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Power on Fault Protection

Power on Fault Protection

Power on Fault Protection

Power on Fault Protection

Power on Fault Protection


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This is the Installation and commissioning manual for Softstarters
PST30...PSTB1050

Document number: 1SFC132003M0201

Edition: 01

Revision: 01

Issue date: 2003-03-20

Data subject to change without notice.

We reserve all rights to this document, even in the event that a patent is issued and
a different commercial proprietary right is registered. Improper use, in particular
reproduction and dissemination to third parties, is not permitted.

This document has been carefully checked. If the user nevertheless detects any
errors, he is kindly asked to notify us as soon as possible.

The data contained in this manual is intended solely for the product description and
is not to be deemed to be a statement of guaranteed properties. In the interests of
our customers, we constantly seek to ensure that our products are developed to the
latest technological standards.

As a result, it is possible that there may be some differences between the softstarter
and this information product.

$XWKRUVDGGUHVV
ABB Automation Technology Products AB, Control
S-721 61 Västerås
Sweden
Tel: +46 (0) 21 32 07 00
Fax: +46 (0) 21 60 01

http://www.abb.com/lowvoltage

© ABB Automation Technology Products AB, Control

1SFC132003M0201 3
 6DIHW\
This chapter describes warning and information signs used in this manual, which the
user should pay attention to.
The softstarter shall be installed by authorised personnel only.
This manual is a part of the softstarter and should always be accessible for
personnel working with this product.
The manual shall always be read through before performing any installation or
commissioning tasks.

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About the complete set of documentation for a softstarter .................................. 9


About the installation and commissioning manual............................................... 9
Intended audience .......................................................................................... 9
General...................................................................................................... 9
Requirements ............................................................................................ 9
Chapters included......................................................................................... 10
Revision notes .............................................................................................. 10
Acronyms and abbreviations ........................................................................ 11

1SFC132003M0201 7
8 1SFC132003M0201
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For the softstarter, the following documents are available:

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'RFXPHQW,'6)&0
&DWDORJ&RQWURO,76RIWVWDUWHUV
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For other documents related to the PST Softstarters, see
home page www.abb.com/lowvoltage

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FRPPLVVLRQLQJPDQXDO
This manual contains instructions on how to install and
commission the softstarter. The manual covers
procedures for mechanical and electrical installation and
installation of communication devices. It also covers
energising, setting and configuration and verifying
settings.
For quickest possible start read Chapter 2 “Quickstart” .

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The installation and commissioning manual is intended for
the installation, commissioning and maintenance
personnel responsible for putting the softstarter into
normal service and out of service.

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The installation personnel must have a basic knowledge
inhandling electric equipment. The commissioning and
maintenance personnel must be well experienced in using
this kind of equipment.

1SFC132003M0201 9
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 &KDSWHUVLQFOXGHG
• ,QWURGXFWLRQ introduces the reader to this manual.
• 4XLFNVWDUW contains information on how to, in the
quickest way, install the softstarter and put it into oper-
ation. This chapter is intended for the experienced user.
• 'HVFULSWLRQ describes the softstarter in general, its
functions and specifications.
• 0RXQWLQJ contains information on receiving, unpack-
ing and mounting the softstarter.
• &RQQHFWLRQ contains instructions on how to make the
electrical connections as well as connections for com-
munication devices.
• +XPDQ0DFKLQH,QWHUIDFH describes the local Human-
Machine Interface, how it works and what it contains.
• 6HWWLQJVDQGFRQILJXUDWLRQ describes all possible set-
tings and how to navigate in the menu system.
• )LHOGEXVFRPPXQLFDWLRQdescribes how to install and
set up the fieldbus communication.
• 0DLQWHQDQFH describes what maintenance is needed.
• )XQFWLRQV describes all functions included in the soft-
starter, as well as the available minimum and maxi-
mum values and default values used.
• 7URXEOHVKRRWLQJ contains instructions on how to
quickly find and correct the most common faults.
• 'LDJUDPV contains a number of electrical diagrams for
the softstarter itself, and also some typical application
diagrams.

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Please check home page
ZZZDEEFRPORZYROWDJH
for latest information on revisions.

10 1SFC132003M0201
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The following acronyms and abbreviations are used in this
manual.

$FURQ\P 'HVFULSWLRQ
DEEUHYLDWLRQ
LED Light Emitting Diode
LCD Liquid Crystal Display
SCR Silicon Controlled Rectifier
IT Information Technology
HMI Human-Machine Interface
FBP Fieldbusplug
PLC Programmable Logic Controller
PCB Printed Circuit Board
TOR Top Of Ramp (full voltage)

1SFC132003M0201 11
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12 1SFC132003M0201
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Connection ........................................................................................................ 15
Configuration ..................................................................................................... 16
Start of the motor ............................................................................................... 16

13
1SFC132003M0201
14 1SFC132003M0201
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1 &KDSWHU4XLFNVWDUW
2 This chapter is a short guide to how to connect, do the
configuration and start the softstarter in the easiest way.
Power on Fault Protection

7  +#
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4 SHUVRQQHO
)LJXUH 'RQRWFKDQJHDQ\SDUDPHWHUVLQWKH6HUYLFH6HWWLQJV
PHQX
1 Status indication LEDs
2 LCD display
3 Selection keys for selecting, changing and
storing parameters  &RQQHFWLRQ
4 Navigation keys for navigating in the
menus 1. Mount the softstarter according to Chapter 4 “Mount-
Arrows shown in the display indicates that
the value/menu is possible to change or ing” .
scroll 2. Be aware of the ambient temperature.
Derating is required above 40 °C (104 °F).
3. Connect the main circuit: terminals 1L1 - 3L2 - 5L3 to
the line side and terminals 2T1 - 4T2 - 6T3 to the motor
side.
L1
L2
L3
N
4. Connect the supply voltage: terminal 1 and 2
(100-250V 50/60Hz).
5. Connect the functional ground: terminal 3.
Stop Start

KM1
4 5 10

Start
Stop 7KHZLUHVKDOOEHDVVKRUWDVSRVVLEOHDQGEHFRQQHFWHGWR
WKHPRXQWLQJSODWH7KHPRXQWLQJSODWHVKRXOGDOVREH
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1L1 3L2 5L3 1 2 3 4 5 10 11

6. Connect the start/stop circuits: terminal 4, 5, 8, 9 and


2T1 4T2 6T3 6 7 8 9 12 13 14 15 16 17 18 19 20 10 according to the diagram.
7. Check that the main and supply voltage corresponds to
U V W
the softstarter ratings.
M
3 8. Switch on the supply voltage.

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Power on Fault Protection


9. The green "Power on" LED is on and the LCD shall
appear as in figure 3.
7  +#
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)LJXUH 7RSOHYHO

1SFC132003M0201 15
&KDSWHU Configuration
4XLFNVWDUW

 &RQILJXUDWLRQ
#RRNKECVKQP5GVVKPI 1 Enter the Application Setting by pressing left selection
key twice. Press 6HOHFW using the left selection key.
5GNGEV $CEM
)LJXUH $SSOLFDWLRQVHWWLQJPHQX

%GPVTKHWICN 2WOR 2. Select the appropriate type of load using navigation


5VQTG5GV $CEM keys.
)LJXUH &HQWULIXJDOSXPS
%GPVTKHWICN 2WOR
3. Press 6WRUH6HW and 1H[t to continue or %DFN to previ-
0GZV $CEM
ous parameter using the selection keys.
)LJXUH &HQWULIXJDOSXPSVWRUHG

5GVVKPI+G #
4. Set the Setting Ie using the navigation keys.
5VQTG In Line connected = rated motor current
)LJXUH 6HWWLQJ,H Inside Delta connected = 58% ( 1 e 3 ) of the rated
motor current.
5GVVKPI+G #
0GZV $CEM 5. Press 6WRUH and 1H[W to continue or %DFN to previous
parameter using the selection keys.
)LJXUH 6HWWLQJ,HVWRUHG
1.%NCUU  6. Set the required overload class using the navigation
keys.
5VQTG
)LJXUH 2/&ODVV
7. Press 6WRUH and 1H[W to continue or %DFN to previous
1.%NCUU  parameter using the selection keys.
0GZV $CEM
)LJXUH 2/FODVVVWRUHG
8. If an external by-pass contactor is used set ([W%\3DVV
'ZV$[2CUU 0Q to <HVusing the navigation keys. (PST30...300 only).
5VQTG
)LJXUH ([WHUQDO%\SDVV
9. Press 6WRUH and 1H[W to continue or %DFN to return to
'ZV$[2CUU 0Q previous parameter using the selection keys.
0GZV $CEM
)LJXUH ([WHUQDO%\SDVVVWRUHG 10.Select <HV if ready or 7XQH6HW if ramp times, initial
voltage, current limit etc. needs to be adjusted using
4GCF[! selection keys.
;GU 6WPG5GV
)LJXUH 5HDG\7XQH6HW  6WDUWRIWKHPRWRU
1 Switch on the main voltage.
2. Give start command to the softstarter.
(To start the softstarter from the keypad, enter the
LOCAL CONTROL menu, select 6WDUW6WRS and press
6WDUW. The motor must be stopped before leaving this
menu.)

16 1SFC132003M0201
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Overview............................................................................................................ 19
Functions ........................................................................................................... 20
Markings and connections ................................................................................. 22
Type designation ............................................................................................... 23
Industrial IT........................................................................................................ 23
Environmental influence .................................................................................... 24
Specifications .................................................................................................... 24
Technical data ................................................................................................... 25
General......................................................................................................... 25
Softstarter types ........................................................................................... 26
Weights......................................................................................................... 27
Dimensions................................................................................................... 28

1SFC132003M0201 17
18 1SFC132003M0201
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This chapter describes the softstarter in general,
specifications as well as available accessories and spare
parts.

 2YHUYLHZ
The PST softstarter is a microprocessor-based softstarter
designed with the latest technology for soft start and soft
stop of squirrel cage motors. The softstarter has several
advanced motor protection features as standard.

The softstarter is designed to be used with or without a by-


pass contactor except for the larger sizes,
PSTB370...1050 where the by-pass contactor is
integrated. In an emergency case, it is possible to start the
motor DOL with this contactor (mind the ratings).

The keypad on the front is designed to be as user-friendly


as possible, with a clear text display. It is possible to
choose between ten user languages.

The softstarter can be controlled in three ways:

• Hardware inputs control


• Keypad control (local)
• Fieldbus communication interface

The integrated fans for cooling are operated only during


ramping (start/stop) and when the temperature of the heat
sink is too high. The temperature is monitored by a
thermistor.
Only one type of control method can be enabled
simultaneously.
Default selection is hardware inputs control.
Keypad control has the highest priority and overrides the
other control methods.

1SFC132003M0201 19
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 )XQFWLRQV
The PST softstarter has several integrated protection and
warning functions. Almost any type of fault can also be
detected and displayed.
All available protections, warnings and fault indications
are listed below.

6WDUW6WRSIXQFWLRQV
• Start ramp
• Stop ramp (soft stop)
• Initial voltage
• Step down voltage
• Current limit
• Kick Start
• Extended start range
• Extended stop range
• Sequence start

3URWHFWLRQIXQFWLRQV
• Motor overload protection
• Locked rotor protection
• Motor underload protection
• High current protection
• Phase imbalance protection
• Phase reversal protection
• SCR overload protection
• PTC input for motor protection

:DUQLQJIXQFWLRQV
• Warning high current
• Warning low current
• Warning motor overload
• Warning thyristor overload

20 1SFC132003M0201
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)DXOW6XSHUYLVLRQIXQFWLRQV
• Internal softstarter faults
• Shorted SCR
• Non conducting SCR
• Open circuit motor side
• Over-temperature heat sink
• Phase loss
• Frequency out of range
• Fieldbus communication
• By-pass contactor

2WKHUIXQFWLRQV
• Jog
• Real time clock
• Event log
• Keypad password

1SFC132003M0201 21
&KDSWHU
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 0DUNLQJVDQGFRQQHFWLRQV
Line side connection

By-pass connection
(PST30...300 only)
Terminal marking
Supply voltage Us of control circuits

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
L N
100-250V
50/60 Hz Stop Start In0 In1 Vc Vn Vp Vp K4 K5 K6

Green
Red
Yellow

Display

Terminal marking Keypad


of main circuit
1L1 B1 3L2 B2 5L3 B3

Order code
2T1 4T2 6T3

1SFA 894 007 R1002 Made in Sweden

IEC 947-4-2 72: AC-53a: 8-1.6: 80-6


Fieldbus connection
Us: 100-250V AC/DC Ue: 220-230 380-400 500 V
Ie: 37-72A In line 18,5 37 45 kW

Technical data UL 508


Uc: 100-250V AC/DC
Overload Capacity 115% of Continuous

Ue 208 220-240 440-480 V LISTED

according to IEC 947-4-2 FLA: 37-68A


CAUTION
In line
Fuse 250A TYPOWER ZILOX
20 20 50 Hp
IND. CONT. EQ
7F39

Max short circuit current 65kA at 480V Wire 1-8 Al Cu 75C only, 35lb-in

Keypad PTC Fieldbus

Technical data
according to UL 508

Serial number
Us
: 10
Ie: 0-2
37-72 50V
A AC
UL /D C
Uc
508 Ue
:
: 10 In lin
0-2 Ov 220-2
FL e
1S160100103020123

50V erloa
A: 30
37-68 AC/D d Ca 18,5
CA C 380-4
A pacit
UT y 11 00
ION Ue
5% 37 500
Fu of Co
Mase 25 In lin 208 ntinu 45 V
x sh 0A e
ort TYPO ous
12345678910111213

220-2 kW
circu WE 20
it cu R 40
rre ZILOX 20 440-4
nt 65
kA 80 LIST
at 48

PTC connection
Ke 50 V IND. ED

External keypad
yp ad
0V CO 7F39
Hp NT
. EQ
.

PT
C
Wi
re
1-8
Al
Cu

connection
75C
only,
35lb-
Fiel in
dbus

Motor side connection

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22 1SFC132003M0201
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 7\SHGHVLJQDWLRQ
PSTB370-600-70
}
}
}
}
}

6XSSO\9ROWDJH
70 = 100 - 250 V 50/60 Hz

0DLQ9ROWDJH
600 = 208 - 600V 50/60 Hz
690 = 400 - 690V 50/60 Hz
&XUUHQWUDWLQJ
370 = 370A
720 = 720A etc.
%\SDVVFRQWDFWRU
B = integrated
(No marking = non integrated)
6RIWVWDUWHUUDQJH

 ,QGXVWULDO,7

Thanks to ABB’s broad program of product


standardisation, today’s Industrial IT components are -
whether they are products or systems, hardware or
software - the building blocks of larger solutions,
incorporating functionalities that will allow seamless
interactions in real-time automation and information
systems.

At the product level, ABB’s Industrial IT enabled symbol


ensures that all the products can intercorporate perfectly.
All product information pertaining to these products is
TM
available in electronic format, based on Aspect Object
technology. The Industrial IT commitment from ABB
ensures that every product is equipped with the tools
necessary to install, operate and maintain it efficiently
throughout the product’s life cycle.

The PST softstarters is an Industrial IT enabled product.


Documentation such as brochures, catalogues,
certificates and drawings included can be found at
www.abb.com/lowvoltage.

1SFC132003M0201 23
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 (QYLURQPHQWDOLQIOXHQFH
The product is designed to minimise the environmental
affects during manufacturing and use of the product. Most
of the materials used, are of recycle type and shall be
handled and recycled according to existing laws.

Further information regarding used material and recycling


of the product can be found at:
www.abb.com/lowvoltage

 6SHFLILFDWLRQV

Degree of protection IP 10 for PST30...72


(Main circuit) IP 00 for PST85...1050
Vibration resistance According to LRS, Test 1
Operating position Vertical at ± 10°
Ambient temperature Storage: -25 °C to +70 °C (-13 °F to 158 °F)
Operation: 0 °C to +40 °C (32 °F to 104 °F
without derating
+40 °C to +50 °C (104 °F to 122 °F)
with derating 0,8% / °C (0,8%/ 33,8°F)
Altitude 1000 m (3281 ft.) above sea level without derating
1000 - 4000 m (3281 - 13123 ft.) with derating 0,8% /m
Pollution degree 3
Relative humidity 5 - 95% (non condensing)
EMC According to IEC 947-4-2 industrial networks
Immunity acc. to EN50082-2 (industrial equipment)
Spark test acc. to SS 4361503 (PL4)
Standards CE IEC 60947-4-2
Standards UL UL508

24 1SFC132003M0201
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 7HFKQLFDOGDWD

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*HQHUDOGDWD
Rated insulation voltage, Ui 690 V
Rated operational voltage, Ue 208 - 690 V
Rated supply voltage, Us 100 - 250 V 50/60 Hz
Rated frequency 50 / 60 Hz
Voltage tolerances +10% to -15%
Frequency tolerances + 5%
Rated impulse withstand voltage 2 kV
Number of controlled phases 3
Programmable inputs 24 V DC, 10mA
Output relays 250 V AC, Ith = 5A, Ie = 1.5A (AC-15)
Cooling system Fan
Recommended fuse 6A Delayed
supply circuit
Service factor 115% (100% for PSTB1050)
Communication protocols AS-I / DeviceNet

1SFC132003M0201 25
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 6RIWVWDUWHUW\SHV
7\SH 367 367 367 367
Connection type Line Delta Line Delta Line Delta Line Delta
Rated current Ie (A) 30 52 37 64 44 76 50 90
Motor size 380 - 415V (kW) 15 25 18.5 30 22 37 25 45
Motor size 500V (kW) 18.5 30 22 37 25 45 30 55
Motor size 690V (kW) 25 45 30 55 37 59 45 75
DOL rating built in by-pass 400V (A) - - - -
Power loss at rated current (W) 100 120 140 160
Power supply requirements (VA) 5 5 5 5

7\SH 367 367 367 367


Connection type Line Delta Line Delta Line Delta Line Delta
Rated current Ie (A) 60 105 72 124 85 147 105 181
Motor size 380 - 415V (kW) 30 55 37 59 45 75 55 90
Motor size 500V (kW) 37 75 45 80 55 90 75 110
Motor size 690V (kW) 55 90 59 110 75 132 90 160
DOL rating built in by-pass 400V (A) - - - -
Power loss at rated current (W) 190 230 270 325
Power supply requirements (VA) 5 5 10 10

7\SH 367 367 367 367


Connection type Line Delta Line Delta Line Delta Line Delta
Rated current Ie (A) 142 245 175 300 210 360 250 430
Motor size 380 - 415V (kW) 75 132 90 160 110 184 132 220
Motor size 500V (kW) 90 160 110 20 32 250 160 295
Motor size 690V (kW) 132 220 160 257 184 315 220 400
DOL rating built in by-pass 400V (A) - - - -
Power loss at rated current (W) 435 540 645 765
Power supply requirements VA) 10 15 15 15

26 1SFC132003M0201
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'HVFULSWLRQ

7\SH 367 367% 367% 367%


Connection type Line Delta Line Delta Line Delta Line Delta
Rated current Ie (A) 300 515 370 640 470 814 570 987
Motor size 380 - 415V (kW) 160 257 200 35 250 450 315 475
Motor size 500V (kW) 200 355 250 450 315 600 400 625
Motor size 690V (kW) 257 500 355 600 450 800 560 860
DOL rating built in by-pass 400V (A) - 260 400 400
Power loss at rated current (W) 920 90 110 105
Power supply requirements (VA) / pull in 15 20/480 20/480 25/900

7\SH 367% 367% 367%


Connection type Line Delta Line Delta Line Delta
Rated current Ie (A) 2720 1247 840 1455 1050 1810
Motor size 380 - 415V (kW) 400 670 450 780 560 875
Motor size 500V (kW) 500 880 560 1000 730 1150
Motor size 690V (kW) 710 1200 800 1400 965 1590
DOL rating built in by-pass 400V (A) 580 750 750
Power loss at rated current (W) 110 170 170
Power supply requirements (VA) / pull in 25/860 25/860 25/860

 :HLJKWV
7\SH :HLJKWLQNJ :HLJKWLQOEV
PST30...50 4,8 10,6
PST60...72 5,0 11,0
PST85 11,2 24,7
PST105...142 13,0 28,7
PST175...210 21,5 47,4
PST250...300 23,0 50,7
PST370...470 31,0 68,3
PSTB570 52,0 114,6
PSTB720 55,0 121,3
PSTB840...1050 60,0 132,3

1SFC132003M0201 27
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367

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28 1SFC132003M0201
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1SFC132003M0201 29
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30 1SFC132003M0201
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Receiving, unpacking and checking .................................................................. 33


Intermediate storage..................................................................................... 33
Mounting............................................................................................................ 33
Handling when mounting .............................................................................. 33
Requirements ............................................................................................... 34
Minimum distance to wall/front ..................................................................... 34
Minimum enclosure sizes ............................................................................. 35

1SFC132003M0201 31
32 1SFC132003M0201
&KDSWHU
0RXQWLQJ

&KDSWHU0RXQWLQJ
This chapter describes instructions on how to receive the
softstarter and how to mount it in a proper way.

