Com Ap Com Ap Product Guide Power Generation Applications
Com Ap Com Ap Product Guide Power Generation Applications
GUIDE
Electronic edition – Power generation applications
The interactive simulator provides a
taste of the new InteliVision 8, with
demo and preview options illustrating
screen information and function.
r
imulato
s NE
I
ONL
InteliVision 8 is a new generation colour display unit for
InteliGenNT, InteliSysNT, InteliMainsNT and InteliDrive
controllers. It is designed as a simple, easy to use
Plug and Play solution, which also features our
unique TRENDS monitoring as a standard feature.
www.comap.cz/intelivision8
SWITCHED ONTO INNOV
InteliDrive® Mobile
The InteliDrive Mobile is a highly flexible sophisticated mobile electronic
controller, which features outstanding control, monitoring and protection for
diesel and gas engines as well as driven technology.
The new controller offers range of specific functions suitable for mobile
applications as hydraulic system control, communication with sensors and
operational devices control.
Most commonly, these tailored applications meet the specific control
requirements of mobile hydraulics, engine driven compressors and pumps.
more on page 40
InteliCompact NT
InteliCompactNT models are new integrated
controllers for gen-sets operating in both
standby and parallel modes. Functionality,
optimized for ease of use, installation and
configuration, includes built-in synchronizer
and digital isochronous load sharer.
… more on page 14
VATION
InteliATS NT
The new InteliATSNT controllers are
designed to monitor the incoming AC
mains supply (1 or 3 phases) for under
voltage, over voltage, under frequency,
over frequency and voltage unbalance.
… more on page 8
WELCOME TO OUR
PRODUCT GUIDE CONTENT
ComAp drive power control products are suitable for a wide range of diesel
engine powered plant and equipment. The following applications are just a
small selection to demonstrate the versatility of ComAp drive power products
and accessories for use in this demanding market.
A P P L I C AT I O N S
65
APPLICATIONS / AUTOMATIC TR ANSFER SW ITCH
Open / delayed transition
– auto/manual transfer
to load
Ready
top
Start/S d
M deman
E ROO
Transfer
ENGIN IA-NT
RS 10
IL-NT M
MAINS
A R K E T OFFIC
E
UPER M
S
ET
MARK
Description:
zz Stand-by gen-set. InteliATSNT continuously monitors mains supply for under voltage,
over voltage, under frequency, over frequency and voltage unbalance. In the case of
mains failure it sends a remote start command to the standby gen-set.
zz InteliATSNT waits for “Ready To Load” signal or standby gen-set voltage – configurable
- and switches load to the standby generator.
zz After the mains returns the InteliATSNT switches load back to mains and sends remote
stop command to the standby gen-set.
zz Different delay intervals can be set for individual changeover phases.
zz The changeover can take place also on explicit demand, not only after mains failure.
zz ATS function works with backup battery or in reduced mode without backup battery.
Scope of supply:
zz 1× InteliATSNT STD
zz 1× arbitrary gen-set controller (e.g. InteliLiteNT MRS 10) or key start box
66
APPLICATIONS / SINGLE GENSET
Description:
Scope of supply:
zz 1× InteliLiteNT MRS 16
zz 1× IL-NT RS232
zz 1× GSM modem (not delivered by ComAp)
HOUSE
LIGHT
ODEM
GSM M
RS 16
IL-NT M
J1939
=(!Fls
#IL-NT:AL re,!Wrn
A P P L I C AT I O N S
su
Oil Pres l)
Fuel Leve
(!Fls
#IL-NT:AL=re,!Wrn
Oil Pressu
ODEM
el)
Fuel Lev
GSM M
VIDER
E PRO
SERVIC
67
APPLICATIONS / SINGLE GENSET
Standby system
– remote monitoring via GSM
MAINS
ODEM
GSM M
MF 25
IL-NT A
TV J1939
ITTE R
TRANSM
=(!Fls
#IL-NT:AL re,!Wrn
su
Oil Pres l)
Fuel Leve
(!Fls
#IL-NT:AL=re,!Wrn
Oil Pressu
ODEM
el)
Fuel Lev
GSM M
VIDER
E PRO
SERVIC Description:
68
APPLICATIONS / PAR ALLELING GENSETS
IB-Lite IC-NT
SPtM
A LL
FIREW
NET
INTER
E
SERVIC
ER
PROVID
M
E ROO
ENGIN
15
IGL-RA
MAINS
T
N POIN
IBUTIO
DISTR
RY
SURGE
Description:
zz Stand-by emergency gen-set accomplishes power supply to essential load during power drop.
zz Controller automatically starts the gen-set in case of mains failure and switches load to generator.
