100% found this document useful (5 votes)
2K views140 pages

Manual Motor QSB 4.5

Uploaded by

Jeiner Jara
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (5 votes)
2K views140 pages

Manual Motor QSB 4.5

Uploaded by

Jeiner Jara
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 140

Customized Parts Catalog for Engine Model

QSB4.5 CM850
AUTOMOTIVE

Prepared Specifically for:

Engine Serial Number: 73882755


Cummins Engine Co., Inc.
New Parts Warranty
Midrange
This Warranty applies to new Parts sold by Cummins when used on or with its Engines less than 10L which are
purchased by the first user on or after January 1, 2013. It applies anywhere in the world where Cummins
approved service is available through a Cummins distributor. Additionally, this warranty applies to starters and
alternators sold for use on non-Cummins engines.

This Warranty covers any failures of the Parts, under normal use and service, which result from defects in
material or factory workmanship (Warrantable Failures). The Coverage duration is for one year, 100,000 miles or
3,600 hours of operation or specified maintenance interval, whichever occurs first, after the date of first
installation.

This Warranty is made to all Owners in the chain of distribution and Coverage continues to all
subsequent Owners until the end of the periods of Coverage.

Cummins will pay for all parts and labor needed to repair the damage to the Engine resulting from the
Warrantable Failure.

Cummins will pay for the lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the Warrantable Failure.

Cummins will pay reasonable labor costs for Engine removal and reinstallation when necessary to repair a
Warrantable Failure.

At the time when the Parts are installed, Owner is responsible for the preparation of a written record containing
the following: (1) the date of installation of the Parts; (2) the Engine serial number; (3) the Engine miles, hours or
kilometers of operation; (4) the Parts installed; and (5) the location of the Parts in the Engine. The purpose of this
record is to protect Owner's interests and support any claim for a Warrantable Failure.

Owner is responsible for the operation and maintenance of the Engine as specified in Cummins Operation and
Maintenance Manuals. Owner is also responsible for providing proof that all recommended maintenance has
been performed.

Before expiration of the applicable Warranty, Owner must notify a Cummins distributor, authorized dealer or
other repair location approved by Cummins of any Warrantable Failure and make the Engine available for repair
by such facility. Owner must also deliver the Engine to the repair facility. Locations in the United States and
Canada are listed in the United States and Canada Sales and Service Directory; other locations are listed in the
Cummins International Sales and Service Directory.

Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items
provided during Warranty repairs unless such items are not reusable due to a Warrantable Failure.

Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a
result of a Warrantable Failure.

Owner is responsible for non-Engine repairs and for "downtime" expenses, cargo damage, fines, all applicable
taxes, all business costs and other losses resulting from a Warrantable Failure.

Cummins is not responsible for failures or damage resulting from what Cummins determines to be abuse or
neglect, including, but not limited to: operation without adequate coolant or lubricants; overfueling; overspeeding;
lack of maintenance of lubricating, cooling or air intake systems; improper storage, starting, warm-up, run-in or
shutdown practices; unauthorized modifications of the Engine. Cummins is also not responsible for failures
caused by incorrect fuel or by water, dirt or other contaminants in the fuel.

Except for fuel pumps, Cummins does not warrant parts supplied by Cummins which bear the name of another
company. This category of parts includes, but is not limited to: hydraulic pumps, alternators, starters, fans, air
conditioning compressors, clutches, filters, power steering pumps, transmissions, torque converters, marine
gears, air cleaners, non-Cummins air compressors and Engine compression brakes.

Page ii
Cummins Engine Co., Inc.
New Parts Warranty
Midrange
Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to
show that consumption exceeds Cummins published standards.

Parts used to repair a Warrantable Failure may be new Cummins parts, Cummins ReCon® parts or repaired
parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins.

A new Cummins or Cummins ReCon® part used to repair a Warrantable Failure assumes the identity of the part
it replaced and is entitled to the remaining Coverage hereunder.

This Warranty does not apply to parts furnished by Cummins at no charge to the Owner.

Cummins Inc. reserves the right to interrogate Electronic Control Module (ECM) data for purposes of failure
analysis.

CUMMINS DOES NOT COVER WEAR OR WEAROUT OF COVERED PARTS.

CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE.

THIS WARRANTY IS THE SOLE WARRANTY MADE BY CUMMINS IN REGARD TO THESE PARTS.
CUMMINS MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state
or from province to province.

Page iii
Customer Service Information
This Customized Parts Catalog contains part information for the following Cummins engine:

Engine Data

Model Number QSB4.5 CM850


Serial Number 73882755
Fuel Pump Part Number 5256608
Fuel Pump Calibration N/A
Engine Configuration Number D323016BX03
CPL Number 8755
Before In-Service First Upfit:
Shop Order Number ESN73882755
Plant DISTRIBUTOR UPFIT
Date 15-FEB-2016
Build:
Shop Order Number SO47590
Plant CONSOLIDATED DIESEL CO.
Date 06-AUG-2015

Certain basic engine components have been matched to give optimum performance to your engine. The part
numbers listed in this catalog for these components are for a standard engine configuration. When ordering any
of the Control Parts List (CPL) components listed below, please order by part description and engine serial
number. Reference to the CPL number stamped on the engine data (name) plate will also help identify the
proper service parts for your engine.

This catalog was compiled using the most current information as of 2-Feb-2017.

User Information
• Part numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
• Reference numbers appearing on art pages are for publication use only.
• Assembly content is shown by part number indentation.
• Options are engineered production part groupings, specifically used for compiling engine orders.
• Option numbers are for reference only and are not sold for service.
• Use assembly and not option content to determine service parts replacement.
• Always specify engine model and serial number when ordering parts from this catalog.
• Parts listed in this catalog may be superseded by improved parts with new part numbers. Service parts you
receive may differ in part number from those ordered because of substitution with newer equivalent
replacement parts.

Page iv
Table of Contents
Page No. Page No.
ACCESSORIES,FUEL SYSTEM............................ 46 Front Engine Support.............................................. 28
AID,AIR HEATER STARTING................................... 2 Front Gear Cover.................................................... 54
Air Intake Manifold.................................................. 60 Fuel Filter Location..................................................36
Air Transfer Connection.......................................... 62 Fuel Filter Plumbing................................................ 34
Alternator.................................................................25 Fuel Plumbing......................................................... 48
Alternator Mounting.................................................26 Fuel Rating..............................................................44
Approval, Agency...................................................... 4 Injector.................................................................... 86
ARRANGEMENT,LIFTING......................................64 Injector Plumbing.................................................... 88
ARRANGEMENT,TURBOCHARGER................... 108 Lifting Bracket Mounting..........................................65
Auxiliary Pump........................................................ 56 LOCATION,DRAIN..................................................18
Belt Tensioner....................................................... 123 Lubricating Oil Pump...............................................73
Cabin Heater Plumbing........................................... 55 MODULE,ENGINE CONTROL............................... 78
Camshaft.................................................................82 MOTOR,STARTING.............................................. 104
Connecting Rod and Piston.................................... 80 MOUNTING,AUXILIARY PUMP............................. 57
CONNECTION,AIR INTAKE................................... 58 MOUNTING,RER GER TRA ACC.......................... 22
CONNECTION,WATER OUTLET......................... 118 Oil Fill Arrangement................................................ 74
Coo Heater Starting Aid.......................................... 16 Oil Level Gauge...................................................... 70
COOLER,TOR CONVERTER OIL........................ 110 Oil Pan.................................................................... 76
Crankcase Breather................................................ 14 OIL,ENGINE............................................................72
Crankshaft and Bearings.........................................10 PUMP,FUEL............................................................ 42
Cylinder Block........................................................... 8 RATING,FUEL.........................................................45
Cylinder Block Plumbing......................................... 13 Rear Gear Housing................................................... 6
Cylinder Head......................................................... 84 Rear Gear Housing................................................... 7
Cylinder Head......................................................... 94 Rear Gear Train Accy Drive.................................... 21
DRIVE,FAN............................................................. 30 Rocker Lever...........................................................96
DRIVE,WATER PUMP.......................................... 120 SOFTWARE,CALIBRATION................................... 99
DRIVE,WATER PUMP.......................................... 122 SOFTWARE,CUS INTERFACE.............................. 19
Engine Coolant Vent............................................... 98 SOFTWARE,CUS INTERFACE.............................. 20
Engine Oil Cooler.................................................... 66 Starting Motor Mounting........................................100
Engine Operating Voltage..................................... 105 Thermostat.............................................................. 24
ETR CNT MDL Wiring Harness............................ 126 Turbocharger...........................................................90
Exhaust Outlet Connection................................... 128 Turbocharger...........................................................92
Fan Drive Mounting.................................................32 Turbocharger Plumbing......................................... 112
Fan Pilot Spacer....................................................101 Valve Cover Arrangement..................................... 114
Fan Pilot Spacer....................................................102 Valve Tappets..........................................................12
FILTER, FULL FLOW OIL....................................... 68 Vibration Damper.................................................... 17
Flywheel.................................................................. 50 Water Inlet Connection.......................................... 116
Flywheel Housing....................................................38 Water Pump.......................................................... 124
Flywheel Housing Mounting.................................... 40 Option Number Index .......................................... A-1
Flywheel Mounting.................................................. 52 Part Number Index .............................................. B-1

Page 1
Group No. 10.02 AID,AIR HEATER STARTING Option No. AH9160

Ref Part Number Part Name Req Remarks


No.

Air Heater Starting Aid

OPTION AH9160 Air Heater Starting Aid

1 5313844 Retainer, Cover 1


2 3900625 Screw, Hex Flange Head Cap 1 M6 X 1.00 X 10.
3 4940117 Screw, Studded Flange Cap 1
4 4941309 Aid, Starting 1
5 (4980120) Tag, Instruction 1

Page 2
NOTES

Page 3
Group No. 01.06.1 Approval, Agency Option No. AP90115

Page 4
Group No. 01.06.1 Approval, Agency Option No. AP90115
Ref Part Number Part Name Req Remarks
No.

Approval, Agency

OPTION AP90115 Approval, Agency


Certified By: None
Application: Underground Mining cert level:
Tier 3, tier 3, stg iiia special allowance: Msha
and canmet cert agent: EPA ,CARB, eu
comment: Msha and canmet approved
Fuel Type: Diesel manufacture of record:
Cummins
Structure Code: 03
Engine Family: "B" Series centinel provision:
No
For engines with fuel pump to be mounted/
attached on the rear gear housing, dataplate
to be mounted and centered on valve cover
in the sunken flat section for qsb and 6B6.7.
1 (5287925) Dataplate 1

Page 5
Group No. 01.06 Rear Gear Housing Option No. BB9131

Ref Part Number Part Name Req Remarks


No.

Rear Gear Housing

OPTION BB9131 Rear Gear Housing


Accessory Drive Location: High
Vertical From CCL (mm): 202.83
Horizontal From Engine CL (mm): 190.63
Accessory Drive Mounting: SAE B
Housing Material: Aluminum
Fuel Pump Manufacturer/ Model: Bosch
CP3.3
Oil Pan Rear Gear Housing Mounting Holes:
2
For Use With Suspended Isolated Oil Pan
Breather Port Open.
1 3918153 Screw, Hex Flange Head Cap 3 M10 X 1.50 X 50.
2 3901445 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 45.
3 3903112 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 30.
4 3910495 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 30.
4936423 Housing, Gear 1
5 3954616 Dowel, Ring 2
6 (4936420) Housing, Gear 1
7 4929128 Insert, Threaded 2

Page 6
Group No. 01.09 Rear Gear Housing Option No. BB9131

Ref Part Number Part Name Req Remarks


No.

Rear Gear Housing

OPTION BB9131 Rear Gear Housing


Accessory Drive Location: High
Vertical From CCL (mm): 202.83
Horizontal From Engine CL (mm): 190.63
Accessory Drive Mounting: SAE B
Housing Material: Aluminium
Fuel Pump Manufacturing/model: Bosch
CP3.3
Oil Pan Rear Gear Housing Mounting Holes:
2
For Use With Suspended Isolated Oil Pan
Breather Port Open.
1 3918153 Screw, Hex Flange Head Cap 3 M10 X 1.50 X 50
2 3901445 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 45
3 3903112 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 30.
4 3910495 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 30.
5311269 Housing, Gear 1
5 3954616 Dowel, Ring 2
6 (5311315) Housing, Gear 1
7 4929128 Insert, Threaded 2

Page 7
Group No. 01.01 Cylinder Block Option No. BB9203

Page 8
Group No. 01.01 Cylinder Block Option No. BB9203
Ref Part Number Part Name Req Remarks
No.

Cylinder Block

OPTION BB9203 Cylinder Block


High Speed Balancer: No
Water Pump Location: Low
Crank Gear Material: Steel
Fuel Type: Diesel
Premium Block: No
Tapped Fittings: Storm
Structural Block: No
Thrust Face (Deg): 180
Main Bearing Type: Standard
Rear Gear Train Provision: Yes
Front Gear Train Provision: No
Front PTO Provision: Yes
Tappet Diameter (mm): 30
Block Oil Pan Flange Bolt Pattern Spacing
(mm): 60
Block Oil Pan Flange Bolt Pattern Width
(mm): 299
Block Oil Pan Flange Bolt Pattern Quantity:
16
Components Included in Oil Pan Flange Bolt
Pattern:
Block: Yes
Rear Gear Housing: Yes
Oil Pump: No
Front Gear Cover: Yes
Cast Rear Drive Provision: No
Additional Rear Drive Structural Member: No
3678873 Plug, Threaded 1 M18 X 1.5 X 19.5
1 3678786 Seal, O Ring 1 M18
2 (3678791) Plug, Threaded 1 M18 X 1.5 X 19.5
3678921 Plug, Threaded 1 M14 X 1.5 X 16
3 3678912 Seal, O Ring 1 M14
4 (3678922) Plug, Threaded 1 M14 X 1.5 X 16
3678923 Plug, Threaded 1 M10 X 1.00 X 13.5
5 (3678924) Plug, Threaded 1 M10 X 1.00 X 13.5
6 3678925 Seal, O Ring 1 M10.
7 3902343 Dowel, Ring 2
8 3902460 Screw, Hex Flange Head Cap 9 M10 X 1.50 X 25.
9 3936352 Screw, Studded Flange Cap 2
10 3949830 Screw, Round Head Cap 1 M10 X 1.50 X 25
11 3970102 Stiffener, Cylinder Block 1
(5274410) Block, Cylinder 1
12 3900956 Plug, Expansion 2 17.73 mm
13 3905401 Plug, Expansion 2
14 (3914035) Plug, Expansion 1
15 3927948 Screw, Fracture Resistant 10
(5314775) Cap, Main Bearing 4
16 5315765 Dowel, Ring 2
17 (3974156) Cap, Main Bearing 1
(5314776) Cap, Main Bearing 1
16 5315765 Dowel, Ring 2
18 (3974158) Cap, Main Bearing 1
19 4938189 Plug, Expansion 4
20 4983253 Bushing 2
21 (5270093) Block, Cylinder 1

Service Parts

4955475 Kit, Cylinder Block A/R


Page 9
Group No. 01.02 Crankshaft and Bearings Option No. BB9203

Page 10
Group No. 01.02 Crankshaft and Bearings Option No. BB9203
Ref Part Number Part Name Req Remarks
No.