 5HFHLYLQJXQSDFNLQJDQG
FKHFNLQJ
• Check that the package is turned with the correct side
up, figure 1.
• Remove the transport casing.
• Visually inspect the softstarter.
Check that the serial number corresponds with the
delivery documents.
• Check that all items are included, according to the
delivery note.
• Check for transport damages.
Check the softstarter as well as the package. If you find
any damages, please contact the transport company or
)LJXUH 3DFNDJH the supplier immediately.

 ,QWHUPHGLDWHVWRUDJH
Until the softstarter is mounted it should be stored in its
package.

 0RXQWLQJ

 +DQGOLQJZKHQPRXQWLQJ
The softstarter is available in five physical sizes. The
models PST30 to PST300 can be taken out of the
packages and be mounted without lifting equipment.
For mounting of models PST370 to PSTB1050, lifting
equipment is recommended due to the weight.
See Chapter 3 “Description”, for weights.

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1SFC132003M0201 33
&KDSWHU
0RXQWLQJ

 5HTXLUHPHQWV
See Chapter 3 “Description” for environmental
requirements.

 0LQLPXPGLVWDQFHWRZDOOIURQW
To have a suitable cooling, the softstarter has to be
mounted vertically, and in such a way that the airways are
not blocked, see figure 2.

Follow the minimum distances to wall/front, figure 3 and


the table below.

)LJXUH $LUZD\V
7KHYDOXHVDUHPLQLPXPGLVWDQFHV

A 6RIWVWDUWHUW\SH $ PP % PP & PP
PST30...72 100 10 20
PST85...300 100 10 20
PST175...300 100 10 20
PSTB370...470 150 15 20
PSTB570...1050 150 15 20

(1mm = 0,0394 in)

B B A

)LJXUH 0LQLPXPGLVWDQFHVZDOOIURQW

34 1SFC132003M0201
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 0LQLPXPHQFORVXUHVL]HV
In applications where the softsarter is installed in an
enclosure, the following minimum enclosure sizes and fan
capacities are recommended.

0LQLPXPHQFORVXUH
GLPHQVLRQV
6RIWVWDUWHUW\SH : + ' )DQFDSDFLW\
PST30...72 300 400 250 42 m3/h
PST85...142 400 500 300 95 m3/h
PST175...300 500 600 300 210 m3/h
PSTB370...470 600 600 400 210 m3/h
PSTB570...1050 750 900 400 210 m3/h

(1mm = 0,0394 in)

'LPHQVLRQVDQGGULOOLQJSODQ
See Chapter 3 “Description” .

1SFC132003M0201 35
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36 1SFC132003M0201
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&KDSWHU&RQQHFWLRQ

General .............................................................................................................. 39
Electrical connection.......................................................................................... 40
Main circuit ................................................................................................... 40
External By-Pass contactor ..................................................................... 41
Supply voltage and control circuit................................................................. 42
Supply voltage, terminals 1 and 2 ........................................................... 42
Earthing, terminal 3 ................................................................................. 42
Start and Stop, terminals 4, 5, 8, 9, 10, 11 .............................................. 43
Programmable inputs, terminals 6 and 7................................................. 45
Programmable output relay K4, terminals 12, 13 and 14 ........................ 46
Programmable output relay K5, terminals 15, 16 and 17 ........................ 46
Programmable output relay K6 terminals 18, 19 and 20 ......................... 47
PTC input ................................................................................................ 47
Connection of communication devices (optional) .............................................. 48
Fieldbus communication............................................................................... 48

1SFC132003M0201 37
38 1SFC132003M0201
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&RQQHFWLRQ

&KDSWHU&RQQHFWLRQ
This chapter describes the electrical connections as well
as connections for communication devices that have to be
made before you can use the softstarter.

 *HQHUDO

&DXWLRQ
$OOZLULQJDQGFRQQHFWLRQPXVWEHFDUULHGRXWE\D
TXDOLILHGHOHFWULFLDQDQGLQDFFRUGDQFHZLWKLQVWDOODWLRQ
VWDQGDUGVDQGVDIHW\UHJXODWLRQV

For quickly minimised connection, see Chapter 2


“Quickstart”

1SFC132003M0201 39
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 (OHFWULFDOFRQQHFWLRQ

 0DLQFLUFXLW
Softstarters PST30...PSTB1050 can be connected both
“In Line”, see figure 1, and “Inside Delta”, see figure 2.

)LJXUH ,Q/LQHFRQQHFWLRQ )LJXUH ,QVLGH'HOWDFRQQHFWLRQ

Connect the line side to terminals 1L1, 3L2, 5L3.

Connect the motor to terminals 2T1, 4T2, 6T3 on the


motor side.
The terminal marking is printed on the front label.
Tightening torques and cable thickness, see figure 5.

5L3
3L2
1L1 Line side

20
19
18
17
K6

16
15 1S
K5 FA
14 IEC 894 00
13 Us: 947- 7
12 Ie:
100
-25 4-2 R100
11
37-
72A
0V
AC 2
K4 UL /DC
10 Vp
508 72:
AC
Ue: Ma
9 Uc:
100 In line -53a de
in
8 Vp FLA -25
: 37-
0V
AC
Ove
rloa
220
-23
18, 0 380
: 8-
Sw
ede
7 Vn CA
UT
68A /DC d Cap
5 1.6:
-40
n

6
acit
Vc ION Ue y 115 37
0 80-6
5 In1 Fus
Ma e 250 In line
%
of Con
500

3 4 In0 x sho A 208 tinu 45 V

Start
TYP
rt circ ous kW
220

1 2 Stop
OW
uit ER
cur ZIL
ren OX
20 -24
20
0
440
t 65k -48
100-250V
Hz Ke
A at
480 50
0
V
LIS
INDTED
50/60 y-P V . CO7F3
ad Hp NT 9
. EQ
.

PT
C
Wir
e 1-8
Al
Cu
75C
only
, 35lb
FIE -in
LD
BU
S

en
ed

Motor side
Sw
in
de -6
Ma 80 39
7F .
1.6:
V
D . EQ b-in
TE NT y, 35l
: 8- 500
kW
LIS . CO onl SS
02 3a 0 45 IND 75C BU
10 AC-50 380-40 Cu LD
7R Al FE
: 37
e 1-8
4 00 72 220-235 uou
s
0
V
Wir
89 : 18, Co
ntin -48
FA 4-2 Ueline 115% of -240 440
1S 7- In
940V AC/DC pac
ity 220

IEC -25
: 100
ad
Ca
erlo
208
Us Ov V C
72A Ue OX at 480 PT
37-
Ie: 8 R ZIL A
50 /DC WE t 65k
UL
AC POcurren
0V
-25 A TYuit
: 100 e 250rt circ ad
Uc 68A Fusx sho y-P
Ke
: 37- Ma
FLA ION
UT
CA

2T1 4T2 6T3


)LJXUH &RQQHFWLRQRIOLQHVLGHDQGPRWRUVLGH

40 1SFC132003M0201
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 ([WHUQDO%\3DVVFRQWDFWRU
B3 An external by-pass contactor can be used for softstarters
B2 size PST30...300 (built in for size PSTB370...1050).
B1
Connect the contactor to terminals B1, B2 and B3 on the
line side and terminals 2T1, 4T2 and 6T3 on the motor
side.
The terminal marking is printed on the front label.

20
19
18
K6
17
16

11
12
13
K4
14
15
K5
'RQRWXVHWHUPLQDOV%%RU%IRUWKH³,QVLGH'HOWD´
FRQQHFWLRQ7KHFXUUHQWPHDVXUHPHQWZLOOEHZURQJ
10 Vp
9 Vp
8
7 Vc
Vn
6 In1
5
3 4 t In0
Star
1 2 Stop
0V
100-25
Hz
50/60

)LJXUH &RQQHFWLRQRIH[WHUQDOE\
SDVVFRQWDFWRU

)LJXUH 7LJKWHQLQJWRUTXHVDQGFDEOHGLPHQVLRQV PP LQ

1SFC132003M0201 41
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 6XSSO\YROWDJHDQGFRQWUROFLUFXLW

N  6XSSO\YROWDJH
WHUPLQDOVDQG
Connect neutral and phase to terminal 1 and 2
L
.

&KHFNWKDW\RXKDYHWKHFRUUHFWVXSSO\YROWDJH8V
7
6 In1
V
5
3 4 In0
Start
1 2 Stop
0V
100-25 Hz
50/60

)LJXUH 6XSSO\YROWDJH

 (DUWKLQJ
WHUPLQDO
Connect the cable to a earthing point close to the
softstarter.
The cable should be as short as possible. A suitable
earthing point would be next to the softstarter on the
mounting plate, see figure 7. The mounting plate should
also be earthed.

7KLVLVQRWDSURWHFWLYHHDUWKLWLVDIXQFWLRQHDUWK7KH
HDUWKLQJFDEOHVKRXOGEHDVVKRUWDVSRVVLEOH
7
6 In1
5
3 4 In0
Start
1 2 Stop
V
100-250
Hz
50/60

)LJXUH )XQFWLRQHDUWK

)LJXUH 7LJKWHQLQJWRUTXHVDQGFDEOHGLPHQVLRQV PP LQ

42 1SFC132003M0201
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WHUPLQDOV
,QWHUQDOFRQWUROYROWDJH
The softstarter has a built-in holding circuit which does not
require any external power source for start and stop, see
figure 10.
A conventional circuit with auxiliary relay is also possible,
see figure 11.
12
11
10 Vp
9 Vp
8 Vn
7 Vc
6 In1
5
3 4 rt In
0
Sta
1 2 Stop
0V
100-25Hz
50/60

)LJXUH 7HUPLQDOV

L
STOP

STOP START

START
N

SPARE
SPARE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
L N L N
100-250V 100-250V
50/60 Hz Stop Start In0 In1 Vc Vn Vp Vp K4 K5 K6 50/60 Hz Stop Start In0 In1 Vc Vn Vp Vp K4 K5 K6

)LJXUH +ROGLQJFLUFXLW )LJXUH &RQYHQWLRQDOFLUFXLW

)LJXUH 7LJKWHQLQJWRUTXHVDQGFDEOHGLPHQVLRQV PP LQ

1SFC132003M0201 43
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([WHUQDOFRQWUROYROWDJH
The softstarter can, if required, also be used with an
external 24 V DC source from a PLC or similar.

Connect the cables according to figure 13 or figure 14


depending on which type of control method is used.

L
STOP
+ DC -
START
+ DC -
STOP

START N

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
L N
L N
100-250V 100-250V
50/60 Hz Stop Start In0 In1 Vc Vn Vp Vp K4 K5 K6 50/60 Hz Stop Start In0 In1 Vc Vn Vp Vp K4 K5 K6

)LJXUH +ROGLQJFLUFXLWZLWKH[WHUQDO )LJXUH &RQYHQWLRQDOFLUFXLWZLWKH[WHU


FRQWUROYROWDJH QDOFRQWUROYROWDJH

)LJXUH 7LJKWHQLQJWRUTXHVDQGFDEOHGLPHQVLRQV PP LQ

44 1SFC132003M0201
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 3URJUDPPDEOHLQSXWV
WHUPLQDOVDQG
The softstarter has two programmable inputs.
In0, default reset fault/overload.
In1, default reset fault/overload.
See Chapter 7 “Settings and configuration” for
programming.

1 Connect the cables according to figure 17 or figure 18


depending on whether internal or external source is
12 used.
11
10 Vp
9 Vp
8 Vn
7 Vc
6 In1
5
3 4 In0
Start
1 2 Stop
0V
100-25 z
50/60H

)LJXUH 7HUPLQDOV

+
DC
-

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 L N
L N 100-250V
50/60 Hz Stop Start In0 In1 Vc Vn Vp Vp K4 K5 K6
100-250V
50/60 Hz Stop Start In0 In1 Vc Vn Vp Vp K4 K5 K6

)LJXUH ,QWHUQDOFRQWUROYROWDJH )LJXUH ([WHUQDOFRQWUROYROWDJH

)LJXUH 7LJKWHQLQJWRUTXHVDQGFDEOHGLPHQVLRQV PP LQ

1SFC132003M0201 45
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 3URJUDPPDEOHRXWSXWUHOD\.
WHUPLQDOVDQG
The output relay gives signal depending on the selected
function.
Default: Run
See Chapter 7 “Settings and configuration” for
programming.

1 Connect the cables to terminal 12, 13 and 14.

)LJXUH 7HUPLQDOV

 3URJUDPPDEOHRXWSXWUHOD\.
WHUPLQDOVDQG
The output relay gives signal depending on the selected
function.
Default: Top of ramp
See Chapter 7 “Settings and configuration” for
programming.

Connect the cables to terminal 15, 16 and 17.

)LJXUH 7HUPLQDOV

)LJXUH 7LJKWHQLQJWRUTXHVDQGFDEOHGLPHQVLRQV PP LQ

46 1SFC132003M0201
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 3URJUDPPDEOHRXWSXWUHOD\.
WHUPLQDOVDQG
The output relay gives signal depending on the selected
function.
Default: Event
See Chapter 7 “Settings and configuration” for
programming.

1 Connect the cables to terminal 18, 19 and 20.

)LJXUH 7HUPLQDOV

 37&LQSXW
If the motor is protected by PTC elements, the cables shall
1S
FA
IEC 894 0
be connected to terminals PTC, see figure 24.
Us
: 10 947
07
R1
Ie:

UL
Uc
FL
A:
0-25 -4
37-7

508
: 10
0-25
2A

0V
-2
0V

Ov
00
AC
/DC

erloa
Ue
:
2
72:
In lin
e
AC
-53
220-
23 a: 8
Mad
e in
Sw
ed
See Chapter 7 “Settings and configuration” for
37-6 AC
/DC d Ca 18,5 0 38 -1.6 en

programming.
CA 8A 0-40
UTI Ue
pacit
y 11 0 : 80
ON
Fu
5%
of Co
37 500 -6
Maxse In lin
25 208 ntinu 45 V
shor0A TY e ous
t cir PO 22 kW
cuit WER 20 0-24
curre ZI 0
LO 20 440-
nt 65 X 480
kA LIST
Key at 48 50 V IND ED
-Pad 0V . C 7F
Hp ON 39
T. EQ
.

PTC
Wire
1-8
Al
Cu
75C
only,
35lb-
FE in
LD
BU
SS

)LJXUH 37&FRQQHFWLRQ

)LJXUH 7LJKWHQLQJWRUTXHVDQGFDEOHGLPHQVLRQV PP LQ

1SFC132003M0201 47
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 &RQQHFWLRQRIFRPPXQLFDWLRQ
GHYLFHV RSWLRQDO

 )LHOGEXVFRPPXQLFDWLRQ
The fieldbus communication plug shall be connected to
the communication interface on the front of the PST, see
figure 26.
Make sure that the plug is in correct position and tighten
the screw with 0,8 Nm (7,1 lb in) and additional 1/4 turn.

For programming and other information, see Chapter 7


“Settings and configuration” and Chapter 8 “Fieldbus
communication (option)” .

)LJXUH )LHOGEXVSOXJ

)LJXUH 3ULQFLSOHRIDILHOGEXVQHWZRUNZLWK367VRIWVWDUWHUVFRQQHFWHG

48 1SFC132003M0201
+XPDQ0DFKLQH,QWHUIDFH
+0,

&KDSWHU+XPDQ0DFKLQH,QWHUIDFH +0,
Overview............................................................................................................ 51
Application .................................................................................................... 51
Design .......................................................................................................... 52
Password...................................................................................................... 54
Setting password ..................................................................................... 54
Wrong password ..................................................................................... 54
Locking/unlocking the keypad ...................................................................... 55
Menu tree .......................................................................................................... 56
Overview....................................................................................................... 56
Top level ....................................................................................................... 57
Settings menu............................................................................................... 57
Local Control menu ...................................................................................... 58
Start/Stop the motor ................................................................................ 59
Jog........................................................................................................... 59
DOL start ................................................................................................. 59
Event Log menu ........................................................................................... 60
Status Information menu .............................................................................. 60
Reset Events menu ...................................................................................... 60

1SFC132003M0201 49
50 1SFC132003M0201
&KDSWHU
+XPDQ0DFKLQH,QWHUIDFH +0,

&KDSWHU+XPDQ0DFKLQH,QWHUIDFH
+0,
This chapter describes how the human-machine interface
(keypad and display) works.

 2YHUYLHZ

 $SSOLFDWLRQ
The Human-Machine Interface is used for several
purposes such as programming the softstarter, i.e setup of
inputs and outputs, protection functions, warning levels,
fieldbus communication etc. The HMI is also used for
monitoring, local control and status information of the
softstarter.

1SFC132003M0201 51
&KDSWHU
+XPDQ0DFKLQH,QWHUIDFH +0,

 'HVLJQ
1 The HMI consists of:
2 • Status indication LED indicators
• LCD display
Power on Fault Protection • Selection and Navigation keys
7  +#
/GPW
The LED indicators works as follows:
/(' &RORU 'HVFULSWLRQ
Power on Green Supply voltage connected.
3
Fault Red Indicates faults.
Protection Yellow Indicates that protections are acti-
vated.
4 When Fault or Protection LED is activated, the LCD dis-
play displays the actual fault or protection.
)LJXUH +XPDQ0DFKLQH,QWHUIDFH
1 Status indication LEDs
2 LCD display The keypad is based on the same user concept as today’s
3 Selection keys mobile phones.
4 Navigation keys The LCD display contains two rows which allow 20
characters each.
On the top row various information is presented,
depending on state. On the bottom row there are labels
indicating which function the selection keys currently
1 have.
Power on Fault Protection

A scrolling icon indicates what parameter or setting value


5GVVKPI+G # is possible to change at the position.
%JCPIG $CEM
1 The 6HOHFWLRQNH\V normally have more than one function,
such as selecting, changing and storing, depending on
Power on Fault Protection
present dialogue, see text on the bottom row of the LCD
5GVVKPI+G # display.
5VQTG %CPEGN The 1DYLJDWLRQNH\V are used for navigating in the menus
)LJXUH 0HQXH[DPSOHV to the desired setting.
When selecting from a list, the scrolling is done in a closed
1 Scrolling icons loop.

52 1SFC132003M0201
&KDSWHU
+XPDQ0DFKLQH,QWHUIDFH +0,

The functionality of the keypad is illustrated by the


following example:

&KDQJLQJWKH5DWHGPRWRUFXUUHQW 6HWWLQJ,H 
1. You will find the setting as well as a short explanation
and the path to it in Chapter 10 “Functions” .
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6WDUW6WRS6HWWLQJ,H
7  +#
/GPW 2. The top level of the softstarter start menu looks as in
)LJXUH 7RSOHYHO figure 3. Press the left selection key to enter the menu.
The display now appears as in figure 4.

5'66+0)5
5GNGEV $CEM
)LJXUH 6(77,1*6PHQX

#RRNKECVKQP 5GVVKPI 3. Press the left selection key to select 6(77,1*6. The
5GNGEV $CEM display appears as in figure 5.

)LJXUH $SSOLFDWLRQ6HWWLQJPHQX

(WPEVKQPCN 5GVVKPIU
4. Press the lower navigation key until the display
5GNGEV $CEM appears as in figure 6.
)LJXUH )XQFWLRQDOVHWWLQJVPHQX

5VCTV5VQR 5. Press the left selection key to select )XQFWLRQDOVHW


5GNGEV $CEM WLQJV. Press the left selection key to select 6WDUW6WRS,
figure 7.
)LJXUH 6WDUW6WRSPHQX

5GVVKPI+G # 6. Press the left selection key to &KDQJH the 6HWWLQJ,H
%JCPIG $CEM setting, figure 8.
The display now appears as in figure 9.
)LJXUH 6HWWLQJ,HPHQX
7. Use the navigation keys to set the rated current. If you
want to quit, you select &DQFHO, using the right selec-
tion key. Or else, you store the new setting by selecting
5GVVKPI+G # 6WRUH with the left selection key. The display should
5VQTG %CPEGN now appear as in figure 10.
8. Press the right selection key four times to return to top
)LJXUH 6HWWLQJ,HFKDQJLQJPHQX
level.

5GVVKPI+G #
%JCPIG $CEM
)LJXUH 6HWWLQJ,HPHQXFKDQJHGVHWWLQJ

1SFC132003M0201 53
&KDSWHU
+XPDQ0DFKLQH,QWHUIDFH +0,

 3DVVZRUG
To lock the keypad from control and change of settings, a
password can be set. When the keypad is locked, all
menus are available but no changes can be done nor any
actions can be taken.

