Effective: August 2002

Supersedes: June 1989

new photo
Service Manual HY09-SM030/031/050/051/US
Table of contents Series PGP 030/031 Series PGP 050/051

DESCRIPTION PAGE NO.

General Instructions ............................................ 3

Disassembly instructions .................................. 4-6

Assembly instructions ...................................... 6-9

Guidelines for acceptable wear ........................... 9

Tool list ............................................................... 10

Lubrication and oil recommendations ......... 11-12

Recommended start-up procedures

for new or rebuilt pump ...................................... 12

Recommended test procedure .......................... 13

Offer of sale ....................................................... 14

WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL
INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation
by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current
product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for
making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation
and its subsidiaries at any time without notice.

Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are
governed by the provisions stated in the “Offer of Sale”.

2 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Service Manual HY09-SM030/031/050/051/US Service Manual
General Instructions Series PGP 030/031 Series PGP 050/051

General Instructions
These service instructions will familiarize you with
Parker's single and multiple pumps:
• their component parts
• the relative position of each part
• proper methods for assembly or disassembly of
the units

To facilitate the repair of these units, and before

any work is done, we suggest that you first read
all of the steps used in disassembly and assembly.

Dirt is the enemy of any hydraulic system. The

first requirement of good maintenance of hydraulic
equipment is cleanliness. MAKE SURE YOU
DISASSEMBLE AND ASSEMBLE YOUR
HYDRAULIC EQUIPMENT IN A CLEAN AREA.

Our pictures show a Model PGP051. Notes in

the text cover variations between this unit and
the other models.

It is important to airblast all parts and wipe them

with a clean, lintless cloth before assembly.

USE CAUTION IN GRIPPING ALL PARTS IN THE

VISE TO AVOID DAMAGING
MACHINED SURFACES.    
  

A pump must be driven in the direction of rotation for

which it was built; otherwise, the pressure will blow
the shaft seal. Check the exploded view and notes at
right for proper direction of rotation. Plug 5 in position B gives clockwise rotation.
Plug 5 in position A gives counterclock-wise rotation.
Check valves in both positions give bi-directional rotation.
Parker's Replacement Parts
Parker's replacement parts are of original equipment
standards. For assured quality of material and work- 11. Gasket Seals
manship, and for compatibility in assembly, USE 1. Snap Ring
12. Dowel Pins
ONLY GENUINE PARTS. 2. Outboard Bearing
(PGP031/051 only)
3. Seal
It is a good idea to check all replacement parts 13. Bearing Carrier
4. Shaft End Cover
before installing them to be certain that they were 14. Connecting Shaft
5. Check Assemblies
not damaged in shipment. 15. Matched Gear Set
or Plug
16. Gear Housing
6. Ring Seals
17. Port End Cover
7. Roller Bearings
18. Washers
8. Pocket Seals
19. Studs or Cap Screws
9. Thrust Plates
20. Nuts
10. Integral Drive Shaft
and Gear Set

3 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Service Manual HY09-SM030/031/050/051/US
Disassembly Instructions Series PGP 030/031 Series PGP 050/051

CAUTION:
1. If prying off sections becomes necessary, take extreme care not to mar or damage machined surfaces. Excessive force while prying
can result in misalignment and seriously damage parts.
2. Do not force parts during assembly, and never use an iron hammer.
3. Gears are closely matched, therefore they must be kept together as sets, when removed from a unit. Handle with care to avoid
damage to the journals or teeth.
4. Never hammer roller bearings into bores. Use only an arbor press or other suitable tool.

1) Mount the pump in a vise 2) Remove the 4 cap

with the shaft end pointing screws on single units,
down. Index mark all or the 4 hex nuts, studs,
sections with a punch. Be and washers on multiple
sure to align these marks units with a socket
when reassembling. wrench.

3) Lift off the port end cover. 4) Lift the gear housing
If necessary to pry loose, from the gears. Take care
refer to caution note. not to damage machined
If the thrust plate remains surfaces.
in the gear housing, it can For PGP031/051- Pry the
be tapped out later with a gear housing from the
wooden hammer handle. gears and off the dowels
Be careful not to distort from opposite sides,
the thrust plate. taking care not to
damage machined
surfaces.

5) Carefully remove the 6) Lift or pry off the bearing

drive and driven gears, carrier carefully to prevent
without allowing the teeth to damage to contact face
come into rough handling and edges.
contact. Keep these gears For PGP031/051, pry the
together, because they are bearing carrier off the
a matched set. Examine dowels from opposite
and replace if necessary. sides. Take care
(See page 9.) not to damage the
machined surfaces.
Lift off the
bearing carrier.

4 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Service Manual HY09-SM030/031/050/051/US
Disassembly Instructions Series PGP 030/031 Series PGP 050/051

7) Remove the drive gear 8) Lift or pry off the first

connecting shaft. section gear housing. Be
careful not to damage
machined surfaces. If the
thrust plate remains in the
gear housing, remove as
described in Step 3.

9) Remove the driven gear 10) Pry the thrust plates

and the integral gear and from the shaft end cover,
drive shaft. Keep these port end cover, or bearing
together as they are a carrier with a screwdriver
matched set. Examine or similar tool. Avoid
and replace if necessary. distorting the thrust plates.
Be careful not to damage Visually inspect thrust
the machined surfaces of plates for wear or damage.
the gears. Replace if necessary.
(See page 9.) Remove and
discard all rubber pocket
seals and gasket seals.

11) Examine all roller 12) It is generally

bearings for scoring, advisable to replace ring
spalling, or pitting. If seals when rebuilding the
replacement is necessary, unit. To replace, remove
remove the bearings with the drive gear bearing
a bearing puller. with a bearing puller,
and remove the ring seal
from the bottom of the
bearing bore.

13) If the pump is 14) Use a bearing puller

equipped with an out- to remove the outboard
board bearing, place the bearing.
shaft end cover in a vise
with the mounting face up.
Remove the bearing snap
ring with a small
screwdriver or awl.

5 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Service Manual HY09-SM030/031/050/051/US
Disassembly/Assembly Instructions Series PGP 030/031 Series PGP 050/051

15) With the mounting face

down, remove the double lip
seal by inserting the special
seal removal tool (see Tool
List Pg. 10) into the notch
between the double lip seal
and the shaft end cover. Tap
the seal out and discard.

1) Stone off all machined 2) If the bearings have

surfaces with a medium- been removed, deburr
grit, carborundum stone. bearing bores. Rinse
parts in a solvent. Air
blast all parts and wipe
with a clean, lintless cloth
before starting assembly.

3) Grip the shaft end 4) If plug or check valves

cover in a vise with the are being replaced, screw
mounting face down. in new parts tightly. Stake
Examine the plug or the the plug with a prick
2 check valves to be sure punch at both ends of the
that they're tightly in screwdriver slot and
place. Replacement is around the edges. Screw
necessary only if parts the check valves in tightly
are damaged. Remove with the tool. Peen edge
with a screwdriver or a of hole 1/32" to 1/16" with
special check valve tool 1-1/2" diameter steel ball.
(see Tool List page 10).

6 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Service Manual HY09-SM030/031/050/051/US
Assembly Instructions Series PGP 030/031 Series PGP 050/051

5) ASSEMBLY STEPS 5, 6) If any bearings have

6, 7, 9 AND 11 APPLY TO been removed from the
THE SHAFT END shaft end cover, port end
COVER, BEARING cover, or bearing carrier,
CARRIERS, AND THE replace the bearings by
PORT END COVER.
pressing them into the
If the ring seals are being
replaced, insert into the bearing bore with an
bottom of drive the gear arbor press.
bearing bore. The notch
in the ring seal MUST BE
VISIBLE. This is a check
to be certain that the
notched side is next to
the bearing.

