NIC-ELE-INST-002-Rev.00 Conduit System Installation Checklist

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Project : NEOM Green Hydrogen Elements

Project no : PM210011 Page 1 of 1


Project Location : Duba, Tabuk, Kingdom of Saudi Arabia Revision 00

NEOM Green Hydrogen Elements Project


NIC-ELE-INST-002
Checklist for Conduit System Installation
Tag No.: Tag Description:
Turnover System No.: Sub-System No.:
P.O. No.: Sub-System Description:
Drawing No./Rev. No.: Date:

Area /Location:
SN ACCEPTANCE CRETERIA REFERENCE PASS FAIL REMARKS
1.0 General Requirement:
Traceability, i.e. identification procedures to allow
materials to be traced back to the batch documentation,
Quality requirement
1.1 the identification marking of the items themselves, and Clause 1.8.2
records to prove traceability has been properly
maintained.
The contractor shall supply & erect all electrical conduit
(with associated adapters and accessories) necessary Construction Specification
for lighting, small power & local control wiring for Electrical Installations
1.2 installations, as shown on the contract drawings. All 4EEL-P27, Rev. 1
conduit shall be steel, heavy-duty gauge, welded and Sec.15.1
shall have a hot dipped galvanised finish.
All conduit fittings shall be screw-type, malleable iron & Construction Specification
shall have a galvanised finish. Inspection fittings shall not for Electrical Installations
1.3 be used and all junction boxes shall be fitted with 4EEL-P27, Rev. 1
purpose-made gaskets of rubber, neoprene or equal. Sec.15.5
When flexible conduits are used, the watertight, plastic-
sheathed-metallic-type shall be installed. The ends of Construction Specification
flexible conduits shall be fitted with standard brass for Electrical Installations
1.4 adapters specifically designed for this purpose. External 4EEL-P27, Rev. 1
earth continuity conductors shall be fitted to all flexible Sec.15.8
conduits.
Lay out drawing / Shop drawing use as reference for Quality requirement
1.5 installation shall be an AP approved. Clause 5.1.10
EMT, HDG-RGS, LFMC, FMC Conduit, Boxes, NESMA-ITP-ELE-
2.0 Enclosure, Fittings and Accessories Installation: 002.Rev.00 Act. 3.1
All Materials use will be from approved vendor / MS-PM210011-NUI900-
2.1 manufacturer, unused and no damage EM4-00004 Sec.12
Conduits shall be run straight horizontally/vertically along MS-PM210011-NUI900-
wall; columns or any steel structures & install the conduit EM4-00004 Sec.12
2.2
as per the approved conduit layout drawings and details.
EMT conduit will be securely fastened in place. In MS-PM210011-NUI900-
addition, each EMT run between termination points will EM4-00004 Sec.12..

2.3 be securely fastened within 900 mm (3 ft.) of each outlet


box, junction box, device box, cabinet, conduit body, or [NFPA 70, NEC
other tubing termination. 358.30]
Supports- Horizontal runs of EMT / RSC supported by MS-PM210011-NUI900-
openings through framing members at intervals not EM4-00004 Sec.12.
2.4 greater than 3 m (10 ft.) and securely fastened within [NFPA 70, NEC
900 mm (3 ft.) of termination points shall be permitted. 358.30 (B)]
Conduit install near or run in parallel with Process piping MS-PM210011-NUI900-
or equipment will have to maintain minimum separation EM4-00004 Sec.12
2.5 30 CM or as allowed by the Project specification and
other standard.
Metallic conduit shall be grounded at both end points by MS-PM210011-NUI900-
bonding to a grounding conductor, a grounded metal EM4-00004 Sec.12
2.6
enclosure.
Proper fittings and accessories such as Bend, Coupler
adaptor, Male/ Female adaptor, Ring Lock nut and MS-PM210011-NUI900-
2.7 bushing for all the conduits terminated in the box or EM4-00004 Sec.12.
enclosure will be provided to protect the wire from

