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Temperature Controller 2

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0% found this document useful (0 votes)
29 views20 pages

Temperature Controller 2

Uploaded by

Pratik Tapadia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TEMPERATURE CONTROLLER SERIES: PR-69

RoHS

INDEX:

1. CATALOG DESCRIPTION-----------------------------------------------------------04

2. FEATURES--------------------------------------------------------------------------------05

3. FRONT FASCIA-------------------------------------------------------------------------06

4. PRODUCT DESCRIPTION------------------------------------------------------------07

5. DIMENSIONS----------------------------------------------------------------------------07

6. TECHNICAL SPECIFICATIONS-----------------------------------------------------09

7. EMC, SAFETY & ENVIRONMENTAL----------------------------------------------12

8. MEASUREMENT------------------------------------------------------------------------16

9. DISPLAY----------------------------------------------------------------------------------18

10. ACTIVE SET POINT SELECTION ---------------------------------------------------19

11. CONTROL STATES--------------------------------------------------------------------19

12. CONTROL ACTIONS-----------------------------------------------------------------21

13. AUTO TUNING ------------------------------------------------------------------------28

14. RAMP AND SOAK -------------------------------------------------------------------31

15. SOFT START ----------------------------------------------------------------------------34

16. TIMERS ----------------------------------------------------------------------------------35

17. ALARMS --------------------------------------------------------------------------------36

18. PROGRAMMING --------------------------------------------------------------------43

19. SEVEN SEGMENT DISPLAY --------------------------------------------------------44

20. MENUS ----------------------------------------------------------------------------------45

21. MODBUS -------------------------------------------------------------------------------57

22. MODBUS QUERIES ------------------------------------------------------------------61

23. CONNECTION DIAGRAMS-------------------------------------------------------83

24. FAQS ------------------------------------------------------------------------------------87

25. ERROR OCCURRED IN DEVICE -------------------------------------------------93

15BL003-02
1
CAUTION: 3.0 FRONT FASCIA:
1. Always follow instructions stated in this product booklet.
2. Before installation, check to ensure that specications agree with
intended application.
3. Installation must be done by skilled technician. GIC PR-
4. Automation and controlled devices must be properly “installed” so
that they are protected against any risk of involuntary actuations.
5. Suitable dampers should be provided in event of excessive vibrations.

NOTE: 8888
21 PV

TM
1

14

Models are indicated by special symbols as shown in table on Page 4


and given symbols are used while explaining the device functionality.
Eg: coeF#5,6,7,8,9,10,11,12 - Coefcient, Range: 0.1 to 10.0 default: 1
23
8888 SV

AT
2

13

9 OP1 OP2 OP3 10

8
The example above explains that the feature is applicable only for 11

7 12
151F43B1,151G43B1,151H43B1,151J43B1, 151F43B, 151G43B, 151H43B,
151J43B.
#Symbols appear where description vary based on models. If the #
does not appear, then it indicates that the feature is applicable to all
the models. 3 4 5 6

1.0 CATALOG DESCRIPTION:


FRONT FASCIA DESCRIPTION:
CAT ID Action Analog O/P 1 O/P 2 O/P 3 Modbus Symbol
I/P 1. PV : Displays the “Process Value”.
2. SV : Displays the “Set Value”.
151F42B Single YES Relay Relay SSR NA #1 3. Key' ' : Congurable key ‘C’.
4. Key' ' : Scroll down key ‘DN’.
151G42B Single YES Analog Relay SSR NA #2 5. Key' ' : Scroll up key ‘UP’.
6. Key' ' : Enter key ‘E’.
151H42B Single YES Analog Relay Relay NA #3
7. OP3 : LED indication for output 3.
151J42B Single YES Relay Relay Relay NA #4 8. OP2 : LED indication for output 2.
9. OP1 : LED indication for output 1.
151F43B1 Dual YES Relay Relay SSR YES #5 10. ‘-’ : Indicates that PV is less than(SP-Value in the setting LED).
151G43B1 Dual YES Analog Relay SSR YES #6 11. ‘=’ : Indicates that PV is equal to SP.
12. ‘+’ : Indicates that PV is greater than(SP+Value in the setting LED).
151H43B1 Dual YES Analog Relay Relay YES #7 13. ‘AT’ : This LED indicates the Auto tuning process is ON.
14. ‘TM’ : LED blinking- This indicates that timer process is ON.
151J43B1 Dual YES Relay Relay Relay YES #8 LED Continuous ON- Timer time completed.
151F43B Dual YES Relay Relay SSR NA #9
4.0 PRODUCT DESCRIPTION:
151G43B Dual YES Analog Relay SSR NA #10
PR-69 is a single loop, single/dual acting Microprocessor based
151H43B Dual YES Analog Relay Relay NA #11 controller with ON-OFF, PID, and Auto tunning functionality. The
product has two/four programmable set points and depending on
151J43B Dual YES Relay Relay Relay NA #12
model provides three different outputs.
151K42B Single YES Relay SSR NA NA #13
Three Input sensor accepted in PR-69:
151L42B Single NO Relay Relay SSR NA #14 1. Thermocouples
2. RTD: PT-100 (Three wire compensation)
3. Standard mV signals:0-50 mV,0-60 mV,12-60 mV.
2.0 FEATURES:
4. Voltage 0-5V, 1-5V & 0-10V, Current 4-20mA
Ø Field selectable thermocouple, RTD, 0-50 mV, 0-60 mV, 12-60 mV
Voltage: 0-5V , 1-5V & 0-10V Current: 4-20mA 5.0 DIMENSIONS (in mm):
Ø Auto tuning.
15,3
Ø Field congurable process and deviation alarms. 69,1
Ø Bump less Auto Manual transfer.
Ø Soft Start mode.
Ø Temperature range selection. 1.°C - Celsius 2.°F - Fahrenheit
Ø Dual display with congurable lower display. 1.Co - Controller
Output 2.Effective Set Point 3.Set Point 4.Alarm threshold 5.Timer
time 6.Unit
Ø Timer Functionality (Only for Single acting devices)
Ø Three outputs.
Ø Control modes: ON-OFF Symmetric, ON-OFF Asymmetric, Single
acting PID control.
Ø Two set point storage. 84,4
Ø SSR driving with short circuit protection. Password “Enable” and BACK PLATE_WITH TERMINAL
“Disable” function added
Ø which helps user to enable the password as and when required. In
Factory Default, Password is “Disabled”.
Ø Additional Features available in dual acting devices: (Cat. Nos.:
151F43B1 , 151G43B1, 151H43B1, 151J43B1 ,151F43B, 151G43B,
151H43B, 151J43B)
-> Control modes: Neutral zone ON-OFF, ON-OFF Symmetric,
ON-OFF Asymmetric, Dual acting PID control.
-> Additional two set point storage (Total Four Set point storage)
-> Rs485 Mod-bus communication.( Not applicable for Cat ID:151F43B,
151G43B, 151H43B, 151J43B) BACK VIEW
-> Ramp & Soak Functionality
Please refer pg. 83 to pg. 85 for connection diagrams.
6.0 TECHNICAL SPECIFICATIONS: Dimensions (W X H X D)
96 X 96 x 69.1 (in mm)
Supply Voltage Mounting
110-240 VAC/DC, -20% to +10%, 50-60 Hz Panel mounting
Power Consumption Terminal Capacity
8 VA 2x2.5mm2
Temperature Sensors Torque
Thermocouple J, K, E, S, B, R 0.5 N.m (4.4lb.in) to 0.7N.m (6.2lb.in)
RTD (PT100, 3 wire compensation), Certications
mV signals (0-50 mV, 0-60 mV, 12-60 mV) CE, RoHS
Analog I/P
Voltage 0-5V , 1-5V & 0-10V 7.0. EMC, SAFETY, ENVIRONMENTAL
Current 4-20mA
Measurement Range Product Standard
IEC 61326
Sensor J: 0 to 700° C/32 to 1292° F
ESD
Sensor K: 0 to 1300° C/32 to 2372°F
IEC 61000-4-2 Level II
Sensor E: 0 to 600° C/32 to 1112° F
Sensor S: 0 to 1750° C/32 to 3182° F Radiated Susceptibility
Sensor B: 250 to 1820° C/482 to 3308° F IEC 61000-4-3 Level III
Sensor PT100:-200 to 700° C/ -328 to 1292° F Electrical Fast Transients
Sensor R: 0 to 1750° C/32 to 3182° F IEC 61000-4-4 Level IV
Measurement Accuracy Surge
0.5 % of full scale of Pt100, for j, K +/-1% & for other thermocouple it is IEC 61000-4-5 Level IV
+/- 3%, For Tc and mV signals+/- 0.2% at 25°C (For DC Analog Input) Conducted Susceptibility
Resolution IEC 61000-4-6 Level III
S, B, R: 1°C Conducted Susceptibility
J, E, K, PT100: 0.1°C for Tc and mV signals mV: 0.001°C IEC 61000-4-6 Level III
Voltage Dips and Interruptions
Display
IEC 61000-4-11 (AC) All levels 1,2,4,5 (Criteria A)
4- Digit 7 Segment LED Display with LED indicatation.
levels 3,6 (Criteria B)
Keypad IEC 61000-4-29 (DC) level 1 (Criteria A)
4-Keys: Congurable©, Down(DN), Up(UP), Enter(E). All levels 2,3,4,5 (Criteria B)
Op1 rating #1,4,5,8,9,12 SPST, 5A, 250 VAC/30 VDC(RES.)
Conducted Emission
OP1 rating #2,3,6,7,10,114-20 mA/0-10 VDC CISPR 11 Class A
Op1 rating #13,14 SPDT, 10A, 250VAC/30VDC (RES.)
Radiated Emission
Op2 rating SPST, 5 A at 240 VAC/3 A at 30 VDC CISPR 11 Class A
Op3 rating #1,2,5,6,9,10,13,14 SSR Drive 12V, 24mA DC max Line Interruption
Op3 rating #3,4,7,8,11,12 SPST,5 A,250VAC/30VDC (RES.) GTS3.3,Criteria “A” up to 20ms, Criteria “B” up to 600ms & “C” above
Contact Material : AgNi 600ms

Life of relays: Isolation Level :


