GOVERNMENT OF INDIA

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP

DIRECTORATE GENERAL OF TRAINING

COMPETENCY BASED CURRICULUM

FITTER
(Duration: Two Years)
Revised in July 2022

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL- 4

SECTOR – CAPITAL GOODS AND MANUFACTURING

 FITTER
(Engineering Trade)

(Revised in July 2022)

Version: 2.0

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL - 4

Developed By

Ministry of Skill Development and Entrepreneurship

Directorate General of Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
EN-81, Sector-V, Salt Lake City,
Kolkata – 700 091
www.cstaricalcutta.gov.in
 CONTENTS

S No. Topics Page No.

1. Course Information 1
2. Training System 3
3. Job Role 8

4. General Information 10

5. Learning Outcome 13

6. Assessment Criteria 15

7. Trade Syllabus 23

8 Annexure I (List of Trade Tools & Equipment) 48

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1. COURSE INFORMATION

During the two-year duration a candidate is trained on subjects Professional Skill,

Professional Knowledge, Engineering Drawing, Workshop Science & Calculation and
Employability Skill related to job role. In addition to this a candidate is entrusted to make/do
project work and Extra Curricular Activities to build up confidence. The practical skills are
imparted in simple to complex manner & simultaneously theory subject is taught in the same
fashion to apply cognitive knowledge while executing task. The practical part starts with basic
fitting with tolerance level ± 0.5mm and finally to ± 0.02mm and angular tolerance from 1 to
10′ at the end of the course. The broad components covered under Professional Skill subject
are as below:

FIRST YEAR: The practical part starts with basic fitting in the beginning and the candidate also
imparted training on allied trades viz., Sheet Metal, Welding (Gas & Arc) which leads to multi-
skilling. In the basic fitting the skills imparted are sawing, filing, marking, chipping,
measurement, riveting, soldering, brazing, drilling and observation of all safety aspects is
mandatory. The accuracy achieved is of±0.25 mm. The safety aspects cover components like
OSH&E, PPE, Fire extinguisher, First Aid and in addition 5S being taught.

Different drilling operations (through, blind, angular), reaming, offhand grinding, tapping,
dieing, different fits viz., sliding fit, etc., scraping, fastening (nuts & bolts, riveting, studs,
screws, etc.,). The accuracy achieved is of± 0.04 mm and angular accuracy to 30minutes.
Different turning operations on lathe (step, grooving, chamfering, drilling, boring, knurling &
threading), simple repair, overhauling and lubrication work on machine are being taught in the
practical.

SECOND YEAR: Power tool operation, different complex assembling and fitting, fastening,
lapping, making gauges, pipe works and pipe joints, Dismantling, overhauling& assembling
valves are covered. The accuracy achieved is of an accuracy of ± 0.02 mm & 10 minutes.

Making & using drill jigs, making of critical components, repair & maintenance of power
transmission system, making of template &complex gauges, identify different Pneumatic &
hydraulic components and circuit construction, repair & maintenance of machinery like lathe,
drill, grinding, bench drilling, Inspection of Machine tools, Accuracy testing of Machine tools
and erection of simple machines are being performed as part of practical training.

Professional Knowledge subject is simultaneously taught in the same fashion to apply

cognitive knowledge while executing task. In addition components like Physical properties of
engineering materials, Interchangeability, Method of expressing tolerance as per BIS Fits,

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different types of iron, properties and uses, special files, honing, Metallurgical and metal
working processes such as Heat treatment, the various coatings used to protect metals,
different bearing, working material with finished surface as aluminium, duralumin and
stainless steel, topics related to non-ferrous metals, Method of lubrication are also covered
under theory part.

Total two projects need to be completed by the candidates in a group. In addition to

above components the core skills components viz., Workshop calculation & science,
Engineering drawing, employability skills are also covered. These core skills are essential skills
which are necessary to perform the job in any given situation.

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2. TRAINING SYSTEM

2.1 GENERAL

The Directorate General of Training (DGT) under Ministry of Skill Development

&Entrepreneurship offers a range of vocational training courses catering to the need of
different sectors of economy/ Labour market. The vocational training programmes are
delivered under the aegis of Directorate General of Training (DGT). Craftsman Training Scheme
(CTS) with variants and Apprenticeship Training Scheme (ATS) are two pioneer schemes of DGT
for strengthening vocational training.

Fitter trade under CTS is one of the most popular courses delivered nationwide through
network of ITIs. The course is of two years duration. It mainly consists of Domain area and Core
area. The Domain area (Trade Theory & Practical) impart professional skills and knowledge,
while Core area (Employability Skills) imparts requisite core skills, knowledge and life skills.
After passing out of the training program, the trainee is awarded National Trade Certificate
(NTC) by DGT which is recognized worldwide.

Candidates broadly need to demonstrate that they are able to:

 Read & interpret technical parameters/document, plan and organize work processes,
identify necessary materials and tools;
 Perform task with due consideration to safety rules, accident prevention regulations and
environmental protection stipulations;
 Apply professional skill, knowledge, core skills & employability skills while performing
jobs.
 Check the job/assembly as per drawing for functioning, identify and rectify errors in
job/assembly.
 Document the technical parameters related to the task undertaken.

2.2 PROGRESSION PATHWAYS:

 Can join industry as Technician and will progress further as Senior Technician, Supervisor
and can rise to the level of Manager.
 Can become Entrepreneur in the related field.
 Can appear in 10+2 examination through National Institute of Open Schooling (NIOS) for
acquiring higher secondary certificate and can go further for General/ Technical
education.

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 Can take admission in diploma course in notified branches of Engineering by lateral

entry.
 Can join Apprenticeship programme in different types of industries leading to National
Apprenticeship certificate (NAC).
 Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming instructor in
ITIs.
 Can join Advanced Diploma (Vocational) courses under DGT as applicable.

2.3 COURSE STRUCTURE:

Table below depicts the distribution of training hours across various course elements
during a period of two years: -

Notional Training Hours

S No. Course Element
1st Year 2nd Year
1 Professional Skill (Trade Practical) 840 840
2 Professional Knowledge (Trade Theory) 240 300
3 Employability Skills 120 60

Total 1200 1200

Every year 150 hours of mandatory OJT (On the Job Training) at nearby industry,
wherever not available then group project is mandatory.

4 On the Job Training (OJT)/ Group Project 150 150

Trainees of one-year or two-year trade can also opt for optional courses of up to 240 hours in
each year for 10th/ 12th class certificate along with ITI certification, or, add on short term
courses

2.4 ASSESSMENT & CERTIFICATION:

The trainee will be tested for his skill, knowledge and attitude during the period of course
through formative assessment and at the end of the training programme through summative
assessment as notified by the DGT from time to time.

a) The Continuous Assessment (Internal) during the period of training will be done by
Formative assessment method by testing for assessment criteria listed against learning

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outcomes. The training institute has to maintain individual trainee portfolio as detailed in
assessment guideline. The marks of internal assessment will be as per the formative
assessment template provided on www.bharatskills.gov.in.

b) The final assessment will be in the form of summative assessment method. The All India
Trade Test for awarding NTC will be conducted by Controller of examinations, DGT as per the
guidelines. The pattern and marking structure are being notified by DGT from time to time. The
learning outcome and assessment criteria will be basis for setting question papers for final
assessment. The examiner during final examination will also check individual trainee’s profile
as detailed in assessment guideline before giving marks for practical examination.
2.4.1 PASS REGULATION

For the purposes of determining the overall result, weightage of 100% is applied for six
months and one-year duration courses and 50% weightage is applied to each examination for
two years courses. The minimum pass percent for Trade Practical and Formative assessment is
60% & for all other subjects are 33%.

2.4.2 ASSESSMENT GUIDELINE

Appropriate arrangements should be made to ensure that there will be no artificial

barriers to assessment. The nature of special needs should be taken into account while
undertaking assessment. Due consideration should be given while assessing for teamwork,
avoidance/reduction of scrap/wastage and disposal of scarp/wastage as per procedure,
behavioral attitude, sensitivity to environment and regularity in training. The sensitivity towards
OSHE and self-learning attitude are to be considered while assessing competency.

Assessment will be evidence based comprising some of the following:

 Job carried out in labs/workshop

 Record book/ daily diary
 Answer sheet of assessment
 Viva-voce
 Progress chart
 Attendance and punctuality
 Assignment
 Project work
 Computer based multiple choice question examination
 Practical Examination

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Evidences and records of internal (Formative) assessments are to be preserved until

forthcoming examination for audit and verification by examination body. The following marking
pattern to be adopted for formative assessment:

Performance Level Evidence

(a) Marks in the range of 60 -75% to be allotted during assessment
For performance in this grade, the candidate  Demonstration of good skill in the use
with occasional guidance and showing due of hand tools, machine tools and
regard for safety procedures and practices, has workshop equipment
produced work which demonstrates  60-70% accuracy achieved while
attainment of an acceptable standard of undertaking different work with those
craftsmanship. demanded by the component/job/set
standards.
 A fairly good level of neatness and
consistency in the finish
 Occasional support in completing the
project/job.

(b) Marks in the range of above75% - 90% to be allotted during assessment

For this grade, the candidate, with little  Good skill levels in the use of hand
guidance and showing due regard for safety tools, machine tools and workshop
procedures and practices, has produced work equipment
which demonstrates attainment of a  70-80% accuracy achieved while
reasonable standard of craftsmanship. undertaking different work with those
demanded by the component/job/set
standards.
 A good level of neatness and
consistency in the finish
 Little support in completing the
project/job

(c) Marks in the range of above 90% to be allotted during assessment

For performance in this grade, the candidate,  High skill levels in the use of hand tools,
with minimal or no support in organization and machine tools and workshop equipment
execution and with due regard for safety  Above 80% accuracy achieved while

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procedures and practices, has produced work undertaking different work with those
which demonstrates attainment of a high demanded by the component/job/set
standard of craftsmanship. standards.
 A high level of neatness and consistency
in the finish.
 Minimal or no support in completing
the project.

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3. JOB ROLE

Fitter General; Sizes metal parts to close tolerances and fits and assembles them using hand
tools for production or repairs of machines, or other metal products. Studies drawings to
understand specification of different parts, fittings or assembles to be made and their
functions. They select materials, appropriate tool and equipments to carry out their work.
Holds the work in Vice, Cuts and shapes required parts to dimensions and specifications by
processes of sawing, chipping, filing, grinding, drilling holes, screw cutting, scrapping etc., using
hand tools for making specimens or finished components. Measures object while working
using foot rules, calipers, micrometer, gauges etc. and checks for correct filing with square.
Gets half-finished object marked or marks it himself using face plate, marking block scriber,
vernier, height gauges, vee-blocks, angle plate, sine plate, slip gauges, combination set, etc.
depending on accuracies required, to indicate guide lines for finished sizes, holes to be drilled
and pitch centres, threads to be cut and other working details as specified in drawing or
sample. Clamps object securely in correct position in vice and files it to required dimensions
according to punch marks and guide lines frequently measuring it with calipers, micrometre,
vernier, gauges etc, makes holes with drill, cuts threads with taps and dies ensuring that they
are square or at required angle to base. Measures finished article with dial indicator,
micrometre, vernier, height gauges, screw gauges, plug gauges, sine bar, slip gauge, etc
according to prescribed accuracies. May make parts separately and assemble those with
screws, rivets, pins, etc. as specified so as to make complete unit according to drawing.
Dismantles or removes worn out, broken or defective parts using hand tools or power tools
and replaces them by repaired or new ones. Performs repairing and maintenance work
(including preventive maintenance) of simple machines, dismantles and replaces different
components to construct circuit of Pneumatics and Hydraulics. Tests completed article/
assembly to ensure correct performance. May do simple turning of parts on machines and
perform welding, brazing, and like operations. May explain heat treatment processes viz.,
annealing, hardening, tempering etc. May specialize in particular type of machine or product
and be designated accordingly. May suggest alterations.

In addition, Fitter have the ability to visualize the job, good coordination, mechanical
attitude, manual dexterity and perform work related mathematical calculations.

Plan and organize assigned work and detect & resolve issues during execution.
Demonstrate possible solutions and agree tasks within the team. Communicate with required
clarity and understand technical English. Sensitive to environment, self-learning and
productivity.

May be designated as FITTER General according to nature of work done.

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Reference NCO 2015:

i) 7233.0100 –Fitter, General
ii) 7233.0200 – Fitter, Bench
Reference NOS:
i) CSC/N0304,
ii) CSC/N0301,
iii) CSC/N0110

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4. GENERAL INFORMATION

Name of the Trade FITTER

Trade Code DGT/1002

NCO - 2015 7233.0100, 7233.0200

NOS Covered CSC/N0304, CSC/N0301, CSC/N0110

NSQF Level Level – 5

Duration of Craftsmen
Two Years (2400 hours + 300 hours OJT/Group Project)
Training
Passed 10th class examination with Science and Mathematics or
Entry Qualification
with vocational subject in same sector or its equivalent.
Minimum Age 14 years as on first day of academic session.

