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Skilmatic SI Range

Spring-Return and Double-Acting


Self-Contained Electro-Hydraulic Actuators
Keeping the World Flowing

RELIABILITY
IN FLOW CONTROL
CRITICAL
APPLICATIONS

Reliable operation Quality-driven


when it matters global manufacturing
Assured reliability for critical applications and environments. Products designed with 60 years of industry and
application knowledge.
Whether used 24/7 or infrequently, Rotork products will
operate reliably and efficiently when called upon. Research and development across all our facilities
ensures cutting edge products are available for
every application.

Customer-focused service Low cost


worldwide support of ownership
Solving customer challenges and developing new solutions. Long-term reliability prolongs service life.
From initial enquiry through to product installation, long- Rotork helps to reduce long term cost of ownership
term after-sales care and Client Support Programmes (CSP). and provides greater efficiency to process and plant.

2 Skilmatic SI Range
Skilmatic SI Range
Section Page Section Page

Rotork – Keeping the World Flowing 2 SI Features 9


Introduction 4 Local Control and Indication 9
Skilmatic Product Overview 5 Control 10
SI Quarter-Turn Actuators 6 Partial Stroke Testing (PST) 11
SI Linear Actuators 8 Data logger 12
Network System Connectivity 13
Remote Hand Station 14
Manual Override 15
Certification 15

Comprehensive product range Market leader


serving multiple industries technical innovator
Improved efficiency, assured safety and environmental The recognised market leader for 60 years.
protection.
Our customers have relied upon Rotork for innovative
Rotork products and services are used throughout industry solutions to safely manage the flow of liquids, gases
inclusive of Power, Oil & Gas, Water & Wastewater, and powders.
HVAC, Marine, Mining, Pulp & Paper, Food & Beverage,
Pharmaceutical and Chemical industries around the world.

Global presence Corporate social


local service responsibility
Global company with local support. A responsible business leads to being the best business.
Manufacturing sites, service centres, sales offices and We are socially, ethically, environmentally responsible
Centres of Excellence throughout the world provide and committed to embedding CSR across all our processes
unrivalled customer services and fast delivery. and ways of working.

Keeping the World Flowing 3


Introduction

Rotork's SI range of self-contained electro- Key Benefits


hydraulic actuators combine the simplicity • Fail-safe closed or open on loss of ESD signal and/or loss
of electrical operation with the precision of power supply
of hydraulic control and the reliability of
• Stayput on loss of power supply (option)
mechanical spring-return or accumulator
fail-safe action. • Only requires an electrical power supply for operation
(1-phase, 3-phase or 24 VDC)
With Rotork’s continuous development and improvement • Hazardous area certified Ex d IIB/IIC T4
policy, and to meet new applications and customer needs,
Rotork has introduced the next generation of SI actuators. • Watertight up to IP66/68 (Control Module),
The SI range of self-contained electro-hydraulic valve IP66/67 (Complete Assembly)
actuators includes a full range of quarter-turn and linear • Advanced dual-stacked display presents valve and process
units. The SI quarter-turn actuators are available from 65 to data for asset management and data analysis
600,000 Nm (48 to 442,500 lbf.ft). The SI linear actuators are
available from 1.5 to 3,850 kN (340 to 865,500 lbf). • Non-intrusive setting – no cover removal required using
secure Bluetooth® wireless connection
With over 30 years’ experience of manufacturing electro-
hydraulic actuators, Rotork’s SI range has been specifically • Data logger – capable of storing up to 3,000 events
designed to meet today’s control and safety needs for both • Partial Stroke Test (PST) based on time and position with
two-position and positioning control applications. The pressure (torque) logged
actuators are offered with a wide range of operating speeds,
Emergency Shutdown (ESD) inputs, partial stroke testing, • PST initiated via the Rotork Bluetooth® Setting Tool Pro,
analogue, HART® and fieldbus communication capabilities to hardwired or remotely through network cards
comply with all control configurations. • PST results displayed on the screen with the last 25
The SI range has been designed primarily for fail-safe recorded in the data logger
applications where functional safety is paramount. Actuators • Configurable status and alarms with optional outputs
within the range can be configured to fail-safe in three ways;
loss of ESD signal and/or power supply, loss of ESD signal only • 4-20 mA positioning control resolution to <0.25%
and loss of power supply only. The actuators are suitable for • Increased functionality over networks including Pakscan™,
use in Safety Instrumented Systems (SIS), certified to Profibus®, Foundation Fieldbus®, Modbus®, DeviceNet®
IEC 61508:2010. and HART®
The SI can be supplied to stayput on loss of power supply. • Operating temperatures: -50 to +70 °C
Independent limit switches and position feedback are
provided along with selectable status and alarm indication,
with volt free relay outputs offered as standard.