When mains returns, it synchronizes the generator back, softly unloads it and stops the engine.
zz Generator automatically synchronizes to mains in Test mode. Test mode can be used to check the
gen-set condition and to provide uninterrupted power supply in case of expected mains failure.
zz Status of the gen-set is displayed in the distribution point.
zz InteliMonitor is used for remote monitoring and control.
zz History file with performance log stored in InteliCompactNT SPtM allows easy backtracking and
problem solving.
zz Seamless communication with engine’s electronic injection control unit, all important values and
alarms are visible on screen of InteliCompactNT and stored to the history file in plain language.
A P P L I C AT I O N S
Scope of supply:
zz 1× InteliCompactNT SPtM
zz 1× IG-AVRi
zz 1× IG-AVRi-TRANS/LV
zz 1× IB-Lite
69
APPLICATIONS / PAR ALLELING GENSETS
LOCAL
OM
OL RO
CONTR
MINT
IC-NT
CAN 2
MC-NT
IG-IB
MINT
IC-NT
MAINS ALL
FIREW
MINT
IC-NT
LOAD
NET
INTER
TE
REMO
M
L ROO
O
CONTR
Description:
zz Fully automatic system reduces electric energy bill by keeping the mains power below high tariff level during peak hours.
zz At the same time it accomplishes emergency standby power in case of mains failure.
zz Remote control and monitoring uses available factory LAN for connection between a Power house and a Control room.
zz InteliMonitor is used for remote monitoring and control.
zz Wide range of engine and generator protections, including vector-shift protection.
zz Automatic forward and reverse synchronization with soft load ramp-up and ramp-down during changeover.
zz Active and reactive load import/export control and load-sharing.
zz Automatic optimization of number of running sets according to load.
zz Peak loping controlled by built in Scheduler, engines automatically run during peak period.
zz History file with performance log stored in InteliCompactNT MINT allows easy backtracking and problem solving.
zz Seamless communication with engine’s electronic injection control unit, all important values and alarms are visible on
screen of InteliCompactNT and stored to the history file in plain language.
Scope of supply:
70
APPLICATIONS / PAR ALLELING GENSETS
Rental sets
LOAD
IG-NT
IG-NT
IG-NT
IM-NT
Description:
zz Containerized rental gen-sets can be used for maintenance of power lines without interruption of power delivery
to end consumer.
zz Gen-sets are connected one-by-one to mains at the consumer’s end and manually loaded. Power line is then
manually disconnected and consumer is powered from generators running in parallel.
zz The group of gen-sets is reverse synchronized to mains after finalization of maintenance on power line.
InteliMainsNT keeps generators and mains in synchronism enabling manual reconnection to power line.
zz InteliMainsNT is built in a small shock proof suitcase.
zz Interconnection of containers is done by color coded not-interchangeable connectors.
zz Each gen-set can be used in Stand-by, Single parallel to mains and Multiple parallel modes according to the
position of Mode selector switch.
zz Frequency selector enables switching between 50Hz / 230V and 60Hz / 277V mains.