Eligibility for PwD LD, LC, DW, AA, LV, DEAF

Unit Strength (No. Of
20 (There is no separate provision of supernumerary seats)
Student)
Space Norms 88 Sq.m

Power Norms 3.51 KW

Instructors Qualification for
1. Fitter Trade B.Voc/Degree in Mechanical Engineering from AICTE/UGC
recognized Engineering College/ university with one-year
experience in the relevant field.
OR
03 years Diploma in Mechanical Engineering from
AICTE/recognized board of technical education or relevant
Advanced Diploma (Vocational) from DGT with two years’
experience in the relevant field.
OR
NTC/NAC passed in the Trade of “Tool & Die Maker(PT,J&E) or
Tool & Die Maker(Die &Mould)” With three years’ experience in
the relevant field.

OR
NTC/NAC passed in the Trade of “Fitter” With three years’

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experience in the relevant field.

Essential Qualification:
Relevant Regular / RPL variants of National Craft Instructor
Certificate (NCIC) under DGT.

Note:-Out of two Instructors required for the unit of 2(1+1), one

must have Degree/Diploma and other must have NTC/NAC
qualifications. However, both of them must possess NCIC in any
of its variants.
2. Workshop .Voc/Degree in Engineering from AICTE/UGC recognized
Calculation & Engineering College/ university with one-year experience in the
Science relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board of
technical education or relevant Advanced Diploma (Vocational)
from DGT with two years’ experience in the relevant field.
OR
NTC/ NAC in any one of the engineering trades with three years’
experience.

Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR
Regular / RPL variants NCIC in RoDA or any of its variants under
DGT
3. Engineering Drawing B.Voc/Degree in Engineering from AICTE/UGC recognized
Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board of
technical education or relevant Advanced Diploma (Vocational)
from DGT with two years’ experience in the relevant field.
OR
NTC/ NAC in any one of the Mechanical group (Gr-I) trades
categorized under Engg. Drawing’/ D’man Mechanical / D’man
Civil’ with three years’ experience.

Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR

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Regular / RPL variants of NCIC in RoDA / D’man (Mech /civil) or

any of its variants under DGT.
4. Employability Skill MBA/ BBA / Any Graduate/ Diploma in any discipline with Two
years’ experience with short term ToT Course in Employability
Skills.
(Must have studied English/ Communication Skills and Basic
Computer at 12th / Diploma level and above)
OR
Existing Social Studies Instructors in ITIs with short term ToT
Course in Employability Skills.
5. Minimum Age for
21 Years
Instructor
List of Tools and
As per Annexure – I
Equipment

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5. LEARNING OUTCOME

Learning outcomes are a reflection of total competencies of a trainee and assessment

will be carried out as per the assessment criteria.

5.1LEARNING OUTCOMES (TRADE SPECIFIC)

FIRST YEAR:

1. Plan and organize the work to make job as per specification applying different types of
basic fitting operation and Check for dimensional accuracy following safety
precautions. [Basic fitting operation – Marking, Hacksawing, Chiselling, Filing, Drilling,
Taping and Grinding etc. Accuracy: ± 0.25mm] CSC/N0304
2. Manufacture simple sheet metal items as per drawing and join them by soldering,
brazing and riveting. CSC/N03001
3. Join metal components by riveting observing standard procedure. CSC/N0304
4. Join metal component by arc welding observing standard procedure. CSC/N0304
5. Cut and join metal component by gas (oxyacetylene) CSC/N0304
6. Produce components by different operations and check accuracy using appropriate
measuring instruments. [Different Operations - Drilling, Reaming, Taping, Dieing;
Appropriate Measuring Instrument – Vernier, Screw Gauge, Micrometer] CSC/N0304
7. Make different fit of components for assembling as per required tolerance observing
principle of interchange ability and check for functionality. [Different Fit – Sliding,
Angular, Step fit, ‘T’ fit, Square fit and Profile fit; Required tolerance: ±0.04 mm,
angular tolerance: 30 min.] CSC/N0304
8. Produce components involving different operations on lathe observing standard
procedure and check for accuracy. [Different Operations – facing, plain turning, step
turning, parting, chamfering, shoulder turn, grooving, knurling, boring, taper turning,
threading (external ‘V’ only)] CSC/N0110
9. Plan & perform simple repair, overhauling of different machines and check for
functionality. [Different Machines – Drill Machine, Power Saw, Bench Grinder and
Lathe]
10. Read and apply engineering drawing for different application in the field of work.
11. Demonstrate basic mathematical concept and principles to perform practical
operations. Understand and explain basic science in the field of study.

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SECOND YEAR:

12. Make & assemble components of different mating surfaces as per required tolerance
by different surface finishing operations using different fastening components, tools
and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting,
Combined fitting; Different surface finishing operations – Scraping, Lapping and
Honing; Different fastening components – Dowel pins, screws, bolts, keys and
cotters; Different fastening tools-hand operated & power tools, Required tolerance -
±0.02mm, angular tolerance ± 10 min.] CSC/N0304
13. Make different gauges by using standard tools & equipment and checks for specified
accuracy. [Different Gauges – Snap gauge, Gap gauge; Specified Accuracy - ±0.02mm]
CSC/N0304
14. Apply a range of skills to execute pipe joints, dismantle and assemble valves & fittings
with pipes and test for leakages. [Range of skills – Cutting, Threading, Flaring, Bending
and Joining] CSC/N0304
15. Make drill jig & produce components on drill machine by using jigs and check for
correctness. CSC/N0304
16. Plan, dismantle, repair and assemble different damaged mechanical components
used for power transmission & check functionality. [Different Damage Mechanical
Components – Pulley, Gear, Keys, Jibs and Shafts.] CSC/N0304
17. Identify, dismantle, replace and assemble different pneumatics and hydraulics
components. [Different components – Compressor, Pressure Gauge, Filter Regulator
Lubricator, Valves and Actuators.]
18. Construct circuit of pneumatics and hydraulics observing standard operating
procedure& safety aspect.
19. Plan & perform basic day to day preventive maintenance, repairing and check
functionality. [Simple Machines – Drill Machine, Power Saw and Lathe] CSC/N0304
20. Plan, erect simple machine and test machine tool accuracy. [Simple Machines – Drill
Machine, Power Saw and Lathe]
21. Read and apply engineering drawing for different application in the field of work.
22. Demonstrate basic mathematical concept and principles to perform practical
operations. Understand and explain basic science in the field of study.

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6. ASSESSMENT CRITERIA

LEARNING OUTCOMES ASSESSMENT CRITERIA

FIRST YEAR
1. Plan and organize the work Plan & Identify tools, instruments and equipment for
to make job as per marking and make this available for use in a timely manner.
specification applying Select raw material and visual inspect for defects.
different types of basic Mark as per specification applying desired mathematical
fitting operation and Check calculation and observing standard procedure.
for dimensional accuracy Measure all dimensions in accordance with standard
following safety specifications and tolerances.
precautions. [Basic fitting Identify Hand Tools for different fitting operations and
operation – marking, make these available for use in a timely manner.
Hacksawing, Chiselling, Prepare the job for Hacksawing, chiselling, filing, drilling,
Filing, Drilling, Taping and tapping, grinding.
Grinding etc. Accuracy: ± Perform basic fitting operations viz., Hacksawing, filing,
0.25mm] CSC/N0304 drilling, tapping and grinding to close tolerance as per
specification to make the job.
Observe safety procedure during above operation as per
standard norms and company guidelines.
Check for dimensional accuracy as per standard procedure.
Avoid waste, ascertain unused materials and components
for disposal, store these in an environmentally appropriate
manner and prepare for disposal.

2. Manufacture simple sheet Identify Hand Tools for Sheet Metal work, Soldering,
metal items as per drawing Brazing & riveting and make these available for use in a
and join them by soldering, timely manner.
brazing and riveting. Mark and develop various forms as per drawing using sheet
CSC/N0301 metals.
Make of simple items with sheet metal as per drawing.
Prepare the job for Soldering, Brazing &riveting.
Identify different type of rivets and use as per requirement.
Identify tools for drilling and use these tools.
Mark according to drawing.
Drill through holes on the job.
Solder, Braze and Rivet to prepare a job as per given
drawing / sample following standard practices.
Observe safety procedure during riveting as per standard
norms and company guidelines.

3. Join metal components by Identify Tools and equipments for riveting and make these

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riveting observing available for use in a timely manner.

standard procedure. Prepare the job for lap and butt joint.
CSC/N0304 Identify different type of rivets and use as per requirement.
Identify tools for drilling and use these tools.
Mark according to drawing.
Drill through holes on the job.
Rivet to prepare a job as per given drawing / sample
following standard practices.
Observe safety procedure during riveting as per standard
norms and company guidelines.

4. Join metal component by Identify different components/parts of arc welding

arc welding observing machine, collect desired information and set each
standard procedure. components/parts as per standard procedure.
CSC/N0304 Observe safety/ precaution during operation.
Select appropriate material & plan for arc welding.
Weld metal parts / mechanical components as per
specification observing standard procedure.
Check joined part portion to ascertain proper welding.

5. Cut and join metal Identify different components/parts of Gas (oxyacetylene)

component by gas machine, collect desired information and set each
(oxyacetylene). CSC/N0304 components/parts as per standard procedure.
Observe safety/ precaution during operation.
Select appropriate material & plan for gas cutting & joining
operation.
Cut & join metal parts / mechanical components as per
specification observing standard procedure.
Check cut portion/ joined part to ascertain proper welding.

6. Produce components by Ascertain and select tools and materials for the job and
different operations and make this available for use in a timely manner.
check accuracy using Plan work in compliance with standard safety norms.
appropriate measuring Produce component by observing standard procedure.
instruments.[Different Check the dimensions of the produced components to
Operations - Drilling, ensure dimensions are within prescribed limit.
Reaming, Taping, Dieing; Avoid waste, ascertain unused materials and components
Appropriate Measuring for disposal, store these in an environmentally appropriate
Instrument – Vernier, manner and prepare for disposal.
Screw Gauge, Micrometer]
CSC/N0304

7. Make different fit of Recognize general concept of Limits, Fits and tolerance

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components for necessary for fitting applications and functional application

assembling as per required of these parameters.
tolerance observing Ascertain and select tools and materials for the job and
principle of make this available for use in a timely manner.
interchangeability and Set up workplace/ assembly location with due
check for functionality. consideration to operational stipulation
[Different Fit – Sliding, Plan work in compliance with standard safety norms and
Angular, Step fit, ‘T’ fit, collecting desired information.
Square fit and Profile fit; Demonstrate possible solutions and agree tasks within the
Required tolerance: ±0.04 team.
mm, angular tolerance: 30 Make components according to the specification for
min.] CSC/N0304 different fit using a range of practical skills and ensuring
interchangeability of different parts.
Assemble components applying a range of skills to ensure
proper fit.
Check functionality of components.

8. Produce components Ascertain basic working principles and safety aspect of

involving different lathe machine.
operations on lathe Understand functional application of different levers,
observing standard stoppers, adjustment etc.
procedure and check for Identify different lubrication points and lubricants, their
accuracy. [Different usage for application in lathe machine as per machine
Operations – facing, plain manual.
turning, step turning, Identify different work and tool holding devices and collect
parting, chamfering, information for functional application of each device.
shoulder turn, grooving, Mount the work and tool holding devices with required
knurling, boring, taper alignment and check for its functional usage to perform
turning, threading lathe operations.
(external ‘V’ only)] Solve problem by applying basic methods, tools, materials
CSC/N01110 and information during setting.
Observe safety procedure during mounting as per standard
norms.
Produce components observing standard procedure.
Check accuracy/ correctness of job using appropriate
equipment/gauge.
Avoid waste, ascertain unused materials and components
for disposal, store these in an environmentally appropriate
manner and prepare for disposal.

9. Plan&perform simple Ascertain and select tools and materials for the repair,
repair, overhauling of overhauling and make this available for use in a timely
different machines and manner.

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check for functionality. Plan work in compliance with standard safety norms.
[Different Demonstrate possible solutions and agree tasks within the
Machines – Drill Machine, team.
Power Saw, Bench Grinder Select specific parts to be repaired and ascertain for
and Lathe] appropriate material and estimated time.
Repair, overhaul and assemble the parts in the machine
with the help of blueprint.
Check for functionality of part and ascertain faults of the
part/ machine in case of improper function.
Rectify faults of assembly.

10. Read and apply Read & interpret the information on drawings and apply in
engineering drawing for executing practical work.
different application in the Read &analyze the specification to ascertain the material
field of work. requirement, tools and assembly/maintenance parameters.
Encounter drawings with missing/unspecified key
information and make own calculations to fill in missing
dimension/parameters to carry out the work.