4 Skilmatic SI Range
Skilmatic Product Overview

The SI range of actuators are compact,


robust and sealed to the environment; they
are watertight up to IP66/68 and are suitable
for Zone 1 hazardous areas when specified
(see Certification for details).

To maintain the integrity of the enclosure, the non-intrusive


infrared Rotork Bluetooth® Setting Tool Pro is supplied
to allow for the viewing and changing of settings and to
download the actuators configuration and data log file
without the removal of any actuator covers.
The SI range of actuators consist of a sealed control module
with the LCD dual display located behind a sealed, toughened
glass window. Set-up and reviewing of the configuration is
undertaken with the handheld Rotork Bluetooth® Setting
Tool Pro, making the actuators ideal for use in hazardous and
harsh environments. The non-intrusive setting tool provides
access to internal hydraulic pressure settings, position
limits, control, indication functions and the data logger.
The actuator is also compatible with older models of Rotork
infrared setting tools. The SI range can operate using the
Rotork Bluetooth® Setting Tool Pro, allowing access without
direct line of sight over greater distances. This is achieved
by pairing the setting tool and actuator in a single infrared
transaction after which Bluetooth wireless connection can
take over. Configuration changes are password protected and
the actuator is immune to connection by non-Rotork devices
or programmes.
SI actuators benefit from advances in user interface design.
In addition to a configurable, information rich display, the
actuators provide a highly intuitive menu structure for
commissioning and diagnostics.
The latest version of the Rotork Insight software streamlines
actuator set-up. The settings can be saved on a suitable PC
and quickly downloaded to the individual actuators via the
handheld Rotork Bluetooth® Setting Tool Pro. Insight 2 allows
the operator to review settings, events and trends on a PC
remote from the actuator.

Double-Sealed Terminal Compartment


The SI actuator control modules are rated up to IP66/68
watertight and dust-tight. The terminal compartment
is designed with a double seal to ensure protection of
all internal components by separating them from the
cable glands and terminal compartment with a sealed
watertight terminal block. Protection is maintained during
site installation when the terminal cover is removed
and is independent of cable gland sealing. The terminal
compartment is available as watertight or hazardous area
certified (flameproof or increased safety).

Keeping the World Flowing 5


SI Quarter-Turn Actuators

The standard range of Skilmatic SI quarter-turn SI2


actuators offer a unique and reliable solution
for electric fail-safe actuation on all quarter-turn
valve and damper applications.

The SI2 (low pressure) and SI3 (high pressure) are compact
and robust spring-return actuators designed for all types
of ball, butterfly, plug valves and dampers. They consist of
a self-contained electro-hydraulic control module with a
Torque 65 to 4,000 Nm
spring-return scotch yoke drive. The actuators are available as
(48 to 2,950 lbf.ft)
either fail-safe clockwise or anti-clockwise. They can also be
configured to stayput on loss of power supply.
The actuators are specifically designed for safety critical
applications and accept various inputs signals as standard,
including ESD and PST. Optional fieldbus communication SI3
can be provided for control and remote monitoring; this can
also be used in conjunction with a hardwired ESD input to
maintain the safety integrity of the system when used on
ESD applications.
SI actuators are certified to IEC 61508:2010 for SIS with a
Systematic Capability SC-3 and suitable for use in SIL 2 and
SIL 3 system.
The actuators can also accept an analogue input signal to
accurately position a control valve with a resolution < 0.25%
providing also a 4-20 mA output of valve position.
Torque 2,000 to 36,000 Nm
The standard range consists of two product sizes.
(1,475 to 26,550 lbf.ft)

Torque Operating Time (sec)

Model Nm (lbf.ft) Hydraulic Direction Spring Direction

From To From To From To


SI2 65 (48) 4,000 (2,950) 5 120 1.5 300
SI3 2,000 (1,475) 36,000 (26,550) 15 400 0.5 700
See product specification data sheet for full details