1
abrasion unless the design of the box, fitting, or [NFPA 70, NEC
enclosure is such as to afford equivalent protection. Art.344.46
Fastening shall be permitted to be increased to a MS-PM210011-NUI900-
distance of 1.5 m (5 ft.) where structural members do not EM4-00004 Sec.12
2.8
readily permit fastening within 900 mm (3ft.).
Electrical metallic tubing (EMT) is acceptable only in MS-PM210011-NUI900-
non-hazardous indoor locations. EMT shall comply with EM4-00004 Sec.12
2.9
the requirements of ANSI C80.3.
Complete runs, Raceways will be installed complete MS-PM210011-NUI900-
between outlet, junction, or splicing points prior to the EM4-00004 Sec.12
2.10
installation of conductors or cable pulling.
Identify conduits, raceways, devices and cables with MS-PM210011-NUI900-
color banding as per the approved color code assign by EM4-00004 Sec.12
2.11
the AP representatives.
All conduits will firmly fasten at each side of bends and MS-PM210011-NUI900-
within 900 mm of each outlet box, junction box, cabinet EM4-00004 Sec.12
2.12
or fitting.
For RSC Conduit running threads is not permitted at MS-PM210011-NUI900-
joints and terminations, but use 3 piece unions or split EM4-00004 Sec.12
2.13
couplings instead.
All conduit cut ends will be ream or otherwise finished to MS-PM210011-NUI900-
remove rough edges and both end of metallic conduit EM4-00004 Sec.12
2.14
must be provided with ground bonding jumper.
For RSC conduit touch up paint for field cut and exposed MS-PM210011-NUI900-
conduit thread shall be applied and lubricants for EM4-00004 Sec.12
2.15
threaded cover fittings.
RSC conduit will be securely fastened within 900 mm (3 MS-PM210011-NUI900-
ft.) of each outlet box, junction box, device box, cabinet, EM4-00004 Sec.12
2.16
conduit body, or other conduit termination.
On straight run conduit pull box / draw box is required to MS-PM210011-NUI900-
install for every 15 meters long for easy cable pulling and EM4-00004 Sec.12
2.17
to maintain the safety of the cables and wires.
When LFMC or Steel Liquid-tight Flexible conduit is use MS-PM210011-NUI900-
it shall be installed with proper fittings such as brass EM4-00004 Sec.12
2.18 adapter or connector with earth provision, and right angle
connector when it is necessary.
Conduit terminated in panel board, distribution board or MS-PM210011-NUI900-
in the likes will be provided with locknut and steel EM4-00004 Sec.12
2.19
bushing with earth bonding provisions.
All metallic and steel conduit Bends shall be made with MS-PM210011-NUI900-
2.20 proper conduit bending equipment. EM4-00004 Sec.12
Verify that conduit threads are properly cut, conduit will MS-PM210011-NUI900-
be cut using a saw or a roll cutter (pipe cutter). Care EM4-00004 Sec.12
2.21
should be taken to ensure a straight cut.
Conduit runs between outlet and outlet, fitting and fitting MS-PM210011-NUI900-
or outlet and fitting shall not contain more than the EM4-00004 Sec.12
2.22
equivalent of 2 quarter bends (180 degrees total).
Identify conduits, raceways, devices and cables with MS-PM210011-NUI900-
color banding as per the approved color code assign by EM4-00004 Sec.12
2.23
the AP representatives
PVC, uPVC, PVC Coated, Plastic Flexible Conduit,
NESMA-ITP-ELE-
3.0 Boxes, Enclosure, Fittings and Accessories
002.Rev.00 Act.3.1
Installation:
All Materials use will be from approved vendor / MS-PM210011-NUI900-
3.1 manufacturer, unused and no damage. EM4-00004 Sec.12
Quality workmanship shall be observed for the whole MS-PM210011-NUI900-
installation process in a manner which complies to EM4-00004 Sec.12
3.2
industry standards.
All Conduit runs embedded in concrete or in slab shall be MS-PM210011-NUI900-
3.3 of PVC conduit type EM4-00004 Sec.12
If Rigid PVC conduit is use for lighting, power circuits & MS-PM210011-NUI900-
signal system wiring, this must be embedded in concrete EM4-00004 Sec.12
3.4 masonry earth, underfloor, except where otherwise
shown on the approved Drawings lay out & details.
Rigid PVC conduit shall be installed with necessary MS-PM210011-NUI900-
fittings such coupling, male / female connector, locknut EM4-00004 Sec.12
3.5 and bushing whenever terminates in a box or enclosure
in area where specially mentioned.
2
Supports installation shall be in accordance with the MS-PM210011-NUI900-
project specifications. Additional supports will be EM4-00004 Sec.12
3.6 provided at bends, fittings and fixtures if required to
make conduit rigid & free from vibration.
Conduits shall be run straight horizontally/vertically along MS-PM210011-NUI900-
wall; columns or any steel structures & install the conduit EM4-00004 Sec.12
3.7
as per the approved conduit layout drawings and details.
For conduit embedded and in concrete slabs shall be run MS-PM210011-NUI900-
in parallel or at right angles to main reinforcing steel, EM4-00004 Sec.12
3.8
between bottom reinforcing and top reinforcing steel.
Fasten conduits to reinforcing steel by positive wire, MS-PM210011-NUI900-
fasteners at the proper distance from the concrete face. EM4-00004 Sec.12
3.9 Support distance from each other shall be as per
approved lay out drawing & details.
Embedded conduit diameter should not be exceeded 1/3 MS-PM210011-NUI900-
of slab thickness. Special cases shall be reviewed by the EM4-00004 Sec.12
3.10
