AX2+Bx+C=0 The solutions are: X1 and x2

A= 8
X1= 1.42153516541
B= -17

X2= 0.70346483459
C= 8
x1 86 y1 0.086
x2 130 y2 0.084914
x3 167 y3 0.084

A
step
1 Thermo physicl properties calculation
Hot Fluid(Toluene) Cold Fluid(Benen
Highest Temp,deg F 160 120
Lowest Temp,deg F 100 80
Difference,deg F 60 40
average ,deg F 130 100

Benene(Ib/hr) Toluene(Ib/hr)
Flow rate 9820 6323.48484848
Rd(Btu/(hr.ft2.oF) 0.001 0.001
Rd combined(Btu/(hr.ft2.oF) 0.002
sg 0.88 0.87
ƍ 55 54.375
allowable ∆P,psi 10 10
2
LMTD 28.85
3 T ave 130
t ave 100
3 Tc and tc

4 Inner pipe:Cold flud(Benene)

D(ft) 0.1150
ap(ft2) 0.01037332136106

5 Gp(Ib/hr.ft2) 946659.190263102
6 Rep 89935.7525268633
7 jH from graph fig 24 236
8 pr^1/3 1.78119295751723

9 øassumed=(µ/µw) 1
hi 332.767019465525
10 hio 276.637642688208
 Pressure Drop
1 compute f or read it from graph
f 0.0056925642582462

∆Fp(ft)
2 8.4232704625914
3 ∆Pp,psi 3.21722135723977

Check for ∆P 1
1=Appropriate design
2=wrong Design
Difference Fluid properties at average Properties
40 Fluid property Benene Toluene
20 µ(Ib/(ft.hr) 1.21 0.99
20 c(Btu/(Ib.Deg F) 0.425 0.44
k(Btu/(hr.ft.Deg F) 0.091 0.085
pr 5.6510989 5.124706
Conversion Factors
inch foot Centipois Ib/(ft.hr)
1 0.0833 1 2.42
g'(ft/s2) g(ft/hr2)
32.2 418000000
density of wter 62.5 Ib/ft3

annulus:hot fluid(Toluene)
D1(ft) 0.1383
D2(ft) 0.1722
aa(ft2) 0.008262538
De(ft) 0.076118587
Ga(Ib/hr.ft2) 765319.9259
Rea 58843.50609
jH from graph fig24 167
pr^1/3 1.724075638

øassumed=(µ/µw) 1
ho 321.5148203

11.Uc(Btu/(hr.ft2.oF) 148.6963734
12.UD(Btu/(hr.ft2.oF) 114.6116885
13.Required surface, A(Ft2) 50.48088542
externl surface/foot length,a"(Ft2/ft) 0.435
14.Required Length, L(Ft) 116.0480125
Length of one Hairpin(ft) 20
15.Number of Hairpins 2.901200311 Aproximated 3
16.Actual surface, Aa(Ft2) 52.2
 17.Actual design Coefficient,UD(Btu/(hr.ft2 110.8
Actual dirt factor(Btu/(hr.ft2.oF) 0.002297132
Over surface(%)
Over Design(%)

rop
1.compute f or read it from graph
De' 0.0339
Rea' 26208.80604
f 0.00718007
2.∆Fa(ft)
24.0886096
3.v(ft/s) 3.909680336
∆Fl(ft) 0.712062127
∆Pa,psi 9.364836981
Check for ∆P 1
Heat 166940.0
step
1 Thermo physicl properties calculation
Hot Fluid(kerosene) Cold Fluid(crude oil)
Highest Temp,deg F 390 170
Lowest Temp,deg F 200 100
Difference,deg F 190 70
average ,deg F 295 135

Kerosne(Ib/hr) Crude oil(Ib/hr)

Flow rate 43800 149000
Rd(Btu/(hr.ft2.oF) 0.0015 0.0015
Rd combined(Btu/(hr.ft2.oF) 0.003
sg 0.73 0.83
ƍ(Ib/ft3) 45.625 51.875
allowable ∆P,psi 10 10

U1
U2
2
LMTD 152.20 R
T ave 295 S
t ave 135 Ft from graph
Ft calculated
∆t 137.737315242801
3 Tc and tc
r 0.455 Tc
Kc graph 0.2
kc calculated 0.2 tc
FC calculated 0.420
FC from graph
Tube Data
Nt(number of tubes) 158
n(number of passes) 4
Length,ft 16
OD,in 1
BWG 13
Pitch type distance,in 1.25

4 Tube side:Cold flud(crude oil)

Dt(ft) or di 0.0675
at'(in2) 0.515
 at(ft2) 0.141267361111111

5 Gt(Ib/hr.ft2) 1054737.61828684
6 Ret 8180.03578375492
7 jH from graph fig 24 31
8 pr^1/3 3.81131521987562

9 øassumed=(µ/µw) 1
hi/øt 134.8
10 hio//øt 109.171313158117

11 11.µw at tw 3.63
ø=(µ/µw)^0.14 1.13017518630206
12 hio 123.382709187316

13 Uc(Btu/(hr.ft2.oF) 69.8264339979441

14 externl surface/foot length,a"(Ft2/ft) 0.2618

Totl surface, A(Ft2) 661.8304
UD(Btu/(hr.ft2.oF) 55.2312358104282

15 dirt factor,(Rd),(Btu/(hr.ft2.oF) 0.00378447266293986

Over surface(%) 20.9021102064951
Over Design(%)

Tube side(crude oil) Pressure Drop

1 compute f or read it from graph
Ret 8180.03578375492

s 0.83

f(ft/in2) 0.000285

∆Pt,psi
2 6.1417102280313
3 (v2/2g')(62.5/144)from fig27 0.15
∆Pr,psi 2.89156626506024
∆PT,psi 9.03327649309154
Check for ∆P 1
1=Appropriate design
2=wrong Design
9
Difference Fluid properties at averageTemprture
220 Fluid property Kerosene Crude oil
100
120 c(Btu/(Ib.Deg F) 0.605 0.49

