Model Buster VI and VI--ST

Carcass Splitting Band Saw

EQUIPMENT TABLE OF
SELECTION . . . . . . . . . . . Ordering No. CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page

Buster VI Band Saw • Notice to Employer and Safety

see Table 1 . . . . . . . . . . . . . . . page 11
Director . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Buster VI--Stretched
see Table 1 . . . . . . . . . . . . . . . page 11 • Notice to Operators, Maintenance
Spring Balancer and Cleanup Personnel . . . . . . . . . . . . . . . . . . . 3
Buster VI . . . . . . . . . . . . . . . . 4042042 • Parts Diagram and List . . . . . . . . . . . . . . . . . . . . 4
Buster VI--Stretched . . . . . . 4042051
Blade • Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Buster VI Standard . . . . . . 1023099 • Installation Instructions . . . . . . . . . . . . . . . . . . . 14
Buster VI Extended Life . . . 1023618
• Operating Instructions . . . . . . . . . . . . . . . . . . . . 14
Buster VI--Stretched Std . . 1023158
Buster VI--St Extended Life 1023626 • Maintenance Instructions . . . . . . . . . . . . . . . . . 15

JARVIS
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
 notice to employer
and safety director
Model Buster VI and VI--ST page 2 of 16

Keep hands clear.

NOTICE TO EMPLOYER AND SAFETY DIRECTOR

AVOID INJURY

1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow the procedure outlined in this brochure.
3. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.
4. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
5. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
6. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
7. Follow our installation and maintenance instructions for proper installation and care of the tool.
8. Avoid injury. Do not permit the tool to be misused.
9. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.

JARVIS
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
notice to operators, maintenance
and cleanup personnel
page 3 of 16 Buster VI and VI--ST

Keep hands clear.

NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL

REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR

1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before making any blade changes.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before performing any repairs or maintenance.
3. Disconnect the power supply -- or have the power supply disconnected -- in accordance with OSHA’s
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the power supply when the tool is not in use.
5. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the
tool when it is connected to the power supply.
6. Test the tool prior to use or daily. Depress each trigger separately and the tool should not start. Depress
one trigger, then pause one second and depress the other trigger and the tool should not start. Repeat
this procedure reversing the triggers. Depress both triggers simultaneously and the tool should start.
With the tool running, release one trigger and the tool should stop. Continue holding the depressed
trigger and then depress the other trigger. The tool should not start. Repeat this procedure holding
the other trigger. If the tool malfunctions, remove it from service and report or repair it immediately.
7. Test the door interlocks prior to use or daily. Open both the idler and drive end doors individually be-
fore depressing both triggers simultaneously. The tool should not start with either or both doors open.
If the tool malfunctions, remove it from service and report or repair it immediately.
8. Never depress the trigger(s) unless you want to use or test the tool.
9. Never make modifications or alterations to the tool. Replace any missing or illegible labels.

JARVIS ® PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
 parts diagram and list
Model Buster VI and VI--ST page 4 of 16