AP Engineers.
Cut chases in straight lines and horizontally & vertically MS-PM210011-NUI900-
only to avoid conduit offsetting, no set back to back and EM4-00004 Sec.12
3.11
offset by a distance not less than wall thickness.
Conduit install under the floor screed and runs parallel MS-PM210011-NUI900-
with wall should have enough clearance from wall to EM4-00004 Sec.12
prevent damage from other discipline such as tile setter,
3.12 as recommended-all conduits run below floor screed
should be hold first the complete installation until the
floor screed schedule is set to avoid from damage.
Conduit runs between outlet and outlet, fitting and fitting MS-PM210011-NUI900-
or outlet and fitting shall not contain more than the EM4-00004 Sec.12
3.13
equivalent of 2 quarter bends (180 degrees total).
PVC Coated and RSC Coated conduit shall be used in a MS-PM210011-NUI900-
place where specially mentioned and specified in IFC lay EM4-00004 Sec.12
3.14
out drawing and details.
Fastening shall be permitted to be increased to a MS-PM210011-NUI900-
distance of 1.5 m (5 ft.) where structural members do not EM4-00004 Sec.12
3.15
readily permit fastening within 900 mm (3ft.).
Process piping shall not be permitted to be used to MS-PM210011-NUI900-
support conduits, except with the authority approval from EM4-00004 Sec.12
3.16
AP Engineers.
Supports, Hanger, C-Channel, Unistrut, Clamp, Clip,
Threaded Rod, Anchor Bolts, Bolt & Nut, Spring Nut, NESMA-ITP-ELE-
4.0 Gland, Bushing, Fishers and other Fittings 002.Rev.00 Act.3.2
accessories Installation
All Materials use will be from approved vendor / MS-PM210011-NUI900-
4.1 manufacturer, unused and no damage. EM4-00004 Sec.12
Any Conduit / Metal raceways for conductors shall be MS-PM210011-NUI900-
met allically joined together into a continuous electric EM4-00004 Sec.12
conductor and will be connected to all boxes, fittings, and
4.2 cabinets so as to provide effective electrical continuity.
Unless specifically permitted elsewhere in this method
statement, raceways will be mechanically secured to
boxes, fittings, cabinets, and other enclosures.
Installed with necessary fittings such coupling,male / MS-PM210011-NUI900-
female connector, unistrut hanger, clamp, clip, locknut & EM4-00004 Sec.12
4.3 bushing for conduit supports and whenever terminates in
a box or enclosure in area where specially mentioned.
Installing anchor bolt in slab shall obtained permission MS-PM210011-NUI900-
4.4 from the structural engineers concern. EM4-00004 Sec.12
Supports installation shall be in accordance with the MS-PM210011-NUI900-
project specifications. Additional supports will be EM4-00004 Sec.12
4.5 provided at bends, fittings and fixtures if required to
make conduit rigid and free from vibration.
Lock nut and bushing shall be installed for every conduit MS-PM210011-NUI900-
4.6 terminated in a box or enclosure. EM4-00004 Sec.12
Gland with earth provision shall be installed when MS-PM210011-NUI900-
4.7 conduit terminated in an enclosure or panel. EM4-00004 Sec.12
Threaded rod support shall be as per specified size MS-PM210011-NUI900-
mentioned in the drawing or otherwise approved by the EM4-00004 Sec.12
4.8 client. And always cut with proper tool. Sharp edge will
be cleaned
3
When C- channel use as supports ensure that spring nut MS-PM210011-NUI900-
4.9 and necessary clamp is to be used. EM4-00004 Sec.12
NESMA-ITP-ELE-
5.0 Boxes & Wiring Devices Installation
002.Rev.00 Act.3.2
Boxes Device will be installed in accordance with the MS-PM210011-NUI900-
approved drawing, no point will be changed of location EM4-00004 Sec.12
5.1
unless with the approval of the AP Engineers.
Switches will be located at strike sides of doors with MS-PM210011-NUI900-
mounting height of 1372mm or otherwise specified in the EM4-00004 Sec.12
5.2
IFC Drawing lay out and details.
Lighting control device box will be mounted according to MS-PM210011-NUI900-
manufacturer's written instructions and requirements and EM4-00004 Sec.12
5.3
as per approved drawing lay out and details.
For mounting on suspended heights indicated device box MS-PM210011-NUI900-
invert level (bottom) shall be the reference point of EM4-00004 Sec.12
5.4 measurement and for the device box install on wall it will
be from the center.
Mounting heights for outlet boxes and similar equipment MS-PM210011-NUI900-
are to be uniform within the same or similar areas. The EM4-00004 Sec.12
5.5 Mounting is 450mm or otherwise to as shown on the
approved Drawings lay out and details.
Recessed Outlet Boxes shall be installed in a manner MS-PM210011-NUI900-
pleasant to the satisfaction of AP Engineer, allowing for EM4-00004 Sec.12
5.6
thickness of finishing & use extension rings if required.
Install exposed boxes and plates plumb, square and MS-PM210011-NUI900-
5.7 parallel to finished wall surface. EM4-00004 Sec.12
Exposed plates covering recessed boxes are to rest MS-PM210011-NUI900-
neatly on wall surface without gaps & fully covering the EM4-00004 Sec.12
5..8
box.
Grouped Outlets will arrange neatly with good MS-PM210011-NUI900-
5.9 workmanship so that use of fittings is convenient & clear. EM4-00004 Sec.12
Waterproof and Explosion-Proof Fittings will install MS-PM210011-NUI900-
following manufacturer's instructions as well as the EM4-00004 Sec.12