11. Demonstrate basic Solve different mathematical problems

mathematical concept and Explain concept of basic science related to the field of study
principles to perform
practical operations.
Understand and explain
basic science in the field of
study.
SECOND YEAR
12. Make &assemble Ascertain and select tools and materials for the job and
components of different make this available for use in a timely manner.
mating surfaces as per Plan work in compliance with standard and collecting
required tolerance by necessary information.
different surface finishing Set up workplace/ assembly location with due
operations using different consideration to operational stipulation
fastening components, Demonstrate possible solutions and agree tasks within the
tools and check team.
functionality. [ Produce different components with appropriate accuracy
Different Mating Surfaces by observing standard procedure& method as per
– Dovetail fitting, Radius specification using appropriate tools & machines.
fitting, Combined fitting; Perform scraping and lapping of components to obtain
Different surface finishing required surface finish of different mating surface.
operations – Scraping, Comply with safety rules when performing the above
Lapping and Honing; operations.
Different fastening Check tolerance and accuracy of components as defined

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components – Dowel pins, with appropriate instruments observing standard

screws, bolts, keys and procedure.
cotters; Different fastening Assemble different components using different fastening
tools-hand operated & components, tools and check the functionality.
power tools, Required
tolerance - ±0.02mm,
angular tolerance ± 10
min.] CSC/N0304

13. Make different gauges by Ascertain and select tools and materials for the job and
using standard tools & make this available for use in a timely manner.
equipment and checks for Plan work in compliance with standard safety norms.
specified accuracy. Produce gauge by observing appropriate method and as per
[Different Gauges – Snap specification of drawing.
gauge, Gap gauge; Perform Lapping of gauge to obtain required finish as per
Specified Accuracy - drawing.
±0.02mm] CSC/N0304 Check tolerance and specified accuracy of gauge with
appropriate measuring instruments as per drawing.
Avoid waste, ascertain unused materials and components
for disposal, store these in an environmentally appropriate
manner and prepare for disposal.

14. Apply a range of skills to Ascertain and select tools and materials for the job and
execute pipe joints, make this available for use in a timely manner.
dismantle and assemble Plan to Dismantle and assemble valves and pipe fittings.
valves & fittings with pipes Dismantle valves and fittings in pipes applying range of
and test for skills andcheck for defect as per standard procedure.
leakages.[Range of skills – Demonstrate possible solutions in case of defect and agree
Cutting, Threading, tasks within the team for repair or replacement.
Flaring, Bending and Assemble valves and various pipe fittings using range of
Joining ] CSC/N0304 skills and observing standard procedure.
Test for leakage and appropriate functioning of valves.
Avoid waste, ascertain unused materials and components
for disposal, store these in an environmentally appropriate
manner and prepare for disposal.

15. Make drill jig & produce Set up workplace/ assembly location with due
components on drill consideration to operational stipulation
machine by using jigs and Ascertain and select tools and materials for the job and
check for correctness. make this available for use in a timely manner.
CSC/N0304 Collect information related to standard procedure,
methods and tools to make drill jigs.
Mark the components as per drawing.

19
FITTER

Make drill jigs by turning, drilling, reaming, filing, taping,

etc.
Test the functionality of jig.
Select suitable jigs for drilling considering desired result
and collecting necessary information.
Produce component by using jig observing standard
procedure and check the correctness of the job.
Comply with safety rules when performing the above
operations.

16. Plan, dismantle, repair and Select and ascertain tools and materials for the job and
assemble different make this available for use in a timely manner.
damaged mechanical Plan to dismantle, repair and assemble mechanical
components used components used for power transmission as per drawing
for power transmission & and collecting necessary information.
check functionality. Perform dismantling and appropriate repairing of
[Different Damage mechanical components with accuracy applying range of
Mechanical Components – skills and appropriate repairing processes.
Pulley, Gear, Keys, Jibs and Check the accuracy of the repaired components with
Shafts.] CSC/N0304 appropriate gauge & instruments.
Assemble the repaired mechanical components observing
standard procedure.
Comply with safety rules when performing the above
operations.
Check different parameters of power transmission e.g.
R.P.M, slackness of belts, matching of gears/ clutches, loss
of RPM etc.
Check for functionality of power transmission system or
any assembly as per standard parameters.

17. Identify, dismantle, replace Select and ascertain tools for the job and make this
and assemble different available for use in a timely manner.
pneumatics and hydraulics Identify different pneumatics and hydraulics components.
components. [Different Plan to dismantle and replace pneumatics & hydraulics
components – Compressor, circuit as per drawing and collecting necessary information.
Pressure Gauge, Filter Perform dismantling and replacing of different components
Regulator Lubricator, with accuracy applying range of skills and standard
Valves and Actuators.] operating procedure.
Assemble different components.
Check functionality of the components.

18. Construct circuit of Select and ascertain tools for the job and make this
pneumatics and hydraulics available for use in a timely manner.

20
FITTER

observing standard Plan to construct pneumatics & hydraulics circuit as per

operating procedure& drawing and collecting necessary information.
safety aspect. Demonstrate possible solutions and agree tasks within the
team for constructing circuit.
Construct circuit of pneumatics and hydraulics observing
standard procedure.
Comply with safety rules when performing the above
operations.
Check different parameters and functionality of the system.

19. Plan & perform basic day Ascertain preventive maintenance/repair procedure as per
to day preventive manual of machine and select appropriate tools &
maintenance, repairing equipment for undertaking job.
and check functionality. Interpret construction, alignment and assembly of different
[Simple Machines – Drill parts of machine.
Machine, Power Saw and Plan to carry out the preventive maintenance/repair task
Lathe] CSC/N0304 with appropriate accuracy of simple machine by collecting
necessary information.
Demonstrate possible solutions and agree tasks within the
team.
Perform preventive maintenance/dismantle, repair parts
and assemble sub-assemblies of simple machine as per
layout plan and standard procedure.
Put the machine in operation complying Standard
operating procedure.
Check for proper functioning of repaired machine and
other parameters of simple machine as per manual after
erection.
Dispose unsalvageable materials as per standard
procedures.

20. Plan, erect simple machine Ascertain erection procedure as per manual of machine
and test machine tool and select appropriate tools & equipment for undertaking
accuracy. [Simple job.
Machines – Drill Machine, Interpret construction, alignment and assembly of different
Power Saw and Lathe] parts of machine.
Set up workplace/ assembly location with due
consideration to operational stipulation
Plan to carry out the erection of simple machine by
collecting necessary information.
Demonstrate possible solutions and agree tasks within the
team.
Erect simple machine as per layout plan and standard

21
FITTER

procedure.
Put the machine in operation complying Standard
operating procedure.
Check alignment of erected machine and other parameters
of simple machine as per manual after erection.
Dispose unsalvageable materials as per standard
procedures.

21. Read and apply Read & interpret the information on drawings and apply in
engineering drawing for executing practical work.
different application in the Read &analyze the specification to ascertain the material
field of work. requirement, tools and assembly/maintenance parameters.
Encounter drawings with missing/unspecified key
information and make own calculations to fill in missing
dimension/parameters to carry out the work.

22. Demonstrate basic Solve different mathematical problems

mathematical concept and Explain concept of basic science related to the field of study
principles to perform
practical operations.
Understand and explain
basic science in the field of
study.

22
FITTER
7. TRADE SYLLABUS

SYLLABUS FOR FITTER TRADE

FIRST YEAR
Professional Skills
Reference Learning Professional Knowledge
Duration (Trade Practical)
Outcome (Trade Theory)
with Indicative Hours
Professional Plan and organize 1. Importance of trade All necessary guidance to be
Skill 212 Hrs; the work to make training, List of tools & provided to the new comers to
job as per Machinery used in the become familiar with the
Professional specification trade. (1 hr.) working of Industrial Training
Knowledge applying different 2. Safety attitude Institute system including
37Hrs types of basic fitting development of the stores procedures.
operation and Check trainee by educating them Soft Skills, its importance and
for dimensional to use Personal Protective Job area after completion of
accuracy following Equipment (PPE). (5 hrs.) training.
safety precautions. 3. First Aid Method and basic Importance of safety and
[Basic fitting training. (2 hrs.) general precautions observed
operation – marking, 4. Safe disposal of waste in the in the industry/shop
Hacks awing, materials like cotton floor.
Chiseling, Filing, waste, metal chips/burrs Introduction of First aid.
Drilling, Taping and etc. (2 hrs.) Operation of electrical mains
Grinding etc. 5. Hazard identification and and electrical safety.
Accuracy: ± 0.25mm] avoidance. (2 hrs.) Introduction of PPEs.
(Mapped NOS: 6. Safety signs for Danger, Response to emergencies e.g.;
CSC/N0304) Warning, caution & power failure, fire, and system
personal safety message. failure.
(1 hrs.) Importance of housekeeping
7. Preventive measures for & good shop floor practices.
electrical accidents & steps Introduction to 5S concept &
to be taken in such its application.
accidents. (2 hrs.) Occupational Safety & Health:
8. Use of Fire extinguishers. Health, Safety and
(7 hrs.) Environment guidelines,
9. Practice and understand legislations &regulations as
precautions to be followed applicable.
while working in fitting
jobs. (2 hrs.) Basic understanding on Hot
10. Safe use of tools and work, confined space work
equipments used in the and material handling
trade. (1 hrs.) equipment. (04 hrs.)

23
FITTER

11. Identification of tools Linear measurements- its

&equipment as per desired units, dividers, calipers,
specifications for marking & hermaphrodite, centre punch,
sawing. (4 hrs.) dot punch, prick punch their
12. Selection of material as per description and uses of
application. (1 hrs.) different types of hammers.
13. Visual inspection of raw Description, use and care of
material for rusting, scaling, ‘V’ Blocks, marking off table.
corrosion etc. (1 hrs.) Measuring standards (English,
14. Marking out lines, gripping Metric Units), angular
suitably in vice jaws, measurements.
hacksawing to given (04 hrs.)
dimensions. (9 hrs.)
15. Sawing different types of
metals of different sections.
(6 hrs.)
16. Filing Channel, Parallel. (5 Bench vice construction,
hrs.) types, uses, care &
17. Filing- Flat and square maintenance, vice clamps,
(Rough finish), (08 hrs.) hacksaw frames and blades,
18. Filing practice, surface specification, description,
filing, marking of straight types and their uses, method
and parallel lines with odd of using hacksaws.
leg calipers and steel rule. Files- specifications,
(5 hrs.) description, materials, grades,
19. Marking practice with cuts, file elements, uses. Types
dividers, odd leg calipers of files, care and maintenance
and steel rule (circles, ARCs, of files.
parallel lines). Measuring standards (English,
(4 hrs.) Metric Units), angular
measurements. (04 hrs.)
20. Marking off straight lines Marking off and layout tools,
and ARCs using scribing dividers, scribing block, -
block and dividers. (4 hrs.) description, classification,
21. Chipping flat surfaces along material, care & maintenance.
a marked line. (9 hrs.) Try square, ordinary depth
22. Marking, filing, filing square gauge, protractor- description,
and check using tri square. uses and cares.
(9 hrs.) Uses, care & maintenance of
cold chisels- materials, types,
cutting angles. (04 hrs.)
23. Marking according to Marking media, marking blue,
simple blueprints for Prussian blue, red lead, chalk
locating, position of holes, and their special application,

24
FITTER

scribing lines on chalked description.

surfaces with marking tools. Use, care and maintenance of
(8 hrs.) scribing block.
24. Finding centre of round bar Surface plate and auxiliary
with the help of ‘V’ block marking equipment, ‘V’ block,
and marking block. (2 hrs.) angle plates, parallel block,
25. Joining straight line to an description, types, uses,
ARC. (08 hrs.) accuracy, care and
maintenance. (03 hrs.)
26. Chipping, Chamfering, Chip Physical properties of
slots & oils grooves engineering metal: colour,
(Straight). (08 hrs.) weight, structure, and
27. Filing flat, square, and conductivity, magnetic,
parallel to an accuracy of fusibility, specific gravity.
0.5mm. (07 hrs.) Mechanical properties:
28. Chip curve along a line- ductility, malleability
mark out, keyways at hardness, brittleness,
various angles & cut toughness, tenacity, and
keyways. (1 hrs.) elasticity. (04 hrs.)
29. Sharpening of Chisel. (2
hrs.)
30. File thin metal to an
accuracy of 0.5 mm. (3 hrs.)
31. Saw along a straight line, Power Saw, band saw, Circular
curved line, on different saw machines used for metal
sections of metal. (12 hrs.) cutting. (03 hrs.)
32. Straight saw on thick
section, M.S. angle and
pipes. (8 hrs.)
33. File steps and finish with Micrometer- outside and
smooth file to accuracy of ± inside – principle,
0.25 mm. (12 hrs.) constructional features, parts
34. File and saw on M.S. Square graduation, reading, use and
and pipe. (10 hrs.) care. Micrometer depth
gauge, parts, graduation,
reading, use and care. Digital
micrometer. (03 hrs.)
35. File radius along a marked Vernier calipers, principle,
line (Convex & concave) & construction, graduations,
match. (12 hrs.) reading, use and care. Vernier
36. Chip sheet metal (shearing). bevel protractor, construction,
(3 hrs.) graduations, reading, use and
37. Chip step and file. (3 hrs.) care, dial Vernier Caliper,
Digital Vernier caliper.