Figure A
* Optional position of top handle *
ITEM PART NO. PART NAME QTY
1 1061639 Frame Rail, Buster VI 1 ITEM PART NO. PART NAME QTY
1061752 Frame Rail, Buster VI--ST 25 1035520 Manifold Gasket 1
2 1061641 Spray Tube, Buster VI 1 26 1061673 Pipe from items 23 to 27 1
1061754 Spray Tube, Buster VI--ST 27 1050242 Male Connector 1
3 1035491 O--ring 4 28 1071272 Front External Manifold 1
4 1061638 Hot Water Pipe, Buster VI 1 29 1055998 Hex Head Screw 2
1061753 Hot Water Pipe, B VI--ST 30 1051293 Male Connector 4
5 page 6 Idler End 31 1071273 Plastic Tubing 1.6 ft
6 1004301 Washer 6 32 1071271 Rear External Manifold 1
7 1055921 Hex Head Screw 4 33 1055954 Hex Head Screw 2
8 1055604 Hex Head Screw 6 34 1050489 Pipe Nipple 2
9 page 9 Top Handle 35 1022212 Ball Valve 2
10 1028040 Pin and Shackle Link Assy. 1 36 1050484 Fitting, Hose to Pipe 2
11 1001049 Wire with Molded Plug 2 37 1055610 Hex Head Screw 1
12 1061642 Junction Box 1 38 1004304 Washer 1
13 1063220 Cord Connector 1 39 page 8 Rear Handle
14 1042334 Hanger Bracket, Buster VI 1 40 1035480 Rear Handle Gasket 1
(includes 3 item 15) 41 page 5 Drive End
1042371 Hanger Bracket, B VI--ST 42 1042350 Handle Mounting Bracket 1
(includes 2 item 15) 43 1050612 Nozzle 2
15 1055938 Socket Set Screw 3 44 1035309 O--ring 4
16 1007302 Hex Lock Nut 1 45 1017081 Danger Label 1
17 1032430 Hanger Link 1 46 1055616 Cheese Head Screw 4
18 1036220 Hanger Bushing 1 47 1055872 Hex Head Screw 2
19 1021383 Flanged Bearing 1 48 1061646 Manifold 1
20 1055922 Hex Head Screw 1 49 1055925 Hex Head Screw 2
21 1055930 Hex Head Screw 1 50 1061645 Manifold 1
22 1055928 Hex Head Screw 2 51 1050604 Pipe Nipple 1
23 1050232 Male Elbow 1 52 1061644 Manifold 1
24 1055927 Hex Head Screw 4 53 1055924 Oval Head Screw 3

JARVIS
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
parts diagram and list
page 5 of 16 Buster VI and VI--ST

Figure B
Drive End

* not used in current tools

** Tighten to 60--65 lbf--ft
81--88 N--m
Tool 8039119 is available
ITEM PART NO. PART NAME QTY
33 1055894 Socket Head Cap Screw 1
** 34 1068008 Door Latch Socket 1
35 1004020 Washer 1
36 1055923 Socket Head Cap Screw 2
37 1035245 O--ring 2
38 1054146 Oil Access Plug 2
* 39 1035308 O--ring 1
40 1054147 Sight glass 1
ITEM PART NO. PART NAME QTY 41 1035492 Oil Seal 2
1 1055917 Flat Head Screw 9 42 1036221 Sealing Ring, 1.18 in. I.D. 1
2 1006052 Door Locking Knob 1
3 1014154 Wave Spring 1 43 1064039 Rotor 1
4 1002362 Drive End Door, Buster VI 1 44 1021382 Ball Bearing 1
1002394 Drive End Door, B VI--ST 45 1014139 Wave Spring 1
5 1032434 Rear Door Fill Plate 1 46 page 12 Housing and Stator 1
6 1013238 Retaining Ring 1 47 1051151 Threaded Fitting 2
7 1055915 Cheese Head Screw 3 48 1035494 O--ring 1
8 1053011 Door Latch Pawl 1 49 1046048 Frame, Buster VI 1
9 1067020 Hinge 1 1046052 Frame, Buster VI--ST
10 1055873 Flat Head Screw 4
11 1055612 Socket Head Cap Screw 3 50 1055926 Socket Head Cap Screw 2
12 1032435 Bearing Retaining Plate 1 51 1050605 Drain Fitting 1
13 1021385 Ball Bearing 1 52 1055609 Hex Head Screw 4
14 1013241 Retaining Ring 1 53 1061643 Blade Wear Disc 2
15 1042331 Door Switch Bracket 1 54 1055916 Flat Head Screw 2
16 1005114 Door Interlock Switch 1 55 1021384 Ball Bearing 1
17 1055920 Cheese Head Screw 2 56 1013240 Retaining Ring 1
18 1055932 Socket Head Cap Screw 1 57 1013239 Retaining Ring 1
19 1058078 Backup Blade Guide 1
20 1006055 Guide Locking Knob 1 58 1026173 Drive Gear with sealing ring 1
21 1055828 Oval Head Screw 1 59 1036265 Sealing Ring, 0.88 in. I.D. 1
22 1058061 Blade Guide 2 60 1021386 Ball Bearing 1
23 1055931 Cheese Head Screw 8 61 1035209 O--ring 1
24 1032448 Guide Filler Plate 1 62 1002358 Drive End Gear Cover 1
1032814 Guide Filler Plate, BVI--ST 63 1055755 Hex Head Screw 6
25 1036219 Guide Pivot Bushing 1 64 1057060 Drive Wheel (standard) 1
26 1058142 Rear Blade Guide 1 1057103 Drive Wheel Grooved (opt)
1058220 Rear Blade Guide, BVI--ST
27 1014059 Spring 1 65 1007301** Lock Nut 1
28 1010417 Guide Locking Pin 1 66 1055936 Hex Head Screw 4
29 1055918 Flat Head Screw 2 67 1010402 Dowel Pin 2
30 1032431 Rear Guide Wear Plate 1 3058070 Drive End Guide Pkg, BVI
31 1004304 Washer 1 3058102 Drive End Guide Pkg, BVI--ST
32 1055929 Hex Head Screw 1 (items 18--32)