5.10 approved drawing details for installation & connection to


conduit system to fully achieve required degree of
protection.
Box installed embedded in wall will be protruded enough MS-PM210011-NUI900-
5.11 to consider the thickness of the finish wall plaster. EM4-00004 Sec.12
When installing box for switches and others near door, MS-PM210011-NUI900-
maintain at least minimum of 20cm from the edge of the EM4-00004 Sec.12
5.12 box towards edge of opening door to consider door
architrave.
Installed Box shall be horizontally & vertically level & MS-PM210011-NUI900-
align according to prescribed height shown in the EM4-00004 Sec.12
5.13
drawing.
Back box / Extension box shall be used in wall transition
of box installed embedded wall going to surface MS-PM210011-NUI900-
5.14 mounted. And shall be installed in a professional manner EM4-00004 Sec.12
neat and clean with quality workmanship.
NESMA-ITP-ELE-
6.0 Building Wires and Cables Pulling into Conduit 002.Rev.00 Act.3.3
Verify the approved drawing / Shop drawing for the MS-PM210011-NUI900-
Cable / Wire feeder and load schedule to ensure correct EM4-00004 Sec.12
6.1
sizing and length of cable to be utilized.
Cable / wire shall be installed with minimum amount of MS-PM210011-NUI900-
6.2 friction, suitable lubricant to be used (where necessary). EM4-00004 Sec.12
Before pulling wires in conduit check that inside of MS-PM210011-NUI900-
conduit (and raceway in general) is free of burrs and is EM4-00004 Sec.12
6.3
dry and clean.
Conductor sizes are to be metric and as shown on the MS-PM210011-NUI900-
Drawings. Conductors with cross sectional area smaller EM4-00004 Sec.12
6.4
than specified will not be accepted.
Approved lubricants will be used for pulling wire or cable MS-PM210011-NUI900-
if character of pull would otherwise damage conductors, EM4-00004 Sec.12
6.5
insulation or jacket.
Building wiring insulation is to be color coded or MS-PM210011-NUI900-
otherwise identified as required by the Regulations and EM4-00004 Sec.12
6.6
as follows: Neutral is to be black, Protective earth is to

