
277649 MOUNTING,ORBITAL 3 4-97 278122 HOUSING, MAIN 1 3-61
277659 ASSY,MID SECT,B/HEATING 9 2C-35 278122 HOUSING, MAIN 1 3-97
277685 SUPPORT,FLEX,BOT,B/HEATING 8 2C-35 278140 FITTING, ELBOW 20 3-89
277686 SUPPORT,FLEX,TOP,B/HEATING 7 2C-35 278140 FITTING, ELBOW 20 3-125
277687 LINING,FLEX SUP,B/HEATING 6 2C-35 278141 FITTING, ELBOW 4 3-89
277689 MTG,LOWER,B/HEATING 5 2C-35 278141 FITTING, ELBOW 4 3-125
277716 DECAL,GMBH,GRADIENT SLOPE,40T 9 7-139 280016 LOCTITE: 2 FORM-A-GASKET 9-3
277749 EXHAUST,FLEX,B/HEATING 4 2C-35 THREADLOCKING COMPOUND, HIGH
280039 9-3
277774 DECAL,ESP,CAB TILT PROC 3 7-137 STRENGTH
277779 DECAL,ESP,FUSES,MM,POWER 4 7-137 280071 GUAGE, INFLATOR, COMBI 2 10-33
277788 DECAL,ESP,SSM,STD BIN 6 7-137 280081 CHAIN, WRENCH, OSCIL-TUBE 1 10-29
277791 DECAL,ESP,AIRCON,FILTER,CLEAN 7 7-137 THREADLOCKING COMPOUND,
280085 9-3
277796 DECAL,ESP,GRADIENT SLOPE,40T 9 7-139 MEDIUM STRENGTH
277842 DECAL,ESP,GRADIENT SLOPE,35TON 10 7-139 280089 THREADLOCKING COMPOUND 9-3
277873 DECAL,POL,GRADIENT SLOPE,40T 9 7-139 280107 LOCTITE: 518 ANAEROBIC GASKET 9-3
277874 DECAL,POL,GRADIENT SLOPE,35T 10 7-139 280111 LOCTITE: 599 GASKET, (HIGH TEMP) 9-3
277886 CIRCLIP, EXT 6 3-67 280145 TOOL, FroNT ,REAR DIFF INST. 1 10-23
277886 CIRCLIP, EXT 6 3-103 280146 TOOL, THRU DRIVE DIFF INST. 2 10-23
277903 DECAL,GMBH,GRADIENT SLOPE,35T 10 7-139 280147 TOOL, THRU DRIVE SEAL DRIFT 3 10-23
277966 O RING 1 7-99 280149 TOOL, BEARING RESISTANCE 4 10-23
277998 BRACKET,HORN 2 6-25 280173 TOOL, BEARING ADJUSTING, HUB 5 10-23
278015 COVER, ACTUATOR 6 3-63 280174 STUD, GUIDE, STUB AXLE 6 10-23
278015 COVER, ACTUATOR 6 3-99 280177 TOOL, SOCKET, MOD, STRUT 2 10-25
278032 PISTON 4 3-63 280227 TECTANE 1020 9-3
278032 PISTON 4 3-99 280245 TOOL, PRESS, SPHERICAL BEARING 3 10-25
278033 FLANGE, 8.5C 2 3-77 280246 TOOL, SPEC. PULLER, STAB, PIN 3 10-29
278033 FLANGE, 8.5C 2 3-113 280251 TOOL, PIN PULLER 4 10-29
278040 BARRIER, OIL 10 3-69 280257 TOOL KIT, CHARGING NITROGEN 4 10-25
278040 BARRIER, OIL 10 3-105 280261 TOOL, ADJUSTABLE C SPANNER 6 10-27
278045 BEARING, DG. BALL 9 3-65 280273 TOOL, CASSETE SEAL, INST. 7 10-23
278045 BEARING, DG. BALL 9 3-101 280329 TOOL, C-SPANNER OSCIL. NUT 2 10-29
278046 BEARING, ROLLER 5 3-67 280349 TOOL, LOCK PLATE-HD4560 FLANGE 2 10-15
278046 BEARING, ROLLER 5 3-103 280401 TOOL, FLANGE 8 10-23
278051 SEAL 5 3-65 280450 LOCTITE: 767 ANTI-SEIZE 9-3
278051 SEAL 5 3-101 280470 WRENCH, NECKBUSH NUT 7 10-27
278054 SCREW, CAP 5 3-63 280479 MINIDIAG 3 10-31
278054 SCREW, CAP 5 3-99 280549 TOOL PLATE, SUSP. STRUT GAUGE 5 10-25
278056 SCREW, CHEESE HD 4 3-67 280556 ADHESIVE, STRAIN GUAGE 4 6-71
278056 SCREW, CHEESE HD 4 3-103 280557 VARNISH, POLYURETHANE 3 6-71
278112 O-RING 12 3-69 280558 PUTTY,PERMANENTLY PLASTIC 2 6-71
278112 O-RING 12 3-105 280683 SOLDER,RESIN CORE 1 6-71
278113 BEARING, DG BALL 2 3-83 281000 FIXTURE, LOCKING 1 10-19
278113 BEARING, DG BALL 2 3-119 281001 FIXTURE, TIGHTENING 2 10-19
278114 FORK, SHIFT 3 3-67 281002 SHIELD, PUNCH 3 10-19
278114 FORK, SHIFT 3 3-103 281003 PLUG, HEATING 4 10-19
278115 CLUTCH, IDL 2 3-67 281004 SEAL, PUNCH 5 10-19
278115 CLUTCH, IDL 2 3-103 281005 PRESS, TOOL BEARING 6 10-19
278115 CLUTCH, IDL 6 3-69 281006 PIN, INSERTING TOOL 7 10-19

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-40
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
281007 SPEC. 2 PIN SPANNER 8 10-19 281322 TOOL, ENG, DC, DIAL GUAGE 20 10-7
281008 TOOL, PRESS 9 10-19 281326 TOOL, ENG, DC, STEPPED, DRIFT 35 10-7
281008 TOOL, PRESS 19 10-19 281327 TOOL, ENG, DC, REAMER 31 10-7
281009 PLATE, CLAMPING 10 10-19 281330 TOOL, ENG, DC, PIN, MAGNETIC 10 10-3
281013 PLUG, HEATING 11 10-19 281333 TOOL, ENG, DC, THRUST PIECE 41 10-9
281016 GUIDE PIN 12 10-19 281335 TOOL, ENG, DC, BOX, SUPERCOOLING 2 10-11
281017 GUIDE PIN 13 10-19 281336 TOOL, ENG, DC, SLEEVE 11 10-3
281018 FIXTURE, PRESS 14 10-19 281337 TOOL, ENG, DC, PUNCH 40 10-9
281019 TOOL, PRESS 15 10-19 281340 TOOL, ENG, DC, HOLDER, DIAL GAUGE 21 10-7
281020 FIXTURE, SUPPORT 16 10-19 281349 TOOL, ENG, DC, WRENCH SOCKET 25 10-7
281021 FIXTURE, PRESS 17 10-19 281357 TOOL, ENG, DC, RETAINING WRENCH 2 10-13
281024 SUPPORT FIXTURE 18 10-19 281358 TOOL, ENG, DC, GUIDE SLEEVE 30 10-7
281026 PRESS FIXTURE 20 10-19 281359 TOOL, ENG, DC, MEASURING PLATE 23 10-7
281027 PROTECTION FIXTURE 21 10-21 TOOL, ENG ,DC, TOOL, REMOVE &
281361 24 10-7
281028 HOLDING DEVICE 22 10-21 INSTAL
281029 LIFTING/ MEASURING DEVICE 23 10-21 281362 TOOL, ENG, DC, PISTON RING PLIER 36 10-7
281030 LIFTING DEVICE 24 10-21 281363 TOOL, ENG, DC, DRIFT WITH BUSH 33 10-7
281031 DISC, SUPPORTING 25 10-21 281364 TOOL, ENG, DC, CLAMP HOLDER 34 10-7
281056 COMPRESSOR, C2 SPRING 3 10-15 281366 TOOL, ENG, DC, MEASURING BRIDGE 26 10-7
281057 COMPRESSOR, C5 SPRING 4 10-15 281369 TOOL, ENG, DC, ADAPTER M33 39 10-9
281058 BASE, C1, C2, C5 SPRING COMP TOOL 5 10-15 281374 TOOL, ENG, DC, DRIFT 37 10-9
281059 INSTALLER, OUTPUT SEAL 6 10-15 281375 TOOL, ENG, DC, PULLING DEVICE 6 10-13
281060 INSTALLER, INPUT SEAL 7 10-15 TOOL, ENG, DC, SLOTTED NUT
281376 22 10-7
281061 INSTALLER, OUTPUT BEARING CUP 8 10-15 WRENCH
SLEEVE, OUTPUT BEARING 281377 TOOL, ENG, DC, SCREWDRIVER BIT 12 10-3
281062 9 10-15
INSTALLER 281378 TOOL, ENG, DC, ADITIONAL PIECE 32 10-7
281063 SET, SPANNER NUT TORQUE TOOL 10 10-15 281380 TOOL, ENG, DC, THREADED INSERT 16 10-3
281064 INSTALLER, TURBINE SHAFT BUSHING 11 10-15 281381 TOOL, ENG, DC, SCREWDRIVER BIT 13 10-3
281065 INSTALLER, P1 CARRIER BUSHING 12 10-15 TOOL, ENG, DC, CONNECTOR, INJEC-
281383 14 10-3
281066 INSTALLER, ROTATING CLUTCH BUSH 13 10-15 TOR
281067 INSTALLER, FRONT SUPPORT SLEEVE 14 10-15 281394 TOOL, ENG, DC, DIAGRAM SHEETS 15 10-3
281068 INSTALLER, TORQUE CONVERTER 15 10-15 281395 TOOL, ENG, DC, VALVE SEAT CUTTER 3 10-11
281069 INSTALLER, CHARGING PUMP BUSHIN 16 10-15 281396 TOOL, ENG, DC, VALVE SEAT CUTTER 4 10-11
281070 BracKeT, TRANSMISSION HOLDING 17 10-15 287120 HOUSING, CLUTCH 1 3-65
281071 BEARING, RACE REMOVER 19 10-17 287120 HOUSING, CLUTCH 1 3-101
281072 HANDLE, DRIVE 20 10-17 290145 PRE-CLEANER 4 2C-41
281073 REMOVER, SEAL 21 10-17 290261 P/SHAFT 7 3-127
281076 STAND, REPAIR 22 10-17 290261 PROPSHAFT, 310, 8.5C, 8.5C 12 3-129
281077 SET, VALVE BODY PARTS TRAY 23 10-17 290262 P/SHAFT 6 3-127
281088 COMPRESSOR, PISTON SPRING C5 24 10-17 290262 PROPSHAFT, 745, 8.5C, 8.5C 17 3-129
281091 REMOVER/ INSTALLER MAIN PRESS 25 10-17 290435 PROPSHAFT, 1215, D180, D180 4 3-129
281093 FIXTURE, MAIN CASE HOLDING 18 10-15 290435 P/SHAFT 5 3-127
GAUGE, TORQUE CONVERTER END- 290458 P/SHAFT 4 3-127
281096 26 10-17
PLAY 290458 PROPSHAFT, 340, 8.5C, 8.5C 7 3-129
TOOL, TORQUE CONVERTER BOLT- 290467 SEAT, OPERATOR, DDH 1 7-45
281097 27 10-17
TOOL 290468 SEAT, OPERATOR, DDH2 1 7-45
281100 INSTALLER, RIVET 28 10-17 290509 SEAT, OPERATOR, HIGH BACK 1 7-47
281113 COMPRESSOR, MAIN PRESSURE 29 10-17 290511 AIR CLEANER ASSY,TWO INLET 1 2C-43
281301 TOOL, ENG, DC, HAND PRESS, GUN 9 10-3 290511 cleaner,air,18”,twin inlet 3 2C-41
TOOL, ENG, DC, INTERNAL EXTRAC- 290514 BRAKE, APRK 1 3-135
281308 28 10-7
TOR 290514 ACTUATOR, PARK BRAKE 1 3-137
281309 TOOL, ENG, DC, PULLER 5 10-11 290540 PROPSHAFT, 0775, D100, D100, 0.110 1 3-129
TOOL, ENG, DC, INTERNAL EXTRAC- 290540 P/SHAFT 3 3-127
281310 6 10-11
TOR 290923 P/SHAFT 2 3-127
281312 TOOL, ENG, DC, COUNTER SUPPORT 7 10-11 290923 PROPSHAFT, 1095, 8.5C, 8.5C 20 3-129
281312 TOOL, ENG, DC, COUNTER SUPPORT 29 10-7 310068 DIFF HEAD 1 3-147
281313 TOOL, ENG, DC, COUNTER SUPPORT 3 10-13 310068 DIFFERENTIAL HEAD (Ratio 3,7:1) 1 3-175
281316 TOOL, ENG, DC, PULLER 27 10-7 310069 DIFFERENTIAL ASSEMBLY (Ratio 3,7:1) 1 3-171
281318 TOOL, ENG, DC, PULLER 42 10-9 310069 DIFF HEAD, 2 3-145
TOOL, ENG, DC, INTERNAL EXTRAC- 321595 kit cross & roller 8-9
281320 4 10-13
TOR 321597 kit bearing, b35d 8-9
281321 TOOL, ENG, DC, PULLER 5 10-13

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-41
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
321599 kit bearing f/drive, b40d 8-9 AL100046 BOLT 6 3-3
340122 AXLE, REAR, WDB A 3-147 AL100047 BOLT 5 3-3
361344 kit, service, 500 HR, b40d 8-3 AL100048 BOLT 21 3-13
KIT, SERVICE, 500 HR, NO GREAS- AL100108 BOLT, SHOULDER 44 3-21
361345 8-3
ING,b40d AL100108 BOLT, SHOULDER 131 3-25
361346 KIT, SERVICE, 1000 HR, b40d 8-3 AL100109 BOLT, FLANGE HD 44 3-39
KIT, SERVICE, 1000 HR, NO GREAS- AL100109 BOLT, FLANGE HD 52 3-39
361347 8-5
ING,b40d AL100118 BOLT, FLANGE HD 7 3-21
361352 kit, service, 500 HR, B35D 8-3 AL100125 PLUG, STRAIGHT THREAD 67 3-41
KIT, SERVICE, 500 HR, NO GREAS- AL100125 PLUG, STRAIGHT THREAD 81 3-41
361353 8-3
ING,b35d AL100125 PLUG, STRAIGHT THREAD 83 3-41
361465 KIT, SERVICE, 250 HR 8-3 AL100136 BOLT, FLANGE HD 159 3-27
900450 PIPE,W/WASHER 6 6-5 AL100139 BOLT, FLANGE HD 158 3-27
900450 PIPE,W/WASHER 7 6-7 AL100140 BOLT, FLANGE HD 10 3-29
910113 PINCHWELD 10 3-45 AL100148 BOLT, FLANGE HD 62 3-41
910241 PINCHWELD,BOOTSEAL,1,6MM PLATE 10 7-67 AL100148 BOLT, FLANGE 93 3-41
910264 INSULATION, HOSE, HVAC 1 7-53 AL100149 BOLT, FLANGE 94 3-41
910264 INSULATION,HOSE,HVAC 1 7-55 AL100150 BOLT, FLANGE 95 3-41
910264 INSULATION,HOSE,HVAC 1 7-57 AL100151 BOLT, FLANGE 96 3-41
910269 TUBING,NITRILE 70 SHORE 3 7-111 AL100164 BOLT, T-HEAD 36 3-33
910366 SILICONE,P-SHAFT,RUBBER,SEAL 5 2C-3 AL120002 PLUG ASSY, PRESSURE TAP 90 3-41
91026401 INSULATION,HOSE,HVAC 1 7-61 AL120002 PLUG ASSEMBLY, PRESSURE TAP 141 3-25
19M8618 SCREW, CAP 4 3-65 AL120003 PLUG, TACHOGRAPH 39 3-39
19M8618 SCREW, CAP 4 3-101 AL120005 PLUG ASSEMBLY, OIL DRAIN 139 3-25
24M7250 WASHER 13 7-37 AL120006 PLUG, CONVERTER END 33 3-39
361001DE KIT, SERVICE, 1000 HR, b35d 8-3 AL120020 PLUG ASSY, FRONT COOLER PORT 11 3-29
KIT, SERVICE, 1000 HR, NO GREAS- AL120021 PLUG, VALVE 49 3-39
361002DE 8-5
ING,b35d AL120026 PLUG, CONVERTER END 2 3-31
361038DE KIT, SERVICE, 100 HR 8-3 AL120026 PLUG, CONVERTER END 2 3-33
361059DE kit, service, 2000 hr, no greasing,b35d 8-7 AL120033 PLUG ASSY, STRAIGHT THREAD 66 3-41
361060DE kit, service, 2000 hr, b35d 8-5 AL120033 LUG ASSY, STRAIGHT THREAD 79 3-41
361061DE kit, service, 4000 hr, no greasing,b35d 8-9 AL120033 PLUG ASSY, STRAIGHT THREAD 82 3-41
361062DE kit, service, 4000 hr,b35d 8-7 AL140001 O-RING 5 3-37
361063DE kit, service, 2000 hr, b40d 8-5 AL140001 O-RING 28 3-7
361064DE kit, service, 2000 hr, no greasing, b40d 8-7 AL140001 O-RING 54 3-39
361065DE kit, service, 4000 hr,b40d 8-7 AL140002 O-RING 4 3-35
361066DE kit, service, 4000 hr, no greasing,b40d 8-9 AL140003 O-RING 91 3-41
AL100002 BOLT 2 3-15 AL140003 O-RING 142 3-25
AL100002 BOLT, FLANGE HD 10 3-37 AL140008 O-RING 111 3-25
AL100002 BOLT 33 3-7 AL140009 SEAL, FILL TUBE 3 3-9
AL100003 BOLT 7 3-3 AL140010 O-RING 12 3-13
AL100004 BOLT 14 3-15 AL140012 O-RING 4 3-15
AL100004 BOLT 21 3-7 AL140018 O-RING 148 3-27
AL100005 BOLT 1 3-35 AL140019 O-RING 68 3-41
AL100008 SCREW 32 3-7 AL140019 O-RING 80 3-41
AL100009 WASHER, P3 THRUST 13 3-39 AL140019 O-RING 84 3-41
AL100010 WASHER, P3 THRUST 16 3-39 AL140019 O-RING 140 3-25
AL100011 WASHER 40 3-39 AL140020 O-RING 112 3-25
AL100020 BOLT 1 3-15 AL140022 O-RING 3 3-31
AL100020 BOLT 6 3-15 AL140022 O-RING 3 3-33
AL100021 BOLT, FLANGE HD 92 3-25 AL140022 O-RING 34 3-39
AL100022 BOLT, FLANGE HD 55 3-23 AL140023 O-RING 32 3-31
AL100023 SCREW TAPPING 7 3-9 AL140023 O-RING 32 3-33
AL100027 BOLT, FLANGE HD 9 3-29 AL140030 O-RING 19 3-13
AL100032 BOLT, FLANGE HD 46 3-21 AL140052 O-RING 2 3-29
AL100032 BOLT 149 3-27 AL140053 O-RING 26 3-39
AL100034 NUT 5 3-31 AL140060 O-RING 46 3-39
AL100034 NUT 5 3-33 AL140062 SPRING 78 3-41
AL100035 BOLT, T-HEAD 36 3-31 AL140062 SPRING 85 3-41
AL100036 BOLT 15 3-31 AL140070 O-RING 62 3-23
AL100036 BOLT 15 3-33 AL140070 O-RING 67 3-23