JARVIS ® PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
 parts diagram and list
Model Buster VI and VI--ST page 6 of 16

Figure C
Idler End

ITEM PART NO. PART NAME QTY

ITEM PART NO. PART NAME QTY
1 1006052 Door Locking Knob 1
2 1014154 Wave Spring 1 22 1055919 Socket Head Cap Screw 2
3 1002356 Idler End Door 1 23 1055918 Flat Head Screw 2
24 1055920 Cheese Head Screw 2
4 1013238 Retaining Ring 1
25 1005114 Door Interlock Switch 1
5 1053011 Door Latch Pawl 1
26 1042331 Door Switch Bracket 1
6 1055915 Cheese Head Screw 3 27 1010417 Guide Locking Pin 1
7 1055613 Hex Head Screw 6 28 1014059 Spring 1
8 page 7 Idler Wheel Assembly 29 1036219 Guide Pivot Bushing 1
9 1058143 Slide Plate Guide 2 30 1055932 Socket Head Cap Screw 1
10 1029328 Slide Rail Spacer 2 31 1058078 Backup Guide 1
11 1055916 Flat Head Screw 2 32 1006055 Guide Locking Knob 1
12 1061643 Blade Wear Disc 2 33 1055828 Oval Head Screw 1
13 1055894 Socket Head Cap Screw 1 34 1058141 Front Blade Guide 1
14 1068008 Door Latch Socket 1 35 1032448 Guide Filler Plate 1
15 1004020 Washer 1 36 1055931 Cheese Head Screw 8
16 1055929 Hex Head Screw 1 37 1058061 Blade Guide 2
17 1004304 Washer 1 38 1055873 Flat Head Screw 4
18 1041035 T. Knob and Manifold Block 1 39 1067020 Hinge 1
19 1010402 Dowel Pin 2 40 1055917 Flat Head Screw 7
20 1050612 Nozzle 2 3058071 Idler End Guide Package
21 1032425 Front Guide Wear Plate 1 (items 27--37)

JARVIS
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
parts diagram and list
page 7 of 16 Buster VI and VI--ST

**

Figure D
Idler Wheel

** Tool 8039201 is available.

ITEM PART NO. PART NAME QTY
1 1038006 Grease Fitting 1
2 1055828 Oval Head Screw 3
3 1002357 Idler Wheel Cover 1
4 1035163 O--ring 1
5 1007298 Lock Nut 1
6 1004300 Lock Nut Washer 1
7 1004295 Cup Washer 1
8 1021381 Roller Bearing Cup & Cone 2
9 1013141 Retaining Ring 1
10 1057061 Idler Wheel 1
11 1035497 Oil Seal 1
12 1020264 Idler Wheel Shaft 1
13 1042329 Idler Shaft Yoke 1
14 1055894 Socket Head Cap Screw 4
15 1042330 Slide Plate 1
16 1010401 Dowel Pin 2
17 1041034 Torque Knob Block 1
18 1055752 Hex Head Screw 2
19 1054142 Yoke Adjusting Screw 1
20 1007299 Hex Nut 1

JARVIS ® PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
 parts diagram and list
Model Buster VI and VI--ST page 8 of 16