6 Skilmatic SI Range
SI Quarter-Turn Actuators

The Skilmatic SI4 quarter-turn actuators offer the flexibility SI4 Double-Acting with Optional Accumulator
of customisation to suit specific applications and process
conditions. The high pressure actuators are self-contained
and can operate either a spring-return or double-acting
scotch yoke drive. This eliminates the high installation and
maintenance costs associated with conventional electro-
hydraulic systems which utilise central hydraulic power units.
Accumulators can be offered on the SI4 range to provide
multiple back-up strokes on loss of power supply, along
with increasing the hydraulic stroke speed on spring-return
actuators and providing an alternative to spring-return on
double-acting actuators.
SI4 spring-return actuators are certified to IEC 61508:2010 for
SIS with a Systematic Capability SC-3 and suitable for use in
SIL 2 and SIL 3 systems.

SI4 Spring-Return with Optional Accumulator

Torque Operating Time (sec)

Model Nm (lbf.ft) Hydraulic Direction Spring Direction

From To From To From To


SI4 (SR) 2,000 (1,475) 200,000 (147,500) 5 400 0.5 700
SI4 (DA) 2,000 (1,475) 600,000 (442,500) 5 400 N/A N/A
See product specification data sheet for full details

Keeping the World Flowing 7


SI Linear Actuators

The Skilmatic SI linear actuator range provides


a reliable solution for electric fail-safe and
modulating control when a direct linear
movement is required.

The range consists of the SI2 and SI3 for standard spring-
return to extend or retract and the SI4 for customised
applications for both spring-return and double-acting
execution. Accumulators can also be offered with the SI4
to provide an alternative to spring-return or increase the
hydraulic stroke speed. Accumulators can also be used to
provide multiple strokes on loss of power supply.
Specifically designed for safety critical applications, these
actuators accept various inputs signals as standard, including
ESD and PST.
Optional fieldbus communication can be provided for remote
monitoring and control and can be used in conjunction with
a hardwired ESD input to maintain the safety integrity of the
system when used on ESD applications.
The actuators can also accept an analogue input signal
to accurately position a control valve with a resolution of
< 0.25% providing also a 4-20 mA output of valve position.
Linear spring-return actuators are certified to IEC 61508:2010
for SIS, with a Systematic Capability SC-3 and are suitable for
use in SIL 2 and SIL 3 systems.

Thrust Operating Speed Operating Stroke


Model kN (lbf) mm/sec (in/sec) mm (in)
From To From To From To
SI2 1.5 (340) 30 (6,750) 40 (1.57) 0.5 (0.02) 65 (2.56) 105 (4.13)
SI3 10 (2,250) 235 (52,830) 80 (3.15) 1.0 (0.04) 65 (2.56) 210 (8.27)
SI4 (SR) 25 (5,600) 400 (90,000) 80 (3.15) 1.0 (0.04)
Customer Specified
SI4 (DA) 10 (2,250) 3,850 (865,550) 300 (11.81) 0.5 (0.02)
See product specification data sheet for full details