25
FITTER

Vernier height gauge: material

construction, parts,
graduations (English & Metric)
uses, care and maintenance.
(03 hrs.)
38. Mark off and drill through Drilling processes: common
holes. (5 hrs.) type (bench type, pillar type,
39. Drill and tap on M.S. flat. (8 radial type), gang and multiple
hrs.) drilling machine.
40. Punch letter and number Determination of tap drill size.
(letter punch and number (03 hrs.)
punch) (3 hrs.)
41. Practice use of different
punches. (5 hrs.)
Professional Manufacture simple 42. Marking of straight lines, Safety precautions to be
Skill 97Hrs; sheet metal items as circles, profiles and various observed in a sheet metal
Professional per drawing and join geometrical shapes and workshop, sheet and sizes,
Knowledge them by soldering, cutting the sheets with Commercial sizes and various
21Hrs brazing and riveting. snips. (12 hrs.) types of metal sheets, coated
(Mapped NOS: 43. Marking out of simple sheets and their uses as per
CSC/N0301) development (5 hrs.) BIS specifications. Shearing
44. Marking out for flaps for machine- description, parts
soldering and sweating. (4 and uses. (05 hrs.)
hrs.)
45. Make various joints: wiring, Marking and measuring tools,
hemming, soldering and wing compass, tin man’s
brazing, form locked, square tools, snips, types and
grooved and knocked up uses. Tin man’s hammers and
single hem straight and mallets type-sheet metal
curved edges form double tools, types, specifications,
hemming. (22 hrs.) uses. Trammel- description,
46. Punch holes-using hollow parts, uses. Hand grooves-
and solid punches. (5 hrs.) specifications and uses.
47. Do lap and butt joints. (12 Sheet and wire gauge. (07 hrs.)
hrs.)
48. Bend sheet metal into Stakes-bench types, parts,
various curvature form, their uses. Various types of
wired edges- straight and metal joints, their selection
curves. Fold sheet metal at and application, tolerance for
angle using stakes. (6 hrs.) various joints, their selection&
49. Make simple Square application. Wired edges. (04
container with wired edge hrs.)
and fix handle. (13 hrs.)

26
FITTER

50. Make square tray with Solder and soldering:

square soldered corner. (11 Introduction-types of solder
hrs.) and flux. Composition of
51. Practice in soft soldering various types of solders and
and silver soldering. (7 hrs.) their heating media of
soldering iron. Method of
soldering, selection and
application-joints. Hard solder-
Introduction, types and
method of brazing. (05
hrs.)
Professional Join metal 52. Make riveted lap and butt Various rivets shape and form
Skill 19Hrs; components by joint. (6 hrs.) of heads, importance of
Professional riveting observing 53. Make funnel as per correct head size.
Knowledge standard procedure. development and solder Rivets-Tin man’s rivets types,
03Hrs (Mapped NOS: joints. (8 hrs.) sizes, and selection for various
CSC/N0304) 54. Drill for riveting. (1 hr.) works.
55. Riveting with as many types Riveting tools, dolly snaps
of rivet as available, use of description and uses. Method
counter sunk head rivets. (4 of riveting,
hrs.) The spacing of rivets. Flash
riveting, use of correct tools,
compare hot and cold riveting.
(03 hrs.)
Professional Join metal 56. Welding - Striking and Safety-importance of safety
Skill 21Hrs; component by arc maintaining ARC, laying and general precautions
Professional welding observing Straight-line bead. (21 hrs.) observed in a welding shop.
Knowledge standard procedure. Precautions in electric and gas
04Hrs (Mapped NOS: welding. (Before, during, after)
CSC/N0304) Introduction to safety
equipment and their uses.
Machines and accessories,
welding transformer, welding
generators. (04 hrs.)
Professional Cut and join metal 57. Making butt joint and joint- Welding hand tools: Hammers,
Skill 64Hrs; component by gas gas and ARC. (12 hrs.) welding description, types and
Professional (oxy-acetylene) 58. Do setting up of flames, uses, description, principle,
Knowledge (Mapped NOS: fusion runs with and method of operating, carbon
16Hrs CSC/N0304) without filler rod, and gas. dioxide welding. H.P. welding
(8 hrs.) equipment: description,
principle, method of operating
L.P. welding equipment:
description, principle, method
of operating. Types of Joints-

27
FITTER

Butt and fillet as per BIS SP:

46-1988 specifications. Gases
and gas cylinder description,
kinds, main difference and
uses. (05 hrs.)
59. Make butt weld and corner, Setting up parameters for ARC
fillet in ARC welding (22 welding machines-selection of
hrs.) Welding electrodes. Care to be
taken in keeping electrode.
(05 hrs.)
60. Gas cutting of MS plates (22 Oxygen acetylene cutting-
hrs.) machine description, parts,
uses, method of handling,
cutting torch-description,
parts, function and uses.
(06 hrs.)
Professional Produce 61. Mark off and drill through Drill- material, types, (Taper
Skill 143Hrs; components by holes. (04 hrs.) shank, straight shank) parts
Professional different operations 62. Drill on M.S. flat. (1 hrs.) and sizes. Drill angle-cutting
Knowledge and check accuracy 63. File radius and profile to angle for different materials,
26Hrs using appropriate suit gauge. (10 hrs.) cutting speed feed. R.P.M. for
measuring 64. Sharpening of Drills. (1 hrs.) different materials. Drill
instruments.[Differe 65. Practice use of angular holding devices- material,
nt Operations - measuring instrument. (04 construction and their uses.
Drilling, Reaming, hrs.) (04 hrs.)
Taping, Dieing;66. Counter sink, counter bore Counter sink, counter bore
Appropriate and ream split fit (three and spot facing-tools and
Measuring piece fitting). (04 hrs.) nomenclature, Reamer-
Instrument –67. Drill through hole and blind material, types (Hand and
Vernier, Screw holes. (2 hrs.) machine reamer), kinds, parts
Gauge, Micrometer] 68. Form internal threads with and their uses, determining
(Mapped NOS: taps to standard size hole size (or reaming),
CSC/N0304) (through holes and blind Reaming procedure.
holes). (3 hrs.) Screw threads: terminology,
69. Prepare studs and bolt. (13 parts, types and their uses.
hrs.) Screw pitch gauge: material
parts and uses. Taps British
standard (B.S.W., B.S.F., B.A. &
B.S.P.) and metric /BIS (coarse
and fine) material, parts
(shank body, flute, cutting
edge). (03 hrs.)

28
FITTER

70. Form external threads with Tap wrench: material, parts,

dies to standard size. (08 types (solid &adjustable types)
hrs.) and their uses removal of
71. Prepare nuts and match broken tap, studs (tap stud
with bolts. (15 hrs.) extractor).
Dies: British standard, metric
and BIS standard, material,
parts, types, Method of using
dies. Die stock: material, parts
and uses. (06 hrs.)
72. File and make Step fit, Drill troubles: causes and
angular fit, angle, surfaces remedy. Equality of lips,
(Bevel gauge accuracy 1 correct clearance, dead
degree). (12 hrs.) centre, length of lips. Drill
73. Make simple open and kinds: Fraction, metric, letters
sliding fits. (08 hrs.) and numbers, grinding of drill.
(04 hrs.)
74. Enlarge hole and increase Grinding wheel: Abrasive,
internal dia. (2 hrs.) grade structures, bond,
75. File cylindrical surfaces. (5 specification, use, mounting
hrs.) and dressing. Selection of
76. Make open fitting of curved grinding wheels. Bench grinder
profiles. (15 hrs.) parts and use.
(04 hrs.)
77. Correction of drill location Gauges- Introduction,
by binding previously drilled necessity, types. Limit gauge:
hole. (04 hrs.) Ring gauge, snap gauge, plug
78. Make inside square fit. (16 gauge, description and uses.
hrs.) Description and uses of gauge-
types (feeler, screw, pitch,
radius, wire gauge). (05 hrs.)

Professional Make different fit of 79. Make sliding ‘T’ fit. (21 hrs.) Interchange ability: Necessity
Skill 126Hrs; components for in Engg, field definition, BIS.
assembling as per Definition, types of limit,
Professional required tolerance terminology of limits and fits-
Knowledge observing principle basic size, actual size,
28Hrs of interchange ability deviation, high and low limit,
and check for zero line, tolerance zone
functionality. Different standard systems of
[Different Fit – fits and limits. British standard
Sliding, Angular, Step system, BIS system. (05 hrs.)
fit, ‘T’ fit, Square fit 80. File fit- combined, open Method of expressing

29
FITTER

and Profile fit; angular and sliding sides. tolerance as per BIS Fits:
Required tolerance: (08 hrs.) Definition, types, description
±0.04 mm, angular 81. File internal angles of each with sketch. Vernier
tolerance: 30 min.] 30minutes accuracy open, height gauge: material
(Mapped NOS: angular fit. (12 hrs.) construction, parts,
CSC/N0304) graduations (English & Metric)
uses, care and maintenance.
(04 hrs.)
82. Make sliding fit with angles Pig Iron: types of pig Iron,
other than 90o (21 hrs.) properties and uses.
Cast Iron: types, properties
and usesWroughtiron:-
properties and uses.
Steel: plain carbon steels,
types, properties and uses.
Non-ferrous metals (copper,
aluminium, tin, lead, zinc)
properties and uses. (05 hrs.)
83. Scrap on flat surfaces, Simple scraper- flat, half
curved surfaces and parallel round, triangular and hook
surfaces and test. (04 hrs.) scraper and their uses. Blue
84. Make & assemble, sliding matching of scraped surfaces
flats, plain surfaces. (12 (flat and curved bearing
hrs.) surfaces). Testing scraped
85. Check for blue match of surfaces: ordinary surfaces
bearing surfaces- both flat without a master plate. (04
and curved surfaces by wit hrs.)
worth method. (5 hrs.)
86. File and fit combined radius Vernier micrometer, material,
and angular surface parts, graduation, use, care
(accuracy ± 0.5 mm), and maintenance. Calibration
angular and radius fit. (15 of measuring instruments.
hrs.) Introduction to mechanical
87. Locate accurate holes & fasteners and its uses.
make accurate hole for stud Screw thread micrometer:
fit. (2 hrs.) Construction, graduation and
88. Fasten mechanical use. (05 hrs.)
components / sub-
assemblies together using
screws, bolts and collars
using hand tools. (5 hrs.)

30
FITTER

89. Make sliding fits assembly Dial test indicator,

with parallel and angular construction, parts, material,
mating surface. (± 0.04 graduation, Method of use,
mm)(21 hrs.) care and maintenance. Digital
dial indicator. Comparators-
measurement of quality in the
cylinder bores. (05 hrs.)
Professional Produce 90. Lathe operations- Safely precautions to be
Skill 95 Hrs; components 91. True job on four jaw chuck observed while working on a
involving different using knife tool. (5 hrs.) lathe, Lathe specifications, and
Professional operations on lathe 92. Face both the ends for constructional features. Lathe
Knowledge observing standard holding between centres. main parts descriptions- bed,
15 Hrs procedure and check (06 hrs.) head stock, carriage, tail stock,
for accuracy. 93. Using roughing tool parallel feeding and thread cutting
[Different turn ± 0.1 mm. (06 hrs.) mechanisms. Holding of job
Operations – facing, 94. Measure the diameter between centres, works with
plain turning, step using outside caliper and catch plate, dog, simple
turning, parting, steel rule.(1 hr.) description of a facing and
chamfering, roughing tool and their
shoulder turn, applications. (04 hrs.)
grooving, knurling, 95. Holding job in three jaw Lathe cutting tools-
boring, taper chuck. (2 hrs.) Nomenclature of single point
turning, threading 96. Perform the facing, plain & multipoint cutting tools,
(external ‘V’ only)] turn, step turn, parting, Tool selection based on
(Mapped NOS: deburr, chamfer-corner, different requirements and
CSC/N0110) roundthe ends, and use necessity of correct grinding,
form tools. (08 hrs.) solid and tipped, throw away
97. Shoulder turn: square, type tools, cutting speed and
filleted, beveled undercut feed and comparison for
shoulder, turning-filleted H.S.S., carbide tools. Use of
under cut, square beveled. coolants and lubricants.
(08 hrs.) (03 hrs.)
98. Sharpening of -Single point
Tools. (1 hr.)
99. Cut grooves- square, Chucks and chucking the
round, ‘V’ groove. (08 independent four-jaw chuck.
hrs.) Reversible features of jaws,
100. Knurl the job. (1 hr.) the back plate, Method of
101. Bore holes –spot face, clearing the thread of the
pilot drill, enlarge hole chuck-mounting and
using boring tools. (9 dismounting, chucks, chucking
hrs.) true, face plate, drilling -
method of holding drills in the
tail stock, Boring tools and

31
FITTER

enlargement of holes. (02 hrs.)