OP1 #1,4,5,8,9,12 Mechanical life : 5x106
Electrical life : 1x105 151F42B / 151F43B
13,14 7
Sensor OP1 OP2 OP3
OP1 # Mechanical life : 1x10
Electrical life : 1x105 Supply 2 kV 4 kV 4 kV 2 kV
Sensor - 4 kV 4 kV NA
6
OP2 Mechanical life : 5x10
Electrical life : 1x105 OP1 - - 4 kV 4 kV
OP2 - - - 2 kV
OP3 #3,4,7,8,11,12 Mechanical life : 5x106
Electrical life : 1x105 151G42B / 151G43B
Max. Resistance in case of current output Sensor OP1 OP2 OP3
(terminal 1 and 13 )#2,3,6,7,10,11 600   Supply 2 kV 2 kV 4 kV 2 kV
Min. Resistance in case of voltage output Sensor - NA 4 kV NA
(terminals 11 and 12)# 2,3,6,7,10,11
OP1 - - 2 kV NA
30 k  - - -
OP2 2 kV
Temperature Sampling Rate/PID Sampling Rate
150 ms / 1s
151H42B/151H43B
Weight (Unpacked)
280 g Sensor OP1 OP2 OP3
Humidity Supply 2 kV 2 kV 4 kV 4 kV
80% Rh Non-condensing Sensor - NA 4 kV 4 kV
Max. Operating Altitude OP1 - 2 kV 2 kV
-
2000 m
OP2 - - - 4 kV
Operating Temperature Range
0°C to 50 °C
151J42B /151J43B
Storage Temperature Range
-20°C to 60 °C Sensor OP1 OP2 OP3
Pollution Degree Supply 2 kV 4 kV 4 kV 4 kV
2 Sensor - 4 kV 4 kV 4 kV
IP Protection OP1 - - 4 kV 4 kV
IP 40 for front panel and IP 20 for terminal and Housing - -
OP2 - 4 kV
151F43B1 8.0 MEASUREMENT:
Sensor OP1 OP2 OP3 RS485 Parameters for this are included in the group “InP”. Inputs accepted
Supply 2 kV 4 kV 2 kV 2 kV 2 kV are Thermocouples (J, K, E, S, B, R), mV signals (0 - 50 mV), (0 - 60 mV),
- (12-60 mV) , Current 4-20mA, Voltage 0-10V & RTD PT100.For proper
Sensor 4 kV 2 kV NA NA functionality, it is recommended to switch off and on the instrument,
OP1 - - 4 kV 4 kV 4 kV whenever these are modied. The parameters related to input are 'unit'
- - - 2 kV 4 kV - unit of measurement (°C , °F) and 'dP' - decimal point representation.
OP2
In case of analog input, the input voltage gets divided over the range
OP3 - - - - NA set in the parameters 'IScL' lower limit and 'ISch' upper limit. Instrument
can be re-calibrated according to application needs, by using
151G43B1 parameters “oFSt” and “rAtE”. If “rAtE” = 1.000, then using parameters
Sensor OP1 OP2 OP3 RS485 “oFSt”, it is possible to set positive or negative offset that is simply
Supply 2 kV 2 kV 2 kV 2 kV 2 kV added to the value read by the probe.
Sensor - NA 2 kV NA NA
If the offset is not constant for all the measurements, it is possible to
OP1 - - 2 kV NA NA operate the calibration on any of two points. In this case, in order to
decide which values to program on parameters “oFSt” and “rAte”,
OP2 - - - 2 kV 4 kV
the following formulae must be applied:
OP3 - - - - NA “rAte” = (y2-y1)/(x2-x1)
“oFSt” = y2 - rate*x2
151H43B1
Sensor OP1 OP2 OP3 RS485 Where,
Supply 2 kV 2 kV 4 kV 2 kV y1 = Measured temperature 1
4 kV
x1 = temperature displayed by instrument
Sensor - NA 2 kV 2 kV NA y2 = Measured temperature 2
OP1 - - 2 kV 2 kV NA x2 = temperature displayed by instrument
The instrument thus visualizes the temperature as :
OP2 - - - 2 kV 2 kV
y = x * “rAtE” + “oFSt”
OP3 - - - - 2 kV where y = displayed value and x = measured value
6,7
Note(# ): As there is no isolation between RS-485 and OP1, user must 8.1 Output in case of measurement error:
take care that the ground of circuits to which these outputs are
connected should be isolated from each other. In case of measurement error (over range/under range/sensor break),
151J43B1 the instrument supplies the power as programmed on parameters
“oPP”. In case of PID control, the power output is as a percentage of
Sensor OP1 OP2 OP3 RS485 cycle time. In case of ON/OFF control, the Cycle time is automatically
Supply 2 kV 4 kV 4 kV 2 kV 2 kV considered as 20s (”e.g. In event of probe error with ON/OFF control
Sensor - 4 kV and “oPP = 50” the control output will be activated for 10s and
2 kV 2 kV NA
deactivated for 10s till measurement error remains.)
OP1 - - 4 kV 4 kV 4 kV
If No Error
OP2 - - - 2 kV 4 kV
Controller Output Power
OP3 - - - - 2 kV
PID As per % of cycle time
151K42B On/Off 20 Secs
Sensor OP1 OP2 If Error
Supply 2 kV 4 kV 2 kV Controller Output Power
Sensor - 4 kV NA Any As per programmed in opp
OP1 - - 4 kV
9.0 DISPLAY:
151F42B / 151F43B
Using parameters “dISP”, located in the group “conF”, it is possible to
Sensor OP1 OP2 OP3 congure the lower display to visualize different parameters like the
Supply 2 kV 2 kV - 2 kV Control Output (coP), operating set point (SP). In group “conF”, the
- - parameters “LEd” is used to dene the LED shift index functioning for
Sensor - 2 kV the three LED’s repesented as: ’+’, ‘-’, ‘=’.
OP1 - - - 2 kV The lighting up of the ‘=’ LED indicates that the process value is within
- - - - the range [SP-LEd] and [SP+LEd].
OP2
The lighting ‘-’ LED indicates that the process value is lower than
[SP-LEd] & lighting up of ‘+’ indicates that the process value is higher
Safety: than [SP+LEd]
Test Voltage between I/P and O/P
UL 508 2 kV Menu Sub menu Options
Impulse Voltage between Input and Output conF dIsP 1.coP
IEC 60947-5-1 Level IV 2.SP
Single Fault 3.EFSP
IEC 61010-1 4.A1th
5.A2th
Insulation Resistance
6.Unit
UL 508 > 50K   
7.timr
Leakage Current
UL 508 < 3 mA Note:
1) If we select Unit-->C/F
Environmental: i.e (C:Celsius, F:Fahrenheit) then C or F will displays on lower display
2) If timr option is selected then set timer time will displayed on lower
Cold Heat display
IEC 60068-2-1
Dry Heat
IEC 60068-2-2
Vibration
IEC 60068-2-6, 5 g
10.0 ACTIVE SET POINT SELECTION: Similarly in case of direct action i.e.CooL being set on parameters.
“Func”, the controller activates the output when the process value
This instrument allows pre-programming of, up to 2 different set points
“PV” goes above (SP+hEsT) and deactivates the output when “PV”
(“SP1”, “Sp2”).............................
goes below “SP-hEsT” in case of symmetric ON-OFF control and“SP”
(for #1,#2,#3,#4,#13)
Asymmetric ON-OFF control.
OR
up to 4 different set points DIRECT ACTING:
(“SP1”, “SP2”, “SP3”, “SP4”)......................
Menu Sub menu Options
(for #5,#6,#7,#8,#9,#10,#11,#12)
rEg Func cooL
and then selection of which one must be active.
The effective set point can be selected: Symmetric On Off Control (cool):
-by parameter “EFsP” in the group of parameters “SP”. Condition Action
-By key “C” if parameter “kEy” = “SPSL”. PV < [SP-hEST] Controller Output is deactivated
The maximum number of set points is determined by parameter “nSP”
located in the group of parameters “SP”. PV > [SP+hEST] Controller Output is activated
.......(for #5,#6,#7,#8,#9,#10,#11,#12) Asymmetric On Off Control:
Condition Action
10.0 ACTIVE SET POINT SELECTION:
PV < [SP-hEST] Controller Output is deactivated
The controller acts in three different ways :
1.Automatic Control PV > [SP] Controller Output is activated
2.Control Off
3.Manual Control
Menu Sub menu Options
conF kEy oPLP
oFF
Note: The instrument switches into “Auto” state at the end of
auto-tuning. When switched ON, it automatically assume its state at
OFF OFF
the last switch off.

11.1 Automatic Control (Auto):


Automatic control is the normal functioning state of the controller.
When in Auto mode, the device will function as per parameter
programmed on parameters cont.
11.2 Control OFF (oFF):
In this mode, all the COP(Controller) outputs are deactivated.
OFF OFF
11.3 Bumpless Manual/Open Loop Control(oPLP):
This options allows to manually program the power percentage given
as output by the controller by deactivating automatic control.When
the instrument is switched to manual control, the power percentage is
same as last one supplied. To change the power output, adjust the
parameter manual reset “rS” in the “rEg” group.

Menu Sub menu Options


rEg rS Value OFF OFF

12.1 ON/OFF Control:


All the parameters regarding ON/OFF control are listed in group “rEg”.
This type of control can be set by programming parameters “cont”=
onFs for ON-OFF action with symmetric hysteresis OR onFA for ON-OFF
action with asymmetrical hysteresis. It drives the output programmed
as coP [selected by parameters. oPcF#5,6,7,8,9,10,11,12 in oP], depending on
the measured temperature value, on effective set point, function
mode (“FUnc”) and on the hysteresis (“hESt”). The action can be OFF OFF
explained as follows , In case of reverse action i.e. hEAt being set on
parameters “FUnc” in “rEg” menu, the controller activates the output
when the process value “PV” goes below [SP-hEST]. It deactivates the
output when the PV goes above “SP+hEST”in case of symmetric
ON-OFF control and above “SP” in case of Asymmetric ON-OFF control. 12.2 Neutral Zone ON/OFF Control (nr):
12.2.1Action:
Menu Sub menu Options
All the parameters referring to neutral zone ON/OFF control are listed
rEg Func hEAt in the group "rEg". This type of control can be set when two outputs,
congured by parameter “oPcf” (“oPcF” = h1c2 congures OP1 as
Symmetric On Off Control (hEAt): heater and OP2 as cooler) are programmed as “coP” and the
parameters "cont” = nr. The neutral zone control is used to control
Condition Action processes in which there is an element which causes a positive
PV < [SP-hEST] Controller Output is activated increase in temperature (eg. Heater, Humidier etc.) and an element
which causes decrease in temperature (e.g. Cooler, de-humidier,
PV > [SP+hEST] Controller Output is deactivated
etc.) Depending on measurements of effective set point "SP" and on
hysteresis "hESt", the control functions works on programmed outputs.
Asymmetric On Off Control: The controller activates the output congured as heater when process
Condition Action value goes below [SP-hEst] and deactivates it once the PV reaches SP.
PV < [SP-hEST] Controller Output is activated Further it activates the output congured on cooler when process
value goes above [SP+hESt]. The cooler output is deactivated when
PV > [SP] Controller Output is deactivated PV reaches SP again.

Note: This type of control is applicable for double acting cat ids only.
Menu Sub menu Options “Pb" - Proportional Band
rEg "Int" - Integral Time
cont nr
"dEr" - derivative time
OP oPcF h1c2 "hct" - Heat cycle time
"cct” - cool cycle time
Condition Heater Cooler "rS" - Manual Reset (if "Int=0 only)
PV < [SP-hEST] ON OFF "coEF" - Coefcient Relation between power heating and cooling
element. Range between 0.1 to 10.
PV = SP OFF OFF
“coEF” > 1: represents that the cooling element is stronger than
PV >[SP+hEST] OFF ON heating element.
PV = SP OFF OFF “coEF” = 1: represents that the heating and cooling element are
equally strong.
“coEF” < 1: represents that the heating element is stronger than
cooling element.