A P P L I C AT I O N S
Scope of supply:
zz 3× InteliGenNT zz 3× IG-AVRi-TRANS/LV
zz 3× IGS-NT-LSM+PMS dongle zz 1× InteliMainsNT
zz 3× IG-AVRi
71
APPLICATIONS / PAR ALLELING GENSETS
Complex installation
– multiple grids
PLC
M1
E ROO
ENGIN
IG-NT
CAN
J1939
IM-NT
2
IM-NT
IG-NT
J1939
IM-NT
IG-NT IG-NT
J1939 BTB
LL 1
CTI ON HA
MAINS PRODU
Description:
zz Essential load is fed by two mains feeders during normal – Sharing the load in two independent groups – if BTB is
operation to achieve maximum reliability of the power delivery. opened
Bus-tie breaker (BTB) is closed. zz Automatic power dependant start/stop can operate in two
zz Complex switching algorithm running in external PLC defines modes as well:
which breakers are opened and which are closed independent – Running on all gen-sets – if BTB is closed
on availability of two mains and gen-sets. – Running in two independent groups – if BTB is opened
zz Reverse synchronizing on both feeders and on bus-tie breaker zz All controllers are interconnected by one CAN bus all the
is accomplished by 5 InteliMainsNT modules controlled by time, disregarded if BTB is closed or open, no need for relays
external PLC. reconnecting the CAN bus.
zz Active and reactive load-sharing can operate in two modes: zz Complete system is remotely controlled and supervised from
– Sharing the load between all running gen-sets – if BTB is Control room connected via company LAN and IG-IB to all
closed controllers.
72
IG-IB
LAN
2
E ROOM
/W
ENGIN
AN
IM-NT
IM-NT NET
INTER
IG-NT
OM
J1939
OL RO
CONTR
CAN
2
IG-NT
J1939
MAINS
IG-NT
IG-NT
J1939
2
TION HALL
PRODUC
F
C TO RY Ltd.
FA
GATE
A P P L I C AT I O N S
Scope of supply:
73
APPLICATIONS / PAR ALLELING GENSETS
S
ROOM
EN
KITCH LIFT
M
E ROO
ENGIN
IS-NT
CAN
J1939
IM-NT
2
TION
RECEP
IS-NT
J1939
M
O L ROO
CONTR
8
VISION
INTELI
VISION8
INTELI
MAINS
Description:
Scope of supply:
74
APPLICATIONS / PAR ALLELING GENSETS
More loads
– multiple grids
MCB #3
#3
MAINS
MCB #2
#2
MAINS o
MainsPr
MCB #1
#1
MAINS o
MainsPr
o
MainsPr
TROL
R CON
POWE GCB #3
R
CENTE
GCB #2
GCB #1
MASTER
OR
CGCB SELECT CK
FEEDBA
2, 3
MAN 1,
PLC
MCB
J1939
GCB
MASTER
OR
SELECT
1, 2, 3
IS-NT
Description:
zz In case of manipulation, the system switches from one branch to another by turning of the Master Selector Switch (MSS): BO
MSS turn is used to turn the MSS.
zz The mains voltage measurement, generator current measurement, MCB and GCB feedbacks, MCB and GCB control signals and
Mains Failure (MF) signals (MainsPro outputs) are switched by the MSS, so that the system continuously “sees” only the selected
branch.
zz MCB and GCB are operated by pulse signal (GCB open/close, MCB close). The pulse is issued as a request for CB operation and
terminated at the moment of corresponding feedback receipt.
zz The MainsPro relays monitor mains on all 3 branches. In case of any MF, the gen-set is started.
zz In case of MF on any branch, the proper MainsPro opens MCB, MSS switches to the failed branch and closes GCB.
zz If a MF occurs on a different branch at the same moment, the controller finishes manipulation of GCB, MSS switches to a
different branch and closes the other GCB.
zz After an existing MF state terminates on any branch, the MSS turns to this branch, InteliSysNT reverse-synchronizes and closes
MCB and opens GCB. Short-time parallel is allowed on the current branch.
zz The MSS is blocked from moving away from a branch, where:
– parallel operation is in effect
– GCB open/close or MCB close signals are active
– MF signal is in effect and GCB is open
zz In case that all existing MF are solved and all GCB’s are open, the gen-set stops.