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-42
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
AL140070 O-RING 72 3-23 AL160043 RING, RETAINING 4 3-19
AL140070 O-RING 79 3-23 AL160043 RING, RETAINING, INTERNAL 7 3-39
AL140070 O-RING 84 3-23 AL160044 RING, TURBINE SHAFT RETAINING 16 3-35
AL140070 O-RING 89 3-23 AL160045 SEALRING KIT 9 3-35
AL140085 SEAL, OIL OUTPUT FLANGE 60 3-39 AL160046 SEALRING, C1 PISTON 24 3-35
AL140091 SEAL, HARNESS STANDOFF 11 3-21 AL160049 SEALRING, EXTERNAL, LIP TYPE 19 3-35
AL140093 O-RING, FLEX 12 3-21 AL160050 SEALRING, INTERNAL LIP-TYPE 23 3-39
AL140094 SEAL, OIL, DOUBLE LIP 5 3-15 AL160053 RING, RETAINING, INTERNAL 32 3-39
AL140096 O-RING 61 3-23 AL160053 RING, RETAINING, INTERNAL 50 3-39
AL140096 O-RING 66 3-23 AL160055 SHIM 2 3-35
AL140096 O-RING 71 3-23 AL160056 SHIM 2 3-35
AL140096 O-RING 80 3-23 AL160057 SHIM 2 3-35
AL140096 O-RING 85 3-23 AL160058 SHIM 2 3-35
AL140096 O-RING 90 3-23 AL160059 SHIM 2 3-35
AL140097 O-RING 147 3-27 AL160060 SHIM 2 3-35
AL140098 SEAL, SQUARE CUT O-RING 73 3-41 AL160061 SHIM 2 3-35
AL140099 O-RING 74 3-41 AL160062 SHIM 2 3-35
AL140107 O-RING 11 3-29 AL160063 SHIM 2 3-35
AL140110 SEALRING, C2 PISTON 17 3-35 AL160064 SEAL, FACE 47 3-21
AL140111 SEALRING, C1 PISTON 18 3-35 AL160065 PIN, RETAINING 94 3-25
AL140112 SEALRING, EXTERNAL 22 3-39 AL160065 PIN, RETAINING 98 3-25
AL140113 SEALRING, LOCKUP PISTON 10 3-31 AL160065 PIN, RETAINING 102 3-25
AL140113 SEALRING, LOCKUP PISTON 10 3-33 AL160065 PIN, RETAINING 118 3-25
AL140114 SEALRING, LOCKUP PISTON 12 3-31 AL160065 PIN, RETAINING 122 3-25
AL140114 SEALRING, LOCKUP PISTON 12 3-33 AL160065 PIN, RETAINING 126 3-25
AL140115 SEALRING, ROTATING CLUTCH PISTON 28 3-35 AL160065 PIN, RETAINING 130 3-25
AL150001 BEARING ASSEMBLY, ROLLER 15 3-39 AL160068 RING, RETAINING, INTERNAL 2 3-17
AL150002 BEARING ASSEMBLY, ROLLER 17 3-39 AL160068 RING, RETAINING, INTERNAL 2 3-19
AL150003 BEARING, THRUST 11 3-35 AL160069 WASHER, P1 THRUST 10 3-17
AL150004 BEARING ASSEMBLY 2 3-11 AL160070 WASHER, THRUST 9 3-19
AL150004 BEARING, THRUST 15 3-35 AL160075 GEAR, P3 PLANETARY RING 14 3-19
AL150005 BEARING, THRUST 36 3-35 AL160076 SHIM 1 3-11
AL150006 CUP, ROLLER BEARING 24 3-39 AL160077 SHIM 1 3-11
AL150006 CUP, ROLLER BEARING 51 3-39 AL160078 SHIM 1 3-11
AL150008 BEARING ASSEMBLY, ROLLER 26 3-15 AL160079 SHIM 1 3-11
AL150010 BEARING ASSEMBLY, ROLLER 10 3-19 AL160080 SHIM 1 3-11
AL150011 NO.1 THRUST BEARING ASSY 16 3-31 AL160081 SHIM 1 3-11
AL150011 NO.1 THRUST BEARING ASSY 16 3-33 AL160082 SHIM 1 3-11
AL150012 NO.2 THRUST BEARING ASSY 19 3-31 AL160085 GEAR 5 3-11
AL150012 NO.2 THRUST BEARING ASSY 19 3-33 AL160087 BUSHING 8 3-15
AL150013 RACE, STATOR 25 3-31 AL160088 HOUSING, PUMP 9 3-15
AL150013 RACE, STATOR 25 3-33 AL160089 PLATE, WEAR 13 3-15
AL150060 BALL 23 3-15 AL160093 SLEEVE, GROUND 17 3-15
AL150064 BEARING ASSEMBLY, ROLLER 12 3-17 AL160094 PIN, DOWEL 19 3-15
AL150065 BEARING ASSEMBLY, ROLLER 57 3-39 AL160095 SUPPORT, FRONT ASSY 18 3-15
AL160001 BUSHING 5 3-39 AL160098 PIN, DOWEL 24 3-15
AL160001 BUSHING, TURBINE SHAFT 8 3-35 AL160101 BEARING ASSEMBLY, THRUST 13 3-17
AL160002 BUSHING, ROTATING CLUTCH HUB 13 3-35 AL160103 GEAR, RING 14 3-17
AL160004 RING, RETAINING 29 3-35 AL160107 BEARING ASSEMBLY, THRUST 13 3-19
AL160004 RING, RETAINING, EXTERNAL 34 3-35 AL160115 STOP, VALVE 97 3-25
AL160005 RING, RETAINING, INTERNAL 23 3-35 AL160116 STOP, VALVE 101 3-25
AL160014 DRUM, ROTATING CLUTCH 10 3-35 AL160117 STOP, VALVE 105 3-25
AL160019 HOUSING, CONVERTER 3 3-37 AL160120 STOP, VALVE 121 3-25
AL160022 BACKPLATE, C2 CLUTCH 33 3-35 AL160123 PIN, DOWEL 137 3-25
AL160028 PISTON, C2 20 3-35 AL160124 VALVE, CONVERTER FLOW 95 3-25
AL160030 PLATE, C1 CLUTCH PRESSURE 30 3-35 AL160125 VALVE, LUBE REGULATOR 99 3-25
AL160033 BACKPLATE, C2 CLUTCH 40 3-35 AL160128 PIN, RETAINING 109 3-25
AL160036 PLATE, C2 SPRING 22 3-35 AL160129 PIN, SPRING 114 3-25
AL160041 RING, RETAINING, EXTERNAL 11 3-39 AL160130 Filter Transmission 8-7
AL160042 RING, RETAINING,EXTERNAL 19 3-39 AL160130 Filter Transmission 8-9
AL160043 RING, RETAINING 4 3-17 AL160131 VALVE, EXHAUST BACKFILL 119 3-25

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-43
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
AL160133 VALVE, CONVERTER REGULATOR 127 3-25 AL160649 PLUG, ACCUMULATOR 50 3-23
AL160139 COVER, FILTER 144 3-25 AL160745 BOLT, SELF LOCKING 7 3-37
AL160144 BUSHING 9 3-31 AL160745 BOLT 30 3-7
AL160144 BUSHING 9 3-33 AL160745 BOLT, SELF LOCKING 48 3-39
AL160149 BACKPLATE, LOCKUP CLUTCH 14 3-31 AL160745 BOLT, SELF-LOCKING 56 3-39
AL160149 BACKPLATE, LOCKUP CLUTCH 14 3-33 AL160747 CARRIER AND BUSHING ASSEMBLY 6 3-19
AL160150 WASHER, TANGED, THRUST BEARING 20 3-31 AL160753 NUT, OUTPUT, MODIFIED 59 3-39
AL160150 WASHER, TANGED, THRUST BEARING 20 3-33 AL160768 HUB, C1 DRIVE 35 3-35
AL160151 RING, RETAINING 22 3-31 AL160769 PISTON, C1 25 3-35
AL160151 RING, RETAINING 22 3-33 AL160770 PISTON, BALANCE, ROTATING CLUTCH 27 3-35
AL160152 RETAINER, THRUST BEARING 23 3-31 AL160784 PUMP ASSY, CONVERTER 34 3-33
AL160152 RETAINER, THRUST BEARING 23 3-33 AL160785 PISTON ASSEMBLY, LOCKUP 11 3-31
AL160153 WASHER, STATOR THRUST, FRONT 24 3-31 AL160785 PISTON ASSEMBLY, LOCKUP 11 3-33
AL160153 WASHER, STATOR THRUST, FRONT 24 3-33 AL160790 BUSHING 12 3-15
AL160154 ROLLER, STATOR 27 3-31 AL160793 SHAFT ASSY, TURBINE 5 3-35
AL160154 ROLLER, STATOR 27 3-33 AL160824 SEAL, FACE 6 3-21
AL160155 STATOR AND CAM ASSY 28 3-31 AL160827 SHAFT, MAIN 7 3-11
AL160156 SHIM, CONVERTER 29 3-31 AL160841 BODY, SOLENOID VALVE & PINS 57 3-23
AL160156 SHIM, CONVERTER 29 3-33 AL160843 PIN, DOWEL 59 3-23
AL160157 SHIM, CONVERTER 29 3-31 AL160844 VALVE, TCC 63 3-23
AL160157 SHIM, CONVERTER 29 3-33 AL160845 VALVE, PCS1 68 3-23
AL160158 SHIM, CONVERTER 29 3-31 AL160845 VALVE, PCS2 73 3-23
AL160158 SHIM, CONVERTER 29 3-33 AL160845 VALVE, PCS3 81 3-23
AL160159 RACE, TANGED, THRUST BEARING 30 3-31 AL160845 VALVE, PCS4 86 3-23
AL160159 RACE, TANGED, THRUST BEARING 30 3-33 AL160846 VALVE, DIAGNOSTIC 76 3-23
AL160160 NO.3 THRUST BEARING ASSY 31 3-31 AL160848 VALVE, MAIN REGULATOR 103 3-25
AL160160 NO.3 THRUST BEARING ASSY 31 3-33 AL160849 VALVE, MAIN CONTROL 106 3-25
AL160161 RACE, LIPPED, THRUST BEARING 33 3-31 AL160851 VALVE, C2 LATCH 115 3-25
AL160161 RACE, LIPPED, THRUST BEARING 33 3-33 AL160852 STOP, VALVE 117 3-25
AL160162 SEAL RING, TURBINE HUB 18 3-31 AL160852 STOP, VALVE 125 3-25
AL160162 SEAL RING, TURBINE HUB 18 3-33 AL160853 VALVE, C1 LATCH 123 3-25
AL160279 FLEXPLATE 4 3-3 AL160856 PLATE, SEPERATOR 63 3-41
AL160280 FLEXPLATE 3 3-3 AL160857 VALVE, EXHAUST BACKFILL 70 3-41
AL160281 ADAPTOR,FLEXPLATE 2 3-3 AL160858 VALVE BODY, RETARDER CONTROL 75 3-41
AL160282 PLATE,WEAR 1 3-3 AL160859 PIN, SOLENOID RETAINING 76 3-41
AL160482 BODY, SOLENOID VALVE 58 3-23 AL160860 VALVE, REGULATOR 77 3-41
AL160483 PIN, SPRING 37 3-39 AL160861 VALVE, RELAY 86 3-41
AL160485 SEALRING, ROTATING 27 3-39 AL160862 COVER, RETARDER CONTROL VALVE 88 3-41
AL160485 SEALRING, RETAINING, INTERNAL 30 3-39 AL160864 HUB, C2 DRIVE 37 3-35
AL160499 RETAINER, TEMPERATURE SENSOR 47 3-39 AL160865 SPACER, BEARING 6 3-11
AL160508 SPINDLE, P1 PLANETARY 6 3-17 AL160867 HOUSING ASSY, MAIN 23 3-7
AL160509 SPINDLE, P2 PLANETARY 12 3-19 AL160900 HOUSING ASSY, PLUG & RETARDER 38 3-39
AL160510 SPINDLE, P3 PLANETARY PINION 12 3-39 AL160901 STATOR HOUSING, RETARDER 25 3-39
AL160529 COVER, RETARDER HOUSING 43 3-39 AL160902 PISTON, C5 CLUTCH 21 3-39
AL160530 VALVE, RETARDER 36 3-39 AL160903 SPRING AND RETAINER ASSEMBLY 20 3-39
AL160542 MANIFOLD, JUMPER 4 3-29 AL160904 CARRIER KIT, P3 PLANETARY 9 3-39
AL160566 PLATE, C5 CLUTCH FRICTION 19 3-7 AL160945 STOP, VALVE 129 3-25
AL160567 PLATE, C5 CLUTCH REACTION 20 3-7 AL170001 BRACKET, OIL TUBE FILL 6 3-9
AL160570 BUSHING, P1 CARRIER 9 3-17 AL170002 BRACKET, SPEED SENSOR 29 3-7
AL160571 BUSHING 8 3-19 AL170003 RETAINER, SPEED SENSOR 6 3-37
AL160574 COVER ASSEMBLY, CONVERTER 7 3-31 AL170003 RETAINER, SPEED SENSOR 55 3-39
AL160574 COVER ASSEMBLY, CONVERTER 7 3-33 AL200003 RING, RETAINING EXTERNAL 4 3-11
AL160575 PLATE, C1 FRICTION 31 3-35 AL200007 GASKET, CONVERTER HOUSING 9 3-37
AL160576 PLATE, C1 REACTION 32 3-35 AL200009 GEAR ASSEMBLY, SUN 41 3-35
AL160577 PLATE, C2 REACTION 38 3-35 AL200010 GEAR SET, P3 PINION 14 3-39
AL160578 PLATE, C2 FRICTION 39 3-35 AL200031 TERMINAL, SOCKET 27 3-21
AL160596 CLIP, SPRING RETAINING 75 3-23 AL200031 TERMINAL, SOCKET 28 3-21
AL160596 CLIP, SPRING RETAINING 108 3-25 AL200045 CONNECTOR, PRESSURE SWITCH, C3 40 3-21
AL160596 CLIP, SPRING RETAINING 156 3-27 AL200046 TERMINAL PIN 38 3-21
AL160619 PLUG, FILTER LIFE VALVE 155 3-27 AL200046 TERMINAL, PIN 39 3-21
AL160649 PLUG, ACCUMULATOR 49 3-21 AL200048 TERMINAL, SOCKET 19 3-21

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-44
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
AL200048 TERMINAL, SOCKET 20 3-21 AL200481 PLATE, SOLENOID SEPERATOR 91 3-25
AL200048 TERMINAL, SOCKET 24 3-21 AL200482 BODY, CONTROL VALVE 113 3-25
AL200049 LOCK, SECONDARY 21 3-21 AL200483 PLATE, SEPARATOR 134 3-25
AL200059 GASKET, FILTER COVER 146 3-27 AL200484 GASKET, CHANNEL PLATE 135 3-25
AL200061 GASKET, CASE 157 3-27 AL200485 PLATE, CHANNEL 138 3-25
AL200079 TERMINAL, SOCKET 24 3-21 AL200486 PRESSURE SWITCH ASSEMBLY 150 3-27
AL200090 SPRING, TRIM 74 3-23 AL200487 BODY, FILTER LIFE VALVE 152 3-27
AL200090 SPRING, TRIM 82 3-23 AL200488 VALVE, FILTER LIFE 153 3-27
AL200090 SPRING, TRIM 87 3-23 AL200489 SPRING, FILTER LIFE VALVE 154 3-27
AL200093 GASKET, STATOR HOUSING 1 3-39 AL200490 TERMINAL, SOCKET 35 3-21
AL200095 SENSOR, TEMPERATURE OIL 16 3-21 AL210003 SPRING 22 3-15
AL200166 FERRULE, VITON® 133 3-25 AL210007 SPRING 100 3-25
AL200167 CONNECTOR PLUG, 3-WAY 25 3-21 AL210008 SPRING 104 3-25
AL200168 LOCK, SECONDARY, TPA 23 3-21 AL210011 SPRING 69 3-41
AL200181 CONNECTOR, 2-WAY 18 3-21 AL210011 SPRING 120 3-25
AL200184 SENSOR ASSY, TEMPERATURE 45 3-39 AL210013 SPRING 128 3-25
AL200208 GASKET, FILTER 3 3-21 AL210014 SPRING, STATOR 26 3-31
AL200215 SPRING ASSEMBLY, C1 26 3-35 AL210014 SPRING, STATOR 26 3-33
AL200226 GASKET, RETARDER HOUSING COVER 42 3-39 AL210015 SPRING 96 3-25
AL200229 GASKET, JUMPER MANIFOLD 3 3-29 AL210022 PLATE, RETAINING 20 3-13
AL200235 COVER, DUST, YOKE 3 3-13 AL210024 SPACER, OUTPUT 10 3-39
AL200270 BOLT, FLANGE HD 89 3-41 AL210026 SHAFT ASSEMBLY, OUTPUT 4 3-39
AL200273 INDICATOR, OIL LEVEL 5 3-9 AL210056 SPRING, VALVE 35 3-39
AL200274 TUBE, OIL LEVEL 4 3-9 AL210067 BRACKET, SHIPPING 22 3-7
AL200277 GASKET, RETARDER HOUSING 28 3-39 AL210070 SPRING, ACCUMULATOR 48 3-21
AL200299 DAMPER ASSY 13 3-31 AL210070 SPRING, ACCUMULATOR 51 3-23
AL200299 DAMPER ASSY 13 3-33 AL210073 SPRING, DIAGNOSTIC 77 3-23
AL200307 CONNECTOR, 2-WAY 29 3-21 AL210074 SPRING 107 3-25
AL200315 SUCTION FILTER & SEAL ASSEMBLY 4 3-21 AL210081 SPRING 116 3-25
AL200420 HOUSING ASSEMBLY, PUMP 7 3-15 AL210081 SPRING 124 3-25
AL200426 SPEED SENSOR ASSEMBLY 27 3-7 AL210082 SOLENOID ASSEMBLY, FORWARD 110 3-25
AL200433 PLATE, HARNESS CHANNEL 30 3-21 AL260008 HUB ASSEMBLY, ROTATING CLUTCH 12 3-35
AL200434 2-WAY PLUG ASSEMBLY 31 3-21 AL260014 SPRING ASSEMBLY, C2 21 3-35
AL200434 2-WAY PLUG ASSEMBLY 32 3-21 AL260018 KIT, SEALRING 25 3-15
AL200434 PLUG CONNECTOR ASSY, 2-WAY 36 3-21 AL260021 GEAR SET, P1 PINION 11 3-17
AL200434 PLUG CONNECTOR ASSY, 2-WAY 41 3-21 AL260023 GEAR SET, P2 PINION 11 3-19
AL200434 PLUG CONNECTOR ASSY, 2-WAY 42 3-21 AL260025 PUMP ASSY, CONVERTER 34 3-31
AL200434 PLUG CONNECTOR ASSY, 2-WAY 43 3-21 AL260026 TURBINE ASSY 17 3-31
AL200436 TERMINAL, SOCKET 35 3-21 AL260026 TURBINE ASSY 17 3-33
AL200436 BRACKET, SOLENOID, RH 45 3-21 AL260071 ROTOR ASSEMBLY 29 3-39
AL200437 PRESSURE SWITCH ASSY 52 3-23 AL260081 CARRIER/BUSHING ASSEMBLY, P1 7 3-17
AL200438 SPRING, TCC 64 3-23 AL260107 KIT, SUCTION FILTER ASSY 2 3-21
AL200443 SOLENOID & CONNECTOR ASSY 71 3-41 AL260119 GEAR SET, CYCLOIDAL 11 3-15
AL200444 SOLENOID, VARIABLE BLEED 72 3-41 AL260130 Filter Transmission 8-3
AL200445 GASKET, RETARDER CONTROL VALVE 87 3-41 AL260130 Filter Transmission 8-3
AL200446 SENSOR ASSEMBLY, SPEED 4 3-37 AL260130 Filter Transmission 8-5
AL200449 SENSOR ASSEMBLY, SPEED 53 3-39 AL260130 Filter Transmission 8-5
AL200460 CONNECTOR, 2-WAY 34 3-21 AL260130 Filter Transmission 8-7
AL200461 SOLENOID, PCS1, VARIABLE BLEED 65 3-23 AL260130 KIT, FILTER, HI/CAPACITY 145 3-27
AL200461 SOLENOID, PCS2, VARIABLE BLEED 70 3-23 AL260137 CONTROL VALVE ASSEMBLY 1 3-21
AL200463 SOLENOID, VARIABLE BLEED CC 60 3-23 AL260161 STATOR AND CAM ASSY 28 3-33
AL200463 SOLENOID, PCS3, VARIABLE BLEED 78 3-23 AT81867 VALVE,CHECK 4 4-49
AL200463 SOLENOID, PCS4, VARIABLE BLEED 83 3-23 BN000130 ASSEMBLY,WALKING BEAM,LH 8 7-121
AL200463 SOLENOID, PCS3, VARIABLE BLEED 88 3-23 BN000132 ASSEMBLY,WALKING BEAM,RH 7 7-121
AL200465 SPRING, PCS1 69 3-23 BN000133 PLT,LOCK,AXLE 6 7-121
AL200466 SENSOR ASSEMBLY, OIL LEVEL 132 3-25 BN000134 PLT,TENSION,CHAIN,REAR,SUSP 5 7-121
AL200478 HARNESS, INTERNAL WIRING 8 3-21 BN000138 LOCATING PLATE,WALKING BEAM 4 7-121
AL200479 TERMINAL, SOCKET 19 3-21 BN000196 SPRING 3 7-121
AL200479 TERMINAL, SOCKET 20 3-21 BN000203 WINDOW,DOOR,SLIDING 14 7-11
AL200480 TERMINAL, SOCKET 27 3-21 BN000205 HEADLINER,REAR 6 7-27
AL200480 TERMINAL, SOCKET 28 3-21 BN000210 PANEL,CONTROL 5 7-31

