Pub021 064 00 0419
Pub021 064 00 0419
Pub021 064 00 0419
RELIABILITY
IN FLOW CONTROL
CRITICAL
APPLICATIONS
2 Skilmatic SI Range
Skilmatic SI Range
Section Page Section Page
4 Skilmatic SI Range
Skilmatic Product Overview
The SI2 (low pressure) and SI3 (high pressure) are compact
and robust spring-return actuators designed for all types
of ball, butterfly, plug valves and dampers. They consist of
a self-contained electro-hydraulic control module with a
Torque 65 to 4,000 Nm
spring-return scotch yoke drive. The actuators are available as
(48 to 2,950 lbf.ft)
either fail-safe clockwise or anti-clockwise. They can also be
configured to stayput on loss of power supply.
The actuators are specifically designed for safety critical
applications and accept various inputs signals as standard,
including ESD and PST. Optional fieldbus communication SI3
can be provided for control and remote monitoring; this can
also be used in conjunction with a hardwired ESD input to
maintain the safety integrity of the system when used on
ESD applications.
SI actuators are certified to IEC 61508:2010 for SIS with a
Systematic Capability SC-3 and suitable for use in SIL 2 and
SIL 3 system.
The actuators can also accept an analogue input signal to
accurately position a control valve with a resolution < 0.25%
providing also a 4-20 mA output of valve position.
Torque 2,000 to 36,000 Nm
The standard range consists of two product sizes.
(1,475 to 26,550 lbf.ft)
6 Skilmatic SI Range
SI Quarter-Turn Actuators
The Skilmatic SI4 quarter-turn actuators offer the flexibility SI4 Double-Acting with Optional Accumulator
of customisation to suit specific applications and process
conditions. The high pressure actuators are self-contained
and can operate either a spring-return or double-acting
scotch yoke drive. This eliminates the high installation and
maintenance costs associated with conventional electro-
hydraulic systems which utilise central hydraulic power units.
Accumulators can be offered on the SI4 range to provide
multiple back-up strokes on loss of power supply, along
with increasing the hydraulic stroke speed on spring-return
actuators and providing an alternative to spring-return on
double-acting actuators.
SI4 spring-return actuators are certified to IEC 61508:2010 for
SIS with a Systematic Capability SC-3 and suitable for use in
SIL 2 and SIL 3 systems.
The range consists of the SI2 and SI3 for standard spring-
return to extend or retract and the SI4 for customised
applications for both spring-return and double-acting
execution. Accumulators can also be offered with the SI4
to provide an alternative to spring-return or increase the
hydraulic stroke speed. Accumulators can also be used to
provide multiple strokes on loss of power supply.
Specifically designed for safety critical applications, these
actuators accept various inputs signals as standard, including
ESD and PST.
Optional fieldbus communication can be provided for remote
monitoring and control and can be used in conjunction with
a hardwired ESD input to maintain the safety integrity of the
system when used on ESD applications.
The actuators can also accept an analogue input signal
to accurately position a control valve with a resolution of
< 0.25% providing also a 4-20 mA output of valve position.
Linear spring-return actuators are certified to IEC 61508:2010
for SIS, with a Systematic Capability SC-3 and are suitable for
use in SIL 2 and SIL 3 systems.
8 Skilmatic SI Range
SI Features
The actuator can be configured for remote control of a valve For applications where the power supply is unreliable and
or damper in two position or positioning control applications. is not critical to the functional safety of the process, the
It is available to meet the requirements of various site control SI can be offered for fail-safe on loss of ESD signal only. In
systems from simple manual push-button control, remote two this mode there is a requirement that the solenoid valve(s)
position control and ESD through to positioning control using which perform the safety function will be powered from the
hardwired switched signals, analogue or network systems. ESD signal (24 VDC as standard) and will operate through a
Pulse Width Modulation (PWM) circuit to reduce the power
Hardwired two position control can be selected as 2 or 3 consumption with the following functionality:
wire control – Open, Close and Maintain commands with ESD
and PST configurable as standard. • Fail-safe on loss of ESD signal
Stepping Control will slow the rate of opening and/or • Stayput on loss of power supply
closing over part or the full stroke of the valve. It can be
selected to reduce pressure surges in the valve and pipeline. An option for 24-60 VDC ESD input is also available on
The required start / stop positions for the stepping control limited configurations.
can be chosen along with the time to move between these
positions and the number of steps to be taken. On spring- Fail-safe on Loss of Power Supply Only
return actuators this will only operate in the hydraulic For applications where only the loss of power supply is
direction. On double-acting actuators it can operate in considered part of the SIS. In this configuration the ESD signal
both directions. is not included.