8 Skilmatic SI Range
SI Features

Local Control and Indication Pressure and Position Monitoring


Non-intrusive selectors are provided on the control module The actuator torque is measured in the form of hydraulic
cover of the actuator which also includes an LCD display pressure which directly relates to the torque required to
showing actuator position, status and alarms. operate the valve.
The control module cover may be rotated through 360° SI actuators monitor the valve position and pressure; the
(in 90° increments) to suit the actuator orientation or to signals are then used by the actuator’s control circuit to limit
facilitate operator access. Set-up is over a Bluetooth interface position and pressure. They also provide real time indication,
using the supplied Rotork Bluetooth® Setting Tool Pro. alarms and record valve operating profiles to the internal data
logger which are date and time stamped.
Display
The LCD dual stacked display allows large segment characters Pressure
for position and pressure to be displayed down to -50 °C The hydraulic pressure sensor is integral to the actuator
(-58 °F), while the matrix display provides detailed setting, control module and monitors the pressure generated to
status and diagnostic screens. The display is backlit to overcome the valve force throughout the actuator stroke.
provide excellent contrast even in the brightest ambient light
The pressure sensor will detect obstructions in mid-travel and
conditions and is protected by a toughened glass window.
will sound an alarm should a high pressure be detected. The
An optional protective clip-in cover is available where high actuator can torque seat a valve at either end of travel.
UV levels or abrasive environments are present.
When torque seating is required an option is included for
the system to maintain the internal hydraulic pressure by re-
Position Indicator LEDs
starting the motor/pump automatically if the pressure drops
Within the display window, position indication LEDs below the required pressure.
are provided in duplicate on each side of the display
to indicate end of travel limits (Open and Closed) and The hydraulic pressure will automatically compensate
intermediate position. for expansion or contraction due to large ambient
temperature changes.
Local Controls
Position
The control module features environmentally sealed and
lockable local controls. The Local / Stop / Remote selector Reliable valve position monitoring is critical in all remote valve
switch and Open / Close selector switch are non-intrusive and automation applications, constantly monitoring the position
couple magnetically to switches inside the control module, throughout the valve stroke. The monitoring system needs
maintaining environmental sealing. Note: The Open / Close to provide the actuator controls with continuous position
switch can only be operated when Local is selected. information.
All SI actuators monitor the position through a high
resolution non-contacting sensor. On quarter-turn actuators
it is incorporated within the control module and within
the cylinder on linear actuators. The sensors are designed
for high duty cycling with minimum moving parts and are
directly connected to the valve drive shaft in all applications
to provide a resolution < 0.25%. The actuator display will
read position as 0.0% at the closed limit and 100.0% at the
open limit.
Position feedback can be provided as a 4-20 mA output signal.
The actuator is capable of setting the open and closed limits
on position or hydraulic pressure (torque).

Local Mechanical Indicator


All SI actuators can be provided with a mechanical position
indication, visible at over 10 metres away in stainless steel
(316). Quarter-turn actuators can also be provided with a red
and green visual indicator in UV resistant polycarbonate.

Keeping the World Flowing 9


SI Features

Control Fail-Safe on Loss of ESD Signal Only

The actuator can be configured for remote control of a valve For applications where the power supply is unreliable and
or damper in two position or positioning control applications. is not critical to the functional safety of the process, the
It is available to meet the requirements of various site control SI can be offered for fail-safe on loss of ESD signal only. In
systems from simple manual push-button control, remote two this mode there is a requirement that the solenoid valve(s)
position control and ESD through to positioning control using which perform the safety function will be powered from the
hardwired switched signals, analogue or network systems. ESD signal (24 VDC as standard) and will operate through a
Pulse Width Modulation (PWM) circuit to reduce the power
Hardwired two position control can be selected as 2 or 3 consumption with the following functionality:
wire control – Open, Close and Maintain commands with ESD
and PST configurable as standard. • Fail-safe on loss of ESD signal

Stepping Control will slow the rate of opening and/or • Stayput on loss of power supply
closing over part or the full stroke of the valve. It can be
selected to reduce pressure surges in the valve and pipeline. An option for 24-60 VDC ESD input is also available on
The required start / stop positions for the stepping control limited configurations.
can be chosen along with the time to move between these
positions and the number of steps to be taken. On spring- Fail-safe on Loss of Power Supply Only
return actuators this will only operate in the hydraulic For applications where only the loss of power supply is
direction. On double-acting actuators it can operate in considered part of the SIS. In this configuration the ESD signal
both directions. is not included.