Crankshaft and Bearings

OPTION BB9203 Crankshaft and Bearings

5289841 Crankshaft, Engine 1


5289840 Crankshaft, Engine 1
1 (4934419) Gear, Crankshaft 1
2 (2831066) Collar, Shaft 1
3 4934418 Gear, Crankshaft 1
4 (5289839) Crankshaft, Engine 1
5 3904483 Dowel, Pin 1

4955745 Set, Main Bearing A/R


6 (3978820) Bearing, Main 4 Standard.
7 (3978818) Bearing, Main 4 Standard.
8 3978824 Bearing, Thrust 1 Standard Lower.
9 3978822 Bearing, Thrust 1 Standard.

Service Parts

6 4938937 Bearing, Main 4 0.25 mm Oversize.


6 4938938 Bearing, Main 4 0.50 mm Oversize.
6 4938939 Bearing, Main 4 0.75 mm Oversize.
6 4938940 Bearing, Main 4 1.00 mm Oversize.

7 4938933 Bearing, Main 4 0.25 mm Oversize.


7 4938934 Bearing, Main 4 0.50 mm Oversize.
7 4938935 Bearing, Main 4 0.75 mm Oversize.
7 4938936 Bearing, Main 4 1.00 mm Oversize.

8 4938942 Bearing, Thrust 1 0.25 mm Oversize


8 4938943 Bearing, Thrust 1 0.50 mm Oversize
8 4938944 Bearing, Thrust 1 0.75 mm Oversize
8 4938945 Bearing, Thrust 1 1.00 mm Oversize

8 4938946 Bearing, Thrust 1 0.50 mm Oversize


8 4938947 Bearing, Thrust 1 1.00 mm Oversize

9 4938949 Bearing, Thrust 1 0.25 mm Oversize.


9 4938950 Bearing, Thrust 1 0.50 mm Oversize.
9 4938951 Bearing, Thrust 1 0.75 mm Oversize.
9 4938952 Bearing, Thrust 1 1.00 mm Oversize.

9 4938953 Bearing, Thrust 1 0.50 mm Oversize.


9 4938954 Bearing, Thrust 1 1.00 mm Oversize.

Service Parts

3802820 Front Seal, Wearsleeve Kit A/R Front.


3926126 Rear Seal, Wear Sleeve Kit A/R Rear.

Page 11
Group No. 04.01 Valve Tappets Option No. BB9203

Ref Part Number Part Name Req Remarks


No.

Valve Tappets

OPTION BB9203 Valve Tappets

1 3947759 Tappet, Valve 8

Page 12
Group No. 01.01.4 Cylinder Block Plumbing Option No. BB9485

Ref Part Number Part Name Req Remarks


No.

Cylinder Block Plumbing

OPTION BB9485 Cylinder Block Plumbing


Engine Family: "B" Series
Cylinders: 4
Includes plugs for closing off unused oil level
gauge ports on the cylinder block measured
from ffb crankshaft centerline (mm): Fuel
pump side front x +140, y -40, Z - 112 open
fuel pump side rear x +140, y -40, Z -412
closed exhaust side front
X -140, y -40, Z -164 closed
Exhaust side rear
X -140, y -40, Z -412 closed
Variant Content: In Place Of 3905368
May use 3900955.
1 3905368 Plug, Expansion 3

Page 13
Group No. 03.02 Crankcase Breather Option No. BR9191

Page 14
Group No. 03.02 Crankcase Breather Option No. BR9191
Ref Part Number Part Name Req Remarks
No.

Crankcase Breather

OPTION BR9191 MR - BREATHER, CRANKCASE


Structure Code: MR03 EBM
System Type: Non CCV
Location: Flywheel Housing
Vent Size (mm): 19.05
Outlet Can Be Rotated To Suit OEM Around
Horizontal Axis
Factory Set At 8 Oclock To Following Vent
Location:
- From Crank Centerline (mm): 256
- From Engine Centerline mm): 180.7
Engine Anbularity Limit (Deg): 32
Hose Total Length (mm): 435

1 145530 Seal, O Ring 1


2 3917995 Clamp, Spring Hose 1
3 3918614 Hose, Plain 1
4 3966164 Breather, Crankcase 1
5 3977572 Screw, Round Head Cap 2 M5 X 0.8 X 20
3971371 Tube, Breather 1
6 145528 Seal, O Ring 2
7 (3968786) Tube, Breather 1
8 (3970042) Seal, O Ring 1
9 4899498 Plate, Clamping 1
10 4937420 Screw, Round Head Cap 1 M6 X 1.00 X 16

Page 15
Group No. 10.02 Coo Heater Starting Aid Option No. CH9093

Ref Part Number Part Name Req Remarks


No.

Coo Heater Starting Aid

OPTION CH9093 Coo Heater Starting Aid


when no heater is required.
Engine Family: "B" Series
DEP and CDC may omit plug, expansion
4938189.
1 4938189 Plug, Expansion 1

Page 16
Group No. 01.02.2 Vibration Damper Option No. DA9182

Ref Part Number Part Name Req Remarks


No.

Vibration Damper

OPTION DA9182 Vibration Damper


Crank Pulley Type: Spun 8 Groove
Crank Pulley Groove Profile: Poly Vee 8 Rib
K
Crank Pulley Diameter Over 2.5 mm Gage
Balls (mm): 174.75
Engine Speed Sensing: Yes
Engine Position Sensing: Yes
Crank Bolt Circle (mm): 50
Damper Type: None
1 5255204 Pulley, Crankshaft 1
2 3978479 Plate, Clamping 1
3 5304432 Screw, Hex Flange Head Cap 6 M12 X 1.25 X 72.5.

Page 17
Group No. 06.07 LOCATION,DRAIN Option No. DL9253
Ref Part Number Part Name Req Remarks
No.

Drain Location

OPTION DL9253 Drain Location


Customer Interface: 12 mm ID Voss System
246 Quick Disconnect With Flow Stop
No Content Option.

Page 18
Group No. 99.01 SOFTWARE,CUS INTERFACE Option No. DO92366
Ref Part Number Part Name Req Remarks
No.

SOFTWARE,CUS INTERFACE

OPTION DO92366 Mr - software calibration


Engine Control System: E2 I
Transmission: Generic
Commun Support: J1939, J1708 cust/OEM
name: Mti cust/OEM model: LT350 uvt
cust/OEM app: Mining bsl
Remote Throttle: Yes
High Idle: 2707 RPM
Low Idle: 750 RPM ISC enable: On
ISC Validation: Off switch speed input: No
Torque Curve Selection: No ASG/axg/min/
max: ASG governor droop: 7% idle
validation: No
Multiple Unit Sychronization: N/A
Output Driver Setup: Yes
Calibration Voltage: 24
Throttle Type: Williams comment: PWM9006
powermatch: Yes guid: Pm!a803 eaca40344
a5 f9 fb2 daa81 f3 b6197 governor break:
2530 RPM engine brake provision: No
electronic fan clutch: Yes
Oil Pressure Sensor Type: Switch
Engine Family: Qsb4 T3 applicable FR
option: FR91602.

Page 19
Group No. 99.01 SOFTWARE,CUS INTERFACE Option No. DO92821
Ref Part Number Part Name Req Remarks
No.

SOFTWARE,CUS INTERFACE

OPTION DO92821 Mr - customer interface software


Engine Control System: E2 I
Transmission: Generic
Commun Support: J1939, J1708 cust/OEM
name: Generic cust/OEM model: Generic
cust/OEM app: Generic
Remote Throttle: No
High Idle: 2386 RPM
Low Idle: 750 RPM ISC enable: On
ISC Validation: Off switch speed input: No
Torque Curve Selection: No ASG/axg/min/
max: ASG governor droop: 7% idle
validation: No
Multiple Unit Sychronization: N/A
Output Driver Setup: Yes
Calibration Voltage: 24
Throttle Type: Williams comment: Ph16.24
gen powermatch: No guid: Governor break:
2230 RPM engine brake provision: No
electronic fan clutch: Yes
Oil Pressure Sensor Type: Switch
Engine Family: Qsb4 T3 applicable FR
option: FR91666 FR91611 FR91609
FR91608 FR91486.

Page 20
Group No. 99.99 Rear Gear Train Accy Drive Option No. DR9020
Ref Part Number Part Name Req Remarks
No.

Rear Gear Train Accy Drive

OPTION DR9020 Rear Gear Train Accy Drive


Structure Code: 03 EBM
Engine Family: B Series
CL of Engine to CL of Fuel Pump Drive
(mm): 203
CL of Crank to CL of Fuel Pump Drive (mm):
58
Accy Drive Provision: High
CL of Engine to CL of Accy Drive (mm):
190.63
CL of Crank to CL of Accy Drive (mm):
202.83
Accy Drive Flange: SAE 101-2
Accy Drive Ratio: 1.0:1
NO CONTENT

Page 21
Group No. 09.04 MOUNTING,RER GER TRA ACC Option No. DR9035

Page 22
Group No. 09.04 MOUNTING,RER GER TRA ACC Option No. DR9035
Ref Part Number Part Name Req Remarks
No.

RER GER TRA ACC Mounting

OPTION DR9035 RER GER TRA ACC Mounting

1 4933532 Plug, Pipe 1 3/4 NPT.


3089567 Plug, Threaded 1
2 (3089568) Plug, Threaded 1 M16 X 1.50 X 13.
3 3679139 Seal, O Ring 1
4 3093940 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 45.
3999967 Adapter, Hydraulic Pump 1
5 3935644 Bearing, Roller 1
6 3935645 Shaft, Accessory Drive 1
7 5271490 Gear, Accessory Drive 1
8 (3999966) Adapter, Hydraulic Pump 1
9 4896897 Gasket, Acc Drive Cover 1

Page 23
Group No. 08.07 Thermostat Option No. EC9045

Ref Part Number Part Name Req Remarks


No.

Thermostat

OPTION EC9045 Thermostat


Thermostat Opening Temperature (Deg F):
180 (Deg C 82.2)
Number of Thermostats: 1
Thermostat Type: Non-Balanced or Poppet
Vented/Non-Vented: Vented With Two Jiggle
Pins
By-Pass Type: Mechanical Plug
Required Housing Bore Diameter (mm):
60.96 (2.4 in)
Low Gain Thermostat: Yes
Maximum Temperature Capability(Deg F):
245 (Deg C 118.3 one notch high metal weir
d-
D-Ring Seal Material: Nitrile
5292708 Thermostat 1
1 (5292707) Thermostat 1
2 3954829 Seal, Thermostat 1

Page 24
Group No. 13.02 Alternator Option No. EE9247

Ref Part Number Part Name Req Remarks


No.

Alternator

OPTION EE9247 Alternator


Alternator Manufacturer/Model: Delco 24SI
Voltage: 24
Amperage: 70
Mounting Type: Lugs, 101.1 mm Apart
Mounting to Suit: 98.5 mm Spool
Alternator Length (mm): 179.67
Nameplate Brand: Cummins
1 5282841 Alternator 1

Page 25
Group No. 13.02.3 Alternator Mounting Option No. EH9469

Page 26
Group No. 13.02.3 Alternator Mounting Option No. EH9469
Ref Part Number Part Name Req Remarks
No.

Alternator Mounting

OPTION EH9469 Alternator Mounting


Alternator Mount Location: Cylinder Head
Pulley Retainer Provided: No
Alternator Pulley Provided: Yes
Alternator Pulley Diameter Over 2.5mm
Gage Balls (mm): 61.13
Mounting For Alternator Type: 4 in. Spool
Alternator Driven By Auxilary Belt: No
Alternator Tail Support Required: No
Damper Pulley Effective Diameter (mm):
173.76
Unique Characteristics: Alternator Mounting
Screws Provided.
Accomodates Alternator Model: Delco Remy
22SI, 24SI, 28SI. Denso 24V/70A, Denso
24V/95A. Prestolite AV1147
1 3052061 Screw, Hexagon Head Cap 1 1/2 - 13 x 1 in.
2 3900632 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 35.
3 3902460 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 25.
4 3903105 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 150.
5 3903210 Nut, Hexagon Flange 1 M12 X 1.75.
6 3925852 Pulley, Alternator 1
7 3942821 Brace, Alternator 1
8 4931017 Support, Alternator 1

Page 27
Group No. 16.03 Front Engine Support Option No. EM9211

Page 28
Group No. 16.03 Front Engine Support Option No. EM9211
Ref Part Number Part Name Req Remarks
No.

Front Engine Support

OPTION EM9211 Front Engine Support


Engine Family: "B" Series mounting type:
Double
Number Of Mounting Holes: 2 mounting hole
size: 17mm support location: 1 EA side of
block at front maximum damper diameter
(mm): N/A.
1 3279139 Support, Front Engine 1
2 3279140 Support, Front Engine 1
3 3903200 Screw, Hexagon Head Cap 4 M12 X 1.75 X 25.

Page 29
Group No. 08.03 DRIVE,FAN Option No. FA9342

Page 30
Group No. 08.03 DRIVE,FAN Option No. FA9342
Ref Part Number Part Name Req Remarks
No.

Fan Drive

OPTION FA9342 Fan Drive

1 3928873 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 40.