Figure E
Rear Handle

*
*
*
*

* not used in current tools *

ITEM PART NO. PART NAME QTY

1 1055746 Socket Head Cap Screw 4
2 1011248 Strain Relief Connector 3 *
3 1001088 Electric Cord, 20 ft 1
4 1063209 Twist Lock Plug 1 ITEM PART NO. PART NAME QTY
5 1011262 Strain Relief Connector 1 29 1063869* Terminal Strip, 42V 1
6 1005112 Safety Kill Switch 1 30 1035490* Enclosure Gasket 1
7 1021379 Bushing 2 31 1002492* Enclosure Cover with studs 1
8 1054152 Threaded Plug 1 32 1055915* Cheese Head Screw 5
9 1035123 Trigger Switch Boot 1 33 1055616 Cheese Head Screw 4
10 1019158 Rear Handle with item 7 1 34 1017188 Information Label 1
11 1013242 Retaining Ring 1 1017401 Information Label, CE
12 1021378 Flanged Bearing 2 35 1017085 Danger Label (included 1
13 1018134 Trigger Lever with items 12 1 with items 31 and 37)
14 1010396 Trigger Pivot Pin 1 36 1055167 Cheese Head Screw 5
15 1063148 Safety Kill Switch Boot 1 37 1002464 Enclosure Cover 1
16 1016354 Switch Housing with item 17 1 38 1035613 Enclosure Gasket 1
39 1063923 Terminal Rail 1
17 1035012 O--ring 1
40 1004247 External Lock Washer 2
18 1055942 Cheese Head Screw 2
41 1055200 Pan Head Screw 2
19 1004302 Washer 4
42 1063496 Yel/Green Term. Block (#12) 1
20 1005114 Electric Switch 1 43 1063363 Terminal Marker 10
21 1042345 Switch Mounting Bracket 1 44 1063494 Grey Terminal Block (#10) 4
22 1007300 Hex Nut 2 45 1063520 Grey Terminal Block (#3) 3
23 1013198 Retaining Ring 1 46 1063521 Yel/Green Term. Block (#3) 1
24 1039051 Plunger 1
25 1014119 Spring 1 3019227 Rear Handle Assembly
26 1013197 Retaining Ring 1 (items 2--26 and 35--46)
27 1007318* Hex Nut 2 3005041 Replacement Switch Assy
28 1004227* Internal Lock Washer 2 (includes items 16--26)

JARVIS
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
parts diagram and list
page 9 of 16 Buster VI and VI--ST

Figure G
Torque Knob

Torque wrench nut adapter 8030056

Torque wrench 8039138
Set to slip at 50--55 lbf--in / 68--75 N--m

ITEM PART NO. PART NAME QTY

1 1055908 Socket Head Cap Screw 4
2 1042333 Handle Mounting Bracket 1
3 1035282 O--ring 1
4 3005030 Switch Assembly 1
5 1019160 Front Handle 1
6 1063220 Electrical Connector 1
7 1010395 Threaded Pin 2
8 1014097 Spring 1
9 1018113 Trigger Lever with item 10 1
10 1021314 Bushing 1
3019163 Top Handle Assembly
11 1013244 Retaining Ring 1
12 1020265 Torque Knob Shaft 1
13 1030067 Key 1
14 1021259 Inner Bearing Race 1
15 1035163 O--ring 1
16 1007274 Hex Nut 1
Figure F 17 1006054 Torque Knob 1
Top Handle 18 1039024 Ball Plunger 8
19 1021106 Roller Bearing 1
20 1002239 Torque Knob Cover 1
21 1055931 Cheese Head Screw 2
3006008 Torque Knob Assembly
(includes items 11--21)

JARVIS ® PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
 parts diagram
Model Buster VI and VI--ST page 10 of 16
Figure H
Control Box

Control Box all Voltages

see Table 1

JARVIS
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
parts list
page 11 of 16 Buster VI and VI--ST