Menu Sub menu Options


rEg cont PId
OP oPcF h1c2
OFF OP OP1/OP2/OP3 coP
(atleast two)
OFF OFF

13.0 AUTO TUNING:


Auto tuning is a process by which the controller automatically
12.2.2 cdty Menu : calculates the values of Pb, Int & dEr suitable for the process. In this
Compressor duty cycle "cdty" is used to protect compressor short process , the controller carries out several operations on the process
cycling. It is a time based activation of the compressor. The activation plant to determine these values.
of compressor can be avoided till the time set on parameter “cdty”.
1. Program and select desired Set Point.
”thus” providing the delay. Time programmed on "cdty" is counted
2. Program parameters “cont”=PID.
starting from last output deactivation and then even if the regulator
3. For single action PID control, program parameters “Func” as “hEAt”
requires to switch on the corresponding output, the activation is
if using heater or “cooL” if using cooler.
delayed till the time set on “cdty” elapses.
4. Also program the output to which the nal control element is
connected as “coP”.
Note: This menu is visible only when control type is selected as nr
5. In case of Double action PID control, set “coP” on the two outputs
(Neutral zone)
selected using parameters “oPcF” to act on heater and cooler.
Steps for Auto-tuning are as follows:
12.3 PID Control
12.3.0 Single Acting PID Control: Menu Sub menu Options
All the parameters referring to PID control are listed in the group “rEg”.
rEg cont PId
The single action PID control can be obtained by programming
parameters. “cont” = PId and works on output congured as “coP” OP OP1/OP2/OP3 coP
Depending upon the effective setpoint “sP”, function “FUnc” and on (two for double acting)
the instrument's PID algorithm the control output is calculated. The OP1/OP2/OP3
single action PID control algorithm foresees the setting following (one for single acting)
parameters: rEg Func(If single acting) hEAt/cooL
“Pb” - Proportional Band.
“Int” - Integral Time rEg AUto 1,2,3,4
“dEr” - derivative time Note: Double acting device can be used as single acting device.
“rS” - Manual Reset (if “Int=0” only)
6. Program parameters. “Auto” as:
for #1,2,3,4,13,14: “ct” - Cycle time
“1”- Tune at Every power ON. If auto-tuning is desired, each time the
Menu Sub menu Options instrument is switched ON.
rEg cont PID “2”- Tune at rst power ON. If auto-tuning is desired,the next time the
instrument is switched ON. Once the tuning is nished, the
OP OP1/OP2/OP3 coP
parameters. “Auto” is swapped automatically to “OFF”.
(atleast one)
“3”- Tune manually. If auto-tunning is to be started manually by
rEg FUnc hEAt/cooL pressing the cong key programmed as“stAt”
“4”- Tune at every set point change or at the end of soft start. This
activates auto-tuning at every change of set point or at the end
12.3.1 Double Acting PID Control (#5,6,7,8,9,10,11,12): of soft-startcycle.
All the parameters referring to PID control are listed in the group “rEg”. 7. Switch OFF the instrument power and then switch it ON to start
The double action PID control is used to control processes where there tuning if “Auto” is set as “1” or “2” or by pressing cong. key
is an element which causes a positive increase in temperature (ex. programmed as “stAt”. Flashing LED AT indicates the activation of
Heating) and an element which causes a decrease in temperature Auto-tunning function. To start the auto tune following condition
(cooling). This type of control is selected by setting “cont” as Pid needs to satisfy:
setting. The outputs congured for HEAT or COOL action in oPcF menu For Single Acting mode, if "Func" is “hEAt” OR For dual acting mode
should be congured as "coP" The effective set Point “SP” and the if rst stage is heating. Conditions...
instruments algorithm decides the controller output of Double Action PV < [ SP - |SP/5| ] if soft start is congured OR
PID control. PV < [ SP - |SP/3| ] if soft start is not congured.
The cycle times “hct”(Heat cycle time: for output acting on heater) and SP - PV > = 10
and “cct” (cool cycle time: for output acting on cooler) should have For Single acting mode, if “Func” is “cooL” or For Double acting
low value with frequent intervention of control outputs, so that good mode if rst stage is cooling.
stability of process variable can be achieved, in case of fast processes. Conditions :
PV>[ SP + [SP/5]] If Soft start is congured
It is recommended to use solid state relays to drive actuators. The OR
Double Action PID control algorithm needs the programming of PV>[ SP + [SP/3]] If Soft start is not congured
following parameters: and PV - SP > = 10
For example on Auto tunning , refer page no.88 If the above Power failure in Action
conditions are not satised at the start of auto tune, the display will
Soak stage Device will compare SP with PV if notequal then
show "ErAt" message and the instrument will take the control
device will ramp back from current PV with ramp
conditions according to previously programmed PID. To make 'ErAt'
rate of last set point till the soak stage reached then
disappear, Press “ENTER” key. If autotune is not completed in 2 hours,
continue for remaining soaking period.
the instrument shows 'NoAt' on display. The cycle in progress is
Eg: Assume three set points SP1=50,SP2=60,SP3=70
automatically get stopped in case of sensor error. After correct PID
If device was in between 60 and 70 if power fails
parameters are tuned, the calculated values are stored in
then after power resumption device will compare
instrument memory.
PV with SP value. Consider PV is 40 which is not
equal to last set point SP which was 60 then device
14.0 RAMP AND SOAK #5,6,7,8,9,10,11,12 will ramp back from 40 with ramp rate of second
1. The PR-69 has provision for three ramps and three soaks stage and reach till 60. After reaching 60 device will
corresponding to SP1, SP2 and SP3. enter into soaking stage for remaining time.
2. All parameters related to Ramp-Soak functions are grouped in c. rsEt: On power failure, the entire ramp and soak prole is reset. At
menu 'rEg'. the end of the prole irrespective of 'Prmd ' the device switches OFF all
3. Three strategies have been adopted that determine the state of the control outputs.
ramp and soak in case of power resumption after failure.
Power failure in Action
Note:-
Ramp stage/ Prole is reset and device will start from beginning.
At the end of the Ramp & Soak prole the controller switches 'OFF'
Soak stage Eg: Assume three set points SP1=50,SP2=60,SP3=70
controller outputs. To repeat the Ramp & Soak prole reset the
If device was in between 60 and 70 if power fails
device. This can be done by assigning 'rSEt' to the congurable key
then after power resumption device will start form
in the 'ConF' menu. If the Ramp & Soak prole is not desired, set all
50 which is rst set point irrespective of PV value in
Ramp and soak parameters to 'InF' & then reset the device.
both stages.
14.1 Power Down Resumption Mode (Prmd):
a. cont: The device keeps in memory the last set value before the
power failure. After resumption, it starts from the same value and
continues the prole. In case of soak stage once the power is
resumed, the stage continues for the remaining time.

Power failure in Action


Ramp stage After power resumption, device will continue from
the last virtual sp value. 14.2 Holdback (hbck):
Assume 3 set points, SP1 = 50, SP2 = 80 & SP3 = 100. 14.2.0 Holdback In Ramp:
If the virtual set point is 65, and power failure occurs. While in ramp mode if the difference between SP and PV value goes
After power resumption, device will start from last beyond Holdback value, the SP ramping stops and it is held on the
virtual set point with the respective ramp rate, given value as long as PV < (SP-hbck) (hEAt) OR PV >(SP+hbcK)(cool)
irrespective of the PV value. range.

14.2.1 Holdback In Soak:


While in Soak mode if the difference between SP and PV value goes
Power failure in Action beyond Holdback value, the soak timing is stopped and it is resumed
Soak stage After resumption device will continue for remaining when PV comes back within (SP-hbck) (hEAt) and (SP+hbcK) (cool)
soak time. range.
Eg: Assume 3 set points, Sp1=50, SP2 = 80 & Sp3 =100.
If the device is in second Soak Stage & congured 15.0 SOFT START:
soak time is 50 minutes. If power failure occurs after All parameters referring to the soft start functioning are contained in
10 minutes, then after power resumption, device will the group “rEg”. The soft start functioning allows limitation of output
continue with soak stage of 40 minutes and move power when instrument is switched on for a limited period of time.
towards the next SP with new ramp rate, irrespective Following parameters are needed:
of the PV “SSt” - Soft start time in hh: mm
“SSth” - Soft start threshold
b. rbck: The device starts from present PV value and continues with “Stp” - Soft start power
the prole. In case of power failure in soak stage, once the power is Soft start functionality will abort when sst or ssth whichever earlier is met.
resumed and if PV is not equal to the target SP of the given soak stage,
then starting from PV the SP ramps up to the target SP value with the 16.0 Timer:
slope of previous ramp. Once target SP is reached, device move to 1) When PV value reach or cross to SP then the Timer will start, during
soak stage which continues for the remaining time. this process Op1=cop will be in controlling action.
2) Op2 & Op3 can be assign to timer alarm.
3) Timer functionality will work in both PID & ON-OFF mode.
Power failure in Action
for eg: When PV reaches to SP=100°C then the timer will start, Timer will
Ramp stage SP1=50C,SP2=60C,SP3=70C be ON for 15 minutes then after completing timer time Op1will be
Ramp1=5C/min continues OFF and if alarm is congure to timer then alarm will be ON
Ramp2=10C/min as the timer time is elapsed.
Ramp3=15C/min
SP=100°C
If device was in between 60C and 70C, if power
fails then after power resumption device will check timr=15 min
(Set time)
for PV. Op1=COP OFF

If PV(40C) is less than current Ramping stage set


ON
point i.e (SP2=60C) then device will start from 40C
with ramp rate of second stage(Ramp2=10C/min). trAt=10 min

Op2=trAt
34 OFF
(Set time)

Note:
1) When ever the Set Timer time is competed then “OVER” message
will display on lower display.
17.0 ALARMS: 5. Deviation high(“dEhi” on display): Alarm is activated when PV goes
above Effective Set Point(ESP)+A1th) and is deactivated When it goes
1. Absolute low (“AbLO” on display): Alarm is activated if PV goes below (Effective Set Point(ESP)+A1th-A1hy).
below A1th and is deactivated if PV goes above (A1th+A1hY).
Menu Sub menu Options Menu Sub menu Options
AL1/AL2 A1tY AbLo AL1/AL2 A1tY dEhi

PV ESP+A1th
PV A1th+A1hY
A1hY ESP+A1th-A1hy

A1hY A1th ESP

Time
ON OFF ON OFF ON OFF ON OFF ON OFF Time

2. Absolute high (“AbhI” on display): Alarm is activated if PV goes 6. Deviation band (“dEbA” on display): Alarm is activated when PV
above A1th and is deactivated if PV goes below (A1th-A1hy). goes above(Effective Set Point (ESP)+A1hi) or below(Effective Set
Point(ESP) - A1Lo) and is Deactivated when PV goes below (Effective
Menu Sub menu Options Set Point(ESP)+ A1hi - A1hy) or above (Effective Set Point(ESP) - A1Lo
AL1/AL2 A1tY Abhi + A1hy).
Menu Sub menu Options
AL1/AL2 A1tY dEbA
PV
A1th
PV
A1th-A1hY ESP+A1hi
A1hY
A1hY
ESP+A1hi-A1hy
ESP
ESP-A1Lo+A1hy
A1hy
Time ESP-A1Lo
OFF ON OFF ON OFF
ON O ON O ON O ON O
Time
F F F F
F F F F

3. Absolute band (“AbbA” on display):


Alarm is activated if PV goes above A1hi or below A1Lo. It is 7. Output low(“OPLO” on display): Alarm is activated if output goes
deactivated if it goes below(A1hi-A1hy) or above (A1Lo+A1hy). below o1LV and deactivated when output goes above (o1LV+o1hs).

