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1000 Series

1004TG2
Diesel Engine – ElectropaK
79.0 kWm 1500 rev/min
91.5 kWm 1800 rev/min

Economic power
One side servicing for reduced service time and cost.
Unique Quadram combustion system enables high power output with lower fuel
consumption and noise.
Rated speed is changeable between 1500 rpm and 1800 rpm allowing standard
builds to operate at either 50 Hz or 60 Hz.

Clean, efficient power


Operator and environmentally friendly with low noise and rapid startability and low
emissions.

Durable power
Leak free operation is ensured by Viton crankshaft seals and sophisticated controlled
The Perkins 1000 Series family of
swell joints, giving protection in the toughest conditions.
ElectropaK engines are renowned
Inserted value seats, oil spray cooled pistons and compact plate cooler give
throughout the power generation
enhanced engine life.
industry for their superior
performance and reliability.
Reliable power
Wherever a Perkins’ ElectropaK engine is put into service, it will never be far from the
The 1004TG2 is a turbocharged
support provided by a global network of 4000 distributors and dealers, all backed by
4 cylinder, 4 litre engine. Its premium
a parts distribution centre giving 24 hour service, 365 days a year.
features provide economic and
Suitable for operation in ambient temperatures up to 53°C (46°C if a canopy is fitted)
durable operation offering the ideal
Fuelled starting aid for temperatures down to -20°C.
characteristics for electrical power
generation.

Typical Generator Engine Power


Engine Speed Type of Output (Net) Gross Net
(rev/min) Operation
kVA kWe kWm bhp kWm bhp
1500 Prime Power 81.0 65.0 74.0 99.0 72.0 96.5
Standby Power 89.0 71.0 81.0 108.5 79.0 106.0
1800 Prime Power 93.0 74.5 86.0 115.5 82.5 110.5
Standby Power 103.0 82.5 95.0 127.5 91.5 122.5

All ratings based on operation under ISO/TR 14396/IS0 8528 conditions using typical fan sizes and drive ratios. For operation outside of these conditions please consult your Perkins Engines contact.
Performance tolerance quoted by Perkins is ±5%.
Electrical ratings assume a power factor of 0.8 and a generator efficiency of 90%.
Fuel specification: BS 2869 Part 2 1998 Class A2 or ASTM D975 D2.
Lubricating oil: A single or multigrade oil to ACEAE1 E2 or CD/SD.
Rating Definitions
Prime Power: Power available at variable load in lieu of main power network. An overload of 10% is permitted for 1 hour in every 12 hours of operation.
Standby Power: Power available at variable load in the event of a main power network failure. No overload is permitted.
1000 Series
1004TG2
Standard ElectropaK Specification
Air inlet
 Mounted air filter
981 mm
Fuel system
 Rotary fuel injection pump
 Mechanical governing conforms to ISO 8528-5 1993 (E) Class G2,
ISO 3046-4M3
984 mm 665 mm
 Spin-on full flow fuel filter with pre filter 1166 mm

Lubrication system
 Rear well aluminium sump with filler and dipstick
 Spin-on full-flow oil filter
ElectropaK General Data
Cooling system
Number of cylinders 4
 Gear-driven circulating pump
Cylinder arrangement Vertical in-line
 20″ belt-driven fan and guards
Cycle 4 stroke
 Mounted radiator and pipework
Induction system Turbocharged
Electrical equipment Combustion system Direct injection
Cooling system Water-cooled
 12 volt starter motor and 12 volt 55 amp alternator with DC output
Bore and stroke 100 x 127 mm
 12 volt senders for oil pressure and coolant temperature
Displacement 3.99 litres
 12 volt shutdown solenoid energised to run
Compression ratio 16:1
 Cold start aid
Direction of rotation Anti-Clockwise,
Flywheel and housing viewed on the
 High inertia flywheel to SAE J620 Size 10/111⁄2 flywheel
 Cast iron SAE 3 flywheel housing Total lubrication system
capacity 8.1 litres
Mountings Coolant capacity
 Front engine mounting bracket (inc radiator) 18.7 litres
Length 1166 mm
Width 665 mm
Height 981 mm
Optional Equipment Total weight (dry) 433 kg
 24 volt alternator Total weight (wet) 458 kg
 24 volt starter motor
 Water temperature gauge and sender Overall dimensions and weight will depend on final specification.
 Heater/Starter switch
 Rear engine mountings
 Workshop manual
 Parts book Fuel consumption litres/hour (UK gallons/hour)
 User handbook Power Rating 1500 rev/min 1800 rev/min
 Electronic governor (12 volt only)
Standby Power 20.5 (4.5) 24.0 (5.3)
Prime Power 18.4 (4.0) 22.0 (4.8)
75% of Prime Power 14.0 (3.1) 16.9 (3.7)
50% of Prime Power 9.6 (2.1) 11.8 (2.6)

Perkins Engines Company Limited


Distributed by
Peterborough PE1 5NA
United Kingdom
Telephone +44 (0)1733 583000
Fax +44 (0)1733 582240
www.perkins.com

All information in this document is substantially correct at time of printing and may be altered subsequently
Publication No. 546/10/05 Produced in England ©2005 Perkins Engines Company Limited
3819 en - 06.2007 / d

Alternators
LSA 43.2 - 4 Pole
Electrical and mechanical data
LSA 43.2 - 4 Pole

Common data
Insulation class H Excitation system SHUNT A R E P or PMG
Winding pitch 2/3 ( bob 6 ) A.V.R. model R 250 R 438
Terminals 12 Voltage regulation (*) ± 0,5 % ± 0,5 %
Drip proof IP 23 Sustained short-circuit current - 300% (3 IN) : 10s
Altitude ≤ 1000 m Total harmonic TGH / THC (**) at no load < 2 % - on load < 2 %
Overspeed 2250 min-1 Waveform : NEMA = TIF < 50
Air flow 0,27 m3/s (50Hz)/ 0,32 (60Hz) Wave form : I.E.C. = THF <2%
(*) Steady state duty. (**) Total harmonic content line to line, at no load or full rated linear and balanced load.