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-45
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
BN000211 COVER,B PILLAR,RHS 4 7-29 BN004992 CLAMP 19 2C-25
BN000470 ANTENNA, GPS & GSM 5 6-37 BN004993 CLAMP 18 2C-25
BN000550 HANDLE,SSM,25 BUTTON 3 7-31 BN004994 CLAMP 32 2C-23
BN000918 CHAIN,LINK 2 7-121 BN005011 PLATE,COVER 4 7-83
BN001348 COVER,PLATE TENSIONER 1 7-121 BN005012 PLATE,COVER 3 7-83
BN001690 ELECTRICAL HORN 1 6-25 BN005015 BRACKET,RESERV,ASSY 5 5-5
BN001819 E-MODULE, SCR CONTROL UNIT 41 2A-55 BN005019 PLATE,BELLY,VERTICAL,REAR 4 5-5
BN001819 E-MODULE, SCR CONTROL UNIT 41 2B-55 BN005022 GUARD,PLATE 15 2C-29
BN002243 MOUNTING, MOTOR SUPT, ASSY 4 3-47 BN005022 GUARD,PLATE 26 2C-31
BN002630 BATTERY,ABSORBED GLASS MAT 14 6-59 BN005023 LID,COOLER,BOX 9 3-45
BN002649 E-MODULE, ADM3, VERSION 10 41 2A-55 BN005076 HOSE 6 5-7
BN002649 E-MODULE, ADM3, VERSION 10 41 2B-55 BN005077 PLATE, SHIELD, EXHAUST 5 7-63
BN002762 VALVE,PNEUMATIC 6 5-23 BN005078 HOSE 5 5-7
BN002779 FITTING,CONNECTOR 1 5-19 BN005079 RESERVOIR, AIR 5 5-13
BN002779 FITTING,CONNECTOR 1 5-25 BN005080 PLATE, SHIELD, EXHAUST 4 7-63
BN002779 FITTING,CONNECTOR 5 5-23 BN005086 HOSE 1 5-9
BN002779 FITTING,CONNECTOR 9 5-7 BN005087 FAN,PURGING,ASSY 3 5-5
BN003848 PLATE, MTG, RHS, SPIDER 3 3-47 BN005103 RESERVOIR,ASSY,40LTR 2 5-3
BN003849 PLATE, MTG, LHS, SPIDER 2 3-47 BN005114 SHIELD,EXHAUST 31 2C-23
BN004199 SEAL,PNEUMATIC 4 5-23 BN005117 HOSE,NOZZLE,ADBLUE 17 2C-25
BN004201 FITTING,PLUG 3 5-23 BN005123 BRACKET,SUPPORT 16 2C-25
BN004210 VALVE,PNEUMATIC 8 5-7 BN005135 HOSE 4 5-7
BN004243 TRAY,E-MODULE 5 6-7 BN005158 PLATE,MNTING,P-CLIP 3 5-7
BN004244 HARNESS,SCR 4 6-53 BN005165 SEAL, EXHAUST, CAB 3 7-63
BN004476 SCREW,SLTD CHEESE HD 2 5-23 BN005166 SEAL, EXHAUST, CAB 2 7-63
BN004613 TYCO, 4 WAY, PLUG, SOCKETS 138 6-85 BN005167 BAND,STRAP 30 2C-23
BN004614 TYCO, 2 WAY, PLUG, SOCKETS 137 6-85 BN005176 PLATE, SHIELD, EXHAUST 1 7-63
BN004615 AMP, 16 WAY, PLUG, SOCKET 140 6-85 BN005342 ROLLERBLIND 2 7-27
BN004616 TYCO, 62 WAY, PLUG, SOCKETS 141 6-87 BN005360 TANK,ADBLUE,ROTOMOULDED 11 2C-27
BN004619 TYCO, 4 WAY, PLUG, SOCKETS 139 6-85 BN005407 BRACKET,CATCH 29 2C-23
BN004641 PIPE,EXHAUST 23 2C-25 BN005408 PLATE,SAFETY CATCH 28 2C-23
BN004730 PIPE,EXHAUST 3 2C-35 BN005442 PIPE,EXHAUST STACK 27 2C-23
BN004759 PIPE,EXHAUST 2 2C-35 BN005639 HOSE,TANK,TO,PUMP 13 2C-33
BN004770 SHIELD,EXHAUST,TOP 22 2C-25 BN005640 HOSE,PUMP,TO,DOSING,UNIT 12 2C-33
BN004771 SHIELD,EXHAUST,BOTTOM 21 2C-25 BN005641 HOSE,PUMP,TO,TANK 11 2C-33
BN004773 COWLING,FAN,RADIATOR 4 2C-3 BN005643 HOSE,ENG,TO,PUMP 10 2C-33
BN004773 COWLING,FAN,RADIATOR 4 2C-7 BN005644 HOSE,PUMP TO TANK 9 2C-33
BN004777 ELBOW,PUSHLOCK 7 5-7 BN005645 HOSE,TANK,TO,ENG 8 2C-33
BN004793 CONNECTOR,QUICK 20 2C-33 BN005677 COVER 7 2C-33
BN004795 CONNECTOR,QUICK 19 2C-33 BN005777 GUARD 6 2C-33
BN004796 CONNECTOR,QUICK 18 2C-33 BN006368 BRACKET,SEAL,EXHAUST 8 3-45
BN004797 CONNECTOR,QUICK 17 2C-33 BN006639 NECK,FILLER 10 2C-27
BN004797 CONNECTOR,QUICK 19 2C-31 BN006928 CONNECTOR,QUICK 5 2C-33
BN004797 CONNECTOR,QUICK 22 2C-29 BN006928 CONNECTOR,QUICK 14 2C-29
BN004807 SENDER,LEVEL,ADBLUE 16 2C-33 BN006928 CONNECTOR,QUICK 27 2C-31
BN004807 SENDER,LEVEL,ADBLUE 20 2C-31 BN006992 BRACKET,COVER,ADBLUE,ROUTE 13 2C-29
BN004807 SENDER,LEVEL,ADBLUE 21 2C-29 BN006992 BRACKET,COVER,ADBLUE,ROUTE 28 2C-31
BN004819 SHIELD,EXHAUST,FRONT 20 2C-25 BN007011 ELECTRICAL,ASSEMBLY(EURO) 1 6-69
BN004927 pipe,air intake 2 2C-41 BN007011 ELECTRICAL,ASSEMBLY 3 6-53
BN004947 PLATE,PUMP,MOUNT 15 2C-33 BN007017 NUT,HEX 26 2C-23
BN004947 PLATE,PUMP,MOUNT 20 2C-29 BN007018 WASHER,SPRING 25 2C-23
BN004947 PLATE,PUMP,MOUNT 21 2C-31 BN007068 PINCHWELD 4 2C-33
BN004975 HOSE 19 2C-29 BN007068 PINCHWELD 12 2C-29
BN004975 HOSE 22 2C-31 BN007068 PINCHWELD 29 2C-31
BN004978 HOSE 18 2C-29 BN007138 PIPE,EVB,LH 3 5-21
BN004978 HOSE 23 2C-31 BN007139 PIPE,EVB,RH 2 5-21
BN004980 HOSE 17 2C-29 BN007144 GROMMET,UREA TANK 9 2C-27
BN004980 HOSE 24 2C-31 BN007165 HOSE 1 5-21
BN004981 HOSE 14 2C-33 BN007261 PIPE,BREATHER 8 2C-27
BN004981 HOSE 16 2C-29 BN007287 HARNESS, CATALYTIC TANK 11 2A-79
BN004981 GUARD,PLATE 25 2C-31 BN007287 HARNESS, CATALYTIC TANK 11 2B-79

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-46
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
BN007391 ANTENNA, IRIDIUM 4 6-37 BN012133 LINER,BIN,B40D A 7-127
BN007395 E-MODULE,DC/DC CONVERTER 4 6-7 BN012137 LINER,TAIL 1 7-127
BN008124 PANHARD,REAR 1 7-105 BN012139 LINER,TAIL,DUCT 2 7-127
BN008763 HEADLAMP, LOW BEAM, LH ROAD USE 7 6-51 BN012141 LINER,SIDE,REAR 3 7-127
BN008764 HEADLAMP, HIGH BEAM, H1, 24V 8 6-51 BN012142 LINER,SIDE,MID 4 7-127
BN008765 INDICATOR 11 6-51 BN012144 LINER,SIDE,FRONT 5 7-127
BN008878 CONNECTOR,QUICK 3 2C-33 BN012145 LINER,HEADBOARD,TOP 6 7-127
BN008878 CONNECTOR,QUICK 11 2C-29 BN012146 LINER,HEADBOARD,BOTTOM 7 7-127
BN008878 CONNECTOR 17 2A-73 BN012148 LINER,INLET BOX,TOP 8 7-127
BN008878 CONNECTOR 17 2B-73 BN012150 LINER,INLET BOX,BOTTOM 9 7-127
BN008878 CONNECTOR,QUICK 30 2C-31 BN012151 LINER,BASE,REAR 10 7-127
BN008935 GASKET,ORBITAL 2 4-97 BN012153 LINER,BASE,FRONT 11 7-127
BN008942 CAP 24 2C-23 BN012155 LINER,BASE DUCT 12 7-127
BN008991 HOSE 2 2C-13 BN012157 LINER,TOP,REAR 13 7-127
BN009024 PLATE,LID,COOLERBOX 7 3-45 BN012158 LINER,BIN,B35D A 7-127
BN009264 REVERSE, MONITOR & CAMERA KIT 1 6-41 BN012160 LINER,TAIL 1 7-127
BN009661 PLATE, ANTENNA MOUNT 3 6-37 BN012162 LINER,TAIL,DUCT 2 7-127
BN009671 VALVE,CHECK 12 4-67 BN012163 LINER,SIDE,REAR 3 7-127
BN010192 CONNECTOR 1 5-23 BN012165 LINER,SIDE,MID 4 7-127
BN010428 PIPE,EXHAUST,STACK 1 2C-35 BN012167 LINER,SIDE,FRONT 5 7-127
BN010495 PUMP, EMERGENCY STEERING 1 4-53 BN012168 LINER,HEADBOARD,TOP 6 7-127
BN010495 PUMP,HYDRAULIC 3 4-49 BN012170 LINER,HEADBOARD,BOTTOM 7 7-127
BN010680 PLATE,GRILLE 24 7-69 BN012251 BRACKET, BRAKE PIPES 1 3-159
BN010682 PLATE,GRILLE 23 7-69 BN012279 OUTRIGGER 23 7-125
BN010687 PLATE,GRILLE 22 7-69 BN012291 ARM,TAILGATE 22 7-125
ELECTRONICS, KSA FLAME START BN012300 ARM,TAILGATE 21 7-125
BN010688 44 2A-55
SYSTEM BN012375 MOUNTING,LEAF 20 7-125
ELECTRONICS, KSA FLAME START BN012383 GUIDE,BIN,OUTER 19 7-125
BN010688 44 2B-55
SYSTEM BN012390 GUIDE,BIN,INNER 18 7-125
BN010691 PLATE,COLD START,SCR 2 6-57 BN012639 TAILGATE 17 7-125
BN010695 PIPE,EXHAUST 15 2C-25 BN012651 HOSE 4 4-87
BN011087 PINCHWELD 1 5-5 BN012652 HOSE 3 4-87
BN011128 PINCHWELD 2 2C-33 BN012653 TAILGATE 17 7-125
BN011128 PINCHWELD 10 2C-29 BN012665 MOUNTING,TAILGATE 16 7-125
BN011128 PINCHWELD 31 2C-31 BN012726 PLATE,SPACER 15 7-125
BN011321 CAPSCREW,HEX SKT HD 7 2C-27 BN012729 PLATE,SPACER,GUIDE 14 7-125
BN011344 SLEEVE,ISOLATOR 9 2C-29 BN012730 PLATE,CLAMP 13 7-125
BN011344 SLEEVE,ISOLATOR 32 2C-31 BN012731 PLATE,SPACER,GUIDE,RING 12 7-125
BN011357 CONNECTOR,SPEC 2 4-49 BN012734 HEAD,FILTER 2 4-87
BN011359 CONNECTOR,SPEC 1 4-49 BN012802 SPRING,LEAF 11 7-125
BN011367 COVER,LEVEL SENDER 6 2C-27 BN012803 RETAINER,LEAF 10 7-125
BN011499 HARNESS,SCR,ARTIC 2 6-53 BN012804 SPRING,LEAF 11 7-125
BN011500 HARNESS,SCR,CAT TANK 1 6-53 BN012805 RETAINER,LEAF 10 7-125
BN011532 SLEEVE,ISOLATOR 1 2C-33 BN012857 PINCHWELT,GRILL KIT 21 7-69
BN011617 BRAKE, WDB 2 3-159 BN012859 PINCHWELT,GRILL KIT 20 7-69
BN011617 BRAKE, WDB 2 3-161 BN013042 CONNECTOR 6 4-91
BN011618 PLATE, MTG, LWB 4 3-179 BN013059 WASHERS, HARDENED 2 6-37
BN011621 AXLE, MIDDLE, WDB A 3-145 BN013060 WASHER, FLAT 13 6-47
BN011667 BRAKE,BREATHER,KIT,FILTRATION 1 3-145 BN013632 SPACER 1 4-31
BN011669 BRAKE, BREATHER, KIT, FILTRATION 2 3-143 BN013632 SPACERS 1 4-37
BN011673 MOUNTING, BRAKE PIPES, MID 1 3-161 BN013967 BRACKET,EXH BRAKE,LARGE 5 2B-5
BN011703 BRACKET,K-CLAMP 14 4-87 BN013967 BRACKET,EXH BRAKE,LARGE 6 2A-3
BN011741 PIPE,SUCTION 13 4-87 BN013967 BRACKET,EXH BRAKE,LARGE 6 2B-3
BN011742 PIPE,RETURN 12 4-87 BN013968 PLATE,EXH BRAKE 4 2B-5
BN011744 HOSE 11 4-87 BN013968 PLATE,EXH BRAKE 5 2A-3
BN011746 HOSE 10 4-87 BN013968 PLATE,EXH BRAKE 5 2B-3
BN011747 HOSE 9 4-87 BN014168 CONNECTOR 3 3-179
BN011748 HOSE 8 4-87 BN015335 FITTING,P/LOCK BANJO 2 5-7
BN011749 HOSE 7 4-87 BN015429 WHEEL,25X25X3.5,5PCE 4 3-185
BN011750 HOSE 6 4-87 BN015451 MOUNTING,COOLER RHS T/mission 3 3-49
BN011769 BRACKET,FILTER 5 4-87 BN015452 MOUNTING,COOLER TRANSMISSION 2 3-49

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-47
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
BN015453 SHIM,COOLER TRANSMISSION 1 3-49 BN020360 SCREW,FLANGE 12 7-19
BN017219 PLATE,GRILLE 19 7-69 BN020360 SCREW,FLANGE HD 15 2C-23
BN017220 PLATE,GRILLE 18 7-69 BN020360 SCREW,FLANGE HD 34 2C-31
BN017326 PINCHWELT,GRILL KIT 17 7-69 BN020362 BOLT,FLANGE HD 10 2C-25
BN017327 PINCHWELT,GRILL KIT 16 7-69 BN020363 BOLT,FLANGE HD 30 7-117
BN017481 PLATE,GRILLE 15 7-69 BN020364 SCREW,FLANGE HD 7 7-71
BN017526 GUIDE,PLATE 23 7-117 BN020364 SCREW,FLANGE HD 14 2C-23
BN017606 HEAT SHIELD,INNER 23 2C-23 BN020366 BOLT,FLANGE HD 10 7-5
BN017619 BRACKET,ROCK GUARD,MIDDLE 22 2C-23 BN020369 BOLT,FLANGE 9 6-59
BN017635 BRACKET,ROCK GUARD,RIGHT 21 2C-23 BN020369 BOLT,FLANGE HD 9 2C-25
BN017636 BRACKET,ROCK GUARD,LEFT 20 2C-23 BN020369 BOLT,FLANGE HD 10 7-89
BN017685 SENSOR,PRESSURE,AIR 1 2C-41 BN020369 BOLT,FLANGE HD 10 7-93
BN017758 SHIM 19 2C-23 BN020369 BOLT,FLANGE HD 16 7-131
BN017760 FRAME,CATALYST 18 2C-23 BN020372 BOLT,FLANGE HD 9 7-125
BN017788 PLATE,SHIM 17 2C-23 BN020373 SCREW,FLANGE HD 8 7-125
BN017813 BRACKET,DC/DC CONVERTER 3 6-7 BN020373 SCREW,FLANGE HD 8 2C-25
BN017937 PIPE,EXHAUST 14 2C-25 BN020373 SCREW,FLANGE HD 9 7-3
BN017959 PINCHWELT,GRILL KIT 14 7-69 BN020373 SCREW,FLANGE 11 7-13
BN017960 PINCHWELT,GRILL KIT 13 7-69 BN020376 SCREW,FLANGE 8 6-59
BN018299 PLATE,GUARD 24 7-117 BN020376 SCREW,FLANGE 10 7-11
BN018300 PLATE,GUARD 25 7-117 BN020376 SCREW,FLANGE 10 7-23
BN018301 PLATE,SPACER 26 7-117 BN020377 BOLT,FLANGE HD 6 7-71
BN018302 PLATE,MTG 27 7-117 BN020381 SCREW,FLANGE HD 9 7-89
BN018303 PLATE,MTG 28 7-117 BN020381 SCREW,FLANGE HD 9 7-93
BN018346 PINCHWELT,GRILL KIT 12 7-69 BN020382 BOLT,FLANGE HD 3 7-85
BN018347 PINCHWELT,GRILL KIT 11 7-69 BN020382 BOLT,FLANGE HD 5 7-71
BN018349 PINCHWELT,GRILL KIT 10 7-69 BN020382 BOLT,FLANGE HD 7 2C-25
BN018476 WASHER,FLAT 1 7-27 BN020382 BOLT,FLANGE HD 8 7-3
BN018528 ISOLATOR, MOUNT, ORBITR 1 3-47 BN020382 BOLT,FLANGE HD 8 7-91
BN018822 BIN,STANDARD,B35D 29 7-117 BN020382 BOLT,FLANGE HD 8 7-95
BN018823 BIN,STANDARD,B40D 29 7-117 BN020382 BOLT,FLANGE HD 31 7-117
BN018877 SHIM 13 2C-25 BN020384 BOLT,FLANGE HD 7 7-91
BN018878 SHIM 12 2C-25 BN020384 BOLT,FLANGE HD 7 7-95
BN019172 FILTER,REMOTE, TRANSMISSION 21 3-43 BN020384 BOLT,FLANGE 9 7-19
BN019334 VALVE, MANIFOLD, CHECK 1 4-45 BN020389 BOLT,FLANGE HD 7 7-3
BN019334 VALVE,MANIFOLD,CHECK,A20V060AL 3 4-31 BN020390 BOLT,FLANGE HD 6 7-89
BN019691 HOSE 1 4-61 BN020390 BOLT,FLANGE HD 6 7-93
BN019818 PLATE,BASE,BATTERY BOX 13 6-59 BN020390 BOLT,FLANGE HD 6 7-113
BN019881 BOLT,J 12 6-59 BN020390 BOLT,FLANGE 8 7-13
BN019891 DIFFERENTIAL, HD, MOD, EURO 1 3-143 BN020390 BOLT,FLANGE 8 7-17
BN019891 DIFFERENTIAL HEAD (Ratio 3,7:1) 1 3-167 BN020390 BOLT,FLANGE HD 8 7-67
BN019992 AXLE,FRONT A 3-143 BN020390 BOLT,FLANGE HD 8 7-69
BN020004 SWITCH,DISCONNECT 11 6-59 BN020395 BOLT,FLANGE HD 6 11-3
BN020162 GUIDE,BATTERRY BOX 10 6-59 BN020396 BOLT,FLANGE HD 32 7-117
BN020358 SCREW,FLANGE HD 8 2C-29 BN020413 NUT,NYLOC FLANGE 7 6-59
BN020358 SCREW,FLANGE HD 9 7-67 BN020413 NUT,NYLOC FLANGE HD 7 7-67
BN020358 SCREW,FLANGE HD 9 7-69 BN020413 NUT,NYLOC FLANGE HD 7 7-69
BN020358 SCREW,FLANGE HD 11 7-89 BN020413 NUT,NYLOC FLANGE HD 17 7-131
BN020358 SCREW,FLANGE HD 11 7-91 BN020414 NUT,NYLOC FLANGE HD 5 3-45
BN020358 SCREW,FLANGE HD 11 7-93 BN020414 NUT,NYLOC FLANGE HD 5 7-89
BN020358 SCREW,FLANGE HD 11 7-95 BN020414 NUT,NYLOC FLANGE HD 5 7-93
BN020358 SCREW,FLANGE HD 11 2C-25 BN020414 NUT,NYLOC FLANGE HD 5 7-113
BN020358 SCREW,FLANGE HD 12 7-5 BN020414 NUT,NYLOC FLANGE HD 5 11-3
BN020358 SCREW,FLANGE 13 7-17 BN020414 NUT,NYLOC FLANGE 6 6-59
BN020358 SCREW,FLANGE HD 16 2C-23 BN020414 NUT,NYLOC FLANGE HD 6 7-5
BN020358 SCREW,FLANGE HD 33 2C-31 BN020414 NUT,NYLOC FLANGE HD 6 2C-29
BN020360 SCREW,FLANGE HD 4 7-85 BN020414 NUT,NYLOC FLANGE 7 7-19
BN020360 SCREW,FLANGE HD 6 3-45 BN020414 NUT,NYLOC FLANGE HD 7 7-125
BN020360 SCREW,FLANGE HD 7 11-3 BN020414 NUT,NYLOC FLANGE HD 13 2C-23
BN020360 SCREW,FLANGE HD 7 2C-29 BN020414 NUT,NYLOC FLANGE HD 33 7-117
BN020360 SCREW,FLANGE HD 11 7-5 BN020414 NUT,NYLOC FLANGE HD 35 2C-31

