Masoneilan Valves Sizing and Selection Report

Valve Information Quote Information Customer Information

Quote No / Rev. Project Name INSTALACJA 200 LOTOS

Tag Number 020FV_051 Prepared By Customer GRUPA LOTOS

End User Grupa LOTOS S.A.

Item Number 1 Company RFQ No.

P&ID Number 0200DR17201 Channel Quote No Customer PO

6”-020-P68N-
Service AE Quoting Level End User PO
HCA1H
Quantity 1 Sizing Rev. Deal Machine No

Model 88-21124
ATEX Classification Gas II 2 G Ex h IIC Gb X ATEX Classification Dust -

Hazardous Atmosphere Explosive Atmosphere Application Min / Max Design Temp. 20 / 75 deg C
Min / Max Ambient Temperature -25 / 45 deg C Design / Shut Off Pressure 20.2 / 15.5 bar g

PED Category / Fluid Group 2 / 1 Flow Direction / Leakage Class Flow to Open / IV

ITP ITP-0

Inlet Pipe Size: 6 in Schedule: 40 O.D.: 6.625 Thickness: 0.28

Outlet Pipe Size: 6 in Schedule: 40 O.D.: 6.625 Thickness: 0.28
Fluid Type: Liquid Fluid Name: Water

Sizing Conditions Units Min Norm Max Other

Flow Rate kg/h 7000 40000 200000

Inlet Pressure bar g 15 15 15

Outlet Pressure bar g 6 6 6

Temperature deg C 45 45 45

Viscosity centipoise 0.5004 0.5004 0.5004

Vapor / Critical Pressure bar a 0.09593 / 221 0.09593 / 221 0.09593 / 221

Required CV 2.716 15.52 77.6

Percent Travel 10.34 42.7 77.89

Sound Level dBA < 70 < 70 83

Valve Velocity m/s 0.1076 [O] 0.6151 [O] 3.075 [O]

Valve Type Globe, Reciprocating Valve rated CV 126

In x Body x Out Size 6 x 6 x 6 in Material Group Stainless steel

Rating System ASME Body Material A351 gr CF8M (316 st. st.)
Rating Class CL 300 Body Studs A193 gr B7 with plating
End Connection RF Flanges Body Nuts A194 gr 2H with plating
Packing Material PTFE with carbon fiber Bonnet Type Standard
Packing Endurance / Class / Bellows Material

Trim Type Equal Percent Contoured Seat Type Quick Change

Plug Type Equal Percent Contoured Seat Material 316 St. St. Hard Faced Seat
Plug Material 316 St. St. Hard Faced Seat Stem Material A479 type 316
Retainer / Cage 304 St. St. Bushing Stellite

Type Spring-diaphragm Action Single Acting

Fail Pos. / Air Action Closed / Air to Open Manual Override Side Mounted Handwheel
Model / Size 88 / 16 Spring Range / Travel 75.8-158.5 kPa g / 2 in
Limit Stop Open / Close - 0% / - 0% Supply / Safety Factor Air, 228 kPa g / 1

Tag Manufacturer Masoneilan

Type Digital HART Model SVI 2 AP - 31113121

 Display - Input Signal 4-20 mA

Diagnostic Level Advanced Capacity Standard

Transm. / Switches Position Transmit and Limit Switch Gauges / Sunshade Yes / -
Case Material - Electrical Connection M20
Agency ATEX Protection Method Intrinsic Safety "i / IS"
Protection Description II 1G Ex ia IIC; II 3G Ex ic IIC; T6…T4 Protection Note
Ta = -40°C to T6=60°C, T5=75°C, T4=85°C
Ga/Gc; II 1D Ex ia IIIC T96°C Da
Tubing / Fitting Stainless steel / st.st. double Ferrule Tubing Size (min.) 10x12 mm

Air Set / Gauge 78-40 / 1.5 inch st. st. Additional Accessories No

Factory Notes

Additional Notes Note: Actuator is sized based on the shutoff pressure provided

Body / Actuator Paint System MN Standard CES 1036 Table 1 - PS11 MN Standard CES 1036 Table 1 - PS11

Body / Actuator / Handwheel Color No Paint Masoneilan Standard Masoneilan Standard

September 16, 2021 Template v. 1.06 ValvStream v. 1.0.0.210914

Masoneilan Valves Inspection and Test Plan

Valve Information Quote Information Customer Information

Quote No / Rev. Project Name INSTALACJA 200 LOTOS
Tag Number 020FV_051
Prepared By Customer GRUPA LOTOS
Item Number 1 End User Grupa LOTOS S.A.
Company
RFQ No.
P&ID Number 0200DR17201 Channel Quote No Customer PO
6”-020-P68N-
Service AE Quoting Level
HCA1H
Quantity 1 Sizing Rev. Deal Machine No
Model 88-21124
Designation ITP-0 Standard
Title Control Valve ITP
ITP Design Standard ASME,PED,ATEX
Compliance Notes