Conversion Factors
inch foot Centipois
1 0.0833 1
g'(ft/s2) g(ft/hr2)
32.2 4.18E+08
density of wter 62.5 Ib/ft3

2.71
0.24
0.905
0.91

Fluid properties at CaloricTemprature

280 Fluid property Kerosene Crude oil
µ(Ib/(ft.hr) 0.97 8.7
129 c(Btu/(Ib.Deg F) 0.59 0.49
k(Btu/(hr.ft.Deg F) 0.0765 0.077

Shell Data
ID,in 21.25
B,in 5
Passes 1
C'(Tube clearances),in 0.25

shell side:hot fluid(Kerosene)

 as(ft2) 0.1475694444
Des from fig 28(ft) 0.0825
Gs(Ib/hr.ft2) 296809.41176
Res25244.099454
jH from graph fig24 93
pr^1/3 1.95578346567

øassumed=(µ/µw) 1
ho/øs 168.66
10.tw 220.697581451

11.µw at tw 1.36
ø=(µ/µw)^0.14 0.95378962854
12.ho 160.865828871

Shell side(kerosene)
1.compute f or read it from graph
Ds(ft) 1.7708
Res 25244.099454
s 0.73
f(ft/in2) 0.00175

2.Number of crosses,N+1
38.4 approximated 39
∆Ps,psi 3.5508781797

Check for ∆P 1
 Heat 5034810.0

ctors
Ib/(ft.hr)
2.42
 MECHANICAL DESIGN
Pinlet (for hot fluid),N/mm2 0.345
Pinlet (for cold fluid),N/mm2 0.345
Design pressure,N/mm2 0.380
Design Temperature 429
CA,mm 3
allowable stress,N/mm2 100.6
Shell data
Shell ID(Ds),in 21.25
Shell OD,mm 555.75
passes 1

sgs 0.73
Shell side fluid density,Ib/ft3(kerosene) 45.625
Shell side fluid flow rte

Shell thickness(ts),mm 5.55 8

Inside depth of the head (hi)
Ri=Ds,mm 539.75
ri=0.06*Ri,mm 32.39
hi,mm 72.24
Effective exchanger length
Leff,m 5.02
Thickness of head(th),mm 4.80 use

Channel cover thickness(tcc)

Channel cover material:carbon steel
C1 0.3
tcc,mm 8.84 use
Tube sheet thickness (tts)
F,fixed tube 1
Mean ligament efficiency ,K 0.50
tts,mm 15.67
Impingement plate
ρcrude oil(kg/m3) 830.9576125
m crude 18.78
nozzle diameter,Dn,m 1.016
Kerosene velocity,uk 0.03
impingement parameter,ρv2 0.000647
 Decision Making 1

Nozzle thickness(tn),mm 5.40

Design of gaskets
minimum design seating stress Y,kgf/mm2 5.35
Gasket factor(m) 3.75
DIG,mm 540
DOG/DIG 1.05
DOG,mm 568.15 830
Gasket width, N,mm 14.08 35
Mean gasket diameter,G,mm 554.08
Basic gasket seating width ,bo,mm 17.5
Effective gasket seating width,b,mm 2.09

Bolts
Wm1,N 190893.878389
H 91457.495168
Hp 10357.63621
Wm2,N 101815.131378
minimum bolt cross sectional area, Am,mm2 1897.55
M16,bolt circle diameter(Cb),mm 580
Number of bolts 28
root diamete(dbr),mm 16
actual bolt circle diameter,Ab 5626.88
Decision Making 1

minimum gasket width,Nmin 30.4076792443

Decision Making 1

Flange thickness
For the gasket seating condition (no internal load applied)
W,N 378479.003195
M0F,N-mm 4905942.87227
For operating condition
W=Wm2,N 101815.13
HD,N 92011.13
hD,mm 12.13
MD,N-mm 1115634.99
H,N 91457.50
HG,N 10357.64
hG,mm 12.96
MG,N-mm 134258.36
 hT, 12.54
HT,N -553.64
MT,N-mm -6944.63
Mf 1242948.72
Decision Making 1

Flange thickness
E
A,mm 696.39
B,mm 555.75
K 1.25
Y from graph of Y vs k 18 8.74
tf,mm 39.74
 Efficiency factor Con
16.0184644334001 head SHEll NOLE inch
1 0.8 0.8 1
pis
1
kgf/mm2

Tube data Nole data 1

ID,in 0.81 Diameter(Dn),mm 101.6 IB/ft3
OD,in 1 1
Length,ft 16
PT,in 1.25
Number 158
passes 4
sgt 0.83
Tube side fluid density,Ib/ft3 51.875
Tube side fluid flow rte(crude oil),Ib/hr 149000
use 8 mm

8 mm

12
mm
1.we don't need imprigment protection
2.we need imprigment protection

Use 6 mm

for flat iron jacketed, asbestos fill) (Table 2.4)

approximate value
use 35 mm

1.Selected bolts are Suitable

2..Selected bolts are not Suitable

1.N>Nmin,Suitable design
2.N<Nmin,Not Suitable design
1.Mof is is the controlling moment
2.Mf is is the controlling moment
 Conversion Factors
foot m mm Centipois Ib/(ft.hr)
0.0833 0.0254 25.4 1 2.42
N/mm2 foot m Ib/hr kg/s
0.0069 1 0.3048 0.000126
N/mm2 kgf/cm2 N/mm2

9.805068 1 0.097938
Kg/m3 g/cm3
16.01846 0.016