7) Before inserting a new lip 8) Check all thrust

seal in the shaft end cover, plates for wear. Replace
coat the outer edge of the lip motor if necessary (see page 9).
pump
seal and its recess with Note that the thrust plates
Permatex Aviation Form-A- for pumps and motors are
Gasket No. 3 Non-hardening different. Pump thrust
SealanTM or equivalent. With plates have a single relief
the metal side of the lip seal pocket and must be
up, press it into the mounting installed with this groove
flange side of the shaft end on the high pressure side.
cover with an arbor press and Motor thrust plates are
bar (See Tool List page10). On grooved on both sides.
the PGP030/031 series, make For PGP031/051, the
certain that the lip seal is fully relief groove on all the
seated in the recess. On the unidirectional thrust plates
PGP050/051 series, do not must be towards the high
attempt to bottom-out the seal; pressure (outlet) side of
press it in only until it is flush the pump.
with the face of the recess.
Wipe off surplus sealant. PGP030/050 series pump
and motor plates resemble
the motor plate illustration.
9) Grip the shaft end
cover in a vise with the
mounting face down. Cut 10) With the pocket
2 pocket seals 7/32” long seals facing down, place
from the pocket seal strip. the thrust plate over the
Grease these pocket bearings in the shaft end
seals well and insert them cover. Tap thrust plate
into the middle slots on with a soft hammer to
the reverse side of the about 1/32" from the
thrust plate. machined surface.

11) Cut 4 pocket seals 12) Insert the splined

approximately 1/4" long from end of the drive shaft into
the pocket seal strip. Insert the special steel sleeve
one pocket seal into each of (see Tool List page 10).
the slots in the thrust plate. Lightly grease the drive
shaft and sleeve. Insert
Push each pocket seal all the
the integral gear and
way in so that it touches the drive shaft with sleeve
roller bearings. Tap the thrust into the shaft end cover
plate down firmly against the with a twisting motion.
machined surface with a soft Be careful not to damage
hammer. Use a sharp razor the double lip seal. Push
blade to trim the exposed end down carefully until the
of the pocket seal square and gear rests against the
flush with the thrust plate. thrust plate. Remove the
steel sleeve. Insert the
driven gear.

7 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Service Manual HY09-SM030/031/050/051/US
Assembly Instructions Series PGP 030/031 Series PGP 050/051

13) Grease the new gasket 14) Slide the first section
seals and insert them into gear housing over the
the grooves in both sides gears and tap it with a
of all gear housings. soft hammer until it rests
For the PGP031/051 - tightly against the shaft
Examine all dowel pins. end cover.
(See page 9.)* Before Be careful not to pinch the
inserting a pin, make certain gasket seal. Squirt oil over
that the hole is clean and the gears to provide initial
free from burrs. Start the lubrication when the pump
pin into the hole gently and is started.
straight, tapping lightly with
a soft hammer. For the PGP031/051-Line
up the dowels with the
matching holes. When the
parts are parallel, squeeze
them together or gently tap
15) With the thrust plates alternately over dowels
mounted on the bearing with a plastic hammer until
the parts become parallel
carrier (as in steps 9, 10,
11), position it on the gear and move smoothly
housing so that the roller together. Do not force.
bearings receive the journals
of the drive and driven
gears. Make sure that the
drain port in the bearing
carrier is on the suction or
inlet side if the unit is being
16) Insert the connecting
built as a pump. (Motors do
not have drain vents in the shaft in the spline of the
bearing carrier.) Make sure drive gear.
that the index marks are
properly aligned.
Insert dowel pins
(PGP031/051 only). 18) Slide the second section
gear housing over the gears
and tap it tight against the
bearing carrier with a soft
hammer. Be careful not to
pinch the gasket seal. Squirt
oil over the gears to provide
17) Insert the drive and initial lubrication when pump
the driven gears of the is started.
second section into their
For PGP031/051 line up the
respective bearings.
dowels and the holes in the
Make certain gears are
2 castings. When parts are
in contact with the thrust
parallel, squeeze them
plate face.
together or gently tap
alternately over the dowels
with a plastic hammer
until parts move smoothly
19) Place the port end
together. Do not force. Insert
cover over the gear
journals and tap tightly dowel pins (PGP031/051only).
against the gear housing.
Be careful not to pinch the
gasket seal. 20) Thread the 4 fasteners
For PGP031/051 Align the (cap screws and washers,
dowels with the holes in the
or studs, washers, and
mating casting. Being
careful not to pinch the nuts) into the shaft end
gasket seal, tap the port cover and tighten
end cover lightly in the alternately or cross-corner.
center between bearing Rotate the drive shaft with
bores to engage the dowels a 6" wrench to make
and to move parts together certain there is no binding
in final seating. in the pump.

8 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Service Manual HY09-SM030/031/050/051/US
Guidelines for Acceptable Wear Series PGP 030/031 Series PGP 050/051

21) After the fasteners are 22) If the unit is equipped

tight and you are sure with an outboard bearing,
there is no internal binding, guide the bearing into its
torque the diagonally recess in the shaft end
opposite fasteners to cover. This is not a press
200 ft. lbs. (2400 in. lbs.). fit. Insert the snap ring
into its groove to retain
the outboard bearing.

Guidelines for acceptable wear

Gear Housings Drive Shafts
Wear in excess of .005" cutout necessitates Replace if there is any wear detectable by
replacement of the gear housing. touch in the seal areas or at the drive
coupling. .002" wear is the
Place a straight-edge across the bore. If you can slip maximum allowable.
a .005" feeler gage under the straight-edge in the
cut-out area, replace the gear housing. Wear in the shaft seal areas
indicates oil contamination. Wear or damage to
Pressure pushes the gears against splines, keys or keyways necessitates replacement.
the housing on the low pressure side.
As the hubs and bearings wear, the Thrust Plates
cutout becomes more pronounced. The thrust plates seal the gear section at the sides of
Excessive cutout in a short period of the gears. Wear here will allow internal slippage,
time indicates excessive pressure or meaning the oil will bypass within the pump. The
oil contamination. If the relief valve settings are within maximum wear allowable is .002".
prescribed limits, check for shock pressures or Replace the thrust plates if they are
tampering. Withdraw oil sample and check it and scored, eroded or pitted. Check the
the tank for dirt. center of the thrust plates where the
gears mesh. Erosion here indicates oil
Where cut-out is moderate, .005" or less, the gear
contamination. Pitted thrust plates
housing is in good condition, and both ports are of the
indicate cavitation or oil aeration. Discolored thrust
same size, the housing may be flipped over and reused.
plates indicate overheating, probably insufficient oil.
Gears
Dowel Pins
Any wear on the gear hubs detectable by touch, or in
If either the dowel pin or dowel hole is damaged, the
excess of .002" necessitates replacement. Scoring,
pin, machined casting, or both, must be replaced.
grooving, or burring of the outside
diameter of teeth requires replacement. If more than reasonable force is required
Nicking, grooving, or fretting of teeth to seat dowels, the cause may be
surfaces also necessitates replacement. poorly deburred or dirty parts; cocking
of dowel in the hole or improper pin-to-hole fit.

9 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Service Manual HY09-SM030/031/050/051/US
Tool List Series PGP 030/031 Series PGP 050/051

Bearings Check Valves

If the gears are replaced; the bearings must Examine the small check valves in the shaft
also be replaced. Bearings should fit into the end cover to make sure that they are intact
bore with a light press fit. A near, hand-fit and functioning. If there are no check valves
is allowable. here, make sure that the high pressure side of the
shaft end cover is plugged.
Seals and Gaskets
Replace all of the rubber and polymer seals
whenever disassembling the pump. Include
all of the "O" rings, the pocket seals behind
the thrust plates, the shaft seal, and the gasket seals.