Table 1
Saw Voltage / Hz 42v/50 115v/50 208v/60 220v/50 380v/50 415v/50 460v/60 575v/60
230v/60 380v/60
Saw Part Number 4006100 4006101 4006109 4006102 4006104 4006106 4006107 4006108
Buster VI 4006103 4006105
Saw Part Number 4006140 4006141 4006142 4006144 4006146 4006147 4006148
Buster VI-- Stretched 4006192 4006143 4006145
Control Box Number 3016216 3063158 3063157 3063135 3063158 3063134 3063133 3063132
Item Name Part Number
No.
1 Electric Enclosure 1016418 1016449 1016449 1016449 1016449 1016449 1016464 1016464
2 Terminal Rail 1042338 1063522 1063522 1063522 1063522 1063522 1063522 1063522
3 Pan/Phil Head Screw 1055803 1055803 1055803 1055803 1055803 1055803 1055010 1055010
4 Lock Washer 1004247 1004247 1004247 1004247 1004247 1004247 1004022 1004022
5 Mounting Plate 1032391 1032450 1032450 1032450 1032450 1032450 1032446 1032446
6 Gray Terminal Block 1063494 1063494 1063494 1063494 1063494 1063494 1063494 1063494
7 Terminal Marker 1063363 1063363 1063363 1063363 1063363 1063363 1063363 1063363
8 Fuse Terminal Block 1063390 1063390 1063390 1063390 1063390 1063390 1063455 1063455
9 Terminal Marker 1063456 1063456 1063456 1063456 1063456 1063456 1063456 1063456
10 Fuse 1063389 1063534 1063743 1063743 1063743 1063743 1063348 1063348
11 Blue Terminal Block 1063495 N/A N/A N/A 1063495 1063495 1063495 1063495
12 Yellow/Green Terminal Block 1063496 1063496 1063496 1063496 1063496 1063496 1063496 1063496
13 Pan Head Screw 1055910 1055910 1055910 1055910 1055910 1055910 1055910 1055910
14 Lock Washer 1004227 1004227 1004227 1004227 1004227 1004227 1004227 1004227
15 Locking Nut 1007266 1007266 1007266 1007266 1007266 1007266 1007266 1007266
16 Cord Connector 1011262 1011262 1011262 1011262 1011262 1011262 1011262 1011262
17 Locking Nut 1007256 1007266 1007266 1007266 1007266 1007266 1007266 1007266
18 Cord Connector 1011249 1011262 1011262 1011262 1011262 1011262 1011262 1011262
19 Overload Relay 1063631 1072103 1072119 1072119 1072117 1072117 1072117 1072116
20 Contactor 1063385 1072129 1072125 1072126 1072126 1072122 1072121 1072121
21 ATD Fuse 1063862 1072091 1063862 1063862 1063862 1063862 1072091 1072091
22 ATD Circuit Board 1072072 1072072 1072072 1072072 1072072 1072072 1072071 1072071
23 Fork Terminal 1063502 1063502 1063502 1063502 1063502 1063502 1063502 1063502
24 Cord Connector (2) 1011248 1011248 1011248 1011248 1011248 1011248 1011248 1011248
25 Locking Nut 1007249 1007249 1007249 1007249 1007249 1007249 1007249 1007249
26 Spacer 1029445 1029445 1029445 1029445 1029445 1029445 1029445 1029445
27 Plastic Pan Head Screw 1073072 1073072 1073072 1073072 1073072 1073072 1073072 1073072
28 Lock Washer 1004244 1004244 1004244 1004244 1004244 1004244 1004244 1004244

JARVIS ® PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
 parts list and
wiring information
Model Buster VI and VI--ST page 12 of 16

Table 1 Continued
Item Name 42v/50 115v/50 220v/50 380v/50 415v/50 460v/60 575v/60
No. 208v/60 230v/60 380v/60
29 Connection Diagram 1017265 1017251 1017264 1017250 1017263 1017249 1017248 1017247
30 Box End Signal Cord 1001089 1001089 1001089 1001089 1001089 1001089 1001089 1001089
31 Danger Label 1017085 1017085 1017085 1017085 1017085 1017085 1017085 1017085
32 Box End Signal Connector 1063208 1063208 1063208 1063208 1063208 1063208 1063208 1063208
33 Box End Power Cord N/A 1001097 1001097 1001097 1001097 1001097 1001097 1001097
34 Box End Power Connector N/A 1063506 1063506 1063506 1063547 1063547 1063547 1063599
X Amp Setting on Starter (D) 16.5 9.1 8.2 5.0 4.6 4.1 3.3
45 Housing and Stator 3008179 3008180 3008181 3008182 3008184 3008186 3008187 3008188
pg. 5 3008183 3008185