4
be green or green/yellow striped, Phase colors are red,
yellow, blue or use color coding in accordance with local
regulations and standards.
Alternatively, use color-coding in accordance with local MS-PM210011-NUI900-
regulations and standards or otherwise mentioned in the EM4-00004 Sec.12
6.7
Approved drawing lay out and details.
Maintain color-coding throughout installation. Phase- MS-PM210011-NUI900-
conductors for which outer jacket is not color-coded are EM4-00004 Sec.12
6.8 to have engraved alphanumeric mark (L1, L2, L3) or
color-coded heat- shrinkable sleeves.
Building wires and cables are to be installed in conduit, MS-PM210011-NUI900-
trunking or ducts indoors and in conduit outdoors, unless EM4-00004 Sec.12
6.9
otherwise shown on the Drawings.
Circuits: Unless otherwise shown on the Drawings, final MS-PM210011-NUI900-
branch circuit wiring is to be run inside trunking or EM4-00004 Sec.12
6.10
conduits.
D.C. wiring is to be run in separate conduits from A.C. MS-PM210011-NUI900-
wiring, and emergency lighting and power circuits are to EM4-00004 Sec.12
6.11
be run in separate conduits from normal circuits.
Bunching of wires in raceways is to be in accordance MS-PM210011-NUI900-
6.12 with raceway filling factors permitted by NFPA 70. EM4-00004 Sec.12
Grounding cable / earth wire passing and terminate MS-PM210011-NUI900-
through enclosures, boxes and panelboards will be EM4-00004 Sec.12
6.13
bonded to earth provisions.
Conduit and raceway terminates in enclosures, boxes, MS-PM210011-NUI900-
6.14 and panels will be bonded to earth grounding. EM4-00004 Sec.12
Leave a slack of at least 200 mm at each terminal, draw MS-PM210011-NUI900-
6.15 and junction box and enclosure outlet. EM4-00004 Sec.12
Joints or taps in wires and cables, are not permitted MS-PM210011-NUI900-
except in specific situations with explicit written approval EM4-00004 Sec.12
6.16
of the AP Engineer.
Joints or taps in wires and cables, if permitted, are to be MS-PM210011-NUI900-
permanently accessible or made only in boxes or cabinet EM4-00004 Sec.12
6.17
gutters.
Extra Length will be provided at every branch circuit MS-PM210011-NUI900-
outlet & pull-box,every cable passing through is to be left EM4-00004 Sec.12
6.18
slack to allow inspection and for connections to be made.
Insulating covers are to be applied to prevent exposure MS-PM210011-NUI900-
6.19 of bare cable connections, all ends of all wires & cables. EM4-00004 Sec.12
All conductors or wires & cables are to be terminated in MS-PM210011-NUI900-
tunnel lugs with set- screw, or by using bolted or EM4-00004 Sec.12
sweated compression connectors. 2 wires are not
6.20 allowed to be looped into same terminal. In no case is
bare conductor to be allowed to project beyond any
insulated shrouding or mounting of a line terminal.
Tag main and feeder cables in pull-boxes, wire ways and MS-PM210011-NUI900-
wiring gutters of panel boards or distribution cabinets. EM4-00004 Sec.12
6.21 Tags are to identify cable or circuit number and
conductor size in accordance with the Schedules.
Labeling and ferrules shall be metallic type with black MS-PM210011-NUI900-
engrave. Cable belts shall be stainless steel with PVC EM4-00004 Sec.12
6.22
jacketing otherwise mentioned in the approved drawing.
Cable bends will follow the permitted bending radius of MS-PM210011-NUI900-
not less than 12 times the overall nominal diameter of EM4-00004 Sec.12
6.23
the cable.
Every cable shall be supported at a point not more than MS-PM210011-NUI900-
6.24 500 mm from its termination. EM4-00004 Sec.12
Where cables are laid through ducts, they shall be MS-PM210011-NUI900-
clearly identified using stainless steel labels at all EM4-00004 Sec.12
6.25
manholes.
Remarks:

5
Nesma Construction Air Product QC NGHE
Nesma QC Inspector Air Product Construction Rep.
Manager Inspector Representative

Name:

Designation:

Date:

Signature:

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