FOR APPROVAL

1 25.MAR.2021 H.SHIN K.H.JUNG J.H.WOO FOR APPROVAL

0 18.MAR.2021 H.SHIN K.H.JUNG J.H.WOO FOR APPROVAL
REV DATE PREPARED CHECKED APPROVED STATUS
Owner

Owner’s Engineer

Contractor

Sub-Supplier

Project

MUARA TAWAR COMBINED CYCLE

POWER PLANT BLOCK 2, 3 & 4 ADD-ON PROJECT
Document Title

[COMMISSIONING PROCEDURE] DAMPER

Document No.

MRT-DN02-P2H-830026
 [COMMISSIONING PROCEDURE] DAMPER
MRT-DN02-P2H-830026

RECORD OF REVISION
Rev. Date Page Affected Description of Revision

0 18.MAR.2021 First Issue

1 25.MAR.2021 Revised as per owner comment

Rev.1 2 of 11
 [COMMISSIONING PROCEDURE] DAMPER
MRT-DN02-P2H-830026

CONTENTS

1. GENERAL INFORMATION ............................................................................................... 4

1.1. OBJECTIVE .......................................................................................................................... 4
1.2. SCOPE .................................................................................................................................... 4
1.3. SAFETY ................................................................................................................................. 4
1.4. REFERENCES ...................................................................................................................... 5
1.5. SYSTEM DESCRIPTION .................................................................................................... 5

2. PRE - COMMISSIONING ................................................................................................... 7

2.1. PRE - COMMISSIONING REQUIREMENTS ................................................................. 7
2.2. SAFETY REQUIREMENT .................................................................................................. 7

3. COMMISSIONING .............................................................................................................. 8
3.1. COMMISSIONING REQUIREMENT ............................................................................... 8
3.2. SEAL AIR FAN COMMISSIONING .................................................................................. 8
3.3. HYDRAULIC COMMISSIONING ..................................................................................... 8
3.4. DAMPER COMMISSIONING ............................................................................................ 9

4. APPENDIX .......................................................................................................................... 10
4.1. P&ID FOR DAMPER ..........................................................................................................11
4.2. FUNCTION & INTERLOCK TEST RECORD SHEET..................................................11
4.3. MOTOR SOLO TEST RECORD SHEET .........................................................................11
4.4. LOAD TEST RECORD SHEET .........................................................................................11

Rev.1 3 of 11
 [COMMISSIONING PROCEDURE] DAMPER
MRT-DN02-P2H-830026

1. GENERAL INFORMATION

1.1. OBJECTIVE

This document provides the commissioning guideline of Damper for MUARA TAWAR COMBINED
CYCLE POWER PLANT BLOCK 2,3 & 4 ADD-ON PROJECT.

1.2. SCOPE

The scope of commissioning covers the following activities and associated equipment list.
1) Checking the completeness of equipments required for commissioning.
2) Checking the integrity and readiness of all associated piping, valves, instrumentation, control
system and other fittings.
3) Checking completeness of all the electrical connections and associated protections.
4) Checking the various control loops and their response.
5) Checking the protection and functional interlocks of electrical / mechanical equipment in the
system.
6) Checking cleanliness of the entire system and it must be free of any foreign material or dirt, which
may damage the equipment or impair the system functionality.

1.3. SAFETY

At all times when conducting commissioning activities maintaining the Health and Safety of personnel
is of paramount importance. At all times the station safety regulations must be followed to ensure that
the health and safety of personnel (including those not directly involved in the commissioning activity)
is in no way put at risk.
It must be noted that commissioning activities may require equipment to be operated in an abnormal
manner or access to be gained to normally inaccessible areas. When conducting such activities extra
vigilance, caution and precautions are required to ensure that they are achieved in a safe manner.