Menu Sub menu Options Menu Sub menu Options


AL1/AL2 A1tY AbbA AL1/AL2 A1tY oPLo

PV
COP o1LV+o1hs
A1hi
A1hY o1hs
A1hi-A1hy o1LV

A1L0+A1hy
A1hy
A1Lo
Time
ON OFF ON OFF ON

ON O ON O ON O ON O ON
F F F Time 8. Output high(“OPhi” on display): Alarm is activated if output goes
F
F F F F above o1hv and deactivated when output goes below (o1hv-o1hs).
Menu Sub menu Options
4. Deviation low ( “dELo” on display): Alarm is activated if PV goes
below (Effective Set Point(ESP) - A1th) and is deactivated when it goes AL1/AL2 A1tY oPhI
above (Effective Set Point(ESP)–A1th + A1hy).

Menu Sub menu Options


AL1/AL2 A1tY dELo COP o1hv

o1hs o1hv-o1hs

ESP
PV
Time
ESP-A1th+A1hy OFF ON OFF ON OFF
A1hy
ESP-A1th

OFF ON Time
ON OFF ON
ALARM FUNCTIONALITY
ALARM FUNCTIONALITY

Menu Sub Options Details Dependencies Functions


Menu
AL1 A1tY AbLO Absolute Low PV,A1th,A1hY To alert user when PV
OR Activation: PV < A1th falls below predefined
AL2 Deactivation: PV > A1th+A1hY value.(A1th)
AbhI Absolute High PV, A1th, A1hY To alert user when PV
Activation: PV > A1th exceeds predened
Deactivation: PV < A1th - A1hY value.(A1th).
AbbA Absolute band PV, A1hi, A1Lo, To alert user when PV,
Activation: PV > A1hi or PV < A1Lo A1hY 1.falls below predened
Deactivation: PV < A1hi-A1hY or PV > A1Lo+A1hY value.(A1Lo)
OR
2.exceeds predened
value.(A1hi).
dELo Deviation Low PV, SP, A1th, A1hY To alert user when PV falls
Activation: PV < (SP - A1th) below the SP by the value
Deactivation: PV > (SP - A1th)+A1hY set in A1th
dEhI Deviation High PV, SP, A1th, A1hY To alert user when PV
Activation: PV > (SP + A1th) exceeds the SP by the value
Deactivation: PV < (SP + A1th)-A1hY set in A1th.
dEbA Deviation Band PV, SP, A1Lo, A1hi, To alert user when,
Activation: PV < (SP-A1Lo) or PV > (SP+A1hi) A1hY 1.PV falls below the SP by the
Deactivation: PV > (SP – A1Lo) + A1hY value set in A1Lo.
or 2. PV exceeds the SP by the
PV < (SP + A1th) - A1hY value set in A1hi.

oPLo Output Low COP,o1LV,01hS To alert user when COP falls


Activation: COP < o1LV below value set in o1LV.
Deactivation: COP > o1LV + o1hS
oPhI Output High COP,o1hV,01hS To alert user when COP
Activation: COP > o1hV exceeds value set in o1hV.
Deactivation: COP < o1hV + o1hS

Menu Sub menu Options


AL1/AL2 A1tY AbLo
AbhI
AbbA
dELo
dEhI
dEbA
oPLo
oPhI

17.2 Alarm Functions:


Sr Value Details Application
Normal
Normal
1 0 Activation: When alarm condition occurs.
Deactivation: When the alarm condition disappears.
Acknowledged
To ignore the alarm condition
Activation: When alarm condition occurs.
Deactivation: 1. When the alarm condition disappears.
2. When Congurable key programmed for alarm acknowledgment and press in alarm
2 1 condition.
Delayed To delay the alarm generation,
Activation: delayed by time set in A1dL parameter after occurrence of the alarm condition. some times alarm can be
3 2 Deactivation: When the alarm condition disappears. generated for shorter time due to
Note: During the delay if the alarm condition disappears, alarm will not be generated. some disturbance in system.
Latched To record or draw attention of
4 4 Activation: When alarm condition occurs. alarm generation condition every
Deactivation: When Congurable key programmed for alarm acknowledgment and press time. Since no automatic of alarm.
once alarm generated.
Note: Alarm will not get automatically deactivated once generated.
No alarm at Power On To avoid alarm after power on.
5 Activation: If alarm condition exist at power on, alarm will not be activated. Once device Since possibility of alarm condition
8 goes in no alarm condition after power on, there after alarm will be activated at every after every power on.
occurrence of the alarm condition.
Deactivation: Alarm will be deactivated In no alarm condition.
No alarm at SP change To avoid alarm after change in SP.
6 16 Activation: If alarm condition generates after SP change, alarm will not be activated. Since possibility of alarm condition
Once device goes in no alarm condition after SP change, there after alarm will be activated after every time change in SP.
at every occurrence of the alarm condition.
Deactivation: Alarm will be deactivated in no alarm condition.
17.2 Alarm Functions:
Sr Value Details Application

24 = No alarm at SP change + No alarm at Power On Note: We can club the different


7 Activation: If alarm condition exist at power on or If alarm condition generates after SP alarm functionality by doing the
16+8
change, alarm will not be activated. Once device goes in no alarm condition after SP addition of the set value for those
change or power on, there after alarm will be activated at every occurrence of the alarm alarm functions.
condition.
Deactivation: Alarm will be deactivated in no alarm condition.

Note:
Alarm types and functions are explained for alarm
1. The explanation is same for alarm
2. Binary addition of alarm function allows Combination of different function.
Eg. If it is required to have no alarm at power On [8] and no alarm at sP change [16], set function as 24.