Wiring Information for 5 wire system / 42 Volt Motor

JARVIS
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
parts list and
wiring information
page 13 of 16 Buster VI and VI--ST

Wiring Information for 4 wire system

see Table 2

Table 2
Item Name 42v/50 115v/50 208v/60 220v/50 380v/50 415v/50 460v/60 575v/60
No. 230v/60 380v/60
1 Tool End Power Connector N/A 1063505 1063505 1063505 1063532 1063532 1063532 1063600
2 Tool End Power Cord 1001111 1001046 1001046 1001046 1001046 1001046 1001046 1001046
3 Ground Wire N/A 1001158 1001158 1001158 1001158 1001158 1001158 1001158
4 Ground Lug N/A 1063593 1063593 1063593 1063593 1063593 1063593 1063593
5 Terminal Strip, Junction Box 1063592 1063592 1063592 1063592 1063592 1063592 1063592 1063592
6 Terminal Strip, Top Handle 1063728 1063728 1063728 1063728 1063728 1063728 1063728 1063728
7 Wire Ring Tongue 1063080 1063080 1063080 1063080 1063080 1063080 1063080 1063080

JARVIS ® PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
 specifications, installation
and operation instructions
Model Buster VI and VI--ST page 14 of 16

SPECIFICATIONS 4.1 Adjust the balancer to the operators’ preference.

Motor Power 3 hp 2237 W 5 Adjust the saw hanger. Refer to Figure A, page 4.
Operating Voltage/Hz 5.1 To adjust the front/back tilt of the saw, loosen
all voltages and frequencies available the two bracket mounting screws (item 22) and
Capacity slide the hanger bracket (item 14) forward to
Sows 200 / hour raise the front of the saw, or rearward to lower
Hogs 400 / hour the front of the saw.
Control Handles Dual Anti--tie Down Electric 5.2 To adjust the saw to cut straight down the
Distance between guides backbone, loosen the hex lock nut (item 16) and
Buster VI 17.1 in 435 mm move the hanger link (item 17) to the left to
Buster VI--ST 23.1 in 594 mm make the saw cut more to the left. Move the
Blade Length hanger link to the right to make the saw cut more
Buster VI 112 in 2845 mm to the right.
Buster VI--ST 123.7 in 3142 mm 6 Connect the hot and/or cold water supply. Refer to
Overall Length Figure A, page 4 and Figure B, page 5 as noted.
Buster VI 51 in 1295 mm 6.1 Attach the hot and cold water supplies to the
Buster VI--ST 57.2 in 1454 mm appropriate fittings (item 36, fig. A).
Height (of front housing) 12 in 305 mm
6.2 Attach a drain hose to the saw drain fitting (item
Weight 51, fig. B).
Buster VI 124 lbs 56 kg
Buster VI--ST 138 lbs 63 kg
OPERATION INSTRUCTIONS
Vibration less than (<) 128 dB < 2.5 m/sec2
Noise (<) 83 dB ALWAYS DISCONNECT THE POWER SUPPLY IN
ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT
INSTALLATION INSTRUCTIONS PROCEDURES (29 CFR 1910.147) BEFORE
PERFORMING ANY MAINTENANCE OR REPAIRS.
ALWAYS DISCONNECT THE POWER SUPPLY IN
ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT
1 Turn on the power.
PROCEDURES (29 CFR 1910.147) BEFORE 2 Prior to use or daily, perform the following tests:
PERFORMING ANY MAINTENANCE OR REPAIRS. Refer to Figure A, page 4, Figure B, page 5 and Figure
ALL WIRING MUST BE DONE IN ACCORDANCE C, page 6 as noted.
WITH NATIONAL, STATE AND LOCAL ELECTRICAL 2.1 Make sure that the dual anti--tie down control
CODES. handles (the top and rear handles, items 9 and
1 Install the electrical control box in a dry overhead 39, fig. A) and the door interlock switches (item
location that will not be subject to wash down. 16, fig. B and item 25, fig. C) are functioning
2 Wire the electrical control box as shown on diagram properly. Depress each trigger separately and
inside door of control box. the tool should not start. Depress one trigger,
2.1 Install transformer between tool and control box then pause one second and depress the other
if required. trigger and the tool should not start. Repeat this
2.2 Attach the saw power cable to the control box or procedure reversing the triggers. Depress both
transformer, as required. triggers simultaneously (within one half second
of each other) and the tool should start. With the
3 Install the saw balancer above the work station on a
tool running, release one trigger and the tool
trolley.
should stop. Continue holding the depressed
3.1 Ensure that the trolley has sufficient travel to trigger and then depress the other trigger. The
allow the Buster VI to reach the entire work area. tool should not start. Repeat this procedure
4 Suspend the Buster VI from the balancer. holding the other trigger.