2 3914462 Pulley, Fan 1
(3913433) Support, Fan 1
3 3907769 Screw, Hexagon Head Cap 1 M10 X 1.75 X 70.
4 3910739 Bearing, Ball 1
5 5272335 Hub, Fan 1
6 (3913434) Support, Fan 1
7 3923044 Retainer, Fan Hub 1
8 3035960 Ring, Retaining 2

Page 31
Group No. 08.03 Fan Drive Mounting Option No. FA9739

Ref Part Number Part Name Req Remarks


No.

Fan Drive Mounting

OPTION FA9739 Fan Drive Mounting


Thread Size: M10 X 1.5
Capscrew Length (mm): 20
Clamping Plate Thickness (mm): N/A
Clamping Plate Bolt Circle: N/A
1 3903990 Screw, Hex Flange Head Cap 4 M10 X 1.50 X 20.

Page 32
NOTES

Page 33
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF9627

Page 34
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF9627
Ref Part Number Part Name Req Remarks
No.

Fuel Filter Plumbing

OPTION FF9627 Fuel Filter Plumbing


Mfg/Model: Bosch Common Rail
Governor Type: Electronic
Boost Control Provision: With fuel outlet
banjo provided: N/A engine design phase:
Cylinders: 4 and 6 fuel plumbing: Quick-
connect santoprene coated tubes with SAE
j2044 connectors to suit low-mount fuel
pump and high- mount fuel filter 4 cylinder
fuel filter fuel inlet location: Vertical from
crank to CL (mm): 465 Horizontal from
engine CL (mm): 321 horizontal from FFOB
(mm): -379 4 cylinder fuel filter fuel outlet
location: Vertical from crank to CL (mm): 465
Horizontal from engine CL (mm): 297
horizontal from FFOB (mm): -379 6 cylinder
fuel filter fuel inlet location: Vertical from
crank to CL (mm): 465 Horizontal from
engine CL (mm): 321 horizontal from FFOB
(mm): -619 6 cylinder fuel filter fuel outlet
location: Vertical from crank to CL (mm): 465
Horizontal from engine CL (mm): 297
horizontal from FFOB (mm): -619
4937154 Tube, Fuel Supply 1
1 3954778 Clamp, Tube 1
2 (4928875) Tube, Fuel Supply 1
3 (4928876) Tube, Fuel Supply 1
4 4937153 Clip 2

Page 35
Group No. 06.04 Fuel Filter Location Option No. FF9674

Page 36
Group No. 06.04 Fuel Filter Location Option No. FF9674
Ref Part Number Part Name Req Remarks
No.

Fuel Filter Location

OPTION FF9674 Fuel Filter Location


Element Type: Single element style: Spin-on
drain provision: No fuel heater provided: No
fuel heater voltage: No water separator
provision: No
Location: Engine Mounted crank centerline to
top of canister(mm) 435 engine CL to caniser
CL (mm): 299 FFOB to caniser CL (mm):
-285 filter length (mm): 191 filter diameter
(mm): 93.5 fuel filter fuel inlet location: CCL
to inlet CL (mm): 465 Engine CL to Inlet CL
(mm): 321 FFOB to inlet CL (mm): -345 Fuel
filter fuel outlet location: CCL to Outlet CL
(mm): 465 Engine CL to outlet CL (mm): 297
FFOB to outlet CL (mm): -345 absolute
filtration (microns): 3
Engine Family: "B" Series
1 3901446 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 60.
2 3903112 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 30.
3 3978040 Filter, Fuel 1 Fleetguard P/N FF5421
4948573 Head, Fuel Filter 1
3678923 Plug, Threaded 2 M10 X 1.00 X 13.5
4 (3678924) Plug, Threaded 1 M10 X 1.00 X 13.5
5 3678925 Seal, O Ring 1 M10.
6 4943865 Connector, Qck Disconnect 2
7 4898877 Adapter, Filter Head 1 Buy From Cummins Filtration
8 4948572 Head, Fuel Filter 1

Page 37
Group No. 16.01 Flywheel Housing Option No. FH9481

Page 38
Group No. 16.01 Flywheel Housing Option No. FH9481
Ref Part Number Part Name Req Remarks
No.

Flywheel Housing

OPTION FH9481 Flywheel Housing


Clutch Type: Dry
Starter Bore Position: 55
FH To Block Pattern: 8 X M12 X 1.75 And 2
X M10 X 1.5 SAE Size: 3
Starter Pilot Bore Diameter (mm): 88.9
Starter Bore Location:
Horizontal From CCL (mm): -177.26
Vertical From CCL (mm): 124.12
Starter MTG Hole Pattern Angle: 0 (Deg)
Starter MTG Hole Thread Size: M10
Starter MTG Hole Offset From RFOB (mm):
41.2
Starter Motor Center Distance (mm): 216.4
Tach Sensor Hole Location: 3rd Quadrant
Tach Sensor Hole Count: 1
Tach Sensor Hole Thread Size: 3/4- 16 UNF
Material: Aluminum
Engine Mount Type: Pad
Mounting Pad Hole Description: 8 X M12 X
1.75 Per Side
Mounting Pad Top Hole Location From CCL
(mm): 84.68
Mounting Pad Angle From Vertical (Deg): 0
Transmission MTG Hole: 12
Transmission MTG Hole Thread Size: M10 X
1.5-6H
Distance Across Mounting Surface (mm):
490
Suitable For +/- 6 G Vertical +/- 4G Axial And
+/- 2G Lateral Load with 409 (kg)
Transmission.
Unique Characteristics: Includes Cover Plate
For Large Access Hole In Bottom Of
Housing.
Mounting Flange Thickness (mm): 14
1 3089188 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 110.
2 3900679 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 80.
3 3903464 Screw, Hex Flange Head Cap 9 M10 X 1.50 X 40.
4 3914177 Screw, Hex Flange Head Cap 6 M12 X 1.75 X 80.
5 5259499 Seal, Oil 1 Service as 4955566
5264559 Housing, Flywheel 1
6 3900225 Screw, Hexagon Head Cap 4 M8 X 1.25 X 16.
7 3904181 Plug, Threaded 1 3/4 - 16 UNF
8 3910248 Plug, O Ring 1
9 3910260 Seal, O Ring 1
10 3908095 Plate, Cover 1
11 3925883 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16
12 5264554 Housing, Flywheel 1
13 3924920 Plate, Cover 1
14 S 626 Washer, Plain 6 5/16 in.

Service Parts

3934486 Rr Crankseal Serv Kit A/R


5 5259499 Seal, Oil 1 Service as 4955566
(3904325) Tool, Seal Installation 1
(3909409) Tool, Seal Installation 1

Page 39
Group No. 16.01 Flywheel Housing Mounting Option No. FH9629

Ref Part Number Part Name Req Remarks


No.

Flywheel Housing Mounting

OPTION FH9629 Flywheel Housing Mounting


1 - M10 X 1.5 X 40 Capscrew
For use Without Engine Balancer.
1 3903464 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 40.

Page 40
NOTES

Page 41
Group No. 05.01 PUMP,FUEL Option No. FP90312

Page 42
Group No. 05.01 PUMP,FUEL Option No. FP90312
Ref Part Number Part Name Req Remarks
No.

Fuel Pump

OPTION FP90312 Fuel Pump

1 3949419 Stud, Double End Plain 3


2 3955153 Gear, Fuel Pump 1
3 3900589 Nut, Hexagon Flange 3 M8 X 1.25
4 3900630 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 20
5 3939258 Gasket, Cover Plate 1
6 3904046 Plate, Cover 1
5256607 Pump, Fuel 1
7 3974765 Connector, Qck Disconnect 4
8 2830977 Seal, O Ring 1
9 (5256608) Pump, Fuel 1
10 4890634 Nut, Regular Hexagon 1
11 5256193 Washer, Spring 1
12 4891385 Washer, Sealing 1

Page 43
Group No. 99.01 Fuel Rating Option No. FR91602
Ref Part Number Part Name Req Remarks
No.

Fuel Rating

OPTION FR91602 MR - RATING, FUEL


Engine Family: B Series
Engine Cylinder: 4
Rated Power: 130 BHP at 2500 RPM
Torque Peak: 457 lb/ft at 1500 RPM
Governed Power: 130 BHP at 2500 RPM
CPL: 8755
Certified By: EPA, CARB, EU,
Engine Control System: E2I
Application: Nonroad
Cert Level: Tier 3, Tier 3, STIIIA
Engine Aspiration: Charge Cooled
Fuel Pump Manufacturer/Model: Bosch
CP3.3
ECM Version: CM850
Manufacturer of Record: Cummins
Ambient Air Pressure Sensor: Yes
Fuel Type: Diesel
Speed Sensor Location: Crank
Cylinder Head Valve Seat Inserts: Yes
Turbo ID17 P/N: 4040205; 4040568;
4040570; 4041230; 4041552; 4042718;
4042722; 4043952; 4044886
NO STRUCTURE

Page 44
Group No. 99.01 RATING,FUEL Option No. FR91666
Ref Part Number Part Name Req Remarks
No.

RATING,FUEL
Mr - fuel rating rated power: 121 BHP at
OPTION FR91666 2200 RPM
Peak torque: 347 lbs. FT at 1500 RPM
Governed Power: 121 BHP At 2200 RPM
CPL: 8754
Certified By: EPA, CARB, Eu, Mep cal. Restr:
TBD
Power Rating: TBD
Engine Control System: E2 I
Application: Non Road cert level: Tier 3, tier
3, stiiia, stgii
Engine Family: "B" Series
Cylinders: 4 engine design phase: Tier3 b
Engine Aspiration: Charged Air Cooled fuel
pump manufacturer/model:
Bosch CP3.3 ECM version: CM850
manufacturer of record: Cummins ambient
air pressure sensor: Yes
Fuel Type: Diesel FP gear timing (deg
crank): N/A
Speed Sensor Location: Crank cylinder head
valve seat inserts: Yes
Turbocharger ID17 P/N: 4040207, 4040556,
4040558 4040560, 4040564, 4040566,
4042714, 4043950,
4044885.

Page 45
Group No. 05.19 ACCESSORIES,FUEL SYSTEM Option No. FS9843

Page 46
Group No. 05.19 ACCESSORIES,FUEL SYSTEM Option No. FS9843
Ref Part Number Part Name Req Remarks
No.

Fuel System Accessories

OPTION FS9843 Fuel System Accessories

1 4929619 Plug, Threaded 1 M12 X 1.50 X 12.


2 3963983 Washer, Sealing 4 M12.
3 3903035 Screw, Banjo Connector 2 M12 X 1.50 X 24.
4 3944458 Tube, Fuel Supply 1
5 4995590 Harness, Wiring 1
5364386 Filter, Fuel 1
6 3973233 Filter, Fuel 1 Cummins Filtration PN FS19732
7 5364385 Head, Fuel Filter 1
8 5294527 Adapter, Filter Head 1
9 (3954907) Seal, Rectangular Ring 1
10 5294529 Gasket, Filter Head 1
11 3963990 Washer, Sealing 1 M12.

Page 47
Group No. 06.03 Fuel Plumbing Option No. FT9200

Page 48
Group No. 06.03 Fuel Plumbing Option No. FT9200
Ref Part Number Part Name Req Remarks
No.

Fuel Plumbing

OPTION FT9200 Fuel Plumbing


Customer Interface: 12mm ID Voss System
246 Quick Disconnect With Flow-Stop
Fitting Supplier: Cummins
Orientation: Horizontal Forward
OEM Attachment: 12mm ID Voss Quick
Disconnect Fitting
For Use With Low Mount Fuel Manifold.
1 3903112 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 30.
2 3900629 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16
3 3900631 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 25.
4 3957290 Valve, Check 1
5 3963983 Washer, Sealing 1 M12.
6 3863988 Washer, Sealing 1
7 4899743 Clip 4
8 4933417 Tube, Fuel Supply 1
9 4995169 Tube, Fuel Drain 1
4989773 Adapter, Fuel Connector 1
10 4896543 Connector, Qck Disconnect 1
11 4992853 Connector, Qck Disconnect 1
(4944763) Adapter, Fuel Connector 1
12 (4944761) Plug, Expander 1
13 (4944762) Adapter, Fuel Connector 1
14 5314964 Connector, Qck Disconnect 1
15 4891385 Washer, Sealing 1

Page 49
Group No. 16.02 Flywheel Option No. FW9885

Page 50
Group No. 16.02 Flywheel Option No. FW9885
Ref Part Number Part Name Req Remarks
No.

Flywheel

OPTION FW9885 Flywheel


ring gear diametrical pitch: 8/10 ring gear
tooth count: 127 ring gear outside
diameter(mm): 407.85 supplier: Cummins
type: Flywheel max full load rated speed(not
to exceed): 2938 flywheel inertia: 0.35
flywheel mounting flange to ring gear leading
edge (mm): 16.13 mounting web thickness
(mm): 16
Pilot Bearing Bore Diameter (mm): 51.968
clutch/t. C.Mounting bolt circle count: Single
clutch/t. C.Mounting hole count: 8 clutch/t.
C.Bolt circle diameter (mm): 342.9 clutch/t.
C.Mounting hole spacing: Equal clutch/t.
C.Mounting hole size: 10.5mm thru 2 nd
clutch/t. C.Mounting hole count: N/A 2 nd
clutch/t. C.Bolt circle diameter (mm): N/A 2
nd clutch/t. C.Mounting hole spacing: N/A 2
nd clutch/t. C.Mounting hole size: N/A
Cummins material standard: 41001
Intended Drive Hardware: Clark 18000,
24000,hr 28000,32000,c270,c320.
3973519 Flywheel 1
1 (3973518) Flywheel 1
2 3905427 Gear, Flywheel Ring 1

Page 51
Group No. 16.02.1 Flywheel Mounting Option No. FW9934

Page 52
Group No. 16.02.1 Flywheel Mounting Option No. FW9934
Ref Part Number Part Name Req Remarks
No.

Flywheel Mounting

OPTION FW9934 Flywheel Mounting


bolt length (mm): 31 flywheel web thickness
(mm): 16 to suit REPTO: No
Manufacturing may use P/N 4942710 instead
of
P/N 4894641 (screw, captive washer cap).
1 4942710 Screw, Fracture Resistant 8 M12 X 1.25 X 31

Page 53
Group No. 01.06 Front Gear Cover Option No. GG9836

Ref Part Number Part Name Req Remarks


No.