A P P L I C AT I O N S
Scope of supply:
75
APPLICATIONS / PAR ALLELING GENSETS
POOL
TION
RECEP
M
E ROO
ENGIN
E
OFFIC
Temperature
Temperature
Pressure
Temperature
Pump
2009 Exhaust
Ventilation
Heat exchanger/boiler
2009 Electrical
Heating water panel
Pressure Temperature
Temperature
Heat (Joule)
Pressure
Fuel line
Temperature Temperature
Engine
Pump
Temperature
Pressure
Temperature
76
MAINS
CAN1
8
IS-AIN
IS-NT
8
IS-AIN
OM
OL RO
CONTR
CAN2
16/8 LAN
IS-BIN
IG-IB
I-AOUT
8 Having problems with the
complexity of your current
control system? InteliSysNT
integrates all functions in one
convenient solution.
Description:
zz CHP (also known as cogeneration) is the most efficient way of using fossil or renewable fuel.
zz It provides output of power (3 phase electricity) and heat (hot water), which is recovered from
the cooling system and flue gases.
zz The overall power and heat consumption of the application can be covered by the CHP
system. Export of energy or heat is also possible.
zz All analog and binary signals both from engine and from auxiliary systems are measured by
InteliSysNT and its accessory modules.
zz Complete control of auxiliary technologies is done by built-in PLC module.
zz All data measured from auxiliary equipment are stored in a history file.
zz Remote control and monitoring is available.
zz Only the most important Analog Inputs / Outputs and Binary Inputs / Outputs connections
are drawn.
Scope of supply:
A P P L I C AT I O N S
zz 1× InteliSysNT
zz 1× IS-BIN16/8
zz 2× IS-AIN8
zz 1× I-AOUT8
zz 1× IG-AVRi
zz 1× IG-AVRi-TRANS/LV
zz 1× IG-IB
77
APPLICATIONS / PAR ALLELING GENER ATORS
GEN
TOR1
GENERA
HEAVY TOR
GENERA TION
ER
CONSUM NG SHAFT
PROTEC
BLOCKI TOR
GENERALLER
SHAFT
CONTRO
R
NERATO
AUX GE ECTION
PROT
R
NERATO
AUX GE ROLLER
CONT
ENGINE
LLER
CONTRO
R
NERATO
AUX GE ECTION
PROT
R
NERATO
AUX GE ROLLER
CONT
ENGINE
LLER
CONTRO
R2
NERATO
AUX GE
R1
NERATO
AUX GE
ENTIAL
NONESS UMERS
CONS
IAL
ESSENT S
ER
CONSUM
2
GEN
AUX
N1
AUX GE N
ULSIO
PROP NGINE
E
T GE
SHAF
STER
THRU
BOW
78
TOR
GENERA
SHAFT
R2
NERATO
SHAFT
TOR
GENERA
Description:
zz Two auxiliary generators and one shaft generator deliver electricity for systems of the ship.
Generators are controlled by GeCon controllers in MINT (Master) configurations.
zz PMS can work in three basic operational modes:
– MANUAL – complete manual control
– SEMI-AUTO – synchronizing and load-sharing is automatic; genset start/stop and load
transfer between aux and shaft generators in manual
– AUTO – complete automatic control
zz PMS continuously evaluates load reserve on the bus and blocks start of the bow thruster if
the load reserve is insufficient.
zz PMS automatically trips the non-essential consumers, if the power system is overloaded.
zz PMS can control up to 10 independent circuits of non-essential consumers.
zz Freely programmable built-in PLC functions are used to accomplish load transfer between
shaft and auxiliary generators.
EN
A P P L I C AT I O N S
Scope of supply:
zz 6× InteliGenNT GeCon
zz 2× InteliDrive DCU Marine
zz 3× InteliVision 8
zz 6× IG-AVRi
zz 6× IG-AVRi-TRANS/LV
79
Satisfied Customers
Worldwide
USA Canada
Boss Industries Simson-Maxwell
“ComAp’s compressor and engine control panel solution optimizes ”When I first saw InteliVision, I immediately recognized its
natural gas production on Boss’s booster units by providing potential for our power generation systems. The large easy to read
accurate process control using digital pressure transducers. color display and customer-friendly interactivity is precisely what
Our customers are very happy with its event history capabilities our customers have been looking for. We have already installed
as well as its compressor and engine protective features. We also systems with InteliVision and received very positive feedback from
value the fact that the ComAp ID-DCU panel is fully compatible with our customers on the units performance.“
future electronic emission certified engines
and control capabilities. BOSS Industries has
standardized on the ComAp panel for our gas
well booster compressor units.“
Netherlands Slovakia
Sandfirden Technics ELTECO
“All our generator sets and propulsion engines are equipped with “We admire ComAp products because of their innovative features.