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-48
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
BN020416 NUT,NYLOC FLANGE HD 4 7-71 BN020983 SCREW,FLANGE HD 2 2C-25
BN020416 NUT,NYLOC FLANGE HD 4 7-89 BN020983 SCREW,FLANGE HD 3 3-45
BN020416 NUT,NYLOC FLANGE HD 4 7-91 BN021071 COUPLING 1 3-127
BN020416 NUT,NYLOC FLANGE HD 4 7-93 BN021082 DISC, FRICTION, SINTERED 2 3-179
BN020416 NUT,NYLOC FLANGE HD 4 7-95 BN021190 SCREW,FLANGE HD 2 7-67
BN020416 NUT,NYLOC FLANGE HD 4 7-113 BN021190 SCREW,FLANGE HD 2 7-69
BN020416 NUT,NYLOC FLANGE HD 5 7-5 BN021190 SCREW,FLANGE 3 7-17
BN020416 NUT,NYLOC FLANGE 6 7-17 BN021190 SCREW,FLANGE HD 19 7-131
BN020416 NUT,NYLOC FLANGE HD 10 3-43 BN021192 BOLT,FLANGE HD 3 7-125
BN020416 NUT,NYLOC FLANGE HD 12 2C-23 BN021209 ENGINE,OM501LA 4 2B-3
BN020417 NUT,NYLOC FLANGE HD 3 7-71 BN021210 ENGINE 3 2B-5
BN020417 NUT,NYLOC FLANGE HD 3 7-91 BN021306 SCREW,FLANGE 2 7-11
BN020417 NUT,NYLOC FLANGE HD 3 7-95 BN021306 SCREW,FLANGE HD 4 2C-27
BN020417 NUT,NYLOC FLANGE HD 4 7-3 BN021306 SCREW,FLANGE HD 20 7-131
BN020417 NUT,NYLOC FLANGE 5 7-13 BN021443 SCREW,FLANGE HD 2 7-5
BN020417 NUT,NYLOC FLANGE 5 7-17 BN021444 SCREW,FLANGE HD 1 7-5
BN020417 NUT,NYLOC FLANGE HD 34 7-117 BN021444 SCREW,FLANGE HD 1 2C-25
BN020419 NUT,NYLOC FLANGE HD 2 7-71 BN021444 SCREW,FLANGE HD 2 3-45
BN020419 NUT,NYLOC FLANGE HD 6 7-125 BN021444 SCREW,FLANGE HD 6 2C-23
BN020419 NUT,NYLOC FLANGE HD 35 7-117 BN021445 SCREW,FLANGE HD 5 2C-23
BN020420 NUT,NYLOC FLANGE HD 2 7-89 BN021445 SCREW,FLANGE HD 11 3-43
BN020420 NUT,NYLOC FLANGE HD 2 7-93 BN021445 SCREW,FLANGE HD 37 7-117
BN020680 HEADLAMP, LOW BEAM, RH ROAD USE 7 6-51 BN021447 BOLT,FLANGE HD 1 7-113
BN020717 NUT,CLEAVELOCK FLANGE HD 6 7-67 BN021447 BOLT,FLANGE HD 21 7-131
BN020717 NUT,CLEAVELOCK FLANGE HD 6 7-69 BN021457 GROMMET,RND,BLANK 1 7-85
BN020717 NUT,CLEAVELOCK FLANGE HD 6 2C-25 BN021457 GROMMET,RND,BLANK 2 7-83
BN020717 NUT,CLEAVELOCK FLANGE HD 11 2C-23 BN021647 SCREW,FLANGE HD 1 3-45
BN020718 NUT,CLEAVELOCK FLANGE HD 5 7-67 BN021647 SCREW,FLANGE HD 1 7-67
BN020718 NUT,CLEAVELOCK FLANGE HD 5 7-69 BN021647 SCREW,FLANGE HD 1 7-69
BN020718 NUT,CLEAVELOCK FLANGE HD 5 2C-25 BN021647 SCREW,FLANGE HD 1 7-89
BN020718 NUT,CLEAVELOCK FLANGE HD 10 2C-23 BN021647 SCREW,FLANGE HD 1 7-93
BN020719 NUT,CLEAVELOCK FLANGE HD 4 2C-25 BN021848 kit,ENGINE,b40d 3 2A-5
BN020719 NUT,CLEAVELOCK FLANGE HD 9 2C-23 BN021849 engine,b35d 4 2A-3
BN020721 NUT,CLEAVELOCK FLANGE HD 5 7-125 BN022570 BRACKET,FILTER,FUEL 1 7-83
BN020722 NUT,CLEAVELOCK FLANGE HD 4 7-125 BN023053 TYRE,XADN+ 29.5R25 E3T200B**TL 5 3-185
BN020770 WASHER,HARDENED 3 7-3 BN023056 WHEELSET,29.5R25,MIC,XADN+ A 3-185
BN020770 WASHER,HARDENED 3 7-5 BN023340 HARNESS,ARTIC 1 6-55
BN020770 WASHER,HARDENED 4 7-11 BN023363 HARNESS,CAB 2 6-3
BN020770 WASHER,HARDENED 4 7-17 BN023522 DECAL,CBS,FUSES,RELAYS 1 7-137
BN020770 WASHER,HARDENED 4 7-23 BN023712 E-MOD,TCU 1 6-17
BN020770 WASHER,HARDENED 4 7-67 BN023714 BRACKET,ISOLATOR SWITCH 5 6-59
BN020770 WASHER,HARDENED 4 7-69 BN023715 CABLE,BATTERY 4 6-59
BN020770 WASHER,HARDENED 5 2C-27 BN023744 PUMP,TWIN - 3, AUTO GREASING 1 11-15
BN020835 COVER, SHIFT FORK, RETAINER ASSY 83 3-169 BN023747 DISPLAY,TWIN-3,A/GREASER 3 11-3
BN020980 SCREW,FLANGE HD 2 7-81 BN023747 DISPLAY, TWIN-3 GREASER 22 11-15
BN020980 SCREW,FLANGE HD 3 7-113 BN023786 GREASER,AUTO 2 11-3
BN020980 SCREW,FLANGE HD 8 2C-23 BN023787 KIT, AUTO GREASE A 11-3
BN020980 SCREW,FLANGE HD 18 7-131 BN023788 CABLE,BATTERY 3 6-59
BN020981 SCREW,FLANGE HD 1 7-81 BN023823 E-MODULE, MEMORY MODULE 1 6-37
BN020981 SCREW,FLANGE HD 2 7-113 BN023828 CABLE,BATTERY 2 6-59
BN020981 SCREW,FLANGE HD 3 7-67 BN023857 HARNESS,BATT BOX 1 6-59
BN020981 SCREW,FLANGE HD 3 7-69 BN024003 PIGTAIL,AUTO GREASER 1 11-3
BN020981 SCREW,FLANGE HD 3 2C-25 BN024006 HARNESS,HP FILTER 1 4-33
BN020981 SCREW,FLANGE HD 4 3-45 BN024127 HARNESS, REAR 1 6-67
BN020981 SCREW,FLANGE HD 4 11-3 BN024249 COVER,ADBLUE LID 3 2C-27
BN020981 SCREW,FLANGE HD 5 2C-29 BN024647 BEARING,SPHERICAL 2 7-105
BN020981 SCREW,FLANGE HD 7 2C-23 BN026527 PLUG, MAGNETIC 1 3-179
BN020981 SCREW,FLANGE HD 36 7-117 BN028705 BOLT,FLANGE HD 2 7-125
BN020981 SCREW,FLANGE HD 36 2C-31 BN028746 PLATE,M-OSC 1 7-111
BN020983 SCREW,FLANGE HD 1 7-71 BN028948 VALVE,STEERING,EATON 1 4-97
BN020983 SCREW,FLANGE HD 2 7-85 BN028948 VALVE, STEERING, EATON 1 4-101

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-49
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
BN028964 PLATE,M-OSC 2 7-111 BN036896 HEAT,SHIELD 3 2C-23
BN029425 COVER,EXHAUST STACK 4 2C-23 BN037384 RADIO,FM/AM 6 6-39
BN029573 BOLT,FLANGE HD 1 7-125 BN037385 M ANTENNA,RADIO,BLAUPUNKT 7 6-39
BN030177 PLATE,RETAINER 38 7-117 BN037848 BRACKET,ADAPTOR 14 3-43
BN030333 WINDOW,CAB,SLIDER,RH 1 7-15 BN037869 WDB FILTER BELL BRAKE 8-5
BN030352 SPACER,TUBE,SUSPENSION 1 7-119 BN037869 FILTER WET DISC BRAKE 8-5
BN030402 TYRE,MICHELIN,XSUPERT_PLUS 2 3-189 BN037869 WDB FILTER BELL BRAKE 8-7
BN030816 HARNESS,ENGINE 3 6-45 BN037869 FILTER WET DISC BRAKE 8-7
BN030845 COVER, HEADLIGHT, RHS 14 6-47 BN037869 WDB FILTER BELL BRAKE 8-7
BN030846 COVER, HEADLIGHT, LHS 14 6-47 BN037869 FILTER WET DISC BRAKE 8-7
BN030975 HEADLIGHT,ASSY,LHS 2 6-45 BN037869 WDB FILTER BELL BRAKE 8-9
BN030975 HEADLIGHT ASSY, LHS A 6-47 BN037869 FILTER WET DISC BRAKE 8-9
BN030976 HEADLIGHT,ASSY,RHS 1 6-45 BN037869 FILTER,OIL 1 4-87
BN030976 HEADLIGHT ASSY, RHS A 6-47 BN038490 BRACKET,HOSE SUPPORT 1 2C-29
BN031225 CONNECTOR,SPEC,LONG 5 4-91 BN038490 BRACKET,HOSE SUPPORT 41 2C-31
BN031337 TRANSMISSION,4500ORS R,MOD 15 3-5 BN038504 HEAT SHIELD,OUTER 2 2C-23
BN031374 HOSE 4 4-91 BN038520 PLATE,HEAT COVER 1 2C-23
BN031375 HOSE 2 4-91 BN038730 TRANSMISSION,FILTRATION,REMOTE A 3-43
BN031375 HOSE 3 4-91 BN038782 BRACKET,BRACE 15 3-43
BN031376 HOSE 1 4-91 BN038826 BRACKET,BRACE,TOP 16 3-43
BN031382 KIT,FILTRATION,WDB A 4-87 BN039342 WHEELSET,29.5R25,MICH,XSUPERT+ A 3-181
BN031446 SCREW,HEX HD 1 4-105 BN040868 HOSE,T-ASSY,ENG HEATER 5 2C-9
BN031688 ALARM,WHITE NOISE 1 6-33 BN040868 HOSE,T-ASSY,ENG HEATER 6 2C-5
BN032457 HARNESS,AD BLUE HEATING 37 2C-31 BN040982 HOSE 17 3-43
BN032499 HOSE,HEATED,PRESSURE 4 2C-29 BN040983 HOSE 18 3-43
BN032499 HOSE,HEATED,PRESSURE 38 2C-31 BN040984 HOSE 19 3-43
BN032500 HOSE,HEATED,SUCTION 3 2C-29 BN040985 HOSE 20 3-43
BN032500 HOSE,HEATED,SUCTION 39 2C-31 DC100007 WASHER 94 2A-29
BN032501 HOSE,HEATED,RETURN 2 2C-29 DC100007 WASHER 94 2B-29
BN032501 HOSE,HEATED,RETURN 40 2C-31 NUT, OUTPUT FLANGE TO P.T.O.
DC100019 83 2A-75
BN032935 BEZEL ASSY, LHS 17 6-47 SHAFT
BN032936 MOUNT, BEZEL, LHS 18 6-47 NUT, OUTPUT FLANGE TO P.T.O.
DC100019 83 2B-75
BN032937 PLATE, SPREADER, TOP 15 6-47 SHAFT
BN032938 PLATE, SPREADER, LOWER 16 6-47 SCREW, CYL/HEAD COVER TO CYL/
DC100030 321 2A-15
BN032949 BEZEL ASSY, RHS 17 6-47 HEAD
BN032950 MOUNT, BEZEL, RHS 18 6-47 SCREW, CYL/HEAD COVER TO CYL/
DC100030 321 2B-15
BN033166 CAPSCREW, HEX DOMED CAP 19 6-47 HEAD
BN034017 HOSE,RADIATOR,TOP 3 2C-5 DC100053 SCREW, GEAR TO CRANKSHAFT 17 2A-35
BN034017 HOSE, RADIATOR, TOP 3 2C-9 DC100053 SCREW, GEAR TO CRANKSHAFT 17 2B-35
BN034161 GUARD, STONE, HEADLIGHT 1 6-49 DC100059 PIN, DOWEL 8 2A-7
BN034164 GUARD KIT, STONE, HEADLIGHT A 6-49 DC100059 PIN, DOWEL 8 2B-7
BN034352 O-RING 3 4-77 DC100065 BOLT, FLYWHEEL TO CRANKSHAFT 74 2A-19
BN034354 O-RING 2 4-77 DC100065 BOLT, FLYWHEEL TO CRANKSHAFT 74 2A-21
BN034488 BULB, INDICATOR 12 6-51 DC100065 BOLT, FLYWHEEL TO CRANKSHAFT 74 2B-19
BN034734 SEAL,ROD 1 4-77 DC100065 BOLT, FLYWHEEL TO CRANKSHAFT 74 2B-21
BN035411 HOSE 22 7-131 DC100066 SCREW, DAMPER TO CRANKSHAFT 29 2A-19
BN035411 HOSE 23 7-131 DC100066 SCREW, DAMPER TO CRANKSHAFT 29 2A-21
BN035471 GUARD, AXLE, RHS 1 3-165 DC100066 SCREW, DAMPER TO CRANKSHAFT 29 2B-19
WHEEL SET, 26.5R25, MICH,S/ DC100066 SCREW, DAMPER TO CRANKSHAFT 29 2B-21
BN035526 1 3-189 SCREW, TIMING CASE TO C/CASE,
TER,PLUS DC100070 53 2A-9
BN036054 COMPENSATOR,VALVE,ASSY 13 4-67 57MM
BN036123 KIT,VALVE COMP A 4-67 DC100070 SCREW, TIMING CASE TO C/CASE, 53 2B-9
BN036133 MOUNT,VALVE 14 4-67 57MM
BN036160 HOSE 15 4-67 DC100077 SCREW, MANIFOLD TO CYL/HEAD 17 2A-39
BN036161 HOSE 16 4-67 DC100077 SCREW, MANIFOLD TO CYL/HEAD 17 2B-39
BN036162 HOSE 17 4-67 DC100085 SCREW 38 2A-21
BN036163 HOSE 18 4-67 DC100085 SCREW 38 2B-21
BN036789 PLATE,MOUNT 12 3-43 DC100085 SCREW, HOUSING TO T/CASE 95 2A-75
BN036794 BRACKET,FILTERS,TRANS 13 3-43 DC100085 SCREW, HOUSING TO T/CASE 95 2B-75
BN036855 HOSE 24 7-131 DC100094 SCREW, SUPPORT 17 2A-71
BN036855 HOSE 25 7-131 DC100094 SCREW, SUPPORT 17 2B-71
DC100114 SCREW, SUPPORT TO CRANKCASE 23 2A-53

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-50
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC100114 SCREW, SUPPORT TO CRANKCASE 23 2B-53 DC100383 NUT, FLANGED 97 2B-29
BOLT, BANJO, LEAK OFF LINE TO CYL DC100383 NUT, FLANGED, PIPE MOUNTING 106 2A-29
DC100124 53 2A-29
HD DC100383 NUT, FLANGED, PIPE MOUNTING 106 2B-29
BOLT, BANJO, LEAK OFF LINE TO CYL DC100385 SCREW, HEX HD, M8 15 2A-79
DC100124 53 2B-29
HD DC100385 SCREW, HEX HD, M8 15 2B-79
DC100142 BOLT, BANJO AT VALVE 152 2A-37 DC100385 SCREW, PULLEY TO WATER PUMP 44 2A-63
DC100142 BOLT, BANJO AT VALVE 152 2B-37 DC100385 SCREW, PULLEY TO WATER PUMP 44 2B-63
DC100166 STUD, STARTER MOTOR MOUNTING 38 2A-9 DC100385 SCREW, FAN TO FAN COUPLING 47 2A-65
DC100166 STUD, STARTER MOTOR MOUNTING 38 2B-9 DC100385 SCREW, FAN TO FAN COUPLING 47 2B-65
DC100177 PLUG, SCREW OIL PASSAGE LATERAL 44 2A-7 DC100385 SCREW, HEX HD 54 2A-43
DC100177 PLUG, SCREW OIL PASSAGE LATERAL 44 2B-7 DC100385 SCREW, HEX HD 54 2B-43
DC100177 PLUG, SCREW OIL PASSAGE REAR 50 2A-7 DC100385 SCREW, HEX HD, M8 59 2A-43
DC100177 PLUG, SCREW OIL PASSAGE REAR 50 2B-7 DC100385 SCREW, SUCTION PIPE TO BRACKET 59 2A-57
DC100180 SCREW, OIL PUMP TO CRANKCASE 23 2A-57 DC100385 SCREW, HEX HD, M8 59 2B-43
DC100180 SCREW, OIL PUMP TO CRANKCASE 23 2B-57 DC100385 SCREW, SUCTION PIPE TO BRACKET 59 2B-57
DC100180 SCREW, OIL PUMP & RELIEF VALVE 32 2A-57 DC100385 SCREW, BRACKET 77 2A-43
DC100180 SCREW, OIL PUMP & RELIEF VALVE 32 2B-57 DC100385 SCREW, BRACKET 77 2B-43
DC100180 SCREW, SUCTION PIPE TO PUMP 86 2A-57 DC100385 SCREW, FLANGED, TUBE TO BRACKET 86 2A-11
DC100180 SCREW, SUCTION PIPE TO PUMP 86 2B-57 DC100385 SCREW, FLANGED, TUBE TO BRACKET 86 2B-11
DC100296 NUT, THROTTLE HOUSING TO TURBO 65 2A-41 DC100385 SCREW, COVER 95 2A-9
DC100296 NUT, THROTTLE HOUSING TO TURBO 65 2B-41 DC100385 SCREW, COVER 95 2B-9
DC100296 NUT, ELBOW TO EXHAUST MANIFOLD 77 2A-33 DC100385 BOLT, START/STOP SWITCH 251 2A-55
DC100296 NUT, ELBOW TO EXHAUST MANIFOLD 77 2B-33 DC100385 BOLT, START/STOP SWITCH 251 2B-55
DC100316 STUD, TURBOCHARGER 56 2A-33 DC100390 SCREW, 50MM LG 98 2A-59
DC100316 STUD, TURBOCHARGER 56 2B-33 DC100390 SCREW, 50MM LG 98 2B-59
DC100316 STUD, TURBOCHARGER 58 2A-33 DC100392 SCREW, COLLECTION PIPE TO T/CASE 44 2A-33
DC100316 STUD, TURBOCHARGER 58 2B-33 DC100392 SCREW, COLLECTION PIPE TO T/CASE 44 2B-33
DC100318 WASHER, ROCKER ARM TO BRACKET 203 2A-13 DC100392 SCREW, COVER TO CYL/CRANKCASE 122 2B-7
DC100318 WASHER, ROCKER ARM TO BRACKET 203 2B-13 DC100400 NUT, GROUND CONNECTION 40 2A-9
DC100346 SCREW, SET 133 2A-51 DC100400 NUT, GROUND CONNECTION 40 2B-9
DC100346 SCREW, SET 133 2B-51 DC100410 WASHER, PIPE 20 2A-11
DC100352 SCREW, HEX HD 23 2A-69 DC100410 WASHER, PIPE 20 2B-11
DC100352 SCREW, HEX HD 23 2B-69 DC100413 SCREW 92 2A-59
DC100352 SCREW, FLANGED, FUEL PUMP 25 2A-27 DC100413 SCREW 92 2B-59
DC100352 SCREW, FLANGED, FUEL PUMP 25 2B-27 DC100414 SCREW, OIL PIPE TO BRACKET 26 2A-61
DC100352 BOLT, FUEL FILTER TO OIL HOUSING 26 2A-31 DC100414 SCREW, OIL PIPE TO BRACKET 26 2B-61
DC100352 BOLT, FUEL FILTER TO OIL HOUSING 26 2B-31 DC100414 SCREW 41 2A-19
DC100352 SCREW, OIL PAN TO CRANKCASE 41 2A-11 DC100414 SCREW 41 2B-19
DC100352 SCREW, OIL PAN TO CRANKCASE 41 2B-11 DC100414 SCREW 47 2A-19
DC100352 SCREW, CONNECTOR 109 2A-63 DC100414 SCREW, OIL PIPE TO T/CASE COVER 47 2A-61
DC100352 SCREW, CONNECTOR 109 2B-63 DC100414 SCREW 47 2B-19
DC100366 SCREW 17 2A-55 DC100414 SCREW, OIL PIPE TO T/CASE COVER 47 2B-61
DC100366 SCREW 17 2B-55 SCREW, FLANGED, BRKT TO SUP-
DC100414 86 2A-11
DC100369 SCREW, TIMING CASE COVER 69 2A-9 PORT
DC100369 SCREW, TIMING CASE COVER 69 2B-9 SCREW, FLANGED, BRKT TO SUP-
DC100414 86 2B-11
DC100369 SCREW, HEX HD 127 2A-29 PORT
DC100369 SCREW, HEX HD 127 2B-29 DC100414 SCREW, OIL NOZZLE 128 2A-7
DC100382 SCREW 3 2A-3 DC100414 SCREW, OIL NOZZLE 128 2B-7
DC100382 SCREW 3 2B-3 DC100414 SCREW, HOLDER 137 2A-37
SCREW, BELT TENSIONER TO SUP- DC100414 SCREW, HOLDER 137 2B-37
DC100382 36 2A-67
PORT DC100414 SCREW, FLANGED 166 2A-43
DC100382 SCREW, W/COLLAR 36 2A-69 DC100414 SCREW, FLANGED 166 2B-43
SCREW, BELT TENSIONER TO SUP- DC100433 NUT, GEAR TO P.T.O. SHAFT 110 2A-75
DC100382 36 2B-67
PORT DC100433 NUT, GEAR TO P.T.O. SHAFT 110 2B-75
DC100382 SCREW, W/COLLAR 36 2B-69 DC100434 SHIM, 1mm 47 2A-75
DC100382 SCREW, FAN TO INTERMEDIATE PIECE 56 2A-65 DC100434 SHIM, 1mm 47 2B-75
DC100382 SCREW, FAN TO INTERMEDIATE PIECE 56 2B-65 DC100435 SHIM, 1.2mm 47 2A-75
DC100382 SCREW, COVER TO CYL/CRANKCASE 122 2A-7 DC100435 SHIM, 1.2mm 47 2B-75
DC100382 SCREW, COVER & LINER 179 2A-35 DC100436 SHIM, 1.4mm 47 2A-75
DC100382 SCREW, COVER & LINER 179 2B-35 DC100436 SHIM, 1.4mm 47 2B-75
DC100383 NUT, FLANGED 97 2A-29 DC100437 SHIM, 1.6mm 47 2A-75