JARVIS
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
operation and
maintenance instructions
page 15 of 16 Buster VI and VI--ST
2.2 Open both the idler and drive end doors features prior to use or daily. Depress each
individually before depressing both triggers trigger separately and the tool should not start.
simultaneously. The tool should not start with Depress one trigger, then pause one second and
either or both doors open. If the tool depress the other trigger and the tool should not
malfunctions, remove it from service and report start. Repeat this procedure reversing the
the problem to your supervisor immediately. triggers. Depress both triggers simultaneously
2.3 Make sure that the Buster VI moves freely on its (within one half second of each other) and the
balancer. tool should start. With the tool running, release
one trigger and the tool should stop. Continue
3 Making the cut.
holding the depressed trigger and then depress
If an elevating platform is used, the operator can
the other trigger. The tool should not start.
keep the Buster VI in an horizontal position during
Repeat this procedure holding the other trigger.
most of the cut.
Open both the idler and drive end doors
Avoid using force on the saw; instead, guide the
individually before depressing both triggers
Buster VI.
simultaneously. The tool should not start with
Step 3.1 is necessary only during the operator’s
either or both doors open. If the tool
training period. Experienced operators may omit
malfunctions, repair or remove it from service
Step 3.1.
immediately.
3.1 Mark the center of the backbone with a knife.
1.2 Clean and check the blade guides. Refer to Figure
3.2 Start the Buster VI. B, page 5.
3.3 Saw through the tail bone. 1.2.1 Remove the hex head screw (item 32) and
3.3.1 The idler end of the saw should be pointing washer (item 31) from the saw.
upward.
1.2.2 Remove the blade guide assembly from the
3.4 When the tail bone contacts the rail portion of saw (items 18 -- 30).
the Buster VI, saw until the bone splits apart.
1.2.3 Remove the six (6) cheese head screws
3.5 Saw through the loin area. (item 23) and the blade guides (item 22)
3.5.1 The Buster VI should be horizontal during from the blade guide assembly.
this portion of the cut.
1.2.4 Remove the socket head cap screw (item 18)
3.6 Saw through the shoulder and neck areas. and the backup blade guide (item 19).
3.6.1 The idler end of the saw should be pointing Rotate or replace the backup blade guide.
downward during this portion of the cut. 1.2.5 Rotate or replace the blade guides (item 22).
Re--install the blade guides.
MAINTENANCE INSTRUCTIONS
1.2.6 Insert a 0.022 inch (0,56 mm) feeler gage
ALWAYS DISCONNECT THE POWER SUPPLY IN between the blade guides. Apply light
ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT pressure to the blade guides and tighten the
PROCEDURES (29 CFR 1910.147) BEFORE cheese head screws.
PERFORMING ANY MAINTENANCE OR REPAIRS. 1.2.7 Re--install the blade guide assembly on the
saw.
1 DAILY. Refer to Figure A, page 4, Figure B, page 5 and
1.3 Check the rear wheel. Refer to Figure B, page 5.
Figure C, page 6 as noted.
1.1 The Jarvis Buster VI is equipped with dual 1.3.1 Tighten the rear wheel lock nut (item 65) to
anti--tie down control handles (the top and rear 60--65 lbf--ft / 81--88 N--m. Jarvis wrench
handles, items 9 and 39, fig. A) and door 8039119 is available.
interlock switches (item 16, fig. B and item 25, 1.4 Check the front idler wheel. Refer to Figure D,
fig. C). Check for the correct operation of these page 7.