102. Turn taper (internal and General turning operations-
external). (10 hrs.) parallel or straight, turning.
103. Turn taper pins. (5 hrs.) Stepped turning, grooving, and
104. Turn standard tapers to shape of tools for the above
suit with gauge. (5 hrs.) operations. Appropriate
method of holding the tool on
tool post or tool rest, Knurling:
- tools description, grade,
uses, speed and feed, coolant
for knurling, speed, feed
calculation.
Taper – definition, use and
method of expressing tapers.
Standard tapers-taper,
calculations Morse taper. (03
hrs.)
105. Practice threading using Screw thread definition – uses
taps, dies on lathe by and application. Square,
hand. (2 hrs.) worm, buttress, acme (
106. Make external ‘V’ thread. nonstandard-screw threads),
(8 hrs.) Principle of cutting screw
107. Prepare a nut and match thread in centre lathe –
with the bolt. (10 hrs.) principle of chasing the screw
thread – use of centre gauge,
setting tool for cutting internal
and external threads, use of
screw pitch gauge for checking
the screw thread. (03 hrs.)
Professional Plan & perform 108. Simple repair work: Maintenance
Skill 63 Hrs; simple repair, Simple assembly of -Total productive maintenance
overhauling of machine parts from -Autonomous maintenance
Professional different machines blueprints. (10 hrs.) -Routine maintenance
Knowledge and check for 109. Rectify possible assembly -Maintenance schedule
12Hrs functionality. faults during assembly. -Retrieval of data from
[Different Machines (14 hrs.) machine manuals Preventive
– Drill Machine, 110. Perform the routine maintenance-objective and
Power Saw, Bench maintenance with check function of Preventive
Grinder and Lathe] list (08 hrs.) maintenance, section
111. Monitor machine as per inspection. Visual and
routine checklist (3 hrs.) detailed, lubrication survey,
112. Read pressure gauge, system of symbol and colour
temperature gauge, oil coding. Revision, simple
level (1 hr.) estimation of materials, use of

32
FITTER

113. Set pressure in pneumatic handbooks and reference

system (2 hrs.) table. Possible causes for
assembly failures and
remedies.
Installation, maintenance and
overhaul of machinery and
engineering equipment (10
hrs.)
114. Assemble simple fitting Assembling techniques such as
using dowel pins and tap aligning, bending, fixing,
screw assembly using mechanical jointing, threaded
torque wrench. (15 hrs.) jointing, sealing, and
torqueing. Dowel pins:
material, construction, types,
accuracy and uses. (02 hrs.)
Engineering Drawing: 40 Hrs.
Professional Read and apply Engineering Drawing:
Knowledge engineering drawing Introduction to Engineering Drawing and Drawing Instruments –
ED- 40 Hrs. for different  Conventions
application in the  Sizes and layout of drawing sheets
field of work.  Title Block, its position and content
 Drawing Instrument
Lines- Types and applications in drawing Free hand drawing of –
 Geometrical figures and blocks with dimension
 Transferring measurement from the given object to the
freehand sketches.
 Free hand drawing of hand tools and measuring tools.
Drawing of Geometrical figures:
 Angle, Triangle, Circle, Rectangle, Square, Parallelogram.
 Lettering & Numbering – Single Stroke.
Dimensioning
 Types of arrowhead
 Leader line with text
 Position of dimensioning (Unidirectional, Aligned)
Symbolic representation –
 Different symbols used in the related trades.
Concept and reading of Drawing in
 Concept of axes plane and quadrant
 Concept of Orthographic and Isometric projections
 Method of first angle and third angle projections
(definitionand difference)
Reading of Job drawing of related trades.
WORKSHOP CALCULATION & SCIENCE: 38 Hrs.

33
FITTER

Professional Demonstrate basic WORKSHOP CALCULATION & SCIENCE:

Knowledge mathematical Unit, Fractions
WCS- 38 concept and Classification of unit system
Hrs. principles to perform Fundamental and Derived units F.P.S, C.G.S, M.K.S and SI units
practical operations. Measurement units and conversion
Understand and Factors, HCF, LCM and problems
explain basic science Fractions - Addition, subtraction, multiplication & division
in the field of study. Decimal fractions - Addition, subtraction, multiplication &
division
Solving problems by using calculator
Square root, Ratio and Proportions, Percentage
Square and square root
Simple problems using calculator
Applications of Pythagoras theorem and related problems
Ratio and proportion
Ratio and proportion - Direct and indirect proportions
Percentage
Percentage - Changing percentage to decimal and fraction
Mass, Weight, Volume and Density
Mass, volume, density, weight and specific gravity
Related problems for mass, volume, density, weight and specific
gravity
Speed and Velocity, Work, Power and Energy
Work, power, energy, HP, IHP, BHP and efficiency
Heat & Temperature and Pressure
Concept of heat and temperature, effects of heat, difference
between heat and temperature, boiling point & melting point of
different metals and non-metals
Concept of pressure - Units of pressure, atmospheric pressure,
absolute pressure, gauge pressure and gauges used for
measuring pressure
Basic Electricity
Introduction and uses of electricity, molecule, atom, how
electricity is produced, electric current AC,DC their comparison,
voltage, resistance and their units
Mensuration
Area and perimeter of square, rectangle and parallelogram
Area and perimeter of Triangles
Area and perimeter of circle, semi-circle, circular ring, sector of
circle, hexagon and ellipse
Surface area and volume of solids - cube, cuboid, cylinder,
sphere and hollow cylinder
Finding the lateral surface area, total surface area and capacity
in litres of hexagonal, conical and cylindrical shaped vessels

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FITTER

Levers and Simple machines

Simple machines - Effort and load, mechanical advantage,
velocity ratio, efficiency of machine, relationship between
efficiency, velocity ratio and mechanical advantage
Trigonometry
Measurement of angles
Trigonometrical ratios
Trigonometrical tables

In-plant training / Project work

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FITTER

SYLLABUS FOR FITTER TRADE

SECOND YEAR
Professional Skills
Reference Learning Professional Knowledge
Duration (Trade Practical)
Outcome (Trade Theory)
with Indicative hrs.
Professional Make & assemble 115. Make ‘H’ fitting. (13 hrs.) Screws: material, designation,
Skill 255Hrs; components of 116. Power tools: Practice specifications, Property
different mating operation of power tool classes (e.g. 9.8 on screw
Professional surfaces as per for fastening. (5 hrs.) head), Tools for tightening/
Knowledge required tolerance by 117. Tightening of bolt/ screw loosening of screw or bolts,
70Hrs different surface with specified torque. (2 Torque wrench, screw joint
finishing operations hrs.) calculation uses.
using different 118. Selection of right tool as Power tools: its
fastening for Tightening or constructional features, uses
components, tools loosening of screw/bolt & maintenance. (06 hrs.)
and check as per accessibility. (1 hr.)
functionality. 119. Assembly sliding for using Locking device: Nuts- types
[Different Mating keys, dowel pin and (lock nut castle nut, slotted
Surfaces – Dovetail screw, ± 0.02 mm nuts, swam nut, grooved nut)
fitting, Radius fitting, accuracy on plain surface Description and use.
Combined fitting; and testing of sliding Various types of keys,
Different surface fitting job. (13 hrs.) allowable clearances &
finishing operations – 120. File & fit angular mating tapers, types, uses of key
Scraping, Lapping and surface within an pullers. (06 hrs.)
Honing; Different accuracy of ± 0.02 mm &
fastening components 10 minutes angular
– Dowel pins, screws, fitting. (12 hrs.)
bolts, keys and
cotters; Different 121. Drill through and blind Special files: types (pillar,
fastening tools-hand holes at an angle using Dread naught, Barrow,
operated & power swivel table of drilling warding) description & their
tools, Required machine. (09 hrs.) uses.
tolerance - ±0.02mm, 122. Precision drilling, reaming (07 hrs.)
angular tolerance ± 10 and tapping and Test-
min.] Job. (12 hrs.)
(Mapped NOS: 123. Make Dovetailed fitting Templates and Radius/fillet
CSC/N0304) and radius fitting. (18hrs.) gauge, feeler gauge, hole
gauge, and their uses, care
and maintenance.
(05 hrs.)

36
FITTER

124. File and fit, combined fit Slip gauge: Necessity of using,
with straight, angular classification & accuracy, set
surface with ± 0.02 mm of blocks (English and Metric).
accuracy and check Details of slip gauge. Metric
adherence to sets 46: 103: 112. Wringing
specification and quality and building up of slip gauge
standards using and care and maintenance.
equipment like Vernier- (06 hrs.)
calipers,
micrometresetc.(18 hrs.)
125. Drilling and reaming, Application of slip gauges for
small dia. holes to measuring, Sine Bar-Principle,
accuracy & correct application & specification.
location for fitting. (4 Procedure to check
hrs.) adherence to specification
126. Perform drilling using ‘V’ and quality standards. (05
block and a clamp. (1 hrs.)
hrs.)
127. Make male and female
fitting parts, drill and
ream holes not less than
12.7 mm. (18 hrs.)
128. Make Sliding Diamond Lapping: Application of
fitting. (22 hrs.) lapping, material for lapping
129. Lap flat surfaces using tools, lapping abrasives,
lapping plate. (5 hrs.) charging of lapping tool.
Surface finish importance,
equipment for testing-terms
relation to surface finish.
Equipment for tasting
surfaces quality – dimensional
tolerances of surface finish.
(06 hrs.)
130. Prepare Stepped keyed Honing: Application of
fitting and test job. (16 honing, material for honing,
hrs.) tools shapes, grades, honing
131. Lapping holes and abrasives. Frosting- its aim
cylindrical surfaces. (5 and the methods of
hrs.) performance. (05 hrs.)

37
FITTER

132. Dovetail and Dowel pin Metallurgical and metal

assembly. (16 hrs.) working processes such as
133. Scrape cylindrical bore. (5 Heat treatment, various heat
hrs.) treatment methods -
normalizing, annealing,
hardening and tempering,
purpose of each method,
tempering colour chart.
(06 hrs.)
134. Scrapping cylindrical bore Annealing and normalizing,
and to make a fit-(12 hrs.) Case hardening and
135. Scrapping cylindrical carburising and its methods,
taper bore and check process of carburising (solid,
taper angle with sine bar. liquid and gas). (07 hrs.)
(08 hrs.)
136. Make a cotter jib Tapers on keys and cotters
assembly. (20 hrs.) permissible by various
standards. (06 hrs.)
137. Hand reams and fit taper The various coatings used to
pin. (12 hrs.) protect metals, protection
138. Drilling and reaming coat by heat and electrical
holes in correct location, deposit treatments.
fitting dowel pins, stud, Treatments to provide a
and bolts. (08 hrs.) pleasing finish such as
chromium silver plating,
nickel plating and galvanizing.
(05hrs.)
Professional Make different gauges 139. Making a snap gauge for Gauges and types of gauge
Skill 113Hrs; by using standard checking a dia. of 10 ± commonly used in gauging
tools & equipment 0.02 mm. (20 hrs.) finished product-Method of
Professional and checks for selective assembly ‘Go’
Knowledge specified accuracy. system of gauges, hole plug
30Hrs [Different Gauges – basis of standardization. (06
Snap gauge, Gap hrs.)
gauge; Specified 140. Scrape external angular Bearing-Introduction,
Accuracy - ±0.02mm] mating surface and check classification (Journal and
(Mapped angle with sine bar. (15 Thrust), Description of each,
NOS:CSC/N0304) hrs.) ball bearing: Single row,
141. Scrape on internal double row, description of
surface and check. (10 each, and advantages of
hrs.) double row. (06 hrs.)
142. Practice in dovetail fitting Roller and needle bearings:
assembly and dowel pins Types of roller bearing.

38
FITTER

and cap screws assembly. Description & use of each.