 6HWWLQJSDVVZRUG
The password at delivery is always 1.
%JCPIG2CUUYQTF
5GNGEV $CEM 1 Press the upper navigation key once to enter the
parameter &KDQJH3DVVZRUG.
2. Select&KDQJH3DVVZRUGfigure 11.
)LJXUH &KDQJHSDVVZRUG

0GY2CUUYQTF 
3. Set the new password (1R or ) using the naviga-
5VQTG $CEM tion keys.
)LJXUH 1HZSDVVZRUG Select6WRUH and 1H[W, figure 12 and figure 13.
Select %DFNto return to top level.

0GY2CUUYQTF 
0GZV
)LJXUH 1HZSDVVZRUGVWRUHG

 :URQJSDVVZRUG
9TQPI2CUUYQTF
If wrong password is set, the text “Wrong Password”will
0GZV show up, figure 14.
)LJXUH :URQJSDVVZRUG A support code will be given, figure 15. The code can be
ignored and an unlimited number of try-outs can be made.
If you are unable to unlock the keypad, note the support
code and contact your local ABB sales office.
5WRRQTVEQFG 
0GZV
)LJXUH 6XSSRUWFRGH

54 1SFC132003M0201
&KDSWHU
+XPDQ0DFKLQH,QWHUIDFH +0,

 /RFNLQJXQORFNLQJWKHNH\SDG
1 Press the upper navigation key twice to enter the
parameter .H\SDGLV, figure 16.
-G[RCFKU #EVKXG The keypad is unlocked if the display is indicating
.QEM $FWLYH in the upper right corner.

)LJXUH .H\SDGLVPHQX 2. Lock the keypad.


Select/RFN.
Enter the correct password
Select(QWHUKeypad is now locked.
Select %DFN to return to top level.
-G[RCFKU .QEMGF
7PNQEMGF $CEM 3. Unlock the keypad.
Select8QORFN.
)LJXUH /RFNHGNH\SDGPHQX Enter the correct password
Select (QWHU. Thekeypad is now active.
Select %DFN to return to top level.

1SFC132003M0201 55
&KDSWHU
+XPDQ0DFKLQH,QWHUIDFH +0,

 0HQXWUHH

 2YHUYLHZ
The menu tree includes menus for

• Settings
• Local Control
• Event Log
• Status information
• Reset events

Top level Settings Application setting

Basic settings

Functional settings Start/Stop

Presentation settings Protections

Service settings Warnings

All settings Faults

Changed settings Inputs

Reset all settings Outputs


Local Control Start/Stop Fieldbus

Jog Seq Start

DOL Start
Event Log
Status Information
Reset Events
)LJXUH 0HQXWUHH

56 1SFC132003M0201
&KDSWHU
+XPDQ0DFKLQH,QWHUIDFH +0,

 7RSOHYHO
Top level Top Level contains general softstarter information, and the
Settings menus can be reached from here.
The selections are presented one by one on the top row.
Use navigation keys to present all selections.
Press Select to enter a function.
Local Control Press Back to return to previous state.

)XQFWLRQ 'HVFULSWLRQ
Settings Set up softstarter parame-
Event Log ters.
Local Control Control the softstarter.
Status Information
Event Log Present the Event Log,
faults, protections, warnings.
Reset Events
Status Information Present various information.
Reset Events Reset of events.
)LJXUH 7RSOHYHO

 6HWWLQJVPHQX
The settings menu is used to set up the softstarter with
parameters for the current application.
Top level The types of settings are presented one by one on the top
Settings Application setting
line.
Basic settings Use navigation keys to present all selections.

Functional settings
)XQFWLRQ 'HVFULSWLRQ
Presentation settings Application Setting Use predefined parameters
for type of applications.
Service settings
Basic settings The basic and most used
All settings settings.
Functional settings Settings are arranged after
Changed settings
functions.
Reset all settings Presentation settings Language, date, time etc.
Local Control Service settings Settings for use during ser-
vice and repair.
All settings A list with all possible set-
tings.

Event Log Changed settings A list with all changed set-


tings.
Status Information Reset all settings Reset all settings to factory
default settings.
Reset Events
)LJXUH 6HWWLQJVPHQX

1SFC132003M0201 57
&KDSWHU
+XPDQ0DFKLQH,QWHUIDFH +0,

 /RFDO&RQWUROPHQX
The Local Control menu is used to start or stop the motor
from the keypad. When a type of local control is selected
Top level the softstarter can only be controlled by the keypad.
Settings The softstarter operation state (stopped/running) remains
when selecting control until it is changed there. Previous
type of control is activated again when the type of control
is exited.
Local Control Start/Stop Three different selections are possible (see the table
below).
Jog Press navigation keys to view different types of control.

DOL Start
Event Log

Status Information 7KH/2&$/&21752/PHQXFDQQRWEHHQWHUHGLI


6HTXHQFHVWDUWLVVHOHFWHG
Reset Events
Once the motor has been started in this menu, it must first
be stopped before you leave the menu. If the motor is
)LJXUH /RFDOFRQWUROPHQX already running when the menu is entered it is possible to
leave immediately without stopping the motor.

)XQFWLRQ 'HVFULSWLRQ
Start/stop To start and stop the motor
with the keypad.
Jog To run the motor as long as
Jog is pressed.
DOL start To start and stop the motor
(PSTB370...PSTB1050 with the built-in by-pass con-
only) tactor.

58 1SFC132003M0201
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 6WDUW6WRSWKHPRWRU
Top level 6WDUW
Settings
Enter the Start/Stop menu, figure 22.
Select6WDUWThe motor will now start and run according to
Start/Stop the set parameters.
Local Control
6WRS
Jog
Select 6WRS. The motor will stop according to the set
DOL Start parameters. It is possible to press stop command during
Event Log the start ramp if required.

Status Information
 -RJ

Reset Events Enter the Jog menu, figure 23.


)LJXUH 6WDUW6WRSPHQX Select -RJ The motor will start and accelerate to rated
speed according to the set parameters as long as the Jog
Top level command is activated.
Settings The motor stops immediately as soon as the command is
released.

 '2/VWDUW
Local Control Start/Stop
367%RQO\
Jog
6WDUWIURPWKHVRIWVWDUWHU
DOL Start
Event Log If required, the motor can be started DOL (Direct On Line)
with the integrated by-pass contactor.
Status Information Select the DOL start menu, figure 25.
Select '2/VWDUW to close the integrated by-pass contactor.
Select 6WRS to open the contactor.
Reset Events

)LJXUH -RJPHQX

Top level
Settings
:DUQLQJ
7KHUDWHGPRWRUFXUUHQWPXVWQHYHUH[FHHGWKH'2/
Local Control Start/Stop UDWLQJRIWKHLQWHJUDWHGE\SDVVFRQWDFWRU
Jog

DOL start
Event Log

Status Information

Reset Events

)LJXUH '2/VWDUWPHQX

1SFC132003M0201 59
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Top level  (YHQW/RJPHQX


Settings
The Event Log menu is used to check the event log in the
softstarter. When entering this menu the twenty latest
events in the log are presented, in chronological order with
Local Control the latest event as No. 1, the second latest as No. 2 etc.
The events are presented with “type of event”, date and
time.
Use navigation keys to view all entries in the event log.

Event Log

Status Information
 6WDWXV,QIRUPDWLRQPHQX
The Status information menu is used to present various
information.
Reset Events
The information is presented one by one on the top row.
)LJXUH (YHQW/RJPHQX Use navigation keys to present all information.

'LVSOD\WH[W )XQFWLRQ
Top level Connection Type of connection, In Line/
Settings Inside Delta.
Frequency Measured frequency.
Phase L1 Phase current L1.
Local Control Phase L2 Phase current L2.
Phase L3 Phase current L3.
Run Time Total run time of the motor.
No. Of Starts Counted number of starts.
Event Log
SW Ver. CU Software version CU.
Status Information SW Ver. FU Software version FU.
LV Board No Serial No of the LV PCB.
Reset Events MAC Address Internal addressing.
Phase seq. Phase sequence indication.
)LJXUH 6WDWXVLQIRUPDWLRQPHQX

Top level  5HVHW(YHQWVPHQX


Settings
The Reset Events menu is entered automatically when a
fault has occurred or a protection is activated. It can also
be entered via the main menu.
Local Control Use navigation keys to view if there are several events to
reset.

Event Log

Status Information

Reset Events

)LJXUH 5HVHW(YHQWVPHQX

60 1SFC132003M0201
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Settings.............................................................................................................. 63
Overview of all accessible settings (different menus)................................... 64
Description of menus ......................................................................................... 66
Top level ....................................................................................................... 66
Application Setting........................................................................................ 68
Basic Settings............................................................................................... 71
Functional Settings ....................................................................................... 73
Start/Stop ................................................................................................ 73
Protections .............................................................................................. 75
Warnings ................................................................................................. 81
Faults....................................................................................................... 82
Inputs....................................................................................................... 84
Outputs .................................................................................................... 86
Fieldbus ................................................................................................... 88
Sequence start ........................................................................................ 89
Presentation Settings ................................................................................... 92
Service Settings............................................................................................ 94
All Settings.................................................................................................... 94
Changed Settings .................................................................................... 96
Reset all Settings .................................................................................... 96

1SFC132003M0201 61
62 1SFC132003M0201
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 6HWWLQJV
Settings can be done in two different ways:

• Keypad
• Fieldbus communication

With the keypad, settings can be done as individual


parameter setting or selection of predefined parameters
for different applications.

The unit has one complete set of parameters but some


parameters have extra sets for sequence start. The
default parameter set is stored in the unit for a possible
reset to default values. When the fieldbus communication
is selected, most parameters can also be modified from
this interface.

1SFC132003M0201 63
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 2YHUYLHZRIDOODFFHVVLEOHVHWWLQJV
GLIIHUHQWPHQXV

6HWWLQJSDUDPHWHU 7RS $SSOLFDWLRQ %DVLF )XQFWLRQDO 3UHVHQWDWLRQ $OO 5HVHWDOO


OHYHO 6HWWLQJ 6HWWLQJV 6HWWLQJV 6HWWLQJV 6HWWLQJV 6HWWLQJV
Password X
Keypad lock/unlock X
Reset to factory default setting X
Application type X
Setting Ie X X X X
Overload class X X X X
External By-pass X X X X
Start ramp Tune Set X X X
Stop ramp Tune Set X X X
Initial voltage Tune Set X X X
End voltage Tune Set X X X
Step down voltage Tune Set X X X
Current limit Tune Set X X X
Kick start X X
Kick level X X
Kick time X X
Start range X X
Stop range X X
Overload protection X X
Overload start class X X
Overload run class X X
Overload operation X X
Locked rotor protection X X
Locked rotor protection level X X
Locked rotor protection time X X
Locked rotor protection opera- X X
tion
Underload protection X X
Underload protection level X X
Underload protection time X X
Underload protection operation X X
Phase imbalance protection X X
Phase imbalance protection X X
level
Phase imbalance protection X X
operation
High current protection X X
High current protection opera- X X
tion
Phase reversal protection X X
Phase reversal protection opera- X X
tion
PTC protection X X
PTC protection operation X X
By-pass fault operation X X
Warning high current X X
Warning high current level X X
Warning low current X X
Warning low current level X X
Warning overload X X

64 1SFC132003M0201
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OHYHO 6HWWLQJ 6HWWLQJV 6HWWLQJV 6HWWLQJV 6HWWLQJV 6HWWLQJV
Warning overload level X X
Warning thyristor (SCR) over- X X
load
Phase loss fault operation X X
Fieldbus fault operation X X
Frequency fault operation X X
Heat sink over-temperature X X
operation
Shorted thyristor (SCR) fault X X
operation
Programmable input, In0 X X
Programmable input, In1 X X
Programmable output relay, K4 X X
Programmable output relay, K5 X X
Programmable output relay, K6 X X
Programmable software output, X X
V7
Event for relay K4 X X
Event for relay K5 X X
Event for relay K6 X X
Event for SW output V7 X X
Fieldbus control X X
Fieldbus type X X
Fieldbus address X X
No of sequences (sequence X X
start)
1st Setting Ie X X
2nd Setting Ie X X
3rd Setting Ie X X
Start ramp 1 X X
Start ramp 2 X X
Start ramp 3 X X
Initial voltage 1 X X
Initial voltage 2 X X
Initial voltage 3 X X
Current limit 1 X X
Current limit 2 X X
Current limit 3 X X
Language X X
LCD auto off X X
Date type X X
Date year X X
Date month X X
Date day X X
Time hour X X
Time minutes X X

1SFC132003M0201 65
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7 
/GPW
 +#  'HVFULSWLRQRIPHQXV
For detailed description of each function, see Chapter 10
%JCPIG2CUUYQTF 7KP 1- “Functions” .
5GNGEV $CEM $CEM

 7RSOHYHO
This level contains information about output voltage and
-G[RCFKU #EVKXG /QVQT6GOR 
.QEM $CEM $CEM
current, heat sink temperature, real time clock and more.
From this menu, the keypad can be locked/unlocked and a
password for this can be set. It is also possible to enter the
other menus.
  5%46GOR 
$CEM $CEM

+P 1WV
$CEM

)LJXUH 7RSOHYHOGLVSOD\ORRS
'LVSOD\DWVWDUWXS
7  +# When switching on the supply voltage the LCD will first
/GPW display the text “Hello”, and after a few seconds switch
into displaying Top Level, figure 2.
)LJXUH 7RSOHYHO VWDUWSRVLWLRQ
5HDOWLPHFORFN

  The real time clock shows present date and time.
$CEM How to set date, time and display type see “Presentation
Settings” .
)LJXUH 5HDOWLPHFORFN

8LQVWDWXV
7KP 1- The softstarter checks and displays the status of the input
$CEM voltage (line side).
)LJXUH 8LQVWDWXV
0RWRUWHPSHUDWXUH
The used thermal capacity of the motor is displayed. 0%
/QVQT6GOR  means that the motor is in cold state. 50% means that half
$CEM the capacity is used etc.
)LJXUH 0RWRUWHPSHUDWXUH

66 1SFC132003M0201
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6WDWXVRILQSXWVRXWSXWV
The status of the Programmable inputs and outputs is
displayed with “0” for not activated or “1” for activated. The
figures have following function:
+P 1WV
In=1000 Start signal high
$CEM
In=0100 Stop signal high
)LJXUH ,QSXWRXWSXWV
In=0010 In0 high
In=0001 In1 high

Out=1000 Relay K4 activated


Out=0100 Relay K5 activated
Out=0010 Relay K6 activated
Out=0001 SW V7 activated

6&5WHPSHUDWXUH
5%46GOR  The temperature of the SCRs in the softstarter is
$CEM displayed as a percentage of the max. value.
)LJXUH 6&5WHPSHUDWXUH
.H\SDGVWDWXV
-G[RCFKU #EVKXG Information on whether the keypad is locked or unlocked.
$CEM How to operate, see Chapter 6 “Human-Machine Interface
(HMI)” .
)LJXUH .H\SDGVWDWXV

&KDQJH3DVVZRUG
%JCPIG2CUUYQTF Menu for changing the password. How to operate, see
5GNGEV $CEM Chapter 6 “Human-Machine Interface (HMI)” .
)LJXUH &KDQJH3DVVZRUG

1SFC132003M0201 67
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Top level The Application setting menu consists of predefined
Application
Settings parameters for the selected application and should be
Setting
used if an easy and quick set-up is required. Only a few
Basic parameters have to be set before start of the motor is
Settings possible. All necessary input data will show up in an
Functional automatic loop.
Settings
Presentation
Settings
Service
Settings
All
Settings
Changed
Settings
Reset all
Settings

)LJXUH $SSOLFDWLRQ6HWWLQJPHQX

(QWHUWKH$SSOLFDWLRQVHWWLQJ
#RRNKECVKQP 5GVVKPI
5GNGEV Enter the menu by selecting$SSOLFDWLRQ6HWWLQg.

)LJXUH $SSOLFDWLRQ6HWWLQJPHQX Select what type of application the softstarter is used for
by pressing 6WRUH6HW. If the used application is not listed,
select the one closest and choose 7XQH6HW (see below).
Possible applications are:
%GPVTKHWICN 2WOR
• Centrifugal Pump
5VQTG5GV $CEM
• Hydraulic Pump
)LJXUH $SSOLFDWLRQW\SH • Centrifugal Fan
• Axial Fan
• Compressor
• Conveyor
• Crusher
• Mixer
• Bow Thruster

%GPVTKHWICN 2WOR Confirm the selected application by pressing 1H[W. If


wrong application type was selected, press%DFN and
0GZV $CEM select the correct type.
)LJXUH $SSOLFDWLRQW\SH

68 1SFC132003M0201
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6HWWLQJ,H
5GVVKPI+G #
Set the current that the softstarter will be exposed to i.e.
5VQTG
rated motor current if the unit is connected In Line.
)LJXUH 6HWWLQJ,HPHQX

)RUXQLWVFRQQHFWHG,QVLGH'HOWDWKH6HWWLQJ,HPXVWEHVHW
DFFRUGLQJWRWKHFXUUHQWLQWKHGHOWDFLUFXLW 
1 e 3 RIWKHUDWHGPRWRUFXUUHQW
3UHVV6WRUHWRVDYHWKHGDWDDIWHUVHWWLQJWKHFXUUHQW
5GVVKPI+G #
0GZV $CEM Confirm the 6HWWLQJ,H by pressing 1H[W. If wrong Setting Ie
was set, press %DFN and set the correct value.
)LJXUH &RQILUPLQJ6HWWLQJ,H
2YHUORDGFODVV 2/&ODVV
Select the class for the overload relay for the used
1.%NCUU  application type. Available classes:
5VQTG
• 10
)LJXUH 2YHUORDGFODVV • 10A
• 20
• 30
Press 6WRUH to save the selected class.

1.%NCUU  Confirm the selected overload class by pressing1H[W. If


wrong overload class was selected, press %DFN and select
0GZV $CEM the correct class.
)LJXUH &RQILUPLQJ2/&ODVV
([WHUQDO%\3DVVFRQWDFWRU ([W%\3DVV
If an External By-Pass contactor is used, set the
parameter to <HV, otherwise 1R.
'ZV$[2CUU ;GU Press 6WRUH to save the data.
5VQTG
)LJXUH &RQILUPLQJ2/&ODVV

'ZV$[2CUU ;GU Confirm the selection of external by-pass by pressing


1H[W. If wrong selection was made, press %DFN and
0GZV $CEM correct the selection.
)LJXUH &RQILUPLQJ2/&ODVV

7XQH6HW
4GCF[! The configuration of the application setting menu is now
;GU 6WPG5GV completed. If no tuning of the settings is wanted, it is
possible to return to the top level by pressing <HV.
)LJXUH 5HDG\"7XQH6HWPHQX If tuning of some main parameters is wanted, select 7XQH
6HW.

1SFC132003M0201 69
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Six parameters can be tuned individually if a more specific
adjustment is required. Each parameter is described in
Chapter 10 “Functions” .

• Start ramp
• Stop ramp
• Initial voltage
• End voltage
• Step down voltage
• Current limit level

4GCF[! When all tuning parameters have been passed, following


information will be displayed, figure 21. Select <HV if all
;GU $CEM necessary parameters are tuned. If a new tuning is
required select %DFN and follow the step 7XQH6HW above.
)LJXUH $OOWXQLQJSDUDPHWHUVKDYH
EHHQSDVVHG

70 1SFC132003M0201
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Top level The Basic settings menu consists of the most common
Application
Settings start/stop parameters required for the set-up. Each
Settings
parameter can be adjusted separately. For a deep
Basic description of each parameter, see
Settings Chapter 10 “Functions” .
Functional
Settings (QWHUWKH%DVLFVHWWLQJV
Presentation
Enter the menu by selecting %DVLF6HWWLQJV.
Settings
Service 6HWWLQJ,H
Settings
Set the current that the softstarter will be exposed to i.e.
All rated motor current, if the unit is connected In Line.
Settings
Changed
Settings
Reset all )RUXQLWVFRQQHFWHG,QVLGH'HOWDWKH6HWWLQJ,HPXVWEHVHW
Settings DFFRUGLQJWRWKHFXUUHQWLQWKHGHOWDFLUFXLW 
1 e 3 RIWKHUDWHGPRWRUFXUUHQW
)LJXUH %DVLF6HWWLQJVPHQX 3UHVV6WRUHWRVDYHWKHGDWDDIWHUVHWWLQJWKHFXUUHQW

([WHUQDO%\3DVVFRQWDFWRU ([W%\3DVV
Set the parameter to <HV if an External By-pass Contactor
is used, or else 1R.

6WDUWUDPS
Set the ramp time for start.

6WRSUDPS
Set the ramp time for stop (softstop). Note that this
function shall only be used for applications with small
flywheel masses, for example pumps and conveyors (in
case fragile material is transported).