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-51
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC100437 SHIM, 1.6mm 47 2B-75 DC100638 SCREW, CAP TO CONNECTING ROD 11 2B-23
DC100438 SHIM, 1.8mm 47 2A-75 DC100639 CIRCLIP, PISTON PIN 47 2A-23
DC100438 SHIM, 1.8mm 47 2B-75 DC100639 CIRCLIP, PISTON PIN 47 2B-23
DC100440 SCREW, VALVE TO BRACKET 119 2A-37 DC100643 CLAMP, RETURN PIPE MOUNTING 88 2A-29
DC100440 SCREW, VALVE TO BRACKET 119 2B-37 DC100643 CLAMP, RETURN PIPE MOUNTING 88 2B-29
DC100495 NUT, ADJUSTING SCREW 197 2A-13 DC100644 CLAMP, FUEL PIPE FIXTURE 100 2A-29
DC100495 NUT, ADJUSTING SCREW 197 2B-13 DC100644 CLAMP, FUEL PIPE FIXTURE 100 2B-29
DC100507 SCREW 47 2A-19 DC100645 STUD, FUEL PIPE FIXTURE 103 2A-29
DC100507 SCREW 47 2B-19 DC100645 STUD, FUEL PIPE FIXTURE 103 2B-29
DC100507 SCREW, FLANGED, M8x35 91 2A-29 DC100648 SCREW, COLLECTION PIPE TO T/CASE 41 2A-33
DC100507 SCREW, FLANGED, M8x35 91 2B-29 DC100648 SCREW, COLLECTION PIPE TO T/CASE 41 2B-33
DC100538 SCREW, 35MM LG 98 2A-59 DC100649 SCREW, ELBOW TO COLLECTION PIPE 71 2A-33
DC100538 SCREW, 35MM LG 98 2B-59 DC100649 SCREW, ELBOW TO COLLECTION PIPE 71 2B-33
DC100553 SCREW, HEX HD, M6 16 2A-79 SCREW, ELBOW TO EXHAUST MANI-
DC100650 74 2A-33
DC100553 SCREW, HEX HD, M6 16 2B-79 FOLD
DC100558 CIRCLIP 23 2A-63 SCREW, ELBOW TO EXHAUST MANI-
DC100650 74 2B-33
DC100558 CIRCLIP 23 2B-63 FOLD
DC100558 CIRCLIP, FAN DRIVE 38 2A-19 DC100651 PIN, GROOVED 11 2A-35
DC100558 CIRCLIP, FAN DRIVE 38 2B-19 DC100651 PIN, GROOVED 11 2B-35
DC100562 SCREW, HEATSHIELD 35 2A-33 SCREW, HEAD & LINER TO CRANK-
DC100653 68 2A-35
DC100562 SCREW, HEATSHIELD 35 2B-33 CASE
DC100562 SCREW, THROTTLE, HOUSING 63 2A-41 SCREW, HEAD & LINER TO CRANK-
DC100653 68 2B-35
DC100562 SCREW, THROTTLE, HOUSING 63 2B-41 CASE
DC100562 SCREW, HEAT SHIELD 68 2A-33 DC100658 NUT, CYLINDER 89 2A-41
DC100562 SCREW, HEAT SHIELD 68 2B-33 DC100658 NUT, CYLINDER 89 2B-41
DC100562 SCREW, HEAT SHIELD 134 2A-33 DC100659 SCREW, HEX HD, M10 59 2A-43
DC100562 SCREW, HEAT SHIELD 134 2B-33 DC100659 SCREW, HEX HD, M10 59 2B-43
DC100597 SCREW , STRUT TO SUPPORT 26 2A-77 DC100660 NUT, FLANGED STARTER TO T/CASE 77 2A-47
DC100597 SCREW , STRUT TO SUPPORT 26 2B-77 DC100660 NUT, FLANGED STARTER TO T/CASE 77 2B-47
DC100597 SCREW, CONNECT AND IN/PIPE, 25mm 59 2A-63 DC100661 SCREW, 110MM LG 98 2A-59
DC100597 SCREW, CONNECT AND IN/PIPE, 25mm 59 2B-63 DC100661 SCREW, 110MM LG 98 2B-59
SCREW, SUCTION PIPE TO CRANK- DC100662 SCREW, ALTERNATOR TO SUPPORT 44 2A-53
DC100602 101 2A-57 DC100662 SCREW, ALTERNATOR TO SUPPORT 44 2B-53
CASE
SCREW, SUCTION PIPE TO CRANK- DC100665 CLAMP, OIL PIPE TO BRACKET 23 2A-61
DC100602 101 2B-57
CASE DC100665 CLAMP, OIL PIPE TO BRACKET 23 2B-61
DC100603 NUT, HEATER PLUG 80 2A-55 SCREW, OUTLET TO WATER PUMP,
DC100666 59 2A-63
DC100603 NUT, HEATER PLUG 80 2B-55 80mm
DC100621 SCREW, PULLEY TO WATER PUMP 44 2A-63 SCREW, OUTLET TO WATER PUMP,
DC100666 59 2B-63
DC100621 SCREW, PULLEY TO WATER PUMP 44 2B-63 80mm
DC100621 SCREW, RESERVOIR TO BRACKET 146 2A-35 DC100667 SCREW, COMPRESSOR TO SUPPORT 14 2A-77
DC100621 SCREW, RESERVOIR TO BRACKET 146 2B-35 DC100667 SCREW, COMPRESSOR TO SUPPORT 14 2B-77
SCREW, BEARING CAP TO CRANK- DC100671 SCREW, HEX HD 31 2A-43
DC100626 17 2A-7 DC100671 SCREW, HEX HD 31 2B-43
CASE
SCREW, BEARING CAP TO CRANK- SCREW, WATER PUMP TO CRANK-
DC100626 17 2B-7 DC100671 32 2A-63
CASE CASE
SCREW, BEARING CAP TO CRANK- SCREW, WATER PUMP TO CRANK-
DC100627 20 2A-7 DC100671 32 2B-63
CASE CASE
SCREW, BEARING CAP TO CRANK- SCREW, OUTLET TO WATER PUMP,
DC100627 20 2B-7 DC100671 59 2A-63
CASE 60mm
DC100628 PIN, GROOVED BEARING CAP 74 2A-7 SCREW, OUTLET TO WATER PUMP,
DC100671 59 2B-63
DC100628 PIN, GROOVED BEARING CAP 74 2B-7 60mm
DC100630 STUD, STARTER MOTOR MOUNTING 38 2A-9 DC100699 NUT, M6 17 2A-79
DC100630 STUD, STARTER MOTOR MOUNTING 38 2B-9 DC100699 NUT, M6 17 2B-79
DC100632 SCREW, C/THROTTLE TO CYL/HEAD 143 2A-13 DC100709 SCREW, UNIT PUMP 14 2A-27
DC100632 SCREW, C/THROTTLE TO CYL/HEAD 143 2B-13 DC100709 SCREW, UNIT PUMP 14 2B-27
DC100632 SCREW, ROCKER ARM TO CYL/HEAD 215 2A-13 DC100712 SCREW, TENSIONER TO COVER 36 2A-67
DC100632 SCREW, ROCKER ARM TO CYL/HEAD 215 2B-13 DC100712 SCREW, TENSIONER TO COVER 36 2B-67
DC100635 SCREW, CYL/HEAD TO CRANKCASE 263 2A-13 DC100715 SCREW 176 2A-51
DC100635 SCREW, CYL/HEAD TO CRANKCASE 263 2B-13 DC100715 SCREW 176 2B-51
DC100636 SCREW, NOZZLE HOLDERS 297 2A-13 DC100716 SCREW, SET, RECTIFIER 135 2A-51
DC100636 SCREW, NOZZLE HOLDERS 297 2B-13 DC100716 SCREW, SET, RECTIFIER 135 2B-51
DC100638 SCREW, CAP TO CONNECTING ROD 11 2A-23

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-52
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
SCREW, TIMING CASE TO C/CASE, DC100778 CLAMP, VALVE 20 2A-73
DC100717 53 2A-9
105MM DC100778 CLAMP, VALVE 20 2B-73
SCREW, TIMING CASE TO C/CASE, DC100779 NUT, CYLINDER TO BRACKET 83 2A-41
DC100717 53 2B-9
105MM DC100779 NUT, CYLINDER TO BRACKET 83 2B-41
SCREW, TIMING CASE TO C/CASE, DC100780 NUT, LEVER TO THROTTLE SHAFT 41 2A-41
DC100718 53 2A-9
167MM DC100780 NUT, LEVER TO THROTTLE SHAFT 41 2B-41
SCREW, TIMING CASE TO C/CASE, DC100781 SCREW, BRT TO THROTTLE HOUSING 29 2A-41
DC100718 53 2B-9
167MM DC100781 SCREW, BRT TO THROTTLE HOUSING 29 2B-41
DC100719 SCREW, COUNTERWEIGHT 14 2A-19 SCREW, EXH/BRK TO THROTTLE
DC100719 SCREW, COUNTERWEIGHT 14 2A-21 DC100782 26 2A-41
VALVE
DC100719 SCREW, COUNTERWEIGHT 14 2B-19 SCREW, EXH/BRK TO THROTTLE
DC100782 26 2B-41
DC100719 SCREW, COUNTERWEIGHT 14 2B-21 VALVE
DC100724 PIN, CLAMPING 14 2A-35 DC100783 WASHER, CYLINDER TO BRACKET 80 2A-41
DC100724 PIN, CLAMPING 14 2B-35 DC100783 WASHER, CYLINDER TO BRACKET 80 2B-41
DC100725 SCREW, VALVE CLEARANCE ADJUST 191 2A-13 DC100784 CLIP, RETAINING 161 2A-55
DC100725 SCREW, VALVE CLEARANCE ADJUST 191 2B-13 DC100784 CLIP, RETAINING 161 2B-55
DC100727 WASHER, THRUST, STD 53 2A-19 DC100785 SCREW, ELBOW TO TURBOCHARGER 83 2A-61
DC100727 WASHER, THRUST, STD 53 2A-21 DC100785 SCREW, ELBOW TO TURBOCHARGER 83 2B-61
DC100727 WASHER, THRUST, STD 53 2B-19 DC100787 SCREW, LIFTING EYE TO CRANKCASE 26 2A-71
DC100727 WASHER, THRUST, STD 53 2B-21 DC100787 SCREW, LIFTING EYE TO CRANKCASE 26 2B-71
DC100728 WASHER, THRUST, 0.50 53 2A-19 DC100788 SCREW, SUPPORT TO CRANKCASE 20 2A-77
DC100728 WASHER, THRUST, 0.50 53 2A-21 DC100788 SCREW, SUPPORT TO CRANKCASE 20 2B-77
DC100728 WASHER, THRUST, 0.50 53 2B-19 DC100789 CLAMP,HOSE 212 2A-37
DC100728 WASHER, THRUST, 0.50 53 2B-21 DC100789 CLAMP,HOSE 212 2B-37
DC100729 WASHER, THRUST, 1.00 53 2A-19 DC100790 SCREW, NOZZLE TO HOUSING 113 2A-41
DC100729 WASHER, THRUST, 1.00 53 2A-21 DC100790 SCREW, NOZZLE TO HOUSING 113 2B-41
DC100729 WASHER, THRUST, 1.00 53 2B-19 DC120029 PLUG, SCREW MAGNETIC 6 2A-11
DC100729 WASHER, THRUST, 1.00 53 2B-21 DC120029 PLUG, SCREW MAGNETIC 6 2B-11
PIN, INTAKE MANIFOLD TO CRANK- DC120047 BOLT, BANJO, FUEL LINE RETURN 50 2A-29
DC100735 62 2A-37
CASE DC120047 BOLT, BANJO, FUEL LINE RETURN 50 2B-29
PIN, INTAKE MANIFOLD TO CRANK- DC120047 BOLT, BANJO, TO FILTER, 0.5 ORIFICE 155 2A-37
DC100735 62 2B-37
CASE DC120047 BOLT, BANJO, TO FILTER, 0.5 ORIFICE 155 2B-37
DC100736 PIN, INTAKE MANIFOLD TO BRACKET 71 2A-37 DC120049 BOLT, BANJO PIPE TO CYL/HEAD 357 2A-17
DC100736 PIN, INTAKE MANIFOLD TO BRACKET 71 2B-37 DC120049 BOLT, BANJO PIPE TO CYL/HEAD 357 2B-17
DC100737 WASHER, PULLEY 55 2A-49 DC120060 INSERT, THREADED 11 2A-9
DC100737 WASHER, PULLEY 55 2B-49 DC120060 INSERT, THREADED 11 2B-9
DC100738 NUT, PULLEY 50 2A-49 DC120090 PIN, DOWEL, BEARING CAP 14 2A-7
DC100738 NUT, PULLEY 50 2B-49 DC120090 PIN, DOWEL, BEARING CAP 14 2B-7
DC100756 NUT, TURBOCHARGER 59 2A-33 DC120091 PIN, CYLINDRICAL, FRONT COVER 65 2A-7
DC100756 NUT, TURBOCHARGER 59 2B-33 DC120091 PIN, CYLINDRICAL, FRONT COVER 65 2B-7
DC100757 SCREW, ALTERNATOR 25 2A-53 DC120096 PIN, CYLINDRICAL, TIMING CASE 68 2A-7
DC100757 SCREW, ALTERNATOR 25 2B-53 DC120096 PIN, CYLINDRICAL, TIMING CASE 68 2B-7
DC100758 WASHER, BRACING 29 2A-77 DC120104 PLUG, SCREW, TURBO OIL RETURN 44 2A-9
DC100758 WASHER, BRACING 29 2B-77 DC120104 PLUG, SCREW, TURBO OIL RETURN 44 2B-9
PIN, INTAKE MANIFOLD TO CRANK- DC120104 PLUG, SCREW WATER PASSAGE TOP 59 2A-7
DC100762 62 2A-37
CASE DC120104 PLUG, SCREW WATER PASSAGE TOP 59 2B-7
PIN, INTAKE MANIFOLD TO CRANK- PLUG, SCREW PRESSURE CONNEC-
DC100762 62 2B-37 DC120104 92 2A-35
CASE TION
SCREW, INTERMEDIATE PLATE TO PLUG, SCREW PRESSURE CONNEC-
DC100765 56 2A-35 DC120104 92 2B-35
HEAD TION
SCREW, INTERMEDIATE PLATE TO DC120114 PLUG, SCREW WATER DRAIN 32 2A-7
DC100765 56 2B-35
HEAD DC120114 PLUG, SCREW WATER DRAIN 32 2B-7
DC100766 SCREW, HEX HD 11 2A-73 DC120114 PLUG, SCREW, M14 56 2A-59
DC100766 SCREW, HEX HD 11 2B-73 DC120114 PLUG, SCREW, M14 56 2B-59
DC100766 SCREW, CYLINDER TO BRACKET 86 2A-41 DC120115 PLUG, SCREW, M16 56 2A-59
DC100766 SCREW, CYLINDER TO BRACKET 86 2B-41 DC120115 PLUG, SCREW, M16 56 2B-59
DC100767 SCREW, AIR INTAKE PIPE 119 2A-33 DC120144 PLUG, HEATER 125 2A-37
DC100767 SCREW, AIR INTAKE PIPE 119 2B-33 DC120144 PLUG, HEATER 125 2B-37
DC100775 SCREW, TORX 126 2A-45 DC120149 PLUG ASSEMBLY, HOLE LOCK 98 2A-9
DC100775 SCREW, TORX 126 2B-45 DC120149 PLUG ASSEMBLY, HOLE LOCK 98 2B-9
DC100776 SCREW, LEVER TO THROTTLE SHAFT 38 2A-41 DC120182 BOLT, BANJO 26 2A-73
DC100776 SCREW, LEVER TO THROTTLE SHAFT 38 2B-41

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-53
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC120182 BOLT, BANJO 26 2B-73 DC120224 PIN, PIVOT 30 2A-69
DC120182 BOLT, BANJO OIL DEL/PIPE 59 2A-61 DC120224 PIN 30 2B-67
DC120182 BOLT, BANJO OIL DEL/PIPE 59 2B-61 DC120224 PIN, PIVOT 30 2B-69
BOLT, BANJO OIL PIPE TO CRANK- DC120243 SPRING, CONTACT C/ UNIT PLUG 143 2A-55
DC120182 62 2A-61
CASE DC120243 SPRING, CONTACT C/ UNIT PLUG 143 2B-55
BOLT, BANJO OIL PIPE TO CRANK- DC120244 CAP, C/UNIT PLUG CONNECTION 149 2A-55
DC120182 62 2B-61
CASE DC120244 CAP, C/UNIT PLUG CONNECTION 149 2B-55
DC120182 BOLT, BANJO WATER PIPES 119 2A-35 DC120245 PLUG, C/UNIT PLUG CONNECTION 152 2A-55
DC120182 BOLT, BANJO WATER PIPES 119 2B-35 DC120245 PLUG, C/UNIT PLUG CONNECTION 152 2B-55
DC120195 PLUG, EXPANSION 40MM 17 2A-13 DC120246 SHOE, CABLE 158 2A-55
DC120195 PLUG, EXPANSION 40MM 17 2B-13 DC120246 SHOE, CABLE 158 2B-55
DC120195 PLUG, WATER PASSAGE, 40MM 56 2A-7 DC120247 PLUG, REFRIGERANT TEMP SENDER 170 2A-55
DC120195 PLUG, WATER PASSAGE, 40MM 56 2B-7 DC120247 PLUG, AGN HWL TEMP SENSOR 170 2A-55
DC120196 PLUG, EXPANSION 42MM 17 2A-13 DC120247 PLUG, REFRIGERANT TEMP SENDER 170 2B-55
DC120196 PLUG, EXPANSION 42MM 17 2B-13 DC120247 PLUG, AGN HWL TEMP SENSOR 170 2B-55
DC120197 PLUG, WATER PASSAGE, REAR 54MM 56 2A-7 DC120248 PLUG, START-STOP/TEMP SWITCH 173 2A-55
DC120197 PLUG, WATER PASSAGE, REAR 54MM 56 2B-7 PLUG, SWITCH OIL LEVEL SENDER
DC120248 173 2A-55
DC120199 PLUG, SCREW NON RETURN VALVE 134 2A-7 UNIT
DC120199 PLUG, SCREW NON RETURN VALVE 134 2B-7 DC120248 PLUG,SWITCH AGN HWL PRESSURE 173 2A-55
DC120202 BOLT, BANJO PIPE TO CYL/HEAD 363 2A-17 DC120248 PLUG, START-STOP/TEMP SWITCH 173 2B-55
DC120202 BOLT, BANJO PIPE TO CYL/HEAD 363 2B-17 PLUG, SWITCH OIL LEVEL SENDER
DC120248 173 2B-55
DC120203 UNION, BANJO, CYLINDER, REAR L&R 410 2A-17 UNIT
DC120203 UNION, BANJO, CYLINDER, REAR L&R 410 2B-17 DC120248 PLUG,SWITCH AGN HWL PRESSURE 173 2B-55
DC120205 CONNECTOR 17 2A-29 DC120256 PLUG, EXPANSION, OIL BORE, P.T.O 17 2A-9
DC120205 CONNECTOR 17 2B-29 DC120256 PLUG, EXPANSION, OIL BORE, P.T.O 17 2B-9
DC120206 FITTING 44 2A-29 DC120259 FITTING 18 2A-11
DC120206 FITTING 44 2B-29 DC120259 FITTING 18 2B-11
BOLT, BANJO, CONTROL UNIT & FUEL PLUG, CAMSHAFT POSITION SENDER
DC120211 56 2A-29 DC120260 170 2A-55
PUMP UNIT
BOLT, BANJO, CONTROL UNIT & FUEL PLUG, CRANKSHAFT POSITION
DC120211 56 2B-29 DC120260 170 2A-55
PUMP SENDER
DC120211 BOLT, BANJO, PIPE TO C/UNIT 59 2A-29 DC120260 PLUG, FUEL TEMPERATURE 170 2A-55
DC120211 BOLT, BANJO, PIPE TO VALVE 59 2A-29 PLUG, CAMSHAFT POSITION SENDER
DC120260 170 2B-55
DC120211 BOLT, BANJO, PIPE TO C/UNIT 59 2B-29 UNIT
DC120211 BOLT, BANJO, PIPE TO VALVE 59 2B-29 PLUG, CRANKSHAFT POSITION
DC120260 170 2B-55
DC120211 BOLT, BANJO, PIPE TO FILTER 62 2A-29 SENDER
DC120211 BOLT, BANJO, PIPE TO FILTER 62 2B-29 DC120260 PLUG, FUEL TEMPERATURE 170 2B-55
DC120211 BOLT, BANJO, PIPE TO FEED DUCT 65 2A-29 DC120261 PLUG, OIL LEVEL SENDER UNIT 173 2A-55
DC120211 BOLT, BANJO, PIPE TO FEED DUCT 65 2B-29 PLUG, OIL PRESSURE GAUGE
DC120261 173 2A-55
DC120211 BOLT, BANJO, PIPE TO FEED PUMP 71 2A-29 SENDER
DC120211 BOLT, BANJO, PIPE TO FEED PUMP 71 2B-29 DC120261 PLUG, OIL LEVEL SENDER UNIT 173 2B-55
DC120212 BOLT, BANJO, FUEL LINE RETURN 50 2A-29 DC120261 PLUG, OIL PRESSURE GAUGE 173 2B-55
DC120212 BOLT, BANJO, FUEL LINE RETURN 50 2B-29 SENDER
DC120212 BOLT, BANJO, PIPE RETURN TO FILTER 73 2A-29 DC120267 FITTING, METERING DEVICE OUTPUT 23 2A-43
DC120212 BOLT, BANJO, PIPE RETURN TO FILTER 73 2B-29 DC120267 FITTING, METERING DEVICE OUTPUT 23 2B-43
BOLT, BANJO, SOLENOID VALVE & FIL- DC120268 FITTING, SCREW-IN 36 2A-43
DC120212 155 2A-37 DC120268 FITTING, SCREW-IN 36 2B-43
TER
BOLT, BANJO, SOLENOID VALVE & FIL- DC120269 FITTING 104 2A-45
DC120212 155 2B-37
TER DC120269 FITTING 104 2B-45
DC120216 PLUG, SCREW 62 2A-59 DC120270 FITTING, SCREW-IN 105 2A-45
DC120216 PLUG, SCREW 62 2B-59 DC120270 FITTING, SCREW-IN 105 2B-45
DC120217 PLUG, SCREW 68 2A-59 DC120271 GROMMET 107 2A-45
DC120217 PLUG, SCREW 68 2B-59 DC120271 GROMMET 107 2B-45
DC120220 SOCKET, PLUG FLAME START SYSTEM 77 2A-55 DC120272 FITTING 110 2A-45
DC120220 SOCKET, PLUG FLAME START SYSTEM 77 2B-55 DC120272 FITTING 110 2B-45
SOCKET, CONTACT FLAME START DC120273 FITTING 113 2A-45
DC120221 50 2A-55
SYSTEM DC120273 FITTING 113 2B-45
SOCKET, CONTACT FLAME START DC120274 FITTING 116 2A-45
DC120221 50 2B-55
SYSTEM DC120274 FITTING 116 2B-45
DC120222 CONNECTION, PLUG CONTROL UNIT 140 2A-55 DC120275 CAP, DUST, WITH GASKET 122 2A-45
DC120222 CONNECTION, PLUG CONTROL UNIT 140 2B-55 DC120275 CAP, DUST, WITH GASKET 122 2B-45
DC120224 PIN 30 2A-67 DC120276 SCREW, UNION 128 2A-45