• Arbor press
• Awl
• 1-1/2" dia. steel ball
• Bearing puller (Owatonna Tool Co. MD-956 or
equivalent)
• Clean, lintless cloths
• Deburring tool (an old file with the cutting teeth
ground off)
• Machinists hammer
• Soft hammer
• Permatex Aviation Form-A-Gasket No. 3
Non-hardening SealantTM or equivalent
• Medium-grit, carborundum stone
• Oil and grease
• Snap-ring pliers
• Prick punch
• Sharp, razor blade
• Scale (1/32" for graduations)
• Small screwdriver
• Torque wrench
• Vise with 6" minimum open spread
• Bar for lip seal installation
Note: For P30/P31, use 1-3/4" dia. by 2 bar.
For P50/P51, use 2-1/2" dia. by 2" bar.
• Special steel sleeve

10 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Service Manual HY09-SM030/031/050/051/US
Lubrication and Oil Recommendations Series PGP 030/031 Series PGP 050/051

All parts, with the exception of the outboard bearing, General Recommendations:
are lubricated by the hydraulic oil in the circuit. A good-quality hydraulic oil conforming to the
Particular attention must be paid to keep clean oil in characteristics listed above is essential to
the circuit system. Whenever there is a pump or the satisfactory performance and long life of any
motor failure, and there is reason to feel that metal hydraulic system.
particles may be in the system, the oil must be
drained, the entire system flushed clean and any Oil should be changed in regular schedules in
filter screens thoroughly cleaned or replaced. New accordance with the manufacturer's recommendations,
oil should be supplied for the entire system. Oil and the system should also be periodically flushed.
suitable and recommended for use in circuits
involving Parker's pumps and motors should meet Oil temperature in reservoir must not exceed 200° F.,
the following specifications: (93.3° C.) with a maximum temperature of 180° F.
(82.2° C.) recommended. Higher temperatures will
Viscosity: result in rapid oil deterioration.
• 50 SSU minimum @ operating temperature
7500 SSU maximum @ starting temperature Reservoir capacity should equal in gallons the pump
output in gpm or the total gpm of all pumps, where
• 150 to 225 SSU @ 100° F. (37.8°C.) (generally) there is more than one in the system.
44 to 48 SSU @ 210° F. (98.9° C.) (generally)
Oil poured into the reservoir should pass through a 100
mesh screen. Pour only clean oil from clean containers
Approximate SSU @ into the reservoir. A 100 mesh screen may be used in
the suction line leading to the pump. A suction filter
should be of sufficient size to handle twice the pump
capacity. It must be cleaned and checked regularly to
avoid damage due to contamination and cavitation.

Normal Temperatures:
Viscosity Index: 90 minimum O° F. (-1 8° C.) to 100° F. (37.8° C.) Ambient
100° F. (37.8° C.) to 180° F. (82.2° C.) System. Be sure
Aniline Point: 175 minimum your oil is recommended for the temperatures you
expect to encounter.
Recommended Additives: Foam depressant,
rust and oxidation inhibitors. Cold Weather Operation:
Other Desirable Characteristics: Oils for use in cold weather should have a viscosity
not exceeding 7500 SSU at the minimum start-up
• Stability of physical and chemical characteristics. temperature. A pour point of at least 20° F. below
• High demulsibility (low emulsibility) for separation start-up temperature is recommended. Start-up
of water, air and contaminants. procedures should allow for a gradual warm-up until
the oil reaches a reasonably fluid state.
• Resistant to the formation of gums, sludges, acids,
tars and varnishes.
• High lubricity and film strength.

11 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Service Manual HY09-SM030/031/050/051/US
Recommended Start-up Procedures Series PGP 030/031 Series PGP 050/051

The Use of Other Fluids: Before installing a new or rebuilt pump, back off
• Automatic Transmission Fluid (ATF): General the main relief valve until the spring tension on the
experience here has been satisfactory; however, ATF adjusting screw is relieved. This will avoid the
oils are sometimes too expensive for normal use in possibility of immediate damage to the replacement
hydraulic systems. unit in the event that the relief valve setting had
been increased beyond the recommended operating
• Diesel Fuel or Kerosene (Coal Oil): Though pressure, prior to removing the old unit.
sometimes used as dilutants for cold weather
operations, these fluids are not recommended, Before connecting any lines to the pump, fill all ports
as they are not sufficiently refined products. with clean oil to provide initial lubrication. This is
particularly important if the unit is located above the
• Fire Resistant Fluids: Of the several different types,
oil reservoir.
only the inverted emulsion types may be used without
changing to special seals, packing, gasket, hose, etc., After connecting the lines and mounting the
compositions. Their use may materially reduce pump replacement unit, operate the pump at least two
life. Experience indicates that the use of FR fluids can minutes at no load and at low rpm (400 min.) During
be disastrous unless certain precautions are followed. this break-in period, the unit should run free and not
DO NOT USE ANY FIRE RESISTANT FLUIDS OR develop an excessive amount of heat. If the unit
NON-PETROLEUM OILS WITHOUT CONSULTING operates properly, speed and pressure can then be
OUR TECHNICAL SERVICE DEPARTMENT. increased to normal operating settings.
• These suggestions are intended as a guide only.
Reset the main relief valve to its proper setting while
OBTAIN YOUR FINAL FLUID RECOMMENDATIONS
the pump is running at maximum operating engine
FROM YOUR FLUID SUPPLIER.
(motor) speed for the vehicle.

ALWAYS USE AN ACCURATE GAUGE

WHEN ADJUSTING THE RELIEF VALVE
PRESSURE SETTING.

12 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Service Manual HY09-SM030/031/050/051/US
Recommended Test Procedures Series PGP 030/031 Series PGP 050/051

To be sure that there is an adequate supply of oil for rebuild the pump, however, the performance
the pump, maintain at least one gallon of oil for each rating may decrease. (A 10-15% lower rating can
gpm of pump capacity. be expected.)

If one section of a tandem pump is being tested, Many repairmen measure the output at normal
make sure that all other sections not being tested operating speed and at zero pressure, then again at
are adequately supplied with oil. If any of the other 1000 psi (or the operating pressure of the equip-
sections run dry, or if the plugs are left in the ports, ment), and allow a volume decrease approximating
serious and permanent damage will result. the listing below. This is a suggested reference, only
which makes allowance for re-used parts.
The oil should be a good-quality hydraulic oil rated
at 150 SSU at 100° F., with the oil temperature held PGP030/050 pumps are generally tested to 2000 psi
at 120° F. plus or minus 5°F. (Test procedures are maximum.
described in detail in SAE handbooks; see Hydraulic
Power Pump Test Procedure, SAE J745c.) At test speeds other than 1800 rpm, gpm delivery
will vary almost proportionately, but the same
The feed line must be of adequate size with no more (drop-off) figures should be used.
than 5" mercury vacuum adjacent to the pump inlet. As
a rule, the feed line must provide a feed flow velocity Be sure to run the pump in the direction for which
not in excess of 8 feet per second. it was designed and built. Driving the pump in the
wrong direction will build up pressure behind the shaft
Hot oil must not be fed into a cold pump. It may seize. seal, damaging it and necessitating replacement.
Jogging the pump may prevent seizure.
Since it is rarely feasible to test motors on
Operate the pump at least two minutes at zero dynamometers, the practical procedure is to test them
pressure and at moderate speed (not over 1500 rpm) as pumps, running complete testing procedures in
each direction.
If the pump becomes hot to touch, it is binding and
may seize. This doesn't happen often, but if it does, After completing testing procedures, the pump is
the pump will have to be disassembled and rebuilt, ready for installation and immediate duty operation
with extra care taken to remove burrs and to assure on the equipment. Again, it must be remembered
freedom from binding. that to prevent seizure, hot oil must not be fed into
a cold pump.
Gradually increase pressure on the pump, until the
desired test pressure has been reached. This should
take about five minutes.

Pump output flow should run close to rated catalog

performance figures, which are averaged from testing
several pumps. A 5% lower reading may be used as a
rated minimum if new or relatively new parts have
been used. Worn parts, which meet the guidelines for
acceptable wear, (See page 9) may be used to

13 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Offer of Sale

The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized
distributors are hereby offered for sale at prices to be established by Parker Hannifin Corporation, its subsidiaries and its authorized distributors. This
offer and its acceptance by any customer ("Buyer") shall be governed by all of the following Terms and Conditions. Buyer’s order for any such items,
when communicated to Parker Hannifin Corporation, its subsidiary or an authorized distributor ("Seller") verbally or in writing, shall constitute acceptance
of this offer.