Emergency Shutdown (ESD) Stayput on Loss of Power Supply

The Skilmatic SI has been designed for fail-safe applications For applications where there isn’t a fail-safe requirement.
where functional safety is paramount. The actuators are
suitable for use in SIS, certified to IEC 61508:2010. For use in Additional ESD Input
SIL 2 and SIL 3 systems. The standard fail-safe configuration of the SI actuator will
accept a single ESD input. The SI offers the option of a
When used for a fail-safe application the SI can be configured
second ESD input by using an additional ESD option card. This
through hardware selection to accept an ESD input as part
allows the SI to operate from two shutdown systems such as
of a SIS. In this configuration the actuator will only operate
ESD from a safety system and a Process Shutdown (PSD) from
normally when the actuator detects a safe ESD input signal
a DCS system without affecting the integrity of the safety
and will trip on loss of that signal. The actuator can be
system with the following functionality:
provided to operate in the following ESD modes.
• Two ESD signals operate common solenoid valve(s). If
Fail-Safe on Loss of ESD Signal or Power Supply either ESD signal is removed the actuator will perform the
For applications where the loss of power supply is considered safety function by operating the same solenoid valve(s).
part of the SIS, the SI is offered as fail-safe on either loss • Two ESD signals operating independent solenoid valve(s).
of ESD signal or power supply. This option offers a low If either ESD signal is removed then the actuator will
power consumption on the ESD input (0.2 W). In this mode perform the safety function by operating the associated
the solenoid valve(s) that perform the safety function are solenoid valve.
powered from the power supply circuit; the actuator will
accept an ESD input signal of 20-60 VDC or 60-120 VAC with ESD Manual Reset
the following functionality:
When an ESD signal has tripped and the actuator has moved
• Fail-safe on loss of ESD signal to the safe position, the actuator will only operate when
the ESD signal is reinstated and a new command signal
• Fail-safe on loss of power supply
is provided.
As an added protection layer the SI has an option available -
selected in the menu - to manually reset the actuator before
the actuator can accept a new command signal. The manual
reset can be operated by the local controls on the actuator
control module which will act as a reset switch.

10 Skilmatic SI Range
SI Features

Partial Stroke Testing (PST) Positioning Control


Partial Stroke Testing is a function used in two position safety The SI actuators are suitable for positioning control
critical applications where the safety valve is infrequently applications of a valve or damper from an analogue signal
operated. PST allows the operator to test critical components (mA or voltage), digital pulsed signals or through a range of
in the actuator and valve for possible failure. The test can network cards or the HART® interface.
be performed without the need to physically close the valve
and thereby maintain the process operational. This allows the
user to identify any potential faults which could prevent the Close Limit
actuated valve from performing its safety function. Analogue
Signal Type mA Volts
All final elements such as solenoid valve(s), flow control
Signal Range 20mA
Invert On Off
valve(s), actuator drive and the shutdown valve are tested Manual-Auto On Off
during the PST. Signal To Close
Signal To Open
The SI range of actuators provide partial stroke testing as a
standard option on all two position configurations. When the
1/6
command is given to initiate the test, the actuator will move
When analogue control is selected independent deadband and
the valve to a pre-set position and the stroke time recorded.
hysteresis adjustments are provided in the menu to optimise
If two solenoid valves are fitted, the advanced PST system the control to suit the process conditions. The position against
operates by de-energising each solenoid valve in turn to allow demand profile can also be tailored to suit the specific valve
the valve to move to the required position and then return flow characteristics such as linear or equal percentage profile by
the valve to the original position. The degree of movement utilising the Rotork Insight 2 software.
required is configured by the user during the commissioning
With the slow mode option selected the actuator will position
process and is adjustable from 0 to 99% of travel. The time
the valve to a resolution of <0.25%. Remote position feedback
taken will be measured and compared to the original full
is provided with the option of a 4-20 mA output signal for
stroke test recorded at the commissioning stage for each
valve position. The option for stepping control is also available
solenoid and combination of solenoids.
as standard and is selectable in the menu for choke valve
A pass or fail will be displayed and the alarm will be activated control applications.
if enabled. Internal pressure will also be measured and
recorded in the datalogger.
Close Limit
The PST can be initiated remotely hardwired, through the Positioning
network card or locally with the Rotork Bluetooth® Setting Deadband Close 1.1%
Tool Pro.
Hysteresis Close 0.5%
Deadband Open 1.0%
Hysteresis Open 0.5%
The SI range also provide the facility to undertake a Full Slow Band 5%
Stroke Test (FST) during scheduled planned maintenance. Low Signal Pos. 0
FST is selected in the actuator menu.
Low Signal Pos.
1/10

Demand to Internal Demand Actuator Demand Actuator


Demand
Move 50% Command Signal Actual Signal Starts to
to Close
Open to Stop Increases Stop Drops Move Closed
51