Front Gear Cover

OPTION GG9836 Front Gear Cover


Belt Retainer Provision: No
Noise Panel Provision: No
Material: Cast Aluminium
Oil Pan/Front Gear Cover Mtg Holes: 2
Oil Pressure Switch Provision: Yes
Oil Fill Provision: No
1 3901445 Screw, Hex Flange Head Cap 7 M8 X 1.25 X 45.
2 3902114 Screw, Hex Flange Head Cap 6 M8 X 1.25 X 30.
3 3949326 Dowel, Ring 2
4 5289179 Cover, Front 1
5 5319364 Seal, Oil 1
6 3958414 Seal, O Ring 1

Page 54
Group No. 08.13.1 Cabin Heater Plumbing Option No. HC9040

Ref Part Number Part Name Req Remarks


No.

Cabin Heater Plumbing

OPTION HC9040 Cabin Heater Plumbing


For use with customer supplied cab heater
plumbing.
Turbocharger oil supply outlet: Inboard
Engine Cylinders: 4 pipe plug 3008468 may
be used in place of 4931643 pipe plug
3008469 may be used in place of 4933532.
1 4931643 Plug, Pipe 2 1/2 NPT
2 4933532 Plug, Pipe 1 3/4 NPT

Page 55
Group No. 12.04 Auxiliary Pump Option No. HD9151
Ref Part Number Part Name Req Remarks
No.

Auxiliary Pump

OPTION HD9151 MR - PUMP, AUXILIARY


Engine Family: B Series
Auxiliary Pump Included: No
Gear Included: Yes
Gear Driven Pump Flange Type: SAE 101-2
B
Gear Drive Pump Drive Shaft Shaft Type:
SAE 22-4 (13 Tooth)

204048 Plate, Cover 1


(3004242) Gasket, Hydraulic Pump 1
3902460 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 25.

Page 56
Group No. 12.04 MOUNTING,AUXILIARY PUMP Option No. HD9174
Ref Part Number Part Name Req Remarks
No.

MOUNTING,AUXILIARY PUMP

OPTION HD9174 MOUNTING,AUXILIARY PUMP


Auxiliary Pump Included: No
Cover Plate Included: Yes
Gear Driven Pump Drive Flange Type: SAE
101-2
3900637 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 35.
3914868 Plate, Cover 1
3938655 Gasket, Acc Drive Cover 1

Page 57
Group No. 10.01.2 CONNECTION,AIR INTAKE Option No. IC9480

Page 58
Group No. 10.01.2 CONNECTION,AIR INTAKE Option No. IC9480
Ref Part Number Part Name Req Remarks
No.

Air Intake Connection

OPTION IC9480 Air Intake Connection

1 5269284 Clamp, V Band 1


2 4933777 Pipe, Air Transfer 1
3 3867646 Seal, O Ring 1

Page 59
Group No. 10.01 Air Intake Manifold Option No. IM9107

Page 60
Group No. 10.01 Air Intake Manifold Option No. IM9107
Ref Part Number Part Name Req Remarks
No.

Air Intake Manifold

OPTION IM9107 Air Intake Manifold


Design Phase: Current Product
Engine Family: "B" Series
Engine Cylinders: 4
Intake connection mounting provision: Yes
Intake Connection Type/interface: Half
Marmon flange Marmon flange diameter
(mm): 88
Intake Connection Mounting Interface: From
engine centerline (mm): 221.75 from crank
centerline (mm): 427.728 from front face of
block (mm): -132 air heater provision: Yes
Integral Air Heater Voltage: 12/24 V fipg
(fixed in place gasket) used in this opt air
compressor air supply provision: No
Remote Fuel Filter Provision: No.
1 3919995 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 90
2 3918109 Screw, Hex Flange Head Cap 6 M8 x 1.25 x 25
3 4981336 Manifold, Air Intake 1

Page 61
Group No. 10.01.2 Air Transfer Connection Option No. IT9030

Page 62
Group No. 10.01.2 Air Transfer Connection Option No. IT9030
Ref Part Number Part Name Req Remarks
No.

Air Transfer Connection

OPTION IT9030 MR - CONNECTION, AIR TRANSFER


Engine Family: B and F Series
Engine Cylinders: 4
Structure Code: 03 EBM
Outlet Orientation: 90 Degree Rotatable
Air Tube OD (mm): 63.5
Connection Flange Type: Half Marmon
Turbo Flange Pilot Diameter (mm): 45.85
Turbo Flange Marmon Diameter (mm): 56.85
Supply Method: Kit
Supplied in kit

4946412 Pipe, Air Transfer 1


1 3008465 Plug, Pipe 1 1/8 NPT
2 (4945501) Pipe, Air Transfer 1 Purchase 4946412
3 4898590 Clamp, V Band 1
4 3090126 Seal, O Ring 1

Page 63
Group No. 17.06 ARRANGEMENT,LIFTING Option No. LA9110
Ref Part Number Part Name Req Remarks
No.

Lifting Arrangement

OPTION LA9110 Lifting Arrangement


Lifting Brackets Provided: Front And Rear
Front Bracket Location: Exhaust Side Of
Cylinder Head
Eye Diameter (mm): 35
Rear Bracket Location: Top Of Cylinder Head
Eye Diameter (mm): 40
Front Lifting Bracket Configuration: Angled
Rear, Bent Inboard 30 Deg
4940240 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 25.
3976744 Bracket, Engine Lifting 1
4894100 Bracket, Engine Lifting 1

Page 64
Group No. 17.06 Lifting Bracket Mounting Option No. LA9701

Ref Part Number Part Name Req Remarks


No.

Lifting Bracket Mounting

OPTION LA9701 Lifting Bracket Mounting


Structure Code: 03 EBM
Engine Family: "B" Series
Engine Cylinders: 4/6 capscrew diameter:
M10 mounting screws, standard for front lift
bracket with cylinder head mounted
alternator bracket EH options. 4 x M10
capscrews outer holes.
1 3902460 Screw, Hex Flange Head Cap 4 M10 X 1.50 X 25.

Page 65
Group No. 07.05 Engine Oil Cooler Option No. LC9246

Page 66
Group No. 07.05 Engine Oil Cooler Option No. LC9246
Ref Part Number Part Name Req Remarks
No.

Engine Oil Cooler

OPTION LC9246 Engine Oil Cooler


Advertised HP Restriction: Less Than Or
Equal To 300 HP
Filter Head Location: On Engine
Aspiration: Turbocharged
Turbocharged
Engine CL (mm) To CL Of Filter Head (mm):
-227.8
FFOB To CL Of Filter Head (mm): -185.0
Filter Thread Size Provided: 1 1/8 (in.) -16
UN- 2A
Oil Pressure Tap Size: 1/8-27 NPTF
Lube Flow Cooling Capacity (GPM): 20.5
Block Mounting Interface: 15 - M8 X 1.25
Threaded Hole
M6 Tapped Hole For Wiring Harness Boss:
No
1 3901445 Screw, Hex Flange Head Cap 15 M8 x 1.25 x 45
2 3906619 Plug, Pipe 2 1/8 NPT.
3 3946947 Plug, Threaded 1
4 3947287 Plunger, Prs Regulator 1
5 3925009 Spring, Compression 1
6 3936365 Valve, Pressure Relief 1
7 3929457 Seal, O Ring 1
8 3959031 Core, Cooler 1
3955034 Head, Lub Oil Filter 1
9 (3965153) Head, Lub Oil Filter 1
10 (3942367) Adapter, Filter Head 1
11 2830559 Gasket, Oil Cooler Core 1

Service Parts

3977913 Set, Oil Cooler Gasket A/R


11 2830559 Gasket, Oil Cooler Core 1
12 3974127 Gasket, Filter Head 1

Page 67
Group No. 07.03 FILTER, FULL FLOW OIL Option No. LF9136

Ref Part Number Part Name Req Remarks


No.

Lubricating Oil Filter

OPTION LF9136 Lubricating Oil Filter


Filter Type: Full Flow
Filter Branded: Cummins
Mounting Location: On Engine
Mounted Orientation: Vertical
Filter Length (mm): 175.3
Filter Diameter (mm): 93.5
Filter Thread Size (mm): 1 1/8 - 16 UN
Removal Distance (mm): 23.1
Filter Media: Stratapore
Oil Pan Sump Capacity Restricition: No
Lube Flow Filtering Capability (GPM): 22.0
1 3937736 Cartridge, Lub Oil Filter 1 Buy Cummins Filtration LF3970

Page 68
NOTES

Page 69
Group No. 07.02 Oil Level Gauge Option No. LG90142

Page 70
Group No. 07.02 Oil Level Gauge Option No. LG90142
Ref Part Number Part Name Req Remarks
No.

Oil Level Gauge

OPTION LG90142 Oil Level Gauge


Oil Pan High Limit (qt): 11
Oil Pan Low Limit (qt): 9
Oil Pan Sump: Front Sump
Entry Location From FFOB (mm): -112
Tube Orientation: Straight Out
Power Angle (Deg): 0
Engine Tilt (Deg): 0
Functions With Air Compressor: Yes
Tube Termination Side: Fuel Pump Side
Tube Effective Length (mm): 800
Restricted Breather Type: Open
Pull Direction: Horizontal
BFOB - Full/Low 0 Degree (mm): 50/65
Wire Tie To Engine For Shipment.
1 3909395 Clamp, Spring Hose 1 1/2 in ID.
2 3924347 Tube, Oil Gauge 1
(4932931) Dipstick 1
3 4936408 Tube, Oil Gauge 1
4 4932932 Dipstick 1

Page 71
Group No. 07.01.3 OIL,ENGINE Option No. LO9701

Ref Part Number Part Name Req Remarks


No.

Engine Oil

OPTION LO9701 Engine Oil

1 3967353 Tag, Instruction 1

Page 72
Group No. 07.06 Lubricating Oil Pump Option No. LP9063

Ref Part Number Part Name Req Remarks


No.

Lubricating Oil Pump

OPTION LP9063 Lubricating Oil Pump


Pump Drive: Non-Crank Concentric
Maximum Horsepower: 185
Body Material: Cast Iron
Flow Rate At Pump Speed (GPM At RPM):
3.5 At 750
Flow Rate at Pump Speed (GPM At RPM):
20 At 4200
Gear Type: Steel HCR Gear
Piston Cooling Method: Saddle Or J-Jet
Engine Aspiration:
Charge Air Cooled.
Block Oil Pump Cavity (mm): 21.2
Lead Free Bushing.
1 3900677 Screw, Hexagon Head Cap 4 M8 X 1.25 X 30.
2 5313086 Pump, Lubricating Oil 1

Page 73
Group No. 07.02 Oil Fill Arrangement Option No. OB9316

Ref Part Number Part Name Req Remarks


No.

Oil Fill Arrangement

OPTION OB9316 Oil Fill Arrangement


Engine Family: "B"
Engine Cylinders: 4 & 6
Oil Fill Supplier: Cummins
Oil Fill Location: Fuel Pump Side of Block
From Engine CL (mm): 272
From Crank CL (mm): 179
From FFOB (mm): -386
Filler Cap Provided: Yes
Filler Cap Color: Engine Color
Requires Support Stud: No
Compatible With 4-Bolt Air Compressor
Support: No
Unique Characteristics:
Raised Letters on Oil Fill: No
1 3901249 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 25.
2 3906696 Seal, Rectangular Ring 1
4938411 Tube, Oil Filler 1
3 3902468 Cap, Filler 1
4 4932658 Tube, Oil Filler 1
5 4934085 Seal, O Ring 1

Page 74
NOTES

Page 75
Group No. 07.01 Oil Pan Option No. OP9458

Page 76
Group No. 07.01 Oil Pan Option No. OP9458
Ref Part Number Part Name Req Remarks
No.

Oil Pan

OPTION OP9458 Oil Pan


Design Phase: EBM 03
Engine Family: "B" Series
Engine Cylinders: 4 sump location: Front oil
pan material: Stamped steel pan capacity
value high(qt): 11.6 (11.0 l) low (qt) 9.5 (9 l)
oil pan angularity value up: 47 down: 44 side
to side: 38 drain size: M22
Drain Location: Bottom heater provision: Yes
heater boss size: M22X1.5 heater boss
location: Fuel pump side
Oil Level Sensor Provision: None
Oil Level Sensor Tapping Size: None
Oil Level Sensor Location: N/A block flange
(width/length hole to hole): 299 x 535.4
Unique Characteristics: Isolated Oil Pan
sump style: Standard oil pan type: Isolated
suspended internally cast suction tube: No
required oil filter medium: Stratapore suction
tube flange thickness (mm): 6.00 doweled for
flywheel housing: No corner pan stiffener
provided: No BZL may use pn 3949562
instead of pn 4898301
1 3025806 Screw, Socket Head Cap 2 M8 X 1.25 X 30.
2 3901445 Screw, Hex Flange Head Cap 14 M8 x 1.25 x 45
3 3949562 Gasket, Flange 1
4 3978180 Tube, Lub Oil Suction 1
5 4938656 Adapter, Oil Pan 1
6 4939246 Gasket, Oil Pan 1
4897997 Pan, Oil 1
7 3287561 Washer, Sealing 2 M20.
8 3282266 Plug, Threaded 2 M22 X 1.50 X 14.
9 (4897998) Pan, Oil 1

Page 77
Group No. 05.06.1 MODULE,ENGINE CONTROL Option No. PH9114
Ref Part Number Part Name Req Remarks
No.