1. Terms and Conditions of Sale: All descriptions, quotations, proposals, 8. Buyer’s Property: Any designs, tools, patterns, materials, drawings,
offers, acknowledgments, acceptances and sales of Seller’s products are confidential information or equipment furnished by Buyer or any other
subject to and shall be governed exclusively by the terms and conditions items which become Buyer’s property, may be considered obsolete and
stated herein. Buyer’s acceptance of any offer to sell is limited to these may be destroyed by Seller after two (2) consecutive years have elapsed
terms and conditions. Any terms or conditions in addition to, or inconsistent without Buyer placing an order for the items which are manufactured using
with those stated herein, proposed by Buyer in any acceptance of an offer such property, Seller shall not be responsible for any loss or damage to
by Seller, are hereby objected to. No such additional, different or inconsis- such property while it is in Seller’s possession or control.
tent terms and conditions shall become part of the contract between Buyer 9. Taxes: Unless otherwise indicated on the face hereof, all prices and
and Seller unless expressly accepted in writing by Seller. Seller’s accep- charges are exclusive of excise, sales, use, property, occupational or like
tance of any offer to purchase by Buyer is expressly conditional upon taxes which may be imposed by any taxing authority upon the manufac-
Buyer’s assent to all the terms and conditions stated herein, including any ture, sale or delivery of the items sold hereunder. If any such taxes must
terms in addition to, or inconsistent with those contained in Buyer’s offer, be paid by Seller or if Seller is liable for the collection of such tax, the
Acceptance of Seller’s products shall in all events constitute such assent. amount thereof shall be in addition to the amounts for the items sold. Buyer
2. Payment: Payment shall be made by Buyer net 30 days from the date agrees to pay all such taxes or to reimburse Seller therefore upon receipt
of delivery of the items purchased hereunder. Amounts not timely paid of its invoice. If Buyer claims exemption from any sales, use or other tax
shall bear interest at the maximum rate permitted by law for each month or imposed by any taxing authority, Buyer shall save Seller harmless from and
portion thereof that the Buyer is late in making payment. Any claims by against any such tax, together with any interest or penalties thereon which
Buyer for omissions or shortages in a shipment shall be waived unless may be assessed if the items are held to be taxable.
Seller receives notice thereof within 30 days after Buyer’s receipt of the 10. Indemnity For Infringement of Intellectual Property Rights: Seller
shipment. shall have no liability for infringement of any patents, trademarks, copy-
3. Delivery: Unless otherwise provided on the face hereof, delivery shall rights, trade dress, trade secrets or similar rights except as provided in this
be made F.O.B. Seller’s plant. Regardless of the method of delivery, Part 10. Seller will defend and indemnify Buyer against allegations of
however, risk of loss shall pass to Buyer upon Seller’s delivery to a carrier. infringement of U.S. Patents, U.S. Trademarks, copyrights, trade dress
Any delivery dates shown are approximate only and Seller shall have no and trade secrets (hereinafter ‘Intellectual Property Rights’). Seller will
liability for any delays in delivery. defend at its expense and will pay the cost of any settlement or damages
4. Warranty: Seller warrants that the items sold hereunder shall be free awarded in an action brought against Buyer based on an allegation that an
from defects in material or workmanship for a period of 18 months from date item sold pursuant to this contract infringes the Intellectual Property Rights
of shipment from Parker Hannifin Corporation. THIS WARRANTY COM- of a third party. Seller’s obligation to defend and indemnify Buyer is
PRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO ITEMS contingent on Buyer notifying Seller within ten (10) days after Buyer
PROVIDED HEREUNDER. SELLER MAKES NO OTHER WARRANTY, becomes aware of such allegations of infringement, and Seller having sole
GUARANTEE, OR REPRESENTATION OF ANY KIND WHATSOEVER. control over the defense of any allegations or actions including all
ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO, MER- negotiations for settlement or compromise. If an item sold hereunder is
CHANTABILITY AND FITNESS FOR PURPOSE, WHETHER EXPRESS, subject to a claim that it infringes the Intellectual Property Rights of a third
IMPLIED, OR ARISING BY OPERATION OF LAW, TRADE USAGE, OR party, Seller may, at its sole expense and option, procure for Buyer the right
COURSE OF DEALING ARE HEREBY DISCLAIMED. to continue using said item, replace or modify said item so as to make it
NOTWITHSTANDING THE FOREGOING, THERE ARE NO WARRAN- noninfringing, or offer to accept return of said item and return the purchase
TIES WHATSOEVER ON ITEMS BUILT OR ACQUIRED WHOLLY OR price less a reasonable allowance for depreciation. Notwithstanding the
PARTIALLY, TO BUYER’S DESIGNS OR SPECIFICATIONS. foregoing, Seller shall have no liability for claims of infringement based on
5. Limitation Of Remedy: SELLER’S LIABILITY ARISING FROM OR IN information provided by Buyer, or directed to items delivered hereunder for
ANY WAY CONNECTED WITH THE ITEMS SOLD OR THIS CONTRACT which the designs are specified in whole or part by Buyer, or infringements
SHALL BE LIMITED EXCLUSIVELY TO REPAIR OR REPLACEMENT OF resulting from the modification, combination or use in a system of any item
THE ITEMS SOLD OR REFUND OF THE PURCHASE PRICE PAID BY sold hereunder. The foregoing provisions of this Part 10 shall constitute
BUYER, AT SELLER’S SOLE OPTION. IN NO EVENT SHALL SELLER Seller’s sole and exclusive liability and Buyer’s sole and exclusive remedy
BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL for infringement of Intellectual Property Rights.
DAMAGES OF ANY KIND OR NATURE WHATSOEVER, INC. If a claim is based on information provided by Buyer or if the design for an
LUDING BUT NOT LIMITED TO LOST PROFITS ARISING FROM OR IN item delivered hereunder is specified in whole or in part by Buyer, Buyer
ANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS SOLD shall defend and indemnify Seller for all costs, expenses or judgments
HEREUNDER, WHETHER ALLEGED TO ARISE FROM BREACH OF resulting from any claim that such item infringes any patent, trademark,
CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT, IN- copyright, trade dress, trade secret or any similar right.
CLUDING WITHOUT LIMITATION, NEGLIGENCE, FAILURE TO WARN 11. Force Majeure: Seller does not assume the risk of and shall not be
OR STRICT LIABILITY. liable for delay or failure to perform any of Seller’s obligations by reason of
6. Changes, Reschedules and Cancellations: Buyer may request to circumstances beyond the reasonable control of Seller (hereinafter ‘Events
modify the designs or specifications for the items sold hereunder as well of Force Majeure’). Events of Force Majeure shall include without limita-
as the quantities and delivery dates thereof, or may request to cancel all tion, accidents, acts of God, strikes or labor disputes, acts, laws, rules or
or part of this order, however, no such requested modification or cancel- regulations of any government or government agency, fires, floods, delays
lation shall become part of the contract between Buyer and Seller unless or failures in delivery of carriers or suppliers, shortages of materials and
accepted by Seller in a written amendment to this Agreement. Acceptance any other cause beyond Seller’s control.
of any such requested modification or cancellation shall be at Seller’s 12. Entire Agreement/Governing Law: The terms and conditions set forth
discretion, and shall be upon such terms and conditions as Seller may herein, together with any amendments, modifications and any different
require. terms or conditions expressly accepted by Seller in writing, shall constitute
7. Special Tooling: A tooling charge may be imposed for any special the entire Agreement concerning the items sold, and there are no oral or
tooling, including without limitation, dies, fixtures, molds and patterns, other representations or agreements which pertain thereto. This Agree-
acquired to manufacture items sold pursuant to this contract. Such special ment shall be governed in all respects by the law of the State of Ohio. No
tooling shall be and remain Seller’s property notwithstanding payment of actions arising out of the sale of the items sold hereunder or this Agreement
any charges by Buyer. In no event will Buyer acquire any interest in may be brought by either party more than two (2) years after the cause of
apparatus belonging to Seller which is utilized in the notwithstanding any action accrues.
charges paid by Buyer. Unless otherwise agreed, Seller shall have the
right to alter, discard or otherwise dispose of any special tooling or other 9/91-P
property in its sole discretion at any time.