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-54
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC120276 SCREW, UNION 128 2B-45 DC130220 PIPE, FUEL FEED 29 2B-29
DC120277 FITTING, SCREW-IN 140 2A-45 PIPE, FROM INJECTION PUMP TO
DC130239 140 2A-37
DC120277 FITTING, SCREW-IN 140 2B-45 VALVE
DC120278 PLUG, ADBLUE METERING VALVE 194 2A-55 PIPE, FROM INJECTION PUMP TO
DC130239 140 2B-37
DC120278 PLUG, ADBLUE METERING VALVE 194 2B-55 VALVE
DC120279 PLUG, HEATER DIFFUSOR 92 2A-55 DC130240 PIPE, OIL RETURN 74 2A-61
DC120279 PLUG, HEATER DIFFUSOR 92 2B-55 DC130240 PIPE, OIL RETURN 74 2B-61
DC120279 PLUG, ADBLUE DIFFUSOR HEATER 176 2A-55 DC130243 PIPE, FUEL 5 2A-29
DC120279 PLUG, ADBLUE DIFFUSOR HEATER 176 2B-55 DC130243 PIPE, FUEL 5 2B-29
DC120282 TUBE, SPACER 8 2A-73 DC130244 HOSE, DIPSTICK, 509MM 19 2A-11
DC120282 TUBE, SPACER 8 2B-73 DC130244 HOSE, DIPSTICK, 509MM 19 2B-11
DC120284 CONNECTOR, FOR TANK 139 2A-29 DC130256 PIPE, OIL SUCTION 56 2A-57
DC120284 CONNECTOR, FOR TANK 139 2B-29 DC130256 PIPE, OIL SUCTION 56 2B-57
DC120285 PLUG, HEATER DIFFUSOR 93 2A-55 DC130257 HOSE, VALVE TO C/CASE 14 2A-73
DC120285 PLUG, HEATER DIFFUSOR 93 2B-55 DC130257 HOSE, VALVE TO C/CASE 14 2B-73
DC120286 PLUG,COMPRESSED AIR SENDER 173 2A-55 DC130258 LINE, PRESSURE 47 2A-43
DC120286 PLUG,COMPRESSED AIR SENDER 173 2B-55 DC130258 LINE, PRESSURE 47 2B-43
PLUG, FAN COUPLING PLUG CONNEC- DC130259 LINE, PRESSURE 49 2A-43
DC120287 179 2A-55
TION DC130259 LINE, PRESSURE 49 2B-43
PLUG, FAN COUPLING PLUG CONNEC- DC130261 PIPE, TO FILTER 35 2A-29
DC120287 179 2B-55
TION DC130261 PIPE, TO FILTER 35 2B-29
DC120288 PLUG, BOOST AIR COMB/SENDER 191 2A-55 DC130266 CONNECTOR, RETURN 53 2A-63
DC120288 PLUG, BOOST AIR COMB/SENDER 191 2B-55 DC130266 CONNECTOR, RETURN 53 2B-63
DC120289 PLUG, 6MM CABLE TIE 169 2A-43 DC130267 CAP, RUBBER 80 2A-63
DC120289 PLUG, 6MM CABLE TIE 169 2B-43 DC130267 CAP, RUBBER 80 2B-63
DC120289 PLUG, 6MM, CABLE TIE 258 2A-55 DC140041 RING, SEAL FLANGE TO P.T.O. SHAFT 71 2A-75
DC120289 PLUG, 6MM, CABLE TIE 258 2B-55 DC140041 RING, SEAL FLANGE TO P.T.O. SHAFT 71 2B-75
DC120300 FITTING 89 2A-61 DC140042 RING, SEAL 71 2A-11
DC120300 FITTING 89 2B-61 DC140042 RING, SEAL 71 2B-11
DC120301 UNION, BANJO 23 2A-73 DC140059 RING, SEAL WATER DRAIN 35 2A-7
DC120301 UNION, BANJO 23 2B-73 DC140059 RING, SEAL WATER DRAIN 35 2B-7
DC120302 TEST CONNECTION 1 5-7 RING, SEAL, COMPRESSOR OIL
DC140059 47 2A-9
DC130164 PIPE, BREATHER 71 2A-9 RETURN
DC130164 PIPE, BREATHER 71 2B-9 RING, SEAL, COMPRESSOR OIL
DC140059 47 2B-9
DC130165 PIPE, DECOMPRESSION L&R 351 2A-17 RETURN
DC130165 PIPE, DECOMPRESSION L&R 351 2B-17 DC140059 RING, SEAL 53 2A-59
DC130168 PIPE, FUEL 11 2A-29 DC140059 RING, SEAL OIL DEL/PIPE 53 2A-61
DC130168 PIPE, FUEL 11 2B-29 DC140059 RING, SEAL 53 2B-59
DC130172 PIPE, VALVE TO PUMP TO MODULE 20 2A-29 DC140059 RING, SEAL OIL DEL/PIPE 53 2B-61
DC130172 PIPE, VALVE TO PUMP TO MODULE 20 2B-29 DC140059 RING, SEAL, M14 59 2A-59
DC130173 PIPE, C/UNIT TO PUMP 14 2A-29 DC140059 RING, SEAL, M14 59 2B-59
DC130173 PIPE, C/UNIT TO PUMP 14 2B-29 DC140059 RING, SEAL OIL PIPE TO CRANKCASE 68 2A-61
DC130176 PIPE, EXHAUST COLLECTION 14 2A-33 DC140059 RING, SEAL OIL PIPE TO CRANKCASE 68 2B-61
DC130176 PIPE, EXHAUST COLLECTION 14 2B-33 DC140059 RING, SEAL WATER PIPES 122 2A-35
DC130177 PIPE, AIR INTAKE 80 2A-33 DC140059 RING, SEAL WATER PIPES 122 2B-35
DC130177 PIPE, AIR INTAKE 80 2B-33 DC140059 RING, SEAL, SENDER UNIT 152 2A-7
DC130179 PIPE, WATER 107 2A-35 DC140059 RING, SEAL, SENDER UNIT 152 2B-7
DC130179 PIPE, WATER 107 2B-35 DC140060 WASHER, SEALING 75 2A-63
DC130180 PIPE, WATER RETURN 110 2A-35 DC140060 WASHER, SEALING 75 2B-63
DC130180 PIPE, WATER RETURN 110 2B-35 DC140072 WASHER, SEALING 3 3-61
DC130181 HOSE 152 2A-35 DC140072 WASHER, SEALING 3 3-97
DC130181 HOSE 152 2B-35 RING, SEAL BEARING HOUSING TO T/
DC140091 59 2A-75
DC130185 PIPE, OIL 8 2A-61 CASE
DC130185 PIPE, OIL 8 2B-61 RING, SEAL BEARING HOUSING TO T/
DC140091 59 2B-75
DC130216 PIPE, TO PUMP 26 2A-29 CASE
DC130216 PIPE, TO PUMP 26 2B-29 SEAL, OIL, CRANKSHAFT, REAR,
DC140097 41 2A-9
DC130217 PIPE, TO FILTER 23 2A-29 120MM
DC130217 PIPE, TO FILTER 23 2B-29 SEAL, OIL, CRANKSHAFT, REAR,
DC140097 41 2B-9
DC130218 PIPE, FUEL RETURN 8 2A-29 120MM
DC130218 PIPE, FUEL RETURN 8 2B-29 DC140110 RING, SEAL THERMOSTAT 29 2A-63
DC130220 PIPE, FUEL FEED 29 2A-29 DC140110 RING, SEAL THERMOSTAT 29 2B-63
DC140123 RING, SEAL 3 2C-15

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-55
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC140149 RING, SEAL 29 2A-73 DC140172 RING, SEAL, RETURN PIPE TO FILTER 82 2B-29
DC140149 RING, SEAL 29 2B-73 DC140172 RING, SEAL, FUEL PIPE TO FEED DUCT 82 2B-29
DC140150 RING, SEAL P.T.O 41 2A-7 DC140172 RING, SEAL, VALVE 124 2A-29
DC140150 RING, SEAL P.T.O 41 2B-7 DC140172 RING, SEAL, VALVE 124 2B-29
DC140151 RING, SEAL OIL PASSAGE LATERAL 47 2A-7 DC140172 RING, SEAL AT FLAME START SYSTEM 158 2A-37
DC140151 RING, SEAL OIL PASSAGE LATERAL 47 2B-7 DC140172 RING, SEAL AT FLAME START SYSTEM 158 2B-37
DC140151 RING, SEAL OIL PASSAGE REAR 53 2A-7 RING, SEAL, FUEL PIPE TO RETURN
DC140173 76 2A-29
DC140151 RING, SEAL OIL PASSAGE REAR 53 2B-7 DUCT
DC140152 RING, SEAL NON RETURN VALVE 137 2A-7 RING, SEAL, FUEL PIPE TO RETURN
DC140173 76 2B-29
DC140152 RING, SEAL NON RETURN VALVE 137 2B-7 DUCT
DC140153 RING, SEAL 65 2A-59 RING, SEAL AT SOLENOID VALVE & FIL-
DC140173 158 2A-37
DC140153 RING, SEAL 65 2B-59 TER
DC140153 RING, SEAL NON RETURN VALVE 146 2A-7 RING, SEAL AT SOLENOID VALVE & FIL-
DC140173 158 2B-37
DC140153 RING, SEAL NON RETURN VALVE 146 2B-7 TER
DC140155 RING, SEAL OIL DRAIN 8 2A-11 DC140174 RING, SEAL 23 2A-31
DC140155 RING, SEAL OIL DRAIN 8 2B-11 DC140174 RING, SEAL 23 2B-31
DC140155 RING, SEAL, TURBO OIL RETURN 47 2A-9 DC140176 RING, SEAL 71 2A-59
DC140155 RING, SEAL, TURBO OIL RETURN 47 2B-9 DC140176 RING, SEAL 71 2B-59
DC140155 RING, SEAL WATER PASSAGE TOP 62 2A-7 DC140178 RING, SEAL RPM SENSOR ON T/CASE 34 2B-55
DC140155 RING, SEAL WATER PASSAGE TOP 62 2B-7 DC140178 RING, SEAL RPM SENSOR ON T/CASE 36 2A-55
DC140155 RING, SEAL OIL RETURN TO T/CASE 86 2A-61 DC140179 RING, SEAL, INJECTOR TOP 275 2A-13
DC140155 RING, SEAL OIL RETURN TO T/CASE 86 2B-61 DC140179 RING, SEAL, INJECTOR TOP 275 2B-13
DC140155 RING, SEAL PRESSURE CONNECTION 94 2A-35 DC140186 SLEEVE, HEAT INJECTOR 282 2A-13
DC140155 RING, SEAL PRESSURE CONNECTION 94 2B-35 DC140186 SLEEVE, HEAT INJECTOR 282 2B-13
DC140158 GASKET, COVER TO TIMING CASE 59 2A-9 SEAL, OIL, CRANKSHAFT, REAR,
DC140197 41 2A-9
DC140158 GASKET, COVER TO TIMING CASE 59 2B-9 115MM
DC140160 RING, SEAL 35 2A-13 SEAL, OIL, CRANKSHAFT, REAR,
DC140197 41 2B-9
DC140160 RING, SEAL 35 2B-13 115MM
RING, SEAL C/THROTTLE TO CYL/ DC140199 RING, SEAL SENDER UNIT 88 2A-37
DC140161 95 2A-13 DC140199 RING, SEAL SENDER UNIT 88 2B-37
HEAD
RING, SEAL C/THROTTLE TO CYL/ DC140200 RING, SEAL TOMBAC LINER, 0.15MM 53 2A-23
DC140161 95 2B-13 DC140200 RING, SEAL TOMBAC LINER, 0.15MM 53 2B-23
HEAD
DC140166 RING, SEAL 293 2A-13 DC140203 SEAL, RING SCRAPPER 59 2A-23
DC140166 RING, SEAL 293 2B-13 DC140203 SEAL, RING SCRAPPER 59 2B-23
DC140167 RING, SEAL PIPE TO CYL/HEAD 369 2A-17 DC140204 REPAIR KIT, INJECTION PUMP 17 2A-27
DC140167 RING, SEAL PIPE TO CYL/HEAD 369 2B-17 DC140204 REPAIR KIT, INJECTION PUMP 17 2B-27
DC140169 RING, SEAL LINER, BOTTOM 56 2A-23 HOLDER, SEAL INTAKE AND EXT
DC140205 83 2A-13
DC140169 RING, SEAL LINER, BOTTOM 56 2B-23 VALVES
DC140170 RING, SEAL 8 2A-27 HOLDER, SEAL INTAKE AND EXT
DC140205 83 2B-13
DC140170 RING, SEAL 8 2B-27 VALVES
DC140171 RING, SEAL 11 2A-27 DC140206 SEAL RING KIT 27 2A-47
DC140171 RING, SEAL 11 2B-27 DC140206 SEAL RING KIT 27 2B-47
DC140172 RING, SEAL 1 2C-19 DC140207 O-RING,BEARING FLANGE 26 2A-35
DC140172 RING, SEAL 47 2A-29 DC140207 O-RING,BEARING FLANGE 26 2B-35
DC140172 RING, SEAL 47 2B-29 DC140209 RING, SEAL 165 2A-37
DC140172 RING, SEAL, M16 59 2A-59 DC140209 RING, SEAL 165 2B-37
DC140172 RING, SEAL, M16 59 2B-59 DC140210 RING, SEAL FITTING 24 2A-43
RING, SEAL, FUEL PIPE TO RETURN DC140210 RING, SEAL FITTING 24 2B-43
DC140172 76 2A-29 DC140210 RING, SEAL FITTING 37 2A-43
DUCT
DC140172 RING, SEAL, FEED PUMP TO FILTER 76 2A-29 DC140210 RING, SEAL FITTING 37 2B-43
RING, SEAL, FUEL PIPE TO RETURN DC140211 RING, SEAL FITTING 28 2A-43
DC140172 76 2B-29 DC140211 RING, SEAL FITTING 28 2B-43
DUCT
DC140172 RING, SEAL, FEED PUMP TO FILTER 76 2B-29 DC140211 O-RING REPAIR KIT 160 2A-45
DC140172 RING, SEAL, FUEL PIPE TO C/UNIT 79 2A-29 DC140211 O-RING REPAIR KIT 160 2B-45
DC140172 RING, SEAL, FUEL PIPE TO VALVE 79 2A-29 DC140212 RING, SEAL CRANKSHAFT FRONT 116 2A-7
DC140172 RING, SEAL, FUEL PIPE TO C/UNIT 79 2B-29 DC140212 RING, SEAL CRANKSHAFT FRONT 116 2B-7
DC140172 RING, SEAL, FUEL PIPE TO VALVE 79 2B-29 DC140214 O-RING, PUMP 21 2A-27
DC140172 RING, SEAL, FUEL PIPE TO FILTER 82 2A-29 DC140214 O-RING, PUMP 21 2B-27
DC140172 RING, SEAL, RETURN PIPE TO FILTER 82 2A-29 DC150118 BEARING, BALL P.T.O 35 2A-75
DC140172 RING, SEAL, FUEL PIPE TO FEED DUCT 82 2A-29 DC150118 BEARING, BALL P.T.O 35 2B-75
DC140172 RING, SEAL, FUEL PIPE TO FILTER 82 2B-29 DC150120 BEARING, ROLLER, CYLINDRICAL 38 2A-75
DC150120 BEARING, ROLLER, CYLINDRICAL 38 2B-75

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-56
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC150121 BEARING, CYLINDER ROLLER P.T.O. 11 2A-75 DC220420 GEAR, RING, T160, OD 485 62 2A-21
DC150121 BEARING, CYLINDER ROLLER P.T.O. 11 2B-75 DC220420 GEAR, RING, T160, OD 485 62 2B-19
DC150157 BEARING, BALL, DRIVE END 110 2A-51 DC220420 GEAR, RING, T160, OD 485 62 2B-21
DC150157 BEARING, BALL, DRIVE END 110 2B-51 DC220422 SLEEVE, SPEEDY C/SHAFT REAR 66 2A-19
DC150159 BEARING, CAMSHAFT WITH COLLAR 23 2A-7 DC220422 SLEEVE, SPEEDY C/SHAFT REAR 66 2A-21
DC150159 BEARING, CAMSHAFT WITH COLLAR 23 2B-7 DC220422 SLEEVE, SPEEDY C/SHAFT REAR 66 2B-19
DC150160 BEARING, CAMSHAFT 26 2A-7 DC220422 SLEEVE, SPEEDY C/SHAFT REAR 66 2B-21
DC150160 BEARING, CAMSHAFT 26 2B-7 DC220461 PUMP,HANDLIFT& PREFILTER LATES 1 2C-13
DC150163 BUSHING 131 2A-35 DC220461 HANDLIFT PUMP & PRE-FILTER 1 2C-15
DC150163 BUSHING 131 2B-35 DC220489 SPACER, SCREW 14 2A-39
DC150165 BUSHING 23 2A-41 DC220489 SPACER, SCREW 14 2B-39
DC150165 BUSHING 23 2B-41 DC220496 RING, PISTON GROOVE 3 38 2A-35
DC150168 BEARING, BALL-SLIP SING SIDE 115 2A-51 DC220496 RING, PISTON GROOVE 3 38 2B-35
DC150168 BEARING, BALL-SLIP SING SIDE 115 2B-51 DC220508 FAN 145 2A-51
DC150169 BUSHING, ALTERNATOR TO SUPPORT 10 2A-53 DC220508 FAN 145 2B-51
DC150169 BUSHING, ALTERNATOR TO SUPPORT 10 2B-53 DC220531 FLANGE, OUTPUT TO P.T.O. SHAFT 77 2A-75
BUSHING, RPM SENSOR IN TIMING DC220531 FLANGE, OUTPUT TO P.T.O. SHAFT 77 2B-75
DC150196 34 2A-55
CASE DC220533 SHAFT, P.T.O. 26 2A-75
BUSHING, RPM SENSOR IN TIMING DC220533 SHAFT, P.T.O. 26 2B-75
DC150196 34 2B-55
CASE DC220543 PLUG, WATER PASSAGE, 34.2MM 56 2A-7
BALL, PLUG OIL CONN TO COMP, DC220543 PLUG, WATER PASSAGE, 34.2MM 56 2B-7
DC150197 71 2A-7
7.0MM DC220564 COVER, RELIEF VALVE 35 2A-57
BALL, PLUG OIL CONN TO COMP, DC220564 COVER, RELIEF VALVE 35 2B-57
DC150197 71 2B-7
7.0MM RING, LOCK ROCKER ARM TO
BALL, FUEL DUCTS FRT / REAR, DC220569 209 2A-13
DC150198 71 2A-7 BRACKET
11.0MM RING, LOCK ROCKER ARM TO
BALL, FUEL DUCTS FRT / REAR, DC220569 209 2B-13
DC150198 71 2B-7 BRACKET
11.0MM BALL, PLUG OIL CONN TO COMP,
BALL, FUEL DUCTS FRT / REAR, DC220737 71 2A-7
DC150199 71 2A-7 6.35MM
15.0MM BALL, PLUG OIL CONN TO COMP,
BALL, FUEL DUCTS FRT / REAR, DC220737 71 2B-7
DC150199 71 2B-7 6.35MM
15.0MM DC220737 BALL 161 2A-13
DC150201 Bearing tensioner Roller 8-9 DC220737 BALL 161 2B-13
DC150201 BEARING, TENSIONER ROLLER 15 2A-69 DC220754 VALVE, PRESSURE RELIEF 29 2A-57
DC150201 BEARING, TENSIONER ROLLER 15 2B-69 DC220754 VALVE, PRESSURE RELIEF 29 2B-57
DC150206 BUSHING, PISTON PIN 8 2A-23 DC220836 CLIP, SECURING 98 2A-41
DC150206 BUSHING, PISTON PIN 8 2B-23 DC220836 CLIP, SECURING 98 2B-41
DC150213 BEARING, FRONT 6 2A-47 DC220890 RETAINER, SPRING, C/THROTTLE 128 2A-13
DC150213 BEARING, FRONT 6 2B-47 DC220890 RETAINER, SPRING, C/THROTTLE 128 2B-13
DC150214 BEARING, REAR 6 2A-47 DC220909 SLEEVE, SPEEDY C/SHAFT FRONT 15 2A-19
DC150214 BEARING, REAR 6 2B-47 DC220909 SLEEVE, SPEEDY C/SHAFT FRONT 15 2A-21
DC150216 BUSHING 6 2A-43 DC220909 SLEEVE, SPEEDY C/SHAFT FRONT 15 2B-19
DC150216 BUSHING 6 2B-43 DC220909 SLEEVE, SPEEDY C/SHAFT FRONT 15 2B-21
DC220029 GASKET, OIL FILLER CAP 333 2A-15 DC220919 CHAMBER 128 2A-37
DC220029 GASKET, OIL FILLER CAP 333 2B-15 DC220919 CHAMBER 128 2B-37
DC220030 VALVE, COLLET, C/THROTTLE 122 2A-13 DC220922 SEAL, HOLDER 134 2A-37
DC220030 VALVE, COLLET, C/THROTTLE 122 2B-13 DC220922 SEAL, HOLDER 134 2B-37
DC220031 CAP, OIL FILLER WITHOUT CHAIN 327 2A-15 DC220940 ROD, CONNECTING 29 2A-35
DC220031 CAP, OIL FILLER WITHOUT CHAIN 327 2B-15 DC220940 ROD, CONNECTING 29 2B-35
DC220364 WASHER, VALVE SPRING 65 2A-13 DC220960 LEVER, TO THROTTLE VALVE SHAFT 32 2A-41
DC220364 WASHER, VALVE SPRING 65 2B-13 DC220960 LEVER, TO THROTTLE VALVE SHAFT 32 2B-41
DC220413 GASKET, SUCTION PIPE TO PUMP 74 2A-57 DC220983 SPRING, C/ THROTTLE TO CYL/HEAD 116 2A-13
DC220413 GASKET, SUCTION PIPE TO PUMP 74 2B-57 DC220983 SPRING, C/ THROTTLE TO CYL/HEAD 116 2B-13
DC220417 PIN, CYLINDRICAL 20 2A-19 DC221158 E-MODULE,ADM3,VERSION 10 1 6-7
DC220417 PIN, CYLINDRICAL 20 2A-21 DC221169 E-MODULE,COLD START,SCR 1 6-57
DC220417 PIN, CYLINDRICAL 20 2B-19 DC221171 PLUG, SCREW, COMPR OIL RETURN 44 2A-9
DC220417 PIN, CYLINDRICAL 20 2B-21 DC221171 PLUG, SCREW, COMPR OIL RETURN 44 2B-9
DC220418 PLATE, COVER 23 2A-19 DC221171 PLUG 72 2A-63
DC220418 PLATE, COVER 23 2A-21 DC221171 PLUG 72 2B-63
DC220418 PLATE, COVER 23 2B-19 DC221172 SPRING, BRUSH 131 2A-51
DC220418 PLATE, COVER 23 2B-21 DC221172 SPRING, BRUSH 131 2B-51
DC220420 GEAR, RING, T160, OD 485 62 2A-19