,QLWLDOYROWDJH ,QLW9ROW
Set the initial voltage level.

(QGYROWDJH (QG9ROW
Set the end voltage level.

1SFC132003M0201 71
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6WHSGRZQ
Set the level of the step down voltage. This function is only
working if softstop is selected.

&XUUHQWOLPLW &XUUHQW/LP
Set the current limit level for the start.

2YHUORDG&ODVV 2/&ODVV
Select the class for the overload protection.

The configuration of the basic setting menu is now


completed. It is possible to return to the top level by
pressing %DFN 3 times.

72 1SFC132003M0201
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 )XQFWLRQDO6HWWLQJV
Top level The Functional setting menu consists of groups with
Application
Settings parameters arranged by function such as protection,
Settings
warning, fault, fieldbus communication etc. This menu
Basic should be used if a more advanced set-up is required. For
Settings a detailed description of each parameter, see Chapter 10
Functional “Functions” .
Settings
Presentation (QWHUWKH)XQFWLRQDOVHWWLQJV
Settings Enter the menu by selecting )XQFWLRQDO6HWWLQJV.
Service
Settings
All
Settings
Changed
Settings
Reset all
Settings

)LJXUH )XQFWLRQDO6HWWLQJVPHQX

 6WDUW6WRS
To set parameters related to start and stop, enter the 6WDUW
Settings 6WRS group. Following parameters are available in this
Functional Settings Start/Stop group:

Protections • Setting Ie
• External By-Pass
Warnings • Start ramp
• Stop ramp
Faults • Initial voltage
• End voltage
Inputs • Step down voltage
• Current limit level
Outputs • Kick start
• Kick level
Fieldbus
• Kick time
Seq Start • Start range
• Stop range
)LJXUH 6WDUW6WRSJURXS
Setting of parameters from Setting Ie to Current limit level
above, see “Basic Settings” .

1SFC132003M0201 73
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.LFN6WDUW
Activate the .LFN6WDUW function by entering this menu.
Press 6WRUH to save the selection.

.LFN/HYHO
Set the required level of the Kick Start. Press 6WRUH to save
the data.
This menu will only be visual if Kick Start is activated.

.LFN7LPH
Set the required time for the kick start. Press 6WRUH to save
the data.
This menu will only be visual if Kick Start is activated.

6WDUW5DQJH
The ramp time for start can be set between 1 and 30
seconds as default. If required, the range can be extended
up to 120 seconds by entering this menu. Press 6WRUH to
save the data.

6WRS5DQJH
The ramp time for stop can be set between 0 and 30
seconds as default. If required, the range can be extended
up to 120 seconds by entering this menu. Press 6WRUH to
save the data.

The configuration of the parameters in the Start/Stop


group is now completed. It is possible to return to top level
by pressing Back three times. To configure the protection,
proceed to that menu.

74 1SFC132003M0201
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 3URWHFWLRQV
To set parameters related to the protections, enter the
Settings Protections group.
Functional Settings Start/Stop
2YHUORDG
Protections Select the required overload type for the application.
Following selections are available:
Warnings
• No
Faults • Normal
• Dual
Inputs
Press 6WRUH to save the selected type.
Outputs

Fieldbus ,IRYHUORDG³1RUPDO´LVVHOHFWHGWKHIROORZLQJ
VHWWLQJVZLOOEHDYDLODEOH
Seq Start
2YHUORDGFODVV 2/&ODVV
)LJXUH 3URWHFWLRQVJURXS Select the class for the overload relay. Following classes
are available:

• 10
• 10A
• 20
• 30

Press 6WRUH to save the selected class.

2YHUORDGW\SHRIRSHUDWLRQ 2/2S
Select what operation shall be asserted if the overload
relay is activated:

Stop–M The motor will stop and a manual reset is


required.

Stop–A The motor will stop and automatic reset is


performed.

Ind Only indication will be given.

Press 6WRUH to save the selected operation.

1SFC132003M0201 75
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,IRYHUORDG³'XDO´LVVHOHFWHGWKHIROORZLQJVHWWLQJV
ZLOOEHDYDLODEOH
2YHUORDGVWDUWFODVV 2/&ODVV6
Select the required class for overload relay during start
condition. Following classes are available:

• 10
• 10A
• 20
• 30
Press 6WRUH to save the selected class.

2YHUORDGUXQFODVV 2/&ODVV5
Select the required class for overload relay during
continuos run. Following classes are available:

• 10
• 10A
• 20
• 30
Press 6WRUH to save the selected class.

76 1SFC132003M0201
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/RFNHG5RWRU
Activate the protection if required by changing to <HV.

,I³<HV´LVVHOHFWHGWKHIROORZLQJVHWWLQJVZLOOEH
DYDLODEOH

/RFNHGURWRUOHYHO /RFN5/HY
Set the level of the locked rotor protection.
Available only if the protection is selected.

/RFNHGURWRUWLPH /RFN57LPH
Set the time for the locked rotor protection.
Available only if the protection is selected.

/RFNHGURWRUW\SHRIRSHUDWLRQ /RFN52S
Select what operation shall be asserted if the locked rotor
protection is activated:

Stop–M The motor will stop and a manual reset is


required.

Stop–A The motor will stop and automatic reset is


performed.

Ind Only indication will be given.

Press 6WRUH to save the selected operation.

1SFC132003M0201 77
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8QGHUORDG
Activate the protection if required by changing to <HV.

,I³<HV´LVVHOHFWHGWKHIROORZLQJVHWWLQJVZLOOEH
DYDLODEOH
8QGHUORDGOHYHO 8QGHUO/HY
Set the level of the underload protection.
Available only if the protection is selected.

8QGHUORDGWLPH 8QGHUO7LPH
Set the time for the underload protection.
Available only if the protection is selected.

8QGHUORDGW\SHRIRSHUDWLRQ 8QGHUO2S
Select what operation shall be asserted if the underload
protection is activated:

Stop–M The motor will stop and a manual reset is


required.

Stop–A The motor will stop and automatic reset is


performed.

Ind Only indication will be given.

Press 6WRUH to save the selected operation.

78 1SFC132003M0201
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3KDVHLPEDODQFH 3KDVH,PE
Activate the protection if required by changing to <HV.

,I³<HV´LVVHOHFWHGWKHIROORZLQJVHWWLQJVZLOOEH
DYDLODEOH
3KDVHLPEDODQFHOHYHO 3K,PE/HY
Set the level of the phase imbalance protection.
Available only if the protection is selected.

3KDVHLPEDODQFHW\SHRIRSHUDWLRQ 3K,PE2S
Select what operation shall be asserted if the phase
imbalance protection is activated:

Stop–M The motor will stop and a manual reset is


required.

Stop–A The motor will stop and automatic reset is


performed.

Ind Only indication will be given.

Press 6WRUH to save the selected operation.

+LJKFXUUHQW +LJK,
Activate the high current protection if required by changing
to<HV.

,I³<HV´LVVHOHFWHGWKHIROORZLQJVHWWLQJZLOOEH
DYDLODEOH

+LJKFXUUHQWW\SHRIRSHUDWLRQ +LJK,2S
Select what operation shall be asserted if the high current
protection is activated:

Stop–M The motor will stop and a manual reset is


required.

Stop–A The motor will stop and automatic reset is


performed.

Ind Only indication will be given.

Press 6WRUH to save the selected operation.

1SFC132003M0201 79
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3KDVHUHYHUVDO 3KDVH5HY
Activate the phase reversal protection if required by
changing to <HV.

,I³<HV´LVVHOHFWHGWKHIROORZLQJVHWWLQJZLOOEH
DYDLODEOH

3KDVHUHYHUVDOW\SHRIRSHUDWLRQ 3K5HY2S
Select what operation shall be asserted if the phase
reversal protection is activated:

Stop–M The motor will stop and a manual reset is


required.

Stop–A The motor will stop and automatic reset is


performed.

Ind Only indication will be given.

Press 6WRUH to save the selected operation.

37&
Activate the PTC protection if required by changing to <HV.

,I³<HV´LVVHOHFWHGWKHIROORZLQJVHWWLQJZLOOEH
DYDLODEOH

37&W\SHRIRSHUDWLRQ 37&2S
Select what operation shall be asserted if the PTC
protection is activated:

Stop–M The motor will stop and a manual reset is


required.

Stop–A The motor will stop and automatic reset is


performed.

Ind Only indication will be given.

Press 6WRUH to save the selected operation.

80 1SFC132003M0201
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 :DUQLQJV
To set parameters related to the warnings, enter the
Settings
Warnings group:
Functional Settings Start/Stop
:DUQLQJKLJKFXUUHQW :DUQ, +LJK
Protections
Activate the warning function if required by changing to
<HV.
Warnings
Press 6WRUH to save the selected operation

Faults
:DUQLQJKLJKFXUUHQWOHYHO :D, +/HY
Inputs Set the level of the high current warning.
Available only if the function is selected.
Outputs Press 6WRUH to save the selected operation.

Fieldbus
:DUQLQJORZFXUUHQW :DUQ, /RZ
Seq Start Activate the warning function if required by changing to
<HV.
)LJXUH :DUQLQJVJURXS Press 6WRUH to save the selected operation.

:DUQLQJORZFXUUHQWOHYHO :D, //HY


Set the level of the low current warning.
Available only if the function is selected.
Press 6WRUH to save the selected operation.

:DUQLQJRYHUORDG :DUQ2/
Activate the warning function if required by changing to
<HV.
Press 6WRUH to save the selected operation.

:DUQLQJRYHUORDGOHYHO :D2//HY
Set the level of the overload warning.
Available only if the function is selected.
Press 6WRUH to save the selected operation.

:DUQLQJ6&5RYHUORDG :DUQ6&52/
Activate the warning function if required by changing to
Yes.
Press 6WRUH to save the selected operation.

1SFC132003M0201 81
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Settings 3KDVHORVVW\SHRIRSHUDWLRQ 3K/RVV2S
Functional Settings Start/Stop
Select what operation shall be asserted if a phase loss
fault occurs:
Protections
Stop–M The motor will stop and a manual reset is
Warnings required.

Stop–A The motor will stop and an automatic reset is


Faults
performed and the motor will restart.

Inputs Press 6WRUH to save the selected operation.

Outputs
%\SDVVIDXOWW\SHRIRSHUDWLRQ %3)DXOW2S
Select what operation shall be asserted if a by-pass fault
Fieldbus occurs:

Seq Start Stop–M The motor will stop and a manual reset is
required.
)LJXUH )DXOWVJURXS
Stop–A The motor will stop and an automatic reset is
performed and the motor will restart

Press 6WRUH to save the selected operation.

)LHOGEXVIDXOWW\SHRIRSHUDWLRQ )%)DXOW2S
Select what operation shall be asserted if a fieldbus
communication fault occurs:

Stop–M The motor will stop and a manual reset is


required.

Stop–A The motor will stop and an automatic reset is


performed and the motor will restart.

Press 6WRUH to save the selected operation.

82 1SFC132003M0201
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Select what operation shall be asserted if the frequency
fault occurs (out of range):

Stop–M The motor will stop and a manual reset is


required.

Stop–A The motor will stop and an automatic reset is


performed and the motor will restart.

Press 6WRUH to save the selected operation.

+HDWVLQNW\SHRIRSHUDWLRQ +67HPS2S
Select what operation shall be asserted if an over-
temperature occurs:

Stop–M The motor will stop and a manual reset is


required.

Stop–A The motor will stop and an automatic reset is


performed and the motor will restart

Press 6WRUH to save the selected operation.

6KRUWHG6&5W\SHRIRSHUDWLRQ 6&56&2S
Select what operation shall be asserted if a fault occurs
with shorted thyristor:

Stop–M The motor will stop and a manual reset is


required.

Stop–A The motor will stop and an automatic reset is


performed and the motor will restart

Press 6WRUH to save the selected operation.

1SFC132003M0201 83
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 ,QSXWV
To set parameters related to the programmable inputs,
Settings
enter the Inputs group.
Functional Settings Start/Stop
)LUVWSURJUDPPDEOHLQSXW ,Q
Protections
Select the required function for the input In0.
Warnings Press 6WRUH to save/activate the selected function.
One of the following functions can be selected:

Faults None No specific function (not activated).

Inputs Reset Reset of a fault or overload condition.

Enable When In0=0 the softstarter stops


Outputs immediately.
When In0=1 the softstarter is in normal
Fieldbus operation.
Overrides all other inputs.
Seq Start
Jog Performs a start ramp until command is
)LJXUH ,QSXWVJURXSV released, then the motor stops immediately.

DOL Open/close of the by-pass contactor


(PSTB370...PSTB1050).

Start2 Start signal for 2nd parameter set-up.

Press 6WRUH to save/activate the selected function.

84 1SFC132003M0201
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Select the required function for the input In1.
One of the following functions can be selected:

None No specific function (not activated).

Reset Reset of a fault or overload condition.

Enable When the In1=0 the softstarter stops


immediately.
When In1=1 the softstarter is in normal
operation.
Overrides all other inputs.

Jog Performs a start ramp until command is


released, then the motor stops immediately.

DOL Open/close of the by-pass contactor


(PSTB370...PSTB1050).

Start3 Start signal for 3rd parameter set-up.

Press 6WRUH to save/activate the selected function.

1SFC132003M0201 85
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 2XWSXWV
To set parameters related to the programmable outputs,
Settings
enter the Outputs group.
Functional Settings Start/Stop
5HOD\.
Protections
Select the required function for the output relay K4.
One of the following functions can be selected:
Warnings
Run Run indication.
Faults
TOR Top of ramp indication.
Inputs
Event Indication of selected event(s) where
following functions can be selected
Outputs individually:

Fieldbus • Motor overload protection


• Fault
Seq Start
• High current protection
)LJXUH 2XWSXWVJURXS • SCR overload protection
• Locked rotor protection
• Underload protection
• Phase imbalance protection
• PTC protection
• Phase reversal protection
• Overload warning
• SCR overload warning
• High current warning
• Low current warning
Press 6WRUH to save/activate the selected function.

5HOD\.
Select the required function for the output relay K5.
One of the following functions can be selected:

Run Run indication.

TOR Top of ramp indication.

Event Indication of selected event(s), see relay K4.

Press 6WRUH to save/activate the selected function.

86 1SFC132003M0201
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5HOD\.
Select the required function for the output relay K6.
One of the following functions can be selected:

Run Run indication.

TOR Top of ramp indication.

Event Indication of selected event(s), see relay K4.

Press 6WRUH to save/activate the selected function.

6:2XWS9
Select the required function for the fieldbus
communication output SW Outp V7.
One of the following functions can be selected:

Run Run indication.

TOR Top of ramp indication.

Event Indication of selected event(s), see relay K4.

Press 6WRUH to save/activate the selected function.

1SFC132003M0201 87
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 )LHOGEXV
To set parameters related to the fieldbus communication,
Settings
enter the Fieldbus group.
Functional Settings Start/Stop
)LHOGEXVFRQWURO )LHOGE&WUO
Protections
Activate the fieldbus control of the softstarter by changing
to <HV.
Warnings
Press 6WRUH to save the selected function.

Faults )LHOGEXVW\SH )LHOGE7\SH


Select what fieldbus type is used.
Inputs
AS-I Used for AS-I protocol.
Outputs
Other Used for other protocols than AS-I.
Fieldbus
Press 6WRUH to save/activate the selected function.
Seq Start )LHOGEXVDGGUHVV )LHOGE$GGU
)LJXUH )LHOGEXVJURXS Set a unique address number between 1 and 1000 for
fieldbus communication.
Press 6WRUH to save the selected function.

:DUQLQJ
,IWKHPRWRULVUXQQLQJDQGWKHSDUDPHWHU)LHOGE&WUOLV
FKDQJHGIURP1RWR<HVWKLVZLOOVWRSWKHPRWRU ILHOGEXV
FRQWURORYHUULGHVWKHSURJUDPPDEOHLQSXWV 
,IWKHPRWRULVQRWUXQQLQJDQGWKHSDUDPHWHU)LHOGE
&WUOLVFKDQJHGIURP<HVWR1RWKLVPLJKWVWDUWWKHPRWRU
LIWKHUHLVDVWDUWVLJQDOSUHVHQWRQWKHSURJUDPPDEOH
LQSXWV

88 1SFC132003M0201
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Settings
The sequence start function can be used for starting
Functional Settings Start/Stop
several motors or multiple speed motors with different
parameter sets such as individual ramp times, initial
Protections voltages, current limits etc.
Up to three individual parameter sets can be used
Warnings simultaneously.

Faults

7KH/2&$/&21752/PHQXFDQQRWEHHQWHUHGLI
Inputs
6HTXHQFHVWDUWLVVHOHFWHG

Outputs 1XPEHURIVHTXHQFHV 1RRI6HT


Fieldbus To set parameters related to a sequence start, enter the
Seq Start group.
Seq Start Select the required number of parameter sets for the
application.
)LJXUH 6HTXHQFHVWDUWJURXS The following selections are available:

No Sequence start is not activated.


The softstarter is in normal operation.

2 Two different parameter sets will be used.

3 Three different parameter sets will be used.

Press 6WRUH to save/activate the selected function.

)LUVWVHTXHQFHVHWWLQJFXUUHQW VW6HW,H
Set the current for the first parameter group and press
6WRUH to save the value.
This parameter will only be displayed if parameter
1RRI6HT is set to 2 or 3.

6HFRQGVHTXHQFHVHWWLQJFXUUHQW QG6HW,H
Set the current for the second parameter group.
Press 6WRUH to save the value.
This parameter will only be displayed if parameter
1RRI6HT is set to 2 or 3.

1SFC132003M0201 89
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7KLUGVHTXHQFHVHWWLQJFXUUHQW UG6HW,H
Set the current for the third parameter group.
Press 6WRUH to save the value.

This parameter will only be displayed if parameter


1RRI6HT is set to 3.

)XQFWLRQRIILUVWSURJUDPPDEOHLQSXW ,Q
This parameter will automatically be set as Start2.

)XQFWLRQRIVHFRQGSURJUDPPDEOHLQSXW ,Q
This parameter will automatically be set as Start3.

2YHUORDG
The overload protection is not activated when sequence
start is selected.
To activate the motor overload protection enter this group
and change to required function.

7KHRYHUORDGSURWHFWLRQFDQQRUPDOO\QRWEHXVHGZKHQ
VWDUWLQJVHYHUDOPRWRUVVLQFHWKHWRWDOVWDUWLQJWLPHZLOO
EHFRPHWRRORQJDQGWKHSURWHFWLRQZLOOWULS

)LUVWVHTXHQFHSDUDPHWHUV VW6HT3DUDP
To set parameters related to the first sequence, enter the
1st Seq. Param. group.
Following parameters can be adjusted:

VW6HW,H Setting current.

6WDUW5DPS Ramp time for start

,QLW9ROW Initial voltage.

&XUU/LP Current limit level.

Press 6WRUH to save the selected parameter.

90 1SFC132003M0201
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6HFRQGVHTXHQFHSDUDPHWHUV QG6HT3DUDP
To set parameters related to the second sequence, enter
the 2nd Seq. Param. group.
Following parameters can be adjusted:

QG6HW,H Setting current.

6WDUW5DPS Ramp time for start.

,QLW9ROW Initial voltage.

&XUU/LP Current limit.

Press 6WRUH to save the selected parameter.

7KLUGVHTXHQFHSDUDPHWHUV UG6HT3DUDP
To set parameters related to the third sequence, enter the
3rd Seq. Param. group.
Following parameters can be adjusted:

UG6HW,H Setting current.

6WDUW5DPS Ramp time for start.

,QLW9ROW Initial voltage.

&XUU/LP Current limit.

Press 6WRUH to save the selected parameter.

1SFC132003M0201 91
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Top level The Presentation setting menu consists of parameters for
Application
Settings the LCD set-up. The presentation language can be
Settings
chosen among 10 different languages. The real-time clock
Basic for the softstarter can be set in this menu.
Settings
Functional (QWHUWKH3UHVHQWDWLRQVHWWLQJV
Settings
Enter the menu by selecting 3UHVHQWDWLRQ6HW.
Presentation
Settings 3UHVHQWDWLRQODQJXDJH
Service To set the wanted presentation language on the LCD,
Settings press &KDQJH and 6WRUH the selected language. Country
All codes are based on ISO 3166.
Settings Available languages are:
Changed
Settings /DQJXDJH $EEUHYLDWLRQLQ/&'
Reset all English US/UK
Settings
Chinese CN
)LJXUH 3UHVHQWDWLRQ6HWWLQJVPHQX German DE
Spanish ES
French FR
Italian IT
Dutch NL
Portuguese PT
Swedish SE
Finnish FI

,QFDVHZURQJODQJXDJH QRWXQGHUVWDQGDEOH LVVHOHFWHG


IROORZWKH³HPHUJHQF\LQVWUXFWLRQV´EHORZWRUHDFKWKLV
SDUDPHWHU

Press left selection key twice.