14 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Parker Hannifin Corporation

15 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Parker Hannifin Corporation Service Manual
Gear Pump Division HY09-SM030/031/050/051/US
1775 Logan Avenue 08/02 T&M 2.5M
Youngstown, OH 44501 USA
Tel: (330) 746-8011
Fax: (330) 746-1148
www.parker.com
6.
Effective: April 15, 2002
Supersedes: July 1, 1998

PGP/PGM 300 Series

 Cast Iron
Housings

Case Hardened Gears SAE 2- or 4-Bolt

Mountings

Split-flange or ODT
Ports
High Temperature
Seals

Low-friction
Bushing Coating

One-piece Drive Balanced Thrust Plates

Shaft & Gear Minimize Friction and Leakage
Long Shaft Journals Superior
Bearing Surface
Internal Passage Constantly
Lubricates Bushings

Large Passages for

Better Pump Feed

Extended Studs
Available for Mounting
Support

Legal Notification

WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL
INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users
having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due
to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of
the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its
subsidiaries at any time without notice.

Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed
by the provisions stated in the “Offer of Sale”.
© Copyright 2002, Parker Hannifin Corporation, All Rights Reserved.

2 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
General Instructions
These service instructions will familiarize you with
Parker's single and multiple pumps
• their component parts
• the relative position of each part
• proper methods for assembly or disassembly of
the units

To facilitate the repair of these units and before any

work is done, we suggest that you first read all of the
steps used in disassembly and assembly.

Dirt is the enemy of any hydraulic system. The first

requirement for good maintenance of hydraulic
equipment is cleanliness. MAKE SURE YOU
DISASSEMBLE AND ASSEMBLE YOUR
HYDRAULIC EQUIPMENT IN A CLEAN AREA.

The pictures show Model PGP365. Notes in the

text cover variations between this unit and the
other models.

It is important to airblast all parts and wipe them with

a clean, lintless cloth before assembly. Items shaded apply to
multiple assemblies only.
USE CAUTION IN GRIPPING ALL PARTS
IN THE VISE TO AVOID DAMAGING NOTE:
MACHINED SURFACES. For PGP315 and PGP330 ONLY - Plug 5
required in position A and position B.
A pump must be driven in the direction of rotation for
which it was built; otherwise, pressure will blow the For PGP350 and PGP365 ONLY - Plug 5 in
shaft seal. Check the exploded view and notes at right position B gives clockwise rotation. Plug 5 in
for proper direction of rotation. position A gives counterclockwise rotation.

Parker's
Replacement Parts 1. Snap Ring
11. Dowel Pins (Solid for
PGP/PGM 315, 330 and
Parker's replacement parts are of original equipment 2. Outboard Bearing
350. Hollow for PGP/PGM
standards. For assured quality of material and work- 3. Seal
365 ONLY.)
manship, and for compatibility in assembly, USE 4. Shaft End Cover
12. Gear Housing
ONLY GENUINE PARTS. 5. Plug
13. Bearing Carrier
6. Bushings
14. Connecting Shaft
Check all replacement parts before installing them to 7. Channel Seal
15. Matched Gear Set
be certain that they were not damaged in shipment. 8. Thrust Plates
16. Gear Housing
9. Integral Drive Shaft
17. Port End Cover
and Gear Set
18. Studs or Cap Screws
10. Gasket Seal
19. Washers
20. Nuts

3 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Tool List Bushing Puller: The bushings in PGP/PGM315, 330, 350 and 365
pumps may be removed from their bores, using blind hole collet-type
• Arbor press bushing pullers similar to those manufactured by Owatonna Tool Co.
• Awl The table below illustrates the modifications necessary to adapt the
• 1 1/2" Dia. steel ball OTC collets to this task. Equivalent pullers from other suppliers may
• Bearing puller (Owatonna Tool Co. be modified in similar fashion.
M D - 956 or equivalent)
• Bushing remover tool (See A)
• Clean, lintless cloths
• Deburring tool (an old file with
cutting teeth ground off)
• Machinist's hammer
• Soft hammer
• Permatex Aviation Form-A-GasketTM
No. 3 non-hardening sealant or equivalent
• Medium grit carborundurn stone
• Seal removal tool (See B)
• Oil and grease
• Snap ring pliers
• Prick punch
• Bushing installation tool (See C)
• Scale ( 1/32" or 1/64" graduations)
• Small screw driver
• Torque wrench
• Vise with 6" minimum opening.
• Bar for lip seal installation

• Special steel sleeve ( see sketch )

Seal Removal Tool
Easily made from an
old screw driver. Heat
the tip and bend as
shown. Grind the tip
to fit the notch behind
the shaft seal.

Special Steel Sleeve

The special steel sleeve is
used to insert the drive shaft
through the lip seal without
damage and can be made
from bar stock: For the PGP/
PGM315 use a 1 " dia. x 3-1/
8" bar; for the PGP/PGM330
use a 1-1/8" or 1-1/4" dia. x
4- 5/8" bar; for the PGP/
PGM350 use a 1-3/8" dia. x
4-5/8" bar; for the PGP/
PGM365 use a 1- 1 /2" dia. x
4-5/8" bar. The drawing and
chart give details for making
this special tool.

4 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
CAUTION:
1. If prying off sections becomes necessary, take extreme care not to mar or damage machined surfaces. Excessive force while prying
can result in misalignment and seriously damage parts.
2. If parts are difficult to fit during assembly, tap gently with a soft hammer (never use an iron hammer).
3. Gears are closely matched, therefore they must be kept together as sets when removed from a unit. Handle with care to avoid
damage to the journals or teeth. Avoid touching gear journals.
4. Never hammer bushings into bores; use an arbor press.

1) Place the pump in a 2) Use a socket wrench

vise with the drive shaft to remove the 4 cap
pointIng down. Caution: screws on single units or
DO NOT GRIP ON OR the 4 hex nuts, studs
NEAR ANY MACHINED and washers of multiple
SURFACES DURING units.
ASSEMBLY OR
DISASSEMBLY.
Match-mark all sections.
Be sure to align these
marks when
reassembling.

3) Lift off the port end 4) Remove the thrust

cover. If prying is plate. Examine and
necessary, be careful not replace if necessary.
to damage the machined See wear guide page 10.
surfaces. Dowel pins will
remain in either the port
end cover or the gear
housing.

5) Carefully remove the 6) Lift the gear housing

drive and driven gears. from the bearing carrier.
Avoid tapping the gear teeth If prying is necessary,
together or against other take care not to damage
hardened surfaces. Keep machined surfaces.
these gears together Examine and replace
because they are a matched if necessary.
set. Examine and replace if (See page 10)
necessary. (See page 10).
Remove the thrust plate
from the bearing carrier.
Examine and replace if
necessary.

5 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
7) Carefully lift or pry off 8) Remove the
the bearing carrier to connecting shaft.
prevent damage to Remove the thrust plate.
contact face and edges. Examine and replace if
Dowel pins will remain in necessary. (See page
either the bearing carrier 10). Remove the driven
or the gear housing. gear and the integral gear
DO NOT REMOVE THEM. and drive shaft. Keep
these together as they
are a matched set.
Examine and replace if
necessary. (*See page
10). Be careful not to
damage the machined
surfaces of the gears.

9) Lift or pry off the first 10) Inspect all bushings

section gear housing. Be for scoring or
careful not to damage discoloration and
machined surfaces. replace if necessary.
Examine and replace if Use a bushing puller as
necessary (see page 10). shown in the tool list to
remove bushings (see
page 4).

11) If the pump is 12) Use a bearing puller

equipped with an to remove the outboard
outboard bearing, place bearing.
the shaft end cover in
the vise with the
mounting face up.
Remove the snap ring
with snap ring pliers. If a
unit is equipped with a
spiral-lock retaining ring,
remove with a small
screwdriver or awl.

