Residence Time Distribution

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The following factors should be considered in selecting a plant site:

1. Raw materials availability


2. Energy availability
3. Meteorological data
4. Market study
5. Transportation facilities
6. Water supply
7. Waste disposal
8. Labor supply
9. Taxation and legal restrictions
10. Site characteristics
11. Safety and Environmental measures
12. Community factors

1. Raw materials availability:


The source of raw materials is one of the most important factors influencing the selection of a
plant site.This is particularly true if a large number of raw materials source permits the
considerable reduction in transport and storage charges. Attention should be given to the
purchased price of the raw materials, distance from the source of the supply, freight or
transportation expenses, availability and reliability of supply ,purity of the raw materials, and
storage requirements.

2. Energy availability:
Power and steam requirements are many times very high in some of the plants, and fuel is
ordinarily required to supply these utilities.Power and fuel can be combined as one major factor
in the choice of a plant site. If the plant requires large quantities of coal or oil, location near a
source of fuel supply may be essential for economic operation. The local cost of power, quality
of power supply can help determine whether power should be purchased or self-generated.

3. Meteorological data:
If the plant is located in a cold climate, costs may be increased by the necessity for construction
of protective shelters around the process equipment and special cooling towers or air-
conditioning equipment may be required if the prevailing temperatures are high. Excessive
humidity or extremes of hot or cold weather can have the serious effect on the economic
operation of the plant, and these factors should be examined when selecting a site.

4. Market study:
The location of markets or distribution centers affects the cost of product distribution and the
time required for shipping. Proximity to the major markets is an important consideration in the
selection of a plant site because the buyer usually finds it advantageous to purchase from
nearby sources. It should be noted that markets are needed for both, by-products as well as for
major final products.

5. Transportation facilities:
Water, railroads, and highways are common means of transportation used by major industrial
concerns. The kind and quantity of products and raw materials determine the most suitable type
of transportation facilities. Careful attention should be given to local freight rates and existing
railroad lines. The proximity to railroad centers and the possibility of canal, river, lake or ocean
transport must be considered. Motor trucking facilities are widely used and can serve as a

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useful supplement to rail and water facilities. If possible, the plant site should have access to all
three types of transportation and, certainly, at least two types should be available. There is
usually a need for convenient air and rail transportation facilities between the plant and the
company headquarters. In addition, effective transportation facilities are necessary for the plant
personnel from residence to plant site.

6. Water supply:
Certain industries use large quantities of water for cooling, washing, steam generation, and as a
raw material in the process. Hence, the plant must be located where a dependable supply of
water is available. A large river or lake is preferable, although deep wells or artesian wells may
be satisfactory if the amount of water required is not too great. The level of the existing water
table can be checked by consulting the state geological survey, and information on the
constancy of the water table and the year-round capacity of local rivers or lakes should be
obtained. If the water supply shows seasonal fluctuations, it may be desirable to construct a
reservoir or to drill several standby wells. The temperature, mineral content, silt or sand content,
bacteriological content, and cost for supply and purification must also be considered when
choosing the water supply.

7. Waste disposal:
In recent years, many legal restrictions have been placed on the methods for disposing of waste
materials from the process industries. The site selected for a plant should have adequate
capacity and facilities for correct waste disposal. In choosing a plant site, the permissible
tolerance levels for various methods of waste disposal should be considered carefully, and
attention should be given to potential requirements for additional waste-treatment facilities.

8. Labor supply:
The type, quality, and supply of labor available in the vicinity of a proposed plant site must be
examined. Consideration should be given to prevailing pay scales, restrictions on the number of
hours worked per week, competing industries that can cause dissatisfaction or high turnover
rates among the workers, and variations in the skill and productivity of the workers.

9. Taxation and legal restrictions:


State and local tax rates on property income, unemployment insurance, and similar items vary
from one location to another. Similarly, local regulations on zoning, building codes, nuisance
aspects, and transportation facilities can have a major influence on the final choice of a plant
site. In fact, zoning difficulties and obtaining the many required permits can often be much more
important in terms of cost and time delays than many of the factors discussed in the preceding
sections.

10. Site characteristics:


The characteristics of the land at a proposed plant site should be examined carefully. The
topography of the land and the soil structure must be considered, since either or both may have
a pronounced effect on construction costs. The cost of the land is important, as well as local
building costs and living conditions. Future changes may make it desirable or necessary to
expand the plant facilities. Therefore, even though no immediate expansion is planned, a new
plant should be constructed at a location
where additional space is available.

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11. Safety and Environmental measures:
Many industrial plants are located along rivers or near large bodies of water, and there are risks
of flood or hurricane damage. Before selecting a plant site, the regional history of natural events
of this type should be examined and the consequences of such occurrences considered.
Protection from losses by fire is another important factor for selecting a plant location. In case of
a major fire, assistance from the fire departments should be available. Fire hazards in the
surrounding area of plant site must not be overlooked.

12. Community factors:


The nature and facilities of a community can have an effect on the location of the plant. If
minimum required facilities for the satisfactory living of plant personnel do not exist, it becomes
a burden for the plant to subsidize such facilities. Cultural facilities of the community are
important to sound growth. Facilities such as religious centers, libraries, schools, civic theatres,
concert associations, and other similar groups do much to make a community progressive. The
efficiency, character, and history of both state and local governments should be evaluated. The
existence of low taxes is not in itself a favorable situation unless the community is already well
developed and have the friendly attitude.

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