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-57
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC221204 HOUSING, P.T.O. 5 2A-75 DC221606 GASKET 2 2A-3
DC221204 HOUSING, P.T.O. 5 2B-75 DC221606 GASKET 2 2A-5
DC221205 TUBE, SPACER P.T.O. 17 2A-75 DC221606 GASKET 2 2B-3
DC221205 TUBE, SPACER P.T.O. 17 2B-75 DC221606 GASKET 2 2B-5
DC221206 RING, BEARING P.T.O 41 2A-75 DC221606 GASKET, LINER TO TIMING CASE 65 2A-35
DC221206 RING, BEARING P.T.O 41 2B-75 DC221606 GASKET, LINER TO TIMING CASE 65 2B-35
DC221207 GEAR, DRIVE P.T.O. 104 2A-75 GASKET, PLUG COMPRESSOR OPEN-
DC221606 176 2A-35
DC221207 GEAR, DRIVE P.T.O. 104 2B-75 ING
DC221208 FLANGE, P.T.O. 53 2A-75 GASKET, PLUG COMPRESSOR OPEN-
DC221606 176 2B-35
DC221208 FLANGE, P.T.O. 53 2B-75 ING
DC221209 NOZZLE, OIL SPRAY, P.T.O 38 2A-7 DC221607 GASKET, OIL COOLER TO CRANKCASE 95 2A-59
DC221209 NOZZLE, OIL SPRAY, P.T.O 38 2B-7 DC221607 GASKET, OIL COOLER TO CRANKCASE 95 2B-59
DC221215 SEAL, VALVE TO BRACKET 116 2A-37 DC221608 GASKET, WATER PUMP TO C/CASE 26 2A-63
DC221215 SEAL, VALVE TO BRACKET 116 2B-37 DC221608 GASKET, WATER PUMP TO C/CASE 26 2B-63
DC221232 BOWL, FILTER 4 2C-15 DC221609 PAN, OIL 5 2A-11
DC221245 GUIDE, C/THROTTLE VALVE 110 2A-13 DC221609 PAN, OIL 5 2B-11
DC221245 GUIDE, C/THROTTLE VALVE 110 2B-13 DC221613 CAP, LOCKING OIL FILLING 98 2A-11
DC221246 PISTON, WITH SEAL RING 134 2A-13 DC221613 CAP, LOCKING OIL FILLING 98 2B-11
DC221246 PISTON, WITH SEAL RING 134 2B-13 DC221614 DIPSTICK, OIL 68 2B-11
DC221254 COVER, INSPECTION 92 2A-9 DC221615 BRACKET, OIL DIPSTICK 83 2A-11
DC221254 COVER, INSPECTION 92 2B-9 DC221615 BRACKET, OIL DIPSTICK 83 2B-11
DC221472 GEAR 5 2A-35 DC221617 FLANGE, AIR COMPRESSOR BEARING 14 2A-9
DC221472 GEAR 5 2B-35 DC221617 FLANGE, AIR COMPRESSOR BEARING 14 2B-9
DC221512 Filter Fuel Secondary 8-3 DC221620 BALL, FUEL LEAK 23 2A-13
DC221512 Filter Fuel Secondary 8-3 DC221620 BALL, FUEL LEAK 23 2B-13
DC221512 Filter Fuel Secondary 8-5 DC221621 KIT, DIAPHRAGM BREATHER 65 2A-9
DC221512 Filter Fuel Secondary 8-5 DC221621 KIT, DIAPHRAGM BREATHER 65 2B-9
DC221512 Filter Fuel Secondary 8-7 DC221634 SPRING, VALVE 59 2A-13
DC221512 Filter Fuel Secondary 8-7 DC221634 SPRING, VALVE 59 2B-13
DC221512 Filter Fuel Secondary 8-9 DC221635 RETAINER, SPRING 71 2A-13
DC221512 KIT, FILTER ELEMENT 14 2A-31 DC221635 RETAINER, SPRING 71 2B-13
DC221512 KIT, FILTER ELEMENT 14 2B-31 DC221636 COLLET, VALVE 77 2A-13
DC221513 Filter Oil Engine 8-3 DC221636 COLLET, VALVE 77 2B-13
DC221513 Filter Engine Oil 8-3 DC221638 COVER, C/THROTTLE TO CYL/HEAD 89 2A-13
DC221513 Filter Engine Oil 8-3 DC221638 COVER, C/THROTTLE TO CYL/HEAD 89 2B-13
DC221513 Filter Oil Engine 8-3 DC221639 VALVE, CONSTANT THROTTLE 101 2A-13
DC221513 Filter Oil Engine 8-5 DC221639 VALVE, CONSTANT THROTTLE 101 2B-13
DC221513 Filter Oil Engine 8-5 DC221640 CLAMPING PIECE, C/THROTTLE 137 2A-13
DC221513 Filter Oil Engine 8-7 DC221640 CLAMPING PIECE, C/THROTTLE 137 2B-13
DC221513 Filter Oil Engine 8-7 DC221641 BRACKET, BEARING , ROCKER ARM 149 2A-13
DC221513 Filter Oil Engine 8-9 DC221641 BRACKET, BEARING , ROCKER ARM 149 2B-13
DC221513 KIT, OIL FILTER ELEMENT 80 2A-59 DC221644 BRIDGE, VALVE 221 2A-13
DC221513 KIT, OIL FILTER ELEMENT 80 2B-59 DC221644 BRIDGE, VALVE 221 2B-13
DC221514 belt ribbed 8-5 DC221647 SOCKET, PIPE 287 2A-13
DC221514 belt ribbed 8-7 DC221647 SOCKET, PIPE 287 2B-13
DC221514 belt ribbed 8-7 DC221648 COVER, CYLINDER HEAD 303 2A-13
DC221514 belt ribbed 8-9 DC221648 COVER, CYLINDER HEAD 303 2B-13
DC221515 TENSIONER, AIRCON PUMP BELT 5 2A-69 COVER, CYLINDER HEAD WITH OIL
DC221649 309 2A-13
DC221515 TENSIONER, AIRCON PUMP BELT 5 2B-69 FILL
DC221577 ELEMENT, THERMOSTAT 38 2A-63 COVER, CYLINDER HEAD WITH OIL
DC221649 309 2B-13
DC221577 ELEMENT, THERMOSTAT 38 2B-63 FILL
DC221599 SLEEVE, CYLINDER HEAD FIXING 107 2A-7 DC221650 Gasket with oil filler 8-3
DC221599 SLEEVE, CYLINDER HEAD FIXING 107 2B-7 DC221650 Gasket with oil filler 8-5
DC221601 VALVE, OIL NON-RETURN 131 2A-7 DC221650 Gasket with oil filler 8-5
DC221601 VALVE, OIL NON-RETURN 131 2B-7 DC221650 Gasket with oil filler 8-7
DC221602 SPRING, NON RETURN VALVE 140 2A-7 DC221650 Gasket with oil filler 8-7
DC221602 SPRING, NON RETURN VALVE 140 2B-7 DC221650 Gasket with oil filler 8-9
DC221604 GASKET, CONNECTOR 103 2A-63 GASKET, CYL/HD COVER WITH OIL
DC221650 315 2A-13
DC221604 GASKET, CONNECTOR 103 2B-63 FILL
DC221605 GASKET, OIL PAN TO CRANKCASE 38 2A-11 GASKET, CYL/HD COVER WITH OIL
DC221650 315 2B-13
DC221605 GASKET, OIL PAN TO CRANKCASE 38 2B-11 FILL
DC221651 Gasket with oil filler 8-3

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-58
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC221651 Gasket with oil filler 8-5 DC221688 CRANKSHAFT 8 2B-35
DC221651 Gasket with oil filler 8-5 DC221690 PIN, PISTON 41 2A-35
DC221651 Gasket with oil filler 8-7 DC221690 PIN, PISTON 41 2B-35
DC221651 Gasket with oil filler 8-7 DC221691 HEAD, CYLINDER 52 2A-35
DC221651 Gasket with oil filler 8-9 DC221691 HEAD, CYLINDER 52 2B-35
GASKET, CYL/HD COVER W/OUT OIL DC221692 GASKET, VALVE TO CYL/HEAD 59 2A-35
DC221651 315 2A-15
FILL DC221692 GASKET, VALVE TO CYL/HEAD 59 2B-35
GASKET, CYL/HD COVER W/OUT OIL DC221693 DISC, VALVE SUCTION 57 2A-35
DC221651 315 2B-15
FILL DC221693 DISC, VALVE SUCTION 57 2B-35
GASKET, INTAKE MANIFOLD TO CYL/ DC221695 MUFFLER, COMPRESSOR INTAKE 128 2A-35
DC221652 50 2A-37
HEAD DC221695 MUFFLER, COMPRESSOR INTAKE 128 2B-35
GASKET, INTAKE MANIFOLD TO CYL/ DC221696 CAP 1 2A-3
DC221652 50 2B-37
HEAD DC221696 CAP 1 2A-5
DC221653 GASKET, MANIFOLD TO CYL/HEAD 11 2A-39 DC221696 CAP 1 2B-3
DC221653 GASKET, MANIFOLD TO CYL/HEAD 11 2B-39 DC221696 CAP 1 2B-5
DC221660 COUNTERWEIGHT 11 2A-19 DC221700 VALVE, ELECTROMAGNET 113 2A-37
DC221660 COUNTERWEIGHT 11 2A-21 DC221700 VALVE, ELECTROMAGNET 113 2B-37
DC221660 COUNTERWEIGHT 11 2B-19 DC221701 NOZZLE 111 2A-37
DC221660 COUNTERWEIGHT 11 2B-21 DC221701 NOZZLE 111 2B-37
DC221661 GEAR, CRANKSHAFT 17 2A-19 DC221702 MANIFOLD, EXHAUST L&R 5 2A-39
DC221661 GEAR, CRANKSHAFT 17 2A-21 DC221702 MANIFOLD, EXHAUST L&R 5 2B-39
DC221661 GEAR, CRANKSHAFT 17 2B-19 DC221703 PIVOT, BALL LEVER 35 2A-41
DC221661 GEAR, CRANKSHAFT 17 2B-21 DC221703 PIVOT, BALL LEVER 35 2B-41
DC221663 SPACER 35 2A-21 DC221707 BRACKET, THROTTLE HOUSING 68 2A-41
DC221663 SPACER 35 2B-21 DC221707 BRACKET, THROTTLE HOUSING 68 2B-41
DC221664 FLYWHEEL 59 2A-19 DC221709 SOCKET, BALL 95 2A-41
DC221664 FLYWHEEL 59 2A-21 DC221709 SOCKET, BALL 95 2B-41
DC221664 FLYWHEEL 59 2B-19 DC221720 SHEILD 163 2A-51
DC221664 FLYWHEEL 59 2B-21 DC221720 SHEILD 163 2B-51
DC221666 ROD, PUSH 11 2A-25 DC221723 GASKET 89 2A-59
DC221666 ROD, PUSH 11 2B-25 DC221723 GASKET 89 2B-59
DC221667 PUMP UNIT 5 2A-27 DC221724 COVER 74 2A-59
DC221667 PUMP UNIT 5 2B-27 DC221724 COVER 74 2B-59
DC221668 PUMP, FUEL 20 2A-27 HOUSING, SOCKET FLAME START
DC221668 PUMP, FUEL 20 2B-27 DC221727 49 2A-55
SYSTEM
COUPLING, FUEL PUMP AT TIMING HOUSING, SOCKET FLAME START
DC221669 23 2A-27 DC221727 49 2B-55
CASE SYSTEM
COUPLING, FUEL PUMP AT TIMING DC221728 GASKET, FLAME START SYSTEM 59 2A-55
DC221669 23 2B-27
CASE DC221728 GASKET, FLAME START SYSTEM 59 2B-55
DC221670 RING, VALVE C/THROTTLE, 21.065MM 104 2A-13 DC221729 BOOT, FLAME START SYSTEM 62 2A-55
DC221670 RING, VALVE C/THROTTLE, 21.065MM 104 2B-13 DC221729 BOOT, FLAME START SYSTEM 62 2B-55
DC221671 RING, VALVE C/THROTTLE, 21.265MM 104 2A-13 DC221733 SWITCH, START/STOP 248 2A-55
DC221671 RING, VALVE C/THROTTLE, 21.265MM 104 2B-13 DC221733 SWITCH, START/STOP 248 2B-55
DC221672 RING, VALVE C/THROTTLE, 21.455MM 104 2A-13 DC221734 SENDER, SPEED RPM SENSOR 241 2A-55
DC221672 RING, VALVE C/THROTTLE, 21.455MM 104 2B-13 DC221734 SENDER, SPEED RPM SENSOR 241 2B-55
DC221675 VALVE, OVERFLOW 41 2A-29 DC221738 GEAR, DRIVE 20 2A-57
DC221675 VALVE, OVERFLOW 41 2B-29 DC221738 GEAR, DRIVE 20 2B-57
DC221678 VALVE, FUEL RETURN PIPE 38 2A-29 DC221740 COVER/PIPE SOCKET 11 2A-59
DC221678 VALVE, FUEL RETURN PIPE 38 2B-29 DC221740 COVER/PIPE SOCKET 11 2B-59
DC221679 FILTER, FUEL 5 2A-31 DC221741 GASKET 14 2A-59
DC221679 FILTER, FUEL 5 2B-31 DC221741 GASKET 14 2B-59
DC221680 HEAD, FUEL FILTER 8 2A-31 DC221742 UNIT, SENDER OIL PRESSURE 38 2A-59
DC221680 HEAD, FUEL FILTER 8 2B-31 DC221742 UNIT, SENDER OIL PRESSURE 38 2B-59
DC221682 SHIELD, HEAT - FRONT 20 2A-33 UNIT, SENDER OIL/WATER TEMPERA-
DC221682 SHIELD, HEAT - FRONT 20 2B-33 DC221743 45 2A-59
TURE
DC221683 SHIELD, HEAT - REAR 23 2A-33 UNIT, SENDER OIL/WATER TEMPERA-
DC221743 45 2B-59
DC221683 SHIELD, HEAT - REAR 23 2B-33 TURE
SLEEVE, INTAKE PIPE TO TURBO- DC221743 SENDER UNIT, FUEL TEMPERATURE 149 2A-7
DC221686 104 2A-33
CHARGER DC221743 SENDER UNIT, FUEL TEMPERATURE 149 2B-7
SLEEVE, INTAKE PIPE TO TURBO- DC221744 BRACKET, OIL PIPE AT T/CASE COVER 11 2A-61
DC221686 104 2B-33
CHARGER DC221744 BRACKET, OIL PIPE AT T/CASE COVER 11 2B-61
DC221688 CRANKSHAFT 8 2A-35

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-59
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
BRACKET, TO SUPPORT TURBO- DC221998 PULLEY, HIGH SPEED FAN 32 2B-19
DC221745 14 2A-61
CHARGER DC221999 PULLEY KIT 40 2A-49
BRACKET, TO SUPPORT TURBO- DC221999 PULLEY KIT 40 2B-49
DC221745 14 2B-61
CHARGER DC222001 TENSIONER, V-BELT 32 2A-67
DC221746 GASKET, PIPE ELBOW TO TURBO 80 2A-61 DC222001 TENSIONER, V-BELT 32 2B-67
DC221746 GASKET, PIPE ELBOW TO TURBO 80 2B-61 DC222003 COOLER,AIR,CHARGE,VALEO 2 2C-3
DC221748 HUB 20 2A-63 DC222003 COOLER,AIR,CHARGE 2 2C-7
DC221748 HUB 20 2B-63 DC222004 PULLEY, AIRCON PUMP, 11 GROOVE 8 2A-77
DC221749 PULLEY, WATER PUMP 41 2A-63 DC222004 PULLEY, AIRCON PUMP, 11 GROOVE 8 2B-77
DC221749 PULLEY, WATER PUMP 41 2B-63 DC222009 NOZZLE, OIL 125 2A-7
DC221752 GASKET, CONNECTOR AND IN/PIPE 65 2A-63 DC222013 ALTERNATOR, 28V/80AMP 100 2A-51
DC221752 GASKET, CONNECTOR AND IN/PIPE 65 2B-63 DC222013 ALTERNATOR, 28V/80AMP 100 2B-51
DC221754 COVER, BELT TENSIONER 33 2A-67 DC222017 RECTIFIER 120 2A-51
DC221754 COVER, BELT TENSIONER 33 2A-69 DC222017 RECTIFIER 120 2B-51
DC221754 COVER, BELT TENSIONER 33 2B-67 DC222018 CONDENSOR 140 2A-51
DC221754 COVER, BELT TENSIONER 33 2B-69 DC222018 CONDENSOR 140 2B-51
DC221756 EYE, LIFTING-LEFT 23 2A-71 DC222019 REGULATOR 128 2A-51
DC221756 EYE, LIFTING-LEFT 23 2B-71 DC222019 REGULATOR 128 2B-51
DC221757 EYE, LIFTING-RIGHT 24 2A-71 DC222020 PULLEY 180 2A-51
DC221757 EYE, LIFTING-RIGHT 24 2B-71 DC222020 PULLEY 180 2B-51
DC221758 COMPRESSOR, LESS COUPLING 5 2A-77 DC222029 COVER, WITH CYCLONIC BREATHER 56 2A-9
DC221758 COMPRESSOR, LESS COUPLING 5 2B-77 DC222029 COVER, WITH CYCLONIC BREATHER 56 2B-9
DC221759 PULLEY, AIRCON PUMP, 9 GROOVE 8 2A-77 DC222037 FOLLOWER, CAMSHAFT 8 2A-25
DC221759 PULLEY, AIRCON PUMP, 9 GROOVE 8 2B-77 DC222037 FOLLOWER, CAMSHAFT 8 2B-25
DC221770 COOLER, FUEL 7 2A-55 DC222053 Kit Convert 8-7
DC221770 COOLER, FUEL 7 2B-55 DC222053 Kit Convert 8-9
DC221771 RING, RUBBER 10 2A-55 DC222053 KIT, ELEMENT, CYCLONIC BREATHER 67 2A-9
DC221771 RING, RUBBER 10 2B-55 DC222053 KIT, ELEMENT, CYCLONIC BREATHER 67 2B-9
DC221780 SUPPORT 17 2A-77 DC222061 RING, PISTON GROOVE 1 35 2A-35
DC221780 SUPPORT 17 2B-77 DC222061 RING, PISTON GROOVE 1 35 2B-35
DC221781 STRUT, SUPPORT TO CRANKCASE 23 2A-77 DC222062 RING, PISTON GROOVE 2 35 2A-35
DC221781 STRUT, SUPPORT TO CRANKCASE 23 2B-77 DC222062 RING, PISTON GROOVE 2 35 2B-35
DC221784 TUBE, GUIDE OIL DIPSTICK 77 2A-11 DC222067 COVER, DIAPHRAGM BREATHER 58 2A-9
DC221784 TUBE, GUIDE OIL DIPSTICK 77 2B-11 DC222067 COVER, DIAPHRAGM BREATHER 58 2B-9
DC221802 BALL, FRONT AND REAR, 14.288MM 71 2A-7 DC222068 ARM, ROCKER, INTAKE 167 2A-13
DC221802 BALL, FRONT AND REAR, 14.288MM 71 2B-7 DC222068 ARM, ROCKER, INTAKE 167 2B-13
DC221803 BALL, FRONT AND REAR, 10.319MM 71 2A-7 DC222069 ARM, ROCKER, EXHAUST 173 2A-13
DC221803 BALL, FRONT AND REAR, 10.319MM 71 2B-7 DC222069 ARM, ROCKER, EXHAUST 173 2B-13
DC221834 SLEEVE, PROTECTIVE 29 2A-13 UNIT, SENDER PRESSURE / TEMP, 4
DC222085 86 2A-37
DC221834 SLEEVE, PROTECTIVE 29 2B-13 BAR
DC221952 CAP, RUBBER 77 2A-63 UNIT, SENDER PRESSURE / TEMP, 4
DC222085 86 2B-37
DC221952 CAP, RUBBER 77 2B-63 BAR
DC221960 PIN, CYLINDER 7 2A-57 DC222098 GASKET, C/UNIT PLUG CONNECTION 146 2A-55
DC221960 PIN, CYLINDER 7 2B-57 DC222098 GASKET, C/UNIT PLUG CONNECTION 146 2B-55
DC221966 REGULATOR 25 2A-49 DC222099 BOOT, FAN COUPLING PLUG 179 2A-55
DC221966 REGULATOR 25 2B-49 DC222099 BOOT, FAN COUPLING PLUG 179 2B-55
DC221986 ROLLER, BELT TENSIONER 14 2A-69 DC222105 BERACKET, ENGINE MOUNT FRONT 5 2A-71
DC221986 ROLLER, BELT TENSIONER 14 2B-69 DC222105 BERACKET, ENGINE MOUNT FRONT 5 2B-71
DC221989 BUSHING, ALTERNATOR 10 2A-49 SEAL, BREATHER, HOUSING TO
DC222109 60 2A-9
DC221989 BUSHING, ALTERNATOR 10 2B-49 COVER
DC221990 BEARING KIT 15 2A-49 SEAL, BREATHER, HOUSING TO
DC222109 60 2B-9
DC221990 BEARING KIT 15 2B-49 COVER
DC221991 SCREW KIT 35 2A-49 CYLINDER, EXH/BRAKE, TECHNOM-
DC222112 71 2A-41
DC221991 SCREW KIT 35 2B-49 ATIC
DC221993 COVER, ALTERNATOR 20 2A-49 CYLINDER, EXH/BRAKE, TECHNOM-
DC222112 71 2B-41
DC221993 COVER, ALTERNATOR 20 2B-49 ATIC
DC221996 PUMP, WATER WITH GASKETS 5 2A-63 COVER, CYLINDER CRANKCASE
DC222119 110 2A-7
DC221996 PUMP, WATER WITH GASKETS 5 2B-63 FRONT
DC221997 DRIVE, HIGH SPEED FAN 35 2A-19 COVER, CYLINDER CRANKCASE
DC222119 110 2B-7
DC221997 DRIVE, HIGH SPEED FAN 35 2B-19 FRONT
DC221998 PULLEY, HIGH SPEED FAN 32 2A-19 DC222120 GASKET, COVER TO CYL/CRANKCASE 119 2A-7
DC222120 GASKET, COVER TO CYL/CRANKCASE 119 2B-7