a ComAp engine controller, ID-DCU Marine. They are approved by These include forward looking technological development
all major Ship Classification Companies. The units fulfill our high of monitoring; the ability to solve non-standard customers’
quality standards, have many applications and are widely used. requirements and the huge spectrum of opportunities for running
Remote monitoring is one of them, which Sandfirden Technics is of power supplies.”
using in some cases.“
Peter Šiška
Harry Jasper Chief of Application and costing
Service Manager estimation department
www.sandfirden.nl www.elteco.sk
90
About ComAp
91
ComAp
ComAp is a dynamic international company
with a solid reputation for delivering
innovative electronic solutions to the power
generation, industrial engine and equipment
markets. By providing customers with
state-of-the-art products, ComAp has built
a name for delivering excellent reliability
and good value.
ComAp products
represent some of the
most reliable solutions
on the market today.
Every component and
product undergoes the major Marine Certification Societies. Accreditation at the
most rigorous standards highest-level breeds confidence, and every ComAp product
during manufacture, is supplied with an appropriate warranty and after-sales
with every stage being support for complete peace of mind.
undertaken in accordance
with international ISO
9001 certification. Our
products are backed People make the difference
with the approvals from
ComAp‘s key strengths are flexibility, experience,
knowledge and enthusiasm. This blend of values defines
our personality and gives you the assurance of a truly
honest and positive relationship. By supporting our
people, investing in their development and encouraging
creativity, our teams work hard to find new opportunities,
technologies and solutions that enable us to successfully
help our customers solve their problems effectively.
92
Key Milestones
1991
Establishment of ComAp.
1993
Successful commissioning of four
Gen-set Control Systems made by ComAp on
Mediterranean islands.
1994
MX controller, the second generation of
ComAp’s gen-set control systems, was
At the heart of this process launched.
is a strong desire to
exceed our customers’ 1996
expectations by finding PX, the revolutionary gen-set controller
outstanding solutions for with configurable input and outputs, was
them and drawing upon the developed.
company’s most valuable
asset – people. Over 80 % 1999
of ComAp employees are The strategic co-operation with HuegliTech
graduates with specialized Company significantly increased our
electronic and programming distribution network.
knowledge appropriate to
the innovative development 2000
of market-orientated InteliGen, the first member of the Inteli family
engine management and flagship of our gen-set control systems,
systems. This unique was released.
know-how is matched
by ComAp’s significant 2001
investment at every stage of the research and development ComAp Ltd. – 100 % UK based ComAp
process, resulting in the creation of leading edge modern subsidiary was established close to Bristol.
development facilities. ComAp consistently set high
standards, reflected by our achievement in the ‘Best 2002
Employers Study in the Czech Republic‘ (conducted by InteliSys, our top end product dedicated to
Hewitt Associates), where we were awarded first place in CHP and large engine control applications, was
2008 following our consecutive third places in both 2006 released. New mid-range product InteliLite was
and 2007. launched for AMF and MRS applications.
2004
InteliDrive controller for non gen-set, engine
ComAp Systems driven applications was released.
93
Professional partnerships
94
A-Z Page Index
Product name Page Product name Page
InteliLiteNT IL-NT
These pictograms are designed to help you visually associate
which Accessories and PC tools are suitable for use with InteliCompactNT IC-NT
which controllers.
MainsCompactNT MC-NT
We have also provided both the full product names and their
abbreviated shorter names to help you recognize and identify
InteliGenNT IG-NT
the products more easily.
If you look throughout the brochure you will see these icons InteliSysNT IS-NT
appearing next to the relevant or associated product.
InteliMainsNT IM-NT
InteliDrive ID
InteliVision 8 IV8 —
95
We are looking
forward to your visit.
Manufacturer
Customer satisfaction is our mission. We continuously develop the best people to succeed in our mission.