13) Grip the shaft end

cover in a vise with the
mounting face down.
Remove double lip seal
by inserting the special
seal removal tool (see
Tool List) into the notch
between the double lip
seal and the shaft end
cover. Tap the seal out
and discard.
Remove and discard all
rubber and polymer seals.

6 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
1) Stone all machined 2) If the bushings have
surfaces with a medium been removed, deburr
grit carborundurn stone. the bushing bores with an
emery cloth. Rinse parts
in a solvent. Air blast all
the parts and wipe with
a clean, lintless cloth
before starting assembly.

3) Grip shaft end cover in 4) New plugs should be

vise with mounting face screwed in tightly. Stake
down. Examine plug or the plug with a prick
plugs* to be sure they're punch at both ends of the
tightly in place. screwdriver slot and
Replacement is necessary around edges. Peen the
only if parts are damaged. edge of the hole 1/32" to
Remove with screwdriver. 1/16" with a1-1/2"
*PGP/PGM315 and 330 diameter steel ball.
have two plugs in both the NOTE: If new plug or
shaft end and port end plugs are being installed,
covers. PGP/PGM350 and coat threads with
365 have one plug on the LoctiteTM thread sealant.
outlet side of their shaft end
and port end covers.

5) 6) Bushings should be
pressed into the bores,
one at a time, using the
Any bushings removed from the special installation tool
shaft end cover, portend cover and an arbor press. Be
or bearing carrier should be sure the that the grooves
assembled in the drive bores with (or seams) are positioned
the groove to the top of unit (12 as stated in Step #5. The
o'clock). Assemble the bushings in bushings must be pressed
the driven bores with the groove to into the bores flush with
the bottom of the unit (6 o'clock). the casting face. Be sure
The PGP/PGM315 does not have to support the castings
grooved bushings, therefore the so that they are square
bushing seams should be placed and level.
at the 12 and 6 o'clock positions.

7) Repeat Steps 1 and 2, 8) See that dowel pins

stone and rinse parts. are in place in any new
castings. Examine all of
the dowels. Before
inserting, make certain
that the hole is clean and
free from burrs. Gently
start the pin straight into
the hole and tap lightly
with a soft hammer.

7 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
 9) Before inserting a new lip 10) If the unit is equipped
seal in the shaft end cover, with an outboard bearing,
coat the outer edge of the guide the bearing into its
lip seal and its recess with recess in the shaft end
Permatex Aviation cover. This is a light
Form-A-Gasket™ No. 3 press fit. It may be
non-hardening sealant or necessary to lightly tap
equivalent. With the metal the bearing into the
side of the lip seal up, press bore.
it into the mounting flange
side of the shaft end cover
with an arbor press and bar
(see Tool List on page 4).
Be careful not to damage
the lip of the seal. Press in
until flush with the recess.
Wipe off excess sealant.

11) Install the snap ring in 12) Grease the new gasket
the groove to retain the seals and insert them into
outboard bearing. the grooves in both sides of
all gear housings. Position
the first gear housing over
the shaft end cover and
dowels. Tap it with a soft
hammer until it rests tightly
against the shaft end cover.
Be careful not to pinch the
gasket seal. Also be sure
that the large rounded core
is on the inlet side.

13) Assemble the channel 14) Gently slip the thrust

seals into the grooves in plate through the gear
the thrust plates with the housing and into place on
flat side of the seal facing the shaft end cover. The
away from the thrust plate channel seal from Step
as shown below. #13 should face the shaft
end cover. The relief
groove in the plate should
face the outlet side of the
Flat Side Thrust pump.
of Seal Plate

15) Slide the driven gear 16) Slip the thrust plate
through the housing and into with the seal over the gear
the bushing in the shaft end journals and into the
cover. Coat the steel sleeve housing bore. The flat side
tool with grease. Place the of the seal should face up
lightly-greased drive shaft with the relief groove
inside the sleeve and slide facing the outlet side. (For
both through the shaft end single pump assemblies
cover with a twisting motion, go directly to Step #21).
until the integral gear rests
against the thrust plate.
Avoid damaging the double
lip seal. Remove the steel
sleeve. Squirt clean oil over
the gears.

8 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
17) Place the bearing 18) Insert the connecting
carrier onto the journals shaft into the spline of
of the drive and driven the drive gear. Position
gears. Be sure to line up and place the second
the dowel holes over the gear housing on the
dowel pins. When the bearing carrier as
parts are parallel, outlined in Step #12.
squeeze them together
or alternately tap over
each dowel until the
parts are together.

19) Place the thrust plate 20) Check the plug or

in the gear housing per plugs in the port end
Step #14. Insert the drive cover to be sure that
and driven gears of the they are tight. Follow the
second section in their procedure outlined in
respective bearings. Make Step #4 for new plugs.
certain the gears are in
contact with the thrust
plate face. Place the port
end cover plate in the
housing per Step #16.

21) Place the port end 22) Thread the fasteners

cover over the gear into the shaft end cover
journals. Align the dowels and tighten alternately or
with the holes in the cross corner. Rotate the
mating casting. Being drive shaft with a 6"
careful not to pinch the wrench to check for
gasket-seal, tap the port binding. If there is no
end cover lightly in the internal binding, torque
center between bearing diagonally opposed
bores to engage the fasteners to 200 ft. lbs.
dowels and to move parts (2400 in. lbs.); 141 ft. lbs.
together in the final (1700 in. lbs.) for PGP/
seating. PGM315 models; 450 ft.
lbs. (5400 in lbs.) for PGP/
PGM365.

9 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Guideline for acceptable wear
Gear Housings Dowel Pins
Wear in excess of .007" cut-out necessitates If either the dowel or dowel hole is damaged,
replacement of the gear housing. Place a straight-edge the dowel or machined casting, or both, must
across bore. If you can slip a .007 feeler gage under be replaced.
the straight-edge in the cut-out area, replace
the gear housing. If more than reasonable force is required to
seat dowels, the cause may be poorly deburred
Pressure pushes the gears against the or dirty parts; cocking of the dowel in the hole or
housing on the low pressure side. As the improper pin-to-hole fit.
hubs and bushings wear, the cut-out
becomes more pronounced. Excessive Bushings
cut-out in a short period of time indicates excessive If gears are replaced, bushings must be
pressure or oil contamination. If the relief valve settings replaced. Bushings should fit into the bore with
are within prescribed limits, check for shock pressures a heavy press fit.
or tampering.
When the cut-out is moderate, 007" or less, the gear Seals and Gaskets
housing is in good condition and may be reused. Replace all rubber and polymer seals,
including all "0" rings, thrust plate channel
Gears seals, shaft seal and gasket seals.
Any scoring on gear hubs necessitates
replacement. Scoring, grooving, or Plugs
burring of the outside diameter of the Examine the plugs in the shaft end and port
teeth requires replacement. Nicking, end cover to make sure that they are in the
grooving, or fretting of teeth surfaces also proper position and tight. The PGP/PGM315 and
necessitates replacement. PGP/PGM330 should have two plugs in both the
shaft end and port end in tandem units only. The
Drive Shafts PGP/PGM350 and PGP/PGM365 have one plug in
Replace if there is any wear their shaft and port ends high pressure side only.
detectable by touch in the seal
area or at the drive coupling. The
maximum allowable wear is .002".

Wear in the shaft seal area indicates oil

contamination. Wear or damage to splines, keys,
or keyways necessitates replacement.

Thrust Plates
The thrust plates seal the gear section at
the sides of the gears. Wear here will allow
internal slippage, that is, oil will bypass
within the pump.
A maximum of .002" wear is allowable. Replace
thrust plates if they are scored, eroded or pitted.
Check center of thrust plates where the gears mesh.
Erosion here indicates oil contamination.
Pitted thrust plates indicate cavitation or oil aeration.
Discolored thrust plates indicate overheating, likely due
to insufficient oil.