Press lower navgation key three times.
Press left selection key twice.
Use the navigation keys to find the required language
abbeviation.
Press left selection key to save the parameter.

92 1SFC132003M0201
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/&'$XWR2II
The LCD will be switched off automatically by a pre-set
time between 1 - 255 minutes. If the display has switched
off, a touch on any of the keys will switch it on again.

'DWH7\SH
The date can be presented in three different ways.
Depending on the selected type, the following will be
displayed at top level:

'DWHW\SH 'LVSOD\RQWKH/&'
ISO Year – Month – Day
US Month – Day - Year
CE Day – Month - Year

'DWH<HDU
To set the year in the real time clock, press &KDQJH to
enter the setting level. Press 6WRUH to save the set value.

'DWH0RQWK
To set the month in the real time clock, press &KDQJH to
enter the setting level. Press 6WRUHto save the set value.

'DWH'D\
To set the day in the real time clock, press &KDQJH to
enter the setting level. Press 6WRUH to save the set value.

7LPH+RXU
To set the hours in the real time clock, press &KDQJH to
enter the setting level. Press 6WRUH to save the set value.

7LPH0LQ
To set the minutes in the real time clock, press &KDQJH to
enter the setting level. Press 6WRUH to save the set value.

The configuration of the presentation setting menu is now


completed. It is possible to return to the top level by
pressing %DFN 3 times.

1SFC132003M0201 93
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Top level The service setting menu consists of parameters used for
Application maintenance and repair. 7KLVPHQXVKDOOQHYHUEHXVHG
Settings
Settings E\DQ\ERG\EXWDXWKRULVHGVHUYLFHSHUVRQQHO
Basic
Settings
Functional
Settings
Presentation
Settings
:DUQLQJ

Service ,ISDUDPHWHUVDUHFKDQJHGWKHFRQVHTXHQFHVFDQEH
Settings PDOIXQFWLRQEXWDOVRGDPDJHWRWKHVRIWVWDUWHUDQGWKH
All ZDUUDQW\PD\QRWEHYDOLGDQ\ORQJHU
Settings
Changed
Settings
Reset all
Settings

)LJXUH 6HUYLFH6HWWLQJVPHQX
IRUDXWKRULVHGSHUVRQQHORQO\

 $OO6HWWLQJV
Top level
Application The All setting menu consists of all the available settings
Settings
Settings listed. Each parameter can be adjusted separately from
this menu. For a detailed description of each parameter,
Basic
see Chapter 10 “Functions” .
Settings
Functional (QWHUWKH$OOVHWWLQJV
Settings
Presentation Enter the menu by selecting $OO6HWWLQJV.
Settings
Service
Settings
All
Settings :DUQLQJ
Changed
Settings
,QWKHPHQXVRPHSDUDPHWHUVXVHGIRUPDLQWHQDQFHDQG
UHSDLUDUHDFFHVVLEOH,IWKHVHSDUDPHWHUVDUHFKDQJHG
Reset all WKHFRQVHTXHQFHVFDQEHPDOIXQFWLRQEXWDOVRGDPDJHWR
Settings
WKHVRIWVWDUWHUDQGWKHZDUUDQW\PD\QRWEHYDOLGDQ\
ORQJHU
)LJXUH $OO6HWWLQJVPHQX

94 1SFC132003M0201
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7KHIROORZLQJSDUDPHWHUVVKDOOQHYHUEHXVHGE\
DQ\ERG\EXWDXWKRULVHGVHUYLFHSHUVRQQHO
• S Port Ctrl
• S Port Addr1
• S Port Addr2
• S Port Addr3
• S Port Addr4
• CT Ratio Ir
• Int Bypass
• Bypass AC3
• SOP1
• SOP2
• SOP3
• SOP4

1SFC132003M0201 95
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 &KDQJHG6HWWLQJV
The Changed settings menu consists of the parameters
Top level
Application that have been changed in contrast to the factory default
Settings
Settings setting.
If no parameters have been changed, the LCD will display
Basic 1R&KDQJHG6HWWLQJV.
Settings
Functional
Settings
Presentation
Settings
Service
Settings
All
Settings
Changed
Settings
Reset all
Settings

)LJXUH &KDQJHG6HWWLQJVPHQX

 5HVHWDOO6HWWLQJV
Top level To reset all the changed parameters back to factory
Application
Settings default setting, enter this menu.
Settings
Confirmation of reset will be displayed as 'RQH on the
Basic LCD.
Settings The real time clock, the hour run meter and the number of
Functional starts will not be affected by the reset.
Settings
Presentation
Settings
Service
Settings
All
Settings
Changed
Settings
Reset all
Settings

)LJXUH 5HVHWDOO6HWWLQJVPHQX

96 1SFC132003M0201
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Overview............................................................................................................ 99
Required accessories ................................................................................... 99
AS-I............................................................................................................. 100
Binary input telegram ............................................................................ 101
Binary output telegram .......................................................................... 101
DeviceNet ................................................................................................... 102
Binary input telegram ............................................................................ 103
Analog input telegram ........................................................................... 104
Diagnostic inputs ................................................................................... 105
Binary output telegram .......................................................................... 106
Analog output telegram ......................................................................... 107
Input address map................................................................................. 107
Output address map .............................................................................. 108
Parameters ............................................................................................ 109

1SFC132003M0201 97
98 1SFC132003M0201
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RSWLRQ

 2YHUYLHZ
The PST softstarter has an interface on the front for
connecting the ABB fieldbus plug (eplug) used for fieldbus
communication. Through this interface it is possible to
control the softstarter, achieve status information, as well
as up and down-load of parameters.

The interface between the softstarter and the eplug is


always the same. Independent of softstarter size or
delivery date it is possible to connect any fieldbus protocol
later on since this is defined in the eplug itself.

Following fieldbus protocols are available

• AS-I
• DeviceNet

 5HTXLUHGDFFHVVRULHV
To connect the softstarter to a fieldbus system, following
accessories are required:

• Fieldbusplug for present fieldbus protocol (check that


the cable length is sufficient).
• Connectors for bus connection.
• End plug (some protocols).
• Software for PLC set-up.

)LJXUH 3ULQFLSOHRIDILHOGEXVQHWZRUNZLWK367
VRIWVWDUWHUVFRQQHFWHG

1SFC132003M0201 99
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)LHOGEXVFRPPXQLFDWLRQ RSWLRQ

 $6,
The AS-I protocol is a simple fieldbus protocol with a few
digital inputs and outputs. Through the outputs, the motor
can be started / stopped and an additional action can be
performed depending on the selected function on the
programmable input In0. The inputs correspond to the
programmable softstarter outputs (K4 - K6 and V7) where
status information can be acquired according to the set
function.

See Chapter 7 “Settings and configuration” for


programming the inputs / outputs.

Before the AS-I fieldbus can be put into operation, the


following parameters must be set in the softstarter:

• Parameter )LHOGEXV&WUOset to Yes


• Parameter )LHOGEXV7\SH set to AS-I

:DUQLQJ
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FKDQJHGIURP1RWR<HVWKLVZLOOVWRSWKHPRWRU ILHOGEXV
FRQWURORYHUULGHVWKHSURJUDPPDEOHLQSXWV 
,IWKHPRWRULVQRWUXQQLQJDQGWKHSDUDPHWHU)LHOGE
&WUOLVFKDQJHGIURP<HVWR1RWKLVPLJKWVWDUWWKHPRWRU
LIWKHUHLVDVWDUWVLJQDOSUHVHQWRQWKHSURJUDPPDEOH
LQSXWV

For installation and commissioning of the AS-I fieldbus,


see document 2CDC191002D0202 available at
www.abb.com/lowvoltage

,I,QLVSURJUDPPHGDVHQDEOHLWPXVWDOZD\VEHVHW
WRJHWKHUZLWKDVWDUWFRPPDQG

100 1SFC132003M0201
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 %LQDU\LQSXWWHOHJUDP
To PLC from Softstarter

%LW 'DWD 'HVFULSWLRQ


0 K4 Function of programmable
softstarter output K4.
1 K5 Function of programmable
softstarter output K5.
2 K6 Function of programmable
softstarter output K6.
3 V7 Function of programmable
softstarter output V7.

 %LQDU\RXWSXWWHOHJUDP
From PLC to Softstarter.

%LW 'DWD 'HVFULSWLRQ


0 Start Commence a start when signal
is set.
1 Stop Commence a stop when sig-
nal is negated.
2 In0 Function of the programmable
softstarter input In0.

1SFC132003M0201 101
&KDSWHU
)LHOGEXVFRPPXQLFDWLRQ RSWLRQ

 'HYLFH1HW
The DeviceNet protocol is a fieldbus protocol that provides
full control and status information on the softstarter as well
as reading and writing of parameters. Through the fieldbus
it is possible to start and stop the motor, perform jog,
sequence start, read out currents and frequency, acquire
information about protections, warnings, faults and much
more.
See chapter 7 “Settings and configuration” for
programming the inputs / outputs.

Before the DeviceNet fieldbus can be put into operation,


the following parameters must be set in the softstarter:

• Parameter )LHOGEXV&WUO set to Yes


• Parameter )LHOGEXV7\SHset to other
• Parameter )LHOGEXV$GGU set to a free communication
address.

:DUQLQJ
,IWKHPRWRULVUXQQLQJDQGWKHSDUDPHWHU)LHOGE&WUOLV
FKDQJHGIURP1RWR<HVWKLVZLOOVWRSWKHPRWRU ILHOGEXV
FRQWURORYHUULGHVWKHSURJUDPPDEOHLQSXWV 
,IWKHPRWRULVQRWUXQQLQJDQGWKHSDUDPHWHU)LHOGE
&WUOLVFKDQJHGIURP<HVWR1RWKLVPLJKWVWDUWWKHPRWRU
LIWKHUHLVDVWDUWVLJQDOSUHVHQWRQWKHSURJUDPPDEOH
LQSXWV

For installation and commissioning of the DeviceNet


fieldbus, see document 2CDC193002D0201 available at
www.abb.com/lowvoltage.

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ZKLFKLVDYDLODEOHRQWKH6RIWVWDUWHUSDJHV
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,I\RXQHHGKHOSRUDGYLFHSOHDVHFRQWDFW\RXUORFDO$%%
RIILFH

102 1SFC132003M0201
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 %LQDU\LQSXWWHOHJUDP
To PLC from Softstarter.

:RUGLQLQSXWGDWD %LQDU\ %LW 'DWD 'HVFULSWLRQ


DUHD LQSXW
E\WH

0 0 0 K4 relay output Status of K4


1 K5 relay output Status of K5
2 K6 relay output Status of K6
3 V7 Programmable software Status of V7
output
4 Start Input Status of Start Input
5 Stop Input Status of Stop Input
6 In0 Input Status of In0
7 In1 Input Status of In1
1 8 (0) Run Run Status
9 (1) Top Of Ramp Top Of Ramp Status
10 (2) Line or Inside Delta connec- 0 = Line, 1 = Delta
tion
11 (3) Phase sequence 0 = L1,L2,L3 1=L1,L3,L2
12 (4) Prot Motor OL Event Status
13 (5) Prot Locked Rot Event Status
14 (6) Prot Underload Event Status
15 (7) Prot Phase Imb Event Status
1 2 0 Prot High I Event Status
1 Prot Phase Rev Event Status
2 Prot PTC Event Status
3 Fault ByPass Event Status
4 Prot SCR OL Event Status
5 Warn OL Event Status
6 Warn SCR OL Event Status
7 Warn I=High Event Status
3 8 (0) Warn I=Low Event Status
9 (1) Fault (general signal) Event Status, general for all
faults
10 (2) Fault Phase Loss Event Status
11 (3) Fault SC SCR Event Status
12 (4) Fault Open SCR Event Status
13 (5) Fault Wrong Freq Event Status
14 (6) Fault Connection Event Status
15 (7) Fault Internal Event Status
2 4 0 Fault FB Timeout Event Status
1 Fault HS Temp Event Status

1SFC132003M0201 103
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:RUGLQLQSXWGDWD %LQDU\ %LW 'DWD 'HVFULSWLRQ


DUHD LQSXW
E\WH
2 Fault Line side Event Status
3 Spare (Value = 0)
4 Spare (Value = 0)
5 Spare (Value = 0)
6 Spare (Value = 0)
7 Spare (Value = 0)
5 8 (0) Spare (Value = 0)
9 (1) Spare (Value = 0)
10 (2) Spare (Value = 0)
11 (3) Spare (Value = 0)
12 (4) Spare (Value = 0)
13 (5) Spare (Value = 0)
14 (6) Spare (Value = 0)
15 (7) Spare (Value = 0)

 $QDORJLQSXWWHOHJUDP
To PLC from Softstarter. All analogue data will be
represented as 16 bit values.

:RUGLQLQSXWDUHD $QDORJXHLQSXWZRUG 'DWD 5HSUHVHQWDWLRQ


3 0 Phase current L1 Value =1000 Ÿ 1000A
4 1 Phase current L2 Value =1000 Ÿ 1000A
5 2 Phase current L3 Value =1000 Ÿ 1000A
6 3 Max phase current Value =1000 Ÿ 1000A
7 4 Measured frequency Value =100 Ÿ 100Hz
8 5 Output voltage Value =100 Ÿ 100%
9 6 Calc. Motor temp. Value =100 Ÿ 100%
10 7 Counted no of Starts Value =100 Ÿ 10000 times
11 8 Run Time Value =100 Ÿ 1000 hours

104 1SFC132003M0201
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 'LDJQRVWLFLQSXWV
There are 3 channels available for fieldbus related
diagnostic messages. Each channel consists of two bytes
with an error code and the parameter number that caused
the error. The latest error is stored in channel 1, the
second latest in channel 2 and the third latest in channel
3. The binary output bit "reset active diagnostics" is used
to clear the diagnostic area.

Error Codes:

1 = Parameter Value out of range.


2 = Invalid parameter number.
3 = Write of parameter when fieldbus control is not
enabled.

:RUGLQLQSXWGDWD 'LDJQRVWLFLQSXW (UURU&RGH 3DUDPHWHUQXPEHU


DUHD ZRUG
12 0 Diagn. Channel 1, Error Code Diagn. Channel 1,
Parameter No
13 1 Diagn. Channel 2, Error Code Diagn. Channel 2,
Parameter No
14 2 Diagn. Channel 3, Error Code Diagn. Channel 3,
Parameter No

1SFC132003M0201 105
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 %LQDU\RXWSXWWHOHJUDP
From PLC to Softstarter.

:RUGLQ %LQDU\ %LW 'DWD 'HVFULSWLRQ


RXWSXWGDWD RXWSXWE\WH
DUHD
0 0 0 Start (1st par set if Commence a start when signal is
Seq.start) set. Start1 if sequence start.
1 Stop Commence a stop when signal is
negated.
2 Reset Events Reset signal for possible events.
3 Enable Enable, this bit must be set for run-
ning the motor.
4 Jog Perform Jog when signal is set.
5 DOL start Perform DOL start when signal is
set.
6 Start2 (2nd par set Start2 if sequence start.
Seq.start)
7 Start3 (3rd par set Start3 if sequence start.
Seq.start)
1 8 (0) Time synchronisation Time synchronisation signal that is
used to synchronise the local real
time clock with the time given as an
analog input telegram to the soft-
starter. If the signal is “1” and there is
a difference between the times, the
local real time clock is synchronised.
9 (1) Reset active diagnostics When set to “1” this will reset the
fieldbus diagnostic area.
10 (2) Spare
11 (3) Spare
12 (4) Spare
13 (5) Spare
14 (6) Spare
15 (7) Spare

106 1SFC132003M0201
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 $QDORJRXWSXWWHOHJUDP
From PLC to Softstarter.
All analog data will be represented as 16 bit values.

:RUGLQRXWSXW $QDORJRXWSXW 'DWD 5HSUHVHQWDWLRQ


GDWDDUHD ZRUG
1 0 Year Value = 2003 Ÿ Year 2003
2 1 Month Value = 12 Ÿ December
3 2 Day Value = 31 Ÿ 31st
4 3 Hour Value = 23 Ÿ 23 h
5 4 Minutes Value = 59 Ÿ 59 min
6 5 Seconds Value = 59 Ÿ 59 sec

The output data is used to syncronise the softstarter real


time clock with a possible system clock.
It is used together with the binary output time
synchronisation signal. If this signal is set to "1" and there
is a difference between the clocks, the local softstarter
clock will be synchronised with the analog outputs.

 ,QSXWDGGUHVVPDS
               
0 Binary In, Byte 1 Binary In, Byte 0
1 Binary In, Byte 3 Binary In, Byte 2
2 Binary In, Byte 5 Binary In, Byte 4
3 Analog In, Word 0
4 Analog In, Word 1
5 Analog In, Word 2
6 Analog In, Word 3
7 Analog In, Word 4
8 Analog In, Word 5
9 Analog In, Word 6
10 Analog In, Word 7
11 Analog In, Word 8
12 Diagn. Channel 1, Error Code Diagn. Channel 1, Parameter No
13 Diagn. Channel 2, Error Code Diagn. Channel 2, Parameter No
14 Diagn. Channel 3, Error Code Diagn. Channel 3, Parameter No

1SFC132003M0201 107
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 2XWSXWDGGUHVVPDS
               
0 Binary Out, Byte 1 Binary Out, Byte 0
1 Analog Out, Word 0
2 Analog Out, Word 1
3 Analog Out, Word 2
4 Analog Out, Word 3
5 Analog Out, Word 4
6 Analog Out, Word 5

108 1SFC132003M0201
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 3DUDPHWHUV
1R 7\SH 3DUDPHWHU 'HVFULSWLRQ 5DQJH 8QLW
1 Read/Write Setting Ie Setting current 0 – 3000 (*) Amp
2 Read/Write Start Ramp Time for start ramp 1 – 120 Sec
3 Read/Write Stop Ramp Time for stop ramp 0 – 120 Sec
4 Read/Write Init Volt Initial voltage for start ramp 30 – 70 %
5 Read/Write End Volt End voltage for stop ramp 30 – 70 %
6 Read/Write Step Down Voltage value to which the softstarter 30 – 100 %
shall step down at stop and where it
shall commence the stop ramp.
7 Read/Write Current Lim Level of the current limit. 2,0 – 5,0 x Ie
8 Read/Write Kick Start Selection of Kick start No, Yes

9 Read/Write Kick Level Level of Kick start if selected 50 – 100 %


10 Read/Write Kick Time Time for Kick start if selected 0,1 – 1,5 Sec
11 Read/Write Start Range Selectable range for start ramp 1-30s, 1-120s

12 Read/Write Stop Range Selectable range for stop ramp 0-30s, 0-120s)

13 Read/Write Overload Overload protection No, Normal, Dual

14 Read/Write OL Class Overload Class 10A, 10, 20, 30

15 Read/Write OL Class S Overload Class, Dual type, Start 10A, 10, 20, 30
Class
16 Read/Write OL Class R Overload Class, Dual type, Run 10A, 10, 20, 30
Class
17 Read/Write OL Op Type of operation for overload pro- Stop–M, Stop–A, Ind
tection
18 Read/Write Locked Rotor Locked rotor protection No, Yes

19 Read/Write Lock R Lev Trip level for locked rotor protection 3,0 – 8,0 x Ie
20 Read/Write Lock R Time Trip time for locked rotor protection 0,2 – 10,0 Sec
21 Read/Write Lock R Op Type of operation for locked rotor Stop–M, Stop–A, Ind
protection
22 Read/Write Underload Underload protection No, Yes

23 Read/Write Underl Lev Trip level for Underload protection 0,4 – 0,8 x Ie
24 Read/Write Underl Time Trip time for Underload protection 1 – 30 Sec
25 Read/Write Underl Op Type of operation for Underload pro- Stop–M, Stop–A, Ind
tection
26 Read/Write Phase Imb Phase imbalance protection No, Yes

27 Read/Write Ph Imb Lev Trip level for phase imbalance pro- 10 – 80 %


tection
28 Read/Write Ph Imb Op Type of operation for phase imbal- Stop–M, Stop–A, Ind
ance protection
29 Read/Write High I High current protection No, Yes

30 Read/Write High I Op Type of operation for high current Stop–M, Stop–A, Ind
protection
31 Read/Write Phase Rev Phase reversal protection No, Yes

32 Read/Write Ph Rev Op Type of operation for phase reversal Stop–M, Stop–A, Ind
protection
33 Read/Write PTC PTC protection No, Yes

1SFC132003M0201 109
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1R 7\SH 3DUDPHWHU 'HVFULSWLRQ 5DQJH 8QLW