Engine Control Module

OPTION PH9114 Engine Control Module


ECM Version: CM850
Ambient Air Pressure Sensor Included: Yes
Intake Manifold Pressure Sensor Included:
Yes
Intake Manifold Pressure Sensor: Absolute
Boot Software Type: BL 4504
Speed Sensor Location: Damper Pulley
ECM Hardware Level: PV
Turbocharger Type: WGT And VGT
Coolant Temperature Sensor: Standard
Tolerance
Intake Connection Type: Rount Rotatable
Unique Characteristic:
Oil Pressure Switch In Front Gear Cover.
3093956 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 12.
2872277 Sensor, Position 2 Cam Or Crank.
4928599 Seal, O Ring 1
3901445 Screw, Hex Flange Head Cap 3 M8 X 1.25 X 45.
3906391 Screw, Socket Head Cap 2 M6 X 1.00 X 16.
3920854 Screw, Captive Washer Cap 1 M5 X 0.80 X 20.
5269996 Screw, Studded Flange Cap 2
4899791 Isolator, Vibration 3
3957849 Screw, Socket Head Cap 1
4921797 Module, Electronic Control 1
4921776 Module, Electronic Control 1
3977357 Wire, Ground 1
2897331 Sensor, Pressure 1 Ambient Air.
4076930 Switch, Pressure 1 Oil.
(4921574) Seal, O Ring 1
5309216 Bracket, Etr Cnt Module 1
2897333 Sensor, Prs Temperature 1 Air Pressure/Temperature.
4903482 Seal, O Ring 1
4932211 Clip 1
4954905 Sensor, Temperature 1 Coolant Or Fuel Or Oil.
4010519 Seal, O Ring 1
3928873 Screw, Hex Flange Head Cap 3 M8 X 1.25 X 40.

Page 78
NOTES

Page 79
Group No. 01.04 Connecting Rod and Piston Option No. PP8755

Page 80
Group No. 01.04 Connecting Rod and Piston Option No. PP8755
Ref Part Number Part Name Req Remarks
No.

Connecting Rod And Piston

OPTION PP8755 Connecting Rod And Piston


Technical Model Name: 4BTAA 4.5 E
CPL: 8755
Certified By: EPA,CARB, EU
Engine Aspiration:
Charge Air Cooled.
Engine Control System: E2I
Engine Application: Non-Road
ECM Version: CM850
1 4931041 Pin, Piston 1
2 3969562 Bearing, Connecting Rod 4 Standard.
3 4893693 Bearing, Connecting Rod 4 Standard.
4943979 Rod, Engine Connecting 4
4 (4943978) Rod, Engine Connecting 1
5 4891178 Bushing 1
6 4891179 Screw, Connecting Rod Cap 2
7 4937308 Nozzle, Piston Cooling 4
8 3964817 Screw, Banjo Connector 4
9 (4934860) Piston, Engine 1
10 3920691 Ring, Retaining 8
11 (3976339) Ring, Compression Piston 4
12 4932801 Ring, Oil Piston 4
13 (4932587) Ring, Compression Piston 4

Service Parts

2 4932375 Bearing, Connecting Rod A/R 0.25 mm Oversize.


2 4932376 Bearing, Connecting Rod A/R 0.50 mm Oversize.
2 4932377 Bearing, Connecting Rod A/R 0.75 mm Oversize.
2 4932378 Bearing, Connecting Rod A/R 1.00 mm Oversize.

3 4892795 Bearing, Connecting Rod A/R 0.25 mm Oversize.


3 4892796 Bearing, Connecting Rod A/R 0.50 mm Oversize.
3 4892797 Bearing, Connecting Rod A/R 0.75 mm Oversize.
3 4892798 Bearing, Connecting Rod A/R 1.00 mm Oversize.

4955160 Kit, Engine Piston A/R Standard.


1 4931041 Pin, Piston 1
9 (4934860) Piston, Engine 1
4955251 Set, Piston Ring 1 Standard.
11 (3976339) Ring, Compression Piston 1
12 4932801 Ring, Oil Piston 1
13 (4932587) Ring, Compression Piston 1

4955481 Kit, Engine Piston .50 Mm A/R 0.50 mm Oversize.


1 4931041 Pin, Piston 1
9 (4934816) Piston, Engine 1
10 3920691 Ring, Retaining 2
4955480 Set, Piston Ring .50 Mm 1 0.50 mm Oversize.
11 (4931042) Ring, Compression Piston 1
12 (4932802) Ring, Oil Piston 1
13 (4934282) Ring, Compression Piston 1

Page 81
Group No. 01.07 Camshaft Option No. PP8755

Ref Part Number Part Name Req Remarks


No.

Camshaft

OPTION PP8755 Camshaft


Technical Model Name: 4BTAA 4.5 E
CPL: 8755
Certified By: EPA,CARB, EU
Engine Aspiration:
Charge Air Cooled.
Engine Control System: E2I
Engine Application: Non-Road
ECM Version: CM850
BZL May Use 4981223 Instead Of 3955152.
1 3925883 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16
3971586 Camshaft 1
2 3954111 Dowel, Ring 1
3 3970901 Ring, Speed Indicator 1
3977547 Camshaft 1
4 3904483 Dowel, Pin 1
5 (3970117) Camshaft 1
6 4895877 Screw, Socket Head Cap 2
7 4981223 Gear, Camshaft 1
8 5258931 Support, Camshaft Thrust 1
9 3093730 Screw, Hex Flange Head Cap 6 M8 x 1.25 x 25

Page 82
NOTES

Page 83
Group No. 02.01 Cylinder Head Option No. PP8755

Page 84
Group No. 02.01 Cylinder Head Option No. PP8755
Ref Part Number Part Name Req Remarks
No.

Cylinder Head

OPTION PP8755 Cylinder Head

5311253 Head, Cylinder 1


3802924 Kit, Intake Valve 8
1 3940123 Collet, Valve 2
2 (3940735) Valve, Intake 1
3 4991571 Seal, Valve Stem 1
3 4991571 Seal, Valve Stem 8
4 (4936080) Spring, Valve 16
5 3943198 Retainer, Valve Spring 16
3802967 Kit, Exhaust Valve 8
1 3940123 Collet, Valve 2
6 (3940734) Valve, Exhaust 1
(5311252) Head, Cylinder 1
7 (5311251) Head, Cylinder 1
8 3943449 Insert, Valve 8 Standard.
9 3943450 Insert, Valve 8 Standard.
10 (3914035) Plug, Expansion 9
11 3945094 Plug, Expansion 1
12 3945095 Plug, Expansion 2
13 3007632 Plug, Expansion 5
14 5263672 Plug, Expansion 7
15 3927063 Screw, Fracture Resistant 18
16 4932209 Gasket, Cylinder Head 1

Service Parts

8 3939719 Insert, Valve A/R 0.127 mm Oversize.


8 3939720 Insert, Valve A/R 0.254 mm Oversize.
8 3939721 Insert, Valve A/R 0.508 mm Oversize.

9 4934074 Insert, Valve A/R 0.127 mm Oversize.


9 4934075 Insert, Valve A/R 0.254 mm Oversize.
9 4934076 Insert, Valve A/R 0.508 mm Oversize.

Page 85
Group No. 06.01 Injector Option No. PP8755

Ref Part Number Part Name Req Remarks


No.

Injector

OPTION PP8755 Injector


Technical Model Name: 4BTAA 4.5 E
CPL: 8755
Certified By: EPA,CARB, EU
Engine Aspiration:
Charge Air Cooled.
Engine Control System: E2I
Engine Application: Non-Road
ECM Version: CM850
1 3900628 Screw, Hex Flange Head Cap 8 M6 X 1.00 X 30.
2 3976370 Clamp, Injector 4
3 5263262 Injector 4 Recon Equiv. 5263262 NX/PX
4 3976371 Seal, Injector 1
5 3977393 Seal, O Ring 1

Page 86
NOTES

Page 87
Group No. 06.01.2 Injector Plumbing Option No. PP8755

Page 88
Group No. 06.01.2 Injector Plumbing Option No. PP8755
Ref Part Number Part Name Req Remarks
No.

Injector Plumbing

OPTION PP8755 Injector Plumbing


Technical Model Name: 4BTAA 4.5 E
CPL: 8755
Certified By: EPA,CARB, EU
Engine Aspiration:
Charge Air Cooled.
Engine Control System: E2I
Engine Application: Non-Road
ECM Version: CM850
1 3978244 Tube, Injector Fuel Supply 1 #2 Cylinder.
2 3900631 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 25.
3 5264181 Retainer, Inj Ful Sup Cnr 4
(4929864) Connector, Inj Fuel Supply 4
4 (3972753) Seal, O Ring 1
5 (4929865) Connector, Inj Fuel Supply 1
3977727 Manifold, Fuel 1
6 5297641 Sensor, Pressure 1 Fuel Sensor.
7 5317174 Valve, Pressure Relief 1
8 (3977726) Manifold, Fuel 1
9 3978032 Tube, Injector Fuel Supply 1 #1 Cylinder.
10 3978034 Tube, Injector Fuel Supply 1 #3 Cylinder.
11 3978036 Tube, Injector Fuel Supply 1 #4 Cylinder.

Page 89
Group No. 10.05 Turbocharger Option No. PP98862

Page 90
Group No. 10.05 Turbocharger Option No. PP98862
Ref Part Number Part Name Req Remarks
No.

Turbocharger

OPTION PP98862 Turbocharger

1 3929755 Stud, Double End Plain 4


2 3929777 Nut, Hexagon Flange 4 M8 X 1.25.
3 3978390 Connection, Exhaust Outlet 1
(4040569) Turbocharger 1
4955280 Kit, Turbocharger 1
4 3819900 Gasket, Turbocharger 1
5 3932475 Gasket, Turbocharger 1
6 5264571 Gasket, Oil Drain 1 Same As 3934638, No Adhesive.
7 (4040568) Turbocharger 1
8 4896254 Gasket, Exh Out Connection 1
9 (4898482) Screw, Hex Flange Head Cap 4 M8 X 1.25 X 30.

Page 91
Group No. 10.06 Turbocharger Option No. PP98862

Page 92
Group No. 10.06 Turbocharger Option No. PP98862
Ref Part Number Part Name Req Remarks
No.

Turbocharger

OPTION PP98862 Turbocharger

(4936511) Turbocharger 1
4955280 Kit, Turbocharger 1
(4040568) Turbocharger 1
1 3519163 Screw, Drive 2
2 (3527619) Dataplate 1
3 3535215 Clamp, Hose 2
4 (3538925) Clip 1
5 (3538926) Dowel, Pin 2
6 (4044309) End, Adjusting Link 1
7 (3538932) Clamp, V Band 1
8 (3538933) Seal, O Ring 1
9 (3538934) Ring, Retaining 1
10 (3539062) Screw, Captive Washer Cap 2
11 (4041302) Housing, Turbine 1
12 (4043584) Core, Turbocharger 1
13 (4046654) Actuator, Turbocharger 1
14 (2841435) Hose, Plain 1
15 (4041228) Housing, Compressor 1
16 3592050 Nut, Hexagon Flange 2
17 (4039972) Bracket, Actuator 1
18 (3594710) Coupling, Elbow Hose 1
19 (3538930) Nut, Lock 1
20 (3538931) Bolt, Carriage 1

Page 93
Group No. 02.01 Cylinder Head Option No. PP9887

Page 94
Group No. 02.01 Cylinder Head Option No. PP9887
Ref Part Number Part Name Req Remarks
No.

Cylinder Head

OPTION PP9887 Cylinder Head


Engine Family: B Series
Structure Code: 02 EBM
Engine Design Phase: Current Product
Cylinder: 6
Swirl: High
MFLD Pressure to Lift EXH Valve (PSI): 60
Cylinder Head Material: Cast Iron
Cylinder Head Valve Material: Standard
Exhaust Manifold Type: Dry
Valve Seat Inserts: No
Valve Bridge Scalloping: No
Compression Brake Mounting Hardware: No
Aspiration: Turbocharged
DEP may substitute valve spring retainer
3900299 for 3935038. Valve spring retainer
3900299 is NOT compatible with CDC
Manufacturing.
(3967445) Head, Cylinder 1
3966452 Head, Cylinder 1
1 (3966451) Head, Cylinder 1
2 (3812092) Plug, Expansion 5
3 3920780 Screw, Hex Flange Head Cap 14
4 3926700 Spring, Valve 6
3802355 Valve, Intake 6
5 3900250 Collet, Valve 2
6 3920867 Valve, Intake 1 Serviced as 3802355
3802356 Valve, Exhaust 6
5 3900250 Collet, Valve 2
7 3920868 Valve, Exhaust 1 Serviced as 3802356
8 3957912 Seal, Valve Stem 12
9 3916691 Spring, Valve 6
10 3957913 Retainer, Valve Spring 12
11 3008468 Plug, Pipe 5 1/2 NPT.
12 3008469 Plug, Pipe 1 3/4 NPT
13 3008465 Plug, Pipe 2 1/8 NPT
14 3920779 Screw, Hex Flange Head Cap 6

Page 95
Group No. 03.01 Rocker Lever Option No. RL9767

Page 96
Group No. 03.01 Rocker Lever Option No. RL9767
Ref Part Number Part Name Req Remarks
No.

Rocker Lever

OPTION RL9767 Rocker Lever


Structure Code: 03 EBM engine design:
Tier3,epic, evolution, endeavor
Engine Family: "B" Series
Cylinders: 4 compression brake compatible:
No pressure diameter cast rocker housing
with
Additional mounting holes dcec may use
4934575 instead of 4938659, 4899230,
3287727, 3287699, 4890404, 4937420 and
4896991.3287727, 3287699, 4890404 and
4937420 was in wr option.
4896991 was in VC option.
1 3900633 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 50
2 3903096 Screw, Hex Flange Head Cap 3 M8 X 1.25 X 70.
3 3941253 Rod, Push 8
4 3943626 Crosshead, Valve 8
4995602 Assembly, Rocker Lever 1
(4995603) Lever, Rocker 1
5 (4994198) Socket, Rocker Lever 1
(4995605) Lever, Rocker 1
6 3927692 Nut, Heavy Hexagon 1
7 (3941928) Lever, Rocker 1
8 3959128 Screw, Rkr Lever Adjusting 1
9 (4994197) Ball, Rocker Lever 1
(4995604) Lever, Rocker 1
5 (4994198) Socket, Rocker Lever 1
(4995606) Lever, Rocker 1
6 3927692 Nut, Heavy Hexagon 1
8 3959128 Screw, Rkr Lever Adjusting 1
9 (4994197) Ball, Rocker Lever 1
10 (3941927) Lever, Rocker 1
11 3964908 Support, Rocker Lever 1
12 3990127 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 55.
13 4928699 Shaft, Rocker Lever 2
4934575 Housing, Rocker Lever 1
14 3287699 Harness, Wiring 2
15 3287727 Clip, Wire Retaining 4
16 3913638 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 16.
17 4890404 Clip, Wire Retaining 2
18 4896991 Stud 4
19 4899230 Gasket, Rkr Lever Housing 1
4938659 Housing, Rocker Lever 1
20 (4938660) Housing, Rocker Lever 1
21 (4938676) Sleeve 3

Page 97
Group No. 08.13.1 Engine Coolant Vent Option No. RP9046

Ref Part Number Part Name Req Remarks


No.