18.0 PROGRAMMING: MAIN MENU: InP(Input)


Follow given procedure to program the device:
1 SEnS Sensor:
1. Press key ‘E’ to enter menus. If password “Enabled”, then ‘PV’
Range:
display shows “codE”, which is blinking and ‘SV’ display shows “0”.
J : J Thermocouple
2. Enter code as “69” using ‘UP’ key. Press key ‘E’ to enter into menu.
K : K Thermocouple
If wrong code is entered, then the device exits from programming
Pt1 : PT100 RTD
mode. If correct code is entered, the device enters into the set of
E : E Thermocouple
menus.
S : S Thermocouple
3. Using ‘UP’ or ‘DN’ key we can move to desired set of parameter.
B : B Thermocouple
4. Press key ‘E’, to enter the group of parameters related to the main
R : R Thermocouple
menu. Here, the ‘PV’ display shows the menu and ‘SV’ shows the
Analog Input:
value programmed on it.
0-10 : Voltage Analog Sensor
5. To change this value, press key ‘E’. Using ‘UP’ or ‘DN’ key, select the
0-5 : Voltage Analog Sensor
value to be entered. Press key ‘E’ to conrm the value or key ‘C’ to
1-5 : Voltage Analog Sensor
maintain the previous value.
4-20 : Current Analog Sensor
6. Whenever the value of the menu is being edited, the 'PV' display
1260 : 12 to 60 mV
blinks. Here, 'UP’ and 'DN’ key change the value on ‘SV’ display.
0_50 : 0 to 50 mV
When the display is not blinking, we can move to next menu using
0_60 : 0 to 60 mV
‘UP’ or ‘DN’ key. To exit from the menu press key ‘C’
default: J Thermocouple
7. Key ‘C’ acts as “EXIT” key when in programming mode. While on
Note: For #14
main screen, when 'PV' display shows temperature and ‘SV’ display
Sens: R,S,K,J,PT100 are accepted.
shows user congured value, it performs the function as congured
on it in the “key” parameter of “conF” menu. Low scale in case of analog inputs
2 IScL
Range: -1999 to Isch, default: 0
19.0 SEVEN SEGMENT DISPLAY: 3 Isch
High scale in case of analog inputs
Range: IscL to 9999, default: 100
A B C D E F G H I J K L M 4 rAtE
Slope of straight line
Range: 0.001 to 2.000, default: 1.000
A b c d E F g h I j L m 5 oFSt
Offset of straight line
Range: -1999 to 9999, default: 0
N O P Q R S T U V W X Y Z
oPP Output power in case of error
n o p Range: 0 to 100.0%#1,2,3,4,13,14
q r s t u v w y 6 Range: -100.0% to 100.0% #5,6,7,8,9,10,11,12
default: 0
20.0 MENUS: MAIN MENU: SP(Set point) dP Decimal point
7 Range: S/B/R/K thermocouple:0
Parameter Description J/E thermocouple & Pt 100:0 to 1,
SPLL Set point low level Analog Signals: 0 to 3, default: 0
1
Range: -1999 to set point active, default: -1999 UnIt Temperature measurement unit
8
SPhL Set point high level Range: C° or F°, default: C°
2
Range: Set point active to 9999, default: 9999 9 rFSh Analog signal output update rate
nSP#5,6,7,8, No. of. Set point #2,3,6,7,10,11 Range: 150 to 5000 ms, default: 150 ms
3 #9,10,11,12, PvLo Process variable low
Range: 1 to 4, default: 4
10 #2,3,6,7,10,11 Range: -1999 to 9999,
EFSP Effective Set point.
4 Range#5,6,7,8,9,10,11,12: 1 to nsP, Range#1,2,3,4,13,14: 1 to 2 corresponds to 4 mA/0 V, default:0
default: 1 PvhI Process variable High
11 #2,3,6,7,10,11 Range: -1999 to 9999
Set point 1
5 SP1 Corresponds to 20 mA /10 V, default:100
Range: sPLL to sPhL, default: 0
coLo Controller output low
SP2 Set point 2. #2,3,6,7,10,11 Range: 0 to 100 #2,3 , -100 to 100 # 6,7,10,11
6 12
Range: sPLL to sPhL, default: 0 Corresponds to 4 mA/0 V, default: 0
5,6,7,8
Set Point 3 cohI Controller output high
7 Sp3# 13 #2,3,6,7,10,11 Range: 0 to 100 #2,3 , -100 to 100 # 6,7,10,11
#9,10,11,12 Range: sPLL to sPhL, default: 0
Corresponds to 20 mA/10 V, default:10.0
Sp4#5,6,7,8 Set Point 4
8 9,10,11,12 Range: sPLL to sPhL, default: 0 Filter menu
# 14 Filt
Range: 0 to 10, default: 2
MAIN MENU: oP(output) Parameter Description
2 A1Fn Alarm 1 function:
Parameter Description 0: Alarm on error
Output congure as: +1: Acknowledge alarm
1 oPcF
Range: +2: Delayed alarm
#6,7,10,11
1.h2c3: heat 2 Cool 3, +4: Latch alarm
2.h3c2: heat 3 Cool 2, default: h2c3 +8: No alarm at power on
Output Congure as: +16: No alarm at set-point change
1 oPcF
#5,8,9,12 Range: Range: 0-31, default: 0
1. h1c2: heat 1 Cool 2 3 Alarm 1 low level
A1Lo
2. h1c3: heat 1 Cool 3 Range: -1999 to A1th, default: -1999
3. h2c3: heat 2 Cool 3 Alarm 1 Threshold
4. h2c1: heat 2 Cool 1 4 A1th
Range: A1Lo to A1Hi, default: 0
5. h3c1: heat 3 Cool 1
6. h3c2: heat 3 Cool 2, default: h1c2 Alarm 1 high level
5 A1hI
Range: A1th to 9999, default:9999
2 o1cF Output 1 congured as:
Alarm 1 hysteresis
#2,3,6,7,10,11 Range: 6 A1hY
Range: OFF to 9999, default: 1
1. I_OP: 4-20 mA output
2. V_OP: 0-10 V output, default: I_OP Output 1 low value
7 o1LV Range#1,2,3,4,13: 0.0% to o1HV
3 oP1#
2,3
Output 1 to act as:
Range: Range#5,6,7,8,9,10,11,12 : -100.0% to o1HV, default: 0.0
1. coP: Controller output Output 1 high value
2.tEmP: temperature re-transmitted output, default: temP 8 o1hV Range: o1LV to 100.0 %, default: 100.0
3 oP1 Output 1 to act as: Output 1 hysteresis
#6,7,10,11 Range: 9 o1hs Range: OFF to 100.0 %, default:1
1. coP: Controller output Alarm 1 delay
2. tEmP: Temperature re-transmitted output 10 A1dL Range: OFF to 9999 s, default: Off
3. EsP: Effective Set Point, default: tEmP
Menus for Alarm 2 are same as for Alarm 1.
3 Op1 Output 1 to act as:
#1,4,5,8, Range: MAIN MENU: REG(Regulator)
9,12,13,14
1. coP: Controller output
2. A1no: Alarm 1 normally open Parameter Description
3. A1nc: Alarm 1 normally closed
4. A2no: Alarm 2 normally open 1 cont Controller type:
5. A2nc: Alarm 2 normally closed Range:
6. SEnb: Sensor break 1. onFS: On-Off Symmetric,
7. BrkL: Loop break alarm 2. onFA: On-Off Asymmetric
8. OFF: Relay off, default: coP 3. PID: PID controller
4. nr: neutral zone On-OFF(#5,6,7,8,9,10,11,12)
4 OP2 Output 2 to act as: default: PID
Range:
1. coP: Controller output 2 FUnc Controller type:
2. A1no: Alarm 1 normally open Range:
3. A1nc: Alarm 1 normally closed 1. hEAt: Reverse acting
4. A2no: Alarm 2 normally open 2. cooL: Direct acting, default: hEAt
5. A2nc: Alarm 2 normally closed 3 hEst Hysteresis for On-Off controller
6. Senb: Sensor break Range: OFF - 9999, default:1
7. BrkL: Loop break alarm
4 AUto Auto tuning:
8. oFF: Relay off
Range:
9. trAL#1,4,13,14 : Timer Alarm, default: oFF
oFF: auto tuning off
OP3 Applicable for all cat ids except #13. 1: auto tuning at every power on
5 (Same Functionality as Op2, Only trAL: Timer Alarm is 2: auto tuning at rst power on
applicable for cat_id #1,2,3,4,14) 3: Start manually
4: auto tune at every set point change, default: 2
LbOP Loop break output
6
#5,6,7,8 Lbo1#5,8,9,12 : Output 1 5 Pb Proportional band
#9,10,11,12 Lbo2 : Output 2 Range: 0 to 9999, default: 10
Lbo3 : Output 3 Integral time
default : Lbo2 6 Int
Range: OFF to 9999 s, default: 120
7 brkt Break loop time
Range: Off to 9999 s, default: oFF 7 dEr Derivative time
Range: OFF to 9999 s, default: 30
8 timr Timer time
#1,2,3,4,13,14 Range: Off to 9999 Min, default: oFF 8 ct Cycle time
#1,2,3,4,13 Range:1 to 130 s, default: 20
trAt Timer Alarm time
9 #1,2,3,4,13 Range: On to 9999 Min, default: On 9 rs Manual reset
#1,2,3,4,13 Range: 0 to 100.0 %, default: 0
MAIN MENU: AL1(Alarm1) 9 rs#5,6,7,8 Manual reset
#9,10,11,12 Range: -100.0 to 100.0 %, default: 0
Parameter Description 5,6,7,8
heat cycle time
10 hct#
1 A1tY Alarm 1 type: # 9,10,11,12
Range: 1 to 130 s, default: 10
Range: 5,6,7,8
Cool cycle time,
11 cct#
1. AbLo: Absolute low #9,10,11,12 Range: 1 to 130 s, default: 10
2. AbhI: Absolute high
3. AbbA: Absolute band 12 coeF Coefcient,
4. dELo: Deviation low #5,6,7,8 Range: 0.1 to 10.0, default: 0.1
5. dEhI: Deviation High #9,10,11,12
6. dEbA: Deviation band 13 cdty Compressor duty cycle
7. oPLo: Output low #5,6,7,8 Range: 0(Off) to 9999 s, default: 0
8. oPhI: Output High, default: AbLo #9,10,11,12
Parameter Description Parameter Description
14 Prmd Power down mode rSEt To reset device and load default setting. Please press the
#5,6,7,8 Range: enter key.
#9,10,11,12 1. cont: Continue If “Yes” - will display message to conrm reset.
2. rbck: Ramp back If “No” - will get back to menu.
3. rsEt: Reset, default: cont cnfm After Conrm,
15 rmP1 If “ Yes “ - Reset device and back to main screen.
Ramp 1
#5,6,7,8 If “No” - Back to main screen.
Range: 0.00 to 99.99 - Inf unit/min, default: Inf
#9,10,11,12
16 Sok1 Soak 1 Main Menu: modb (Modbus)#5,6,7,8
#5,6,7,8 Range: 0.00 to 99.59 - Inf hh:mm, default: Inf
#9,10,11,12 1 Addr Device Id
rmP2
17 5,6,7,8 Ramp 2 Range: 1 to 99, default: 1
# Range: 0.00 to 99.99 - Inf unit/min, default: Inf 2 bAUd Baud rate:
#9,10,11,12 Range:
18 Sok2 Soak 2 1. 3: 300 baud rate
#5,6,7,8 Range: 0.00 to 99.59 - Inf hh:mm, default: Inf 2. 6: 600 baud rate
#9,10,11,12 3. 12: 1200 baud rate
19 rmP3 Ramp 3 4. 24: 2400 baud rate
#5,6,7,8 Range: 0.00 to 99.99- Inf unit/min, default: Inf 5. 48: 4800 baud rate
#9,10,11,12 6. 96: 9600 baud rate
20 Sok3 Soak 3 7. 192: 19200 baud rate, default: 96
#5,6,7,8 Range: 0.00 to 99.59 - Inf hh:mm, default: Inf 3 PArt Parity:
#9,10,11,12 Range:
21 hbck Ramp hold back 1. EvEn: Even parity
#5,6,7,8 Range: OFF to 9999, default: OFF 2. odd: odd parity
#9,10,11,12 3. None: None parity default: None
22 SSP Soft start power 4 bItS No. of bits
#1,2,3,4 Range: 0.0 to 100.0, default: 0 Range: 8 to 9, default: 8
#13,14
5 StPb No. of stop bits
22 SSP#5,6,7,8 Soft start power Range: 1 to 2, default: 1
#9,10,11,12 Range: -100.0 to 100.0, default: 0

23 SSt Soft start time 21.0 MODBUS :


Range: 0.00 (OFF) to 7.59 (hh:mm), default: Off PR-69 has adopted widely used MODBUS RTU protocol. The MODBUS
24 SSth Soft start threshold RTU communication functions implemented in PR-69 series are:
Range: -1999 to 9999, default: 0 Function 3 – Read Holding Variables (read); Function 6 - Preset Single
Register (write); Function 16 - Preset Multiple Register (write).