(16 hrs.) Method of fitting ball and
143. Industrial visit. (5 hrs.) roller bearings
(06 hrs.)
144. Preparation of gap Bearing metals – types,
gauges. (12 hrs.) composition and uses.
145. Perform lapping of Synthetic materials for
gauges (hand lapping bearing: The plastic laminate
only) (10 hrs.) materials, their properties
and uses in bearings such as
phenolic, Teflon polyamide
(nylon). (06hrs.)
146. Preparation of drill The importance of keeping
gauges. (10 hrs.) the work free from rust and
147. File and fit straight and corrosion. (06 hrs.)
angular surfaces
internally. (13 hrs.)
148. Identify different ferrous
metals by spark test (2
hrs.)
Professional Apply a range of skills 149. Flaring of pipes and pipe Pipes and pipe fitting-
Skill 62 Hrs.; to execute pipe joints, joints. (02 hrs.) commonly used pipes. Pipe
dismantle and 150. Cutting & Threading of schedule and standard sizes.
Professional assemble valves & pipe length. (3 hrs.) Pipe bending methods. Use of
Knowledge fittings with pipes and 151. Fitting of pipes as per bending fixture, pipe threads-
18Hrs test for sketch observing Std. Pipe threads Die and Tap,
leakages.[Range of conditions used for pipe pipe vices. (06 hrs.)
skills – Cutting, work. (10 hrs.)
Threading, Flaring, 152. Bending of pipes- cold
Bending and Joining] and hot. (06 hrs.)
(Mapped 153. Dismantling & assembling Use of tools such as pipe
NOS:CSC/N0304) – globe valves, sluice cutters, pipe wrenches, pipe
valves, stop cocks, seat dies, and tap, pipe bending
valves and non-return machine etc. (06 hrs.)
valve. (20 hrs.)
154. Fit & assemble pipes, Standard pipefitting-
valves and test for Methods of fitting or
leakage & functionality of replacing the above fitting,
valves. (18 hrs.) repairs and erection on
155. Visual inspection for rainwater drainage pipes and
visual defects e.g. dents, household taps and pipe
surface finish. (1 hr.) work.
156. Measuring, checking and Inspection & Quality control

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FITTER

recording in control -Basic SPC

chart. (2 hrs.) -Visual Inspection. (06 hrs.)
Professional Make drill jig & 157. Make a simple drilling jig. Drilling jig-constructional
Skill 24 Hrs.; produce components (20 hrs.) features, types and uses.
on drill machine by 158. Use simple jigs and Fixtures-Constructional
Professional using jigs and check fixtures for drilling. (04 features, types and uses. (06
Knowledge for correctness. hrs.) hrs.)
06 Hrs. (Mapped
NOS:CSC/N0304)
Professional Plan, dismantle, repair 159. Marking out for angular Aluminum and its alloys.
Skill 152Hrs. and assemble outlines, filing and fitting Uses, advantages and
Professional different damaged the inserts into gaps. (06 disadvantages, weight and
Knowledge mechanical hrs.) strength as compared with
43 Hrs. components used for 160. Exercises on finished steel. Non-ferrous metals
power transmission & material such as such as brass, phosphor
check functionality. aluminium/ brass/ copper bronze, gunmetal, copper,
[Different Damage / stainless steel, marking aluminum etc. Their
Mechanical out, cutting to size, composition and purposes,
Components – Pulley, drilling, tapping etc. where and why used,
Gear, Keys, Jibs and without damage to advantages for specific
Shafts.] surface of finished purposes, surface wearing
(Mapped articles. (09 hrs.) properties of bronze and
NOS:CSC/N0304) brass. (04 hrs.)
161. Making an adjustable Power transmission elements.
spanner: - Marking out as The object of belts, their sizes
per Blueprint, drilling, and specifications, materials
cutting, straight and of which the belts are made,
curve filing, threading, selection of the type of belts
cutting slot and cutting with the consideration of
internal threads with weather, load and tension
taps. (16 hrs.) methods of joining leather
belts. (04 hrs.)
162. Dismantling and Vee belts and their
mounting of pulleys. (12 advantages and
hrs.) disadvantages, use of
163. Making & replacing commercial belts, dressing
damaged keys. (12 hrs.) and resin creep and slipping,
164. Dismounting, repairing calculation.
damaged gears and Power transmissions-
mounting and check for coupling types-flange
workability. (16 hrs.) coupling,-Hooks coupling-
165. Repair & replacement of universal coupling and their
belts and check for different uses.
workability. (12 hrs.) Pulleys-types-solid, split and

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FITTER

‘V’ belt pulleys, standard

calculation for determining
size crowning of faces-loose
and fast pulleys-jockey pulley.
Types of drives-open and
cross belt drives. The
geometrical explanation of
the belt drivers at an angle.
Clutch: Type, positive clutch
(straight tooth type, angular
tooth type).
Chains, wire ropes and
clutches for power
transmission. Their types and
brief description. (15 hrs.)

166. Making of Power transmission –by

template/gauge to check gears, most common form
involute profile. (17 hrs.) spur gear, set names of some
essential parts of the set-The
pitch circles, Diametral pitch,
velocity ratio of a gear set.
(05 hrs.)
167. Repair of broken gear Helical gear, herring bone
tooth by stud and repair gears, bevel gearing, spiral
broker gear teeth by bevel gearing, hypoid gearing,
dovetail. (17 hrs.) pinion and rack, worm
gearing, velocity ratio of
worm gearing. Repair of gear
teeth by building up and
dovetail method. (05 hrs.)
168. Make hexagonal slide Method or fixing geared
fitting. (16 hrs.) wheels for various purpose
169. Prepare different types of drives. General cause of the
documentation as per wear and tear of the toothed
industrial need by wheels and their remedies,
different methods of method of fitting spiral gears,
recording information. helical gears, bevel gears,
(04 hrs.) worm and worm wheels in
relation to required drive.
Care and maintenance of
gears. (05 hrs.)
170. Marking out on the round Fluid power, Pneumatics,
sections for geometrical Hydraulics, and their

41
FITTER

shaped fittings such as comparison, Overview of a

spline with 3 or 4 teeth. pneumatic system, Boyle’s
Finishing and fitting to law.
size, checking up the Overview of an industrial
faces for universality. (15 hydraulic system,
hrs.) Applications, Pascal’s Law. (05
hrs.)
Professional Identify, dismantle, 171. Identify pneumatic Compressed air generation
Skill 21Hrs; replace and assemble components – and conditioning, Air
different pneumatics Compressor, pressure compressors, Pressure
Professional and hydraulics gauge, Filter-Regulator- regulation, Dryers, Air
Knowledge components. Lubricator (FRL) unit, and receiver, Conductors and
07Hrs [Different components Different types of valves fittings, FRL unit, Applications
– Compressor, and actuators. (2 hrs.) of pneumatics, Hazards &
Pressure Gauge, Filter 172. Dismantle, replace, and safety precautions in
Regulator Lubricator, assemble FRL unit. (5 pneumatic systems.
Valves and Actuators.] hrs.)
173. Demonstrate knowledge Pneumatic actuators:- Types,
of safety procedures in Basic operation, Force, Stroke
pneumatic systems and length, Single-acting and
personal Protective double-acting cylinders.
Equipment (PPE). (2 hrs.) (07 hrs.)
174. Identify the parts of a
pneumatic cylinder.(1
hrs.)
175. Dismantle and assemble
a pneumatic cylinder.(6
hrs.)
176. Construct a circuit for the
direction & speed control
of a small-bore single-
acting (s/a) pneumatic
cylinder. (5 hrs.)
Professional Construct circuit of 177. Construct a control circuit Pneumatic valves:-
Skill 20Hrs; pneumatics and for the control of a d/a Classification, Symbols of
hydraulics observing pneumatic cylinder with pneumatic components, 3/2-
Professional standard operating momentary input signals. way valves (NO & NC types)
Knowledge procedure& safety (4 hrs.) (manually-actuated &
07Hrs aspect. 178. Construct a circuit for the pneumatically-actuated) &
direct & indirect control 5/2-way valves,
of a d/a pneumatic Check valves, Flow control
cylinder with a single & valves, One-way flow control
double solenoid valve. valve
(08 hrs.) Pneumatic valves: Roller

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FITTER

179. Dismantling &assembling valve, Shuttle valve, Two-

of solenoid valves. pressure valve
(08hrs.) Electro-pneumatics:
Introduction, 3/2-way single
solenoid valve, 5/2-way single
solenoid valve, 5/2-way
double solenoid valve,
Control components -
Pushbuttons (NO & NC type)
and Electromagnetic relay
unit, Logic controls. (07 hrs.)
Professional Identify, dismantle, 180. Demonstrate knowledge - Symbols of hydraulic
Skill 20Hrs; replace and assemble of safety procedures in components, Hydraulic oils
different pneumatics hydraulic systems (Demo –function, properties, and
Professional and hydraulics by video) (04 hrs.) types, Contamination in
Knowledge components. 181. Identify hydraulic oils and its control
07Hrs [Different components components – Pumps, - Hydraulic Filters – types,
– Compressor, Reservoir, Fluids, constructional features,
Pressure Gauge, Filter Pressure relief valve and their typical
Regulator Lubricator, (PRV), Filters, different installation locations,
Valves and Actuators.] types of valves, actuators, cavitation, Hazards &
and hoses (04 hrs.) safety precautions in
182. Inspect fluid levels, hydraulic systems
service reservoirs, - Hydraulic reservoir &
clean/replace filters (04 accessories, Pumps,
hrs.) Classification – Gear/vane/
183. Inspect hose for twist, piston types, Pressure
kinks, and minimum bend relief valves – Direct acting
radius, Inspect hose/tube and pilot-operated types
fittings (04 hrs.) - Pipes, tubing, Hoses and
184. Identify internal parts of fittings – Constructional
hydraulic cylinders, details, Minimum bend
pumps/motors (04 hrs.) radius, routing tips for
hoses. (07 hrs.)
Professional Construct circuit of 185. Construct a circuit for the - Hydraulic cylinders –Types
Skill 18 Hrs.; pneumatics and control of a s/a hydraulic - Hydraulic motors –Types
hydraulics observing cylinder using a 3/2-way - Hydraulic valves:
Professional standard operating valve (Weight loaded d/a Classification, Directional
Knowledge procedure& safety cylinder may be used as a Control valves – 2/2- and
05Hrs aspect. s/a cylinder), 4/2- & 4/3- 3/2-way valves
way valves. (8 hrs.) - Hydraulic valves: 4/2- and
186. Maintenance, 4/3-way valves, Centre
troubleshooting, and positions of 4/3-way valves
safety aspects of - Hydraulic valves: Check

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FITTER

pneumatic and hydraulic valves and Pilot-operated

systems (The practical for check valves, Load holding
this component may function
demonstrated by video). - Flow control valves: Types,
(10 hrs.) Speed control methods –
meter-in and meter-out
- Preventive maintenance &
troubleshooting of
pneumatic & hydraulic
systems, System
malfunctions due to
contamination, leakage,
friction, improper
mountings, cavitation, and
proper sampling of
hydraulic oils. (05 hrs.)
Professional Plan & perform basic 187. Dismantle, overhauling & Importance of Technical
Skill 80Hrs; day to day preventive assemble cross-slide & English terms used in industry
maintenance, hand-slide of lathe –(in simple definition
Professional repairing and check carriage. (20 hrs.) only)Technical forms, process
Knowledge functionality. [Simple charts, activity logs, in
23Hrs Machines – Drill required formats of industry,
Machine, Power Saw estimation, cycle time,
and Lathe] productivity reports, job
(Mapped cards. (05 hrs.)
NOS:CSC/N0304) 188. Simple repair of Method of lubrication-gravity
machinery: - Making of feed, force (pressure) feed,
packing gaskets. (04 hrs.) splash lubrication. Cutting
189. Check washers, gasket, lubricants and coolants:
clutch, keys, jibs, cotter, Soluble off soaps, suds-
Circlip, etc. and paraffin, soda water, common
replace/repair if needed. lubricating oils and their
(04 hrs.) commercial names, selection
190. Use hollow punches, of lubricants.
extractor, drifts, various Washers-Types and
types of hammers and calculation of washer sizes.
spanners, etc. for repair The making of joints and
work. (16 hrs.) fitting packing. (18 hrs.)
191. Dismantling, assembling
of different types of
bearing and check for
functionality. (20 hrs.)
192. Perform routine check of
machine and do replenish