50.5

50
Position (%)

49.5

Actuator
49 Moving
Open

48.5

48
Duration
Actual Position Demand

Lower Deadband Upper Deadband

Lower Hysteresis Upper Hysteresis

Keeping the World Flowing 11


SI Features

Data logger Asset Management


The internal data logger provides data of the actuator, valve Asset management data regarding the actuator and the
and input signals. The data logger stores the configuration valve can be stored within the actuator, including actuator
set­up, events, trends, status and alarms with up to 3,000 build data, valve tag and information along with service
events held in the actuator memory. The position, hydraulic information. Specific asset management information includes:
pressure and temperature are also continuously monitored
• Average pressure
and stored.
• Starts (total number and maximum per hour)

Close Limit • Total motor running time


• Maximum pressure at both open and closed limits
• Maximum and minimum temperatures
Settings Status
• Number of times switched on
• Last service date
Data Log Assets

Auxiliary Supply
The data can be viewed locally on the dot matrix display An auxiliary 24 VDC supply option card is offered for
and can display graphs of position and pressure through to applications where indication relays, sensors, network cards,
statistical operational data. All held data is secure and can be display, and data logger are required to be maintained when
downloaded using the Rotork Bluetooth® Setting Tool Pro for the power supply is not available. This option will also provide
viewing on a PC with Rotork Insight 2 software. a log of valve movement on loss of power supply. The fail-
All configurations and data logger files are stored in safe action will also be recorded and remote indication will
non­-volatile EEPROM memory, which means all settings are be maintained.
safe when the power is removed. An internal super capacitor
is provided to maintain the real time clock when the actuator
is not powered for periods of over two weeks should the
power supply be disconnected.
The data logger provides comprehensive data capture and
analysis for planned maintenance and troubleshooting issues
with the valve and processes, which includes the following:
• Pressure profile logs
• Start profile logs
• Vibration and temperature trend logs
• Event logs
• Alarm logs
• Partial and full stroke test results

12 Skilmatic SI Range
SI Features

Network System Connectivity


With the addition of the appropriate option card, the SI
actuator can be incorporated in a number of different
network control systems. SI actuators can be utilised within
the Rotork PakscanTM control system and all major open
fieldbus protocols, including Profibus®, Foundation Fieldbus®,
Modbus®, DeviceNet®, and HART®. All control functions,
position and status indication can be communicated through
the chosen network. When used in a functional safety
application the actuator would be supplied with a hardwired
ESD input which will take priority over all other commands.

As

DC

Pla
se

S/

nt
tM

SC
Work Station Laptop Off-site Connection

Co
AD
an

nt
ro
ag

ll e
em

r
en
t
HOST ETHERNET NETWORK

CLASSIC Including 3 rd Party


2-Wire Current Loop Field Devices

E/H

Electro-hydraulic
Valve

20 km distance Single or dual


240 nodes highway,
Redundant loop or redundant
loop topology

General Purpose
Field Control Unit
M

S PT
Motor Operated Control
55 Valve Valve
Mixer Compressor Solenoid Pressure
Valve Transmitter

Keeping the World Flowing 13


SI Features

Remote Hand Station (RHS)


Actuators used in many applications can be mounted in
locations where it is hazardous, inaccessible or inconvenient
for human operation. In these cases it is useful to be able to
see the status and locally operate the actuator from a safe
distance. The Remote Hand Station enables safe and secure
local monitoring and control of SI actuators installed in
difficult locations.
Using the same display and control interface from the
SI actuator, users can remotely operate, interrogate and
configure the SI actuator from up to 100 m distance. Due to
the familiar feature-rich interface, set-up couldn’t be easier
using the Rotork Bluetooth® Setting Tool Pro supplied with
the actuator.
Duplicating the full functionality of the SI, configuration and
data log information can be viewed and downloaded locally
at the RHS instead of gaining access to the actuator. Power
for the RHS is supplied by the actuator, removing the need for
a supplementary power supply.