Engine Coolant Vent

OPTION RP9046 Engine Coolant Vent


vent provision type: Beaded hose engine
interface: 1/4in. NPTF
OEM interface connection. Diameter (mm)
3.18
OEM Interface Connection. Diameter (mm):
9.52
OEM Interface Connection. Clamping
Surface (mm): 15.75
Centerline of engine to OEM interface (mm):
-76
Centerline of crank to OEM interface (mm):
429 front face of block to OEM interface
(mm): -156.5
This is an orificed fitting (1/8in. orifice)
For use with a positive deaeration
Cooling system.
1 5305666 Fitting, Orifice 1

Page 98
Group No. 99.01 SOFTWARE,CALIBRATION Option No. SC99186
Ref Part Number Part Name Req Remarks
No.

SOFTWARE,CALIBRATION

OPTION SC99186 Mr - software calibration


CPL: 8755
Engine Control System: E2 I rated power:
130 BHP(97 KW) at 2500 RPM
Peak torque: 457 lbs. FT(620nm) at 1500
RPM
Governed Power: 130 BHP(97 KW) At 2500
RPM
Governed Torque: 273 Lbs. FT (370 N-M)
Certified By: EPA , CARB, Eu
Application: Non Road cal restr: No
Power Rating: No
Calibration Voltage: N/A speed input: No
comment: PWM9006 cert level: Tier 3, tier 3,
stiiia not used: ECM controlled start aid: Yes
Engine Family: "B" Series ambient air
pressure sensor: Yes software phase: P16
SC history: Manufacturer of record: Cummins
alternate RPM/max power: 130 BHP at 2200
RPM.

Page 99
Group No. 13.05.1 Starting Motor Mounting Option No. SM9790

Ref Part Number Part Name Req Remarks


No.

Starting Motor Mounting

OPTION SM9790 MR - MOUNTING, STARTING MOTOR


Thread Size: M10 x 1.5 - 6H
Mounting Hardware Supplied: 2 Capscrews
Mounting Hardware Supplier: Cummins
GCIC Could Use 3 of 3968470

1 3968470 Screw, Twelve Point Cap 2 M10 x 1.50 x 35

Page 100
Group No. 08.05 Fan Pilot Spacer Option No. SP9080

Ref Part Number Part Name Req Remarks


No.

Fan Pilot Spacer

OPTION SP9080 MR - Fan Pilot Spacer


Spacer Thickness (mm): 25.4
Mounting/Bolt Circle: 4 x 60
Fan Spacer Pilot Diameter (mm): 25.4
Fan Pilot Diameter (mm): 25.4
1 3910128 Spacer, Fan Pilot 1

Page 101
Group No. 08.05 Fan Pilot Spacer Option No. SP9085

Page 102
Group No. 08.05 Fan Pilot Spacer Option No. SP9085
Ref Part Number Part Name Req Remarks
No.

Fan Pilot Spacer


Mr - fan pilot spacer spacer thickness (mm):
6.4 fan mounting bolt circle (mm): 4 x 60 fan
spacer pilot diameter (mm): 25.4 fan pilot
OPTION SP9085 diameter (mm): 25.4.
1 3910132 Spacer, Fan Pilot 1

Page 103
Group No. 13.05 MOTOR,STARTING Option No. ST9491
Ref Part Number Part Name Req Remarks
No.

Starting Motor

OPTION ST9491 Starting Motor

4996707 Motor, Starting 1

Page 104
Group No. 13.01 Engine Operating Voltage Option No. SV9002
Ref Part Number Part Name Req Remarks
No.

Engine Operating Voltage

OPTION SV9002 Engine Operating Voltage


Voltage: 24.
NO CONTENT OPTION

Page 105
Group No. 99.99 Engine Operating Voltage Option No. SV9002
Ref Part Number Part Name Req Remarks
No.

Engine Operating Voltage

OPTION SV9002 Engine Operating Voltage


Voltage: 24
NO CONTENT

Page 106
NOTES

Page 107
Group No. 10.06.1 ARRANGEMENT,TURBOCHARGER Option No. TB91285

Page 108
Group No. 10.06.1 ARRANGEMENT,TURBOCHARGER Option No. TB91285
Ref Part Number Part Name Req Remarks
No.

Turbocharger Arrangement

OPTION TB91285 Turbocharger Arrangement

1 3944593 Screw, Hex Flange Head Cap 8 M10 X 1.50 X 65.


2 3945252 Spacer, Mounting 8
3 5266422 Gasket, Exhaust Manifold 4
4 4946654 Manifold, Exhaust 1

Page 109
Group No. 08.09 COOLER,TOR CONVERTER OIL Option No. TK9036

Ref Part Number Part Name Req Remarks


No.

TOR Converter Oil Cooler

OPTION TK9036 TOR Converter Oil Cooler

3089238 Plug, Threaded 1 M22 X 1.50 X 20.1.


1 (3089239) Plug, Threaded 1 M22 X 1.50 X 20.1.
2 3089240 Seal, O Ring 1 M22.
3 4933532 Plug, Pipe 1 3/4 NPT.

Page 110
NOTES

Page 111
Group No. 10.06.2 Turbocharger Plumbing Option No. TP97313

Page 112
Group No. 10.06.2 Turbocharger Plumbing Option No. TP97313
Ref Part Number Part Name Req Remarks
No.

Turbocharger Plumbing

OPTION TP97313 Turbocharger Plumbing


Turbocharger Exhaust Location (mm):
HMRO
X = -153
Y = 521
Z= -398
Turbocharger Type: WGT
Oil Filter Mounted Location: High Mount
Vertical
Turbocharger Supply Line: Routing Inboard
Block Drain Location: Front Drain
Required Exhaust Manifold Type: Dry
Bearing Housing Manufacturer: Holset
Turbocharger Drain Line Type: Flexible
Bearing Housing Cooling Provision: Oil
Cooled
1 3906391 Screw, Socket Head Cap 2 M6 X 1.00 X 16.
4940183 Union, Male 1
2 3678603 Seal, O Ring 1
3 (4940182) Union, Male 1
4 3922794 Seal, O Ring 1
3932445 Connector, Male 1
4 3922794 Seal, O Ring 1
5 (3932446) Connector, Male 1
6 3932484 Washer, Sealing 1
7 (3934638) Gasket, Oil Drain 1
8 5341456 Hose, Flexible 1
4938498 Connection, Tur Oil Drain 1
9 (4931950) Connection, Tur Oil Drain 1
10 3928624 Seal, O Ring 2

Page 113
Group No. 03.01.1 Valve Cover Arrangement Option No. VC9310

Page 114
Group No. 03.01.1 Valve Cover Arrangement Option No. VC9310
Ref Part Number Part Name Req Remarks
No.

Valve Cover Arrangement

OPTION VC9310 Valve Cover Arrangement


Compression Brake Compatible: No
Engine Family: B Series
Engine Design: Tier 3, Epic, Evolution,
Endeavor
Cylinders: 4
Fill Location: Rear
Integral Breather: Yes
Unique Characteristics: Fuel Systems
Warning Label Location: Flat Region on the
top of the Valve Cover on the Cold Side
Between cap Screws
DCEC may use 4943188 in Place of
4938452. 4896991 Will be Removed to
4934575 for DCEC. 4934575 Will be Used in
TL Option for DCEC.
4941859 Cover, Valve 1 Purchase Lower Level Parts
5255448 Cap, Filler 1
1 (4895460) Cap, Filler 1
2 (5255450) Gasket, Filler Cap 1
3 4941858 Cover, Valve 1
4 4899228 Gasket, Valve Cover 1
5 4893936 Nut, Hexagon Flange 4 M8 X 1.25
6 5271613 Isolator, Noise 4
7 4896991 Stud 4

Page 115
Group No. 08.07.1 Water Inlet Connection Option No. WI9178

Page 116
Group No. 08.07.1 Water Inlet Connection Option No. WI9178
Ref Part Number Part Name Req Remarks
No.

Water Inlet Connection

OPTION WI9178 MR - CONNECTION, WATER INLET


Engine Family: B Series
Connection OD (mm): 50.8
Connection Type: Beaded
Connection Location: Horizontal Out
- From Engine Centerline (mm): -242
- From Crank Centerline (mm): 120
- From Front Face of Block (mm): -32
Mounting for Belt Tensioner: Yes
Provision for Alternator Brace: Yes
Tensioner Pivot Location:
X (mm): -227.0;
Y (mm): 195
ER Plumbing Port Location: None

1 4931643 Plug, Pipe 1 1/2 NPT


2 3902460 Screw, Hex Flange Head Cap 3 M10 X 1.50 X 25.
3 3906697 Seal, Rectangular Ring 1
3943990 Connection, Water Inlet 1
4 (3943991) Connection, Water Inlet 1
5 131584 Pin, Roll 2

Page 117
Group No. 08.07.1 CONNECTION,WATER OUTLET Option No. WO9064
Ref Part Number Part Name Req Remarks
No.

Water Outlet Connection

OPTION WO9064 Water Outlet Connection

3954918 Connection, Water Outlet 1


3901865 Screw, Hex Flange Head Cap 3 M6 X 1.00 X 20.

Page 118
NOTES

Page 119
Group No. 08.01 DRIVE,WATER PUMP Option No. WP9232

Page 120
Group No. 08.01 DRIVE,WATER PUMP Option No. WP9232
Ref Part Number Part Name Req Remarks
No.

Water Pump Drive

OPTION WP9232 Water Pump Drive


Belt Length (mm): 1762.5
Material: Orion.
1 3289941 Belt, V Ribbed 1

Page 121
Group No. 08.01 DRIVE,WATER PUMP Option No. WP9414
Ref Part Number Part Name Req Remarks
No.

Water Pump Drive

OPTION WP9414 Water Pump Drive


No Content Option Used To Complete The
Alternator Mounting (EH) Group F
Dependent Selection Tables.

Page 122
Group No. 13.02.3 Belt Tensioner Option No. WP97056

Ref Part Number Part Name Req Remarks


No.

Belt Tensioner

OPTION WP97056 MR - TENSIONER, BELT


Engine Family: B Series
Tensioner Mounting Location:
X (mm): -227;
Y (mm): 195
Tensioner Pulley Diameter 2.5 mm Gauge
Balls (mm): 73.96
Pulley Type: Grooved

1 3976834 Tensioner, Belt 1


2 3900679 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 80.

Page 123
Group No. 08.01 Water Pump Option No. WP9757

Page 124
Group No. 08.01 Water Pump Option No. WP9757
Ref Part Number Part Name Req Remarks
No.

Water Pump

OPTION WP9757 Water Pump


Pulley Type: Standard
Pulley Diameter (mm): 88
Pulley Harness: HRC 50
Water Pump Location:
From CCL (mm): -108
From CL Of Engine (mm): 180
From FFOB (mm): 103.3
1 3093730 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 25
2 3906698 Seal, Rectangular Ring 1
3 (5312296) Pump, Water 1

Service Parts

3800984 Pump, Water A/R


2 3906698 Seal, Rectangular Ring 1
3 (5312296) Pump, Water 1

Page 125
Group No. 05.06.1 ETR CNT MDL Wiring Harness Option No. WR9358

Page 126
Group No. 05.06.1 ETR CNT MDL Wiring Harness Option No. WR9358
Ref Part Number Part Name Req Remarks
No.

ETR CNT MDL Wiring Harness

OPTION WR9358 ETR CNT MDL Wiring Harness


Structure Code: 03 EBM
Engine Cylinders: 4 harness supplier:
Cummins bracket supplier: Cummins
Customer: Various
Connection Type: 90 Degree
OEM Connector Location: Not Mounted
J1939 connector location: Front ECM
location: On engine
Speed Sensor Location: Front Cover
Voltage: 12 Or 24 real time clock battery: No
to suit oil pressure switch located in front
gear cover
Suitable for tier3 applications only
For use with low mounted fuel pump.
1 3287699 Harness, Wiring 2
2 3913638 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 16.
3 4938672 Harness, Wiring 1
4 4890404 Clip, Wire Retaining 2
5 3287727 Clip, Wire Retaining 4
6 3287155 Clip, Wire Retaining 3 Mechelen Part

Page 127
Group No. 11.01.1 Exhaust Outlet Connection Option No. XS9397

Ref Part Number Part Name Req Remarks


No.