34 Read/Write PTC Op Type of operation for PTC protection Stop–M, Stop–A, Ind

35 Read/Write Ext ByPass External By-pass contactor is used No, Yes

36 Read/Write BP Fault Op Type of operation for by-pass moni- Stop–M, Stop–A


tor protection
37 Read/Write Warn I=High High current warning No, Yes

38 Read/Write Wa I=H Lev Trip level for high current warning 0,5 – 5,0 x Ie
39 Read/Write Warn I=Low Low current warning No, Yes

40 Read/Write Wa I=L Lev Trip level for low current warning 0,4 – 1,0 x Ie
41 Read/Write Warn OL Overload warning No, Yes

42 Read/Write Wa OL Lev Trip level for overload warning 40 – 99 %


43 Read/Write Warn SCR OL Thyristor overload warning No, Yes

44 Read/Write Ph Loss Op Type of operation for phase loss Stop–M, Stop–A


fault
45 Read/Write FB Fault Op Type of operation for fieldbus fault Stop–M, Stop–A

46 Read/Write Freq F Op. Type of operation for frequency fault Stop–M, Stop–A

47 Read/Write HS Temp Op Type of operation for heat sink over Stop–M, Stop–A
temperature fault
48 Read/Write SCR SC Op Type of operation for thyristor short Stop–M, Stop–A
circuit fault
49 Read In0 Function of programmable input In0 None, Reset, Enable,
Jog, DOL-on, Start2
50 Read In1 Function of programmable input In1 None, Reset, Enable,
Jog, DOL-on, Start3
51 Read/Write Relay K4 Function of programmable relay out- Run, TOR, Event
put K4
52 Read/Write Relay K5 Function of programmable relay out- Run, TOR, Event
put K5
53 Read/Write Relay K6 Function of programmable relay out- Run, TOR, Event
put K6
54 Read/Write SW Outp V7 Function of programmable software Run, TOR, Event
output V7
55 Read/Write Event K4 Different events to include for signal- 0 – 65535, Bit mask
ling with K4 if “Event” is selected see separate
description.
56 Read/Write Event K5 Different events to include for signal- 0 – 65535, Bit mask
ling with K5 if “Event” is selected see separate
description.
57 Read/Write Event K6 Different events to include for signal- 0 – 65535, Bit mask
ling with K6 if “Event” is selected see separate
description.
58 Read/Write Event V7 Different events to include for signal- 0 – 65535, Bit mask
ling with V7 if “Event” is selected see separate
description.
59 Read Fieldb Ctrl Control of the softstarter with field- No, Yes
bus
60 Read Fieldb Type Type of fieldbus AS-I, Other

61 Read Fieldb Addr Fieldbus address 0 – 1000

110 1SFC132003M0201
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1R 7\SH 3DUDPHWHU 'HVFULSWLRQ 5DQJH 8QLW


62 Read/Write No of Seq Number of sequences for sequence No, 2, 3
start.
63 Read/Write Start Ramp1 1st sequence, time for start ramp 1 –120 Sec

64 Read/Write Init Volt1 1st sequence, initial voltage for start 30 – 70 %


ramp
65 Read/Write Curr Lim1 1st sequence, current limit 2,0 – 5,0 x Ie

66 Read/Write 1st Set Ie 1st sequence, motor rated current 0 – 3000 (*) Amp

67 Read/Write Start Ramp2 2nd sequence, time for start ramp 1 –120 Sec

68 Read/Write Init Volt2 2nd sequence, initial voltage for start 30 – 70 %


ramp
69 Read/Write Curr Lim2 2nd sequence, current limit 2,0 – 5,0 xe

70 Read/Write 2nd Set Ie nd 0 – 3000 (*) Amp


2 sequence, motor rated current
71 Read/Write Start Ramp3 3rd sequence, time for start ramp 1 –120 Sec

72 Read/Write Init Volt3 3rd sequence, initial voltage for start 30 – 70 %


ramp
73 Read/Write Curr Lim3 3rd sequence, current limit 2,0 – 5,0 x Ie

74 Read/Write 3rd Set Ie 3rd sequence, motor rated current 0 – 3000 (*) Amp

75 Read Language Language to use on display US/UK, FI, SE, PT,


NL, IT, FR, ES, DE,
CN
76 Read Dummy 76 Spare parameter 0

77 Read LCD Auto Off Time for display automatic turn-off 1 – 255 Sec
78 Read Password Password for display 0 – 255

79 Read Date Type Type of date presentation ISO , CE , US

80 Read Date Year Year 2001 – 2060

81 Read Date Month Month 1 – 12

82 Read Date Day Day 1 – 31

83 Read Time Hour Hour 0 – 23

84 Read Time Min Minutes 0 – 59

85 Read S Port Ctrl Serial port control No, Yes

86 Read S Port Addr1 Address of service port 1st digit 0 – 255

87 Read S Port Addr2 Address of service port 2nd digit 0 – 255

88 Read S Port Addr3 Address of service port 3rd digit 0 – 255

89 Read S Port Addr4 Address of service port 4th digit 0 – 255

90 Read CT Ratio Ir Ratio of current transformers 0 – 2500

91 Read Int ByPass Built-in by-pass contactor No, Yes

92 Read ByPass AC3 AC3 value of built-in by-pass contac- 0 – 2500 Amp
tor
93 Read SOP1 Thyristor Parameter 1 0,7 – 1,2

94 Read SOP2 Thyristor Parameter 2 0,05 – 20,00

95 Read SOP3 Thyristor Parameter 3 0,011 – 1,200

1SFC132003M0201 111
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96 Read SOP4 Thyristor Parameter 4 1,0 – 20,0

*) For the purpose of having one common EDS for the


whole range of softstarters, "Setting Ie", "1st Set Ie", "2nd
Set Ie" and "3rd Set Ie" have the range 0 - 3000 Amp. The
softstarter in itself will have a much more narrow range
defined by its rated current and only values within the
softstarter’s range will be accepted. Other values will be
left out.

%LW0DVNIRU(YHQWV
RQ5HOD\RXWSXWV
Bit 0 Overload
Bit 1 Fault
Bit 2 High I
Bit 3 SCR OL
Bit 4 Locked Rotor
Bit 5 Underload
Bit 6 Phase Imb
Bit 7 PTC
Bit 8 Phase Rev
Bit 9 Warn OL
Bit 10 Warn SCR OL
Bit 11 Warn I=High
Bit 12 Warn I=Low
Bit 13 Spare
Bit 14 Spare
Bit 15 Spare

112 1SFC132003M0201
0DLQWHQDQFH

&KDSWHU0DLQWHQDQFH

Regular maintenance ...................................................................................... 115

1SFC132003M0201 113
114 1SFC132003M0201
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This chapter describes the maintenance required for the
softstarter. In principle, the product is maintenance free
but some items should be checked regularly.

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'RQRWRSHQWKHVRIWVWDUWHURUWRXFKDQ\OLYHSDUWVZKHQ
WKHPDLQDQGVXSSO\YROWDJHLVFRQQHFWHG

 5HJXODUPDLQWHQDQFH
• Check that all mounting bolts/screws are fastened.
Tighten if necessary.
• Check that all connections of main, control- and supply
circuits are fastened. Tighten the terminal screws and
bolts on the connection bars, if necessary.
• Check that the cooling airways are free from dirt and
dust. If required, use pressurised air to clean.
• Check external filters. Clean, if necessary.
• Check that the fan is working and rotating freely. The
blades shall rotate without any resistance and this can
be checked at voltage free state.
• Check the real time clock and adjust if necessary.

In case of a fault or if a fault can not be reset, see Chapter


11 “Trouble shooting” .

1SFC132003M0201 115
&KDSWHU
0DLQWHQDQFH

116 1SFC132003M0201
)XQFWLRQV

&KDSWHU)XQFWLRQV

Setting Current ................................................................................................ 119


Start Ramp ...................................................................................................... 120
Stop Ramp....................................................................................................... 120
Initial voltage.................................................................................................... 121
End voltage...................................................................................................... 121
Step down voltage ........................................................................................... 122
Current limit ..................................................................................................... 122
Kick Start ......................................................................................................... 123
Kick Start Level................................................................................................ 123
Kick Start Time ................................................................................................ 123
Start ramp range.............................................................................................. 124
Stop ramp range .............................................................................................. 124
Motor overload protection ................................................................................ 125
Overload class................................................................................................. 126
Overload class, dual type, start class .............................................................. 126
Overload class, dual type, run class ................................................................ 127
Overload protection, type of operation ............................................................ 127
Locked rotor protection.................................................................................... 128
Locked rotor protection, trip level .................................................................... 128
Locked rotor protection time ............................................................................ 129
Locked rotor protection, type of operation ....................................................... 129
Underload protection ....................................................................................... 130
Underload protection level ............................................................................... 130
Underload protection time ............................................................................... 131
Underload protection, type of operation .......................................................... 131
Phase imbalance protection ............................................................................ 132
Phase imbalance protection level .................................................................... 132
Phase imbalance protection, type of operation ............................................... 133
High current protection .................................................................................... 133
High current protection, type of operation ....................................................... 134
Phase reversal protection ................................................................................ 134
Phase reversal protection, type of operation ................................................... 135
PTC protection................................................................................................. 135
PTC protection, type of operation .................................................................... 136
External By-Pass ............................................................................................. 136
By-Pass fault, type of operation....................................................................... 137
High current warning ....................................................................................... 137
High current warning level ............................................................................... 138

1SFC132003M0201 117
Low current warning ........................................................................................ 138
Low current warning level ................................................................................ 138
Overload warning............................................................................................. 139
Overload warning level .................................................................................... 139
SCR overload warning..................................................................................... 139
Phase loss fault, type of operation................................................................... 140
Fieldbus fault, type of operation....................................................................... 140
Frequency fault, type of operation ................................................................... 141
Heat sink over-temperature fault, type of operation......................................... 141
Thyristor short circuit fault, type of operation................................................... 142
Programmable inputs, In0 and In1................................................................... 143
Programmable outputs, Relay K4, K5 and K6 ................................................. 144
Programmable software output V7 .................................................................. 145
Fieldbus control ............................................................................................... 146
Fieldbus type ................................................................................................... 147
Fieldbus address ............................................................................................. 147
Sequence start, number of sequences ............................................................ 148
Start ramp, first sequence................................................................................ 148
Initial voltage, first sequence ........................................................................... 149
Current limit, first sequence ............................................................................. 149
Setting current, first sequence ......................................................................... 149
Start ramp, second sequence.......................................................................... 150
Initial voltage, second sequence...................................................................... 150
Current limit, second sequence ....................................................................... 150
Setting current, second sequence ................................................................... 151
Start ramp, third sequence .............................................................................. 151
Initial voltage, third sequence .......................................................................... 151
Current limit, third sequence............................................................................ 152
Setting current, third sequence........................................................................ 152
Language......................................................................................................... 153
LCD display automatic switch-off..................................................................... 153
Password ......................................................................................................... 154
Date type ......................................................................................................... 154
Year ................................................................................................................. 155
Month............................................................................................................... 155
Day .................................................................................................................. 155
Hour ................................................................................................................. 156
Minutes ............................................................................................................ 156

118 1SFC132003M0201
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This chapter describes all settings and functions possible
in the softstarter, as well as the easiest way of finding
them. The respective default values, setting ranges and
parameter texts shown in the display are also stated.

 6HWWLQJ&XUUHQW
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6WDUW6WRS6HWWLQJ,H

The setting of this parameter shall be according to the


current the softstarter is exposed to. If the motor is
connected In Line, set the rated motor current (see rating
plate on the motor).

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WKH'HOWDFLUFXLWFDOFXODWHGE\UDWHGPRWRUFXUUHQWGLYLGHG
E\[[[[[[[[[[
1 e 3 = 58 RIWKHUDWHGPRWRUFXUUHQW

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Setting Ie Individual 9...1380A divided Rated motor cur-
(size related) into 19 overlap- rent
ping ranges

1SFC132003M0201 119
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 6WDUW5DPS
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6WDUW6WRS6WDUW5DPS

When a start signal is given the softstarter performs a start


ramp by gradually increasing the output voltage to the
motor. The start ramp continues until full voltage is applied
to the motor.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Start Ramp 10 s 1...30s, 1...120s Time for start
(Range depends ramp
Start on Start Range)
)LJXUH 6WDUWUDPS

 6WRS5DPS
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6WDUW6WRS6WRS5DPS

When a stop signal is given, the softstarter performs a


stop ramp by gradually decreasing the output voltage to
the motor. If the ramp time is set to 0, the softstarter will
cut the voltage directly when stop command is given.

7KLVSDUDPHWHUVKDOOEHVHWWRIRUDSSOLFDWLRQVZLWKELJ
IO\ZKHHOPDVVLQYROYHG
Stop
)LJXUH 6WRSUDPS 3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ
WH[W
Stop Ramp 0 s 0...30s, 0...120s Time for stop
(Range depends ramp
on Stop Range)

120 1SFC132003M0201
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 ,QLWLDOYROWDJH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
U
6WDUW6WRS,QLW9ROW

This parameter makes it possible to set the voltage level


where the start ramp begins. If the initial voltage is set too
70%
low, it will only cause longer starting time and unnecessary
heating of the motor.

30% 3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Start
Init Volt 30% 30...70% Initial voltage
)LJXUH ,QLWLDOYROWDJHIRU6WDUWUDPS
for stop ramp

 (QGYROWDJH
U
3DWKLQPHQX
100% 0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6WDUW6WRS(QG9ROW

70% This parameter makes it possible to set the voltage level


where the stop ramp ends. This function will be active only
30%
if parameter Stop ramp is used.

Stop 3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


)LJXUH (QGYROWDJHIRU6WRSUDPS WH[W
End Volt 30% 30...70% End voltage for
stop ramp

1SFC132003M0201 121
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 6WHSGRZQYROWDJH
3DWKLQPHQX
Example 50% 0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
Initial voltage 30% 6WDUW6WRS6WHS'RZQ
(=end voltage 30%)
When stopping a motor using the stop ramp, the speed
will not decrease immediately. The step down voltage
function makes it possible to set a level where the motor
Stop Time speed decreases as soon as the stop ramp begins. By
this, a more optimised stopping of the motor is achieved
)LJXUH 6WHSGRZQYROWDJHIRU6WRSUDPS and it is mainly used for pump applications

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Step Down 100% 30...100% Voltage value to
which the soft-
starter shall step
down at stop and
where it shall
commence the
stop ramp.

 &XUUHQWOLPLW
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
) voltage
)L[HG
Fixed 6WDUW6WRS&XUUHQW/LP
Reached set It is possible to limit the starting current by using this
level of current limit function. When the current limit is reached, the output
voltage stays stable until the current level falls below the
limit, then the ramping continues.
Time
t1+t2 = set ramp time

Set level 7KHVWDUWLQJFXUUHQWPXVWEHKLJKHQRXJKWRPDNHLWSRVVL


of current limit EOHIRUWKHPRWRUWRUHDFKWKHUDWHGVSHHG7KHORZHVWSRV
VLEOHFXUUHQWGHSHQGVRQWKHSHUIRUPDQFHRIWKHPRWRUDQG
WKHFKDUDFWHULVWLFVRIWKHORDG

Time 3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
)LJXUH &XUUHQWOLPLW
Current Lim 4,0 x Ie 2,0...5,0x Ie Level of the
current limit

122 1SFC132003M0201
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 .LFN6WDUW
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6WDUW6WRS.LFN6WDUW

In some applications it can be necessary to kick loose the


motor i.e. initial friction, and therefore a kick start can be
used. With this function a selectable fix voltage is applied
during a settable time.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


)LJXUH .LFNVWDUW WH[W
Kick Start No Yes, No Selection of Kick
Start

 .LFN6WDUW/HYHO
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6WDUW6WRS.LFN/HYHO

With this parameter it is possible to set the level of the kick


start. It is active only if kick start is selected.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Kick Level 50% 50...100% Level of Kick
Start

 .LFN6WDUW7LPH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6WDUW6WRS.LFN7LPH

This parameter makes it possible to set the time of the


kick start. It is active only if kick start is selected.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Kick Time 0,2 s 0,1...1,5 s Time for Kick Start

1SFC132003M0201 123
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 6WDUWUDPSUDQJH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6WDUW6WRS6WDUW5DQJH

The time of the start ramp is settable up to 30 seconds as


default, but if required the range could be extended up to
120 seconds by this parameter.

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RYHUORDGSURWHFWLRQ

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Start Range 1-30 s 1-30 s, 1-120 s Selectable
range for start
ramp

 6WRSUDPSUDQJH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6WDUW6WRS6WRS5DQJH

The time for the stop ramp is settable up to 30 seconds as


default, but if required the range could be extended up to
120 seconds by this parameter.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Stop Range 0-30 s 0-30 s, 1-120 s Selectable range
for stop ramp

124 1SFC132003M0201
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 0RWRURYHUORDGSURWHFWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV2YHUORDG

This parameter makes it possible to set the required


function of the integrated motor overload protection. Too
high motor temperature causes a stop of the motor and a
reset is necessary before a restart is possible.
The motor overload protection has three different modes:

1R The protection is not activated.


1RUPDO The protection is in normal operation.
'XDO The protection has two classes, one during
start and another during continuous run.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Overload Normal No, Normal, Dual Overload protec-
tion

7KHPRWRUWHPSHUDWXUHZLWKWLPHPDUNLQJLVVWRUHGIRUWZR
KRXUVDIWHUSRZHUORVV

1SFC132003M0201 125
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Time (s)  2YHUORDGFODVV


3DWKLQPHQX
1000 0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV2YHUORDG2/&ODVV
100
This parameter makes it possible to set the required class
A of the motor overload protection. Four different classes
B
10 are available according to figure 8.
C
D
1 • Class 10A
• Class 10
• Class 20
1 2 3 4 5 6
• Class 30
Current
(x Ie)
3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ
)LJXUH 7ULSSLQJFXUYHVIRUWKH WH[W
HOHFWURQLFRYHUORDG
OL Class 10 10A, 10, 20, 30 Overload class
A Class 30
B Class 20
C Class 10
D Class 10A

 2YHUORDGFODVVGXDOW\SHVWDUW
FODVV
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV2YHUORDG'XDO&ODVV6

This parameter makes it possible to set the required class


of the overload protection during start. When full voltage is
reached there will be a switch-over to run class (see
below).

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
OL Class S 10 10A, 10, 20, 30 Overload class,
Dual type, Start
Class

126 1SFC132003M0201
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 2YHUORDGFODVVGXDOW\SHUXQ
FODVV
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV2YHUORDG'XDO&ODVV5

This parameter makes it possible to set the required class


of the overload protection for continuous run. The run
class is activated 30 seconds after full voltage has been
reached.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
OL Class R 10 10A, 10, 20, 30 Overload class,
Dual type, Run
Class

 2YHUORDGSURWHFWLRQW\SHRI
RSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV2YHUORDG2/2S

This parameter makes it possible to select between three


different actions by the softstarter when the protection is
activated. It is active only if the motor overload protection
is selected.

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears
Ind The motor continues to run but a fault indi-
cation is given.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
OL Op Stop–M Stop–M, Stop–A, Type of opera-
Ind tion for over-
load protection

1SFC132003M0201 127
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 /RFNHGURWRUSURWHFWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV/RFNHG5RWRU

If the motor current exceeds the set level and the set time
when the motor is running at full voltage, this protection is
activated. The protection starts monitoring when full
voltage is applied to the motor.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Locked No Yes, No Locked rotor
Rotor protection

 /RFNHGURWRUSURWHFWLRQWULSOHYHO
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV/RFNHG5RWRU/RFN5/HY

This function makes it possible to set the level of the


locked rotor protection. It is active only if Locked rotor
protection is selected.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Lock R Lev 4,0 x Ie 3,0...8,0 x Ie Trip level for
locked rotor
protection

128 1SFC132003M0201
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 /RFNHGURWRUSURWHFWLRQWLPH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV/RFNHG5RWRU/RFN57LPH

This parameter makes it possible to set the delay time


from detection until activation of the protection.
It is active only if Locked rotor protection is selected.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Lock R 1,0 s 0,2...10,0 s Trip time for
Time locked rotor pro-
tection

 /RFNHGURWRUSURWHFWLRQW\SHRI
RSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV/RFNHG5RWRU/RFN52S

This parameter makes it possible to select between three


different actions of the softstarter when the protection is
activated. It is active only if the Locked rotor protection is
selected.