Main Menu: conF (Conguration) These functions allow the supervisory program to read and modify any
data of the controller.
Parameter Description
1 KEY Congurable key: The communication is based on messages sent by the master station
Range: (host) to the slave stations (PR-69) and vice versa. Every a message
1. stAt: Start tuning manually. Starts auto tuning manually contains four elds:
if Au To parameter is congured as 3. a) Slave address (from 1 to 99)
2. oPLP: Open loop. Switches controller to manual mode b) Function code: contains 3, 6 or 16 for specied functions.
if it is in auto mode and cont parameter is congured c) Information eld: contains data like word addresses and word
as PId or changes it to auto mode if it is in manual values as required by function in use.
mode. d) Control word: a cyclic redundancy check (CRC) performed with
3. Ack: Acknowledge. Used to acknowledge alarm if particular rules for CRC.
A1Fn is in alarm acknowledge mode. Also release the
alarm if it is in latched mode. Note: For function 16 - Preset Multiple Register ,We can only write one
4. oFF: Switch off the control action parameter at a time.
5. SPSL: Select active set point
6. chSP: Change set point when on main screen 3.1 Function 3 - Read n Word
7. rSEt #5,6,7,8,9,10,11,12 : To Reset and restart the ramp prole The request has the following frame:
8. noFc: No function, default: chSP Filed Name Byte Position
Slave MODBUS ID Byte 0
2 dISP Display congure:
Function Code(3) Byte 1
Range:
1. SP: Displays active set point on the lower display. First word Address MSB Byte 2
2. co: Displays controller output on the lower display First word Address LSB Byte 3
3. EFSP#5,6,7,8,9,10,11,12: Displays the set point which is set by Number of words MSB Byte 4
EFSP Number of wordsLSB Byte 5
4. A1th: Alarm1 threshold
5. A2th: Alarm2 threshold CRC MSB Byte 6
6.Unit : C/F CRC LSB Byte 7
7.timr: Displays Timer set time on lower display, default: sP
The normal reply(as opposed to exception reply)has the following frame:
3 LEd Led shift index
Filed Name Byte Position
Range : 0 (Off) to 9999 units, default: 2
Slave MODBUS ID Byte 0
MAIN MENU: PWD (Password Enable /Disable) Function Code(3) Byte 1
NB Number of Read bytes Byte 2
Parameter Description Value of first word MSB Byte 3
PWD Enable or Disable the Password
Value of first word LSB Byte 4
En : Enable the Password
dIS: Disable the Password Following Words Byte 5
CRC Error Check MSB Byte NB+2
CRC Error Check LSB Byte NB+3
3.2 Function 6 - One word write. The request has the following frame: 22. MODBUS QUERIES:
Filed Name Byte Position
1. Variable - Pv
Slave MODBUS ID Byte 0 Description: Process Variable
Function Code(6) Byte 1 Data type: Signed short
Word Address MSB Byte 2 Range: -1999 to 9999
Word Address LSB Byte 3 Decimal dependence: dP
READ/WRITE: Read
Value of first word MSB Byte 4 Address (in HEX) : 1001
Value of first word LSB Byte 5
2. Variable - coP
CRC Error Check MSB Byte 6 Description: Control Output
CRC Error Check LSB Byte 7 Data type: Signed short
Range: -100 to 100
3.3 The exception reply Decimal dependence: 0
An exception reply is given when the request is formally correct, but READ/WRITE: Read
cannot be satised standing particular situations; the reply contains a Address (in HEX): 1002
code indicating the cause of the missing regular reply. The frame is: 3. Variable - AL1
Description: Alarm 1 Status
Filed Name Byte Position
Data type: Unsigned short
Slave MODBUS ID Byte 0 Range: OFF-xxxx xxx0, ON- xxxx xxx1
Function Code(3) Byte 1 Decimal dependence: NA
First Word Address MSB Byte 2 READ/WRITE: Read
Byte 3 Address (in HEX): 1003
First Word Address LSB
Number of Word MSB Byte 4 4. Variable - AL2
Description: Alarm 2 Status
Number of Word LSB Byte 5
Data type: Unsigned short
CRC Error Check LSB Byte 6 Range: OFF-xxxx xx0x, ON- xxxx xx1x
CRC Error Check MSB Byte 7 Decimal dependence: NA
READ/WRITE: Read
3.4 Function 16 - Preset Multiple Register, one word write. Address (in HEX): 1003
The request has the following frame: 5. Variable - sEnb
Description: Sensor break alarm status
Filed Name Byte Position
Data type: Unsigned short
Slave MODBUS ID Byte 0 Range: OFF-xxxx x0xx, ON- xxxx x1xx
Function Code(0X10) Byte 1 Decimal dependence: NA
Start register no,(high byte) Byte 2 READ/WRITE: Read
Address (in HEX): 1003
Start register no,(Low byte) Byte 3
No. of register to write(High byte) Byte 4 6. Variable - LbA
Description: Loop break alarm status
No. of register to write(Low byte) Byte 5 Data type: Unsigned short
No. of data bytes Byte 6 Range: OFF-xxxx 0xxx, ON- xxxx 1xxx
Data 0 MSB Byte 7 Decimal dependence: NA
Data 0 LSB Byte 8 READ/WRITE: Read
Data 1 MSB Address (in HEX): 1003
Byte 9
Data 1 LSB Byte 10 7. Variable - SP
Description: Effective set point
Data 2 MSB Byte 11
Data type: Signed short
Data 2 LSB Byte 12 Range: sPLL to sPHL
CRC bytes of 1 to 6 (LSB) Byte 13 Decimal dependence: dP
CRC bytes of 1 to 6 (MSB) Byte 14 READ/WRITE: Read
Address (in HEX): 1004
Note: Number Of data bytes that follows 3 registers X 2 Bytes each = 6
8. Variable - stAt
Description: Regulator status
The normal reply(as opposed to exception reply) has the following frame: Data type: Unsigned short
Filed Name Byte Position Range: OFF - 0, Manual - 1,
Slave MODBUS ID Byte 0 AUTO SYM ON/OFF-2, AUTO ASYM ON/OFF-3,
AUTO N ZONE ON/OFF-4,
Function Code(0X10) Byte 1
AUTO PID TUNE ON-5, AUTO PID TUNE OFF-6
Start register no,(high byte) Byte 2 READ/WRITE: Read
Start register no,(Low byte) Byte 3 Decimal dependence: NA, Address (in HEX): 1005
No. of register written(High byte) Byte 4 9. Variable - MvEr
No. of register written(Low byte) Byte 5 Description: Model Version
CRC bytes of 1 to 6 (LSB) Byte 6 Data type: Unsigned short
Range: 105:Pr05, 106:PR06, 107: Pr07, 108: PR08
CRC bytes of 1 to 6 (MSB) Byte 7
Decimal dependence: NA
1) Illegal Function code -1 READ/WRITE: Read
2) Illegal data address-2 Address (in HEX): 1006
3) Illegal data value eld-3
10. Variable - cvEr
4) Slave device busy-6
Description: Code Version
Address 0 used for broadcasting messages has not been implemented Data type: Unsigned short
in Pr69. Decimal dependence: NA
READ/WRITE: Read
Address (in HEX): 1007
11. Variable - rFLg 5. Variable - SP1
Description: Ramp Soak Flg status Description: Set point 1
Data type: Unsigned short Data type: Signed short
Range: Range: spLL to sphL
NO RAMP SOAK ON: 0 Decimal dependence: dP
RAMP1 STAGE: 1 READ/WRITE: Read/Write, Address (in HEX): 2005
SOAK1 STAGE: 2 6. Variable - SP2
RAMP2 STAGE: 3 Description: Set point 2
SOAK2 STAGE: 4 Data type: Signed short
RAMP3 STAGE: 5 Range: spLL to sphL
SOAK3 STAGE: 6 Decimal dependence: dP
RAMP SOAK END: 7 READ/WRITE: Read/Write, Address (in HEX): 2006
Decimal dependence: NA 7. Variable - SP3
READ/WRITE: Read, Address (in HEX): 1008 Description: Set point 3
12. Variable - Aout#6,8 Data type: Signed short
Description: Value Transmitted on Analog output Range: spLL to sphL
Data type: Unsigned short Decimal dependence: dP
Range: 3 to 21 or 0-10 READ/WRITE: Read/Write, Address (in HEX): 2007
Decimal dependence: NA 8. Variable - SP4
READ/WRITE: Read , Address (in HEX): 1009 Description: Set point 4
13. Variable - Output 1 status (ON/OFF)#5,6,7,8 Data type: Signed short
Description :This is for indication of OP1 Range: spLL to spHL,
Data type: Unsigned short Decimal dependence: dP,
Range: 0 : OFF , 1 : ON READ/WRITE: Read/Write, Address (in HEX): 2008
Decimal dependence: NA InP
READ/WRITE: Read , Address (in HEX): 1009
1. Variable - SEns
14. Variable - Output 2 status (ON/OFF)#5,6,7,8 Description: Sensor select
Description: This is for indication of OP2 Data type: Unsigned short
Data type: Unsigned short Range:
Range: 0 : OFF - 1 : ON 0 = J thermocouple, 1 = K thermocouple, 2 = E thermocouple
Decimal dependence: NA 3 = S thermocouple, 4 = B thermocouple, 5 = Pt100 RTD
READ/WRITE: Read , Address (in HEX): 100A 6 = 0-50 mV signal, 7 = 0-60 mV signal, 8 = 12-60 mV,
15. Variable - Output 3 status (ON/OFF)#5,6,7,8 9 = R thermocouple,10 = 4-20mA, 11 = 0-10V, 12 = 0-5V, 13 = 1-5V
Description: This is for indication of OP3 Decimal dependence: NA
Data type: Unsigned short READ/WRITE: Read/Write, Address (in HEX): 2009
Range:0 : OFF - 1 : ON
2. Variable - IScL
Decimal dependence: NA
Description: Analog input low
READ/WRITE: Read , Address (in HEX): 100B
Data type: Signed short
16. Variable - Status OF PV w.r.t SP#5,6,7,8 Range: -1999 to Isch
Description: This is for relation between PV & SP Decimal dependence: dP
Data type: Unsigned short READ/WRITE: Read/Write, Address (in HEX): 200A
Range: 0 - 3 3. Variable - ISch
In case of sensor break : 0 Description: Analog input high
“-” (PV<SP): 1 Data type: Signed short
“=” (PV=SP):2 Range: IscL to 9999
“+” (PV>SP):3 Decimal dependence: dP
Decimal dependence: NA READ/WRITE: Read/Write
READ/WRITE: Read , Address (in HEX): 100C Address (in HEX): 200B
SP 4. Variable - rAtE
1. Variable - SPLL Description: Measurment Rate
Description: Set point low Data type: Signed short
Data type: Signed short Range: 0.001 to 2.000
Range: -1999 to setpoint as selected by EFSP Decimal dependence: 3
Decimal dependence: dP READ/WRITE: Read/Write
READ/WRITE: Read/Write Address (in HEX): 200C
Address (in HEX): 2001 5. Variable - oFSt
2. Variable - SPhL Description: Measurement Offset
Description: Set point high Data type: Signed short
Data type: Signed short Range: -1999 to 9999
Range: Setpoint as selected by EFsP to 9999 Decimal dependence: dP
Decimal dependence: dP READ/WRITE: Read/Write
READ/WRITE: Read/Write, Address (in HEX): 2002 Address (in HEX) : 200D
3. Variable - nSP 6. Variable - oPP
Description: Number of set point Description: Output power in case of error
Data type: Unsigned short Data type: Signed short
Range: 1 to 4 Range: -100.0 to 100.0
Decimal dependence: NA Decimal dependence: 1
READ/WRITE: Read/Write, Address (in HEX): 2003 READ/WRITE: Read/Write, Address (in HEX): 200E