10 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
All parts, with the exception of the outboard bearing, General Recommendations:
are lubricated by the hydraulic oil in the circuit. A good-quality hydraulic oil conforming to the
Particular attention must be paid to keep clean oil in characteristics listed above is essential to the
the circuit system. Whenever there is a pump or satisfactory performance and long life of any
motor failure, and there is reason to feel that metal hydraulic system.
particles may be in the system, the oil must be
drained, the entire system flushed clean and any The oil should be changed on regular schedules in
filter screens thoroughly cleaned or replaced. New oil accordance with the manufacturer's recommendations,
should be supplied for the entire system. Oil suitable and the system periodically flushed.
and recommended for use in circuits involving
Parker's pumps and motors should meet the following The oil temperature in the reservoir must not exceed
specifications: 200° F., (93.3° C.) with a maximum temperature of
180° F. (82.2° C.) recommended. Higher temperatures
Viscosity: will result in rapid oil deterioration.
• 50 SSU minimum @ operating temperature
7500 SSU maximum @ starting temperature Reservoir capacity should equal in gallons the pump
output in gpm or the total gpm of all pumps, where
• 150 to 225 SSU @ 100° F. (37.8°C.) (generally) there is more than one in the system.
44 to 48 SSU @ 210° F. (98.9° C.) (generally)
Oil poured into the reservoir should pass through a
100-mesh screen. Pour only clean oil from clean
Approximate SSU @ containers into the reservoir. A 100-mesh screen may
be used in the suction line leading to the pump. A
suction filter should be of sufficient size to handle
twice the pump capacity. It must be cleaned and
checked regularly to avoid damage due to
contamination and cavitation.

Viscosity Index: 90 minimum Normal Temperatures:

O° F. (-1 8° C.) to 100° F. (37.8° C.) Ambient 100° F.
Aniline Point: 175 minimum (37.8° C.) to 180° F. (82.2° C.) System. Be sure your
oil is recommended for the temperatures you expect to
Recommended Additives: Foam depressant,
encounter.
rust and oxidation inhibitors. Filtration: 10 micron
recommended for maximum pump life. Cold Weather Operation:
Other Desirable Characteristics: Oils for use in cold weather should have a viscosity
not exceeding 7500 SSU at the minimum start-up
• Stability of physical and chemical characteristics. temperature. A pour point of at least 20° F. below
• High demulsibility (low emulsibility) for separation start-up temperature is recommended. Start-up
of water, air and contaminants. procedures should allow for a gradual warm-up until
the oil reaches a reasonably fluid state.
• Resistant to the formation of gums, sludges, acids,
tars and varnishes.
• High lubricity and film strength.

11 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
The Use of Other Fluids: Before installing a new or rebuilt pump, back off
• Automatic Transmission Fluid (ATF): In general, ATF the main relief valve until the spring tension on the
performance is satisfactory; however these fluids are adjusting screw is relieved. This will avoid the
sometimes too expensive for normal use in hydraulic possibility of immediate damage to the replacement
systems. unit in the event that the relief valve setting had
been increased beyond the recommended operating
• Diesel Fuel or Kerosene (Coal Oil): Though pressure, prior to removing the old unit.
sometimes used as dilutants for cold weather
operations, they are not recommended, as they Before connecting any lines to the pump, fill all ports
are not sufficiently refined. with clean oil to provide initial lubrication. This is
particularly important if the unit is located above the
• Fire Resistant Fluids: DO NOT USE ANY FIRE
oil reservoir.
RESISTANT FLUIDS OR NON-PETROLEUM OILS
WITHOUT CONSULTING OUR TECHNICAL SERVICE After connecting the lines and mounting the
DEPARTMENT. replacement unit, operate the pump at least two
• These suggestions are intended as a guide only. minutes at no load and at low rpm (400 min.) During
OBTAIN YOUR FINAL FLUID RECOMMENDATIONS this break-in period, the unit should run free and not
FROM YOUR FLUID SUPPLIER. develop an excessive amount of heat. If the unit
operates properly, speed and pressure can then be
increased to normal operating settings.

Reset the main relief valve to its proper setting while

the pump is running at maximum operating engine
(motor) speed for the vehicle.

ALWAYS USE AN ACCURATE GAUGE

WHEN ADJUSTING THE RELIEF VALVE
PRESSURE SETTING.

12 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Make certain that there is an adequate supply of oil for Many repairmen measure the output at normal
the pump; at least one gallon of oiI for each gpm of operating speed and at zero pressure, then again at
pump capacity. 1000 psi (or the operating pressure of the equipment)
and allow a volume decrease approximating the listing
If one section of a tandem pump is being tested, below. It is a suggested reference only which makes
make sure that all other sections not being tested allowance for reused parts.
are adequately supplied with oil. If any of the other
sections run dry, or if plugs are left in ports, serious At test speeds other than 1800 rpm, gpm delivery will
and permanent damage will result. vary almost proportionately, but the same (drop-off)
figures should be used.
The oil should be a good quality hydraulic oil rated at
150 SSU at 100° F., with the oil temperature held at Be sure to run the pump in the direction for which it
120° F. plus or minus 50° F. (Test procedures are was designed and built. Driving the pump in the wrong
described in detail in SAE handbooks; see Hydraulic direction will build up pressure behind the shaft seal,
Power Pump Test Procedure, SAE J745c.) damaging it and necessitating replacement.

The feed line must be of adequate size with no more After completing testing procedures, the pump is
than 5" mercury vacuum adjacent to the pump inlet. As ready for installation and immediate duty operation
a rule, the feed line must provide a feed flow velocity on equipment. Again, it must be remembered that
not in excess of 8 feet per second. to prevent seizure, hot oil must not be fed into a
cold pump.
Feeding hot oil into a cold pump may cause the pump
to seize. Jog the pump by momentarily starting and
stopping repeatedly the driving engine or motor to
gradually equalize pump and oil temperatures.

Run the pump at least two minutes at no load and

moderate speed (not over 1500 rpm). If the pump
becomes excessively hot, shut down immediately and
locate the problem source.

Gradually increase pressure on pump, in 500 psi

increments until the desired test pressure has been
reached. This should take about five minutes.

Delivery should run close to rated catalog performance

figures, which are averaged from testing several
pumps. A 5% lower reading may be used as a rated
minimum if new or relatively new parts have been
used. When rebuilding the pump with parts from the
original pump, which, while worn, appear satisfactory
for reuse, a 10% or 15% lower reading may be
permitted, depending on the performance expected
from the equipment. One's own experience will prove
the best guide here.

13 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
Offer of Sale
The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized
distributors are hereby offered for sale at prices to be established by Parker Hannifin Corporation, its subsidiaries and its authorized distributors. This offer and
its acceptance by any customer ("Buyer") shall be governed by all of the following Terms and Conditions. Buyer’s order for any such items, when communicated
to Parker Hannifin Corporation, its subsidiary or an authorized distributor ("Seller") verbally or in writing, shall constitute acceptance of this offer.