Exhaust Outlet Connection

OPTION XS9397 Exhaust Outlet Connection


Connection Supplier: Cummins
Connection Description: Straight
OEM Interface Connection Outside Diameter
(mm): 71.76
OEM Interface Connection Type: Slip Joint
OEM Interface Connection Length (mm):
25.4
Turbocharger interface connection type: Half
Marmon
Connection Material: Steel clamp quantity
included: One
Connection Braced: No supply method:
Kitted.
1 3903652 Clamp, V Band 1
2 3903552 Tube, Exhaust Outlet 1

Page 128
Option Index
Option No. Description Page No.
AH9160................................................ AID,AIR HEATER STARTING.......................................................................................... 2
AP90115...............................................Approval, Agency............................................................................................................. 4
BB9131................................................ Rear Gear Housing...................................................................................................... 6, 7
BB9203................................................ Cylinder Block...................................................................................................... 8, 10, 12
BB9485................................................ Cylinder Block Plumbing................................................................................................ 13
BR9191................................................ Crankcase Breather....................................................................................................... 14
CH9093................................................Coo Heater Starting Aid................................................................................................. 16
DA9182................................................ Vibration Damper............................................................................................................17
DL9253................................................ LOCATION,DRAIN......................................................................................................... 18
DO92366..............................................SOFTWARE,CUS INTERFACE..................................................................................... 19
DO92821..............................................SOFTWARE,CUS INTERFACE..................................................................................... 20
DR9020................................................Rear Gear Train Accy Drive........................................................................................... 21
DR9035................................................MOUNTING,RER GER TRA ACC..................................................................................22
EC9045................................................ Thermostat..................................................................................................................... 24
EE9247................................................ Alternator........................................................................................................................25
EH9469................................................ Alternator Mounting........................................................................................................ 26
EM9211................................................ Front Engine Support..................................................................................................... 28
FA9342.................................................DRIVE,FAN.................................................................................................................... 30
FA9739.................................................Fan Drive Mounting........................................................................................................ 32
FF9627.................................................Fuel Filter Plumbing....................................................................................................... 34
FF9674.................................................Fuel Filter Location.........................................................................................................36
FH9481................................................ Flywheel Housing........................................................................................................... 38
FH9629................................................ Flywheel Housing Mounting........................................................................................... 40
FP90312.............................................. PUMP,FUEL................................................................................................................... 42
FR91602.............................................. Fuel Rating..................................................................................................................... 44
FR91666.............................................. RATING,FUEL................................................................................................................ 45
FS9843................................................ ACCESSORIES,FUEL SYSTEM................................................................................... 46
FT9200.................................................Fuel Plumbing................................................................................................................ 48
FW9885............................................... Flywheel......................................................................................................................... 50
FW9934............................................... Flywheel Mounting......................................................................................................... 52
GG9836............................................... Front Gear Cover........................................................................................................... 54
HC9040................................................Cabin Heater Plumbing.................................................................................................. 55
HD9151................................................Auxiliary Pump............................................................................................................... 56
HD9174................................................MOUNTING,AUXILIARY PUMP.....................................................................................57
IC9480................................................. CONNECTION,AIR INTAKE...........................................................................................58
IM9107................................................. Air Intake Manifold..........................................................................................................60
IT9030..................................................Air Transfer Connection..................................................................................................62
LA9110................................................. ARRANGEMENT,LIFTING............................................................................................. 64
LA9701.................................................Lifting Bracket Mounting.................................................................................................65
LC9246................................................ Engine Oil Cooler........................................................................................................... 66
LF9136.................................................FILTER, FULL FLOW OIL.............................................................................................. 68
LG90142.............................................. Oil Level Gauge..............................................................................................................70
LO9701................................................ OIL,ENGINE...................................................................................................................72
LP9063.................................................Lubricating Oil Pump...................................................................................................... 73
OB9316................................................Oil Fill Arrangement........................................................................................................74
OP9458................................................Oil Pan............................................................................................................................76
PH9114................................................ MODULE,ENGINE CONTROL.......................................................................................78
PP8755................................................ Connecting Rod and Piston....................................................................80, 82, 84, 86, 88
PP98862.............................................. Turbocharger............................................................................................................ 90, 92
PP9887................................................ Cylinder Head.................................................................................................................94
RL9767................................................ Rocker Lever.................................................................................................................. 96
RP9046................................................ Engine Coolant Vent.......................................................................................................98
SC99186.............................................. SOFTWARE,CALIBRATION.......................................................................................... 99
SM9790................................................Starting Motor Mounting............................................................................................... 100
SP9080................................................ Fan Pilot Spacer...........................................................................................................101
SP9085................................................ Fan Pilot Spacer...........................................................................................................102
ST9491................................................ MOTOR,STARTING..................................................................................................... 104
SV9002................................................ Engine Operating Voltage.................................................................................... 105, 106
TB91285.............................................. ARRANGEMENT,TURBOCHARGER.......................................................................... 108
TK9036................................................ COOLER,TOR CONVERTER OIL................................................................................110
TP97313.............................................. Turbocharger Plumbing................................................................................................ 112
VC9310................................................ Valve Cover Arrangement.............................................................................................114
WI9178.................................................Water Inlet Connection................................................................................................. 116
WO9064...............................................CONNECTION,WATER OUTLET.................................................................................118
WP9232............................................... DRIVE,WATER PUMP................................................................................................. 120
WP9414............................................... DRIVE,WATER PUMP................................................................................................. 122
Page A-1
Option Index
Option No. Description Page No.
WP97056............................................. Belt Tensioner...............................................................................................................123
WP9757............................................... Water Pump..................................................................................................................124
WR9358............................................... ETR CNT MDL Wiring Harness....................................................................................126
XS9397................................................ Exhaust Outlet Connection...........................................................................................128