Stop–M The motor stops and a manual reset is


required before restart.
Stop–Ind The motor stops and an automatic reset is
performed when the fault disappears
Ind The motor continues to run but a fault indi-
cation is given.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Lock R Op Stop–M Stop–M, Stop–A, Type of opera-
Ind tion for locked
rotor protection

1SFC132003M0201 129
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 8QGHUORDGSURWHFWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV8QGHUORDG

If the motor current falls below the set level and the set
time when the motor is running at full voltage, the
protection is activated. The protection starts monitoring
when full voltage is applied to the motor.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Underload No Yes, No Underload pro-
tection

7KLVSURWHFWLRQFRXOGEHXVHGWRDYRLGIRUH[DPSOHDSXPS
UXQQLQJGU\GHWHFWDEURNHQEHOWRUVLPLODU

 8QGHUORDGSURWHFWLRQOHYHO
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV8QGHUORDG8QGHUO/HY

This parameter makes it possible to set the level of the


underload protection. It is active only if the underload
protection is selected.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Underl Lev 0,8 x Ie 0,4...0,8 x Ie Trip level for
Underload pro-
tection

130 1SFC132003M0201
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 8QGHUORDGSURWHFWLRQWLPH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV8QGHUORDG8QGHUO7LPH

This parameter makes it possible to set the delay time


from detection until the protection is activated. It is active
only if underload protection is selected.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Underl 10 s 1...30 s Trip time for
Time Underload pro-
tection

 8QGHUORDGSURWHFWLRQW\SHRI
RSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV8QGHUORDG8QGHUO2S

This parameter makes it possible to select between three


different actions of the softstarter when the protection is
activated. It is active only if the underload protection is
selected.

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears.
Ind The motor continues to run but a fault indi-
cation is given.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Underl Op Stop–M Stop–M, Stop–A, Type of opera-
Ind tion for Under-
load protection

1SFC132003M0201 131
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 3KDVHLPEDODQFHSURWHFWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV3KDVH,PE

If the current in one phase differs from another phase with


more than the set level the protection is activated.
The protection starts monitoring 30 seconds after full
voltage.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Phase Imb No Yes, No Phase imbal-
ance protection

 3KDVHLPEDODQFHSURWHFWLRQOHYHO
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV3KDVH,PE3K,PE/HY

This parameter makes it possible to set the level of the


phase imbalance protection. It is active only if the Phase
imbalance protection is selected.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Ph Imb Lev 80% 10...80% Trip level for
Phase imbal-
ance protection

132 1SFC132003M0201
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 3KDVHLPEDODQFHSURWHFWLRQW\SH
RIRSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV3KDVH,PE3KDVH,PE2S

This parameter makes it possible to select between three


different actions of the softstarter when the protection is
activated. It is active only if the phase imbalance
protection is selected.

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears.
Ind The motor continues to run but a fault indi-
cation is given.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Ph Imb Op Stop–M Stop–M, Stop–A, High current pro-
Ind tection

 +LJKFXUUHQWSURWHFWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV+LJK,

This is a current protection with a fixed level of 8 x Ie


during 200 ms. The protection is activated if the current
exceeds this level and time.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
High I No Yes, No High current pro-
tection

1SFC132003M0201 133
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 +LJKFXUUHQWSURWHFWLRQW\SHRI
RSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV+LJK,+LJK,2S

This parameter makes it possible to select between three


different actions of the softstarter when the protection is
activated. It is active only if the high current protection is
selected.

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears.
Ind The motor continues to run but a fault indi-
cation is given.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
High I Op Stop–M Stop–M, Stop–A, Type of opera-
Ind tion for high cur-
rent protection

 3KDVHUHYHUVDOSURWHFWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV3KDVH5HY

The softstarter accepts any phase sequence but if this


protection is selected, the phase sequence must be L1,
L2, L3 or else the protection is activated.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Phase Rev No Yes, No Phase reversal
protection

134 1SFC132003M0201
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 3KDVHUHYHUVDOSURWHFWLRQW\SHRI
RSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV3KDVH5HY3K5HY2S

This parameter makes it possible to select between three


different actions of the softstarter when the protection is
activated. It is active only if the phase reversal protection
is selected.

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears.
Ind The motor continues to run but a fault indi-
cation is given.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Ph Rev Op Stop–M Stop–M, Stop–A, Type of operation
Ind for phase rever-
sal protection

 37&SURWHFWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV37&

The softstarter has an input for an external PTC thermistor


that can be used independent of the built-in electronic
overload protection status.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
PTC No Yes, No PTC protection

1SFC132003M0201 135
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 37&SURWHFWLRQW\SHRIRSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
3URWHFWLRQV37&37&2S

This parameter makes it possible to select between three


different actions of the softstarter when the protection is
activated. It is active only if the PTC protection is selected

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears.
Ind The motor continues to run but a fault indi-
cation is given.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
PTC Op Stop M Stop–M, Stop–A, Type of opera-
Ind tion for PTC pro-
tection

 ([WHUQDO%\3DVV
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6WDUW6WRS([W%\3DVV

This parameter defines whether an external By-Pass


contactor is used or not. The parameter is only visual for
PST30...300.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Ext ByPass No Yes, No An external
Bypass contac-
tor is used

136 1SFC132003M0201
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 %\3DVVIDXOWW\SHRIRSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
)DXOWV%3)DXOW2S

This parameter makes it possible to select between three


different actions of the softstarter when the protection is
activated. It is active only if the by-pass monitor protection
is selected.

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
BP Fault Stop–M Stop–M, Stop–A Type of opera-
Op tion for Bypass
fault

 +LJKFXUUHQWZDUQLQJ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
:DUQLQJV:DUQ, +LJK

If the function is selected, a warning signal will be given


provided that the current during full voltage is higher than
the set value. The measurement starts 30 seconds after
IXOOYROWDJH is reached.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Warn No Yes, No High current
I=High warning

1SFC132003M0201 137
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 +LJKFXUUHQWZDUQLQJOHYHO
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
:DUQLQJV:DUQ, +LJK:D, +/HY

This parameter makes it possible to set the indication level


of the high current warning function.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
WA I=H Lev 1,2 x Ie 0,5...5,0 X Ie Trip level for
high current
warning

 /RZFXUUHQWZDUQLQJ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
:DUQLQJV:DUQ, /RZ

If the function is selected, a warning signal will be given


provided that the current during full voltage is lower than
the set value. The measurement starts 30 seconds after
IXOOYROWDJH is reached.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Wa I=Low No Yes, No Low current
warning

 /RZFXUUHQWZDUQLQJOHYHO
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
:DUQLQJV:DUQ, /RZ:D, //HY

This parameter makes it possible to set the indication level


of the low current warning function.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Wa I = L Lev 0,5 x Ie 0,4...1,0 x Ie Trip level for
low current
warning

138 1SFC132003M0201
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 2YHUORDGZDUQLQJ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
:DUQLQJV:DUQ2/

If the function is selected a warning signal will be given


that the overload protection will be activated, if the motor
load does not decrease.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Warn OL No Yes, No Overload warning

 2YHUORDGZDUQLQJOHYHO
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
:DUQLQJV:DUQ2/:D2//HY

This parameter makes it possible to set the indication level


of the motor overload protection. The actual trip level of
the protection is represented by 100%.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Wa OL Lev 90% 40...99% Trip level for
overload warning

 6&5RYHUORDGZDUQLQJ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
:DUQLQJV:DUQ6&52/

If this function is selected, a warning signal will be given


that the thyristor overload protection will be activated, if
the current does not decrease.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Warn SCR Yes Yes, No Thyristor over-
OL load warning

1SFC132003M0201 139
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 3KDVHORVVIDXOWW\SHRI
RSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
)DXOWV3K/RVV2S

This parameter makes it possible to select between two


different actions of the softstarter if a phase loss fault
occurs.

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Ph Loss Op Stop–M Stop–M, Stop–A Type of opera-
tion for phase
loss fault

 )LHOGEXVIDXOWW\SHRIRSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
)DXOWV)%)DXOW2S

This parameter makes it possible to select between two


different actions of the softstarter if a fault occurs in the
fieldbus communication.

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
FB Fault Stop–M Stop–M, Stop–A Type of opera-
Op tion for fieldbus
fault

140 1SFC132003M0201
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 )UHTXHQF\IDXOWW\SHRIRSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
)DXOWV)UHT)2S

This parameter makes it possible to select between two


different actions of the softstarter if the frequency is out of
range (frequency fault).

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Freq F Op Stop–M Stop–M, Stop–A Type of operation
for frequency fault

 +HDWVLQNRYHUWHPSHUDWXUHIDXOW
W\SHRIRSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
)DXOWV+67HPS2S

This parameter makes it possible to select between two


different actions if the heat sink temperature of the
softstarter is too high.

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
HS Temp Stop–M Stop–M, Stop–A Type of opera-
Op tion for heat sink
over temperature
fault

1SFC132003M0201 141
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 7K\ULVWRUVKRUWFLUFXLWIDXOWW\SH
RIRSHUDWLRQ
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
)DXOWV6&56&2S

If one or several thyristors are shorted, this parameter


makes it possible to select between two different actions
of the softstarter.

Stop–M The motor stops and a manual reset is


required before restart.
Stop–A The motor stops and an automatic reset is
performed when the fault disappears.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
SCR SC Stop–M Stop–M, Stop–A Type of opera-
Op tion for thyristor
short circuit fault

142 1SFC132003M0201
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 3URJUDPPDEOHLQSXWV
,QDQG,Q
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
,QSXWV,Q,Q

The softstarter has two programmable inputs, In0 and In1.


They can be used for different purposes depending on the
selected function, independently of each other.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
In0 Reset None, Reset, Function of pro-
Enable, Jog, DOL, grammable input
Start2 In0
In1 Reset None, Reset, Function of pro-
Enable, Jog, DOL, grammable input
Start3 In1

+
DC
-

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 L N
L N
100-250V
100-250V 50/60 Hz Stop Start In0 In1 Vc Vn Vp Vp K4 K5 K6
50/60 Hz Stop Start In0 In1 Vc Vn Vp Vp K4 K5 K6

)LJXUH ,QWHUQDOFRQWUROYROWDJH )LJXUH ([WHUQDOFRQWUROYROWDJH

1SFC132003M0201 143
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)XQFWLRQV

 3URJUDPPDEOHRXWSXWV
5HOD\..DQG.
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
2XWSXWV5HOD\...

6ZLWFKRYHUUHOD\V
The softstarter has three programmable output relays that
can be used for different purposes depending on the
selected function, independently of each other.
Relay K4 has default setting Run, relay K5 has default
setting Top of Ramp and relay K6 has default setting
Event.

Run signal is given during start ramp, running, and stop


ramp if used.

Top of Ramp signal is given when full voltage to the motor


is applied.

The event function has several alternatives that can be


switched On/Off as required.

One, several or all indications can be used individually,


independently of each other at the same time for each
output relay.

• Motor Overload Protection


• Fault
• High Current Protection
• SCR Overload Protection
• Locked Rotor Protection
• Underload Protection
• Phase Imbalance Protection
• PTC Protection
• Phase Reversal Protection
• Overload Warning
• SCR Overload Warning
• High current warning
• Low current warning

144 1SFC132003M0201
&KDSWHU
)XQFWLRQV

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Relay K4 Run Run, TOR, Event Function of pro-
grammable relay
output K4.
Relay K5 TOR Run, TOR, Event Function of pro-
grammable relay
output K5.
Relay K6 Event Run, TOR, Event Function of pro-
grammable relay
output K6.

 3URJUDPPDEOHVRIWZDUHRXWSXW
9
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
2XWSXWV6:2XWS9

If the softstarter is used with fieldbus communication, a


fourth output is available. This is a software output only
and the signal can be taken only through the fieldbus
interface.
(See 50 “Programmable outputs, Relay K4, K5 and K6” for
further explanations.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
SW Outp Event Run, TOR, Event Function of pro-
V7 grammable soft-
ware output V7.

1SFC132003M0201 145
&KDSWHU
)XQFWLRQV

 )LHOGEXVFRQWURO
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
)LHOGEXV)LHOGE&WUO

If the softstarter is going to be used with fieldbus


communication, the fieldbus interface must be activated
before any action can be taken.

:DUQLQJ
,IWKHPRWRULVUXQQLQJDQGWKHSDUDPHWHU)LHOGE&WUOLV
FKDQJHGIURP1RWR<HVWKLVZLOOVWRSWKHPRWRU ILHOGEXV
FRQWURORYHUULGHVWKHSURJUDPPDEOHLQSXWV 
,IWKHPRWRULVQRWUXQQLQJDQGWKHSDUDPHWHU)LHOGE
&WUOLVFKDQJHGIURP<HVWR1RWKLVPLJKWVWDUWWKHPRWRU
LIWKHUHLVDVWDUWVLJQDOSUHVHQWRQWKHSURJUDPPDEOH
LQSXWV

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Fieldb Ctrl No Yes, No Control of the
softstarter with
fieldbus.

146 1SFC132003M0201
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 )LHOGEXVW\SH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
)LHOGEXV)LHOGE&WUO)LHOGE7\SH

When the fieldbus communication is used, the present


type of fieldbus must be selected.
The following fieldbus types are available in the
softstarter:

• AS-I
• DeviceNet

If DeviceNet is going to be used, set the parameter to


Other.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Fieldb Type Other AS-I, Other Type of fieldbus,
AS-I=short pro-
tocol.
Other=long pro-
tocol.

 )LHOGEXVDGGUHVV
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
)LHOGEXV)LHOGE$GGU

With this parameter it is possible to set a fieldbus address


for the softstarter. Select a suitable, not occupied number
as the address.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Fieldb Addr 0 0...1000 Fieldbus
address

1SFC132003M0201 147
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 6HTXHQFHVWDUWQXPEHURI
VHTXHQFHV
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUW1RRI6HT

The softstarter can start motors with up to three different


parameter sets (1st parameter set, 2nd parameter set and
3rd parameter set). This function can be used for starting
motors in a sequence (one by one) and also for starting
two or three speed motors where different starting
parameters are required for each speed.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
No of Seq No No, 2, 3 Number of
sequences for
sequence start.

7KH/2&$/&21752/PHQXFDQQRWEHHQWHUHGLI
6HTXHQFHVWDUWLVVHOHFWHG

 6WDUWUDPSILUVWVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWVW6HT3DUDP6WDUW5DPS

This parameter makes it possible to set the start ramp


time for the first parameter set.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Start 10 s 1...30s, 1...120s First sequence,
Ramp1 time for start
ramp

148 1SFC132003M0201
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 ,QLWLDOYROWDJHILUVWVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWVW6HT3DUDP,QLW9ROW

This parameter makes it possible to set the initial voltage


for the first parameter set.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Init Volt1 30% 30...70% First sequence,
initial voltage for
start ramp

 &XUUHQWOLPLWILUVWVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWVW6HT3DUDP&XUU/LP

This parameter makes it possible to set the current limit


level for the first parameter set.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Curr Lim1 4 x Ie 2,0...5,0 x Ie First sequence,
current limit

 6HWWLQJFXUUHQWILUVWVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWVW6HT3DUDPVW6HW,H

This parameter makes it possible to set the rated motor


current for the first parameter set.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
1st Set Ie Ir 9...1380A divided First sequence,
into 19 overlap- motor rated cur-
ping ranges rent

1SFC132003M0201 149
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 6WDUWUDPSVHFRQGVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWQG6HT3DUDP6WDUW5DPS

This parameter makes it possible to set the start ramp


time for the second parameter set.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Start 10 s 1...30s, 1...120s Second
Ramp2 sequence, time
for start ramp

 ,QLWLDOYROWDJHVHFRQGVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWQG6HT3DUDP,QLW9ROW

This parameter makes it possible to set the initial voltage


for the second parameter set.

3DUDPHWH 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


UWH[W
Init Volt2 30% 30...70% Second
sequence, ini-
tial voltage for
start ramp

 &XUUHQWOLPLWVHFRQGVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWQG6HT3DUDP&XUU/LP

This parameter makes it possible to set the current limit


level for the second parameter set.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Curr Lim2 4 x Ie 2,0...5,0 x Ie Second
sequence, cur-
rent limit

150 1SFC132003M0201
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 6HWWLQJFXUUHQWVHFRQGVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWQG6HT3DUDPQG6HW,H

This parameter makes it possible to set the rated motor


current for the second parameter set.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
2nd Set Ie Ir 9...1380A divided Second
into 19 overlap- sequence, motor
ping ranges rated current

 6WDUWUDPSWKLUGVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWUG6HT3DUDP6WDUW5DPS

This parameter makes it possible to set the start ramp


time for the third parameter set.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Start 10 s 1...30s, 1...120s Third sequence,
Ramp3 time for start
ramp

 ,QLWLDOYROWDJHWKLUGVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWUG6HT3DUDP,QLW9ROW

This parameter makes it possible to set the initial voltage


for the third parameter set.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Init Volt3 30% 30...70% Third sequence,
initial voltage for
start ramp

1SFC132003M0201 151
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 &XUUHQWOLPLWWKLUGVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWUG6HT3DUDP&XUU/LP

This parameter makes it possible to set the current limit


level for the third parameter set.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Curr Lim3 4 x Ie 2,0...5,0 x Ie Third sequence,
current limit

 6HWWLQJFXUUHQWWKLUGVHTXHQFH
3DWKLQPHQX
0HQX6(77,1*6)XQFWLRQDO6HWWLQJV
6HT6WDUWUG6HT3DUDPUG6HW,H

This parameter makes it possible to set the rated motor


current for the third parameter set.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
3rd Set Ie Ir 9...1380A divided Third sequence,
into 19 overlap- motor rated cur-
ping ranges rent

152 1SFC132003M0201
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 /DQJXDJH
3DWKLQPHQX
0HQX6(77,1*63UHVHQWDWLRQ6HW/DQJXDJH

The text on the LCD display can be presented in 10


different languages. This parameter makes it possible to
select among the following languages:

• English
• Chinese
• German
• Spanish
• French
• Italian
• Dutch
• Portuguese
• Swedish
• Finnish

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Language US/UK US/UK, CN, DE, Language to use
ES, FR, IT, NL, PT, on display
SE, FI

 /&'GLVSOD\DXWRPDWLFVZLWFKRII
3DWKLQPHQX
0HQX6(77,1*63UHVHQWDWLRQ6HW/&'$XWR2II

The LCD display on the softstarter will be automatically


switched off by a pre-set time. This time is always
calculated from the last key pressure
With this parameter it is possible to set this time .

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
LCD Auto 15 1...255 min Time for display
Off automatic turn
off

1SFC132003M0201 153
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 3DVVZRUG
3DWKLQPHQX7RSOHYHO
3UHVV8SSHUQDYLJDWLRQNH\RQFH

This parameter makes it possible to set a password when


locking the keypad from controlling and changing the
settings. All menus are available when the keypad is
locked but no changes or actions can be done.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Change 1 No, 1...255 Password for
Password display

 'DWHW\SH
3DWKLQPHQX
0HQX6(77,1*63UHVHQWDWLRQ6HW'DWH7\SH

This parameter makes it possible to select the required


type of date presentation on the LCD display.
The following three options are available:

• ISO Year - Month - Day


• CE Day - Month - Year
• US Month - Day - Year

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Date Type ISO ISO, CE US Type of date
presentation

154 1SFC132003M0201
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 <HDU
3DWKLQPHQX
0HQX6(77,1*63UHVHQWDWLRQ6HW'DWH<HDU

This parameter makes it possible to set the current year


for the real time clock.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Date Year Individual 2001...2060 Year

 0RQWK
3DWKLQPHQX
0HQX6(77,1*63UHVHQWDWLRQ6HW'DWH0RQWK

This parameter makes it possible to set the current month


for the real time clock.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Date Month Individual 1...12 Month

 'D\
3DWKLQPHQX
0HQX6(77,1*63UHVHQWDWLRQ6HW'DWH'D\

This parameter makes it possible to set the current day for


the real time clock.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Date Day Individual 1...31 Day

1SFC132003M0201 155
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 +RXU
3DWKLQPHQX
0HQX6(77,1*63UHVHQWDWLRQ6HW7LPH+RXU

This parameter makes it possible to set the current hour


for the real time clock.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Time Hour Individual 0...23 Hour

 0LQXWHV
3DWKLQPHQX
0HQX6(77,1*63UHVHQWDWLRQ6HW7LPH0LQ

This parameter makes it possible to set the current


minutes for the real time clock.

3DUDPHWHU 'HIDXOWYDOXH 6HWWLQJUDQJH 'HVFULSWLRQ


WH[W
Time Min Individual 0...59 Minutes

156 1SFC132003M0201
7URXEOHVKRRWLQJ

&KDSWHU7URXEOHVKRRWLQJ
General ............................................................................................................ 159
General problems and faults .......................................................................... 159
Start up faults .................................................................................................. 160
Fault indication ................................................................................................ 161
Protection indication ........................................................................................ 164

1SFC132003M0201 157
158 1SFC132003M0201
&KDSWHU
7URXEOHVKRRWLQJ

&KDSWHU7URXEOHVKRRWLQJ

 *HQHUDO
This chapter is a guide that can be used in case problems
should arise with the softstarter or the application.