4. Variable - EFSP 7. Variable - dP


Description: Effective set point Description: Decimal point
Data type: Unsigned short Data type: Unsigned short
Range: 1 to nsP Range: 0 to 3
Decimal dependence: NA Decimal dependence: 0
READ/WRITE: Read/Write READ/WRITE: Read/Write
Decimal dependence: dP, Address (in HEX): 2004 Address (in HEX) : 200F
8. Variable - unIt 5. Variable - oP2
Description: Unit of measurement Description: Output 2 act on
Data type: Unsigned short Data type: Unsigned short
Range: 0 - °C, 1 - °F Range: 0: coP, 1: A1no, 2: A1nc, 3: A2no,4: A2nc,
Decimal dependence: NA 5: sEnb, 6: BrkL, 7: Off
READ/WRITE: Read/Write, Address (in HEX): 2010 Decimal dependence: NA
9. Variable - rFSh#6,7 READ/WRITE: Read/Write, Address (in HEX): 2019
Description: Update pace of analog output 6. Variable - oP3
Data type: Unsigned short Description: Output 3 act on
Range: 150 to 5000 Data type: Unsigned short
Decimal dependence: NA Range: 0: coP, 1: A1no, 2: A1nc, 3: A2no, 4: A2nc,
READ/WRITE: Read/Write 5: sEnb, 6: BrkL, 7: Off
Address (in HEX): 2011 Decimal dependence: NA
READ/WRITE: Read/Write, Address (in HEX): 201A
10. Variable - PvLo#6,7
Description: Process value/Set point low value for analog output 7. Variable - LboP
according to value dened on OP1. Description: Loop break alarm act on
Data type: Signed short Data type: Unsigned short
Range: -1999 to Pvhi Range: 0: Lbo1#5,8, 1: Lbo2, 2: Lbo3, 0=Lbo2, 1: Lbo3#6,7
Decimal dependence: dP, READ/WRITE: Read/Write Decimal dependence: NA
Address (in HEX): 2012 READ/WRITE: Write, Address (in HEX): 201B
8. Variable - brkt
11. Variable - Pvhi#6,7 Description: Loop Break time
Description: Process value/Set point high value for analog output Data type: Unsigned short
according to value dened on OP1 Range: 0 to 9999
Data type: Signed short Decimal dependence: NA
Range: PvLo to 9999 READ/WRITE: Read/Write, Address (in HEX): 201C
Decimal dependence: dP
Alarms Types
READ/WRITE: Read/Write
Address (in HEX): 2013 1. Variable - A1tY
Description: Alarm 1 type
12. Variable - CoLo#6,7 Data type: Unsigned short
Description: Control output low value Range: 0: AbLo, 1: AbHI, 2: AbbA, 3: dELo, 4: dEHI,
Data type: Signed short 5: dEbA, 6: oPLo, 7: oPHI
Range: -100.0 to CohI Decimal dependence: NA
Decimal dependence: 1 READ/WRITE: Read/Write, Address (in HEX): 201D
READ/WRITE: Read/Write, Address (in HEX): 2014 2. Variable - A1Fn
13. Variable - CohI#6,7 Description: Alarm 1 Function
Description: Control output high value Data type: Unsigned short
Data type: Signed short Range: 0 to 31
Range: CoLo to 100.0 Decimal dependence: 0
Decimal dependence: 1 READ/WRITE: Read/Write, Address (in HEX): 201E
READ/WRITE: Read/Write 3. Variable - A1Lo
Address (in HEX): 2015 Description: Alarm 1 Function
Data type: Signed short
oP Range: -1999 to A1th
1. Variable - oPcF#5,8 Decimal dependence: dP
Description: Output Congure READ/WRITE: Read/Write, Address (in HEX): 201F
Data type: Unsigned short 4. Variable - A1th
Range: 0: H1C2, 1: H1C3, 2: H2C1, 3: H3C1, Description: Alarm 1 Function
4: H2C3, 5: H3C2 Data type: Signed short
Decimal dependence: NA Range: A1Lo to A1hi
READ/WRITE: Read/Write, Address (in HEX): 2016 Decimal dependence: dP
READ/WRITE: Read/Write, Address (in HEX): 2020
1. Variable - oPcF#6,7
Description: Output Congure 5. Variable - A1hi
Data type: Unsigned short Description: Alarm 1 High
Range: 0: H2C3, 1: H3C2 Data type: Signed short
Decimal dependence: NA Range: A1th to 9999
READ/WRITE: Read/Write, Address (in HEX): 2016 Decimal dependence: dP
READ/WRITE: Read/Write, Address (in HEX): 2021
2. Variable - o1cF#6,7
6. Variable - A1hY
Description: Output 1 Cong
Description: Alarm 1 hysteresis
Data type: Unsigned short
Data type: Unsigned short
Range: 0: I_oP, 1: V_oP
Range: 0 to 9999
Decimal dependence: NA
Decimal dependence: dP
READ/WRITE: Read/Write, Address (in HEX): 2017
READ/WRITE: Read/Write, Address (in HEX): 2022
3. Variable - oP1#6,7 7. Variable - o1Lv
Description: Output1 act on Description: Output Low alarm1 value
Data type: Unsigned short Data type: Signed short
Range: 0: coP, 1: temp, 2:esp Range: -100.0 to o1HV
Decimal dependence: NA Decimal dependence: 1
READ/WRITE: Read/Write, Address (in HEX): 2018 READ/WRITE: Read/Write, Address (in HEX): 2023
4. Variable - oP1#5,8 8. Variable - o1hv
Description: Output1 act on Description: Output high alarm1 value
Data type: Unsigned short Data type: Signed short
Range: 0: coP, 1: A1no, 2: A1nc, 3: A2no, 4: A2nc, Range: o1LV to 100.0
5: sEnb, 6: BrkL, 7: Off Decimal dependence: 1
Decimal dependence: NA READ/WRITE: Read/Write, Address (in HEX): 2024
READ/WRITE: Read/Write, Address (in HEX): 2018
9. Variable - o1hs rEg
Description: Output alarm hysterisis 1 1. Variable - Cont
Data type: Unsigned short Description: Control type
Range: OFF to 100.0 Data type: Unsigned short
Decimal dependence: 1 Range: 0: onFS, 1: onFA, 2: Pid, 3: nr
READ/WRITE: Read/Write, Address (in HEX): 2025 Decimal dependence: NA
10. Variable - A1dL READ/WRITE: Read/Write, Address (in HEX): 2031
Description: Alarm 1 delay 2. Variable - Func
Data type: Unsigned short Description: Control action functioning
Range: OFF to 9999 Data type: Unsigned short
Decimal dependence: 0 Range: 0: HEAt, 1: cooL
READ/WRITE: Read/Write, Address (in HEX): 2026 Decimal dependence: NA
Al2 READ/WRITE: Read/Write, Address (in HEX): 2032
1. Variable - A2tY 3. Variable - hESt
Description: Alarm 2 type Description: On Off Hysterisis
Data type: Unsigned short Data type: Unsigned short
Range: 0: AbLo, 1: AbHi, 2: AbbA, 3: dELo Range: 0 to 9999
4: dEHi, 5: dEbA, 6: oPLo, 7: oPHi Decimal dependence: NA
Decimal dependence: NA READ/WRITE: Read/Write, Address (in HEX): 2033
READ/WRITE: Read/Write, Address (in HEX): 2027 4. Variable - AUto
2. Variable - A2Fn Description: Autotune
Description: Alarm 2 Function Data type: Unsigned short
Data type: Unsigned short Range: 0: Off, 1: 1, 2: 2, 3: 3, 4: 4
Range: 0 to 31 Decimal dependence: NA
Decimal dependence: 0 READ/WRITE: Read/Write, Address (in HEX): 2034
READ/WRITE: Read/Write, Address (in HEX): 2028 5. Variable - Pb
3. Variable - A2Lo Description: Proportional Band
Description: Alarm 2 Function Data type: Unsigned short
Data type: Signed short Range: 0 to 9999
Range: -1999 to A2th Decimal dependence: 0
Decimal dependence: dP READ/WRITE: Read/Write, Address (in HEX): 2035
READ/WRITE: Read/Write, Address (in HEX): 2029 6. Variable - Int
4. Variable - A2Th Description: Integral time
Description: Alarm 2 Function Data type: Unsigned short
Data type: Signed short Range: 0 to 9999
Range: A2Lo to A2hi Decimal dependence: 0
Decimal dependence: dP READ/WRITE: Read/Write, Address (in HEX): 2036
READ/WRITE: Read/Write, Address (in HEX): 202A 7. Variable - dEr
5. Variable - A2hI Description: Derivative time
Description: Alarm 2 High Data type: Unsigned short
Data type: Signed short Range: 0 to 9999
Range: A2th to 9999 Decimal dependence: 0
Decimal dependence: dP READ/WRITE: Read/Write, Address (in HEX): 2037
READ/WRITE: Read/Write, Address (in HEX): 202B 8. Variable - rs
6. Variable - A2hY Description: Manual reset
Description: Alarm 2 hysteresis Data type: Signed short
Data type: Unsigned short Range: -100 to 100
Range :0 to 9999 Decimal dependence: 1
Decimal dependence: dP READ/WRITE: Read/Write, Address (in HEX): 2038
READ/WRITE: Read/Write, Address (in HEX): 202C 9. Variable - hct
Description: Heater output cycle time
7. Variable - o2Lv
Data type: Unsigned short
Description: Output Low alarm 2 value
Range: 1 to 130
Data type: Signed short
Decimal dependence: 0
Range: -100.0 to 02Hv
READ/WRITE: Read/Write, Address (in HEX): 2039
Decimal dependence: 1
READ/WRITE: Read/Write, Address (in HEX): 202D 10. Variable - cct
Description: Cooler output cycle time
8. Variable - o2hv
Data type: Unsigned short
Description: Output high alarm 2 value
Range: 1 to 130
Data type: Signed short
Decimal dependence: 0
Range: o2LV to 100.0
READ/WRITE: Read/Write, Address (in HEX): 203A
Decimal dependence: 1
READ/WRITE: Read/Write, Address (in HEX): 202E 11. Variable - coEF
9. Variable - o2hs Description: Coefcient
Description: Output alarm hysteresis 2 Data type: Unsigned short
Data type: Unsigned short Range: 0.1 to 10.0
Range: OFF to 100.0 Decimal dependence: 1
Decimal dependence: 1 READ/WRITE: Read/Write, Address (in HEX): 203B
READ/WRITE: Read/Write,Address (in HEX): 202F 12. Variable - cdty
Description: Compressor On delay time
10. Variable - A2dL
Data type: Signed short
Description: Alarm 2 delay
Range: 0 to 9999
Data type: Unsigned short
Decimal dependence: 0
Range: OFF to 9999
READ/WRITE: Read/Write, Address (in HEX): 203C
Decimal dependence: 0
READ/WRITE: Read/Write, Address (in HEX): 2030
13. Variable - Prmd 2. Variable - diSP
Description: Power down resume mode Description: Congure Display
Data type: Unsigned short Data type: Unsigned short
Range: 0: Cont, 1: rbcK, 2: rSEt Range: 0: sP, 1:Co, 2:A1th, 3:A2th, 4:EFSP
Decimal dependence: NA Decimal dependence: NA
READ/WRITE: Read/Write, Address (in HEX): 203D READ/WRITE: Read/Write, Address (in HEX): 2049
14. Variable - rmP1 3. Variable - Led
Description: Ramp 1 Description: Led Compare Index
Data type: Unsigned short Data type: Unsigned short
Range: 0 to 99.99 Range: 0 to 9999
Decimal dependence: 2 Decimal dependence: dP
READ/WRITE: Read/Write, Address (in HEX): 203E READ/WRITE: Read/Write, Address (in HEX): 204A
15. Variable - rmP2
Description: Ramp 2 23. CONNECTION DIAGRAMS:
Data type: Unsigned short
Range: 0 to 99.99 151F42B / 151F43B
Decimal dependence: 2
READ/WRITE: Read/Write, Address (in HEX): 203F
1 2 3 4 5 6 7 8 9 10
16. Variable - rmP3
Description: Ramp 3 + TC/mV - + -
- +