Rev.1 4 of 11
 [COMMISSIONING PROCEDURE] DAMPER
MRT-DN02-P2H-830026

1.4. REFERENCES

No. Documents No. Drawing Description

MRT-DP00-P2LB-122106 [HRSG(For Block 2)]_HRSG_DIVERTER &
1
GUILLOTINE DAMPER DOCUMENT PACKAGE
MRT-DP00-P3LB-122106 [HRSG(For Block 3, 4)]_HRSG_DIVERTER &
2
GUILLOTINE DAMPER DOCUMENT PACKAGE

1.5. SYSTEM DESCRIPTION

1) Diverter damper
Gas path dimensions 6000x6000 mm (internal)

Actuation type Hydraulic

Nominal operating time 60 sec

Emergency Close time (1 strocke) 30 sec

Temperature (max operating) 550 °C

Temperature (Ambient) 35 °C

Velocity (max) 31.9 m/s

2) Hydraulic Power Unit (HPU)

TAG NO. / Q'TY HNX10GH001 / 1 Set / unit

Normal Operating Temperature 35 °C

Operating Pressure 200 ~ 220 barg

Accumulators 2 x 32L

Accumulators N2 GAS FILLING 60 barg

3) Sealing Air System

Seal air fans type STF-4.3HD-IM

Seal air fan motor rated power WEG 15kW

Fan Speed 2950 rpm

Motor Power 22 kW

Flow Rate 82.7 m3/min

Diff. Static Pressure 634 mmAq

4) Guillotine damper
Gas path dimensions 6000x6000 mm (internal)

Rev.1 5 of 11
 [COMMISSIONING PROCEDURE] DAMPER
MRT-DN02-P2H-830026

Actuation type Electric actuator

Nominal operating time 60 sec

Emergency Close time (1 strocke) 30 sec

Temperature (max operating) 550 °C

Velocity (max) 31.9 m/s

Rev.1 6 of 11
 [COMMISSIONING PROCEDURE] DAMPER
MRT-DN02-P2H-830026

2. PRE - COMMISSIONING

2.1. PRE - COMMISSIONING REQUIREMENTS

1) The mechanical and electrical erection of the system or equipment concerned has been completed
and cold checks of cabling including I/O-tests have been performed.
2) The functional testing does not disturb the completion of the other systems.
3) The functional testing does not cause any risk to personal safety.
4) The preliminary lubrication works included in the works have been performed.
5) The Site has been cleaned off the works wastes impeding the cold test operation of the systems.
6) The electrical instruments being part of the equipment have been installed in compliance with the
valid regulations.
7) Moving parts as well as rotating and hot parts that may hazard the personal safety have been
protected properly.
8) The persons in charge for start-up have been appointed.
9) Supervisor for the pressure equipment operation appointed. (if required)

2.2. SAFETY REQUIREMENT

1) Proper communication facilities between various control stations and central control room have
been prepared.
2) Personal protection equipment is available for commissioning personnel.
3) Warning signs are placed in all concerned operating area.
4) Portable fire extinguishers or permanent fire fighting systems are available at critical location.

Rev.1 7 of 11
 [COMMISSIONING PROCEDURE] DAMPER
MRT-DN02-P2H-830026

3. COMMISSIONING

3.1. COMMISSIONING REQUIREMENT

1) Pre-commissioning requirements are satisfied.

2) Commissioning staffs are should properly understood operation concept.
3) Test boundary should be isolate according to site condition during commissioning.

3.2. SEAL AIR FAN COMMISSIONING

1) Motor Solo Test

The purpose of this test is to verify the motor operational characteristic such as vibration and
temperature rise. Start and stop the motor by the control system HMI. Record the status on attached
record sheet.
- Seal Air Fan (HNE10AN001/002)

2) Function & Interlock test

- The purpose of this test is to verify the system protection control logic & loop, such as alarm,
trip and associated changeover. Perform the test through DCS and/or PLC simulation and
record the status on attached record sheet.