The Skilmatic SI has been designed for fail-safe applications For applications where there isn’t a fail-safe requirement.
where functional safety is paramount. The actuators are
suitable for use in SIS, certified to IEC 61508:2010. For use in Additional ESD Input
SIL 2 and SIL 3 systems. The standard fail-safe configuration of the SI actuator will
accept a single ESD input. The SI offers the option of a
When used for a fail-safe application the SI can be configured
second ESD input by using an additional ESD option card. This
through hardware selection to accept an ESD input as part
allows the SI to operate from two shutdown systems such as
of a SIS. In this configuration the actuator will only operate
ESD from a safety system and a Process Shutdown (PSD) from
normally when the actuator detects a safe ESD input signal
a DCS system without affecting the integrity of the safety
and will trip on loss of that signal. The actuator can be
system with the following functionality:
provided to operate in the following ESD modes.
• Two ESD signals operate common solenoid valve(s). If
Fail-Safe on Loss of ESD Signal or Power Supply either ESD signal is removed the actuator will perform the
For applications where the loss of power supply is considered safety function by operating the same solenoid valve(s).
part of the SIS, the SI is offered as fail-safe on either loss • Two ESD signals operating independent solenoid valve(s).
of ESD signal or power supply. This option offers a low If either ESD signal is removed then the actuator will
power consumption on the ESD input (0.2 W). In this mode perform the safety function by operating the associated
the solenoid valve(s) that perform the safety function are solenoid valve.
powered from the power supply circuit; the actuator will
accept an ESD input signal of 20-60 VDC or 60-120 VAC with ESD Manual Reset
the following functionality:
When an ESD signal has tripped and the actuator has moved
• Fail-safe on loss of ESD signal to the safe position, the actuator will only operate when
the ESD signal is reinstated and a new command signal
• Fail-safe on loss of power supply
is provided.
As an added protection layer the SI has an option available -
selected in the menu - to manually reset the actuator before
the actuator can accept a new command signal. The manual
reset can be operated by the local controls on the actuator
control module which will act as a reset switch.
10 Skilmatic SI Range
SI Features
50.5
50
Position (%)
49.5
Actuator
49 Moving
Open
48.5
48
Duration
Actual Position Demand
Auxiliary Supply
The data can be viewed locally on the dot matrix display An auxiliary 24 VDC supply option card is offered for
and can display graphs of position and pressure through to applications where indication relays, sensors, network cards,
statistical operational data. All held data is secure and can be display, and data logger are required to be maintained when
downloaded using the Rotork Bluetooth® Setting Tool Pro for the power supply is not available. This option will also provide
viewing on a PC with Rotork Insight 2 software. a log of valve movement on loss of power supply. The fail-
All configurations and data logger files are stored in safe action will also be recorded and remote indication will
non-volatile EEPROM memory, which means all settings are be maintained.
safe when the power is removed. An internal super capacitor
is provided to maintain the real time clock when the actuator
is not powered for periods of over two weeks should the
power supply be disconnected.
The data logger provides comprehensive data capture and
analysis for planned maintenance and troubleshooting issues
with the valve and processes, which includes the following:
• Pressure profile logs
• Start profile logs
• Vibration and temperature trend logs
• Event logs
• Alarm logs
• Partial and full stroke test results
12 Skilmatic SI Range
SI Features
As
DC
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Work Station Laptop Off-site Connection
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HOST ETHERNET NETWORK
E/H
Electro-hydraulic
Valve
General Purpose
Field Control Unit
M
S PT
Motor Operated Control
55 Valve Valve
Mixer Compressor Solenoid Pressure
Valve Transmitter
Specification
14 Skilmatic SI Range
SI Features
As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without
prior notice. Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com
PUB021-064-00 The name Rotork is a registered trademark. Rotork recognises all registered trademarks. The Bluetooth® word mark and logos
are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Rotork is under license. Published and
Issue 04/19 produced in the UK by Rotork. POWTG0419