44
FITTER

as per requirement. (15

hrs.)
Professional Plan, erect simple 193. Inspection of Machine Lubrication and lubricants-
Skill 75 Hrs; machine and test tools such as alignment, purpose of using different
machine tool levelling. (10 hrs.) types, description and uses of
Professional accuracy. [Simple 194. Accuracy testing of each type. Method of
Knowledge Machines – Drill Machine tools such as lubrication. A good lubricant,
16Hrs Machine, Power Saw geometrical parameters. viscosity of the lubricant,
and Lathe] (15 hrs.) Main property of lubricant.
How a film of oil is formed in
journal Bearings. (04 hrs.)
195. Practicing, making Foundation bolt: types (Lewis
various knots, correct cotter bolt) description of
loading of slings, correct each erection tools, pulley
and safe removal of block, crowbar, spirit level,
parts. (5 hrs.) Plumb bob, wire rope, manila
196. Erect simple machines. rope, wooden block.
(45 hrs.) The use of lifting appliances,
extractor presses and their
use. Practical method of
obtaining mechanical
advantage. The slings and
handling of heavy machinery,
special precautions in the
removal and replacement of
heavy parts. (12 hrs.)
Engineering Drawing: 40 Hrs.
Professional Read and apply Engineering Drawing:
Knowledge engineering drawing  Reading of drawing of nuts, bolt, screw thread, different
ED- 40 Hrs. for different types oflocking devices e.g., Double nut, Castle nut, Pin, etc.
application in the field  Reading of foundation drawing
of work.  Reading of Rivets and rivetted joints, welded joints
 Reading of drawing of pipes and pipe joints
Reading of Job Drawing, Sectional View & Assembly view
WORKSHOP CALCULATION & SCIENCE: 28 Hrs.
Professional Demonstrate basic WORKSHOP CALCULATION & SCIENCE:
Knowledge mathematical concept Friction
WCS- 28 Hrs. and principles to Friction - Advantages and disadvantages, Laws of friction, co-
perform practical efficient of friction, angle of friction, simple problems related to
operations. friction
Understand and Friction - Lubrication
explain basic science Friction - Co- efficient of friction, application and effects of
in the field of study. friction in workshop practice

45
FITTER

Centre of Gravity
Centre of gravity - Centre of gravity and its practical application
Area of cut out regular surfaces and area of irregular surfaces
Area of cut out regular surfaces - circle, segment and sector of
circle
Related problems of area of cut out regular surfaces - circle,
segment and sector of circle
Area of irregular surfaces and application related to shop
problems
Elasticity
Elasticity - Elastic, plastic materials, stress, strain and their units
and young’s modulus
Elasticity - Ultimate stress and working stress
Heat Treatment
Heat treatment and advantages
Heat treatment - Different heat treatment process –
Hardening, tempering, annealing, normalising and case
hardening
Estimation and Costing
Estimation and costing - Simple estimation of the requirement
of material etc., as applicable to the trade
Estimation and costing - Problems on estimation and costing
In-plant training/ Project work

46
FITTER

SYLLABUS FOR CORE SKILLS

1. Employability Skills (Common for all CTS trades) (120 Hrs. + 60 Hrs.)

Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects
which is common for a group of trades, provided separately in www.bharatskills.gov.in/
dgt.gov.in

47
FITTER
ANNEXURE-I

FITTER
LIST OF TOOLS AND EQUIPMENT (For batch of 20candidates)

S no. Name of the Tool & Equipment Specification Quantity

A. TRAINEES TOOL KIT (For each additional unit trainees tool kit Sl. 1-18 is required
additionally)
Steel Rule with metric & British 150 mm, Stainless steel
1. (20+1) Nos.
graduation
2. Try Square. 150 mm blade (20+1) Nos.
3. Caliper inside spring type. 150 mm (20+1) Nos.
4. Caliper hermaphrodite spring type 150 mm (20+1) Nos.
5. Caliper outside spring type 150 mm (20+1) Nos.
6. Divider spring type 150 mm (20+1) Nos.
7. Scriber 150 mm (20+1) Nos.
8. Centre Punch 10 mm and Length - 120 mm (20+1) Nos.
9. Screw driver 150mm insulated flat type (20+1) Nos.
Chisel cold flat 20 mm X 150 mm High (20+1) Nos.
10.
carbon steel
11. Hammer ball peen with handle 450 grams (1 lb) (20+1) Nos.
12. Hammer ball peen with handle. 220 grams (1/2 lb) (20+1) Nos.
13. File flat - second cut 250 mm (20+1) Nos.
14. File flat smooth 250 mm. (20+1) Nos.
15. File half round second cut 150 mm. (20+1) Nos.
16. Hacksaw frame fixed type 300 mm (20+1) Nos.
17. Safety goggles. (20+1) Nos.
18. Dot punch 100 mm (20+1) Nos.
B. INSTRUMENTS AND GENERAL SHOP OUTFIT - For 2 (1+1) units no additional items are
required
INSTRUMENTS
Steel Rule Graduated both in Metric and 300 mm Stainless steel
19. 4 nos.
English Unit
20. Straight edge steel 300 mm or above 2 nos.
Spirit Level metal Type - 2 300 mm Basic Length
21. 1 no.
Accuracy 0.1mm/Meter
22. Stud Extractor EZY - out Set of 8 2 sets
23. Combination Set 300 mm 2 nos.
24. Micrometer outside. 0 - 25 mm 2 nos.
25. Micrometer outside. 25 - 50 mm 2 nos.
26. Micrometer outside. 50 - 75 mm 2 nos.

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Micrometer inside with extension rods. Accuracy 0.01 mm with

27. extension rods up to 150 1 no.
mm
28. Vernier caliper 150 mm 4 nos.
Vernier height gauges 0 - 300 mm with least count
29. 1 no.
= 0.02 mm
Vernier bevel protractor Blade with 300 mm
30. 1 no.
Acute Angle Attachment
31. Screw pitch gauge Metric 0.25 to 6 mm 1 no.
32. Wire gauge, metric standard. 1 no.
GENERAL SHOP OUTFIT
Surface plate C.I/Granite with Stand and 600 x 600 mm
33. 1 no.
Cover
34. Marking table (Mild steel) 900X900X900 mm 1 no.
35. Universal scribing block. 220 mm 2 nos.
36. V-Block pair with clamps 150 x 100 x 100 mm 2 nos.
37. Angle plate 150 X 150 X 250 mm 2 nos.
38. Punch letter set. 3 mm 1 no.
39. Punch number set. 3 mm 1 no.
40. Portable hand drill (Electric) 0 to 13 mm Capacity 1 no.
Drill twist straight shank 3 mm to 12 mm by 0.5 mm
41. 2 sets
H.S.S.
Drill twist Taper shank 8 mm to 20 mm by 0.5 mm
42. 2 sets
H.S.S.
43. Taps and dies complete set in box. Whitworth 1 no.
44. Taps and dies complete set 5, 6, 8, 10 & 12mm set of 5 2 Sets
45. File knife edge smooth 150 mm 4 nos.
46. File feather edge smooth 150 mm 4 nos.
47. File triangular smooth 200 mm 10 nos.
48. File round second cut 200 mm 10 nos.
49. File square second cut 250 mm 10 nos.
Feeler gauge Gauge Feeler / Thickness -
0.05 mm to 0.3 mm by 0.05
50. 1 set
and 0.4 mm to 1 mm by 0.1
mm - 13 leaves
51. File triangular second cut. 200 mm 10 nos.
52. File flat second cut safe edge. 300 mm 10 nos.
53. File flat bastard 200 mm 10 nos.
54. File flat bastard. 300 mm 10 nos.
55. File Swiss type needle Set of 12, Length = 150 mm 2 sets
56. File half round second cut. 250 mm 10 nos.
57. File half round bastard. 250 mm 10 nos.

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58. File round bastard. 250 mm 10 nos.

59. File hand second cut. 150 mm 10 nos.
File card./Wire Brush 3"x5" size, brass or steel
60. 10 nos.
wire
61. Oil Can 250 ml 2 nos.
62. Pliers combination insulated 150 mm 2 nos.
Wooden handle forged Soldering Iron 230V, 250 W, 350 gm
63. 2 nos.
copper bit.
64. Blow Lamp 0.5 litre 2 nos.
Spanner- Double Ended 6x7, 8x9, 10x11, 12x13,
65. 1 set each
14x15, 16x17, 18x19, 20x22
66. Spanner adjustable 150 mm 2 nos.
Interchangeable ratchet socket set 12 mm driver, sized10-32
67. mm set of 18 socket & 1 set
attachments.
Double Ended tubular Box spanner set A/F 6-25 mm set of 10
68. with Tommy bar. Tommy Bar Dia. 6, 8, 10, 12, 1 set
14, 16
69. Glass magnifying 75 mm 2 nos.
70. Clamp toolmaker 5 cm and 7.5 cm set of 2. 2 nos.
71. Clamp "C" 100 mm 2 nos.
72. Clamp "C" 200 mm 2 nos.
Hand Reamer set (Taper pin straight Nominal Dia. 6, 8, 10, 12,
73. 1 set
flute) 16mm
74. Machine Reamer parallel (Helical flute) 12 - 16mm set of 5. 1 no.
75. Scraper flat 150 mm 10 nos.
76. Scraper triangular 150 mm 10 nos.
77. Scraper half round 150 mm 10 nos.
78. Chisel cold crosscut& diamond point. 9 mm X 150 mm 10 each
79. Chisel cold flat 9 mm X 100 mm 10 nos.
80. Chisel cold round nose 9 mm X 100 mm 10 nos.
81. Drill chuck with key 12 mm. 1 no.
82. Pipe wrench 400 mm 1 no.
83. Pipe vice 100 mm 1 no.
84. Adjustable pipe die set BSP cover pipe size 1" or 3/4" 1 Set
Wheel dresser (One for 4 units) Length 150 mm, diamond
85. 1 no.
Star/Dresser with Holder point
86. Machine vice - Swivel Base 100 mm 1 no.
87. Machine vice - Swivel Base 125 mm 1 no.
Sleeve drill Morse No. 0 - 1, 1 - 2, 2 - 3, 3 - 4, 4 -
88. 1 Set
5

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89. Vice bench 150 mm 20 nos.

90. Bench working. 2400 x 1200 x 900 mm 4 nos.
91. Almirah. 1800 x 900 x 450 mm 2 nos.
92. Lockers with 8 drawers (standard size). One locker for each trainee 3 nos.
93. Metal rack 1820 x 1820 x 450 cm 1 no.
94. Instructor Table
95. Instructor Chair
96. Black board with easel.
97. Fire extinguisher (For 4 Units) CO2 type, 3 kg capacity
98. Fire buckets.
99. Machine vice. 100mm 2 nos.
100. Wing compass. 254 mm or 300 mm 2 nos.
101. Hand hammer with handle. 1000 gm 1 nos.
102. Torque wrench (Standard/Ratchet type) 14 to 68 Nm 1 no.
103. Power tools for fastening Capacity 10-18mm 1 No.
Different Profile gauges (Plate type) - For
104.
demonstration Metric standard 4 nos.
Knurling tool (Diamond, straight &
105.
Diagonal) 1 each
106. Indexable boring bar with inserts 1" shank 4 nos.
Machine maintenance manual for Lathe, 1
107. Pedestal grinder, Drill machine, Power
saw
108. Temperature gauge Range 0 - 150°C 1 each
Dowel pin (straight) Dia. -1” Length -4" (Mat:
109.
Stainless Steel) 1 each
Standard Tap screws M3, M4, M5, M6, M8, M10,
110.
M12, M14, M16 1 each
111. Lapping plate Dia. -6" 2 each
Medium carbon Heat treated alloy steel M6, M8, M10, M12, M14, 2 each
Metric Studs and bolts along with nuts M16 (Standard)
112.
(for display) of standard length (May be
manufactured in-house)
113. Caps screws M6, M8, M10, M12 2 each
Letter drill gauge (A to Z), 2 nos.
Number drill gauge (1 to 60),
114. Drill gauges
Metric drill gauge (1.5mm to
12.5mm, 30 holes)
Cast Iron Globe Valve (Flanged type) 150NB, Class# 150 Flange: 2 nos.
115.
ANSI125-B16.1
116. C.I. Sluice / Gate valve (flanged type) 2 nos.
150NB, Class# 150 Flange:

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ANSI125-B16.1
117. Stop cock 25NB (2-way, Threaded end) 2 nos.
118. M.S. Pipe 150NB, Sch.40, ERW, IS:1239 as required
119. G.I. Pipe 25mm, Sch.40, ERW as required
Slip-on Forged steel Flange 150NB, ANSI-B16.5,
120.
Class#150 4 nos.
Bolt & Nut with washer (May be M20x2.5x90Long (part 20 nos.
121.
manufactured in-house) thread - Hex. Head)
Ratchet type Die head of 2 nos.
122.
Pipe threading die with handle 1/2”, 3/4" and 1"
Jigs & Fixture (sample)-For
123. demonstration (May be manufactured
in-house) 1 no.
Pulleys (for V-belt or Flat belt) to fit on 50mm dia. Shaft
124.
with key slot 1 no.
Steel keys (May be manufactured in- to fit with key slot of shaft &
125.
house) pulley 2 nos.
126. Damaged old spur gear to fit 50mm dia. Shaft 2 nos.
127. V-belt and Flat belt to fit on pulley 1 each
128. Packing gasket PTFE gasket roll small size 1 no.
Washer, clutch, keys, jib, cotter &circlip minimum 25mm size, carbon
129.
steel material 2 each
Hollow punch Straight Shank Hollow Punch
130.
Sets 5-12mm 1 set
Drill Drift (May be manufactured in- 200mm hardened and black
131.
house) finish 2 nos.
Bearing different types each type of diameter 25mm
132.
(min.) 1 each
Lifting sling 8mm Nominal Dia. Single leg
133.
sling 2 nos.
Bearing extractor Universal gear puller 2 or 3
134.
jaws adjustable 1 no.
135. Pulley extractor - do - 1 no.
C. TOOLS FOR ALLIED TRADE - SHEET METAL WORKER
(Note: - Those additional items are to be provided for the Allied Trade Training where the
Sheet Metal trade does not exist.)
136. Trammel 300 mm 1 no.
137. Pocker 2 nos.
138. Prick punch 100 mm 2 nos.
139. Mallet. Dia. 100 mm X 150 mm 2 nos.
140. Aviation Snips straight Cut 300 mm 2 nos.
141. Flat headed hammers with handle. 2 nos.