3) Initial startup
- Start seal air fan
- Check that seal air MOV opens
- Check that seal air differential pressure
- Check rotation of fan. Correct at fan side if required.
- Stop system
- Check that seal air damper closes
- Check that seal air fan stops
- Repeat process with remaining fan

4) Load Test
- Start one (1) seal air fan.
- Record pump operationg data as per “Load Test Record Sheet” in Local.
- Stop the fan after recording finish and repeat remaining fan load test.

3.3. HYDRAULIC COMMISSIONING

The hydraulic commissioning process consists of preparing the HPU and then checking operation
of the HPU.

1) Fill oil tank to full

Rev.1 8 of 11
 [COMMISSIONING PROCEDURE] DAMPER
MRT-DN02-P2H-830026

Watch the optical clogging indicator on top of the filling filter. If the indicator moves to the red
range of the display, stop the motor filling pump and change the filter element of the filling filter.
2) Check and fill up the nitrogen pressure at the accumulator
Never switch on the HPU without sufficient nitrogen pressure.
3) Select Local Control by key switch.
4) Run HPU system
5) Check that one pump starts, and charges the accumulators
6) Switch off pump and discharge accumulators

3.4. DAMPER COMMISSIONING

The damper commissioning process consists of testing the operation of the blade and seal air
system.

1) Check that blade stop bolts are set so that the blade stops before the blade seals are bent excessively
2) Visually check all hydraulic connections
3) Ensure the blade path is free of obstructions such as scaffolding
4) Confirm locking pins and links are removed from cylinders
5) Ensure that exclusion zones are empty
6) Start system
7) Once accumulators are charged, press slow open.
8) Check that the blade starts to move within 1 minute.
9) Stop the blade once it begins to move
10) Verify that the blade as moved in the correct direction
11) Isolate the HPU outlet valves
12) Check hydraulic pipes for leaks
13) Check hydraulic cylinders for leaks
14) Check hydraulic cylinder operating area for obstructions such as cabling, conduit etc.
15) Check that no personnel are in exclusion zones
16) Open HPU isolation valves and open blade using slow open
17) Check for smooth operation
18) When the blade is within 1m from the bypass blade stops, press stop
19) Close HPU isolation valves
20) Check that the blade stop bolts are installed
21) Check that the blade stop bolts are set so that the blade seals are not bent excessively
22) Open HPU Isolation valves
23) Slow open the blade fully
24) Close HPU isolation valves
25) Check blade sealing against landing bars. Blade seals should be making firm contact with the
landing bars
26) Adjust blade stops if necessary

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MRT-DN02-P2H-830026

27) Set the open limit switches

28) Verify operation of limit switches on HMI
29) Set position transmitter to 20mA
30) Run seal air system and verify that the differential pressure is visible on the screen
31) Open the HPU isolation valves
32) Slow close the blade
33) Verify correct operation of the limit switches
34) Check that the blade seals make good contact with landing bars
35) Adjust limit switches if necessary
36) With blade fully closed, set position transmitter for 4mA
37) Open the blade fully, checking for smooth operation and ramping at the end of the blade travel
38) Close the blade and record the closing time. Record closing time.
39) Run the seal air system and record the differential air pressure. Record differential pressure
40) Open the blade and record the opening time. Record opening time
41) Run the seal air system and record the differential air pressure. Record differential pressure
42) Switch off fan circuit breakers. This is to prevent the fans exceeding the maximum number of starts
per hour
43) Open the blade fully

DCS Test
1) With blade fully closed, check for blade closed indication
2) With blade fully closed, check for position feedback
3) Set system to remote mode
4) Check for remote mode feedback
5) Send full open signal to diverter
6) Verify that the diverter opens fully, and the blade position is indicated correctly by the position
feedback signal
7) Send a 50% position request signal and remove the full open signal
8) Check the blade stops at approximately 50%
9) Send a full close signal, and verify the blade closes fully
10) Ensure that it has been at least 1 hr since the last fan start. This is to prevent the fans from
overheating
11) With the blade fully open, switch on the circuit breaker for fan 1
12) Check that Fan1 running signal is present
13) Check that the seal air barrier safe signal is present
14) Switch off Fan1 circuit breaker and switch on Fan 2 circuit breaker
15) Check that Fan 2 running signal is present
16) Clear all faults and check that system healthy is present