The softstarter normally indicates a fault with LED Fault,


and the LCD displays what type of fault it is. When a
protection is activated it will be indicated with LED
Protection and the LCD displays what type of protection is
active.

Faults not displayed in the softstarter can also be found in


this chapter.

 *HQHUDOSUREOHPVDQGIDXOWV
6WDWXV 3RVVLEOHFDXVH 6ROXWLRQ
Motor humming / starts without Shorted thyristor. • Check and replace.
given start signal.
By-pass contactor stuck in • Check and correct the reason.
closed position.

Bad motor sound during start Inside Delta connection wrong. • Check and correct the wiring.
and operation.
Bad motor sound during stop. Wrong ramp time for stop. • Try different ramp times (some adjust-
ments can be necessary for best
result).
Motor does not start when giving Control wiring not correct. • Check connections for start and stop.
start command using the hard- Start and stop command given at • Check that start and stop command is
ware inputs. the same time. not given at the same time.
Keypad is in Local Control menu. • Check that the keypad is not in Local
Control menu.
• Check that parameter Fieldbus Ctrl is
set to No.

Motor does not start when giving Setting of fieldbus parameter • Check that parameter Fieldbus Ctrl is
start command using the fieldbus wrong. set to Yes.
communication. • Check that bit "Enable" is used.
• Check that programmable inputs have
correct settings.

1SFC132003M0201 159
&KDSWHU
7URXEOHVKRRWLQJ

6WDWXV 3RVVLEOHFDXVH 6ROXWLRQ


Displayed current in LCD does Inside Delta connection. • If the softstarter is connected Inside
not correspond to motor current. Delta, the current displayed is 58%
( 1 e 3 ) of the motor current.

Displayed current in LCD is not The motor is too small. • Check that the softstarter corresponds
stable. to the motor size.
Theload on the motor is too
small. • Increase the load if possible.
(current is out of measuring • Check that softstarter and motor sizes
range). correspond.
Loading of parameters does Fieldbus settings. • See chapter Fieldbus for actual field-
not work properly. bus type.

 6WDUWXSIDXOWV
6WDWXV 3RVVLEOHFDXVH 6ROXWLRQ
LCD Auto shut off the keypad. • Touch any key on the keypad.

Power on Fault Protection

Supply voltage is not connected. • Connect the Supply voltage according to


the circuit diagram.

Power on Fault Protection

160 1SFC132003M0201
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7URXEOHVKRRWLQJ

 )DXOWLQGLFDWLRQ
6WDWXV 3RVVLEOHFDXVH 6ROXWLRQ
3KDVHORVVIDXOW The main contactor or circuit • Check and close contactor / breaker or
breaker is open. any external switching device.
Power on Fault Protection Fuse blown. • Check and replace the fuse in all three
(3) phases.
Any external device open /
(CWNV2JCUG.QUU tripped.
4GUGV $CEM
&RQQHFWLRQIDXOW The motor connection is not ,Q/LQHFRQQHFWHG
correct. • Check that there are no connections
Power on Fault Protection missing to the motor.
• Check that the connections are carried
(CWNV%QPPGEVKQP out correctly.
4GUGV $CEM
Shorted thyristor at start. • Check and replace.
,QVLGH'HOWDFRQQHFWHG
• Check that there are no connections
missing to the motor.
• Check that the circuits are closed and
correspond to the circuit diagram.
Shorted thyristor at start. • Check and replace.
)UHTXHQF\IDXOW The frequency is out of range. • Check and correct the frequency.
(47,5 - 52,5Hz or 57 - 63Hz)

Power on Fault Protection

(CWNV9TQPI(TGS
4GUGV $CEM

/LQHVLGH)DXOW The main voltage is not correct • Check and correct voltage on the line
on the line side. side.
Power on Fault Protection

(CWNV.KPG5KFG
4GUGV $CEM

1SFC132003M0201 161
&KDSWHU
7URXEOHVKRRWLQJ

6WDWXV 3RVVLEOHFDXVH 6ROXWLRQ


%\3DVVIDXOW The by-pass contactor is not :LWKRXWE\SDVV
closing or opening properly. • Check that the parameter ([W%\3DVV is
Power on Fault Protection
set to No.
(CWNV$[2CUU :LWKE\SDVV
4GUGV $CEM • Check why the contactor is not opening /
closing and make necessary actions.
• Check that the parameter ([W%\3DVV is
set to Yes
+HDWVLQNRYHUWHPSHUDWXUH Temperature too high on the • Check that the fans are working in a
IDXOW heat sink. If the fault remains proper way.
after reset, the heat sink temper- • Check that cooling airways are free from
Power on Fault Protection ature is too warm. dirt and dust.

(CWNV*56GOR • Check that the ambient temperature is


not too high.
4GUGV $CEM

.LFNFXUUHQWIDXOW Parameter 6HWWLQJ,H is set too ,Q/LQHFRQQHFWHG


low.
• Set the value according to the rated
Power on Fault Protection motor current.
,QVLGH'HOWD
(CWNV-KEM%WT
• Set the value according to 58% (1 e 3 )
4GUGV $CEM of the rated motor current.
6KRUWHGWK\ULVWRUIDXOW One or several SCRs are • Check and replace. Contact your ABB
shorted. sales office for replacement kit.
Power on Fault Protection

(CWNV5%5%4
4GUGV $CEM
1RQFRQGXFWLQJWK\ULVWRUIDXOW One or several SCRs are not • Check and replace. Contact your ABB
conducting. sales office for replacement kit.
Power on Fault Protection

(CWNV1RGP5%4
4GUGV $CEM

162 1SFC132003M0201
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7URXEOHVKRRWLQJ

6WDWXV 3RVVLEOHFDXVH 6ROXWLRQ


)LHOGEXVIDXOW The fieldbus communication is • Check that the fieldbusplug is connected
not working. correctly.
Power on Fault Protection • Check that correct type of fieldbusplug is
used.
(CWNV($6KOGQWV • Check that the parameter)LHOGEXV7\SH
4GUGV $CEM is set according to the present fieldbus
type.
,QWHUQDOIDXOWV An internal communication fault • Disconnect and reconnect the supply
of the softstarter has occurred. voltage (Us) and make a restart.
Power on Fault Protection • If same fault remains, contact your ABB
sales office.
(CWNV+PVGTP
4GUGV $CEM

Power on Fault Protection

(CWNV+PVGTP
4GUGV $CEM

Power on Fault Protection

(CWNV+PVGTP
4GUGV $CEM

Power on Fault Protection

(CWNV+PVGTP
4GUGV $CEM

1SFC132003M0201 163
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 3URWHFWLRQLQGLFDWLRQ
6WDWXV 3RVVLEOHFDXVH 6ROXWLRQ
0RWRURYHUORDGSURWHFWLRQ The motor has been exposed to ,Q/LQH
an overload condition because
$WVWDUW
the current over a certain time is
too high. • Check and correct the reason for the
Power on Fault Protection (The load on the motor shaft is overload. Check that current limit level is
too high) not set too low.
2TQV/QVQT1. • Check that the ramp time for start is not
4GUGV $CEM too long.
• Check that correct overload class is
used.
• Check that parameter Setting Ie is cor-
rect.

&RQWLQXRXVUXQ
• Check and correct the reason for the
overload.

,QVLGH'HOWD
$WVWDUW
• Check and correct the reason for the
overload.
• Check that current limit level is not set
too low.
• Check that the ramp time for start is not
too long.
• Check that correct overload class is
used.
• Check that parameter Setting Ie is set to
58% ( 1 e 3 ) of the rated motor current.

&RQWLQXRXVUXQ
• Check and correct the reason for the
overload

164 1SFC132003M0201
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6WDWXV 3RVVLEOHFDXVH 6ROXWLRQ


8QGHUORDGSURWHFWLRQ The motor current is below set • Check and correct the reason for the
level and time. underload.
Power on Fault Protection • Check that the settings are according to
the operation conditions.
2TQV7PFGTNQCF
4GUGV $CEM

/RFNHGURWRUSURWHFWLRQ The motor is running stiff by • Check the bearings of the motor and
some reason. load.
Power on Fault Protection A damaged bearing or a stucked
• Check that the load is not running stiff.
load could be possible causes.
2TQV.QEMGF4QV
4GUGV $CEM
+LJKFXUUHQWSURWHFWLRQ A fault current, higher than 8 • Check the circuits including the motor for
times the softstarter ratings, has any insulation fault phase to phase or
Power on Fault Protection
occurred. earth fault.

2TQV*KIJ+
4GUGV $CEM

3KDVHLPEDODQFHSURWHFWLRQ Unbalance in the phase currents. • Check the main voltage and the motor
circuit.
Power on Fault Protection
• Restart the motor and check the phase
currents
2TQV2JCUG+OD
4GUGV $CEM
3KDVHUHYHUVDOSURWHFWLRQ The phase sequence is not • Change the phase sequence on the line
correct. side to (L1-L2-L3).
Power on Fault Protection

2TQV2JCUG4GX
4GUGV $CEM

1SFC132003M0201 165
&KDSWHU
7URXEOHVKRRWLQJ

6WDWXV 3RVVLEOHFDXVH 6ROXWLRQ


37&SURWHFWLRQ An over-temperature is detected • Check that the PTC circuit is closed and
by the PTC thermistors in the that the inputs are connected.
Power on Fault Protection motor. • Check and correct the reason for the
overheating.
2TQV26% • Wait for the motor to cool sufficiently and
4GUGV $CEM restart.

7K\ULVWRURYHUORDGSURWHFWLRQ The softstarter is too small. • Check and replace the softstarter with
Too many starts / hour. one of a suitable size.
The ramp time for start is too
Power on Fault Protection • Check and decrease number of starts /
long.
hour.
2TQV5%41. • Check that current limit level is not set
4GUGV $CEM too low.
• Check that the ramp time for start is not
too long.

166 1SFC132003M0201
'LDJUDPV

&KDSWHU'LDJUDPV
Circuit diagram PST30..PST300 ..................................................................... 169
Circuit diagram PSTB370...PSTB1050............................................................ 170

1SFC132003M0201 167
168 1SFC132003M0201
&KDSWHU
'LDJUDPV

&KDSWHU'LDJUDPV

 &LUFXLWGLDJUDP367367

1L1

3L2

5L3
B3
B1

B2
Internal control voltage

Temperature monitor
Fans

Internal control voltage

Low Voltage Board


High Voltage Board

RS323

External control
voltage 24 V DC Keypad PTC Fieldbus

)LJXUH &LUFXLWGLDJUDP367

7HUPLQDOLVDIXQFWLRQHDUWKLWLVQRWDSURWHFWLRQHDUWK
,WVKDOOEHFRQQHFWHGWRWKHPRXQWLQJSODWH

1SFC132003M0201 169
&KDSWHU
'LDJUDPV

 &LUFXLWGLDJUDP
367%367%

Internal control voltage

Temperature monitor
Fans

Internal control voltage

Low Voltage Board


High Voltage Board

External control
voltage 24 V DC Keypad PTC Fieldbus

)LJXUH &LUFXLWGLDJUDP367%367%

7HUPLQDOLVDIXQFWLRQHDUWKLWLVQRWDSURWHFWLRQHDUWK
,WVKDOOEHFRQQHFWHGWRWKHPRXQWLQJSODWH

170 1SFC132003M0201
,QGH[

&KDSWHU,QGH[
1XPHULFV Control circuit 
1st Seq. Param. , ,  Connection 
1st Set Ie ,  Conventional circuit 
2nd Seq .Param.  Conveyor 
2nd Seq. Param. ,  Cooling , 
2nd Set Ie ,  Cooling system 
3rd Seq .Param.  Crusher 
3rd Seq. Param. ,  CT Ratio Ir 
3rd Set Ie  Current 
3rdSet Ie  Current Lim 
Current limit , , 
Curr Lim1 
$ Curr Lim2 
Abbreviations  Curr Lim3 
Acronyms  Current Lim 
Active  First sequence , 
Airways  Level , 
All settings , ,  Second sequence , 
Altitude  Third sequence , 
Analog input telegram 
Analog output telegram 
Application Setting , , ,  '
AS-I , ,  Date 
Axial Fan  Day , 
Hour , 
Minutes , 
% Month , 
Basic settings , ,  Type 
Binary input telegram ,  Year , 
Binary output telegram ,  Day 
Bow Thruster  Description 
BP Fault Op ,  Description of menus 
Bypass DeviceNet , , 
AC3  Diagnostic inputs 
By-Pass fault  Dimensions 
Type of operation ,  Display at start up 
Document ID 
Document number 
& DOL start , 
Centrifugal Fan  Drilling plan , 
Centrifugal Pump  Dual Class R 
Change Password  Dual Class S 
Changed settings , 
Circuit diagram 
Communication devices, connection  (
Communication protocols  Earthing
Compressor  Connection 
Configuration  Edition 
Connection , ,  Electrical connection
Communication devices  Earthing 
Control circuit  External By-Pass 
Earthing  Main circuit 
Main circuit  Programmable inputs 
Programmable inputs  Programmable output relay K4 
Programmable output relay K4  Programmable output relay K5 
Programmable output relay K5  Programmable output relay K6 
Programmable output relay K6  PTC input 
PTC input  Start and Stop 
Standard  Supply voltage and control circuit 
Start and Stop  Enclosure sizes 
Connection fault  End Volt , 
Connections  End voltage , , , 

1SFC132003M0201 171
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Environmental influence  Hydraulic Pump 


Event 
Event log , 
Ext ByPass , ,  ,
Extended start range ,  In Line 
Extended stop range ,  In0 , , 
External By-Pass , ,  In1 , , 
Connection  Industrial IT 
Contactor ,  Init Volt , 
External By-Pass contactor  Init Volt1 
External control voltage  Init Volt2 
Init Volt3 
Initial voltage , , , , 
) First sequence , 
Fans  Second sequence , 
Fault  Third sequence , 
Fault Supervision  Input address map 
Faults ,  Inputs 
Faults indication  Inside Delta 
FB Fault Op ,  Insulation 
Fieldb Addr ,  Int Bypass 
Fieldb Ctrl ,  Internal control voltage 
Fieldb Type ,  Internal faults , 
Fieldbus , , 
Address 
Communication  -
Connection  Jog , , 
Control , 
Fault 
Type ,  .
Fieldbus fault Keypad , , 
Type of operation ,  Locking 
Fieldbusplug  Password , , 
First programmable input  Status 
First sequence parameters  Unlocking 
Freq F Op  Kick Level , , 
Frequency ,  Kick Start , , , 
Frequency fault  Kick Start Level , , 
Freq F Op  Kick Start Time , 
Type of operation ,  Kick StartTime 
Frequency out of range  Kick Time , , 
Function earth 
Functional Settings , , 
Functions  /
Fuse  Language , 
LCD , 
LCD Auto Off , 
+ LCD display automatic switch off 
Hardware  LED , 
Hardware inputs control  Line side 
Heat sink over-temperature fault  Line side Fault 
Type of operation ,  LOCAL CONTROL 
High current Local Control menu 
Type of operation  Lock R Lev 
High current protection , , ,  Lock R Op , 
Type of operation  Lock R Time , 
High current warning , ,  Locked Rotor , 
High current warning level ,  Locked rotor
High I ,  Time 
High I Op ,  Type of operation 
HMI  Locked rotor level 
Holding circuit  Locked rotor protection , , , 
Hour ,  Level , 
HS Temp Op ,  Time , 
Human-Machine Interface  Trip level 
Humidity  Type of operation , 

172 1SFC132003M0201
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Low current warning , ,  3


Level ,  Parameters 
LV Board No  Password , 
Password, setting 
Ph Imb Lev 
0 Ph Imb Op 
MAC Address  Ph Loss Op , 
Main circuit  Ph Rev Op 
connection  Phase Imb , 
Maintenance  Phase Imb Op 
Markings  Phase imbalance 
Menu tree  Level 
Menus, description  Type of operation 
Minimum distance to wall/front  Phase imbalance protection , , , 
Minimum enclosure sizes  Level , 
Minutes ,  Type of operation 
Mixer  Phase L1 
Month  Phase L2 
Motor overload protection , , ,  Phase L3 
OL Class ,  Phase loss 
OL Op ,  Phase loss fault 
Overload class ,  Type of operation , 
Run class  Phase Rev , 
Start class  Phase reversal 
Type of operation ,  Type of operation 
Motor overload warning ,  Phase reversal protection , , , 
Motor side  Type of operation , 
Motor sound  Phase seq. 
Motor temperature  Pollution degree 
Motor underload protection ,  Presentation Set 
Mounting  Presentation Settings 
Presentation settings , , 
Programmable inputs , , 
1 Connection 
Navigation keys  Programmable output relay K4 , , 
No of Seq , 
Connection 
No. Of Starts 
Programmable output relay K5 , , 
Non conducting SCR , 
Connection 
Non conducting thyristor fault 
Programmable output relay K6 , , 
Connection 
Programmable software output V7 , 
2
Protection , , , 
OL Class , , , , 
Protection indication 
OL Class R 
Protections 
OL Op , 
PTC Op , 
Open circuit motor side 
PTC protection , , , 
Output address map 
Connection 
Output relays 
Type of operation , 
Outputs 
Overload , , 
Overload Class  4
Overload class , , , 
Quickstart 
Dual type, run class 
Dual type, start class 
Overload protection 5
type of operation  Real time clock , 
Overload run class  Relay K4 , , 
Overload start class  Relay K5 , , 
Overload type of operation  Relay K6 , , 
Overload warning ,  Requirements 
Overload warning level ,  Reset all settings , , 
Over-temperature heat sink  Run Time 
Overview 

1SFC132003M0201 173
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6 Storage , 
S Port Addr1  Supply voltage , 
S Port Addr2  Supply voltage and control circuit, connection 
S Port Addr3  SW Outp V7 , 
S Port Addr4  SW Ver. CU 
S Port Ctrl  SW Ver. FU 
SCR overload protection , 
SCR overload warning 
SCR SC Op ,  7
SCR shorted ,  Technical data 
SCR temperature  Temperature 
Second programmable input  Thermistor 
Second sequence parameters  Third sequence parameters 
Selection keys  Thyristor overload protection 
Sequence start ,  Thyristor overload warning , , 
First sequence setting current  Thyristor short circuit fault
Function of first programmable input  Type of operation , 
Function of second programmable input  Time Hour 
Number of sequences ,  Time Min 
Second sequence setting current  Top level , 
Third sequence setting current  Trouble shooting 
Service settings ,  Tune Set 
Setting current ,  Tuning parameters 
First sequence ,  Type designation 
Second sequence ,  Type of operation 
Third sequence , 
Setting Ie , , , , , 
Settings 
8
Settings menu  Uin status 
Underl Lev , 
Shorted SCR , 
Underl Op , 
Shorted SCR type of operation 
Shorted thyristor fault  Underl Time , 
Underload , 
Softstarter types 
Level 
SOP1 
SOP2  Time , 
Type of operation , 
SOP3 
Underload protection , , 
SOP4 
Specifications  Level , 
Time , 
Standard connection 
Type of operation , 
Start 
Start and Stop Unlocking the keypad 
Unpacking 
Connection 
Start ramp , , , , 
First sequence , 
:
Range , 
Wa I=H Lev , 
Second sequence , 
Wa I=L Lev , 
Third sequence , 
Wa OL Lev , 
Start Ramp1 
Warn I=High , 
Start Ramp2 
Warn I=Low , 
Start Ramp3 
Warn OL , 
Start range , , 
Warn SCR OL , 
Start up faults 
Warning 
Start/Stop , , , 
Warning high current 
Circuits, connection 
Level 
Status Information menu 
Warning low current 
Status of inputs/outputs 
Level 
Step down , 
Warning overload 
Step down voltage , , , 
Level 
Stop Ramp
Warning SCR overload 
Range 
Warnings 
Stop ramp , , , , 
Weights 
Range , , 
Stop range , , 

174 1SFC132003M0201
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ABB would appreciate your comments on this product. Please grade the following
questions by selecting one alternative per category. Your answer will enables us to
improve our products.

+RZGR\RXJUDGHWKHTXDOLW\RIWKHSURGXFW"
Excellent Poor

Total impression

Useability

Functionality

Human-machine interface

Comments: __________________________________________________________

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+RZGR\RXJUDGHWKHTXDOLW\RIWKHGRFXPHQWDWLRQ"
Excellent Poor

Total impression

Layout

Illustrations

Readability

Easy to find

Content structure

Comments: __________________________________________________________

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3OHDVHVHQGWKLVUHSRUWWR
ABB Automation Technology Products AB, Control
S-721 61 Västerås
Sweden
ABB Automation Technology Products AB/Control, SE-721 61 Västerås, Sweden, Telephone +46 21 32 07 00, Telefax +46 21 12 60 01
Manual March 2003 ABB Automation Technology Products AB/Control Printed in March 2003













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