JARVIS ® PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
 maintenance instructions
Model Buster VI and VI--ST page 16 of 16

1.4.1 The front idler wheel (item 10) utilizes visible. Pour light (<10W, ISO 22) oil onto
adjustable tapered roller bearings (roller the balls.
bearing cup and cone, item 8). If play in the 2.1.8 Using a wooden or plastic dowel, work each
bearings is present, adjust the bearing lock ball plunger up and down to lubricate the
nut (item 5). springs.
1.4.2 Remove the three oval head screws (item 2)
2.1.9 Apply Jarvis 1315 White Grease to threads
and remove the front idler wheel cover (item
of each ball plunger and to the roller bearing
3).
(item 19).
1.4.3 Straighten the bearing lock nut washer tab
(item 6) and tighten the lock nut (item 5) 2.1.10 Re--install the shaft assembly (items
until play disappears. Back off lock nut 1/8 12--16). Rotate the torque knob shaft until
turn. you feel the ball plungers align with the
1.4.4 Bend the appropriate lock nut washer tab holes of the inner bearing race (item 14).
back into a slot on the lock nut. 2.1.11 Tighten the torque knob to 50--55 lbf--in /
1.4.5 Re--install front idler wheel cover and oval 68--75 N--m. Torque wrench nut adapter
head screws. 8030056 and torque wrench 8039138 are
1.4.6 Apply USDA approved wheel bearing available.
grease through the grease fitting (item 1) 2.1.12 Re--install the retaining ring, torque knob
located in the front idler wheel cover. cover and cheese head screws.
1.5 Check the gear case oil. Refer to Figure B, page 5. 2.1.13 Re--install the torque knob assembly onto
1.5.1 The oil level should be even with the top of the Buster VI saw.
the gear case sight glass (item 40). 3 WHEN NECESSARY. Refer to Figure B, page 5,
1.5.2 The oil should be changed if it appears dark Figure C, page 6 and Figure G, page 9, as noted.
or gritty, if it contains water, or if any 3.1 Replace the blade.
bearing is being replaced.
1.5.3 The proper lubricant is SAE 80W--90EP 3.1.1 Open the drive end door (item 4, fig. B) and
(ISO 100) hypoid gear lube, API GL--5. the idler end door (item 3, fig. C).
1.6 Check the cord and plug assembly. 3.1.2 Loosen the blade guide torque knob (item
17, fig. G) at least 5 (five) full turns.
1.6.1 Check the cord and plug for wear or
abrasion and replace if necessary. 3.1.3 Pull each blade guide locking pin (item 28,
2 WEEKLY. Refer to Figure G, page 9. fig. B and item, 27, fig. C) and rotate the
rear and front blade guides (item 26, fig. B
2.1 Clean and lubricate the torque knob assembly
and item 34, fig. C) until they lock in the
(items 11--21).
horizontal position.
2.1.1 Remove the torque knob assembly from the
Buster VI saw. 3.1.4 Remove the old blade and discard.
2.1.2 Remove the two (2) cheese head screws 3.1.5 Install the new blade with the teeth pointing
(item 21) and remove the torque knob cover away from you (toward the frame).
(item 20). 3.1.6 Tighten the torque knob until you feel it
2.1.3 Remove the retaining ring (item 11). “click”.
2.1.4 Remove the torque knob shaft (item 12). 3.1.7 Twist the blade so that the teeth point
2.1.5 Thoroughly clean all parts. downward. Rotate each guide down and
2.1.6 Inspect o--ring (item 15) and replace if over the blade.
necessary. 3.1.8 Close the drive and idler end doors.
2.1.7 Set the torque knob (item 17) so that the ball 3.1.9 Briefly run the saw; then re--tighten the
end of the spring ball plungers (item 18) are torque knob.

JARVIS
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
6206021::: TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com