4. APPENDIX

Rev.1 10 of 11
 [COMMISSIONING PROCEDURE] DAMPER
MRT-DN02-P2H-830026

4.1. P&ID FOR DAMPER

4.2. FUNCTION & INTERLOCK TEST RECORD SHEET
4.3. MOTOR SOLO TEST RECORD SHEET
4.4. LOAD TEST RECORD SHEET

Rev.1 11 of 11
4.1. P&ID FOR DAMPER

MRT-DP00-P2LB-122106
MRT-DP00-P2LB-122106
MRT-DP00-P3LB-122106
MRT-DP00-P3LB-122106
4.2. FUNCTION & INTERLOCK TEST RECORD SHEET
FUNCTION & INTERLOCK TEST

STATION : MUARA TAWAR PROJECT BLOCK No: 2 , 3, 4

PLANT ITEM : Stack Damper (HNE80AA001) DATE :

NO. DESCRIPTION ACTION VALUE RESULT

1 MANUAL MANUAL OPEN/CLOSE OPERATION PASS/FAIL

AND GATE (+) OR GATE (/)

NO. DESCRIPTION ACTION VALUE RESULT
1 OPEN PERMISSIVE - PASS/FAIL
2 CLOSE PERMISSIVE (1) HRSG in OC Mode (1 min On Delay) PASS/FAIL
3 AUTO OPEN (1) HRSG Start-up SEQ STEP 17 PASS/FAIL
4 AUTO STOP - PASS/FAIL
5 AUTO CLOSE (1) HRSG Bottle-up SEQ STEP 52 PASS/FAIL
6 OVERRIDE OPEN (1) (NOT) HRSG in OC Mode PASS/FAIL
7 OVERRIDE CLOSE - PASS/FAIL

COMMENT

COMPANY NAME SIGNATURE DATE

Contractor

Owner
4.2. FUNCTION & INTERLOCK TEST RECORD SHEET
FUNCTION & INTERLOCK TEST

STATION : MUARA TAWAR PROJECT BLOCK No: 2 , 3, 4

PLANT ITEM : Diverter Damper DATE :

NO. DESCRIPTION ACTION VALUE RESULT

1 MANUAL MANUAL OPEN/CLOSE OPERATION PASS/FAIL

AND GATE (+) OR GATE (/)

NO. DESCRIPTION ACTION VALUE RESULT
[SET] (1) Diverter Damper HPU in Remote Operation Mode
+ Diverter Damper HPU System Ready for Operation
+ Diverter Damper HPU System No Trip of Normal Operatoin
1 100% OPEN PASS/FAIL
+ (2) Diverter Damper Closed to Bypass REQ
+ (3) REQ by Operator (PB)
[RESET] (1) Diverter Damper Full Closed to Bypass Stack (from ESD)
[SET] (1) Diverter Damper HPU in Remote Operation Mode
+ Diverter Damper HPU System Ready for Operation
+ Diverter Damper HPU System No Trip of Normal Operatoin
2 50% OPEN PASS/FAIL
+ (2) Permissive to Open DD to 50% (from OC to CC)
+ (3) REQ by Operator (PB)
[RESET] (1) DD Position Feedback - DD Position Command < ±2% (60 sec On Delay) (2 sec Pulse)
[SET] (1) Diverter Damper HPU in Remote Operation Mode
+ Diverter Damper HPU System Ready for Operation
2 sec
+ Diverter Damper HPU System No Trip of Normal Operatoin
3 FULL CLOSE Pulse PASS/FAIL
+ DD Close to HRSG REQ (after Purge)
/ (2) Diverter Damper Emergency Closing Active
[RESET] DD Full Close to HRSG (from ESD)