Page A-2
Part Index
Part No. Description Page No. Part No. Description Page No.
131584...............Pin, Roll.............................................. 116 3819900.............Gasket, Turbocharger.......................... 90
145528...............Seal, O Ring.........................................14 3863988.............Washer, Sealing................................... 48
145530...............Seal, O Ring.........................................14 3867646.............Seal, O Ring.........................................58
204048...............Plate, Cover......................................... 56 3900225.............Screw, Hexagon Head Cap..................38
2830559.............Gasket, Oil Cooler Core................. 66, 66 3900250.............Collet, Valve................................... 94, 94
2830977.............Seal, O Ring.........................................42 3900589.............Nut, Hexagon Flange........................... 42
2831066.............Collar, Shaft..........................................10 3900625.............Screw, Hex Flange Head Cap................2
2841435.............Hose, Plain...........................................92 3900628.............Screw, Hex Flange Head Cap..............86
2872277.............Sensor, Position................................... 78 3900629.............Screw, Hex Flange Head Cap..............48
2897331.............Sensor, Pressure..................................78 3900630.............Screw, Hex Flange Head Cap..............42
2897333.............Sensor, Prs Temperature..................... 78 3900631.............Screw, Hex Flange Head Cap........48, 88
3004242.............Gasket, Hydraulic Pump...................... 56 3900632.............Screw, Hex Flange Head Cap..............26
3007632.............Plug, Expansion................................... 84 3900633.............Screw, Hex Flange Head Cap..............96
3008465.............Plug, Pipe.......................................62, 94 3900637.............Screw, Hex Flange Head Cap..............57
3008468.............Plug, Pipe.............................................94 3900677.............Screw, Hexagon Head Cap..................73
3008469.............Plug, Pipe.............................................94 3900679.............Screw, Hex Flange Head Cap......38, 123
3025806.............Screw, Socket Head Cap..................... 76 3900956.............Plug, Expansion..................................... 8
3035960.............Ring, Retaining.....................................30 3901249.............Screw, Hex Flange Head Cap..............74
3052061.............Screw, Hexagon Head Cap..................26 3901445.............Screw, Hex Flange Head Cap.... 6, 7, 54,
3089188.............Screw, Hex Flange Head Cap..............38 66, 76, 78
3089238.............Plug, Threaded................................... 110 3901446.............Screw, Hex Flange Head Cap..............36
3089239.............Plug, Threaded................................... 110 3901865.............Screw, Hex Flange Head Cap............ 118
3089240.............Seal, O Ring....................................... 110 3902114............. Screw, Hex Flange Head Cap..............54
3089567.............Plug, Threaded.....................................22 3902343.............Dowel, Ring............................................8
3089568.............Plug, Threaded.....................................22 3902460.............Screw, Hex Flange Head Cap...8, 26, 56,
3090126.............Seal, O Ring.........................................62 65, 116
3093730.............Screw, Hex Flange Head Cap......82, 124 3902468.............Cap, Filler.............................................74
3093940.............Screw, Hex Flange Head Cap..............22 3903035.............Screw, Banjo Connector.......................46
3093956.............Screw, Hex Flange Head Cap..............78 3903096.............Screw, Hex Flange Head Cap..............96
3279139.............Support, Front Engine.......................... 28 3903105.............Screw, Hex Flange Head Cap..............26
3279140.............Support, Front Engine.......................... 28 3903112............. Screw, Hex Flange Head Cap6, 7, 36, 48
3282266.............Plug, Threaded.....................................76 3903200.............Screw, Hexagon Head Cap..................28
3287155.............Clip, Wire Retaining........................... 126 3903210.............Nut, Hexagon Flange........................... 26
3287561.............Washer, Sealing................................... 76 3903464.............Screw, Hex Flange Head Cap........38, 40
3287699.............Harness, Wiring............................96, 126 3903552.............Tube, Exhaust Outlet..........................128
3287727.............Clip, Wire Retaining..................... 96, 126 3903652.............Clamp, V Band................................... 128
3289941.............Belt, V Ribbed.................................... 120 3903990.............Screw, Hex Flange Head Cap..............32
3519163.............Screw, Drive......................................... 92 3904046.............Plate, Cover......................................... 42
3527619.............Dataplate..............................................92 3904181.............Plug, Threaded.....................................38
3535215.............Clamp, Hose........................................ 92 3904325.............Tool, Seal Installation........................... 38
3538925.............Clip....................................................... 92 3904483.............Dowel, Pin...................................... 10, 82
3538926.............Dowel, Pin............................................ 92 3905368.............Plug, Expansion................................... 13
3538930.............Nut, Lock.............................................. 92 3905401.............Plug, Expansion..................................... 8
3538931.............Bolt, Carriage....................................... 92 3905427.............Gear, Flywheel Ring.............................50
3538932.............Clamp, V Band..................................... 92 3906391.............Screw, Socket Head Cap............. 78, 112
3538933.............Seal, O Ring.........................................92 3906619.............Plug, Pipe.............................................66
3538934.............Ring, Retaining.....................................92 3906696.............Seal, Rectangular Ring........................ 74
3539062.............Screw, Captive Washer Cap................ 92 3906697.............Seal, Rectangular Ring...................... 116
3592050.............Nut, Hexagon Flange........................... 92 3906698.............Seal, Rectangular Ring.............. 124, 124
3594710.............Coupling, Elbow Hose..........................92 3907769.............Screw, Hexagon Head Cap..................30
3678603.............Seal, O Ring....................................... 112 3908095.............Plate, Cover......................................... 38
3678786.............Seal, O Ring...........................................8 3909395.............Clamp, Spring Hose............................. 70
3678791.............Plug, Threaded.......................................8 3909409.............Tool, Seal Installation........................... 38
3678873.............Plug, Threaded.......................................8 3910128.............Spacer, Fan Pilot................................101
3678912.............Seal, O Ring...........................................8 3910132.............Spacer, Fan Pilot................................102
3678921.............Plug, Threaded.......................................8 3910248.............Plug, O Ring.........................................38
3678922.............Plug, Threaded.......................................8 3910260.............Seal, O Ring.........................................38
3678923.............Plug, Threaded.................................8, 36 3910495.............Screw, Hex Flange Head Cap............6, 7
3678924.............Plug, Threaded.................................8, 36 3910739.............Bearing, Ball.........................................30
3678925.............Seal, O Ring.....................................8, 36 3913433.............Support, Fan........................................ 30
3679139.............Seal, O Ring.........................................22 3913434.............Support, Fan........................................ 30
3802355.............Valve, Intake.........................................94 3913638.............Screw, Hex Flange Head Cap......96, 126
3802356.............Valve, Exhaust......................................94 3914035.............Plug, Expansion............................... 8, 84
3802924.............Kit, Intake Valve....................................84 3914177.............Screw, Hex Flange Head Cap..............38
3802967.............Kit, Exhaust Valve................................ 84 3914462.............Pulley, Fan............................................30
3812092.............Plug, Expansion................................... 94 3914868.............Plate, Cover......................................... 57
Page B-1
Part Index
Part No. Description Page No. Part No. Description Page No.
3916691.............Spring, Valve........................................ 94 3954111............. Dowel, Ring..........................................82
3917995.............Clamp, Spring Hose............................. 14 3954616.............Dowel, Ring........................................6, 7
3918109.............Screw, Hex Flange Head Cap..............60 3954778.............Clamp, Tube.........................................34
3918153.............Screw, Hex Flange Head Cap............6, 7 3954829.............Seal, Thermostat..................................24
3918614.............Hose, Plain...........................................14 3954907.............Seal, Rectangular Ring........................ 46
3919995.............Screw, Hex Flange Head Cap..............60 3954918.............Connection, Water Outlet................... 118
3920691.............Ring, Retaining...............................80, 80 3955034.............Head, Lub Oil Filter.............................. 66
3920779.............Screw, Hex Flange Head Cap..............94 3955153.............Gear, Fuel Pump.................................. 42
3920780.............Screw, Hex Flange Head Cap..............94 3957290.............Valve, Check........................................ 48
3920854.............Screw, Captive Washer Cap................ 78 3957849.............Screw, Socket Head Cap..................... 78
3920867.............Valve, Intake.........................................94 3957912.............Seal, Valve Stem.................................. 94
3920868.............Valve, Exhaust......................................94 3957913.............Retainer, Valve Spring..........................94
3922794.............Seal, O Ring............................... 112, 112 3958414.............Seal, O Ring.........................................54
3923044.............Retainer, Fan Hub................................ 30 3959031.............Core, Cooler.........................................66
3924347.............Tube, Oil Gauge................................... 70 3959128.............Screw, Rkr Lever Adjusting............ 96, 96
3924920.............Plate, Cover......................................... 38 3963983.............Washer, Sealing............................. 46, 48
3925009.............Spring, Compression............................66 3963990.............Washer, Sealing................................... 46
3925852.............Pulley, Alternator.................................. 26 3964817.............Screw, Banjo Connector.......................80
3925883.............Screw, Hex Flange Head Cap........38, 82 3964908.............Support, Rocker Lever......................... 96
3926700.............Spring, Valve........................................ 94 3965153.............Head, Lub Oil Filter.............................. 66
3927063.............Screw, Fracture Resistant.................... 84 3966164.............Breather, Crankcase............................ 14
3927692.............Nut, Heavy Hexagon...................... 96, 96 3966451.............Head, Cylinder..................................... 94
3927948.............Screw, Fracture Resistant...................... 8 3966452.............Head, Cylinder..................................... 94
3928624.............Seal, O Ring....................................... 112 3967353.............Tag, Instruction.....................................72
3928873.............Screw, Hex Flange Head Cap........30, 78 3967445.............Head, Cylinder..................................... 94
3929457.............Seal, O Ring.........................................66 3968470.............Screw, Twelve Point Cap................... 100
3929755.............Stud, Double End Plain........................ 90 3968786.............Tube, Breather..................................... 14
3929777.............Nut, Hexagon Flange........................... 90 3969562.............Bearing, Connecting Rod..................... 80
3932445.............Connector, Male................................. 112 3970042.............Seal, O Ring.........................................14
3932446.............Connector, Male................................. 112 3970102.............Stiffener, Cylinder Block......................... 8
3932475.............Gasket, Turbocharger.......................... 90 3970117............. Camshaft..............................................82
3932484.............Washer, Sealing................................. 112 3970901.............Ring, Speed Indicator...........................82
3934638.............Gasket, Oil Drain................................ 112 3971371.............Tube, Breather..................................... 14
3935644.............Bearing, Roller..................................... 22 3971586.............Camshaft..............................................82
3935645.............Shaft, Accessory Drive.........................22 3972753.............Seal, O Ring.........................................88
3936352.............Screw, Studded Flange Cap.................. 8 3973233.............Filter, Fuel............................................ 46
3936365.............Valve, Pressure Relief.......................... 66 3973518.............Flywheel............................................... 50
3937736.............Cartridge, Lub Oil Filter........................ 68 3973519.............Flywheel............................................... 50
3938655.............Gasket, Acc Drive Cover......................57 3974127.............Gasket, Filter Head.............................. 66
3939258.............Gasket, Cover Plate............................. 42 3974156.............Cap, Main Bearing................................. 8
3940123.............Collet, Valve................................... 84, 84 3974158.............Cap, Main Bearing................................. 8
3940734.............Valve, Exhaust......................................84 3974765.............Connector, Qck Disconnect..................42
3940735.............Valve, Intake.........................................84 3976339.............Ring, Compression Piston..............80, 80
3941253.............Rod, Push............................................ 96 3976370.............Clamp, Injector..................................... 86
3941927.............Lever, Rocker....................................... 96 3976371.............Seal, Injector........................................ 86
3941928.............Lever, Rocker....................................... 96 3976744.............Bracket, Engine Lifting......................... 64
3942367.............Adapter, Filter Head............................. 66 3976834.............Tensioner, Belt....................................123
3942821.............Brace, Alternator.................................. 26 3977357.............Wire, Ground........................................78
3943198.............Retainer, Valve Spring..........................84 3977393.............Seal, O Ring.........................................86
3943449.............Insert, Valve..........................................84 3977547.............Camshaft..............................................82
3943450.............Insert, Valve..........................................84 3977572.............Screw, Round Head Cap......................14
3943626.............Crosshead, Valve................................. 96 3977726.............Manifold, Fuel.......................................88
3943990.............Connection, Water Inlet...................... 116 3977727.............Manifold, Fuel.......................................88
3943991.............Connection, Water Inlet...................... 116 3978032.............Tube, Injector Fuel Supply................... 88
3944458.............Tube, Fuel Supply................................ 46 3978034.............Tube, Injector Fuel Supply................... 88
3944593.............Screw, Hex Flange Head Cap............108 3978036.............Tube, Injector Fuel Supply................... 88
3945094.............Plug, Expansion................................... 84 3978040.............Filter, Fuel............................................ 36
3945095.............Plug, Expansion................................... 84 3978180.............Tube, Lub Oil Suction...........................76
3945252.............Spacer, Mounting............................... 108 3978244.............Tube, Injector Fuel Supply................... 88
3946947.............Plug, Threaded.....................................66 3978390.............Connection, Exhaust Outlet................. 90
3947287.............Plunger, Prs Regulator......................... 66 3978479.............Plate, Clamping....................................17
3947759.............Tappet, Valve........................................12 3978818.............Bearing, Main....................................... 10
3949326.............Dowel, Ring..........................................54 3978820.............Bearing, Main....................................... 10
3949419.............Stud, Double End Plain........................ 42 3978822.............Bearing, Thrust.....................................10
3949562.............Gasket, Flange.....................................76 3978824.............Bearing, Thrust.....................................10
3949830.............Screw, Round Head Cap........................8 3990127.............Screw, Hex Flange Head Cap..............96
Page B-2
Part Index
Part No. Description Page No. Part No. Description Page No.
3999966.............Adapter, Hydraulic Pump..................... 22 4934418.............Gear, Crankshaft.................................. 10
3999967.............Adapter, Hydraulic Pump..................... 22 4934419.............Gear, Crankshaft.................................. 10
4010519.............Seal, O Ring.........................................78 4934575.............Housing, Rocker Lever.........................96
4039972.............Bracket, Actuator..................................92 4934816.............Piston, Engine...................................... 80
4040568.............Turbocharger..................................90, 92 4934860.............Piston, Engine................................ 80, 80
4040569.............Turbocharger........................................90 4936080.............Spring, Valve........................................ 84
4041228.............Housing, Compressor.......................... 92 4936408.............Tube, Oil Gauge................................... 70
4041302.............Housing, Turbine.................................. 92 4936420.............Housing, Gear........................................ 6
4043584.............Core, Turbocharger.............................. 92 4936423.............Housing, Gear........................................ 6
4044309.............End, Adjusting Link.............................. 92 4936511............. Turbocharger........................................92
4046654.............Actuator, Turbocharger.........................92 4937153.............Clip....................................................... 34
4076930.............Switch, Pressure.................................. 78 4937154.............Tube, Fuel Supply................................ 34
4890404.............Clip, Wire Retaining..................... 96, 126 4937308.............Nozzle, Piston Cooling......................... 80
4890634.............Nut, Regular Hexagon..........................42 4937420.............Screw, Round Head Cap......................14
4891178............. Bushing................................................ 80 4938189.............Plug, Expansion............................... 8, 16
4891179............. Screw, Connecting Rod Cap................ 80 4938411............. Tube, Oil Filler...................................... 74
4891385.............Washer, Sealing............................. 42, 48 4938498.............Connection, Tur Oil Drain................... 112
4893693.............Bearing, Connecting Rod..................... 80 4938656.............Adapter, Oil Pan................................... 76
4893936.............Nut, Hexagon Flange......................... 114 4938659.............Housing, Rocker Lever.........................96
4894100.............Bracket, Engine Lifting......................... 64 4938660.............Housing, Rocker Lever.........................96
4895460.............Cap, Filler........................................... 114 4938672.............Harness, Wiring..................................126
4895877.............Screw, Socket Head Cap..................... 82 4938676.............Sleeve.................................................. 96
4896254.............Gasket, Exh Out Connection................90 4938933.............Bearing, Main....................................... 10
4896543.............Connector, Qck Disconnect..................48 4938934.............Bearing, Main....................................... 10
4896897.............Gasket, Acc Drive Cover......................22 4938935.............Bearing, Main....................................... 10
4896991.............Stud.............................................. 96, 114 4938936.............Bearing, Main....................................... 10
4897997.............Pan, Oil................................................ 76 4938937.............Bearing, Main....................................... 10
4897998.............Pan, Oil................................................ 76 4938938.............Bearing, Main....................................... 10
4898482.............Screw, Hex Flange Head Cap..............90 4938939.............Bearing, Main....................................... 10
4898590.............Clamp, V Band..................................... 62 4938940.............Bearing, Main....................................... 10
4898877.............Adapter, Filter Head............................. 36 4938942.............Bearing, Thrust.....................................10
4899228.............Gasket, Valve Cover...........................114 4938943.............Bearing, Thrust.....................................10
4899230.............Gasket, Rkr Lever Housing.................. 96 4938944.............Bearing, Thrust.....................................10
4899498.............Plate, Clamping....................................14 4938945.............Bearing, Thrust.....................................10
4899743.............Clip....................................................... 48 4938946.............Bearing, Thrust.....................................10
4899791.............Isolator, Vibration..................................78 4938947.............Bearing, Thrust.....................................10
4903482.............Seal, O Ring.........................................78 4938949.............Bearing, Thrust.....................................10
4921574.............Seal, O Ring.........................................78 4938950.............Bearing, Thrust.....................................10
4921776.............Module, Electronic Control................... 78 4938951.............Bearing, Thrust.....................................10
4921797.............Module, Electronic Control................... 78 4938952.............Bearing, Thrust.....................................10
4928599.............Seal, O Ring.........................................78 4938953.............Bearing, Thrust.....................................10
4928699.............Shaft, Rocker Lever............................. 96 4938954.............Bearing, Thrust.....................................10
4928875.............Tube, Fuel Supply................................ 34 4939246.............Gasket, Oil Pan.................................... 76
4928876.............Tube, Fuel Supply................................ 34 4940117............. Screw, Studded Flange Cap.................. 2
4929128.............Insert, Threaded.................................6, 7 4940182.............Union, Male........................................ 112
4929619.............Plug, Threaded.....................................46 4940183.............Union, Male........................................ 112
4929864.............Connector, Inj Fuel Supply................... 88 4940240.............Screw, Hex Flange Head Cap..............64
4929865.............Connector, Inj Fuel Supply................... 88 4941309.............Aid, Starting............................................2
4931017.............Support, Alternator............................... 26 4941858.............Cover, Valve....................................... 114
4931041.............Pin, Piston................................ 80, 80, 80 4941859.............Cover, Valve....................................... 114
4931042.............Ring, Compression Piston....................80 4942710.............Screw, Fracture Resistant.................... 52
4931643.............Plug, Pipe..................................... 55, 116 4943865.............Connector, Qck Disconnect..................36
4931950.............Connection, Tur Oil Drain................... 112 4943978.............Rod, Engine Connecting...................... 80
4932209.............Gasket, Cylinder Head......................... 84 4943979.............Rod, Engine Connecting...................... 80
4932211............. Clip....................................................... 78 4944761.............Plug, Expander.....................................48
4932587.............Ring, Compression Piston..............80, 80 4944762.............Adapter, Fuel Connector...................... 48
4932658.............Tube, Oil Filler...................................... 74 4944763.............Adapter, Fuel Connector...................... 48
4932801.............Ring, Oil Piston.............................. 80, 80 4945501.............Pipe, Air Transfer................................. 62
4932802.............Ring, Oil Piston.................................... 80 4946412.............Pipe, Air Transfer................................. 62
4932931.............Dipstick.................................................70 4946654.............Manifold, Exhaust...............................108
4932932.............Dipstick.................................................70 4948572.............Head, Fuel Filter...................................36
4933417.............Tube, Fuel Supply................................ 48 4948573.............Head, Fuel Filter...................................36
4933532.............Plug, Pipe............................... 22, 55, 110 4954905.............Sensor, Temperature............................78
4933777.............Pipe, Air Transfer................................. 58 4955251.............Set, Piston Ring................................... 80
4934085.............Seal, O Ring.........................................74 4955280.............Kit, Turbocharger............................90, 92
4934282.............Ring, Compression Piston....................80 4955480.............Set, Piston Ring .50 Mm...................... 80
Page B-3
Part Index
Part No. Description Page No. Part No. Description Page No.
4980120.............Tag, Instruction.......................................2 5271613.............Isolator, Noise.....................................114
4981223.............Gear, Camshaft.................................... 82 5272335.............Hub, Fan.............................................. 30
4981336.............Manifold, Air Intake.............................. 60 5274410.............Block, Cylinder....................................... 8
4983253.............Bushing.................................................. 8 5282841.............Alternator..............................................25
4989773.............Adapter, Fuel Connector...................... 48 5287925.............Dataplate................................................4
4991571.............Seal, Valve Stem............................ 84, 84 5289179.............Cover, Front......................................... 54
4992853.............Connector, Qck Disconnect..................48 5289839.............Crankshaft, Engine...............................10
4994197.............Ball, Rocker Lever..........................96, 96 5289840.............Crankshaft, Engine...............................10
4994198.............Socket, Rocker Lever.....................96, 96 5289841.............Crankshaft, Engine...............................10
4995169.............Tube, Fuel Drain...................................48 5292707.............Thermostat........................................... 24
4995590.............Harness, Wiring....................................46 5292708.............Thermostat........................................... 24
4995602.............Assembly, Rocker Lever.......................96 5294527.............Adapter, Filter Head............................. 46
4995603.............Lever, Rocker....................................... 96 5294529.............Gasket, Filter Head.............................. 46
4995604.............Lever, Rocker....................................... 96 5297641.............Sensor, Pressure..................................88
4995605.............Lever, Rocker....................................... 96 5304432.............Screw, Hex Flange Head Cap..............17
4995606.............Lever, Rocker....................................... 96 5305666.............Fitting, Orifice....................................... 98
4996707.............Motor, Starting....................................104 5309216.............Bracket, Etr Cnt Module....................... 78
5255204.............Pulley, Crankshaft................................ 17 5311251............. Head, Cylinder..................................... 84
5255448.............Cap, Filler........................................... 114 5311252............. Head, Cylinder..................................... 84
5255450.............Gasket, Filler Cap...............................114 5311253............. Head, Cylinder..................................... 84
5256193.............Washer, Spring.....................................42 5311269............. Housing, Gear........................................ 7
5256607.............Pump, Fuel...........................................42 5311315............. Housing, Gear........................................ 7
5256608.............Pump, Fuel...........................................42 5312296.............Pump, Water.............................. 124, 124
5258931.............Support, Camshaft Thrust.................... 82 5313086.............Pump, Lubricating Oil...........................73
5259499.............Seal, Oil..........................................38, 38 5313844.............Retainer, Cover...................................... 2
5263262.............Injector................................................. 86 5314775.............Cap, Main Bearing................................. 8
5263672.............Plug, Expansion................................... 84 5314776.............Cap, Main Bearing................................. 8
5264181.............Retainer, Inj Ful Sup Cnr......................88 5314964.............Connector, Qck Disconnect..................48
5264554.............Housing, Flywheel................................38 5315765.............Dowel, Ring........................................8, 8
5264559.............Housing, Flywheel................................38 5317174.............Valve, Pressure Relief.......................... 88
5264571.............Gasket, Oil Drain..................................90 5319364.............Seal, Oil................................................54
5266422.............Gasket, Exhaust Manifold.................. 108 5341456.............Hose, Flexible.....................................112
5269284.............Clamp, V Band..................................... 58 5364385.............Head, Fuel Filter...................................46
5269996.............Screw, Studded Flange Cap................ 78 5364386.............Filter, Fuel............................................ 46
5270093.............Block, Cylinder....................................... 8 S 626................. Washer, Plain....................................... 38
5271490.............Gear, Accessory Drive......................... 22

Page B-4
NOTES

Page 5
Cummins Inc.
Box 3005
Columbus, Indiana, U.S.A., 47202

Registered Office
Cummins Ltd.
49 - 51 Gresham Road,
Staines,
Middlesex TW18 2BD,
England
Registration 573951 England

Copyright© 2017
Cummins Inc.

Engine Serial Number: 73882755 Printed in U.S.A. Feb-2017

You might also like