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142. Planishing hammer. 2 nos.

143. Snip bent Left Cut 250 mm 2 nos.
144. Stake hatchet with Leg. 300 X 200 X 20 mm 2 nos.
145. Stake grooving. 100 X 100 X 300 mm 2 nos.
ND
D. MODIFIED LIST OF TOOLS FOR THE 2 YEAR FOR FITTER TRADE
INSTRUMENT
146. Slip Gauge as Johnson metric set. 87 Pieces Set 1 Set
147. Gauge snap Go and Not Go 25 to 50 mm by 5 mm, Set of
1 Set
6 pieces
148. Gauge plug Single ended 5 to 55 by 5
1 Set
mm. Set of 11 pcs.
149. Gauge telescopic set. 8 - 150 mm 1 no.
150. Dial test indicator on stand 0.01 mm least count 1 no.
151. Sine bar 125 mm 1 no.
152. Dial Vernier caliper. (Universal type) 0 - 300 mm, LC 0.05 mm 1 no.
153. Screw thread micrometer with 0 - 25 mm LC 0.01 mm
interchangeable. Pitch anvils for checking 1 no.
metric threads 60.
154. Depth micrometer. 0-25 mm Accuracy 0.01 mm with
standard set of extension 1 no.
rods up to 200 mm
155. Digital vernier caliper. 0 - 150 mm with least count
1 no.
0.02mm
156. Digital Micrometer outside. 0 - 25 mm L.C. 0.001 mm. 1 no.
157. Comparators Gauge - Dial Indication with LC 0.01mm
1 no.
Stand and Bracket.
158. Engineer's try square (knife-edge) 150 mm Blade 1 no.
159. Surface roughness comparison plates N1 - N12 Grade 1 Set
160. Digital Vernier caliper 0 - 200 mm L.C. 0.01 mm
1no.
(Optional)
161. Vernier Bevel protector Range 360deg, LC. :
1no.
5min(150mm blade)
GENERAL SHOP OUTFIT
162. Carbide Wear Block. 1 mm - 2 mm 2 each
163. Lathe tools H.S.S. tipped set. 2 nos.
164. Lathe tools bit. 6 mm x 75 mm HSS/Carbide 2 nos.
165. Lathe tools bit. 8 mm x 75 mm HSS/Carbide 2 nos.
166. Lathe tools bit. 10 mm x 75 mm
2 nos.
HSS/Carbide
167. Arm strong type tool bit holder. Right hand 2 nos.
168. Arm strong type tool bit holder. Left hand 2 nos.

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169. Arm strong type tool bit holder. Straight 2 nos.

170. Stilson wrenches/pipe wrerch 250 mm 2 nos.
171. Pipe cutter wheel type. 6 mm to 25 mm 1 no.
172. Pipe bender machine spool type with up to 25 mm cold bending
1 no.
stand manually operated.
173. Adjustable pipe chain tonge to take pipes up to 300 mm 1 no.
174. Adjustable spanner. 380 mm long 1 no.
E. GENERAL MACHINERY INSTALLATION
175. SS and SC centre lathe (all geared) with Centre height 150 mm and
minimum specification centre distance 1000 mm
along with 3 & 4 jaw chucks,
auto feed system, safety
guard, taper turning 2 Nos.
attachment, motorized
coolant system, lighting
arrangement & standard
accessories.
176. Pillar Type Drilling machine Sensitive 0-20 mm cap. with
swivel table motorized with 1 no.
chuck & key.
177. Drilling machine bench Sensitive 0-12 mm cap
motorized with chuck and 2 nos.
key.
178. D.E. pedestal Grinding machine with 2 H.P.-3Phase-415V, 1500
1 no.
wheels rough and smooth rpm,250 dia. wheel
F. LIST OF ADDITIONAL TOOLS FOR ALLIED TRADE IN WELDING
(Note: - Those additional items are to be provided for the Allied Trade Training where the
Welder trade does not exist.)
179. Transformer welding set - continuous 300 A, OCV 60 - 100 V,
welding current, with all accessories and
1 Set
electrode holder 60% Duty Cycle with
Standard Accessories
180. Welder cable Able to carry 300 amps. With
20 Meter
flexible rubber cover
181. Lugs for cable 12 Nos.
182. Earth clamps. 2 Nos.
183. Arc welding table (all metal top) with 1200 X 1200 X 750 mm
1 No.
positioner.
184. Oxy - acetylene gas welding set
equipment with hoses, Oxygen &
1 Set.
Acetylene cylinders, regulator and other
accessories.

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185. Gas welding table with positioner with

1 No
Fire Bricks 900 X 600 X 750 mm
186. Welding torch tips of different sizes for To fit nozzle no. 1, 2, & 3
1 Set
Oxy - acetylene gas welding
187. Gas lighter. 2 Nos.
188. Trolley for gas cylinders. 1 No
189. Chipping hammer. 2 Nos.
190. Gloves (Leather) 2 Pairs
191. Leather apron. 2 Nos.
192. Spindle key for cylinder valve. 2 Nos.
193. Welding torches. Nozzles no. 1, 2, & 3 1 Set.
194. Welding goggles 4 Pairs.
195. Welding helmet with coloured flame
2 Nos.
retardant glass
196. Tip cleaner 5 Sets.
#G. LIST OF TOOLS & ACCESSORIES FOR PNEUMATICS AND HYDRAULICS
197. Compressor unit suitable for Pressure: 8 bar, 1 No.
Delivery: 50 lpm (or more),
Reservoir capacity: 24 Litres
(or more), 230V, 50 Hz, with
pressure regulator and
water separator
198. Pneumatic Trainer Kit, each consisting of 01 sets
the following matching components and
accessories:
I. Single acting cylinder Max. stroke length 50 mm, 1 No
Bore dia. 20 mm
II. Double acting cylinder Max. stroke length 100 mm, 1 No
Bore dia 20 mm, magnetic
type
III. 3/2-way valve manually-actuated, Normally 2 Nos.
Closed
IV. 3/2-way valve pneumatically-actuated, 1 No
spring return
V. One-way flow control valve 2 Nos.
VI. 5/2-way valve with manually-operated 1 No
switch
VII. 5/2-way valve pneumatically-actuated, 1 No
spring return
VIII. 5/2-way pneumatic actuated double pilot 1 No
valve
IX. 3/2-way roller lever valve direct actuation Normally 2 Nos.

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Closed

X. Shuttle valve (OR) 1 No

XI. Two-pressure valve (AND) 1 No
XII. Pressure gauge 0-16 bar 1 Nos.
XIII. Manifold with self-closing NRV, 6-way 1 No
XIV. Pushbutton station for electrical with 3 illuminated 1 No
signal input momentary-contact
switches (1 NO + 1 NC) and 1
illuminated maintained-
contact switch (1 NO + 1
NC), Contact load 2A
XV. Relay station with 3 relays each with 4 1 No
contact sets (3NO+1NC or
Change-over type), 5 A
XVI. 3/2-way single solenoid valve with LED 1 No
XVII. 5/2-way single solenoid valve with manual override and 1 No
LED
XVIII. 5/2-way double solenoid valve with manual override and 1 No
LED
XIX. Power supply unit, Input voltage 85 – 265 V AC, 1 No
Output voltage: 24 V DC,
Output current: max. 4.5 A,
short-circuit-proof.
XX. Profile plate, Anodised 1100x700 mm, with carriers, 1 set
Aluminium mounting frames and
mounting accessories (To be
fitted onto the pneumatic
workstation)
199. Pneumatic Workstation with 40 square (1) Worktable – Size 1 No
mm aluminium profile legs, wooden (Approx.)
work surface, and one pedestal drawer L1200mmXW900mmXH900
unit having 5 drawers, each with handles mm, with four castor wheels
and individual locks, on metallic full including two lockable
panel drawer slide: wheels at the front side, (2)
Drawer – Size (Approx.) –
L460mmxW495mm
xH158mm each, and overall
size of Drawer unit (Approx.)
-
L470mmxW495mmxH825m
m and
(3) Drawer slide height
(Approx.) 85mm.

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200. Carrier for mounting components, such 1 No

as PB & relay boxes.
201. Cut section model for pneumatic 1 set
components
202. Hydraulic Trainer Kit, each consisting of 01 set
the following matching components and
accessories:
I. Hydraulic Power pack with (1) external gear pump 1 No.
having a delivery rate of 2.5
lpm, (approx.) @ 1400 rpm
operating pressure 60 bar,
coupled to a single-phase AC
motor (230 V AC) having
start capacitor and ON/OFF
switch and overload
protection, (2) pressure
relief valve adjustable from 0
– 60 bar, (3) oil reservoir, ≥5
litres capacity having sight
glass, drain screw, air filter,
and P and T ports.
II. Pressure relief valve pilot-operated 1 No
III. Drip tray, steel size 1160 mm x 760 mm. 1 No.
IV. Pressure Gauge Glycerin-damped, Indication 1 No.
range of: 0 – 100 bars
V. Four-Way distributor with five ports, equipped 1 No.
with a pressure gauge
VI. Double acting hydraulic cylinder with a control cam, Piston 1 No.
diameter16 mm, Piston rod
diameter10 mm, Stroke
length 200 mm.
VII. Suitable Weight for vertical loading of 1 No.
hydraulic cylinder
VIII. Mounting kit for weight for realizing pulling and 1 No.
pushing load.
IX. 3/2-way directional control valve with hand lever actuation. 1 No.
X. 4/2-way directional control valve with hand lever actuation. 1 No.
XI. 4/3-way directional control valve closed-centre position, with 1 No.
hand lever actuation.
XII. Non-return valve. 1 No.
XIII. Pilot-operated check valve Pilotto open. 1 No.
XIV. One-way flow control valve Withintegrated check valve. 1 No.
XV. T-Connector with self-sealing 2 Nos.

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coupling nipples (2 Nos.) and

quick coupling socket (1 No.).
XVI. Profile plate, Anodised Aluminium, 1 set
1100x700 mm, with carriers,
mounting frames and
mounting accessories (To be
fitted onto the Hydraulic
workstation)
203. Hydraulic Workstation with 40 square (1) Worktable – Size 1 No
mm aluminium profile legs, wooden (Approx.)
work surface, and one pedestal drawer L1200mmXW900mmXH900
unit having 5 drawers, each with handles mm, with four castor wheels
and individual locks, on metallic full including two lockable
panel drawer slide: wheels at the front side, (2)
Drawer – Size (Approx.) –
L460mmxW495mm
xH158mm each, and overall
size of Drawer unit (Approx.)
L470mmxW495mmxH825m
m and
(3) Drawer slide height
(Approx.) 85mm.
204. Cut-section models for hydraulic 1 set
components
Note: -
1. All the tools and equipment are to be procured as per BIS specification.
2. For items under #G (List of Tools & Accessories for Pneumatics and Hydraulics), may be
installed in the existing workshop for units up to 8 (4+4). For units beyond 8(4+4), separate
room (having area: 20 sq. m) for installation of these items is essential.
3. Internet facility is desired to be provided in the classroom.
4. All the electrical items should be purchased with “Star rating” as available in market. So that the
power consumption may be reduced.

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ABBREVIATIONS

CTS Craftsmen Training Scheme

ATS Apprenticeship Training Scheme
CITS Craft Instructor Training Scheme
DGT Directorate General of Training
MSDE Ministry of Skill Development and Entrepreneurship
NTC National Trade Certificate
NAC National Apprenticeship Certificate
NCIC National Craft Instructor Certificate
LD Locomotor Disability
CP Cerebral Palsy
MD Multiple Disabilities
LV Low Vision
HH Hard of Hearing
ID Intellectual Disabilities
LC Leprosy Cured
SLD Specific Learning Disabilities
DW Dwarfism
MI Mental Illness
AA Acid Attack
PwD Person with disabilities

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