COMMENT

COMPANY NAME SIGNATURE DATE

Contractor

Owner
4.2. FUNCTION & INTERLOCK TEST RECORD SHEET
FUNCTION & INTERLOCK TEST

STATION : MUARA TAWAR PROJECT BLOCK No: 2 , 3, 4

PLANT ITEM : Seal Air Fan A (HNE10AN001) DATE :

NO. DESCRIPTION ACTION VALUE RESULT

1 MANUAL MANUAL OPEN/CLOSE OPERATION PASS/FAIL

AND GATE (+) OR GATE (/)

NO. DESCRIPTION ACTION VALUE RESULT
1 START PERMISSIVE - PASS/FAIL
2 STOP PERMISSIVE - PASS/FAIL
(1) Stand by Selected (by PLC)
Time
+ Seal Air Fan B Running (1 week on Delay)
Pulse
+ Remote Mode
3 AUTO START / (2) Seal Air Fan B Running Time PASS/FAIL
+ Seal Air Fan Discharge Pressure < LO (30 sec On Delay) Pulse
/ (3) Seal Air Fan B Running (Time Off Delay) Time
+ Seal Air Fan B Motor Failure Pulse
4 AUTO STOP (1) Seal Air Fan B Running (Time Pulse) PASS/FAIL
5 OVERRIDE START - PASS/FAIL
6 OVERRIDE STOP - PASS/FAIL

COMMENT

COMPANY NAME SIGNATURE DATE

Contractor

Owner
4.2. FUNCTION & INTERLOCK TEST RECORD SHEET
FUNCTION & INTERLOCK TEST

STATION : MUARA TAWAR PROJECT BLOCK No: 2 , 3, 4

PLANT ITEM : Seal Air Fan B (HNE10AN002) DATE :

NO. DESCRIPTION ACTION VALUE RESULT

1 MANUAL MANUAL OPEN/CLOSE OPERATION PASS/FAIL

AND GATE (+) OR GATE (/)

NO. DESCRIPTION ACTION VALUE RESULT
1 START PERMISSIVE - PASS/FAIL
2 STOP PERMISSIVE - PASS/FAIL
(1) Stand by Selected (by PLC)
Time
+ Seal Air Fan A Running (1 week on Delay)
Pulse
+ Remote Mode
3 AUTO START / (2) Seal Air Fan A Running Time PASS/FAIL
+ Seal Air Fan Discharge Pressure < LO (30 sec On Delay) Pulse
/ (3) Seal Air Fan A Running (Time Off Delay) Time
+ Seal Air Fan A Motor Failure Pulse
4 AUTO STOP (1) Seal Air Fan A Running (Time Pulse) PASS/FAIL
5 OVERRIDE START - PASS/FAIL
6 OVERRIDE STOP - PASS/FAIL

COMMENT

COMPANY NAME SIGNATURE DATE

Contractor

Owner
4.3. MOTOR SOLO TEST RECORD SHEET
MUARA TAWAR COMBINED CYCLE
POWER PLANT BLOCK 2, 3 & 4 ADD-ON PROJECT

MOTOR SOLO TEST

4. Winding Resistance Measurement 8. Measurement point position sketch Vibration Directional Measurement
System : Damper
U1-U2 : mΩ
V1-V2 : mΩ V=Vertical direction
Equipment : Seal air fan
W1-W2 : mΩ H=Horizontal direction
1 2 3 A=Axial direction
Tag No.: HNE10AN001/002
5. Conditions
▶ Allignment / De-couple the Fan Yes No
V
1. Motor Data
Manufacturer hyosung ▶ Motor lubrication condition OK Yes No MOTOR Fan
Type TEFC
Voltage 400 V ▶ Setting of over current completed. Yes No
A
Output 22 KW
Insulation Class F ▶ Interlock test completed. Yes No H
Temp Rising (Max) 80 ℃
Hertz 50 HZ 6. Pre-cautions
Rated current 41.4 A ・Be cautious about the following item.
Speed 2950 rpm Leakage, Vibration, Noise, Temperature, Others