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-60
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC222121 TIMING CASE 5 2A-9 DC222198 CARBON BRUSH SET KIT 38 2A-47
DC222121 TIMING CASE 5 2B-9 DC222198 CARBON BRUSH SET KIT 38 2B-47
DC222122 CAP, OIL DIPSTICK 74 2A-11 DC222199 SWITCH, SOLENOID 57 2A-47
DC222122 CAP, OIL DIPSTICK 74 2B-11 DC222199 SWITCH, SOLENOID 57 2B-47
DC222132 GUIDE, CONSTANT THROTTLE, 13MM 41 2A-13 DC222200 SWITCH, SOLENOID, SMALL 58 2A-47
DC222132 GUIDE, CONSTANT THROTTLE, 13MM 41 2B-13 DC222200 SWITCH, SOLENOID, SMALL 58 2B-47
GUIDE, CONSTANT THROTTLE, DC222203 BELT, RIBBED, USE WITHOUT AIRCON 42 2A-69
DC222133 41 2A-13
13.2MM DC222203 BELT, RIBBED, USE WITHOUT AIRCON 42 2B-69
GUIDE, CONSTANT THROTTLE, DC222206 DAMPER, VIBRATION 26 2A-19
DC222133 41 2B-13
13.2MM DC222206 DAMPER, VIBRATION 26 2B-19
DC222137 GASKET, CYLINDER HEAD 257 2A-13 DC222216 PULLEY, WATER PUMP 41 2A-63
DC222137 GASKET, CYLINDER HEAD 257 2B-13 DC222216 PULLEY, WATER PUMP 41 2B-63
DC222138 SHIELD, HEAT - TOP 59 2A-41 DC222217 FAN, 8-BLADE 5 2A-65
DC222138 SHIELD, HEAT - TOP 59 2B-41 DC222217 FAN, 8-BLADE 5 2B-65
DC222139 SHIELD, HEAT - BOTTOM 62 2A-41 DC222218 DRIVE, FAN BEHR 17 2A-65
DC222139 SHIELD, HEAT - BOTTOM 62 2B-41 DC222218 DRIVE, FAN BEHR 17 2B-65
DC222163 KIT, PISTON RING 50 2A-23 DC222221 CONNECTING ROD 5 2A-23
DC222163 KIT, PISTON RING 50 2B-23 DC222221 CONNECTING ROD 5 2B-23
DC222164 GASKET, TIMING CASE, LH 52 2A-9 DC222230 ALTERNATOR, WITHOUT PULLEY 5 2A-49
DC222164 GASKET, TIMING CASE, LH 52 2B-9 DC222230 ALTERNATOR, WITHOUT PULLEY 5 2B-49
DC222165 GASKET, TIMING CASE, RH 51 2A-9 DC222252 GUIDE, VALVE INTAKE/EXHAUST, 15MM 41 2A-13
DC222165 GASKET, TIMING CASE, RH 51 2B-9 DC222252 GUIDE, VALVE INTAKE/EXHAUST, 15MM 41 2B-13
DC222169 NOZZLE, OIL 125 2B-7 GUIDE, VALVE INTAKE/EXHAUST,
DC222253 41 2A-13
DC222175 VALVE, EXHAUST 53 2A-13 15.2MM
DC222175 VALVE, EXHAUST 53 2B-13 GUIDE, VALVE INTAKE/EXHAUST,
DC222253 41 2B-13
DC222176 RING, VALVE SEAT, EXT, STD, 43.09MM 47 2A-13 15.2MM
DC222176 RING, VALVE SEAT, EXT, STD, 43.09MM 47 2B-13 GUIDE, VALVE INTAKE/EXHAUST,
DC222254 41 2A-13
DC222177 RING, VALVE SEAT, EXHAUST, 43.29MM 47 2A-13 15.4MM
DC222177 RING, VALVE SEAT, EXHAUST, 43.29MM 47 2B-13 GUIDE, VALVE INTAKE/EXHAUST,
DC222254 41 2B-13
DC222178 RING, VALVE SEAT, EXHAUST, 43.49MM 47 2A-13 15.4MM
DC222178 RING, VALVE SEAT, EXHAUST, 43.49MM 47 2B-13 DC222255 SENDER UNIT, OIL LEVEL 44 2A-11
DC222181 DAMPER, VIBRATION 26 2A-21 DC222255 SENDER UNIT, OIL LEVEL 44 2B-11
DC222181 DAMPER, VIBRATION 26 2B-21 DC222258 FLANGE,COMPRESSOR BEARING 20 2A-35
DC222183 CAMSHAFT, STANDARD 5 2A-25 DC222258 FLANGE,COMPRESSOR BEARING 20 2B-35
DC222183 CAMSHAFT, STANDARD 5 2B-25 DC222273 NOZZLE, ADBLUE INJECTION 110 2A-41
DC222185 BRACKET, INTAKE MUFFLER 138 2A-35 DC222273 NOZZLE, ADBLUE INJECTION 110 2B-41
DC222185 BRACKET, INTAKE MUFFLER 138 2B-35 DC222274 CATALYST 7 2A-79
DC222186 SUPPORT, ALTERNATOR 9 2A-53 DC222274 CATALYST 7 2B-79
DC222186 SUPPORT, ALTERNATOR 9 2B-53 DC222276 PUMP, WATER WITH GASKETS 5 2A-63
DC222187 PUMP, OIL WITH DRIVE GEAR 5 2A-57 DC222276 PUMP, WATER WITH GASKETS 5 2B-63
DC222187 PUMP, OIL WITH DRIVE GEAR 5 2B-57 DC222277 KIT, ELEMENT, FILTER, ADBLUE 101 2A-45
DC222188 OUTLET, WATER PUMP 47 2A-63 DC222277 KIT, ELEMENT, FILTER, ADBLUE 101 2B-45
DC222188 OUTLET, WATER PUMP 47 2B-63 DC222278 SENSOR, AIR TEMP/HUMIDITY 164 2A-37
DC222189 FAN, 8-BLADE 5 2A-65 DC222278 SENSOR, AIR TEMP/HUMIDITY 164 2B-37
DC222189 FAN, 8-BLADE 5 2B-65 DC222296 UNIT, ADBLUE METERING 5 2A-43
DC222190 HUB, VISCOUS, HORTON 17 2A-65 DC222296 UNIT, ADBLUE METERING 5 2B-43
DC222190 HUB, VISCOUS, HORTON 17 2B-65 DC222297 FILTER, SOOTH 14 2A-43
OPTIBELT, RIBBED, 2871MM, 9 DC222297 FILTER, SOOTH 14 2B-43
DC222191 42 2A-69
GROOVE DC222297 FILTER 134 2A-45
OPTIBELT, RIBBED, 2871MM, 9 DC222297 FILTER 134 2B-45
DC222191 42 2B-69
GROOVE DC222298 SENSOR, PRESSURE ADBLUE 20 2A-43
DC222192 HOUSING, OIL FILTER/COOLER 5 2A-59 DC222298 SENSOR, PRESSURE ADBLUE 20 2B-43
DC222192 HOUSING, OIL FILTER/COOLER 5 2B-59 DC222299 SENSOR, PRESSURE AIR 17 2A-43
DC222193 COOLER, OIL 86 2A-59 DC222299 SENSOR, PRESSURE AIR 17 2B-43
DC222193 COOLER, OIL 86 2B-59 DC222300 NOZZLE, ABLUE DIFFUSOR HEATER 27 2A-43
DC222195 SHIELD, HEAT TURBOCHARGER 131 2A-33 DC222300 NOZZLE, ABLUE DIFFUSOR HEATER 27 2B-43
DC222195 SHIELD, HEAT TURBOCHARGER 131 2B-33 DC222303 PUMP UNIT, ADBLUE 98 2A-45
DC222196 BRACKET, NOZZLE HOLDER 109 2A-37 DC222303 PUMP UNIT, ADBLUE 98 2B-45
DC222196 BRACKET, NOZZLE HOLDER 109 2B-37 DC222304 INSERT, VALVE, WITH CAP 118 2A-45
DC222197 PINION, 12 TEETH 67 2A-47 DC222304 INSERT, VALVE, WITH CAP 118 2B-45
DC222197 PINION, 12 TEETH 67 2B-47 DC222305 ACCUMULATOR 125 2A-45

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-61
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC222305 ACCUMULATOR 125 2B-45 DC222352 BRACKET 163 2A-43
DC222306 STRAINER 131 2A-45 DC222352 BRACKET 163 2B-43
DC222306 STRAINER 131 2B-45 DC222355 Belt RIBBED-1205MM-8 GR 8-5
DC222307 GASKET 137 2A-45 DC222355 Belt RIBBED-1205MM-8 GR 8-7
DC222307 GASKET 137 2B-45 DC222355 Belt RIBBED-1205MM-8 GR 8-7
DC222308 VALVE, BREATHER 143 2A-45 DC222355 Belt RIBBED-1205MM-8 GR 8-9
DC222308 VALVE, BREATHER 143 2B-45 OPTIBELT, RIBBED, 1202MM, 9
DC222355 42 2B-67
DC222309 VALVE 146 2A-45 GROOVE
DC222309 VALVE 146 2B-45 OPTIBELT, RIBBED, 1202MM, 9
DC222355 43 2A-67
DC222317 VALVE 5 2A-73 GROOVE
DC222317 VALVE 5 2B-73 DC222356 Belt RIBBED 2871MM-11GR 8-5
DC222324 PISTON, WITH CYLINDER LINER, STD 20 2A-23 DC222356 Belt RIBBED 2871MM-11GR 8-7
DC222324 PISTON, WITH CYLINDER LINER, STD 20 2B-23 DC222356 Belt RIBBED 2871MM-11GR 8-7
PISTON, WITH CYLINDER LINER, DC222356 Belt RIBBED 2871MM-11GR 8-9
DC222325 20 2A-23
0.2MM OPTIBELT, RIBBED, 2871MM, 11
DC222356 42 2A-67
PISTON, WITH CYLINDER LINER, GROOVE
DC222325 20 2B-23
0.2MM OPTIBELT, RIBBED, 2871MM, 11
DC222356 42 2B-67
DC222326 INJECTOR, FUEL WITH HEAT SLEEVE 269 2A-13 GROOVE
DC222326 INJECTOR, FUEL WITH HEAT SLEEVE 269 2B-13 DC222357 SENSOR, TEMPERATURE ADBLUE 22 2A-43
DC222327 VALVE, FUEL 121 2A-29 DC222357 SENSOR, TEMPERATURE ADBLUE 22 2B-43
DC222327 VALVE, FUEL 121 2B-29 DC222360 KIT, GASKET, CYL HD WITH OIL FILLER - 2A-15
DC222328 TURBOCHARGER, BORGWARNER 5 2A-33 DC222360 KIT, GASKET, CYL HD WITH OIL FILLER - 2B-15
DC222328 TURBOCHARGER, BORGWARNER 5 2B-33 DC222376 BRACKET, ELECTRICAL CABLE 286 2A-55
DC222329 PIPE, ELBOW LEFT 62 2A-33 DC222376 BRACKET, ELECTRICAL CABLE 286 2B-55
DC222329 PIPE, ELBOW LEFT 62 2B-33 DC222380 TENSIONER, AIRCON PUMP BELT 5 2A-67
DC222330 PIPE, ELBOW RIGHT 62 2A-33 DC222380 TENSIONER, AIRCON PUMP BELT 5 2B-67
DC222330 PIPE, ELBOW RIGHT 62 2B-33 STARTER, DELCO (MITSUBISHI) 12
DC222382 5 2A-47
DC222331 HOUSING, INTAKE MANIFOLD 5 2A-37 TEETH
DC222331 HOUSING, INTAKE MANIFOLD 5 2B-37 STARTER, DELCO (MITSUBISHI) 12
DC222382 5 2B-47
DC222332 SLEEVE, SPACER 74 2A-41 TEETH
DC222332 SLEEVE, SPACER 74 2B-41 DC222400 UNIT,CONTROL (PLD) 5 2A-55
DC222333 HARNESS, HEAT/EXT/CORD DIFFUSER 88 2A-55 HOUSING, THROTTLE, WITH EXH/
DC222402 20 2A-41
DC222333 HARNESS, HEAT/EXT/CORD DIFFUSER 88 2B-55 BRAKE
DC222334 HARNESS, ELECTRICAL ENGINE 104 2A-55 HOUSING, THROTTLE, WITH EXH/
DC222402 20 2B-41
DC222334 HARNESS, ELECTRICAL ENGINE 104 2B-55 BRAKE
DC222336 BRACKET, LINE MOUNTING 254 2A-55 HEAD, CYL, WITH VALVES & C/THROT-
DC222403 5 2A-13
DC222336 BRACKET, LINE MOUNTING 254 2B-55 TLE
DC222337 BRACKET, ELECTRICAL CABLE 260 2A-55 HEAD, CYL, WITH VALVES & C/THROT-
DC222403 5 2B-13
DC222337 BRACKET, ELECTRICAL CABLE 260 2B-55 TLE
DC222338 BRACKET, ELECT/CABLE TO C/CASE 263 2A-55 DC222404 VALVE, INTAKE 53 2A-13
DC222338 BRACKET, ELECT/CABLE TO C/CASE 263 2B-55 DC222404 VALVE, INTAKE 53 2B-13
DC222340 BRACKET, RETURN 57 2A-63 DC222405 KIT, EXHAUST BUTTERFLY 53 2A-41
DC222340 BRACKET, RETURN 57 2B-63 DC222405 KIT, EXHAUST BUTTERFLY 53 2B-41
DC222342 CONTROL UNIT, NOX SENSOR 8 2A-79 DC222415 NOZZLE,MAGNET 2 2C-27
DC222342 CONTROL UNIT, NOX SENSOR 8 2B-79 DC222417 CAP,FILLER,ADBLUE 1 2C-27
DC222344 UNIT, TEMP SENDER UPSTREAM 20 2A-79 DC222418 UNIT,CONTROL MR2 (PLD) B35D 5 2B-55
DC222344 UNIT, TEMP SENDER UPSTREAM 20 2B-79 DC222419 GUIDE, SLEEVE 114 2B-7
DC222345 UNIT, TEMP SENDER DOWNSTREAM 20 2A-79 DC222421 UNIT,CONTROL MR2 (PLD) B40D 5 2B-55
DC222345 UNIT, TEMP SENDER DOWNSTREAM 20 2B-79 DC260058 KIT, PRE-FILTER ELEMENT 2 2C-15
DC222346 NUT, TEMP UNIT 23 2A-79 DC260073 KIT, TERMINAL PARTS 177 2A-51
DC222346 NUT, TEMP UNIT 23 2B-79 DC260073 KIT, TERMINAL PARTS 177 2B-51
DC222347 PLATE, COVER 25 2A-79 DC260091 KIT, LINER WITH PISTON 32 2A-35
DC222347 PLATE, COVER 25 2B-79 DC260091 KIT, LINER WITH PISTON 32 2B-35
DC222348 HOSE, CHARGE AIR 209 2A-37 DC260092 KIT, VALVE CYL/HEAD 70 2A-35
DC222348 HOSE, CHARGE AIR 209 2B-37 DC260092 KIT, VALVE CYL/HEAD 70 2B-35
DC222349 SHEILD, HEAT METERING UNIT 33 2A-43 DC260095 BRUSH SET, CARBON 130 2A-51
DC222349 SHEILD, HEAT METERING UNIT 33 2B-43 DC260095 BRUSH SET, CARBON 130 2B-51
DC222350 BRACKET, AIR LINE 56 2A-43 DC260096 KIT, GASKET WATER PUMP 14 2A-63
DC222350 BRACKET, AIR LINE 56 2B-43 DC260096 KIT, GASKET WATER PUMP 14 2B-63
DC222351 BRACKET, COMPRESSED AIR LINE 75 2A-43 KIT, GASKET DELIVERY & SUCTION
DC260098 11 2A-77
DC222351 BRACKET, COMPRESSED AIR LINE 75 2B-43 PIPE

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


12-62
SECTION 12: INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
KIT, GASKET DELIVERY & SUCTION DC260144 KIT, CONNECTING ROD BEARING, 1.00 56 2A-21
DC260098 11 2B-77
PIPE DC260144 KIT, CONNECTING ROD BEARING, 1.00 56 2B-19
DC260123 SENSOR PLUG KIT 27 2A-79 DC260144 KIT, CONNECTING ROD BEARING, 1.00 56 2B-21
DC260123 SENSOR PLUG KIT 27 2B-79 DC260152 KIT, REPAIR SCREW 170 2A-51
DC260124 KIT, GASKET CYLINDER CRANCASE 182 2A-7 DC260152 KIT, REPAIR SCREW 170 2B-51
DC260124 KIT, GASKET CYLINDER CRANCASE 182 2B-7 DC260163 CHECK VALVE ASSY 130 2A-7
DC260127 KIT, GASKET, CYL HD WITHOUT FILLER - 2A-15 DC260163 CHECK VALVE ASSY 130 2B-7
DC260127 KIT, GASKET, CYL HD WITHOUT FILLER - 2B-15 DC260165 SNAP RING KIT 63 2A-47
CRANKSHAFT, B/END & MAIN BEAR- DC260165 SNAP RING KIT 63 2B-47
DC260132 5 2A-19
INGS DC280029 TOOL, BOX WRENCH WAF 17 1 10-3
CRANKSHAFT, B/END & MAIN BEAR- DC280033 TOOL, IMPACT PULLER INJ/NOZZLES 7 10-3
DC260132 5 2A-21
INGS DC280062 TOOL, REAMER 15 10-5
CRANKSHAFT, B/END & MAIN BEAR- DC280064 TOOL, VALVE GUIDE HOLE 16 10-5
DC260132 5 2B-19
INGS DC280071 TOOL, PISTON RING CLAMPING 6 10-5
CRANKSHAFT, B/END & MAIN BEAR- DC280075 TOOL, PISTON RING PLIERS 7 10-5
DC260132 5 2B-21
INGS DC280088 CRANKING, DEVICE MERC ENGINE 5 10-3
DC260133 KIT, MAIN BEARINGS, STD 50 2A-19 TOOL, WRENCH A/COMPRESSOR
DC260133 KIT, MAIN BEARINGS, STD 50 2A-21 DC280089 1 10-13
BOLT
DC260133 KIT, MAIN BEARINGS, STD 50 2B-19 DC280096 TOOL, GAUGE CYL. PROTRUSION 1 10-5
DC260133 KIT, MAIN BEARINGS, STD 50 2B-21 DC280099 TOOL, DRIFT 2 10-5
DC260134 KIT, MAIN BEARINGS, 0.10 50 2A-19 DC280100 TOOL, INSTALATION S/RING T/CASE 3 10-5
DC260134 KIT, MAIN BEARINGS, 0.10 50 2A-21 DC280103 TOOL, THRUST PIECE 8 10-5
DC260134 KIT, MAIN BEARINGS, 0.10 50 2B-19 DC280106 TOOL, DRIFT 4 10-5
DC260134 KIT, MAIN BEARINGS, 0.10 50 2B-21 DC280127 TOOL, TUBE WRENCH INJ. LINES 2 10-3
DC260135 KIT, MAIN BEARINGS, 0.25 50 2A-19 DC280130 DRIFT, FLYWHEEL TO CRANK GUIDE 5 10-5
DC260135 KIT, MAIN BEARINGS, 0.25 50 2A-21 DC280134 TOOL, PLIERS PISTON RING 13 10-5
DC260135 KIT, MAIN BEARINGS, 0.25 50 2B-19 DC280136 BOLT, COMP. DRIVE GEAR 24MM MERC 17 10-5
DC260135 KIT, MAIN BEARINGS, 0.25 50 2B-21 TOOL A/COMPRESS. CRANKS/
DC260136 KIT, MAIN BEARINGS, 0.50 50 2A-19 DC280139 18 10-5
BLOCKER
DC260136 KIT, MAIN BEARINGS, 0.50 50 2A-21 DC280141 WRENCH, VALVE-ADJUSTMENT MERC 6 10-3
DC260136 KIT, MAIN BEARINGS, 0.50 50 2B-19 DC280147 TOOL, VALVE-LIFTER MERC 12 10-5
DC260136 KIT, MAIN BEARINGS, 0.50 50 2B-21 DC280149 TOOL, FRONT-CRANK SEAL MERC 9 10-5
DC260137 KIT, MAIN BEARINGS, 0.75 50 2A-19 DC280152 TOOL,CRANKS,FRONT SEAL PULLER 10 10-5
DC260137 KIT, MAIN BEARINGS, 0.75 50 2A-21 TOOL, COMPRESSION-RECORDER
DC280155 4 10-3
DC260137 KIT, MAIN BEARINGS, 0.75 50 2B-19 MERC
DC260137 KIT, MAIN BEARINGS, 0.75 50 2B-21 DC280160 TESTER,HARDNESS 11 10-5
DC260138 KIT, MAIN BEARINGS, 1.00 50 2A-19 DC280162 TESTER, COOLING SYSTEM 3 10-3
DC260138 KIT, MAIN BEARINGS, 1.00 50 2A-21 DC280167 OIL CONTAINER, PRIMING LUB. SYST 19 10-7
DC260138 KIT, MAIN BEARINGS, 1.00 50 2B-19 DC280170 VALVE, SEATRING TURNING CUTTER 1 10-11
DC260138 KIT, MAIN BEARINGS, 1.00 50 2B-21 DC280178 TESTER, CHARGE AIR PRESSURE 8 10-3
DC260139 KIT, CONNECTING ROD BEARING, STD 56 2A-19 DC280180 HANDLE, SPRING RETAINER 14 10-5
DC260139 KIT, CONNECTING ROD BEARING, STD 56 2A-21 DC280187 DEVICE, LOCKING AUX COMPRESSOR 43 10-9
DC260139 KIT, CONNECTING ROD BEARING, STD 56 2B-19 DC280189 PUMP, ADBLUE ACCUMULATOR 44 10-9
DC260139 KIT, CONNECTING ROD BEARING, STD 56 2B-21 DT5109 HOSE, 31ID X 50OD SAE J200 1 2C-5
DC260140 KIT, CONNECTING ROD BEARING, 0.10 56 2A-19 DT5109 HOSE 1 2C-9
DC260140 KIT, CONNECTING ROD BEARING, 0.10 56 2A-21 T55224 BUMPER 14 7-49
DC260140 KIT, CONNECTING ROD BEARING, 0.10 56 2B-19
DC260140 KIT, CONNECTING ROD BEARING, 0.10 56 2B-21
DC260141 KIT, CONNECTING ROD BEARING, 0.25 56 2A-19
DC260141 KIT, CONNECTING ROD BEARING, 0.25 56 2A-21
DC260141 KIT, CONNECTING ROD BEARING, 0.25 56 2B-19
DC260141 KIT, CONNECTING ROD BEARING, 0.25 56 2B-21
DC260142 KIT, CONNECTING ROD BEARING, 0.50 56 2A-19
DC260142 KIT, CONNECTING ROD BEARING, 0.50 56 2A-21
DC260142 KIT, CONNECTING ROD BEARING, 0.50 56 2B-19
DC260142 KIT, CONNECTING ROD BEARING, 0.50 56 2B-21
DC260143 KIT, CONNECTING ROD BEARING, 0.75 56 2A-19
DC260143 KIT, CONNECTING ROD BEARING, 0.75 56 2A-21
DC260143 KIT, CONNECTING ROD BEARING, 0.75 56 2B-19
DC260143 KIT, CONNECTING ROD BEARING, 0.75 56 2B-21
DC260144 KIT, CONNECTING ROD BEARING, 1.00 56 2A-19

872400 - B35D/B40D PIN 7.5 iT4/TIER 3B ADT - Dec 2015


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