Features and Benefits


• Up to 100 metres from the actuator
• Pole or wall mountable
• Installation using standard data cable
• Powered from the actuator
• Replicates the SI user interface, including set-up
and configurations
• Actuator data logs available to view and download locally
• Hazardous area certified for ATEX, IECEx and cCSAus
• Double-sealed enclosure IP66/68 (7 m for 72 hours)

Specification

Type Standard Optional


Enclosure Non-Hazardous IP66/68 (7 m / 72 hours), NEMA 4, 4X & 6, Double-sealed –
Enclosure Hazardous ATEX, cCSAus and IEC –
Temperature Range -30 to +70 °C (-22 to +158 °F) -50 °C (-58 °F)
Power Supply Actuator derived 24 VDC –
Mounting Options Wall or pole mounted –
Coating Polyester powder coated Off-shore paint, special colours
®
Support Tools Rotork Bluetooth Setting Tool Pro, Insight 2 –
Local Control Non-Intrusive, Local/Stop/Remote (lockable) selector and Open/Close selectors Vandal-proof cover

14 Skilmatic SI Range
SI Features

Manual Override Certification


On loss of power supply or control signal, all SI actuators are Please refer to the specific product specification for full
available with the option of a hand pump manual override (the regulatory details and temperature options.
SI2 quarter-turn is also available with a gearbox). The manual
override consists of a hydraulic hand pump and a lockable Functional Safety
selector valve. The manual selector valve is normally locked in SI actuators are certified to IEC 61508:2010 for SIS with a
the electrical operating position for normal actuator operation. Systematic Capability SC-3 and suitable for use in:
When the power supply or control signal is not available the • SIL 2 (HFT = 0)
pipeline valve can be operated manually by removing the lock
• SIL 3 (HFT = 1)
on the manual override selector valve and rotating the selector
valve to the manual position. Certificates are available from Rotork with applicable PFD and
The hand pump can be operated to move the actuator in the SFF data.
hydraulic direction. The manual selector valve is also used to Hardware Fault Tolerance (HFT) according to Table 6 of IEC
return the actuator in the spring direction. On double-acting 61511-1 should be observed.
actuators the hydraulic direction can also be selected.
Non-Hazardous Areas Certification
SI4 actuators can also be operated with the manual selector
valve if accumulators are fitted and there is enough stored All SI control modules comply to IEC 61010 for electrical
energy available to move the actuator. Accumulators can be safety and are watertight up to IP66/68 (7 m for 72 hours),
sized to give multiple strokes of operation on loss of power plus NEMA 4 and 6.
supply or control signal. Complete actuators assemblies are watertight to the following:
Care must be taken when using the manual override; in the • SI2: up to IP66/IP67
manual position the actuator will not be part of the SIS and • SI3: up to IP66/IP67
will not respond to an ESD command. The manual selector • SI4: up to IP65
valve will detect when manual mode has been selected and
prevent electrical operation until the valve has been returned Hazardous Area Certification
to the normal electrical control position. The local mechanical All SI control modules are certified as follows:
position indicator will show the position of the valve.
ATEX(Europe): Directive ATEX 2014/34 EU
Should the power supply be reinstated while the actuator is in II 2 G c Ex db1 IIB T4 Gb
manual mode the actuator will display a manual alarm. II 2 G c Ex db1 IIC T4 Gb
IECEx (International): Ex db1 IIB T4 Gb
Ex db1 IIC T4 Gb
EAC (Russia): TR TC 012/2011
1 Ex d1 IIB T4 Gb
1 Ex d1 IIC T4 Gb
Ambient range: -50 to +70 °C
cCSAus (Canada & USA): Canada
Ex db2 IIB T4 Gb
Ex db2 IIC T4 Gb
USA
Class 1, Zone 1, AEx db2 IIB Gb
Class 1, Zone 1, AEx db2 IIC Gb
Ambient range: -40 to +70 °C
1
“e” added on versions with increased safety terminal
enclosure specified
2
“eb” added on versions with increased safety terminal
enclosure specified
The Rotork Bluetooth® Setting Tool Pro is certified Intrinsically
Safe permitting power-on commissioning in hazardous areas.
For actuator drive certification please refer to PUB011-001 and
PUB014-001.
Hazardous area approvals for other countries are available;
please contact Rotork.

Keeping the World Flowing 15


www.rotork.com
A full listing of our worldwide sales and
service network is available on our website.

Rotork plc Rotork is a corporate


Brassmill Lane, Bath, UK member of the Institute
tel +44 (0)1225 733200 of Asset Management
fax +44 (0)1225 333467
email [email protected]

As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without
prior notice. Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com
PUB021-064-00 The name Rotork is a registered trademark. Rotork recognises all registered trademarks. The Bluetooth® word mark and logos
are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Rotork is under license. Published and
Issue 04/19 produced in the UK by Rotork. POWTG0419

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