Notes

Category Requirement Standard Acceptance Technical Options Components (if applicable) Notes
Criteria Ref
CMTR EN 10204 3.1 / ISO 10474 3.1 EN 10204 / C BODY; BONNET
ISO 10474
CMTR EN 10204 2.2 / ISO 10474 2.2 EN 10204 / C CAGE; NUT,BODY; PLUG
ISO 10474 PIN; PLUG, VALVE; SEAT
RING; STEM, PLUG;
STUD,BODY
CMTR Visual Inspection MSS SP55/
EN 1370/
Material Std
CMTR Std Dimensional Inspection As per
Drawing
CMTR Welding Certification Material C
Spec/CMS
CMTR Part Marking Material
Spec/
Drawing
Sourcing Global Sourcing BODY; BONNET; CAGE;
NUT,BODY; PACKING
FLANGE ; PACKING
FOLLOWER ; PLUG PIN;
PLUG, VALVE; SEAT RING;
STEM, PLUG; STUD,BODY
 ATEX Compliance to ATEX requirements 2014/34/EU

Testing and Hydrostatic Test ASME No CES-1001 C

inspection B16.34/EN Leakage
12266.1/IEC
60534-4/ISA
S 75.19
Testing and Plug / Seat Leakage Test FCI 70.2/IEC - CES-1002 C
inspection 60534-4/EN
1349
Testing and Standard Functional Test IEC60534-4 - CES-1008 C
inspection
Testing and Packing Leakage test IEC60534-4 - CES-1007 C
inspection
Testing and Final Inspection IEC60534-4 - CES-1008
inspection
Cleaning Standard Cleaning -

Packaging Standard Packaging MN Standard

Option Legend

W Witness Point

H Hold Point

R Document Review Point

C Certificate Provided

September 16, 2021 Template v. 1.04 ValvStream v. 1.0.0.210914

Masoneilan Valves Actuator / Stroke Speed Calculation

Report
Valve Information Quote Information Customer Information
Quote No / Rev. Project Name INSTALACJA 200 LOTOS

Tag Number 020FV_051 Prepared By Customer GRUPA LOTOS

End User Grupa LOTOS S.A.

Item Number 1 Company RFQ No.

P&ID Number 0200DR17201 Channel Quote No Customer PO

6”-020-P68N-
Service AE Quoting Level
HCA1H
Quantity 1 Sizing Rev. Deal Machine No

Model 88-21124
Actuator Summary
Type Spring-diaphragm Model 88
Action Single Acting Size 16
Fail Position Closed Spring Range 75.8-158.5 kPa g
Safety Factor [1-2] 1 Stroke / Travel 2 in
Supply Pressure Data Supply Pressure Calculation Shut Off Calculation
kPa Supply pressure required to Shut Off
Available Supply 228 kPa g Required Shut Off 15.5 bar g
450 g
kPa Supply pressure required to Allowable Shut Off by Trim
Required Supply 413.6 kPa g 0 bar g
228 g Allowable Shut Off Limit Or Stem Limit
Actuator Supply Pressure Limit 0 kPa g

Volume Tank Settings Volume Tank Calculations Preload Calculation (Actuator 70)
kPa
Normal Supply Required Volume Tank Required Shut Off 0 kPa g
0g
Transfer Valve Set Pressure kPa Allowable Shut Off by Trim
Selected Volume Tank 0 0 kPa g
0g Limit Or Stem Limit
Tank/Chamber Number of - [0-3] Actuator Limit 0 kPa g
Strokes required
Stability Calculation (Flow to Close applications) Required Thrust/Torque
Available unbalanced area rate of change
Required Thrust/Torque to Open 99.42 lbf
(Kv)

Required Actuator Stiffness (Ks) Required Thrust/Torque to Close 1570 lbf

Available Actuator Stiffness from selected
actuator Required Run

Maximum Stability Dp(largest of all operating

pressure drop) Mechanical Limit

Allowable Thrust/Torque of selected

Available Stability Dp (Ks/Kv) stem/Shaft 7460 lbf

Notes / Warnings

Note: Actuator is sized based on the shutoff pressure provided

Stroke Speed Estimated results

Full Stroke Fill 3 Full Stroke Exhaust 5.5

Full Stroke Fill Curve Full Stroke Exhaust Curve

Full Open / Close performance are different from throttling performance (dead time, overshoot, undershoot) and are not represented here
September 16, 2021 Template v. 1.04 ValvStream v. 1.0.0.210914

Masoneilan Valves Valve Flow Curve

Valve Information Quote Information Customer Information

Quote No / Rev. Project Name INSTALACJA 200 LOTOS

Tag Number 020FV_051 Prepared By Customer GRUPA LOTOS

End User Grupa LOTOS S.A.

Item Number 1 Company RFQ No.

P&ID Number 0200DR17201 Channel Quote No Customer PO

6”-020-P68N-
Service AE Quoting Level
HCA1H
Quantity 1 Sizing Rev. Deal Machine No

Valve Sizing Data

Size / Rating / Class: 6 in ASME CL 300 Valve Model: 88-21124

Rated Cv: 126 Trim Type: Equal Percent Contoured

Min / Max Design Temp.: 20 / 75 deg C Design Pressure: 20.2 bar g

Pipe and Fluid Data

Inlet Pipe Size: 6 in Schedule: 40 O.D. : 6.625 Thickness: 0.28
Outlet Pipe Size: 6 in Schedule: 40 O.D. : 6.625 Thickness: 0.28
Fluid Type: Liquid Fluid Name: Water

Service Conditions
 Legend
Min Norm Max Other Case 5 Case 6 Case 7 Case 8

Sizing Notes

September 16, 2021 Template v. 1.04 ValvStream v. 1.0.0.210914