Data type: Unsigned short V mA

RTD2

RTD3
RTD1
DC Analog I/P
Range: 0 to 99.99
Decimal dependence: 2 Pt-100
READ/WRITE: Read/Write, Address (in HEX): 2040
OP3
OP1 OP2 N L
17. Variable - soK1 + SSR -
Description: Soak 1
Data type: Unsigned short
Range: 0 to 99.59(hour:min)
11 12 13 14 15 16 17 18 19 20
Decimal dependence: 2
READ/WRITE: Read/Write, Address (in HEX): 2041
18. Variable - soK2 151G42B / 151G43B
Description: Soak 2
Data type: Unsigned short 1 2 3 4 5 6 7 8 9 10
Range: 0 to 99.59(hour:min) - +
+ TC/mV - + -
Decimal dependence: 2 RTD2 V mA
RTD1

READ/WRITE: Read/Write, Address (in HEX): 2042


RTD3
DC Analog I/P

19. Variable - soK3


Description: Soak 3 Pt-100
OP1
}
Data type: Unsigned short
Range: 0 to 99.59(hour:min) 0-10V 4-20mA OP2 OP3
N L
Decimal dependence: 2 + - + SSR -
READ/WRITE: Read/Write, Address (in HEX): 2043
20. Variable - hbck 11 12 13 14 15 16 17 18 19 20
Description: Ramp Hold back
Data type: Unsigned short
Range: 0 to 9999 151H42B/151H43B
Decimal dependence: dP
READ/WRITE: Read/Write, Address (in HEX): 2044
21. Variable - SSP 1 2 3 4 5 6 7 8 9 10
Description: Soft start Power + TC/mV - + -
- +
Data type: Unsigned short
RTD2

V mA
RTD3
RTD1

DC Analog I/P
Range: -100 to 100
Decimal dependence: 1 Pt-100
READ/WRITE: Read/Write, Address (in HEX): 2045 OP1
}

OP2 OP3
22. Variable - SST 0-10V 4-20mA N L
+ -
Description: Soft start time
Data type: Unsigned short
Range: 0 to 7:59 (hh:mm) 11 12 13 14 15 16 17 18 19 20
Decimal dependence: 2
READ/WRITE: Read/Write, Address (in HEX): 2046
23. Variable - SSTH 151J42B /151J43B
Description: Soft start threshold
Data type: Signed short
Range: -1999 to 9999
1 2 3 4 5 6 7 8 9 10
Decimal dependence: dp + TC/mV - + V - mA
- +
READ/WRITE: Read/Write, Address (in HEX): 2047
RTD3
RTD2
RTD1

DC Analog I/P
Conf
Pt-100
1. Variable - Key
Description: Congure Key OP1 OP2 OP3 N L
Data type: Unsigned short
Range: 0: StAt, 1: oPLP, 2: Ack, 3: oFF,
4: SPSL, 5: ChSP, 6: rSEt, 7: noFc 11 12 13 14 15 16 17 18 19 20
Decimal dependence: NA
READ/WRITE: Read/Write, Address (in HEX): 2048
151F43B1 151K42B

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
+ -
+ TC/mV - - + D+ D- - +
+ V - mA TC/mV + -
RS485 V mA
RTD3
RTD2

RTD3
RTD2
RTD1
RTD1

DC Analog I/P
DC Analog I/P

Pt-100 Pt-100
OP3 OP1
OP1 OP2 N L OP2
+ SSR - SSR N L
+ -

11 12 13 14 15 16 17 18 19 20
11 12 13 14 15 16 17 18 19 20

151G43B1 151L42B

1
1 2 3 4 5 6 7 8 9 10
2 3 4 5 6 7 8 9 10 + -
+ - D+ D- TC
TC/mV + V-
-
mA
+

RTD3
RTD2
RTD1
RTD3
RTD2

RS485
RTD1

DC Analog I/P

Pt-100 Pt-100

OP1
OP1 OP2 OP3
}

OP3 N L
0-10V
OP2 SSR + SSR -
4-20mA N L
+ - + -

11 12 13 14 15 16 17 18 19 20
11 12 13 14 15 16 17 18 19 20

24. FAQs:
151H43B1
1. How to change effective set point selection using key ‘C’?
1 2 3 4 5 6 7 8 9 10 A.“SLSP” (select effective set point) must be programmed on “kEy”
parameter in the “conf” menu. If ‘C’ key is pressed and held for 2 sec
+ -
TC/mV +
- + D+ D- while on main screen “EFsP” is displayed on the upper display and
V - mA
RS485 currently effective set point (1 if sP1 is effective and 2 if sP2 is effective)
RTD1

RTD3
RTD2

DC Analog I/P
is displayed on the lower display. The upper display starts blinking.
Pt-100 Using ‘UP’ /‘DN’ key the value can be changed. Press ‘E’ to activate
OP1 the set point.Upper display stps blinking. Press ‘C’ key to exit from menu
}

0-10V 4-20mA
OP2 OP3 to main screen.
+ - N L
Menu Sub menu Options
conf kEy 'C'
11 12 13 14 15 16 17 18 19 20
2.What is ‘rAtE’ and ‘oFst’ parameter in the ‘InP’ menu?’
A. If it is required to apply slope and/or offset to the temperature
measured by the instrument, it can be done by using the above
151J43B1 parameters. Any value set on above a parameter allows the device to
see temperature as below:
Display temp. = rAtE* Measured Temp + oFst
1 2 3 4 5 6 7 8 9 10 This helps to re-calibrate the instrument.
+ - - +
TC/mV + - D+ D- 3. What is “Sens” Break alarm and break loop alarm?
V mA
RS485
RTD3
RTD2
RTD1

DC Analog I/P
A. To select sensor break alarm set “sEnb” on the desired output.
Pt-100 Whenever sensor break error occurs, the corresponding relay is set.
To select break loop alarm, break loop alarm time i.e. “Brkt ” is to be
OP1 OP2 OP3
N L set. If the controller output remains at 100% for the above time, then
loop break alarm is given. If any relay output is set for the alarm, the
given relay is switched on. Break loop alarm works only in PID mode.
11 12 13 14 15 16 17 18 19 20 Break loop alarm can be turned off by moving the controller to OFF
mode and then back to auto mode by pressing properly programmed
'C' key.

Menu Sub menu Options


OP OP1 / OP2 sEnb
OP brkt value
Note : Break loop alarm works only in PID mode.
4.What is Soft start threshold and Soft start time? 9. How to read SPLL value throught Modbus ?

A. Soft start time is the time for which the soft power is provided after A. The query structure of read query is explained earlier. Assume that
On. Soft start threshold is the absolute temperature upto which soft Salve address is 01.
power is provided. While in soft start, if any of the above value is
reached, the soft start ends. Filed Name Byte Position

Menu Sub menu Options Slave MODBUS ID 0


rEG Auto 1,2,3,4 Function Code(3) 03

5. How to start Auto tuning? First Word Address MSB 20


A. Depending on the value programmed on the parameter “Auto” in First Word Address LSB 01
“rEg” group auto tuning can be started.
1: Auto tuning is started at every power ON of the instrument. Number of words MSB 04
2: Auto tuning is started at rst power ON of the instrument.
3: Auto tuning can be started manually by the user by pressing Number of words MSB 01
properly programmed 'C' key.
CRC MSB 0A
4: Auto tuning is started at every set point change.
The set point changed should be the effective point. CRC LSB DE

Even if the value on parameter “EFSP” in the “SP” menu is changed 10.Can we Autotune the device below ambient temperature in double
and the values parameter “SP1” and “SP2” in the menu are different, acting mode?
the auto tuning is started. Following condition must be satised to start A. Yes, but if SP > PV; then Auto tuning should be done only above
auto tune: ambient temperature. And if SP < PV, Autotuning should be done only
Controller should be in PID mode. below ambient temperature.
If Soft start is congured and auto tune is on 1 or 2 or 4:
“sP” be set the on PV <(SP-|SP/5|) for HEAT action. Ex 1.
or PV >(SP+|SP/5|) for COOL action. If Auto tuning is desired for a Set Point of 60°C (i.e. SP = 60) & device is
In all other conditions: congured in Dual Acting mode or Single Acting mode (Func = HEAT),
PV <(SP-|SP/3|) for HEAT action or then auto tuning will start only if PV< [ 60 - | 60/3 | ] = 40°C, if soft start
PV >(SP+|SP/3|) for COOL action. is not congured.
6. What value will be returned by the device if a read query for the PV Ex 2.
is sent and the device has Sensor/Over/Under range error? If Auto tuning is desired for a Set Point of 75°C (i.e. SP = 75) & device is
congured in Dual Acting mode or Single Acting mode(Func = HEAT),
A. Following values will be sent as reply for the modbus query to read then auto tuning will start only if PV< [ 75 - | 75/5 | ] = 60°C, if soft start
temperature if device is in error mode. is congured.
11.How to see CJC tempareture in device?
Error displyed Value returned
A. Press "UP" and "DOWN" key simultaneously. CJC value will appear
SEnb (sensor open) 0xC000 on lower display. To remove CJC value Press "EXIT" key. Device will
show value for which lower display is congured.
ovrg (over range error) 0xC001
12. How to reset device ?
unrg (under range error) 0xC002
A. On main screen when you press the enter key, you will get the
7.How to restart ramp and soak prole? option for reset the device ”rset”. When you press the reset you will
get option as “yes” or “ No” to reset device. If press “Yes” you will
A. To restart the ramp soak prole program “C” key as “rsEt”, then while get option to conrm the reset device. If again press “Yes” then
on the main screen press and hold the key for about 2 s. When reset, device will be reset and back to main screen .
the lower display alternates between a message “rsEt” and value If press “No” after conrming to reset then you get back to main
congured on it by the user. This message disappears after a time of screen.
about 1 min.
Menu Sub menu Options 13.What happen if Sens, ourg , unrg or control action off condition
occurs when timer is ON?
conf kEy rSEt
A. If the timer is started and any of the condition occurs then the timer
8. How to change Set point while on main Screen? time will get pause and resume again from the pause time when the
condition vanish.
A. It is possible to change the set point while on main screen. For this
set “kEy” parameter in “conF” menu as “chsP”. Then any time when Note: For Cat_ID :151K42B only output 2 can be assign as Timer
on main screen if the “C” key is pressed for more than 2 sec currently alarm (trAL).
effective set point appears on the screen. The upper display start
blinking. By using “UP” key or “DOWN” key the value can be changed.
Press “E” key to save the value. To discard the value press “C” key.
To exit to main screen, press “C” key.
Menu Sub menu Options
conf kEy chsp
25. Error Occurred in Device:

Error Error Details Reason Action


sens Sensor break Sensor is interrupted Verify connection.
error between sensor and
ourg Over Range PV Value is above sensor device & then verify
error limit the correct
unrg Under Range PV Value is under sensor functioning of the
error limit sensor
erat Auto Tune Auto tunning cannot be Press error key to
error started because process make error
value is too high or too low disappear
noat Auto tunning Auto tunning is not
time out finished within 2 hrs
faIL Fail error An attempt is made
to change the auto
tunning parameters
during auto tunning
cbr Loop break Loop control Configure exit key to
interrupted interrupted off & make control
output off
err1 Memory Possibly EEPROM Press enter to make
error error error disappear
ssr SSR error Possible SSR Check SSR terminals
terminals are short if error does not
disappear after Enter
key pressed

PASSWORD = 69

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