1. Terms and Conditions of Sale: All descriptions, quotations, propos- items sold hereunder, even if such apparatus has been specially con-
als, offers, acknowledgments, acceptances and sales of Seller’s products verted or adapted for such manufacture and notwithstanding any charges
are subject to and shall be governed exclusively by the terms and paid by Buyer. Unless otherwise agreed, Seller shall have the right to alter,
conditions stated herein. Buyer’s acceptance of any offer to sell is limited discard or otherwise dispose of any special tooling or other property in its
to these terms and conditions. Any terms or conditions in addition to, or sole discretion at any time.
inconsistent with those stated herein, proposed by Buyer in any accep- 8. Buyer’s Property: Any designs, tools, patterns, materials, drawings,
tance of an offer by Seller, are hereby objected to. No such additional, confidential information or equipment furnished by Buyer or any other
different or inconsistent terms and conditions shall become part of the items which become Buyer’s property, may be considered obsolete and
contract between Buyer and Seller unless expressly accepted in writing may be destroyed by Seller after two (2) consecutive years have elapsed
by Seller. Seller’s acceptance of any offer to purchase by Buyer is without Buyer placing an order for the items which are manufactured using
expressly conditional upon Buyer’s assent to all the terms and conditions such property, Seller shall not be responsible for any loss or damage to
stated herein, including any terms in addition to, or inconsistent with those such property while it is in Seller’s possession or control.
contained in Buyer’s offer, Acceptance of Seller’s products shall in all 9. Taxes: Unless otherwise indicated on the face hereof, all prices and
events constitute such assent. charges are exclusive of excise, sales, use, property, occupational or like
2. Payment: Payment shall be made by Buyer net 30 days from the date taxes which may be imposed by any taxing authority upon the manufac-
of delivery of the items purchased hereunder. Amounts not timely paid ture, sale or delivery of the items sold hereunder. If any such taxes must
shall bear interest at the maximum rate permitted by law for each month be paid by Seller or if Seller is liable for the collection of such tax, the
or portion thereof that the Buyer is late in making payment. Any claims by amount thereof shall be in addition to the amounts for the items sold. Buyer
Buyer for omissions or shortages in a shipment shall be waived unless agrees to pay all such taxes or to reimburse Seller therefore upon receipt
Seller receives notice thereof within 30 days after Buyer’s receipt of the of its invoice. If Buyer claims exemption from any sales, use or other tax
shipment. imposed by any taxing authority, Buyer shall save Seller harmless from
3. Delivery: Unless otherwise provided on the face hereof, delivery shall and against any such tax, together with any interest or penalties thereon
be made F.O.B. Seller’s plant. Regardless of the method of delivery, which may be assessed if the items are held to be taxable.
however, risk of loss shall pass to Buyer upon Seller’s delivery to a carrier. 10. Indemnity For Infringement of Intellectual Property Rights: Seller
Any delivery dates shown are approximate only and Seller shall have no shall have no liability for infringement of any patents, trademarks, copy-
liability for any delays in delivery. rights, trade dress, trade secrets or similar rights except as provided in this
4. Warranty: Seller warrants that the items sold hereunder shall be free Part 10. Seller will defend and indemnify Buyer against allegations of
from defects in material or workmanship for a period of 18 months from infringement of U.S. Patents, U.S. Trademarks, copyrights, trade dress
date of shipment from Parker Hannifin Corporation. THIS WARRANTY and trade secrets (hereinafter ‘Intellectual Property Rights’). Seller will
COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO defend at its expense and will pay the cost of any settlement or damages
ITEMS PROVIDED HEREUNDER. SELLER MAKES NO OTHER WAR- awarded in an action brought against Buyer based on an allegation that an
RANTY, GUARANTEE, OR REPRESENTATION OF ANY KIND WHAT- item sold pursuant to this contract infringes the Intellectual Property Rights
SOEVER. ALL OTHER WARRANTIES, INCLUDING BUT NOT LIM- of a third party. Seller’s obligation to defend and indemnify Buyer is
ITED TO, MERCHANTABILITY AND FITNESS FOR PURPOSE, contingent on Buyer notifying Seller within ten (10) days after Buyer
WHETHER EXPRESS, IMPLIED, OR ARISING BY OPERATION OF becomes aware of such allegations of infringement, and Seller having sole
LAW, TRADE USAGE, OR COURSE OF DEALING ARE HEREBY control over the defense of any allegations or actions including all
DISCLAIMED. NOTWITHSTANDING THE FOREGOING, THERE negotiations for settlement or compromise. If an item sold hereunder is
ARE NO WARRANTIES WHATSOEVER ON ITEMS BUILT OR AC- subject to a claim that it infringes the Intellectual Property Rights of a third
QUIRED WHOLLY OR PARTIALLY, TO BUYER’S DESIGNS OR party, Seller may, at its sole expense and option, procure for Buyer the right
SPECIFICATIONS. to continue using said item, replace or modify said item so as to make it
5. Limitation Of Remedy: SELLER’S LIABILITY ARISING FROM OR IN noninfringing, or offer to accept return of said item and return the purchase
ANY WAY CONNECTED WITH THE ITEMS SOLD OR THIS CON- price less a reasonable allowance for depreciation. Notwithstanding the
TRACT SHALL BE LIMITED EXCLUSIVELY TO REPAIR OR RE- foregoing, Seller shall have no liability for claims of infringement based on
PLACEMENT OF THE ITEMS SOLD OR REFUND OF THE PURCHASE information provided by Buyer, or directed to items delivered hereunder for
PRICE PAID BY BUYER, AT SELLER’S SOLE OPTION. IN NO EVENT which the designs are specified in whole or part by Buyer, or infringements
SHALL SELLER BE LIABLE FOR ANY INCIDENTAL, CONSEQUEN- resulting from the modification, combination or use in a system of any item
TIAL OR SPECIAL DAMAGES OF ANY KIND OR NATURE WHATSO- sold hereunder. The foregoing provisions of this Part 10 shall constitute
EVER, INCLUDING BUT NOT LIMITED TO LOST PROFITS ARISING Seller’s sole and exclusive liability and Buyer’s sole and exclusive remedy
FROM OR IN ANY WAY CONNECTED WITH THIS AGREEMENT OR for infringement of Intellectual Property Rights.
ITEMS SOLD HEREUNDER, WHETHER ALLEGED TO ARISE FROM If a claim is based on information provided by Buyer or if the design for an
BREACH OF CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN item delivered hereunder is specified in whole or in part by Buyer, Buyer
TORT, INCLUDING WITHOUT LIMITATION, NEGLIGENCE, FAILURE shall defend and indemnify Seller for all costs, expenses or judgments
TO WARN OR STRICT LIABILITY. resulting from any claim that such item infringes any patent, trademark,
6. Changes, Reschedules and Cancellations: Buyer may request to copyright, trade dress, trade secret or any similar right.
modify the designs or specifications for the items sold hereunder as well 11. Force Majeure: Seller does not assume the risk of and shall not be
as the quantities and delivery dates thereof, or may request to cancel all liable for delay or failure to perform any of Seller’s obligations by reason
or part of this order, however, no such requested modification or cancel- of circumstances beyond the reasonable control of Seller (hereinafter
lation shall become part of the contract between Buyer and Seller unless ‘Events of Force Majeure’). Events of Force Majeure shall include without
accepted by Seller in a written amendment to this Agreement. Acceptance limitation, accidents, acts of God, strikes or labor disputes, acts, laws, rules
of any such requested modification or cancellation shall be at Seller’s or regulations of any government or government agency, fires, floods,
discretion, and shall be upon such terms and conditions as Seller may delays or failures in delivery of carriers or suppliers, shortages of materials
require. and any other cause beyond Seller’s control.
7. Special Tooling: A tooling charge may be imposed for any special 12. Entire Agreement/Governing Law: The terms and conditions set
tooling, including without limitation, dies, fixtures, molds and patterns, forth herein, together with any amendments, modifications and any
acquired to manufacture items sold pursuant to this contract. Such special different terms or conditions expressly accepted by Seller in writing, shall
tooling shall be and remain Seller’s property notwithstanding payment of constitute the entire Agreement concerning the items sold, and there are
any charges by Buyer. In no event will Buyer acquire any interest in no oral or other representations or agreements which pertain thereto. This
apparatus belonging to Seller which is utilized in the manufacture of the Agreement shall be governed in all respects by the law of the State of Ohio.
No actions arising out of the sale of the items sold hereunder or this
Agreement may be brought by either party more than two (2) years after
the cause of action accrues.
9/91-P

14 Parker Hannifin Corporation

Gear Pump Division
Youngstown, OH
15 Parker Hannifin Corporation
Gear Pump Division
Youngstown, OH
Parker Hannifin Corporation Service Manual HY09-SM300/US
Gear Pump Division 04/02 T&M 2.5M
1775 Logan Avenue
Youngstown, OH 44501 USA
Tel: (330) 746-8011
Fax: (330) 746-1148
www.parker.com
7.