Ratings 50 Hz - 1500 R.P.M.


kVA / kW - Power factor = 0,8
Duty T° C Continuous duty 40°C Continuous duty 40°C Stand-by / 40 °C Stand-by / 27 °C
Class / T° K H / 125° K F / 105° K H / 150° K H / 163° K
Phase 3 ph. 1 ph. 3 ph. 1 ph. 3 ph. 1 ph. 3 ph. 1 ph.
Y 380V 400V 415V 440V ΔΔ 380V 400V 415V 440V ΔΔ 380V 400V 415V 440V ΔΔ 380V 400V 415V 440V ΔΔ
Δ 220V 230V 240V 230V 220V 230V 240V 230V 220V 230V 240V 230V 220V 230V 240V 230V
YY 220V 220V 220V 220V
43.2 S1 kVA 35 35 35 35 24 33 33 33 33 22 40 40 40 40 26 45 45 45 45 27
kW 28 28 28 28 19 26 26 26 26 18 32 32 32 32 21 36 36 36 36 22
43.2 S15 kVA 40 40 40 40 28 36 36 36 36 26 44 44 44 44 30 47 47 47 47 31
kW 32 32 32 32 22 29 29 29 29 21 35 35 35 35 24 38 38 38 38 25
43.2 S25 kVA 45 45 45 45 31 43 43 43 43 29 49 49 49 49 33 52 52 52 52 34
kW 36 36 36 36 25 34 34 34 34 23 39 39 39 39 26 42 42 42 42 27
43.2 S35 kVA 50 53 52 47 33 45 48 47 42 30 53 56 55 50 35 55 58 57 53 36
kW 40 42 42 38 26 36 38 38 34 24 42 45 44 40 28 44 46 45 42 29
43.2 M45 kVA 56 60 60 60 35 51 53 53 53 32 59 63 63 63 37 62 66 66 66 38
kW 45 48 48 48 28 41 42 42 42 26 47 50 50 50 30 50 53 53 53 30
43.2 L65 kVA 67 70 69 68 41 61 62 63 62 38 71 74 73 73 43 74 77 76 75 45
kW 53 56 55 55 33 49 50 50 50 30 57 59 58 58 34 59 62 61 60 36
43.2 L8 kVA 78 80 78 76 48 71 73 71 70 45 83 84 83 83 53 86 88 86 84 54
kW 62 64 63 61 38 57 58 57 56 36 66 67 66 66 42 69 70 69 67 43

Ratings 60 Hz - 1800 R.P.M.


kVA / kW - Power factor = 0,8
Duty T° C Continuous duty 40°C Continuous duty 40°C Stand-by / 40 °C Stand-by / 27 °C
Class / T° K H / 125° K F / 105° K H / 150° K H / 163° K
Phase 3 ph. 1 ph. 3 ph. 1 ph. 3 ph. 1 ph. 3 ph. 1 ph.
Y 380V 416V 440V 480V ΔΔ 380V 416V 440V 480V ΔΔ 380V 416V 440V 480V ΔΔ 380V 416V 440V 480V ΔΔ
Δ 220V 240V 240V 220V 240V 240V 220V 240V 240V 220V 240V 240V
YY 208V 220V 240V 208V 220V 240V 208V 220V 240V 208V 220V 240V
43.2 S1 kVA 44 44 44 44 28 40 40 40 40 25 50 50 50 50 29 56 56 56 56 30
kW 35 35 35 35 22 32 32 32 32 20 40 40 40 40 23 45 45 45 45 24
43.2 S15 kVA 50 50 50 50 31 45 45 45 45 28 54 55 55 55 33 56 59 59 59 34
kW 40 40 40 40 25 36 36 36 36 22 43 44 44 44 26 45 47 47 47 27
43.2 S25 kVA 51 54 56 56 35 47 50 50 50 32 54 58 59 59 37 56 60 62 62 38
kW 41 43 45 45 28 38 40 40 40 26 43 46 47 47 30 45 48 50 50 30
43.2 S35 kVA 53 58 60 66 36 49 53 55 59 34 57 61 64 69 39 59 63 66 73 40
kW 42 46 48 53 29 39 42 44 47 27 46 49 51 55 31 47 50 53 58 32
43.2 M45 kVA 57 62 64 71 39 53 57 59 64 36 62 66 69 75 42 64 68 71 78 43
kW 46 50 51 57 31 42 46 47 51 29 50 53 55 60 34 51 54 57 62 34
43.2 L65 kVA 67 72 75 83 45 62 66 69 74 42 72 77 80 87 48 74 80 84 91 50
kW 54 58 60 66 36 50 53 55 59 34 58 62 64 70 38 59 64 67 73 40
43.2 L8 kVA 80 85 88 95 53 73 78 81 87 49 86 91 95 102 57 88 95 99 107 59
kW 64 68 70 76 42 58 62 65 70 39 69 73 76 82 46 70 76 79 86 47

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