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Casting Processes-Quiz-Description

The document describes the sand casting process and contains 30 multiple choice questions about it. Sand casting involves creating a mold from sand mixed with a binder, pouring molten metal into the mold, and breaking the mold after solidification to remove the casting. It is commonly used for low-volume production due to its low cost tooling. Some advantages are its ability to produce complex shapes and suitability for large objects, while disadvantages include rough surface finish and limitations to simpler shapes.

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Ytalo Sousa
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118 views8 pages

Casting Processes-Quiz-Description

The document describes the sand casting process and contains 30 multiple choice questions about it. Sand casting involves creating a mold from sand mixed with a binder, pouring molten metal into the mold, and breaking the mold after solidification to remove the casting. It is commonly used for low-volume production due to its low cost tooling. Some advantages are its ability to produce complex shapes and suitability for large objects, while disadvantages include rough surface finish and limitations to simpler shapes.

Uploaded by

Ytalo Sousa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Casting Processes

Casting Processes: Sand Casting Process Quiz

Question 1. What is the primary purpose of the sand casting process?

a) To create intricate jewelry


b) To manufacture plastic parts
c) To produce solid metal objects
d) To shape glassware

Question 2. In sand casting, what is the material used to create the mold?

a) Steel
b) Ceramic
c) Sand mixed with resin
d) Wax
Question 3. Which of the following is NOT a step in the sand casting process?

a) Pouring molten metal into the mold


b) Creating a wax pattern
c) The sand mold is broken open after the cast
d) Applying high pressure to the mold

Question 4. What is the role of the pattern in sand casting?

a) It creates the mold cavity in the sand


b) It holds the mold together
c) It provides a rough surface finish to the casting
d) It melts during the casting process

Question 5. What happens to the mold after the molten metal is poured into it?

a) It is discarded
b) It is heated to high temperatures
c) It is broken to remove the casting
d) It is reused for future castings

Question 6. Which of the following is a limitation of sand casting?

a) Excellent dimensional accuracy


b) Smooth surface finish
c) Limited to simple shapes
d) High production rates

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Question 7. What is the main advantage of sand casting for low-volume
production?

a) Low cost
b) High accuracy
c) Rapid production
d) Intricate designs

Question 8. Which type of sand is commonly used for sand casting?

a) Play sand
b) Fine-grain sand
c) Green sand
d) Beach sand

Question 9. Which casting process is known for its ability to create complex and
detailed shapes?

a) Die casting
b) Permanent mold casting
c) Sand casting
d) Investment casting

Question 10. What is the purpose of the gating system in sand casting?

a) To control the temperature of the mold


b) To create a vent for gases to escape
c) To regulate the flow of molten metal into the mold
d) To remove excess moisture from the mold

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Question 11. Which casting process involves the use of a ceramic shell?

a) Die casting
b) Sand casting
c) Investment casting
d) Centrifugal casting

Question 12. What is the primary advantage of investment casting over sand
casting?

a) Lower cost
b) Faster production
c) Better surface finish and dimensional accuracy
d) Suitable for large objects

Question 13. Which type of mold is used in sand casting?

a) Hollow mold
b) Ceramic mold
c) Metal mold
d) Sand mold

Question 14. Which of the following metals can be cast using the sand casting
process?
a) Platinum
b) Copper
c) Tungsten
d) Titanium

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Question 15. Which step of the sand casting process involves removing excess
sand and refining the casting's appearance?

a) Coating
b) Melting
c) Shakeout
d) Pouring

Question 16. In sand casting, what is the purpose of "ramming" the sand?

a) To create a smooth surface finish


b) To shape the mold cavity
c) To cool down the mold
d) To remove excess moisture from the sand

Question 17. Which casting process uses a rotating mold to create cylindrical
shapes?

a) Die casting
b) Investment casting
c) Centrifugal casting
d) Sand casting

Question 18. What is the primary advantage of sand casting for creating large
objects?

a) High precision
b) Low cost
c) Fast production
d) Minimal finishing required

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Question 19. What is the primary disadvantage of sand casting in terms of
surface finish?

a) Smooth surface
b) Rough surface
c) Mirror-like finish
d) Polished appearance

Question 20. Which of the following is NOT a type of sand casting mold?

a) Green sand mold


b) Dry sand mold
c) Wet sand mold
d) Ceramic sand mold

Question 21. What is the purpose of the sprue in sand casting?

a) To provide a smooth surface finish


b) To create a vent for gases to escape
c) To regulate the flow of molten metal
d) To heat the mold cavity

Question 22. Which step follows the creation of the mold in the sand casting
process?

a) Melting the metal


b) Pouring the metal
c) Breaking the mold
d) Removing the pattern

Question 23. In sand casting, why is the mold coated with a refractory material?

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a) To provide color to the casting
b) To help improve the surface finish of the final casting
c) To prevent the sand from sticking to the casting
d) To regulate the temperature of the mold

Question 24. What type of sand is mixed with a binder to create green sand for
casting?

a) Silica sand
b) Fine sand
c) Beach sand
d) Garnet sand

Question 25. Which type of sand casting mold is commonly used due to its ability
to withstand high temperatures?

a) Green sand mold


b) Ceramic sand mold
c) Dry sand mold
d) Wet sand mold

Question 26. What is the term for the process of removing the casting from the
mold?

a) Melting
b) Pouring
c) Shakeout
d) Coating

Question 27. Which of the following is an advantage of sand casting?

a) Suitable for high-volume production

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b) Limited complexity of shapes
c) Low tooling costs
d) Excellent surface finish

Question 28. In sand casting, what is the purpose of the riser?

a) To improve the mold's strength


b) To provide structural support to the mold
c) To allow gases to escape from the mold
d) To provide extra molten metal for solidification

Question 29. Which of the following metals has a relatively low melting point and
is commonly cast using sand casting?

a) Aluminum
b) Titanium
c) Steel
d) Tungsten

Question 30. What is the last step in the sand casting process before the casting
is ready for use?

a) Breaking the mold


b) Coating the mold
c) Pouring the metal
d) Removing the pattern

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