2. Fan Data Description Before Start After Start After 15 mins After 30 mins After 45 mins After 60 mins Remark
Manufacturer Sebco
Type Horizontal
Capacity 82.7 ㎥/min Vertical N/A
Head (rated) 634 mmAq ①
Rotation direction CW
Motor Vibration
(View from MTR NON DRIVE END) Horizontal N/A
Non Drive End
[mm/s or μm]
3. Motor insulation resistance Axial N/A
3.1 LV Motor (for 400V Motor) ＭΩ
3.2 MV Motor (for 11kV Motor) ＭΩ
Vertical N/A
7. Trial operation records ③
・JOG operation Motor Vibration
Horizontal N/A
Drive End
Rotation direction CW CCW
[mm/s or μm]
Abnormal noise Yes No Axial N/A

Abnormal smell Yes No Ambient Temperature

[°C]
Starting Current A

Non drive end bearing ①

・Continuous operation
Motor
Starting current A Temperature Stator Shell ②
[°C]
Speed rpm
Drive end bearing ③
Start time :

Finish time : U N/A

Coast Down time Sec Motor

Current V N/A
Space Heater V [Ampere]
(if available)
A W N/A

Remark DATE NAME SIGNATURE

Contractor

Owner
4.4. LOAD TEST RECORD SHEET
MUARA TAWAR COMBINED CYCLE
POWER PLANT BLOCK 2, 3 & 4 ADD-ON PROJECT
LOAD TEST
6. Measurement point position sketch
System : Damper
4. Conditions Vibration Directional Measurement
1 2 3 4 5
▷ Enough Faning liquid for testing Yes No V
Equipment : Seal air fan
▷ Final allignment / coupling complete Yes No V=Vertical direction
▷ Fan lubrication condition OK Yes No H=Horizontal direction
Tag No.: HNE10AN001/002
▷ Sequence test completed Yes No MOTOR Fan A=Axial direction

1. Motor Data A
Manufacturer hyosung 5. Pre-cautions
Type TEFC ・Be cautious about the following item. Yes No H
Voltage 400 V Leakage, Vibration, Noise, Temperature, Others
Output 22 KW
Insulation Class F
Temp Rising (Max) 80 ℃ Description Before Start After 30 mins After 60 mins After 90 mins After 120 mins Remark
Hertz 50 HZ
Rated current 41.4 A
Vertical N/A
Speed 2950 rpm ①
Motor Vibration
Horizontal N/A
Non Drive End
2. Fan Data [mm/s or μm] Axial N/A
Manufacturer Sebco
Type Horizontal
Vertical N/A
Capacity 82.7 ㎥/min ③
Head (rated) 634 mmAq Motor Vibration
Horizontal N/A
Rotation direction CW Drive End
(FACING MTR NON DRIVE END) [mm/s or μm] Axial N/A
3. Fan Operation
Vertical N/A
Rotation direction CW CCW ④
Fan Vibration
Horizontal N/A
Drive End
[mm/s or μm]
Axial N/A
Abnormal noise Yes No
Vertical N/A
⑤
Fan Vibration
Horizontal N/A
Abnormal smell Yes No Non Drive End
[mm/s or μm]
Axial N/A
Ambient Temperature
Starting current A [°C]
Non drive end bearing ①
Motor
Temperature Stator Shell ②
Speed rpm
[°C]
Drive end bearing ③

Fan Non drive end bearing ④

Start Time
Temperature
[°C] Drive end bearing ⑤

U N/A
Finish Time
Motor
Current V N/A
[Ampere]
W N/A
Coast Down time Sec

Remark DATE NAME SIGNATURE

Contractor

Owner